13)WPS PQR - Hindustan Petroleum Corporation Limited

WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 1 (A)
JOINT DESIGN (QW 402)
Type
:
SQ BUTT
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG 1 (A)
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 mm
As per Manuf. Std.
None
Position of Fillet
:
NA
ESAB/ADVANI/D&H
3G
UPHILL
POST WELD HEAT TREATMENT (QW 407)
Temperature
:
NA
Time
:
NA
Other
:
NA
NA
NA
NA
NA
NA
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String or weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
DC
18 to 30
STRAIGHT
80 TO 140
NA
NA
NA
NA
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
AFTER BACK CHIP
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E6013
E6013
E6013
3.15
3.15
3.15
STRAIGHT
80 to 120
20 to 24
STRAIGHT
90 to 130
24 to 28
STRAIGHT
90 to 130
24 to 28
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
85 to 100
90 to 125
90 ot 125
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 1 (B)
JOINT DESIGN (QW 402)
Type
:
SQ BUTT
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG 1 (B)
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6 to 8
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
NA
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
2G
NA
NA
NA
NA
NA
NA
DC
20 to 28
REVERSE
80 TO 140
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
AFTER BACK CHIP
SUB. PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E6013
E6013
E6013
E6013
3.15
4
4
4
STRAIGHT
80 to 115
20 to 24
STRAIGHT
120 to 190
24 to 28
STRAIGHT
120 to 180
24 to 28
120 to 180
24 to 28
STRAIGHT
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
80 to 100
100 to 150
100 ot 150
100 ot 150
Heat Input
kJ / mm
Heat Input
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 1 (B)
JOINT DESIGN (QW 402)
Type
:
SINGLE "V"
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG 1 (B)
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
10
mm
6 to 20
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
NA
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
3G
NA
NA
NA
NA
NA
NA
DC
20 to 28
STRAIGHT
80 TO 140
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
AFTER BACK CHIP
SUB. PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E6013
E6013
E6013
E6013
3.15
4
4
4
STRAIGHT
80 to 115
20 to 24
STRAIGHT
120 to 190
24 to 28
STRAIGHT
120 to 180
24 to 28
STRAIGHT
120 to 180
24 to 28
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
80 to 100
100 to 150
100 ot 150
100 ot 150
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
MAHUL TERMINAL
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 2 (A)
JOINT DESIGN (QW 402)
Type
:
SQ BUTT
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG 2 (A)
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 mm
As per Manuf. Std.
None
Position of Fillet
:
NA
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
3G
UPHILL
NA
NA
NA
NA
NA
NA
DC
18 to 30
STRAIGHT
80 TO 140
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
AFTER BACK CHIP
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E6013
E6013
E6013
3.15
3.15
3.15
STRAIGHT
80 to 120
20 to 24
STRAIGHT
90 to 130
24 to 28
STRAIGHT
90 to 130
24 to 28
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
85 to 100
90 to 125
90 ot 125
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 2(B)
JOINT DESIGN (QW 402)
Type
:
SQ BUTT
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
BASE METALS (QW 403)
Material Specification
:
Type / Grade No.
:
P. No.
:
Group No.
:
Thick of Coupon
:
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
FIG 2 (B)
TYPE : MANUAL
SMAW
IS 2062 / EQ.
GR.B
1
1
5
mm
5
mm
To
To
To
To
5.1
E 6013
1
2
IS 2062 / EQ.
GR.B
1
1
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
NA
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
2G
NA
NA
NA
NA
NA
NA
DC
20 to 28
STRAIGHT
80 TO 140
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
AFTER BACK CHIP
SUB. PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E6013
E6013
E6013
E6013
3.15
4
4
4
STRAIGHT
80 to 115
20 to 24
STRAIGHT
120 to 180
24 to 28
STRAIGHT
120 to 180
24 to 28
STRAIGHT
120 to 180
24 to 28
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
80 to 100
100 to 150
100 ot 150
100 ot 150
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 3
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
FIG 3
TYPE : MANUAL
BASE METALS (QW 403)
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 7018
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
ESAB/ADVANI/D&H
-
POST WELD HEAT TREATMENT (QW 407)
Temperature
:
NA
Time
:
NA
Other
:
NA
NA
NA
NA
NA
NA
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
DC
20 to 28
STRAIGHT
80 TO 180
NA
NA
NA
NA
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
Filler Material
Class
Dia
Type & Pol.
