vm-5 series monitor model vm-5c eccentricity
Transcription
vm-5 series monitor model vm-5c eccentricity
MANUAL NO. 29603E4.0 Published in Jun.1996 Revised in Aug. 2009 VM-5 SERIES MONITOR MODEL VM-5C ECCENTRICITY MONITOR INSTRUCTION MANUAL SAFETY CONVENTIONS VM-5C For safe operation..... Thank you for using our VM-5 Series Monitor. SHINKAWA Sensor Technology applies strict quality control and inspections to ensure the high reliability of its products. This instruction manual contains descriptive information, specifications, and operating, setting, and adjusting procedures. Please study the contents of this manual and related manuals thoroughly before installing or operating the equipment, and keep it handy for future reference. "Safety Conventions" Please thoroughly study the following section entitled "Safety Conventions" before operating the equipment. The safety symbols explained in this section are placed outside the left margin next to the text to which they apply. This unit is designed for use by specialists or persons thoroughly familiar with the field. Make sure that the end user receives the Instruction Manual delivered with this unit. Before use..... When the unit is received, inspect it for damage suffered in transport and check whether it is the item you ordered. In the unlikely event that it was damaged in transport or does not function according to specifications, please contact the SHINKAWA Office or dealer nearest you. Store the unit under the ambient conditions given in the specification. Avoid places where it is exposed to high humidity or corrosive gases. i SAFETY CONVENTIONS VM-5C Make it a rule to follow the instructions given in this manual. This manual contains important information designed to prevent personal injury and property damage, and ensure safe operation of the equipment. Familiarize yourself with the signs and symbols explained below before proceeding to read the manual, and observe the instructions given. ■ Explanation of signs Symbols Explanation Indicates a potentially hazardous situation which, if not avoided, could result in death WARNING or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to permit for property-damage-only accidents. ◊ "Serious injury" refers to such injuries as loss of eyesight, injuries, burns (due to heat or cold), electric shock, fractures, and poisoning, that have permanent aftereffects and require hospitalization or long-term outpatient treatment. ◊ "Moderate or minor injury" refers to such injuries as burns and electric shock that do not require hospitalization or long-term outpatient treatment. "Property-damage-only accidents" refers to consequential damage related to destruction of property and damage to the equipment. ■ Explanation of symbols Symbols Explanation Indicates a prohibited action. Details are given in the text next to the symbol. Indicates a mandatory action. Details are given in the text next to the symbol. ii SAFETY CONVENTIONS VM-5C To ensure safe use of this equipment, strictly observe the safety precautions provided in this manual, as well as installation methods and methods of use stipulated by laws and regulations. SHINKAWA Sensor Technology will not be liable for damage, etc. due to methods of use contravening to the instructions provided here. ■ Safe use WARNING Make sure to ground. May cause electric shock or malfunction. Connect earth wire Make sure to turn the power off before any wiring work. PROHIBITION Will cause electric shock. CAUTION Connect the input signal within the voltage range described in the specification to the input terminals. MANDATORY Will cause damage and malfunction of the instrument. Install the monitor unit and its relay module unit in the same location in the instrument rack. MANDATORY MANDATORY Will cause damage to the instrument and malfunction of the turbine monitoring system. A printed circuit board and electronic products may receive damage with the static electricity of a human body. Touch the metal part once and discharge your static electricity before dealing with it. Will cause damage and malfunction of the instrument. Do not touch parts and soldered surfaces of the monitor unit. Will cause damage and malfunction of the instrument. PROHIBITION The monitor unit is a precision instrument. Take care not to expose it to excessive shock or vibration. PROHIBITION Do not change the parameter settings during operation. May cause unexpected alarm output. PROHIBITION Do not pull out the face plate during operation. Will cause damage to the instrument and malfunction of the turbine monitoring system. PROHIBITION PROHIBITION Do not measure insulation resistance and dielectric strength other than those at places specified. Will cause damage to the instrument. Do not remodel this monitor unit without permission. Otherwise the guarantee can not be made. PROHIBITION iii SAFETY CONVENTIONS VM-5C ■ EMC(Electro-magnetic compatibility) The EMC of each VM-5 Series monitor is evaluated by various noise tests. However, its characteristics may vary with on environmental conditions such as the magnitude of noise, ambient temperature, humidity and the arrangement of equipment. For the above reason, when operating the monitor, please observe the following CAUTION. CAUTION MANDATORY MANDATORY MANDATORY MANDATORY The monitor unit should be operated by specialists or personnel who have knowledge of it. When a shielded cable is used, the length of the unshielded cable section should be less than 100mm. For each relay used near this monitor unit, devices related to this monitor unit or signal cables connecting the monitor unit and these devices, install a surge killer. Firmly tighten each screw used for mounting each unit. In additional, always close the face plate for the monitor unit, then fix it with knurled screws. In order to prevent the system from its malfunction when the monitor unit fails, provide the systematic interlock function. MANDATORY PROHIBITION Do not wire input signal cables in parallel with control and power cables. It is recommended that separated wire ducts be used for these cables. Do not use any radio equipment near the monitor unit. PROHIBITION ■ Noise filter Noise transmitted through in each cable may be rejected to some extent by inserting a ferrite core in the cable (note 1). If the cable passes through noisy surroundings, it is recommended that such a noise prevention device is used. (note 1) ZCAT3050-1330 : TDK iv TABLE OF CONTENTS VM-5C 1. GENERAL INFORMATION --------------------------------------------------------------------------------------------------- 1 2. SPECIFICATIONS --------------------------------------------------------------------------------------------------- 2 3. OUTLINE DRAWING --------------------------------------------------------------------------------------------------- 4 4. INTERCONNECTION 4-1 INTRINSIC SAFETY EXPLOSION-PROOF CONSTRUCTION ---------------- 4-2 NON-INTRINSIC SAFETY EXPLOSION-PROOF CONSTRUCTION 6 --------- 10 5. DESCRIPTION OF FUNCTIONS 5-1 DISPLAY -------------------------------------------------------------------------------------- 14 5-2 ALARM FUNCTIONS 5-3 DANGER(DAN)ALARM 5-4 ALERT(ALE)ALARM 5-5 OK(INPUT ABNORMAL)ALARM 5-6 ZERO SHIFT FUNCTION 5-7 ALARM DELAY FUNCTION 5-8 FIRSTOUT DISPLAY ----------------------------------------------------------------------- 15 5-9 BYPASS FUNCTION ----------------------------------------------------------------------- 15 ---------------------------------------------------------------------- 14 -------------------------------------------------------------------- 14 ----------------------------------------------------------------------- 14 -------------------------------------------------------- 14 ----------------------------------------------------------------- 14 5-10 POWER ON TIMER MODE -------------------------------------------------------------- 14 -------------------------------------------------------------- 15 5-11 ALARM RELAY MODE -------------------------------------------------------------------- 16 5-12 ALARM RESET MODE -------------------------------------------------------------------- 16 5-13 MONITOR OUTPUT / PULSE OUTPUT 5-14 RECORDER OUTPUT --------------------------------------------------------------------- 16 5-15 SELF-DIAGNOSTIC FUNCTION 5-16 POWER SEQUENCE ------------------------------------------------------- 16 ---------------------------------------------------------------------- 17 5-17 TIMED OK CHANNEL DEFEAT 5-18 TRIGGER FUNCTION ---------------------------------------------- 16 --------------------------------------------------------- 17 --------------------------------------------------------------------- 17 5-19 SUPPRESSION FUNCTION ------------------------------------------------------------- 17 6. DESCRIPTION OF PARTS 6-1 DESCRIPTION OF FRONT PANEL/SIDE VIEW 6-2 DESCRIPTION OF PARTS 6-3 DESCRIPTION OF LCD DISPLAY ----------------------------------- 18 --------------------------------------------------------------- 19 v ----------------------------------------------------- 20 TABLE OF CONTENTS VM-5C 7. PARAMETER SETTING 7-1 WITHDRAWAL OF FACE PLATE ------------------------------------------------------ 21 7-2 BASIC KEY OPERATIONS 7-3 DIP SWITCH SETTING 7-4 PARAMETER SETTING 1 ---------------------------------------------------------------- 26 7-5 PARAMETER SETTING 2 ---------------------------------------------------------------- 35 7-6 TRIGGER LEVEL AND HYSTERESIS 7-7 GEAR TOOTH FORM SUITABLE FOR DETECTION 7-8 TRIGGER MODE SELECTION 7-9 SETTING PROCEDURE FOR MANUAL TRIGGER --------------------------------------------------------------- 23 ------------------------------------------------------------------- 25 ------------------------------- 48 ------------------------------------------------- 49 ------------------------------------------------------------------ 50 7-12 MONITOR OUTPUT / PULSE OUTPUT SELECTION 7-13 ADJUSTMENT OF ZERO SHIFT 8. ----------------------------- 45 ---------------------------------------------------------- 47 7-10 DETERMINATION OF HYSTERESIS 7-11 HYSTERESIS SETTING ------------------------------------------------ 43 ---------------------------- 51 ------------------------------------------------------- 52 FUNCTIONAL DIAGRAM 8-1 BLOCK DIAGRAM -------------------------------------------------------------------------- 53 8-2 FUNCTIONAL BLOCK DIAGRAM ------------------------------------------------------ 54 9. MAINTENANCE 9-1 RECOMMENDED MAINTENANCE EQUIPMENT --------------------------------- 56 9-2 VERIFICATION OF OK(INPUT ABNORMAL ALARM) OPERATION 9-3 VERIFICATION OF DANGER(DAN)/ ALERT(ALE)ALARM OPERATION ----------- 60 9-4 VERIFICATION OF MEASURED VALUE AND RECORDER OUTPUT 9-5 ADJUSTMENT OF MEASURED VALUE AND RECORDER OUTPUT ZERO SPAN 10. --------- 57 ------ 63 ---------- 65 9-6 REPLACEMENT OF ALUMINUM ELECTROLYTIC CAPACITOR ------------ 68 9-7 REPLACEMENT OF LCD UNIT 9-8 LCD CONTRAST ADJUSTMENT ------------------------------------------------------- 70 9-9 LCD BACKLIGHT ADJUSTMENT ------------------------------------------------------ 71 --------------------------------------------------------- 69 TROUBLESHOOTING 10-1 LCD DISPLAY CONTENT ABNORMAL 10-2 OK DISPLAY FLASHES ---------------------------------------------- 72 ------------------------------------------------------------------- 73 10-3 MEASURED VALUE ABNORMAL ------------------------------------------------------ 74 10-4 OK(INPUT ABNORMAL ALARM)DOES NOT OPERATE 10-5 ALERT(ALE)ALARM DOES NOT OPERATE ------------------------ 75 --------------------------------------- 75 10-6 DANGER(DAN)ALARM DOES NOT OPERATE ------------------------------------ 76 10-7 ERRORNEOUS OPERATION OF DANGER(DAN)/ ALERT(ALE)ALARM 10-8 NO RECORDER OUTPUT ---------- 76 --------------------------------------------------------------- 77 vi 1. GENERAL INFORMATION VM-5C OVERVIEW This is a highly reliable monitor which monitors the amount of shaft deflection (eccentricity pk-pk) at machine start-up. Both a 10-slot rack mounting type and a single-unit independent type with a built-in power supply are available so that it can respond flexibly to any system design from medium and small scale rotating machinery to TSI. The monitor inputs eccentricity pk-pk signals from the VK Series Vibration Transducers and phase-marker phase reference signals to measure the peak value of eccentricity per revolution and displays them on LCD. It can also set ALERT and DANGER alarm levels independently to detect