160, 161 and 164 Series Drive Axle Parts
Transcription
Revised 12/2006 160, 161 and 164 Series Drive Axle Parts Single Axles and Tandem Axles Catalog PB-9250 Strength • Power • Speed • Agility M E R I T O R PA R T S . R I G H T F R O M T H E S TA R T. FIGURE 1 FORWARD CARRIERS OF TANDEM AXLES (USE WITH CHART 1) Circled Squared numbers are diff. lock parts or parts that change when diff. lock is added. numbers are oil pump parts or parts that change when oil pump is added. FIGURE 2 CARRIERS FOR SINGLE AXLES AND REAR OF TANDEM AXLES (USE WITH CHART 2) Circled numbers are diff. lock parts or parts that change when diff. lock is added. SUPPLEMENTAL DRAWING CARRIERS WITH INTERNAL A.B.S. Circled numbers are Forward Axle Assembly parts. REAR DRIVE AXLES Model Numbers and Designations Axle models are identified by a letter and number system. The letters and numbers give important information about the specific axle model. The first seven positions of the designation identify a basic axle model, while the second group of letters and numbers identify particular specifications. Nominal Axle Load Rating (GAWR): In thousands of pounds. Individual forward and rear axles of a tandem set (D, N, P, R) are rated as single axles. A tandem set (T) is rated as the combination of the two axles and a tridem set (Z) as the combination of the three axles. Gearing Type 1 - Single Speed 2 - Two Speed 3 - Helical Double Reduction 4 - Salisbury Single Speed 5 - Planetary Double Reduction 6 - Hub Reduction RR 23 1 6 0 Manufacturing Location A - Australia B - Brazil (Braseixos) C - India D - Mexico (Dirona) E - Europe (C.V.C.) M - Europe (Maudsley) N - U.S.A. Main Differential Nest Type B - Special Differential C - Driver Controlled Differential Lock F - Standard Differential H - High Traction® Differential N - NoSPIN® Differential N F N N 124 Hub Type (See Note 3) A - Aluminum F - Ferrous N - None Axle Type C - Single Rear Drive Axle, Coach D - Forward-Rear Axle of a Drive Tandem with Inter-Axle Differential H - Hi-Entry N - Forward-Rear Axle of a Drive Tandem or Tridem without Inter-Axle Differential P - Forward-Rear Axle of a Drive Tandem with Inter-Axle Differential and Pump R - Rear-Rear Axle of a Drive Tandem S - Single Rear Drive Axle T - Tandem Drive Axle Set Z - Tridem Drive Axle Set Brake Type C - Dura-Master® Air Disc Brake D - RDA Stopmaster® Wedge Brake (Dual Air Chambers) E - RDH Stopmaster® Wedge Brake (Dual Hydraulic Cylinders) F - RSH Stopmaster® Wedge Brake (Single Hydraulic Cylinder) L - QPlus® Cam Brake N - None P - Cam-Master® "P" Series Cam Brake Q - Cam-Master® "Q" Series Cam Brake S - RSA Stopmaster® Wedge Brake (Single Air Chamber) T - Cam-Master® "T" Series Cam Brake W - Cam-Master® "W" Series Cam Brake Axle Specification Number Identifies specific customer axle configurations (variations from the original axle design). For information about the variation, see the Bill of Material for that specific axle model. Carrier Type Carrier size. Larger numbers indicate a higher GCW rated carrier: i.e., larger ring gear, etc. (Also see Tridem Axle Note 2 below.) NOTE 1: If a complete axle designation is not required, use the first seven positions of the model designation to identify the basic axle model. EXAMPLES OF BASIC AXLE MODELS: RS 17 140 - Single Rear Drive, 17,000 lb., Single Speed, 15" Ring Gear, 140 Carrier Model. RT 48 380 - Tandem Drive Axle Set, 48,000 lb., Helical Double Reduction, 19.62" Ring Gear, 380 Carrier Model. RZ 60 164 - Tridem Drive Axle Set, 60,000 lb., Single Speed, Includes a 150 Series Forward Rear or First Axle and a 145 Series Tandem Axle Set as the Second and Third Axles. Axle Design Variation Indicates axle design level or variation, (e.g., RS 23 161 has a thicker wall housing than the RS 23 160). For information see the Bill of Material for that specific axle model. (Also see Tridem Axle Note 2 below.) NOTE 2, FOR TRIDEM AXLES ONLY: For a Tridem Drive Axle Set (RZ), the number in the sixth position designates the carrier in the first axle. The number in the seventh position designates the carriers in the second and third axles. NOTE 3: Some axle designations or specifications do not have a hub type code. HOW TO USE THIS CATALOG z There are 34 basic carriers covered in this catalog: 3200-C-1511 3200-Z-1560 3200-P-1628 3200-J-1648 3200-T-1658 3200-V-1660 3200-K-1701 3200-M-1703 3200-P-1706 3200-R-1708 3200-V-1712 3200-W-1713 3200-X-1818 3200-Y-1819 3200-Z-1820 3200-A-1821 3200-C-1823 3200-E-1825 3200-Q-1837 3200-H-1854 3200-J-1856 3200-K-1857 3200-L-1858 3200-T-1892 3200-V-1894 3200-W-1895 3200-Y-1897 3200-J-1908 3200-K-1909 3200-D-1928 3200-E-1929 3200-J-2116 3200-K-2117 3200-L-2118 Major assembly differences in a carrier are indicated by the different assembly level numbers in front of the base carrier number, for example, A1-3200-V-1894 and A4-3200-V-1894. The Axle ModelsCarriers-Features chart inside this front cover lists all the variations covered in this book. Note: The carriers listed in this catalog do not include yokes. A yoke is a major assembly difference, therefore, a carrier sold with a yoke has a different assembly level number than the same carrier without the yoke. z The charts for carriers, output shafts, and housings include the following information: z An exploded view of each assembly, keyed to the parts list z A description of each part z Parts sold as assemblies that include other parts z Which carriers or axle models the part is used on z The quantity of the part used on the carrier or axle z The part number of each item z Whether the part is available in a kit z Carrier parts: Determine which chart and figure (1 or 2) applies to your carrier by using the following sources of information. z Identification tag installed on the carrier z Axle Models-Carriers-Features Chart z Pictures and descriptions of the carriers inside the front cover and at the beginning of Chart 1 and Chart 2 z Output (thru) shafts: This chart covers the output shafts for the forward axles of all tandems. Note that the output shaft assembly or its components are only sold as separate items. The output shaft is not included with the purchase of a carrier or housing. z Housing Assemblies and Wheel End Parts: This chart covers the housing assemblies and wheel end parts for all axles. The parts are listed according to axle models that are used on 160, 161 and 164 series axles. z Axle shafts: The axle shafts are grouped in sets (L.H. and R.H.) according to the axle models they are used on. Many axle shafts are used on more than one axle model. The axle shafts are also listed by part number with dimensions. z Yokes and Flanges: There are four charts that cover full round bearing yokes, wing bearing yokes, Easy Service yokes, and flanges. Each chart lists the yokes or flanges used on each model. The yokes and flanges are listed by dimensions. z Kits: The first chart in this section lists all the kits available for each axle model and carrier. Following that chart, the kits are sequenced according to the kit number and list the contents of each kit. z Numerical Parts List: This section lists every part number along with the page(s) on which the part is listed. AXLE MODELS - CARRIERS - FEATURES 160, 161 & 164 Single Reduction Axles (Single & Tandem) AXLE MODELS (All models shown below are 2.38"-46 axle spline) RS-21160/161 Single Axle RS-23160/161 RS-24160/161 RS-25160/161 RS-26160/161 RT-40160 RT-46160 RT-46164 RT-50160 RT-50164 RT-52160 RT-52164 CARRIERS A1-3200-P-1706 A34-3200-T-1892 A17-3200-P-1706 INTER- MAIN AXLE DIFF. DIFF. LOCK NOCARRIER SPIN ® OIL PARTS DIFF. PUMP CHART NO. 2 2 2 Forward RD-20160 RD-23160 RD-23164 RD-25160 RD-26160 RP-20160 RP-23160 RP-23164 RP-25160 RP-26160 RP-29160 A6-3200-Q-1837 (3) A-3200-J-2116 A1-3200-J-1908 (3) A3-3200-L-2118 A1-3200-J-2116 A1-3200-K-1909 (3) A-3200-K-2117 A5-3200-K-1909 (3) A3-3200-K-2117 A1-3200-K-2117 1 1 1 1 1 1 1 1 1 1 Rear RR-20160 RR-23160 RR-23164 RR-25160 RR-26160 RR-29160 A1-3200-P-1706 B57-3200-P-1706 (1) A1-3200-A-1821 (3) A1-3200-T-1892 A34-3200-T-1892 (1)(2) A1-3200-D-1928 (3) A17-3200-P-1706 B58-3200-P-1706 (1) 2 2 2 2 2 2 2 2 REMAN AXLE MODEL OFFERING REMAN AXLE OEM PRODUCTION DESIGNATION DESIGNATION RD23160/164 RT46/50/52160 Forward RT46/50/52164 Forward RP23160/164 RT46/50/52160 Forward RT46/50/52164 Forward RDL23160/164 RT46/50/52160 Forward RT46/50/52164 Forward RPL23160/164 RT46/50/52160 Forward RT46/50/52164 Forward RR23160 RT46/50/52160 Rear RT46/50/52164 Rear RRL23160 RT46/50/52160 Rear RT46/50/52164 Rear (1) Shot peened COMMENTS With pump With main diff. lock With pump and main diff. lock Can be used as a single axle replacement for RS23160 With main diff. lock, can be used as a single axle replacement for RS23160 with main diff. lock (2) With DCDL switch clip (3) With thrust screw STANDARD CARRIER SUPERCESSION LIST ORIGINAL PART NUMBER A15-3200-C-1511 A17-3200-C-1511 A24-3200-Z-1560 A26-3200-Z-1560 A27-3200-Z-1560 A9-3200-P-1628 A12-3200-P-1628 A14-3200-P-1628 A1-3200-J-1648 A4-3200-J-1648 A1-3200-T-1658 A13-3200-T-1658 A1-3200-V-1660 A1-3200-K-1701 A4-3200-K-1701 A6-3200-K-1701 A1-3200-M-1703 A4-3200-M-1703 A1-3200-P-1706 A17-3200-P-1706 A1-3200-R-1708 REPLACEMENT PART NUMBER A1-3200-Y-1897 * A4-3200-Y-1897 * A17-3200-P-1706 A1-3200-P-1706 A1-3200-T-1892 A1-3200-V-1894 A4-3200-V-1894 A9-3200-V-1894 A1-3200-X-1818 A4-3200-X-1818 A1-3200-P-1706 A17-3200-P-1706 A1-3200-T-1892 A1-3200-V-1894 A4-3200-V-1894 A9-3200-V-1894 A1-3200-X-1818 A4-3200-X-1818 B57-3200-P-1706 B58-3200-P-1706 A1-3200-T-1892 ORIGINAL PART NUMBER A1-3200-V-1712 A4-3200-V-1712 A11-3200-V-1712 A1-3200-W-1713 A1-3200-X-1818 A4-3200-X-1818 A1-3200-Y-1819 A1-3200-Z-1820 A4-3200-Z-1820 A6-3200-Z-1820 A1-3200-C-1823 A1-3200-E-1825 A4-3200-E-1825 A1-3200-T-1892 A1-3200-V-1894 A4-3200-V-1894 A9-3200-V-1894 A1-3200-W-1895 A1-3200-Y-1897 A4-3200-Y-1897 REPLACEMENT PART NUMBER A1-3200-Y-1897 * A4-3200-Y-1897 * A11-3200-E-1825 A1-3200-W-1895 A-3200-J-2116S A1-3200-J-2116S A1-3200-W-1895 A1-3200-V-1894 A4-3200-V-1894 A9-3200-V-1894 A1-3200-T-1892 A1-3200-Y-1897 * A4-3200-Y-1897 * A34-3200-T-1892 A3-3200-K-2117S A-3200-K-2117S A1-3200-K-2117S A3-3200-L-2118S A23-3200-Y-1897 * A22-3200-Y-1897 * The part number supercessions listed here reflect product improvements made in several key areas. Several of these product improvements are non-interchangeable at the component level, in these cases kits have been developed to ease your transition to the new designs. With the exception of reverse shift carriers built for Navistar, all carriers equipped with driver controlled main differential lock now have a screw in shift cylinder. The Interaxle differential shift cylinder for these carriers is also a screw in type. * No Longer Available - can use steel (malleable) version. TABLE OF CONTENTS PAGE Forward Carriers of Tandem Axles……………………………………………………… 2 Carriers for Single Axles and Rears of Tandem Axles………………………………… 8 Output (Thru) Shaft Assembly Parts………………………………………………………14 Housing Assemblies and Wheel End Parts………………………………………………15 Axle Shafts……………………………………………………………………………………16 Yokes and Flanges Full Round Bearing Yokes………………………………………………………19 Wing Bearing Yokes………………………………………………………………20 Easy Service Yokes………………………………………………………………21 Companion Flanges………………………………………………………………22 Axle Model to Carrier to Kit Cross Reference……………………………………………23 Kits……………………………………………………………………………………………28 42 Numerical Parts Listing……………………………………………………………………… XpresswayPlus.com Don't forget about using XpresswayPlus.com for: y y y y y Ordering parts online Order status Price and availability Visual search for new users y y y y Reference Library The Company Store Easy to use navigating instructions Dealer/Distributor locator Online e-mail or phone numbers for Customer Service, Information Services, Marketing, Catalog, and eSupport XpresswayPlus is easy to use, can reduce phone calls, and save you valuable time. 1 CHART 1 FORWARD CARRIERS OF TANDEM AXLES (Use with Figure 1, Inside Front Cover) VISUAL IDENTIFICATION OF FORWARD CARRIERS IAD SHIFTER AND DIFF. LOCK BOLT ON FOR 1628, 1701 SCREW-IN FOR 1820, 1894, 1909, 2117 OIL FILTER IAD SHIFTER AND DIFF. LOCK BOLT ON FOR 1713 SCREW-IN FOR 1819, 1895, 1908, 2118 NO OIL FILTER DIFF. LOCK FORWARD CARRIERS WITH IAD, DIFF. LOCK AND OIL PUMP 3200-P-1628, 3200-K-1701, 3200-Z-1820, 3200-V-1894, 3200-K-1909, 3200-K-2117 OIL FILTER DIFF. LOCK FORWARD CARRIERS WITH IAD AND DIFF. LOCK WITHOUT OIL PUMP 3200-W-1713, 3200-Y-1819, 3200-W-1895, 3200-J-1908, 3200-L-2118 IAD SHIFTER SCREW-IN FOR 1820, 1858, 1894, 1909, 2117 IAD SHIFTER BOLT ON FOR 1648, 1703 SCREW-IN FOR 1818, 1837, 1857, 2116 NO OIL FILTER NO DIFF. LOCK FORWARD CARRIERS WITH IAD AND OIL PUMP WITHOUT DIFF. LOCK 3200-Z-1820, 3200-L-1858, 3200-V-1894, 3200-K-1909, 3200-K-2117 NO DIFF. LOCK FORWARD CARRIERS WITH IAD WITHOUT DIFF. LOCK OR OIL PUMP 3200-J-1648, 3200-M-1703, 3200-X-1818, 3200-Q-1837, 3200-K-1857, 3200-J-2116 The following carriers are equipped with a thrust screw: 3200-Q-1837, 3200-K-1909, 3200-J-1908. The following carriers are machined for Internal ABS Sensors: 3200-L-1857, 3200-L-1858. 