ACO - The Building Centre

Uniclass
L7315:P4131
CI/SfB
(52.6)
EPIC
J342: X4122
Apr 2011
ACO Building Drainage
We troom Systems
Product catalogue
ACO ShowerDrain and Wetroom Systems
ACO Building Drainage
ACO Building Drainage
Our built environment is becoming ever more
Our global resources and fabrication capacity
ACO Building Drainage is a division of ACO
complex. Applications are becoming more
make it possible for us to deliver best value,
Technologies plc and part of the worldwide
sophisticated and the increasing pressure of
both with our standard products and with our
ACO Group. The Group has sales in excess of
regulations and standards make achieving
bespoke designs. Confidence is further
£400 million worldwide with production
design, performance and financial goals ever
assured with quality systems that are in
facilities in the UK, Germany, France,
tougher.
accordance with ISO 9001-2008.
Switzerland, Denmark, Spain, Poland, Czech
ACO Building Drainage is a new concept
ACO Building Drainage’s extensive portfolio
more than 3500 people are employed in 40
within the ACO Group. Our mission: to
includes:
countries throughout the world.
eliminate design risk, to reduce installed and
Wetroom and shower drainage systems
Republic, Australia and the USA. In total
life cost and to deliver exceptional finish and
performance in every product application.
We achieve this through three factors:
High performance materials
Stainless steel Modular Channel system
Fax: 01462 851490
Stainless steel EuroGully gully system
e-mail Enquiries: [email protected]
Stainless steel and polymer composite
website: www.acobuildingdrainage.com
access covers
Design experience and project support
Biological Grease Management system
Global manufacturing capacity
Gravity Grease Separator system
Sewer backflow protection valves
Stainless steel socketed pipe system
Rainwater outlets for flat roofs
2
Tel: 01462 816666
ACO ShowerDrain and Wetroom Systems
Contents
ACO ShowerDrain and Wetroom Systems
ACO Shower Channel and ACO Shower Gully Systems - Introduction
4
Overview - Flexible Sheet Floor Systems
5
Overview - Tiled Systems
6
ACO Shower Channel
Channel System, Wet Room Drainage for Tiled Floor
7
Channel System, Wet Room Drainage for Flexible Sheet Floors
8
Channel System, Gratings
9
More Gratings Available To Order
10
ACO Shower Channel Illumination
ACO Lightline
11
ACO Walk-in Solution
ACO Walk-in Solution
13
ACO Shower Gully
Gully System, Wet Room Drainage for Flexible Sheet or Tiled Floors
14
Vertical Spigot Slab Penetration Gullies
15
Technical Data Vertical and Horizontal Gullies
16
Technical Data Vertical Spigot Slab Penetration Gullies
17
Shower Gully Gratings
18
Slip Resistant Gratings
19
ACO ShowerDrain and Wetroom Systems
Installation Overview
20
ACO Shower Channel
Installation
21
ACO Shower Gully
Installation
26
ACO ShowerDrain and Wetroom Systems
Operation and Maintenance
32
Standard Specification Clauses
34
3
ACO ShowerDrain and Wetroom Systems
ACO shower channel and ACO shower gully systems
Introduction
Sophisticated, barrier free bathroom drainage
for domestic, hotel, commercial and leisure
applications where style, function and
performance are pre-requisites.
ACO Shower Channel and Shower Gully are
the ideal solutions for bathrooms featuring
ceramic or natural stone floor finishes or
flexible sheet flooring.
Level entry wet room showers are easier, safer
and more comfortable than standard shower
tray designs. They are also much easier to
maintain.
Shown Drain products facilitate easy and
convenient conformance to Part M Building
Regulations - Access To and Use of
Buildings for level access to bathrooms.
4
ACO Shower Channel
ACO Shower Gully
Austenitic stainless steel linear drainage
Compact and attractive stainless steel point
channels with clean lines that characterise
gullies for a wide range of applications where
today's trends in bathroom design.
capacity is a key factor.
ACO ShowerDrain and Wetroom Systems
Overview - flexible sheet floor systems
Flexible sheet floor systems provide
waterproofing at the surface.
Shower Gully
in ground floor
Drainage components must interface with the floor
effectively. Gullies directly clamp the flooring material
into the gully body whilst still allowing full
Shower Channel in suspended
concrete acoustic floor
access for maintenance.
Shower Channel utilises ACO Vinyl Seal®,
a system used by professional installers
for over 10 years in commercial and
5
industrial applications.
Shower Channel
in ground floor
Shower Gully in suspended
concrete acoustic floor
Shower Gully
in joisted floor
ACO ShowerDrain and Wetroom Systems
Overview - tiled systems
Shower Channel
in joisted acoustic floor
Tiled systems rely on
waterproofing elements below the
tile and grout. ACO has rigorously tested
Shower Gully
in ground floor
its product with major waterproof
membrane and tanking manufacturers
Shower Channel in
suspended concrete floor
with excellent results.
Both Channel and Gully options
have an integrated bonding
flange - critical for robust
waterproof performance.
