2013 hammerhead dealer kit - Hammerhead Off-Road
Transcription
2013 hammerhead dealer kit - Hammerhead Off-Road
2013 HAMMERHEAD DEALER KIT Hammerhead Off-Road, LP 1200 Lakeside Parkway #400 Flower Mound, TX 75028 Phone: 214-513-1700 Fax: 214-513-1711 Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Complete Dealer Kit Acknowledgement The purpose of this document is to acknowledge that you have received and agree to be bound by the terms contained in the Hammerhead Dealer Kit and the terms below: 1 For each unit sold dealer agrees to complete the Buyers Safety Agreement checklist and obtain the customer’s initials and signature in all appropriate places. In the event that the customer will not initial and sign in all appropriate places dealer agrees to provide written notice to the customer that the warranty is voided and to provide a copy of this notice to Hammerhead OffRoad Inc. 2 For each unit sold dealer agrees to follow and complete the Pre-Delivery or Setup Checklist and to initial and sign in all appropriate places. 3 For each unit sold dealer agrees to register each vehicle for warranty by completing a warranty registration card, completing a copy of the Pre-Delivery or Setup Checklist, completing the Buyer Safety Agreement checklist, and providing a copy of the sales receipt within fourteen days of purchase. These items shall be forwarded to Hammerhead Off-Road, Inc. within fourteen days of purchase pursuant to the instructions in the Hammerhead Dealer Kit. 4 Dealer is familiar with the laws of the state that dealer is located in relating to the sale of each unit. Dealer agrees to be responsible for all notice requirements relating to the sale of each unit that is required in its state, including but not limited to statutes commonly referred to as Lemon Law Notices. Dealer agrees to indemnify Hammerhead Off-Road Inc. for any losses or expenses caused by failing to comply with state law. Please fax signed copy back to 214-513-1711 OR mail signed copy back to: Hammerhead Off-Road 1200 Lakeside Parkway Ste #400 Flower Mound, TX 75028 _____________________________________________________________________________________ NAME OF DEALERSHIP OWNER, CEO, or PRINCIPAL DATE www.hammerheadoffroad.com 1 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc A Factory To Dealers Direct Program Play Safe, Play Hard! 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com ____________________________________________________________________________________ TABLE OF CONTENTS Hammerhead Off-Road Dealer Kit Acknowledgement....................................................... 1 Hammerhead Off-Road Table of Contents ...................................................................... 2-3 Hammerhead Off-Road Office Contact Sheet .................................................................... 4 New Dealer Introduction .................................................................................................... 5 Hammerhead Off-Road Website Tools ............................................................................... 6 Hammerhead Off-Road Netsuite Tools …………………………………………………………….…………….7 Hammerhead Off-Road General Warranty Policy for Off-Road Vehicles (1/3) .................. 8 Hammerhead Off-Road General Warranty Policy for Off-Road Vehicles (2/3) .................. 9 Hammerhead Off-Road General Warranty Policy for Off-Road Vehicles (3/3) ................ 10 Hammerhead Off-Road MudHead and Torpedo Warranty and Parts Policy .................. 11 LCT Distributor Territory Map……………………………………………………………………………..………..12 LCT 136cc Torpedo Engine Parts List………….................................................………..…..13-14 LCT 208cc MudHead Engine Parts List…………...............................................………….…15-16 Hammerhead Off-Road Warranty Registration……………………………………………………………..17 Hammerhead Off-Road Parts Order Instructions…………………………………………………………..18 Hammerhead Off-Road Parts Order Form ........................................................................ 19 Hammerhead Off-Road Warranty Parts Order Form ....................................................... 20 Hammerhead Off-Road Warranty Claim Form ................................................................. 21 Hammerhead Off-Road Buyers Safety Agreement (1/2) ................................................. 22 Hammerhead Off-Road Buyers Safety Agreement (2/2) ................................................. 23 Hammerhead Off-Road Products Repair Time Allotment ........................................... 24-26 Hammerhead Off-Road GTS Assembly Instructions .................................................... 27-30 Hammerhead Off-Road 150 and 250 Set Up Checklist ..................................................... 31 Hammerhead Off-Road Rancher Assembly Instructions ............................................. 32-35 Hammerhead Off-Road Dealer Setup RANCHER UTV Set Up Check List .......................... 36 www.hammerheadoffroad.com mail@hammerheadoffroad.com Hammerhead Off-Road, Inc A Factory To Dealers Direct Program Play Safe, Play Hard! 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com ____________________________________________________________________________________ Hammerhead Off-Road Dealer Setup Check List (MudHead) .......................................... 37 Hammerhead Off-Road Dealer Setup Check List (Torpedo) ............................................. 38 Hammerhead Off-Road Co-Op Marketing Program (1/2) ................................................ 39 Hammerhead Off-Road Co-Op Marketing Program (2/2) ............................................... 40 Hammerhead Off-Road Co-Op Credit Form ..................................................................... 41 Hammerhead Off-Road General FAQ’S ............................................................................ 42 Hammerhead Off-Road Go-Kart FAQ’S ............................................................................. 43 Hammerhead Off-Road Rancher FAQ’S ............................................................................ 44 www.hammerheadoffroad.com mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Office Contact Sheet National Sales Manager Garrett Laves garrett@hammerheadoffroad.com Ph: 214-513-1700 ext 229 Accounting Jing Shi jing@hammerheadoffroad.com Ph: 214-513-1700 ext 227 Warranty/Parts/Service Sam Cox sam@hammerheadoffroad.com Ph: 214-513-1700 ext 224 Warranty/Parts/Service Chad Wilson chad@hammerheadoffroad.com Ph: 214-513-1700 ext 223 Shipping Iris Lee iris@hammerheadoffroad.com Ph: 214-513-1700 ext 228 Office Address Hammerhead Off-Road 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com 4 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ New Dealer Introduction Dear Hammerhead Off-Road Dealer, In an effort to protect your Hammerhead Off-Road franchise, we would like to ensure you that all Hammerhead products are ONLY sold through authorized retail storefronts. Hammerhead Off-Road does not and will not partake in drop shipments or the crated delivery of machines to end consumers. Any dealer that has sold a crated unit either in or out of his territory is grounds for immediate termination. Internet advertising is allowed at or above MSRP only. You will not be allowed to sell Hammerhead Off-Road units over the Internet using any type of online shopping cart, your website, E-Bay or any other type of auction website. Internet commerce for the sale(s) of Hammerhead Off-Road units is not permitted and is grounds for immediate termination. ALL UNITS MUST BE SET UP BY THE DEALER AND SOLD THROUGH YOUR AUTHORIZED RETAIL STORE FRONT(S) ONLY!!! Hammerhead Off-Road units must be properly set up for use by a qualified technician and test driven before delivery of a unit to an end consumer. Dealer is required to utilize the PreDelivery assembly checklist for verifying the correct assembly of each machine. If you come