ROTARY FRESH MEAT DlCER - General Machinery Corporation

GENERAL MACHINERY CORPORATION
MODEL 2800
ROTARY FRESH MEAT DlCER
FRESH MEAT PORTIONER
MANUAL #2800-2
GENERAL MACHINERY CORPORATION
1831 NORTH 18th STREET
P.O. BOX 717
SHEBOYGAN, WISCONSIN-USA 53082-071 7
PHONE (920) 458-2189
TOLL FREE 1-888-2-GENMAC
FAX (920) 458-831 6
E-MAIL [email protected]
WEB SITE www.genrnac.com
N E W MACHINE GUARANTEE
GENERAL MACHINERY CORPORATION (GMC)
guarantees parts of its manufacture against defect
in material and workmanship for a period of one year
( 12 months) from date of invoice. Guarantee is limited
t o replacement and/or repair of such defective parts.
To implement the guarantee, customer must inform
GMC of parts defect. If it is determined that replacement
is required, GMC will ship and invoice identical or similar
parts t o the customer. After replacement parts are installed,
and operate satisfactorily, customer must return the faulty
part (s) t o GMC at Sheboygan, Wisconsin - USA for evaluation.
Upon verification of defect GMC will issue a full credit covering
the replacement part (s). Labor, handling and shipping
costs are not included in the guarantee. Guarantee
does not cover cost or liability due t o misuse, abuse, or
improper operation of machinery or parts thereof.
Guarantee does not include any parts that are not supplied
by GENERAL MACHINERY CORPORATION
IMPORTANT SAFETY FIRST
READ THESE INSTRUCTIONS BEFORE
INSTALLING, OPERATING, MAINTAINING OR
CLEANING EQUIPMENT
1. MARK A MINIMUM "SAFE AREA" AROUND THE MACHINE.
2. ONLY A LICENSED ELECTRICIAN SHOULD CONNECT
3.
4.
5.
6.
1
7.
MACHINE TO POWER SOURCE.
TEST SAFmY GUARDS BEFORE OPERATING MACHINE.
ONLY AUTHORIZED TRAINED PERSONNEL SHOULD WORK
WITH OR NEAR MACHINE.
MACHINE SHOULD BE UNDER POWER ONLY WHEN THE
PRODUCT IS BEING PROCESSED.
IMPORTANT !!! IF FOR ANY REASON, INCLUDING, BUT NOT
LIMITED TO, IMPROPER PRODUCT FEED, BLOCKAGE,
UNFORESEEN MALFUNCTION, ETC., OCCUR, FIRST PRIORITIES
ARE TO:
A. TURN POWER OFF!
B. SEEK SUPERVISOR'S ASSISTANCE, AND
C, ASSURE SAFETY BEFORE RESTARTING,
WARNING DECALS ARE PLACED ON ALL GUARDS, REPLACE
THEM WHEN WORN. DO NOT OPERATE THE MACHINE
WITHOUT SAFETY DECALS IN PLACE.
**
1. DISCONNECT ALL POWER TO MACHINE BEFORE
MAINTENANCE OR CLEANING.
2, BLOCK CUTTING BLADES AND/OR MOVEABLE PARTS TO
PREVENT MOVEMENT DURING MAINTENANCE OR CLEANING.
3. WEAR PROTECTIVE GLOVES. USE LONG HANDLED BRUSHES
FOR CLEANING BLADES OR OTHER HAZARDOUS AREA.
IF ASSISTANCE IS REQUIRED CONTACT
MANUFACTURER BEFORE OPERATING THE EQUIPMENT
REMEMBER
THE SAFEST MACHINE IS ONLY AS SAFE
AS YOU WANT IT TO BE!!!
I
PHONE 1-888-2-GENMAC (1-888-243-6622) FAX 920-458-83 16
E-Mail: [email protected]
c
EMPLOY MACHINE ONLY FOR THE PURPOSE
ADVERTISED BY MANUFACTURER.
DUE TO FEDERAL LAWS DEALING WITH SAFETY
GMC REQUIRES THAT OPERATING AND SAFETY
INSTRUCTIONS RELATED TO THlS MACHINE BE
BROUGHT TO THE ATTENTION OF ANY AND ALL
PERSONNEL WHO OPERATE, MAINTAIN, CLEAN
IT, OR WHO SUPERVISE OR MANAGE ITS USE.
