Z-Vac Mower Collection System - Scag Giant-Vac
Transcription
Z-Vac Mower Collection System - Scag Giant-Vac
ASSEMBLY INSTRUCTIONS OPERATOR'S MANUAL PARTS LIST Z-VVAC Mower Collection System Kits: 3063353 3063354 3063355 3063356 Models covered: Boobcat/Buntoon Seriess Actual product may differ slightly from product pictured above Bagger 3071097 3071098 2-B 3-B 3-BD Blower 3071100 3071101 3071102 48-V 52-V 61-V 3071103 3071104 3071105 48-WB 52-WB 61-WB Weight Bar Manual No 4-4947 (I.R. 2/9/04) 1 preliminaries Congratulations! You have just purchased one of the finest pieces of outdoor power equipment on the market today. If properly cared for, your new Z-Vac Mower Collection System will provide years of dependable service. Please read and follow this instruction manual carefully in order to get the most out of your new equipment. As you carefully unpack your unit, you will find the following items: 1 Z-Vac Blower Unit 1 Bagger Unit with Mounting Kit 1 Weight Bar Kit 1 Package containing operating manuals and warranty registration Each product leaves our factory in excellent condition; occasionally, however, some damage may occur during shipment. If any such damage is found upon initial inspection, immediately notify the transport carrier who delivered your machine, as they are solely responsible for such damage, as well as any subsequent adjustments necessary. Before assembly, please take a moment and record your model number and serial number below for future reference (both numbers are located on the silver tag attached to the blower housing): Model number_______________________________ Serial number________________________________ Also be sure to promptly fill out and return the warranty registration enclosed in your manual packet. Your new Z-Vac requires very little assembly. Simply follow the instructions contained within this manual to begin enjoying the benefits of your new unit. 2 GVTP ZVBB-R0203.1 safety rules regarding outdoor power equipment 2 IMPORTANT! READ CAREFULLY THE FOLLOWING SAFETY RULES BEFORE ASSEMBLING OR OPERATING UNIT. TRAINING engine before leaving unit. -- Never operate with guards not securely in place. Be sure all safety features are attached, adjusted properly and functioning properly. -- Never operate with the hose or hood removed or altered. -- Do not change the engine governor setting or over speed the engine. -- Stop on level ground, shut off engine before leaving the operator's position for any reason. -- Stop equipment and inspect impeller blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations. -- Keep hands and feet away intake and discharge areas. -- Keep pets and bystanders away. -- Do not operate the unit while under the influence of alcohol or drugs. -- Use caution when crossing roads and sidewalks. Stop engine if not blowing. -- Use care when loading or unloading the machine into a trailer or truck. -- Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. -- Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner's responsibility to explain this material to them. -- Become familiar with the safe operation of the equipment, operator controls, and safety signs. -- All operators and mechanics should be trained. The owner is responsible for training the users. -- Only allow responsible adults, who are familiar with the instructions, to operate the unit. -- Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator. -- The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property. PREPARATION -- Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer. -- Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts. -- Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine. -- Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. a) Use