across any questions regarding assembly, shipping damage or the incorrect maintenance or malfunctioning of a machine, please do not hesitate to contact us so that we can assist you. Dealers are required to register each vehicle for warranty either online at www.hammerheadoffroad.com or by faxing in a warranty registration card and supplementary information to 214-513-1711. Supplementary warranty information includes a completed and signed Buyer Safety Agreement, Pre-Delivery Checklist and a copy of the sales receipt, along with the warranty registration card for each unit sold. Warranty must be validated by Hammerhead Off-Road before warranty parts and/or warranty payments are approved. Thanks again for choosing Hammerhead Off-Road. We stand behind and support our dealers 100%. Sincerely, Garrett Laves National Sales Manager Hammerhead Off-Road www.hammerheadoffroad.com 5 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Website Tools Dealers can conveniently access the Hammerhead Off-Road exclusive dealer’s section of the website to obtain the most updated information on our business. The dealer portion of our website offers several great tools for quick, accurate and optimal customer service. Instructions to access the dealer’s website: 1) Go to www.hammerheadoffroad.com 2) Click on Dealer Login 3) Type in your assigned “Dealer ID” and “Password” (FOUND ON OPENING PAGE OF DEALER KIT) Your Dealer ID: Your Password: Below is a list of things you can do under the dealer section of our website: 1) Register products for warranty 2) Look up illustrated parts manuals for all models, including obsolete models 3) Find common dealer book forms (Parts order forms, Warranty forms, etc…) 4) Download Co-op advertising materials and guidelines, high resolution unit pictures, sample ads and logos If you have any questions about using the dealer section of the website please feel free to call us at (214) 513 -1700 for immediate assistance. www.hammerheadoffroad.com 6 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road NetSuite Tools www.netsuite.com Dealers can conveniently access NetSuite at www.netsuite.com. NetSuite is the software system that Hammerhead Off-Road uses for all sales, parts and warranty invoicing and recordkeeping. NetSuite even allows dealers the opportunity to order parts online instantaneously. Please note that all invoices are e-mailed to your e-mail account once processed in NetSuite. Instructions to access NetSuite: 1) Go to www.netsuite.com 2) Click on Customer Login 3) Type in your assigned “E-Mail Address” and “Password” (FOUND ON OPENING PAGE OF DEALER KIT) Your E-mail address: Your Temporary Password: 123456 Below is a list of things you can do once you have access to NetSuite: 1) Order parts online 2) Look up parts 3) Find pricing on parts 4) Search for individual invoices and invoice history 5) See what units have been registered for warranty 6) Find out if warranty claims have been submitted, processed and paid If you have any questions about using NetSuite please feel free to call us at (214) 513 -1700 for immediate assistance. www.hammerheadoffroad.com 7 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ General Warranty Policy for Hammerhead Off-Road Vehicles The warranty period shall never exceed twenty-four (24) months from products delivery date IMPORTANT! ALL UNITS MUST BE REGISTERED WITHIN 14 DAYS OF PURCHASE OR WARRANTY IS VOID. To register your product please complete the Warranty Registration Card found in this dealer book. Fax or mail the Warranty Registration Card, Buyer Safety Agreement and Pre-Delivery checklist along with a copy of the sales receipt to Hammerhead Off-Road in order to activate the warranty. You may also register a warranty online using your dealer ID and password at www.hammerheadoffroad.com. Please contact Hammerhead Off-Road to receive your dealer ID and password. Hammerhead Off-Road reserves the right to verify all warranty information with the retail customer. During the warranty coverage period we will cover original warranty parts and labor only. The dealer is required to get prior approval for all warranty work as well as for warranty part(s) orders. After the warranty part(s) have been received and the warranty work has been completed you may then submit a Warranty Labor Claim for reimbursement of up to $55 per hour, or per state law agreed by Hammerhead Off-Road. All warranty credits will be issued by check, usually within a 90-day period. GENERAL WARRANTY POLICY Labor Warranty is covered for the first 90 days (THREE MONTHS) from the end consumer’s date of purchase. Warranty Parts are covered for 180 days (SIX MONTHS) from the end consumer’s date of purchase. All warranty paperwork must be received within 14 days of repair. WARRANTY PARTS COVERAGE Warranty starts from the date of purchase by end consumer: FRAME: 1 year ENGINE: 180 days CARBURETOR: 90 days MUFFLER: 90 days A-ARM, SPINDLES, AXLES: 90 days ELECTRONICS: 90 days FRONT AND REAR FENDERS: 30 days COLORED BODY PANELS: 30 days SPEEDOMETER: 30 days TIRES & WHEELS: 30 days BRAKES: 30 days CLUTCH: 30 days SEATS: 30 days www.hammerheadoffroad.com 8 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ WHAT PARTS ARE NOT COVERED? GENERAL EXCLUSION: The warranty does not cover consumable and normal wear and tear items such as, but not limited to, batteries, throttle cables, brake cables, chains, bikini tops, safety belts, air filters, brake pads, tires, oil changes, and/or problems occurring due to a lack of scheduled maintenance or consumer abuse. Modifications to the vehicle that are not Hammerhead Off-Road approved parts will void the warranty in its entirety. Defective parts are subject to recall by Hammerhead Off-Road upon failure and are required to be held by the dealer for 30 days from the time of the initial repair date. GENERAL LABOR WARRANTY 90 DAYS (3 MONTHS). Hammerhead Off-Road will reimburse warranty repair workmanship up to $55 per hour, or per state law agreed by Hammerhead Off-Road. All repair hours are paid by the Hammerhead Off-Road Flat Hour Sheet Guideline found in your dealer book. WARRANTY PROCEDURE 1. Make sure the warranty registration is on file with Hammerhead Off-Road. 2. Diagnose problem on the machine. 3. Call Hammerhead Off-Road to get warranty guidelines 214-513-1700. Please have the following ready when calling: VIN DATE OF PURHCASE DATE RECEIVED BY THE SERVICE CENTER FOR REPAIRS Guidelines are: MUST HAVE WARRANTY REGISTRATION FORM ON FILE MUST BE A HAMMERHEAD OFF-ROAD UNIT MUST PROVIDE DEALERSHIP’S FLAT LABOR RATE FEE 4. Complete “Warranty Parts Order Form” and fax to 214-513-1738 to get warranty parts free of charge 5. Perform warranty service under the guidelines (i.e. flat rate schedule) set forth by Hammerhead OffRoad. Hammerhead Off-Road will pay your published shop rates per hour up to $55/Hour, or per state law agreed by Hammerhead Off-Road. 6. Complete “Warranty Labor Claim Form” and submit to Hammerhead Off-Road within 15 days of repair. APPROVED WARRANTY CLAIMS WILL RESULT IN A CHECK BEING SENT OUT TO THE DEALER. ONLY HAMMERHEAD OFF-ROAD AUTHORIZED DEALERS WILL BE ELIGIBLE TO RECEIVE CREDIT. www.hammerheadoffroad.com 9 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ NOTICE: We do not charge for warranty parts on authorized repairs. Any defective parts from the repair are required to be returned to Hammerhead Off-Road upon request within 30 days of repair. All warranties are voided if the vehicle has been altered for use in racing or competition, rented, used under abnormal conditions, or subject to abuse, misuse, neglect or improper maintenance. Hammerhead Off-Road is not liable for any damage claim or liability claim, personal or otherwise resulting from operation of the vehicle in any way. All warranty parts will be shipped using UPS or Fed Ex ground ONLY. If the warranty part needs to shipped 2nd day air or shipped