Z-Vac Mower Collection System - Scag Giant-Vac

Transcription

Z-Vac Mower Collection System - Scag Giant-Vac
ASSEMBLY INSTRUCTIONS
OPERATOR'S MANUAL
PARTS LIST
Z-VVAC
Mower
Collection
System
Kits:
3063353
3063354
3063355
3063356
Models covered:
Boobcat/Buntoon
Seriess
Actual product may differ slightly from product pictured above
Bagger
3071097
3071098
2-B
3-B
3-BD
Blower
3071100
3071101
3071102
48-V
52-V
61-V
3071103
3071104
3071105
48-WB
52-WB
61-WB
Weight Bar
Manual No 4-4947 (I.R. 2/9/04)
1
preliminaries
Congratulations!
You have just purchased one of the finest pieces of outdoor power equipment on the market today. If properly cared for,
your new Z-Vac Mower Collection System will provide years of dependable service. Please read and follow this instruction manual carefully in order to get the most out of your new equipment.
As you carefully unpack your unit, you will find the following items:
1
Z-Vac Blower Unit
1
Bagger Unit with Mounting Kit
1
Weight Bar Kit
1
Package containing operating manuals and warranty registration
Each product leaves our factory in excellent condition; occasionally, however, some damage may occur during shipment.
If any such damage is found upon initial inspection, immediately notify the transport carrier who delivered your machine,
as they are solely responsible for such damage, as well as any subsequent adjustments necessary.
Before assembly, please take a moment and record your model number and serial number below for future reference (both
numbers are located on the silver tag attached to the blower housing):
Model number_______________________________
Serial number________________________________
Also be sure to promptly fill out and return the warranty registration enclosed in your manual packet.
Your new Z-Vac requires very little assembly. Simply follow the instructions contained within this manual to begin enjoying the benefits of your new unit.
2
GVTP ZVBB-R0203.1
safety rules regarding outdoor power equipment
2
IMPORTANT! READ CAREFULLY THE FOLLOWING SAFETY RULES BEFORE
ASSEMBLING OR OPERATING UNIT.
TRAINING
engine before leaving unit.
-- Never operate with guards not securely in place. Be sure
all safety features are attached, adjusted properly and functioning properly.
-- Never operate with the hose or hood removed or altered.
-- Do not change the engine governor setting or over speed
the engine.
-- Stop on level ground, shut off engine before leaving the
operator's position for any reason.
-- Stop equipment and inspect impeller blades after striking
objects or abnormal vibration occurs. Make necessary
repairs before resuming operations.
-- Keep hands and feet away intake and discharge areas.
-- Keep pets and bystanders away.
-- Do not operate the unit while under the influence of alcohol or drugs.
-- Use caution when crossing roads and sidewalks. Stop
engine if not blowing.
-- Use care when loading or unloading the machine into a
trailer or truck.
-- Use care when approaching blind corners, shrubs, trees
or other objects that may obscure vision.
-- Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or
mechanic(s) can not read English it is the owner's responsibility to explain this material to them.
-- Become familiar with the safe operation of the equipment,
operator controls, and safety signs.
-- All operators and mechanics should be trained. The
owner is responsible for training the users.
-- Only allow responsible adults, who are familiar with the
instructions, to operate the unit.
-- Never let children or untrained people operate or service
the equipment. Local regulations may restrict the age of the
operator.
-- The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or
property.
PREPARATION
-- Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform the
job. Use only accessories and attachments approved by
the manufacturer.
-- Wear appropriate clothing including safety shoes, safety
glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
-- Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire, which can
be thrown by the machine.
-- Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
c) Never refuel or drain the machine indoors.
-- Check that operator's presence controls, safety switches
and shields are attached and functioning properly. Do not
operate unless they are functioning properly.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope, or if you feel uneasy on it, do not drive on it.
Do
-- Mow across the face of slopes; never up and down.
-- Remove obstacles such as rocks, tree limbs, etc.
-- Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
-- Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction.
Do Not
-- Do not start or stop on a slope. If tires lose traction, proceed slowly straight down the slope.
-- Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
-- Do not use near drop-offs, ditches, or embankments. The
operator could lose footing or balance or blower could suddenly turn over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
-- Do not operate on slopes with wet grass. Reduced footing or traction could cause sliding.
-- Do not use on excessively steep slopes.
OPERATION
-- Never run an engine in an enclosed area.
