iqf…freezing,…chilling

IQF FREEZING, CHILLING
& GLAZING EQUIPMENT
CONTENT :
Message from the MD
01
Equipment Application
02
Spiral Freezers
03
Easyclean Freezers
07
Energia Mk8 Tunnel Freezers
10
Double Belt Tunnel Freezers
11
Flow Freezers
12
Single Crust Freezers
14
Trolley Blast Freezers
16
Brine Freezers
17
Glazing Equipment
19
Re-freezer (Hardening Tunnel)
20
Test Centers
21
FREEZING & TEMPERATURE DIVISION
Page 01
Message from the Managing Director
In 2005 Dantech Food Systems Pte. Ltd. became a member of Marel.
The freezing operations of both companies were merged into one
single business unit, operating under the Dantech brand. This merger
created a very strong company and reinforced our efforts to become
one of the best in the Business.
We like to think of ourselves as your, one stop supplier of IQF Freezing
and Food Processing Technology. We offer by far the largest range of
freezing equipment on the market - no competitor comes even close.
With more than 800 units sold worldwide, our freezers and systems are
operating in more than 50 different countries.
We are strongly represented for Sales and Service through our Marel offices Worldwide. On top of that we
have strong support from a large number of independent agents, distributors and business partners in many
countries and specific industries.
Synergy within the Marel Group enables us to undertake large advanced turnkey applications, and we have
a strong presence in all sectors of the Food Industry. We work closely with our entire renowned sister brands.
This is of great benefit to our customers. Working with us and our sister companies makes the choice easy,
since we can provide all you need, leaving no grey areas to worry about.
At Marel - Freezing & Temperature Division, we strive hard every day to keep abreast of the technological
development and follow the trends in the industry. It is our goal to provide our customers with top-notch
equipment, saving energy and adding value to your business.
Our dynamic and multinational workforce is dedicated to serve your best interests at all times by focusing
first and foremost on your needs. We are determined to stay on top of the business and be your preferred
supplier.
Henrik Ziegler
Managing Director
4
SPIRAL
FREEZERS
3
IXP SPIRAL
FREEZERS
11
DOUBLE BELT
TUNNEL
FREEZERS
10
ENERGIA Mk8
TUNNEL
FREEZERS
7
EASYCLEAN
TUNNEL
FREEZERS
*Please consult us at [email protected] for other various products.
Ready Meals
Others
Green Peas
Berries
Fruits & Vegetables
Bread
Pastries
Scones
Bread Products
Cones
Bulks/Tubs
Ice Cream
Whole Chicken
Chicken Fillets
Chicken Strips
Drumsticks
Diced Meat
Hamburgers
Meatballs
Meat & Poultry
Shrimps
Fish Fillets
Mussels
Scallops
Squid
Crab
Langostines
Lobsters
Seafoods
Page
Equipment Application
FLOW
FREEZERS
12
SINGLE CRUST
FREEZERS
14
TROLLEY
BLAST
FREEZERS
16
BRINE
FREEZERS
17
Possible to Use
Not Suitable
Very Suitable
HARDENING
TUNNELS
20
Page 02
Page 03
IXP Spiral Freezer
Type: IXP Mini, Arcticflow Series®
The IXP Mini Spiral is available in 5 different models, which are all fully factor y assembled.
This feature offers great savings in terms of installation time at site.
The Mini Spiral Freezer operates on the well-proven rapid Horizontal Principle called: Arcticflow®
which ensures an ultra short, uniform and rapid freezing and gives great energy savings along
with days of operation, without any defrosting requirements.
The IXP Spiral Series of Freezers can be used for a great variety of products, such as: Seafood
products, Shrimps, Vegetables, French Fries, Dairy, Ice Cream, Meat, Poultry and Tray Packed
Products, etc.
The IXP Mini Spiral Freezer offers many unique advantages and features such as adjustable
airflow and multi adjustable freezing times. Fur thermore, the freezer meets all the relevant
criteria for today’s requirement of freezing equipment. The entire unit is manufactured from
Stainless Steel and other non-corrosive material.