IF THlS MACHINE IS DISPOSED OF OR USED BY
ANY OTHER CONCERN, THESE INSTRUCTIONS
MUST ACCOMPANY THE MACHINE AND BE
BROUGHT TO THE ATTENTION OF SUCH
CONCERN.
GMC IS TO BE PROMPTLY NOTIFIED IF THE
MACHINE IS SOLD OR DISPOSED OF IN ANY
MANNER:
PHONE 920-458-2189
FAX
920-458-8316
ONLY PARTS OR EQUIPMENT MANUFACTURED
BY GMC, OR AUTHORIZED BY GMC IN WRITING,
ARE TO BE EMPLOYED ON OR WITH THIS
MACHINE.
;
D THIS IMPORTANT NOTICF WITH REGARD TO SAFFTY
PRODUCT MAY CONTAIN FOREIGN MATERIALS THAT CAN
DAMAGE EQUIPMENT AND/OR CAUSE FOOD CONTAMINATION,
AS A PRECAUTION, OPERATORS MUST BE ALERTED AND
METAL DETECTORS EMPLOYED TO CHECK PRODUCT BEFORE
AND SUBSEQUENT TO ENTERING EQUIPMENT.
OUR ENGINEERING DEPARTMENT IS CONTINUALLY EVALUATING
BOTH NEW SAFETY EQUIPMENT AND THAT EMPLOYED IN THE
FIELD. CONSEQUENTLY, WE REQUIRE IMMEDIATE NOTIFICATION
IN REGARD TO ANY PERCEIVED HAZARDS AND PRIOR TO ANY
MODIFICATIONS OR IF THE MACHINE IS SOLD, LOANED, TRANSFERRED OR OTHERWISE DISPOSED OF, THAT INFORMATION
WILL ALLOW US TO MAINTAIN ACCURATE FILES AND ASSURE
CONTINUED SAFE OPERATION.
GENERAL MACHINERY CORPORATION
PO BOX 7 17
SHEBOYGAN WI 53082-07 17
PHONE: 920-458-21 89 OR 888-243-6622
E-Mail - [email protected]
FAX: 920-458-831 6
YOUR ATTENTION PLEASE:
THIS NOTICE. OR A COPY THEREOF MUST BE BROUGHT TO
THE ATTENTION OF ALL PERSONNEL CONNECTED WITH
THE OPERATION, MAINTENANACE, SALES AND/OR DISPOSITION OF GMC EQUIPMENT, ATTACH TO YOUR PERMANENT RECORDS FOR REGULAR REFERENCE
WARNING
DO NOT CONNECT POWER OR OPERATE MACHINE WITHOUT VISUALLY
CHECKING TO SEE THAT ALL MOVING PARTS ARE SECURED AND ANY
OBSTACLES ARE REMOVED FROM THE CUTTING AREAS. FOR MACHINES
WITH CRANKS, TURN MACHINE OVER MANUALLY TO MAKE SURE ALL
MECHANISMS ARE WORKING CORRECTLY.
REMOVE CRANK BEFORE STARTING MA CHINE
DO NOT REMOVE AND/OR MODIFY ANY MACHINE COMPONENTS. ALL
COMPONENTS SUCH AS GUARDS, PANELS, GUAGES ETC. MUST BE IN
PLACE AND FUNCTION PROPERLY BEFORE MACHlNE IS PUT INTO
OPERATION. ANY MALFUNCTION, OR MlSSlNG COMPONENTS MUST BE
BROUGHT TO THE ATTENTION OF THE MANUFACTURER IMMEDIATELY.
This safety notice should be prominently displayed in the work area, given
to the supervisor and operating personal in an effort for all employees to be
concerned about safety precautions.
GMC
L
DO NOT PUT HAND INTO FEED OPENING
.
PELIGRO
NO
'
PONER LA MAN0 DENTRO DE LA
ABERTURA DE ALIMENTACION
SAFE T DECALS give instant warning that sharp blades
are in operation alerting the operator as well as
employees working near your slicer that a hazard exists.
The SAFE T DECALS are made of a tough durable
plastic designed to take the rigorous environment of food
processing facilities. Adhesive mounted, SAFE T
DECALS can be placed on any slicing machine in your
processing line. Order SAFE T DECALS now to alert
your employees of slicing machine hazards..