6
Shower Channel
in ground floor
Shower Gully in suspended
concrete floor
Shower Gully
in joisted acoustic floor
ACO Shower Channel
Channel system, wet room drainage for tiled floors
Features and benefits
1 Five lengths, 700-1200mm designed to
fit most applications.
2 Six attractive grating designs in ‘easy-
2
clean’ electro-polished stainless steel.
1
3 Friction lock ensures safe grating
retention, yet is easily removed without
the need for special tools.
4 Corrosion resistant stainless steel channel
body ensures trouble-free and long-life
6
use. ‘Vee’ channel base eliminates
standing water and aids efficient flow to
7
outlet.
4
8
5
5 Stainless steel bonding flange integrated
3
9
with channel body design ensures fully
watertight construction and the ideal
interface to wet room tanking materials
for assured adhesion.
6 Fixing holes for timber floor installation.
Finished floor level
7 Anchor tangs for concrete/screed floor
103
156
15 2
Invert
installation.
8 High flow rate 0.4 l/s corrosion resistant
ABS foul air trap with 50mm water seal
L + 60
to BS EN 1253 with full 360° rotation for
L
convenient waste pipe connection. Trap
elements easily removed for cleaning and
146 80
access without special tools.
9 40mm multi-fit waste pipe connection
7
L + 60
2
accepts all 40mm (11/2”) solvent weld
and push-fit waste pipes to BS 5254 and
BS 5255. Variable orientation outlet for
All dimensions in mm
horizontal or vertical waste pipe
connection.
Foul Air Trap
50mm Water Seal
Part No
91095
Visible Shower Channel Length L (mm) and Part No
L = 700
L = 800
L = 900
L = 1000
L = 1200
04435
04436
04460
04441
04448
Note: Channel part numbers exclude grating and foul air trap. These items are to be ordered separately.
Standard Specification Clause Reference
For relevant specification, refer to page 35.
ACO Shower Channel
Channel system, wet room drainage for flexible sheet floors
Additional features, benefits and
technical data
1
1 Attractive 13mm visible channel
edge detail.
2 ACO Vinyl Seal® system pre-installed for
2
fast installation.
3 Compatible with 2-3mm thick flexible
sheet flooring.
3
4 Welded joint using conventional heat
welding techniques. Coloured infill
welding rods may be used.
5 Black flexible PVC seal.
5
4
3
40
6 Rigid PVC support.
13
16
7 ACO stainless steel Shower Channel.
7
27
6
ACO Vinyl Seal® system
L + 80*
L + 26
L
Finished floor level
156
8
162* 106 80
102
Invert
27
ACO vinyl seal filters
L + 80
2
Channel Edge
* Approximate dimensions over ACO Vinyl Seal rigid PVC section
Foul Air Trap
50mm Water Seal
Part No.
91095
Note:
All dimensions in mm
Visible Shower Channel Length L (mm) and Part No
L = 700
L = 800
L = 900
L = 1000
L = 1200
04462
04463
04464
04465
04466
i) Channel part numbers exclude grating and foul air trap. These items are to be ordered as separately.
ii) Visible installed Shower Channel length including grating = L + 26mm.
Standard Specification Clause Reference
For relevant specification, refer to page 35.
ACO Shower Channel
Designer grating selection
Wave
Chain
Hawaii
Quadrato
Intercept
Slip-resistant texture
Tile*
*Cut tile to size. Use tile adhesive to fix in grating. Apply grout.
9
Visible Grating Length L (mm) and Part No
Grating Design
L = 700
L = 800
L = 900
L = 1000
L = 1200
Max Waterway
Aperture Width
(mm)
Wave
04449
04467
04461
04442
04450
5
Chain
105690
105691
105692
105693
105694
5
5
Hawaii
105695
105696
105697
105698
105699
Quadrato
04437
04438
04471
04445
04455
5
Intercept
105636
105637
105638
105639
105640
6
Tile
105630
105631
105632
105633
105634
6
ACO Shower Channel
More gratings available to order
Example of glass grating in shower channel.
Selection of glass and mineral gratings
10
Length (mm)
Part. no.
Grating Design
Length (mm)
Part. no.
