TopTherm Chiller Refroidisseur d`eau TopTherm Raffreddatore

Transcription

TopTherm Chiller Refroidisseur d`eau TopTherm Raffreddatore
TopTherm Chiller
Refroidisseur d’eau TopTherm
Raffreddatore compatto di liquidi
Refrigeradores de agua TopTherm
3318.XXX
3319.XXX
3320.XXX
3334.XXX
3360.XXX
Montage- und Bedienungsanleitung
Assembly and operating instructions
Istruzioni di installazione, uso e manutenzione
Instructions d’installation, d’utilisation et de maintenance
Manual de instalación, servicio y mantenimiento
Contents
Contents
1 2 3 Notes on documentation ........................................3 1.1 Other applicable documents.......................3 1.2 CE conformity.............................................3 1.3 Storing the documents ...............................3 1.4 Symbols used.............................................3 Safety instructions .................................................3 2.1 Risks in case of failure to observe the
safety instructions ......................................3 2.2 Safety instructions for the operator ............3 2.3 Safety instructions for assembly, inspection
and maintenance work ...............................3 2.4 Unauthorised operation ..............................4 2.5 Health risks due to the refrigerant R134a
and the antifreeze ......................................4 2.6 First aid measures ......................................4 2.7 Fire-fighting measures ...............................4 2.8 Protective measures during repairs ............4 2.9 Potential hazards and how to avoid them ..4 Device description ..................................................6 3.1 General functional description ....................8 3.2 Controller....................................................9 3.3 Characteristic curves ..................................9 3.3.1 Characteristic curves of pump ....................9 3.3.2 Performance diagrams .............................10 3.4 Safety devices ..........................................10 3.5 Filter mats ................................................10 3.6 Proper use................................................10 3.7 Supply includes ........................................10 4 Transportation ......................................................11 5 Assembly and connection ...................................12 5.1 Dimensions ..............................................12 5.1.1 Dimensions for 3318.600, 3318.610 and
3319.600, 3319.610 .................................12 5.1.2 Dimensions for 3320.600 and 3334.600 ..12 5.1.3 Dimensions for 3334.660 .........................13 5.1.4 Dimensions for 3360.100 .........................14 5.1.5 Dimensions for 3360.250 .........................15 5.1.6 Dimensions for 3360.470 .........................16 5.1.7 Assemble chiller for wall-mounting ...........17 5.2 Installation site requirements....................20 5.3 Installing the chiller ...................................21 5.4 Making the hydraulic connection ..............21 5.5 Making electrical connection ....................21 5.5.1 Connecting the power supply ...................22 5.5.2 Connecting the alarm relay interrogation
device .......................................................22 5.5.3 External activation ....................................22 5.5.4 Connecting the chiller to the PLC .............22 5.5.5 Connecting an external room temperature
sensor (optional) ......................................24 5.5.6 Installing the filter mats (optional) .............24 5.5.7 Setting the filter mat monitor ....................25 Page 2 of 74
6 Commissioning .................................................... 26 6.1 Antifreeze ................................................ 26 6.2 Filling the chiller with cooling medium ..... 26 6.3 Commissioning procedure ....................... 26 6.4 Bleeding the cooling medium pump ........ 27 7 Operation .............................................................. 28 7.1 Controls ................................................... 28 7.2 Key functions ........................................... 28 7.2.1 Key functions during operation ................ 28 7.2.2 Key functions during parameter adjustment
................................................................ 29 7.3 Fixed value control or combined control .. 29 7.4 Meaning of the control parameters .......... 30 7.5 Meaning of the error codes ..................... 33 7.1 Alarm relay contacts ................................ 35 7.2 PLC outputs............................................. 35 7.3 Setting the digital real-time clock ............. 35 8 Inspection and maintenance ............................... 36 8.1 Maintaining the refrigerant circuit ............ 36 8.2 Water quality ........................................... 37 8.3 Cleaning the condenser .......................... 39 8.4 Cleaning the filter mat (optional).............. 39 8.5 Draining the cooling medium tank ........... 39 9 Troubleshooting................................................... 40 10 Shutting down and disposal ............................... 41 Shutting down for an extended period .... 41 10.1 10.2 Shutting down and disposal .................... 41 11 Accessories .......................................................... 42 11.1 Overflow valve ......................................... 42 11.2 Flow regulator valve ................................ 42 11.3 Metal filter (aluminium filter) .................... 42 11.4 Cooling medium for chillers (ready mix) .. 42 11.5 Levelling feet ........................................... 43 11.6 Twin castors ............................................ 43 12 Appendix............................................................... 44 12.1 P+ID-diagram .......................................... 44 12.2 Electrical circuit diagram ......................... 54 12.3 Spare parts lists....................................... 58 12.4 Technical specifications .......................... 68 Assembly and operating instructions TopTherm Chiller
1 Notes on documentation
1
Note!
Useful information and special features
Notes on documentation
These instructions are aimed at installers and operators who are familiar with the installation and the
operation of the chiller.
It is imperative that you observe the following
 You must read and observe these operating instructions prior to commissioning.
The manufacturer will not accept any liability for
damage or operating problems resulting from failure
to observe these operating instructions.
1.1 Other applicable documents
In conjunction with these instructions the flow diagram and electrical wiring diagram for the related
model apply, see chapter 12
1.2 CE conformity
The declaration of conformity is included in the appendix of these installation and operating instructions.
1.3 Storing the documents
These instructions and all associated documents
constitute an integral part of the product. They must
be supplied to the operator. The plant operator is
responsible for storage of the documents so they
are readily available when needed.
Symbol for an instructed action:
 The bullet point indicates that you should perform an
action.
2
Safety instructions
Please observe the following general safety instructions when operating and installing the chiller:
 Assembly, installation and maintenance must only
be carried out by qualified personnel.
 Only use original spare parts and accessories authorised by the manufacturer to ensure the protection and safety of the chiller. The usage of other
parts will render any liability void.
 Do not make any changes to the chiller that have
not been agreed with and approved by the manufacturer.
It is also imperative that you observe the special
safety instructions for the individual activities in the
individual chapters.
2.1 Risks in case of failure to observe
the safety instructions
1.4 Symbols used
In case of failure to observe the safety instructions,
people, the environment and the unit may be placed
at risk. Failure to comply with the safety notes
makes all claims for compensation void.
Please observe the following safety instructions and
other notes in this guide:
2.2 Safety instructions for the operator
Safety and other instructions:
Danger!
Immediate danger to life and limb!
Risk of burns!
Risk of injury due to contact with hot
fluids!
Risk of cuts!
Risk of injury on touching the fins on the
condenser!
Danger!
Danger of death due to electric shock!
Caution!
Possible hazard for the chiller.
Caution!
Possible hazard due to discharge of
refrigerant.
Page 3 of 74
Any existing contact hazard protection for moving
parts must not be removed from units while operational. Hazards due to electrical power, do not remove any switch box cover!
2.3 Safety instructions for assembly,
inspection and maintenance work
Cleaning and maintenance work on the unit must
only be performed with the unit shut down. For this
purpose, it is vital to ensure that the unit is disconnected from the power supply and is secured
against switching back on. It is imperative that you
observe the procedure for shutting down the chiller
described in the operating instructions.
All safety devices and protective equipment must be
reattached or put in a functional condition immediately after the work is complete.
Modifications or changes to the chiller are not allowed.
Only appropriately qualified personnel as defined by
BGR500 chap. 2.35 / EN 378 are allowed to work on
the refrigerant circuit.
Caution!
Possible hazard for the chiller.
Assembly and operating instructions TopTherm Chiller
EN
2 Safety instructions
EN
Do not install the unit without protection outside of
covered areas, or in an explosive or aggressive
environment.
Do not install the unit on an unstable surface or a
surface that is not designed for the weight of the
chiller.
Do not bypass any electrical safety devices to make
it possible to operate the chiller.
2.4 Unauthorised operation
The safety of the chiller supplied is only ensured if it
is used properly, see chapter 3.6. Under no circumstances should the limit values specified in the technical specifications be exceeded.
The unit must not be used for the direct cooling of
liquids that are used for foodstuffs (e.g. drinking
water).
Explosion hazard!
The use of the recooling system for cooling inflammable or pyrophoric substances is prohibited.
2.6 First aid measures
(see safety data sheets R134a and Antifrogen N)
2.7 Fire-fighting measures
Suitable extinguishing agent
All known extinguishing agents can be used.
2.8 Protective measures during repairs
-
Ensure adequate ventilation.
Hand protection: Protective gloves
Eye protection: Safety glasses
Body protection: Wear safety shoes when handling
pressurised gas bottles.
2.9 Potential hazards and how to avoid
them
The following table provides an overview of other
potential sources of danger and how to avoid them.
2.5 Health risks due to the refrigerant
R134a and the antifreeze
The refrigerant is a liquefied gas under pressure.
The enclosed R134a safety data sheet must be
observed.
The antifreeze is a liquid fluid. The enclosed Antifrogen N safety data sheet is to be observed.
Location
Hazard
Cause
Precautionary measures
Device exterior:
Louvred condenser
Minor cuts
Accidental contact or
contact while installing the air
filter (optionally available. See
chapter 5.7).
Device exterior:
Area around the device
Major
burns
Fire caused by short-circuiting
or overheating of the electricity supply line to the device.
Ensure that the cable crosssection and electricity supply
line comply with the valid
regulations.
Device exterior
Cuts
Contact with fan wheel
Do not remove the protective
cover around the fan wheel.
Device interior:
Hot or cold parts
Burns /
frostbite
Contact with parts with a high
or low surface temperature.
Device interior
Explosion
Soldering work inside the
machine may lead to an explosion due to the installed
cooling circuit.
Device interior:
Cooling medium circuit
Contamination or
explosion
of cooled
liquids
Direct cooling of unsuitable
liquids.
Page 4 of 74
Please wear gloves.
The device may only be
opened by trained, qualified
personnel.
Maintenance may only be
carried out by specialist personnel. Before carrying out
soldering work on the cooling
circuit or in its immediate vicinity, the refrigerant should
be drained from the machine.
The Chiller must not be used
for direct cooling of liquids in
the food industry. Additionally,
use of the Chiller to cool
flammable materials is prohibited.
Assembly and operating instructions TopTherm Chiller
2 Safety instructions
Device exterior:
Chiller with wheels
Personal
injury or
damage to
property
The machine starts to move
due to unevenness of the floor
surface.
Device exterior:
Severe
personal
injury or
damage to
property
The floor on which the machine is installed is unstable
and unable to support its
weight. The machine tips over
or the floor gives way.
Device interior: Cooling medium circuit
Fungus
and algae
formation
Use of pure water as a cooling medium or refrigerant.
Device interior: Cooling medium circuit
Personal
injury or
damage to
property
Hazard due to pressure
Personal
injury or
damage to
property
Displacement of oxygen due
to escape of larger amounts
of refrigerants
If refrigerant escapes, poisonous gases may be generated
under the effect of flames
Device exterior
Device interior
Device exterior
Device interior
Device interior
Risk for the
environment
Personal
injury or
damage to
property
Personal
injury or
damage to
property
Severe
personal
injury or
damage to
property
Risk for the
product
If the recooling system is
equipped with wheels (optionally available), they must be
locked with brakes while operational
The weight of the machine is
shown on the rating plate.
Additionally, please allow for
the weight of the liquid in the
tank (the tank capacity volume
is shown on the rating plate)
and make sure that the floor is
suitable for installation purposes.
Use a water-glycol mixture as
your cooling medium. Rittal
recommends the use of "Cooling medium for chillers"
(ready-mix). Further information may be found in chapters 6-8.
Recurrent function test of
pressure switch
Recurrent leak test. Operation
of cap valves by cooling technology experts or service
companies only.
Risk for the environment due
to escape of refrigerant
Electrical hazard while working on the device
The power to the device must
be disconnected via the main
switch.
Hazards when transporting or
assembling recooling systems
Secure device against any risk
of tilting (eyebolts) when
transporting or assembling.
Hazard due to electrical
equipment of the recooling
system
Recurrent testing of electrical
equipment (Germany BGV
A3).
Liquid level after transport not
in upright position
Only transport the unit upright.
Should the device be tilted
during transportation, please
wait some minutes before
switching on again.
Tab. 1: Risks and precautionary measures
Note:
Specialist personnel are individuals who, by virtue of their training, education, experience and
knowledge of the relevant provisions, regulations and measures for accident prevention and relating to the operating conditions, have been authorised by the owner or responsible individual to
ensure the safety of the system, carry out all essential tasks, and are therefore in a position to
identify and avert all potential threats.
Page 5 of 74
Assembly and operating instructions TopTherm Chiller
EN
3 Device description
3
Device description
Chillers are used for the central and economical
cooling and supply of a cooling medium (water +
glycol, see chapter Water Quality) in the event of
physical separation between the place where cooling is required and the refrigeration. The cooling
medium is supplied using a pipe system.
Fig. 1
6
7
Cooling medium inlet
Tank drain nozzle for maintenance, transportation and
disposal of the cooling medium
8
Cooling medium return
3318.600, 3318.610 and 3319.600, 3319.610
View from front
Fig. 3
3320.600 and 3334.600 View from front
Fig. 4
3320.600 and 3334.600 View from rear
8
7
(7)
Fig. 2
6
5
4
3318.600, 3318.610 and 3319.600, 3319.610 View
from rear
Note!
Tank drain nozzle (see (7) Fig. 2) only at
models 3318.600 and 3319.600
Key to figures 1 and 2
1
2
3
4
Rating Plate
Display
Louvred grille for air inlet
Louvred grille for air outlet
5
Cable entry
Page 6 of 74
Assembly and operating instructions TopTherm Chiller
EN
3 Device description
9
EN
10
4
1
3
5
2
2
7
3
Fig. 7
SK 3360.100 View from front
10
9
4
SK 3334.660 View from front
Fig. 5
4
3
5
7
2
Fig. 8
SK 3360.250 View from front
10
9
4
3
7
Fig. 6
10 9
7
SK 3334.660 View from rear
2
Fig. 9
Assembly and operating instructions TopTherm Chiller
SK 3360.470 View from front
Page 7 of 74
3 Device description
3.1 General functional description
EN
1
2
14
3
P
13
4
12
5
11
6
7
S
11
8
10
9
Fig. 11
Refrigerant circuit (schematic diagram: example,
units with open refrigerant circuit)
Key
Fig. 10
Motor circuit breaker 3360.470
Key to figures 3 to 9
1
2
3
4
5
6
7
8
9
10
11
Louvred grille for air outlet (two-part)
Display
Liquid level display of cooling medium
Tank filling nozzle for cooling medium
Rating plate
Louvred grille for air inlet (two-part)
Tank drain nozzle for maintenance, transportation and
disposal of the cooling medium
Cable entry
Cooling medium inlet/outlet
Cooling medium return/inlet
Motor circuit breaker
Hinweis!
You reach the motor circuit breaker of
the medium pump at model 3360.47x by
opening the service flap and the underlying control box (see also F1 in wiring
diagram Chapter 12).
The units are equipped with an open reservoir for
the cooling medium. Only chiller models 3318.600
and 3319.600 have a closed cooling medium circuit,
2.5 bar.
For the closed chillers, we recommend the installation of a pressure manometer, 0 – 6 bar, in the cooling medium circuit.
Page 8 of 74
1
2
Condenser, air-cooled
Condenser fan
3
4
Filter dryer
Expansion valve
5
6
Water level switch (optional)
Temperature probe
7
8
Fill nozzle
Tank drain
9
10
Cooling medium pump
Cooling medium tank
11
Flow switch
12
13
14
Evaporator (plate heat exchanger)
Compressor
Pressure switch
The recooling system comprises the four main components: evaporator (12), compressor (13), condenser (1) with fan (2) as well as the control or expansion valve (4), which are connected together by
pipes. A pressure switch (14) limits the maximum
pressure in the refrigerant circuit. The R134a
(CH2FCF3) refrigerant is free from chlorine. Its
Ozone Depletion Potential (ODP) is 0.
A filter dryer (3) which is integrated into the hermetically sealed refrigerant circuit provides effective
protection against moisture, acid, dirt particles, and
foreign bodies. A temperature control with temperature probe (6) ensures that the cooling medium is
maintained at a preset setpoint temperature.
In the evaporator (12), the liquid refrigerant is converted to a gaseous state. The heat necessary for
this purpose is taken from the cooling medium in the
plate heat exchanger, which has the effect of cooling the cooling medium. The refrigerant is heavily
compressed in the compressor (13). As a result the
refrigerant has a higher temperature than the ambient air. This heat is dissipated to the ambient air
Assembly and operating instructions TopTherm Chiller
3 Device description
EN
60 Hz
Pressure head [bar]
over the surface of the condenser (1), resulting in
the refrigerant liquefying again.
The refrigerant is injected into the evaporator (12)
using a thermostatic expansion valve (4), as a result
it is expanded and is therefore able to absorb the
heat from the cooling medium (water, water-glycol
mixture).
The cooling medium is pumped to the equipment in
a closed circuit using a pump (9) and cooling medium tank (10). The flow switch (11) ensures the
evaporator (12) is protected against freezing if the
flow rate is too low. The level switch (5, optional)
protects the pump (9) against dry running. The cooling medium (water or water-glycol mixture) feed
temperature is regulated using the temperature
probe (6) in the tank.
You will find the flow diagrams for the individual
types of units in chapter 12.
50 Hz
Volumetric flow [l/min]
Fig. 13
3320.600, 3334.600, 3334.660
The chillers are fitted with a controller for setting the
functions of the chiller. Operating states are displayed using a display unit and parameters can be
set using buttons.
3.3 Characteristic curves
3.3.1 Characteristic curves of pump
Pressure head [bar]
3.2 Controller
Characteristic curves measured under the following
conditions:
Ambient temperature (Ta) = 32°C
Medium temperature (Tw) = 18°C
Cooling medium with 20% glycol
Pressure head [bar]
60 Hz
50 Hz
50 Hz
Volumetric flow [l/min]
Fig. 14
Pressure head [bar]
-
60 Hz
3360.100, 3360.250
60 Hz
50 Hz
Volumetric flow [l/min]
Volumetric flow [l/min]
Fig. 12
3318.600, 3318.610, 3319.600, 3319.610
Fig. 15
3360.470
Type: 3318.600, 3318.610, 3319.600, 3319.610
If the flow rate of the cooling medium is lower then 2
l/min the integrated flow switch switches. The unit is
not starting up.
Typen: 3320.600, 3334.600, 3334.660, 3360.100,
3360.250 und 3360.470
If the flow rate of the cooling medium is lower then 3
l/min the integrated flow switch switches. The unit is
not starting up.
Assembly and operating instructions TopTherm Chiller
Page 9 of 74
3 Device description
3.3.2 Performance diagrams
Characteristic curves measured under the following
conditions:
- Ambient temperature (Ta) = 32°C
- Medium temperature (Tw) = 18°C
- More performance diagrams can be requested
Cooling output [kW]
EN
3.6 Proper use
Medium temperature [°C]
Nr.:
Model
Nr.:
Model:
1
2
3
3318.600-610
3319.600-610
3320.600
4
5
3334.600
3334.660
Fig. 16
made for installation). You will need to replace the
filter regularly depending on the amount of dust.
For air that contains an oil mist, we recommend
metal filter mats (accessory). These may be cleaned
with suitable detergents and reused.
Automatic filter mat monitoring is built into chillers
(turned off by default). The device measures the dirt
in the filter mat by comparing the ambient temperature and the air output temperature on the condenser. As the filter mat becomes increasingly dirty, the
pressure in the refrigerant circuit rises and with it the
temperature of the output air. This results eventually
in a fault message.
Rittal chillers have been developed and designed in
accordance with the state of the art and the recognised rules governing safety. Nevertheless, if used
improperly, they may pose a threat to life and limb
or cause damage to property.
The TopTherm chillers described in these instructions must only be used for cooling water or a waterglycol mixture.
If using other fluids (e.g. de-ionised water), please
refer to the technical specifications contained in the
appendix, or contact the manufacturer. Under no
circumstances should the limit values specified in
the technical specifications be exceeded.
Performace diagrams
Explosion hazard!
The use of the chiller for cooling inflammable or explosive substances is
prohibited.
3.4 Safety devices
 The chiller has a pressure switch in accordance with
EN 12263, tested at component level, in the refrigerant circuit; this device is set to the maximum permissible pressure (PS). An automatic reset device
ensures that the system continues to work after the
pressure drops (autoreset).
 Temperature monitoring prevents the evaporator
coil from icing over. If there is a risk of icing, the
compressor switches itself off and automatically
switches itself back on again at higher temperatures.
 The refrigerant compressor motor and the fan motors are equipped with thermal winding protection
switches against excess current and excess temperatures.
 To ensure that the compressor runs reliably and
without problems (for example after reaching the
setpoint temperature or after a fault), the compressor automatically switches back on after a delay of
180 seconds.
3.7 Supply includes
The unit is supplied in packaging in a fully assembled state.
 Please check the scope of supply for completeness.
 Check the packaging carefully for signs of damage.
Traces of oil on damaged packaging indicate a loss
of refrigerant. The unit may have leaked. Any packaging damage may be the cause of a subsequent
functional failure.
Model /
Qty.
Description
3318.600,
3318.610,
3319.600,
3319.610
 The chiller has two integrated floating fault signal
contacts (see circuit diagram of the relevant unit
type, section 12.2). Individual fault messages can be
interrogated via an integrated Sub-D socket using
an external PLC controller.
1
Chiller
1
Dispatch bag with:
3.5 Filter mats
If there is coarse dust and fluff in the ambient air, we
recommend fitting an additional filter mat (available
as an accessory) in the chiller (provision has been
Page 10 of 74
-
Operating and installation instructions
1
-
Eyebolt for transportation (M12)
4
-
Security Dowel (M6x30)
4
-
Washer
1
Assembly and operating instructions TopTherm Chiller
4 Transportation
4
-
Nut (M6x5)
1
Chiller
1
Dispatch bag with:
1
-
Operating and installation instructions
-
Eyebolt for transportation (M12)
3334.660
1
Chiller
1
Dispatch bag with
1
1
EN
If the recooling system is stored or transported at
temperatures below freezing, you must completely
drain the cooling medium circuit and flush it with a
water-glycol mixture to prevent frost damage. This
instruction also applies to the external condenser
circuit for a water-cooled condenser (option).
 Only transport the chiller in its original packaging
material before commissioning for the first time. In
case of damage, inform the manufacturer without
delay.
When transporting the chiller, the weight specified
on the rating plate must be taken into consideration.
-
Operating and installation instructions
 Use lifting gear with an appropriate minimum load
capacity.
-
Eyebolt for transportation (M8)
To prevent transport damage to the unit, proceed as
follows:
3360.100,
3360.250,
3360.470