MODEL 2800 AUTOMATIC ROTARY FRESH MEAT DEER
INSTRUCTIONS FOR INSTALLING, OPERATING, AND MAINTENANCE
The ROTARY FRESH MEAT DEER delivered to you, has been check and thoroughly
tested, prior t o shipment. The machine is ready for operation, after the following
procedures are accommodated.
Remove machine from crate.
Check for transport and handling damage.
Install casters (preferably by raising machine with lift truck)
HANDLE WITH CARE.
Wash down.
Roll into operating position. Lock casters.
Turn mechanism over manually with crank provided for motor and
shaft.
, Cycle
, Phase
Connect electrical power Volts
Be sure that the motor is in proper rotation (Arrow).
Raise and lock loading conveyor.
OPERATIONS
1. The ROTARY FRESH MEAT DlCER produces best results
on meat that has been trimmed of connective tissue, excess
fat, and fascia. The temperature for best results should be
between 28 degrees and 38 degrees F.
2. The meat is t o be slabbed, the thickness of the dice required
. The automatic loader will accommodate meat
up t o a maximum of 1-112" thick, 9-112" wide, and any length.
DO NOT OVERLOAD.
SAFETY
Front swing guard will not permit meat over 1-112" thick, to go
under it. In the event, that meat thicker than that is directed t o
the slicing blades, the guard will lift, and automatically activate
a limit switch, which will turn the power off. In that event, the
front safety guard would be lifted, and the excessively high meat
removed for proper trimming. The machine will not start until
the limit switch is cleared by lowering the front guard into the
proper position.
The operating mechanisms impaneled with a stainless steel
cover. When the cover is lifted, it will automatically activate
the limit switch, turning the machine off. When lowered, the
-
The machine will not start, until the limit switch is cleared,
by lowering the front guard, t o the proper position.
2. The stainless front hood (28D-216-5) has an electrical interlock on it for safety. When the hood is opened, the machine will not be operable. When lowered, the machirie will
be turned on. If not, check the safety switch.
3. A limit switch lever, rides on the band blade. If the blade
moves forward on the pulleys, it will activate the switch,
turning the machine off. The switch is also activated in the
event of blade breakage. When installing a new blade, be
sure the limit switch is riding on the blade properly.
4. Emplacement of the V-Belt, should assure that the band
blade travels from right t o left.
LUBRICATION
All parts of the machine have been properly lubricated, prior to shipment. The machine has grease fittings on key moving parts, which should be greased, periodically. They are accessed by turning the front hood (25D-216-5); slide door (288118-7), and side panel (28B-118-6).
"NOTE: LUBE CAM FOLLOWER RD-386 AFTER EVERY WASH DOWN
BAND BLADE PROCEDURE
The clean cutoff action, featured with ROTARY DICER, depends on smooth cuttjng
action of the band blade. New band blades should be put in place, with the power
off, and rotary blade assembly removed. The pulley carriage should be held in the
rear position, with locking bar (16). Blade adjustments and changeover should not
be attempted, with the engaged pulley carriage, in the front position (towards the
discharge chute).
It is important that the band blade is drawn up to ,a firm, but not taught position.
The band blade should track on the band blade pulleys (RD-475), close to shoulder,
without rubbing. Readjust band blade pulleys if needed.' Band blade should also
bottom in band blade guide (RD-447) lightly, and without disturbing proper tracking. Band blade guide, can be set from 118" to % " back from blade edge. For % "
dice, set at 1/8". Also, dheck up and down position of b~ade'~uide,
after band
blade has been checked for proper tension. Turn the machine over, with the hand
crank, t o assure proper clearance, of the blade pulleys, from the sides of the discharge chute, and proper clearance, of the band blade, as it moves into the spiked
roller. Be sure that the limit switch arm has been properly located, on thedib
a
r
blade.
.
3. Proceed t o turn the machine, by means of the crank handle
(288-9-2) until the carriage (28D-279) is in the extreme backward
stroke position. Then engage lock bar (28A-295-1) t o hold
carriage in this position.
4. Loosen tension on band blade, by turning the tension screw
counter clockwise located on bracket (288-281) and remove
band blade
5. To lower infeed conveyor t o the vertical position, swing the
lock levers (28A-162-3) which support the conveyor outward
and carefully drop the conveyor.
