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A c Power
Pack
~STONE
AC Hydraulic Power Units are self-contained,
dependable sources of hydraulic power. They are ideal for
applications such as dock levellers, conveyors, scissor lifts,
material handling, machine tools, trash compactors, balers and
hose crimping/swaging equipment. They can be used anywhere
ACelectrical power is available.
The ~~
Pick-A-Pack Product
Range is based on a system of modular
construction which was pioneered by Stone
Hydraulics when the company was founded
in 1968.This concept and the components
utilized have been continuously refined and
improved through the years. Today,
~
~
applies the most advanced
manufacturing technologies and the highest
quality materials and components available
to provide this unique and extremely
flexible product range.
This brochure is designed to aid the user in
selecting a combination of pump, motor,
reservoir and valve combination which will
precisely suit .their needs.
All of the components in the Pick-A-Pack
product range are designed to fit
interchangeably with mating components.
All components are modular in design and
the "International" Endhead is the key
component of this system of
interchangeability. Any desired combination
of drive motor, pump reservoir and control
valving can be either assembledinto or
manifolded onto thisendhead. This is
available in two configurations, with either
N.P.T.F.or G3/8 porting.
DC Power
Pack
~
~
DC Hydraulic Power Units are ideal for
applications such as fork lifts, aerial ladders, cement truck chute
control, tailgate lifts, snowplows, agricultural and material
handling equipment and wheelchair lifts. They can be used
anywhere DC electrical power is available. These DC ~ower
Packs incorporate the same technological innovations that
make our AC units the most reliable in the industry.
Air Power
Pack
~
~
Air Driven Power Packs provide a simple, safe,
reliable and less expensive alternative to explosion proof
electrical power packs. Air packs can be used wherever
compressedair is avialable. Stone offers the same extensive
range of pump displacements, oil reservoir capacities and valve
configurations as for the electrically powered packs.
Also available is an air-operated release valve option.
2
~
S'ONE~ International
Pick-A-Pack
Product
.Pump displacements from 0.049 to
0.488 CIPR
Distributor
Range
...2
Options Chart
DC
M otor
4.5"
..4
Performance:
12V & 24V Motors
..5
3.0" 12V & 24V Motors
..6
Hi-Power 12V & 24V Motors
.7
Hi-Power 5.0" l2V & 24V Motor
8
AC Motor
TEFC
.Superior efficiency with thin fluids
.AC units have wide power range up to
5.5. hp (4.0 kW) for single -and
three-phase power
.DC units provide wide range of
DC motor options
.Custom manifold packageswith built-in
valving options using industry standard
screw-in cartridge valves
.Large selection of steel and plastic
reservoir configurations and capacities
Performance:
Continuous
IEC Continuous
.9
Duty 1 PH and 3 PH
10
Duty 1 PH and 3 PH
Air Motor Performance:
Vane Motors
AC UNITS
11
~
Accessories
12-13
Ordering Instructions
14-15
.Auto
Hoists
.Compactors
.Dock Levelers
.Hose
Crimpers
.Lift
Tables
.Industrial
.Medical
Automation
Equipment
DC UNITS
.Aerial
Work Platforms
.Dump
Bodies
.Liftgaterrailgate
.Pallet
.RV
Trucks
Levelers/RV Slideouts
.Snow Plows
.Invalid
Example of compact, self-contained hydraulic systemwith clear
plastic hydraulic reservoir that makes it easyto view oil level,
plus it won't rust. 4-1/2" motor provides quick response.
3
Lift
Lifts
.
:
DIRECTIDNAL
CONTROL
UVALVES
~
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MANIFOLU
CARTRIOGE
VALVES
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STEEL RESERVOIR
06.7"'170mm
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PLASTIC RESERVOIR
5.0"SQ./127mm
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HI-LD PUMPS
!
--
INTERNATIONAL
ENDHEAD
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PLASTIC RESERVOIR
6.70"'170mm
OFFSET
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PUMPS
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PNEUMATIC
VANE MOTOR
5
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RELIEF, CHECK
SOLENOID
N.C.
REliEF AND
CHECK VALVES
VALVES
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RELIEFVALVE
ONLY
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RELIEF, CHECK
MANUAL
N.C.