machine failures early on and inform the operator of abnormal conditions such as contact due to excessive shaft deflection, etc. It has a built-in self-diagnostic function to inform the operator of input transducer failures, thereby preventing rotating machinery from false shutdowns. FEATURES • Conforms to API St’d 670 • Auto Zero Shift function automatically shifts the zero point in response to rotor displacement. • The monitor is available as a single unit independent type or a rack mounting type. • Has a self-diagnostic function. • Allows the operator to change each setting even in the field. • Important information such as measured value, alarm set value and gap voltage is normally displayed. • Can isolate recorder output (option). • LED display / contact output (DANGER / ALERT alarm). • LED display / contact output (Input abnormal alarm). • For alarm output wiring proceed as described in the instruction manuals for the VM-5G Single Unit Instrument Rack and VM-5Y Relay Module Unit used in Mandatory combination with this monitor unit. • Caution If megger test is made on the signal cable between transducer and monitor, disconnect the cable from transducer and monitor. Be sure to discharge the charged electric load before connecting the cable to the transducer and monitor. If this caution is not adhered to, the transducer and monitor could be damaged. -1- 2. SPECIFICATIONS VM-5C Model Code / Additional Spec. Code( No entry if additional spec. code is not specified. ) VM-5CMonitor range pk-pk 1 2 3 4 5 6 7 8 A B Note) Monitor range direct Input signal (Rotor pulse:CH1) Input signal (Ecc:CH2) 0 to 100µ m pk-pk -50 to 0 to +50µ m 1 VK-202A,VK-202P *1 1 VK-202A,VK-202P,FK-202F 0 to 200µ m pk-pk -100 to 0 to +100µ m 2 RD,FK Series 2 VK-302P MS Series 0 to 250µ m pk-pk -125 to 0 to +125µ m 3 3 VK-452A,FK-452F 4 or more pulses per 0 to 500µ m pk-pk -250 to 0 to +250µ m 4 VK-602P revolution with even duty 0 to 1000µ m pk-pk -500 to 0 to +500µ m 5 VC Series 0 to 5mils pk-pk -2.5 to 0 to +2.5mils Note) *2 VK Direct eccentricity polarity 0 to 10mils pk-pk -5 to 0 to +5mils Indication and rec. output 0 to 20mils pk-pk -10 to 0 to +10mils Polarity Toward sensor Away from sensor 0 to 30mils pk-pk -15 to 0 to +15mils Direct Increase Decrease 0 to 50mils pk-pk -25 to 0 to +25mils Reverse Decrease Increase *1 VK transducer can not detect the wire break in the sensor system, so RD tacho driver which can detect the wire break shall be recommended. - - - Direct Eccentricity Measurement range *3 polarity *2 1 Direct 1 1 to approx.300rpm 2 Reverse 2 1 to approx.600rpm Note) *3 The measurement range for direct eccentricity is less than 12rpm. VC Direct eccentricity polarity Polarity Direct Reverse Recorder output 0 1 2 Indication and rec. output Toward sensor Away from sensor Decrease Increase Increase Decrease - Hysteresis set value Alarm reset Alarm reset Alarm reset Relay mode Relay mode Relay mode First out (shaped waveform circuit) (DANGER) (ALERT) (OK) (DANGER) (ALERT) (OK) *4 NORMALLY 0 NORMALLY 0 NORMALLY 0 1.0V 0 AUTO-RESET 0 AUTO-RESET 0 AUTO-RESET 0 0 OFF DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED 1 ON 1 0.1V 1 SELF-HOLD 1 SELF-HOLD 1 SELF-HOLD 1 NORMALLY 1 NORMALLY 1 NORMALLY 2 0.2V ENERGIZED ENERGIZED ENERGIZED 3 0.5V /(IS or RE )/5G /TRP/EX 4 to 20mADC 1 to 5VDC Output card /IS or /RE option Phase marker input 0 CH1(VM-5C) 1 CH1(VM-5P) /CEM Input power supply Tropical Sensitivity Recorder option Isolate output CE marking output requirements spec. correction 0 4 to 20mADC 2 0 to -10VDC 0 85 to 264VAC 1 TIIS(IEC) 1 1 to 5VDC 3 0 to 10VDC 1 24VDC 2 FM 2 0 to -10VDC 4 0 to -5VDC 2 110VDC 4 CSA 3 0 to 10VDC 5 0 to 5VDC 5 ATEX Note) *4 It is necessary to set all monitor units in the same rack in first out function ON when it is used first 4 0 to -5VDC out function. 5 0 to 5VDC When recorder output code 2 is selected, Note) Input abnormal alarm is not applicable in case of VC input signal. specify this option code. Short circuit is not detectable in case of MS input signal. Ordering Information ALARM SET VALUE Standard Specifications ALARM OUTPUT DANGER1 : ALERT1 : H-DANGER2 : H-ALERT2 : L-ALERT2 : L-DANGER2 : DANGER1,ALERT1 : For eccentricity pk-pk DANGER2,ALERT2 : For direct Unless specified otherwise, preset to : DANGER1 : 100% of monitor range ALERT1 : 90% of monitor range H-DANGER2 : Invalid H-ALERT2 : Invalid L-ALERT2 : Invalid L-DANGER2 : Invalid pulse(1 to 120 pulse) Preset to 1 pulse unless specified otherwise. INPUT PULSE/1RPM DIMENSION OF TARGET (Model VK,RD,FK) BA D A D C MEASURED VALUE ALAMR INDICATOR ABNOR. ALAMR INDICATOR BYPASS INDICATOR TRANSDUCER INPUT B D C C Note) To detect a projection (gear), provide surface A of the projection with a concentric curve. VK-202A Do not make it flat. Input RD-05A VK-452A VK-302P FK-202F FK-452F A= B= C= D= mm mm mm mm Dimension of target [recommended](mm) Set gap [recommended](mm) SUPPRESSION FUNCTION SET VALUE A B C D ≥6 ≥7 ≥ 2.5 ≥16 1.0 to 1.5 ≥16 ≥20 ≥ 4.5 ≥36 2.5 to 3.5 ≥8 ≥8 ≥ 2.5 ≥20 1.0 to 1.5 : 0.0 to 10.0 % of monitor range (0.1 % step) Preset to 2.0 % unless specified otherwise. CAUTION : When the measurement value is not more than suppression function set value, indication and recorder output value shall be as 0 %. Standard Specifications ALARM SET POINT ALARM SET RANGE ALARM SET ACCURACY ALARM SET REPEATABILITY Others Eccentricity pk-pk : 2 points (DANGER1,AELRT1) Direct : 4 points (H-DANGER2,H-ALERT2,L-ALERT2,L-DANGER2) 0 to 110% of monitor range (eccentricity p-pk) -10 to +110% of monitor range (direct) ±1.0% of F.S. or less ±0.1% of F.S. or less INPUT IMPEDANCE TRIGGER MODE EXTERNAL CONTACT INPUT (FROM REAR PANEL) BAR GRAPH METER ZERO SHIFT DIGITAL METER RECORDER OUTPUT CONVERSION ACCURACY LOOP ACCURACY FOR MONITOR+SENSOR (if calibrated as a loop) RECORDER OUTPUT (FROM REAR PANEL) MONITOR/PULSE OUTPUT (FROM FRONT,REAR PANEL) TEMPERATURE RANGE MATERIAL AND FINISH MASS -2- 5 points (DANGER1,ALERT1,DANGER2,ALERT2,OK) or 6 points (DANGER1,ALERT1,DANGER2,ALERT2,OK1,OK2) (H,L are OR output) LCD digital meter with 5 digits (7 segments,with back light) LCD bar graph meter (40 segments,with back light) * Measurement value and alarm set value are indicated on the digital meter and bar graph meter simultaneously. DANGER : (red LED) ALERT : (yellow LED) OK : (green LED) BYPASS : (red LED) VK-202A,VK-202P,FK-202F,VK-302P(only eccentricity), VK-452A,FK-452F,VK-602P(only eccentricity), VC Series(only eccentricity) RD-05A(only phase marker),MS Series(only phase marker) Number of input points : 2 points(phase marker,eccentricity) Approx.50kΩ AUTO, MANUAL (selectable) (prior to shipment, MANUAL) In case of auto trigger mode, input pulse duty ratio should be between 10 and 90% and input pulse frequency should be 1Hz and over. Contact type : Dry contact Contact for external reset Recorder output conversion accuracy 0 to 100% of monitor range Recorder output conversion accuracy ± 1.0% of F.S. at 25°C ± 2.0% of F.S. at 0 to 65°C ± 2.5% of F.S. ± 1.0% of F.S. ± 5% of F.S. or less Voltage or current output proportional to monitor range 1 to 5VDC (output impedance : 250Ω) 4 to 20mADC (max. load resistance : 500Ω) 0 to -10VDC*,0 to 10VDC*,0 to -5VDC*,0 to 5VDC* (output impedance : 100Ω) (*option) Number of output points : 2 points(eccentricity pk-pk,direct) Monitor output/Pulse output, selectable (preset to CH1 : Pulse output, CH2 : Monitor output) Monitor output : Input signal is output via a buffer amplifier. Signal level : -0.8 to -22VDC (VK,RD),± 15V (MS), 0 to 5VDC(VC) Pulse output : Shaped pulse signal is output via a buffer amplifier. Signal level : -1 to +1V(PL),4 to 6V(PH) Output impedance : Approx.100Ω (load resistance 50kΩ or more) Operating temperature : 0 to 65°C (32 to 149°F REF.) Storage temperature : -30 to +85°C (-22 to +185°F REF.) Relative humidity : 20 to 95%RH (noncondensing) Face plate : Aluminum Munsell N-4.0 (equiv.) Monitor : max.0.7kg (including single unit instrument rack : max.2.5kg) 39505E4.7 2. SPECIFICATIONS * Direct eccentricity polarity Relationship between direct eccentricity and sensor VM-5C Polarity Toward Sensor Display, Recorder output LCD display Output Recorder output Increment Direct Sensor Time LCD display Output Recorder output Decrement Reverse Time Away from Sensor LCD display Output Recorder output Decrement Direct Sensor Time LCD display Reverse Output Recorder output Increment Time • Mandatory After having mounted and adjusted the sensor, make sure to check the polarity of the monitor display by moving the rotor, inserting a thin metal plate or the like between sensor and target. -3- 3. OUTLINE DRAWING VM-5C No. Name No. Name 1 LCD display 8 Tag, Ser.No. plate 2 DANGER lamp 9 LCD board 3 ALERT lamp 10 Slide frame 4 OK lamp 11 Main board frame 5 BYPASS lamp 12 Main board 6 Monitor output connector 13 DIN connector (64pin) 7 Name plate --- Finish Face plate : Munsell N-4.0 (equiv.) Mass Max. 0.7kg (Max. 1.6lb REF.) Unless otherwise specified, units are in millimeters (mm) and grams (g). Reference dimensions in parentheses are in inches (in) and pounds (lb) -4- ---------- 4. INTERCONNECTION • VM-5C Do not use the blank terminals. Prohibition INTERCONNECTION OF TRANSMISSION CABLE Connection of signal transmission cable • Mandatory For interconnection between the VK driver and the monitor, or between the VK driver and safety barrier, and safety barrier and monitor, make sure to use 3-core shielded cables or pair shielded standard 3-wire instrument cables, since the signal transmitted is weak. (Do not use unshielded cables or non-pair shielded multicore cables as the measured values could be affected by external noise.) Recommended cables Cable Recommended CVVS (3-core shielded cable) Recommended cabling as per API st’d 670 Normal: Silver-plated braid Conduit pipe Excellent Shielded wire Conduit pipe Outside shielded Good Shielded wire Mandatory Recommended: Copper tape shielded (Core wire: Soft copper wire) Use conduit pipe (cable rack) for wiring. INSTRUMENT CABLE (Pair shielded standard 3-wire) • Note Although vibration and displacement signals can be transmitted in one instrument cable, use separate cables, because a high vibration signal exerts injurious influence over other displacement and vibration signals. Recommended: Outside shield of aluminum or copper tape. Provide separate cabling for pulse signals (phase marker, revolution) and for displacement and vibration signals. • Avoid running signal transmission cables together with control and power cables. • Install all cables in conduit pipes or on cable racks. -5- 4. INTERCONNECTION VM-5C 4-1 INTRINSIC SAFETY EXPLOSION-PROOF CONSTRUCTION 4-1-1 MODEL VK AND VM-5G OR VM-5Y1,2,3 VK-202A input : TIIS Ex ia IIC T6 Safety Barrier Terminals Signal name Wire no. Monitor Terminals Hazardous area Safe area No. No. Terminal name 1ch No. Terminal name 2ch No. Output A 4 2 IN A1 IN B1 Common, Shield B, D Earth Earth COM A2 COM B2 Power C 3 1 PWR A3 PWR B3 -6- 4. INTERCONNECTION • VM-5C Be sure to observe the following cautions at the time of interconnection. Mandantory Note No. in drawing Caution Use flexible armored cables as sensor cables and extension cables, unless these cables are not at risk for damage. Allowable bending radius Without armor : 30 mm (1.18 in REF.) With armor : 50 mm (1.97 in REF.) Allowable tension : 98.1N (10 kgf REF.) 1) 2) To insulate the connector, cover it with the supplied shrink tube (insulating sleeve) or insulating tape. Take measures to prevent oil or water from entering the insulating sleeve or tape. 3) Make sure to fix the terminal cover on the terminal block of the VK driver. Install the driver in the driver housing and fix the cable securely with a clamp near the teminal block. 4) Keep the unshielded portion of cables at connecting parts as short as possible. (less than 100mm recommended.) Connect the shielded wires to the COM terminal. 5) Use a 3-core shielded cable with AWG No. 14 to No. 18 gage stranded conductors for wiring between the VK driver and the safety barrier, and between the safety barrier and the monitor (max. length 500 m (max. length 1,640ft REF.) [Cw ≤ 0.134µF, Lw ≤ 0.71mH]). In the case of other Intrinsic Safety, refer to an Instruction Manual of each Transducer. Keep wiring away from power and control lines to prevent noise interference. 