overnight, the ordering dealership will be responsible for all shipping fees. NOTICE: Hammerhead Off-Road reserves the right to change product specifications, designs, and standard equipment without notice and without incurring obligation. These vehicles are not designed or manufactured for racing or use on rental tracks, public streets, public roads, highways, paved surfaces, or right-of-ways. Always wear an approved helmet and eye protection when riding. Always secure loose clothing and long hair. Always utilize seatbelts. Please read the operators manual before usage and go over the Buyer Safety Agreement. FAQ’s: 1. FOR WHAT REASONS CAN MY WARRANTY CLAIM BE DISPUTED OR DENIED? Warranty can be denied because of an out of warranty date, the unit was not a Hammerhead Off-Road unit or the Warranty Registration Card was not submitted to Hammerhead Off-Road within 14 days of purchase. The warranty does not apply to any part, which in opinion of seller was defective because of improper maintenance, improper assembly, alterations, abuse, negligence, or accident. The warranty does not cover loss of use of the seller vehicle, loss of time, inconvenience, or any other consequential damage which includes, but is not limited to, loss or damage to person or property or any expense of returning any damaged units to the seller, distributor, or its authorized dealer. 2. DOES HAMMERHEAD OFF-ROAD OFFER AN EXTENDED WARRANTY? No, Hammerhead Off-Road does not offer any type of extended warranty. 3. IS MY KART STILL UNDER WARRANTY IF I HAVE OWNED IT FOR 1 YEAR BUT PUT ONLY 6 HOURS OF DRIVING TIME ON IT? Warranty is base on the exact date of purchase; not based on how many hours it has been used. 4. HOW DO I GET WARRANTY PARTS FOR FREE? To get your parts covered by the warranty, you must call the warranty department at 214-5131700. You must also be an authorized Hammerhead Off-Road dealer. www.hammerheadoffroad.com 10 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Warranty & Parts Policy for MUDHEAD and TORPEDO Vehicles Only The warranty period shall never exceed twenty-four (24) months from products delivery date VERY IMPORTANT!! Please note that the Mudhead and Torpedo come standard with a THREE-YEAR Parts and Labor ENGINE warranty provided by LCT. You can find a list of all parts covered by the LCT warranty for the MUDHEAD and TORPEDO on page 14 – page 18. Excluding the engine components which are covered by LCT, all other parts on the MudHead and Torpedo are covered under the General Warranty Policy for Hammerhead Off-Road Vehicles found on page 9 – page 11 of this dealer kit. ALL UNITS MUST BE REGISTERED WITHIN 14 DAYS OF PURCHASE OR WARRANTY IS VOID. Warranty starts from the date of purchase by end consumer: ALL HAMMERHEAD DEALERS MUST NOW BE SET UP WITH AN LCT DISTRIBUTOR in order to receive LCT warranty service, LCT parts and LCT warranty parts for the LCT engines featured on the MudHead and Torpedo 1) Contact your local LCT Territory Distributor found on page 13 of the dealer kit. 2) Fill out the necessary paperwork provided by your local LCT Territory Distributor and return it back to the LCT Territory Distributor for your LCT dealership approval. 3) Once LCT Distributor approves you as an LCT dealership the LCT Territory Distributor will provide you with a Login and Password for www.lausonpower.com where you can access all necessary documents, such as warranty codes, part numbers, service and owner manuals etc... 4) At www.lausonpower.com you can submit all necessary warranty with the warranty code number(s). You will also fill out the OPEESA (standard outdoor power equipment) warranty form for LCT approval. 5) In order to get warranty approval, the consumer must provide their sales receipt with the date of purchase on the sales receipt. You will then enter the consumer’s purchase date on the warranty claim. The sales receipt generally does not include the engine numbers and therefore is not necessary to have the engine number in order to receive warranty parts and payment. 6) The LCT Territory Distributor provides ALL LCT parts, regardless of the parts being for warranty or purchased parts. 7) Warranty payment is provided by LCT’s corporate office with your stated labor rate and 20% profit on the parts. www.hammerheadoffroad.com 11 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Warranty Registration Form Registration Terms & Conditions: In order to activate the warranty please follow the instructions below: 1) Make a copy of the Bill of Sale 2) Make a copy of Pre-Delivery Checklist 3) Make a copy of Buyer-Safety Agreement 4) Fill out warranty card and send with all above documents to: Hammerhead Off-Road Attn: Warranty Registration 1200 Lakeside Parkway Ste. #400 Flower Mound, TX 75028 Or, Fax to 214-513-1738 Or, Online at www.hammerheadoffroad.com Hammerhead Off-Road Warranty Registration Card (Must be sent in with a copy of sales receipt and Buyers Safety Agreement) VIN# __________________________________________Model:_______________________________ Dealer Name: ________________________________________________________________________ Dealer Address: ______________________________________________________________________ City: _____________________________ State: _________________ Zip:________________________ Customer Name: _____________________________________________________________________ Customer Address: ___________________________________________________________________ Customer City: ________________________________ State: _________________________________ Customer Phone: ______________________________ Email: _________________________________ Date of Purchase: ____________________________________________________________________ I Certify that all information provided is true and correct to the best of my knowledge. I understand the exceptions and limitations of the warranty coverage. Customer Signature:_______________________________ Date: _______________________ www.hammerheadoffroad.com 17 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Parts Order Instructions Parts Order Instructions: All parts manuals are online and can be found by using your dealer login and password at www.hammmerheadoffroad.com. You can also check pricing online at www.netsuite.com 1) Order parts online using your e-mail and password at www.netsuite.com OR 1) Completely fill out the Hammerhead Off-Road “Parts Order Form.” Make sure the dealer name and shipping location are legible. List all parts required and include quantity, part number, part name, and dealer cost (if known). 2) All part orders need to be faxed in to (214) 513-1738. If there are any questions regarding a part number, availability, cost or any other matter please call our parts department at (214) 5131700. 3) A freight charge will be added to your invoice based upon which shipping method is requested by the dealer (ground, 2nd day or overnight). All warranty parts are shipped ground unless otherwise requested by the dealer. If a dealer requests 2nd day or overnight on a warranty parts order the dealer is responsible for all shipping fees. 4) For any returned part(s) shipped out in error as a result of the dealer there will be a 20% restocking fee. Returned parts must be shipped back to us by the dealer at the dealer’s expense. Please call us for a Return Authorization (RA) number. 