only an approved container. b) Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. c) Never refuel or drain the machine indoors. -- Check that operator's presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope, or if you feel uneasy on it, do not drive on it. Do -- Mow across the face of slopes; never up and down. -- Remove obstacles such as rocks, tree limbs, etc. -- Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles. -- Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Do Not -- Do not start or stop on a slope. If tires lose traction, proceed slowly straight down the slope. -- Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. -- Do not use near drop-offs, ditches, or embankments. The operator could lose footing or balance or blower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. -- Do not operate on slopes with wet grass. Reduced footing or traction could cause sliding. -- Do not use on excessively steep slopes. OPERATION -- Never run an engine in an enclosed area. -- Operate only in the daylight or with good artificial light, keeping away from holes and hidden hazards. -- Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don't run. -- Do not operate in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse. -- Be aware of the blower discharge direction and do not point it at anyone. Do not operate the blower without hose and bagger hood in place. -- Never leave a running unit unattended. Always stop 3 GVTP ZVBB-R0203.1 2 safety rules regarding outdoor power equipment CHILDREN near flames or drain indoors. -- Keep all hardware tight and keep all parts in good working condition. Replace all worn or damaged decals. -- Never tamper with safety devices. Check their proper operation regularly. -- Clean leaves and debris from mufflers and engine to prevent fires. Clean up oil or fuel spillage. -- Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. -- Never make adjustments or repairs with the engine running unless specified otherwise. -- Park machine on level ground. Never allow untrained personnel to service machine. -- Carefully release pressure from components with stored energy. (e.g. springs) -- Only replace impellers. Never straighten or weld them. -- Keep hands and feet away from moving parts. -- Frequently check components and replace with manufacturer's recommended parts, when necessary. -- Use only factory authorized replacement parts when making repairs. -- Always comply with factory specifications on all settings and adjustments. -- Only authorized service locations should be utilized for major service and repair requirements. -- Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer's warranty. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and its activity. Never assume that children will remain where you last saw them. -- Keep children out of the mowing area and under the watchful care of another responsible adult. -- Be alert and turn unit off if children enter the area. -- Before and during reverse operation, look behind and down for small children. -- Never allow children to operate the unit. -- Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. EMISSIONS -- Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. -- Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label. MAINTENANCE AND STORAGE -- Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage. -- Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods. -- Always follow the engine manual instructions for proper start-up procedures when returning the unit to service. -- Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit to cool before storing. -- Shut off fuel while