1
Chiller
1
Dispatch bag with:
-
Operating and installation instructions
1
-
Eyebolt for transportation (M12)
1
-
Sealing Gasket
1
-
Cable tie
2
-
Male coupling
1
-
PVC hose transparent
10
-
Nut
10
-
Washer
10
-
Threaded bolt
1
Transportation
For water cooling medium:
3320.600,
3334.600
1
4
Only transport the unit in an upright position.
1
Tab. 2: Supply includes
Fig. 17
Eyebolt for transportation (3318.600 shown here
as an example)
 Only transport the unit on the pallet supplied with
the unit or with the eyebolt provided (1).
 Prevent excessive vibration.
If it is necessary to move the unit in the factory, you
must disconnect all connections on the unit.
 Before transporting, empty the water circuit and tank
(if applicable), see chapter 8.
Assembly and operating instructions TopTherm Chiller
Page 11 of 74
5 Assembly and connection
EN
5
Assembly and connection
5.1 Dimensions
5.1.1 Dimensions for 3318.600, 3318.610 and 3319.600, 3319.610
Fig. 18
Dimensions for 3318.600, 3318.610 and 3319.600, 3319.610
5.1.2 Dimensions for 3320.600 and 3334.600
602
645
Fig. 19
Levelling feet or twin castors-can be screwed on
(available as accessory). For
order number see chapter
11
Dimensions for 3320.600 and 3334.600
Page 12 of 74
Assembly and operating instructions TopTherm Chiller
5 Assembly and connection
5.1.3 Dimensions for 3334.660
EN
W = 605 mm
H = 1034 mm
D = 650 mm
Levelling feet or twin
castors-can be screwed
on (available as accessory). For order number see
chapter 11
Fig. 20
Dimensions 3334.660
Assembly and operating instructions TopTherm Chiller
Page 13 of 74
5 Assembly and connection
EN
5.1.4 Dimensions for 3360.100
W = 400 mm
H = 950 mm
D = 308 mm
Fig. 21
Dimensions for 3360.100
Mounting cut out for external mounting/partial-internal mounting/fully internal mounting
External mounting
Fig. 22
Partial internal mounting/fully internal
mounting
Mounting cut out for external mounting/partial-internal mounting/fully internal mounting
Page 14 of 74
Assembly and operating instructions TopTherm Chiller
5 Assembly and connection
5.1.5 Dimensions for 3360.250
EN
W = 400 mm
H = 1580 mm
D = 293 mm
Fig. 23
Dimensions for 3360.250
Mounting cut-out for external mounting/partial internal mounting/fully internal mounting
External mounting
Fig. 24
Partial internal mounting/fully internal mounting
Mounting cut-out for external mounting/partial internal mounting/fully internal mounting
Assembly and operating instructions TopTherm Chiller
Page 15 of 74
5 Assembly and connection
EN
5.1.6 Dimensions for 3360.470
W = 500 mm
H = 1580 mm
D = 388 mm
Fig. 25
Dimensions for 3360.470
Mounting cut-out for external mounting/partial internal mounting/fully internal mounting
External mounting
Fig. 26
Partial internal mounting/fully internal mounting
Mounting cut-out for external mounting/partial internal mounting/fully internal mounting
Page 16 of 74
Assembly and operating instructions TopTherm Chiller
5 Assembly and connection
EN
5.1.7 Assemble chiller for wall-mounting
The chillers for wall mounting may optionally be
externally mounted (1), partially internally mounted
(2) or fully internally mounted (3):
Fig. 29
Secure the cooling unit
Partial internal mounting of the Chiller


Fig. 27
Carefully remove the louvred grille and, where
applicable, the infill panel, from the enclosure by
pulling forwards.
Carefully disconnect the connector from the rear of
the display and gently push it inwards through the
cable gland.
Installation method
Using the dimension drawings (see chapter 5.1),
identify the valid lines and dimensions for your installation type on the drilling template.
Risk of injury!
Carefully deburr all drilled holes and cutouts to prevent injuries caused by sharp
edges.