Grating Design
700
800
900
1000
1200
9010.56.67
9010.56.68
9010.56.69
9010.56.70
9010.56.71
Glass in black
700
800
900
1000
1200
9010.57.12
9010.57.13
9010.57.14
9010.57.15
9010.57.16
700
800
900
1000
1200
9010.56.72
9010.56.73
9010.56.74
9010.56.75
9010.56.76
Glass in black with floral sand blasting
Glass in white
700
800
900
1000
1200
9010.57.17
9010.57.18
9010.57.19
9010.57.20
9010.57.21
700
800
900
1000
1200
9010.56.77
9010.56.78
9010.56.79
9010.56.80
9010.56.81
Glass in white with floral design in black
Glass in grey
700
800
900
1000
1200
9010.57.27
9010.57.28
9010.57.29
9010.57.30
9010.57.31
700
800
900
1000
1200
9010.56.82
9010.56.83
9010.56.84
9010.56.85
9010.56.86
Glass in Wengé design
Glass in brown
700
800
900
1000
1200
9010.57.37
9010.57.38
9010.57.39
9010.57.40
9010.57.41
700
800
900
1000
1200
9010.56.92
9010.56.93
9010.56.94
9010.56.95
9010.56.96
Mineral in white
Glass in black with white stripes
700
800
900
1000
1200
9010.57.42
9010.57.43
9010.57.44
9010.57.45
9010.57.46
700
800
900
1000
1200
9010.56.97
9010.56.98
9010.56.99
9010.57.00
9010.57.01
Mineral in beige
Glass in white with black stripes
700
800
900
1000
1200
9010.57.47
9010.57.48
9010.57.49
9010.57.50
9010.57.51
700
800
900
1000
1200
9010.57.02
9010.57.03
9010.57.04
9010.57.05
9010.57.06
Mineral in grey
Glass in grey with white stripes
700
800
900
1000
1200
9010.57.52
9010.57.53
9010.57.54
9010.57.55
9010.57.56
700
800
900
1000
1200
9010.57.07
9010.57.08
9010.57.09
9010.57.10
9010.57.11
Mineral in black
Glass in white with grey stripes
ACO Shower Channel Illumination
ACO Lightline
Product description
ACO Lightline is an illumination kit for ACO
11
Shower Channels and stainless steel designer
gratings.
Two re-chargeable low voltage batteries
operated LED modules fit directly into the
grating and illuminate automatically when in
contact with water and switch off after
approximately 2 minutes when the shower is
switched off.
Blue
Red
Green
Rainbow
Available in four colours: Blue, Red, Green
and Rainbow.
ACO Shower Channel Illumination
ACO Lightline
Technical Data
Two LED Units:
Re-Charging Unit:
Each LED unit contains 4 LED available
Input:
110-249V AC, 50/60Hz, 180mA
in red, blue, green and rainbow.
Output:
9V DC, 600mA max.
Battery:
3.6 volts @ 2700 mAh
LED Units
Illumination kit
(includes UK adaptor)
Charge LED units ready for installation.
Remove the grating.
Insert LED units and fix with then plastic pins,
then re-insert the grating.
Note: For further details please see the installation details, supplied with every kit.
12
Description
Part No.
ACO Lightline module Blue
105651
ACO Lightline module Red
105652
ACO Lightline module Green
105653
ACO Lightline module Rainbow
105654
Note: Replacement single LED block in all
colours available by special order.
ACO Walk-in
ACO Walk-in Solution
Your exclusive entry - with the Walk-in
solution, you set a high quality and unusual
accent with top drainage functionality.
Choice of two luxurious wooden grates - rollup grate, type teak and wooden bar grate,
type lapacho. Electropolished stainless steel
tray without drain and for concrete floor,
suitable for dry zones only.
Walk-in stainless steel tray with electropolished surface
Installation only for dry zones
Suitable only for concrete floors
Hard foam tray support permanently bonded to the walk-in stainless steel tray
Bonding frange for full tanking conection
Walk-in stainless steel tray without outlet socket
Part No.
L1 (mm)
L2 (mm)
9010.56.23
700
760
9010.56.24
800
860
9010.56.25
900
960
9010.56.26
1000
1060
9010.56.27
1200
1260
13
Wooden roll-up grating - teak
Part No.
L (mm)
9010.58.49
700
9010.58.50
800
9010.58.51
900
9010.58.52
1000
9010.58.53
1200
Wooden bar grating - lapacho
Part No.
L (mm)
9010.58.35
700
9010.58.36
800
9010.58.37
900
9010.58.38
1000
9010.58.39
1200
ACO Shower Gully
Gully system, wet room drainage for flexible sheet or tiled floors
Features and benefits
1 150mm square top tile grating in 9
individual styles. Refer to page 18.
1
2
2 Barefoot friendly electropolished stainless
steel grating designs.
5
3 Foul air trap conforms to BS EN 1253
requirements for 50mm water seal. High
1.2 l/s flow rate suitable for most modern
showers.
4 Separate flexible sheet flooring clamp
avoids installation disturbance during
cleaning and maintenance, or acts as a
9
dpm clamp on tiled system.
8
5 Secured grating for added safety and
security.
6 Compact horizontal outlet bodies ideal for
shallow invert waste pipe connections
with easy to install flat bottomed body
3
design to aid installation.
7 Vertical outlet spigot options for
4
suspended or solid floor construction.
8 Tile grate bezel interfaces with main gully
body. Optional grating bezel extension for
deep screed applications. Refer page 16.
9 Rotational and vertical adjustment on
ceramic tile models accommodates
orientation, finished floor level and
14
position adjustments.
6
10 Supplied boxed complete with universal
2”/50mm connector and 2”/50mm to
1½”/40mm reducer for easy and
convenient connection to horizontal or
7
vertical pipe outlet configuration.
11 Square or circular perforated grating
available in slip resistant finish that adds
style as well as improving wet grip. Refer
page 19.
1
10
11
ACO Shower Gully
Vertical spigot slab penetration gullies
Additional features and benefits
1 Telescopic height adjustment providing
Gully bodies with 110mm outlet are available
full 360° rotation and +/- 7.5° pitch and
to enable direct connection to below ground
roll adjustment.
drainage where required.