6. Now you can remove the meat comb assembly (28A-74-3) by
Lifting the assembly upwards off the pins' on which it is mounted.
7. Remove panel (28B-126-3) located on side guard (28C-126-4)
Now you can move the vertical connection rod (28A-59-21 up
and down. This will move (Rotate) then spiked roller (28C-69-11 t o
move the drive tangs on drive shaft (28A-6-1) t o the vertical position.
8. When that has been accomplished you can remove the spiked
roller (28C-69-3) by lifting it directly upward after opening
bearing blocks (28A-70-1). Take care t o not damage the spikes
during this process.
With the foregoing accomplished, the machine is now ready for wash down with
either steam or hot water.
TO REASSEMBLE
Proceed with the foregoing instructions, in reverse order.
PROCEDURE FOR CHANGING DICE DIMENSION
Remove "hold" collar (28A-55) by pulling it off camshaft (this is inside the hinged
door). Now proceed to relieve pressure of cam roller, operating on the cam (28654-1) by lifting on the vertical operating level, and proceed t o pull the cam off the
shaft, and replace it with the desired cam required for the dice size.
When making the changeover, be sure that when the cam is replaced, the lettering
appearing thereon, is t o the outside (visible). Standard equipment calls for one size
cam.
It is important when you make a changeover of that nature, that the proper rotary
blade assembly matches the changeover.
IMPORTANT NOTE
Proper sequence of the spiked roller is important. If any parts are worn, damaged,
or bent, it may result in improper timing of the spiked roller. This can result in
premature breaking of the blade. Operating the machine manually, for a short run
under power, without product, will make it possible to determine if there is a malfunction in that area. The spiked roller should index when the pulley assembly is
almost, or actually in the farthest position, from the discharge chute.
The ROTARY DlCER comes standard equipped, with a pressure attachment, for the
hold down fingers (28C-106-1). That attachment, is set at the factory, to accommodate both the 1 " and 1-112" thick slabs, providing of course, the slabs are fed to
the machine, are of fairly uniform thickness. If there is any excess variation in the
thickness of the slab fed t o the machine, the hold down fingers can be adjusted up
or down, by sliding and inserting locking screw on end brackets (28A-97-1).
MODEL 2800 ROTARY FRESH MEAT DICER
The machine is equipped with an Overload Safety Device (Part #517P).
This OSD can be adjusted by turning the nut clockwise to tighten; the opposite to loosen.
The puapose for this unit is to keep vital parts fiom breaking if something should malfunction
during operation.
The unit should be set so that the machine will operate with product cutting without any slip-page.
1. Run Carriage to "out" position
2. Set Cam at high point.
3. Position spiked roller by adjusting connecting
rod threads so band blade centers between two
rows of spikes.
4. Feed ratchet should be in detente position and
locked, (7116" Hex Head Screw).
R. F. M. D. Belt Dischame Convevor
.-
(1
(1)
(1)
28A-405
28A-446
28A-447
Intermediate Shaft
Drive Shaft
Idler Shaft
(2)
(2)
28B-445
58-327
Pulleys
Bearing Mounts
(1)
(1
(1)
28C-400-3 Side Plate
28C-402-3 Side Plate
28C-402-3 Belt Support
Purchase Parts
(2)
(4)
(4)
Block - MRC
Latch Clamp - Reid
3h"I.D.Collars
3
h I. D. Thrust Washers - TT-1701
(1)
Endless Belt - 10-3/4 x 7 1 long
(2)
3hW
Pillow
CHECK BEFORE START- UP
CUTTING MECHANISM (Power Off)
CORRECT LOADING PROCEDURE
A. Turn blade pulleys over with crank several times to
cycle mechanism in and out. Check for circular
and band blade clearance.
B. Adjust for band blade alignment if required.
C. Band blade tension should be snug but not tight.
D. Limit switch must be riding on band blade.
A. Trim excess fat and connective tissue.
B. Place meat on center of feed conveyor.
C. Do not overlap the meat.
D. Do not overload conveyor. Maximum meat dimensions I-1/2" thick, 9'' wide.
DISASSEMBLE
DICE INCREMENTS CHANGEOVER
A. Lower feed conveyor.
6. Remove circular blades.
A. Release ratchet pawl from detent ratchet by
pulling hand ring attached to pawl and turning
clockwise.
