MGP - Smc

Transcription

MGP - Smc

Compact Guide Cylinder (Basic type) New
ø12, ø16, ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
Up to
17%
Weight reduced by up to 17% with
a shorter guide rod and thinner plate
Weight
reduced!
Guide rod shortened
22
for MGPM40-25 stroke
mm
Max.
Space required between the
bottom of the cylinder body and
your equipment is reduced.
Space saving
Round type and magnetic field resistant
auto switches can be mounted directly
without spacer.
3 types of bearing can be selected.
Slide bearing
Series MGPM
Ball bushing
Series MGPL
High precision ball bushing
Series MGPA
Series MGP
CAT.ES20-219A
Compact Guide Cylinder (Basic type)
3 types of bearing can be selected.
Slide bearing
Ball bushing
Series MGPM
Series MGPL
Series MGPA
Smooth operation suitable for
pusher and lifter
Suitable for lateral load applications
such as a stopper where shock is
applied
Slide bearing
Ball bushing
Suitable for minimizing
plate displacement
Load from lateral
direction
Weight reduced
Bore size
Guide rod shortened
Reduction rate (%) Weight (kg)
ø12
11
0.25
ø16
3
0.37
ø20
12
0.59
ø25
12
0.84
ø32
17
1.41
ø40
16
1.64
ø50
17
2.79
ø63
17
3.48
ø80
17
5.41
ø100
13
9.12
Bore size
Guide rod
Shortened by New dimension
22
22
18
18
10.5
10.5
15.5
9
16.5
11.5
8
10.5
* Compared with slide bearing type, 25 stroke (ø32 to ø100)
(No projection for ø12 to ø25-25 stroke)
Small auto switches or magnetic
field resistant auto switches can
be mounted on 2 surfaces.
D-A9:
(mm)
ø32
ø40
ø50
ø63
ø80
ø100
* Compared with slide bearing type, ø12 to ø25-20 stroke
* Compared with slide bearing type, ø32 to ø100-25 stroke
D-M9:
Projection shortened
Displacement
Performance, strength (rigidity), and mounting
dimensions are equivalent to the conventional
MGP series.
Easy positioning
4 types of mounting are possible. Knock pin holes provided
on each mounting surface
1. Top mounting
2. Side mounting
4. Bottom mounting
D-P3DW
* The D-Y7 and D-Z7 auto switches are not mountable.
3. T-slot side mounting
Easy adjustment of workpiece and cylinder mounting
Piping is
possible from
2 directions.
D-P3DW
D-M9:
Features 1
1. Top ported
2. Side ported
Series MGP
Compact Guide Cylinders, Series Variations
Bore size
Series
Page
Bearing
6
10 12 16 20 25 32 40 50 63 80 100
Basic type/MGP
Page 3 of
this catalog
New
Remodeled
Slide bearing
With air cushion/MGP-A
Best Pneumatics
Ball bushing
P.289
High precision
ball bushing
Best Pneumatics
With end lock/MGP-H/R
P.307
LOCK
Best Pneumatics
Clean series/12/13-MGP
Ball bushing
P.283
Best Pneumatics
Water-resistant/MGP R/V
P.283
Best Pneumatics
Heavy duty guide rod/MGPS
Slide bearing
P.319
Best Pneumatics
Miniature Guide Rod Cylinder/MGJ
P.255
Best Pneumatics
Compact Guide Cylinder
with Lock/MLGP
C
LO
Slide bearing
P.881
K
Ball bushing
Best Pneumatics
Hygienic Design Cylinder/HYG
Slide bearing
New
P.873
Series MGP (Basic type), Stroke Variations
Bearing type
MGPM
Slide bearing
MGPL
Ball bushing
MGPA
High precision
ball bushing
Bore size (mm)
10
20
25
30
40
50
75
Stroke (mm)
100 125 150
175
200
250
300
350
400
12
16
20
25
32
40
50
63
80
100
Features 2
Series MGP
Specific Product Precautions 1
Be sure to read before handling. Refer to back cover for Safety Instructions, “Handling
Precautions for SMC Products” (M-E03-3) and the Operation Manual for Actuator
Precautions and Auto Switch Precautions. Please download it via our website.
http://www.smcworld.com
Mounting
Warning
1. Never place your hands or fingers between the plate
and the body.
Caution
6. Bottom of cylinder
The guide rods protrude from the bottom of the cylinder at the end
of the retracting stroke, and therefore, in cases where the cylinder
is to be bottom mounted, it is necessary to provide bypass ports in
the mounting surface for the guide rods, as well as holes for the
hexagon socket head cap screws which are used for mounting.
Moreover, in applications where impact occurs from a stopper,
etc., the mounting screws should be inserted to a depth of 2d or
more.
2d or more
(d = Screw O.D.)
Be very careful to prevent your hands or fingers from getting
caught in the gap between the cylinder body and the plate when
air is applied.
Mounting
Caution
1. Use cylinders within the piston speed range.
An orifice is set for this cylinder, but the piston speed may exceed
the operating range if the speed controller is not used. If the
cylinder is used outside the operating speed range, it may cause
damage to the cylinder and shorten the service life. Adjust the
speed by installing the speed controller and use the cylinder within
the limited range.
C±0.2
B±0.2
2. Pay attention to the operating speed when the product
is mounted vertically.
øD
Bypass port dia.
When using the product in the vertical direction, if the load factor
is large, the operating speed can be faster than the control speed
of the speed controller (i.e. quick extension).
In such cases, it is recommended to use a dual speed controller.
3. Do not scratch or gouge the sliding portion of the
piston rod and the guide rod.
A±0.2
Damaged seals, etc. will result in leakage or malfunction.
4. Do not dent or scratch the mounting surface of a body
and a plate.
The flatness of the mounting surface may not be maintained,
which would cause an increase in sliding resistance.
5. Make sure that the cylinder mounting surface has a
flatness of 0.05 mm or less.
Insufficient flatness of a workpiece or bracket mounted on the
mounting surface or plate of the cylinder and other parts can
cause defective operation and an increase in the sliding
resistance.
1
Bore size
(mm)
12
16
20
25
32
40
50
63
80
100
A
B
C
(mm) (mm) (mm)
50
56
72
82
98
106
130
142
180
210
18
22
24
30
34
40
46
58
54
62
41
46
54
64
78
86
110
124
156
188
D (mm)
MGPM MGPL /A
8
10
10
12
12
14
15
18
18
22
18
22
22
27
22
27
28
33
33
39
Hexagon socket
head cap screw
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
M8 x 1.25
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
M14 x 2.0
Series MGP
Specific Product Precautions 2
Be sure to read before handling. Refer to back cover for Safety Instructions, “Handling
Precautions for SMC Products” (M-E03-3) and the Operation Manual for Actuator
Precautions and Auto Switch Precautions. Please download it via our website.
Allowable Kinetic Energy
Piping
Caution
Caution
Depending on the operating conditions, piping port
positions can be changed by using a plug.
Load mass and a maximum speed must be within the
ranges shown in the graphs below.
1. M5
MGP with rubber bumper
After tightening by hand, tighten additional 1/6 to 1/4 rotation with
a tightening tool.
1000
2. Tapered thread for Rc port (MGP) and NPT port (MGP;;TN)
Use the correct tightening torques listed below.
Before tightening the plug, wrap pipe tape around it. Also, with
regard to the sunk dimension of a plug (dimension “a” in the
drawing), use the stipulated figures as a guide and confirm the air
leakage before operation.
If tightening plugs on the top mounting port with more than the
proper tightening torque, plugs will be screwed much deeply and
air passage will be squeezed. Consequently, the cylinder speed
will be restricted.
ø80
100
ø63
ø50
ø40
ø32
ø25
Proper tightening
torque (N·m)
a dimension
1/8
1/4
3/8
7 to 9
12 to 14
22 to 24
0.5 mm or less
1 mm or less
1 mm or less
a
10
Load mass (kg)
Connection thread
(plug) size
Plug
ø100
ø20
ø16
ø12
1
0.1
3. Parallel pipe thread for G port (MGP;;TF)
Screw in the plug to the surface of the body (dimension “a” in the
drawing) by checking visually instead of using the tightening
torque shown in the table.