Page 04
Spiral Freezer
Type: Arcticflow Series®
We offer a wide selection of Spiral Freezers ranging from Standard Range Spiral Freezers to the
various tailor made Spiral solutions.
The standard range Spirals are offered in 12 different standard configurations suiting most
a p p l i c a t i o n s w i t h i n t h e fo o d i n d u s t r y. I n t h i s r a n g e we o f fe r m o r e t h a n 4 5 0 d i f fe r e n t
configurations.
We offer a large variety of tailor made Spiral Freezers custom made to our customers’
requirements. During the times we have made numerous tailor made Spiral Freezer and among
our achievements is the largest Spiral Freezer in the world for one of our Ice Cream customers.
Our Spiral Freezers are available with single, double and triple drum and are capable of
freezing product in IQF form, tray products and products packed in boxes. The freezers are
well suited for products such as Seafood, Fish, Meat, Poultry, Bread and Dairy Products.
FREEZING & TEMPERATURE DIVISION
Page 05
Spiral Freezer
Type: Arcticflow Series®
Freezing principle
Our Spiral Freezers operate on the energy saving principle of rapid horizontal Airflow
called Arcticflow®. This principle offers great savings in terms of consumed energy. The Arcticflow®
principle is superior in terms of the flexibility offered to freezing a great variety of products.
The well proven principle of Arcticflow® ensures a rapid and uniform freezing within a minimum of
time.
Design
Our Spiral Freezers are manufactured in a compact design using only high quality stainless
steel components. Our Freezers are designed with an open design ensuring easy daily cleaning,
long life without corrosion as well as meeting even the strictest cleaning requirements.
Spirals arrive in knock-down form and
assembled at site
Unparallel Flexibility in the range of
products
High Quality Components
Experienced Technicians for
Installation
Page 07
Superflow/Arcticflow Easyclean Freezer
Type: Easyclean Series®
The Easyclean® Tunnel Freezer is specially designed for freezing of Shrimps, Fish, Hamburgers, fragile products
and products placed on trays.
The freezer arrives fully assembled from our factory and requires a minimum amount for installation at site.The
freezer is supplied with electrical hoist motors to lift the fully welded stainless steel insulated top cover for easy
cleaning and maintenance. Furthermore, compared to other freezing systems, the freezer does not require a
concrete foundation or any other foundations.
With a simple change in air plates, the freezer is easily adaptable for both high speed vertical airflow, called
Superflow® and a conventional high speed horizontal airflow, called Arcticflow®. This will provide the user great
flexibility to minimize the cost of freezing. However the capacity will vary depending on the type of airflow, product loads etc.
Page 08
Superflow/Arcticflow Easyclean Freezer
Type: Easyclean Series®
Superflow® Easyclean Series:
On the selected belt, the product is led past the high velocity impingement airflow called Superflow®, which
is a turbulent vertical impingement airflow that blows the air stream directly on to the product and then the
air stream will change direction, becoming a combination of Vertical and Horizontal airflow, before
returning back to the evaporators.
The Superflow® Easyclean version will have the option of running either with a Superflow® airflow or with a
Arcticflow® airflow.
Both the Superflow® and the Arcticflow® airflow together with the ultra low temperature ensures a quick and
homogenous freezing within a minimum of time. Thus ensuring a good quality finished product, with an
equalized core temperature of min. -18°C.
1. Insulation Panels
1
2. Evaporators
3. Fans (Axial or Centrifugal)
4. Refrigeration Connections
3
2
5. Bottom Air Ducts
5
6
6. Conveyor Belt
7
7. Hoist Motor
4
Open Design for Easy for Cleaning/Maintenance
Hoistable Cover for Easy Access & Cleaning
FREEZING & TEMPERATURE DIVISION
Factory Assembled to fit a 40’ Container
Page 09
Superflow/Arcticflow Easyclean Freezer
Type: Easyclean Series®
Arcticflow® Easyclean Series:
On the selected belt, the product is led past the conventional high velocity Horizontal airflow called Arcticflow®,
which blows the air horizontally over the belt and past the product and then continuously blowing through the
evaporators.