5. Lift lever arm to disengage cam follower (6-1).
C. Remove cam detent and cam.
D. Insert new cam and lock with cam detent.
E. lmplace circular blade assembly.
F. Reengage ratchet pawl.
G. (Power Off) Turn pulleys with crank to check for
timing and clearance.
C. Remove cutoff comb.
D. Remove spiked roller.
E. Reverse order to assemble.
PNRFMD.XLS
8/11/96
Model 2800 ROTARY FRESH MEAT DICER
,-
(
t
J
Part No.
Drawing No.
RD-301
RD-302
RD-303
RD-304
28A-7
28A-273
21L-B
286-57
4
I
28A-58
AR-8-N R.H.
ARB-N L.H.
28B-231
28A-77
75A-588
28B-182
28B-181
1088
28C-I75
2C-176
28A-I 68-1
288-209
28A-157-1
635-206
B180D6
COR-I0
28G177-1
28A-I67
28A-I86
28A-162-3
28A-163
28A-53
TT-I 701
AA-92 1-4
28A-I59-1
288-272-1
2
1
I
1
2
2
I
1
1
2
2
I
1
1
I
1
1
2
I
12
6
2
1
I
I
2
2
10
8
9
1
I
28A-155
28A-158-1
40N
28A-63
28A-271
M-744-10
28A-78
2
I
I
1
1
2
2
Conveyor Driven Sprocket
Conveyor Idler Shaft
Chain
Ratchet Pin Guide
Ratchet Pin Puller
Sleeve Bearings
Idler Sprocket
RD-346
28A-270
1
Meat Trip Hook
RD-346
RD-347
F4D-348
Rd-349
288-108-3
1
20A-261
28A-243
28A-900-1
I
3
I
Gauge
Ratchet Spring
Gauge Collar
Trip Rod
RD305
RD-306
RD-307
RD-308
RD-309
RD-310
RD-311
RD-312
RD-313
RD-314
RD-315
RD318
RD-317
RD-318
RD-319
RD-320
RD-321
RD-322
I,p;
L
RD-323
6
RD-324
RD-325
RD-326
,
RD327
RD-328
RD-329
RD-330
RD-331
RD-332
RD-333
RD-334
RD-335
RD-336
RD-337
RD-338
RD-339
RD-340
RD-341
RD-342
RD-343
RD-344
1
I(
.I
28A-59-2
28A-178-1
DOAN-48
Dascription
1
1
Reducer Spacer
Raller Lever Spring
Reducer
Roller Lever
with Cam Follower
Roller Lever Screw
Rod End
Jam Nut
Ratchet Rod
Conveyor Bumper
Bumper
Jam Nut
Rod End
Take-Up Mounting
Idler Stud
Idler Bracket
Conveyor Support Frame L. H.
Conveyor Support Frame R.H.
Belt
Conveyor Side Plate L. H.
Conveyor Side Plate R.H.
Conveyor Rear Tie Bar
Conveyor Guide Rail
Conveyor Take-Up Shaft
Gear
Delrin Blank
Bearing
Bottom Support for Wire Belt Conv.
Conveyor L. H. Take-Up Bracket
Conveyor R. H. Take-Up Bracket
Conveyor Swing Lever
Conveyor Swing Lever Pin
Collar
Bearing
Bearing
Conveyor Drive Shaft
Conveyor Drive Shaft Bracket
Page 1
Price
-
.i
Model 2800 ROTARY FRESH MEAT DlCER
PARTNO.
DRAWING NO.