VALVES
4
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INLfTPLUMBING
KITS
e
4.5"
12V
KMD -1,-2,-3
&
24V
Motors
(12V)
L/MIN I
4.00
400
400
3.00
300
300
lOi
GPM
AMPS
AMPS
2.00
200
200
1.00
100
5
100
5
o
0
PRESSURE
y
(PSI)
O
II
11000,
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100
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200
I
300
,5000
BAR
.o
PRESSURE
y
(PSI)
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KMD -4,-5,-6
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SO
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21000,
100
I
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ISO
BAR
(24V)
IJMIN
200
150
b-
150
GPM
AMPS
2.00
I
100
1.00
50
AMPS
15
100
5
50
5
o~ °
PRESSURE
(
PSI
)
L
0
I
O
1000
I
2000
3000
4000
I
5000
LIIII'II-L-J-L_L-1-111
100
200
300
BAR
PRESSURE
Q
500
(PSI)
IIIIIIIII'I'IIII",
0
I
1000
1500
50
2000
100
I
2500
150
B'AR
40%
300/0
20%
10%
0
50
100
CURRENT
5
150
(AMPS)
200
250
e
p
KMOS
3.0"
12V
&
Motors
(12V)
KMO6
L/MIN
24V
(24V)
L,IMIN
2.50
7.25
15
4.00
160
2.00
AMPS
70
5
60
120
10
50
AMPS
40
2.00
80
1.00
2.5-
30
5
20
1.00
40
.50
10
0
0
O
PRESSURE
~
(PSI)
0
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SO
12~
100
12~0f>
150
131XI
200
-0
PRESSURE
(PSI)
~S~
BAR
~ ..5~
I l~
.~5fJO,
?~
I 2~~ , ~0\>0, ~5,00
I I I I I I I I I I I I I I I I I I I I I I I I
0
50
100
150
200
BAR
KMOS (l2V)
L/MIN
KMO9
L/MIN
(24V)
250
5.00
4.00
15
200
200
4.00
150
10.
AMPS
ISO
10-
AMPS
2.00
100
1.00
50
100
2.00
50
l.vO
0
0
PRESSURE
~ I 151~
0-PRESSURE
(PSI)
0
(PSI)
0
500
1000
111-1--II-I-I-II-I-lllllllllljll
0
50
1500
100
2000
2500
150
3000
200
3500
BAR
6
0
111~1
50
}5~
100
(~
12?~1
150
~~I
200
~5100
~AR
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p
Hi-Power
KMP2
(12V)
12V & 24V Motors
KMP2
L/MIN
L/MIN
25
10.
3.00
300
GPM
6.00
300
AMPS
2.00
200
1.00
100
AMPS
15
200
5
2.00
100
5
0
0
PRESSURE ~
(PSI)
I
o
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I I
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I I I I
100
..3~
I I
I
200
..~
I I
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I 5000
I I I
300
BAR
'7
0
PRESSURE
0
(PSI)
I
O
500
III
1000
I
IIi
100
1500
III
2000
III
200
2500
I
I
300
I
BAR
p
Hi-Power
KMDS
(12V)
UMIN
UMIN
7.5
5.0" 12V & 24VMotor
2.00
200
1.60
160
(12V)
200
25
5
150
AMPS
GPM
AMPS
120
1.20
15
.80
80
.40
40
100
2.5.
50
2.00
o
PRESSURE
5
0
0
PRESSURE(PSI) II
0
(PSI)ll
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0
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~~
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13JOO11
100
4~~
200
I
~000
0
BAR
300
L/MIN
UMIN
I ~~I
i151~ 12~
50
100
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13j
150
200 BAR
(24V)
(24V)
7.5.
I ~~
400
4.00
25
300
3.00
10
AMPS
15
200
AMPS
5
2.00
1.00
1.00
5
o
PRESSURE
0
PRESSURE
0
(PSI)
II
I l~
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..