-- Operate only in the daylight or with good artificial light,
keeping away from holes and hidden hazards.
-- Be sure of your footing while using pedestrian controlled
equipment, especially when backing up. Walk, don't run.
-- Do not operate in reverse unless absolutely necessary.
Always look down and behind before and while traveling in
reverse.
-- Be aware of the blower discharge direction and do not
point it at anyone. Do not operate the blower without hose
and bagger hood in place.
-- Never leave a running unit unattended. Always stop
3
GVTP ZVBB-R0203.1
2
safety rules regarding outdoor power equipment
CHILDREN
near flames or drain indoors.
-- Keep all hardware tight and keep all parts in good working condition. Replace all worn or damaged decals.
-- Never tamper with safety devices. Check their proper
operation regularly.
-- Clean leaves and debris from mufflers and engine to prevent fires. Clean up oil or fuel spillage.
-- Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
-- Never make adjustments or repairs with the engine running unless specified otherwise.
-- Park machine on level ground. Never allow untrained personnel to service machine.
-- Carefully release pressure from components with stored
energy. (e.g. springs)
-- Only replace impellers. Never straighten or weld them.
-- Keep hands and feet away from moving parts.
-- Frequently check components and replace with manufacturer's recommended parts, when necessary.
-- Use only factory authorized replacement parts when making repairs.
-- Always comply with factory specifications on all settings
and adjustments.
-- Only authorized service locations should be utilized for
major service and repair requirements.
-- Never attempt to make major repairs on this unit unless
you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer's warranty.
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the unit
and its activity. Never assume that children will remain
where you last saw them.
-- Keep children out of the mowing area and under the
watchful care of another responsible adult.
-- Be alert and turn unit off if children enter the area.
-- Before and during reverse operation, look behind and
down for small children.
-- Never allow children to operate the unit.
-- Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
EMISSIONS
-- Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth defects,
or other reproductive harm.
-- Look for the relevant Emissions Durability Period and Air
Index information on the engine emissions label.
MAINTENANCE AND STORAGE
-- Always observe safe refueling and fuel handling practices
when refueling the unit after transportation or storage.
-- Always follow the engine manual instructions for storage
preparations before storing the unit for both short and long
term periods.
-- Always follow the engine manual instructions for proper
start-up procedures when returning the unit to service.
-- Never store the machine or fuel container inside where
there is an open flame, such as in a water heater. Allow unit
to cool before storing.
-- Shut off fuel while storing or transporting. Do not store fuel
4
GVTP ZVBB-R0203.1
unit assembly
3
Deflector Removal - All Models
Remove hardware securing Discharge
Deflector to mower deck and remove deflector.
Important Note: Reattach hardware to deflector and store for future use. Never operate any
mower without a discharge deflector securely
in place.
Deck Pulley Guard Removal All Models
Remove hardware securing right deck pulley
guard to mower deck and remove guard. Set
hardware aside for future vac assembly step.
Important Note: Store guard for future use.
Never operate any mower without a pulley
guard securely in place.
Vac Pulley Installation - All Models
Lifting up foot rest/center deck cover to expose
center blade deck, insert a 3/8” drive breaker
bar with an extension into the tension release
hole in the blade belt idler arm and twist counterclockwise to relieve tension, while slipping
blade belt from right blade drive pulley.
Note: Assistance may be needed for removal
of blade belt.
Remove right blade pulley, replacing with supplied two-tiered Z-Vac drive pulley. Use same
hardware as hardware removed, making sure
to tighten securely to manufacturer’s specs.
Replace blade belt around bottom tier of pulley, using method described above. Close foot
rest/center deck cover.
Note: Assistance may be needed for replacement of blade belt.
5
GVTP ZVBB-R0203.1
3
unit assembly
Vac Unit Installation - All Models
(61” shown)
Fit Z-Vac unit into place over and against
mower discharge, aligning holes in discharge
mounting brackets with holes in Z-vac mounting bracket. Insert one 3/8 x 2” clevis pin into
each of the two mounting holes, securing with
bridge pins.
Lock unit firmly in place with T-bolt as shown.
Vac Belt Installation - All Models
Install Z-vac drive belt onto top tier of vac drive
pulley. Be sure belt runs through vac idler system correctly; also be sure there is no belt
rollover.
Note: Pull back tension release lever on idler
arm (see inset) to give extra belt slack when
installing.
Belt Guard Installation - All Models
(61” shown)
Install Vac Drive belt guard using existing rider
hardware. Tighten securely.