RD-350
RD-351
RD-352
RD-353
RD-354
RD-355
RD-356
RD-357
RD-358
RD-359
RD-360
RD-361
RD-362
28A-160-1
G35-125D5
B lO8D5
AA-832-1
28A-35
IT-I508-2
AA-507-5
288-07
X I 8-N
28888
28A-65
28A-158
28A-263
I
4
2
2
2
2
2
1
6
I
1
1
4
-
I
RD-364
28B-268
2
I
RD-365
28A-258
28A-259
40N
28C-61
28A-120-2
28&254
28A-245
28B-9-1
RC-I 01410-FS
AL-095
143T
3088-1
S83089
28R-1-3
Ti-1709
AA-1213-3
1
1
1
I
1
1
I
I
I
1
1
2
2
I
1
3
28A-297
288-56
288-54
288-54-1
28B-54-2
28A-55
CF-1
288-12 6 3
57-10-201
28C-126-4
28C-I -2
AA-1212-1
28C-64
28A-68-1
AA-1212-7
28A-66
I
1
1
1
1
1
RD-366
RD-367
RD-368
RD-369
RD-370
RD-371
RD-372
RD-373
RD-374
RD-375
RD-376
RD-377
RD-378
RD-379
RD-380
RO-381
RD-382
RD-383
RD-384
RD-385
RD-386
RD-387
RD-388
RD-388
RD-390
RD-391
RD-392
RD-393
RD-394
RD-395
DESCRIPTION
QlY
2
1
3
1
1
1
I
1
2
1
Shaft
Gears
Delrin Blank
Sleeve Bearings
Collar
Thrust Bearings
Sleeve Bearings
Ratchet Detent Ring
Ball Plungers
Detent Plate
Ratchet Pin
Conveyor Drive Sprocket
Mounting Plate for Rear Guard
Safety Switch
Limit Switch
Rear Guard Safety Switch Trip
Arm Assembly
Height Gauge Switch Bracket
Switch Bracket Stop
Chain 48-112"
Ratchet Pin Bracket
Right Side Top Panel
Panel Under Guard
Motor Shaft Extension
Crank
Roller Clutch
Coupling
Motor
Rigid Casters
Swivel Casters
Main Frame R. H.
Trust Bearing
Sleeve Bearings
Shaft for Roller Lever
Roller Cam Hub
Roller Cam 1 1 2 Cube
Roller Cam I " Cube '
Roller Cam 1-112" Cube
Cam Lock
Cam Follower
Door for Cam and Chain Guard
Spring Latch
Cam and Chain Guard
Right Side Top Frame
Sleeve Bearing
Blade Drive Shaft End Bracket
DetentControl Bracket
Sleeve Bearing
Upper Roller Drive Shaft
Page 2
PRKE
-
-
,--
Model 2800 ROTARY FRESH MEAT DICER
.
Part No.
Drawing No.
RD-396
RD-397
RD-398
RD-398
RD-400
RD-401
RD-402
RD403
RD-404
RD-405
RD46
RD-407
RD-408
RD4Q
IT-1003-3
5100-100
28C-79
28AA-921-5
4
1
28A-76
2013-95
28A-97-1
28-4
28A-212
28A-288
288-280
28C-69-3
1
1
1
1
2
1
RD-410
RD-411
RD-412
RD-413
RD-414
288103
28C-I05-1
28C-I06-1
28B-103-1
2-9
28A-89
28A-88
I
1
20
I
I9
10
7
RD-415
28A-87
28A-87-1
28A-87-2
28A-88-1
28B-80-1
28C-94-1
28A-109
BZLM-RHS
28A-84-1
28A-82
28A-82
28A-83
28B-81-1
288-81
286-238-1
28A-70
208-71-1
288-71
28C-2-2
28A-289
28A--295-1
28A-296-1
18
9
6
2
1
I
1
2
4
2
2
4
1
I
1
2
1
1
I
1
1
I
RD-435
2OA-2QQ
1
Spring
RD-436
286-291-1
1
RD-437
RD-438
RD-439
CRS7-A
OCP-205-10
288-17-2
1
6
1
Band Blade Cam
Cam Hub
Bearing
Cam Shaft
RD416
RD-417
RD-418
RD-419
RD-420
RD-421
RO-422
RD-423
RM24
RD-425
RD-428
RD-427
RM28
RD-429
RD-430
RD-431
RD-432
RD-433
RD-434
bascription
I
1
2
I
3
1
Price
Thrust Bearing
Retaining Ring
Sprocket Arm
Blade Drive Shaft
Sleeve Bearing
Driven Blade Sprocket
Hold Down Shaft
Hold Down Adjusting Oracket
Hold Down Bracket R. H.
Blade Shaft Collar
Shaft Band Blade Pulley
Bearing Bracket
Spiked Meat Roller
Pins
Hold Down Support Bracket R. H.