1 ~~
100
I
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14~
200
I ~000
300
0
(PSI)
0
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BAR
1000
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2000
I I
100
I
3000
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200
4000
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5000
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300
i'
BAR
(24V)
(12V)
100%
100%
lOO
S3 DUTY
RATING: RUN
TIME (% OF
5 MIN.)
500/0
50
500/0
0
0
50
100
CURRENT
150
200
250
0
50
100
CURRENT
(AMPS)
8
150
(AMPS)
200
250
300
1 PHASE
M OTO
3
MOTORS
PHASE
RS
For Flows over 3 gpm (lll/min)
use 1413-AA Filter
I
9
1 PHASE
M OTO
RS
10
AIRLINE
KM80
PRESSURE 90 PSI (6 BAR)
L/MIN
60
1.5
5
z
o
40
~
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(/] ~
1.0
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u
8
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5
o
20
0.5
0
PRESSURE
(PSI)
0
1000
2000
3000
4000
I I I I I I I I i I I I I I I I I I I I I I I I I I I I
50
100
150
200
250
0
PRESSURE 0
1000
BAR (PSI)
IIIIIIIIIIIIIIIIIIIIIIIIIIII
50
2000
100
3000
150
200
4000
BAR
250
KM81
L/MIN
120
3.0
10
100
~
80
;:>~
t/J~
z
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OU
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2.0
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E-o
60
IU.P.M.
5
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40
1.0
20
0
I
0
PRESSURE~111111,~0111112~1111~~II'I~~
(PSI)
50
100
150
200
PRESSURE
(PSI)
250
0
1000
2000
3000
4000
I I I I I I I I I I I I I I I I I I I I I I I I I I I I:,
BAR
50
KM82
100
150
200
250
'BAR
L/MIN
140
120
3.0
10
100
~
80
(/)~
z
.
OU
u
~
<
2.0
~
f--
~
60
IG.P.M.
~
;::J
0
1.0
40
20
u~
0
PRESSURE
0
IIi
(PSI)
1000
II
1111
50
2000
III
100
III
3000
IIi
150
I
III
200
PRESSURE
(PS1)
4000
I
II
Iii
250
BAR
11
0
0
1000
2000
3000
4000
I I I I I I I I I I I I I I I I I I I I I I I I I I I I
50
100
150
200
250
BAR
SOLENOID
START SWITCHES
SERVICE PART NO.
SEE TABLE
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FIG
2
(KN11)
1/4 N.P.T.
GAUGE PORT
PLUGGED
BLOCKS (KBlO) (KBll)
(KN10)
1/4 BSPP
GAUGEPORT
PLUGGED
(KN10) G 1/4 PORT
(KN11) 9/16 S.A.E. PORT
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SCREW 1882-AA
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HANDSETS
HANDSETS
(KGll)
.-2.05'-
..2.30"
(58.4mm)1i I'
~
MAGNETS
TO BE USED WITH DC-20SF
POWER UNITS AND KCO1C
AND KCO1F VALVE KIT.
, FOR BULKHEAD
I
, MAGNETS
ARE INTENDED
FOR
CONVENIENCE
DURING USE.
THEY ARE NOT INTENDED
TO SUPPORT THE HANDSET
DURING MOTION.
.09"
'-#2818-AC
-10'
MOUNTING,
ORDER HOLSTER 2817-AA.
~I:ri
U
(KG13)
.
(52.1mml
'(2.3mm)
tl-
18/3 SJO CORD
(3.05 METERS)
BLACK (SOLENOID)
WIRING DIAGRAM
#1885-AA
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--
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(KGl2)
2.05"
2.30"
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tl
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WIRE COLOR CODE
MAGNETS
.TO BE USED WITH DC-70
DC-70BS POWER UNITS AND
KCV1 MANIFOLD BLOCK.
FLOW CONTROLS
--
~
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.FOR BULKHEAD MOUNTING,
ORDER HOLSTER 2817-AA.
In
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V
09"
.,-(2 .3
.mm
.MAGNETS
ARE INTENDED
FOR CONVENIENCE
DURING
USE. THEY ARE NOT
INTENDED TO SUPPORT
)
THE HANDSET DURING
MOTION.
~
2504-AA
O-RING
WIRING DIAGRAM
]
GREEN (POWER)
-=---
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CUSTOM DESIGN
An authorized ~
S'ONE~ Distributor can
custom design a power unit to meet your
specific requirements.
Our International Ordering Code (right), allows
you the flexibility to order custom designed
power units in a user friendly format.