Install vac unit pulley guard (inset) with three
5/16-18 x 3/4” ‘F’ thread bolts. Tighten securely.
6
GVTP ZVBB-R0203.1
unit assembly
3
Weight Bar Kit Installation - All Models
(61” shown)
!! Warning: Weight kit must be installed
prior to installing bagger unit. Failure to do
so may result in longitudal tipping of unit.
Lay weight mount channel across front end of
unit as shown. Secure to unit with two clamp
plates, one under each caster arm, each held
on with two 3/8-16 x 3-1/4” hex bolts and two
reverse lock nuts. Tighten securely.
Secure weight bars to weight mount channel
with three 1/2-13 x 3-1/4” hex bolts and three
serrated flange nuts. Tighten securely.
!! Warning: Always install all supplied
weight bars onto weight mount channel.
Failure to do so may result in longitudal tipping of unit.
Bagger Installation - 2 Bag Units
Rear View
Assemble bumper mount plate onto rear
bumper bar of mower. Use two bar clamps on
top portion of plate, fastening from in front of
bumper bar, with four 3/8-16 x 1-1/4” hex bolts
and serrated flange nuts. Fasten bottom with
one bumper spacer and same hardware as
above. Tighten all hardware securely.
Top View
Assemble the upper reinforcement brace as
shown, using two 3/8-16 x 1-1/4” hex bolts, fitted with two 3/8” flat washers, and securing
with two 3/8-16 serrated flange nuts. Do not
tighten hardware.
7
GVTP ZVBB-R0203.1
3
unit assembly
Bagger Installation - 2 Bag Units
(Cont.)
Install the reinforcement brace assembly onto
the unit, utilizing the square holes in the
engine base. Secure with four 5/16-18 x 3/4”
carriage bolts (inserted up from under the
engine base) and serrated flange nuts. Note:
Do not tighten brace hardware until support
assembly in following steps is installed.
Attach Cross Assembly (with attached hood
assembly) to Cover Support Assembly with
four 3/8-16 x 3/4 hex bolts and four 3/8-16 serrated flange nuts. Tighten securely.
Bolts
Attach Cover Latch Arm to Cover Support
Assembly with two 5/16-18 x 3/4 hex bolts and
5/16-18 serrated flange nuts. Tighten securely.
Cross
Assembly
Cover Latch
Arm
Set bottom of support assembly onto pins in
bottom of bumper mount.
Holding support assembly upright, align holes
in support assembly with corresponding holes
in bumper mount and reinforcement brace.
Slide 5/8 x 17” locking pin through holes in
bumper mount, securing with 2-1/2” oal bridge
pin. Slide 3/8 x 18” locking pin through holes
in top of reinforcement brace, securing with 17/8” oal bridge pin.
Now tighten all brace hardware securely.
8
GVTP ZVBB-R0203.1
unit assembly
3
Bagger Installation - 2 Bag Units
(Cont.)
Lift cover and install bags onto plate/channel
assembly by hooking slot in bag hanger onto
tabs in channel assembly.
Close cover and lock in place by hooking lock
knob into slot in cover latch arm.
Using the mounting bracket at the foot of the
Discharge Hose Standoff as a template, drill
two 7/16” holes into the right upper rear
bumper bar of the rider, just forward of the rear
radiator support bar bolt head. Fasten standoff to bumper bar with two 5/16-18 x 1 hex
bolts and serrated flange nuts. Tighten
securely. Note: Make sure standoff angles
upwards upon installation.
Proceed to Discharge Hose Installation.
Bagger Installation - 3 Bag Units
Preassemble bumper mount plate as shown,
securing two sets of two short clamp bars into
top of plate with one 3/8-16 x 1-3/4” hex bolt
and serrated flange nut. Leave nuts loose.
Also note position of bottom clamp bar that will
be addressed in following step.
9
GVTP ZVBB-R0203.1
3
unit assembly
Bagger Unit Installation - 3 Bag Units
(Cont.)
Hook bumper mount plate onto rear bumper,
making sure one bar clamp is in front of
bumper, another behind. Secure in place with
same hardware in lower set of holes as in previous step. Do not tighten yet.
Repeat the same for the bottom part of the
mount, using the long clamp bar, one on the
inside and one on the outside of the bumper.
Insert two 3/8-16 x 1-3/4” bolts from the
bumper mount side, securing with two 3/8 flat
washers and two 3/8-16 nylon lock nuts.