Hold Down Back Plate
Hold Down Arm
Hold Down Support Bracket L. H.
7-1L?" Dia. Circular Blade 112" Cube
7-lt2" Dia. Circular Blade 1" Cube
7-112" Dia. Circular Blade 1-112 Cube
Blade Sharpening min. dia. 6-314
112 Blade Spacers
1" Blade Spacers
1-112" Blade Spacers
Blade Nut
Blade Shaft
Hold Down Bracket L. H.
Meat Trip Switch Bracket
Micro Switch
Star Knob
Blade Shaft Bearing Cap
Blade Shaft Bearing Cap
Locking Screw
Blade Shaft Bearing Block L. H.
Blade Shaft Bearing Block R. H.
Side Chute Guard
Roller Shaft Bearing Cap
Roller Shaft Bearing Black I.. H.
Roller Shaft Bearing Block R. H.
Left Side Top Frame
Shaft Band Blade Pulley
Locking Lever
Locking Lever Bracket
Page 3
-
Model 2800 ROTARY FRESH MEAT DICER
T
I
Part No.
Drawing No.
RD-440
RD-441
RD-442
RD-443
RD-444
RD-445
RD-446
RD-447
RD-448
28R-23
28A-330
28A-247
3025
288-281
288-269
28A-302
28B-244
28A-287
RD-449
RD-450
RD-451
RD-452
RD-453
RD1254
RD-455
RD-456
RD-457
RD-458
RD-459
RD-460
RD-461
RD-2
RD-483
Re464
RD-465
RD-466
RD-407
RD-468
RD-469
RD-470
RD-471
RD-472
RD-473
RD-474
RD-475
t
7
Main Frame L. H.
2
Bearing Spacer
Blade Guide Top Adjusting Bar
Knob
Bearing Bracket Support
Safety Switch Arm Assy for Blade
Wear Tip For Blade
Blade Guide 81Scraper
Adjusting Screw Bracket for Blade
Pulley
Bolt
Blade Guide Adjusting Bar
Hand Knob
Cam Shaft Drive Sprocket
Chain 30-112"
Bolt
Motor Mount Bars
V-Belt
Sheave
Sheave
Lower Bearing Bracket Support
Control Box Mounting
Control Box Enclosure
Box Only
Shaft Lower V-Belt Pulley
Sheave
Cam Follower Mounting Bracket
V-Belt
Left Side Panel
Rear Panel
Rear Upper Tie Bar
Tray Support
Tray
Hood Handle
Upper Sheave
Oil Seal Ring & Spacer
Pulley Sleeve
Band Blade Pulley wlSS Insert
Band Blade Pulley wlSS Insert
Rubber Tire
Band Blades
1-5
Band Blades
6 - 14 Band Blades
15 & UP Band Blades
Tension Screw
Support For Band Blade Pulley
Bearing Block Pin
Hood
Pin For Hood
[ ~ o oGuard
d
2
4
2
1
1
1
2
AX80
288-283
288-214-1
28C-277
7
2
2
I
1
1
2
I
1
1
1
1
1
28A-290
A235
28A-293
4L520
28C-118-2
28C-I 23-4
288-3-8
28A-204-1
28C-264
28A-252
I
1
1
I
1
1
I
1
I
1
288-248
28A-301
28A-12-1
40N
2884
4L415
AZ30
A245
1
28A-285
28A-43-1
28A-43-4
4
2
2
RD-476
RD-477
RD-478
RD-479
RD-480
RD481
RD-482
RD-483
Description
2
28A-286
28A-287
20A-288
280-216-5
28A-216-2
28B-228
2
1
4
I
7
I
Page 4
Price
Model 2800 ROTARY FRESH MEAT DlCER
~
~
p
~~
p
3
1
'l
2
Heaters
Starter Size 00
(No Heaters)
Transformer
Stainless Wash Stand For Blades
& Spiked Roller
4,
I
I
Page 5
Model 2800 ROTARY FRESH MEAT DlCER
Part No.
Drawing No.