Mark, drill and deburr the holes
Make the cut-outs including the line width as per
drawing. Deburr the cut-outs.
External mounting of the Chiller

Cut the supplied sealing tape to the correct length
and stick it carefully along the back of the unit so
that no gaps are left at the joints.
Fig. 30

Fig. 28


Attach the sealing tape
Carefully remove the louvred grille and, where
applicable, the infill panel, from the enclosure by
pulling forwards.
Carefully disconnect the connector from the rear of
the display and gently push it inwards through the
cable gland.
Assembly and operating instructions TopTherm Chiller



Remove the louvred grille & disconnect the display
Risk of damage!
Stability of the Chiller is only guaranteed in
its assembled state. Brace the rear enclosure half to prevent it from falling over before removing the front enclosure half.
Loosen the four nuts on the front enclosure half
and pull the enclosure forwards by approx. 5 cm.
Loosen the flat-pin connectors of the PE conductor
between the two enclosure halves.
Disconnect the fan connection.
Remove the front enclosure tray completely.
Page 17 of 74
5 Assembly and connection
EN
Fig. 31


Remove the four spacer bolts.
Cut the supplied sealing tape to the correct length
and stick it carefully along the inside of the rear
enclosure half so that no gaps are left at the connection points.
Fig. 32


Remove the cover
Fig. 33


Secure the cooling unit
Connect the fan connector and PE conductor.
Mount the front enclosure tray using the washers
and nuts.
Attach the sealing tape
Push the rear enclosure half into the mounting
cutout and secure it with the four spacer bolts.
Push the display cable through the cable gland of
the front enclosure half.
Fig. 34


Page 18 of 74
Connect the display connector
Carefully connect the display connector.
Push the louvred grille and, where applicable, the
infill panel, onto the enclosure.
Assembly and operating instructions TopTherm Chiller
5 Assembly and connection
Full internal mounting of the Chiller


EN
Carefully remove the louvred grille and the infill
panel from the enclosure by pulling forwards.
Carefully disconnect the connector from the rear of
the display.
Fig. 37

Fig. 35

Cut the supplied sealing tape to the correct length
and stick it carefully along the front enclosure half
so that no gaps are left at the connection points.
Fig. 36


Remove the louvred grille & disconnect the display


Secure the cooling unit
Where necessary, additionally secure the unit
using the supplied mounting plates
Carefully connect the display connector.
Push the louvred grille and, where applicable, the
infill panel, onto the enclosure.
Attach the sealing tape
Loosen the four nuts and washers from the front
enclosure half.
Push the unit into the mounting cut-out from the
inside of the enclosure, and secure it to the enclosure from the outside using the washers and nuts.
Assembly and operating instructions TopTherm Chiller
Page 19 of 74
5 Assembly and connection
EN
5.2 Installation site requirements
TopTherm Chiller for wall mounting
 The site must be free from excessive dirt and moisture.
300
 The ambient temperature must not exceed 43°C.
 Install the chiller close to the equipment being
cooled to avoid long distances and related performance losses.
Performance losses arise in particular due to:
 Pressure drops in the refrigerant piping system
caused by resistance in the pipes and individual
components such as shut-off valves and pipe
bends.
AIR OUT
 Heat transfer in uninsulated pipes.

Select the installation site such that:
 Easy access is possible at any time. This situation
will ease maintenance and repair.
AIR IN
 The condenser fan does not operate in a "shortcircuit", whereby the warm exhaust air from the condenser is drawn in again by the condenser's fan.
An "air short-circuit" will result in a loss of performance of the chiller.
 Maintain the following minimum distances (in mm)
from the wall:
300
Fig. 39
Space requirements
Note!
For
units:
3318.600,
3318.610,
3319.600, 3319.610, 3334.660 the airflow passes through the unit from front
to back. With unit types 3320.600 and
3334.600 the airflow passes through the
unit from back to front.
Ensure the room is adequately ventilated by installing the chiller such that the heat dissipated by
the unit does not heat the room excessively.
The ambient temperature will increase due to the
heat dissipated. This temperature increase may
cause a loss of performance of the Chillers.
Fig. 38
Space requirements
 In case of installation in a "small" room, it is imperative that you provide forced ventilation, as otherwise
the heat dissipated will build up.
The connection of ducts for fresh and exhaust air to
our devices is not suitable, as these units are
equipped with axial fans and these cannot build up
the necessary additional air pressure.
 To prevent performance losses, do not install the
chiller near any form of heating.
Outdoor siting
Chillers must be installed such that they cannot
become damaged by internal traffic and transport
operations.
Page 20 of 74
Assembly and operating instructions TopTherm Chiller
5 Assembly and connection
5.3 Installing the chiller
 Install the chiller on an even, firm surface. The maximum permissible deviation from the vertical is 2°.
 Avoid the production of noise due to vibration (vibration dampers, sheets of foam rubber).
5.4 Making the hydraulic connection
Caution!
Risk of damage to the circulation pump
due to soiling in the cooling medium
circuit! Flush the cooling medium circuit
prior to connecting to the chiller.
The cooling medium output on the chiller must be
connected to the cooling medium inlet on the
equipment to be cooled. The cooling medium inlet
on the chiller must be connected to the cooling medium outlet on the equipment to be cooled.
 Use only insulated pipes and/or hoses to connect
the equipment to the chiller.
The nominal size of the piping must be at least the
same as the nominal size of the medium connections on the unit, and on pressure-sealed units must
be approved for the maximum pressure expected,
see chapter 12.
Hinweis!
To drain the cooling medium tank at
models 3318.610 and 3319.610 we suggest to install an external discharge
appliance at the cooling medium output.
If you don’t have this discharge appliance you have to unloose the piping (at
the cooling medium output) to drain the
medium tank.
Note!
The use of steel pipes or galvanised
steel pipes is inadmissible.
For pressure sealed units (3318.600 and
3319.600)
 Install a pressure manometer, 0 to 6 bar, in the cooling medium circuit.
For types 3320.600; 3334.600 and 3334.660 only:
Prior to commissioning, it is imperative that the cooling medium pump is filled with cooling medium and
bled, see chapter 6.
In the case of a water-cooled condenser (optional),
the operator must:
 Make the cooling water connections.
Caution!
Risk of damage for the unit!
Insufficient pressure (on pressuresealed units) and an excessively low
flow rate will trigger the safety devices
in the unit. Pay attention to the required
minimum pressure and the minimum
flow rate, see chapter 12.
Assembly and operating instructions TopTherm Chiller
Only for types 3318.610, 3319.610, 3320.600,
3334.600, 3334,660, 3360.100, 3360.250, 3360.470
that are open to the atmosphere:
If the cooler on the equipment to be cooled is higher
than the chiller, we recommend installing a nonreturn valve in the feed as well as a solenoid valve
in the cooling medium circuit return to prevent the
tank from overflowing.
Caution!
Risk of damage for the cooling medium
pump due to dry running! If it is possible to shut off the circuit to the equipment to be cooled, you must install a
bypass valve (can be ordered as an
option) between the feed and return to
protect the cooling medium pump.
5.5 Making electrical connection
It is imperative that you follow the instructions
given below:
 When carrying out the electrical installation, observe
all applicable national and regional regulations as
well as the regulations from the responsible utility
company. Electrical installation must only be carried
out by a qualified electrician who is responsible for
compliance with the existing standards and regulations.
 The voltage and frequency of the connection must
correspond to the values stated on the rating plate.
 The chiller must be connected to the mains via an
all-pole isolating device.
 No additional temperature control is allowed to be
connected upstream of the recooling system on the
supply side.
 Install the pre-fuse cited on the rating plate (miniature circuit-breaker "K" characteristic or slow fuse) to
protect the cable and equipment from short-circuits.
 The mains connection must ensure low-noise potential equalisation. Chillers must always be integrated
into the building's equipotential bonding system.
 The conductor cross-sections of the power cable
must be selected according to the rated current (see
rating plate).
 The chiller does not have its own overvoltage protection. Measures must be taken by the operator at
the supply end to ensure effective lightning and
overvoltage protection. The mains voltage must not
exceed the tolerance of +6/-10 %, see chapter 12.
 On three-phase units: The connection must be
made with the field rotating clockwise. The direction
of rotation of the field can be measured at the connection terminals L1, L2 and L3. Connection with a
clockwise rotating field ensures that all three-phase
motors rotate in the correct direction.
 In case of an integrated transformer (optional): Ensure correct voltage connection on the primary side.
Page 21 of 74
EN
5 Assembly and connection
Note!
If the chiller has a black main switch
(option), a respective emergency off
device must be installed in addition
according to DIN EN 60204. If this is
not provided by the customer, the
EC declaration of conformity (see
annex) will not be valid.
EN
If you want to evaluate the fault codes for fault signals from the chiller using the alarm relay, you must
also connect an appropriate low-voltage cable to
terminals 3 – 8, see circuit diagram for the relevant
unit type in chapter 12
If the recooling system requires remote switching,
terminals 1 and 2 can be used for this purpose (see
the circuit diagram for the relevant unit type in chapter 12) together with the appropriate programming
(parameter 18), see 7.4.
5.5.1 Connecting the power supply
The units are prewired ready for connection in the
factory and equipped with a twelve-wire connection
cable (length 2.5 m).
For Types 3318.600, 3318.610 und 3319.600,
3319.610:
1
2
3
Fig. 40
Preparing the PLC connection for types 3318.600,
3318.610 und 3319.600, 3319.610
 Remove the louvred grille (3) on the rear of the
Chiller.
 Remove the belt (2) and the housing (1).
 Make the electrical connection as per the electrical
circuit diagram (see circuit diagram for the relevant
unit type in chapter 12)
5.5.2 Connecting the alarm relay interrogation device
You can also query fault messages with two floating
contacts on a separate connection clamp of the
chiller. The necessary wires are already present in
the connection cable and are connected in the device.
4
3
2
1
 Connect the correspondingly labelled wires of the
connection cable to the controller as shown in the
electrical circuit diagram (see circuit diagram for the
relevant unit type in chapter 12)
For details on the assignment of alarm relay contacts when an error code is displayed, see section
7.1.
Fig. 41
5.5.3 External activation
 Guide a suitable connection cable into the unit via
the additional cable gland provided (see (5) Fig. 2).
The unit has been prepared for control via an external signal. To implement this, the customer must
connect 24 V DC to contacts 1 and 2 (note polarity;
see circuit diagram according to unit type) and set
parameter 18 to 1 (see description of the controller).
PLC connection for types 3318.600, 3318.610 and
3319.600, 3319.610
 Connect the cable to the 15-pole Sub-D socket, see
(4) Fig. 41.
5.5.4 Connecting the chiller to the PLC
To evaluate individual fault messages, the unit can
be connected to a programmable logic controller
(PLC). The connection is made with a 15-pole SubD socket.
 Use a suitable line to connect the PLC to the 15pole Sub-D socket.
Page 22 of 74
Assembly and operating instructions TopTherm Chiller
5 Assembly and connection
For types 3320.600 and 3334.600:
For types 3334.660:
EN
5
4
7
6
Fig. 42
Preparing the PLC connection for types 3320.600
und 3334.600
Fig. 44
PLC connection for type 3334.660
 Remove the louvred grille (3+4) on the rear of the
chiller.
 Remove the louvred grille (6+7) on the rear of the
chiller.
 Remove the filter mat, if applicable (2).
 Connect the cable to the 15-pole Sub-D socket, see
(5) Fig. 44.
 Guide a suitable conenction cable into the unit via
the additional cable gland provided (see (8) Fig. 4).
 Connect the cable to the 15-pole Sub-D socket, see
(5) Fig. 43.
For types 3360.100, 3360.250, 3360.470
1
Fig. 45
PLC connection: 3360.100, 3360.250,
 3360.470Open the service flap (see (1) Fig. 45) on
the left site of the chiller.
 The PLC connection is marked with X2.
Fig. 43
PLC connection for types 3320.600 and 3334.600
Assembly and operating instructions TopTherm Chiller
Page 23 of 74
5 Assembly and connection
EN
5.5.6 Installing the filter mats (optional)
24V DC ext.
1
2
3
4
5
6
7
8
SPS 1
SPS 8
Fig. 46
9
10
11
12
13
14
15
If there is coarse dust and fluff in the ambient air, we
recommend installing an additional fleece filter mat
(available as an accessory) in the chiller. Metal filter
mats (accessory) are available for air containing oil
condensation.
CTS
RTS
RXD
TXD
NC
GND
For types 3318.600, 3318.610 and 3319.600,
3319.610 only:
1
Assignment of PLC contacts
For details on the assignment of PLC contacts when
an error code is displayed, see section 7.7.
5.5.5 Connecting an external room temperature sensor (optional)
The units allow for combined room-temperaturebased control and are equipped for this purpose
with a B5 connection for an external room temperature sensor available as an optional accessory (cable length 4 m).
2
Fig. 48
3318.600, 3318.610 and 3319.600, 3319.610 install
filter mat
 Pull the louvred grille (1) on the front of the chiller
(air inlet) away from the housing.
 Insert the filter mat (2) (Model No. 3286.510) into
the louvred grille as shown in Fig 36 and push it
back onto the housing.
For types 3320.600 and 3334.600 only:
Fig. 47
Cable routing to room temperature sensor
 Guide a suitable connection cable into the unit via
the additional cable gland provided (see (A)
Fig. 47).
 Connect the connection cable on the electrical
switch box to socket contact B5, see (3) Fig. 41, (4)
Fig. 43 or (4) Fig. 44.
 For types 3360.100, 3360.250, 3360.470 only:
Open the service flap, see (1) Fig. 45
Fig. 49
3320.600 and 3334.600 Install filter mat
 Connect the connection cable on the electrical
switch box to socket contact B5.
 Remove the upper and lower louvred grille (1) on
the rear of the chiller by carefully pulling it off the
housing.
After completing the connection work:
 Remove the belt. To do so, unscrew the screws.
 Re-install the unit parts in the reverse order according to the device type.
 Activate the necessary parameters.
Page 24 of 74
 Insert the filter mat (2) (Model No. 3286.520) into
the unit from above, as shown in Fig. 49.
 Reinstall the belt onto the unit.
Assembly and operating instructions TopTherm Chiller
0
 Press both louvred grilles back onto the housing.
Type: 3334.600
EN
5.5.7 Setting the filter mat monitor
Function of the filter mat monitor:
Dirt on the filter mat is automatically detected by
measuring the temperature difference at the air inand outlet of the condenser (sensor B3 and B4).
As the level of filter mat soiling rises, the temperature difference will increase (see chapter 7.4, parameter 16).
2
3
1
Fig. 50
3334.660 installing the filter mats
 Remove the belt (1). To do so, unscrew the screws.
 Remove the upper (2) and lower louvred grille (3) on
the rear of the chiller by carefully pulling it off the
housing.
 Insert the filter mat (Model No. 2 x 3286.520) into
the upper and lower louvred grille push it back onto
the housing.
 Reinstall the belt onto the unit.
For types 3360.100, 3360.250 and 3360.470 only:
1
Fig. 51