0.01
100
1000
Maximum speed (mm/s)
2
Series MGP
ø12, ø16, ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
How to Order
MGP M 25
30 Z M9BW
Number of auto switches
Bearing type
Slide bearing
M
Ball bushing
L
A High precision ball bushing
Auto switch
Without auto switch
(Built-in magnet)
Nil
Bore size
12
16
20
25
32
2 pcs.
1 pc.
n pcs.
Nil
S
n
For applicable auto switch model,
refer to the table below.
12 mm 40 40 mm
16 mm 50 50 mm
20 mm 63 63 mm
25 mm 80 80 mm
32 mm 100 100 mm
Cylinder stroke (mm)
Refer to “Standard Strokes” on page 4.
Port thread type
Nil
TN
TF
M5 x 0.8
Rc
NPT
G
For bore sizes with
ø12 and ø16, only
M5 x 0.8 is available.
Reed auto
switch
Solid state auto switch
Type
Special function
Electrical
entry
Indicator light
Applicable Auto Switches/Refer to pages 1719 to 1827 in Best Pneumatics No. 3 for further information on auto switches.
Wiring
(Output)
Load voltage
DC
Auto switch model
AC
3-wire (NPN)
5 V,12 V
3-wire (PNP)
2-wire
12 V
3-wire (NPN)
Diagnostic indication
5 V,12 V
3-wire (PNP)
(2-color display)
24 V
—
Grommet Yes 2-wire
12 V
3-wire (NPN)
Water-resistant
5 V,12 V
3-wire (PNP)
(2-color display)
2-wire
12 V
Magnetic field resistant
2-wire
—
(Non-polar)
(2-color display)
3-wire
—
5V
—
Yes (NPN equivalent)
Grommet
—
100 V
2-wire
24 V
12 V
No
100 V or less
—
Perpendicular
In-line
M9N
M9NV
M9P
M9PV
M9B
M9BV
M9NW
M9NWV
M9PW
M9PWV
M9BW
M9BWV
M9NAV
M9NA
M9PAV
M9PA
M9BAV
M9BA
Lead wire length (m)
Pre-wired
0.5 1 3 5
(Nil) (M) (L) (Z) connector
)
)
)
)
)
)
D
D
D
)
)
)
)
)
)
D
D
D
)
)
)
)
)
)
)
)
)
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Applicable
load
IC circuit
—
IC circuit
—
Relay,
PLC
IC circuit
—
—
P3DW
)
— ) )
D
A96V
A96
)
— ) —
—
IC circuit
A93V
A90V
A93
A90
)
)
— ) )
— ) —
—
—
— Relay,
IC circuit PLC
—
Water-resistant type auto switch can be mounted to the models with the above mentioned part numbers, but this does not guarantee the water
resistance of the cylinder. A water-resistant type cylinder is recommended for use in an environment which requires water resistance.
However, please contact SMC for water-resistant products of ø12 and ø16.
Lead wire length symbols: 0.5 m…………… Nil (Example) M9NW
1 m…………… M (Example) M9NWM
3 m…………… L (Example) M9NWL
5 m…………… Z (Example) M9NWZ
Solid state auto switches marked with “ D” are produced upon receipt of order.
Bore sizes ø25 to ø100 are available for the D-P3DW.
Since there are other applicable auto switches than listed, refer to page 22 for details.
For details about auto switches with pre-wired connector, refer to pages 1784 and 1785 in Best Pneumatics No. 3.
For D-P3DW;, refer to the catalog CAT. ES20-201.
Auto switches are shipped together, (but not assembled).
3
Series MGP
Specifications
Bore size
ø12 ø16
Action
Fluid
Proof pressure
Maximum operating pressure
Minimum operating pressure 0.12 MPa
Ambient and fluid temperature
Piston speed Note)
Cushion
Lubrication
Stroke length tolerance
ø20
ø25
ø32
ø40
ø50
ø63
Double acting
Air
1.5 MPa
1.0 MPa
0.1 MPa
-10 to 60°C (No freezing)
50 to 500 mm/s
Rubber bumper on both ends
Not required (Non-lube)
+1.5
0 mm
ø80 ø100
50 to 400 mm/s
Note) Maximum speed with no load.
Make a model selection, considering a load according to the graph on pages 8 to 14.
Standard Strokes
Standard stroke (mm)
Bore size (mm)
12, 16
10, 20, 30, 40, 50, 75, 100, 125, 150, 175, 200, 250
20, 25
20, 30, 40, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400
32 to 100
25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400
Manufacture of Intermediate Strokes
Refer to pages 21 to 23 for cylinders with
auto switches.
"
"
"
"
Auto switch proper mounting position
(detection at stroke end) and mounting height
Minimum stroke for auto switch mounting
Operating range
Auto switch mounting brackets/Part no.
Spacer installation
Spacers are installed in the standard stroke cylinder.
• ø12 to ø32: Available by the 1 mm stroke interval.
• ø40 to ø100: Available by the 5 mm stroke interval.
Description
Part no.
Refer to “How to Order” for the standard model numbers.
ø12, ø16
1 to 249
Applicable stroke (mm)
ø20 to ø32
1 to 399
ø40 to ø100
5 to 395
Part no.: MGPM20-39
A spacer 1 mm in width is installed in a MGPM20-40. C dimension is 77 mm.
Example
Theoretical Output
OUT
IN
(N)
Bore size Rod size Operating Piston area
(mm) direction
(mm2)
(mm)
12
6
16
8
20
10
25
10
32
14
40
14
50
18
63
18
80
22
100
26
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
113
85
201
151
314
236
491
412
804
650
1257
1103
1963
1709
3117
2863
5027
4646
7854
7323
0.2
23
17
40
30
63
47
98
82
161
130
251
221
393
342
623
573
1005
929
1571
1465
0.3
34
25
60
45
94
71
147
124
241
195
377
331
589
513
935
859
1508
1394
2356
2197
Operating pressure (MPa)
0.4 0.5 0.6 0.7 0.8
90
79
68
57
45
68
59
51
42
34
80 101 121 141 161
90 106 121
75
60
126 157 188 220 251
94 118 141 165 188
196 245 295 344 393
165 206 247 289 330
322 402 483 563 643
260 325 390 455 520
503 628 754 880 1005
441 551 662 772 882
785 982 1178 1374 1571
684 855 1025 1196 1367
1247 1559 1870 2182 2494
1145 1431 1718 2004 2290
2011 2513 3016 3519 4021
1859 2323 2788 3252 3717
3142 3927 4712 5498 6283
2929 3662 4394 5126 5858
0.9
102
76
181
136
283
212
442
371
724
585
1131
992
1767
1538
2806
2576
4524
4182
7069
6591
1.0
113
85
201
151
314
236
491
412
804
650
1257
1103
1963
1709
3117
2863
5027
4646
7854
7323
Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm2)
4
Series MGP
Weight
Slide Bearing: MGPM12 to 100