storing or transporting. Do not store fuel 4 GVTP ZVBB-R0203.1 unit assembly 3 Deflector Removal - All Models Remove hardware securing Discharge Deflector to mower deck and remove deflector. Important Note: Reattach hardware to deflector and store for future use. Never operate any mower without a discharge deflector securely in place. Deck Pulley Guard Removal All Models Remove hardware securing right deck pulley guard to mower deck and remove guard. Set hardware aside for future vac assembly step. Important Note: Store guard for future use. Never operate any mower without a pulley guard securely in place. Vac Pulley Installation - All Models Lifting up foot rest/center deck cover to expose center blade deck, insert a 3/8” drive breaker bar with an extension into the tension release hole in the blade belt idler arm and twist counterclockwise to relieve tension, while slipping blade belt from right blade drive pulley. Note: Assistance may be needed for removal of blade belt. Remove right blade pulley, replacing with supplied two-tiered Z-Vac drive pulley. Use same hardware as hardware removed, making sure to tighten securely to manufacturer’s specs. Replace blade belt around bottom tier of pulley, using method described above. Close foot rest/center deck cover. Note: Assistance may be needed for replacement of blade belt. 5 GVTP ZVBB-R0203.1 3 unit assembly Vac Unit Installation - All Models (61” shown) Fit Z-Vac unit into place over and against mower discharge, aligning holes in discharge mounting brackets with holes in Z-vac mounting bracket. Insert one 3/8 x 2” clevis pin into each of the two mounting holes, securing with bridge pins. Lock unit firmly in place with T-bolt as shown. Vac Belt Installation - All Models Install Z-vac drive belt onto top tier of vac drive pulley. Be sure belt runs through vac idler system correctly; also be sure there is no belt rollover. Note: Pull back tension release lever on idler arm (see inset) to give extra belt slack when installing. Belt Guard Installation - All Models (61” shown) Install Vac Drive belt guard using existing rider hardware. Tighten securely. Install vac unit pulley guard (inset) with three 5/16-18 x 3/4” ‘F’ thread bolts. Tighten securely. 6 GVTP ZVBB-R0203.1 unit assembly 3 Weight Bar Kit Installation - All Models (61” shown) !! Warning: Weight kit must be installed prior to installing bagger unit. Failure to do so may result in longitudal tipping of unit. Lay weight mount channel across front end of unit as shown. Secure to unit with two clamp plates, one under each caster arm, each held on with two 3/8-16 x 3-1/4” hex bolts and two reverse lock nuts. Tighten securely. Secure weight bars to weight mount channel with three 1/2-13 x 3-1/4” hex bolts and three serrated flange nuts. Tighten securely. !! Warning: Always install all supplied weight bars onto weight mount channel. Failure to do so may result in longitudal tipping of unit. Bagger Installation - 2 Bag Units Rear View Assemble bumper mount plate onto rear bumper bar of mower. Use two bar clamps on top portion of plate, fastening from in front of bumper bar, with four 3/8-16 x 1-1/4” hex bolts and serrated flange nuts. Fasten bottom with one bumper spacer and same hardware as above. Tighten all hardware securely. Top View Assemble the upper reinforcement brace as shown, using two 3/8-16 x 1-1/4” hex bolts, fitted with two 3/8” flat washers, and securing with two 3/8-16 serrated flange nuts. Do not tighten hardware. 