Tighten securely.
Assemble the upper reinforcement brace as
shown, using two 3/8-16 x 1-1/4” hex bolts,
each fitted with one 3/8” flat washer, and
secure with two 3/8-16 serrated flange nuts.
Do not tighten hardware.
Install the reinforcement brace assembly onto
the unit, utilizing the square holes in the
engine base. Secure with four 5/16-18 x 3/4
carriage bolts (inserted up from under the
engine base) and serrated flange nuts. Note:
Do not tighten brace hardware until support
assembly in following steps is installed.
10
GVTP ZVBB-R0203.1
unit assembly
3
Bagger Unit Installation - 3 Bag Units
(Cont.)
Install the plate/channel assembly onto the
support assembly using two 5/16-18 x 3/4” carriage bolts through the top holes, and two
5/16-18 x 1-1/4” carriage bolts for the bottom
holes. Secure with four 5/16-18 serrated
flange nuts.
Bolts
Set bottom of support assembly onto pins in
bottom of bumper mount.
Holding support assembly upright, align holes
in support assembly with corresponding holes
in bumper mount and reinforcement brace.
Slide 5/8 x 17” locking pin through holes in
bumper mount, securing with 2-1/2” oal bridge
pin. Slide 3/8 x 18” locking pin through holes
in top of reinforcement brace, securing with 17/8” oal bridge pin.
Now tighten all brace hardware securely.
Install Cover Latch Arm onto support assembly
by first inserting two 5/16-18 x 3/4” hex bolts
out through corresponding holes in the support
assembly. Then fit the latch arm over bolts
and secure with two 5/16-18 serrated flange
nuts.
11
GVTP ZVBB-R0203.1
3
unit assembly
Bagger Unit Installation - 3 Bag Units
(Cont.)
Install intake flange and inner deflector as
shown using four 5/16-18 x 1” hex bolts, flat
washers and nylon lock nuts. Tighten securely.
Note that the intake flange should be angled
downward.
Set cover on plate assembly, aligning hinges in
cover with hinges on plate. Secure with three
3/8 x 2-3/4” clevis pins and 1-3/4” oal bridge
pins.
Lift cover and install bags onto plate/channel
assembly by hooking slot in bag hanger onto
tabs in channel assembly.
Close cover and lock in place by hooking lock
knob into slot in cover latch arm.
12
GVTP ZVBB-R0203.1
unit assembly
3
Discharge Hose Installation - All
Models (3 Bag Unit shown)
Slip one hose clamp onto each end of hose (use the
clamp with the quick-release knob at the blower
end), and install hose between unit and bagger,
making careful note of direction sticker inside end of
hose (see inset). Tighten clamps securely.
Note: On 2 bag units, be sure to slip middle of hose
length into cradle of Discharge Hose Standoff, in
order to prevent hose from hitting rear wheel of
rider.
Assembly is complete. Refer to the operator’s manual of your rider for the
safest and most effective use of your new unit.
SOME IMPORTANT DO’S AND DON’TS FOR SAFE AND EFFECTIVE OPERATION:
DO...
...Inspect unit before each use to be sure all fasteners are securely tightened
and all components are securely in place.
...Be aware that installed blower unit engages along with mower deck - never
operate mower without hose, cover and bags in place.
...Inspect unit often for wear and damage. Replace worn or damaged items
promptly.
...Grease bearing units regularly with a quality lithium grease.
DO NOT...
...Operate the rider without the weight channel and bars installed. Rear tipping
of rider can result.
...Operate the unit without belt guards securely in place. Serious injury may
result.
...Overfill bags. A good rule of thumb is to empty bags at about 3/4 capacity.
...Store unit with bags full. Stretching and eventual tearing of bag material may
result.
13
GVTP ZVBB-R0203.1
4
illustrated parts list - BLOWER GROUP: 48-V, 52-V, 61-V
4
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Ref
Ref
Ref
illustrated parts list - BLOWER GROUP: 48-V, 52-V, 61-V
Part
Number
3046782
91121
90250
3021097
35816
91804
14409
91598
3046824
91527
3047253
91601
91218
3046781
3046853
91541
3022832
90839
3031920
3046854
3031919
91619
3046813
35867
90122
91560
91518
91305
92111
91541
3071100
3071101
3071102
Qty
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
8
2
8
4
1
4
2
2
2
9
1
1
1
3
3
Description
WELDMENT, Blower Belt Guard
NUT, 1/2-13 Hex Nyloc
WASHER, 1/2" Flat SAE
PULLEY, A Groove Idler, Steel
IDLER STUD (3/8-24 thread)
WASHER, 9/16 Flat, Narrow Type
FLANGE BEARING, 9/16" I.D.