Bore size
(mm)
12
16
20
25
32
40
50
63
80
100
10
0.22
0.32
—
—
—
—
—
—
—
—
20
0.25
0.37
0.59
0.84
—
—
—
—
—
—
25
—
—
—
—
1.41
1.64
2.79
3.48
5.41
9.12
(kg)
30
0.29
0.42
0.67
0.94
—
—
—
—
—
—
40
0.33
0.46
0.74
1.04
—
—
—
—
—
—
50
0.36
0.51
0.82
1.14
1.77
2.04
3.38
4.15
6.26
10.3
75
100
125
150
0.46
0.55
0.66
0.75
0.66
0.78
0.94
1.06
1.06
1.24
1.43
1.61
1.50
1.75
2.00
2.25
2.22
2.57
2.93
3.29
2.52
2.92
3.32
3.71
4.13
4.71
5.30
5.89
4.99
5.67
6.34
7.02
7.41
8.26
9.10
9.95
12.0
13.2
14.4
15.6
175
0.84
1.18
1.80
2.50
3.65
4.11
6.47
7.69
10.8
16.9
200
0.93
1.31
1.99
2.75
4.00
4.50
7.06
8.37
11.6
18.1
250
1.11
1.55
2.42
3.35
4.90
5.47
8.55
10.0
13.9
21.2
300
—
—
2.79
3.85
5.61
6.26
9.73
11.4
15.6
23.6
350
—
—
3.16
4.34
6.33
7.06
10.9
12.7
17.3
26.1
Ball Bushing: MGPL12 to 100, High Precision Ball Bushing: MGPA12 to 100
Bore size
(mm)
12
16
20
25
32
40
50
63
80
100
10
0.21
0.31
—
—
—
—
—
—
—
—
20
0.24
0.35
0.60
0.87
—
—
—
—
—
—
25
—
—
—
—
1.37
1.59
2.65
3.33
5.27
8.62
30
0.27
0.40
0.66
0.96
—
—
—
—
—
—
40
0.32
0.47
0.79
1.12
—
—
—
—
—
—
50
0.35
0.51
0.85
1.20
1.66
1.92
3.14
3.91
6.29
10.1
75
100
125
150
0.43
0.50
0.59
0.67
0.62
0.72
0.85
0.96
1.01
1.17
1.36
1.52
1.41
1.62
1.86
2.06
2.08
2.37
2.74
3.03
2.38
2.70
3.11
3.44
3.85
4.34
4.97
5.47
4.71
5.29
6.01
6.59
7.49
8.21
8.92
9.64
11.8
12.9
13.9
15.0
400
—
—
3.53
4.84
7.04
7.85
12.1
14.1
19.0
28.5
(kg)
175
0.75
1.06
1.68
2.27
3.31
3.77
5.96
7.17
10.4
16.0
200
0.83
1.17
1.84
2.48
3.60
4.09
6.45
7.75
11.1
17.1
250
0.99
1.38
2.17
2.92
4.25
4.81
7.57
9.05
12.9
19.6
300
—
—
2.49
3.33
4.82
5.46
8.56
10.2
14.3
21.7
350
—
—
2.81
3.75
5.39
6.11
9.54
11.4
15.7
23.8
400
—
—
3.13
4.16
5.97
6.76
10.5
12.5
17.2
25.9
Allowable Rotational Torque of Plate
Torque: T (N·m)
T (N·m)
Bore size
(mm)
12
16
20
25
32
40
50
63
80
100
5
Bearing type
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
MGPM
MGPL/A
10
0.39
0.61
0.69
0.99
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
20
0.32
0.45
0.58
0.74
1.05
1.26
1.76
2.11
—
—
—
—
—
—
—
—
—
—
—
—
25
—
—
—
—
—
—
—
—
6.35
5.95
7.00
6.55
13.0
9.17
14.7
10.2
21.9
15.1
38.8
27.1
30
0.27
0.35
0.49
0.59
0.93
1.03
1.55
1.75
—
—
—
—
—
—
—
—
—
—
—
—
40
0.24
0.58
0.43
0.99
0.83
2.17
1.38
3.37
—
—
—
—
—
—
—
—
—
—
—
—
50
0.21
0.50
0.38
0.86
0.75
1.94
1.25
3.02
5.13
4.89
5.66
5.39
10.8
7.62
12.1
8.48
18.6
23.3
33.5
30.6
75
0.43
0.37
0.69
0.65
1.88
1.52
2.96
2.38
5.69
5.11
6.27
5.62
12.0
9.83
13.5
11.0
22.9
22.7
37.5
37.9
Stroke (mm)
100
125
0.36 0.31
0.29 0.24
0.58 0.50
0.52 0.43
1.63 1.44
1.25 1.34
2.57 2.26
1.97 2.05
4.97 4.42
4.51 6.34
5.48 4.87
4.96 6.98
10.6
9.50
8.74 11.6
11.9 10.7
9.74 13.0
20.5 18.6
20.6 18.9
33.8 30.9
34.6 31.8
150
0.27
0.20
0.44
0.37
1.28
1.17
2.02
1.78
3.98
5.79
4.38
6.38
8.60
10.7
9.69
11.9
17.0
17.3
28.4
29.3
175
0.24
0.18
0.40
0.32
1.16
1.03
1.83
1.58
3.61
5.33
3.98
5.87
7.86
9.83
8.86
11.0
15.6
16.0
26.2
27.2
200
0.22
0.16
0.36
0.28
1.06
0.93
1.67
1.41
3.31
4.93
3.65
5.43
7.24
9.12
8.16
10.2
14.5
14.8
24.4
25.3
250
0.19
0.12
0.30
0.23
0.90
0.76
1.42
1.16
2.84
4.29
3.13
4.72
6.24
7.95
7.04
8.84
12.6
12.9
21.4
22.1
300
—
—
—
—
0.78
0.65
1.24
0.98
2.48
3.78
2.74
4.16
5.49
7.02
6.19
7.80
11.2
11.3
19.1
19.5
350
400
—
—
—
—
—
—
—
—
0.69 0.62
0.56 0.49
1.09 0.98
0.85 0.74
2.20 1.98
3.38 3.04
2.43 2.19
3.71 3.35
4.90 4.43
6.26 5.63
5.52 4.99
6.94 6.24
10.0
9.11
10.0
8.94
17.2 15.7
17.3 15.5
Non-rotating Accuracy of Plate
Series MGP
High Precision Ball Bushing/MGPA
Caution
+Q
–Q
Positioning accuracy for pin hole on the plate
Dispersion of dimensions when machining each component will be
accumulated in the plate pin hole positioning accuracy when mounting this
cylinder. Values below are referred as a guide.
Non-rotating accuracy Q when retracted and when no load is applied
should be not more than the values shown in the table.
Bore size
(mm)
12
16
20
25
32
40
50
63
80
100
MGPM
Non-rotating accuracy Q
MGPL
±0.07°
±0.05°
±0.06°
±0.04°
±0.05°
±0.03°
±0.04°
±0.03°
±0.03°
±0.03°
[Side mounting]
MGPA
L1
Pin hole
A
±0.01°
A = Catalog dimension ± (0.1 + L1 x 0.0008) [mm]
: To be 0.15 for ø80, ø100
Note) Displacement by load and self-weight deflection by plate
and guide rod are not included.
[Bottom mounting]
Pin hole
B
L2
Pin hole
B = ± (0.045 + L2 x 0.0016) [mm]
6
Series MGP
High Precision Ball Bushing/MGPA Plate Displacement Amount (Reference Values)
Load from lateral direction
Displacement
MGPA32/40
Plate displacement amount (mm)
0.4
MGPA12-250
0.3
MGPA12-150
MGPA12-100
MGPA12-75
0.2
0.15
MGPA12-50
0.1
0.05
0
MGPA12-10
0
5
10
15
20
Load from lateral direction (N)
MGPA16
MGPA16-250
0.3
MGPA16-150
MGPA16-100
MGPA16-75
0.25
0.2
0.15
MGPA16-50
0.1
0.05
0
MGPA16-10
0
10
20
0.6
MGPA20-300
0.4
MGPA20-200
MGPA20-150
0.3
MGPA20-100
0.2
MGPA20-50
0.1
0
0
20
40
60
MGPA25
MGPA25-400
MGPA25-300
0.5
0.4
MGPA25-200
0.3
MGPA25-150
MGPA25-100
0.2
0.1
0
MGPA25-50
0
MGPA 32
40 -200
MGPA 32
40 -150
0.4
0.3
0.2
MGPA 32
40 -100
0.1
MGPA 32
40 -50
0
20
40
60
80
0.7
MGPA 50
63 -400
0.6
MGPA 50
63 -300
0.5
0.4
MGPA 50
63-200
0.3
MGPA 50
63 -150
0.2
MGPA 50
63 -100
0.1
0
20
MGPA 50
63-50
40
60
80
0.45
100
MGPA80-400
0.4
0.35
MGPA80-300
0.3
MGPA80-250 MGPA80-200
0.25
0.2
MGPA80-150 MGPA80-100
0.15
0.1
MGPA80-50
0.05
0
0
50
100
150
200
20
40
60
80
0.6
MGPA100-400
0.5
MGPA100-300
MGPA100-250
MGPA100-200
MGPA100-150
0.4
0.3
0.2
MGPA100-100
0.1
0
MGPA100-50
0
100
200
Note 1) The guide rod and self-weight for the plate are not included in the above displacement values.
