Brochure (PDF file)
Transcription
Brochure (PDF file)
Speed Precision Reliability WIZprobe General WIZprobe is an advanced non-contact optical laser scanning sensor for high precision scanning and geometry data collection. WIZprobe combines vision and laser technologies with patented optics and image processing. WIZprobe is a key integrated component in all Nextec inspection products. WIZprobe measurement accuracy is guaranteed over a wide range of material types, colors, surface finish types and laser beam angles due to advanced real time close loop adaptive control. The WIZprobe is small in size and has a standard CMM PH10M Indexable head interface. 2 Performance Specifications The WIZprobe advanced calibration algorithm and automatic real time adaptive control provides automatic calibration hence covers a variety of materials, colors, laser beam angles and surface finish types within the same scanning path. Best Fit Accuracy (100 points) 2 µm at 2 sigma Best Fit Accuracy (30 points) 4 µm at 2 sigma Single Point Accuracy 12 µm at 2 sigma Single Point Repeatability 0.6 µm at 2 sigma Feature Repeatability 4 µm at 2 sigma Scanning Rate 40-50 Measuring points per sec. Optical Stand off 50 mm Nominal Dynamic Range ±5 mm (10 mm) Key Benefits Quick measurement of high precision parts Real time adaptive control Ability to measure very small geometry features Ability to scan very shiny surfaces Ability to measure soft or warm material Fast measurements - Dramatically reduces measuring time High and adjustable data collection scanning resolution No moving parts and no wear - Ultimate life cycle and high reliability Maintenance free Can be used in hostile environment Wide dynamic range PH-10 Index-able head compatibility 3 WIZinspect General WIZinspect is a turn-key Inspection Solution for rapid high precision measuring of high volume parts and components. WIZinspect system offers a large variety of options: CAD model and tolerance input CAD based program preparation using high level soft keys A variety of part alignment functions and scenarios Data collection from a predefined path Automatic surface tracking capability GD&T analysis Flexible structure of graphical and text reports using customized templates Creation of geometric elements from scan data and export in CAD format Adjustable and user friendly interface Users authorization control - Optional levels of Administrator / Operator mode WIZinspect System major integrated components: Top precision CMM platform plus Index-able head WIZprobe - laser scanning probe 4 axis motion controller WIZinspect application software WIZinspect can be integrated with PLC, conveyors and robots to provide easy, fast, precise and reliable inspection operation on the production-floor. WIZinspect can be integrated into the plant SPC data base. In order to inspect parts of different geometry and size, Nextec supplies a wide variety of 4 CMM platforms and optional rotary tables as part of WIZinspect. Potential Applications Parts geometry measurements Unique quality inspection and on-line process control Measurements in tough production floor environment Performance Specifications Typical Automatic Alignment Time: 20 seconds Typical Feature Measurement Time: 5 seconds System Accuracy: 14 µm (2 sigma) Data Capture Rate: 40-50 points per sec. Notes: System Accuracy (CMM platform plus WIZprobe) is verified by scanning a certified sphere rod artifact. System Accuracy refers to CMM platforms up to 1 meter axis. 5 WIZblade General WIZblade is a turn-key Blade Inspection Solution for rapid high precision measuring of both aerospace and industrial jet engine turbine and compressor blades. WIZblade can effectively replace conventional CMMs with mechanical probes. WIZblade offers improved precision and significantly reduced inspection time and cost. 6 WIZblade system offers a large variety of options: WIZblade can perform automatic inspection of forged, cast or machined blades CAD model and tolerance input CAD based program preparation of new blades using high level soft keys No need for precision part position A variety of blade alignment functions and scenarios Data collection from predefined cross sections Blade aerofoil analysis including Leading Edge & Trailing Edge Special qualified features for Elliptical leading edge analysis Compatibility with a large variety of blade manufacturers, designs and standards All WIZinspect GD&T features are included in WIZblade Additional integrated automatic blade specific GD&T functions Flexible structure of graphical and text Reports