7 GVTP ZVBB-R0203.1 3 unit assembly Bagger Installation - 2 Bag Units (Cont.) Install the reinforcement brace assembly onto the unit, utilizing the square holes in the engine base. Secure with four 5/16-18 x 3/4” carriage bolts (inserted up from under the engine base) and serrated flange nuts. Note: Do not tighten brace hardware until support assembly in following steps is installed. Attach Cross Assembly (with attached hood assembly) to Cover Support Assembly with four 3/8-16 x 3/4 hex bolts and four 3/8-16 serrated flange nuts. Tighten securely. Bolts Attach Cover Latch Arm to Cover Support Assembly with two 5/16-18 x 3/4 hex bolts and 5/16-18 serrated flange nuts. Tighten securely. Cross Assembly Cover Latch Arm Set bottom of support assembly onto pins in bottom of bumper mount. Holding support assembly upright, align holes in support assembly with corresponding holes in bumper mount and reinforcement brace. Slide 5/8 x 17” locking pin through holes in bumper mount, securing with 2-1/2” oal bridge pin. Slide 3/8 x 18” locking pin through holes in top of reinforcement brace, securing with 17/8” oal bridge pin. Now tighten all brace hardware securely. 8 GVTP ZVBB-R0203.1 unit assembly 3 Bagger Installation - 2 Bag Units (Cont.) Lift cover and install bags onto plate/channel assembly by hooking slot in bag hanger onto tabs in channel assembly. Close cover and lock in place by hooking lock knob into slot in cover latch arm. Using the mounting bracket at the foot of the Discharge Hose Standoff as a template, drill two 7/16” holes into the right upper rear bumper bar of the rider, just forward of the rear radiator support bar bolt head. Fasten standoff to bumper bar with two 5/16-18 x 1 hex bolts and serrated flange nuts. Tighten securely. Note: Make sure standoff angles upwards upon installation. Proceed to Discharge Hose Installation. Bagger Installation - 3 Bag Units Preassemble bumper mount plate as shown, securing two sets of two short clamp bars into top of plate with one 3/8-16 x 1-3/4” hex bolt and serrated flange nut. Leave nuts loose. Also note position of bottom clamp bar that will be addressed in following step. 9 GVTP ZVBB-R0203.1 3 unit assembly Bagger Unit Installation - 3 Bag Units (Cont.) Hook bumper mount plate onto rear bumper, making sure one bar clamp is in front of bumper, another behind. Secure in place with same hardware in lower set of holes as in previous step. Do not tighten yet. Repeat the same for the bottom part of the mount, using the long clamp bar, one on the inside and one on the outside of the bumper. Insert two 3/8-16 x 1-3/4” bolts from the bumper mount side, securing with two 3/8 flat washers and two 3/8-16 nylon lock nuts. Tighten securely. Assemble the upper reinforcement brace as shown, using two 3/8-16 x 1-1/4” hex bolts, each fitted with one 3/8” flat washer, and secure with two 3/8-16 serrated flange nuts. Do not tighten hardware. Install the reinforcement brace assembly onto the unit, utilizing the square holes in the engine base. Secure with four 5/16-18 x 3/4 carriage bolts (inserted up from under the engine base) and serrated flange nuts. Note: Do not tighten brace hardware until support assembly in following steps is installed. 10 GVTP ZVBB-R0203.1 unit assembly 3 Bagger Unit Installation - 3 Bag Units (Cont.) Install the plate/channel assembly onto the support assembly using two 5/16-18 x 3/4” carriage bolts through the top holes, and two 5/16-18 x 1-1/4” carriage bolts for the bottom holes. Secure with four 5/16-18 serrated flange nuts. Bolts Set bottom of support assembly onto pins in bottom of bumper mount. Holding support assembly upright, align holes in support assembly with corresponding holes in bumper mount and reinforcement brace. Slide 5/8 x 17” locking pin through holes in bumper mount, securing with 2-1/2” oal bridge pin. Slide 3/8 x 18” locking pin through holes