Note 2) Allowable rotating torque, and operating range when used as a lifter, are the same as MGPL series.
7
100
MGPA100
0.7
0.6
MGPA32
40 -300
0.5
MGPA80
MGPA20-400
0.5
0.6
0
30
MGPA20
0.7
32
MGPA 40 -400
0.7
MGPA50/63
0.4
0.35
0.8
0
25
0.25
0.35
MGPA12
300
Series MGP
Model Selection
Selection Conditions
Vertical
Horizontal
L
L
L
L
m
m
Mounting orientation
m
m
Maximum speed (mm/s)
200 or less
400
200 or less
400
Graph (Slide bearing type)
(1), (2)
(3), (4)
(13), (14)
(15), (16)
Graph (Ball bushing type)
(5) to (8)
(9) to (12)
(17), (18)
(19), (20)
Selection Example 1 (Vertical Mounting)
Selection Example 2 (Horizontal Mounting)
Selection conditions
Mounting: Vertical
Bearing type: Ball bushing
Stroke: 30 stroke
Maximum speed: 200 mm/s
Load mass: 3 kg
Eccentric distance: 90 mm
Find the point of intersection for the load mass of 3 kg and the eccentric
distance of 90 mm on graph (5), based on vertical mounting, ball bushing,
30 stroke, and the speed of 200 mm/s.
mMGPL25-30 is selected.
Selection conditions
Mounting: Horizontal
Bearing type: Slide bearing
Distance between plate and load center of gravity: 50 mm
Maximum speed: 200 mm/s
Load mass: 2 kg
Stroke: 30 stroke
Find the point of intersection for the load mass of 2 kg and 30 stroke on graph (13),
based on horizontal mounting, slide bearing, the distance of 50 mm between the
plate and load center of gravity, and the speed of 200 mm/s.
mMGPM20-30 is selected.
(5) Less than 40 stroke, V = 200 mm/s or less
(13) L = 50 mm, V = 200 mm/s or less
50
20
ø100
ø100
ø80
10
ø25
ø50,63
ø50,63
ø20
ø32,40
10
5
ø25
Load mass m (kg)
ø16
Load mass m (kg)
ø80
ø32,40
ø12
1
5
ø25
ø20
ø20
ø16
ø16
ø12
1
ø12
0.1
0.1
10
50
100
Eccentric distance L (mm)
"
200
10
20
30
40 50 51
100
200
300
Stroke (mm)
When the maximum speed exceeds 200 mm/s, the allowable load mass is determined by multiplying the value shown in the graph at 400 mm/s by the
coefficient listed in the table below.
Max. speed Up to 300 mm/s Up to 400 mm/s Up to 500 mm/s
Coefficient
1.7
1
0.6
8
L
Series MGP
Vertical Mounting
L
m
m
Operating pressure 0.4 MPa
Operating pressure 0.5 MPa or more
Slide Bearing
MGPM12 to 100
(2) Over 50 stroke, V = 200 mm/s or less
(1) 50 stroke or less, V = 200 mm/s or less
300
Load mass m (kg)
100
10
5
300
200
ø100
ø80
ø100
ø80
100
ø63
ø63
ø50
ø50
ø40
ø40
ø32
ø32
Load mass m (kg)
200
ø25
ø20
ø16
10
ø25
ø20
5
ø16
ø12
ø12
1
1
0.1
0.1
10
50
100
10
200
50
200
(3) 50 stroke or less, V = 400 mm/s
(4) Over 50 stroke, V = 400 mm/s
100
100
ø100
ø100
50
50
ø80
ø80
ø63
ø63
ø50
ø50
10
10
Load mass m (kg)
ø40
Load mass m (kg)
100
5
ø32
ø25
ø40
5
ø32
ø25
ø20
1
ø20
1
ø16
ø16
ø12
ø12
0.1
0.1
10
50
100
9
200
10
50
100
200
L
L
Model Selection
m
Vertical Mounting
m
Series MGP
Operating pressure 0.5 MPa or more
Ball Bushing
MGPL12 to 25, MGPA12 to 25
20
20
10
10
ø25
ø20
5
5
ø25
ø20
Load mass m (kg)
Load mass m (kg)
ø16
ø12
1
ø16
1
ø12
0.1
0.1
10
50
100
200
10
50
100
200
300
300
ø100
ø100
ø80
100
100
ø80
ø63
50
ø50
Load mass m (kg)
Load mass m (kg)
50
ø40
ø32
10
ø63
ø50
ø40
10
ø32
5
5
1
1
1
5
10
100
200
10
50
100
200
10
L
Series MGP
Vertical Mounting
L
m
m
Ball Bushing
10
1
5
0.5
ø25
ø20
Load mass m (kg)
Load mass m (kg)
ø25
ø20
1
ø16
ø16
0.1
ø12
ø12
0.01
0.1
10
50
100
10
200
50
100
200
100
100
ø100
50
50
ø80
ø100
ø80
ø63
Load mass m (kg)
Load mass m (kg)
10
ø50
10
ø40
ø63
5
ø50
ø40
5
ø32
1
ø32
1
0.2
10
50
100
11
200
10
50
100
200
Model Selection
L
L
Horizontal Mounting
m
Slide Bearing
Series MGP
m
MGPM12 to 100
(13) L = 50 mm, V = 200 mm/s or less
50
(14) L = 100 mm, V = 200 mm/s or less
50
ø100
ø100
ø80
ø50,63
ø50,63
ø32,40
ø32,40
10
ø80
ø80
5
10
ø25
ø20
Load mass m (kg)
ø25
ø16
ø16
ø12
1
ø32,40
ø32,40
5
ø20
ø20
ø50,63
ø50,63
ø25
Load mass m (kg)
ø100
ø100
ø80
ø25
ø16
ø20
ø12
1
ø16
ø12
ø12
0.1
0.1
10
20
30
40 50 51
100
200
300
10
20
30
Stroke (mm)
ø63
ø63
ø50
ø50
200
300
ø100
ø100
ø80
ø80
ø50,63
10
ø50,63
10
ø40
300
50
ø80
ø80
200
(16) L = 100 mm, V = 400 mm/s
ø100
ø100
100
Stroke (mm)
(15) L = 50 mm, V = 400 mm/s
50
40 50 51
ø40
ø40
5
Load mass m (kg)
ø32
ø32
ø25
ø25
ø20
ø32
Load mass m (kg)
5
ø40
ø20
ø32
ø25
ø25
ø20
ø20
1
1
ø16
ø16
ø16
ø12
ø16
ø12
ø12
ø12
0.1
0.1
10
20
30
40 50 51
Stroke (mm)
100
200
300
10
20
30
40 50
51
100
Stroke (mm)
12
Series MGP
L
L
m
Ball Bushing
Horizontal Mounting
(17) L = 50 mm, V = 200 mm/s or less
m
(18) L =100 mm, V = 200 mm/s or less
10
10
ø25
ø25
ø25
ø20
5
ø25
5
ø25
ø16
ø20
ø16
ø20
Load mass m (kg)
Load mass m (kg)
ø20
ø12
ø20
ø16
ø16
ø16
ø12
ø16
ø12
1
1
ø12
ø12
ø12
0.5
0.5
10
20
30 31
50
100
101
200
300
10
20
30 31
50
Stroke (mm)
100
101
200
300
Stroke (mm)
50
50
Load mass m (kg)
ø50,63
Load mass m (kg)
ø20
ø25
ø50,63
ø50,63
ø32,40
ø32,40
ø32,40
10
ø50,63
ø50,63
10
ø50,63
ø32,40
ø32,40
5
ø32,40
5
10
20
30 40 50
51
100
101
200
10
300
20
30 40 50 51
100
101
200
300
200
300
Stroke (mm)
Stroke (mm)
MGPL80/100, MGPA80/100
MGPL80/100, MGPA80/100
50
50
ø100
ø100
ø80
ø100
Load mass m (kg)
ø100
Load mass m (kg)
ø100
ø80
ø80
10
ø80
ø80
ø100