Description
Price
ROTARY DlCER CONTINUOUS
OPERATIONS
-
RD-313
RD-314
RD-315
RD-344
RD-361
RD-373
RD-379F
28C-381
HF-495-72
75A-589
28A-78
28A-158
280-385
-IT-1700
1
2
1
1
1
1
4
RD-380P
RD-385
RD-439
RD-550
RD-551
RD-552
RD-553
RD-554
RD-555
RD-556P
RD-557P
AA-213-2
28A-06-1
280173
28C-380
28A-382
28A-383
28A-384
HF-60510-1
28A-21
M O
#40
4
I
1
1
2
1
2
2
5
1
1
Take-Up Mounting Shaft
Idler Stud
Idler Bracket
Idler Sprocket
Conveyor Sprocket
Main Frame R. H.
I" ID x 1314" OD 118" Thrust
Washer
1" ID x 1-114" OD x 1" L Sleeve Brg
Upper Roller Drive Shaft
Cam Shafl
Support Bracket Gears 81Sprocket
IntermediateShaft
IntermediateDrive Shaft
Spur Gears
IntermediateDrive Sprocket
Collars
Chain - 112 Pitch 16-112 Long
Chain - 112 Pitch 37" Long
-
-
HORIZONTAL DISCHARGE CONVEYOR
RD-326
RD-332
RD-333
2
3
3
RD-334
3
RD-338
RD-378
RD4Q
RD-440
RD-487
288415
288-414
1
1R
1
1L
I
RD-507
28C-240-22
1
RD800
RD-601
28C-400
28C-401
28C-402
28A-403
28A-404
28A-405
28Aa
28A-407
28A-408
28A-409 RH
1
1
1
1
1
RD-602
RD403
RD-804
RD-605
RD-606
RD-607
RD-008
RD-609
28B-415
1
2
I
1
1
Spherco-Bearing 518" Bore
Collar
314" ID x 1-3f4" OD x 118" Thrust
Washer
314" ID x 15/16" OD x 1" Sleeve
Bearing
40812 Sprocket
Main frame
314"IDx15116"OOx314"S1Brg
Main Frame
Panel-Below Discharge Conveyor
Replaoes 28C-123-4
Panel-Below Feed Conveyor
Replaces 28C-240-1
Conveyor Side Plate L.H.
Conveyor Side Plate R.H.
Bottom Support for Wire Belt
Conveyor Drive Shaft
Conveyor Take-Up Shaft
Intermediate Drive Shalt
Spur Gears
Conveyor Take-Up L. H.
Conveyor Take-Up R. H.
Support Angle For Conveyor
Page 6
1
Model 2800 ROTARY FRESH MEAT DlCER
!
RD-610
28A-4f0 CH
RD-611
RD-812
R0-613
RD414
RD-815
28C-411
288-412
288-413
1
1
1
I
1
1
RD-618
8
8
1
RD-618
1
RO-616
RD-617
Support Angle For Conveyor
Chute
Deflector-Chute to Discharge Conv.
Tray-Below Discharge Conveyor
40612 Sprocket
Wire Belt-114 Mesd7-.05 Dia. 10"
Wide "S"end 70" long
22T - 2" OD Delrin Gear 314" Bore
2t8" OD Delrin Blank 314" Bore
Chain 712 Pitch-26 Pitches + 112
Link + Closing Link
314" 10 x 1-114 OD x 118" Thrust
Washer
New Rotary Fresh Meat Dicer
These items are sold as a unit only because they are machined together
1
Assembly
RD-423, RD-425 Blade Shaft Bearing
Block Assembly L.H.
The above unit is assembled with
Pin RD-480, RD-421 Knob, RD-422
Spring & RD-424 Screw
I
Assembly
RD-423, RD-428 Blade Shaft Bearing Btock Assembly R.H.
The above unit is assembled with
Pin Rd480, RD-421 Knob, RD-422
Spring & RD-424 Screw
CAN BE PURCHASED SEPARATELY
RD-480
RD-421
RD-422
RD424
I
Screw
Knob
Spring
Screw
Assembly
R0-428, RD-429 Roller Shaft Bearing Block Assembly L.H.
-
Tie above unii is assembiy with
Pin RD-480, RD421 Knob, RD-422
Spring & RD-424 Screw
Page 7
Model 2800 ROTARY FRfSH MEAT DlCER
1
Assembly
RD-424, RD-430 Roller Shaft Bearing Block Assembly R.H.
The above unit is assembly with
Pin RD-480, RD-421 Knob, RD-422
Spring & RD-424 Screw
Page 8
SPRING