2 DPM bonding flange.
3 110mm vertical spigot trapped outlet.
4 Flexible sheet flooring clamp.
5 Integrated end stops preventing
accidental dismantling.
Tiled floors
1
Vinyl floors
4
15
5
1
2
3
Note: 32mm/40mm back inlet gully body options available upon request.
Contact ACO Building Drainage Helpline on 01462 816666 for further details.
ACO Shower Gully
Technical data vertical and horizontal gullies
225mm
Ø50mm
113-123mm
130-140mm
Tiled and cementitious flooring applications
59mm
Universal waste pipe
connectors not shown
150mm
Model Reference
Part No
50mm Horizontal outlet - tile
405821
Flow Rate l/s
Weight kg
Load Class
BS EN 1253
1.2
2.3
K3
59mm
185-195mm
225mm
150mm
Ø50mm
Model Reference
Part No
50mm Vertical outlet - tile
405817
Flow Rate l/s
Weight kg
Load Class
BS EN 1253
1.2
2.3
K3
Optional grating bezel extension - for use with tile options only
53mm
162-184mm
47-69mm
Ø50mm
Extension
145-167mm
Universal waste pipe
connectors not shown
55mm
Model Reference
Part No
Weight kg
Overall Gully
Height mm
Extension
402725
0.2
162 - 184
16
Universal waste pipe
connectors not shown
98mm
118mm
Ø50mm
Flexible sheet flooring applications
55mm
50mm Horizontal outlet - vinyl
405819
Flow Rate l/s
Weight kg
Load Class
BS EN 1253
1.2
1.9
K3
185mm
Part No
59mm
Model Reference
Ø225mm
Ø225mm
Universal waste pipe
connectors not shown
Ø50mm
Model Reference
Part No
50mm Vertical outlet - vinyl
405815
Note: All gullies are supplied without grating. Select grating option from page 18.
Flow Rate l/s
Weight kg
Load Class
BS EN 1253
1.2
1.9
K3
ACO Shower Gully
Technical data vertical spigot slab penetration gullies
Tiled and cementitious flooring applications
150mm
52mm
212-242mm
X
X
Ø250mm
Ø110mm
Model Reference
Part No
110mm Vertical outlet - tile
405854
Flow Rate l/s
Weight kg
Load Class
BS EN 1253
1.2
1.2
K3
Flexible sheet flooring applications
17
52mm
219-249mm
X
Ø225mm
X
Ø110mm
Model Reference
Part No
110mm Vertical outlet - vinyl
405855
Note: All gullies are supplied without grating. Select grating option from page 18.
Standard specification clause reference
For relevant specification, refer to page 35.
Flow Rate l/s
Weight kg
Load Class
BS EN 1253
1.2
1.7
K3
ACO Shower Gully
Shower gully gratings
Grating options
304
Stainless Steel
(electro-polished)
Load Class
to BS EN 1253
Grating Only
Part No 304
Stainless Steel
quadrato
K3
104039
wave
K3
104040
mondo
K3
104041
linea
K3
104042
wellness
K3
104043
classic
K3
104044
arco
K3
104045
pop
K3
104046
perforated
square
K3
401183
slip resistant
perforated
square
K3
104047
perforated
circular
K3
401185
slip resistant
perforated
circular
K3
104048
Grating
Style
Suitable
For
Weight
kg
Dimension
mm
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
0.25
135 x 135
Flexible
Sheet
Flooring
0.25
Ø 157
Flexible
Sheet
Flooring
0.25
Ø 157
Tiled
Cement
Tiled
Cement
Tiled
Cement
Tiled
Cement
Tiled
Cement
Tiled
Cement
Tiled
Cement
Tiled
Cement
18
Tiled
Cement
Tiled
Cement
Notes:
1.
All gratings are supplied complete with fixings. Maximum waterway inlet slot width: 8mm.
2.
All gratings electropolished stainless steel as standard with the exception of the slip resistant gratings.
ACO Shower Gully
Slip resistant gratings
Tiled floor
ACO have developed an attractive, slip
resistant finish for their standard gully
gratings in response to HSE initiatives relating
to reduction of slips and trips in wet
environments. The process involves a
retexturing of the metal surface and avoids
the need for paint-on treatments or fitted
inserts. Slip tests in conformance with BS
7976 parts 1-3:2002 carried out on ACO slip
resistant gratings reliably exceed the “Low
Slip Potential” of SRV36.
Features and benefits
ACO slip resistant gratings are ideal for
shower areas, wet rooms, washdown areas,
ablution facilities and particularly effective
Vinyl floor
when used in conjunction with flexible sheet
safety flooring.