10
ø80
5
5
10
20
29
30
50 51
Stroke (mm)
13
100
200
300
10
20
29
30
50 51
Stroke (mm)
100
Model Selection
L
L
m
Ball Bushing
Horizontal Mounting
(19) L = 50 mm, V = 400 mm/s
m
(20) L =100 mm, V = 400 mm/s
5
5
ø25
ø25
ø25
ø25
ø25
ø20
ø20
ø16
ø16
ø16
ø12
ø12
ø12
ø20
ø20
ø20
ø16
ø16
ø16
Load mass m (kg)
Load mass m (kg)
ø25
1
ø20
1
ø12
ø12
ø12
0.5
0.5
10
20
30
31
50
100 101
200
300
10
20
30 31
50
Stroke (mm)
100
101
200
300
Stroke (mm)
50
Load mass m (kg)
50
Load mass m (kg)
Series MGP
ø63
ø50,63
ø50
ø50,63
10
ø40
ø40
ø40
ø63
ø50
ø50,63
10
ø50,63
ø40
ø40
ø40
ø32
ø32
ø32
ø32
ø32
ø32
5
5
10
20
30
40 50 51
100 101
200
10
300
20
30
40 50 51
Stroke (mm)
100 101
200
300
200
300
Stroke (mm)
MGPL80/100, MGPA80/100
MGPL80/100, MGPA80/100
50
50
ø100
ø100
ø100
ø80
ø80
ø80
ø100
Load mass m (kg)
Load mass m (kg)
ø100
ø80
10
ø80
ø100
10
5
ø80
5
10
20
29 30
5051
Stroke (mm)
100
200
300
10
20
29 30
50 51
100
Stroke (mm)
14
Series MGP
Operating Range when Used as Stopper
Bore Size: ø12 to ø25/MGPM12 to 25 (Slide bearing)
U
m
100
U
ø25
m
When selecting a model with a longer L
dimension, be sure to choose a bore size which
is sufficiently large.
Caution
Mass of transferred object: m (kg)
L z 50 mm
L z 50 mm
MGPM12 to 25 (Slide bearing)
50
40
ø20
30
ø16
20
ø12
10
5
4
3
2
Caution on handling
Note 1) When using as a stopper, select a
model with 30 stroke or less.
Note 2) The MGPL (Ball bushing) and the
MGPA (High precision ball bushing)
cannot be used as a stopper.
1
5
10
20
30
40
50
30
40
50
Transfer speed: U (m/min)
Bore Size: ø32 to ø100/MGPM32 to 100 (Slide bearing)
MGPM32 to 100 (Slide bearing)
2000
m
When selecting a model with a longer L
dimension, be sure to choose a bore size which
is sufficiently large.
Caution
Caution on handling
Note 1) When using as a stopper, select a
model with 50 stroke or less.
Note 2) The MGPL (Ball bushing) and the
MGPA (High precision ball bushing)
cannot be used as a stopper.
ø100
1000
Mass of transferred object: m (kg)
m
U
L z 50 mm
L z 50 mm
U
ø80
ø63
500
400
ø50
300
ø40
200
ø32
100
50
40
30
5
10
20
Transfer speed: U (m/min)
Refer to graphs (13) and (15) if line pressure is applied by a roller conveyor after the workpiece is stopped.
15
Series MGP
Construction/Series MGPM
MGPM12 to 25
MGPM32 to 100
> ; B : @ > ; B : @ 8
.
=
2
=
8
.
2
ø63 or more
ø12 to ø25 50 stroke or less
ø12 to ø25 Over 50 stroke
ø50 or more
Component Parts
No.
Description
1 Body
2 Piston
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Material
Note
Aluminum alloy
Hard anodized
Aluminum alloy
Chromated
Stainless steel ø12 to ø25
Piston rod
ø32 to ø100 Hard chrome plated
Carbon steel
Collar
Aluminum alloy
Chromated
Chromated
ø12 to ø63
Head cover
Aluminum alloy
Painted
ø80, ø100
Hard chrome plated
Guide rod
Carbon steel
Nickel plated
Plate
Carbon steel
Nickel plated
Plate mounting bolt
Carbon steel
Guide bolt
Carbon steel
Nickel plated
Retaining ring Carbon tool steel
Phosphate coated
Retaining ring Carbon tool steel
Phosphate coated
Bumper A
Urethane
Bumper B
Urethane
Magnet
—
Plug
ø12, ø16
Nickel plated
Carbon steel
Hexagon socket head
ø20 to ø100
plug
Slide bearing
Babbitt
Component Parts
No.
17
18
19
20
21 22 23 24 Description
Ball bushing
Spacer
Steel ball
Plug
Piston seal
Rod seal
Gasket A
Gasket B
Material
Note
Aluminum alloy
Carbon steel ø12 to ø50
Carbon steel ø63 to ø100
NBR
NBR
NBR
NBR
Nickel plated
Replacement Parts/Seal Kit
Bore size
(mm)
12
16
20
25
32
Kit no.
Contents
MGP12-Z-PS
Set of
MGP16-Z-PS nos.
MGP20-Z-PS above
MGP25-Z-PS , ,
MGP32-Z-PS , Bore size
(mm)
40
50
63
80
100
Kit no.
Contents
MGP40-Z-PS
MGP50-Z-PS
MGP63-Z-PS
MGP80-Z-PS
MGP100-Z-PS
Set of
nos.
above
, ,
, Seal kit includes to. Order the seal kit, based on each bore size.
Since the seal kit does not include a grease pack, order it separately.
Grease pack part no.: GR-S-010 (10 g)
16
Series MGP
Construction/Series MGPL, Series MGPA
MGPL12 to 25
MGPA12 to 25
MGPL32 to 100
MGPA32 to 100
ø50 or more
ø80, ø100 Over 200 stroke
17
Series MGP
ø12 to ø25/MGPM, MGPL, MGPA
Section XX details
Z WA
WB
T-slot dimensions
a
øXAH7
c d
e
XB
X±0.02
(Pin hole position)
X (Mounting hole position)
b
øXA H7 depth 6
(mm)
XA
3
Bore size
(mm)
a
b
c
d
e
12
16
20
25
4.4
4.4
5.4
5.4
7.4
7.4
8.4
8.4
3.7
3.7
4.5
4.5
2
2.5
2.8
3
6.2
6.7
7.8
8.2
6
Section XX
4 x YY depth YL
4 x MM depth ML
4 x NN through
WA
L
4 x øOA through
4 x øOB counterbore depth OL
Section XX
HA: T-slot for hexagon bolt
Z
Section XX
VB
VA
H
X±0.02
øDB
PW
X
U
øDA
X±0.02
T
R
(OL)
øXA H7 depth 6
Q
S
GA GB
2xP
PA + Stroke
FA
E
T-slot
øXA H7 depth 6
3
FB
C + Stroke
B + Stroke
A + Stroke
PB
J
K
G
2xP
(Plug)
ø12, ø16
The use of a slot (width XA, length XB, depth 3) allows for a relaxed pin pitch tolerance, with the pin hole (øXAH7, depth 6) as the reference, without affecting
mounting accuracy.
For intermediate strokes other than standard strokes, refer to “Manufacture of Intermediate Strokes” on page 4.
For bore sizes with ø12 and ø16, only M5 x 0.8 is available.
