Catalog - Waymire
Transcription
Catalog - Waymire
• T R U C K • S U V • C U V • R V • VA N LOAD SUPPORT PRODUCT CATALOG w w w. A i r L i f t C o m p a n y. c o m • C A R • BASED IN LANSING, MICHIGAN, AIR LIFT HAS BEEN A FAMILY OWNED, SUSPENSION SPECIALTY COMPANY SINCE 1949 The Air Lift team inside our 50,000 sq. ft. manufacturing facility Air Lift Company began developing air spring suspension products more than 60 years ago. The performance and versatility of Air Lift air springs was proven during the early years of stock car racing, where Air Lift equipped cars were some of the strongest competitors. We’ve come a long way since 1949 and are proud to be a dedicated suspension specialist company. All of our efforts are spent ensuring your safety and comfort by designing, engineering and manufacturing the highest quality suspension products. We are a third-generation, family owned business based in Lansing, Michigan and make your family and cargo’s safety our top priority. Air Lift load support products are sold worldwide and are engineered to fit more than 540 different vehicles. Air Lift leads the industry in no-drill applications, which are kits that simply bolt onto your vehicle’s frame to help speed the installation process. Our extensive product line offers air helper springs for trucks, RVs, SUVs, CUVs and vans, as well as the most technologically advanced and easy-to-use on-board air compressor systems for one-touch inflation and deflation of your air springs. The Air Lift team is committed to providing you the highest quality products that fit, work and last. Our industry exclusive Lifetime Warranty on our air spring kits covers the entire contents of the kit - not just the springs. And we offer the only 60 day No Questions Asked Money Back Guarantee in the business on many of our products. Table of CONTENTS Why Air?.........................................................4 Why Air Lift?..................................................5 Load Support Products Half Ton Towing Solutions................................6 LoadLifter 5000 Ultimate.................................8 LoadLifter 5000...............................................9 RideControl....................................................10 Air Lift 1000..................................................11 SlamAir..........................................................12 Air Cell...........................................................12 Lock-N-Lift....................................................12 NOW INCLUDED IN ALL AIR LIFT AIR SPRING AND ON-BOARD AIR COMPRESSOR KITS*: On-Board Air Compressor Systems................13 WirelessAIR...................................................14 WirelessONE..................................................15 LoadController Single and Dual......................16 SmartAir........................................................18 Quick Shot.....................................................18 Air Lift Performance Products Performance Products Overview....................19 Performance Control Systems........................20 Modern Muscle Vehicle Kits...........................21 European Vehicle Kits.....................................22 Japanese Domestic Market Kits.....................24 Replacement Air Springs................................25 Parts & Pieces Fittings, Hoses and Air Lines..........................26 Compressors.................................................27 Gauges and Valves.........................................28 Tanks and Miscellaneous...............................29 Frequently Asked Questions.......................30 Preferred Dealer Program...........................31 Brass, Nickel-Plated Fittings *Shipping early 2014 Why AIR SPRINGS? Tow and Haul with Safety and Comfort with Air Lift Adjustable Air Spring Kits • Air springs ensure that weight is properly distributed to all four tires, which maximizes vehicle stability, safety and comfort (see graphics below) • Add air when towing or hauling a heavy load; deflate when riding empty for a softer ride • Made with rugged, durable components • Easy and quick to install with common hand tools Air Lift air spring kits solve these common problems • No. 1 choice of professional drivers Squat Proper weight distribution to all tires improves steering, braking and tire wear. This is especially important while towing: adjust the air springs to accept the tongue weight of the trailer. Headlight Aim Only level and stable vehicles provide safe and proper headlight aiming—critical for night driving safety. When towing a trailer, air springs permit precise vehicle height adjustment for exact alignment, eliminating trailer sway Braking and Steering Rough Ride Bottoming Out Body Roll Front tires account for the majority of braking and steering. Air springs ensure that weight is properly distributed to all four tires for optimal braking and steering. Air Lift springs restore normal ride height when heavily loaded or towing, reducing suspension wear and eliminating crashing on bumps. WITH AIR LIFT AIR SPRING KITS, the ideal compromising safety and comfort. TOW AND HAUL WITH SAFETYAND COMFORT Air Lift’s progressive spring rate soaks up bumps, keeping tires on the road for better handling. Air springs increase spring rate and vastly improve vehicle stability. Less roll means a safer and more comfortable ride. WITHOUT AIR SPRINGS, the vehicle squats, 4 Trailer Sway ride height is restored for greater safety and comfort. TM Why AIR LIFT? Load Support Products That Fit, Work and Last. Guaranteed. • Best-in-class customer service department • The most comprehensive warranty plus an exclusive 60 day guarantee (see below) • Over 300 applications that require no frame drilling • 98% order fill rate—the highest in the industry • The fastest to market with applications for new model tow vehicles • The most innovative, easy to use on-board air compressor systems. • New applications and better products constantly under development • A 3rd generation, family-owned suspension specialty company since our inception in 1949 INDUSTRY EXCLUSIVE! WARRANTY INFORMATION LoadLifter 5000TM Ultimate Lifetime Limited LoadLifter 5000TM Lifetime Limited Only Air Lift’s Lifetime Warranty Covers the Entire Contents of the Air Spring Kit RideControl Lifetime Limited Air Lift 1000TM Lifetime Limited AirCellTM Lifetime Limited SlamAirTM Lifetime Limited While other companies offer a lifetime warranty on their air springs, only Air Lift covers the air springs as well as the entire contents of the kit including brackets, fittings and air line. WirelessAIR WirelessONETM 2 Year Limited Air Lift Company warrants that Air Lift 1000, RideControl, LoadLifter 5000, LoadLifter 5000 Ultimate and AirCell air springs systems will be free from defects in workmanship or materials for the lifetime of the vehicle of original installation. This does not include installation or other service charges for replacement. LoadControllerTM Single and Dual 2 Year Limited LoadControllerTM I and II 2 Year Limited INDUSTRY EXCLUSIVE! Other Accessories TM TM SmartAir 2 Year Limited TM Performance Systems Air Lift Guarantees Your Satisfaction or Your Money Back! 2 Year Limited 2 Year Limited 1 Year Limited Air Lift offers a 60 Day No Questions Asked Money Back Guarantee on all load support air springs and all load support on-board air compressor systems. Ride on Air Lift’s air spring kits and/or use an Air Lift on-board air compressor system for 60 days. We guarantee you’ll be happy with the improvement in ride comfort, load handling and air spring control or your money back. If you’re not satisfied, you may remove the products and return to your dealer for a full refund of your purchase price within the first 60 days after your purchase. Refund must be made by the selling agent. Offer is limited to purchasing a set of Air Lift LoadLifter5000™, RideControl™, Air Lift 1000™, AirCell™ or SlamAir™ air springs; limited to WirelessAIR™, WirelessONE™, all LoadController™ on-board air compressor systems, QuickShot™ and SmartAir™. Offer may be withdrawn at any time and does not include any units improperly installed, modified, substituted or abused. Valid only on private, noncommercial application. Dated proof of purchase required. Two Year Warranty for On-Board Air Compressor Systems Air Lift Company warrants that WirelessAIR™, WirelessONE™, SmartAir™, QuickShot™ and all LoadController™ on-board air compressor systems will be free from defects in workmanship or materials for two years on the vehicle of original installation. This does not include installation or other service charges for replacement. Dedication to Quality Air Lift Company is proud to be ISO 9001:2008 certified. Air Lift Company is committed to fulfilling the requirements of their quality management system: to develop, manufacture and continuously improve the highest quality products that fit, work and last. Our goal is to consistently provide products and services that meet or exceed the requirements and expectations of our customers. Learn how Air Lift air springs can help you tow and haul with more safety and comfort at: http://www.airliftcompany.com/why-air-why-air-lift-video-page The Fine Print Air Lift Company warrants its products, for the time periods listed below, to the original retail purchaser against manufacturing defects when used on catalog-listed applications on cars, vans, light trucks and motorhomes under normal operating conditions for as long as Air Lift manufactures the product. The warranty does not apply to products that have been improperly applied, improperly installed, used in racing or off-road applications, used for commercial purposes, or which have not been maintained in accordance with installation instructions furnished with all products. The consumer will be responsible for removing (labor charges) the defective product from the vehicle and returning it, transportation costs prepaid, to the dealer from which it was purchased or to Air Lift Company for verification. Air Lift will repair or replace, at its option, defective products or components. A minimum $10.00 shipping and handling charge will apply to all warranty claims. Before returning any defective product, you must call Air Lift at (800) 248-0892 in the U.S. and Canada (elsewhere, (517) 322-2144) for a Returned Materials Authorization (RMA) number. Returns to Air Lift can be sent to: Air Lift Company • 2727 Snow Road • Lansing, MI • 48917. Product failures resulting from abnormal use or misuse are excluded from this warranty. The loss of use of the product, loss of time, inconvenience, commercial loss or consequential damages is not covered. The consumer is responsible for installation/reinstallation (labor charges) of the product. Air Lift Company reserves the right to change the design of any product without assuming any obligation to modify any product previously manufactured. This warranty gives you specific legal rights and you may also have other rights that may vary from state-to-state. Some states do not allow limitations on how long an implied warranty lasts or allow the exclusion or limitation of incidental or consequential damages. The above limitation or exclusion may not apply to you. There are no warranties, expressed or implied including any implied warranties of merchantability and fitness, which extend beyond this warranty period. There are no warranties that extend beyond the description on the face hereof. Seller disclaims the implied warranty of merchantability. (Dated proof of purchase required.) www.airliftcompany.com 1.800.248.0892 5 HALF TON Half Ton Air Helper Spring Kits Year Make and Model Drive Rear ULTIMATE 99-07 Chevy/GMC Silverado/Sierra 1500 GMT 800 2&4 59501 07-14 Chevy/GMC Silverado/Sierra 1500 GMT 900 2&4 59565 Loadlifter 5000 07-14 Chevy/GMC Silverado/Sierra 1500 GMT 900 (Fits 68.4”&78” Bed Only)2&4 88204 57204 07-14 Chevy/GMC Silverado/Sierra 1500 GMT 900 (Fits 97.8” Long Box Bed Only)2&4 57211 88211 02-08 Dodge Ram 1500 1/2 Ton Pickup 2&4 02-08 Dodge Ram 1500 1/2 Ton Pickup 2WD 88257 57257 02-08 Dodge Ram 1500 1/2 Ton Pickup 4WD 88230 57230 09-14 Dodge Ram 1500 1/2 Ton Pickup 2&4 60818 97-04 Ford Heritage F-150 1/2 Ton Pickup 2&4 59501 04-09 Ford F-150 1/2 Ton Pickup (New Body) 2&4 59544 10-14 Ford F-150 1/2 Ton Pickup (New Body; excl. Heritage; No 2010 F-150 Raptor) 2&4 59568 04-14 Ford F-150 1/2 Ton Pickup (New Body) 2WD 04-14 Ford F-150 1/2 Ton Pickup (New Body) 4WD 88200 07-14 2&4 Toyota Tundra 59551 88228 57228 57200 88299 Add a control system for an even better adjustable solution WirelessAIR 6 TM TOW AND HAUL WITH WirelessONE TM Single LoadCONTROLLER SAFETYAND COMFORT TM TM Dual LoadCONTROLLER TM Add an Air Lift onboard air compressor system for convenient inflation and deflation of your air springs. See pages 13-18 for details. TOWING SOLUTIONS Air Lift 1000TM Trucks with coil sprung rear suspensions • Up to 1,000 pounds of leveling capacity* • Fits most open coil springs on the front or rear • Tough molded polyurethane construction • Air adjustable to custom tune the desired ride • Easy to install using common tools! RideCONTROLTM Standard duty or casual use • Up to 2,000 pounds of leveling capacity* • Air adjustable from 5 to 100 PSI • Air Lift Exclusive: alignment tool included for easy installation • Most popular kits require no drilling into the frame • Easy to install in 2 hours or less! LoadLIFTER 5000TM Heavy duty or frequent use • Up to 5,000 pounds of leveling capacity* • Does not interfere with in-bed hitches • Air adjustable from 5 to 100 PSI • Includes roll plates to protect the air springs • Most popular kits require no drilling into the frame • Easy to install in 2 hours or less! LoadLIFTER 5000TM ULTIMATE Commercial duty, ultimate ride comfort & protection • Fits the same vehicles as LoadLifter 5000TM • Up to 5,000 pounds of leveling capacity* • Jounce bumper inside absorbs shock • Safely run springs at zero air pressure • Air adjustable from 5 to 100 PSI • Includes roll plates to protect the air springs Cutaway View Air CELLTM Snow plow or fleet applications with constant loads • Rear kits for popular late-model pickups, front kits for snow plow support • Better ride than rubber load supports or steel overload springs at half the cost • Tough, long lasting rugged material—same as factory jounce bumpers * Never exceed manufacturer’s recommended Gross Vehicle Weight Rating. www.airliftcompany.com 1.800.248.0892 7 LoadLifter5000 ULTIMATE 88000 Series TM New additional product line! All the benefits of a LoadLifter 5000TM air spring kit with the addition of an internal jounce bumper for the ULTIMATE in ride comfort. ta t en res Rep Features • Internal jounce bumper inside the air spring absorbs shock • Eliminates squat, sway and bottoming out, and even the harsh jarring on rough roads • Maintenance-free! Safely run with zero air pressure.* • Replaces factory jounce bumper iv ei ma ge sho wn, actu a l kit m ay vary. • Fits all the same vehicles as the LoadLifter 5000TM line • Up to 5,000 lbs. of load-leveling capacity** • Add air when towing or hauling a heavy load • Adjustable for a safe, comfortable ride, loaded or unloaded • Easy to install with common hand tools * ** Maintain minimum air pressure for the ULTIMATE ride comfort. Never exceed manufacturer’s recommended Gross Vehicle Weight Rating. Internal jounce bumper with three-stage ride comfort UNLOADED HEAVY LOAD Cutaway of air spring showing internal jounce bumper. 8 TOW AND HAUL WITH SAFETYAND COMFORT TM To learn more about the LoadLifter 5000™ Ultimate kit or find a vehicle’s application go to: http://www.airliftcompany.com/ultimate FULL COMPRESSION LoadLifter5000 57000 Series TM Underframe kits available to accommodate various hitch configurations. Handle Your Heaviest Loads with Increased Safety and Ride Comfort LoadLifter 5000™ kits are specifically engineered for towing and hauling your heaviest loads with full-time load support. These tough, durable air springs provide up to 5,000 pounds of leveling capacity* and are fully adjustable to keep your vehicle riding stable, level and comfortable whether loaded or unloaded. Features • Air Lift’s industry exclusive Lifetime Warranty covers the entire contents of the kit! Plus a 60 Day No Questions Asked Money Back Guarantee (see page 5) • Up to 5,000 pounds of leveling capacity* • Air adjustable from 5 to 100 PSI • Includes roll plates to protect the air springs • Most popular kits require no drilling into the frame • Easy to install with illustrated instruction manual • Quick connecting, easy-to-use air fittings • The air springs used in the LoadLifter 5000™ kits are built like a tire and are reinforced by durable 2-ply fabric for maximum strength • End caps made of an ultra high-strength nylon composite which is as strong as steel, but