using customized templates Very simple definition of blade cross sections Large variety of blade calculation functions: Flexible definitions of best fit calculations Adjustable and user friendly interface. WIZblade System major integrated components: Top precision CMM platform plus Index-able head WIZprobe - laser scanning probe 4 axis motion controller WIZblade application software. WIZblade can be integrated with PLC, pallets and robots to provide easy, fast, precise and reliable inspection operation on the production-floor. WIZblade can be integrated into the plant SPC data base. In order to inspect blades of different geometry and size, Nextec supplies a wide variety of CMM platforms and optional rotary tables as part of WIZblade. 7 Potential Applications A large variety of Aerospace Blades geometry measurements. A large variety of Industrial Blades geometry measurements. Unique quality inspection and on-line process control. Measurements in tough production floor environment. Blade inspection capability with no CAD model input. Reverse engineering and digitizing of blades. Measurement of soft materials, such as wax or sand, for turbine blade cores. Measurements in tough production floor environment. Performance Specifications Typical Automatic Alignment Time: 30 seconds Typical Cross Section Measurement Time (one side): 4 seconds System Accuracy: 14 µm (2 sigma) Data Capture Rate: 40-50 points per second Notes: System Accuracy (CMM platform plus WIZprobe) is verified by scanning a certified sphere rod artifact. 8 System Accuracy refers to CMM platforms up to 1 meter axis. CMM Platforms Gallery A variety of different CMM (Coordinate Measuring Machine) Platform models and sizes are available to accommodate customer specific applications for WIZinspect or WIZblade. CMM Platform Accuracy is verified according to ISO 10360-2 standard. L = Measured part length in meters. X (mm) Y (mm) Z (mm) EOS model HERA model CMM platform Accuracy: E=(3.0+3.0L) µm CMM platform Accuracy: E=(3.5+3.5L) µm X (mm) Y (mm) Z (mm) 05.04.04 500 400 440 07.07.05 700 700 500 06.05.04 600 500 440 10.07.05 1000 700 500 ARES model 07.07.07 700 700 650 CMM platform Accuracy: E=(3.0+3.5L) µm 10.07.07 1000 700 650 07.07.05 700 650 500 12.09.07 1200 850 700 10.07.05 1000 650 500 15.09.07 1500 850 700 KRONOS model 18.09.07 1800 850 700 CMM platform Accuracy: E=(5+5.0L) µm 12.10.09 1200 1000 850 20.13.10 2000 1300 1000 15.10.09 1500 1000 850 20.15.13 2000 1500 1300 18.10.09 1800 1000 850 25.15.13 2500 1500 1300 20.10.09 2000 1000 850 30.15.13 3000 1500 1300 33.20.15 3300 2000 1500 40.20.15 4000 2000 1500 9 Photo: Zvi Roger Our Company Our Advantages Nextec Technologies 2001 Ltd. is a hi-tech company specialized in Setup Time – Short and simple setup. production floor geometry inspection and quality control. Speed and Throughput – Much faster data collection and analysis than Nextec developed the core technology of fast and accurate products required conventional CMMs. to successfully replace many mechanical inspection systems. Accuracy – More accurate than mechanical inspection devices. This patented technology implements laser, innovative optics, vision and Precision Jigs and Fixtures are Unnecessary – alignment is performed on sophisticated image processing. the measured part itself. Nextec products can be fully integrated to automatic mass production lines. Features – Measuring unique features with skill (i.e. leading and trailing edge Nextec products bring significant value by reducing delivery time, lowering profiles, shiny and color parts). production cost and improving productivity and yield. Adaptive Turn-key Tailored Solution – Meeting customer specifications and requirements. Our Key Products Advanced Deployment and Support Services – Part of each product or WIZinspect is a high volume, general purpose GD&T part inspection system. project which we undertake. WIZblade is a turbine and compressor blade inspection for aerospace Interent Remote Support – Feature allowing Nextec to temporarily control and electric power jet engine blades. The WIZblade software includes all the client’s software for solving issues and/or installing updates. WIZinspect software functionality plus a dedicated blade inspection software 10 package. For further information, visit our website: www.nextec-wiz.com 11 Concept & Design: StudioGE | Photos: Miki Koren Nextec Technologies 2001 Ltd. Carmel Business Park, Carmel Bldg. 2 HaEtgar St., P.O.B 2037 Tirat Hacarmel 39120, Israel Tel: +972-4-857-1308 Fax: +972-4-857-1435 Web: www.nextec-wiz.com