rVM systeM - IMI Precision Engineering

www.norgren.com/rvm
setting the standard for
reliability and safety
Redundant Valve Manifold
(RVM System)
You can see
our thinking
engineering advantage
> V81, V83 Modular RVM Systems
> V82, V84 COMPACT RVM Systems
CREATING ADVANTAGE
WITH PEOPLE, PRODUCTS,
INNOVATION AND SERVICE
A world leader in motion and fluid
control technologies, Norgren works
closely with customers to gain a deeper
understanding of their engineering needs,
and then connects its people, products and
expertise to give their equipment and their
business a clear advantage
With a sales and service network in 75 countries – as well as manufacturing
capability in the USA, Germany, China,
UK, Switzerland, Czech Republic, Mexico and Brazil – we have genuine
global capability. We also think local and niche: on focusing our resources on delivering a specific product, solution or service to meet our
customers’ needs.
As a responsible business, we’re
committed to working practices which
contribute positively to the environments
in which our products – including the
RVM System – are setting the standard
for reliability and safety, helping reduce
installation time and potential leak paths,
and extend the time interval between plant turnarounds.
We offer:
> High performance products covering pneumatics, actuators,
airline preparation, fittings and valves.
We can supply these either singly
to meet MRO needs, or combined in
powerful customised solutions
> Exceptional local service
delivered through Key Account
Management teams and sector
specialists committed to
understanding and meeting our customers’ engineering
challenges, wherever they are
> Innovation & technical
excellence through four global
technical centres and the experience
of specialist engineering teams. We have a portfolio of patented
solutions, and are always developing
new and cost-effective technologies
expertise
in the oil, gas &
chemical sector
Norgren has over 150 years of
combined experience in providing
oil, gas and chemical solutions.
> Proven in Safety
> Proven in Reliability
> Proven
in Durability against the harshest
weather conditions and environments
> Proven in Knowledge
Norgren has core skills in air and gas preparation systems, solenoid valves and proportional valves for arduous and hazardous environments. Norgren provides both high quality components and complete system solutions to specific customer requirements.
Our market-leading product ranges include:
> Norgren
> MAXSEAL
> HERION
> BUSCHJOST
> WATSON SMITH
> KIP
Downstream CHEMICAL &
PETROCHEMICAL SOLUTIONS
Safe and reliable operation in chemical and petrochemical
applications is increasingly vital to plant operations
Norgren has a history of providing solutions that comply with all of the global
standards and exceed customer expectations. Early in the 1990’s our engineers
submitted products for certification to DIN Standard 19251 which was a forerunner
of IEC 61508.
To obtain this approval required a large number of valves to be tested over a 5 year period in actual plant conditions. A program was initiated and in June of 1997 our Herion range of solenoid valves became the first to obtain TÜV Approval to DIN 19251 AK7 (AK 7 is equal to SIL4).
As IEC 61508 became the international standard it was a natural progression for Norgren to apply for and obtain TÜV Approval to IEC 61508 for the 24011 series valve. Another world first for Norgren when TÜV approval was issued in 2001 with SIL 4.
Norgren continues to develop a series of safe reliable integrated solutions of the highest quality and reliability.
Approved
Upstream
OIL AND GAS
SOLUTIONS
Maxseal is an extremely high quality range
of stainless steel solenoid valves, designed
and manufactured with reliability & integrity
in mind. Maxseal valves have performed
exceptionally well in harsh environments
all ACROSS the world for over 50 years
The products are traditionally associated with offshore oil & gas applications, but are also used onshore, particularly in coastal environments where a fully stainless steel construction is advantageous.
Maxseal valves are in operation at all the big international oil
companies, and most of the significant nationals. The products have a suite of global certifications including Atex, Gost, CSA, FM & Inmetro. The valves are suitable for SIL 3 or SIL 4 Safety
Instrumented Systems and offer the very best in reliability and long life in hazardous area applications.
All Maxseal valves utilise very high-force return springs as standard, ensuring that they operate when required. This feature is coupled with market-leading coil technology which guards against failures or spurious trips. There have been no reported coil failures in 20 years.