COTTER PIN, 1/8 x 3/4"
BELT RETAINER, Idler
SCREW, 5/16-18 x 1-1/4" Hex Head Cap, GR5
WELDMENT, Idler Arm
NUT, 5/16-18 Hex Flange Lock
SCREW, 1/2-13 x 2-1/2" Hex Head Cap, GR5
WELDMENT, Blower Housing
BACK PLATE, Blower
SCREW, 5/16-18 x 3/4" Hex Washer Self-Tap
BEARING, Pillow Block, Blower (includes grease fitting)
NUT, 7/16-14 Hex Center Lock
SCREW, 7/16-14 x 1-1/2" Hex Head Cap, GR5
WELDMENT, Impeller, Fast Vac Blower
SCREW, 7/16-14 x 1-1/4" Hex Head Cap, GR5
NUT, 3/8-16 Hex Flange Lock
BELT RETAINER
PULLEY, Flat Idler, 2-3/4" O.D.
WASHER, 3/8" SAE Flat
SCREW, 3/8-16 x 2-1/4" Hex Head Cap, GR5
NUT, 3/8-24 Hex Nyloc
SCREW, 3/8-16 x 2", Hex Head Cap, GR5
U-CLIP, 5/16-18
SCREW, 5/16-18 x 3/4" Hex Washer Self-Tap
48-V Blower Kit
52-V Blower Kit
61-V Blower Kit
4
illustrated parts list - BLOWER MOUNT GROUP: 48-V, 52-V, 61-V
4
illustrated parts list - BLOWER MOUNT GROUP: 48-V, 52-V, 61-V
Item
1
1
2
2
2
3
4
4
4
5
6
-7
8
9
10
11
12
13
14
15
15
16
17
18
Ref
Ref
Ref
Part No.
3036316
3036322
3037676
3037677
3037158
3036315
3027487
3027488
3027471
91541
3027489
3027507
13966
76988
3032118
27168
91601
91067
3020807
91067
3046806
3046807
12315
91617
90951
3071100
3071101
3071102
Qty.
1
1
1
1
1
1
1
1
1
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
Description
BELT, Blower Unit Drive, Model 48-V, 61-V
BELT, Blower Unit Drive, Model 52-V
WELDMENT, 48" Belt Shield
WELDMENT, 52" Belt Shield
WELDMENT, 61" Belt Shield
PULLEY, Deck, Bobcat
WELDMENT, Mounting Bracket, 48" Fast-Vac
WELDMENT, Mounting Bracket, 52" Fast-Vac
WELDMENT, Mounting Bracket, 61" Fast-Vac
SCREW, 5/16-18 x 3/4" Hex Washer Self-Tap
CLIP, Belt Guard Support (Model 48-V only)
WELDMENT, Guard Support Bracket (Not Shown, 52-V, 61-V Only)
PIN, Clevis
HAIRPIN, Cotter
WELDMENT, T-Handle Pin
SCREW, 5/16-18 x 1" Hex Head Cap, GR5
NUT, 5/16-18 Hex Flange Lock
NUT, 5/16-18 Hex Center Lock, GR B
SPRING, Idler, Fast Vac
NUT, 5/16-18 Hex Center Lock, GR B
PULLEY, Blower Input, Model 48-V & 52-V
PULLEY, Blower Input, Model 61-V
KEY, 1/4 Square x 1-7/16"
SCREW, 3/8-16 x 6" Hex Head Cap, GR5
NUT, 5/16-18 Hex Large Flange Center Lock
48-V Blower Kit
52-V Blower Kit
61-V Blower Kit
4
illustrated parts list - TWIN BAG CATCHER, 2-B
4
illustrated parts list - TWIN BAG CATCHER, 2-B
Item
1
Part No.