weighs less and is corrosion proof * Never exceed manufacturer’s recommended Gross Vehicle Weight Rating. Roll Plates: An Air Lift Exclusive With Roll Plate Upper and lower roll plates are included in each LoadLifter 5000™ kit. They protect the air springs from sharp edges, such as brackets or the vehicle’s frame, and increase load capacity up to 10%*. Without Roll Plate Underframe Kits Available for Several Vehicle Models See application guide, website or call for applications. To view a LoadLifter 5000™ install video, access detailed product information or find a vehicle’s application go to: www.airliftcompany.com/loadlifter5000 Applications LoadLifter 5000™ kits fit many popular vehicles with leaf springs. See the application guide, check online or call to see which kit is right for you. Fits: • Many ½, ¾ ton and 1 ton pickups and vans for hauling and towing • Rear kits for Class A, B & C motor homes • Front kits for leaf-sprung Class A motor homes and pickups • Rear kits for commercial trucks, wreckers, ambulances, construction and utility trucks, and other severe uses Inflate and Deflate Your Air Springs with the Touch of a Button! Add an Air Lift on-board air compressor system for convenient inflation and deflation of your air springs. See pages 13-18 for details. www.airliftcompany.com 1.800.248.0892 9 RideCONTROL 59500 Series TM RideCONTROL™ Delivers More Stability, Safety and Ride Comfort Many of today’s most popular light-to-medium duty trucks, vans, and SUVs are built for a more comfortable, car-like ride. That’s fine when the vehicle is lightly loaded, but add a heavy load and the vehicle squats, compromising safety and ride comfort. Air adjustable RideControl™ air spring kits stabilize your loaded vehicle for greater safety and comfort. Air Lift exclusive alignment tool Features • Air Lift’s industry exclusive Lifetime Warranty covers the entire contents of the kit! Plus a 60 Day No Questions Asked Money Back Guarantee (see page 5) • Up to 2,000 pounds of leveling capacity* • Air adjustable from 5 to 100 PSI • Most popular kits require no drilling into the frame • Air Lift Exclusive: alignment tool included with most kits to speed installation • Easy to install with illustrated instruction manual • Quick connecting, easy-to-use air fittings * Never exceed manufacturer’s recommended Gross Vehicle Weight Rating. Applications RideControl™ kits fit many popular vehicles with leaf springs. See the application guide, check online or call to see which kit is right for you. Fits: • Many ½ ton and mini pickups, full-size and mini vans, and SUVs with leaf springs • Front and rear applications available Control Your Air Springs from Inside or Outside of the Vehicle! All Air Lift on-board air compressor systems work with any brand of air springs. See pages 13-18 for details. 10 TOW AND HAUL WITH SAFETYAND COMFORT TM To view a RideControl™ install video, access detailed product information or find a vehicle’s application go to: www.airliftcompany.com/ridecontrol Air Lift1000 60000/80000 Series TM Adjustable Load Support for Coil Sprung Vehicles—Front or Rear The Air Lift 1000™ is an adjustable air spring engineered for coil spring suspensions, front or rear. Custom tune the ride you want for greater safety and comfort whether you’re carrying a heavy load or riding light! Features • Air Lift’s industry exclusive Lifetime Warranty covers the entire contents of the kit! Plus a 60 Day No Questions Asked Money Back Guarantee (see page 5) • Provides up to 1,000 pounds of leveling capacity* • Air adjustable: typical maximum pressure is 35 PSI on cars and sport utilities, 90 PSI for motorhomes • Tough molded polyurethane construction • Easy installation using common mechanic’s tools • Easy-to-follow illustrated instruction manual • Easy to use fittings * Never exceed manufacturer’s recommended Gross Vehicle Weight Rating. Did You Know That There Are Several Different Applications for Air Lift 1000™ Air Springs? 60000 Series – Rear Kit Applications The 60000 Series adds support to rear coil springs on many popular pickup trucks, SUVs, CUVs, vans and cars. 80000 Series – Front Kit Applications Pre-loading the suspension with a set of Drag Bag air springs will even up the loads on the two wheels to achieve maximum traction. The 80000 Series provides front end support for snowplows, winches and other equipment that attaches to the front end of work vehicles. The 80000 Series replaces OEM front air springs on P-30 motorhomes. Control your air springs with the touch of a button! To view an AirLift 1000™ installation video, access detailed product information or find a vehicle’s application go to: www.airliftcompany.com/airlift1000 Learn more about LoadController™ on-board air compressor systems and Air Lift’s other systems on pages 13-18. www.airliftcompany.com 1.800.248.0892 11 SlamAIR 59100/59200 Series TM Load Support for Lowered Vehicles Features • Air Lift’s industry exclusive Lifetime Warranty covers the entire contents of the kit! Includes a 60 day No Questions Asked Money Back Guarantee (see page 5) • Air adjustable from 5 to 100 PSI • Air Lift Exclusive: alignment tool included with most kits to speed installation • Easy to install with illustrated instruction manual • Quick connecting, easy-to-use air fittings AirCELL Applications SlamAir™ kits fit most lowered trucks with a 2 - 6 inch drop, including trucks with flipped axles and notched frames. See the application guide, check online, or call to see which kit is right for you. Lock-N-Lift TM Universal Air Spring Spacer Maintenance-Free, Fixed Load Support – Front and Rear • BETTER RIDE than rubber load supports or steel overload springs • TOUGH, LONG-LASTING – same rugged material as factory jounce bumpers • HALF THE COST of steel overload springs • Front kits provide support for trucks with snow plows or other heavy front equipment. AirCell TM Versus Hollow Rubber Springs RIDE COMFORT Vertical acceleration AirCELL™ Better than stock Pitch Better than stock Worse than stock AirCELL™ Better than stock Easy: AirCell™ spring snaps in with no need to Rubber Better than stock More difficult: spring must be HANDLING Roll Control EASE OF INSTALLATION 12 TOW AND HAUL WITH lift vehicle (in most apps.) SAFETYAND COMFORT Rubber Worse than stock bolted on, requiring vehicle lift. TM Add Air Springs to Your Lifted Truck! The Lock-N-Lift™ universal air spring spacer system enables you to add the support of air springs to your already lifted vehicle. Available heights: 2” (P/N 52130), 4” (P/N 52140), 6” (P/N 52150) Features • 2 year limited warranty, no mileage restriction • Customizable, modular snap and lock design • Molded from Zytel® — which is lighter and stronger than steel •Corrosion-proof • Reduces un-sprung mass (versus steel or fabricated spacers) • No guess work — can be angled or not • Works with all brands of air springs! • For LoadLifter 5000TM and LoadLifter 5000TM Ultimate series only. TM Air Lift ON-BOARD Air Compressor Systems Add an On-Board Air Compressor System to Inflate and Deflate Your Air Springs with the Touch of a Button—From Inside or Outside Your Vehicle! • For convenient, on-the go control of your air springs, add an Air Lift on-board air compressor system. • Air Lift on-board air compressor systems eliminate the search for gas stations that have a working compressor, saving you time, energy and money. • All Air Lift compressor systems are compatible with all brands of air springs • All systems include a compressor, controller and all parts needed for an easy installation Control your air springs remotely with our wireless systems WirelessONE™: convenient, economically priced wireless control. LoadController™ Single and Dual: compact-sized gauge for easy mounting and one-touch control! Featured On-Board Compressor Systems WirelessAIR TM Learn more on page 14 P/N 72000 WirelessONE TM Learn more on page 15 P/N 25870 Single LoadCONTROLLER TM Learn more on pages 16-17 Standard Duty Compressor P/N 25850 Heavy Duty Compressor P/N 25854 Dual LoadCONTROLLER TM Learn more on pages 16-17 Standard Duty Compressor P/N 25852 Heavy Duty Compressor P/N 25856 Choosing the Right On-Board Compressor System is Easy! 1. Choose Single or Dual path inflation 2. Choose wireless, analog or automatic control Single Path Air springs are routed together for equal inflation. Two springs will inflate at the same rate at the same time. Good for loads that