Choice of Rc, NPT, G port is available for bore sizes with ø20 or more. (Refer to page 3.)
MGPM, MGPL, MGPA Common Dimensions
Bore size
(mm)
12
16
20
25
C
DA FA FB
42 29
6
46 33
8
10
20,30,40,50,75,100,125,150 53 37
175,200,250,300,350,400 53.5 37.5 10
7
7
8
9
10,20,30,40,50,75,100
125,150,175,200,250
Bore size
(mm) PA PB PW
12
16
20
25
B
8
13
14.5 10
13.5 10.5
12.5 13.5
18
19
25
30
(mm)
6
6
8
7
Q
R
S
T
U
VA VB
14
16
18
26
48
54
70
78
22
25
30
38
56
62
81
91
41
46
54
64
50
56
72
82
37
38
44
50
G
GA GB
H
HA
J
K
L
MM
ML
NN
26
30
36
42
10
7
10.5 7.5
11.5 9
11.5 10
58
64
83
93
M4
M4
M5
M5
13
15
18
21
13
15
18
21
18
22
24
30
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
10
12
13
15
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
WA
40
44
44
44
MGPM (Slide bearing) A, DB, E Dimensions
Bore size
(mm)
12
16
20
25
A
50 st
Over 50 st Over 100 st
or less 100 st or less 200 st or less
42
46
53
53.5
60.5
64.5
77.5
77.5
82.5
92.5
77.5
77.5
Over
200 st
DB
82.5
92.5
110
109.5
8
10
12
16
110
110
120
120
(mm)
E
50 st
0
0
0
0
OA OB OL
4.3
4.3
5.4
5.4
WB
30 st Over 30 st Over 100 st Over 200 st Over
30 st Over 30 st Over 100 st Over 200 st Over
or less 100 st or less 200 st or less 300 st or less 300 st or less 100 st or less 200 st or less 300 st or less 300 st
20
24
24
24
18.5
18.5
24.5
24
40.5
46.5
24.5
24
Over
200 st
40.5
46.5
57
56
200
200
200
200
—
—
300
300
15
17
29
29
25
27
39
39
60
60
77
77
105
105
117
117
P
—
—
167
167
8
8
9.5
9.5
Nil
TN
TF
—
4.5 M5 x 0.8 —
—
4.5 M5 x 0.8 —
5.5 Rc1/8 NPT1/8 G1/8
5.5 Rc1/8 NPT1/8 G1/8
X
XA XB
23
24
28
34
3
3
3
4
3.5
3.5
3.5
4.5
YY
YL
Z
M5 x 0.8
M5 x 0.8
M6 x 1.0
M6 x 1.0
10
10
12
12
5
5
17
17
MGPL (Ball bushing)
MGPA (High precision ball bushing) A, DB, E Dimensions (mm)
Bore size
(mm)
12
16
20
25
A
30 st
43
49
59
65.5
55
65
76
81.5
84.5
94.5
100
100.5
E
Over
200 st
DB
30 st
or less
84.5
94.5
117.5
117.5
6
8
10
13
1
3
6
12
100 st or less 200 st or less
13
19
23
28
42.5
48.5
47
47
Over
200 st
42.5
48.5
64.5
64
18
Series MGP
ø32 to ø63/MGPM, MGPL, MGPA
øXA H7 depth XL
Section XX details
T-slot dimensions
X±0.02
a
c d
e
XB
(Pin hole position)
øXAH7
b
Z WA
WB
XA
(mm)
XC
XL
Bore size
(mm)
a
32
40
50
63
6.5
6.5
8.5
11
Section XX
b
c
d
10.5 5.5
10.5 5.5
13.5 7.5
17.8 10
e
3.5 9.5
4
11
4.5 13.5
7
18.5
4 x YY depth YL
4 x MM depth ML
4 x NN through
Z
Section XX
WA
L
4 x øOA through
Section XX
VB
VA
H
X±0.02
øDB
PW
X
U
øDA
X±0.02
T
R
(OL)
GA GB
Q
S
2xP
2xP
(Plug)
PA + Stroke
FB
FA
øXA H7 depth XL
C + Stroke
B + Stroke
A + Stroke
PB
J
K
G
T-slot
øXA H7 depth XL
E
The use of a slot (width XA, length XB, depth XC) allows for a relaxed pin pitch tolerance, with the pin hole (øXAH7, depth XL) as the reference, without affecting
mounting accuracy.
Choice of Rc, NPT, G port is available. (Refer to page 3.)
Bore size
(mm)
Standard
stroke (mm)
32
40
50
63
25,50,75
100,125,150
175,200,250
300,350,400
Bore size
PA PB PW
(mm)
32
40
50
63
6.5 16 35.5
13 18 39.5
9 21.5 47
13 28 58
(mm)
P
B
C
DA FA FB
G
GA GB
H
HA
J
K
L
MM
ML
NN
14
14
18
18
48
54
64
78
12
9
15 12
15 12
15.5 13.5
112
120
148
162
M6
M6
M8
M10
24
27
32
39
24
27
32
39
34
40
46
58
M8 x 1.25
M8 x 1.25
M10 x 1.5
M10 x 1.5
20
20
22
22
M8 x 1.25
M8 x 1.25
M10 x 1.5
M10 x 1.5
59.5 37.5
66 44
72 44
77 49
Q
R
10
10
12
12
12
12
16
16
WA
S
T
U
VA VB
30 96 44 110 78 98 63
30 104 44 118 86 106 72
40 130 60 146 110 130 92
50 130 70 158 124 142 110
32
40
50
63
19
A
50 st
or less
Over 50 st
200 st or less
Over
200 st
75
75
88.5
88.5
93.5
93.5
109.5
109.5
129.5
129.5
150.5
150.5
DB
20
20
25
25
WB
25 st Over 25 st Over 100 st Over 200 st Over 25 st Over 25 st Over 100 st Over 200 st Over
or less 100 st or less 200 st or less 300 st or less 300 st or less 100 st or less 200 st or less 300 st or less 300 st
24
24
24
28
48
48
48
52
Bore size
(mm)
OA OB OL
124
124
124
128
200
200
200
200
(mm)
E
50 st
or less
Over 50 st
200 st or less
Over
200 st
15.5
9
16.5
11.5
34
27.5
37.5
32.5
70
63.5
78.5
73.5
300
300
300
300
33
34
36
38
45
46
48
50
83
84
86
88
121
122
124
124
171
172
174
174
6.7
6.7
8.6
8.6
11
11
14
—
X
42
50
66
80
Nil
7.5
7.5
9
9
Rc1/8
Rc1/8
Rc1/4
Rc1/4
TN
NPT1/8
NPT1/8
NPT1/4
NPT1/4
YY
YL
Z
M8 x 1.25
M8 x 1.25
M10 x 1.5
M10 x 1.5
16
16
20
20
21
22
24
24
XA XB XC XL
4
4
5
5
4.5
4.5
6
6
3
3
4
4
6
6
8
8
TF
G1/8
G1/8
G1/4
G1/4
MGPL (Ball bushing)
Bore size
(mm)
32
40
50
63
A
50 st
79.5
79.5
91.5
91.5
96.5
96.5
112.5
112.5
116.5
116.5
132.5
132.5
Over
200 st
138.5
138.5
159.5
159.5
DB
16
16
20
20
E
50 st
Over
200 st
20
13.5
19.5
14.5
79
72.5
87.5
82.5
37
30.5
40.5
35.5
57
50.5
60.5
55.5
Series MGP
ø80, ø100/MGPM, MGPL, MGPA
ø6 H7 depth 10
Section XX details
T-slot dimensions
c d
e
X±0.02
(Pin hole position)
7
ø6H7
a
b
Z WA
WB
6
(mm)
5
Bore size
(mm)
10
80
100
a
b
c
d
e
13.3 20.3 12
8 22.5
15.3 23.3 13.5 10 30
Section XX
4 x YY depth YL
4 x øOA through
4 x NN through
Z
Section XX
WA
4 x MM depth ML
L
Section XX
VB
VA
H
X±0.02
øDB
PW
X
U
øDA
X±0.02
T
R
(OL)
ø6 H7 depth 10
Q
S
GC
2xP
GA
PA + Stroke
FA
FB
C + Stroke
B + Stroke
A + Stroke
PB
JC
JA
J
G
2xP
(Plug)
GB
JB
E
T-slot
ø6 H7 depth 10
K
The use of a slot (width X6, length 7, depth 5) allows for a relaxed pin pitch tolerance, with the pin hole (ø6H7, depth 10) as the reference, without affecting
mounting accuracy.