6) • Install the safety barrier in the enclosure. Make sure to turn the power off before wiring work to prevent accidents due to electric shock. Warning • If wired according to this drawing, the resistance of the safety barrier causes the input voltage of the monitor to drop by about 1%. -7- 4. INTERCONNECTION VM-5C 4-1-2 MODEL FK AND VM-5G OR VM-5Y1,2,3 FK-202F input : TIIS Ex ia IIC T4 Safety Barrier Terminals Signal name Wire no. Monitor Terminals Hazardous area Safe area No. No. Terminal name 1ch No. Terminal name 2ch No. OUT A 4 2 IN A1 IN B1 COM B Earth Earth COM A2 COM B2 -24V C 3 1 PWR A3 PWR B3 Shield (COM) D Earth Earth COM A2 COM B2 -8- 4. INTERCONNECTION • VM-5C Be sure to observe the following cautions at the time of interconnection. Mandantory Note No. in drawing 1) Caution To insulate the connector, cover it with the supplied shrink tube (insulating sleeve) or insulating tape. Take measures to prevent oil or water from entering the insulating sleeve or tape. Use flexible armored cables as sensor cables and extension cables, unless these cables are not at risk for damage. Allowable bending radius Without armor With armor With fluoro resin coating armor Allowable tension 2) 3) 4) : 30 mm (1.18 in REF.) : 50 mm (1.97 in REF.) : 75mm : 98.1N (10 kgf REF.) Keep the unshielded portion of cables at connecting parts as short as possible. (less than 100mm recommended.) Connect the shielded wires to the COM terminal. Use a 3-core shielded cable with AWG No. 16 to No. 18 gage stranded conductors for wiring between the FK driver and the safety barrier, and between the safety barrier and the monitor (max. length 500 m (max. length 1,640ft REF.) [Cw ≤ 0.09µF, Lw ≤ 1.84mH]). In the case of other Intrinsic Safety, refer to an Instruction Manual of each Transducer. Keep wiring away from power and control lines to prevent noise interference. • 5) Install the safety barrier in the enclosure. 6) Remove the insulation so there is 9mm of exposed wire, and twist the wire. Do not finish terminals of the wire with solder. Make sure to turn the power off before wiring work to prevent accidents due to electric shock. Warning • If wired according to this drawing, the resistance of the safety barrier causes the input voltage of the monitor to drop by about 1%. -9- 4. INTERCONNECTION VM-5C 4-2 NON-INTRINSIC SAFETY EXPLOSION-PROOF CONSTRUCTION 4-2-1 MODEL VK AND VM-5G OR VM-5Y1,2,3 Connected terminals Signal name Wire no. CH1 Terminal name CH2 No. Terminal name No. Output A IN A1 IN B1 Common, Shield B, D COM A2 COM B2 Power C PWR A3 PWR B3 -10- 4. INTERCONNECTION • VM-5C Be sure to observe the following cautions at the time of interconnection. Mandantory Note No. in drawing 1) • Warning Caution To insulate the connector, cover it with the supplied shrink tube (insulating sleeve) or insulating tape. Take measures to prevent oil or water from entering the insulating sleeve or tape. Allowable bending radius Without armor : 30 mm (1.18 in REF.) With armor : 50 mm (1.97 in REF.) Allowable tension : 98.1N (10 kgf REF.) 2) Connect the shielded wires to the COM terminal. Keep the unshielded portion of cables at connecting parts as short as possible. (less than 100mm recommended.) 3) Use a 3-core shielded cable with AWG No. 14 to No. 18 gage stranded conductors for wiring between the VK driver and the monitor. Do not wire the cables together in high tension ducts. Make sure to turn the power off before wiring work to prevent accidents due to electric shock. -11- 4. INTERCONNECTION 4-2-2 VM-5C MODEL FK AND VM-5G OR VM-5Y1,2,3 Connected terminals Signal name Wire no. CH1 CH2 Terminal name No. Terminal name No. B1 OUT A IN A1 IN COM B COM A2 COM B2 -24V C PWR A3 PWR B3 Shield (COM) D COM A2 COM B2 -12- 4. INTERCONNECTION • VM-5C Be sure to observe the following cautions at the time of interconnection. Mandantory Note No. in drawing Caution To insulate the connector, cover it with the supplied shrink tube (insulating sleeve) or insulating tape. Take measures to prevent oil or water from entering the insulating sleeve or tape. 1) • Warning Allowable bending radius Without armor With armor With fluoro resin coating armor : : : 30 mm (1.18 in REF.) 50 mm (1.97 in REF.) 75mm Allowable tension : 98.1N (10 kgf REF.) 2) Connect the shielded wires to the COM terminal. Keep the unshielded portion of cables at connecting parts as short as possible. (less than 100mm recommended.) 3) Use a 3-core shielded cable with AWG No. 16 to No. 18 gage stranded conductors for wiring between the FK driver and the monitor. Do not wire the cables together in high tension ducts. 4) Remove the insulation so there is 9mm of exposed wire, and twist the wire. Do not finish terminals of the wire with solder. Make sure to turn the power off before wiring work to prevent accidents due to electric shock. -13- 5. DESCRIPTION OF FUNCTIONS VM-5C 5-1 DISPLAY Measured eccentricity values, alarm set values, and sensor set gap voltage are normally displayed on LCDs. When the measured value lies outside the measurement range (1 - approx. 300rpm, 1 - approx. 600rpm), the eccentricity pk-pk value is indicated as 0%. The direct eccentricity output is also the case when the revolution exceeds 12rpm. 5-2 ALARM FUNCTIONS ALERT alarm, DANGER alarm and OK (input abnormal) alarm are contact-output and displayed on LEDs. 5-3 DANGER (DAN) ALARM A measured value exceeding the DAN alarm set values causes alarm output at the DAN contact and DAN alarm display. For details refer to 7. PARAMETER SETTING on page 21. 5-4 ALERT (ALE) ALARM A measured value exceeding the ALE alarm set values causes alarm output at the ALE contact and ALE alarm display. For details refer to 7. PARAMETER SETTING on page 21. 5-5 OK (INPUT ABNORMAL) ALARM When the level of the signal from the transducer becomes abnormal, OK alarm outputs and LCD is flashing. This condition is maintained by the off-delay timer for approx. 15 sec. after the level of the transducer signal has returned to normal. Once OK alarm is reset, display and recorder output resume after elapse of a time equal to one to two times the input synchronizing phase pulse interval. Input type Detectable input abnormal conditions VK Transducer Sensor is short-circuited or broken (broken wire in CH2). Extension cable is short-circuited or broken (broken wire in CH2). Sensor set gap is too small or too large (only CH2). Cable is short-circuited or broken between transducer and monitor. RD Tacho Driver Sensor is short-circuited or broken. Extension cable is short-circuited or broken. Sensor set gap is too small. Cable is short-circuited or broken between transducer and monitor. 5-6 ZERO SHIFT FUNCTION Shifts the direct eccentricity on the LCD display to the desired position. For details refer to 7. PARAMETER SETTING on page 21. 5-7 ALARM DELAY FUNCTION To prevent output of false DAN/ALE alarm due to noise, etc., a delay time can be specified separately for each channel. For details refer to 7. PARAMETER SETTING on page 21. -14- 5. DESCRIPTION OF FUNCTIONS VM-5C 5-8 FIRSTOUT DISPLAY • Installation in VM-5H3, 5W1 Instrument Rack Causes the alarm lamp of the channel that first output alarm to flash. • Installation in VM-5G Single Unit Instrument Rack Causes the lamp of the alarm first output to flash. For details refer to 7. PARAMETER SETTING on page 21. • An alarm lamp set flashing by the First-out Display function cannot be reset by pressing the RES (RESET) key. (Reset by shorting between the RES and COM terminals.) 5-9 BYPASS FUNCTION Used to disable alarm output while setting the alarm parameters, or during maintenance/inspection work. The alarm BYPASS lamp flashes or lights during this operation. Set by turning the BYPASS switch to ON. • While BYPASS FUNCTION is in operation, the machine is not protected. Warning 5-9-1 DANGER BYPASS Cuts off DANGER alarm. While cut off, the DANGER alarm and BYPASS lamps are flashing. This function is activated by means of the DANGER BYPASS switch. For details refer to 7. PARAMETER SETTING on page 21. • If mounted in the VM-5H3 or VM-5W1 Instrument Rack, all units in the instrument rack can be set collectively to DANGER BYPASS. For details refer to VM-5H3 or VM-5W1 Instrument Rack instruction manual. 5-9-2 CH1 BYPASS, CH2 BYPASS DANGER alarm, ALERT alarm, OK alarm, display and recorder output are cut off. While cut off, the OK lamp goes off and the BYPASS lamp lights. This function can be activated by means of the BYPASS switch. For details refer to 7. PARAMETER SETTING on page 21. 5-10 POWER ON TIMER MODE Operates for approx. 100 sec. after the power is turned on. In this mode, all alarm functions are disabled and the BYPASS and OK lamps flash. -15- 5. DESCRIPTION OF FUNCTIONS VM-5C 5-11 ALARM RELAY MODE Each alarm contact can be set to either normally de-energized or normally energized. Alarm contact operation Monitor power ON Monitor power OFF Normal state Alarm state NO contact NORMALLY DE-ENERGIZED OPEN OPEN CLOSE NO contact NORMALLY ENERGIZED OPEN CLOSE OPEN NC contact NORMALLY DE-ENERGIZED CLOSE CLOSE OPEN NC contact NORMALLY ENERGIZED CLOSE OPEN CLOSE For details refer to 7. PARAMETER SETTING on page 21. 5-12 ALARM RESET MODE The automatic reset of all alarm output and alarm lamps can be set when the measured value or input signal return to normal. In addition to above, the self-holding function can be also set for each alarm output that holds the alarm condition until reset by setting RES key (inside of the front panel) or by shorting between RES and COM terminal. • Alarm reset is not possible until the output condition has been released. For details refer to 7. PARAMETER SETTING on page 21. 5-13 MONITOR OUTPUT / PULSE OUTPUT CH1 : The input signal from the sensor or the internally shaped pulse signal is output from the BNC connector on the monitor front panel and buffer output terminal on the rear panel (VM-5G Single Unit Instrument Rack, VM-5Y Relay Module Unit). CH2 : A vibration waveform signal for vibration signal analysis is output through the output amplifier. 5-14 RECORDER OUTPUT An analog signal proportional to the measured value is output from the terminal block. When the measured value lies outside the measurement range (1 - approx. 300rpm, 1 - approx. 600rpm) the eccentricity pk-pk recorder output becomes 0% (1V or 4mA). The direct eccentricity recorder output also becomes 0% (3V or 12mA) when the revolution exceeds 12rpm. 5-15 SELF-DIAGNOSTIC FUNCTION Any failures in the input system, such as sensor broken or imperfect connections are detected, then an input abnormal alarm is contact-output and (simultaneously), ALERT and DANGER alarm circuits are cut off. -16- 5. DESCRIPTION OF FUNCTIONS VM-5C 5-16 POWER SEQUENCE If mounted in the VM-5G Single Unit Instrument Rack, the secondary power supply can be cut off by shorting between the P-S (POWER SEQUENCE) and COM terminals. • This function can be used for pulling out or pulling in the monitor unit at the emergency time. Caution However, do not use for long time shorting of more than one (1) minute or turning on and off repeatedly. Also, the parallel connection for the two (2) or more monitors should not be allowed. 5-17 TIMED OK CHANNEL DEFEAT When OK alarm is output, DANGER alarm, ALERT alarm, display, and recorder output are disabled. For details refer to 7. PARAMETER SETTING on page 21. 5-18 TRIGGER FUNCTION It is possible to select between automatic setting of the optimum trigger for the input waveform and manual trigger (default). The trigger mode can be selected by means of the mode switch located inside the unit. For details refer to 7. PARAMETER SETTING on page 21. • Use manual trigger for normal monitoring. 5-19 SUPPRESSION FUNCTION This function can suppress the measurement around zero measurement point of the monitor by the effect of the piping vibration or electric noise, etc. during the machine stopping. The suppression can be set at 0.0 to 10.0 % (0.1% step) of the monitor range. ex.) If the suppression is set at 2.0%, monitor measurement less than 2.0% shall be output as 0.0%. -17- 6. DESCRIPTION OF PARTS VM-5C 6-1 DESCRIPTION OF FRONT PANEL/SIDE VIEW No. Name No. Name 1 LCD display 8 Tag, Ser.No. plate 2 DANGER lamp 9 LCD board 3 ALERT lamp 10 Slide frame 4 OK lamp 11 Main board frame 5 BYPASS lamp 12 Main board 6 Monitor output connector 13 DIN connector (64pin) 7 Name plate --- -18- ---------- 6. DESCRIPTION OF PARTS VM-5C 6-2 DESCRIPTION OF PARTS 1 LCD display This LCD display serves for display of measured values, alarm set values, sensor set gap voltage value and other set values. 2 DANGER alarm lamp Lit when DANGER alarm is output. 3 ALERT alarm lamp Lit when ALERT alarm is output. 