Unlike the Superflow® Easyclean version; the Arcticflow® Easyclean version does not have the option of running
both airflows (Superflow® & Arcticflow®).
The freezer can be used as a stand-alone unit or as an integrated part of a fully automated processing line.
Twin Belt Version
The Easyclean Series comes with either a Single Belt or Twin Belt version. The Twin belt version will give its user
the flexibility to run two different products at the same time.
Different Belt Types for the Easyclean Tunnel Freezers
DTZ Belt
Stainless Steel Mesh Belt
Flat Modular Stainless Steel Belt
Plastic Modular Belt
Page 10
Superflow/Arcticflow Tunnel Freezer
Type: Energia Mk 8 Series
The Energia Mk8 Tunnel Freezer is specially designed for freezing of seafood products, meat
patties and other fragile products.
Superflow® Series:
On the selected belt, the product is led past the high velocity impingement airflow called
Superflow®, which is a turbulent vertical impingement airflow that blows the air stream directly on
to the product and then the air stream will change direction, becoming a combination of
Vertical and Horizontal airflow, before returning back to the evaporators.
Arcticflow® Series:
On the selected belt, the product is led past the conventional high velocity Horizontal airflow
called Arcticflow®, which blows the air horizontally over the belt and past the product and then
continuously blowing through the evaporators.
The ‘Superflow® Energia Mk8 version’ will have the option of running either with the
Superflow® airflow or with the Arcticflow® airflow while the ‘Arcticflow® Energia Mk8 version’ does
not.
The Energia Mk8 Tunnel Freezer can also be used for a great variety of other products such as:
shrimp, shellfish, fish and other small food items. Furthermore the machine has the advantage
that freezing of products in trays is easily possible.
Different Belt Types for the Energia Mk8 Tunnel Freezers
DTZ Belt
Stainless Steel Mesh Belt
FREEZING & TEMPERATURE DIVISION
Flat Modular Stainless Steel Belt
Plastic Modular Belt
Page 11
IQF Double Belt Tunnel Freezer
Type: FTM/D EasyClean Series
The Millennium Double Belt Arcticflow® Easyclean Freezer is specially designed for individual
freezing of small items such as: shrimp, shellfish, fish and other small food items.
The 2-belt system gives the advantage: That product is surface frozen on the top belt, and then
transferred gently to the slower running lower belt, where the products are fully frozen.
On a plastic modular belt, the product is led past the high velocity airflow called Arcticflow®,
which blows the air over and under the products and then continuously blowing through the
evaporators. The rapid Horizontal Arcticflow® and the ultra low temperature ensure a quick and
homogenous freezing within a minimum of time.
The freezer arrives fully assembled from our factory and requires a minimum amount for installation at site. The freezer is supplied with electrical hoist motors to lift the insulated top cover for
easy cleaning and maintenance. Furthermore, compared to other freezing systems, the freezer
does not require a concrete foundation or any other foundations.
As a special feature the unit can be supplied with a tray attachment for freezing of products
packed in trays.
Page 12
Flow Freezer
Type: FTF Series
The IQF Flow Freezer series is a 2-belt Tunnel operating according to the ver tical blowing
principle. Designed for individual Quick Freezing a wide range of small products such as
Shrimps, Fruits, Vegetables and Meat Cubes.
The IQF Flow Freezer series is designed for two stage freezing, shell freezing and final deep
freezing of sticky products. On a plastic belt, the product is led past axial fans, which blows the
air through an evaporator generating an air temperature of below -30°C. A quick freezing with a
product temperature down to -18°C is achieved.
The cabinet is made of modules with polyurethane insulation. The conveyor frame is made of
Stainless Steel and the belt of FDA approved materials. The open design facilitates a cleaning
that meets even the strictest veterinary demands.
Page 14
Single Crust Freezer
Type: FT/CF Series®
The Single Crust Freezer freezes the outer layer of the product, which is in direct contact with
the belt, preparing the product for a variety of freezing applications such as slicing/cutting
operations. The Single Crust Freezer can also be used for various other applications such as avoiding belt marks on products prior to entering the main IQF Freezers and increasing capacities for
existing IQF Freezers.