are evenly distributed from left-to-right or front-to-back. Digital/Wireless: No air lines to the cab, control from in or outside the vehicle. Analog: Mount the controller in the cab, run air lines from the compressor. Automatic: No controller or air line installation to cab! N N Dual Path Air springs are controlled separately to allow for different air pressure from side-to-side. Perfect for uneven or top-heavy loads. You can either control two air springs independently (for side-to-side leveling) or you can split the line to control a full set of four air springs, two at a time (side-to-side OR front-to-rear). N N All on-board air compressor systems include a standard 2-year Limited Warranty plus a 60 Day No Questions Asked Money Back Guarantee To access detailed information on Air Lift’s On-Board Air Compressor Systems go to: www.airliftcompany.com/compressor-systems Air Lift Company warrants that WirelessAIR™, WirelessONE™, SmartAir™, QuickShot™ and all LoadController™ on-board air compressor systems will be free from defects in workmanship or materials for two years on the vehicle of original installation. This does not include installation or other service charges for replacement. www.airliftcompany.com 1.800.248.0892 13 WirelessAIR P/N 72000 TM Premium On-Board Control of Your Air Springs WirelessAIR™ provides one-touch inflation and deflation of your air springs from outside the vehicle! System includes a heavy-duty compressor. Control two air spring independently for maximum flexibility, plus get advanced diagnostics which alerts you if there are any issues with the system. The convenience of an Air Lift on-board air compressor system means you’ll never need to search for a gas station with a working compressor again to adjust your air spring pressure. Features • Easiest installation ever — no lines or wires to the cab! • Wireless handheld unit for convenient operation outside the vehicle • Dual path control means that drivers can set the left and right air springs to different pressures—perfect for users with uneven or top-heavy loads. • Provides advanced system diagnostics such as leak detection or if there’s an issue with the compressor. • Two user-defined memory buttons allow for frequently used settings—for example, one setting for towing your RV, one for towing your boat. • System includes heavy duty compressor, manifold and wireless remote — everything you need to install • The manifold is weather resistant for maximum life expectancy in harsh climates. • Works with all brands of air springs! • 2 year Limited Warranty plus a 60 Day No Questions Asked Money Back Guarantee It’s Easy to Install WirelessAIR™ Install with common mechanic tools in about 1 hour. No wires and no air lines to the cab! 1. Install the compressor using the hardware provided 2. Mount the manifold 3. Install the electrical components and control your air helper springs wirelessly with the touch of a button! The remote is the size of a garage door opener 14 TOW AND HAUL WITH SAFETYAND COMFORT TM Remote clips to visor To access detailed information on Air Lift’s On-Board Air Compressor Systems go to: www.airliftcompany.com/compressor-systems WirelessONE P/N 25870 TM Economically Priced, Wireless Control of Your Air Springs The new WirelessONE™ system provides one-touch control of your air springs from outside the vehicle! Standard duty compressor included. Inflate 2 air springs to equal pressures, and change the controller’s backlight color to match your vehicle interior. Get the convenience of on-board, wireless control of your air springs at an affordable price with WirelessONE™. Features •Easiest installation ever — no lines or wires to the cab! Integrated manifold and wiring harness also simplify installation. •Wireless handheld unit for convenient operation from outside the vehicle •Single path control means that left and right air springs are inflated and deflated equally. This is best for vehicles carrying loads equally distributed from left to right. •As an added safety measure, WirelessONE™ automatically senses low air spring pressure and activates to maintain a safe pressure level. •3 user-defined memory buttons allow for frequently used settings—for example, one setting for towing your RV, one for your boat and one for your work trailer. •System includes standard duty compressor, manifold and wireless remote — everything you need to easy install •Wireless remote clips to visor •Works with all brands of air springs! •2 year Limited Warranty plus 60 Day No Questions Asked Money Back Guarantee Adjustable to Three Different Backlight Colors! Red Green Blue www.airliftcompany.com 1.800.248.0892 15 LoadCONTROLLER Single and Dual TM Three ways to mount this new compact sized gauge • Use included mounting cup • Flush dash mount • Mount in “A-pillar” gauge pod LoadController™ Single and Dual On-Board Air Compressor Systems Provide One-Touch, In-Cab Control of Your Air Springs at an Economical Price! New, Compact Sized Gauge Allows for Easy Mounting. 1.Choose LoadController™ Single for equal control of both air springs or LoadController™ Dual for independent control of the left and right air springs 2.Choose a Standard or Heavy Duty Compressor LoadCONTROLLER TM Single Set both air springs to the same pressure Features • One-touch control is built into the gauge to reduce overall size. No need to find room in the vehicle to mount a large gauge panel. • Mounting pod included! Also fits in any 2 1/8” gauge pod or can be flush mounted. • Low pressure sensor automatically activates the air compressor if air spring pressure falls below safe level to protect air springs • Includes everything you need to easily install—compressor, wiring harness, air lines, gauge pod and hardware • 2 year Limited Warranty plus an industry-exclusive 60 Day No Questions Asked Money Back Guarantee Deflate Both TOW AND HAUL WITH SAFETYAND COMFORT TM Dual Deflate Right Inflate Both Standard Duty Compressor P/N 25850 Heavy Duty Compressor P/N 25854 16 TM Set each air spring to an independent pressure Deflate Left Inflate Both LoadCONTROLLER™ Single and Dual gauges are compact in size. They come with a mounting pod or can easily fit into a pillar pod or can be flush mounted. LoadCONTROLLER Standard Duty Compressor P/N 25852 Heavy Duty Compressor P/N 25856 To access detailed information on Air Lift’s On-Board Air Compressor Systems go to: www.airliftcompany.com/compressor-systems LoadCONTROLLER Single and Dual TM LoadCONTROLLER™On-Board Air Compressor Systems are Easily Installed with Common Mechanic Tools in a Few Hours. Each system comes with everything needed to install. Choose from either a standard or heavy duty compressor. 1. Install the compressor using the hardware provided. 2. Mount the gauge. 3. Hook up the air lines 4. Install the electrical components. Standard Duty Compressor Kit LC Single P/N 25850 LC Dual P/N 25852 Heavy Duty Compressor Kit LC Single P/N 25854 LC Dual P/N 25856 Choosing a compressor—Standard or Heavy Duty? Heavy Duty Compressor Standard Duty Compressor LoadController™ Single and Dual systems are available with either a standard or heavy duty compressor. A standard duty compressor will work well for most customers who use their system on an intermittent basis. For daily use, consider the heavy duty compressor. The heavy duty compressor also inflates faster and more quietly than the standard compressor. What’s the difference between single and dual path air compressor control? Single Path Control Option Purchase a single path model to inflate and deflate two air springs to the same pressure. Choose this type of system if your load is evenly distributed on the right/left or front/rear. Two springs will inflate at the same rate at the same time. For more info, see page 13. Dual Path Control Options Purchase a dual path model for uneven loads that need adjustment from one side of the vehicle to the other or for more advanced leveling capability. You can either control two air springs independently (for side-to-side leveling) or you can split the line to control a full set of four air springs, two at a time (side-to-side OR front-to-rear). For more info, see page 13. LoadCONTROLLER™ I & II Analog Also Available Panel Mounted Systems Single Path Dual Path Standard Duty Compressor P/N 25592 Heavy Duty Compressor P/N 25655 Standard Duty Compressor P/N 25812 Heavy Duty Compressor P/N 25651 www.airliftcompany.com 