E7018
E7018
REVERSE
REVERSE
3.15
4
Current & Voltage
Amps Range
100 to 135
120 to 190
Volts Range
Travel Speed
mm / min
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 3A
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
FIG 3
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
Thickness Range
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
AWS No. (CLASS)
A. No.:
F. No.:
Make
POSITION (QW 405)
Position of Groove
AWS No. (CLASS)
PREHEAT (QW 406)
Preheat Temp. (Min)
Interpass Temp. (Max)
Preheat Maint
GAS (QW 408)
Shielding Gas
Percentage Comp.
Trailing
ELECTRICAL CHARACTERISTICS (QW
Current Mode
Volts
Electrical Polarity
Amperage
Tungsten Electrode Size & Type
Mode of Metal Transfer (GMAW)
Elect. Wire - Feed,Speed,Range
Other
:
5
mm
:
:
:
:
:
5.1
E 7018
1
2
ESAB/ADVANI/D&H
:
:
-
:
:
:
NA
NA
NA
:
:
:
409)
:
:
:
:
:
:
:
:
NA
NA
NA
TYPE : MANUAL
BASE METALS (QW 403)
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW 407)
Temperature
:
NA
Time
:
NA
Other
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
DC
20 to 28
STRAIGHT
80 TO 180
NA
NA
NA
NA
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS ROOT 2
SUB. PASS ROOT 3
SUB. PASS 4 TO 5
APPROVAL
NAME :
SIGNATURE :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Class
Dia
Type & Pol.
E7018
E7018
E7018
E7018
REVERSE
REVERSE
REVERSE
REVERSE
3.15
4
4
4
Current & Voltage
Amps Range
100 to 135
120 to 190
120 to 190
120 to 190
Volts Range
Travel Speed
mm / min
20 to 24
24 to 28
24 to 28
24 to 28
80 to 120
90 to 150
90 to 150
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 4
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
FIG 4
TYPE : MANUAL
BASE METALS (QW 403)
Thick of Coupon
:
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
8
8
mm
mm
5.1
E 7018
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
STRAIGHT
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
INSIDE
ROOT
SUB. PASS (2)
SUB. PASS (3)
OUTSIDE
1ST PASS
SUB. PASS (2)
FINAL (3)
APPROVAL
NAME :
SIGNATURE :
Class
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
SMAW
SMAW
SMAW
E7018
E7018
E7018
3.15
4
4
REVERSE
REVERSE
REVERSE
100 to 135
120 to 190
120 to 190
20 to 24
24 to 28
24 to 28
80 to 120
90 to 150
90 to 150
SMAW
SMAW
SMAW
E7018
E7018
E7018
3.15
4
4
REVERSE
REVERSE
REVERSE
100 to 135
120 to 190
120 to 190
20 to 24
24 to 28
24 to 28
90 to 120
100 to 150
100 to 150
Welding Process
Filler Material
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 4
JOINT DESIGN (QW 402)
Type
:
DOUBLE "V"
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
FIG 4
TYPE : MANUAL
BASE METALS (QW 403)
Thick of Coupon
:
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
12
mm
12 to 24 mm
5.1
E 7018
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
3G
NA
NA
NA
NA
NA
NA
DC
20 to 28
REVERSE
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
INSIDE
ROOT
SUB. PASS (2)
SUB. PASS (3)
BACK SIDE
1ST PASS
SUB. PASS (2)
FINAL (3)
APPROVAL
NAME :
SIGNATURE :
Class
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
SMAW
SMAW
SMAW
E7018
E7018
E7018
3.15
4
4
REVERSE
REVERSE
REVERSE
100 to 135
120 to 190
120 to 190
20 to 24
24 to 28
24 to 28
80 to 120
90 to 150
90 to 150
SMAW
SMAW
SMAW
E7018
E7018
E7018
3.15
4
4
REVERSE
REVERSE
REVERSE
100 to 135
120 to 190
120 to 190
20 to 24
24 to 28
24 to 28
90 to 120
100 to 150
100 to 150
Welding Process
Filler Material
VISHAL STRUCTURALS PVT. LTD.
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 5
JOINT DESIGN (QW 402)
Type
:
SQUARE BUTT WITH BACKING STRIP & FILLET
Backing
:
YES
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
BASE METALS (QW 403)
Material Specification
:
Type / Grade No.
:
P. No.
:
Group No.