5) For any part(s) shipped out in error as a result of Hammerhead we will authorize you a Return Authorization (RA) number and pay the freight to ship the part(s) back to us. There will not be a 20% restocking fee. Billing Options All parts are prepaid by the dealer using a credit card. We do not accept Discover credit cards. www.hammerheadoffroad.com 18 mail@hammerheadoffroad.com Hammerhead Off-Road Parts Order Form 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com T: (214) 513-1700 F: (214) 513-1738 (ver: 090223) Bill to: Company: _______________________________ Address: ________________________________ City/State/Zip: ___________________________ Phone: _________________________________ Fax: ___________________________________ PO#: _______________ Date: ______________ Part No. Shipping UPS: Ship To Address (if different from Bill to): Company: _______________________________ Address: ________________________________ City/State/Zip: ___________________________ Phone: _________________________________ Description Ground 2nd Day Quantity Next Day It is understood that any complaints, damaged goods must be reported within 10 days of delivery date. Returns: All Return items will be charged a 20% restocking fee. Unit Price Amount Total Shipping Charge Grand Total PAYMENT INFORMATION (check appropriate method): Check (please make the check payable to "Hammerhead Off-Road", 30 Days Terms available on authorized accounts only) Mail to: 1200 Lakeside Parkway #400, Flower Mound, TX 75028 Visa / Master Card Credit Card #: ___________________________________________ Expiration Date: ________________ Name on the Card: _______________________________________Security Code: ________________ I authorize my credit card to be charged for the above amount. I am aware that I will receive an invoice that will act as my record of this transaction. Print Name: ____________________________________ Authorization Signature: ___________________________ Hammerhead Off-Road 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com T: (214) 513-1700 F: (214) 513-1738 WARRANTY PARTS ORDER FORM (ver: 090223) IMPORTANT INSTRUCTIONS This form is used to order warranty replacement parts. Warranty parts EXCLUDE normal wearable items or parts broken from misuse of the units. Please read and understand Hammerhead Limited Warranty Policy before submitting this form. If you have any questions, please call our Service Department for assistance. Dealer Name: _________________________________________________________________ Ship To Address:________________________________________________________________ City/State/Zip: ___________________________ Phone: _________________________________ Fax: __________________________________ Unit Information Product Model: ___________________________VIN# (17 Digits): ________________________ Registration Date: _________________________ Today Date: ____________________________ Miles (For Scooter Only): ___________________ Dealer Reference#: ______________________ Problem Description: Part Number Description Shipping Method: Hammerhead Off-Road ships all parts ground. Quantity Technician Name:___________________________________ Signature:____________________ Please Fax Order to (214) 513-1738 Print Form Hammerhead Off-Road 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com T: (214) 513-1700 F: (214) 513-1738 WARRANTY LABOR CLAIM FORM (ver: 090223) IMPORTANT INSTRUCTIONS To ensure warranty labor reimbursement are paid timely and correctly, all fields must be accurately completed. Please read and understand Hammerhead Off-Road limited warranty policy before submitting this claim. All labor hours are paid according to our flat hour sheet. If you do not have a copy of the flat hour sheet please check online or contact our service department. Hammerhead will only pay up to $55 / hour for labor claims. Dealer Name: _________________________________________________________________ Address:________________________________________________________________ City/State/Zip: ___________________________ Phone: _________________________________ Fax: __________________________________ Unit Information Product Model: ___________________VIN# (17 Digits): ________________________________ Registration Date: _________________________ Repair Date: ____________________________ Miles (For Scooter Only): ___________________ Dealer Reference#: ______________________ List Reason for Repair: Job Code Hours Description of work performed Rate/Hr. Ext. Total TOTAL LABOR Warranty Parts List (If you were billed for parts, please list TJPO number below for reimbursement.) Part Num Description Price/unit Count Ext. Total TJPO TJPO TJPO I certify the above listed parts have been repaired or replaced to my satisfaction. Technician Signature Hammerhead Off-Road use only: Approved Amount $________ Rejection Reason_________________________ Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Buyer Safety Agreement (1/2) - ______Always read the owner’s manual carefully before riding and follow the operating procedures described in the owner’s manual. - ______Pay close attention to all warnings contained in the manual and on all labels. - ______These vehicles are designed for riders of ages 5 through 8 for Torpedo or , 9 through 15 for Mudhead, 16 and older for 150cc, 18 and older for 250cc. - ______Both the parent and the child must fully understand everything in the owner’s manual before riding. - ______Always wear a helmet, face shield, boots, gloves, and protective clothing while riding. - ______Beginners should receive training from a certified instructor. - ______It is illegal to ride this vehicle on public roads or highways. - ______Do not allow your child to ride without supervision. - ______Do not ride under the influence of drugs or alcohol. They can affect your judgment and slow your reaction time. - ______Always maintain a safe distance between your vehicle and vehicles around you. - ______Never ride this vehicle unless it has been properly adjusted and maintained. - ______Never run the engine in closed areas. The exhaust gas contains poisonous carbon monoxide. - ______Do not touch any part of the engine, muffler, or the exhaust system during or immediately after operation of the vehicle. - ______Always check for obstacles before operating in a new area. - ______It is highly recommended that this vehicle should not be driven at night or during dark periods - ______Never attempt to operate over large obstacles, such as large rocks, or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. www.hammerheadoffroad.com 22 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Buyer Safety Agreement (2/2) - ______ Always be careful when skidding or sliding. On extremely slippery surfaces such as ice, go slow and be very cautious in order to reduce the chance of skidding or sliding out of control. - ______ Never do wheelies, jumps or any stunts. - ______ Never operate the vehicle in fast flowing water. Remember that wet brakes may reduce your stopping ability. Test your brakes after leaving the water. If necessary, apply those several times to let friction dry out the linings. - ______ Always use the size and type of tires specified in this manual. Always maintain proper tire pressure as described in this manual. - ______ All modifications to this vehicle should be made by a qualified mechanic. Any modifications or performance parts that are not sold by or approved by Hammerhead Off-Road will void the warranty. - ______ When transporting the machine in another vehicle, be sure that it is kept upright and that the fuel cock is in the “off” position. Otherwise, fuel may leak out of the carburetor or the fuel tank. - ______ Always follow the break-in-period as described in the owner’s manual. Not following the break-in period will void the engine warranty. - ______ Always clean the air filter as described in the owner’s manual. Improper maintenance of the air-filter will void the engine warranty. Failure to follow all warnings and irresponsible operation can cause serious harm, injury or death. By initialing each item on the above checklist, I have indicated my complete understanding of these points, and I acknowledge my responsibilities regarding the contents. I also agree to explain the points on this checklist to anyone besides myself who will be operating the vehicle now and/or in the future. __________________________________ Dealer’s Signature _________________________________ Buyer’s