Approved
REDUNDANT VALVE MANIFOLD
SYSTEM CONCEPT
>New system to replace components,
panels and pipe work
>Available in aluminium or
stainless steel construction
>Utilising industry proven
products and technology
>
Two design options - Compact and Modular
Reduces potential leak paths and installation time. Mounted at the point of use – next to the
process valve
> COMPACT DESIGN
Space saving with the smallest overall footprint
> Modular design
Added benefit of a By-pass function enabling valve removal online, plus visual indicators showing valve position status
> V
ALVE POSITION SENSORS Provide electrical feedback on the valve position status
> Exhaust guards
Prevent moisture and particle ingress from environment
> Cable terminations inside coil
No additional Ex-terminations required
> Up to SIL 4 certified components
enabling a SIL 2 or 3 certified RVM System
Ensures safe operation
> International approvals
>
DIVERSITY OPTION
Unique combination of valve technology
from Herion and Maxseal on the same manifold
Redundant Valve Manifold
Functionality options
The RVM System is available in three functionality options, the
selection of which will be dependent on the Safety Instrumented
Function (SIF) that it is to be used within.
1oo2, 2oo2 double channel and uniquely 2oo3 triple channel
systems are available.
Compact 1oo2
Modular 1oo2 (with bypass)
1oo2 “Safety” Double channel redundant system
Redundancy for the process valve
closure.
Any one out of two solenoid valves
needs to de-energise to ensure safety.
Compact 2oo2
Modular 2oo2 (with Bypass)
2oo2 “Availability” Double
channel redundant system
Redundancy for the process valve to remain open.
Any one out of two solenoid valves needs to remain energised to ensure availability.
Compact 2oo3
Modular 2oo3 (with Bypass)
2oo3 “Safety AND Availability”
Triple channel redundant
system
Any two channels out of three need to
operate to provide safety (process valve
closure) and availability (process valve
remain open).
The RVM system combines the strength
of “1oo2” and “2oo2” thus increasing
both safety and availability functions.
RVM System for
Chemical and
PETROCHEMICAL
APPLICATIONS
The natural choice for Safety Instrumented Systems
in downstream applications, the Herion 24011 or 98015
series solenoid valves have been successfully used in
the Chemical and Petrochemical industries for over 40
years, gaining a reputation for reliability and safety.
Available in aluminium or stainless steel, key features
include an interchangeable coil system and optional
valve position feedback sensors
benefits
>
Compact or modular manifold designs
>
Interchangeable solenoid coils
>
Reduced potential leak paths
>
Integrated outlet filter to protect against particle ingress
>
odular construction enabling standard M
and customised solutions
>
Fast, simple removal of individual components
>
Bypass function for online valve replacement
>
Up to 12 year maintenance service intervals (12 year 24011 series, 8 year 98015 series)
>
Large reduction in installation time
>
able terminations inside coil housing negating the need C
for additional ex certified termination enclosures
>
Standard and high flow options
>
Integrated exhaust guards preventing moisture ingress
Specification
>
Aluminium, or stainless steel construction
>
IEC 61508 SIL 3 & 4 based on field reliability data
>
DIN EN 161/3394 DVGW type examination; Automatic shut off / control valves
>
oo2, 2oo2 and 2oo3 options providing “safety”, 1
“availability” or “safety & availability” functionality
>
Inductive proximity sensing of valve poppet position
>
1/4 and 1/2 porting options
>
Temp. range; 24011xx valve - 40 to +80°C (-40 to +176°F)
>
Reliable direct acting poppet valve operating from 0 to 10 bar (0 to 145 PSI)
>
Temp. range; 98015xx valve -40 to +80° (-40 to +176°F)
>
to 10 times factor of safety, on 7
solenoid de-energising return force
Approvals
>
IECEx, INMETRO, FM, CSA, NEPSI, GOST R & SIL
RVM SYSTEMS
FOR OIL AND
GAS APPLICATIONS
With no reported ‘coil burn outs’ in over 20 year’s
service, the Maxseal ICO3 series valves have proved
their reliability and value in upstream applications.