INTERNATIONAL
POWER
UNIT
ORDERING
CODES
Basic Selections
..Select
4'
Motor or Motor Adaptor
KMDl
KMD2
KMD3
KMD4
KMDS
KMD6
12V Std. Duty
12V Std. Duty
12V Std. Duty
24V Std. Duty
24V Std. Duty
KMOS
KMO6
KMO8
KMO9
12V
24V
12V
24V
KMP2
12V SOin/lb
24V 80in/lb
12/24V Heavy Duty
1 Terminal
2 Terminal
(UL)
1 Terminal
1 Terminal
2 Terminal
(UL)
1 Terminal
SOOW
SOOW
so OW
SOOW
2 Terminal
(UL)
2 Terminal
(UL)
2 Terminal
(UL)
SelectPump
I)
SelectEndhead
t t SelectIntegral Valving
O
SelectReservoir
KMPS
KMP8
2 Terminal
2 Terminal
2 Terminal
AC IEC MOTORS
.Select
IKM-IIKP-IIKNI-IIKC-IIKR-II
.Optional
Plumbing
K-IIKDV-IIKS-IIKG-IIKFC-I
Accessories
Manifold Valve
Wiring ~
Control Handsets
PressureCompensated
Flow Control
FOR ORDERING ASSISTANCE
KM58
0.37 kW
0.75 kW
1.10 kW
1.50 kW
2.20 kW
0.37 kW
0.75 kW
1.10 kW
1.50 kW
2.20 kW
KMC16
KMC17
KMC21
KMC23
1HP
2HP
1/2HP
1HP
KM43
KM45
KM46
KM47
KM48
KM53
KM55
KM56
KM57
KMC1S"'2HP
~
2850 rpm
2850 rpm
2850 rpm
2850 rpm
2850 rpm
2850 rpm
2850 rpm
2850 rpm
2850 rpm
2850 rpm
220/240V
220/240V
220/240V
220/240V
220/240V
220/240V/380-420V
220/240V/380-420V
220/240V/380-420V
220/240V/380-420V
220/240V/380-420V
3450 rpm
3450 rpm
1725 rpm
3450 rpm
3450 rpm
3450 rpm
1725 rpm
KMC19
3HP
KMC20
SHP
KMC22
1/2HP
KMC24
1HP
KM80
KM81
KM82
2.5 Horsepower
KM96
182/184 Nema C Face
KM97
KM98
56/140 Nema C Face
14
l15/230V
l15/230V
l15/230V
STONE'.
www.stonehydraulics.com
800-235-2454
115/230V
1.0 Horsepower
For IEC 110mm Spigot
230/460V
230/460V
230/460V
230/460V
230/460V
50 Hz
50 Hz.
50 Hz
50 Hz.
50 Hz.
50 Hz:
50 Hz:
50 Hz:
50 Hz:
50 Hz:
60 Hz
60 Hz
60 Hz
60 Hz
60 Hz
60 Hz
60 Hz
60 Hz
60 Hz
L ph
L ph
L ph
L ph
L ph
~ ph
~ph
~ph
~ph
~Dh
KPO8
KP10
KP12
KP16
KP20
KP25
KP31
KP40
KP50
KP63
KP80
0.049 cu.in/rev.
0.061 cu.in/rev.
0.073 cu.in/rev.
0.098 cu.in/rev.
0.122 cu.in/rev.
0.153 cu.in/rev.
0.189 cu.in/rev.
0.244 cu.in/rev.
0.305 cu.in/rev.
0.384 cu.in/rev.
0.488 cu.in/rev.
KU2
KU4
300 psi (20 bar)
600 psi (40 bar)
Nominal
Capacity
US Gals (ltrs)
(0.8 cc/rev.)
(1.0 cc/rev.)
(1.2 cc/rev.)
(1.6 cc/rev.)
(2.0 cc/rev.)
(2.5 cc/rev.)
(3.1 cc/rev.)
(4.0 cc/rev.)
{5.0 cc/rev.)
(6.3 cc/rev.)
(8.0 cc/rev.)
