industrial 1040

ASSEMBLY & INSTALLATION INSTRUCTIONS
INDUSTRIAL 1040
Diagrams are not to scale and dimensions
to be used as a guide only, these may vary
due to the moulding process.
THE ENVIRO LOO
MODEL: INDUSTRIAL 1040
ASSEMBLY & INSTALLATION
INSTRUCTIONS
ASSEMBLY DIAGRAM
PARTS LIST
PL.1
TOP UNIT WITH HINGED
INSPECTION COVER
PL.2
DRYING PLATE
PL.3
2 X AIR INLET PIPES,
1 WITH LIQUID LEVEL
INDICATOR
PL.4
TOILET BOWL, SEAT AND
LID
PL.5
OUTLET VENT PIPE
(STD LENGTH 2300mm)
(1200mm EXTENSION
AVAILABLE)
PL.6
VENTILATION EXTRACTION
UNIT
PL.7
VENT WALL BRACKET
PL.8
SIDE VIEW
1 BAG MOUNTING
SCREWS PLUS ORGANIC
STARTER, ENZYME AND
TOILET CLEANER
PAGE 2
1: MULTIPLE TANK INSTALLATIONS
With regard to multiple toilet installations, connect tanks with a 110Ø pipe for even distribution of excess
liquid. In addition please install a 50Ø pipe just under the corbeled brick level as an emergency overflow
outlet which could be linked to a soakaway or grey liquid waste system.
PAGE 3
2: INSTALLATION INSTRUCTIONS
2.1
2.1 When locating the toilet align the pit so that the
manhole cover of the toilet will receive maximum
possible sunlight on the sun facing aspect of the
building.
NB: (DEPARTMENT OF EDUCATION PROJECTS ONLY)
To avoid project delays, call to arrange for the 1st
inspection prior to completion of item 2.6 and the
final inspection prior to completion of item 3.6.2.
2.2
2.2 Excavate a pit to the following dimensions: Length: 2 500 mm
Width: 1 500 mm
Depth: 1 600 mm
SIDE VIEW
These are estimates/guidelines, excavate according
to engineers plans.
2.3 Foundation recommended:
75mm thick x 400mm wide x 150mm
thickening in accordance with
brickwork as per project plans.
2.3
SIDE VIEW
2.4 Brickwork double walls, 220mm throughout.
Internal Dimensions:
Length: 1830mm, Width: 830mm, Depth: 1390mm
External Dimensions:
Length: 2270mm, Width: 1270mm, Depth: 1600mm
These dimensions are for unplastered walls.
2.4
SIDE VIEW
2.5 Corbel out one half brick at the height
according to the dimensions. The corbelling is
along the width and length of the interior walls.
2.5
A. (Multiple tanks - link with 110mm Ø for even
distribution of excess liquid)
B. (50mm Ø Emergency overflow into grey water
system)
SIDE VIEW
These are guidelines, refer to engineers/project plans.
2.6 Plaster the interior walls (± 10mm plaster)
of the pit completely. To ensure a watertight seal,
paint an epoxy coat over the plastered area or as
recommended by project engineer.
2.6
NB: 1st Inspection to be performed at this point.
SIDE VIEW
PAGE 4
2.7
SIDE VIEW
2.7 Position the concrete lintels accordingly.
NOTE: The concrete lintels span the width of the
brick-pit to support the rear external wall of the
building. The interior face of the rear wall must be
built 385 mm from the centre of the toilet flange
protruding from the floor slab.
2.8
SIDE VIEW
2.8 Fit the drying plate onto the corbelled
brickwork of the pit walls.
Ensure the raised side of the drying plate is on
the toilet bowl side of the brick pit.
Fix the drying plate in place with mortar around
the edge of the drying plate.
2.9.1
SIDE VIEW
2.9.1 Working inside the top unit fit the 2 inlet
pipes to the respective holes.
NOTE: Fit the liquid level indicator/inlet pipe to
the left hand side of the top unit (viewed from
the inspection cover side).
2.9.2 Bolt these in position with 4 bolts supplied
for each side.
2.9.2
2.10 Position the top unit above the pit and drying
plate. When lowering the top unit onto the pit and
drying late, fit the two air inlet pipes through the
oval holes in the drying plate.
Fix top unit in position with a concrete nail in each
corner.
2.10
2.11
SIDE VIEW
THE TOILET SUPERSTRUCTURE CAN NOW
BE BUILT, THE FOLLOWING COMPONENTS
REMAIN TO BE FITTED AFTER COMPLETION
OF THE STRUCTURE
3.1
SIDE VIEW
2.11 Cast the floor slab over the top unit not
exceeding 150mm thick and throw the concrete
shoulder/ apron around the whole unit sloping the
apron to the outside (manhole) end.
30mm of the toilet flange must protrude from the
floor slab, for fixing the toilet bowl.
> TOILET BOWL, SEAT AND LID.
> OUTLET VENT PIPE, VENTILATION
EXTRACTION UNIT AND VENT BRACKETS.
> ORGANIC STARTER AND ENZYME.
3: INSTALLATION OF REMAINING
COMPONENTS
3.1 Position/secure the toilet bowl with dry mix onto
the toilet flange protruding from the floor slab. The
base of the toilet bowl must rest on the floor slab.
PAGE 5
3.2
3.2 Assemble toilet seat and lid. Secure
toilet seat and lid with the plastic bolts and
nuts supplied.
3.3.1 Fit the ventilation extraction unit on to the
outlet vent pipe, secure with self-tapper screws
provided.
3.3.2 Position the outlet vent pipe over the flange
above the manhole cover area.
SIDE VIEW
3.3.1
SIDE VIEW
3.3.2
3.4 Position the brackets for the outlet vent pipe
as high as possible to the top of the rear wall for
maximum support.
3.4
SIDE VIEW
3.5.1
3.5.2
FRONT VIEW
3.5 Ensure the outlet vent pipe is vertical as
shown.
NOTE: The ventilation extraction unit must be
positioned above the pitch of the roof to ensure
adequate and consistent ventilation.
NB: The vent pipe standard length is 2300mm.
If required there is a 1200mm extension vent pipe
available on request.
SIDE VIEW
3.6.1
3.6.2
3.6.1 Open and pour the contents of both the bag
of organic starter and the sachet of enzyme through
the toilet bowl.
3.6.2 Keep lid closed at all time when the
toilet is not in use.
3.6.3 NB: Final inspection to be performed at this
point.
THE TOILET IS NOW READY TO BE USED
Please note that ENVIRO LOO
cannot be held responsible for
incorrect assembly and installation
or non-adherence to the
required specifications.
Should you require any further
information or assistance please call:
ENVIRO LOO
TEL: +27 (0)11 762 1624
FAX: +27 (0)11 762 3717
Email: [email protected]
MC 21/11/2012 PAGE 6