:
Thick of Coupon
:
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
FIG
5
TYPE : MANUAL
SMAW
IS 2062 / EQ.
GR.B
1
1
12
mm
12 to 16 mm
To
To
To
To
5.1
E 7018
1
4
IS 2062 / EQ.
GR.B
1
1
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
1G
NA
NA
NA
NA
NA
NA
DC
20 to 28
REVERSE
90 TO 190
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1,2)
SUB. PASS (3)
SUB. PASS (4)
FINAL (5,6)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E7018
E7018
E7018
E7018
3.15
4
4
3.15
100 to 135
20 to 24
REVERSE
REVERSE
120 to 190
24 to 28
REVERSE
120 to 190
24 to 28
REVERSE
100 to 135
20 to 24
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
90 to 120
100 to 150
100 to 150
90 ot 120
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 6
JOINT DESIGN (QW 402)
Type
:
LAP FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
BASE METALS (QW 403)
Material Specification
:
Type / Grade No.
:
P. No.
:
Group No.
:
Thick of Coupon
:
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
FIG
6
TYPE : MANUAL
SMAW
IS 2062 / EQ.
GR.B
1
1
10
mm
10 to 16 mm
To
To
To
To
5.1
E 6013
1
2
IS 2062 / EQ.
GR.B
1
1
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Electrode-Straight
90 TO 190
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E6013
E6013
E6013
3.15
4
4
STRAIGHT
80 to 120
20 to 24
STRAIGHT
90 to 190
24 to 28
STRAIGHT
90 to 190
24 to 28
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
80 to 120
90 to 150
90 ot 150
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
MAHUL TERMINAL
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 7
JOINT DESIGN (QW 402)
Type
:
LAP FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG
7
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
12
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
mm
12 to 16 mm
5.1
E 7018
1
4
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Electrode-Straight
90 TO 190
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
FINAL (3,4)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E7018
E7018
E7018
3.15
4
4
REVERSE
80 to 120
20 to 24
REVERSE
90 to 190
24 to 28
REVERSE
90 to 190
24 to 28
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
80 to 120
90 to 150
90 ot 150
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 8
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG 8
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 7018
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Electrode-Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
Class
Filler Material
Dia
Type & Pol.
Current & Voltage
Amps Range
Volts Range
Travel Speed
mm / min
E7018
E7018
3.15
4
REVERSE
REVERSE
100 to 135
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
MAHUL TERMINAL
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 9
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG
9
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ONE SIDE CONT.
ROOT (1)
Welding Process
SMAW
SMAW
2nd STITCH FILLET 100 (100) 100
ROOT (1)
SMAW
SUB. PASS (2)
SMAW
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Class
Filler Material
Dia
Type & Pol.
Current & Voltage
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 10 (A)
JOINT DESIGN (QW 402)
Type
:
LAP FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG 10 (A)
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
ESAB/ADVANI/D&H
-
POST WELD HEAT TREATMENT (QW 407)
Temperature
:
Time
:
Other
:
NA
NA
NA
NA
NA
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
NA
NA
NA
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
Class
Filler Material
Dia
Type & Pol.
Current & Voltage
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 10 (B)
JOINT DESIGN (QW 402)
Type
:
LAP FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG 10 (B)
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
Class
Filler Material
Dia
Type & Pol.
Current & Voltage
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 11
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG 11
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
3F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ONE SIDE CONT.
ROOT (1)
Welding Process
SMAW
SMAW
2nd SITCH FILLET 100 (100) 100
ROOT (1)
SMAW
SUB. PASS (2)
SMAW
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Class
Filler Material
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
3.15
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
E6013
E6013
3.15
3.15
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
VISHAL STRUCTURALS PVT. LTD.
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
Note : 1) For 5mm to 16mm joint separate WPS has to be made using E7018 Rod
2) Inner joint bulk head shall have doublers plate
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 7
JOINT DESIGN (QW 402)
Type
:
LAP FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG
7
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
16
mm
5 to 16
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 7018
1
4
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Electrode-Straight
90 TO 190
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ONE SIDE CONT.
ROOT (1)
Welding Process
SMAW
SMAW
2nd SITCH FILLET 100 (100) 100
ROOT (1)
SMAW
SUB. PASS (2)
SMAW
SUB. PASS (2)
APPROVAL
NAME :
Class
Filler Material
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
3.15
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
E6013
E6013
3.15
3.15
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
VISHAL STRUCTURALS PVT. LTD.