Choice of Rc, NPT, G port is available. (Refer to page 3.)
Bore size
(mm)
Standard
stroke (mm)
80
100
25,50,75,100
125,150,175,200
250,300,350,400
B
Bore size
PA PB PW
(mm)
80
100
14.5 25.5 74
17.5 32.5 89
C
DA FA FB
G
(mm)
GA GB GC
H
80
100
J
JA JB JC
K
L
46
56
54 M12 x 1.75 25 M12 x 1.75 10.6 17.5 3 Rc3/8 NPT3/8 G3/8
62 M14 x 2.0 31 M14 x 2.0 12.5 20 8 Rc3/8 NPT3/8 G3/8
96.5 56.5 22
26
116 66
16
19
24 91.5 19 16.5 14.5 202 M12 45.5 38 7.5 15
31 111.5 22.5 20.5 18 240 M14 55.5 45 10.5 10
R
T
U
Q
S
VA VB
52 174 75 198 156 180 140
64 210 90 236 188 210 166
A
MM
WA
28
48
52
72
128
148
(mm)
E
50 st
or less
Over 50 st
200 st or less
Over
200 st
DB
50 st
or less
Over 50 st
200 st or less
Over
200 st
104.5
126.5
131.5
151.5
180.5
190.5
30
36
8
10.5
35
35.5
84
74.5
ML
NN
OA OB OL
WB
25 st Over 25 st Over 100 st Over 200 st
or less 100 st or less 200 st or less 300 st or less
Bore size
(mm)
HA
P
TN
200
220
Over
300 st
300
320
25 st Over 25 st Over 100 st Over 200 st
or less 100 st or less 200 st or less 300 st or less
42
35
54
47
92
85
128
121
Over
300 st
178
171
X
Nil
YY
TF
YL
Z
100 M12 x 1.75 24
124 M14 x 2.0 28
28
11
MGPL (Ball bushing)
Bore size
(mm)
80
100
A
25 st
or less
104.5
119.5
128.5
145.5
158.5
178.5
E
Over
200 st
DB
25 st
or less
191.5
201.5
25
30
8
3.5
32
29.5
62
62.5
Over
200 st
95
85.5
20
Series MGP
Auto Switch Mounting 1
Auto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height
D-A9:
D-A9:V
D-M9:
D-M9:V
D-M9:W
D-M9:WV
D-M9:A
D-M9:AV
ø12 to ø100
Auto switch
A
D-P3DW
B
ø80, ø100
ø25 to ø63
z Ht
B
A
z Hs
z Hs
Auto Switch Proper Mounting Position
Applicable Cylinder Series: MGP
Auto
switch
model
Bore size
(mm)
12
16
20
25
32
40
50
63
80
100
D-M9:
D-M9:V
D-M9:W
D-M9:WV
D-M9:A
D-M9:AV
B
A
7.5
9.5
10.5
10.5
12.5
12.5
11.5
14
12.5
13
15.5
16.5
14.5
17
16.5
20
18
26
21.5
32.5
D-A9:
D-A9:V
A
3.5
6.5
8.5
7.5
8.5
11.5
10.5
12.5
14
17.5
B
5.5
6.5
8.5
10
9
12.5
13
16
22
28.5
(mm)
D-P3DW
A
—
—
—
2
3
6
5.5
7
8.5
12
B
—
—
—
4.5
3.5
7
8
11
17
23
Note) Adjust the auto switch after confirming the operating conditions in
the actual setting.
21
Auto Switch Mounting Height
Auto
switch D-A9:
model D-M9:
D-M9:W
D-M9:A
Bore size
(mm)
Hs
13.5
12
16
16
18.5
20
25
20.5
32
23
40
27
50
32.5
63
39.5
80
40
100
50
D-A9:V
Hs
17
19.5
22
24
26.5
30.5
36
43
43
53
Ht
—
—
—
—
—
—
—
—
71.5
83
(mm)
D-M9:V
D-M9:WV
D-M9:AV
Hs
19.5
22
24.5
26
29
33
38.5
45.5
45
55
Ht
—
—
—
—
—
—
—
—
74
85.5
D-P3DW
Hs
—
—
—
30
33
37
42.5
49.5
48
58
Ht
—
—
—
—
—
—
—
—
78.5
90
Series MGP
Auto Switch Mounting
Minimum Stroke for Auto Switch Mounting
(mm)
Auto switch model
D-A9:
D-A9:V
D-M9:V
D-M9:
D-M9:W
D-M9:WV
D-M9:AV
D-M9:A
D-P3DW
No. of auto switches mounted
1 pc.
2 pcs.
1 pc.
2 pcs.
1 pc.
2 pcs.
1 pc.
2 pcs.
1 pc.
2 pcs.
1 pc.
2 pcs.
1 pc.
2 pcs.
ø12
ø16
5 Note 1)
10 Note 1)
ø20
ø25
ø32
ø40
ø50
ø63
ø80
ø100
5
10
5
10
5 Note 1)
5
10 Note 1)
10
5 Note 2)
10 Note 2)
10
5 Note 2)
10
5 Note 2)
10 Note 2)
—
—
15
15
Note 1) Confirm that it is possible to secure the minimum bending radius of 10 mm of the auto switch lead wire before use.
Note 2) Confirm that it is possible to securely set the auto switch(es) within the range of indicator green light ON range before use.
For in-line entry type, please also consider Note 1) shown above.
Note 3) The D-P3DW can be mounted on bore sizes ø25 to ø100.
Note 4) Bore sizes available with end-lock are ø20 to ø100.
Operating Range
(mm)
Auto switch model
D-A9:/A9:V
D-M9:/M9:V
D-M9:W/M9:WV
D-M9:A/M9:AV
Bore size
12
7
16
9
20
9
25
9
32
9.5
40
9.5
50
9.5
3.5
5
5
5
6
6
6
63
11
6.5
80
10.5
100
10.5
6
7
Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ±30% dispersion).
It may vary substantially depending on an ambient environment.
Please consult SMC for magnetic field resistant auto switch D-P3DW.
Other than the applicable auto switches listed in “How to Order”, the following auto switches are mountable.
Refer to pages 1719 to 1827 in Best Pneumatics No. 3 for detailed specifications.
Type
Model
Electrical entry
Solid state switch
D-P4DW:
Grommet (In-line)
Features
Diagnostic indication (2-color display)
Bore size: ø32 to ø100
With pre-wired connector is also available for solid state auto switches. For details, refer to pages 1784 and 1785 in Best Pneumatics No. 3.
Normally closed (NC = b contact) solid state auto switches (D-F9G/F9H) are also available. For details, refer to page 1746 in Best Pneumatics No. 3.
When installing the D-P4DW:, use the BMG7-032 auto switch mounting bracket.
22
Series MGP
Auto Switch Mounting 2
Auto Switch Mounting Brackets/Part No.
Applicable Cylinder Series: MGPM, MGPL, MGPA
Applicable
auto switches
D-M9:/M9:V
D-M9:W/M9:WV
D-M9:A/M9:AV
D-A9:/A9:V
D-P3DW
Bore size (mm)
ø12 to ø100
ø25 to ø100
Auto switch mounting
bracket part no.