2 FORWARD CARRIERS OF TANDEM AXLES ITEM 1 1A 2, 3 4 5 6 7, 10 8 9 10 11 12 13 14 15, 1 16 17 18 19 20, 18, 19 20,18, 19, 21, 22, 23, 27 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36, 61, 62 DESCRIPTION Nut - input yoke & shaft Washer - input nut Yoke & deflector assembly - input Capscrew - input bearing cage Washer - input bearing cage Seal & sleeve assembly - input shaft Bearing, cage & cup assy. - input Shims - input bearing cage .003"/.076mm .005"/.127mm .010"/.254mm O-ring - bearing cage Cup - input shaft bearing Cone - input shaft bearing Baffle - oil Washer - oil baffle Capscrew - oil baffle Input shaft & nut assembly Input shaft, nut, ball & pin assy. Thrust washer - helical drive gear Gear - helical drive gear Capscrew - inter-axle diff. case Washer - inter-axle diff. case Case assembly - inter-axle REMARKS Included in KIT 2429 Use without oil pump Carriers with pump Included in KIT 2796 Diff. case & pinion nest assy - inter-axle Spider (cross) - inter-axle diff. Pinion gear - inter-axle diff. Thrust washer - inter-axle diff. pinion Snap ring - inter-axle diff. Clutch collar - inter-axle diff. Side gear - inter-axle diff., rear Shift fork - inter-axle diff. Cone - rear side gear bearing Cup - rear side gear bearing Adjusting screw - shift shaft Jam nut - adjusting screw Spring - shift shaft return Shift shaft - inter-axle diff. Shift assy. - inter-axle diff. air Capscrew - air shift assembly Differential carrier & Less pump, cap assembly Less diff. lock Less pump, With diff. lock With pump, Less diff. lock Included in KIT 2796 Screw-in style Bolt-on style Bolt-on style Ratios - 3.07, 3.21, 3.42, 3.57, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Internal ABS New differential bearing Screw-in IAD shifter, w/thrust screw Screw-in IAD shifter Screw-in IAD & main diff. shift cylinder, with thrust screw Original design Screw in IAD & main diff. shift cyl. Screw-in IAD shifter Screw-in IAD shifter, w/thrust screw Internal ABS Screw-in IAD shifter CARRIER QTY 1 1 1 7 7 1 1 PART NUMBER 40-X-1233 1229-N-1730 SEE YOKE CHARTS MS-212040-1 MWA-512 A1-1205-X-2728 All less pump A-3226-S-1137 All with pump A-3226-H-1126 Use as 2203-K-9241 req. 2203-L-9242 2203-M-9243 1 5-X-1034 1 HM813810 1 HM813843 1 3221-P-1004 3 1229-E-1669 3 MS-208016-1 All less pump 1 A-3297-C-1199 All others A1-3297-X-1194 For old style A1-3297-H-1022 KIT 2624 input shaft 1 1229-D-4788 1 3892-T-4934 8 MS-210045A-1 8 1229-K-1597 After 10/00 1 A5-3235-A-2393 Prior to 10/00. A1-3235-A-2393 Includes Items 25 & 27 Includes Items 25 & 27 1 A3-3235-A-2393 Included in KIT 2248 1 4 4 1 1 3278-N-300 2233-K-245 1229-Q-2929 2297-S-5349 3107-P-1212 A1-3235-A-2393 1 1 1 1 1 1 1 1 1 2234-T-1190 3296-B-1328 JLM714149 JLM714110 41-X-1208 MN-312-1 2258-U-411 2244-K-1025 KIT 2825 KIT 2825 10-X-1334 KIT 2644 KIT 2644A KIT 2644B After 10/00 Prior to 10/00. Includes Items 25 & 27 3200-J-1648 Original design 4 1 3200-K-1857 3200-M-1703 3200-Q-1837 3200-X-1818, 3200-J-2116 3200-J-1908 A2-3200-K-1857 KIT 2618 A2-3200-Q-1837 A2-3200-J-2116S A2-3200-J-1908 3200-W-1713 3200-W-1895, 3200-L-2118 3200-Y-1819 3200-K-1909 3200-L-1858 3200-V-1894, 3200-K-2117 3200-Z-1820 KIT 2617 A2-3200-L-2118S KIT 2764 A2-3200-K-1909 A2-3200-L-1858 A2-3200-K-2117S KIT 2766 3 FORWARD CARRIERS OF TANDEM AXLES ITEM 36, 61, 62 (Cont) With pump, With diff. lock 36A 36B 36C Thrust screw (not shown) Jam nut (not shown) Tapered dowels (not shown) 37 38 39 Washer - carrier to housing Nut - carrier to housing stud Capscrew - carrier to Long housing Short Drive gear pinion & nut assembly 40, 50 41 42 43 44 45 46 47 48 49 50 51 52 53 4 DESCRIPTION Differential carrier & cap assembly Cone - drive pinion inner bearing Cup - drive pinion inner bearing Shims - pinion inner .003"/.076mm bearing cup .005"/.127mm .010"/.254mm Spacer - pinion bearing inner Gear - helical driven Spacers - pinion .451"/11.45mm bearing outer .452"/11.48mm (variable thickness) .453"/11.50mm .454"/11.53mm .455"/11.55mm .459"/11.65mm .463"/11.75mm .467"/11.85mm .470"/11.95mm .474"/12.05mm .478"/12.15mm .482"/12.25mm .483"/12.28mm .484"/12.30mm .485"/12.33mm .486"/12.35mm Cup - drive pinion outer bearing Cone - drive pinion outer bearing Washer - drive pinion Nut - drive pinion Cover - drive pinion Washer - drive pinion cover Capscrew - drive pinion cover REMARKS New differential bearing Screw-in IAD & main diff. shift cylinder, with thrust screw Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Screw-in IAD & main diff. shift cylinder Screw-in IAD shifter Included in KIT 4288 Ref. only - not included with any carrier 3.07 Ratio 3.21 Ratio 3.42 Ratio 3.58 Ratio 3.73 Ratio 3.91 Ratio 4.10 Ratio 4.30 Ratio 4.56 Ratio 4.89 Ratio 5.29 Ratio 5.38 Ratio 5.63 Ratio 6.14 Ratio 6.43 Ratio 6.83 Ratio 7.17 Ratio Included in KIT 2429 Included in KIT 2397 CARRIER 3200-K-1701 3200-K-1909 QTY 1 KIT 2640 KIT 2640A KIT 2640B 3200-P-1628 Original design 3200-V-1894 3200-K-2117 3200-Z-1820 For tapered dowel carriers only PART NUMBER KIT 2616 A2-3200-K-1909 A2-3200-K-2117S 1 1 6 12 2 3 7 Use 1 as req. KIT 2763 15-X-1167 1227-D-472 1246-V-1166 1229-W-1557 NL-110-1 10-X-1599 10-X-1594 A-39654-1 A-39656-1 A-39658-1 A-39660-1 A-39662-1 A-39876-1 A-39878-1 A-39880-1 A-39882-1 A-39664-1 A-42198-1 A-39666-1 A-39672-1 A-39674-1 A-39892-1 A-41064-1 A-39896-1 1 H715343 1 H715311 Use as 2203-F-2788 req. 2203-G-2789 2203-H-2790 1 1244-W-1765 1 3892-U-4909 Use 2 as 2203-V-9824 req. 2203-W-9825 2203-X-9826 2203-Y-9827 2203-Z-9828 2203-A-9829 2203-B-9830 2203-C-9831 2203-D-9832 2203-E-9833 2203-F-9834 2203-G-9835 2203-H-9836 2203-J-9838 2203-K-9839 2203-L-9840 1 65500 1 65237 1 1229-G-4063 1 40-X-1145 1 3266-C-1095 5 1229-K-1597 5 MS-210020-1 FORWARD CARRIERS OF TANDEM AXLES ITEM 54 55 56 DESCRIPTION Adjusting rings - diff. bearing REMARKS Both sides Cups - diff. bearing LH side RH side LH side RH side Both sides Both sides Cones - diff. bearing LH side RH side Both sides LH side RH side 57 58 59, 57, 58 Capscrew - main diff. case Washer - main diff. case Case assembly - main diff. 59, 57, 58, 64, Case & nest assembly - main diff. 65, 66, 67, 68 59, 57, 58, 64, Case & nest assembly - main diff. 65, 66, 67, 68, 173, 174, 175 CARRIER 1628, 1648 carriers 3200-K-1857 (ABS) 3200-L-1858 (ABS) 3200-Z-1820, 3200-V-1894 All other non-ABS 1628, 1648 carriers 1703, 1818, 1837 carriers All others 1628, 1648 carriers 1703, 1818, 1837 carriers All others QTY 2 PART NUMBER 2214-S-279 2214-Z-1144 1 2214-B-1146 2214-Z-1144 2214-J-1128 2214-G-1125 2 2214-G-1125 2 A1-1228-B-600 592A 52618 1 592A 2 A1-1228-B-600 594A 52400 1 594A 12 41-X-1275 12 1229-U-1503 Use 1 as A10-3235-S-1813 req. A10-3235-F-1982 A10-3235-H-1984 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-J-1648 Less diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-W-1713, 3200-Y-1819, 3200-Z-1820, Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 3200-V-1894, 3200-W-1895, 3200-J-1908, 3200-K-1909, 6.83, 7.17 With diff. lock Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-Z-1820, 3200-V-1894, 3200-K-1909, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-M-1703, 3200-X-1818, 3200-Q-1837, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-P-1628 With diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-J-1648 Use 1 as Less diff. lock req. Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-W-1713, 3200-Y-1819, 3200-Z-1820, Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 3200-V-1894, 3200-W-1895, 3200-J-1908, 3200-K-1909, 6.83, 7.17 With diff. lock Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-Z-1820, 3200-V-1894, 3200-K-1909, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-M-1703, 3200-X-1818, Ratios - 3.91, 4.10, 4.30, 4.56 3200-Q-1837, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Less diff. lock 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-P-1628 With diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1857, Use 1 as Internal ABS, req. Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Less pump 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-L-1858, Internal ABS, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, With pump 6.83, 7.17 A2-3235-C-2109 A2-3235-E-2111 A2-3235-G-2113 A5-3235-C-2109 A5-3235-E-2111 A5-3235-G-2113 A-3235-C-2109 A-3235-E-2111 A-3235-G-2113 A12-3235-S-1813 A12-3235-F-1982 A12-3235-H-1984 A11-3235-S-1813 A11-3235-F-1982 A11-3235-H-1984 A3-3235-C-2109 A3-3235-E-2111 A3-3235-G-2113 A6-3235-C-2109 A6-3235-E-2111 A6-3235-G-2113 A1-3235-C-2109 A1-3235-E-2111 A1-3235-G-2113 A13-3235-S-1813 A13-3235-F-1982 A13-3235-H-1984 A2-3235-R-2176 A2-3235-S-2177 A2-3235-T-2178 A4-3235-R-2176 A4-3235-S-2177 A4-3235-T-2178 5 FORWARD CARRIERS OF TANDEM AXLES ITEM 59, 57, 58, 68A DESCRIPTION Case & NoSpin assembly - main diff. 59, 57, 58, Case assembly - main diff. (ABS ready) 173, 174, 175 60 61 62 63 Bolt - gear to diff. case Washer - diff. bearing cap Capscrew - diff. bearing cap Pin - adjusting ring lock 64 65 66 67 68 68A 69 70 Thrust washer - side gear Side gear - diff. Spider - diff. (cross) Gear - diff. pinion Thrust washer - diff. pinion No-Spin assembly Washer - gear to diff. case Nut - gear to diff. case REMARKS CARRIER QTY 3200-J-1648 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Use 1 as req. Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-Z-1820, 3200-V-1894, 3200-K-1909 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-M-1703, 3200-X-1818, 3200-Q-1837 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Use 1 as 3200-K-1857, req. Internal ABS, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Less pump 6.83, 7.17 3200-L-1858, Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Internal ABS, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, With pump 6.83, 7.17 Included in KIT 2426 12 4 4 ABS carriers 2 All others 1 Included in 2 KIT 2318 2 with spider, 1 KIT 2341 4 less spider 4 1 Included in KIT 2426 12 12 THE FOLLOWING PARTS ARE FOR MAIN DIFFERENTIAL LOCK 71 Sensor/switch - main diff. lock Included in KIT 4455 71A Clip - sensor/switch 71B Plug - DCDL switchport Non-DCDL applications only 72 Lock nut - sensor/switch 6 73 Spring - main diff. lock 74 75 Roll pin - spring retaining Shift shaft - main diff. lock 76 77 Washer - piston Piston - main diff. lock 78 O-ring - piston 79 80 81 Tube - air cylinder Gasket - air cylinder cover Capscrew - manual engaging 81A 82 O-ring Cover - air cylinder 82A 83 84 85 86 87 Plug - screw-in DCDL cylinder hole Plug - air cylinder cover Gasket - plug Capscrew - air cylinder cover Washer - air cylinder cover Clutch collar - main diff. lock Screw-in style Bolt-on style Non-DCDL applications only Used on carriers with 3266-F-1020 air cyl. cover prior to 11/93 After 11/93 Prior to 11/93 Prior to 11/93 3200-P-1628 After 11/93 All others prior to 11/93 3200-P-1628 After 11/93 Prior to 11/93 After 11/93 Prior to 11/93 Prior to 11/93 Prior to 11/93 After 11/93 Prior to 11/93 After 11/93 Prior to 11/93 Prior to 11/93 Prior to 11/93 Prior to 11/93 Prior to 11/93 3200-P-1628 All others PART NUMBER A14-3235-S-1813 A14-3235-F-1982 A14-3235-H-1984 A8-3235-C-2109 A8-3235-E-2111 A8-3235-G-2113 A7-3235-C-2109 A7-3235-E-2111 A7-3235-G-2113 A1-3235-R-2176 A1-3235-S-2177 A1-3235-T-2178 A5-3235-R-2176 A5-3235-S-2177 A3-3235-T-2178 41-X-1276 42-X-1024 41-X-1018 19-X-1087 KIT 4284 1229-L-3002 2234-C-1069 3278-W-335 2233-M-1001 1229-K-3001 A-3230-C-1043 1229-U-1503 40-X-1182 1 1 1 1 3237-W-1167 2257-M-1235 41-X-1022 1227-P-1056 1 2258-N-1262 2258-L-714 43-X-1006 2244-Y-51 KIT 2824 2244-L-1026 42-X-1027 KIT 2824 2230-N-170 5-X-1198 5-X-1153 3196-F-32 2208-H-944 41-X-1368 41-X-1333 5-X-521 KIT 2824 3266-F-1020 1250-U-1217 MS-210016-1 2208-L-1000 41-X-1364 MWA-506 3107-F-1020 3107-B-1094 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 FORWARD CARRIERS OF TANDEM AXLES ITEM 88 89 DESCRIPTION Shift fork - main diff. lock REMARKS Three pc. design One pc. design Pin - shift fork Three pc. design THE FOLLOWING PARTS ARE FOR OIL PUMP 90 Shield - filter 91 Plug - oil pressure relief valve 92 Washer - plug 93 Spring - oil pressure relief valve 94 Pressure relief valve - oil 95 Dowel - input cage to oil pump 96 O-ring - oil pump 97 Oil pump assembly 98 99 100 101 102 CARRIER 3200-Z-1560 After 11/93 Prior to 11/93 2 Eliminated on carriers built after 5/97 No longer used All others For old style A1-3297-H-1022 input shaft Washer - oil pump Capscrew - oil pump Oil filter Adaptor - oil filter Screen & plug assembly - oil filter THE FOLLOWING PARTS ARE FOR THE CARRIERS WITH INTERNAL A.B.S. SENSORS 169 Wave washer - adjusting ring 170 Snap ring - connector 171 Snap ring - adjusting ring 172 Sensor - ABS Both sides LH side RH side 172A Plug - sensor attaching (not shown) Pump carrier only 173 Drive tube 174 Washer - drive tube 175 Snap ring - drive tube 1 QTY 1 3200-K-1857 3200-L-1858 3200-L-1858 (LH side) PART NUMBER 3296-B-184 3296-B-1172 3296-Y-11691 43-X-1007 1 1 1 1 1 2 1 1 3280-Z-8398 1250-N-1080 1229-F-4062 2258-Z-1118 2297-U-5273 1246-M-1131 5-X-1034 A-3303-P-1030 KIT 2624 6 6 1 1 1 1229-E-1669 MS-208045-1 3280-V-8394 2297-Z-5278 A-2297-D-5334 2 2 2 2 1 2258-G-1255 1229-U-4519 1229-F-4452 SA1-3280-X-9150 SA2-3280-X-9150 SA1-3280-X-9150 1250-T-1216 3216-G-4375 42-X-1408 1229-D-4528 1 2 2 2 Prior to 11/92 all carriers (except 3200-Z-1560) used the three piece design fork (3296-R-1084) which was replaced by 3296-Y-1169 in 11/92. 