2
3360.100, 3360.250, 3360.470 installing the filter
mats
Remove the louvred grill below the display at the
front site of the chiller (see (1) Fig. 51)
Insert the filter mat into the louvred grille (2) and
push it back onto the housing.
Assembly and operating instructions TopTherm Chiller
Page 25 of 74
6 Commissioning
EN
6
Commissioning
The chiller does not have its own main switch to
switch the chiller on and off. It must be switched on
and off by the higher-level controller.
6.1
Antifreeze
As standard, the units are not suitable for operation
below the specified minimum temperature (see
chapter 12). The units are always to be used with a
water-glycol mixture for the coolant with a maximum
glycol content of between 20 and 30% by volume.
The recommended antifreeze is Antifrogen N or our
Rittal Cooling medium for chiller.
Other types of antifreeze are possible in specific
cases, however only in consultation with the manufacturer.
Note!
Only use distilled or de-ionised water in
chillers specified for such use (see
chapter 12).
Caution!
Risk of damage for pipes and seals!
Other additives may damage the
pipes and the seal on the cooling
medium pump and are therefore not
allowed.
To prevent problems in the cooling medium circuit
(also water-cooled units), it is imperative that the
VEB Cooling Medium Guidelines (VGB-R 455 P) are
observed.
You can read and determine the correct glycol content with the aid of a refractometer, available from
the following supplier: Georg Pforr -gefo- GmbH &
Co. KG, Holterkamp 16, D-40880 Ratingen, Germany. http://www.gefo.de.
6.2
Filling the chiller with cooling medium
The composition of the cooling medium is described
in chapter 8.
For commissioning, proceed as follows:
 Ensure that any shut-off valves installed in the cooling medium circuit are open.
1
Fig. 52
3318.610 and 3319.610 Filling with the cooling
medium
For types 3318.600 and 3319.600:
 For pressure-sealed cooling medium circuits: Fill the
circuit using a filler pump or water hose via the feed,
return or drain cock (Fig. 2), and build up a prepressure of 1.2 – 2 bar. This pressure can be read
from the pressure manometer you have fitted.
For types 3318.610 and 3319.610:
 Fill the unit with cooling medium via the fill nozzle
(1) (see Fig. 52) up to the full mark in the tank.
For types 3320.600 and 3334.600:
 Fill the unit with cooling medium via the fill nozzle
(4) (see Fig. 4). Check the level on the level gauge
(3) (see Fig. 3).
For type 3334.660:
 Fill the unit with cooling medium via the fill nozzle
(4) (see Fig. 6). Check the level on the level gauge
(3) (see Fig. 5).
For types 3360.100, 3360.250, 3360.470