4 OK lamp Flashes (steady light in normal condition) when OK (input abnormal) alarm is output. 5 BYPASS lamp Flashes during DANGER bypass and lights during CHANNEL bypass. 6 Monitor output connector This is a BNC output connector for connection of an oscilloscope to observe the waveform, or for output to other devices such as an analyzer. The input signals from the transducers or the internally shaped pulse signals are output through a buffer amplifier. • Mandatory Make sure to insulate the monitor output against earth. If not insulated, a 2-point earth system results, which may cause noise interference. 7 Name plate 8 Tag, Ser. No. plate The TAG NO. and SER.NO. are entered on this plate. 9 LCD board 10 Slide frame 11 Main board frame 12 Main board 13 DIN connector (64pin) Connector for connection to the VM-5G Single Unit Instrument Rack or VM-5H3 or VM-5W1 Instrument Rack. -19- 6. DESCRIPTION OF PARTS VM-5C 6-3 DESCRIPTION OF LCD DISPLAY NO. NAME NO. NAME 1 Measured eccentricity pk-pk value (digital) 6 Measured direct pk-pk value (digital) 2 Measured eccentricity pk-pk value (bar graph) 7 Measured direct pk-pk value (bar graph) 3 CH1 sensor set gap voltage value 8 CH2 sensor set gap voltage value 4 DANGER alarm set value(for eccentricity pk-pk) 9 H-DANGER alarm set value(for direct eccentricity) 5 ALERT alarm set value(for eccentricity pk-pk) 10 H-ALERT alarm set value(for direct eccentricity) --- ------------------------------- 11 L-ALERT alarm set value(for direct eccentricity) --- ------------------------------- 12 L-DANGER alarm set value(for direct eccentricity) 1 6 MEAS1 % 4 MEAS2 9 % □□□MEAS2 MEAS1 5 100 % 20 V 100 % 10 7 3 80 16 80 60 12 60 40 8 40 2 11 12 20 4 20 0 0 0 LCD display -20- 7. PARAMETER SETTING VM-5C 7-1 WITHDRAWAL OF FACE PLATE • Pull out the face plate to gain access to the keys and DIP switches for setting the parameters located inside the unit. 1) Evenly loosen the knurled screw at the top and bottom of face plate. • Should screw manually. Do not use any tools. Prohibition 2) Pull out the face plate. • Do not pull out beyond the depth of the slide frame. • Make sure not to touch internal chassis. • Failure to turn off the power before pulling the monitor unit out of the rack will result Prohibition Prohibition Caution in serious damage and accidents. -21- 7. PARAMETER SETTING VM-5C 3) Open the face plate toward the right. • Make sure not to touch internal printed circuit board. Prohibition 4) The keys and DIP switches for setting the parameters are located inside the unit. Specification set keys SET RES CHK 1 2 3 4 5 6 ON DIP switches -22- 1BY 2BY DBY MS1 MS2 N•A 7. PARAMETER SETTING VM-5C 7-2 BASIC KEY OPERATIONS • SET (SET) key : Used to change the display mode of the LCD display and to finalize input. • (UP) key : Used to change parameters and increment set values. • (DOWN) key : Used to change parameters and decrement set values. • RES (RESET) key : Used to reset alarms set to self-holding. • Alarm reset is not possible until the output condition has been released. • An alarm lamp set flashing by the First-out Display function cannot be reset. (Reset by shorting between the RES and COM terminals.) • CHK (CHECK) key : The CHECK key is used to adjust the gain while changing set values with the UP and DOWN keys. For example, if the CHECK key is pressed while the value 0.1 appears on the MEAS 2 LED display, a value corresponding to the measurement range × 0.1 can be set. • Each operation of the CHECK key will multiply the multiplier by 10. : When the CHECK key is pressed during normal monitoring, the monitor will go through self-diagnosis in the following sequence : (1) LCD, LED display test (all lamps light) (2) Self-diagnosis (3) Display of diagnosis result • (Normal) (Abnormal) The diagnosis result for CH1 is indicated on the MEAS 1 display and that for CH2 on the MEAS 2 display. • If an abnormality is found as a result of self-diagnosis, the error content is displayed after approx. 3 seconds. • In case of more than one abnormality, error contents are displayed at 3-second intervals. -23- 7. PARAMETER SETTING VM-5C Error content display Items CH1 OK (input abnormal) alarm HIGH CH2 OK (input abnormal) alarm HIGH CH1 OK(input abnormal) alarm LOW CH2 OK(input abnormal) alarm LOW CH1 H-SPEED CH2 H-SPEED CH1 L-SPEED CH2 L-SPEED CH1 A/D input 5V side over CH2 A/D input 5V side over CH1 A/D input 0V side over CH2 A/D input 0V side over -24- Display 7. PARAMETER SETTING VM-5C 7-3 DIP SWITCH SETTING OFF ON 1 1) 1BY(1CH BYPASS) S.W. 2 2) 2BY(2CH BYPASS) S.W. 3 3) DBY(DANGER BYPASS) S.W. 4 4) MS1(MODE-SELECT1) S.W. (normally OFF) 5 5) MS2(MODE-SELECT2) S.W. 6 6) N·A(not available) DIP Switches 1) 1BY (CH1 BYPASS) Switch "ON" To select CH1 BYPASS function. "OFF" Normal monitoring 2) 2BY (CH2 BYPASS) Switch "ON" To select CH2 BYPASS function. "OFF" Normal monitoring 3) DBY (DANGER BYPASS) Switch "ON" To select DANGER BYPASS function. "OFF" Normal monitoring 4) MS1 (MODE-SELECT1) Switch (normally OFF) • Set normally to “OFF”. Parameter setting mode is disabled. 5) MS2 (MODE-SELECT2) Switch “ON” For setting the alarm reset mode, alarm delay time, alarm relay mode, first-out display, and timed OK channel defeat. Also enables setting the address when used in combination with the VM-5H3 or 5W1 Instrument Rack and VM-5P1,2 Communication/Phase Marker Unit or VM-53 Dual Communication Unit. To PARAMETER SETTING 1. “OFF” For changing the set values for DANGER alarm and ALERT alarm, and adjusting trigger level zero shift, measured value zero span, and recorder output zero span. To PARAMETER SETTING 2. -25- 7. PARAMETER SETTING VM-5C 7-4 PARAMETER SETTING 1 7-4-1 PARAMETER SETTING 1 • Setting the parameters for alarm reset mode, alarm delay time, alarm relay mode, first-out display, and timed OK channel defeat is enabled. • Setting the address for use in combination with the VM-5H3 or VM-5W1 Instrument Rack and VM-5P1,2 Communication/Phase Marker Unit or VM-53 Dual Communication Unit is enabled. 7-4-2 MODE SELECT SWITCH SETTING OFF ON 1 1)1BY(CH1 BYPASS) S.W. 2 2)2BY(CH2 BYPASS) S.W. 3 3) DBY(DANGER BYPASS) S.W. 4 4) MS1(MODE-SELECT1) S.W. (normally OFF) 5 5) MS2(MODE-SELECT2) S.W. 6 6) N·A(not available) DIP switches Confirm that the MS1 (MODE-SELECT1) switch is "OFF". Place the MS2 (MODE-SELECT2) switch in "ON" position. • Setting other than the above are not enabled to set the parameters. -26- 7. PARAMETER SETTING VM-5C 7-4-3 DISPLAY SCREEN HIERARCHY The flow chart shows the hierarchy of the PARAMETER SETTING 1 display. PARAMETER SETTING 1 2 DANGER alarm reset mode set (for eccentricity pk-pk) DANGER alarm reset mode set (for direct eccentricity) ALERT alarm reset mode set (for eccentricity pk-pk) ALERT alarm reset mode set (for direct eccentricity) CH1 OK alarm reset mode set CH2 OK alarm reset mode set DANGER alarm delay time set (for eccentricity pk-pk) DANGER alarm delay time set (for direct eccentricity) ALERT alarm delay time set (for eccentricity pk-pk) ALERT alarm delay time set (for direct eccentricity) CH1 OK alarm delay time set CH2 OK alarm delay time set 1 -27- 7. PARAMETER SETTING VM-5C 1 DANGER alarm relay mode set (for eccentricity pk-pk) DANGER alarm relay mode set (for direct eccentricity) ALERT alarm relay mode set (for eccentricity pk-pk) ALERT alarm relay mode set (for direct eccentricity) CH1 OK alarm relay mode set CH2 OK alarm relay mode set First-out display set Timed OK channel defeat set Address set 2 -28- Display only if used in combination with the VM-5Y3,4,5,6 Relay Module Unit. 7. PARAMETER SETTING VM-5C 7-4-4 DISPLAY CONTENT The characters and numerals indicated on the LCD display when setting the parameters represent the following parameters and their status. MEAS 1 .... Displays the parameters that can be set. MEAS 1 Display Parameter DANGER alarm reset(for eccentricity pk-pk) DANGER alarm reset(for direct eccentricity) MEAS1 % ALERT alarm reset(for eccentricity pk-pk) % ALERT alarm reset(for direct eccentricity) MEAS2 □□□MEAS2 MEAS1 100 % 20 V 100 % CH1 OK alarm reset CH2 OK alarm reset 80 16 DANGER alarm delay time(for eccentricity pk-pk) 80 DANGER alarm delay time(for direct eccentricity) ALERT alarm delay time(for eccentricity pk-pk) 60 12 60 ALERT alarm delay time(for direct eccentricity) CH1 OK alarm delay time 40 8 CH2 OK alarm delay time 40 DANGER alarm relay mode(for eccentricity pk-pk) 20 4 DANGER alarm relay mode(for direct eccentricity) 20 ALERT alarm relay mode(for eccentricity pk-pk) ALERT alarm relay mode(for direct eccentricity) 0 0 0 CH1 OK alarm relay mode CH2 OK alarm relay mode LCD display First-out display Timed OK channel defeat Address (communication address ID (1 to 10)) -29- 7. PARAMETER SETTING VM-5C MEAS 2 .... Displays the status of each parameter. Display LATCH self-hold MEAS 2 NON LATCH auto-reset Alarm delay time None MEAS1 % MEAS2 ENERGIZED ALARM (Normally DE-ENERGIZED) % □□□MEAS2 MEAS1 100 % 20 V 100 % 16 80 Parameter status DE-ENERGIZED ALARM (Normally ENERGIZED) OFF 80 ON Alarm delay time 1 sec. 60 12 Alarm delay time 3 sec. 60 Alarm delay time 6 sec. 40 8 40 20 4 20 0 0 0 LCD display -30- 7. PARAMETER SETTING VM-5C 7-4-5 KEY OPERATIONS The chart below describes the key operations for PARAMETER SETTING 1. • The display is reset to normal if there is no key operation for approx. 60 sec. LCD display Procedure 1 Key operation SET SET SET SET 9 SET SET 13 Present status Press SET key. SET Specify DANGER alarm reset mode (for direct eccentricity). Specify ALERT alarm reset mode (for eccentricity pk-pk). Select latch or non-latch with UP or DOWN key. Present status Press SET key. Specify ALERT alarm reset mode (for direct eccentricity). Select latch or non-latch with UP or DOWN key. Present status Press SET key. Specify CH1 OK (input abnormal) alarm reset mode. Select latch or non-latch with UP or DOWN key. Present status Press SET key. Press UP or DOWN key. 12 Specify DANGER alarm reset mode (for eccentricity pk-pk). Select latch or non-latch with UP or DOWN key. Press UP or DOWN key. 10 11 Present status Press SET key. Press UP or DOWN key. 8 Remarks Select latch or non-latch with UP or DOWN key. Press UP or DOWN key. 6 7 Present status Press UP or DOWN key. 4 5 Press SET key more than 5 sec. MEAS 2 (Parameter Status) Press UP or DOWN key. 2 3 MEAS 1 (Parameter) Specify CH2 OK (input abnormal) alarm reset mode. Select latch or non-latch with UP or DOWN key. Present status Press SET key. -31- Specify DANGER alarm delay time (for eccentricity pk-pk). 7. PARAMETER SETTING VM-5C LCD display Procedure Key operation SET SET 19 SET SET 23 SET • Present status Press SET key. SET Specify ALERT alarm delay time (for eccentricity pk-pk). Select NON (none), 1 sec., 3 sec., or 6 sec. with UP or DOWN key. Present status Press SET key. Specify ALERT alarm delay time (for direct eccentricity). Select NON (none), 1 sec., 3 sec., or 6 sec. with UP or DOWN key. Present status Press SET key. Specify CH1 OK (input abnormal) alarm delay time. Select NON (none) with UP or DOWN key. Present status Press SET key. Specify CH2 OK (input abnormal) alarm delay time. Select NON (none) with UP or DOWN key. Press UP or DOWN key. 24 25 sec., or 6 sec. with UP or DOWN key. Press UP or DOWN key. 22 Specify DANGER alarm delay time (for direct eccentricity). Select NON (none), 1 sec., 3 Press UP or DOWN key. 20 21 Present status Press SET key. Press UP or DOWN key. 18 Remarks Select NON (none), 1 sec., 3 sec., or 6 sec. with UP or DOWN key. Press UP or DOWN key. 16 17 MEAS 2 (Parameter Status) Press UP or DOWN key. 14 15 MEAS 1 (Parameter) Present status Press SET key. To set OK alarm delay time, select NON (none). -32- Specify DANGER alarm relay mode (for eccentricity pk-pk). 