Signature __________________________________ Print Store Name _________________________________ Print Buyer’s Name __________________________________ Date _________________________________ Date __________________________________ VIN Number _________________________________ Model www.hammerheadoffroad.com 23 mail@hammerheadoffroad.com Hammerhead Flat Rate Labor Hours JOB CODE ENGINE 1000 TROUBLESHOOT ENGINE MECHANICAL 1010 REPLACE FLYWHEEL ONLY 1020 REPLACE WATER PUMP ASSY. 1030 ADJUST VALVES 1040 REBUILD UPPER ENGINE COMPLETE 1050 REMOVE AND REPLACE ENGINE FROM FRAME (150CC ENGINE) 1060 REPLACE CYLINDER, HEAD, GASKET, PISTONS, RINGS 1070 REPLACE CYLINDER HEAD ONLY 1080 REMOVE AND REBUILD CYLINDER HEAD 1090 REPLACE SPARK PLUG 1100 REMOVE AND REPLACE STARTER CLUTCH 1110 REPLACE RADIATOR 1120 REPLACE OIL PUMP ASSY. 1130 REPLACE FAN INCLUDING SHROUD 1140 REPLACE EXHAUST PIPE COMPLETE 1150 REPLACE EXHAUST PIPE GASKET 1160 REPLACE EXHAUST PIPE BRACKET 1170 REPLACE OIL LINES (EACH) 1180 REPLACE WATER TEMP. SENSOR (EACH) 1190 REMOVE AND REPLACE ENGINE FROM FRAME (GTS250) 1200 REPLACE OIL COOLER ASSY. 1210 REMOVE AND REPLACE ENGINE FROM FRAME (80T, SHARK) 1220 REPLACE INTAKE PIPE 1230 REPLACE CAM HOURS: 0.5 0.5 0.8 0.5 2.5 2 1.5 0.75 1 0.2 1 0.8 0.8 0.5 0.5 0.3 0.2 0.5 0.5 3.5 0.75 1.5 0.25 0.5 CARBURETOR / FUEL JOB CODE 2000 TROUBLESHOOT CARBURETOR/FUEL 2010 REPLACE FUEL LINE/VACUUM LINE 2020 ADJUST FOR HIGH ALTITUDE ONLY 2030 REPLACE AUTO CHOKE ONLY 2040 REMOVE AND REPLACE CARBURETOR 2050 REMOVE, CLEAN COMPLETE, AND REINSTALL CARBURETOR 2060 REMOVE AND REPLACE THROTTLE CABLE/ROD 2070 REPLACE FUEL TANK 2080 REPLACE FILTER ONLY 2090 REMOVE AND REPLACE FUEL PETCOCK ASSY. 2100 ADJUST THROTTLE CABLE/ROD ONLY 2110 REPLACE VACUUM PISTON COMPLETE 2120 REPALCE JETS HOURS: 0.5 0.2 0.2 0.3 0.7 1.25 0.5 0.5 0.1 0.2 0.2 0.5 0.5 TRANSMISSION / REVERSE ASSY. JOB CODE 3000 TROUBLESHOOT TRANSMISSION/REVERSE 3010 REBUILD TRANSMISSION/GEARBOX COMPLETE (FOR 250 ONLY) 3020 REPLACE CRANKCASE COVER GASKET 3030 REMOVE AND REPAIR REVERSE ASSY. 3040 REPLACE REVERSE ASSY. 3050 REMOVE AND REPLACE REVERSE CABLE/ROD 3060 REPLACE C.V.T. PULLEY/CLUTCH (EACH) 3070 REPLACE DRIVE BELT ONLY 3080 REPLACE GASKET FOR C.V.T. COVER ONLY 3090 ADJUST REVERSE CABLE/ROD ONLY 3100 REPLACE TRANSMISSION/GEARBOX (MINI ONLY) 3110 REPAIR INTERNAL REVERSE TRANSMISSION 3120 REPLACE OUTPUT SHAFT AND GEAR HOURS: 0.5 2.5 0.5 1 0.6 0.5 0.5 0.5 0.3 0.2 1 2 1 JOB CODE ELECTRICAL 4000 TROUBLESHOOT ELECTRICAL 4010 REPLACE GENERATOR/STATOR 4020 REPLACE RECTIFIER/REGULATOR 4030 REPLACE C.D.I. 4040 REPLACE COIL/RESISTOR PACK 4050 REPLACE WIRE HARNESS (FRONT) 4060 REPLACE WIRE HARNESS (REAR) 4070 REPLACE TURN SIGNAL SWITCH 4080 REPLACE STARTER MOTOR 4090 REMOVE AND REPLACE BATTERY 4100 REPLACE HEADLIGHT SWITCH 4110 REPLACE ELECTRIC COOLING FAN (EACH) 4120 REPLACE KEY SWITCH 4130 REPLACE HEADLIGHT ASSY. (EACH) 4140 REPLACE HEADLIGHT BULB 4150 REPLACE TAILLIGHT ASSY. (EACH) 4160 REPLACE TAILLIGHT BULB 4170 REPLACE BLINKER ASSY. (EACH) 4180 REPLACE BLINKER BULB 4190 REPLACE ANY ELECTRICAL ITEM NOT LISTED 4200 REPLACE SPEAKER (EACH) 4210 REPLACE SPEEDOMETER 4220 REPLACE STARTER RELAY 4230 REPLACE SPEAKER WIRE FROM DASH TO SPEAKER 4240 REPLACE SPEEDOMETER MAGNET OR SENSOR 4250 REPLACE ELECTRIC MOTOR 4260 REPLACE CONTROLLER COMPLETE 4270 REPLACE DC CONVERTER 4280 REPLACE DIGITAL DASH 4290 REPLACE ACCELERATOR BOX 4300 REPLACE FUSE IN CONTROLLER BOX HOURS: 0.5 0.7 0.2 0.2 0.2 1 0.5 0.25 0.45 0.3 0.25 0.3 0.25 0.25 0.15 0.25 0.15 0.25 0.15 0.25 0.3 0.25 0.25 0.5 0.25 2.5 1.5 0.5 0.5 0.6 0.3 JOB CODE FRAME / BODY 5000 REPLACE GAS PEDAL 5010 REPLACE BRAKE PEDAL 5020 REPLACE ROLL CAGE BAR L. OR R. (EACH) 5030 REPLACE ROLL CAGE CROSS BAR-TOP 5040 REPLACE ROLL CAGE CROSS CAR-TOP REAR 5050 REPLACE ROLL CAGE SIDE BAR L. OR R. (EACH) 5060 REPLACE REAR CARGO RACK 5070 REPLACE SEAT ASSY. (EACH) 5080 REPLACE SEAT BELT ASSY. 5090 REMOVE AND REPLACE SHIFTER/PARKING BRAKE ASSY. (EACH) 5100 REPLACE FRONT FENDER (EACH) 5110 REPLACE REAR FENDER (EACH) 5120 REPLACE DECALS (EACH) 5130 REPLACE DASH (GO KART) 5140 REPLACE DUMP BED 5150 REPLACE DUMP BED SIDES (EACH) 5160 REPLACE FRONT HOOD (UTV) 5170 REPLACE FENDER FLARES 5180 REPLACE HOOD (GO KART) 5190 REPLACE DASH PANEL (UTV) 5200 REPLACE MIRROR (EACH) 5210 REPLACE TAILGATE HOURS: 0.25 0.25 0.35 0.25 0.2 0.2 0.35 0.4 0.35 0.5 0.25 0.25 0.1 0.5 1 0.4 1.5 0.5 0.5 1 0.2 0.5 JOB CODE STEERING 6000 REPLACE STEERING GEAR ASSY. 6010 REPLACE STEERING KNUCKLE 6020 REPLACE TIE ROD (EACH) 6030 REPLACE STEERING WHEEL 6040 REPLACE STEERING SHAFT 6050 REPLACE ROD END (EACH) HOURS: 0.5 0.2 0.3 0.15 0.2 0.2 JOB CODE SUSPENSION 7000 REPLACE FRONT SHOCK (EACH) 7010 REPLACE UPPER A-ARM (EACH) 7020 REPLACE LOWER A-ARM (EACH) 7030 REPLACE STRUT (EACH) 7040 REPLACE FRONT HUB (EACH) 7050 REPLACE FRONT WHEEL BEARINGS (EACH) 7060 REPLACE REAR SWING ARM UPPER 7070 REPLACE REAR SWING ARM LOWER 7080 REPLACE REAR SHOCK (EACH) 7090 REPLACE REAR SWING ARM BUSHINGS/COLLAR 7100 REPLACE REAR AXLE 7110 REPLACE REAR BEARINGS/SEALS 7120 REPLACE CV AXLE (EACH) 7130 REPLACE WHEEL (EACH) 7140 CHANGE TIRE ON WHEEL (EACH) 7150 REPLACE REAR AXLE SPROCKET ONLY 7160 REPLACE DRIVE SPROCKET ON REVERSE UNIT 7170 REPLACE CHAIN, GUARD, TENSIONER 7180 REPLACE REAR SWING ARM (250 ONLY) (EACH) 7190 REPLACE REAR AXLE HUB (EACH) 7200 REPLACE REAR DIFFERENTIAL HOURS: 0.25 0.5 0.5 0.65 0.4 0.4 0.75 1.5 0.25 0.75 1 1 0.75 0.2 0.35 0.5 0.5 0.25 1 0.3 1.5 JOB CODE BRAKE SYSTEM 8000 REPLACE BRAKE PADS ONLY (PER CALIPER) 8010 REPLACE FRONT BRAKE DISC ONLY (PER SIDE) 8020 REPLACE REAR BRAKE DISC ONLY 8030 REPLACE BRAKE LINE ONLY (EACH) 8040 BLEED BRAKE LINE ONLY (EACH) 8050 REMOVE AND REPLACE MASTER CYLINDER ONLY 8060 REPLACE BRAKE CALIPER ONLY (EACH) HOURS: 0.35 0.35 0.35 0.3 0.25 0.5 0.35 MISC. ITEMS JOB CODE 0001 PARTS REIMBURSEMENT 0002 TOUCH UP PAINT WORK 0003 OUTSIDE LABOR REIMBURSEMENT HOURS: 1 1 1 A Factory To Dealers Direct Program Play Safe, Play Hard! Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com ________________________________________________________________________ GTS Assembly Instructions: 1. Attach front lower a-arm to strut and shock on each side. Then attach the tie rod to the strut arm and fender to frame. Last attach front wheels (valve stem out). 2. Attach rear shocks, fenders, and hubs if applicable. Then install rear wheels(valve stem out) www.hammerheadoffroad.com 27 [email protected] A Factory To Dealers Direct Program Play Safe, Play Hard! Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com ________________________________________________________________________ 3. Attach fuel tank to rear rack and then attach rear rack to frame. Also attach rear brake light and turn signals. www.hammerheadoffroad.com 27 [email protected] A Factory To Dealers Direct Program Play Safe, Play Hard! Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com ________________________________________________________________________ 4. Install driver and passenger seat (2 bolts in each seat), safety belts, dash (4 phillips head screws), and steering wheel (3 bolts). 5. Attach the 2 upper brush guard bars, 2 side arm bars, and top H cross bar. Then attach the front blinkers to each front brush guard bolt and mirrors to the mount. www.hammerheadoffroad.com 27 [email protected] A Factory To Dealers Direct Program Play Safe, Play Hard! Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com ________________________________________________________________________ 6. Service battery with acid then let it sit for 30 minutes before sealing, then let trickle charge for 8 complete hours. Last install battery with cushion, battery cover, and strap. ***note incorrect service of battery will shorten life of it*** 7. Last double check all nuts, bolts, and cotter pins are installed and tight. Check all fluids are full and grease all fittings. ***install canvas top but not to haul on highway*** www.hammerheadoffroad.com 27 [email protected] Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Dealer Setup GO-KART Check List (150 & 250) 1.