The Single Crust Freezer is a fully factory assembled series, which offers great savings in terms
of installation time at site.
The belt is continuously cleaned by special scrapers mounted above the belt. The scrapers
a r e mounted at the belts return side at the freezers inlet. The unit is equipped with a
pneumatically controlled quick release system for easy cleaning and maintenance.
The unit comes in four standard sizes. Tailor made solutions are also available.
T h e Single C r u s t Fr e e z e r c a n b e u s e d a s a s t a n d - a l o n e u n i t o r a s a n i n t e g r a t e d p a r t o f a
f u l l y automated processing line.
FREEZING & TEMPERATURE DIVISION
Page 15
Single Crust Freezer
Type: FT/CF Series®
The Principle
The products are placed on a thin Teflon belt and gently led through the freezing zone. Cooling plates are
mounted under the belt ensuring a fast crust freezing of the products “underside”.
Design
The freezing zone is built into a fully welded insulated stainless steel cabinet. Pneumatically hoistable
insulated cover, for easy cleaning and maintenance.
Sea water resistant Aluminum Freezing plates for efficient Heat Transfer. The unit is equipped with fans
above the product, which can be optionally operated for better air distribution inside the unit. Special Belt
Control System ensures that the belt runs in a straight, smooth and trouble free operation at all times.
Belt Markings & Deformed Product
AIRFLOW
PRODUCTS
With Crust Freezing
CONVEYOR
BELT
Vertical airflow pushes
product into the Mesh belt
Without Crust Freezing
Page 16
Trolley Blast Freezer
Type: 2 - 16 Trolleys
The Trolley Blast Freezer Tunnel is operating according to the horizontal blowing principle
called Arcticflow®. The Blast Freezer unit is designed for freezing of almost all sorts of products such as: Seafood, Meat & Poultry, Ice Cream, Bread & Bakery, Ready Meals, Vegetables, and
Scientific & Medical Products.
Products are manually loaded in trays, which are then loaded onto the Tray Rack Trolleys.
When fully loaded the trolleys are manually pushed into the freezer. As an option the unit can
be delivered with an automatic hydraulic pushing system. The unit operates with the principle
of First In – First Out. This ensures an easy and fast loading/unloading of the freezer, hence a
higher productivity is achieved.
FREEZING & TEMPERATURE DIVISION
Page 17
Brine Freezer
Type: BF Series
Immersion Batch
Continuous Shower System
The range of Brine Freezers is particularly developed for quick freezing of Shrimps, Shell Fish and Crabs etc. With
the Brine Freezer you will obtain rapid freezing with minimum weight loss.
Freezing Principle:
For Brine Freezing, we offer 3 different principles of freezing:
1. Immersion Batch
Immersion Freezing by means of submerging the product into agitated brine by the means of a hoist system.
In the batch brine freezing process, the products are packed in plastic or stainless steel baskets, placed
in racks with several trays, which are immersed into the brine, after which each product goes through a
freezing process. The stainless steel baskets with the products are lowered into the tanks with the salt brine
by forklift or fixed monorail crane system.
2. Continuous Immersion System
Immersion Freezing by means of submerging the product into agitated brine by the means of a conveyor
system. The product is then drained before entering a Hardening Tunnel for deep/full freezing.
3. Continuous Shower System
Products are placed onto the moving conveyor belt and led past multiple spray nozzles which sprays cold
brine to bring the temperature of products down at a rapid rate. In this process, both tray products and IQF
products can be frozen. The product is then drained before entering a Hardening Tunnel for deep/full freezing.
Page 19
Glazing Equipment
1. Dip Glazer: Immersion Glazing by means of submerging
the product into chilled water by the means of a
conveyor system. The Dip Glazing System is available in
single or multiple dip solution.
Dip Glazer
2. Belt Glazer: The frozen product is sprayed with chilled
water on both sides. The 2 x 3 (3 Nozzle on each pipe)
nozzle zones can easily be adjusted individually and the
unit has a control valve, which maintains full control of
water supply pressure making it easy to achieve the
Belt Glazer
required glazing percentage.