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 12
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG 12
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
Class
Filler Material
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
VISHAL STRUCTURALS PVT. LTD.
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
Note : Submit separate WPS for Bulkhead to Pontoon top / Deck top welding
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
MAHUL TERMINAL
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 13
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG 13
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 7018
1
4
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
INSIDE
ROOT (1)
SUB. PASS (2)
OUTSIDE
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
Class
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
SMAW
SMAW
E7018
E7018
3.15
4
REVERSE
REVERSE
100 to 135
130 to 190
20 to 24
24 to 28
80 to 120
90 to 150
SMAW
SMAW
E7018
E7018
3.15
4
REVERSE
REVERSE
100 to 135
130 to 190
20 to 24
24 to 28
80 to 120
90 to 150
Welding Process
Filler Material
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
DATE :
Note : Joint at the point where Outer rim & Lap of Bottom Deck plate meet shall be like
a) Bottom deck has to be made Sq Butt joint for 100 mm length
WPS Pg (a) should be submitted separately
Hence Joggly not needed
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 14
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
``
SMAW
:
IS 2062 / EQ.
FIG 14
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ONE SIDE CONT.
ROOT (1)
Welding Process
SMAW
SMAW
2nd STITCH FILLET 100 (100) 100
ROOT (1)
SMAW
SUB. PASS (2)
SMAW
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
Class
Filler Material
Dia
Type & Pol.
Current & Voltage
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 15
JOINT DESIGN (QW 402)
Type
:
DOUBLE V BUTT
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG 15
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
16
mm
16
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 7018
1
4
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 mm
As per Manuf. Std.
None
Position of Fillet
:
NA
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
3G
UPHILL
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 130
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
SUB. PASS (3,4)
AFTER BACK CHIP
1ST PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
Class
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
SMAW
SMAW
SMAW
E7018
E7018
E7018
3.15
3.15
3.15
REVERSE
REVERSE
REVERSE
80 to 120
90 to 130
90 to 130
20 to 24
24 to 28
24 to 28
80 to 100
90 to 125
90 to 125
SMAW
SMAW
E7018
E7018
3.15
3.15
REVERSE
REVERSE
90 to 130
90 to 130
24 to 28
24 to 28
90 to 125
90 to 125
Welding Process
Filler Material
VISHAL STRUCTURALS PVT. LTD.
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
MAHUL TERMINAL
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 16
JOINT DESIGN (QW 402)
Type
:
LAP FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
``
SMAW
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
FIG 16
TYPE : MANUAL
BASE METALS (QW 403)
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Electrode-Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
Class
Filler Material
Dia
Type & Pol.
Current & Voltage
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
Note : L 75 X 75 X 8 only has to be used
WPS NO.:
DATE :
PQR NO.:
Hindustan Petroleum Corporation Limited
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 17
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG 17
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 7018
1
4
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 mm
As per Manuf. Std.
None
Position of Fillet
:
3F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Class
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
SMAW
E7018
SMAW
E7018
2ND SIDE STITCH FILLET 100 (100) 100
ROOT (1)
SMAW
E7018
SUB. PASS (2)
SMAW
E7018
3.15
3.15
REVERSE
REVERSE
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
3.15
3.15
REVERSE
REVERSE
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
Pass No.
ONE SIDE CONT.
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
Filler Material
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 18
JOINT DESIGN (QW 402)
Type
:
Single V Full Pen Butt Joint
Backing
:
NO
Backing Material Type / Grade
:
Chip Back to Sound metal & reweld
WELDING PROCESS
:
SMAW
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
10
FIG 18
TYPE : MANUAL
BASE METALS (QW 403)
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
mm
1.76 to 20 mm
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 mm
As per Manuf. Std.
None
Position of Fillet
:
NA
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
3G
UPHILL
NA
NA
NA
NA
NA
NA
DC
18 to 20
Electrode - Negative
100 TO 120
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT
HOT PASS
FILLING
CAPPING
AFTER BACK CHIP
SUB PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Class
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
Heat Input
kJ / mm
SMAW
SMAW
SMAW
SMAW
E6013
E6013
E6013
E6013
3.15
3.15
4
3.15
STRAIGHT
STRAIGHT
STRAIGHT
STRAIGHT
90 to 95
90 to 95
100 to 120
90 to 95
22 to 24
18 to 20
18 to 20
22 to 24
65 to 90
85 to 90
85 to 90
65 to 90
0.275
0.238
0.238
0.275
SMAW
SMAW
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
90 to 95
100 to 120
18 to 20
22 to 24
85 to 90
65 to 90
0.238
0.275
Welding Process
Filler Material
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 19
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
``
SMAW
FIG 19
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
5
mm
5
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
Class
Filler Material
Dia
Type & Pol.