Fill the unit with cooling medium via the fill nozzle
(4) (see Fig. 7, 8, 9). Check the level on the level
gauge (3) (see Fig. 7, 8, 9).
6.3 Commissioning procedure
For types 3318.600, 3318.610, 3319.600, 3319.610
3320.600, 3334.600, 3334.660:
 Switch on the power supply to the chiller via the
higher-level controller.
The indicators on the controller illuminate and indicate the actual feed temperature of the cooling medium.
 Check the direction of rotation of the motors (see
direction of rotation arrows on the cooling medium
pump and on the condenser fan).
Page 26 of 74
Assembly and operating instructions TopTherm Chiller
6 Commissioning
Note!
If the compressor and condenser fan do
not start to operate, the temperature of
the cooling medium added is lower than
the setpoint temperature set.
EN
For type 3334.660 only:
 If necessary, lower the setpoint temperature momentarily; see section 7.
For types 3318.600, 3318.610, 3319.600 and
3319.610:
The cooling air is drawn in from the front and expelled to the rear.
For types 3320.600, 3334.600 and 3334.660:
The cooling air is drawn in from the rear and expelled to the front.
If required, the condenser fan is activated by the
temperature controller.
If the direction of rotation is incorrect, you must
change over the connections for phases L1 and L2
on the chiller's terminal strip for the power supply,
see (1) Fig. 41, (2) Fig. 43 or (2) Fig. 44.
6.4
Bleeding the cooling medium pump
 Bleed the pipes and top-up the cooling medium.
For types 3318.600, 3318.610, 3319.600,
3319.610, 3360.100, 3360.250 and 3360.470:
The cooling medium pump fills by itself and does not
need to be bled.
For types 3320.600 and 3334.600 only:
Fig. 54
Bleeding the cooling medium pump (type 3334.660
only)
 Bleed the cooling medium pump by loosening the
bleed screw a little (see (1) Fig. 53, 54). As soon as
cooling medium escapes, re-tighten the screw.
In case of a water-cooled condenser (optional):
 Activate the external condenser circuit for the condenser (optional, provided by the operator).
 During commissioning:
Check the connecting pipes and pipe connections
for leaks.
Fig. 53
Bleeding the cooling medium pump
(types 3320.600 and 3334.600 only)
Assembly and operating instructions TopTherm Chiller
Page 27 of 74
7 Operation
EN
7.2
7
Operation
The chiller is switched on and off by the higher-level
control. It operates automatically, i.e. the cooling
medium is pumped continuously and heat extracted
from it during this process.
A controller provides automatic control based on the
hysteresis set. The controller has a display for the
indication of temperature values and buttons for
setting operating parameters.
7.1
Controls
Key functions
You can use the control keys to change control parameters within the assigned ranges (min. to max.
value). tab. 3 in section 7.4 shows the parameters
that may be set. The function of the control keys
(see (3) Fig. 41) changes depending on which control level you are on.
7.2.1 Key functions during operation
The keys have the following functions during operation:
-Key:
Display of software version: Press and hold
Delete error memory when error memory is activated: Press and hold 10 seconds
-Key:
Fig. 55
Controls – controller
Key
1
2
3
7-segment display
Temperature unit LEDs
Control keys
The units have a 3-digit 7-segment display to indicate operating states and control keys to set operating parameters.
After the power supply is switched on, the display
"E0" appears initially for approx. 20 seconds to indicate that the unit is operational (boot phase controller). After the boot phase, the chiller will start to
work.
During operation, the inlet temperature (to the
equipment) of the cooling medium circuit is displayed via the indicators, alternating with any error
messages that are present in the form of error
codes; see section 7.5. Two LEDs °C and °F are
used as indicators for the temperature unit °C (Celsius) or °F (Fahrenheit).
You can perform the following activities via indicators and control keys:
Display of temperature values from sensors 1 to
5, one after the other: Press repeatedly
Sensor 1: Cooling medium temperature (displayed continuously or after 30 sec. menu
timeout)
Sensor 2: Icing of evaporator unit
Sensor 3: Condenser, external (filter mat)
Sensor 4: Condenser, internal (filter mat)
Sensor 5: Room temperature (if combined control active, see section Fehler! Verweisquelle
konnte nicht gefunden werden.)
-Key:
Manual alarm reset:
Parameter adjustment is interrupted if no key is
pressed for approx. 30 seconds (or 10 seconds if
an alarm is outstanding). If this is not done, the
value will not be saved!
The display shows the preset values again.
 Reading temperature values
 Reading from error memory
 Acknowledging error messages
 Resetting the pump
 Reading and setting parameters for the controller
The measurement range for temperature measurements is:
 Celsius: –40°C to 70°C
+
-Keys:
Jump to the parameterisation level, see
section 7.2.2: Press both keys and hold
for about 5 seconds.
To exit the parameterisation level, press
both keys again and hold for about 5 seconds.
 Fahrenheit: –40°F to 158°F
Temperatures are shown with a resolution of 0.1° in
the following ranges:
 Celsius: –9,9°C to 70,0°C
 Fahrenheit: –9,9°F to 99,9°F
Page 28 of 74
Assembly and operating instructions TopTherm Chiller
7 Operation
7.2.2 Key functions during parameter adjustment
7.3
Parameter adjustment is cancelled if you do not
press any key for about 30 seconds. When this
happens, any value in the process of being changed
will not be saved! The indicators will then show
normal operating values again (actual temperature
of the cooling medium or the error code).
Chillers allow for both fixed value control and combined room temperature-based control.
-Key:
in selection mode: Parameter number is incremented from P01 to P20.
in editing mode: Parameter value is increased.
Fixed value control or combined
control
The units are set to "Fixed value control" in the factory.
If you have connected an external room temperature
sensor, see section 5.5.5, available as an optional
accessory, you can set control mode "Combined
control" on the controller with parameter 13, see
section 7.4.
In combined control, additional control parameters
must be set or taken into consideration; see section
7.4.
-Key:
in selection mode: Parameter number is decremented from P01 to P20.
in editing mode: Parameter value is decreased.
Fixed value control
Tw / °C
Set point Tw: 20°C
Hysteresis: 2 K
-Key:
Cooling ON
20
Cooling OFF
in parameter selection: switch to editing mode.
in editing mode: Accept parameter and increment
to the next parameter.
After the last parameter (display 'End'): Exit parameter adjustment.
Example: Change setpoint temperature
You can change the default setpoint temperature
(Tw = 20°C) Therefor you have to proceed as follows:
+
t/min
Fig. 56
Fixed value control
Fig. 57
Combined control
Press both keys and hold for about
5 seconds.
You are on the parameterisation level
Press key until parameter P1 is displayed..
Press key to switch into editing mode..
,
You can use these keys to change the
setpoint.
Press key to confirm entry and switch to
next parameter.
,
Press both keys and hold for about
5 seconds to exit the parameter level.
Assembly and operating instructions TopTherm Chiller
Page 29 of 74
EN
7 Operation
EN
7.4
No.
Meaning of the control parameters
Parameter
Min. value Max. value
Factory
setting
Setting
Explanation
Fixed value control
1
Setpoint temperature
with fixed value control
10.0°C
30.0°C
20.0°C
If fixed value control is set for parameter 13, the setpoint temperature can be
selected here.
2
Switching hysteresis
with fixed value control
2K
5K
2K
If fixed value control is set for parameter 13, the switching hysteresis can be
determined here.
Combined control
-10.0°C
10.0°C
5.0°C
If combined control is set for parameter
13, the setpoint temperature can be set
with this parameter as the difference
compared to room temperature. Negative values result in a setpoint above
the ambient temperature.
Minimum setpoint
7.0°C
P5
10.0°C
If combined control is set for parameter
13, the lower setpoint can be limited
with this value.
Maximum setpoint
P4
35.0°C
28.0°C
If combined control is set for parameter
13, the upper setpoint can be limited
with this value.
2K
5K
2K
If combined control is set for parameter
13, the switching hysteresis can be
determined here.
3
Difference from room temperature
4
5
6
7
Switching hysteresis,
combined control
Tolerance for error message
"F.01"
3.0°C
15.0°C
5.0°C
If the cooling medium temperature
exceeds the activation temperature of
the compressor by the value set here,
error message F.01 and an alarm are
generated.
Optional: If a tank heater is installed.
8
Heater control
(Medium)
1.0°C
5.0°C
(+ OFF)
OFF
The heater will cut in if the tank temperature drops below the value set
here.
If OFF is set, the heater will never cut
in.
9
10
11
12
Internal real-time clock
Switching times
Compressor
Switching times
Heater
Lock "1"
(password protection)
13
Control mode
14
Heater function antifreeze
(optional)
Page 30 of 74
-
-
-
OFF
ON
OFF
OFF
ON
OFF
1
999
123
Ct
Ft
Ft
OFF
ON
OFF
One after another, the hour (0 .. 24),
minute (0 .. 59), year (00 .. 99), month
(1 .. 12), day (1 .. 31), summertime
(OFF, EU; USA, S1 .. S12, E1 .. E12)
are displayed.
Select the day of the week (1Mo .. 7Su,
ESC), start time (hh, mm), end time
(hh, mm)
Only if P8 not OFF.
Select the day of the week (1Mo .. 7Su,
ESC), start time (hh, mm), end time
(hh, mm)
To call up parameters P13 .. P19, key
number 123 must be set.
Ct: Combined control
Ft: Fixed value control
Optional if a heater is installed.
ON: +2°C
OFF: +5°C
Assembly and operating instructions TopTherm Chiller
7 Operation
No.
Parameter
Min. value Max. value
Factory
setting
Setting
EN
Explanation
OFF: Bypass control unused
ON: Bypass control activated
When P15 is activated, the switching
hysteresis (P2 and P6) is deactivated.
The PID controller will automatically
aim for optimum switching hysteresis.
This is dependent on the PID setting.
The P, I and D values, cycle time (C)
and switching hysteresis (T) are each
set in turn. Parameter T represents the
hysteresis for switching off the compressor
PID-Control parameters
15
Hot gas bypass (optional)
OFF
ON
OFF
PIDcontrol
Min. – max.
Default
P
0.1 - 99.9 K
1
I
1 - 999 sec
300
D
1 - 999 sec
50
C
4 - 100 sec
10
T
1-5K
5
Key:
P = Proportional band
I = Integral time (reset time) (0 =
inactive)
D = Derivatice time (0 = inactive)
C = Cycle time
T = HysteresisRange (default):
Note
Analyse to optimise the controlled
system and contact customer service.
16
17
Setpoint for filter mat
monitoring
Changeover °C/°F
4.0 K
70.0 K
(+ OFF)
°C
Assembly and operating instructions TopTherm Chiller
°F
Make the setting as follows (setting
range 4.0 .. 70.0 K, switching difference 2.0 K, fixed setting): Activate the
chiller with a clean filter mat inserted.
OFF
and
set the
Using the keys
value approx. 10.0 Kelvin above the
difference between temperature probe
B3 and B4.
°C
°C: Show temperatures in Celsius
°F: Show temperatures in Fahrenheit
Page 31 of 74
7 Operation
OFF: Normal operation
EN
1: Standby with signal absent (pump
and compressor are disabled) – Display shows Stb
2: Cooling off with signal absent (pump
is enabled)
3: Control via external controller
18
Evaluation of the external
enable signal
1
7
(+ OFF)
4: If signal is present at ext. input, the
clock function is deactivated. If signal is
not present, the clock function is active
OFF
5: Standby with signal absent. If the
system is on standby, the alarm relay 1
(contact 4-5) opens
6: If signal is present at ext. input the
clock function is deactivated. If signal is
not present alarm relay 1 opens and
alarm relay 2 closes. The clock function
is active.
7. If signal is present at ext. input the
clock function is deactivated. If signal is
not present alarm relay 1 and 2 opens.
The clock function is active.
19
Acknowledgement of error
messages
OFF
ON
OFF
If this function is activated (ON), the
error messages also appear on the
display with auto-reset until acknowledged with the key
.
To accept the factory setting (default
settings), you will need to enter the
code number 555.
20
Factory setting
1
999
555
This setting level is reached by holding
button down for approximately
the
10 seconds after parameter 19 (the
word “End” is displayed).
Tab. 3: Meaning of the control parameters
Page 32 of 74
Assembly and operating instructions TopTherm Chiller
7 Operation
7.5
Meaning of the error codes
If errors occur during operation, they will appear
cyclically as error codes with the cooling medium
temperature:
The format of this display is as follows:
e.g. F.01 alternating with t1
Error
Meaning
F.01
F.02
F.03
Alarm
reset
Alarm
relay
setting
Maximum cooling medium temperature exceeded.
Auto
1
Winding protection on
the compressor has
tripped.
Man
8
Icing in the plate heat
exchanger.
Auto
Error messages that occur are saved in the controller's error memory. You can delete the error codes
with control parameter 19.
The meaning of the individual error codes is as follows:
Assigned
PLC output
Cause
Remedy
1
The cooling medium temperature has exceeded the
activation temperature of the
compressor by the value set
in parameter 7.
Wait until the error message
disappears or occurs again
after being acknowledged or
other error messages are
displayed. Remedy, see that
section.
2
Compressor overheated.
Leave compressor to cool
down.
If the compressor has not
re-started after approx. 3
hours, or shuts down again,
contact service.
4
3
Insufficient cooling medium
flow through the evaporator
(plate heat exchanger).
Check whether a valve is
shut in the cooling medium
circuit.
Check whether the cooling
medium pump is running
(listen). If faulty, contact
service.
F.04
Pressure switch in the
refrigerant circuit has
tripped due to excessive
pressure.
Auto +
Man > 3
5
4
Lack of refrigerant.
If the cooling medium pump
is not faulty, there is not
enough refrigerant. Contact
service.
Filter mat (option) soiled.
Check whether filter mat is
soiled. If applicable, replace
or clean.
Condenser soiled.
Check whether the condenser is soiled and clean as
necessary.
Ambient temperature too
high.
Lower the ambient temperature. Ventilate room.
Condenser fan faulty. Error
as a consequence of F.05.
Check whether the condenser fan is running. If necessary, wait a few minutes.
Pressure switch has tripped.
Switches on again automatically (autoreset).
In case of a water-cooled
condenser (option), no water
flow or an excessively low
water flow through the condenser. Possibly external
medium temperature.
Check external medium
circuit and make water
connection if necessary.
Check external medium
temperature.
Contact service.
F.05
Winding protection for
condenser fan has
tripped.
Auto
8
5
Overheating
Contact service.
F.06
Winding protection for
cooling medium pump
has tripped.
Auto +
Man > 3
5
6
Overheating
Contact service.
F.07
Filter mat monitoring (if
activated, optional) has
tripped.
Reset:
2
7
Filter mat (option) soiled.
Check whether filter mat is
soiled. If applicable, replace
or clean.
0-3=Auto
4-7=Man
Assembly and operating instructions TopTherm Chiller
Condenser soiled.
Check whether the condenser is soiled and clean as
necessary.
Page 33 of 74
EN
7 Operation
EN
F.08
Low medium temperature if a tank heater