1.800.248.0892 17 SmartAIR TM Automatic Leveling System SmartAir™ is Air Lift’s exclusive automatic leveling system. It has no contact arm and no lines to the cab, so it’s very quick and easy to install! Leveling sensors detect when the system is not level – either too low or too high – and automatically returns to the desired set ride height. SmartAir™ works under any road, any load conditions. It simply keeps the vehicle level, no matter what! SmartAir™ does not work with coil-sprung vehicles or Air Lift 1000 adjustable air helper springs. Single Path System P/N 25415 Dual Path System P/N 25430 (Dual Path system is two Single Path systems packaged together.) Features • Unique non-contact height sensor maintains level ride • No lines or controls in the cab • True automatic control • Easy to install with illustrated instruction manual • Kit comes complete with pre-assembled wiring harness, electronic sensor system, compressor - everything you need to quickly and easily install • Single path model: Two air springs will inflate at the same rate at the same time (see page 13) • Dual path model: Left and right springs will inflate independently depending on load (see page 13) • Two year warranty and a 60 Day No Questions Asked Money Back Guarantee QuickSHOT TM Pressure Driven System For Quick Inflation QuickShot™ is a pressure-driven reservoir system that moves air faster. This means quick inflation of your air springs and your toys while you’re on-the-go.* Single Path P/N 25690 Dual Path P/N/25572 Features • In-dash control panel for easy monitoring and adjustment of air springs • .81 cfm, 33% duty cycle compressor (at 100 PSI) • 2-gallon reserve tank provides plenty of air when it’s wanted • Convenient easy-connect auxiliary air line makes air readily available for adjusting tires and filling air toys • Available as single gauge/single path system or single gauge/double needle/dual path system • Two year warranty and an industry-exclusive 60 Day No Questions Asked Money Back Guarantee * Not designed for high pressure, high volume applications. 18 TOW AND HAUL WITH SAFETYAND COMFORT TM Performance Air Suspension Get the stance you want and the performance you need with Air Lift’s Performance Air Suspension kits! Every kit we offer is fully engineered to properly fit your vehicle, provide unmatched static drop and deliver ride and handling capability that exceeds factory suspensions. No other lowering suspension provides a more versatile package for daily use. Right out of the box you will be impressed with the quality and looks of your kit. Most feature red anodized aluminum accents and durable black powdercoating for years of weather protection. And to ensure great durability, all major components have been tested on our industry leading hydraulic test rig for over 1,000,000 cycles – simulating 100,000 miles. We understand that a car is meant to be driven. That’s why we torture our suspensions on the racetrack and put many hours into developing the perfect combination of spring and damper rates so that you can cruise the boulevard in comfort or tear into your favorite roads. The adjustability built into our kits allows you to tailor your suspension to fit the situation. For a complete package in one part number, order a combo kit! This adds one of our innovative control systems to a suspension kit that includes everything necessary for a professional installation. End result? The end result is a “no compromises” product that truly allows you to DRIVE IT. SHOW IT. TRACK IT. Combo Kits 95000 Series Digital Combo Kits Our combo kits include everything you need—front kit, rear kit and a control system. These kits are available in either digital version which includes our AutoPilot V2 control system or our manual paddle control system which uses analog gauges. 77000 Series Manual Combo Kits Learn More To learn more about Air Lift Performance products, order a copy of our Performance catalog (AD-802) today! Audi B6 kits shown www.airliftperformance.com 1.800.248.0892 19 AutoPILOT V2 The most advanced pressurebased air suspension control system ever! System • 8- presets for your favorite ride heights • • • • • • • • User selectable pressure accuracy: up to +/- 1 psi Rise on start feature –no driver input required Manual mode-independent 4 corner adjustment AutoTune learns and adapts to your vehicle Play mode that allows side to side play OEM quality harness with only 3 wires to hook up Dual compressor harness add-on available MADE IN USA Display P/N 27671 – 1/4” air lines, 5 gallon tank, 380 compressor P/N 27669 – 3/8” air lines, 5 gallon tank, 380 compressor P/N 27672 – 3/8” air lines, no tank, no compressor P/N 27673 – 1/4” air lines, no tank, no compressor P/N 27674 – 1/4” air lines, 2 gallon tank, 380 compressor • • • • • Multi-color LCD with 512 color combinations Display shows pressures in either PSI or BAR Built in Easy Control ™ tap adjusts pressure by 1 PSI Palm-sized unit with one wire hookup Rugged rubberized coating Manifold • • • • • • Patent Pending super compact manifold/ECU Assy. Simplicity makes for an easy installation 6MM valves for fast inflate/deflate time User defined compressor on/off settings Available in 1/4” or 3/8” line configuration 100% tested for leaks and functionality at the factory V2 Second Compressor Harness This harness allows for the easy integration of a second compressor into any AutoPilot V2 Digital Control System. Compressor is not included. Please see the application guide for all variations of AutoPILOTTM V2 including upgrade kits for existing systems. 20 P/N 27697 – 40-amp relay harness, 30-amp fuse holder, solderless wire connectors Modern Muscle Race track tested. All kits track-tested for maximum performance. Air Lift Performance Modern Muscle Features • Get the look AND performance you want • Real handling improvement proven at the track • Ride quality rated better than OEM • Lowest possible stance—can’t do that with coils • Easy installation and 1 year warranty • Digital or manual Get the look AND performance you want with our track proven suspension systems for your Modern Muscle car! On top of great performance, we give you the lowest possible stance along with the versatility of cockpit adjustable ride height – something you can’t get with the common coil-over. Add one of our state of the art control systems to these fully engineered suspension systems and you will improve your vehicle’s ride and handling while enjoying all the benefits of air suspension. Break away from the crowd and DRIVE IT. SHOW IT. TRACK IT. COMBO KIT PART NUMBERS BELOW INCLUDE BOTH FRONT AND REAR KITS PLUS AN AUTOPILOT V2 CONTROL SYSTEM. CHOOSE A DIGITAL OR MANUAL CONTROL SYSTEM (SEE PAGE 19 FOR DETAILS) Challenger / Charger / Magnum / 300C Digital 95752 - Manual 77752 Total Lowering 4.9” front and rear Front Kit Double bellows spring over 9-way adjustable strut Front Rear Rear Kit Double bellows spring and brackets 2008+ Challenger; 2005-2008 Magnum & 300C, 2006+ Charger Camaro Digital 98001 - Manual 78001 Total Lowering 4” front and rear Front Kit Front Rear Double bellows spring over monotube strut with camber plate and 30-level damping. Rear Kit Tapered sleeve spring over 2010-2013 Camaro FITS ALL MODELS 30-level adjustable damping shocks. Mustang Digital 95723 - Manual 77723 Front Rear Total Lowering 4” front and rear Front Kit Coil-over style monotube air strut with camber plate and 30-level damping Rear Kit Progressive rate springs with 30-level damping monotube shocks 2005-2014 Mustang FITS ALL MODELS www.airliftperformance.com 1.800.248.0892 21 Euro At Air Lift we pride ourselves on designing kits with the lowest drop, best performance, and highest quality in the Euro market. Our kits are designed and tuned by enthusiasts who happen to be degreed Engineers with a suspension background in everything from IndyCar racing to OEM suspension design. If you own a VW, Audi, or BMW, Air Lift has you covered with full Performance Air Suspension kits for models like Audi A3-A6, VW MKII – MKVI and BMW e36, e39 and e46 with more on the way! All are packed with great features to give you tremendous value for the money. And we know that you will love the ride and handling with whatever kit you choose. Because, at Air Lift, we want to give YOU the opportunity to DRIVE IT. SHOW IT. TRACK IT. Performance Air Suspension - Manual Combo Kits Part# Description GOOD - FRONT AND REAR KITS