in top of reinforcement brace, securing with 17/8” oal bridge pin. Now tighten all brace hardware securely. Install Cover Latch Arm onto support assembly by first inserting two 5/16-18 x 3/4” hex bolts out through corresponding holes in the support assembly. Then fit the latch arm over bolts and secure with two 5/16-18 serrated flange nuts. 11 GVTP ZVBB-R0203.1 3 unit assembly Bagger Unit Installation - 3 Bag Units (Cont.) Install intake flange and inner deflector as shown using four 5/16-18 x 1” hex bolts, flat washers and nylon lock nuts. Tighten securely. Note that the intake flange should be angled downward. Set cover on plate assembly, aligning hinges in cover with hinges on plate. Secure with three 3/8 x 2-3/4” clevis pins and 1-3/4” oal bridge pins. Lift cover and install bags onto plate/channel assembly by hooking slot in bag hanger onto tabs in channel assembly. Close cover and lock in place by hooking lock knob into slot in cover latch arm. 12 GVTP ZVBB-R0203.1 unit assembly 3 Discharge Hose Installation - All Models (3 Bag Unit shown) Slip one hose clamp onto each end of hose (use the clamp with the quick-release knob at the blower end), and install hose between unit and bagger, making careful note of direction sticker inside end of hose (see inset). Tighten clamps securely. Note: On 2 bag units, be sure to slip middle of hose length into cradle of Discharge Hose Standoff, in order to prevent hose from hitting rear wheel of rider. Assembly is complete. Refer to the operator’s manual of your rider for the safest and most effective use of your new unit. SOME IMPORTANT DO’S AND DON’TS FOR SAFE AND EFFECTIVE OPERATION: DO... ...Inspect unit before each use to be sure all fasteners are securely tightened and all components are securely in place. ...Be aware that installed blower unit engages along with mower deck - never operate mower without hose, cover and bags in place. ...Inspect unit often for wear and damage. Replace worn or damaged items promptly. ...Grease bearing units regularly with a quality lithium grease. DO NOT... ...Operate the rider without the weight channel and bars installed. Rear tipping of rider can result. ...Operate the unit without belt guards securely in place. Serious injury may result. ...Overfill bags. A good rule of thumb is to empty bags at about 3/4 capacity. ...Store unit with bags full. Stretching and eventual tearing of bag material may result. 13 GVTP ZVBB-R0203.1 4 illustrated parts list - BLOWER GROUP: 48-V, 52-V, 61-V 4 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Ref Ref Ref illustrated parts list - BLOWER GROUP: 48-V, 52-V, 61-V Part Number 3046782 91121 90250 3021097 35816 91804 14409 91598 3046824 91527 3047253 91601 91218 3046781 3046853 91541 3022832 90839 3031920 3046854 3031919 91619 3046813 35867 90122 91560 91518 91305 92111 91541 3071100 3071101 3071102 Qty 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 8 2 8 4 1 4 2 2 2 9 1 1 1 3 3 Description WELDMENT, Blower Belt Guard NUT, 1/2-13 Hex Nyloc WASHER, 1/2" Flat SAE PULLEY, A Groove Idler, Steel IDLER STUD (3/8-24 thread) WASHER, 9/16 Flat, Narrow Type FLANGE BEARING, 9/16" I.D. COTTER PIN, 1/8 x 3/4" BELT RETAINER, Idler SCREW, 5/16-18 x 1-1/4" Hex Head Cap, GR5 WELDMENT, Idler Arm NUT, 5/16-18 Hex Flange Lock SCREW, 1/2-13 x 2-1/2" Hex Head Cap, GR5 WELDMENT, Blower Housing BACK PLATE, Blower SCREW, 5/16-18 x 3/4" Hex Washer Self-Tap BEARING, Pillow Block, Blower (includes grease fitting) NUT, 7/16-14 Hex Center Lock SCREW, 7/16-14 x 1-1/2" Hex Head Cap, GR5 WELDMENT, Impeller, Fast Vac Blower SCREW, 7/16-14 x 1-1/4" Hex Head Cap, GR5 NUT, 3/8-16 Hex Flange Lock BELT RETAINER PULLEY, Flat Idler, 