High slip resistant value - SRV65
Comfortable for bare feet
Corrosion resistant stainless steel,
grade 304
Attractive two-tone finish
Excellent wear qualities
No paint-ons
No protruding parts
19
304
Stainless Steel
(electro-polished)
Load Class
to BS EN 1253
Grating Only
Part No 304
Stainless Steel
slip resistant
perforated
square
K3
104047
slip resistant
perforated
circular
K3
Grating
Style
Suitable
For
Tiled
Weight
kg
Dimension
mm
0.25
135 x 135
0.25
Ø 157
Cement
104048
Flexible
Sheet
Flooring
ACO ShowerDrain and Wetroom Systems
Installation overview
Introduction
Building Adhesives Ltd
Schluter Systems Ltd
The installation details shown in the following
WP1 and Fastflex wet room floor
Schluter DITRA & Schluter KERDI wet room
pages set out to provide the designer with
tanking systems.
floor uncoupled tanking systems.
integrated solutions to wet room floor
Tel: 01782 591100
Tel: 01530 813396
drainage identifying preparation, installation
www.bal-adhesives.co.uk
www.schluter.co.uk
waterproof channels and floor gullies in level
Hodgson & Hodgson Group Ltd
Saint-Gobain Weber Limited
access wet room environments.
REDUC acoustic overlay flooring systems.
Weber.sys protec wet room floor
Whilst these details do not cover every
Tel: 01664 821810
tanking system.
possible situation, they do provide a practical
www.acoustic.co.uk
Tel: 08703 330070
and construction processes required to install
reference to most design applications.
ACO Building Drainage acknowledge with
thanks the advice provided in the following
specialist fields:
20
www.netweber.co.uk
ACO Shower Channel
Installation
Tiles in joisted acoustic floor
H
B
F
D
A
G
C
E
Detail 07
21
1.
Where alterations to joists are necessary
4.
Connect pipework, laid to fall (hidden
7.
Apply tile adhesive working carefully
consult Structural Engineer for advice and
detail). Connection to stack should use a
around channel. Lay the ceramic tiles H,
reinforce joists as advised. Cut firrings A
flexible pipe coupling to eliminate noise
working away from channel. Leave 8mm
to 1:80 fall towards channel B and fix to
transference. Test for leaks. Provide
gap for grout or flexible sealant at edge of
blocking C between joists.
temporary debris protection to inner
grating frame.
channel.
2.
Lay acoustic overfloor D in accordance
with manufacturer's instructions, cut
8.
5.
Apply suitable primer to channel flange F.
6.
Apply tanking membrane G to whole floor
rectangular hole and locate shower
channel body B parallel to joists E.
Bond and fix channel flange F using No.8
instructions. Dress membrane over
x 12mm countersunk screws to acoustic
channel flange F.
floor D - fixings must not penetrate
through top board.
temporary protection. Prime trap and fit
grating.
in accordance with manufacturer's
3.
Complete all local work and remove
ACO Shower Channel
Installation
Tiles in suspended concrete floor
H
C
F
G
B
A
E
D
Detail 09
22
1.
Form hole A in concrete floor to receive
4.
shower channel body, trap and outflow
Connect pipework D, laid to fall and test
8.
working away from channel. Leave 8mm
pipework.
Inject fire retardant polyurethane
gap for grout or flexible sealant at edge of
Set fishtail ties B on underside of channel
expanding foam E into void around drain
grating frame.
to provide key with screed C and
body, trap and pipework to provide
temporarily support all components to
additional support.
5.
2.
temporary debris protection to inner
9.
Complete all local work and remove
temporary protection. Prime trap and fit
required finished floor level. Provide
6.
Apply suitable primer to channel flange F.
7.
Apply tanking membrane G to whole floor
channel.
3.
Apply tile adhesive working carefully
around the channel. Lay ceramic tiles H
for leaks.
Lay screed C to 1:80 fall ensuring fishtail
screed in accordance with manufacturer's
ties are fully keyed in.
instructions. Dress membrane over
channel flange F.
grating.
ACO Shower Channel
Installation
Vinyl in suspended concrete acoustic floor
G
H
B
D
C
A
F
E
Detail 10
23
1.
2.
3.
Form hole A in concrete floor to receive
4.
Locate channel, trap and pipe bend within
6.
Fit slit insulation to pipework E for
shower channel body, trap and outflow
formed rectangular hole. Bond and fix
pipework.
ACO Vinyl Edge Profile D using non
polyurethane expanding foam F into hole
ferrous No.8 x 12mm countersunk screws
around channel body, trap and pipework
Lay screed B to 1:80 fall working to edge
to acoustic floor - fixings must not
to provide additional support taking care
of hole in slab.
penetrate through acoustic top board.
not to bridge acoustic floor system.
Form rectangular stepped rebate C in an
5.
Connect pipework E, laid to fall
acoustic purposes. Inject fire retardant
7.
Lay and bond vinyl sheet flooring G onto
acoustic floor system panel and locate
(Connection to stack should use a flexible
ACO Vinyl Edge Profile D and hot air weld
panel over hole in the slab. Continue
pipe coupling). Test for leaks. Provide
sheet flooring to ACO Vinyl Edge Seal H.
laying acoustic floor system in accordance
temporary debris protection to inner
with manufacturer's instructions.
channel.
8.
Complete all local work and remove
temporary protection. Prime trap and fit
grating.
ACO Shower Channel
Installation
Tiles in ground floor
J
H
G
B
I
C
D
E
A
F
Detail 11
24
1.
Form recess in slab to accommodate trap
4.
prior to laying DPM A. Lay DPM.