W/ 4-WAY PADDLE CONTROL PLUS AIR MANAGEMENT SYSTEM 22 77703 97-03 BMW 5 series (e39) 525i, 528i, 530i, 540i, M5 and Touring (Wagon) w/o rear air suspension 77719 02-04 Volkswagen Golf MKIV R32; 00-06 Audi MKI TT Quattro 77726 11-13 MKVI Platform Twistbeam - (does not fit independent rear suspension or base model Jetta S) 77736 92-98 BMW 3 Series (E36), does not fit Compact, Z3, or Z3M Coupe rear 77741 VW MKIV Platform: 98-10 Beetle, 99-05 Golf, 99-03 GTI & 99-05 Jetta 77746 BMW 3 Series (E46) (except M models) 77747 BMW 3 Series (E46) M3 Models 77755 Audi/VW B5 Platform: 94-02 Audi A4 (Typ 8D), 97-02 Audi S4 (Typ 8D), 00-01 Audi RS4 Avant (Typ 8D), 96-01 VW Passat B5 Synchro (Typ 3B), WD Only, does not fit FWD models 77758 B8 Platform: 09-13 Audi A4 Quattro & FWD, S4, RS4, and Carbriolet; 07-13 A5 Quattro & FWD, S5, RS5, and Cabriolet 77774 07-13 Audi TT RS Quattro MKII AWD & 11-13 VW MKVI Golf R AWD 77776 Performance Threaded Body MKV-MKVI Platform: 05-13 Audi A3, 07-13 Audi MKII TT, 06-13 VW Golf, 06-13 VW GTI, 05-13 VW Jetta, 06-13 VW Rabbit, 06-13 VW Passat, 09-13 VW CC, 07-13 VW Eos, 11-13 VW Jetta VI GLI (55mm front struts only) 77777 04-11 A6 Quattro & FWD, RS6, S6 all engine models 77778 B6 Platform: 02-05 Audi A4, B7 Platform: 06-08 Audi A4 77783 VW MKII-III Platform Combo Kit: 85-96 VW Corrado, 85-98 VW Golf, 85-98 VW Jetta, 90-97 VW Passat, 95-03 VW Cabrio 77786 Audi/VW MKV-MKVI Platform: 05-13 Audi A3, 07-13 Audi MKII TT, 06-13 VW Golf, 06-13 VW GTI, 05-13 VW Jetta, 06-13 VW Rabbit, 06-13 VW Passat, 09-13 VW CC, 07-13 VW Eos, 11-13 VW Jetta VI GLI (55mm front struts only) Euro For a complete package in one part number, order a combo kit! This adds one of our innovative control systems to a suspension kit that includes everything necessary for a professional installation. End result? The end result is a “no compromises” product that truly allows you to DRIVE IT. SHOW IT. TRACK IT. Our combo kits include everything you need—front kit, rear kit and a control system. These kits are available in either digital version which includes our AutoPilot V2 control system or our manual paddle control system which uses analog gauges. Performance Air Suspension - Digital Combo Kits Part# Description BEST - FRONT AND REAR KITS WITH AUTOPILOT V2 AIR MANAGEMENT SYSTEM 95703 97-03 BMW 525i, 528i, 530i, 540i, M5 and Touring (Wagon) w/o rear air suspension 95719 02-04 Volkswagen Golf MKIV R32; 00-06 Audi MKI TT Quattro 95726 11-13 MKVI Platform Twistbeam 95736 92-98 BMW 3 Series (E36), does not fit Compact, Z3, or Z3M Coupe rear 95741 VW MKIV Platform: 98-10 Beetle, 99-05 Golf, 99-03 GTI & 99-05 Jetta 95746 BMW 3 Series (E46) (except M models) 95747 BMW 3 Series (E46) M3 Models 95755 Audi/VW B5 Platform: 94-02 Audi A4 (Typ 8D), 97-02 Audi S4 (Typ 8D), 00-01 Audi RS4 Avant (Typ 8D), 96-01 VW Passat B5 Synchro (Typ 3B), AWD Only, does not fit FWD models 95758 B8 Platform: 09-13 Audi A4 Quattro & FWD, S4, RS4, and Carbriolet; 07-13 A5 Quattro & FWD, S5, RS5, and Cabriolet 95774 07-13 Audi TT RS Quattro MKII AWD & 11-13 VW MKVI Golf R AWD 95776 Performance Threaded Body Audi/VW MKV-MKVI Platform: 05-13 Audi A3, 07-13 Audi MKII TT, 06-13 VW Golf, 06-13 VW GTI, 05-13 VW Jetta, 06-13 VW Rabbit, 06-13 VW Passat, 09-13 VW CC, 07-13 VW Eos, 11-13 VW Jetta VI GLI (55MM struts only) 95777 04-11 A6 Quattro & FWD, RS6, S6 all engine models 95778 B6 Platform: 02-05 Audi A4, B7 Platform: 06-08 Audi A4 95783 VW MKII-III Platform Combo Kit: 85-96 VW Corrado, 85-98 VW Golf, 85-98 VW Jetta, 90-97 VW Passat, 95-03 VW Cabrio 95786 Audi/VW MKV-MKVI Platform: 05-13 Audi A3, 07-13 Audi MKII TT, 06-13 VW Golf, 06-13 VW GTI, 05-13 VW Jetta, 06-13 VW Rabbit, 06-13 VW Passat, 09-13 VW CC, 07-13 VW Eos, 11-13 VW Jetta VI GLI (55mm front struts only) www.airliftperformance.com 1.800.248.0892 23 Japanese Domestic Market Performance Air Suspension - JDM Combo Kits Part# Description GOOD - FRONT AND REAR KITS W/ 4-WAY PADDLE CONTROL PLUS AIR MANAGEMENT SYSTEM 77701 77702 77704 77720 77721 77722 77730 77732 77733 77734 77748 77753 77754 77756 77757 77771 77787 78008 05-07 Subaru STi (includes wagon) 02-07 Subaru Impreza, 04 STi, 02-07 WRX (includes wagon) 01-06 Lexus LS430 03-08 Nissan 350z (Coupe & Roadster); 02-06 Infiniti G35 Sedan*; 03-07 G35 Coupe* (* does not fit AWD) 09-13 Nissan 370z (Coupe); 09-13 Nissan 370z (Roadster); 09-13 Infiniti G37 (Sedan); 08-13 Infiniti G37 (Coupe); 09-13 Infiniti G37 (Convertible)** 04-09 Mazda3 (4-door & 5-door) 92-00 Honda Civic, 92-95 CRX, 94-01 Acura Integra & 93-97 Honda Del Sol 90-97 Honda Accord 98-02 Honda Accord 92-01 Honda Prelude (1/4” Ports) 04-06 Scion xA & 04-06 Scion xB 08-13 Scion xB 08-13 Subaru Sti (includes wagon) 08-13 Subaru Impreza & WRX (includes wagon) 2013 Scion FRS & Subaru BRZ 92-01 Subaru Impreza, WRX & Outback (including wagons) 04-10 Scion tC 95-98 Nissan 240SX (USA); 95-00 Nissan S14 (international) BEST - FRONT AND REAR KITS WITH AUTOPILOT V2 AIR MANAGEMENT SYSTEM 95701 95702 95704 95720 95721 95722 95730 95732 95733 95734 95748 95753 95754 95756 95757 95771 95787 98008 05-07 Subaru STi (includes wagon) 02-07 Subaru Impreza, 04 STi, 02-07 WRX (includes wagon) 01-06 Lexus LS430 03-08 Nissan 350z (Coupe & Roadster); 02-06 Infiniti G35 Sedan*; 03-07 G35 Coupe (* does not fit AWD) 09-13 Nissan 370z (Coupe); 09-13 Nissan 370z (Roadster); 09-13 Infiniti G37 (Sedan); 08-13 Infiniti G37 (Coupe); 09-13 Infiniti G37 (Convertible) ** 04-09 Mazda3 (4-door & 5-door) 92-00 Honda Civic, 92-95 CRX, 94-01 Acura Integra & 93-97 Honda Del Sol 90-97 Honda Accord 98-02 Honda Accord 92-01 Honda Prelude (1/4” Ports) 04-06 Scion xA & 04-06 Scion xB 08-13 Scion xB 08-13 Subaru Sti (includes wagon) 08-13 Subaru Impreza & WRX (includes wagon) 2013 Scion FRS & Subaru BRZ 92-01 Subaru Impreza, WRX & Outback (including wagons) 04-10 Scion tC 95-98 Nissan 240SX (USA); 95-00 Nissan S14 (international) ** Does not fit AWD G37 Sedan 24 Replacement Air Springs Replacement Air Springs Utilize this chart to find the replacement air spring for your application. Description P/N Replacement Max Ext. Comp Max Max Load Design for Kit P/N Height Height Dai. at 100 psi Height SLEEVES Sleeve 3.0” Sleeve 4.0” Sleeve 4.5”** Sleeve 4.0” Sleeve 4.0”** Sleeve 4.5”** Sleeve 4.5” Sleeve 4.5”** Sleeve 4.5” Sleeve 4.5” Sleeve 4.0” Sleeve 4.0” Sleeve 4.5” Sleeve 5.0” Sleeve 5.0” Sleeve 6.0” 58988 58482 58483 58287 58430 58387 58487 58587 58987 58486 58586 58786 58571 58471 58688 58341 50254 50255 50269 50208 50260 50256 50262 50259 50272 50202 50203 50261 50200 Air Top Bottom Fitting Fastener Fastener Size (NPTF) Mtg. Hole Centers 8.0 7.0 6.25 8.75 8.75 6.75 6.8 7.75 7.75 9.75 9.91 10.25 10.25 10.25 7.75 10.9 3.6 2.4 2.6 3.1 3.3 2.6 2.4 3.3 3.1 3.1 3.1 3.1 3.1 3.1 3.1 4.4 3.25 4.6 5.1 4.6 4.6 5.1 5.1 5.1 5.1 5.1 4.6 4.6 5.1 5.6 5.6 6.8 410 870 1022 780 858 1076 1065 915 935 920 787 782 900 965 965 1680 5.0-6.0 4.0-6.0 4.0-5.75 5.5-7.5 5.0-8.0 4.0-6.0 4.0-6.0 4.5-7.0 4.5-7.0 6.0-8.0 6.0-8.5 7.5-9.5 6.5-8.5 6.5-8.5 5.0-7.0 7.0-8.6 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 3/4” - 16 M20-2.5 3/8” - 24 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 1/2” - 13 M20-2.5 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 58103 50207 58407 50352/50252 58736 50284 58740 84201 58124 50211 58439 50351/50251 58494 58437 50301/50201 58401 50309 58491 50232 58496 84252 58343 58352 58115 50329/50229 58616 5.8 7.1 7.1 7.0 7.3 7.7 8.25 9.1 9.1 9.1 9.1 10.5 10.5 9.0 12.5 1.8 1.9 2.7 2.7 1.8 2.3 2.7 2.3 2.3 2.7 2.7 2.8 2.8 3.3 2.8 6.5 7.0 7.0 7.0 9.4 6.5 6.5 7.0 7.0 7.0 7.0 7 7 8.0 8 1555 2210 2210 2210 3340 2025 2025 2270 2270 2270 2270 2030 2030 2585 3055 3.5-5.0 4.0-6.0 4.0-6.0 4.0-6.0 4.0-6.5 4.5-6.5 4.5-6.5 5.0-7.0 5.0-7.0 5.0-7.0 5.0-7.0 5.5-7.5 5.5-7.5 6.0-8.0 6.0-9.0 1/4” 1/8” 1/8” 1/8” 1/4” 1/8” 1/8” 1/8” 1/4” 1/8” 1/8” 1/2” 1/2” 1/4” 1/2” 3/8” - 16 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 16 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 24 3/8”-16 3/8”-16 3/8”-16 3/8”-16 3/8” - 16 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 16 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 24 3/8” - 24 3/8”-16 3/8”-16 3/8”-16 3/8”-16 1.75” 2.75” 2.75” 2.75” 2.75” 2.75” 2.75” 2.75” 1.75” 2.75” 2.75” 1.75” - Top Centered - Bottom 1.75” - Top Centered - Bottom 2.75” 2.75” 58623 12.5 2.8 8 3055 6.0-9.0 1/2” 3/8”-16 3/8”-16 2.75” BELLOWS Bellows 1B-5 Bellows 1B-6 Bellows 1B-6** Bellows 1B-6 Ultimate** Bellows 1B-8 Bellows 2B-6, Reg. Bellows 2B-6, Reg. Ultimate** Bellows 2B-6, Ext. Bellows 2B-6, Ext.