2-3/4" O.D. WASHER, 3/8" SAE Flat SCREW, 3/8-16 x 2-1/4" Hex Head Cap, GR5 NUT, 3/8-24 Hex Nyloc SCREW, 3/8-16 x 2", Hex Head Cap, GR5 U-CLIP, 5/16-18 SCREW, 5/16-18 x 3/4" Hex Washer Self-Tap 48-V Blower Kit 52-V Blower Kit 61-V Blower Kit 4 illustrated parts list - BLOWER MOUNT GROUP: 48-V, 52-V, 61-V 4 illustrated parts list - BLOWER MOUNT GROUP: 48-V, 52-V, 61-V Item 1 1 2 2 2 3 4 4 4 5 6 -7 8 9 10 11 12 13 14 15 15 16 17 18 Ref Ref Ref Part No. 3036316 3036322 3037676 3037677 3037158 3036315 3027487 3027488 3027471 91541 3027489 3027507 13966 76988 3032118 27168 91601 91067 3020807 91067 3046806 3046807 12315 91617 90951 3071100 3071101 3071102 Qty. 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 Description BELT, Blower Unit Drive, Model 48-V, 61-V BELT, Blower Unit Drive, Model 52-V WELDMENT, 48" Belt Shield WELDMENT, 52" Belt Shield WELDMENT, 61" Belt Shield PULLEY, Deck, Bobcat WELDMENT, Mounting Bracket, 48" Fast-Vac WELDMENT, Mounting Bracket, 52" Fast-Vac WELDMENT, Mounting Bracket, 61" Fast-Vac SCREW, 5/16-18 x 3/4" Hex Washer Self-Tap CLIP, Belt Guard Support (Model 48-V only) WELDMENT, Guard Support Bracket (Not Shown, 52-V, 61-V Only) PIN, Clevis HAIRPIN, Cotter WELDMENT, T-Handle Pin SCREW, 5/16-18 x 1" Hex Head Cap, GR5 NUT, 5/16-18 Hex Flange Lock NUT, 5/16-18 Hex Center Lock, GR B SPRING, Idler, Fast Vac NUT, 5/16-18 Hex Center Lock, GR B PULLEY, Blower Input, Model 48-V & 52-V PULLEY, Blower Input, Model 61-V KEY, 1/4 Square x 1-7/16" SCREW, 3/8-16 x 6" Hex Head Cap, GR5 NUT, 5/16-18 Hex Large Flange Center Lock 48-V Blower Kit 52-V Blower Kit 61-V Blower Kit 4 illustrated parts list - TWIN BAG CATCHER, 2-B 4 illustrated parts list - TWIN BAG CATCHER, 2-B Item 1 Part No. 3046861 Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37a 1704180 170440* 1667248 1910531 90922 91702 3021670 90376 3022838 960367 1703700 1704057 91578 1675707 1703807 90316 1703855 3000847 1672023 90187 91511 3022875 3022833 3022876 91757 91290 13844 1703822 90074 91084 1704507 91702 3046722 91294 91603 90883 n/a 2 1 6 4 1 3 1 5 1 2 1 1 4 2 2 4 2 2 2 4 4 1 1 1 1 1 2 1 5 2 1 1 1 3 5 2 1 Description ASSEMBLY, 2 Bag Cover and Screen (includes Item No. 5, 12, 13, 14, 42, 43, 44, 45) WINDOW, Cover DECAL, Safety, Grass Bag CLIP, Canoe WASHER, .188 Rivet SCREW, #10-32 x 1-1/2 Hex Washer Head Machine w/Nylon Patch WASHER, .19 x .38 x .06 Flat STRAP, Rubber NUT, #10-32 Hex Nyloc KNOB PIN, Round Head SCREEN SEAL, Clip POP RIVET, 3/16 x .265 Alum. TUBE CLIP, Grass Bag HANGER, Grass Bag BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5 HOOP, Grass Bag GRASS BAG CLAMP, Grass Bag WASHER, 5/16" Split Lock NUT, 5/16-18 Hex, GR5 or B HOSE CLAMP, Upper HOSE, Snapper Fast Vac HOSE CLAMP, Lower, Fast Vac SCREW, #10-24 x 1-1/4" Hex Head Cap, GR5 NUT, #10-24 Hex Nyloc HAIR PIN, 2.62 Cotter CROSS ASSEMBLY BOLT, 1/4-20 x 3/4" Short Neck Carriage SCREW, 1/4-20 x 3/8" Hex Washer Self-Tap STRAP, Tube Support WASHER, .191 I.D. Flat WELDMENT, Hose Adapter/Deflector WASHER, 1/4" Flat NUT, 1/4-20 Hex Nyloc SCREW, 10F x 7/8" Pan Head Cross Recess SCREW, #10-32 x 1 4 illustrated parts list - TWIN BAG CATCHER, 2-B (cont’d) 4 38 39 40 41 42 43 44 45 46 47 48 Ref illustrated parts list - TWIN BAG CATCHER, 2-B (cont’d) 91241 1704075 3046774 1704508 1960400 90052 1705876 1933886 3027490 91318 91601 3071097 3 1 1 1 1 1 1 1 1 2 2 POP RIVET, 3/16” SUPPORT, Tube SEAL, 2 Bag Catcher BRACKET, Seal SCREW, #10-12 x 5/8” Hex Washer Self-Tap WASHER, ¼” Split Lock CABLE, Double Loop NUT, Speed WELDMENT, 2 Bag Hose Support SCREW, 5/16-18 x ¾” Hex Head Cap, GR5 NUT, 5/16-18 Hex Flange Lock Twin Bag Catcher Kit 4 illustrated parts list - TWIN BAG CATCHER, 2-B: MOUNT GROUP 4 