Current & Voltage
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 20
JOINT DESIGN (QW 402)
Type
:
SQUARE BUTT WITH BACKING STRIP
Backing
:
YES
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
FIG
20
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
:
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
12
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
mm
12 to 16 mm
5.1
E 7018
1
4
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
REVERSE
90 TO 190
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ROOT (1,2)
SUB. PASS (3)
SUB. PASS (4)
FINAL (5,6)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E7018
E7018
E7018
E7018
3.15
4
4
3.15
REVERSE
100 to 135
20 to 24
REVERSE
120 to 190
24 to 28
REVERSE
120 to 190
24 to 28
REVERSE
100 to 135
20 to 24
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
90 to 120
100 to 150
100 to 150
90 ot 120
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 21
JOINT DESIGN (QW 402)
Type
:
SQUARE BUTT W/BACKING PLT. FOR COD
Backing
:
YES
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
BASE METALS (QW 403)
Material Specification
:
Type / Grade No.
:
P. No.
:
Group No.
:
Thick of Coupon
:
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
FIG
21
TYPE : MANUAL
SMAW
IS 2062 / EQ.
GR.B
1
1
12
mm
12 to 16 mm
To
To
To
To
5.1
E 7018
1
4
IS 2062 / EQ.
GR.B
1
1
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
Position of Fillet
:
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
3.15 / 4 mm
As per Manuf. Std.
None
ESAB/ADVANI/D&H
1G
NA
NA
NA
NA
NA
NA
DC
20 to 28
REVERSE
90 TO 190
NA
NA
NA
NA
-
WELDING PROCEDURE
Pass No.
ROOT (1,2)
SUB. PASS (3)
SUB. PASS (4)
FINAL (5 TO 10)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E7018
E7018
E7018
E7018
3.15
4
4
3.15
REVERSE
100 to 135
20 to 24
REVERSE
120 to 190
24 to 28
REVERSE
120 to 190
24 to 28
REVERSE
100 to 135
20 to 24
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
90 to 120
100 to 150
100 to 150
90 ot 120
Heat Input
kJ / mm
Note : WPS for 10mm to insert plate joint should be submitted separately
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 22
JOINT DESIGN (QW 402)
Type
:
SQUARE BUTT W/BACKING PLT. FOR COD
Backing
:
YES
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
BASE METALS (QW 403)
Material Specification
:
Type / Grade No.
:
P. No.
:
Group No.
:
Thick of Coupon
:
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
TYPE : MANUAL
SMAW
IS 2062 / EQ.
GR.B
1
1
12
mm
12 to 16 mm
To
To
To
To
5.1
E 7018
1
4
IS 2062 / EQ.
GR.B
1
1
ANNULAR TO CLEAN OUT BOTTOM JOINT
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
Position of Fillet
:
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
3.15 / 4 mm
As per Manuf. Std.
None
ESAB/ADVANI/D&H
1G
NA
NA
NA
NA
NA
NA
DC
20 to 28
REVERSE
90 TO 190
NA
NA
NA
NA
-
WELDING PROCEDURE
Pass No.
ROOT (1)
SUB. PASS (2)
FINAL (3 TO 4)
APPROVAL
NAME :
SIGNATURE :
DATE :
Welding Process
SMAW
SMAW
SMAW
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
E7018
E7018
E7018
3.15
4
3.15
100 to 135
20 to 24
REVERSE
REVERSE
120 to 190
24 to 28
REVERSE
100 to 135
20 to 24
HINDUSTAN PETROLUEM CORP. LTD
Amps Range
Volts Range
Travel Speed
mm / min
90 to 120
100 to 150
90 ot 120
Heat Input
kJ / mm
Note : WPS for 10mm to insert plate joint should be submitted separately
WPS NO.:
DATE :
WPS-VSPL-026- REV 0
PQR NO.:
PQR-VSPL-
11.11.2009
- REV 0
Hindustan Petroleum Corporation Limited
MAHUL TERMINAL
CLIENT :
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 23
JOINT DESIGN (QW 402)
Type
:
T FILLET
Backing
:
NO
Backing Material Type / Grade
:
NA
WELDING PROCESS
:
SMAW
:
IS 2062 / EQ.