7 CHART 2 CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES (Use with Figure 2, Inside Front Cover) VISUAL IDENTIFICATION OF REAR CARRIERS ONE RIB RIGHT SIDE OF CARRIER NO OPENING RIGHT SIDE OF CARRIER ONE RIB RIGHT SIDE OF CARRIER TWO RIBS LEFT SIDE OF CARRIER DIFF. LOCK AIR CYLINDER OPENING RIGHT SIDE OF CARRIER TWO RIBS LEFT SIDE OF CARRIER SENSOR/SWITCH HOLE REAR CARRIERS WITHOUT DIFF. LOCK 3200-P-1706, 3200-T-1658, 3200-A-1821, 3200-J-1856 REAR CARRIERS WITH DIFF. LOCK 3200-C-1511, 3200-Z-1560, 3200-V-1660, 3200-R-1708, 3200-V-1712, 3200-C-1823, 3200-E-1825, 3200-H-1854, 3200-T-1892, 3200-Y-1897, 3200-D-1928, 3200-E-1929 The following carriers are equipped with a thrust screw: 3200-A-1821, 3200-D-1928, 3200-E-1929 The following carriers are machined for Internal ABS Sensors: 3200-H-1854, 3200-J-1856 The following carriers are available with and without Diff. Lock: 3200-C-1511, 3200-Z-1560, 3200-V-1712, 3200-E-1825, 3200-Y-1897, 3200-E-1929 8 CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM 115 115A 116, 117 118 119 120 121 122 123 124 125 126 127 128, 115 DESCRIPTION Nut - drive pinion Washer - pinion nut Input yoke assembly Oil seal assembly - rear pinion Cone - drive pinion outer bearing Cup - drive pinion outer bearing Capscrew - pinion bearing cage Washer - pinion bearing cage Pinion bearing cage & cups assembly Shims - pinion bearing .002"/.050mm cage .005"/.125mm .008"/.200mm .020"/.500mm Spacers - pinion .250"/6.35mm bearing .251"/6.38mm .252"/6.40mm .253"/6.43mm .254"/6.45mm .256"/6.50mm .260"/6.60mm .261"/6.63mm .262"/6.65mm .263"/6.68mm Cup - drive pinion inner bearing Cone - drive pinion inner bearing Drive gear, pinion & nut assy. REMARKS CARRIER Included in KIT 1592 Included in KIT 1593 QTY 1 1 1 1 1 1 8 8 1 Use as req. Use 2 as req. 1 1 Use 1 as req. 2.50 ratio 2.80 ratio 2.93 ratio 3.07 ratio 3.21 ratio 3.42 ratio 3.58 ratio 3.73 ratio 3.91 ratio 4.10 ratio 4.30 ratio 4.56 ratio 4.89 ratio 5.13 ratio 5.13 ratio 5.29 ratio 5.38 ratio 5.63 ratio 6.14 ratio 129 Spigot bearing - drive pinion 6.43 ratio 6.83 ratio 7.17 ratio One piece bearing Two piece bearing 2 Quietride™ gearing. 4 Use KIT 2468 + Ratio to upgrade the 3200-Z-1560 carriers. Use KIT 2655 + Ratio to upgrade the 3200-C-1511 carriers. Use for carriers that have been upgraded to snap ring gearsets only Use with new snap ring design Use with original non-snap ring design 1 PART NUMBER 40-X-1233 1229-N-1730 SEE YOKE CHARTS A1-1205-A-2731 HM813843 HM813810 MS-212045-1 MWA-512 A-3226-R-1006 2803-Y-2755 2803-Z-2756 2803-A-2757 2803-B-2758 2803-D-2500 2803-E-2501 2803-F-2502 2803-N-2510 2803-G-2503 2803-H-2504 2803-J-2506 2803-K-2507 2803-L-2508 2803-M-2509 9220 1228-V-594 B-42776-1 A-41572-1 A-41712-12 A-41574-1 A-39898-53 A-42002-12 A-39900-53 A-41990-12 A-39902-53 A-42004-12 A-39904-53 A-41992-12 A-39906-53 A-41994-12 A-42466-12 A-39884-54 A-39886-54 A-42006-12 A-39888-54 A-41996-12 A-39890-54 A-41988-12 A-40024-53 A-41998-12 A-41828-1 A-42468-12 A-42196-1 A-40104-53 A-42000-12 A-42470-12 A-40106-53 A-42630-12 A-40110-53 A-40116-53 A-41066-13 A-40122-53 1228-Y-1221 1228-B-1042 A1-1228-P-1004 3 For 3200-C-1511, 3200-Z-1560, 3200-T-1658 & 3200-V-1660 use -6 gearsets, except for 6.83 ratio use -2 gearset. 9 CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM 129A DESCRIPTION Snap ring - spigot bearing 130, 131 & 132 Differential carrier & cap Less differential lock assy. REMARKS Use with 1228-B-1042 and 1228-Y-1221 With thrust screw Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Aluminum Aluminum, ABS Internal ABS New bearings Aluminum With differential lock 130A 130B 131 132 133 Thrust screw (not shown) Jam nut (not shown) Washer - diff. bearing cap Capscrew - diff. bearing cap Adjusting ring - diff. bearing 134 Pin - adjusting ring 135 Cup - differential bearing 135A 136 Adhesive - diff. bearing cup Cone - differential bearing 137 138 139 Nut - diff. case to gear Washer - diff. case to gear Bolt - diff. case to gear 7 No longer available 10 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Revised diff. lock Malleable w/screw-in main diff. shifter Aluminum Aluminum w/screw-in main diff. shifter New bearings Malleable w/screw-in main diff. shifter Aluminum Aluminum w/screw-in main diff. shifter Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 LH & RH LH RH LH RH LH & RH LH & RH LH RH LH & RH LH & RH LH RH LH & RH Included in KIT 2426 CARRIER QTY 1 3200-A-1821 3200-C-1511 Aluminum 1 PART NUMBER 46-X-1029 A2-3200-A-1821 KIT 2657 KIT 2657A KIT 2657B 3200-E-1825 3200-E-1929 3200-H-1854 3200-J-1856 3200-P-1706 3200-V-1712 3200-Y-1897 3200-Z-1560 Original design, 3200-T-1658 Wide leg design 3200-C-1511 Aluminum KIT 2767 A2-3200-E-1929 A2-3200-H-1854 A2-3200-J-1856 A2-3200-P-1706 KIT 2634 A2-3200-Y-1897 KIT 2642 KIT 2642A KIT 2642B 3200-C-1823 3200-D-1928 KIT 2762 A2-3200-D-1928 3200-E-1825 3200-E-1929 KIT 2765 A2-3200-E-1929 3200-R-1708 3200-T-1892 KIT 2659 A2-3200-T-1892 3200-V-1712 3200-Y-1897 KIT 2634 A2-3200-Y-1897 KIT 2658 KIT 2658A KIT 2658B KIT 2643 KIT 2643A KIT 2643B 3200-Z-1560 Original design, 3200-V-1660 Wide leg design 1511, 1560, 1658, 1660 1708, 1712, 1823, 1825, 1892, 1897, 1928 3200-H-1854 (ABS) 3200-J-1856 (ABS) 3200-P-1706 ABS carriers All others 1511, 1560, 1658, 1660 1708, 1712, 1823, 1825, 1892, 1897, 1928, 1929 3200-P-1706 1511, 1560, 1658, 1660 1708, 1712, 1823, 1825, 1892, 1897, 1928, 1929 3200-P-1706 1 1 4 4 2 1 2 2 1 2 1 2 1 2 1 2 12 12 12 15-X-1167 1227-D-472 42-X-1024 41-X-1018 2214-S-279 2214-G-1125 2214-J-1128 2214-B-1146 2214-Z-1144 2214-Z-1144 2214-G-1125 19-X-1087 KIT 4284 A1-1228-B-600 592A 52618 592A 2297-T-41807 A1-1228-B-600 594A 52400 594A 40-X-1182 1229-U-1503 41-X-1276 CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM DESCRIPTION 140 thru 147 Case & nest assy. - main diff. All shown are 2.38"-46 axle spline. REMARKS Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3.91, 4.10, 4.30, 4.56 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3.91, 4.10, 4.30, 4.56 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 2.80, 2.93 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 2.80, 2.93 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 140 thru 147, Case & nest assy. - main diff. 173, 174, 175 All shown are 2.38"-46 axle spline. 140, 142A, 146, 147 Case & NoSpin assy. - main diff. All shown are 2.38"-46 axle spline. 5 CARRIER 3200-C-1511 Aluminum Less diff. lock QTY PART NUMBER Use 1 as A11-3235-S-18135 req. A11-3235-F-19826 A11-3235-H-1984 3200-C-1511 Aluminum With diff. lock A13-3235-S-18135 3200-P-1706, 3200-A-1821, Less diff. lock A1-3235-R-2202 A1-3235-C-2109 A1-3235-E-2111 A1-3235-G-2113 3200-R-1708, 3200-V-1712 Alum., 3200-C-1823, 3200-E-1825 Alum., 3200-T-1892, 3200-Y-1897 Alum., 3200-D-1928, 3200-E-1929 Alum., With diff. lock 3200-T-1658 Less diff. lock A3-3235-R-2202 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1600 With diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1712, 3200-E-1825, 3200-Y-1897, 3200-E-1929, Ratios - 3.91, 4.10, 4.30, 4.56 Aluminum, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Less diff. lock 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3200-Z-1560 3.91, 4.10, 4.30, 4.56 With or Without diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-H-1854, Use 1 as Internal ABS, req. Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Aluminum 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-J-1856, Internal ABS, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Malleable iron 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3200-C-1511 Use 1 as 3.91, 4.10, 4.30, 4.56 Aluminum req. Less diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-P-1706 Less diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-T-1658 Less diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1712, 3200-E-1825, 3200-Y-1897, Ratios - 3.91, 4.10, 4.30, 4.56 Aluminum Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Less diff. lock 6.83, 7.17 For use with carriers built prior to Sept. 1, 1988. (Applies to ratios 3.91 thru 4.56 only.) A13-3235-F-19826 A13-3235-H-1984 A3-3235-C-2109 A3-3235-E-2111 A3-3235-G-2113 A11-3235-S-1813 A11-3235-F-1982 A11-3235-H-1984 A13-3235-S-1813 A13-3235-F-1982 A13-3235-H-1984 A6-3235-C-2109 A6-3235-E-2111 A6-3235-G-2113 A3-3235-S-18135 A3-3235-F-19826 A3-3235-H-1984 A4-3235-R-2176 A4-3235-S-2177 A4-3235-T-2178 A2-3235-R-2176 A2-3235-S-2177 A2-3235-T-2178 A14-3235-S-18135 A14-3235-F-19826 A14-3235-H-1984 A7-3235-C-2109 A7-3235-E-2111 A7-3235-G-2113 A14-3235-S-1813 A14-3235-F-1982 A14-3235-H-1984 A8-3235-C-2109 A8-3235-E-2111 A8-3235-G-2113 6 For use with carriers produced after Sept. 1, 1988 or have been retro-fitted with KIT 2468 or KIT 2655 only. 11 CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM 140, 146 & 147 DESCRIPTION Case assy - main differential 140, 146, 147, Case assy - main differential (ABS ready) 173, 174, 175 141 142 Thrust washer - side gear Side gear - differential 142A 143 144 145 146 147 147A No-Spin assembly Thrust washer - diff. pinion Gear - diff. pinion Spider diff. Washer - diff. case Capscrew - diff. case Thread locking liquid 5 12 REMARKS CARRIER QTY Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3200-C-1511 Use 1 as 3.91, 4.10, 4.30, 4.56 Aluminum req. Less diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3200-C-1511 3.91, 4.10, 4.30, 4.56 Aluminum With diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 3200-P-1706, 3200-A-1821, Ratios - 2.80, 2.93 Less diff. lock Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 2.80, 2.93 3200-R-1708, 3200-V-1712 Alum., 3200-C-1823, Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-E-1825 Alum., 3200-T-1892, Ratios - 3.91, 4.10, 4.30, 4.56 3200-Y-1897 Alum., 3200-D-1928, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 3200-E-1929 Alum., 6.83, 7.17 With diff. lock Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-T-1658 Less diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1660 With diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1712, 3200-E-1825, 3200-Y-1897, 3200-E-1929, Ratios - 3.91, 4.10, 4.30, 4.56 Aluminum, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Less diff. lock 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3200-Z-1560 3.91, 4.10, 4.30, 4.56 Less diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73, 3200-Z-1560 3.91, 4.10, 4.30, 4.56 With diff. lock Ratios - 3.91, 4.10, 4.30, 4.56 Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-H-1854, Use 1 as Internal ABS, req. Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Aluminum 6.83, 7.17 Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-J-1856, Internal ABS, Ratios - 3.91, 4.10, 4.30, 4.56 Less diff. lock, Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, Malleable iron 6.83, 7.17 Included in KIT 2318 2 46 Spline 2 50 Spline 46 Spline 1 Included in KIT 2318 4 4 1 12 12 1 For use with carriers built prior to Sept. 1, 1988. (Applies to ratios 3.91 thru 4.56 only.) PART NUMBER A10-3235-S-18135 A10-3235-F-19826 A10-3235-H-1984 A12-3235-S-18135 A12-3235-F-19826 A12-3235-H-1984 A-3235-R-2202 A-3235-C-2109 A-3235-E-2111 A-3235-G-2113 A2-3235-R-2202 A2-3235-C-2109 A2-3235-E-2111 A2-3235-G-2113 A10-3235-S-1813 A10-3235-F-1982 A10-3235-H-1984 A12-3235-S-1813 A12-3235-F-1982 A12-3235-H-1984 A5-3235-C-2109 A5-3235-E-2111 A5-3235-G-2113 A-3235-S-18135 A2-3235-F-19826 A-3235-H-1984 A2-3235-S-18135 A2-3235-F-19826 A2-3235-H-1984 A5-3235-R-2176 A5-3235-S-2177 A3-3235-T-2178 A1-3235-R-2176 A1-3235-S-2177 A1-3235-T-2178 1229-L-3002 2234-C-1069 2234-D-1070 A-3230-C-1043 1229-K-3001 2233-M-1001 3278-W-335 1229-U-1503 41-X-1275 2297-C-7049 6 For use with carriers produced after Sept. 1, 1988 or have been retro-fitted with KIT 2468 or KIT 2655 only. CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM DESCRIPTION THE FOLLOWING PARTS ARE FOR MAIN DIFFERENTIAL LOCK 148 Sensor/switch - main diff. lock 148A Clip - sensor/switch 148B Plug - sensor port 149 Lock nut - sensor/switch 150 Shift fork - main diff. lock 151 Spring - main diff. lock 152 Shift shaft - main diff. lock 152A 153 153A 154 Washer - piston (not shown) Shift cylinder housing Tube - air cylinder Plug - cylinder hole Piston - main diff. lock 155 156 Gasket - air cylinder cover Capscrew - manual engaging 156A 157 158 159 160 161 162 O-ring Cover - air cylinder Washer - adjusting ring lock capscrew Capscrew - adjusting ring lock Lock - adjusting ring Pin - shift fork Clutch collar - main diff. lock REMARKS Included in KIT 4455 Prior to 11/93 Three pc. design One pc. design Screw-in style Bolt-on style Bolt-on style 165 166 167 168 Washer - air cylinder cover Capscrew - air cylinder cover Gasket - plug Plug - air cylinder cover Prior to 11/93 Three pc. design 50 Spline Roll pin - spring retaining O-ring - piston Used on carriers with 3266-F-1020 air cyl. cover 3200-Z-1560 After 11/93 Prior to 11/93 After 11/93 Prior to 11/93 1511, 1560, 1660 1708, 1712, 1823 1892, 1897, 1928, 1929 Prior to 11/93 After 11/93 Prior to 11/93 After 11/93 Prior to 11/93 Prior to 11/93 After 11/93 Prior to 11/93 46 Spline 163 164 CARRIER THE FOLLOWING PARTS ARE FOR CARRIERS WITH INTERNAL A.B.S. SENSORS 169 Wave washer - adjusting ring 170 Snap ring - adjusting ring 171 Snap ring - sensor 172A Plug - sensor attaching (not shown) Aluminum only 173 Drive tube 174 Washer - drive tube 175 Snap ring - drive tube 172 Sensor - ABS LH side RH side Both sides 1511, 1660, 1628 1708, 1712, 1823, 1825, 1892, 1894, 1897, 1928, 1929 1708, 1823 3200-Z-1560 Prior to 11/93 After 11/93 Prior to 11/93 Prior to 11/93 Prior to 11/93 Prior to 11/93 Prior to 11/93 QTY 1 1 1 1 3237-W-1167 2257-M-1235 41-X-1022 1227-P-1056 1 3296-B-184 3296-B-1172 3296-Y-11691 2258-N-1262 2258-L-714 2244-Y-51 2244-L-1026 KIT 2824 42-X-1027 KIT 2824 3196-F-32 1250-U-1217 KIT 2824 2230-N-170 2208-H-944 41-X-1368 41-X-1333 5-X-521 3266-F-1020 MWA-508 MS-208020-1 1220-K-89 43-X-1007 3107-F-1020 3107-B-1094 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 4 4 1 1 3200-H-1854 2 2 2 1 2 2 2 1 3200-J-1856 2 3200-H-1854 (LH side) PART NUMBER 3107-C-1095 3107-P-1030 43-X-1006 5-X-1198 5-X-1153 MWA-506 41-X-1364 2208-L-1000 MS-210016-1 2258-G-1255 1229-F-4452 1229-U-4519 1250-T-1216 3216-G-4375 42-X-1408 1229-D-4528 SA2-3280-X-9150 SA1-3280-X-9150 SA1-3280-X-9150 1 Prior to 11/92 all carriers (except 3200-Z-1560) used the three piece design fork (3296-R-1084) which was replaced by 3296-Y-1169 in 11/92. 