(optional) is installed
Man
5
8
The medium temperature
has dropped off (cold environment!).
Check optional heater
F.09
Incorrect rotary field or
phase missing.
Auto
5
8
Power supply incorrectly
connected.
Check and correct power
supply.
F.10
Cooling capacity monitoring.
Man
8
1
Cooling medium temperature
too high. Consequentially no
cooling capacity.
Lack of refrigerant.
Switch off the unit and wait
until the temperature of the
cooling medium has
reached normal level.
Insufficient cooling medium
flow through the evaporator
(plate heat exchanger).
Check whether a valve is
shut in the cooling medium
circuit.
Contact service.
F.11
Flow switch in the cooling medium circuit has
tripped.
Auto
5
6
Check whether the cooling
medium pump is running
(listen). If faulty, contact
service.
F.14
Mains voltage too high.
Auto
5
7
Cooling medium pump faulty.
Replace pump and contact
service as necessary.
Plate heat exchanger iced
up.
Contact service.
No or not enough cooling
medium in the tank.
Check cooling medium level
and top up as necessary.
Fluctuations in mains voltage
If temporary, no remedy is
required.
If error message persists,
check the power supply.
F.15
F.16
Level switch (optional)
has tripped.
Man
5
2
Cooling medium level too
low.
Top up with cooling medium.
Condenser sensor
Man
5
8
Condenser sensor the wrong
way round.
Check the arrangement of
sensors B3 and B4. See
P+ID (flow chart)
Inlet/outlet the wrong
way round.
F.81
Temperature sensor
broken/short circuit in
temperature sensor B1.
Auto
5
8
Temperature sensor faulty.
Replace temperature sensor.
F.82
Temperature sensor
broken/short circuit in
temperature sensor B2.
Auto
5
8
Temperature sensor faulty.
Replace temperature sensor.
F.83
Temperature sensor
broken/short circuit in
temperature sensor B3.
Auto
5
8
Temperature sensor faulty.
Replace temperature sensor.
F.84
Temperature sensor
broken/short circuit in
temperature sensor B4.
Auto
5
8
Temperature sensor faulty.
Replace temperature sensor.
F.85
Temperature sensor
broken/short circuit in
temperature sensor B5.
Auto
5
8
Temperature sensor faulty.
Replace temperature sensor.
CN
Lack of communication
between the controller
and the display.
Man
-
-
Data cable defective,
no contact.
Check the connection,
replace the data cable if
necessary.
Operating status
Stb
Standby
Chiller is in standby mode. For more informations see table 3. parameter 18
Tab. 4: Error codes
Page 34 of 74
Assembly and operating instructions TopTherm Chiller
7 Operation
7.1
7.3
Alarm relay contacts
The alarm relay settings of the connection clamp for
the alarm relays are assigned as follows:
Setting
Meaning
Both alarm relays remain closed
when a malfunction occurs
Alarm relay 1 drops out when a
malfunction occurs
Alarm relay 2 drops out when a
malfunction occurs
Both alarm relays drop out when a
malfunction occurs
Cooling off, both alarm relays remain closed when a malfunction
occurs
System off, alarm relay 1 drops out
when a malfunction occurs
Cooling off, alarm relay 2 drops out
when a malfunction occurs
0
1
2
3
4
5
6
7
Cooling off, both alarm relays drop
out when a malfunction occurs
8
Cooling off, alarm relay 1 drops out
when a malfunction occurs
The micro controller box is fitted with an integral
real-time clock. The current time can be set in menu
P9 under "Time". It is also possible to switch between summer time and winter time. The clock is
supplied with power by a lithium battery.
Clock control can be switched on and off and parameterised separately for cooling (P10, "Switching
times, compressor") and heating mode (P11,
"Switching times, heater"). If clock control is deactivated (P10 or P11, "OFF"), control occurs independently of the time. If clock control is activated
(P10 or P11, "ON"), control only operates within the
preset time intervals.
The time intervals may be set individually for each
day of the week with a start time (hour/minute) and
a stop time (hour/minute). Setting 6:00 to 18:00
means that the unit is only operational from 6.00 am
to 6.00 pm. With a setting 20:00 to 5:00, the unit will
operate from 8.00 pm till midnight (24.00 pm) and
then from 0.00 to 5.00 am the next morning.
With clock control activated (P10 or P11, "ON"),
after pressing the
key, it is possible to set the day
and
keys (1=Monday to
of the week using the
7=Sunday). Press Esc to return to the parameter
selection.
The start and stop time can then be set one after the
other in hh and mm.
Tab. 5: Alarm relay setting
Key:
Cooling off
Compressor and fan OFF
Pump ON
System off
Pump, compressor, fan OFF
7.2
Setting the digital real-time clock
PLC outputs
The meanings of the settings for the PLC outputs
are as follows:
0
No PLC output turned on
1 .. 8
The relevant circuits of the PLC output may
be found in tab. 4 Error codes.
24V DC ext.
1
2
3
4
5
6
7
8
SPS 1
SPS 8
Fig. 58
9
10
11
12
13
14
15
CTS
RTS
RXD
TXD
NC
GND
PLC outputs
Assembly and operating instructions TopTherm Chiller
Page 35 of 74
EN
8 Inspection and maintenance
EN
8
Inspection and maintenance
Overview of inspection and maintenance tasks
Assembly
Task
Compressor
No maintenance is
necessary on the fully
hermetic compressor.
Cooling medium level
Check for sufficient
filling, top up if necessary.
1 week
Maintenance:
Filter mat (optional)
Clean or replace filter
mat.
4 weeks
We offer a maintenance service.
Our service contact:
Cooling medium
Check cooling medium
circuit for soiling and
any foreign bodies
(chips and the like).
4 weeks
Tank, components, and
all connections (piping,
valves and fittings,
hoses) in the circuit for
the equipment to be
cooled
Externally and visually
check for leaks.
4 weeks
Condenser (air-cooled
chiller)
Clean fins using compressed air, or with a
brush.
2 months
Cooling medium
Replace cooling medium.
1 year
Condenser fan (aircooled chiller)
Check for noise.
6 months
Condenser (watercooled chiller)
Check for adequate
flow rate.
1 year
Refrigerant circuit
Have refrigerant circuit
checked by a specialist
refrigeration company.
1 year
Proper, regular inspections and maintenance (once
a year is recommended) and usage of original spare
parts only are crucial for problem-free operation and
a long service life of the chiller.
We therefore recommend a maintenance contract.
Telephone:
Fax:
+49 2772 505-1855
+49 2772 505-1850
E-mail:
[email protected]
Danger!
Risk of electric shock at live connections!
Prior to inspection and maintenance
work, electrically isolate the chiller
from the electrical supply..
Interval
Tab. 6: Inspection and maintenance tasks
8.1
Maintaining the refrigerant circuit
Der Kältemittelkreislauf, als hermetisch geschlossenes System, ist werksseitig mit der erforderlichen
Kältemittelmenge gefüllt, auf Dichtigkeit geprüft und
einem Funktionsprobelauf unterzogen worden.
Wartungstätigkeiten am Kältemittelkreislauf dürfen
nur von Kältefachfirmen durchgeführt werden. Wir
empfehlen hierzu einen Wartungsvertrag abzuschließen, der eine jährliche Prüfung des Kältemittelkreises (Europäische Verordnung EG Nr.
842/2006 / F-GaseVO) vorsieht.
Page 36 of 74
Assembly and operating instructions TopTherm Chiller
8 Inspection and maintenance
8.2
Water quality
In case of cooling of/with water + glycol or similar
fluids in the open circuit, always observe the following points:
 Regularly clean solid residues (from any filters
used),
 Algae and deposits, as well as
 Corrosion,
can cause damage to the chiller. Residues will always impair the performance of the chiller. Without
water treatment it is seldom possible to achieve
satisfactory conditions. By means of regular monitoring of the quality of the cooling medium and cooling medium treatment, you must ensure that deposits and corrosion are avoided, even under extreme
conditions.
There are specific cooling medium requirements
depending on the type of equipment being cooled. A
suitable process must then be used to prepare
and/or maintain the cooling medium to suit the level
of contamination and the size and design of the
recooling system. The most common types of contamination and most frequently used techniques to
eliminate them in industrial cooling are:
Mechanical contamination:
Filtering of the cooling medium via mesh filter, gravel filter, cartridge filter, or pre-coated filter
Excessive hardness:
Softening of the cooling medium using ion exchange
Moderate content of mechanical contaminants
and hardeners:
Addition of stabilisers and/or dispersing agents to
the water
Moderate content of chemical contaminants:
Addition of passifiers and/or inhibitors to the cooling
medium
Biological contaminants, slime bacteria, and
algae:
Addition of biocides to the cooling medium
Note!
The cooling medium thickens due to
evaporation. You can return the values
to within the usual ranges by completely
replacing the cooling medium. Only use
distilled or de-ionised water in chillers
specified for such use (see chapter 12).
The manufacturer's guarantee and liability will be
rendered void in cases of incorrect use and treatment of the chiller.
To prevent problems in the coolant/heat transfer
circuit (also on water-cooled units), it is imperative
that the VEB Cooling Water Guidelines (VGB-R
455 P) are observed.
Portion of antifreeze in the cooling medium, see
chapter 12.
The cooling medium and/or cold water must not
cause any limescale deposits or loose debris.
Assembly and operating instructions TopTherm Chiller
In other words, it should have a low level of hardness, particularly a low level of calcium hardness. In
particular, the level of calcium hardness should not
be too high when using the equipment for recirculated cooling. On the other hand, the cooling medium
should not be so soft that it attacks the materials.
When recooling the cooling medium, the salt content
should not be allowed to increase excessively due
to the evaporation of large quantities of water, since
the electrical conductivity will increase as the concentration of dissolved substances rises, and the
cooling medium will become more corrosive. For
this reason, not only is it always necessary to add a
corresponding quantity of fresh water, but also to
remove part of the enriched cooling medium.
Hydrological data
The properties of the water used should not deviate
from the hydrological data listed below.
The local drinking water values are to be noted.
Properties
Value
pH value
(7) 7.5 – 8.5
Elec. conductivity
200 – 1000 µS/cm
Residue on
evaporation
Sedimentary
substances
Hardness
< 500 mg/dm³
Ca + Mg
0.5 – 2 mmol/l (for
international region)
Hydrogen carbonate
1 – 5 mmol/dm³
(60 – 300 mg/dm³)
Free CO2
< 10 mg/dm³
Sulphide
< 0.01 mg/dm³
Chloride
< 50 mg/dm³
Sulphate
< 250 mg/dm³
Nitrate
< 25 mg/dm³
Nitrite
< 0.1 mg/m³
COD
< 7 mg/dm³
NH4
< 0.05 mg/dm³
FE
< 0.1 mg/dm³
Mn
< 0.1 mg/dm³
Cu
< 0.1 mg/dm³
< 3 mg/dm³
3 – 8°dH (for German-speaking region)
Tab. 7: Hydrological data
Note!
To be 100% certain the water quality
is appropriate, we recommend the
usage of "Rittal Cooling medium for
chiller". This is a ready-to-use mixture
that can be used straight away.
Page 37 of 74
EN
8 Inspection and maintenance
EN
Distilled or demineralised water may only be used in
chillers that have been specified for this purpose.
Rittal recommends the use of "Cooling medium for
chiller" (Rittal ready-mix) or Antifrogen N by Clariant
as a concentrate.
See tab. 8 Rittal Cooling medium for chiller.
Cooling
medium
for chiller
Outdoor
Proportion
Indoor
Model No.
Quantity
3301.950
3301.955
3301.957
3301.960
3301.965
3301.967
10 l
25 l
200 l
10 l
25 l
200 l
1:2
1:4
Regulary check the level in the cooling medium
tank.
 Types 3320.600, 3334.600, 3334.660
At the liquid level display of cooling medium. See (3)
Fig. 3, 5
 Types 3360.100, 3360.250, 3360.470
At the liquid level display of cooling medium, see (3)
Fig. 7, 8, 9
Note!
A significant growth in fouling or
germs may be the result if water is
used on its own.
Tab. 8: Cooling medium for chiller
Composition
Glycol
+
Water
=
Ready mix („Cooling medium for chiller“)
20 – 30 % MAX
70 – 80 % MAX
Check the cooling medium circuit:
 Completely replace the cooling medium once a
year (see chapter 8.5) to prevent any spore or algae
formation.
 Regularly check the quality of the cooling medium.
Measure the glycol content with a refractometer. If
necessary, improve the quality as described above.
If you have any questions about this, please contact
our service department.
Refractometer
Note!
When glycol is used, the cooling
performance may be reduced,
depending on the glycol concentration. See the following table.
„Cooling medium
for chiller“
Standard
(20 % Glykol)
Frostschutz: –10°C
Outdoor
(30 % Glykol)
Frostschutz: –20°C
Temp.
[°C]
Loss of cooling performance compared with
pure water [%]
10
–6
15
–6
18
–6
10
– 13
15
– 13
18
– 13
Tab. 9: Loss of cooling performance
Fig. 59
Refractometer
Note!
Other types of antifreeze are possible in specific cases, however
only in consultation with the manufacturer.
Note!
Condensation may occur in the
system if the chiller is run at particular physical operating parameters. This can be reduced by employing appropriate insulation or a
room-temperature-controlled regulation system.
Page 38 of 74
Assembly and operating instructions TopTherm Chiller
8 Inspection and maintenance
8.3
Cleaning the condenser
Risk of electric shock at live connections!
Prior to inspection and maintenance
work, electrically isolate the chiller
from the electrical supply.
The entire condenser is covered in a dirt-repellent,
easy-to-clean RiNano coating. In many applications,
therefore, the use of filter media is unnecessary,
particularly with dry dusts.
To ensure the correct function of the chiller, the fins
on the air-cooled condenser must be kept clean.
Cleaning must be undertaken at regular intervals of
at least once a year; the frequency of cleaning depends on the degree of soiling in the rooms where
the unit is installed.
Ambient air containing oil:
Ambient air containing oil in conjunction with dust
will result in increased soiling of the condenser fins.
Thorough cleaning with compressed air is not possible in this case.
We recommend sending the unit in for cleaning or
requesting service
8.4
Cleaning the filter mat (optional)
For types 3318.600, 3318.610, 3319.600,
3319.610, 3360.100, 3360.250, 3360.470:
Danger of injury due to rotating fan
blades!
Do not remove the louvred grille until
after the condenser fan has come to a
stop.
 Remove the louvred grille on the front of the recooling system by carefully pulling it off the housing.
Risk of injury due to sharp-edged
condenser fins! Use gloves as personal protection equipment.
The louvred grilles are fastened onto the housing
with plastic pins.
The hot gas pipe inside the unit can
reach a temperature of approx. 60°C.
Wait approx. 10 min. after you have
switched off the unit to allow the pipe
to cool down.
 Replace the filter mats made of filter fleece. Clean
the metal filter mats with a high-pressure cleaner.
 Remove the filter mat from the louvred grilles.
 Place a new filter mat or the cleaned metal filter mat
in the louvred grille and press it back onto the housing.
For types 3320.600, 3334.600 and 3334.660
The louvred grilles are fastened onto the housing
with plastic pins.
Danger of injury due to rotating fan
blades!
Do not remove the louvred grille until
after the condenser fan has come to a
stop.
 Remove the upper louvred grille on the rear of the