7. PARAMETER SETTING VM-5C LCD display Procedure Key operation SET SET 31 Press SET key. SET SET 35 36 • Present status SET Specify ALERT alarm relay mode (for eccentricity pk-pk). Select ENERGIZED or DEENERGIZED with UP or DOWN key. Present status Specify ALERT alarm relay mode (for direct eccentricity). Select ENERGIZED or DEENERGIZED with UP or DOWN key. Present status Press SET key. Specify CH1 OK (input abnormal) alarm relay mode. Select ENERGIZED or Press UP or DOWN key. 34 relay mode (for direct eccentricity). DEENERGIZED with UP or DOWN key. Press UP or DOWN key. 32 Specify DANGER alarm Select ENERGIZED or Press SET key. 30 33 Present status Press SET key. Press UP or DOWN key. Remarks Select ENERGIZED or DEENERGIZED with UP or DOWN key. Press UP or DOWN key. 28 29 MEAS 2 (Parameter Status) Press UP or DOWN key. 26 27 MEAS 1 (Parameter) DEENERGIZED with UP or DOWN key. Present status Press SET key. Specify CH2 OK (input abnormal) alarm relay mode. Select ENERGIZED or DEENERGIZED with UP or DOWN key. Press UP or DOWN key. Procedures 35 and 36 are displayed only when using the monitor in combination with the VM-5Y3,4,5,6 Relay Module Unit. -33- 7. PARAMETER SETTING VM-5C LCD display Procedure 37 Key operation SET SET SET • SET Remarks Specify first-out display. Select ON (enable) or OFF (disable) with UP or DOWN key. Present status Press SET key. Specify timed OK channel defeat. Select ON (enable) or OFF (disable) with UP or DOWN key. Present status Press SET key. • Specify address. Select address between 1 and 10 with UP or DOWN key. Press UP or DOWN key. 42 43 Present status Press SET key. Press UP or DOWN key. 40 41 MEAS 2 (Parameter Status) Press UP or DOWN key. 38 39 MEAS 1 (Parameter) Present status Press SET key. Return to procedure 1. Make sure to assign a unique address for use with the VM-5P1,2 Communication/ Phase Marker unit and VM-5H3 or VM-5W1 Instrument rack or VM-53 Dual Mandatory Communication Unit. Same address number is not allowed in the same rack. • The display is reset to normal approx. 60 sec. after setting is completed. -34- 7. PARAMETER SETTING VM-5C 7-5 PARAMETER SETTING 2 7-5-1 PARAMETER SETTING 2 • This chapter describes how to change the DANGER and ALERT alarm set values and set trigger level, adjust zero shift, measured value zero span, and recorder output zero span. • For adjustment of measured value zero span and recorder output zero span refer to page 57 "MAINTENANCE". 7-5-2 MODE SELECT SWITCH SETTING OFF ON 1 1) 1BY(CH1 BYPASS) S.W. 2 2) 2BY(CH2 BYPASS) S.W. 3 3) DBY(DANGER BYPASS) S.W. 4 4) MS1(MODE-SELECT1) S.W. (normally OFF) 5 5) MS2(MODE-SELECT2) S.W. 6 6) N·A(not available) DIP switches Confirm that the MS1 (MODE-SELECT1) switch is "OFF". Place the MS2 (MODE-SELECT2) switch in "OFF" position. • Setting other than the above are not enabled to set the parameters. -35- 7. PARAMETER SETTING VM-5C 7-5-3 DISPLAY HIERARCHY The flow chart shows the hierarchy of the PARAMETER SETTING 2 display. PARAMETER SETTING 2 4 DANGER alarm (for eccentricity pk-pk) Set range : 0 to 110% of monitor range or ineffective H-DANGER alarm (for direct eccentricity) Set range : 0 to 110% of monitor range or ineffective ALERT alarm (for eccentricity pk-pk) Set range : 0 to 110% of monitor range or ineffective H-ALERT alarm (for direct eccentricity) Set range : 0 to 110% of monitor range or ineffective L-ALERT alarm (for direct eccentricity) Set range : 0 to 110% of monitor range or ineffective L-DANGER alarm (for direct eccentricity) Set range : 0 to 110% of monitor range or ineffective CH1 trigger level set Set range : 0.0 to 24.0V (Absolute value displayed) CH2 zero shift adjustment 0 to 100% of monitor range 3 Refer to Maintenance for more detail. -36- 7. PARAMETER SETTING VM-5C 3 Measured value zero adjustment(for direct eccentricity) Adjustment range:±5% of monitor range Measured value span adjustment(for direct eccentricity) Adjustment range:±5% of monitor range Recorder output zero adjustment(for eccentricity pk-pk) Adjustment range:±5% of monitor range Recorder output zero adjustment(for direct eccentricity) Adjustment range:±5% of monitor range Recorder output span adjustment(for eccentricity pk-pk) Adjustment range:±5% of monitor range Recorder output span adjustment(for direct eccentricity) Adjustment range:±5% of monitor range Suppression set Adjustment range: 0 to 10% of monitor range 4 -37- 7. PARAMETER SETTING VM-5C 7-5-4 DISPLAY CONTENT The characters and numerals indicated on the LCD display when setting the parameters represent the following parameters and their status. MEAS 1····Displays the parameters that can be set. Display MEAS 1 Parameter DANGER alarm set (for eccentricity pk-pk) H-DANGER alarm set (for direct eccentricity) MEAS1 % ALERT alarm set (for eccentricity pk-pk) MEAS2 % H-ALERT alarm set (for direct eccentricity) □□□MEAS2 MEAS1 100 % 20 V 100 % L-ALERT alarm set (for direct eccentricity) 80 16 L-DANGER alarm set (for direct eccentricity) 80 CH1 trigger level set 60 12 CH2 zero shift adjustment 60 Measured value zero adjustment (for direct eccentricity) 40 8 Measured value span adjustment (for direct eccentricity) 40 Recorder output zero adjustment (for eccentricity pk-pk) 20 4 Recorder output zero adjustment (for direct eccentricity) 20 Recorder output span adjustment (for eccentricity pk-pk) 0 0 Recorder output span adjustment (for direct eccentricity) 0 Suppression set LCD display -38- 7. PARAMETER SETTING VM-5C MEAS 2 .... Displays the status of each parameter. Display Parameter status Disable MEAS 2 MEAS1 Error % MEAS2 % □□□MEAS2 MEAS1 100 % 20 V 100 % 80 16 80 60 12 60 40 8 40 20 4 20 0 0 0 LCD display • The limit value specified for DANGER alarm must be higher than that for ALERT alarm. • The limit value specified for H-DANGER alarm must be higher than that for H-ALERT alarm. • The limit value specified for L-DANGER alarm must be lower than that for L-ALERT alarm. • The limit value specified for H-ALERT alarm must be higher than that for L-ALERT alarm. -39- 7. PARAMETER SETTING VM-5C 7-5-5 KEY OPERATIONS The chart below describes the key operations for PARAMETER SETTING 2. • The display is reset to normal if there is no key operation for approx. 60 sec. LCD display Procedure 1 Key operation SET CHK 2 3 SET CHK 4 5 6 7 SET CHK SET CHK 8 9 10 11 SET CHK SET MEAS 1 (Parameter) MEAS 2 (Parameter Status) Remarks Press SET key more than 5 sec. Present status Specify DANGER alarm (for eccentricity pk-pk). Press CHECK 0 to 110% of Fix digit with CHECK key and UP or DOWN key. monitor range and specify value with UP or Disabled DOWN key. Press SET key. Present status Specify H-DANGER alarm (for direct eccentricity). Press CHECK 0 to 110% of Fix digit with CHECK key and UP or DOWN key. monitor range and specify value with UP or Disabled DOWN key. Press SET key. Present status Specify ALERT alarm (for eccentricity pk-pk). Press CHECK 0 to 110% of Fix digit with CHECK key and UP or DOWN key. monitor range and specify value with UP or Disabled DOWN key. Press SET key. Present status Specify ALERT alarm (for direct eccentricity). Press CHECK 0 to 110% of Fix digit with CHECK key and UP or DOWN key. monitor range and specify value with UP or Disabled DOWN key. Press SET key. Present status Specify L-ALERT alarm (for direct eccentricity). Press CHECK 0 to 110% of Fix digit with CHECK key and UP or DOWN key. monitor range and specify value with UP or Disabled DOWN key. Press SET key. Present status -40- Specify L-DANGER alarm (for direct eccentricity). 7. PARAMETER SETTING VM-5C LCD display Procedure Key operation CHK 12 13 SET CHK 14 15 SET MEAS 1 (Parameter) CHK -10 to 110% of Fix digit with CHECK key Press SET key. Present status Specify CH1 trigger level. monitor range Disabled Press CHECK 0.0 to 24.0V and UP or DOWN key. 18 19 SET CHK SET CHK 20 • and specify value with UP or DOWN key. Fix digit with CHECK key (Absolute value and specify value with UP or displayed) A/D input value Press SET key. A/D input value key for approx. 5sec. Present 17 Remarks Press CHECK and UP or DOWN key. Press CHECK 16 MEAS 2 (Parameter Status) Press SET key. measured value Present Press UP or DOWN key. DOWN key. Adjust CH2 zero shift. For Auto Zero Shift, press CHECK key for approx. 5 sec. Specify measured value zero adjustment (for direct eccentricity). Adjust with CHECK key. measured value (Make sure to adjust the zero point after zero shift adjustment.) Present Specify measured value span Press SET key. measured value Press CHECK Present Set gain with CHECK key measured value and adjust span with UP or DOWN key. and UP or DOWN key. adjustment (for direct eccentricity). If zero shift is not performed, proceed to the next step by pressing the SET key. -41- 7. PARAMETER SETTING VM-5C LCD display Procedure 21 Key operation SET CHK 22 MEAS 1 (Parameter) MEAS 2 (Parameter Status) Press SET key. Present measured value Specify recorder output (for eccentricity pk-pk) zero adjustment. Press CHECK Present Set gain with CHECK key measured value and adjust recorder output with UP or DOWN key. and UP or DOWN key. Present 23 24 SET CHK Press SET key. measured value Press CHECK and UP or DOWN key. 26 SET CHK SET CHK 28 29 SET 30 31 • SET direct eccentricity) zero adjustment. Present Set gain with CHECK key and adjust recorder output with UP or DOWN key. Specify recorder output (for Press SET key. measured value Press CHECK Present Set gain with CHECK key measured value and adjust recorder output with UP or DOWN key. and UP or DOWN key. Present 27 Specify recorder output (for measured value Present 25 Remarks Press SET key. measured value Press CHECK and UP or DOWN key. Press SET key. eccentricity pk-pk) span adjustment. Specify recorder output (for direct eccentricity) span adjustment. Present Set gain with CHECK key measured value and adjust recorder output with UP or DOWN key. Present status Specify suppression set value. Press UP and DOWN key. monitor range Press SET key. Present status Return to procedure 1. 0 to 10% of Specify value with UP or DOWN key. The display is reset to normal if there is no key operation for approx. 60 sec. -42- 7. PARAMETER SETTING VM-5C 7-6 TRIGGER LEVEL AND HYSTERESIS A pulse-like analog signal is output by a sensor inside the VM-5C (CH1) and compared with a standard DC voltage to shape the waveform. The input signal from the sensor or the shaped pulse signal can be observed at the BNC connector on the monitor front panel and buffer output terminal on the relay panel (VM-5G Single Unit Instrument Rack, VM-5Y Relay Module Unit). The level of the above standard voltage is different in the ON and OFF state to prevent malfunctioning due to noise. It is referred to as the trigger level set voltage and the difference between ON and OFF voltage, as hysteresis. If these voltages are set to a level so as to traverse the waveform, a shaped pulse is produced as shown in Fig. 7-6-1 with which the rotation speed can be measured. However, if they are set to the level shown in Fig. 7-6-2, this is interpreted as there being no tachometer output because a shaped pulse is not produced. Also note that measuring error will be caused if the hysteresis is smaller than the noise contained in the input waveform as shown in Fig. 7-6-3. For these reasons, setting of the above levels is of great importance. Monitor Output 0V t Trigger Level Setting Voltage Hysteresis -20V 5V 0V t Pulse Output Fig. 7-6-1 -43- 7. PARAMETER SETTING VM-5C Monitor Output 0V t Trigger Level Setting Voltage Hysteresis -20V 5V 0V t Pulse Output Fig. 7-6-2 Monitor Output 0V t Trigger Level Setting Voltage Hysteresis -20V 5V 0V t Pulse Output Fig.7-6-3 -44- 7. PARAMETER SETTING VM-5C 7-7 GEAR TOOTH FORM SUITABLE FOR DETECTION The recommended tooth form and dimensions are shown in the drawing below (for VK Series and RD-05A). If the teeth are smaller than the below dimensions , the amplitude of the detection signal becomes so small that detection error may result. (1) Gear BA D C (2) Projection D A C • Mandatory To detect a projection (gear), provide surface A of the projection with a concentric curve. Do not make it flat. (3) Key groove D B C (4) Target for rotor speed detection VK-202A Input VK-452A VK-302P VK-602P RD-05A A ≥6 ≥16 ≥8 ≥18 Dimension of B ≥7 ≥20 ≥8 ≥20 target [Recommended] C ≥2.5 ≥4.5 ≥2.5 ≥5.0 (mm) D ≥16 ≥36 ≥20 ≥40 Set gap [Recommended] -1.0 to 1.5 2.5 to 3.5 1.0 to 1.5 2.5 to 3.5 (mm) -45- 7. PARAMETER SETTING • VM-5C When the target shifts in the axial direction caused by differential expansion, add the amount of target shift to the ”D” value to consider so that the target surface is not Mandatory dislocated from the sensor. • A circular projection or circular hole if used as a target may easily cause a pitch error or measurement error due to shaft eccentricity, displacement in the axial direction, etc. which are not appropriate for rotor speed detection. • Install the sensor so that it is located at the center of the target width direction. • A gear with uneven tooth gap can cause the monitor to malfunction. Therefore, make sure to use a gear with even tooth gap. D -46- 7. PARAMETER SETTING VM-5C 7-8 TRIGGER MODE SELECTION (1) Remove the monitor unit from the rack. • Refer to the instruction manual of the