3. Vibrating Glazer: The frozen product is sprayed with
chilled water on both sides. A uniform coating is
achieved due to the vibrations.
Vibrating Glazer
4. Double Dip Glazer: The conveyor brings the product
gently to the first glaze basin, where the products will
pick up the initial glaze. Products then incline upwards
out of the glaze basin for a brief equalizing period before
entering the second glaze basin for the second glaze pick
Double Dip Glazer
up process. This process ensures that the products have
collected the maximum amount of glaze possible.
5. Tray Glazer: The frozen product in “tray” is sprayed with
chilled water from the top.
Page 20
Re-Freezer (Hardening Tunnel)
Type: AFT Series
We offer a standard range of Re-Freezers (Hardening Tunnels) matching all the freezers in our
range along with tailor made solutions for any applications. Re-freezers are commonly used for
freezing products after the glazing process in order to remove heat from products and
ensures adequate temperature for proper storage. All our Re-Freezers (Hardening Tunnels)
can be connected to our standard range of glazing equipment as well as being suitable for
any type of IQF main freezer.
FREEZING & TEMPERATURE DIVISION
Page 21
Test Centers
Our Test Centers are located in our Singapore,
Denmark and Holland factories. These centers
are particularly suitable for testing of existing
and newly developed equipment. The center
can be subdivided into three categories:
Product-quality test, retention time test and
engineering test.
To ensure we do not oversize or undersize our
equipment, an accurate retention/freezing time is
essential in our design calculation. In addition, we
have a database of thousands of test results which
have been collected in the course of the years.
Only modern equipment is used in Marel - Freezing &
Temperature Division’s Test Center.
‘’ Product Testing conducted at Marel - Freezing
& Temperature Division’s Test Center ensures that
the End User receives Quality Products from our
equipment ‘’
R. H. Kurosaki
Test Center Specialist
During the development of new equipment or
redevelopment of equipment and components used in
all our equipment, we always carry out design tests.
New types of process equipment for the Food
Industry go through extensive testing to ensure that
they comply with our high reliability requirements
before being released onto the market.
FREEZING & TEMPERATURE DIVISION
Worldwide Service
Marel Australia
Unit 1,
53 Neumann Road
Capalaba Qld 4157
Australia
Tel: +61 7 3900 3000
Marel Salmon A/S (Denmark)
Bøgildsmindevej 3
9400 Nørresundby
Denmark
Tel: (45) 9892 1511
Marel Stork Poultry Processing B.V.
Handelstraat 3,
Postbus 118,
5830 AC Boxmeer
The Netherlands
Tel: +31 (0) 485 586 111
Marel Russia
Proezd No.607, bld.30
Office 602
Moscow 123458
Russia
Tel: +7 (495) 228 0550
Marel U.K. (Norwich)
Pinetrees Road,
Norwich NR7 9BB
United Kingdom
Tel: +44 (0) 1603 700755
Marel Brazil
Rua Jose Tomasi, nº 634
Santa Felicidade
Curitiba, PR
82.015-630 Brazil
Tel: +55 41 3888 3400
Marel France
ZI Du Dressève
56150 BAUD
Tel: +33 2 97 39 16 16
Marel Townsend Further Processing
Handelstraat 3,
Postbus 233,
5830 AE Boxmeer
The Netherlands
Tel: +31 (0) 485 586 122
Marel Slovakia
Priemyselný Park
Nitra Sever Dolné Hony 7
949 01 Nitra
Slovakia
Tel: +421 37 6926400
Marel Uruguay
Dionisio Oribe 3071- Sector 2
CP 11600
Montevideo
Uruguay
Tel: +598 2480 0073
Marel Stork Poultry Processing Brazil
Av. Comendador Leopoldo
Dedini 150
Gate B 13.422-210
Piracicaba, Brazil
Tel: +55 19 34 14 90 00
Marel Germany
Hakenbusch 9
Osnabruck D-49078
Germany
Tel: +49 (0) 541 500 97-0
Marel New Zealand
Unit B, 17 Hobill Ave
Wiri
Auckland 2104
New Zealand
Tel: +64 9 263 0366
Marel South Africa
Unit 13 Hughes
Office Park, 422 Oscar St
Boksburg
1459 Gauteng
South Africa
Tel: +27 11 823 6940
Marel Townsend Further Processing USA
(Des Moines)
2425 Hubbell Avenue
Des Moines, Iowa 50317
United States of America
Tel: +1 515 265 8181
Marel Chile S.A.