2.
Box out and backfill concrete C around
8.
screed in accordance with manufacturer's
fully keyed-in.
instructions. Dress membrane over
Set fishtail ties B to provide key with
concrete backfill C. Temporarily support
Apply tanking membrane I to whole floor
trap and channel ensuring fishtails are
channel flange H.
5.
Remove shutters and lay insulation E
all components to required finished
forming 20mm duct F around pipe to
floor level.
receive polystyrene bead fill.
9.
Apply tile adhesive working carefully
around the channel. Lay ceramic tiles J
working away from channel. Leave 8mm
3.
Connect pipework D to fall, discharging to
6.
Lay screed G to 1:80 fall.
7.
Apply suitable primer to channel flange H.
back inlet gully and test for leaks. Provide
temporary debris protection to inner
channel.
gap for grout or flexible sealant at edge of
grating frame.
10. Complete all local work and remove
temporary protection. Fit and prime trap.
Fit grating.
ACO Shower Channel
Installation
Vinyl in ground floor
J
I
H
B
G
C
D
E
A
F
Detail 12
25
1.
Form recess in slab to accommodate trap
4.
prior to laying DPM A. Lay DPM.
2.
7.
Lay and bond vinyl sheet flooring H onto
trap and channel ensuring fishtails are
ACO Vinyl Edge Profile I and hot air weld
fully keyed in.
sheet flooring to ACO Vinyl Edge Seal J.
Set fishtail ties B on underside of channel
to provide key with concrete backfill C.
3.
Box out and backfill concrete C around
5.
Remove shutters and lay insulation E
Temporarily support all components to
forming 20mm duct F around pipe to
required finished floor level.
receive polystyrene bead fill.
Connect pipework D to fall, discharging to
back inlet gully and test for leaks. Provide
temporary debris protection to inner
channel.
6.
Lay screed G to 1:80 fall.
8.
Remove temporary protection. Prime trap
and fit grating.
ACO Shower Gully
Installation
Tiles in joisted acoustic floor
G
H
F
C
D
A
B
E
Detail 01
26
1.
Where alterations to joists are necessary
3.
Connect pipework E, laid to fall, using
6.
Adjust grating frame H to finished floor
consult Structural Engineer for advice and
coupling provided. (Connection to stack
level and protect grating for duration of
reinforce joists as advised. Cut firrings A
should use a flexible pipe coupling to
building work.
to 1:80 fall in four directions towards
eliminate noise transference).
gully B.
Test for leaks.
7.
Apply tile adhesive working carefully
around the drain. Lay the ceramic tiles G
2.
Lay acoustic over-floor C in accordance
4.
Apply primer to drain flange D.
5.
Apply tanking membrane F to whole floor
working away from drain. Leave 8mm gap
with manufacturer's instructions, cut
circular hole to fully support flange D and
for grout or flexible sealant at edge of
grating frame.
location of drain body. Rebate flange,
in accordance with manufacturer's
bond and fix using non ferrous No.8 x
instructions. Dress membrane over drain
12mm screws - fixings must not penetrate
flange D and fix clamp ring, ensuring
temporary protection. Fit and prime trap.
through acoustic top board. Provide
tanking membrane is securely clamped.
Fit grating.
temporary debris protection to inner drain.
8.
Complete all local work and remove
ACO Shower Gully
Installation
Vinyl in joisted floor
H
C
C
G
E
A
E
B
D
F
Detail 02
27
1.
Where alterations to joists are necessary
3.
Support butt joints between plywood
6.
panel and plywood decking with blocking
drain flange D. Fix clamping ring (hidden
reinforce joists as advised. Cut firrings A
and battens E to full joist depth finishing
detail) ensuring vinyl sheet flooring is
to 1:80 fall in four directions towards
flush with top of firrings. Fully screw fit
securely clamped.
gully B.
plywood panel C.
7.
2.
Lay and bond vinyl sheet flooring H over
consult Structural Engineer for advice and
Cut a square marine plywood panel C to
4.
joist centres. Form rebated circular hole to
temporary protection. Fit and prime trap.
coupling provided and test for leaks.
Fit grating.
fully support drain flange D and location
of drain body. Bond and screw fix using
5.
Lay 18-22mm marine plywood decking G
non ferrous screws. Fill the screw heads
on firrings A and butt joint to plywood
flush with flange. Provide temporary
panel C.
debris protection to inner drain.
Complete all local work and remove
Connect pipework F, laid to fall, using
ACO Shower Gully
Installation
Tiles in suspended concrete floor
G
F
E
B
A
D
C
Detail 03
28
1.
Lay screed A to 1:80 fall over structural
4.
Inject expanding fire retardant
floor and cast or core drill circular hole
polyurethane foam D into void around
through screed and concrete floor.
drain body and pipework to provide
additional support.
2.
Adjust grating frame F to finished floor
level and protect for duration of work.
8.
Apply tile adhesive working carefully
around the drain. Lay the ceramic tiles G,
Position drain body in hole and bond
5.
Apply primer to drain flange B.
6.