13 OUTPUT (THRU) SHAFT ASSEMBLY PARTS ITEM 200 201 202 202A 203 204 205 206 207 208 209 210 211 DESCRIPTION Output (thru) shaft, bearing cage and seal assy. Shaft - output (thru) Bearing cage & inner cup assy. - output Deflector (no longer used) Washer - output bearing cage capscrew Capscrew - output bearing cage Cups - innter & outer output bearing Cones - innter & outer output bearing Snap ring (spacer) - output bearing .155 inch .158 inch .161 inch .164 inch .167 inch .170 inch .173 inch .176 inch .179 inch .182 inch Snap ring spacer - output bearing/yoke Oil seal - output bearing cage Washer - yoke nut (output) Nut - output yoke 1 Use A1-1205-Y-2729 seal & sleeve. Do not use deflector. 14 REMARKS Includes Items 201 thru 211 Included in KIT 576 2 piece (seal & sleeve) Included in KIT 2637 QTY 1 1 1 1 4 4 2 2 Use 1 as req. 1 1 1 1 PART NUMBER A2-3226-T-1112S 3297-V-1010 A-3226-T-1112 KIT 25831 1229-K-1597 15-X-387 JLM-104910 LM-104949 1229-P-2590 1229-Q-2591 1229-R-2592 1229-S-2593 1229-T-2594 1229-U-2595 1229-V-2596 1229-W-2597 1229-X-2598 1229-Y-2599 1229-W-4131 A1-1205-Y-2729 1229-T-1736 40-X-1237 HOUSING ASSEMBLY PARTS ITEM 212 213 214 215 216 217 218 219 DESCRIPTION Axle housing assembly Breather assembly - housing Stud - carrier to housing Forward-rear only REMARKS Long Short Plug - heat indicator Plug - filler hole Washer - carrier to housing Forward-rear only nut Nut - carrier to housing stud Forward-rear only Capscrew - carrier to housing Forward-rear axles, RP & RD 23-160/164, 26-160/164 1-3/4" Long 2" Long Rear-rear & single axles, RS & RR 23-160/164, 26-160/164 Forward-rear only 220 Washer - carrier to housing capscrew 221 222 Plug - drain (magnetic) Oil seal assembly 222A 223 224 225 226 227 228 229 230 Wiper - housing spindle inner (optional) Cone - bearing inner wheel Cup - bearing inner wheel Cup - bearing outer wheel Cone - bearing outer wheel Nut - bearing adjusting inner Washer - adjusting nut Tanged washer & adjusting nut washer Nut - outer jam 3-1/2" Long 1-3/4" Long 3-1/2" Long COMMENTS For 12 mtg. hole version For 15 mtg. hole version Use as required For 12 mtg. hole version For 15 mtg. hole version For 12 mtg. hole version For 15 mtg. hole version For 12 mtg. hole version For 15 mtg. hole version For tapered dowel versions For tapered dowel versions. See Item 36C for dowel All forwards For 12 mtg. hole version For 15 mtg. hole version Rear-rear & singles Unitized Use with wiper below Not shown Off-highway On-highway Chrome plated QTY 1 1 1 1 2 1 1 2 3 2 3 7 9 5 4 PART NUMBER AS SPECIFIED A-1199-P-1394 4-X-1922 4-X-1921 4-X-1921 P-28S P-212 1229-W-1557 1229-W-1557 N-110-1 N-110-1 10-X-1594 10-X-1594 10-X-1594 10-X-1595 3 8 4 10-X-1599 10-X-1594 10-X-1600 10 12 12 1 2 2 2 2 2 2 2 2 2 2 2 1229-W-1557 1229-W-1557 1229-W-1557 1250-E-473 A-1205-Q-2487 A-1205-T-696 1199E1669 594A 592A 572 580 1227-W-517 1229-U-1009 1229-F-4634S 1227-R-330 15 AXLE SHAFT SETS FOR 160, 161 and 164 SERIES AXLES LEFT HAND RIGHT HAND RIGHT HAND RS-20-160 Single Axle RS-24-160 Single Axle 3202-Q-8805 3202-Q-8805 3202-B-8816* 3202-G-9003 3202-Y-8683 3202-Y-8683 3202-P-8804 3202-A-8815 RS-21-160 Single Axle RS-25-160 Single Axle 3202-Q-8805 3202-Q-8805 3202-H-9004 3202-H-9004 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 3202-B-8816* 3202-G-9003 3202-R-8806 3202-C-8817* 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* 3202-Q-8805 3202-Q-8805 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 3202-B-8816* 3202-G-9003 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* RS-26-160 Single Axle RS-22-160 Single Axle 3202-G-9393 3202-G-9393 3202-B-8816 * 3202-G-9003 3202-Q-8805 3206-X-1532 3202-B-8816* 3206-Z-1534 RD-20-160 Fwd. axle less pump RT-40-160 Tandem RC-23-160 Single Axle 3202-Q-8805 3202-Y-8683 3202-G-9003 3202-P-8804 RS-23-160 Single Axle 3202-R-8806 3202-B-8816* 3202-G-9003 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* 3202-H-9004 3202-Q-8805 3202-Q-8805 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 3202-X-8110 3202-Q-8805 3202-Q-8805 3202-H-9004 3202-H-9004 3202-Y-9125 3202-Y-9125 3202-A-9127 3202-D-9130* 3202-J-9344 3202-J-9344 3202-Y-9489 3202-Y-9489 3202-L-9502 3202-K-9553 3202-E-9573 3202-E-9573 3206-T-1190 3202-B-8816 * 3202-G-9003 3202-R-8806 3202-C-8817 * 3202-Z-9126 3202-C-9129* 3202-B-9128 3202-A-9127 3202-L-9346 * 3202-K-9345 3202-Z-9490 3202-A-9491 * 3202-L-9918 3202-A-9647* 3202-F-9574 3202-G-9575 * RD-23-160 Fwd. axle less pump RT-46-160 Tandem 3202-R-8806 3202-B-8816 * 3202-C-8817 * 3202-G-9003 3202-Z-9126 3202-A-9127 3202-C-9129* 3202-K-9345 3202-L-9346 * 3202-Z-9490 3202-A-9491 * 3202-F-9574 3202-G-9575 * 3202-J-9916 3202-H-9004 3202-Q-8805 3202-H-9004 3202-Q-8805 3202-Y-9125 3202-D-9130* 3202-Y-9125 3202-J-9344 3202-J-9344 3202-Y-9489 3202-Y-9489 3202-E-9573 3202-E-9573 3202-L-9502 RS-23-161 Single Axle RD-25-160 Fwd. axle less pump RT-50-160 Tandem 3202-Q-8805 3202-Q-8805 3202-J-9344 3202-J-9344 3202-Y-9489 3202-Y-9489 3202-L-9918 3202-B-8816 * 3202-G-9003 3202-K-9345 3202-L-9346 * 3202-Z-9490 3202-A-9491 * 3202-L-9502 3202-B-8816* 3202-G-9003 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* 3202-Q-8805 3202-Q-8805 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 * This shaft has longer splines that engage the differential lock. 16 LEFT HAND AXLE SHAFT SETS FOR 160, 161 and 164 SERIES AXLES LEFT HAND RIGHT HAND LEFT HAND RIGHT HAND RP-20-160 Fwd. axle with pump RT-40-160 Tandem RR-23-160 Rear axle of RT-46-160 Tandem 3202-B-8816* 3202-C-8817* 3202-G-9003 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* 3202-Q-8805 3202-H-9004 3202-Q-8805 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 RP-23-160 Fwd. axle with pump RT-46-160 Tandem 3202-R-8806 3202-B-8816 * 3202-C-8817 * 3202-G-9003 3202-Z-9126 3202-A-9127 3202-B-9128 3202-C-9129* 3202-K-9345 3202-L-9346 * 3202-Z-9490 3202-A-9491 * 3202-L-9502 3202-F-9574 3202-G-9575 * 3202-A-9647* 3206-T-1190 3202-H-9004 3202-Q-8805 3202-H-9004 3202-Q-8805 3202-Y-9125 3202-D-9130* 3202-A-9127 3202-Y-9125 3202-J-9344 3202-J-9344 3202-Y-9489 3202-Y-9489 3202-L-9918 3202-E-9573 3202-E-9573 3202-K-9553 3202-X-8110 3202-Q-8805 3202-Q-8805 3202-X-8110 3202-H-9004 3202-H-9004 3202-Y-9125 3202-Y-9125 3202-A-9127 3202-D-9130* 3202-J-9344 3202-J-9344 3202-Y-9489 3202-Y-9489 3202-L-9502 3202-K-9553 3202-E-9573 3202-E-9573 3202-L-9918 3202-B-8816 * 3202-G-9003 3206-T-1190 3202-R-8806 3202-C-8817 * 3202-Z-9126 3202-C-9129* 3202-B-9128 3202-A-9127 3202-K-9345 3202-L-9346 * 3202-Z-9490 3202-A-9491 * 3202-J-9916 3202-A-9647* 3202-F-9574 3202-G-9575 * 3202-L-9502 RR-23-164 Rear axle of RT-56-164 Tandem 3202-Q-8805 3202-B-8816* RR-25-160 Rear axle of RT-50-160 Tandem RP-23-164 Fwd. axle with pump RT-46-164 Tandem 3202-Q-8805 3202-C-8817* 3202-B-8816* 3202-H-9004 3202-Q-8805 3202-H-9004 3202-H-9004 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 3202-Q-8805 3202-B-8816* 3202-R-8806 3202-C-8817* 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* 3202-G-9003 RP-25-160 Fwd. axle with pump RT-50-160 Tandem RD-26-160 3202-R-8806 3202-B-8816* 3202-C-8817* 3202-G-9003 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* 3202-H-9004 3202-Q-8805 3202-H-9004 3202-Q-8805 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 Fwd. axle less pump RT-52-160 Tandem 3202-B-8816 * 3202-G-9003 3202-Q-9403* 3202-G-9393 3202-G-9393 3202-H-9004 RP-26-160 Fwd. axle with pump RT-52-160 Tandem RR-20-160 Rear axle of RT-40-160 Tandem 3202-B-8816 * 3202-G-9003 3202-G-9003 3202-Q-9403* 3202-G-9393 3202-Q-8805 3202-G-9393 3202-H-9004 3202-Q-8805 3202-Q-8805 3202-H-9004 3202-H-9004 3202-Y-9125 3202-Y-9125 3202-J-9344 3202-J-9344 3202-B-8816* 3202-G-9003 3202-R-8806 3202-C-8817* 3202-Z-9126 3202-C-9129* 3202-K-9345 3202-L-9346* RR-26-160 Rear axle of RT-52-160 Tandem 3202-H-9004 3202-G-9393 3202-G-9393 3202-Q-9403* 3202-B-8816 * 3202-G-9003 * This shaft has longer splines that engage the differential lock. 17 AXLE SHAFTS Part Number 3206-X-1532 3206-Z-1534 3202-J-9344 3202-Y-9125 3202-G-9393 3202-Y-9489 3202-Q-8805 3202-K-9553 3202-A-9127 3202-Y-8683 3202-E-9573 3202-H-9004 3202-P-8804 3202-A-8815 3202-K-9345 3202-Z-9126 3202-L-9346 3202-C-9129 3202-X-8110 3202-Z-9490 3202-G-9003 3202-A-9491 3202-B-8816 3202-B-9128 3202-A-9647 3202-D-9130 3202-F-9574 3202-R-8806 3202-G-9575 3202-C-8817 3202-Q-9403 3206-T-1190 3202-J-9916 3202-L-9918 18 Body Dia. 2.00" 2.00" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" Length 37.44" 43.80" 36.57" 36.57" 37.31" 37.44" 37.44" 39.44" 39.44" 39.59" 40.31" 40.31" 41.57" 41.73" 42.91" 42.91" 43.07" 43.07" 43.40" 43.80" 43.80" 43.93" 43.93" 45.74" 45.90" 45.90" 46.61" 46.61" 46.78" 46.78" 46.90" 49.67" 52.79" 52.92" Spline Size 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 2.35"-46 Spline Len. 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 3.03" 9.14" 3.03" 3.03" 9.14" 9.14" 3.03" 3.03" 3.03" 9.14" 9.14" 3.03" 9.14" 9.14" 3.03" 3.03" 9.14" 9.14" 9.14" 3.03" 3.03" 9.14" Flange Dia. 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" No. of Holes 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Hole Size .73" .73" .73" .78" .73" .64" .73" .73" .78" .73" .64" .73" .78" .78" .73" .78" .73" .78" .73" .64" .73" .64" .73" .78" .73" .78" .64" .73" .64" .73" .73" .73" .73" .73" Bolt Circle 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" Hole Type Taper Taper Taper Straight Taper Straight Taper Taper Straight Taper Straight Taper Taper Straight Taper Straight Taper Straight Taper Straight Taper Straight Taper Straight Taper Straight Straight Taper Straight Taper Taper Taper Taper Taper ROUND BEARING TYPE YOKES Axle Model (Location) Center to End Spline Length Hub Dia. Forward Input/ 4.94" 2.32" 3.25" Rear Axle Yoke Bearing Cap Dimension Spline Size Dia. Diameter Across Ears No. Teeth 16NYS38-8A Production Part Number 1.88" 5.31" 6.19" 1.88" 5.31" 16NYS38-12A A-3260-G-1125 5.38" 1.94" 6.09" 17N-4-7181X A-3260-U-359 6.50" 1.94" 6.09" 17NYS38-38A A-3260-R-1058 5.06" 1.94" 7.00" 176NYS38-14A A-3260-V-360 18NYS38-27A A-3260-C-1147 16N-4-6271 3260-G-111 5.16" 2.38"-46 Part Number A-3260-T-1034 1.94" 7.55" 1.88" 5.31" 6.22" 1.88" 5.31" 16N-4-6241 3260-H-112 5.16" 1.94" 6.09" 17NYS32-100 3260-Q-121 Forward Output/ 5.54" Rear Axle 2.31" 3.00" 6.25" 2.00"-39 1.94" 6.09" 1.88" 5.31" 6.19" 1.88" 5.31" 16NYS38-12A A-3260-G-1125 5.38" 1.94" 6.09" 17N-4-7181X A-3260-U-359 6.50" 1.94" 6.09" 17NYS38-38A A-3260-R-1058 5.06" 1.94" 7.00" 176NYS38-14A A-3260-V-360 5.16" 1.94" 7.55" 18NYS38-27A A-3260-C-1147 Rear Input/ 4.94" Rear Axle and Single Axle Applications 2.32" 3.25" 2.38"-46 17NYS32-99 3260-P-120 16NYS38-8A A-3260-T-1034 For additional: Parts Information Cross Reference Production Bills of Material visit our online catalog at: www.XpresswayPlus.com 19 WING BEARING TYPE YOKES Face to End Spline Length Hub Dia. Pilot Diameter Keyway Width Spline Size Dia. - No. Teeth Hole Type Forward Input/ 4.25" 2.32" 3.25" 5.84" .63" 2.38"-46 TH 72NYS38-26A A-3260-B-1146 Rear Axle 4.25" 2.32" 3.25" 8.13" .63" 2.38"-46 TH 82NYS38-31A A-3260-H-1308 4.22" 2.32" 3.25" 8.25" .63" 2.38"-46 TH 92NYS38-73A A-3260-K-1129 3.81" 2.31" 3.00" 5.84" .63" 2.00"-39 TH 72NYS32-244 3260-S-123 Axle Model (Location) Forward Output/ Part Number Production Part Number Rear Axle 4.44" 2.31" 3.00" 8.25" .63" 2.00"-39 DR 92NYS32-26 3260-B-132 Rear Input/ 4.25" 2.32" 3.25" 5.84" .63" 2.38"-46 TH 72NYS38-26A A-3260-B-1146 Rear Axle and 4.25" 2.32" 3.25" 5.84" .63" 2.38"-46 DR 72NYS38-24A A-3260-Z-1144 Single Axle 4.25" 2.32" 3.25" 8.13" .63" 2.38"-46 TH 82NYS38-31A A-3260-H-1308 Applications 4.22" 2.32" 3.25" 8.25" .63" 2.38"-46 TH 92NYS38-73A A-3260-K-1129 20 EASY SERVICE (STRAP) TYPE YOKES Axle Model (Location) Center to End Spline Length Hub Dia. Bearing Cap Diameter Distance Between Nibbs Forward Input/ 5.38" 2.32" 3.25" 1.94" 6.19" Rear Axle 5.06" 1.94" 5.16" 1.93" 2.31" 2.38"-46 Part Number Production Part Number TH 17TYS38-76A 7.09" TH 176TYS38-27A A-3260-P-1264 7.64" TH 18TYS38-27A A-3260-L-1260 6.22" 1.88" 5.31" TH 16TYS32-76 3260-D-1668 Rear Axle 6.25" 1.94" 6.19" TH 17TYS32-99 3260-A-1535 5.16" 1.94" 6.19" TH 17N-4-7621-1 3260-R-1292 1.88" 5.31" TH 16N-4-7341-1X A-3260-L-1234 A-3260-G-1229 3.25" 2.00"-39 A-3260-G-1229 Forward Output/ 2.32" 3.00" Spline Size Dia. - No. Teeth Hole Type Rear Input/ 4.94" 2.38"-46 Rear Axle and 5.38" 1.94" 6.19" TH 17TYS38-76A Single Axle 5.06" 1.94" 7.09" TH 176TYS38-27A A-3260-P-1264 Applications 5.16" 1.93" 7.64" TH 18TYS38-27A A-3260-L-1260 21 COMPANION FLANGES Face to End Spline Length Hub Dia. Pilot Dia. M=Male F=Female 3.88" 2.32" 3.25" Rear Input/ 3.56" 2.32" 3.25" Rear Axle and 3.88" Axle Model (Location) Forward Input/ Flange Dia. Hole Size Bolt Circle Dia. Spline Size Dia. - No. Teeth F-7.75" 8.00" .38" 7.25" 2.38"-46 5WCS38-18A A-3280-W-8265 F-7.75" 8.00" .44" 7.25" 2.38"-46 5WCS38-23A2 A2-3260-R-1240 5WCS38-18A A-3280-W-8265 Part Number Production Part Number Rear Axle .38" Single Axle Applications XpresswayPlus.com Don't forget about using XpresswayPlus.com for: y Ordering parts online y Reference Library y Order status y The Company Store y Price and availability y Easy to use navigating instructions y Visual search for new users y Dealer/Distributor locator y Online e-mail or phone numbers for Customer Service, Information Services, Marketing, Catalog, and eSupport XpresswayPlus is easy to use, can reduce phone calls, and save you valuable time. 22 AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE MODEL Single Axle RC-23-160 RS-23-160 RS-23-161 RS-24-160 RS-25-160 RS-26-160 BASE CARRIER 3200-C-1511 Standard 3200-C-1511 