instrument rack in which the monitor is installed. Mandatory (2) The Trigger Mode switch is located on the trigger card on the main board. Set this switch to the right for Manual Trigger. S1 CH1 TRG. MODE AUTO MAN. CH1 HYS. SET 0.1V 0.2V 0.5V 1.0V VM-5 TRIGGER CARD • J1 VM-5 TRIGGER CARD Do not touch any parts not specifically mentioned. Mandatory (3) After verifying the trigger mode selected, reinstall the monitor unit in the rack. • Mandatory Refer to the instruction manual of the instrument rack in which the monitor is installed. -47- 7. PARAMETER SETTING VM-5C 7-9 SETTING PROCEDURE FOR MANUAL TRIGGER (1) Select Manual Trigger mode. Refer to "7-8 TRIGGER MODE SELECTION" on page 47. (2) Select the monitor output referring to "7-12 MONITOR OUTPUT/PULSE OUTPUT SELECTION" on page 51. (3) Allow to warm up for at least 15 minutes after power-up. (4) Connect an oscilloscope to the BNC connector on the monitor front panel. Oscilloscope VM-5C (5) Record the monitor output waveform over the full speed range. • Mandatory With an eddy current type transducer, the input waveform may deteriorate in the high speed range due to the influence of variations of the set gap, etc. Therefore, make sure to record the waveform over the full speed range. (6) Determine the optimum trigger level value from the recorded waveform. Example) If the input waveform changes as shown below over the full speed range, the optimum value for the trigger level is -18V. Monitor input voltage Proper trigger level : -18V Monitor output -20V High speed Medium speed Low speed 0V Gap (7) Display Trigger Level Set referring to "7-5 PARAMETER SETTING 2" on page 35. (8) Fix the digit with the CHECK key and use the UP or DOWN key to specify the trigger level value on the MEAS 2 display (Parameter Status). Finalize the input by pressing the SET key. (9) Select pulse output and verify the output waveform referring to "7-12 MONITOR OUTPUT/PULSE OUTPUT SELECTION" on page 51. -48- 7. PARAMETER SETTING VM-5C 7-10 DETERMINATION OF HYSTERESIS The hysteresis can be set by means of the jumper pins on the circuit board to 0.1V, 0.2V 0.5V or 1.0V. It is preset to 1.0V at the factory, but may have to be changed if any of the following conditions apply. • The input signal level from the sensor (minimum level over the full speed range) is lower than 3Vpk-pk. • The internal noise of the input signal from the sensor (maximum level over the full speed range) is higher than 0.5Vpk-pk. Setting Conditions • If you have to set the hysteresis, make sure that the following conditions are met. Otherwise correct measurement is not possible. Mandatory Input Waveform b: Max. Internal Noise Value Condition (1) a-(hysteresis set value)>2V Condition (2) (hysteresis set value)-b>0.5V a: Min. Value of Input Signal If these conditions cannot be met, the following measures must be taken. To meet Condition (1) : • Select a narrow set gap and a high input signal amplitude. • Select a larger shaped speed detection target and a high input signal amplitude. To meet Condition (2) : • Take measures against noise to reduce the internal noise level. • The higher the values in conditions (1) and (2), the higher the measuring stability. We recommend that you make the values as high as possible. -49- 7. PARAMETER SETTING VM-5C 7-11 HYSTERESIS SETTING (1) Remove the monitor unit from the rack. • Refer to the instruction manual of the instrument rack in which the monitor is installed. Mandatory (2) The jumper pins for hysteresis setting are located on the trigger card on the main board. S1 Connect the jumper in the desired position (marked 0.1V, 0.2V, 0.5V and 1.0V). CH1 HYS. SET 0.1V 0.2V 0.5V 1.0V VM-5 TRIGGER CARD • J1 VM-5 TRIGGER CARD Do not touch any parts not specifically mentioned. Mandatory (3) After verifying the set value, reinstall the monitor unit in the rack. • Mandatory Refer to the instruction manual of the instrument rack in which the monitor is installed. -50- 7. PARAMETER SETTING VM-5C 7-12 MONITOR OUTPUT / PULSE OUTPUT SELECTION (1) Remove the monitor unit from the rack. • Refer to the instruction manual of the instrument rack in which the monitor is installed. Mandatory (2) The jumper pins for selecting between monitor and pulse output are located in the center of the main board. Connect the jumper to obtain the desired output (PUL or BUF). PUL1 J305 BUF1 VM-5 TRIGGER CARD Detail • PUL The internally shaped pulse signal is output through a buffer amplifier. • BUF The input signal from the sensor is output through a buffer amplifier. • Do not touch any parts not specifically mentioned. Mandatory (3) After verifying the set value, reinstall the monitor unit in the rack. • Mandatory Refer to the instruction manual of the instrument rack in which the monitor is installed. -51- 7. PARAMETER SETTING VM-5C 7-13 ZERO SHIFT ADJUSTMENT When the shaft revolution exceeds 1 rpm, the central value of the monitor's eccentricity input is automatically zero shifted to the zero point (2.5V) of the A/D converter. This ensures continuous measurement even if the shaft is substantially displaced in radial direction so that it comes to lie outside the measurement range. For this reason, manual zero shift is not always necessary, but if the zero point deviates considerably from the default value, it may take some time until the monitor is ready to start measurement. In this case, it is recommended to perform zero shift adjustment before measurement according to the procedure described below. • Mandatory When the alarm of the direct eccentricity is monitored, the following manual zero shift adjustment shall be performed before measurement without fail. MANUAL ZERO SHIFT ADJUSTMENT Shift the direct eccentricity reference position (0%) to the zero point (2.5V) of the monitor's built-in A/D converter, and set this point as the direct eccentricity zero point. Adjustment range is 0 to 100% of monitor range. (The recorder output is zero-shifted simultaneously.) (1) Position the sensor so that the sensor set gap is as shown by B in the drawing. (2) Display CH2 ZERO SHIFT ADJUSTMENT referring to "7-5 PARAMETER SETTING 2" on page 35, and select direct eccentricity. (3) Press the CHECK key for approx. 5 sec. A few seconds after search has been activated, the zero point is shifted automatically to the zero point (2.5V) of the A/D converter. (4) Press the SET key to display MEASURED VALUE ZERO ADJUSTMENT (for direct eccentricity), then press the CHECK key. MEAS 2 will display zero, indicating that the direct eccentricity value has been zero-shifted. • Make sure to stop the machine before carrying out manual zero shift adjustment. • If the zero point is shifted too much due to an inappropriate sensor set gap, it comes to lie outside the linear range of the input transducer. This makes measurement impossible and causes abnormal alarm output within the monitor range. Set the sensor set gap so that zero point comes around the center of the linear range of the input transducer. Mandatory Mandatory • C Reference position of direct eccentricity A : Shafteccentricityrange B : Sensorsetgap C : Transducerlinearrange B Shaft D : Input range of the monitor's A/D converter -50% 0.5 0.5 0 +50% A 2.5 D A/D converter input range before 4.5V A/D converter input range after 4.5V Zero point of A/D converter -52- 8. FUNCTIONAL DIAGRAM VM-5C 8-1 BLOCK DIAGRAM -53- 8. FUNCTIONAL DIAGRAM VM-5C 8-2 FUNCTIONAL BLOCK DIAGRAM 1 Input amplifier Buffer amplifier for input signals. 2 LPF Cuts off the high frequency range. 3 HPF (Enabled for VM-5K, 5U, 5B and 5M) Cuts off the low frequency range. 4 Integrator (Enabled for VM-5U, 5B and 5M) Integrates the input signal to convert acceleration to velocity or velocity to displacement. 5 Output amplifier Buffer amplifier for monitor output from the BNC connector on the monitor front panel and to the terminal block on the rear panel (VM-5G Single Unit Instrument Rack, VM-5Y Relay Module Unit). 6 Integrator (Enabled for VM-5T, 5D, 5N, 5E, 5A, 5L, 5J and 5C) Integrates the PWM (pulse width modulation) signal, and converts it to a DC voltage proportional to the measured value. 7 Zero shift (Enabled for VM-5T, 5D, 5N, 5E, 5A, 5L and 5J. For VM-5C, only enabled on CH2.) The input signal is zero-shifted by the DC voltage output from the integrator. 8 Programmable Gain Amplifier Converts the input signal to the voltage level required by the detection circuit. 9 Detection circuit (Enabled for VM-5K, 5U, 5B and 5M) Detects the input signal, and converts it to a DC voltage proportional to the vibration. • P-P detection Peak-to-peak detection • AVE detection Average value detection • RMS detection (option) Effective value detection -54- 8. FUNCTIONAL DIAGRAM VM-5C 10 Level adjustment Converts the DC input voltage to the level required by the A/D converter. 11 A/D 10-bit A/D converter for conversion of analog to digital signals. 12 Counter (Enabled for VM-5C, 5S, and 5R) Counts the pulse input from the trigger card. 13 CPU 16-bit CPU used. 14 PWM Performs pulse width modulation in proportion to the measured value. 15 SIO Handles internal communication with the VM-5P1,2 Communication/Phase Marker Unit. 16 PIO Inputs signals for key operations and remote contact input, and outputs signals for driving the LCD cards and alarm relays. 17 Integrator Integrates the PWM (pulse width modulation) signal, and converts it to a DC voltage proportional to the measured value. 18 Output amplifier Converts the output to the 1 to 5VDC or 4 to 20mA signal required for the recorder, etc. 19 Filter card (option) Available as option, if a still sharper filter performance is required. 20 Trigger card (Enabled for VM-5C, 5S, and 5R) Converts the input signal to the pulse waveform. 21 Isolated output card, voltage conversion card (option) (0 to -10VDC, 0 to +10VDC, 0 to -5VDC, 0 to +5VDC) • Isolated output card : This isolated output card is used for isolation from other circuits. • Recorder option output card : A recorder option output card for applications where an other than standard recorder output is required. -55- 9. MAINTENANCE VM-5C 9-1 RECOMMENDED MAINTENANCE EQUIPMENT The recommended maintenance equipments listed below should be used to perform the procedures in this manual. • Digital Multimeter (DMM) Agilent Technologies 3466A or equivalent • DC voltage generator Yokogawa Electric Corporation 2554 or equivalent • Tester • For alarm output wiring proceed as described in the instruction manuals for the VM-5G Single Unit Instrument Rack and VM-5Y Relay Module Unit used in Mandatory combination with this monitor unit. • Make sure to turn the power off before wiring work to prevent accidents due to electric shock. Warning • Input the signal for the phase marker to CH1 and the signal for eccentricity measurement to CH2. • Note that the eccentricity pk-pk value will not be indicated, if the trigger level for CH1 is not set properly. • Mandatory Set the trigger mode to Auto Trigger for maintenance tests, but remember to return it to Manual Trigger after the tests. -56- 9. MAINTENANCE VM-5C 9-2 VERIFICATION OF OK (INPUT ABNORMAL ALARM) OPERATION This clause is used to test the display and contact output of OK (INPUT ABNORMAL ALARM). • circuit between the alarm contacts and the connected system if necessary. Mandatory Warning Since OK (INPUT ABNORMAL ALARM) will be output during the test, open the • Set each Alarm Bypass Switch to “OFF” position. • The machine is not protected during operation test. • To verify OK ALARM contact operation on one channel, none of the other channels must be in alarm output condition, except when using the VM-5Y3,4,5,6 Relay Module Unit. • ALERT alarm operates after the specified alarm delay time has elapsed. 