______ Remove the Go Kart from crate. 2.______ Service battery; Put battery acid in the battery. Leave battery cover off for 30 minutes. Then put a trickle charge on it for 8 hours. 3.______ Remove all loose pieces from inside of kart, including nuts and bolts. 4.______ Raise up front of Go Kart with lift or second person in order to gain enough distance to put the lower Support Strut mounts and shocks in place. Then install Tie Rod Ends, Fenders, Front Wheels, and the Steering Wheel. Install front hood if applicable. 5.______ Lift up rear of Go Kart off ground to install rear shocks, fenders, and wheel hubs (if applicable). Then put on the large washer, castle nut and cotter pin. Snap on the rubber cover on all 4 wheel hubs. Last install rear wheels (valve stem out). 6.______ Attach fuel tank to rear rack, and then install the rear rack to the frame along with rear blinkers to rear rack. Next install driver and passenger seat along with safety belts. 7.______ Connect fuel line from carburetor to fuel valve located on bottom of fuel tank. On models equipped with a vacuum fuel valve the fuel line from carburetor will attach to the top outlet on fuel valve and the vacuum line will attach to lower outlet on fuel valve. 8.______ Install roll cage LH & RH bar on kart first. Attach front blinkers to front bar bolts. Then install top cross bar and side arm bars. 9.______ This unit is a four-stroke model and is delivered with lightweight engine oil for transport. It is highly recommended that the engine oil be changed to a suitable 10W-40 or 10W-30 engine oil after break-in period. 10._____ Fill the fuel tank with gasoline and check to make sure engine has oil in it. 11._____ Place rectangular battery pad in battery tray and install battery (place gray plastic cover over battery before strapping in the battery). 12._____ The Go Kart is ready to start. The following steps will help you insure that the Go Kart is working properly, and that it is functioning according to specifications. 13._____ The engine emergency stop button is on the control panel behind the steering wheel. 14._____ Engage the hand brake and put unit in the neutral position. It is recommended to also push the foot brake. 15._____ The ignition switch operates in the same manner as the ignition on a car. Start engine. 16._____ This unit is equipped with an automatic choke. When it is first started, the automatic choke causes the engine to idle at a higher rate for about one minute. The automatic choke turns itself off when the engine is warm. If necessary, adjust the idle after engine has warmed up. 17._____ Use the shifter for going from forward to reverse. Make sure foot brake is pushed in all the way and unit is not moving. ***Always go back and check all bolts and nuts after initial break-in period and quarterly!!!*** By initializing each item on the above checklist, I have indicated that I followed/completed the above instructions and acknowledge my responsibilities regarding the contents. _____________________________________________________________________________________ Dealer Signature Customer Signature _____________________________________________________________________________________ Dealer Name Customer Name _____________________________________________________________________________________ VIN # Model # (MSO) Date www.hammerheadoffroad.com 31 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! _____________________________________________________________________________ Hammerhead Off-Road Rancher LT Assembly Instructions 1. Attach front lower a-arm to strut and shock on each side. Then attach the tie rod to the strut arm. 2. Install the 2 bolts in steering column. 3. Attach plastic cover with 6 screws, then attach steering wheel using 6 allen bolts. www.hammerheadoffroad.com 32 [email protected] Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! _____________________________________________________________________________ 4. Remove rear swing arm brace and mount shock in the top bolt hole. **Note: Moving lower part of shock will change the stance of the vehicle if desired. 5. Install rear tow hitch with 4 bolts to swing arm. 6. Install rear fenders on each side using 8 screws. Now install all 4 wheels and lower vehicle to the ground. www.hammerheadoffroad.com 32 [email protected] Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! _____________________________________________________________________________ 7. Remove 2 pins and lower dump bed into brackets. Insert push pins with cotter pin to secure. Attach dump bed shock to frame and dump bed. **Note: Remove L bracket from dump bed and discard. 8. Install top roll cage using 4 bolts on the bottom and 4 bolts to attach the 2 cross bars along the top. Next attach seatbelts to each side of roll cage. Now mount each mirror to mount on each side of roll cage. www.hammerheadoffroad.com 32 [email protected] A Factory To Dealers Direct Program Play Safe, Play Hard! Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com _____________________________________________________________________________ 9. Attach back of seat to roll cage using 4 bolts. 10. Attach roof to top of roll cage using 4 bolts. 11. Lastly fill, charge, and install battery under seat. 32 www.hammerheadoffroad.com [email protected] Hammerhead Off-Road, Inc A Factory To Dealers Direct Program Play Safe, Play Hard! 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com ____________________________________________________________________________________ Hammerhead Off-Road Dealer Setup RANCHER LT Check List (150cc) 1.______ Remove the unit from crate. 2.______ Service battery; Put battery acid in the battery. Leave battery cover off for 30 minutes. Then fully charge battery 3.______ Remove all loose pieces from inside of unit, including nuts and bolts. 4.______ Raise up the front of the unit with lift or second person, in order to gain enough distance to install the lower arm to strut and shock. Then install Tie Rod Ends, Front Wheels, and the Steering Wheel. 5.______ Install the rear fenders and rear tow hitch mount. 6.______ Lift up the rear of the unit the off ground to install rear shocks and wheels (valve stem out). Then put on the large washer, castle nut, and cotter pin. Snap on the rubber cover on all wheels. 7.______ Install the rear dump bed and connect tail lights. 8.______ Install roll cage LH & RH bar on kart first. Then install remaining cross bars and tighten all bolts 9.______ This unit is a four-stroke model and is delivered with lightweight engine oil for transport. It is highly recommended that the engine oil be changed to a suitable 10W-40 or 10W-30 engine oil after break-in period. 10._____ Fill the fuel tank with gasoline. 11._____ Place rectangular battery pad in battery tray and install battery (place gray plastic cover over battery before strapping in the battery). 12._____ The unit is now ready to start. Make sure shifter is in neutral. The following steps will help you insure that the unit is working properly, and that it is functioning according to specifications. 13._____ Make sure the emergency brake is engaged and the unit will not roll. 14._____ Engage the foot brake to start unit. 15._____ The ignition switch operates in the same manner as the ignition on a car. Start engine. 16._____ This unit has an automatic electric choke. When it is first started, the automatic choke causes the engine to idle at a higher rate for about one minute. The automatic choke turns itself off when the engine is warm. If necessary, adjust the idle and air screw after engine has warmed up. 17._____ Use the shifter for going from forward to reverse. Make sure foot brake is pushed in all the way. 18._____ Pre-operations instructions/inspections have been followed and owner’s manual has been provided to consumer. ***Always go back and check all bolts and nuts after initial break-in period and quarterly!!!