2008 Fatality Report - Overhead Powerline Contact
Transcription
2008 Fatality Report - Overhead Powerline Contact
OVERHEAD POWERLINE CONTACT Date of Incident: February 11, 2008 Type of Incident: Fatality File: F - 267815 TABLE OF CONTENTS SECTION TITLE PAGE 1.0 DATE AND TIME OF INCIDENT 4 2.0 NAME& ADDRESS OF PRINCIPAL PARTIES 4 2.1 Prime Contractor 4 2.2 Employer(s) 4 2.3 Worker 4 3.0 DESCRIPTION OF PRINCIPAL PARTIES 3.1 Prime Contractor 4 3.2 Employers 4 3.3 Worker 4 4.0 LOCATION OF INCIDENT 5 5.0 EQUIPMENT, MATERIAL AND OBSERVATIONS 5 5.1 Equipment and Material 5 5.2 Observations 5 6.0 NARRATIVE DESCRIPTION OF INCIDENT 5 7.0 ANALYSIS 7 7.1 Direct Cause 7 7.2 Contributing Factors 7 8.0 FOLLOW-UP/ ACTION TAKEN 7 8.1 Workplace Health and Safety Compliance 7 8.2 Industry 8 8.3 Additional Measures 9 9.0 SIGNATURES 10 10.0 ATTACHMENTS 10 2 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance File: F - 267815 SECTION 1.0 1.1 DATE AND TIME OF INCIDENT The incident occurred on February 11, 2008, at approximately 4:30 p.m. SECTION 2.0 NAME AND ADDRESS OF PRINCIPAL PARTIES 2.1 Prime Contractor 2.1.1 EnCana Corporation 421 – 7th Avenue SW PO Box 2850 Calgary, Alberta T2P 2S5 2.2 Employer 2.2.1 Swabtech, A Division of Nabors Production Services 33 Schenk Industrial Road Sylvan Lake, Alberta T4S 2J7 2.3 Worker 2.3.1 (Names and personal details were removed before distribution of this report) SECTION 3.0 DESCRIPTION OF PRINCIPAL PARTIES 3.1 EnCana Corporation’s head office is based in Calgary, Alberta. The company is engaged in exploration, development, production and marketing of natural gas and crude oil. EnCana Corporation contracted Swabtech to perform service work on the well. 3.2 Swabtech, A Division of Nabors Production Services (Swabtech) provides swabbing services with site specific well swabbing tools and swabbing rigs to the oil and gas industry. The company operates 21 swab rigs and employs approximately 50 workers. 3.3 The worker has been employed with Swabtech for approximately nine months, as a Swamper. The worker has received training in Employee Orientation, Driver Training, H2S and WHMIS. SECTION 4.0 LOCATION OF INCIDENT 3 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance File: F - 267815 4.1 The incident occurred at an entrance to a gas well lease owned by EnCana Corporation located approximately 15 kilometres south of New Dayton, Alberta. The legal site description is LSD 100/16-05-05-18 W4 (Reference to Attachment A, Map and Attachment B, Photograph 1). SECTION 5.0 EQUIPMENT, MATERIAL AND OBSERVATIONS 5.1 Equipment and Material 5.1.1 The equipment involved in the incident was a swab rig unit 315 (swab rig) owned by Swabtech, A Division of Nabors Production Services. The swab rig was brought to the lease site to perform service work on the well. There was a snowdrift on the lease road and the swab rig could not gain access to the lease site. The swab rig was stopped directly under a three phase overhead powerline near the lease entrance (Reference Attachment B, Photograph 2). 5.1.2 The three phase 14,400 volts overhead powerline, owned by Fortis, crossed the lease road near the lease entrance. The westward phase of the three phase overhead powerline was contacted by the mast of a swab rig during the incident (Reference Attachment B, Photograph 3). 5.1.3 When the swab rig was stopped near the lease entrance, the operator made the decision to remove the swab tools from the mast. The outriggers on the rear of the swab rig were extended and blocked. The operator was at the control panel and raised the mast on the swab rig. While the operator was raising the mast, the swab tools on the mast made contact with the westward phase of the three phase overhead powerline. The westward phase of the overhead powerline was severed and fell to the ground (Reference Attachment B, Photographs 2, 3, 4, 5, 6 and 7). 5.2 Observations 5.2.1 The weather on the day of the incident was clear. The ground was covered with deep drifted snow. SECTION 6.0 NARRATIVE DESCRIPTION OF THE INCIDENT 6.1 On February 11, 2008 the rig crew consisting of the operator, the helper and the tank truck driver, arrived at the Brooks yard at approximately 5:00 a.m. The rig crew conducted an equipment inspection and minor maintenance before departing the Brooks yard at approximately 6:00 a.m. 6.2 At approximately 7:15 a.m., the rig crew arrived in Taber where they met with the customer representative for EnCana Corporation. The customer representative provided the rig crew with a map and a list of nine wells required to be serviced on that day. 6.3 The rig crew traveled to the first location, conducted a pre-job hazard assessment for 4 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance File: F - 267815 the day and commenced work. At approximately 4:00 p.m., the crew arrived at the last well located at LSD 16-05-05-18 W4. The swab rig could not gain access to the lease site as there was a snowdrift at the lease entrance. After two unsuccessful attempts to gain access to the lease site, the rig crew decided to return to the yard in Brooks. 