illustrated parts list - TWIN BAG CATCHER, 2-B: MOUNT GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Ref Part No. 3046687 91086 91619 3046831 91318 91601 3046995 3046992 3047507 76941 91619 3046693 1960033 3027491 3027492 91508 91601 3027493 76941 3091528 91619 3032119 76988 3071097 Qty. 1 4 4 1 2 2 1 2 1 6 6 1 1 1 1 4 4 1 2 2 2 1 1 Description WELDMENT, Bagger Mount Frame SCREW, 3/8-16 x 3/4" Hex Head Cap, GR5 NUT, 3/8-16 Hex Flange Lock ARM, Cover Latch SCREW, 5/16-18 x 3/4" Hex Head Cap, GR5 NUT, 5/16-18 Hex Flange Lock WELDMENT, Bumper Mounting Plate BAR, Clamp SHIM, Catcher Mount SCREW, 3/8-16 x 1-1/4" Hex Head Cap NUT, 3/8-16 Hex Flange Lock ROD, Support HAIRPIN, Clip WELDMENT, Bagger Brace, RH Side WELDMENT, Bagger Brace, LH Side BOLT, 5/16-18 x 3/4" Short Neck Carriage, GR5 NUT, 5/16-18 Hex Flange Lock CATCHER BRACE, Center, 2 Bag Bobcat SCREW, 3/8-16 x 1-1/4" Hex Head Cap WASHER, 3/8" Flat NUT, 3/8-16 Hex Flange Lock ROD, Bagger Brace Locking HAIRPIN, Cotter Twin Bag Catcher Kit 4 illustrated parts list - TRIPLE BAG CATCHER, 3-B 4 Item 1 2 2 2a 3 3a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 illustrated parts list - TRIPLE BAG CATCHER, 3-B Part No. 3046862 91495 79405 91584 1717067 3027475 76958 1910531 1667248 1704405* 1716970 1717041 1717524 1716968 1716972 3022876 3022833 3022875 1703855 91298 90636 3046801 91122 91130 1717039 1716973 1716966 1717037 91601 91318 1720875 1720945 1672344 1960074 3022834 1717082 3022838 3021670 90376 Qty. 1 9 4 13 3 1 25 16 6 1 1 1 1 1 1 1 1 1 1 4 4 1 3 4 1 1 1 1 6 6 2 1 3 3 16 1 1 1 2 Description ASSEMBLY, Cover & Screen SCREW, 1/4-20 x 3/4" Hex Head Cap, GR5 SCREW, 1/4-20 x 5/8" Hex Head Cap, GR5 NUT, 1/4-20 Hex Flange, GR5 WELDMENT, Hinge STIFFENER, Hinge POP RIVET, 3/16 x .565 Aluminum WASHER, Rivet .188 (.20 I.D. x .500 O.D.) CLIP, Canoe DECAL, Safety, Grass Bag CLAMP SCREEN, Catcher CLAMP, Seal SEAL, Catcher Top ANGLE, Screen HOSE CLAMP, Lower, Fast Vac HOSE, Snapper Fast Vac HOSE CLAMP, Upper HOOP, Grass Bag NUT, 5/16-18 Hex Nyloc SCREW, 5/16-18 x 1" Hex Head Cap, GR5 WELDMENT, Hose Adapter SCREW, 1/4-20 x 1/2" Hex Washer Self-Tap WASHER, 5/16" Flat DEFLECTOR, Grass Bag ASSEMBLY, Channel WELDMENT, Backplate COVER, Backplate NUT, 5/16-18 Hex Flange Lock SCREW, 5/16-18 x 3/4" Hex Head Cap, GR5 HINGE HINGE PIN, 3/8 x 2-3/4" HAIR PIN, .093 Dia. RIVET SEAL, Catcher Top KNOB STRAP, Rubber NUT, #10-32 Hex Nyloc 4 illustrated parts list - TRIPLE BAG CATCHER, 3-B (cont’d) 4 illustrated parts list - TRIPLE BAG CATCHER, 3-B (cont’d) 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Ref 90922 91702 3046832 3000847 90316 1703807 90187 91511 1672023 1675707 3027476 92117 92116 91018 3071098 2 1 1 3 6 3 6 6 3 3 1 8 8 8 SCREW, #10-32 x 1-1/2 Hex Washer Head Machine w/Nylon Patch WASHER, .19 x .38 x .06 Flat COVER, Support GRASS BAG BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5 HANGER, Grass Bag WASHER, 5/16" Split Lock NUT, 5/16-18 Hex, GR5 or B CLAMP, Grass Bag TUBE CLIP, Grass Bag WELDMENT, Cover Handle SCREW, 8-32 x 1/2" Cross Recess Pan Head WASHER, #8 External Tooth Lock NUT, #8-32 Hex Triple Bag Catcher Kit 4 illustrated parts list - TRIPLE BAG CATCHER, 3B: MOUNT GROUP 4 illustrated parts list - TRIPLE BAG CATCHER, 3B: MOUNT GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15a 16 17 18 18 19 19 20 21 22 23 24 25 26 27 Ref Part Number 3027509 90316 91202 91601 91601 3046831 90316 91601 1723436 91501 3046992 91619 90730 3047506 90122 91299 1717085 1960033 3027473 3027494 3027472 3027495 90316 91601 3027474 91328 90122 91619 3032119 76988 3071098 Qty 1 2 2 4 4 1 2 2 1 4 4 4 2 2 2 2 1 1 1 1 1 1 4 4 1 2 2 2 1 1 Description WELDMENT, Catcher Support BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5 BOLT, 5/16-18 x 1-1/4" Square Neck Carriage NUT, 5/16-18 Hex Flange Lock NUT, 5/16-18 Hex Flange Lock WELDMENT, Cover Latch Arm BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5 NUT, 5/16-18 Hex Flange Lock WELDMENT, Bumper Mount Plate SCREW, 3/8-16 x 2-1/2" Hex Head Cap, GR5 BAR, Clamp NUT, 3/8-16 Hex Flange Lock SCREW, 3/8-16 x 1-3/4" Hex Head Cap, GR5 REINFORCEMENT, Bumper WASHER, 3/8" Flat NUT, 3/8-16 Hex Nyloc HITCH ROD HAIRPIN, Clip BAGGER BRACE, RH Side, Model 3-B BAGGER BRACE, LH Side, Model 3-BD BAGGER BRACE, LH Side, Model 3-B BAGGER BRACE, LH Side, Model 3-BD BOLT, 5/16-18 x 3/4" Square Neck Carriage, GR5 NUT, 5/16-18 Hex Flange Lock BAGGER BRACE, Center SCREW, 3/8-16 x 1-1/4" Hex Head Cap, GR5 WASHER, 3/8" Flat NUT, 3/8-16 Hex Flange Lock PIN, Bagger Brace Locking HAIRPIN, Cotter Triple Bag Catcher Kit 4 illustrated parts list - WEIGHT BAR GROUP, 48-WB, 52-WB, 61-WB 4 illustrated parts list - WEIGHT BAR GROUP, 48-WB, 52-WB, 61-WB Item 1 1 1 2 3 4 5 5 6 6 7 8 Ref Ref Ref Part No. 3027496 3027497 3027477 3046992 91044 91704 3027498 3027478 91558 91821 91544 3032142 3071103 3071104 3071105 Qty. 1 1 1 2 4 4 9 7 3 3 3 2 Description CHANNEL, Weight Mount, 48" Bobcat CHANNEL,Weight Mount, 52" Bobcat CHANNEL, Weight Mount, 61" Bobcat BAR, Clamp SCREW, 3/8-16 x 3-1/4" Hex Head Cap, G5 NUT, 3/8-16 Hex Top Lock WEIGHT BAR, 48" & 52" Bobcat WEIGHT BAR, 61" Bobcat SCREW, 1/2-13 x 3-1/2 Hex Head Cap SCREW, 1/2-13 x 3" Hex Head Cap NUT, 1/2-13 Hex Flange Lock PAD, Anti-Skid, Weight Kit Weight Bar Kit, 48-V Weight Bar Kit, 52-V Weight Bar Kit, 61-WB 4 illustrated parts list - DECAL GROUP 4 illustrated parts list - DECAL GROUP Item 1 2 3 4 5 Part Number 3046944 1704405 3046850 3046851 3046883 Qty. 1 1 1 1 1 Description DECAL, Fast-Vac DECAL, Safety, Grass Bag DECAL, Danger, Fast-Vac DECAL, Warning, Fast-Vac DECAL, Warning, Fast-Vac NOTES __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 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__________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ warranty GIANT-VAC, INC., here-in-after called Giant-Vac, will warrant each new Giant-Vac product to be free from manufacturing defects in normal service for a period of two (2) years for consumer use, one (1) year for commercial use, or thirty (30) days for rental use. This warranty extends only to the original purchaser of the product and cannot be transferred. This warranty does not apply to engines, tires or other items that are purchased by Giant-Vac and warranted by the manufacturer of such items. Items such as bags, grass catchers, hoses and blades are not warranted, as these are considered expendable items. This warranty does not include equipment failures due to normal wear. Any obligation under this warranty is expressly limited to the replacement or repair, at an authorized servicing Giant-Vac dealer, or at a point designated by us, of such parts as appear to us to have been defective. All defective parts have to be returned freight prepaid before credit will be issued. We shall not be liable for transportation charges in connection with the replacement or repair of defective parts. This warranty does not apply to a Giant-Vac upon which repairs or alterations have been made by others except with our prior written approval. We shall not be liable for consequential damages or contingent liabilities for the fitness of any Giant-Vac for any particular purpose. We make no other express, implied or statutory warranty, nor is anyone authorized to make any in our behalf. P.O. BOX 777 McDonough, GA. 30253 Manual 4-4947 (I.R. 2/27/04) COPYRIGHT © 2004 ALL RIGHTS RESERVED