*** By initializing each item on the above checklist, I have indicated that I followed/completed the above instructions and acknowledge my responsibilities regarding the contents. _____________________________________________________________________________________ Dealer Signature Customer Signature _____________________________________________________________________________________ Dealer Name Customer Name _____________________________________________________________________________________ VIN # Model # (MSO) Date 36 www.hammerheadoffroad.com mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Dealer Setup Check List (MudHead) 1.______ Remove the Go Kart from crate. 2.______ Service battery; Put battery acid in the battery. Leave battery cover off for 30 minutes. Then put a trickle charge on it for 8 hours. 3.______ Remove all loose pieces from inside of kart, including nuts and bolts. 4.______ Check that all gas lines are tight and secure and the engine has oil in it. 5.______ Install roll cage LH & RH bar on kart first. Then install the side arm bars and middle bars. 6.______ Install all 4 fenders to frame. 7.______ This unit is a four-stroke model and is delivered with lightweight engine oil for transport. It is highly recommended that the engine oil be changed to a suitable 10W-40 or 10W-30 engine oil after break-in period. 8.______ Fill the fuel tank with gasoline. 9.______ Place rectangular battery pad in battery tray and install battery (place gray plastic cover over battery before strapping in the battery). 10._____ The Go Kart is ready to start. The following steps will help you insure that the Go Kart is working properly, and that it is functioning according to specifications. 11._____ It is recommended to also push the foot brake while you start unit. 12._____ Pull the choke cable out, located under driver seat, before starting so unit can warm up. 13._____ Turn the ignition switch to the on position, then push the start button to start. 14._____ After roughly one minute push in choke to ride unit. ***Always go back and check all bolts and nuts after initial break-in period and quarterly!!!*** By initializing each item on the above checklist, I have indicated that I followed/completed the above instructions and acknowledge my responsibilities regarding the contents. _____________________________________________________________________________________ Dealer Signature Customer Signature _____________________________________________________________________________________ Dealer Name Customer Name _____________________________________________________________________________________ VIN # Model # (MSO) Date www.hammerheadoffroad.com 37 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Dealer Setup Check List (Torpedo) 1.______ Remove the Go Kart from crate. 2.______ Remove all loose pieces from inside of kart, including nuts and bolts. 3.______ Check that all gas lines are tight and secure and engine has oil in it. 4.______ Install roll cage LH & RH bar on kart first. Then install side and middle bars. 5.______ This unit is a four-stroke model and is delivered with lightweight engine oil for transport. It is highly recommended that the engine oil be changed to a suitable 10W-40 or 10W-30 engine oil after a 5 – 10 hour break-in period. 6.______ Fill the fuel tank with gasoline. 7.______ The Go Kart is ready to start. The following steps will help you insure that the Go Kart is working properly, and that it is functioning according to specifications. 8.______ The engine emergency stop toggle switch is on the control panel behind the steering wheel. 9.______ It is recommended to also push the foot brake while you start unit. 10._____ Engage the choke on the side of the carburetor before starting so that unit can warm up. 11._____ Turn the ignition switch to the on position and flip the toggle switch to the on position. Now pull the start rope on the engine. 12._____ After roughly one minute disengage the choke and the unit is ready to ride. ***Always go back and check all bolts and nuts after initial break-in period and quarterly!!!*** By initializing each item on the above checklist, I have indicated that I followed/completed the above instructions and acknowledge my responsibilities regarding the contents. _____________________________________________________________________________________ Dealer Signature Customer Signature _____________________________________________________________________________________ Dealer Name Customer Name _____________________________________________________________________________________ VIN # Model # (MSO) Date www.hammerheadoffroad.com 38 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Co-Op Marketing Program (1/2) Hammerhead Off-Road will credit up to 50% of the net cost of qualifying retail advertising and promotions. Your advertisement allotment will be calculated at 2% of your gross unit purchases per calendar year (January 1st - December 31st) up to a $2,000 limit per year. Unused co-op cannot be carried over to the next year. Co-Op contribution amounts will be calculated on a calendar year basis (January 1st – December 31st). Only advertisements that are run during the current calendar year will qualify for a co-op request. You are free to submit your advertisement for payment at any time during the year, but payment will ONLY be issued during the 1st quarter of the following year. Payment is applied during the first quarter of the following year to calculate 2 % of total gross purchases from the previous year, up to a $2,000 limit. In this dealer kit, you will find guidelines to assist you with the co-op program and what does and does not qualify for credit. Please supply us with a copy of the advertisement attached to the invoice. Co-op payment will not be issued without proper supporting documentation. MEDIA QUALIFICATIONS FOR CO-OP PROGRAM The following qualifies for Hammerhead Off-Road co-op Program. Daily / Weekly Paid Circulation Newspapers Regional / Local Magazines Pre-Printed Inserts Direct Mail Radio Television Outdoor Yellow Page Ads If you have any questions on any other source of media qualification, please contact Hammerhead OffRoad at 214-513-1700 for discussion and approval. We will be more than happy to work with you and your suggestions are always welcome. www.hammerheadoffroad.com 39 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Co-Op Marketing Program (2/2) All promotions and advertisements must feature a picture of a Hammerhead Off-Road unit along with a Hammerhead Off-Road Logo. You may download any of our logos from our website at www.hammerheadoffroad.com or contact Hammerhead Off-Road for an e-mail copy of the logo. All Hammerhead Off-Road products are eligible for the co-op advertising program. If other products are featured in the same ad, you will be reimbursed up to 50% for the portion of the ad that features Hammerhead Off-Road. Example: Full Page Ad cost $400.00 ½ ad features Hammerhead Off-Road unit along with logo ½ ad features other brand = $200.00 = $200.00 Hammerhead Off-Road will pay 50% of $200.00 = $100 Co–Op. BROADCAST GUIDELINES AND REQUIREMENTS Radio / Television: 30 second spot must feature Hammerhead Off-Road name twice (2x) 60 second spot must feature Hammerhead Off-Road name three times (3x) For radio or television advertisements please submit your audio or DVD/VHS of the advertisement along with the invoice from the broadcasting company. ALL AUDIO AND DVD/VHS WILL BECOME PROPERTY OF HAMMERHEAD OFF-ROAD AND WILL NOT BE RETURNED. WEB-SITE GUIDELINES AND REQUIREMENTS Dealers may go to the Hammerhead Off-Road website (www.hammehreadoffroad.com) and copy images and paste them to your website or advertisements. The website must feature the