Diff. lock 3200-Z-1560 Standard 3200-Z-1560 Diff. Lock 3200-Z-1560 NoSpin diff. 3200-T-1658 Standard 3200-T-1658 NoSpin diff. KIT DESCRIPTION Pinion bearing cage shims Pinion bearing spacers Ring gear to case fastener kit, prior to 4/88 Main diff. nest kit with spider Main diff. nest kit less spider Main diff. lock actuator kit (minor) Main diff. lock actuator Ring gear to case fasteners after 4/88 Diff. case assembly kit Main diff. lock piston kit Diff. case and gearset upgrade Diff. case and gearset upgrade Diff. case and gearset upgrade Diff. case and gearset upgrade Replaces A2-3200-C-1511 fast ratios, less diff. lock. Replaces A2-3200-C-1511 mid range ratios, less diff. lock. Replaces A2-3200-C-1511 std. range ratios, less diff. lock. Replaces A2-3200-C-1511 fast ratios, with diff. lock. Replaces A2-3200-C-1511 mid range ratios, with diff. lock. Replaces A2-3200-C-1511 std. ratios, with diff. lock. Lock pin kit (non-ABS carriers only) Bearing and seal kit Major overhaul kit Pinion bearing cage shims Pinion bearing spacers Ring gear to case fastener kit, prior to 4/88 Main diff. nest kit with spider * Main diff. nest kit less spider * Main diff. lock actuator kit (minor) Ring gear to case fasteners after 4/88 Diff. case assembly kit Main diff. lock piston kit Diff. case and gearset upgrade Diff. case and gearset upgrade Diff. case and gearset upgrade Diff. case and gearset upgrade Replaces A2-3200-Z-1560 fast ratios, less diff. lock. Replaces A2-3200-Z-1560 mid range ratios, less diff. lock. Replaces A2-3200-Z-1560 std. ratios, less diff. lock. Replaces A2-3200-Z-1560 fast ratios, with diff. lock. Replaces A2-3200-Z-1560 mid range ratios, with diff. lock. Replaces A2-3200-Z-1560 std. ratios, with diff. lock. Lock pin kit (non-ABS carriers only) Bearing and seal kit Major overhaul kit Pinion bearing cage shims Pinion bearing spacers Ring gear to case fastener kit, prior to 4/88 Main diff. nest kit with spider * Main diff. nest kit less spider * Ring gear to case fasteners after 4/88 Diff. case assembly kit Replaces A2-3200-T-1658 fast ratios, less diff. lock. Replaces A2-3200-T-1658 mid range ratios, less diff. lock. Replaces A2-3200-T-1658 std. range ratios, less diff. lock. Lock pin kit (non-ABS carriers only) Bearing and seal kit Major overhaul kit KIT NUMBER KIT 1592 KIT 1593 KIT 2317 KIT 2318 KIT 2341 KIT 2406 KIT 2414 KIT 2426 KIT 2796 KIT 2614 KIT 2655-391 KIT 2655-410 KIT 2655-430 KIT 2655-456 KIT 2657 KIT 2657A KIT 2657B KIT 2658 KIT 2658A KIT 2658B KIT 4284 KIT 4415 KIT RR23160 KIT 1592 KIT 1593 KIT 2317 KIT 2318 KIT 2341 KIT 2406 KIT 2426 KIT 2796 KIT 2614 KIT 2468-391 KIT 2468-410 KIT 2468-430 KIT 2468-456 KIT 2642 KIT 2642A KIT 2642B KIT 2643 KIT 2643A KIT 2643B KIT 4284 KIT 4415 KIT RR23160 KIT 1592 KIT 1593 KIT 2317 KIT 2318 KIT 2341 KIT 2426 KIT 2796 KIT 2642 KIT 2642A KIT 2642B KIT 4284 KIT 4415 KIT RR23160 * Diff. nest kit not required with NoSpin. 23 AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE MODEL Single Axle RC-23-160 RS-23-160 RS-23-161 RS-24-160 RS-25-160 RS-26-160 BASE CARRIER 3200-R-1708 Diff. lock 3200-C-1823 Diff. lock 3200-T-1892 Diff. lock 3200-D-1928 Diff. lock 3200-P-1706 Standard 3200-H-1854 Standard 3200-J-1856 Standard 3200-P-1706 NoSpin diff. 3200-A-1821 NoSpin diff. 3200-V-1712 Standard 3200-Y-1897 Standard 3200-E-1929 Standard 3200-V-1712 Diff. lock 3200-Y-1897 Diff. lock 3200-E-1929 Diff. lock 3200-V-1712 NoSpin diff. 3200-E-1825 NoSpin diff. 3200-V-1660 Diff. lock * Diff. nest kit not required with NoSpin. 24 KIT DESCRIPTION Pinion bearing cage shims Pinion bearing spacers Main diff. nest kit with spider Main diff. nest kit less spider Main diff. lock actuator kit (minor) (all except 3200-T-1892) Main diff. lock actuator kit (minor) (3200-T-1892) Ring gear to case fasteners after 4/88 Diff. case assembly kit Main diff. lock piston kit (all except 3200-T-1892) Main diff. lock piston kit (3200-T-1892) Main diff. lock actuator kit (all except 3200-T-1892) Main diff. lock actuator kit (3200-T-1892) Replaces A2-3200-R-1708 Lock pin kit (non-ABS carriers only) Bearing and seal kit Main diff. lock kit (3200-T-1892, 3200-D-1928) Major overhaul kit Replaces A2-3200-C-1823 Pinion bearing cage shims Pinion bearing spacers Main diff. nest kit with spider * Main diff. nest kit less spider * Ring gear to case fasteners after 4/88 Diff. case assembly kit Lock pin kit (non-ABS carriers only) Bearing and seal kit Major overhaul kit Pinion bearing cage shims Pinion bearing spacers Main diff. nest kit with spider * Main diff. nest kit less spider * Ring gear to case fasteners after 4/88 Diff. case assembly kit Main diff. lock piston kit (all except 3200-Y-1897,3200-E-1929) Main diff. lock actuator (all except 3200-Y-1897,3200-E-1929) Main diff. lock kit (3200-Y-1897,3200-E-1929) Lock pin kit (non-ABS carriers only) Bearing and seal kit Major overhaul kit Replaces A2-3200-E-1825 and V-1712, less diff lock Replaces A2-3200-E-1825 and V-1712, with diff lock Pinion bearing cage shims Pinion bearing spacers Ring gear to case fastener kit, prior to 4/88 Main diff. nest kit with spider Main diff. nest kit less spider Main diff. lock actuator kit (minor) Main diff. lock actuator kit Ring gear to case fasteners after 4/88 Diff. case assembly kit Main diff. lock piston kit Replaces A2-3200-Z-1560 fast ratios, with diff. lock. Replaces A2-3200-Z-1560 mid range ratios, with diff. lock. Replaces A2-3200-Z-1560 std. ratios, with diff. lock. Lock pin kit (non-ABS carriers only) Bearing and seal kit Major overhaul kit KIT NUMBER KIT 1592 KIT 1593 KIT 2318 KIT 2341 KIT 2406 KIT 2750 KIT 2426 KIT 2796 KIT 2614 KIT 2691 KIT 2615 KIT 2698 KIT 2659 KIT 4284 KIT 4428 KIT 2698 KIT RR23160B KIT 2762 KIT 1592 KIT 1593 KIT 2318 KIT 2341 KIT 2426 KIT 2796 KIT 4284 KIT 4426 KIT RR23160A KIT 1592 KIT 1593 KIT 2318 KIT 2341 KIT 2426 KIT 2796 KIT 2614 KIT 2615 KIT 2698 KIT 4284 KIT 4428 KIT RR23160B KIT 2767 KIT 2765 KIT 1592 KIT 1593 KIT 2317 KIT 2318 KIT 2341 KIT 2406 KIT 2414 KIT 2426 KIT 2796 KIT 2614 KIT 2643 KIT 2643A KIT 2643B KIT 4284 KIT 4415 KIT RR23160 AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE MODEL Front RD-20-160 RD-23-160 RD-23-164 RD-26-160 RD-25-160 BASE CARRIER 3200-J-1648 Standard 3200-J-1648 NoSpin diff. 3200-M-1703 Standard 3200-M-1703 NoSpin diff. 3200-X-1818 Standard 3200-K-1857 Standard 3200-Q-1837 Standard 3200-J-2116 Standard 3200-X-1818 NoSpin diff. 3200-J-2116 NoSpin diff. Front RD-20-160 RD-23-160 RD-23-164 RD-26-160 RD-25-160 3200-W-1713 Diff. lock KIT DESCRIPTION Thru-shaft bearing preload spacers Ring gear to case fastener kit, prior to 4/88 Main diff. nest kit with spider * Main diff. nest kit less spider * Pinion bearing spacers I.A.D nest with spider Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Output nut and washer upgrade Input shaft nut and washer upgrade Replaces A2-3200-J-1648 fast ratios Replaces A2-3200-J-1648 mid range ratios Replaces A2-3200-J-1648 std. ratios Lock pin kit (non-ABS carriers only) Bearing and seal kit Overhaul kit Thru-shaft bearing preload spacers Main diff. nest kit with spider * Main diff. nest kit less spider * Pinion bearing spacers I.A.D nest with spider Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Replaces A2-3200-M-1703 Output nut and washer upgrade Input shaft nut and washer upgrade Lock pin kit (non-ABS carriers only) Bearing and seal kit Overhaul kit Thru-shaft bearing preload spacers Main diff. nest kit with spider * Main diff. nest kit less spider * Pinion bearing spacers I.A.D nest with spider Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Output nut and washer upgrade Input shaft nut and washer upgrade Lock pin kit (non-ABS carriers only) Tapered dowel Kit (3200-X-1818) Bearing and seal kit Overhaul kit Thru-shaft bearing preload spacers Main diff. nest kit with spider Main diff. nest kit less spider Pinion bearing spacers Main diff. lock actuator kit (minor) I.A.D nest with spider KIT NUMBER KIT 576 KIT 2317 KIT 2318 KIT 2341 KIT 2397 KIT 2424 KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2637 KIT 2638 KIT 2644 KIT 2644A KIT 2644B KIT 4284 KIT 4420 KIT RP23160A KIT 576 KIT 2318 KIT 2341 KIT 2397 KIT 2424 KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2618 KIT 2637 KIT 2638 KIT 4284 KIT 4422 KIT RP23160A KIT 576 KIT 2318 KIT 2341 KIT 2397 KIT 2424 KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2637 KIT 2638 KIT 4284 KIT 4288 KIT 4422 KIT RP23160A KIT 576 KIT 2318 KIT 2341 KIT 2397 KIT 2406 KIT 2424 * Diff. nest kit not required with NoSpin. 25 AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE MODEL Front RD-20-160 RD-23-160 RD-23-164 RD-26-160 RD-25-160 (Cont.) BASE CARRIER 3200-W-1713 Diff. lock (Continued) 3200-Y-1819 Diff. lock 3200-W-1895 Diff. lock 3200-L-2118 Diff. lock 3200-P-1628 Standard 3200-P-1628 NoSpin diff. 3200-P-1628 Pump 3200-P-1628 Pump w/diff. lock 3200-P-1628 Pump w/NoSpin * Diff. nest kit not required with NoSpin. 26 KIT DESCRIPTION Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Main diff. lock piston kit Main diff. lock actuator kit Replaces A2-3200-W-1713 Output nut and washer upgrade Input shaft nut and washer upgrade Lock pin kit (non-ABS carriers only) Bearing and seal kit Overhaul kit Thru-shaft bearing preload spacers Main diff. nest kit with spider Main diff. nest kit less spider Pinion bearing spacers Main diff. lock actuator kit (minor) I.A.D nest with spider Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Main diff. lock piston kit (all except 3200-W-1895) Main diff. lock actuator kit (all except 3200-W-1895) Output nut and washer upgrade Input shaft nut and washer upgrade Main diff. lock piston kit (3200-W-1895) Lock pin kit (non-ABS carriers only) Tapered dowel kit (3200-L-2118) Bearing and seal kit Overhaul kit Replaces A2-3200-Y-1819 Thru-shaft bearing preload spacers Ring gear to case fastener kit, prior to 4/88 Main diff. nest kit with spider * Main diff. nest kit less spider * Pinion bearing spacers Main diff. lock actuator kit (minor) Main diff. lock actuator kit I.A.D nest with spider Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Main diff. lock piston kit Input shaft and pump upgrade kit Output nut and washer upgrade Input shaft nut and washer upgrade Replaces A2-3200-P-1628, fast ratios, with diff. lock Replaces A2-3200-P-1628, mid-range ratios, with diff. lock Replaces A2-3200-P-1628, std. ratios, with diff. lock Replaces A2-3200-P-1628, fast ratios, less diff. lock Replaces A2-3200-P-1628, mid-range ratios, less diff. lock Replaces A2-3200-P-1628, std. ratios, less diff. lock Lock pin kit (non-ABS carriers only) Bearing and seal kit Overhaul kit KIT NUMBER KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2614 KIT 2615 KIT 2617 KIT 2637 KIT 2638 KIT 4284 KIT 4423 KIT RP23160B KIT 576 KIT 2318 KIT 2341 KIT 2397 KIT 2406 KIT 2424 KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2614 KIT 2615 KIT 2637 KIT 2638 KIT 2691 KIT 4284 KIT 4288 KIT 4423 KIT RP23160B KIT 2764 KIT 576 KIT 2317 KIT 2318 KIT 2341 KIT 2397 KIT 2406 KIT 2414 KIT 2424 KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2614 KIT 2624 KIT 2637 KIT 2638 KIT 2640 KIT 2640A KIT 2640B KIT 2641 KIT 2641A KIT 2641B KIT 4284 KIT 4420 KIT RP23160 AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE MODEL Front RP-20-160 RP-23-160 RP-23-164 RP-25-160 RP-26-160 BASE CARRIER 3200-K-1701 Pump 3200-K-1701 Pump w/diff. lock 3200-K-1701 Pump w/NoSpin 3200-Z-1820 Pump 3200-V-1894 Pump 3200-K-2117 Pump 3200-Z-1820 Pump w/diff. lock 3200-V-1894 Pump w/diff. lock 3200-K-2117 Pump w/diff. lock 3200-Z-1820 Pump w/NoSpin 3200-V-1894 Pump w/NoSpin 3200-K-2117 Pump w/NoSpin Rear RR-20-160 RR-23-160 RR-23-164 RR-25-160 RR-26-160 All KIT DESCRIPTION Thru-shaft bearing preload spacers Main diff. nest kit with spider * Main diff. nest kit less spider * Pinion bearing spacers Main diff. lock actuator kit (minor) I.A.D nest with spider Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Main diff. lock piston kit Main diff. lock actuator kit Replaces A2-3200-K-1701 Output nut and washer upgrade Input shaft nut and washer upgrade Lock pin kit (non-ABS carriers only) Bearing and seal kit Overhaul kit Thru-shaft bearing preload spacers Main diff. nest kit with spider * Main diff. nest kit less spider * Pinion bearing spacers Main diff. lock actuator kit (minor) (all except 3200-V-1894) Main diff. lock actuator kit (minor) (3200-V-1894) I.A.D nest with spider Ring gear to case fasteners after 4/88 Input and pinion shims Helical gear kit I.A.D. nest less spider Main diff. lock piston kit (all except 3200-V-1894) Main diff. lock piston kit (3200-V-1894) Main diff. lock actuator kit (all except 3200-V-1894) Main diff. lock actuator kit (3200-V-1894) Output nut and washer upgrade Input shaft nut and washer upgrade Lock pin kit (non-ABS carriers only) Tapered dowel kit (3200-K-2117) Bearing and seal kit Overhaul kit Replaces A2-3200-Z-1820 less diff. lock Replaces A2-3200-Z-1820 with diff. lock Use the carriers and kits in the RS-23-160 section KIT NUMBER KIT 576 KIT 2318 KIT 2341 KIT 2397 KIT 2406 KIT 2424 KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2614 KIT 2615 KIT 2616 KIT 2637 KIT 2638 KIT 4284 KIT 4423 KIT RP23160B KIT 576 KIT 2318 KIT 2341 KIT 2397 KIT 2406 KIT 2750 KIT 2424 KIT 2426 KIT 2429 KIT 2483 KIT 2489 KIT 2614 KIT 2691 KIT 2615 KIT 2698 KIT 2637 KIT 2638 KIT 4284 KIT 4288 KIT 4423 KIT RP23160B KIT 2766 KIT 2763 --- * Diff. nest kit not required with NoSpin. 