---
Unloaded Setting
Adustment Range
KNll
KNl2
0.05
0.75
1.00
1.00
(1.90)
(2.86)
(3.80)
(3.80)
90
135
170
170
(1.4)
(2.1)
(2.7)
(2.7)
85
145
200
100
(1.3)
(2.3)
(3.2)
(1.5)
KR45
KR41
KR42
KR46
KR43
KR44
1.25
1.50
2.00
2.50
3.00
4.00
(4.75)
(5.70)
(7.60)
(9.50)
(11.40)
(15.20)
200
270
360
390
500
600
(3.2)
(4.2)
(5.6)
(6.4)
(8.2)
(9.8)
160
220
340
380
520
650
(2.4)
(3.8)
(5.4)
(6.2)
(8.5)
(10.6)
.
300-450 psi (20-30 bar)
500-1000 psi (35-70 bar)
Nominal
Capacity
US Gals (ltrs)
03/8 Pressure & Return Ports
3/8 NPT Pressure & Return Ports
9/16 SAE Pressure & Return Ports
(Manifold Valve cannot be utilized)
KCO1 *
Relief, Check & Sol ReI. Kit
KCO3
KCO5
Relief, Check & Manual ReI. Kit
Relief, Check & Manual ReI. with Microswitch
KCO7
KCO8
KC14
KC15
KC18
Relief
Relief
Relief,
Relief,
Relief,
& Check Kit
Kit
Check & Pneumatic ReI. Valve Kit
Check & Manual ReI. without switch
Check & Lever ReI. Valve Kit
J = 115V AC Din
KDVl
KDV4
12V DC 3P4W Double Sol. Dir. Cont. Valve
KBlO
KBll
KCVl
(1.90)
100
(1.60)
KR24
0.8
KR25
KR50
KR55
KR51
1.0
1.0
1.2
1.5
(2.85)
130
(3.80)
(3.80)
(4.75)
(5.70)
175
186
.230
280
KR52
KR56
KR53
2.0
2.5
3.0
(7.60)
(9.50)
(11.40)
KR54
4.0
(15.20)
Usable
Vertical
cu.in
(ltrs)
83
(1.40)
(2.20)
138
(2.30)
(2.90)
(3.10)
(3.80)
(4.70)
200
120
180
260
(3.30)
(1.90)
(2.90)
(4.30)
345
400
540
(5.60)
(6.60)
(8.80)
340
420
620
(5.60)
(6.90)
(10.20)
715
(11.70)
860
(14.10)
Honzontal
Vertical
Stone Hydraulics
Double Pilot Operated Check Valve Kit
Used on KDV1, KDV2, KDV3 & KDV4
Directional Control Valves
Single CETOP 3 Manifold (BSPP Ports)
Single CETOP 3 Manifold (S.A.E. Ports)
12V DC 2P4W Single Sol. Dir. Cont. Valve
12V DC 3P4W Double Sol. Dir. Cont. Bottom Valve
C-17
0.5
Useable
Horizontal
cu.in
(ltrs)
These plumbing kits are rated for 3 gpm
(l1.41/min) maximum.
For flows higher than 3 gpm (11.41/min)
order a 1413-AA Filter.
C = 12 V DC Stud F = 24V DC Stud
Other Options A ailable -Consult
KR22
KH
KV
*Add Suffix
H = 230V AC Din
Usable
Vertical
cu.in
(ltrs)
KR12
KR14
KR15
KR40
Maximum Flow Rate -5 gpm (30 l/min)
KNlO
Useable
Horizontal
cu.in
(ltrs)
~.L'2
KFC4
KFC6
KFC8
KGll
KG12
KG13
KSl
KS2
KS3
KS4
Flow Control 0.5 gpm (1.91/min)
Flow Control 1.0 gpm (3.81/min)
Flow Control 1.5 gpm (5.71/min)
Flow Contro12.0 gpm (7.61/min)
Cont. Handset for Single-Acting Unit
Cont. Handset for 2P Double-Acting Unit
Cont. Handset for 3P Double-Acting Unit
12V Internal Ground Single Terminal
24V Internal Ground Single Terminal
12V External Ground 2 Terminals
24V External Ground 2 Terminals
NOTE: When using KCV1, KDV1, KDV2, KDV3 or KDV4 with any KR4X Series Reservoir
please add a "K-29" Valve Spacer Block
15
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United Kingdom
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Romford, Essex RM3 8UA
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Fox: (44) 01708 373 993
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Singapore
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Fax: (65) 265 6646
E-mail: [email protected]
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