chiller by carefully pulling it off the housing.
 Pull the filter mat upwards out of the unit.
 Replace the filter mats made of filter fleece. Clean
the metal filter mats with a high-pressure cleaner.
Fig. 60
Cleaning the condenser (shown here 3320.6xx
and 3334.6xx)
 Deactivate the unit by switching off the power supply
to the higher level control and secure against
switching back on.
 Remove the louvred grille (2) Fig. 60 on the front of
the chiller.
Caution!
Risk of damage for the condenser fins
due to powerful compressed air!
Use the compressed air carefully to
avoid damage.
 Clean the condenser (1) Fig. 60 with compressed
air.
Assembly and operating instructions TopTherm Chiller
 Press the upper louvred grille back onto the housing.
8.5
Draining the cooling medium tank
 Drain the cooling medium tank via the tank drain
connection (see (7) Fig. 2, 4, 6, 7, 8, 9) either directly or using a hose into a container.
Hinweis!
To drain the cooling medium tank at
models 3318.610 and 3319.610 we
suggest to install an external discharge
appliance at the cooling medium output. If you don’t have this discharge
appliance you have to unloose the
piping (at the cooling medium output) to
drain the medium tank.
Page 39 of 74
EN
9 Troubleshooting
EN
 When disposing of the cooling medium, observe the
locally application regulations on water pollution.
9
Troubleshooting
In operation, the chiller operates in a safe state. The
recooling system maintains the cooling medium feed
temperature at the set setpoint.
Possible causes for deviation from the setpoint
could be:
 Cooling demand too high
 Ambient temperature too high
 Failure to observe required distances
 Soiled evaporator
 Soiled condenser
 Lack of refrigerant
 Level of cooling medium in tank too low (not with
pressure-sealed units)
 Cooling medium temperature set too low
 Parameters set incorrectly
Any malfunctions must only be rectified by suitably
instructed, qualified personnel.
For information on malfunction analysis, refer to
Tab. 4 Error codes or contact our service department:
Service contact:
Rittal Global Service
Auf dem Stützelberg
35745 Herborn, Germany
Telephone:
Fax:
E-mail:
Page 40 of 74
+49 2772 505-1855
+49 2772 505-1850
[email protected]
Assembly and operating instructions TopTherm Chiller
10 Shutting down and disposal
10 Shutting down and disposal
The chiller must only be shut down by authorised,
qualified personnel. For this purpose the unit must
be decommissioned.
 Electrically isolate the unit at the mains isolation
device.
10.1 Shutting down for an extended
period
If the recooling system will not be used for an extended period (more than 6 months) the cooling
medium circuit must be drained to prevent the
evaporation of water and to prevent a change in the
water-glycol ratio in the cooling medium. If the glycol
concentration increases, the pump seal may be
irreparably damaged.
Certificate in accordance with
BGR 500 chap. 2.35 and DIN EN 378-2
on the inspection of a refrigeration system
Note!
If a system is changed or taken out
of operation for more than 2 years, it
must be re-inspected and a new
certificate issued. The system has
been changed if the system has
been opened and changed to a different refrigerant, a fixed system has
been moved, an existing system
expanded or modified or significant
improvements made.
 Isolate the unit from the supply of power and secure
it against switching back on.
 Disconnect the cooling medium circuit connections.
 Drain the cooling medium circuit, see chapter 8.
 For disposal of the cooling medium, observe the
applicable regulations on water pollution, in Germany the Wasserhaushaltsgesetz (Federal Water Act).
 To recommission the recooling system, proceed as
described in chapter 6. Make the same checks as
described in that chapter.
10.2 Shutting down and disposal
Attention, risk for the environment!
Intentional release of the refrigerant
is strictly prohibited. Refrigerant
must be disposed of properly.
 Disconnect the electrical connection and the cooling
medium circuit connections.
 Drain the cooling medium circuit, see chapter 8.
 For disposal of the cooling medium, observe the
applicable regulations on water pollution, in Germany the Wasserhaushaltsgesetz (Federal Water Act).
 Notify your supplier or our service department for
proper disposal of the chiller.
Assembly and operating instructions TopTherm Chiller
Page 41 of 74
EN
11 Accessories
EN
11 Accessories
11.1 Overflow valve
Pressostat for use in the water cycle between the recooling system and the air/water heat exchanger. It
prevents an increase in pump pressure in the recooling system against the closed magnetic valve of the
air/water heat exchanger outside of the cooling cycle.
Material:
Brass
Setting range: 2 – 12 bar / Presetting: 3 bar
Version
Packs of
Model-No.
1/2˝ bypass valve
1
3301.900
3/4˝ bypass valve
1
3301.910
1˝ bypass valve
1
3301.920
11.2 Flow regulator valve
For use with air/water heat exchangers, especially if more than one heat exchanger (n > 1) is used in the
water cooling circuit. The correctly set valve then ensures the same quantity of cooling medium for all
equipment. The valve is used for hydraulic balancing.
Material:
Brass
Setting range: 3 – 12 l/min
Version
G 3/4˝ x Rp 1/2˝for volumetric flow
control
G 3/4˝ x G 3/4˝ for volumetric flow
control
Packs of
Model-No.
1
3301.930
1
3301.940
11.3 Metal filter (aluminium filter)
Particularly when chiller units are used in dusty and oil-laden environments, it is advisable to use washable
metal filters. If air or steam condenses on the metal surfaces, any particles that may be present will adhere
to the metal and are easily washed out with water or grease-dissolving detergents.
Chiller
VE
Model-No.
3318.600-609 / 3318.610-619 /
3319.600-609 / 3319.610-619
1
3286.510
3320.600-609 / 3334.600-609
1
3286.520
3334.660-669
1
2 x 3286.510
3360.100-109 / 3360.250-259 /
3360.470-479
1
3286.410
11.4 Cooling medium for chillers (ready mix)
Chiller systems are only suitable for the cooling of a water/glycol mixture. As well as protecting against
frost, this cooling medium also serves to inhibit bacterial growth and provide optimum corrosion protection.
Antifreeze/
water mixture
Container
Model No.
10 l
3301.960
25 l
3301.965
10 l
3301.950
25 l
3301.955
1 : 4 (Indoor)
1 : 2 (Outdoor)
Page 42 of 74
Assembly and operating instructions TopTherm Chiller
11 Accessories
EN
11.5 Levelling feet
To compensate for height differences with floor irregularites.
Assembly thread
Thread length
Model-No.
M12
18 – 43 mm
4612.000
11.6 Twin castors
The twin castors makes the chiller movable an usable on different locations.
Assembly thread
Max. permissible static
load (per castor)
Model-No.
M12
75 kg
6148.000
Assembly and operating instructions TopTherm Chiller
Page 43 of 74
12 Appendix
EN
12 Appendix
12.1
P+ID-diagram
Explanations of the abbreviations used may be found in the spare parts list for the relevant type.
Type: 3318.600, 3319.600
Fig. 61
3318.600, 3319.600
Page 44 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3318.610, 3319.610
Fig. 62
EN
3318.610, 3319.610
Assembly and operating instructions TopTherm Chiller
Page 45 of 74
12 Appendix
EN
Type: 3320.600
Fig. 63
3320.600
Page 46 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3334.600
Fig. 64
EN
3334.600
Assembly and operating instructions TopTherm Chiller
Page 47 of 74
12 Appendix
EN
Type: 3334.660
Fig. 65
3334.660
Page 48 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3360.100
Fig. 66
EN
3360.100
Assembly and operating instructions TopTherm Chiller
Page 49 of 74
12 Appendix
EN
Type: 3360.250
Fig. 67
3360.250
Page 50 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3360.470
Fig. 68
EN
3360.470
Assembly and operating instructions TopTherm Chiller
Page 51 of 74
12 Appendix
EN
Abkürzungen P+ID-Schema
Abbreviations P+ID diagram
Abréviations schéma fonctionnel
Abbreviazioni schema P+ID
Abk.
AQ
Deutsch
Wasserstandrelais
English
Water level relay
Français
Relais niveau d’eau
Italiano
Relè di livello d'acqua
AS
Durchflussanzeige
Flow indicator
Indicateur d’écoulement
Asametro
BC
Verflüssiger
Condenser
Condenseur
Condensatore
BA
Automatisches Bypassventil
Automatic bypass valve
By-pass automatique
Valvola bypass automatico
CA
Anlaufkondensator
Start capacitor
Condensateur de démarrage
Condensatore di spunto
CO
Verdichter
Compressor
Compresseur
Compressore
CR
Kondensator
Run capacitor
Condensateur de marche
Condensatore di marcia
FAC
Filtermatte für Verflüssiger Condenser air filter
Filtre à air du condenseur
Filtro aria condensatore
FI
Filtertrockner
Filter drier
Déshydrateur
Filtro essiccatore
FL
Strömungswächter
Flow switch
Contrôleur de débit
Flussostato
HT
Heizung
Heater
Résistance chauffante
Riscaldamento
JO
Entlüftungsventil
Air bleed valve
Purge
Valvola di spurgo dell'aria
LE
Elektrischer Niveauschalter
Electric liquid level switch
Flotteur électrique
Interruttore elettrico di
livello
LI
Niveauanzeige
Level viewer
Indicateur de niveau
Livello visivo
MN
Manometer
Gauge
Manomètre
Manometro
PA
Hochdruckwächter
High pressure limiter
Pressostat haute pression
Pressostato di alta
PB
Unterdruckwächter
Low pressure limiter
Pressostat basse pression Pressostato di bassa
PD
Differentialdruckschalter
Differential pressostat
Pressostat différentiel
Pressostato differenziale
PHE
Verdampfer
Evaporator
Evaporateur
Evaporatore
PHE
Plattenwärmeaustauscher
Plate heat exchanger
Echangeur thermique à
plaques
Scambiatore di calore a
piastre
PV
Drehzahlregler für Ventila- Fan speed controller
tor
Régulateur de vitesse du
ventilateur
Parzializzazione ventilatore
PW
Pumpe
Pompe
Pompa
Page 52 of 74
Pump
Assembly and operating instructions TopTherm Chiller
12 Appendix
Abk.
RA
Deutsch
Automatische Füllung
English
Automatic filling
Français
Remplissage automatique
Italiano
Riempimento automatico
RC
Ölsumpfheizung
Crankcase heater
Résistance chauffante
carter
Resistenza al carter
RV
Schauglas
Sight glass
Hublot
Livello visivo
RW
Absperrventil für Wasser
Shut-off valve for water
Vanne d’arrêt d’eau
Valvola d’arresto d’acqua
SB
Heißgas-Bypassventil
Hot-gas bypass valve
By-pass gaz chaud
Valvola by-pass di gas
caldo
SE
Temperaturfühler
Temperature probe
Sonde de température
Sonda di temperatura
SLW
Magnetventil für Wasser
Water solenoid valve
Electrovanne eau
Valvola solenoide d’acqua
SLG
Magnetventil für Kältemittel
Hot gas solenoid valve
Electrovanne gaz chaud
Valvola solenoide gas
caldo
SV
Tankentleerung
Tank evacuation
Vidange cuve
Scarico vasca
TA
Frostschutzthermostat
Antifreeze thermostat
Thermostat antigel
Termostato antigelo
TP
Tankbefüllung
Tank filling
Remplissage cuve
Riempimento di vasca
TS
Thermostat
Thermostat
Thermostat
Termostato
VA
Tank
Tank
Cuve
Vasca
VC
Verflüssiger-Ventilator
Condenser fan
Ventilateur du condenseur Ventilatore condensatore
VX
Druckausgleichsbehälter
Ausdehnungsgefäß
Expansion tank
Vase d’expansion
Vasca equilibramento
delle pressioni
VNG
Absperrventil für Wasser
Shut-off valve for water
Vanne d’arrêt d’eau
Valvola d’arresto d’acqua
VP
Druckbehälter
Pressure tank
Cuve sous pression
Vasca accumulo pressurizzata
VR
Füllventil
Filling valve
Vanne de remplissage
Valvola di riempimento
VSC
Sicherheitsventil
Safety valve
Soupape de sécurité
Valvola di sicurezza
VT
Expansionsventil
Expansion valve
Détenteur thermostatique
Valvola termostatica
VW
Wasserventil
Water valve
Robinet d’eau
Valvola d’acqua
Assembly and operating instructions TopTherm Chiller
Page 53 of 74
EN
12 Appendix
EN
12.2 Electrical circuit diagram
Type: 3318.600, 3318.610 und 3319.600, 3319.610
Fig. 69
3318.600, 3319.600 and 3319.600, 3319.610
Page 54 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3320.600, 3334.600, 3360.100, 3360.250
Fig. 70
EN
3320.600, 3334.600, 3360.100, 3360.250
Assembly and operating instructions TopTherm Chiller
Page 55 of 74
12 Appendix
EN
Type: 3334.660
Fig. 71
3334.660
Page 56 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3360.470
Fig. 72
EN
3360.470
Assembly and operating instructions TopTherm Chiller
Page 57 of 74
12 Appendix
EN
12.3
Spare parts lists
Type: 3318.600
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
DANFOSS
SC10GH –BA
900494
M1
Expansion valve
DANFOSS
TDN 1-0.4
219018
VT
Condenser fan
EBM
K4E250-AA04-11
270179
M2
Pump
SPECK
Y-2951.0328
915984
M3
Condenser
RITTAL
223729
910866
BC
Filter dryer
DANFOSS
DML032S
902076
FI
Plate heat exchanger
GEA
Ga-M18-6-L1L1
902542
PHE
Flow switch
RITTAL
VK308MORITTA02
902023
FL
Pressure-operated
switch
DANFOSS
ACB4UB11W
902390
PA
Ball valve
OVENTROP
1033314
247673
RW
Expansion tank
ZILMET
11B0000100
909156
VX
Air bleed valve
EURO CONTROL
3/8“
245882
JO
Safety valve
OVENTROP
1087104
242271
VSC
Micro-controller box
RITTAL
RITM230T00
901282
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
903071
B1
Sensor cable B2
RITTAL
NTC100
903071
B2
Sensor cable B3
RITTAL
NTC100
903071
B3
Sensor cable B4
RITTAL
NTC100
903071
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
RITCCON151
258218
TS
Tab. 10: Spare parts for type 3318.600
Page 58 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3318.610
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
DANFOSS
SC10GH –BA
900494
M1
Expansion valve
DANFOSS
TDN 1-0.4
219018
VT
Condenser fan
EBM
K4E250-AA04-11
270179
M2
Pump
SPECK
Y-2951.0328
915984
M4
Condenser
RITTAL
223729
910866
BC
Filter dryer
DANFOSS
DML032S
902076
FI
Plate heat exchanger
GEA
Ga-M18-6-L1L1
902542
PHE
Flow switch
RITTAL
VK308MORITTA02
902023
FL
Pressure-operated
switch
DANFOSS
ACB4UB11W
902390
PA
Tank
RITTAL
PP Tank
901442
VA
Micro-controller box
RITTAL
RITM230T00
901282
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
908957
B1
Sensor cable B2
RITTAL
NTC100
903071
B2
Sensor cable B3
RITTAL
NTC100
903071
B3
Sensor cable B4
RITTAL
NTC100
903071
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
RITCCON151
258218
TS
Tab. 11: Spare parts type 3318.610
Assembly and operating instructions TopTherm Chiller
Page 59 of 74
12 Appendix
EN
Type: 3319.600
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
DANFOSS
SC10GH –BA
900504
M1
Expansion valve
DANFOSS
TDN 1-0.6
219824
VT
Condenser fan
EBM
K4E250-AA04-11
270179
M2
Pump
SPECK
Y-2951.0328
915984
M3
Condenser
RITTAL
223729
910866
BC
Filter dryer
DANFOSS
DML032S
902076
FI
Plate heat exchanger
GEA
Ga-M18-6-L1G2
909203
PHE
Flow switch
RITTAL
VK308MORITTA02
902023
FL
Pressure-operated
switch
DANFOSS
ACB4UB11W
902390
PA
Ball valve
OVENTROP
1033314
247673
RW
Expansion tank
ZILMET
11B0000100
909156
VX
Air bleed valve
EURO CONTROL
3/8“
245882
JO
Safety valve
OVENTROP
1087104
242271
VSC
Micro-controller box
RITTAL
RITM230T00
901282
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
903071
B1
Sensor cable B2
RITTAL
NTC100
903071
B2
Sensor cable B3
RITTAL
NTC100
903071
B3
Sensor cable B4
RITTAL
NTC100
903071
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
RITCCON151
258218
TS
Tab. 12: Spare parts type 3319.600
Page 60 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3319.610
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
DANFOSS
SC15GH –BA
900504
M1
Expansion valve
DANFOSS
TDN 1-0.6
219018
VT
Condenser fan
EBM
K4E250-AA04-11
270179
M2
Pump
SPECK
Y-2951.0328
915984
M4
Condenser
RITTAL
223729
910866
BC
Filter dryer
DANFOSS
DML032S
902076
FI
Plate heat exchanger
GEA
Ga-M18-6-L1LG2
909203
PHE
Flow switch
RITTAL
VK308MORITTA02
902023
FL
Pressure-operated
switch
DANFOSS
ACB4UB11W
902390