Featuring a very high 5kg valve return spring and
a unique, thermally efficient coil manufactured
in stainless steel
benefits
>
Compact or modular manifold designs
>
Coil thermally and magnetically engineered for performance
>
Integrated outlet filter to protect against particle ingress
>
Standard and high flow options
>
Reduced potential leak paths
>
Large reduction in installation time
> Modular construction enabling standard and customisable solutions
>
Fast, simple removal of individual components
>
Bypass function for online valve replacement
> Cable terminations inside coil housing negating the need for additional ex certified termination enclosures
>
Integrated exhaust guards preventing moisture ingress
>
Up to 10 years maintenance service intervals
Specification
>
All 316L stainless steel construction
>
oo2, 2oo2 and 2oo3 options providing “safety”, 1
“availability” or “safety & availability” functionality
>
kg (10 times factor of safety) 5
return spring (4kg Exia solenoid)
>
Temp. Range; -55 to +90°C (-67 to 194°F), By-pass valve -40 to +80°C (-40 to +176°F)
>
1/4 and 1/2 porting options
>
Reliable direct acting valve operating from 0 to 12 bar (0 to 174 PSI), By-pass valve 0 to 10 bar (0 to 145 PSI)
Approvals
>
IECEx, INMETRO, FM, CSA, CRN, GOST R, GOST K, CCOE & SIL
AUSTRALIA
Tel: +61 3 9213 0800
Fax: +61 3 9213 0890
[email protected]
HONG KONG
Tel: +852 2492 7608
Fax: +852 2498 5878
[email protected]
ROMANIA
Tel: +40 31 425 17 06
Fax: +40 31 425 17 08
[email protected]
AUSTRIA
Tel: +43 22 36 63 520
Fax: +43 22 36 63 520 20
[email protected]
HUNGARY
Tel: +36 1 284 9000
Fax: +36 1 284 8980
[email protected]
RUSSIA
Tel: +7 499 729 56 09
Fax: +7 499 729 57 49
[email protected]
BELGIUM & LUXEMBURG
Tel: +32 2 333 44 11
Fax: +32 2 333 44 88
[email protected]
INDIA
Tel: +91-120-4089500
Fax: +91-120-4089599
[email protected]
SINGAPORE
Tel: +65 6862 1811
Fax: +65 6862 1886
[email protected]
BRAZIL
Tel: +55 11 5698 4000
Fax: +55 11 5698 4001
[email protected]
IRELAND
Tel: +353 1 8300 288
Fax: +353 1 8300 082
[email protected]
SLOVENIA
Tel: +386 4 531 7550
Fax: +386 4 531 7555
[email protected]
CANADA
Tel: +1 303 794 2611
Fax: +1 303 795 9487
[email protected]
ITALY
Tel: +39 039 60 631
Fax: +39 039 60 63 301
[email protected]
SPAIN
Tel: +34 93 748 9800
Fax: +34 93 783 0838
[email protected]
CHINA
Tel: +86 21 2416 1800
Fax: +86 21 2416 1900
[email protected]
JAPAN
Tel: +81 6 6876 8913
Fax: +81 6 6876 8929
[email protected]
SWEDEN
Tel: +46 40 59 51 00
Fax: +46 40 49 50 90
[email protected]
CROATIA
Tel: +386 4 5317550
Fax: +386 (64) 7000949
[email protected]
MALAYSIA
Tel: +60 3 5121 9255
Fax: +60 3 5121 2889
[email protected]
SWITZERLAND
Tel: +41 71 973 82 00
Fax: +41 71 973 82 01
[email protected]
CZECH REPUBLIC & SLOVAKIA
Tel: +420 465 612 879
Fax: +420 465 612 908
[email protected]
MEXICO
Tel: +52 55 1500 64 00
Fax: +52 55 1500 64 30
[email protected]
TAIWAN
Tel: +886 33162673
Fax: +886 33162910
[email protected]
DENMARK
Tel: +45 44 91 41 66
Fax: +45 44 91 15 60
[email protected]
NETHERLANDS
Tel: +31 (0)36 548 6828
Fax: +31 (0)36 548 6838
[email protected]
THAILAND
Tel: +66 2750 3598/99
Fax: +66 2750 3855
[email protected]
FINLAND
Tel: +358 95 712 140
Fax: +358 95 712 1440
[email protected]
NEW ZEALAND
Tel: +64 9 579 0189
Fax: +64 9 526 3398
[email protected]
UK
Tel: +44 1543 265 000
Fax: +44 1543 265 827
[email protected]
FRANCE
Tel: +33 1 60 04 95 95
Fax: +33 1 60 43 18 86
[email protected]
NORWAY
Tel: +47 22 90 80 80
Fax: +47 22 90 80 81
[email protected]
USA
Tel: +1 303 794 2611
Fax: +1 303 798 4856
[email protected]
GERMANY
Tel: +49 2802 49–0
Fax: +49 2802 49356
[email protected]
POLAND
Tel: +48 22 518 9530
Fax: +48 22 518 9531
[email protected]
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distributors worldwide
For information on all
Norgren companies visit
www.norgren.com
The Roundel,’Norgren’ and ‘IMI’
are registered trade marks
©Norgren Limited 2012.
Due to our policy of continuous
development, Norgren reserve
the right to change specifications
without prior notice.
z7174 en/04/12
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license from Shutterstock.com
an IMI PLC company
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