3046861
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37a
1704180
170440*
1667248
1910531
90922
91702
3021670
90376
3022838
960367
1703700
1704057
91578
1675707
1703807
90316
1703855
3000847
1672023
90187
91511
3022875
3022833
3022876
91757
91290
13844
1703822
90074
91084
1704507
91702
3046722
91294
91603
90883
n/a
2
1
6
4
1
3
1
5
1
2
1
1
4
2
2
4
2
2
2
4
4
1
1
1
1
1
2
1
5
2
1
1
1
3
5
2
1
Description
ASSEMBLY, 2 Bag Cover and Screen
(includes Item No. 5, 12, 13, 14, 42, 43, 44, 45)
WINDOW, Cover
DECAL, Safety, Grass Bag
CLIP, Canoe
WASHER, .188 Rivet
SCREW, #10-32 x 1-1/2 Hex Washer Head Machine w/Nylon Patch
WASHER, .19 x .38 x .06 Flat
STRAP, Rubber
NUT, #10-32 Hex Nyloc
KNOB
PIN, Round Head
SCREEN
SEAL, Clip
POP RIVET, 3/16 x .265 Alum.
TUBE CLIP, Grass Bag
HANGER, Grass Bag
BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5
HOOP, Grass Bag
GRASS BAG
CLAMP, Grass Bag
WASHER, 5/16" Split Lock
NUT, 5/16-18 Hex, GR5 or B
HOSE CLAMP, Upper
HOSE, Snapper Fast Vac
HOSE CLAMP, Lower, Fast Vac
SCREW, #10-24 x 1-1/4" Hex Head Cap, GR5
NUT, #10-24 Hex Nyloc
HAIR PIN, 2.62 Cotter
CROSS ASSEMBLY
BOLT, 1/4-20 x 3/4" Short Neck Carriage
SCREW, 1/4-20 x 3/8" Hex Washer Self-Tap
STRAP, Tube Support
WASHER, .191 I.D. Flat
WELDMENT, Hose Adapter/Deflector
WASHER, 1/4" Flat
NUT, 1/4-20 Hex Nyloc
SCREW, 10F x 7/8" Pan Head Cross Recess
SCREW, #10-32 x 1
4
illustrated parts list - TWIN BAG CATCHER, 2-B (cont’d)
4
38
39
40
41
42
43
44
45
46
47
48
Ref
illustrated parts list - TWIN BAG CATCHER, 2-B (cont’d)
91241
1704075
3046774
1704508
1960400
90052
1705876
1933886
3027490
91318
91601
3071097
3
1
1
1
1
1
1
1
1
2
2
POP RIVET, 3/16”
SUPPORT, Tube
SEAL, 2 Bag Catcher
BRACKET, Seal
SCREW, #10-12 x 5/8” Hex Washer Self-Tap
WASHER, ¼” Split Lock
CABLE, Double Loop
NUT, Speed
WELDMENT, 2 Bag Hose Support
SCREW, 5/16-18 x ¾” Hex Head Cap, GR5
NUT, 5/16-18 Hex Flange Lock
Twin Bag Catcher Kit
4
illustrated parts list - TWIN BAG CATCHER, 2-B: MOUNT GROUP
4
illustrated parts list - TWIN BAG CATCHER, 2-B: MOUNT GROUP
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Ref
Part No.
3046687
91086
91619
3046831
91318
91601
3046995
3046992
3047507
76941
91619
3046693
1960033
3027491
3027492
91508
91601
3027493
76941
3091528
91619
3032119
76988
3071097
Qty.
1
4
4
1
2
2
1
2
1
6
6
1
1
1
1
4
4
1
2
2
2
1
1
Description
WELDMENT, Bagger Mount Frame
SCREW, 3/8-16 x 3/4" Hex Head Cap, GR5
NUT, 3/8-16 Hex Flange Lock
ARM, Cover Latch
SCREW, 5/16-18 x 3/4" Hex Head Cap, GR5
NUT, 5/16-18 Hex Flange Lock
WELDMENT, Bumper Mounting Plate
BAR, Clamp
SHIM, Catcher Mount
SCREW, 3/8-16 x 1-1/4" Hex Head Cap
NUT, 3/8-16 Hex Flange Lock
ROD, Support
HAIRPIN, Clip
WELDMENT, Bagger Brace, RH Side
WELDMENT, Bagger Brace, LH Side
BOLT, 5/16-18 x 3/4" Short Neck Carriage, GR5
NUT, 5/16-18 Hex Flange Lock
CATCHER BRACE, Center, 2 Bag Bobcat
SCREW, 3/8-16 x 1-1/4" Hex Head Cap
WASHER, 3/8" Flat
NUT, 3/8-16 Hex Flange Lock
ROD, Bagger Brace Locking
HAIRPIN, Cotter
Twin Bag Catcher Kit
4
illustrated parts list - TRIPLE BAG CATCHER, 3-B
4
Item
1
2
2
2a
3
3a
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
illustrated parts list - TRIPLE BAG CATCHER, 3-B
Part No.