Hammerhead Off-Road name, logo, and image(s) on the home (front) page. www.hammerheadoffroad.com 40 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Hammerhead Off-Road Co-Op Credit Form Complete this form and submit it to Hammerhead Off-Road with invoice and supporting documentation. Dealer Name Street Address City State Phone E-mail Submitted By Date Zip Please check below. Co-Op does not include designs, agency, production, and/or web hosting charges. • • • • • • • • • Newspaper (attach full page and invoice) Magazine (attach full page and invoice) Inserts (attach sample and invoice) Direct mail (attach sample and invoice) Radio (attach audio, script, and invoice) Television (attach DVD/VHS, script and invoice) Commercial Web Sites (attach sample and invoice) Outdoor (attach photo and invoice) Yellow Page Ad (attach full page and invoice) In order to receive credit you must attach the required back up supports, per the list above. If you have any other advertisements not listed above, please call (214) 513-1700 for approval. www.hammerheadoffroad.com [email protected] Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road General FAQ’S 1. HOW DO I GET THE DEALER COST ON UNIT PARTS WITHOUT HAVING TO CALL IN? Go to www.netsuite.com and login using your e-mail and password. You can get all the necessary information once you have access into NetSuite. 2. WHAT IS THE MANUFACTURER’S SUGGESTED RETAIL PRICE (MSRP) ON PARTS? We do not have a MSRP set for parts. However, we recommend that dealers try to keep the mark up in the 40%-50% range. 3. IF THE UNIT REQUIRES WARRANTY WORK BUT HAS NOT BEEN SOLD YET, WILL I GET REIMBURSED LABOR TIME FOR WORKING ON IT? Yes, as long as unit is still in dealer stock and NOT being used as a demo and/or parts are NOT normal wear and tear items. Please refer to warranty guidelines for more details. 4. IF THE UNIT WAS PREVIOUSLY SOLD AT ANOTHER DEALER WILL I GET REIMBURSED LABOR TIME FOR WORKING ON IT? Yes, but you will need to contact our parts department to verify that all the registration paperwork has been filed correctly. If the unit has NOT been registered you must provide a bill of sale from the end consumer. 5. CAN I CALL IN MY PARTS ORDER? Yes, except for warranty orders. For warranty orders we require a hard copy (warranty parts order form). 6. CAN I ORDER PARTS ONLINE? Yes, but only through www.netsuite.com. However, you cannot submit warranty parts orders online. 7. CAN MY PARTS ORDER BE DROP-SHIPPED TO THE END CUSTOMER? No. We ONLY ship orders direct to the dealer. 8. DO I NEED A RETURN AUTHORIZATION NUMBER FOR PARTS THAT NEED TO BE RETURNED? Yes. For any part(s) shipped out in error we will issue you a Return Authorization (RA) number. Please contact us for any returns. 9. WHAT IS THE SUGGESTED LABOR RATE? Hammerhead Off-Road pays the dealer $55 / hour unless otherwise required by state laws and agreed by Hammerhead. www.hammerheadoffroad.com 42 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Go-Kart FAQ’S 1. WHERE CAN I FIND THE VEHICLE IDENTIFICATION NUMBER ON THE UNIT? The VIN is usually located behind the driver’s side seat on the crossbar. Otherwise, the VIN may be where the rear swing arm bolts to the frame behind the driver’s side seat. 2. WHAT TYPE OF MOTOR OIL IS RECOMMENDED FOR USE IN THE OFF-ROAD GO-KARTS? The go-kart comes standard with low-grade factory oil. This factory oil should be drained after a break-in period of 5-10 hrs and replaced with higher grade oil. 10W-40 or 10W-30 are good all around oil weights, but the type of oil can vary depending on overall riding conditions. Synthetic oils are always recommended. 3. WHAT TYPE OF FUEL IS RECOMMENDED FOR THE OFF-ROAD GO-KARTS? Premium fuel is recommended, but regular unleaded is all that is needed. These are not high compression engines and do not require premium fuel. 4. WHAT AIR PRESSURE IS RECOMMENDED FOR THE OFF-ROAD GO-KARTS? We recommend 7psi for the front tires and 10psi for the rear tires as these pressure settings are good for normal use on off-road terrain. This air pressure is recommended for all of our go karts. 5. WHAT TYPE OF GEARBOX OIL IS RECOMMENDED? We recommend high-grade 80/90 or 75/140 gear oil. 6. WHAT ARE THE FIRST THINGS TO CHECK IF THE UNIT WILL NOT START? Make sure the unit has fuel in it. If the unit has an on/off valve make sure the valve is turned on. Then check for spark by grounding out the plug wire and turning the engine over. Last, check the engine for compression by first pulling out the spark plug and then using a compression gauge to see how much compression the engine has. If the unit is still having trouble starting please contact the parts department for further assistance at (214)513-1700. 7. WHAT NEEDS TO BE DONE IF THE GO-KART IS NOT TO BE USED FOR A WHILE? If the unit is to be unused for at least 30 days the battery will need to be maintained by charging it every 30 days in order to keep the battery up and reverse any sulfating caused by normal discharging. You can also use a battery maintainer that will automatically charge and cycle the battery. Also, use a fuel stabilizer in the fuel. Make sure the unit is running long enough to get the mixture into the carburetor. 8. ARE THE GO-KARTS STREET LEGAL? No. These karts are made for off-road use only. They are not approved to be used on any public road and/or highway. www.hammerheadoffroad.com 43 mail@hammerheadoffroad.com Hammerhead Off-Road, Inc 1200 Lakeside Parkway #400 Flower Mound, TX 75028 www.hammerheadoffroad.com A Factory To Dealers Direct Program Play Safe, Play Hard! ____________________________________________________________________________________ Hammerhead Off-Road Rancher UTV FAQ’S 1. WHERE CAN I FIND THE VEHICLE IDENTIFICATION NUMBER ON THE RANCHER LT? The VIN is located under the seat on the frame by the gas tank. 2. WHAT TYPE OF MOTOR OIL IS RECOMMENDED FOR USE IN THE RANCHER LT? The Rancher LT comes standard with low-grade factory oil. This factory oil should be drained after a break-in period of 5-10 hrs and replaced with higher grade oil. 10W-40 or 10W-30 are good all around oil weights, but the type of oil can vary depending on overall riding conditions. Synthetic oils are always recommended. 3. WHAT TYPE OF FUEL IS RECOMMENDED FOR THE RANCHER LT? Premium fuel is recommended, but regular unleaded is all that is needed. These are not high compression engines and do not require premium fuel. 4. WHAT AIR PRESSURE IS RECOMMENDED FOR THE TIRES? We recommend 10psi for the front tires and 12psi for the rear tires as these pressure settings are good for normal use on off-road terrain. 5. WHAT TYPE OF GEARBOX OIL IS RECOMMENDED? We recommend high-grade 80/90 or 75/140 gear oil. 6. WHAT ARE THE FIRST THINGS TO CHECK IF THE UNIT WILL NOT START? Make sure the unit has fuel in it. If the unit has an on/off valve make sure the valve is turned on. Then check for spark by grounding out the plug wire and turning the engine over. Last, check the engine for compression by first pulling out the spark plug and then using a compression gauge to see how much compression the engine has. If the unit is still having trouble starting please contact the parts department for further assistance at (214)513-1700. 7. WHAT NEEDS TO BE DONE IF THE GO-KART IS NOT TO BE USED FOR A WHILE? If the unit is to be unused for at least 30 days, the battery will need to be maintained by charging it every 30 days in order to keep the battery up and reverse any sulfating caused by normal discharging. You can also use a battery maintainer that will automatically charge and cycle battery. Also, use a fuel stabilizer in the fuel. Make sure the unit is run long enough to get the mixture into the carburetor. 8. IS THE RANCHER LT STREET LEGAL? No. These units are made for off-road use only. They are not approved to be driven on any public road and/or highway. www.hammerheadoffroad.com 44 mail@hammerheadoffroad.com