9-2-1 INTERCONNECTION (ex. VM-5G SINGLE UNIT INSTRUMENT RACK) Connect a function generator to the CH1 input terminal and a DC voltage generator to the CH2 input terminal of the VM-5G Single Unit Instrument Rack and check the circuit of OK ALARM contact points. • Connect to the input/output terminals of the channel under operation test. • Refer to “4. INTERCONNECTION” on page 3. IN IN COM. COM. Function generator DC voltage generator NC OK NO A1 B1 IN IN A2 B2 COM COM A3 B3 PWR PWR A4 B4 REC REC A5 B5 REC- REC A6 B6 BUF BUF A7 B7 COM COM B8 A8 NC NC B9 A9 DAN DAN B10 A10 NO NO B11 A11 NC NC B12 A12 ALE ALE B13 A13 NO NO B14 A14 SEQ NC B15 A15 COM OK B16 A16 P-S NO B17 A17 RES L1 B18 A18 COM L2 B19 A19 FLT FG Tester VM-5G Single Unit Instrument Rack Input/output terminal block -57- 9. MAINTENANCE VM-5C 9-2-2 VERIFICATION OF OPERATION (1) OK (INPUT ABNORMAL ALARM) limit values The OK (INPUT ABNORMAL ALARM) limit values vary with the type of the transducer. The set voltages given in the table below apply in the case that the monitor is calibrated for the sensitivity of the transducer to the specific target. A situation where the input voltage from transducers to monitors lies outside the LOW - HIGH limit value range is interpreted as INPUT ABNORMAL by the OK (INPUT ABNORMAL ALARM) function and will cause alarm output. The limit values for CH1 (phase) must lie LOW (-1.4VDC). Table of OK (INPUT ABNORMAL ALARM) limit values Input transducer VK-202A VK-302P VK-452A VK-602P LOW limit HIGH limit (VDC) (VDC) -1.4 -18.8 --- -1.4 -17.0 Barrier used -1.4 -18.0 --- -1.4 -15.4 Barrier used -1.4 -20.0 --- -1.4 -17.6 Barrier used -1.4 -17.6 --- -1.4 -16.4 Barrier used Note Target material SCM440 (2) Trigger Mode selection Set the Trigger Mode to Auto Trigger referring to "7-8 TRIGGER MODE SELECTION" on page 47. (3) Reference Voltage Input CH1 (phase): Use the function generator to apply a frequency equivalent to 6rpm and a square wave with an amplitude of 2Vpk-pk. Make the offset voltage -4VDC. CH2 (eccentricity): Apply -9VDC with the DC voltage generator. (4) Testing CH1 OK (input abnormal alarm) LOW limit operation Apply the reference voltage to CH1 and CH2. When the POWER ON TIMER period has elapsed, adjust the offset voltage of the function generator to a value in the neighborhood of the LOW limit value. Verify that the OK (input abnormal alarm) function operates at the point where the voltage exceeds the LOW limit value. At the same time, test the OK contact points for connection. Next apply the reference voltage and verify that OK (input abnormal alarm) is released when the key is reset after more than 15 sec. (in self-holding alarm reset mode). In auto-reset mode, OK is reset automatically after approx. 15 sec. -58- 9. MAINTENANCE VM-5C (5) Testing CH2 OK (input abnormal alarm) HIGH limit operation Adjust the voltage of the DC voltage generator until it is close to the HIGH limit value. Verify that the OK (input abnormal alarm) function operates at the point where the voltage exceeds the HIGH limit value. At the same time, test the OK contact points for connection. Next apply the reference voltage and verify that OK (input abnormal alarm) is released when the key is reset after more than 15 sec. (in self-holding alarm reset mode).In auto-reset mode, OK is reset automatically after approx. 15 sec. (6) Testing CH2 OK (input abnormal alarm) LOW limit operation Adjust the voltage of the DC voltage generator until it is close to the LOW limit value. Verify that the OK (input abnormal alarm) function operates at the point where the voltage exceeds the LOW limit value. At the same time, test the OK contact points for connection. Next apply the reference voltage and verify that OK (input abnormal alarm) is released when the key is reset after more than 15 sec. (in self-holding alarm reset mode). In auto-reset mode, OK is reset automatically after approx. 15 sec. -59- 9. MAINTENANCE VM-5C 9-3 VERIFICATION OF DANGER (DAN)/ALERT (ALE) ALARM OPERATION This clause is used to test the display and contact output of DANGER (DAN)/ALERT (ALE) alarm. • Mandatory • • Warning Since DANGER (DAN)/ALERT (ALE) alarm will be output during the test, open the circuit between the alarm contacts and the connected system if necessary. Set each Bypass Switch to “OFF” position. When mounting this monitor unit in VM-5H3 or VM-5W1 Instrument Rack, set the DANGER Bypass switch to “DISABL” position. • The machine is not protected during operation test. • DANGER (DAN)/ALERT (ALE) alarm operates after the specified alarm delay time has elapsed. 9-3-1 INTERCONNECTION (ex. VM-5G SINGLE UNIT INSTRUMENT RACK) Connect a function generator to the input/output terminals of the VM-5G Single Unit Instrument Rack and test for connection between the DANGER (DAN) / ALERT (ALE) alarm contact output terminals. • • Connect to the input/output terminals of the channel under operation test. Refer to “4. INTERCONNECTION” on page 5. IN COM. IN COM. Function generator NC DAN NO NC ALE NO Tester A1 B1 IN IN A2 B2 COM COM A3 B3 PWR PWR A4 B4 REC REC A5 B5 REC- REC A6 B6 BUF BUF A7 B7 COM COM B8 A8 NC NC B9 A9 DAN DAN B10 A10 NO NO B11 A11 NC NC B12 A12 ALE ALE B13 A13 NO NO B14 A14 SEQ NC B15 A15 COM OK B16 A16 P-S NO B17 A17 RES L1 B18 A18 COM L2 B19 A19 FG FLT Tester VM-5G Single Unit Instrument Rack Input/output terminal block -60- 9. MAINTENANCE VM-5C 9-3-2 VERIFICATION OF OPERATION (for eccentricity pk-pk) (1) Trigger Mode selection Set the Trigger Mode to Auto Trigger referring to "7-8 TRIGGER MODE SELECTION" on page 47. (2) Input of Reference Voltage CH1 (phase): Use the function generator to apply a frequency equivalent to 6rpm and a square wave with an amplitude of 2Vpk-pk. Make the offset voltage -4VDC. CH2 (eccentricity): Use the function generator to apply the reference sine wave voltage indicated on the nameplate and a frequency equivalent to 6rpm. Perform zero shift adjustment if necessary. (3) Verification of Alarm Operation Apply the reference voltage to CH1 and CH2. (The reference sine wave applied to CH2 should then be 0mVrms.) When the POWER ON TIMER period has elapsed, gradually raise the sine wave voltage applied with the function generator. Verify that ALERT (ALE) alarm is output after elapse of the preset alarm delay time, when the input value exceeds the ALERT (ALE) alarm set value. At the same time, verify operation by testing the ALERT (ALE) alarm contact points for connection with a tester. Continue to increase the input voltage. Verify that DANGER (DAN) alarm is output after elapse of the preset alarm delay time, when the input exceeds the DANGER (DAN) alarm set value. At the same time, verify operation by testing the DANGER (DAN) alarm contact points for connection with a tester. (4) Alarm Reset Once the DANGER alarm set value has been exceeded, gradually decrease the reference sine wave voltage. When the input voltage is below the DANGER (DAN) alarm set value, reset to verify that ALERT (ALE) alarm output is released (in self-holding alarm reset mode). In auto-reset mode, the alarm is reset automatically. Continue to decrease the input voltage. When the input voltage is below the ALERT (ALE) alarm set value, reset to verify that ALERT (ALE) alarm is released (in self-holding alarm reset mode). In auto-reset mode, the alarm is reset automatically. -61- 9. MAINTENANCE VM-5C 6-3-3 VERIFICATION OF OPERATION (for direct eccentricity) (1) Trigger Mode selection Set the Trigger Mode to Auto Trigger referring to "7-8 TRIGGER MODE SELECTION" on page 47. (2) Input of Reference Voltage CH1 (phase): Use the function generator to apply a frequency equivalent to 6rpm and a square wave with an amplitude of 2Vpk-pk. Make the offset voltage -4VDC. CH2 (eccentricity): Use the function generator to apply a value within the H-ALERT and L-ALERT alarm set range. (3) Verification of Alarm Operation Apply the reference voltage to CH1 and CH2. When the POWER ON TIMER period has elapsed, gradually raise the voltage applied with the function generator. Verify that ALERT (ALE) alarm is output after elapse of the preset alarm delay time, when the input value exceeds the ALERT (ALE) alarm set value. At the same time, verify operation by testing the ALERT (ALE) alarm contact points for connection with a tester. Continue to increase the input voltage. Verify that DANGER (DAN) alarm is output after elapse of the preset alarm delay time, when the input exceeds the DANGER (DAN) alarm set value. At the same time, verify operation by testing the DANGER (DAN) alarm contact points for connection with a tester. • Verify the operation of both HIGH and LOW alarm in the same manner. (4) Alarm Reset Once the DANGER (DAN) alarm limit value has been exceeded, gradually decrease the input voltage of the channel under test. When the input voltage is below the DANGER (DAN) alarm set value, reset to verify that ALERT (ALE) alarm output is released (in self-holding alarm reset mode). In auto-reset mode, the alarm is reset automatically. Continue to decrease the input voltage. When the input voltage is below the ALERT (ALE) alarm set value, reset to verify that ALERT (ALE) alarm is released (in self-holding alarm reset mode). In auto-reset mode, the alarm is reset automatically. • Verify the operation of both HIGH and LOW alarm in the same manner. -62- 9. MAINTENANCE VM-5C 9-4 VERIFICATION OF MEASURED VALUE AND RECORDER OUTPUT This clause is used to test the measured value and recorder output. • Since DANGER(DAN)/ALERT(ALE)/OK alarm will be output during the test, open the circuit between the DANGER(DAN)/ALERT(ALE)/OK alarm contacts and the Mandatory connected system if necessary. • Bypass DANGER alarm output by setting the DANGER Bypass Switch to "ON" position. • When mounting this monitor unit in the VM-5H3 or VM-5W1 Instrument Rack, set the DANGER Bypass switch to “ENBL” position. • Warning The machine is not protected during operation test. 9-4-1 INTERCONNECTION (ex. VM-5G SINGLE UNIT INSTRUMENT RACK) Connect a function generator to the input/output terminals of the VM-5G Single Unit Instrument Rack and measure the recorder output with a DMM. • Connect to the input/output terminals of the channel under operation test. • Refer to “4. INTERCONNECTION” on page 4. IN COM. Function generator IN COM. REC+ REC- DMM A1 B1 IN IN A2 B2 COM COM A3 B3 PWR PWR A4 B4 REC REC A5 B5 REC- REC A6 B6 BUF BUF A7 B7 COM COM B8 A8 NC NC B9 A9 DAN DAN B10 A10 NO NO B11 A11 NC NC B12 A12 ALE ALE B13 A13 NO NO B14 A14 SEQ NC B15 A15 COM OK B16 A16 P-S NO B17 A17 RES L1 B18 A18 COM L2 B19 A19 FLT FG VM-5G Single Unit Instrument Rack Input/output terminal block -63- 9. MAINTENANCE VM-5C 9-4-2 VERIFICATION OF OPERATION (for eccentricity pk-pk) (1) Trigger Mode selection Set the Trigger Mode to Auto Trigger referring to "7-8 TRIGGER MODE SELECTION" on page 47. (2) Input of Reference Voltage CH1 (phase): Use the function generator to apply a frequency equivalent to 6rpm and a square wave with an amplitude of 2Vpk-pk. Make the offset voltage -4VDC. CH2 (eccentricity): Use the function generator to apply the reference sine wave voltage indicated on the nameplate and a frequency equivalent to 6rpm. Perform zero shift adjustment if necessary. (3) Verification of Measured Value When the POWER ON TIMER period has elapsed, input the reference sine wave voltage from the function generator to CH2 (eccentricity) in 20% increments, and verify that the measured value (eccentricity pk-pk) displayed on the LCD and the input value agree within the allowable range. (4) Verification of Recorder Output Measure the recorder output with a DMM, and verify that it agrees with the input value from the function generator and lies within the tolerance range. 