6.4 The operator made the decision to remove the swab tools from the mast prior to returning to the yard in Brooks. The operator then instructed the helper and the tank truck driver to remove the swab tools from the mast to the swab rig deck floor for transportation. 6.5 At approximately 4:29 p.m. the operator contacted the customer representative leaving a message that they could not gain access to the last well due to the snowdrift. The helper and the tank truck driver placed planks for the jacks at the rear of the swab rig. The operator lowered the jacks onto the planks and leveled the swab rig. 6.6 The operator then began to raise the mast while looking to the front of the swab rig watching for any snags in the line. The tank truck driver was standing to the left side of the swab rig watching the front of the mast and also looking for any snags in the line. The helper was behind the swab rig leaning against the swab rig deck floor removing tools from the tool rack. 6.7 When the mast was raised approximately two thirds of the way, the swab tool on the mast made contact with the live 14,400 volts overhead powerline. The tank truck driver hit the emergency kill switch located in front of the driver door. The tank truck driver observed flames coming from the left rear tire on the swab rig. He then attempted to obtain a fire extinguisher mounted on the swab rig behind the cab and received an electric shock. 6.8 The operator looked to the rear of the swab rig and saw the helper holding tools and vibrating. The operator walked to the rear of the swab rig and reached for the helper. At the same time, the helper fell backwards and landed on the ground. The helper was unconscious. 6.9 The operator jumped off the swab rig to the ground and received an electric shock. The operator saw sparking from the point where the mast contacted the overhead powerline. The overhead powerline was severed and fell to the ground. 6.10 The operator and the tank truck driver dragged the helper away from the swab rig towards the road and commenced CPR. Emergency Medical Services (EMS) was contacted at 4:34 p.m. EMS arrived at the site within 20 minutes, took over CPR and used a defibrillator on the helper. The helper was transported to the Lethbridge Regional Hospital where he was pronounced dead. 6.11 The operator and the tank truck driver were taken to the hospital for observations and released on the same day. 5 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance File: F - 267815 SECTION 7.0 7.1 ANALYSIS Direct Cause The worker was electrocuted when the mast of the swab rig was raised and contacted the live 14,400 volts overhead powerline. 7.2 Contributing Factors: The rig crew did not recognize the presence of the overhead powerline hazard. The swab rig could not gain access to the lease due to the snowdrift at the lease entrance and was parked directly under a live 14,400 volts overhead powerline. The workers decided to raise the mast and remove the swab tools from the mast before returning to the yard in Brooks. SECTION 8.0 FOLLOW-UP/ACTION TAKEN 8.1 Employment and Immigration, Workplace Health and Safety Compliance (WHSC) 8.1.1 WHSC received an incident notification on February 11, 2008 at 5:40 p.m., responded to the scene, and commenced an incident investigation. 8.1.2 WHSC issued the following orders: 8.1.3 • EnCana Corporation: - conduct an incident investigation and prepare a report outlining the circumstances surrounding the incident, as well as preventative measures • Swabtech: - conduct an incident investigation and prepare a report outlining the circumstances surrounding the incident as well as preventative measures - ensure that a hazard assessment is conducted again to identify existing or potential hazards when the work process or conditions changed at the work site - ensure additional control measures are established to prevent a recurrence of a similar incident. The control measures shall include engineering controls and instructions to workers about the hazards - ensure the workers are trained on safe limit of approach distances for overhead powerlines - Stop Use Tag was affixed on the Swabtech unit 315 until it was inspected, repaired and recertified for service (Reference Attachment B, Photographs 8) On April 1, 2008 WHSC met with representative from EnCana Corporation and 6 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance File: F - 267815 Swabtech at the Nabors Production Services office in Calgary to review their incident investigation report. 8.2 Industry 8.2.1 After the incident, EnCana Corporation and Swabtech voluntarily stopped the work prior to the arrival of WHSC. 8.2.2 The RCMP Raymond Detachment responded to the scene immediately and secured the scene for WHSC. 8.2.3 On February 13, 2008, Swabtech held a Post Incident Stand Down Meeting in Brooks and on February 14, 2008 a similar meeting was held in Sylvan Lake for crews that work out of these areas. A number of topics were discussed; however the focus was placed on hazard assessment when the scope of the work changed. The Job Safety Analysis Worksheet for Rig Up was revised and workers were instructed to stand clear of the rig when the mast is being raised. 