27 SERVICE KITS KIT RP23160 ITEM 1 2 3 4 5 6 7 8 9 PART NUMBER 40-X-1145 KIT 2318 KIT 2424 KIT 2429 KIT 2637 40-X-1233 1229-N-1730 KIT 2397 KIT 4420 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Nut Main diff. kit with spider IAD Kit with Spider Shim Kit Input Nut and Washer Kit Pinion Nut Pinion Washer Spacer Kit Bearing & Seal Kit REMARKS Forward-rear carriers with I.A.D. and without main diff. lock. RP-23-160, RP-23-164, RP-26-160 3200-J-1648, 3200-P-1628 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Nut Lock Nut Washer Main diff. kit with spider IAD Kit with Spider Shim Kit Input Nut and Washer Kit Spacer Kit Bearing & Seal Kit REMARKS Forward-rear carriers with I.A.D. and without main diff. lock. RD-23-160, RD-23-164, RD-26-160 3200-M-1703, 3200-Q-1837, 3200-X-1818, 3200-J-2116 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Nut Lock Nut Washer Main diff. kit with spider Spacer Kit IAD Kit with Spider Shim Kit Input Nut and Washer Kit Bearing & Seal Kit REMARKS Forward-rear carriers with I.A.D. and with main diff. lock. RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 3200-J-1908, 3200-K-1701, 3200-K-1909, 3200-V-1894, 3200-W-1713, 3200-W-1895, 3200-Y-1819, 3200-Z-1820 QTY. 1 1 1 1 1 1 DESCRIPTION Shim Kit Spacer Kit Main diff. kit with spider Pinion Nut Pinion Washer Bearing & Seal Kit REMARKS Single and rear-rear carriers without main diff. lock. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511, 3200-T-1658, 3200-V-1660, 3200-Z-1560 QTY. 1 1 1 1 1 1 DESCRIPTION Lock Nut Washer Shim Kit Spacer Kit Main diff. kit with spider Bearing & Seal Kit REMARKS Single and rear-rear carriers without main diff. lock. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-A-1821, 3200-H-1854, 3200-J-1856, 3200-P-1706 KIT RP23160A ITEM 1 2 3 4 5 6 7 8 9 PART NUMBER 40-X-1145 40-X-1233 1229-N-1730 KIT 2318 KIT 2424 KIT 2429 KIT 2637 KIT 2397 KIT 4422 KIT RP23160B ITEM 1 2 3 4 5 6 7 8 9 PART NUMBER 40-X-1145 40-X-1233 1229-N-1730 KIT 2318 KIT 2397 KIT 2424 KIT 2429 KIT 2637 KIT 4423 KIT RR23160 ITEM 1 2 3 4 5 6 PART NUMBER KIT 1592 KIT 1593 KIT 2318 40-X-1233 1229-N-1730 KIT 4415 KIT RR23160A ITEM 1 2 3 4 5 6 PART NUMBER 40-X-1233 1229-N-1730 KIT 1592 KIT 1593 KIT 2318 KIT 4426 KIT RR23160B ITEM 1 2 3 4 5 6 28 PART NUMBER 40-X-1233 1229-W-4521 KIT 1592 KIT 1593 KIT 2318 KIT 4428 QTY. DESCRIPTION 1 Lock Nut 1 Washer 1 Shim Kit 1 Spacer Kit 1 Main diff. kit with spider 1 Bearing & Seal Kit REMARKS Single and rear-rear carriers with diff. lock. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1823, 3200-D-1928, 3200-E-1825, 3200-E-1929, 3200-R-1708, 3200-T-1892, 3200-V-1712, 3200-Y-1897 SERVICE KITS KIT 576 ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER 1229-P-2590 1229-Q-2591 1229-R-2592 1229-S-2593 1229-T-2594 1229-U-2595 1229-V-2596 1229-W-2597 1229-X-2598 1229-Y-2599 QTY. 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Snap Ring - 3.94mm/.155 in. Snap Ring - 4.01mm/.158 in. Snap Ring - 4.09mm/.161 in. Snap Ring - 4.17mm/.164 in. Snap Ring - 4.24mm/.167 in. Snap Ring - 4.32mm/.170 in. Snap Ring - 4.39mm/.173 in. Snap Ring - 4.47mm/.176 in. Snap Ring - 4.55mm/.179 in. Snap Ring - 4.62mm/.182 in. REMARKS Output shaft snap ring kit RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 QTY. 4 2 4 1 DESCRIPTION 0.002 in./0.050 mm Shim 0.005 in./0.125 mm Shim 0.008 in./0.200 mm Shim 0.020 in./0.500 mm Shim REMARKS RS-23-160, RS-23-161, RS-25-160, RS-26-160 QTY. 2 2 2 2 2 2 2 2 2 2 DESCRIPTION .250 in./6.35 mm Spacer .251 in./6.38 mm Spacer .252 in./6.40 mm Spacer .253 in./6.45 mm Spacer .254 in./6.45 mm Spacer .256 in./6.50 mm Spacer .260 in./6.60 mm Spacer .261 in./6.63 mm Spacer .262 in./6.65 mm Spacer .263 in./6.68 mm Spacer REMARKS Pinion bearing spacers RR-23-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-A-1821, 3200-A-1899, 3200-C-1511, 3200-C-1823, 3200-C-1831, 3200-D-1928, 3200-E-1825, 3200-E-1929, 3200-H-1854, 3200-J-1752, 3200-J-1804, 3200-J-1856, 3200-K-1753, 3200-P-1706, 3200-R-1708, 3200-S-1839, 3200-T-1658, 3200-T-1892, 3200-U-1399, 3200-V-1660, 3200-V-1712, 3200-W-1791, 3200-Y-1897, 3200-Z-1560 KIT 1592 ITEM 1 2 3 4 PART NUMBER 2803-Y-2755 2803-Z-2756 2803-A-2757 2803-B-2758 KIT 1593 ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER 2803-D-2500 2803-E-2501 2803-F-2502 2803-N-2510 2803-G-2503 2803-H-2504 2803-J-2506 2803-K-2507 2803-L-2508 2803-M-2509 KIT 2317 ITEM PART NUMBER 1 41-X-1216 2 1229-U-1503 3 40-X-1182 QTY. 12 Capscrew 12 Washer 12 Lock Nut DESCRIPTION REMARKS Gear to case bolt kit (17.0 mm bolts prior to 4-88) RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160, RR-23-160, RR-23-164, RR-26-160, RS-23-160, RS-25-160, RS-26-160 KIT 2318 ITEM 1 2 3 4 5 PART NUMBER 2233-M-1001 2234-C-1069 3278-W-335 1229-L-3002 1229-K-3001 QTY. 4 2 1 2 4 DESCRIPTION Differential Pinion, Finished Differential Side Gear, Finished Differential Spider Side Gear Thrust Washer Differential Pinion Washer REMARKS Main diff. kit with spider. RS-23-160, RS-23-161, RS-25-160 QTY. 2 2 4 4 DESCRIPTION Side Gear Thrust Washer Differential Side Gear, Finished Differential Pinion, Finished Differential Pinion Washer REMARKS Main diff. kit less spider. RS-23-160, RS-23-161, RS-25-160 KIT 2341 ITEM 1 2 3 4 PART NUMBER 1229-L-3002 2234-C-1069 2233-M-1001 1229-K-3001 29 SERVICE KITS KIT 2397 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER 2203-V-9824 2203-W-9825 2203-X-9826 2203-Y-9827 2203-Z-9828 2203-A-9829 2203-B-9830 2203-C-9831 2203-D-9832 2203-E-9833 2203-F-9834 2203-G-9835 2203-H-9836 2203-J-9838 2203-K-9839 2203-L-9840 QTY. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 DESCRIPTION .451 in./11.45 mm Spacer .452 in./11.48 mm Spacer .453 in./11.50 mm Spacer .454 in./11.53 mm Spacer .455 in./11.55 mm Spacer .459 in./11.65 mm Spacer .463 in./11.75 mm Spacer .467 in./11.85 mm Spacer .470 in./11.95 mm Spacer .474 in./12.05 mm Spacer .478 in./12.15 mm Spacer .482 in./12.25 mm Spacer .483 in./12.28 mm Spacer .484 in./12.30 mm Spacer .485 in./12.33 mm Spacer .486 in./12.35 mm Spacer REMARKS Pinion bearing spacers RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 QTY. 1 1 1 1 1 4 4 1 DESCRIPTION Air Cylinder tube Piston O-Ring Gasket Capscrew Capscrew Washer Washer REMARKS Bolt-on shifter. RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511, 3200-Z-1560, 3200-P-1628, 3200-V-1660, 3200-K-1701, 3200-R-1708, 3200-V-1712, 3200-W-1713, 3200-Y-1819, 3200-C-1823, 3200-E-1825 QTY. 1 4 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 DESCRIPTION Cover Washer Gasket Capscrew Capscrew Gasket Air Cylinder tube O-Ring Piston Washer Shift Shaft Shift Shaft Pin Spring Shift Fork Pin Capscrew Shift Fork Shift Collar Switch Assembly Sensor Sensor Adjusting Nut Sensor/Switch Clip REMARKS Services carriers with main diff. lock, prior to 11/93. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511, 3200-P-1628, 3200-V-1660 QTY. 1 1 1 4 4 1 DESCRIPTION Differential Side Gear, Finished Integral Gear (Helical, Forward, Side Gear) Differential Spider Differential Pinion, Finished Pinion Thrust Washer Thrust Washer REMARKS I.A.D. nest with spider RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 3200-J-1648, 3200-J-1908, 3200-K-1701, 3200-K-1857, 3200-K-1909, 3200-L-1858, 3200-M-1703, 3200-P-1628, 3200-Q-1837, 3200-V-1894, 3200-W-1713, 3200-W-1895, 3200-X-1818, 3200-Y-1819, 3200-Z-1820, 3200-J-2116, 3200-K-2117, 3200-L-2118 KIT 2406 ITEM 1 2 3 4 5 6 7 8 PART NUMBER 3196-F-32 2230-N-170 5-X-1153 2208-H-944 41-X-1333 41-X-1364 MWA-506 42-X-1027 KIT 2414 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER 3266-F-1020 MWA-506 2208-L-1000 MS-210016-1 41-X-1364 2208-H-944 3196-F-32 5-X-1153 2230-N-170 42-X-1027 2244-Y-51 43-X-1006 2258-L-714 43-X-1007 41-X-1333 3296-Y-1169 3107-F-1020 3237-W-1167 1227-P-1056 2257-M-1235 KIT 2424 ITEM 1 2 3 4 5 6 30 PART NUMBER 2234-T-1190 3892-T-4934 3278-N-300 2233-K-245 1229-Q-2929 1229-D-4788 SERVICE KITS KIT 2426 ITEM PART NUMBER 1 1229-U-1503 2 40-X-1182 3 41-X-1276 QTY. 12 Washer 12 Lock Nut 12 Capscrew DESCRIPTION REMARKS Gear to case bolt kit (16.5 mm bolts after 4-88) RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160, RR-23-160, RR-23-164, RR-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160 DESCRIPTION Shim - .076mm/.003 in. Shim - .127mm/.005 in. Shim - .254mm/.010 in. Shim - .076mm/.003 in. Shim - .127mm/.005 in. Shim - .254mm/.010 in. REMARKS RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 QTY. DESCRIPTION 1 Integral Gear (Helical, Forward, Side Gear) 1 Helical Gear REMARKS RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 QTY. 1 1 4 4 1 REMARKS I.A.D. nest less spider RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 3200-J-1648, 3200-J-1908, 3200-K-1701, 3200-K-1857, 3200-K-1909, 3200-L-1858, 3200-M-1703, 3200-P-1628, 3200-Q-1837, 3200-V-1894, 3200-W-1713, 3200-W-1895, 3200-X-1818, 3200-Y-1819, 3200-Z-1820, 3200-J-2116, 3200-K-2117, 3200-L-2118 KIT 2429 ITEM 1 2 3 4 5 6 PART NUMBER 2203-K-9241 2203-L-9242 2203-M-9243 2203-F-2788 2203-G-2789 2203-H-2790 QTY. 1 1 4 1 1 4 KIT 2483 ITEM PART NUMBER 1 3892-T-4934 2 3892-U-4909 KIT 2489 ITEM 1 2 3 4 5 PART NUMBER 2234-T-1190 3892-T-4934 2233-K-245 1229-Q-2929 1229-D-4788 DESCRIPTION Differential Side Gear, Finished Integral Gear (Helical, Forward, Side Gear) Differential Pinion, Finished Pinion Thrust Washer Thrust Washer KIT 2583 ITEM PART NUMBER 1 3264-J-1466 2 1229-Z-4940 QTY. 1 Deflector - Cage 4 Flat Washer DESCRIPTION REMARKS Bearing cage deflector for forward output cage 160 Series QTY. 1 Piston 1 O-Ring 1 Capscrew 4 Shift Unit Bolt 4 Washer DESCRIPTION REMARKS Main diff. lock piston kit. RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511, 3200-Z-1560, 3200-P-1628, 3200-V-1660, 3200-K-1701, 3200-R-1708, 3200-V-1712, 3200-W-1713, 3200-Y-1819, 3200-Z-1820, 3200-C-1823, 3200-E-1825 KIT 2614 ITEM 1 2 3 4 5 PART NUMBER 2230-N-170 5-X-1153 41-X-1333 41-X-1359 MWA-506 31 SERVICE KITS KIT 2615 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 3296-Y-1169 3107-B-1094 43-X-1007 2244-L-1026 43-X-1006 2258-L-714 3196-F-32 2230-N-170 5-X-1153 2208-H-944 3266-F-1020 MWA-506 41-X-1364 2208-L-1000 MS-210016-1 41-X-1333 3237-W-1167 1227-P-1056 2257-M-1235 QTY. 1 1 2 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 DESCRIPTION Shift Fork Clutch Collar Shift Fork Pin Shift Shaft Shift Shaft Pin Spring Air Cylinder tube Piston O-Ring Gasket Cover Washer Capscrew Gasket Capscrew Capscrew Switch Assembly Sensor Sensor Adjusting Nut Sensor/Switch Clip REMARKS Main diff. lock actuator kit. RP-23-160, RP-23-164, RP-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-K-1701, 3200-R-1708, 3200-V-1712, 3200-W-1713, 3200-Y-1819, 3200-Z-1820, 3200-C-1823, 3200-E-1825 KIT 2616 ITEM 1 2 3 4 5 PART NUMBER 41-X-1080 41-X-1364 MWA-506 A2-3261-Q-1057 KIT 2763 QTY. DESCRIPTION 4 Capscrew 4 Capscrew 4 Washer 1 IAD Shift Cylinder Assembly 1 Carrier & Cap Assembly REMARKS Carrier and cap update kit RP-23-160, RP-23-164, RP-26-160 3200-K-1701 QTY. DESCRIPTION 4 Capscrew 4 Capscrew 4 Washer 1 IAD Shift Cylinder Assembly 1 Carrier & Cap Assembly REMARKS Carrier and cap update kit RD-23-160, RD-23-164, RD-26-160 3200-W-1713 QTY. DESCRIPTION 1 Carrier & Cap Assembly 1 IAD Shift Cylinder Assembly REMARKS Carrier and cap update kit RD-23-160, RD-23-164, RD-26-160 3200-M-1703 QTY. DESCRIPTION 1 Input Shaft 1 Oil Pump Assembly REMARKS Pump update kit RD-23-160, RD-23-164, RD-26-160 3200-P-1628 QTY. DESCRIPTION 1 Capscrew 1 Plug 1 Carrier & Cap Assembly REMARKS Carrier and cap update kit RR-23-160, RR-23-164, RR-26-160, RS-23-160, RS-25-160, RS-26-160 3200-V-1712 KIT 2617 ITEM 1 2 3 4 5 PART NUMBER 41-X-1080 41-X-1364 MWA-506 A2-3261-Q-1057 KIT 2764 KIT 2618 ITEM PART NUMBER 1 A2-3200-X-1818 2 A2-3261-Q-1057 KIT 2624 ITEM PART NUMBER 1 A1-3297-X-1194 2 A-3303-P-1030 KIT 2634 ITEM PART NUMBER 1 41-X-1364 2 1250-U-1217 3 KIT 2765 32 SERVICE KITS KIT 2637 ITEM PART NUMBER 1 40-X-1237 2 1229-T-1736 QTY. 1 Input Nut 1 Washer DESCRIPTION REMARKS M39 x 1.5 nut thread. Front input, rear input. RD160, RD164, RP160, RP164, RR160, RR164, RS160, RS161 QTY. 1 1 DESCRIPTION Lock Nut Washer REMARKS M45 x 1.5 nut thread. Front input. RD160, RD164, RP160, RP164, RR160, RR164, RS160, RS161 QTY. 1 1 1 4 4 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly IAD Shift Cylinder Assembly Clutch Collar Capscrew Washer Adjusting Ring Adjusting Ring Bearing Cup Differential Bearing Cone Bearing Cup Differential Bearing Cone Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, fast ratios) for diff. lock RD-23-160, RD-23-164, RD-26-160 3200-P-1628 QTY. 1 1 1 4 4 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly IAD Shift Cylinder Assembly Clutch Collar Capscrew Washer Adjusting Ring Adjusting Ring Bearing Cup Differential Bearing Cone Bearing Cup Differential Bearing Cone Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, mid-range ratios) for diff. lock RD-23-160, RD-23-164, RD-26-160 3200-P-1628 QTY. 1 1 1 4 4 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly IAD Shift Cylinder Assembly Clutch Collar Capscrew Washer Adjusting Ring Adjusting Ring Bearing Cup Differential Bearing Cone Bearing Cup Differential Bearing Cone Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, standard ratios) for diff. lock RD-23-160, RD-23-164, RD-26-160 3200-P-1628 KIT 2638 ITEM PART NUMBER 1 40-X-1233 2 1229-W-4521 KIT 2640 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER KIT 2763 A2-3261-Q-1057 3107-B-1094 41-X-1364 MWA-506 2214-G-1125 2214-J-1128 592A 594A 52618 52400 A2-3235-C-2109 KIT 2640A ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER KIT 2763 A2-3261-Q-1057 3107-B-1094 41-X-1364 MWA-506 2214-G-1125 2214-J-1128 592A 594A 52618 52400 A2-3235-E-2111 KIT 2640B ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER KIT 