* Bellows 2B-6, Ext.** Bellows 2B-6, Ext. Ultimate** Gen IV Dominator Series D2500 - Single 1/2” Port Gen IV Dominator Series D2500 - Dual 1/2” Ports Bellows 2B-7, Ext. Gen IV Dominator Series D2600 - Single 1/2” Port Gen IV Dominator Series D2600 - Dual 1/2” Ports TAPERED SLEEVE 1TS5.0” 58130 9.5” 4.25” 5.4” 1216 6.5-8.5 3/8” 3/8”-24 3/8”-16 2.75” - Top Centered - Bottom * Replaces Firestone 255C ** Has internal jounce bumper. NOTE: When ordering replacement bellows for kit numbers 57125 and 57131, the mounting stud, P/N 17210, is not included. Dominator® series air springs — the D2500 and the D2600 — provide the ultimate in air spring performance with more lift, higher pressure, and a softer ride. The D2500 features a maximum 600 PSI restrained and a 7.7” stroke for increased lift. The D2600 air spring also features a maximum 600 PSI restrained and a 9.7” usable stroke for increased lift. Both the D2500 and D2600 series come with single and dual port options and are the most competitively priced bags of their style in the industry. Don’t just slam your ride, dominate the streets! • Get more lift • Handle higher pressure • Enjoy a softer ride Part Numbers for Dominator air springs listed in chart above www.airliftcompany.com 1.800.248.0892 25 Fittings, Hoses and Air Lines Branch PTC Tee Part# 21003 21845 21385 21868 21872 Fitting Size 1/8" npt to 1/8" tube 1/8" npt to 1/4" tube 1/4" npt to 1/2" tube 3/8" npt to 3/8" tube 3/8" npt to 1/2" tube Bushings Part# 21610 21735 21738 21251 21247 21732 Fitting Size 1/4" npt to 1/8" npt 3/8" npt to 1/8" npt 3/8" npt to 1/4" npt 1/2" npt to 1/8" npt 1/2" npt to 1/4" npt 1/2" npt to 3/8" npt Material Nickel Nickel Nickel Nickel Nickel Nickel Check Valves Part# 26050 21664 21760 21285 Fitting Size 1/4" barbed to 1/4" barbed 1/8" npt to 1/8" npt 1/4" fnpt to 1/4" fnpt 1/2" npt to 1/2" npt Material Brass Brass Brass Nickel Couplings Part# 21809 21758 21220 Fitting Size 1/8" npt to 1/8" npt 1/4" npt to 1/4" npt 1/2" npt to 1/2" npt Branch Street Tee Male Elbow Material Composite Composite Composite Nickel Composite Material Nickel Nickel Nickel Part# 21559 21837 21854 21830 21851 21263 21846 21867 21637 21866 21370 Fitting Size 1/8" npt to 1/8" ptc 1/8" npt to 1/4" ptc 1/4" npt to 3/8" ptc 1/4" npt to 1/4" ptc 1/4" npt to 3/8" ptc 1/4" npt to 1/2" ptc 3/8" npt to 1/4" ptc 3/8" npt to 3/8" ptc 3/8" npt to 1/2" ptc 1/2" npt to 3/8" ptc 1/2" npt to 1/2" ptc Material Nickel Composite Composite Composite Composite Composite Composite Composite Composite Nickel Composite Part# 21740 Material Nickel Brass Brass Brass Brass Brass Brass Union PTC straights Fitting Size 1/8" npt to 1/8" ptc 1/8" npt to 1/4" ptc 1/4" npt to 1/8" ptc 1/4" npt to 1/4" ptc 3/8" npt to 1/4" ptc 1/4" fnpt to 1/2" ptc Material Brass Nickel Nickel Nickel Brass Brass Order by the foot 1/8" 1/4" 1/4" 3/8" 1/2" 3/4" 20914 20946 20937* 20947 20966 20975 Part# 21860 21857 21375 Fitting Size 1/4" ptc 3/8" ptc 1/2" ptc Part# 21839 21807 21853 21261 21864 21368 21369 Fitting Size 1/8" npt to 1/4" ptc 1/4" npt to 1/4" ptc 1/4" npt to 3/8" ptc 1/4" npt to 1/2" ptc 3/8" npt to 3/8" ptc 3/8" npt to 1/2" ptc 1/2" npt to 1/2" ptc Part# 21660 21840 21859 21377 Fitting Size 1/8" ptc to 1/4" ptc 1/4" ptc 3/8" ptc 1/2" ptc Nickel Material Composite Nickel Nickel Material Composite Composite Nickel Composite Tee union PTC Misc fittings Part# 21754 23586 21842 10530 24290 21931 Fitting Size 1/4" npt drain cock Thread sealant Y Tee fitting 1/4 ptc Air line cutter 200 psi blow off valve 150 psi blow off valve Material Brass Composite Brass Brass Part# 21874 21236 21739 21838 21372 Fitting Size 1/8" X 1/8" X 1/8" ptc 1/4" X1/4" X 1/4" Press In 1/4"X 1/4" X 1/4" Barbed Ends 1/4" X 1/4" X 1/4" ptc 3/8" X 3/8" X 3/8" ptc 1/2" X1/2" X 1/2" ptc Material Composite Composite Brass Composite Composite Nickel Male Pipe Couplers Part# 21733 21799 21508 21729 Fitting Size 1/8" npt to 1/4" npt 1/4" npt to 1/2" npt 3/8" npt to 3/8" npt 1/2" npt to 1/2" npt Material Brass Brass Nickel Nickel Pipe Plug Part# 21585 21737 21193 21190 Fitting Size 1/4" npt 3/8" npt 1/2" npt 1/2" npt (countersunk) Material Nickel Nickel Nickel Nickel Inflation Valve Part# 21428 21455 21366 21633 21727 21726 Fitting Size 8 PSI inflation valve 1/4" push on-to valve 1/8" npt to valve 1/4" ptc to valve Deflate knob (Requires P/N 21726) Deflate button (Requires P/N 21727) Part material type subject to change. If you require a specific material type, please call to verify before purchasing. 26 Nickel Union PTC Elbow 21852 Air Line *(poly hose for rear Air Lift 1000, 6000 series bags) 21391 Material Nickel Male Straight Female Straight Part# 21875 21834 21759 21869 21871 21873 21507 Fitting Size 1/8" mnpt X 1/8" mnpt X 1/8" fnpt 3/8" mnpt X 3/8" mnpt X 3/8" fnpt 1/2" mnpt X 1/2" mnpt X 1/2" fnpt Material Brass Brass Nickel Brass Compressors Compressor Specs Part # Description CFM* Max Pressure Max Duty Amp Draw Cycle** Fill Rates 5 Gallon Tank 16060 16060 0.92 100 psi N/A 15% Not available 16092 16092 1.03 120 psi N/A 9% Not available 16130 16130 0.6 130 psi N/A 15% Not Available 16190 VIAIR 325C 0.81 150 psi 19 30% 0-145 psi 6 Min. 51 Sec. 16380 VIAIR 380C 1.49 200 psi 16 100% 0-200 psi 6 Min. 10 Sec. 23380 Dual Pack (2-380 compressors, relay,) 16400 VIAIR 400C 26 33% 23400 Dual Pack (2-400 compressors, relay,) 16450 VIAIR 450C 19 100% 23450 Dual Pack (2-450C compressors, relay,) 16480 VIAIR 480C 23480 Dual Pack (2-480C compressors, relay,) 16444 VIAIR 444C 23444 Dual Pack (2-444C compressors, relay) 2.54 1.66 1.76 150 psi 150 psi 200 psi 200 psi 165-200 psi 3 Min. 30 Sec. 0-145 psi 4 Min. 50 Sec. 110-145 psi 1 Min. 40 Sec. Compressor Isolator Kit Probably something everyone can agree on when it comes to air suspensions is that the 12 volt compressors are a bit noisy. The solution is our compressor isolator brackets. These brackets are designed to work with the VIAIR 381, 400, 444, 450, 480 model compressors and will significantly reduce noise and vibration. P/N 50714 0-145 psi 6 Min. 40 Sec. 110-145 psi 2 Min. 11 Sec. 19 100% 0-200 psi 10 Min 8 Sec. 165-200 psi 2 Min. 20 Sec. 19 100% 0-200 psi 5 min 30 sec 165-200 psi 1 min 35 sec *CFM is based at 0 psi **Duty cycle is rated at 100 psi at 72 degrees ambient temperature P/N 16060 P/N 16092 P/N 23480 P/N 16380 P/N 23444 P/N 23450 P/N 16190 P/N 16444 Replacement Parts Leader Hoses 22001 - 1/4” NPT X 1/4” NPT X 21” long, includes built in check valve (Replacement for: 16190, 16380, 16400,16450, 23380, 23400, 23450) 22037 - 3/8” NPT X 3/8” NPT X 24” long, includes built in check valve (Replacement for: 16480, 23480) Replacement Filters 10978 - Replacement filter for 16092,16130 compressors 10951 - Remote intake air filter, assembly plastic housing, 1/4”MNPT x 3/8” tube fitting (Replacement for 16190,16380, 16450, 23380, 23400, 23450 compressors) www.airliftperformance.com 1.800.248.0892 27 Gauges & Valves (Single needle gauges 2 3/4” deep and dual needle gauges 3 1/2” deep) Gauges 25193 Single Needle 100 PSI 24017 Dual Needle 100 PSI Single and dual needle gauges feature a black bezel, 2” diameter white illuminated face, 1/8” FNPT threads 26227 Single Needle 200 PSI 26228 Dual Needle 200 PSI Single and dual needle gauges feature a chrome bezel, 2” diameter with a spun aluminum and white illuminated face, 1/8” FNPT threads Gauge Panels 26157 200 PSI dual needle gauge, two electric switches (#24525) placed in panel for easy mounting (5” W x 2 3/4” H X 3 1/2” D) 26229 200 PSI dual needle gauge, two manual paddle switches (#21703) placed in panel for easy mounting (4 1/2” W x 3 1/2” H x 3” D) 26161 200 PSI single needle gauge, one manual paddle switch (#21703) placed in panel for easy mounting (4” W x 3 1/2” H x 3” D) 26159 (2) 100PSI single needle gauges, one electric switch, two pressure deflate buttons (8” W X 2 3/4” H X 4” D) 26156 (1) 100PSI single needle gauge, one electric switch, one deflate button (5” W X 2 3/4”H X 4” D) 26163 (1) 100 PSI dual needle gauge, one electric switch, two deflate buttons (5 1/4” X 2 3/4” H X 5 1/2” D) Valves 24636 - 5/64” valve 1/8” FNPT ports, 1/8” orifice (used primarily in 25651 Load Controller I™) 28 TOW AND HAUL WITH 25009 - Manifold Valve 2-way manifold air valve 3/8” FNPT inlet port, 3/8” FNPT delivery ports, 1/8” gauge ports, purchase two units for a 4-way