PA
Tank
RITTAL
PP Tank
901442
VA
Micro-controller box
RITTAL
RITM230T00
901282
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
908957
B1
Sensor cable B2
RITTAL
NTC100
903071
B2
Sensor cable B3
RITTAL
NTC100
903071
B3
Sensor cable B4
RITTAL
NTC100
903071
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
RITCCON151
258218
TS
Tab. 13: Spare parts type 3319.610
Assembly and operating instructions TopTherm Chiller
Page 61 of 74
12 Appendix
EN
Type: 3320.600
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
UN.HERMETIQUE
Em NJ622626ZX-M
900559
M1
Expansion valve
DANFOSS
TDEN 1-09 1ORIF.5
242483
VT
Condenser fan
EBM
A2D250-AI14-09
910445
M2
Pump
LOWARA
3HM03P07
918587
M3
Condenser
RITTAL
DISA12168CH-VN
910993
BC
Filter dryer
KMP
DML 083S
902077
FI
Plate heat exchanger
GEA
Ga-M18-14-L1G2
909203
PHE
Flow switch
RITTAL
VK315MORITTA03
902024
FL
Pressure-operated
switch
DANFOSS
ACB4UB10W
902391
PA
Tank
RITTAL
PP Tank
911053
VA
Ball valve
OVENTROP
1033314
247673
SV
Micro-controller box
RITTAL
RITM400000
911535
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
915898
B1
Sensor cable B2
RITTAL
NTC100
903071
B2
Sensor cable B3
RITTAL
NTC100
903071
B3
Sensor cable B4
RITTAL
NTC100
903071
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
RITCCON151
258218
TS
Tab. 14: Spare parts type 3320.600
Page 62 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3334.600
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
DANFOSS
MTZ28JE4
900526
M1
Expansion valve
DANFOSS
TDEN 1-1.1
240114
VT
Condenser fan
EBM
A2D250-AI14-09
910445
M2
Pump
LOWARA
3HM03P07
918587
M3
Condenser
RITTAL
DISA12168CH-VN
910993
BC
Filter dryer
KMP
DML 083S
902077
FI
Plate heat exchanger
GEA
Ga-M18-14-L1G2
909202
PHE
Flow switch
RITTAL
VK315MORITTA03
902024
FL
Pressure-operated
switch
DANFOSS
ACB4UB10W
902391
PA
Tank
RITTAL
PP Tank
911053
VA
Ball valve
OVENTROP
1033314
247673
SV
Micro-controller box
RITTAL
RITM400000
911535
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
915898
B1
Sensor cable B2
RITTAL
NTC100
903071
B2
Sensor cable B3
RITTAL
NTC100
903071
B3
Sensor cable B4
RITTAL
NTC100
903071
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
RITCCON151
258218
TS
Tab. 15: Spare parts type 3334.600
Assembly and operating instructions TopTherm Chiller
Page 63 of 74
12 Appendix
EN
Type: 3334.660
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
DANFOSS
MTZ40JH4A
900511
M1
Expansion valve
DANFOSS
TX3-M35 R134a
901976
VT
Condenser fan
EBM
A2D350-AP08-
911495
M2
Pump
LOWARA
3HM03P07
918587
M3
Condenser
RITTAL
2522C0 242 21 420 4
A10S
915799
BC
Filter dryer
KMP
DML 083S 10MM
902077
FI
Plate heat exchanger
GEA
M18-30-L1G2
902541
PHE
Flow switch
RITTAL
VK315MORITTA03
902038
FL
Pressure-operated
switch
DANFOSS
ACB4UB11W
902390
PA
Tank
RITTAL
PP Tank
911053
VA
Ball valve
OVENTROP
2“ M/M COD.10333
247673
SV
Micro-controller box
RITTAL
RITM400000
911535
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
915898
B1
Sensor cable B2
RITTAL
NTC100
903071
B2
Sensor cable B3
RITTAL
NTC100
903071
B3
Sensor cable B4
RITTAL
NTC100
903071
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
RITCCON151
258218
TS
Tab. 16: Spare parts type 3334.660
Page 64 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Typ: 3360.100
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID
diagram
Compressor
TECUMSEH
TRK5450Y
6475020500
314114
M1
Expansion valve
DANFOSS
068N1906
219017
VT
Condenser fan
EBM
R2D225-AT26-15
310819
M2
Pump
Speck
T-401/200 M3685
910961
M3
Condenser
RITTAL
Condenser coil
313999
BC
Filter dryer
KMP
DML 032S
902076
FI
Plate heat exchanger
GEA
B8TH*10/1P-SC-S
902517
PHE
Flow switch
RITTAL
VK315M0RITTA14
910960
FL
Pressure-operated
switch
DANFOSS
ACB-4UB08W 061F8189
922317
PA
Tank
RITTAL
PP Tank
307000
VA
Ball valve
OVENTROP
VALVOLA A SFERA
MINI
307010
SV
Micro-controller box
RITTAL
RITM400000
911535
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
304913
B1
Sensor cable B2
RITTAL
NTC100
921658
B2
Sensor cable B3
RITTAL
NTC100
921666
B3
Sensor cable B4
RITTAL
NTC100
921725
B4
RITTAL
NTC100
906477
B5
RITTAL
258218
258218
TS
Sensor cable B5
(optional)
Data cable between
display and microcontroller box
Tab. 17: Spare parts type 3360.100
Assembly and operating instructions TopTherm Chiller
Page 65 of 74
12 Appendix
EN
Type: 3360.250
Description
Manufacturer
Type
Spare part code
Position in P+ID diagram
Compressor
MANEUROP
TRK5512Y
910962
M1
Expansion valve
DANFOSS
068N1901
240114
VT
Condenser fan
EBM
R2D225-AV02-18
911511
M2
Pump
Speck
T-401/200 M3685
910961
M3
Condenser
RITTAL
Condenser coil
305932
BC
Filter dryer
KMP
DML 053S
910964
FI
Plate heat exchanger
GEA
M18-14-L1G2
909203
PHE
Flow switch
RITTAL
VK315M0RITTA14
910960
FL
Pressure-operated
switch
DANFOSS
ACB-4UB13W 061F8190
922317
PA
Tank
RITTAL
PP Tank
910971
VA
Level display of refrigerant
ELESA
HCX127-INOX
911535
LI
Micro-controller box
RITTAL
RITM400000
315939
TS
Display
RITTAL
RITCUSR0N1
304913
TS
Sensor cable B1
RITTAL
NTC100
921658
B1
Sensor cable B2
RITTAL
NTC100
921666
B2
Sensor cable B3
RITTAL
NTC100
921725
B3
Sensor cable B4
RITTAL
NTC100
906477
B4
Sensor cable B5 (optional)
RITTAL
NTC100
258218
B5
Data cable between
display and microcontroller box
RITTAL
258218
910962
TS
Tab. 18: Spare parts type 3360.100
Page 66 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Typ: 3360.470
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID diagram
Compressor
DANFOSS
MTZ22JC4
900519
M1
Expansion valve
DANFOSS
068N1901
240114
VT
Condenser fan
EBM
R4D330-AA08-12
922630
M2
Pump
Grundfos
CM1-4 A-R-I-V-AQQV
JAAN
918801
M3
Condenser
RITTAL
condenser coil
922416
BC
Filter dryer
KMP
DMC 20325S
911745
FI
Plate heat exchanger
GEA
M18-24-L1G2
909202
PHE
Flow switch
RITTAL
VK315M0RITTA03
902024
FL
Pressure-operated
switch
DANFOSS
ACB-4UB13W 061F8190
910963
PA
Tank
RITTAL
PP Tank
922103
VA
Level display of refrigerant
ELESA
HCX127-INOX
902342
LI
Micro-controller box
RITTAL
RITM400000
911535
TS
Display
RITTAL
RITCUSR0N1
315939
TS
Sensor cable B1
RITTAL
NTC100
304913
B1
Sensor cable B2
RITTAL
NTC100
921658
B2
Sensor cable B3
RITTAL
NTC100
921666
B3
Sensor cable B4
RITTAL
NTC100
921725
B4
Sensor cable B5
(optional)
RITTAL
NTC100
906477
B5
Data cable between
display and microcontroller box
RITTAL
258218
258218
TS
Tab. 19: Spare parts type 3360.470
Assembly and operating instructions TopTherm Chiller
Page 67 of 74
12 Appendix
EN
12.4
Technical specifications
Type: 3318.600, 3318.610 and 3319.600, 3319.610
Description
3318.600
3318.610
3319.600
3319.610
Rated voltage
230 V / 1~ / 50/60
Hz
230 V / 1~ / 50/60
Hz
230 V / 1~ / 50/60
Hz
230 V / 1~ / 50/60
Hz
Rated current
4,2 / 4,1 A
4,2 / 4,1 A
5,4 / 5,3 A
5,4 / 5,3 A
Start-up current
9,6 / 12 A
9,6 / 12 A
11,9 / 14,9 A
11,9 / 14,9 A
Power consumption Pel
0,63 / 0,78 kW
0,63 / 0,78 kW
0,84 / 1,05 kW
0,84 / 1,05 kW
Cooling output Pc at
Tw = 18°C, Tu = 32°C
1,00 / 1,10 kW
1,00 / 1,10 kW
1,50 / 1,70 kW
1,50 / 1,70 kW
Cooling output Pc at
Tw = 10°C, Tu = 32°C
0,78 / 0,87 kW
0,78 / 0,87 kW
1,20 / 1,33 kW
1,20 / 1,33 kW
Cooling output Pc at
Tw = 18°C, Tu = 35°C
according to DIN EN
14511
0,97 / 1,07 kW
0,97 / 1,07 kW
1,46 / 1,65 kW
1,46 / 1,65 kW
Energy efficiency ratio
(EER) @50 Hz
1,6
1,6
1,8
1,8
Refrigerant quantity
0,975 kg
0,975 kg
0,975 kg
0,975 kg
Max. permissible pressure PS
HP
Refrigerant
R134a
R134a
R134a
R134a
Temperature range
environment
+10°C – +43°C
+10°C – +43°C
+10°C – +43°C
+10°C – +43°C
Temperature range
liquid media
+10°C – +30°C
+10°C – +30°C
+10°C – +30°C
+10°C – +30°C
Achievable
static pressure
0,2 – 3 bar
0,2 – 3,5 bar
0,2 – 3 bar /
0,2 – 4 bar
0,2 – 3 bar /
0,2 – 4 bar
Cooling medium
tank volume
–
2,5 l
–
2,5 l
Noise level*
62 dB(A)
62 dB(A)
62 dB(A)
62 dB(A)
Protection category
IP 44
IP 44
IP 44
IP 44
Connections for cooling
medium circuit
2 x ½" internal
thread
2 x ½" internal
thread
2 x ½" internal
thread
2 x ½" internal
thread
Weight/operating weight
48 / 50,5 kg
48 / 50,5 kg
51 / 53,5 kg
51 / 53,5 kg
24 LP 11 bar
HP
24 LP 11 bar
HP
24 LP 11 bar
HP
24 LP 11 bar
Tab. 20: Technical specifications for 3318.600, 3318.610 and 3319.600, 3319.610
* Measured in free field at a distance of 1m and at an height of 1m from ground.
Cooling medium
Proportion of
antifreeze
20 Vol.-% min.
30 Vol.-% max.
We recommend:
Cooling medium for chillers
Manufacturer
Rittal
Type
Ready-to-use mixture
(see table under Hydrological data)
Page 68 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
EN
Type: 3320.600, 3334.600
Description
3320.600
3334.600
Rated voltage
400 V / 3~ / 50/60
Hz
460 V / 3~ / 60 Hz
400 V / 3~ / 50/60
Hz
460 V / 3~ / 60 Hz
Rated current
4,1 / 4,6 A
4,4 A
5,7 / 6,3 A
6,3 A
Start-up current
14 / 17,1 A
14 A
24 A
24 A
Power consumption Pel
2,09 / 1,95 W
2,75 kW
2,95 / 3,61 kW
4,10 kW
Cooling output Pc at
Tw = 18°C, Tu = 32°C
3,00 / 3,40 kW
3,40 kW
4,50 / 5,40 kW
5,40 kW
Cooling output Pc at
Tw = 10°C, Tu = 32°C
2,65 / 3,00 kW
3,00 kW
3,90 / 4,70 kW
4,70 kW
Cooling output Pc at
Tw = 18°C, Tu = 35°C according to DIN EN 14511
2,91 / 3,30 kW
3,30 kW
4,37 / 5,24 kW
5,24 kW
Energy efficiency ratio
(EER) @50 Hz
1,4
-
1,5
-
Refrigerant quantity
1,2 kg
Max. permissible pressure
PS
HP
Refrigerant
24 LP 11 bar
1,5 kg
HP
24 LP 11 bar
R134a
R134a
Temperature range
environment
+10°C - +43°C
+10°C - +43°C
Temperature range
liquid media
+10°C - +30°C
+10°C - +30°C
Achievable
static pressure
1,45 – 3,2 bar/
2,25 – 5,4 bar
Cooling medium
tank volume
2,25 – 5,4 bar
1,45 – 3,2 bar /
2,25 – 5,4 bar
2,25 – 5,4 bar
30 l
30 l
68 dB(A)
68 dB(A)
IP 44
IP 44
Connections for cooling
medium circuit
2 x ½“-internal thread
2 x ½“-internal thread
Weight/operating weight
88 / 118 kg
94 / 124 kg
Noise level*
Protection category
Tab. 21: Technical specifications for 3320.600 and 3334.600
* Measured in free field at a distance of 1m and at an height of 1m from ground.
Cooling medium
Proportion of
antifreeze
20 Vol.-% min.
30 Vol.-% max.
We recommend:
Cooling medium for chillers
Manufacturer
Rittal
Type
Ready-to-use mixture
(see table under Hydrological data)
Assembly and operating instructions TopTherm Chiller
Page 69 of 74
12 Appendix
EN
Type: 3334.660
Description
3334.660
Rated voltage
400 V / 3~ / 50/60 Hz
460 V / 3~ / 60 Hz
Rated current
8,4 / 9 A
8,2 A
Start-up current
40 / 40 A
40 A
Power consumption Pel
4,14 / 4,87 kW
5,58 kW
Cooling output Pc at
Tw = 18°C, Tu = 32°C
6,06 / 6,62 kW
6,62 W
Cooling output Pc at
Tw = 10°C, Tu = 32°C
4,80 / 5,15 kW
5,15 kW
Cooling output Pc at
Tw = 18°C, Tu = 35°C according to
DIN EN 14511
5,88 / 6,42 kW
6,42 kW
Energy efficiency ratio
(EER) @50 Hz
1,4
-
Refrigerant quantity
2,2 kg
Max. permissible pressure PS
HP
Refrigerant
24 LP 11 bar
R134a
Temperature range
environment
+10°C - +43°C
Temperature range
liquid media
+10°C - +30°C
Achievable
static pressure
1,45 – 3,2 bar/
2,25 – 5,4 bar
Cooling medium
tank volume
2,25 – 5,4 bar
30 l
Noise level*
69 dB(A)
Protection category
IP 44
Connections for cooling medium
circuit
2 x ¾“-internal thread
Weight/operating weight
125 / 155 kg
Tab. 22: Technical specifications for 3334.660
* Measured in free field at a distance of 1m and at an height of 1m from ground.
Cooling medium
Proportion of
antifreeze
20 Vol.-% min.
30 Vol.-% max.
We recommend:
Cooling medium for chillers
Manufacturer
Rittal
Type
Ready-to-use mixture
(see table under Hydrological data)
Page 70 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3360.100
EN
Description
3360.100
Rated voltage
400 V / 3~ / 50/60 Hz
460 V / 3~ / 60 Hz
Rated current
4,2 / 4 A
4A
Start-up current
15,6 / 15,6 A
15,6 A
Power consumption Pel
0,70 / 0,76 kW
0,76 kW
Cooling output Pc at
Tw = 18°C, Tu = 32°C
1,00 / 1,10 kW
1,10 kW
Cooling output Pc at
Tw = 10°C, Tu = 32°C
0,80 / 0,90 kW
0,90 kW
Cooling output Pc at
Tw = 18°C, Tu = 35°C according to
DIN EN 14511
0,97 / 1,07 kW
1,07 kW
Energy efficiency ratio
(EER) @50 Hz
1,4
-
Refrigerant quantity
0,5 kg
Max. permissible pressure PS
HP
24 LP 11 bar
Refrigerant
R134a
Temperature range
environment
+10°C - +43°C
Temperature range
liquid media
+10°C - +30°C
Achievable
static pressure
5l
Cooling medium
tank volume
0,5 – 2,3 bar/
1 – 3,2 bar
Noise level*
1 – 3,2 bar
68 dB(A)
Protection category
IP 44
Connections for cooling medium
circuit
Quick-release fastener
Weight/operating weight
47 / 52 kg
Tab. 23: Technical specifications for 3360.100
* Measured in free field at a distance of 1m and at an height of 1m from ground.
Cooling medium
Proportion of
antifreeze
20 Vol.-% min.
30 Vol.-% max.
We recommend:
Cooling medium for chillers
Manufacturer
Rittal
Type
Ready-to-use mixture
(see table under Hydrological data)
Assembly and operating instructions TopTherm Chiller
Page 71 of 74
12 Appendix
EN
Type: 3360.250
Description
3360.250
Rated voltage
400 V / 3~ / 50/60 Hz
460 V / 3~ / 60 Hz
Rated current
5,5 / 5,6 A
5,6 A
Start-up current
15,7 / 16,7 A
16,7 A
Power consumption Pel
1,55 / 2,00 kW
2,00 kW
Cooling output Pc at
Tw = 18°C, Tu = 32°C
2,50 / 2,80 kW
2,80 kW
Cooling output Pc at
Tw = 10°C, Tu = 32°C
2,10 / 2,30 kW
2,30 kW
Cooling output Pc at
Tw = 18°C, Tu = 35°C according to
DIN EN 14511
2,43 / 2,72 kW
2,72 kW
Energy efficiency ratio
(EER) @50 Hz
1,6
-
Refrigerant quantity
0,95 kg
Max. permissible pressure PS
HP
24 LP 11 bar
Refrigerant
R134a
Temperature range
environment
+10°C - +43°C
Temperature range
liquid media
+10°C - +30°C
Achievable
static pressure
10 l
Cooling medium
tank volume
0,5 – 2,3 bar/
1 – 3,2 bar
Noise level*
1 – 3,2 bar
68 dB(A)
Protection category
IP 44
Connections for cooling medium
circuit
Quick-release fastener
Weight/operating weight
78 / 88 kg
Tab. 24: Technical specifications for 3360.250
* Measured in free field at a distance of 1m and at an height of 1m from ground.
Cooling medium
Proportion of
antifreeze
20 Vol.-% min.
30 Vol.-% max.
We recommend:
Cooling medium for chillers
Manufacturer
Rittal
Type
Ready-to-use mixture
(see table under Hydrological data)
Page 72 of 74
Assembly and operating instructions TopTherm Chiller
12 Appendix
Type: 3360.470
EN
Description
3360.470
Rated voltage
400 V / 3~ / 50/60 Hz
460 V / 3~ / 60 Hz
Rated current
4,8 / 5,3 A
5,3 A
Start-up current
17 / 17 A
17 A
1,85 / 2,74 kW
2,74 kW
Cooling output Pc at
Tw = 18°C, Tu = 32°C
4,0 / 4,5 kW
4,5 kW
Cooling output Pc at
Tw = 10°C, Tu = 32°C
3,3 / 3,7 kW
3,7 kW
Cooling output Pc at
Tw = 18°C, Tu = 35°C according to
DIN EN 14511
3,8 / 4,3 kW
4,3 kW
2,1
-
Power consumption Pel
Energy efficiency ratio
(EER) @50 Hz
Refrigerant quantity
3 kg
Max. permissible pressure PS
HP
24 LP 11 bar
Refrigerant
R134a
Temperature range
environment
+10°C - +43°C
Temperature range
liquid media
+10°C - +30°C
Achievable
static pressure
15 l
Cooling medium
tank volume
1,5 – 3,5 bar/
2,5 – 5,2 bar
Noise level*
2,5 – 5,2 bar
68 dB(A)
Protection category
IP 44
Connections for cooling medium
circuit
Weight/operating weight
¾“-internal thread
99 / 114 kg
Tab. 25: Technical specifications for 3360.470
* Measured in free field at a distance of 1m and at an height of 1m from ground.
Cooling medium
Proportion of
antifreeze
20 Vol.-% min.
30 Vol.-% max.
We recommend:
Cooling medium for chillers
Manufacturer
Rittal
Type
Ready-to-use mixture
(see table under Hydrological data)
Assembly and operating instructions TopTherm Chiller
Page 73 of 74
Rev. 06 / 11.2014
RITTAL GmbH & Co. KG
Postfach 1662 · D-35726 Herborn
Phone + 49(0)2772 505-0 · Fax + 49(0)2772 505-2319
E-mail: [email protected] · www.rittal.com