2763 A2-3261-Q-1057 3107-B-1094 41-X-1364 MWA-506 2214-G-1125 2214-J-1128 592A 594A 52618 52400 A2-3235-G-2113 33 SERVICE KITS KIT 2641 ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER KIT 2766 A2-3261-Q-1057 41-X-1080 MWA-506 2214-G-1125 2214-J-1128 594A 592A 52400 52618 A5-3235-C-2109 QTY. 1 1 4 4 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly IAD Shift Cylinder Assembly Capscrew Washer Adjusting Ring Adjusting Ring Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, fast ratios) less diff. lock RP-23-160, RP-23-164, RP-26-160 3200-P-1628 QTY. 1 1 4 4 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly IAD Shift Cylinder Assembly Capscrew Washer Adjusting Ring Adjusting Ring Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, mid-range ratios) less diff. lock RP-23-160, RP-23-164, RP-26-160 3200-P-1628 QTY. 1 1 4 4 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly IAD Shift Cylinder Assembly Capscrew Washer Adjusting Ring Adjusting Ring Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, standard ratios) less diff. lock RP-23-160, RP-23-164, RP-26-160 3200-P-1628 KIT 2641A ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER KIT 2766 A2-3261-Q-1057 41-X-1080 MWA-506 2214-G-1125 2214-J-1128 594A 592A 52400 52618 A5-3235-E-2111 KIT 2641B ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER KIT 2766 A2-3261-Q-1057 41-X-1080 MWA-506 2214-G-1125 2214-J-1128 594A 592A 52400 52618 A5-3235-G-2113 KIT 2642 ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-P-1706 2214-G-1125 592A 594A 1228-B-1042 A-3235-C-2109 QTY. DESCRIPTION 1 Carrier & Cap Assembly 2 Adjusting Ring 2 Bearing Cup 2 Differential Bearing Cone 1 Spigot Bearing 1 Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, fast ratios) less diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-T-1658, 3200-Z-1560 QTY. DESCRIPTION 1 Carrier & Cap Assembly 2 Adjusting Ring 2 Bearing Cup 2 Differential Bearing Cone 1 Spigot Bearing 1 Unloaded Differential Case REMARKS Carrier and cap update kit (with diff case assembly, mid-range ratios) less diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-T-1658, 3200-Z-1560 KIT 2642A ITEM 1 2 3 4 5 6 34 PART NUMBER A2-3200-P-1706 2214-G-1125 592A 594A 1228-B-1042 A-3235-E-2111 SERVICE KITS KIT 2642B ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-P-1706 A-3235-G-2113 594A 592A 2214-G-1125 1228-B-1042 QTY. DESCRIPTION 1 Carrier & Cap Assembly 1 Unloaded Differential Case 2 Differential Bearing Cone 2 Bearing Cup 2 Adjusting Ring 1 Spigot Bearing REMARKS Carrier and cap update kit (with diff case assembly, standard ratios) less diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-T-1658, 3200-Z-1560 QTY. 1 1 1 1 1 1 4 1 1 1 1 4 DESCRIPTION Carrier & Cap Assembly Clutch Collar Unloaded Differential Case Adjusting Ring Adjusting Ring Spigot Bearing Capscrew Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Washer REMARKS Carrier and cap update kit (with diff case assembly, fast ratios) for diff. lock. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-V-1660, 3200-Z-1560 QTY. 1 1 1 1 1 1 1 1 1 1 4 4 DESCRIPTION Carrier & Cap Assembly Unloaded Differential Case Clutch Collar Adjusting Ring Adjusting Ring Spigot Bearing Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Capscrew Washer REMARKS Carrier and cap update kit (with diff case assembly, mid-range ratios) for diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-V-1660, 3200-Z-1560 QTY. 1 1 1 1 1 1 1 1 1 1 4 4 DESCRIPTION Carrier & Cap Assembly Unloaded Differential Case Clutch Collar Adjusting Ring Adjusting Ring Spigot Bearing Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Capscrew Washer REMARKS Carrier and cap update kit (with diff case assembly, standard ratios) for diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-V-1660, 3200-Z-1560 KIT 2643 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER KIT 2762 3107-B-1094 A2-3235-C-2109 2214-G-1125 2214-J-1128 1228-B-1042 41-X-1364 594A 592A 52400 52618 MWA-506 KIT 2643A ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER KIT 2762 A2-3235-E-2111 3107-B-1094 2214-J-1128 2214-G-1125 1228-B-1042 594A 592A 52400 52618 41-X-1364 MWA-506 KIT 2643B ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER KIT 2762 A2-3235-G-2113 3107-B-1094 2214-J-1128 2214-G-1125 1228-B-1042 594A 592A 52400 52618 41-X-1364 MWA-506 KIT 2644 ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-X-1818 A-3235-C-2109 A2-3261-Q-1057 594A 592A 2214-G-1125 QTY. DESCRIPTION 1 Carrier & Cap Assembly 1 Unloaded Differential Case 1 IAD Shift Cylinder Assembly 2 Differential Bearing Cone 2 Bearing Cup 2 Adjusting Ring REMARKS Carrier and cap update kit (with diff case assembly, fast ratios) less diff. lock. Conversion kit from bolt-on to screw-in I.A.D. shifter. RD-23-160, RD-23-164, RD-26-160 3200-J-1648 35 SERVICE KITS KIT 2644A ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-X-1818 A-3235-E-2111 A2-3261-Q-1057 594A 592A 2214-G-1125 QTY. DESCRIPTION 1 Carrier & Cap Assembly 1 Unloaded Differential Case 1 IAD Shift Cylinder Assembly 2 Differential Bearing Cone 2 Bearing Cup 2 Adjusting Ring REMARKS Carrier and cap update kit (with diff case assembly, mid-range ratios) less diff. lock. Conversion kit from bolt-on to screw-in I.A.D. shifter. RD-23-160, RD-23-164, RD-26-160 3200-J-1648 QTY. DESCRIPTION 1 Carrier & Cap Assembly 1 Unloaded Differential Case 1 IAD Shift Cylinder Assembly 2 Bearing Cup 2 Differential Bearing Cone 2 Adjusting Ring REMARKS Carrier and cap update kit (with diff case assembly, standard ratios) less diff. lock. Conversion kit from bolt-on to screw-in I.A.D. shifter. RD-23-160, RD-23-164, RD-26-160 3200-J-1648 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Update Kit Unloaded Differential Case Differential Bearing Cone Bearing Cup Bearing Cup Differential Bearing Cone Adjusting Ring Adjusting Ring Spigot Bearing REMARKS Carrier and cap update kit (with diff case assembly, fast ratios) less diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Update Kit Unloaded Differential Case Adjusting Ring Adjusting Ring Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Spigot Bearing REMARKS Carrier and cap update kit (with diff case assembly, mid-range ratios) less diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Update Kit Unloaded Differential Case Adjusting Ring Adjusting Ring Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup Spigot Bearing REMARKS Carrier and cap update kit (with diff case assembly, standard ratios) less diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 KIT 2644B ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-X-1818 A-3235-G-2113 A2-3261-Q-1057 592A 594A 2214-G-1125 KIT 2657 ITEM 1 2 3 4 5 6 7 8 9 PART NUMBER KIT 2634 A5-3235-C-2109 594A 592A 52618 52400 2214-J-1128 2214-G-1125 1228-B-1042 KIT 2657A ITEM 1 2 3 4 5 6 7 8 9 PART NUMBER KIT 2634 A5-3235-E-2111 2214-G-1125 2214-J-1128 594A 592A 52400 52618 1228-B-1042 KIT 2657B ITEM 1 2 3 4 5 6 7 8 9 36 PART NUMBER KIT 2634 A5-3235-G-2113 2214-G-1125 2214-J-1128 594A 592A 52400 52618 1228-B-1042 SERVICE KITS KIT 2658 ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER KIT 2634 A2-3235-C-2109 3107-B-1094 2214-J-1128 2214-G-1125 1228-B-1042 594A 592A 52400 52618 QTY. 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Update Kit Unloaded Differential Case Clutch Collar Adjusting Ring Adjusting Ring Spigot Bearing Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup REMARKS Carrier and cap update kit (with diff case assembly, fast ratios) for diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 QTY. 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Update Kit Unloaded Differential Case Clutch Collar Adjusting Ring Adjusting Ring Spigot Bearing Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup REMARKS Carrier and cap update kit (with diff case assembly, mid-range ratios) for diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 QTY. 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Update Kit Unloaded Differential Case Clutch Collar Adjusting Ring Adjusting Ring Spigot Bearing Differential Bearing Cone Bearing Cup Differential Bearing Cone Bearing Cup REMARKS Carrier and cap update kit (with diff case assembly, standard ratios) for diff. lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 KIT 2658A ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER KIT 2634 A2-3235-E-2111 3107-B-1094 2214-J-1128 2214-G-1125 1228-B-1042 594A 592A 52400 52618 KIT 2658B ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER KIT 2634 A2-3235-G-2113 3107-B-1094 2214-J-1128 2214-G-1125 1228-B-1042 594A 592A 52400 52618 KIT 2659 ITEM PART NUMBER 1 KIT 2762 2 41-X-1364 3 MWA-506 QTY. DESCRIPTION 1 Carrier & Cap Assembly 4 Capscrew 4 Washer REMARKS Carrier and cap update kit (with diff. lock) RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1823, 3200-D-1928, 3200-R-1708, 3200-T-1892 QTY. DESCRIPTION 1 Shift Cylinder Housing 1 Piston 1 O-Ring 1 O-Ring 1 Caging Bolt REMARKS Main diff. lock, screw-in shift, Services all new style screw in type main differential lock carriers RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 3200-T-1892, 3200-V-1894 KIT 2691 ITEM 1 2 3 4 5 PART NUMBER 3261-A-1067 2230-T-1190 5-X-1198 5-X-521 41-X-1368 37 SERVICE KITS KIT 2698 ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER 3296-B-1172 3107-B-1094 2244-V-1114 2258-N-1262 3261-A-1067 2230-T-1190 5-X-1198 41-X-1368 3237-W-1167 5-X-521 2257-M-1235 QTY. 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Shift Fork Clutch Collar Push Rod Spring Shift Cylinder Housing Piston O-Ring Caging Bolt Switch Assembly Sensor O-Ring Sensor/Switch Clip REMARKS Main diff. lock kit. RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160, RR-23-160, RR-23-164, RR-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-T-1892, 3200-V-1894, 3200-W-1895, 3200-Y-1897, 3200-J-1908, 3200-K-1909, 3200-D-1928, 3200-E-1929, 3200-K-2117, 3200-L-2118 QTY. 1 1 1 1 1 1 1 DESCRIPTION Piston Push Rod Spring Shift Cylinder Housing Caging Bolt O-Ring O-Ring REMARKS Screw-in shifter. RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 3200-T-1892, 3200-V-1894, 3200-K-2117 QTY. 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly Shift Cylinder Kit Shift Fork Spring Push Rod Elbow Fitting REMARKS Carrier and cap update kit (with diff. lock) RR-23-160, RR-23-164, RR-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1823, 3200-D-1928, 3200-R-1708, 3200-T-1892, 3200-V-1894, 3200-K-2117 QTY. 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly Shift Cylinder Kit Shift Fork Spring Push Rod Elbow Fitting REMARKS Carrier and cap update kit (with diff. lock, with pump) RP-23-160, RP-23-164, RP-26-160 3200-V-1894, 3200-Z-1820, 3200-K-2117 QTY. 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly Shift Cylinder Kit Shift Fork Spring Push Rod Elbow Fitting REMARKS Carrier and cap update kit (with diff. lock, less pump) RD-23-160, RD-23-164, RD-26-160 3200-W-1895, 3200-Y-1819,3200-L-2118 QTY. 1 1 1 1 1 1 DESCRIPTION Carrier & Cap Assembly Shift Cylinder Kit Shift Fork Spring Push Rod Elbow Fitting REMARKS Carrier and cap update kit (less diff. lock) RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-E-1825, 3200-E-1929, 3200-V-1712, 3200-Y-1897 KIT 2750 ITEM 1 2 3 4 5 6 7 PART NUMBER 2230-T-1190 2244-V-1114 2258-N-1262 3261-A-1067 41-X-1368 5-X-521 5-X-1198 KIT 2762 ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-T-1892 KIT 2691 3296-B-1172 2258-N-1262 2244-V-1114 2206-L-1156 KIT 2763 ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-V-1894 KIT 2691 3296-B-1172 2258-N-1262 2244-V-1114 2206-L-1156 KIT 2764 ITEM 1 2 3 4 5 6 PART NUMBER A2-3200-W-1895 KIT 2691 3296-B-1172 2258-N-1262 2244-V-1114 2206-L-1156 KIT 2765 ITEM 1 2 3 4 5 6 38 PART NUMBER A2-3200-Y-1897 KIT 2691 3296-B-1172 2258-N-1262 2244-V-1114 2206-L-1156 SERVICE KITS KIT 2766 ITEM PART NUMBER 1 A2-3200-V-1894 2 1250-U-1217 QTY. DESCRIPTION 1 Carrier & Cap Assembly 1 Plug REMARKS Carrier and cap update kit (less diff. lock, with pump). RP-23-160, RP-23-164, RP-26-160. 