FIG
9
TYPE : MANUAL
BASE METALS (QW 403)
Material Specification
To
IS 2062 / EQ.
Type / Grade No.
:
GR.B
To
GR.B
P. No.
:
1
To
1
Group No.
:
1
To
1
Thick of Coupon
:
6
mm
6
mm
Thickness Range
:
FILLER MATERIAL (QW 404)
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
Tungsten Electrode Size & Type
:
Mode of Metal Transfer (GMAW)
:
Elect. Wire - Feed,Speed,Range
:
Other
:
OUTER RIM TO BOTTOM DECK LAP JOINT
5.1
E 6013
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
:
2F
POST WELD HEAT TREATMENT (QW
Temperature
Time
Other
407)
:
NA
:
NA
:
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String of weave Bead
Orifice or Gas Cup Size
Initial / Interpass Cleaning
Method of back gauging
Oscillation
Contact Tube to work distance
Multiple of Single Pass (/ side)
Multiple of Single Electrode
Travel Speed Range
Peening
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
ESAB/ADVANI/D&H
NA
NA
NA
NA
NA
NA
DC
20 to 28
Straight
80 TO 180
NA
NA
NA
NA
WELDING PROCEDURE
Pass No.
ONE SIDE CONT.
ROOT (1)
Welding Process
SMAW
SMAW
2nd STITCH FILLET 100 (100) 100
ROOT (1)
SMAW
SUB. PASS (2)
SMAW
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Class
Filler Material
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
mm / min
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
VISHAL STRUCTURALS PVT. LTD.
Current & Voltage
HINDUSTAN PETROLUEM CORP. LTD
Heat Input
kJ / mm
WPS NO.:
DATE
WPS NO.:
CLIENT
LOCATION
:
:
HINDUSTAN PETROLEUM CORPORATION LTD.
QW-482 - WELDING PROCEDURE SPECIFICATION
(REF. SPECIFICATION : ASME SECTION IX)
SKETCH / DETAIL:
SQ. BUTT
NO
FIG 1 (A)
NA
SWAM
TYPE
MANUAL
JOINT DESIGN (QW-402)
Type
Backing
Backing material Type / Grade
WELDINHG PROCESS
BASE METALS (QW 403)
IS 2062 / EQ.
Material Specification
GR.B
Type / Grade No.
1
P. No.
1
Group No.
6 mm
Thick of Coupon
6 mm
Thickness Range
FILLER MATERIAL (QW 404)
5.1
Spec. No. (SFA)
E 6013
AWS No. (CLASS)
1
A. No. :
2
F. No. :
Make
ESAB/ADVANI/D&H
POSITION (QW 405)
3G
Position of Groove
UPHILL
Weld Progression
PREHEAT (QW 406)
NA
Preheat Temp.(Min)
NA
Interpass Temp.(Max)
Preheat Maint
GAS (QW 408)
NA
Shielding Gas
NA
Percentage Comp.
NA
Trailing
ELECTRICAL CHARACTERISTICS (QW 409)
DC
Current Mode
18 to 30
Volts
STRAIGHT
Electrical Polarit
80 TO 140
Amperage
NA
Tungsten Electrode Size & Type
NA
Mode of Metal Transfer (GMAW)
NA
Elect. Wire - Feed,Speed,Range
NA
Other
WELDING PROCEDURE
Welding Process
Filler Material
Pass No.
Class
Dia
AFTER BACK CHIP
E6013
Type & Pol.
To
To
To
To
IS 2062 / EQ.
GR.B
1
1
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
Position of Fillet
:
POST WELD HEAT TREATMENT (QW 407)
Temperature
:
Time
:
Others
:
Flowrate
:
Gas Backing
:
Purging
:
TECHNIQUE (QW 410)
String or weave Bead
:
Orifice or Gas Cup Size :
Initial / Interpass Cleaning:
Method of back gauging :
Oscillation
:
Contact Tube to work distance
:
Multiple or Single Pass ( /: Side)
Multiple or Single Electrode
:
Travel Speed Electrode :
Peening
Amps Range
Volts Range
mm / min
3.15 / 4 mm
As per Manuf. Std.
Non
NA
NA
NA
NA
NA
NA
NA
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
Heat Input
kj / mm