3046862
91495
79405
91584
1717067
3027475
76958
1910531
1667248
1704405*
1716970
1717041
1717524
1716968
1716972
3022876
3022833
3022875
1703855
91298
90636
3046801
91122
91130
1717039
1716973
1716966
1717037
91601
91318
1720875
1720945
1672344
1960074
3022834
1717082
3022838
3021670
90376
Qty.
1
9
4
13
3
1
25
16
6
1
1
1
1
1
1
1
1
1
1
4
4
1
3
4
1
1
1
1
6
6
2
1
3
3
16
1
1
1
2
Description
ASSEMBLY, Cover & Screen
SCREW, 1/4-20 x 3/4" Hex Head Cap, GR5
SCREW, 1/4-20 x 5/8" Hex Head Cap, GR5
NUT, 1/4-20 Hex Flange, GR5
WELDMENT, Hinge
STIFFENER, Hinge
POP RIVET, 3/16 x .565 Aluminum
WASHER, Rivet .188 (.20 I.D. x .500 O.D.)
CLIP, Canoe
DECAL, Safety, Grass Bag
CLAMP
SCREEN, Catcher
CLAMP, Seal
SEAL, Catcher Top
ANGLE, Screen
HOSE CLAMP, Lower, Fast Vac
HOSE, Snapper Fast Vac
HOSE CLAMP, Upper
HOOP, Grass Bag
NUT, 5/16-18 Hex Nyloc
SCREW, 5/16-18 x 1" Hex Head Cap, GR5
WELDMENT, Hose Adapter
SCREW, 1/4-20 x 1/2" Hex Washer Self-Tap
WASHER, 5/16" Flat
DEFLECTOR, Grass Bag
ASSEMBLY, Channel
WELDMENT, Backplate
COVER, Backplate
NUT, 5/16-18 Hex Flange Lock
SCREW, 5/16-18 x 3/4" Hex Head Cap, GR5
HINGE
HINGE
PIN, 3/8 x 2-3/4"
HAIR PIN, .093 Dia.
RIVET
SEAL, Catcher Top
KNOB
STRAP, Rubber
NUT, #10-32 Hex Nyloc
4
illustrated parts list - TRIPLE BAG CATCHER, 3-B (cont’d)
4
illustrated parts list - TRIPLE BAG CATCHER, 3-B (cont’d)
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Ref
90922
91702
3046832
3000847
90316
1703807
90187
91511
1672023
1675707
3027476
92117
92116
91018
3071098
2
1
1
3
6
3
6
6
3
3
1
8
8
8
SCREW, #10-32 x 1-1/2 Hex Washer Head Machine w/Nylon Patch
WASHER, .19 x .38 x .06 Flat
COVER, Support
GRASS BAG
BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5
HANGER, Grass Bag
WASHER, 5/16" Split Lock
NUT, 5/16-18 Hex, GR5 or B
CLAMP, Grass Bag
TUBE CLIP, Grass Bag
WELDMENT, Cover Handle
SCREW, 8-32 x 1/2" Cross Recess Pan Head
WASHER, #8 External Tooth Lock
NUT, #8-32 Hex
Triple Bag Catcher Kit
4
illustrated parts list - TRIPLE BAG CATCHER, 3B: MOUNT GROUP
4
illustrated parts list - TRIPLE BAG CATCHER, 3B: MOUNT GROUP
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15a
16
17
18
18
19
19
20
21
22
23
24
25
26
27
Ref
Part
Number
3027509
90316
91202
91601
91601
3046831
90316
91601
1723436
91501
3046992
91619
90730
3047506
90122
91299
1717085
1960033
3027473
3027494
3027472
3027495
90316
91601
3027474
91328
90122
91619
3032119
76988
3071098
Qty
1
2
2
4
4
1
2
2
1
4
4
4
2
2
2
2
1
1
1
1
1
1
4
4
1
2
2
2
1
1
Description
WELDMENT, Catcher Support
BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5
BOLT, 5/16-18 x 1-1/4" Square Neck Carriage
NUT, 5/16-18 Hex Flange Lock
NUT, 5/16-18 Hex Flange Lock
WELDMENT, Cover Latch Arm
BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5
NUT, 5/16-18 Hex Flange Lock
WELDMENT, Bumper Mount Plate
SCREW, 3/8-16 x 2-1/2" Hex Head Cap, GR5
BAR, Clamp
NUT, 3/8-16 Hex Flange Lock
SCREW, 3/8-16 x 1-3/4" Hex Head Cap, GR5
REINFORCEMENT, Bumper
WASHER, 3/8" Flat
NUT, 3/8-16 Hex Nyloc
HITCH ROD
HAIRPIN, Clip
BAGGER BRACE, RH Side, Model 3-B
BAGGER BRACE, LH Side, Model 3-BD
BAGGER BRACE, LH Side, Model 3-B