3200-V-1894, 3200-Z-1820, 3200-K-2117 QTY. DESCRIPTION 1 Carrier & Cap Assembly 1 Plug REMARKS Carrier and cap update kit (less diff. lock) RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-E-1825, 3200-E-1929, 3200-V-1712, 3200-W-1817, 3200-Y-1897 QTY. DESCRIPTION 1 Differential Case Assembly 1 IAD Kit with Spider REMARKS I.A.D. assembly. RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 QTY. DESCRIPTION 1 DCDL Shift Cylinder 1 Push Rod Main differential kit 160 Series QTY. DESCRIPTION 1 IAD Shift Cylinder 1 Push Rod I.A.D. kit 160 Series KIT 2767 ITEM PART NUMBER 1 A2-3200-Y-1897 2 1250-U-1217 KIT 2796 ITEM PART NUMBER 1 A1-3235-A-2393 2 KIT 2424 KIT 2824 ITEM PART NUMBER 1 A-3261-A-1067 2 2244-Z-1222 REMARKS KIT 2825 ITEM PART NUMBER 1 A4-3261-Q-1057 2 2244-Y-1221 REMARKS KIT 4284 ITEM PART NUMBER 1 41-X-1637 2 1199-R-2176 3 1246-P-1134 QTY. 2 Capscrew 2 Cotter Pin 1 Spirol Pin DESCRIPTION QTY. 4 Bolt 2 Bolt 6 Dowel DESCRIPTION REMARKS Lock pin kit 160 Series KIT 4288 ITEM PART NUMBER 1 10-X-1595 2 10-X-1599 3 1246-V-1166 REMARKS For Tapered Dowel 164EH Forward Carriers RD-23-164, RP-23-164 3200-J-2116, 3200-K-2117, 3200-L-2118 KIT 4415 ITEM 1 2 3 4 5 6 7 8 PART NUMBER A-1205-Q-2591 HM813843 9220 HM813810 A1-1228-B-600 1228-V-594 1228-D-1018 1228-P-1004 QTY. DESCRIPTION 1 Oil Seal Assembly 1 Bearing Cone 1 Bearing Cup 1 Bearing Cup 2 Bearing Assembly 1 Bearing 1 Bearing Race 1 Roller Bearing REMARKS RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511, 3200-T-1658, 3200-V-1660, 3200-Z-1560 QTY. DESCRIPTION 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 2 Bearing Assembly 1 Oil Seal Assembly 2 O-Ring REMARKS RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 3200-J-1648, 3200-P-1628 KIT 4420 ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER 65500 65237 H715311 H715343 HM813810 HM813843 JLM714110 JLM714149 A1-1228-B-600 A-1205-R-2592 5-X-1034 39 SERVICE KITS KIT 4422 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER 592A 594A 65237 65500 H715311 H715343 HM813810 HM813843 JLM714110 JLM714149 5-X-1034 A-1205-R-2592 QTY. DESCRIPTION 2 Bearing Cup 2 Differential Bearing Cone 1 Bearing Cone 1 Bearing Cup 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 O-Ring 1 Oil Seal Assembly REMARKS RD-23-160, RD-23-164, RD-26-160 3200-K-1857, 3200-M-1703, 3200-Q-1837, 3200-X-1818, 3200-J-2116 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Differential Bearing Cone Bearing Cup Bearing Cup Differential Bearing Cone Bearing Cone Bearing Cup Oil Seal Assembly Bearing Cone Bearing Cup Bearing Cup Bearing Cone Bearing Cup Bearing Cone O-Ring REMARKS For all diff. lock capable except original design. RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164, RP-26-160 3200-K-1701, 3200-L-1858, 3200-V-1894, 3200-W-1713, 3200-W1895, 3200-Y-1819, 3200-Z-1820, 3200-K-2117, 3200-L-2118 QTY. 1 1 1 2 2 1 1 1 DESCRIPTION Spigot Bearing Bearing Oil Seal Assembly Bearing Cup Differential Bearing Cone Bearing Cup Bearing Cup Bearing Cone REMARKS Less Diff. Lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-A-1821, 3200-H-1854, 3200-J-1856, 3200-P-1706 QTY. 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Spigot Bearing Bearing Oil Seal Assembly Differential Bearing Cone Bearing Cup Bearing Cup Differential Bearing Cone Bearing Cup Bearing Cup Bearing Cone REMARKS With Diff. Lock RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1823, 3200-D-1928, 3200-E-1825, 3200-E-1929, 3200-R-1708, 3200-T-1892, 3200-V-1712, 3200-Y-1897 KIT 4423 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER 52400 52618 592A 594A 65237 65500 A-1205-R-2592 H715343 H715311 HM-813810 HM813843 JLM714110 JLM714149 5-X-1034 KIT 4426 ITEM 1 2 3 4 5 6 7 8 PART NUMBER 1228-B-1042 1228-V-594 A-1205-Q-2591 592A 594A 9220 HM813810 HM813843 KIT 4428 ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER 1228-B-1042 1228-V-594 A-1205-Q-2591 52400 52618 592A 594A 9220 HM813810 HM813843 KIT 4455 ITEM PART NUMBER 1 3237-W-1167 2 2257-M-1235 40 QTY. DESCRIPTION 1 Switch Assembly Sensor 1 Sensor/Switch Clip REMARKS With diff. lock 160 Series SERVICE KITS KIT 2468 391 ITEM PART NUMBER 1 A2-3235-F-1982 2 A-39884-6 3 KIT 2426 KIT 2468 QTY. DESCRIPTION 1 Unloaded Differential Case 1 Gearset 1 Bolt Kit REMARKS Diff. case and gearset update with diff. lock, prior to 9/1/88. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-Z-1560 QTY. DESCRIPTION 1 Gearset 1 Unloaded Differential Case 1 Bolt Kit REMARKS Diff. case and gearset upgrade kit. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 QTY. DESCRIPTION 1 Gearset 1 Unloaded Differential Case 1 Bolt Kit REMARKS Diff. case and gearset upgrade kit. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 QTY. DESCRIPTION 1 Gearset 1 Unloaded Differential Case 1 Bolt Kit REMARKS Diff. case and gearset upgrade kit. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 QTY. DESCRIPTION 1 Gearset 1 Unloaded Differential Case 1 Bolt Kit REMARKS Diff. case and gearset upgrade kit. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-C-1511 430 ITEM PART NUMBER 1 A-39888-6 2 A12-3235-F-1982 3 KIT 2426 KIT 2655 REMARKS Diff. case and gearset update with diff. lock, prior to 9/1/88. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-Z-1560 410 ITEM PART NUMBER 1 A-39886-6 2 A12-3235-F-1982 3 KIT 2426 KIT 2655 QTY. DESCRIPTION 1 Unloaded Differential Case 1 Gearset 1 Bolt Kit 391 ITEM PART NUMBER 1 A-39884-6 2 A12-3235-F-1982 3 KIT 2426 KIT 2655 REMARKS Diff. case and gearset update with diff. lock, prior to 9/1/88. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-Z-1560 456 ITEM PART NUMBER 1 A2-3235-F-1982 2 A-39890-6 3 KIT 2426 KIT 2655 QTY. DESCRIPTION 1 Unloaded Differential Case 1 Gearset 1 Bolt Kit 430 ITEM PART NUMBER 1 A2-3235-F-1982 2 A-39888-6 3 KIT 2426 KIT 2468 REMARKS Diff. case and gearset update with diff. lock, prior to 9/1/88. RS-23-160, RS-23-161, RS-25-160, RS-26-160 3200-Z-1560 410 ITEM PART NUMBER 1 A2-3235-F-1982 2 A-39886-6 3 KIT 2426 KIT 2468 QTY. DESCRIPTION 1 Unloaded Differential Case 1 Gearset 1 Bolt Kit 456 ITEM PART NUMBER 1 A-39890-6 2 A12-3235-F-1982 3 KIT 2426 41 NUMERICAL PARTS LISTING Part Number 4-X-1921 4-X-1922 5-X-521 5-X-1034 5-X-1153 5-X-1198 10-X-1334 10-X-1594 10-X-1595 10-X-1599 10-X-1600 15-X-387 15-X-1167 19-X-1087 40-X-1145 40-X-1182 40-X-1233 40-X-1237 41-X-1018 41-X-1022 41-X-1208 41-X-1275 41-X-1276 41-X-1333 41-X-1364 41-X-1368 42-X-1024 42-X-1027 42-X-1408 43-X-1006 43-X-1007 46-X-1029 A-1199-P-1394 1199-E-1669 A-1205-T-696 A-1205-Q-2487 A1-1205-X-2728 A1-1205-Y-2729 A1-1205-A-2731 1220-K-89 1227-R-330 1227-D-472 1227-W-517 1227-P-1056 1228-V-594 A1-1228-B-600 A1-1228-P-1004 1228-B-1042 1228-Y-1221 1229-U-1009 1229-U-1503 42 Page 15 15 6,13 3,7 6,13 6,13 3 4,15 15 4,15 15 14 4,10 6,10 4 6,10 3,9 14 6,10 6,13 3 5,12 6,10 6,13 6,13 6,13 6,10 6,13 7,13 6,13 7,13 10 15 15 15 15 3 13 9 13 15 4,10 15 6,13 9 5,10 9 9 9 15 5,6,10,12 Part Number 1229-W-1557 1229-K-1597 1229-E-1669 1229-N-1730 1229-T-1736 1229-P-2590 1229-Q-2591 1229-R-2592 1229-S-2593 1229-T-2594 1229-U-2595 1229-V-2596 1229-W-2597 1229-X-2598 1229-Y-2599 1229-Q-2929 1229-K-3001 1229-L-3002 1229-F-4062 1229-G-4063 1229-W-4131 1229-F-4452 1229-U-4519 1229-D-4528 1229-F-4634S 1229-D-4788 1244-W-1765 1246-M-1131 1246-V-1166 1250-E-473 1250-N-1080 1250-T-1216 1250-U-1217 2203-F-2788 2203-G-2789 2203-H-2790 2203-K-9241 2203-L-9242 2203-M-9243 2203-V-9824 2203-W-9825 2203-X-9826 2203-Y-9827 2203-Z-9828 2203-A-9829 2203-B-9830 2203-C-9831 2203-D-9832 2203-E-9833 2203-F-9834 2203-G-9835 Page 4,15 3,4,14 3,7 3,9 14 14 14 14 14 14 14 14 14 14 14 3 6,12 6,12 7 4 14 7,13 7,13 7,13 15 3 4 7 4 15 7 7,13 6,13 4 4 4 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 Part Number 2203-H-9836 2203-J-9838 2203-K-9839 2203-L-9840 2208-H-944 2208-L-1000 2214-S-279 2214-G-1125 2214-J-1128 2214-Z-1144 2214-B-1146 2230-N-170 2233-K-245 2233-M-1001 2234-C-1069 2234-D-1070 2234-T-1190 2244-Y-51 2244-L-1026 2257-M-1235 2258-U-411 2258-L-714 2258-Z-1118 2258-G-1255 2258-N-1262 2297-T-4180 2297-U-5273 2297-Z-5278 A-2297-D-5334 2297-S-5349 2297-C-7049 2803-D-2500 2803-E-2501 2803-F-2502 2803-G-2503 2803-H-2504 2803-J-2506 2803-K-2507 2803-L-2508 2803-M-2509 2803-N-2510 2803-Y-2755 2803-Z-2756 2803-A-2757 2803-B-2758 3107-F-1020 3107-P-1030 3107-B-1094 3107-C-1095 3107-P-1212 3196-F-32 Page 4 4 4 4 6,13 6,13 5,10 5,10 5,10 5,10 5,10 6,13 3 6,12 6,12 12 3 6,13 6,13 6,13 3 6,13 7 7,13 6,13 10 7 7 7 3 12 9 9 9 9 9 9 9 9 9 9 9 9 9 9 6,13 13 6,13 13 3 6,13 NUMERICAL PARTS LISTING Part Number A2-3200-P-1706 A2-3200-A-1821 A2-3200-Q-1837 A2-3200-H-1854 A2-3200-J-1856 A2-3200-K-1857 A2-3200-L-1858 A2-3200-T-1892 A2-3200-Y-1897 A2-3200-J-1908 A2-3200-K-1909 A2-3200-D-1928 A2-3200-E-1929 A2-3200-J-2116S A2-3200-L-2118S A2-3200-K-2117S 3202-X-8110 3202-Y-8683 3202-P-8804 3202-Q-8805 3202-R-8806 3202-A-8815 3202-B-8816 3202-C-8817 3202-G-9003 3202-H-9004 3202-Y-9125 3202-Z-9126 3202-A-9127 3202-B-9128 3202-C-9129 3202-D-9130 3202-J-9344 3202-K-9345 3202-L-9346 3202-G-9393 3202-Q-9403 3202-Y-9489 3202-Z-9490 3202-A-9491 3202-K-9553 3202-E-9573 3202-F-9574 3202-G-9575 3202-A-9647 3202-J-9916 3202-L-9918 3206-T-1190 3206-X-1532 3206-Z-1534 3216-G-4375 Page 10 10 3 10 10 3 3 10 10 3 3,4 10 10 3 3 3,4 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 7,13 Part Number 3221-P-1004 A-3226-R-1006 A-3226-T-1112 A2-3226-T-1112S A-3226-H-1126 A-3226-S-1137 A-3230-C-1043 A-3235-S-1813 A2-3235-S-1813 A3-3235-S-1813 A10-3235-S-1813 A11-3235-S-1813 A12-3235-S-1813 A13-3235-S-1813 A14-3235-S-1813 A2-3235-F-1982 A3-3235-F-1982 A10-3235-F-1982 A11-3235-F-1982 A12-3235-F-1982 A13-3235-F-1982 A14-3235-F-1982 A-3235-H-1984 A2-3235-H-1984 A3-3235-H-1984 A10-3235-H-1984 A11-3235-H-1984 A12-3235-H-1984 A13-3235-H-1984 A14-3235-H-1984 A-3235-C-2109 A1-3235-C-2109 A2-3235-C-2109 A3-3235-C-2109 A5-3235-C-2109 A6-3235-C-2109 A7-3235-C-2109 A8-3235-C-2109 A-3235-E-2111 A1-3235-E-2111 A2-3235-E-2111 A3-3235-E-2111 A5-3235-E-2111 A6-3235-E-2111 A7-3235-E-2111 A8-3235-E-2111 A-3235-G-2113 A1-3235-G-2113 A2-3235-G-2113 A3-3235-G-2113 A5-3235-G-2113 Page 3 9 14 14 3 3 6,12 12 12 11 5,12 5,11 5,12 5,11 6,11 12 11 5,12 5,11 5,12 5,11 6,11 12 12 11 5,12 5,11 5,12 5,11 6,11 5,12 5,11 5,12 5,11 5,12 5,11 6,11 6,11 5,12 5,11 5,12 5,11 5,12 5,11 6,11 6,11 5,12 5,11 5,12 5,11 5,12 Part Number A6-3235-G-2113 A7-3235-G-2113 A8-3235-G-2113 A1-3235-R-2176 A2-3235-R-2176 A4-3235-R-2176 A5-3235-R-2176 A1-3235-S-2177 A2-3235-S-2177 A4-3235-S-2177 A5-3235-S-2177 A1-3235-T-2178 A2-3235-T-2178 A3-3235-T-2178 A4-3235-T-2178 A-3235-R-2202 A1-3235-R-2202 A2-3235-R-2202 A3-3235-R-2202 A1-3235-A-2393 A3-3235-A-2393 A5-3235-A-2393 3237-W-1167 3260-P-120 A-3261-L-350 3260-P-120 3266-F-1020 3266-C-1095 3278-N-300 3278-W-335 3280-V-8394 3280-Z-8398 SA1-3280-X-9150 SA2-3280-X-9150 3296-B-184 3296-Y-1169 3296-B-1172 3296-B-1328 3297-V-1010 A1-3297-X-1194 A-3297-C-1199 A-3303-P-1030 3892-U-4909 3892-T-4934 572 580 592A 594A 9220 52400 52618 Page 5,11 6,11 6,11 6,12 5,11 5,11 6,12 6,12 5,11 5,11 6,12 6,12 5,11 6,12 11 12 11 12 11 3 3 3 6,13 18 3 18 6,13 4 3 6,12 7 7 7,13 7,13 7,13 7,13 7,13 3 14 3 3 7 4 3 15 15 5,10,15 5,10,15 9 5,10 5,10 43 NUMERICAL PARTS LISTING Part Number 65237 65500 16N-4-6241 16N-4-6271 16N-4-7341-1X 16NYS38-12A 16NYS38-8A 16TYS32-76 176NYS38-14A 176TYS38-27A 17N-4-7181X 17N-4-7621-1 17NYS32-100 17NYS32-99 17NYS38-38A 17NYS38-61A 17TYS32-99 17TYS38-76A 18NYS38-27A 18TYS38-27A 5WCS38-18A 5WCS38-23A2 72NYS32-244 72NYS38-24A 72NYS38-26A 82NYS38-31A 92NYS32-26 92NYS38-73A A-39654-1 A-39656-1 A-39658-1 A-39660-1 A-39662-1 A-39664-1 A-39666-1 A-39672-1 A-39674-1 A-39876-1 A-39878-1 A-39880-1 A-39882-1 A-39884-5 A-39886-5 A-39888-5 A-39890-5 A-39892-1 A-39896-1 A-39898-5 A-39900-5 A-39902-5 A-39904-5 44 Page 4 4 19 19 21 19 19 21 19 21 19 21 19 19 19 19 21 21 19 21 22 22 20 20 20 20 20 20 4 4 4 4 4 4 4 4 4 4 4 4 4 9 9 9 9 4 4 9 9 9 9 Part Number A-39906-5 A-40024-5 A-40104-5 A-40106-5 A-40110-5 A-40116-5 A-40122-5 A-41064-1 A-41066-1 A-41572-1 A-41574-1 A-41712-1 A-41828-1 A-41988-1 A-41990-1 A-41992-1 A-41994-1 A-41996-1 A-41998-1 A-42000-1 A-42002-1 A-42004-1 A-42006-1 A-42196-1 A-42198-1 A-42466-1 A-42468-1 A-42470-1 A-42630-1 B-42776-1 H715311 H715343 HM813810 HM813843 JLM104910 JLM714110 JLM714149 KIT 576 KIT 1592 KIT 1593 KIT 2317 KIT 2318 KIT 2341 KIT 2397 KIT 2406 KIT 2414 KIT 2424 KIT 2426 KIT 2429 KIT 2468 391 KIT 2468 410 Page 9 9 9 9 9 9 9 4 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 4 9 9 9 9 9 4 4 3,9 3,9 14 3 3 29 29 29 29 29 29 30 30 30 30 31 31 41 41 Part Number KIT 2468 KIT 2468 KIT 2483 KIT 2489 KIT 2583 KIT 2614 KIT 2615 KIT 2616 KIT 2617 KIT 2618 KIT 2624 KIT 2634 KIT 2637 KIT 2638 KIT 2640 KIT 2640A KIT 2640B KIT 2641 KIT 2641A KIT 2641B KIT 2642 KIT 2642A KIT 2642B KIT 2643 KIT 2643A KIT 2643B KIT 2644 KIT 2644A KIT 2644B KIT 2655 KIT 2655 KIT 2655 KIT 2655 KIT 2657 KIT 2657A KIT 2657B KIT 2658 KIT 2658A KIT 2658B KIT 2659 KIT 2691 KIT 2698 KIT 2750 KIT 2762 KIT 2763 KIT 2764 KIT 2765 KIT 2766 KIT 2767 KIT 2796 KIT 2824 430 456 391 410 430 456 Page 41 41 31 31 14,31 31 32 4,32 3,32 3,32 3,7,32 10,32 33 33 4,33 4,33 4,33 34 34 34 10,34 10,34 10,35 10,35 10,35 10,35 3,35 3,36 3,36 41 41 41 41 10,36 10,36 10,36 10,37 10,37 10,37 10,37 37 38 38 10,38 4,38 3,38 10,38 39 10,39 39 6,13,39 NUMERICAL PARTS LISTING Part Number KIT 2825 KIT 4284 KIT 4288 KIT 4415 KIT 4420 KIT 4422 KIT 4423 KIT 4426 KIT 4428 KIT 4455 KIT RP23160 KIT RP23160A KIT RP23160B KIT RR23160 KIT RR23160A KIT RR23160B LM-104949 MN-312-1 MS-208016-1 MS-208020-1 MS-208045-1 MS-210016-1 MS-210045A-1 MS-212040-1 MS-212045-1 MWA-506 MWA-508 MWA-512 N-110-1 NL-110-1 P-28-S P-212 Page 3,39 6,10,39 39 39 39 40 40 40 40 40 28 28 28 28 28 28 14 3 3 13 7 6,13 3 3 9 6,13 13 3,9 15 4 15 15 Part Number Page Part Number Page 45 MERITOR AFTERMARKET PARTS WARRANTY We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by accident, abuse or improper installation, maintenance or repair) when such parts are used on vehicles the specifications of which have been approved by our Engineering Department. As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if found on examination by us to be nonconforming and if any necessary return charges are prepaid. If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on account thereof from remittances on current accounts while claims are in the process of disposition. Any expense incurred without our consent for repairs or replacement will not be allowed. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. Only genuine Meritor replacement parts are covered by this aftermarket parts warranty. Information contained in this publication is in effect at the time the publication was approved for printing and is subject to change without notice or liability. Meritor Heavy Vehicle Systems, LLC, reserves the right to revise the information presented or discontinue the production of parts described at any time. Meritor Heavy Vehicle Systems, LLC 7975 Dixie Highway Florence, KY 41042 USA 888-725-9355 www.meritorhvs.com www.xpresswayplus.com Printed in U.S.A. Revised 12/2006 PB-9250 (05060) © 2006 ArvinMeritor, Inc.
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