system. SAFETYAND COMFORT TM 24410 - 3/8” valve 3/8” FNPT ports, 3/8” orifice, 180PSI max pressure 2.8CV and nickel plated finish 24300 - 1/2” valve 1/2” FNPT ports, 1/2” orifice, 180PSI max pressure 5.5CV and nickel plated finish 21703 Manual Paddle Switch/Valve Mechanical 1/4” hose barbs Tanks & Miscellaneous Aluminum Tanks Aluminum 4 Gallon 11955 - Raw Finish 12955 - Polished (2) 1/4” NPT End Ports, (2) 3/8” NPT End Ports, (1) 1/4” NPT Drain Port Dimensions: 30”L X 6”D Aluminum 2 1/2 Gallon 11958 - Raw Finish 12958 - Polished (4) 1/4” NPT Face Ports, (1) 1/4” NPT Drain Port Dimensions: 20”L X 6”D Aluminum 5 Gallon 11956 - Raw Finish, 12956 - Polished (4) 3/8” NPT Face Ports, (1) 1/4” NPT Drain Port, Dimensions: 36”L X 6”D Aluminum 4 Gallon 11957 - Raw Finish, 12957 - Polished (4) 1/4” NPT Face Ports, (2) 3/8” NPT End Ports, (1) 1/4” NPT Drain Port, Dimensions: 30”L X 6”D Steel Tanks 10980 - 2 Gallon (4) 1/4” NPT Ports, (2) 3/8” NPT Ports Dimensions: 6”H X 17” L 10991 - 5 Gallon (8) 1/2” NPT Ports, Dimensions: 12-1/2” H X 20” L 10994 - 8 Gallon (8) 1/2” NPT Ports, Dimensions: 12-1/2” H X 32” L 10995 - 4 Gallon Pancake Tank (4) 1/2” Ports, (2) 3/8” Ports, (1) 1/4” Port, (1) 1/8” Port. Dimensions: 8” H X 16” D This tank is perfect for any vehicle where space is a factor 10997 - 12 Gallon (8) 1/2” NPT Ports, Dimensions: 12-1/2” H X 44” L Miscellaneous Parts U-Bolts 10594 - 3/8” Diameter X 3”W X 2”H 10583- 3/8” Diameter X 3”W X 4 1/2”H Heat Shield 34505 - Universal heat shield kit to protect air springs Pressure Switches 24544 - On 85 psi / Off 105 psi 24551- On 110 psi / Off 145 psi 24575 - On 145 psi / Off 175 psi www.airliftcompany.com 1.800.248.0892 29 Frequently Asked Questions Q. Will adding air springs increase the weight rating of my vehicle? A. No. Adding air springs does not change the Weight Rating (GVWR, GCWR, GAWR) of a vehicle. Adding weight over the factory rating is dangerous and voids your Air Lift warranty. Weight ratings take into account tires, bearings, frame, brakes and more. Increasing your suspension’s ability to support weight does not increase the weight ratings. Never exceed your vehicle’s weight ratings. Q. Do you have to add a compressor (On-Board Air Compressor System) to your air springs? A. A compressor isn’t required, but it is convenient! An On-Board Air Compressor System allows you to inflate and deflate your air springs on-the-go. Compressors remove the hassle of pulling over or searching for service stations with air pumps. With our on-board air compressor systems, all adjustments are automatic and can be made with the touch of a button while driving or parked. Q. Do I have to keep air in the springs all the time, and how much pressure do I need? A. Yes, you should always maintain the recommended minimum air pressure of 5 PSI, even if your vehicle isn’t loaded. This keeps the air springs “in shape” and able to perform without rubbing or wearing. Just check the air pressure periodically, as you do for your tires. Q. Can air springs raise or lower my vehicle? A. If you’re asking if conventional air springs can take the place of a lift or lowering kit, the answer is NO. If you’re asking if air springs will cause a normal ride height vehicle to ride higher, the answer is, YES, if you want them to, by adding pressure, but only by an inch or two. If you DO want to lower your vehicle, look into our Air Lift Performance products (pages 19-24). If you have a lowered truck and want to add air springs, look at SlamAir™ (page 12). If you have a lifted truck and would like to add the support of air springs, check out Lock-N-Lift (page 12). Call customer support at (800) 248-0892 for more information. Q. My vehicle rides rough; will adding air make it ride better? A. Absolutely! Air springs are engineered to increase ride quality when carrying heavy loads and help fatigued springs ride smoothly. Our air springs greatly improve the ride of larger trucks. Q. Can I use air springs with factory overload springs? A. Yes, most of Air Lift’s applications work with overload springs. Check our application guide for your vehicle. Q. How long do air springs last? A. Forever! If they are properly installed and maintained, our air springs can last indefinitely. Just check the pressure regularly, or use an on board air system to maintain it for you. Air Lift offers a Lifetime Warranty on all of our air spring kits. See page 5 for details. Q. What’s better, steel helper springs or air helper springs? A. Air Lift air helper springs are the best solution because they are totally adjustable — steel springs are not. All you have to do is add air to fine tune your ride for all load situations! That’s the reason professional drivers choose air over steel. If you have a constant load and do not need the adjustability of air, our microcellular urethane springs (AirCell, see page 12) will provide load support and improve your ride with their simple, zero maintenance solution. Q. How do I get replacement parts if I ever need them? A. Air Lift sells many parts individually while our competitors want to sell you pairs of parts. You can get Air Lift replacement parts from your dealer or directly from Air Lift Company. If your dealer cannot help, call Air Lift at 1-800-248-0892. 30 TOW AND HAUL WITH SAFETYAND COMFORT TM Preferred Dealer Program Are you looking for a better way to partner with Air Lift Company? Could your business benefit from tools geared toward enhancing your Air Lift sales and supporting strong customer relationships? Look no further! Air Lift wants to help and is now accepting applications to be a part of their Preferred Dealer program. It’s easy to join! Any one of the following qualifiers may be used in order to sign up and take advantage of the program’s many benefits: • Proof of purchase (e.g. invoice copies) of just three Air Lift air spring or compressor kits. • $50 fee (credit card or check if you’re a dealer that does not have a direct Air Lift account). This amount will be refunded with proof of purchase of any Air Lift air spring or compressor kit. • Recommendation by an Air Lift manufacturer’s representative or Regional Sales Manager. 1 Preferred Dealer Program Benefits: 1 TOP LISTING ON DEALER LOCATOR 2 Preferred Dealers will come up first when consumers use our Dealer Locator, and will be named first when they call our customer service department. Installers will be identified. 2 SHOP TRUCK PROGRAM Each Preferred Dealer will be eligible for our Shop Truck Program. Once each year, we will supply one air spring kit and one on board air compressor system for installation on the Dealer’s shop truck, at half off Jobber price! 3 3 RETAIL POP DISPLAY Our counter top display will go to each Preferred Dealer, along with a supply of consumer brochures (AD-216). 4 COUNTER MAT, PRODUCT CATALOG AND APPLICATION GUIDE A counter mat, product catalog and application guide will be sent to you after signing up. 4 For more detailed information about becoming an Air Lift dealer, go to: www.airliftcompany.com/dealer www.airliftcompany.com 1.800.248.0892 31 Customer Support Need to know what kit fits your vehicle? Which on board air compressor system to choose? Need a replacement part? Installation help? Whatever you need, there’s just one number to call: (800) 248-0892. Our friendly, experienced customer support will be happy to help you! CUSTOMER SERVICE – [email protected] TECHNICAL ASSISTANCE – [email protected] PERFORMANCE PRODUCTS – [email protected] EXPORT ORDERS – [email protected] Air Lift on the Web View the latest application updates, download instruction manuals, view installation and product videos, get answers to technical questions — all from one convenient location: www.airliftcompany.com Find information on Air Lift Performance products at www.airliftperformance.com. Mailing Address PO Box 80167 Lansing, MI 48908-0167 Shipping Address 2727 Snow Road Lansing, MI 48917-9595 About this catalog Product information and photographs are accurate at the time of printing. Kit and part photographs are representative and vary according to vehicle application. Air Lift Company reserves the right to upgrade or modify content as new components become available and is not responsible for misprints. AD-867 • 2/14 • Copyright © 2014 Air Lift Company WWW.AIRLIFTCOMPANY.COM • 1.800.248.0892 Sign up for the Air Lift email newsletter at our website for the latest news and special offers