BAGGER BRACE, LH Side, Model 3-BD
BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5
NUT, 5/16-18 Hex Flange Lock
BAGGER BRACE, Center
SCREW, 3/8-16 x 1-1/4" Hex Head Cap, GR5
WASHER, 3/8" Flat
NUT, 3/8-16 Hex Flange Lock
PIN, Bagger Brace Locking
HAIRPIN, Cotter
Triple Bag Catcher Kit
4
illustrated parts list - WEIGHT BAR GROUP, 48-WB, 52-WB, 61-WB
4
illustrated parts list - WEIGHT BAR GROUP, 48-WB, 52-WB, 61-WB
Item
1
1
1
2
3
4
5
5
6
6
7
8
Ref
Ref
Ref
Part No.
3027496
3027497
3027477
3046992
91044
91704
3027498
3027478
91558
91821
91544
3032142
3071103
3071104
3071105
Qty.
1
1
1
2
4
4
9
7
3
3
3
2
Description
CHANNEL, Weight Mount, 48" Bobcat
CHANNEL,Weight Mount, 52" Bobcat
CHANNEL, Weight Mount, 61" Bobcat
BAR, Clamp
SCREW, 3/8-16 x 3-1/4" Hex Head Cap, G5
NUT, 3/8-16 Hex Top Lock
WEIGHT BAR, 48" & 52" Bobcat
WEIGHT BAR, 61" Bobcat
SCREW, 1/2-13 x 3-1/2 Hex Head Cap
SCREW, 1/2-13 x 3" Hex Head Cap
NUT, 1/2-13 Hex Flange Lock
PAD, Anti-Skid, Weight Kit
Weight Bar Kit, 48-V
Weight Bar Kit, 52-V
Weight Bar Kit, 61-WB
4
illustrated parts list - DECAL GROUP
4
illustrated parts list - DECAL GROUP
Item
1
2
3
4
5
Part Number
3046944
1704405
3046850
3046851
3046883
Qty.
1
1
1
1
1
Description
DECAL, Fast-Vac
DECAL, Safety, Grass Bag
DECAL, Danger, Fast-Vac
DECAL, Warning, Fast-Vac
DECAL, Warning, Fast-Vac
NOTES
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NOTES
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warranty
GIANT-VAC, INC., here-in-after called Giant-Vac, will warrant each new Giant-Vac product
to be free from manufacturing defects in normal service for a period of two (2) years for
consumer use, one (1) year for commercial use, or thirty (30) days for rental use. This warranty
extends only to the original purchaser of the product and cannot be transferred.
This
warranty does not apply to engines, tires or other items that are purchased by Giant-Vac
and warranted by the manufacturer of such items. Items such as bags, grass catchers, hoses
and blades are not warranted, as these are considered expendable items. This warranty
does not include equipment failures due to normal wear.
Any obligation under this warranty is expressly limited to the replacement or repair, at an
authorized servicing Giant-Vac dealer, or at a point designated by us, of such parts as
appear to us to have been defective. All defective parts have to be returned freight
prepaid before credit will be issued.
We shall not be liable for transportation charges in connection with the replacement or
repair of defective parts.
This warranty does not apply to a Giant-Vac upon which repairs or alterations have been
made by others except with our prior written approval.
We shall not be liable for consequential damages or contingent liabilities for the fitness of any
Giant-Vac for any particular purpose.
We make no other express, implied or statutory warranty, nor is anyone authorized to make
any in our behalf.
P.O. BOX 777
McDonough, GA. 30253
Manual 4-4947 (I.R. 2/27/04)
COPYRIGHT © 2004 ALL RIGHTS RESERVED

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