Apply tanking membrane E to whole floor
grating frame. Fit and prime trap. Fit
Connect pipework C, laid to fall, using
in accordance with manufacturer's
grating.
coupling provided and test for leaks.
instructions. Dress membrane over drain
drain flange B to screed. Provide
temporary debris protection to inner drain.
3.
7.
working away from drain. Leave 8mm gap
for grout or flexible sealant at edge of
flange B and fix clamp ring, ensuring
tanking membrane is securely clamped.
ACO Shower Gully
Installation
Vinyl in suspended concrete acoustic floor
G
B
C
B
F
A
D
Detail 04
E
29
1.
2.
Lay screed A to 1:80 fall over structural
4.
Connect pipework D, laid to fall, using
Lay and bond vinyl sheet flooring G over
coupling provided. (Connection to stack
drain flange C. Fix clamping ring (hidden
through screed and concrete floor.
should use a flexible coupling to eliminate
detail) ensuring that vinyl sheet flooring is
noise transference). Test for leaks.
securely clamped.
Lay acoustic overfloor B in accordance
with manufacturer's instructions and cut a
5.
Fit slit insulation E around pipework for
7.
Complete all local work and remove
circular hole centred over the hole through
acoustic purposes. Inject expanding fire
temporary protection. Fit and prime trap.
concrete floor slab/screed.
retardant polyurethane foam F into hole
Fit grating.
around drain body and pipework to
3.
6.
floor and cast or core drill circular hole
Locate drain body in hole, countersink
provide additional support, taking care not
flange C, bond and fix using No.8 x
to bridge acoustic floor system.
12mm screws - fixings must not penetrate
through top board. Fill screw heads flush
with compression flange and provide
temporary debris protection to inner drain.
ACO Shower Gully
Installation
Tiles in ground floor
I
H
F
G
A
E
D
C
B
Detail 05
30
1.
4.
Lay screed G to 1:80 fall.
5.
Remove temporary protection, push fit
away from drain. Leave 8mm gap for
Remove shuttering and connect drain
grating frame H into tanking flange F and
grout or flexible sealant at edge of grating
body to pipe. Test pipework for leaks and
adjust to finished floor level. Provide
frame.
provide temporary debris protection to
temporary protection for duration of
inner drain. Backfill concrete B around
building works.
Box out around drain pipe and cast
7.
concrete floor slab A.
2.
around drain. Lay quarry tiles I, working
drain body.
Apply tanking membrane to whole floor in
Lay DPM C over floor slab and seal to
accordance with manufacturer's
drain body. Lay insulation D and fit
instructions. Dress membrane over
around drain body E. Remove temporary
tanking flange F and around bezel.
protection and push fit tanking flange F
into seal within drain body. Adjust to
required screed height and replace
temporary protection.
8.
Complete all local work and remove
temporary protection. Fit and prime trap.
6.
3.
Apply tile adhesive working carefully
Fit grating.
ACO Shower Gully
Installation
Vinyl in ground floor
I
J
F
E
H
C
D
A
G
B
Detail 06
31
1.
Lay DPM A, over floor slab B and sit
3.
drain body onto mortar bed C to finished
Box out and backfill concrete E around
6.
floor level.
vinyl sheet flooring is securely clamped.
4.
2.
Remove shutters and lay insulation F
Connect pipework D, laid to fall, using
forming 20mm duct G around pipe to
coupling provided. Discharge to back inlet
receive polystyrene bead fill.
gully and test for leaks. Provide temporary
debris protection to inner drain.
Lay and bond vinyl sheet flooring I over
drain flange J. Fix clamping ring ensuring
the drain body.
7.
Complete all local work and remove
temporary protection. Fit and prime trap.
Fit grating.
5.
Lay screed H to 1:80 fall.
ACO ShowerDrain and Wetroom Systems
Operation and maintenance
Cleaning methods
Stainless steel is easy to clean. Washing with
soap or a mild detergent and warm water
followed by a clear water rinse is usually quite
adequate for many applications. An enhanced
aesthetic appearance will be achieved if the
cleaned surface is finally wiped dry.
Precautions
Acids should only be used for cleaning when
all other methods have been proved
unsatisfactory.
Problem
Cleaning Agent
Routine cleaning, all finishes.
Soap or mild detergent and water
(such as washing up liquid).
dry if necessary.
Fingerprints, all finishes.
Stubborn stains and discolouration.
Comment
Sponge, rinse with clean water, wipe
Soap or warm water or organic
Rinse with clean water, wipe dry
solvent (e.g.acetone, alcohol).
if necessary.
Mild cleaning solutions (e.g. Cif,
Rinse well with clean water and wipe dry.
Goddard Stainless Steel Care).
Oil and grease marks, all finishes.
Organic solvents (e.g. acetone, alcohol).
Clean after with soap and water, rinse
with clean water and dry.
Rust and other corrosion products.
Oxalic acid. The cleaning solution should be
Rinse well with clean water
applied with a swab and allowed to stand
(precautions for acid cleaners should
for 15–20 minutes before being washed
be observed).
away with water. May continue using Cif
to give final clean.
Scratches on Brush (Satin) finish.