—
BQ6-032S
Auto switch
mounting bracket
fitting parts
lineup/Weight
—
: Hexagon socket head cap screw (M2.5 x 6 L)
@ Auto switch mounting bracket (nut)
Weight: 5 g
Surfaces with auto switch mounting slot
Surfaces with auto switch mounting slot
Auto switch
mounting surfaces
:Insert the protrusion on the bottom of the auto switch into the
Auto switch
mounting screw
Auto switch
Mounting of
auto switch
• When tightening the auto switch mounting screw, use a
watchmakers’ screwdriver with a handle 5 to 6 mm in
diameter.
mating part of the auto switch mounting bracket and fix the auto
switch and the auto switch mounting bracket temporarily by
tightening the attached hexagon socket head cap screw (M2.5 x
9.5 L) 1 to 2 turns.
@Insert the temporarily tightened mounting bracket into the mating
groove of the cylinder tube, and slide the auto switch onto the
cylinder tube through the groove.
.Check the detecting position of the auto switch and fix the auto
switch firmly with the hexagon socket head cap screw (M2.5 x
6 L, M2.5 x 9.5 L).
;If the detecting position is changed, go back to step @.
The hexagon socket head cap screw (M2.5 x 6 L) is used to fix
the mounting bracket and cylinder tube. This enables the
replacement of the auto switch without adjusting the auto switch
position.
Note 1) Ensure that the auto switch is covered with the mating
groove to protect the auto switch.
Note 2) The tightening torque for the hexagon socket head cap
screw (M2.5 x 6 L, M2.5 x 9.5 L) is 0.2 to 0.3 N·m.
Note 3) Tighten the hexagon socket head cap screws evenly.
Tightening Torque for Auto Switch Mounting Screw (N·m)
Auto switch model
D-M9:(V)
D-M9:W(V)
D-M9:A(V)
D-A9:(V)
Tightening torque
Hexagon socket head cap screw
(with auto switch) (M2.5 x 9.5 L)
0.05 to 0.15
0.10 to 0.20
Hexagon socket head
cap screw (M2.5 x 6 L)
BQ6-032S
Auto switch
mounting bracket
Note) Auto switch mounting brackets and auto switches are enclosed with the cylinder for shipment.
For an environment that needs the water-resistant auto switch, select the D-M9:A(V) type.
23
Prior to Use
Auto Switch Connection and Example
Basic Wiring
Solid state 3-wire, NPN
Brown
Main
circuit of
switch
2-wire
(Solid state)
Solid state 3-wire, PNP
2-wire
(Reed)
Brown
Load
Brown
Load
Black
Main
circuit of
switch
Indicator
protection
circuit,
etc.
Main
circuit of
switch
Black
Load
Blue
Brown
Load
Blue
Blue
^
Blue
(Power supply for switch and load are separate.)
Brown
Brown
Main
circuit of
switch
Load
Black
Brown
Indicator
protection
circuit,
etc.
Main
circuit of
switch
^
Load
Load
Blue
Blue
Blue
Example of Connection with PLC (Programmable Logic Controller)
• Sink input specifications
3-wire, NPN
Black
Auto switch
• Source input specifications
3-wire, PNP
Black
Input
Brown
Auto switch
Connect according to the applicable PLC
input specifications, as the connection
method will vary depending on the PLC
input specifications.
Input
Brown
Blue
Blue
COM
COM
PLC internal circuit
2-wire
2-wire
Brown
Input
Auto switch
Blue
Input
Brown
COM
Auto switch
Blue
COM
Example of AND (Series) and OR (Parallel) Connection
• 3-wire
AND connection for NPN output
(Using relays)
Auto switch 1
Auto switch 2
Brown
Black
Relay
Blue
AND connection for NPN output
(Performed with auto switches only)
Load
Relay
contact
Brown
Black
Relay
Blue
Auto switch 1
Auto switch 2
Brown
Black
Blue
Load
OR connection for NPN output
Auto switch 1
Brown
Black
Blue
Auto switch 2
Brown
Black
Blue
Load
Brown
Black
Blue
The indicator lights will light up when both of the
auto switches are in the ON state.
• 2-wire
2-wire with 2-switch AND connection
Brown
When two auto switches
are connected in series,
malfunction may occur
because the load voltage
will decrease in the ON
state. The indicator lights
will light up when both of
the auto switches are in
the ON state.
2-wire with 2-switch OR connection
(Solid state)
(Reed)
Because there is no
leakage current, the load
Auto switch 1
Auto switch 1
voltage will not increase
Blue
Blue
in the OFF state.
However, depending on
Brown
Brown
the number of auto
Auto switch 2
Auto switch 2
switches in the ON state,
Blue
Blue
the indicator lights may
sometimes grow dim or
Load voltage at ON = Power supply voltage − Residual voltage x 2 pcs. Load voltage at OFF = Leakage currentx2 pcs. x Load impedance
not light up, due to the
= 24 V − 4 V x 2 pcs.
= 1 mA x 2 pcs. x 3 k7
dispersion and reduction
= 16 V
=6V
of the current flowing to
the auto switches.
Example: Power supply voltage 24 VDC
Example: Load impedance 3 k7
Auto switch internal voltage drop 4 V
Auto switch leakage current 1 mA
Load
Brown
Load
When two auto
switches are
connected in
parallel, malfunction
may occur because
the load voltage will
increase in the OFF
state.
24
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage. These instructions indicate the level of potential hazard with
the labels of “Caution,” “Warning” or “Danger.” They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)
1),
and other safety regulations.
Caution:
Caution indicates a hazard with a low level of risk
which, if not avoided, could result in minor or
moderate injury.
Warning:
Warning indicates a hazard with a medium level of
Danger :
risk which, if not avoided, could result in death or
serious injury.
1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots - Safety.
etc.
Danger indicates a hazard with a high level of risk
which, if not avoided, will result in death or serious
injury.
Caution
Warning
1. The compatibility of the product is the responsibility of the
person who designs the equipment or decides its
specifications.
Since the product specified here is used under various operating
conditions, its compatibility with specific equipment must be decided by
the person who designs the equipment or decides its specifications
based on necessary analysis and test results. The expected performance
and safety assurance of the equipment will be the responsibility of the
person who has determined its compatibility with the product. This person
should also continuously review all specifications of the product referring
to its latest catalog information, with a view to giving due consideration to
any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate
machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment
including our products must be performed by an operator who is
appropriately trained and experienced.
3. Do not service or attempt to remove product and
machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only
be performed after measures to prevent falling or runaway of the
driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures
as mentioned above are implemented and the power from any
appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent
unexpected operation and malfunction.
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in
manufacturing industries.
If considering using the product in other industries, consult SMC
beforehand and exchange specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/
Compliance Requirements
The product used is subject to the following “Limited warranty and
Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5
years after the product is delivered.
2)
Also, the product may have specified durability, running distance or
replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly
our responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not
to any other damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms
and disclaimers noted in the specified catalog for the particular products.
4. Contact SMC beforehand and take special consideration of
safety measures if the product is to be used in any of the
following conditions.
1. Conditions and environments outside of the given specifications, or use
outdoors or in a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways,
air navigation, space, shipping, vehicles, military, medical treatment,
combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press
applications, safety equipment or other applications unsuitable for the
standard specifications described in the product catalog.
3. An application which could have negative effects on people, property,
or animals requiring special safety analysis.
4. Use in an interlock circuit, which requires the provision of double
interlock for possible failure by using a mechanical protective function,
and periodical checks to confirm proper operation.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is
delivered.
Also, even within the warranty period, the wear of a product due to the use of
the vacuum pad or failure due to the deterioration of rubber material are not
covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of
weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are
governed by the relevant security laws and regulations of the countries involved
in the transaction. Prior to the shipment of a SMC product to another country,
assure that all local rules governing that export are known and followed.
Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.
Akihabara UDX 15F,
4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: 03-5207-8249 Fax: 03-5298-5362
© 2011 SMC Corporation All Rights Reserved
Specifications are subject to change without prior notice
and any obligation on the part of the manufacturer.
D-DN
1st printing PT printing PT 7850SZ Printed in Japan.

MGP - Smc

Transcription

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