Camino Lo Boza 107,
Módulo A-13, Flex Center
Santiago
Chile
Tel: +56 2 435 2134
Marel Iceland
Austurhraun 9
210 Gardabaer
Iceland
Tel: +354 563 8000
Marel Norway AS
Vestvollveien 32G
Postboks 24,
2019 Skedsmokorset
Norway
Tel: +47 6483 8000
Marel Spain
C/Pagesia 22-24, 1A
Edificio Blanchzupat
08191 Rubi
Barcelona, Espana
Tel: +34 936 36 35 93
Marel Stork Poultry Processing USA
(Gainesville)
1024 Airport Parkway
Gainesville, GA 30501
United States of America
Tel: +1 770 532 70 41
Marel China
No. 36 Hong Kong Mid Road
Room 1108
Zhao Yin Tower of Cyber Port
Qingdao 266071, China
Tel: +86 532 8667 5567
Marel Ireland
Unit 10, McKibben House,
Eastbank Road,
Carryduff
Belfast BT8 8BD
Tel: +44 (0) 2890 813 735
Marel Poland
Marel Polska Sp. z o.o.
ul. Jelinka 10
01-646 Warsaw
Tel: +48 22 490 21 01
Marel Sweden
P.O. Box 21
239 21 Skanör
Sweden
Tel: +46 0708-810081
Marel Kansas
8145 Flint Street
Lenexa KS 66214
United States of America
Tel: +1 913 888 9110
Marel Stork Poultry Processing China
Caiyuan Industrial Zone No. 16
Nancai Town
Shunyi District
Beijing 101 300, P.R. China
Tel: +86 (0)10 8947 2150
Marel Italy
Via I° Maggio, 11/13
20028 San Vittore Olona (MI)
Italy
Tel: +39 0331 422750
Marel Portugal
Rua pé de Mouro,
Centro Empresarial “Lusoworld” – Arm. 6
2710-335 Linhó – Sintra
Portugal
Tel: +351 21 9241393
Marel Thailand
2nd Flr., Ratchaphurk Bldg.
Bangkunkong, Bangkruai
Nonthaburi 11130
125/4 Moo 1, Ratchaphurk Road
Thailand
Tel: +66 2423 3656-9
Marel Seattle Fish Processing
2001 West Garfield
Terminal 91, Pier 91, Building A-1
Seattle, WA 98119
United States of America
Tel: +1 206 781 1827
Marel Denmark
P.O. Pedersens Vej 18
DK - 8200 Aarhus N
Denmark
Tel: +45 89 304 444
Marel Netherlands
Marel Benelux B.V.
Industrielaan 63
5349 AE Oss
The Netherlands
Tel: +31 412 669911
Marel Romania
Dr. Louis Pasteur street,
No. 40, ground floor,
district 5, Bucharest,
Zip no. 050536, Romania
Tel: +4 031 620 54 87
Marel U.K. (Colchester)
Wyncolls Road,
Severalls Industrial Park,
Colchester CO4 9HW
United Kingdom
Tel: +44 (0) 1206 849200
Marel Vietnam
80 Nguyen Dinh Chieu street
Ho Chi Minh City Q1
Vietnam
Tel: +84 8827 4462
Freezing & Temperature Division
Head Office
13 Pioneer Sector 1, Singapore 628424
Tel: (65) 6281 2878 Fax: (65) 6281 2908
Website: www.marel.com
Email: [email protected]
European Office
India Office
Bøgildsmindevej 3
9400 Nørresundby
Denmark
Tel: (45) 9892 1511
Fax: (45) 9892 1101
KV 35 Panampilly Nagar
Cochin 682 036
India
Tel: (91) 484 231 4240
Fax: (91) 484 231 4940