Household synthetic fibre scouring pads
Do not use ordinary steel wool (iron particles
(e.g. Scotch Brite fibre pad).
can become embedded in stainless steel
and cause further surface problems).
For deeper scratches apply in direction
of polishing. Then clean with soap or
detergent as per routine cleaning.
ALWAYS READ INSTRUCTIONS ON PROPRIETARY CLEANING AGENTS BEFORE USE.
32
ACO ShowerDrain and Wetroom Systems
Operation and maintenance
Channel systems
Servicing of foul air trap:-
1.
Remove the grating and gently prise open by inserting a flat blade
2.
Simply pull the drain strainer out. The foul air trap can be removed
screwdriver into either end of the grating between the grating and
by turning 1/4 turn, and pulling out. Clean thoroughly with soapy
channel body. Note that the grating has 4 plastic inserts on its edge
water. Re-insert by lubricating the sealing ring with petroleum jelly,
to provide necessary friction to hold the grate in place.
pushing the trap firmly down and twisting 1/4 turn. Check full
location by gently pulling upward. Replace drain strainer, the
grating is re-inserted by pressing down evenly into the channel.
Gully systems
Servicing of foul air trap:-
33
1.
Remove crosshead screws from grating. Using appropriate gloves,
2.
Lubricate the sealing ring with petroleum jelly and carefully locate
grip the crossbar of the foul air trap and pull upwards making sure
the ring back onto the foul air trap. Lubricate the gully body in the
that the rubber sealing ring does not dislocate and fall into the
area where the sealing ring will locate. Push the foul air trap firmly
drain. Remove sealing ring. Clean foul air trap thoroughly with
into position making sure that the trap seats squarely and that the
soapy water.
sealing ring remains in position. Replace grating and tighten until
resistance is felt.
ACO ShowerDrain and Wetroom Systems
ACO Building Drainage
Shower Channel, Shower Gully
Manufacturer:
ACO Building Drainage
A range of Stainless Steel Shower Channels
ACO Business Centre, Caxton Road, Bedford, Bedfordshire MK41 0LF
and Shower Gullies consisting of free standing
Tel: 01462 816666 Fax: 01462 851490
gullies with gratings and linear drainage
Email: [email protected]
channels with gratings. Suitable for point
Material:
Stainless Steel Grade 304 pickle passivated for hygiene and corrosion resistance.
drainage and linear drainage in wet rooms,
changing rooms and showers.
Product:
ACO Shower Channel, flow rate 0.4 l/s. Load class K3 to BS EN 1253
ACO Shower Gully, flow rate 1.2 l/s. Load class K3 to BS EN 1253
Literature:
Consult ACO Building Drainage technical literature for details.
Link to Web:
www.acobuildingdrainage.co.uk
Design:
ACO Technical Services provide design and specification.
Shower Channel
Shower Gully
Description:
Description:
Shower Channel Load class
K3 to BS EN 1253.
Function:
Type of Floor:
Light duty channel drain for
Shower Gully Load class K3
to BS EN 1253.
Function:
Light duty point drain for
tiled or vinyl covered floors
tiled or vinyl covered floors
in wet room, shower and
in wet room, shower and
washdown areas.
washdown areas.
Solid ground floor. Joisted
Type of Floor:
Solid ground floor. Joisted
timber and suspended
timber and suspended
concrete floors.
concrete floors.
Material:
Stainless Steel Grade 304.
Material:
Stainless Steel Grade 304.
Options:
Interchangeable grating
Options:
Slip resistant gratings.
Type of Body:
40mm Ø spigot outlet gully
varieties.
Type of Body:
Type of Grate:
Standard range in 5 lengths
c/w foul air trap. Vertical
c/w 40mm Ø trapped
and Horizontal spigot outlet
outlet. Fixed invert with “V”
fixed invert. Flow rate 1.2
sump. Flow rate 0.4 l/s.
l/s.
Standard range of 6 designs
Type of Grate:
Square or Circular -
in 5 lengths Stainless Steel
perforated Stainless Steel
grade 304.
grade 304.
NBS Specification Clause Reference:
ACO Shower Channel - For relevant NBS Specification, refer to NBS section for FLOOR DRAINS
relating to clause 310 FLOOR CHANNELS in R11 Above Ground Foul Drainage Systems.
ACO Shower Gully - For relevant NBS Specification, refer to NBS section for FLOOR DRAINS
relating to clause 315 FLOOR DRAINS and clause 05 FLOOR DRAINS in R11 Above Ground Foul
Drainage Systems.
34
ACO Technologies plc
ACO Building Drainage
ACO Water Management
Civils + Infrastructure
Urban + Landscape
ACO Sport
ACO Wildlife
ACO Technic
ACO Building Drainage
A division of ACO Technologies plc
ACO Business Centre
Caxton Road
Bedford
Bedfordshire
MK41 0LF
Tel: 01462 816666
Fax: 01462 851490
e-mail: [email protected]
www.acobuildingdrainage.co.uk
The ACO Group: A strong family you can depend on.
© April 2011 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All
recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond
the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the
actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of
charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or
agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company
will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of
continuous product development and improvement renders specifications liable to modification. Information provided in this
brochure is therefore subject to change without prior notification.