9-4-3 VERIFICATION OF OPERATION (for direct eccentricity pk-pk) (1) Input of Reference Voltage CH1 (phase): Apply -4VDC with the function generator. CH2 (eccentricity): Use the function generator to apply the 0% value indicated on the nameplate. (2) Verification of Measured Value When the POWER ON TIMER period has elapsed, use the function generator to input to CH2 (eccentricity) a DC voltage corresponding to the -50% and 50% values indicated on the nameplate in 20% increments, and verify that the measured value (direct eccentricity) displayed on the LCD and the input value agree within the allowable range. (3) Verification of Recorder Output Use the function generator to input to CH2 (eccentricity) a DC voltage corresponding to the -50% and 50% values indicated on the nameplate in 20% increments, and verify that the value measured for the recorder output (direct eccentricity) and the input value agree within the allowable range. -64- 9. MAINTENANCE VM-5C 9-5 ADJUSTMENT OF MEASURED VALUE AND RECORDER OUTPUT ZERO SPAN This clause is used to adjust the measured value and recorder output. • Since DANGER(DAN)/ALERT(ALE)/OK alarm will be output during the test, open the circuit between the DANGER(DAN)/ALERT(ALE)/OK alarm contacts and the Mandatory connected system if necessary. • Bypass DANGER alarm output by setting the DANGER Bypass Switch to "ON" position. • When mounting this monitor unit in the VM-5H3 or VM-5W1 Instrument Rack, set the DANGER Bypass switch to “ENBL” position. • Warning The machine is not protected during operation test. 9-5-1 INTERCONNECTION (ex. VM-5G SINGLE UNIT INSTRUMENT RACK) Connect a function generator to the input terminal of the VM-5G Single Unit Instrument Rack and measure the recorder output with a DMM. • Connect to the input/output terminals of the channel being adjusted. • Refer to “4. INTERCONNECTION” on page 5. IN COM. Function generator IN COM. REC+ REC- DMM A1 B1 IN IN A2 B2 COM COM A3 B3 PWR PWR A4 B4 REC REC A5 B5 REC- REC A6 B6 BUF BUF A7 B7 COM COM B8 A8 NC NC B9 A9 DAN DAN B10 A10 NO NO B11 A11 NC NC B12 A12 ALE ALE B13 A13 NO NO B14 A14 SEQ NC B15 A15 COM OK B16 A16 P-S NO B17 A17 RES L1 B18 A18 COM L2 B19 A19 FLT FG VM-5G Single Unit Instrument Rack Input/output terminal block -65- 9. MAINTENANCE VM-5C 9-5-2 ADJUSTMENT (1) Trigger Mode selection Set the Trigger Mode to Auto Trigger referring to "7-8 TRIGGER MODE SELECTION" on page 47. (2) Input of Reference Voltage CH1 (phase): Use the function generator to apply a frequency equivalent to 6rpm and a square wave with an amplitude of 2V pk-pk. Make the offset voltage -4VDC. CH2 (eccentricity): Use the function generator to apply the reference sine wave voltage indicated on the nameplate and a frequency equivalent to 6rpm. Perform zero shift adjustment if necessary. (3) Recorder output zero adjustment Apply the reference voltage to CH1 and CH2. When the POWER ON TIMER period has elapsed, display RECORDER OUTPUT (for eccentricity pk-pk) ZERO ADJUSTMENT referring to page 35 (7-5 PARAMETER SETTING 2), and make the reference sine waveform input voltage from the function generator 0mVrms. Then use the UP, DOWN and CHECK keys to adjust the recorder output measured with the DMM to 0% of output value. Finalize the adjustment by pressing the SET key. Adjustable range is ±5% of monitor range. • 0% output is 1V if the recorder output specifications is 1 to 5VDC, or 4mA if it is 4 to 20mADC. • MEAS 2 indicates the measured value. (4) Recorder output span adjustment Display RECORDER OUTPUT (for eccentricity pk-pk) SPAN ADJUSTMENT referring to page 35 (7-5 PARAMETER SETTING 2), and make the reference sine wave input voltage from the function generator 100%. Then use the UP, DOWN and CHECK keys to adjust the recorder output measured with the DMM to 100% of output value. Finalize the adjustment by pressing the SET key. Adjustable range is ±5% of monitor range. • 100% output is 5V if the recorder output specifications is 1 to 5VDC, or 20mA if it is 4 to 20mADC. • MEAS 2 indicates the measured value. -66- 9. MAINTENANCE VM-5C 9-5-3 ADJUSTMENT (for direct eccentricity) (1) Input of Reference Voltage CH1 (phase): Apply -4VDC with the function generator. CH2 (eccentricity): Use the function generator to apply the 0% value indicated on the nameplate. (2) Zero adjustment When the POWER ON TIMER period has elapsed, adjust referring to "7-13 ZERO SHIFT ADJUSTMENT" on page 52. (3) Measured value span adjustment Display MEASURED VALUE SPAN ADJUSTMENT (direct eccentricity) on the unit's LCD display referring to page 35 (7-5 PARAMETER SETTING 2), and adjust the input voltage from the function generator to CH2 (eccentricity) to the 50% DC voltage value indicated on the nameplate. Then use the UP, DOWN and CHECK keys to adjust the MEAS 2 display to 100% of the meter scale. Finalize the adjustment by pressing the SET key. Adjustable range is ±5% of monitor range. (4) Recorder output zero adjustment Display RECORDER OUTPUT (for direct eccentricity) ZERO ADJUSTMENT referring to page 35 (7-5 PARAMETER SETTING 2), and make the input voltage from the function generator -50%. Then use the UP, DOWN and CHECK keys to adjust the recorder output measured with the DMM to 0% of output value. Finalize the adjustment by pressing the SET key. Adjustment range is ±5% of monitor range. • 0% output is 1V if the recorder output specifications is 1 to 5VDC, or 4mA if it is 4 to 20mADC. • MEAS 2 indicates the measured value. (5) Recorder output span adjustment Display RECORDER OUTPUT (for direct eccentricity) SPAN ADJUSTMENT referring to page 35 (7-5 PARAMETER SETTING 2), and make the input voltage from the function generator 50%. Then use the UP, DOWN and CHECK keys to adjust the recorder output measured with the DMM to 100% of output value. Finalize the adjustment by pressing the SET key. Adjustment range is ±5% of monitor range. • 100% output is 5V if the recorder output specifications is 1 to 5VDC, or 20mA if it is 4 to 20mADC. • MEAS 2 indicates the measured value. -67- 9. MAINTENANCE VM-5C 9-6 REPLACEMENT OF ALUMINUM ELECTROLYTIC CAPACITOR • Aluminum electrolytic capacitors are used on the main board, which have a limited life. Their service life varies according to the conditions of use, but for preventive maintenance it is recommended to check the capacitors listed below in 5-year cycles for characteristic deterioration and replace them as necessary. Replacement by SST is recommended. Main Board Component Type Manufacturer Aluminum electrolytic capacitor C206, C207, C208 UPJ1E101M Nichicon Type Manufacturer UPJ1C471M Nichicon Q’ty 3 Isolation Card Component Aluminum electrolytic capacitor C1 • Mandatory Q’ty 1 To remove or install the monitor, proceed according to the instruction manual of the instrument rack. Failure to turn off the power before pulling the monitor unit out of, or inserting it into the rack will result in serious damage and accidents. • Do not touch the main board with bare hands. Prohibition -68- 9. MAINTENANCE VM-5C 9-7 REPLACEMENT OF LCD UNIT • An LCD unit is used on the face plate, which have a limited life. Their service life varies according to the conditions of use, but for preventive maintenance it is recommended to check the LCD listed below in 5-year cycles for characteristic deterioration and replace them as necessary. Replacement by SST is recommended. Component Type LCD unit with Acrylic cover Q’ty SHINKAWA Sensor Technology, Inc. 1 • To remove or install the monitor, proceed according to the instruction manual of the instrument rack. Failure to turn off the power before pulling the monitor unit out of, or inserting it into the rack will result in serious damage and accidents. • Do not touch the main board and LCD unit board with bare hands. Caution Prohibition 1902BHS Manufacturer 1 Pull out the monitor unit. 2 Disconnect the connector of the flat cable connecting the LCD unit to the main board. Unlock two locks at the top and bottom of the connector. Lock Connector Lock Main board (soldered side) Monitor unit 3 Take out three screws fixing the LCD unit to the face plate. The acrylic covers and sleeves will come off at the same time. LCD unit Acrylic cover Sleeve Main board (soldered side) Monitor unit 4 Replace the LCD unit by reversing the above sequence. • Confirm that connector is connected firmly. Caution -69- 9. MAINTENANCE VM-5C 9-8 LCD CONTRAST ADJUSTMENT • The LCD contrast volume is located on the back of the face plate (LCD Unit). Pull out the face plate referring to “7. PARAMETER SETTING” on page 21. Mandatory • Do not touch the main board and LCD unit board with bare hands. Prohibition Use a small flat blade screwdriver to set the LCD contrast volume (VR1) on the LCD unit to the desired contrast level. VR 1 Flat blade screwdriver Back of face plate • LCD Unit Be noted that the characteristic of LCD contrast adjustment is as follows. Contrast 1 turn -70- 9. MAINTENANCE VM-5C 9-9 LCD BACKLIGHT ADJUSTMENT • The LCD backlight volume is located on the back of the face plate (LCD Unit). Pull out the face plate referring to “7. PARAMETER SETTING” on page 21. Mandatory • Do not touch the main board and LCD unit board with bare hands. Prohibition Use a small flat blade screwdriver to set the LCD backlight volume (VR2) on the LCD unit to the VR 2 Flat blade screwdriver LCD Unit Back of face plate -71- VR 1 desired brightness level. 10. TROUBLESHOOTING VM-5C 10-1 LCD DISPLAY CONTENT ABNORMAL Start Display is abnormal. Display is blank. Is power supply on? NO Turn on power supply. NO Connect correctly. NO Insert Main board firmly by pushing Main board frame. NO Insert LCD connector firmly. NO Perform LCD contrast adjustment. YES Are connections to power supply terminals correct? YES Turn on power supply again. Is Main board inserted firmly to the rack? YES Is LCD connector inserted firmly? YES Is display normal? YES OK Is display normal? YES OK -72- NO Repair VM-5. 10. TROUBLESHOOTING VM-5C 10-2 OK DISPLAY FLASHES Start Wait approx.15 sec., then reset key. Did flashing stop? YES OK NO Insert Main board firmly by pushing Main board frame. NO Is Main board inserted firmly to the rack? YES Run self-diagnosis (press CHK key). Diagnostic findings OK? NO Display Sensor wire breakage, sensor gap too lage. Display Sensor short-circuit, sensor gap too small. YES Repair VM-5. Input is outside input range of built-in A/D converter (H or 5V end). Display Check input voltage of monitor. Perform zero shift adjustment. Input is outside input range of built-in Display A/D converter (L or 0V end). -73- Check input voltage of monitor. Perform zero shift adjustment. 10. TROUBLESHOOTING VM-5C 10-3 MEASURED VALUE ABNORMAL Start Check sensor set gap. Is gap voltage normal? NO Check transducer. YES Is Main board inserted firmly to the rack? Check signal cable and connection. NO Insert Main board firmly by pushing Main board frame. NO Again set trigger level. NO Perform zero shift adjustment. YES Noise countermeasures. YES Is trigger Properly set? YES Zero shift Adjustment performed? YES Noise mixed in? Check sensor, cable and driver connection. NO Repair VM-5. -74- 10. TROUBLESHOOTING VM-5C 10-4 OK (INPUT ABNORMAL ALARM) DOES NOT OPERATE Start Is channel bypass in operation? NO YES Repair VM-5. Release channel bypass. 10-5 ALERT (ALE) ALARM DOES NOT OPERATE Start Is sequence circuit in operation? NO YES Release sequence circuit. Is alarm limit value set within measurement range? YES Repair VM-5. -75- NO Set within measurement range. 10. TROUBLESHOOTING VM-5C 10-6 DANGER (DAN) ALARM DOES NOT OPERATE Start Is sequence circuit in peration? NO YES Release sequence circuit. Is alarm limit value set within measurement range? NO Set within measurement range. YES Is DANGER bypass in operation? NO Repair VM-5. YES Release DANGER bypass. YES DANGER alarm in operation? NO YES OK 10-7 ERRONEOUS OPERATION OF DANGER (DAN) / ALERT (ALE) ALARM Start Erroneous operation due to noise. Noise countermeasures. Increase alarm delay time. -76- 10. TROUBLESHOOTING VM-5C 10-8 NO RECORDER OUTPUT Start Are output terminals connected correctly? NO Connect correctly. YES Repair VM-5. -77- Warranty The warranty period for the delivered product shall be 3 years from the date of delivery from our factory. But the warranty period for the special order product and software shall be 1 year, and for the repairing parts shall be 6 months. In the event that the delivered product develops any defects within the warranty period for which Shinkawa Electric is liable, the defective part will be replaced or repaired in our factory at our own expense. In the event that an engineer needs to be dispatched for repair purposes during the warranty period, travel expenses for the said engineer will be changed in accordance with the above item. The cost of repair will be borne by Shinkawa Electric. However, the following are excluded from our warranty: (1) Any defects due to improper handling or operation by the user. (2) Any defects, the case of which is not attributable to Shinkawa Electric. (3) Any modifications or repairs made by others then Shinkawa Electric or persons commissioned by Shinkawa Electric. (4) Any handling, storage and operation under severe environmental conditions that exceed the design specifications. (5) Any defects due to fire, flood, earthquake, lightning and other Acts of God. (6) The consumables (7) Other defects considered not to be attributable to Shinkawa Electric. This warranty applies exclusively to the delivered product units. Shinkawa Electric will not be held liable for consequential damage caused either directly or indirectly through a defect of the delivered product. The warranty period and scope of machinery and equipment made by manufacturers other than Shinkawa Electric shall be in accordance with the conditions of the respective manufacturer, regardless of the provisions made above. Hiroshima Factory 4-22 Yoshikawa-kogyodanchi, Higashi-hiroshima 739-0153, Japan Tel. +81-82-429-1118 Fax. +81-82-429-0804 [Field support & Repair Dept] E-Mail : [email protected]