Teknatool - Generations of Innovation
Transcription
Teknatool - Generations of Innovation
Teknatool - Generations of Innovation ConsultingWoodworker.com Since the beginning of the Industrial Revolution, lathes have been driven by belts. At first they were powered by water, then steam and finally by electric motors, but always with belts. Teknatool has done away with belts and pulleys bringing lathes into the digital age with their DVR (Digital Variable Reluctance) motor technology. This technology has been developed over the last decade by Harold Latimer and his sons in Auckland New Zealand and brings so much more to their lathes than just eliminating the belt drive. Teknatool’s DVR drive monitors the stress on the drive as a tool is cutting and compensates with more power as needed to keep the work turning at the speed you set. Better still, it can detect the sharp spike in resistance that indicates a tool “dig in” and shut itself down instantly to minimize the risk to you and your tools! Teknatool’s Brian Latimer, director of sales and marketing has this to say about his family’s drive to innovate; “Others may take a more traditional approach to woodturning, we never have. We have constantly threw preconceived notions and started with a clean slate.” And that fresh thinking has helped make Teknatool the benchmark against which other companies compete, and won them millions of loyal customers worldwide. Interestingly, the Latimer story does not begin with turning. After World War Two, Harold Latimer used his training as an engineer making parts for other companies. “My father was naturally innovative and didn’t know what he ‘couldn’t do’.” says Brian. “His knowledge of the foundry business and metallurgy were a good fit for starting Teknatool International doing light manufacturing. Boating was big business in New Zealand in the 50’s, Harold Latimer at his drawing board 1 so Dad made marine fittings and hardware. He even developed a new way of molding plastics for navigational lights!” As they branched out into making parts for woodworking manufacturers in the 70’s, they realized that lathes had not kept pace with the advances in other types of woodworking equipment, and saw an opportunity. “At the time, lathes were built for commercial purposes such as turning posts and columns. No one was really making a lathe for the hobbyist. We knew that few home woodworkers had need of an all cast iron, 12” lathe, and few could afford the cost.” The Latimers decided to launch the NOVA line in the early 1980’s to serve this neglected market. The New Zealand market was small, but the opportunity was clearly there. “But we had to choose our products with care.” remembers Brian. The first successful model lathe was the TL1000, featuring steels tubes for the bed and aluminum head and tail stocks. It came with a ¾ horsepower motor and priced out at $600.00 “Our goal was to make a hobbyist’s tool that was great quality but still within reason in price.” The TL 1000 was a hit. “We sold several thousand machines throughout New Zealand, Australia and Canada. An affordable option for home wood turners helped create a revolution in this part of the world. We really had no idea where this would lead! Many are still working today.” An original TL 1000 still working today With that success driving them forward, Teknatool set their sights on turning tools. They created a line of chisels with hardened steel tips inserted in the ends. These offered simpler sharpening and superior performance at less cost than ‘premium’ tools available at the time. But Teknatool’s breakout success was just around the corner. The NOVA Chucking System was introduced at the end of the 1980’s and changed work holding for the hobbyist turner forever. Previously, home wood turners were making do with shop-built jam chucks and other less than ideal techniques. Jaw chucks were known in the metalworking field, but had 2 never crossed over into woodworking. “We saw some of the strategies that turners were using and asked ourselves; How can we make this safer and easier? The obvious answer was the multi-jaw scroll chuck technology being used by machinists, so we designed a wood turner’s scroll chuck from the ground up. We developed the NOVA Scroll Chuck with four self-centering jaws and created a range of jaw shapes to handle a range of work holding needs. We really set out to solve a specific problem, but the four-jaw chuck created a revolution in the wood turning hobby!” Self centering chucks have since become common among wood turners, but not content to rest on their laurels, Teknatool began looking for the next breakthrough. Over the next ten years, they focused on the age old technology powering the lathe. The result is the game changing DVR motor technology. Teknatool’s DVR (Digital Variable Reluctance) drive does away with belts and pulleys, but goes much further than that. The direct drive motor is controlled by a powerful onboard micro-processor that monitors both torque and speed. The computer instantly compensates for detected resistance during turning and applies power to keep the stock turning at the selected speed. The computer reads the RPM up to 400 times per second to keep the motor on track. In Brian Latimer’s words; “Lathe drive technology had not changed much since the electric motor was attached to the bed. We knew we would need to develop our own drive system to improve the performance, safety and efficiency of lathes. DVR technology is a complete departure from mechanical speed control systems. We deliver power from a trickle to full for complete variable speed over the entire range. The system saves energy because it uses the exact amount needed at the moment. Best of all, the onboard computer monitors the cutting resistance and 3 shuts the motor down if the force exceeds parameters. This detects “Dig Ins” and shuts the motor down instantly to help minimize the chance of injury and damage. We are convinced that DVR is the “Holy Grail” of lathe drives.” NOVA Comet II NOVA DVR 2024 Wood Lathe NOVA 1624-44 NOVA DVR XP Wood Lathe Teknatool continues to combine innovation with common sense to bring turners award winning products with the traditionally driven NOVA Comet 12” Midi Lathe and NOVA 1624 Wood Lathe. Brian Latimer is particularly proud of the latest lathe in the NOVA lineup, the DVR driven NOVA 2024; “It brings the power and capability of a larger horsepower lathe, but the DVR technology has the finesse for everything from 25 inch bowls to pen turning. It does not take up a lot of floor space and can be easily moved with optional casters. No other large lathe is capable of the range that this one is.” 4 The NOVA DVR 2024 Lathe comes equipped with the unique and world leading wireless remote control that you can wear on your wrist or magnetically attach to the lathe for easy control wherever you need it. Three decades of innovative thinking and manufacturing have helped revolutionize the world of the hobbyist and professional wood turner. Stay in touch with Teknatool to see what the next 30 years brings! 5
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