8.2.4 On February 21, 2008, Nabors Production Services on behalf of Swabtech issued an internal memo instructing workers when there is a change in the scope of the work, that the hazard assessment must be revised. Each crew was instructed to hold a safety meeting and discuss the revised hazard assessment and control measures. 8.2.5 On February 27, 2008, Swabtech held a safety meeting in Sylvan Lake and on March 3, 2008 a similar safety meeting in Brooks to re-enforce Pre-Job Hazard Assessments. The workers were informed that computer generated Pre-Job Hazard Assessment Forms were no longer acceptable. The workers are required to produce hand written Pre-Job Hazard Assessment forms with more detailed instructions specific to the work sites. 8.2.6 On March 19, 2008, Nabors Production Services provided full day training in Red Deer for Swabtech employees. The training consisted of overhead powerline hazards and awareness. Visual awareness warning decals regarding overhead powerlines were created and installed on swab rigs. 8.2.7 EnCana Corporation and Swabtech investigated the incident and prepared a joint report that was submitted to WHSC on April 1, 2008. 8.2.8 EnCana Corporation and Swabtech have complied with all the orders issued by WHSC. 8.3 Additional Measures 8.3.1 No additional measures were taken. SECTION 9.0 SIGNATURES 7 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance File: F - 267815 Original Report Signed______ Lead Investigator _____________________ Date Original Report Signed______ Reviewer _____________________ Date Original Report Signed______ Regional Senior Manager _____________________ Date Section 10.0 ATTACHMENTS: Attachment “A” Map Attachment “B” Photographs 8 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Swabtech, A Division of Nabors Production Services File: F – 267815 Attachment A, Map Location of Incident: Lease entrance LSD 16-05-05-18 W4, 8 km south of New Dayton, Alberta Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Swabtech, A Division of Nabors Production Services Photograph 1: File: F- 267815 Attachment B Photograph 1 of 8 Shows the scene of the incident located at an entrance to an EnCana Corporation lease located at LSD 16-05-05-18 W4, approximately 8 kilometers south of New Dayton, Alberta Photograph provided by RCMP Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Swabtech, A Division of Nabors Production Services File: F- 267815 Attachment B Photograph 2 of 8 4. 3. 1. Photograph 2: 2. Shows a closer view of the incident scene. The mast on the swab rig unit 315 owned by Swabtech, A Division of Nabors Production Services made contact with a three phase overhead powerline. 1. The west phase of the overhead powerline that was severed and lying on the ground. 2. The two remaining phases of the overhead powerline. 3. Swab tools on mast. 4. Swab rig mast. Photograph provided by RCMP Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Swabtech, A Division of Nabors Production Services File: F- 267815 Attachment B Photograph 3 of 8 1. Photograph 3: Shows the three phase overhead powerline involved in the incident. 1. The west phase of the overhead powerline that was severed by the contact and spliced together for repair. Swabtech, A Division of Nabors Production Services File: F- 267815 Attachment B Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Photograph 4 of 8 1. 2. 3. 4. 5. Photograph 4: Shows the swab rig unit 315 parked directly under the overhead powerline. The outriggers were extended and blocked on the rear of the carrier. The snow drift made the lease road impassable. Swab tools were on the mast 1. Three phase overhead powerline. 2. Swab tools. 3. Mast. 4. Snow drift 5. Outriggers. Swabtech, A Division of Nabors Production Services File: F- 267815 Attachment B Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Photograph 5 of 8 Photograph 5: Shows the overhead powerline contact points on the swab tools lying on the mast. Swabtech, A Division of Nabors Production Services File: F- 267815 Attachment B Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Photograph 6 of 8 Photograph 6: Shows the operator control panel on the rear of the carrier deck. Swabtech, A Division of Nabors Production Services File: F- 267815 Attachment B Photograph 7 of 8 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance 1. 2. 3. 4. Photograph 7: Shows the swab rig unit 315. 1. Three phase overhead powerline directly above. 2. Position of worker’s hard hat indicates the contact point of the overhead powerline on the swab tools. 3. Operator control panel. 4. Snow drift. Swabtech, A Division of Nabors Production Services File: F- 267815 Attachment B Photograph 8 of 8 Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance Photograph 8: Shows Stop Use Tag affixed to the dash of swab rig unit 315. Alberta Employment and Immigration, Workplace Health and Safety & Employment Standards Compliance