rotosphere - RAM Universal

Transcription

ro t oSphere
dosing
Rotosphere is a feeding/dosing valve able to work without loss of pressure or
vacuum. Its design allows constant tightness during every discharging stage.
Flow rate and Accuracy can be determined by the customer.
Typical applications:
Discharging of centrifuges, feeding of powder and granule
dosing systems (in chemical field)
Main features:
• Manufactured according to cGMP and EHEDG guidelines
AA
AA
150
150
150
150
• Body: Stainless Steel EN 1.4404 (AISI 316L)
• Rotor: Stainless Steel EN 1.4404 (AISI 316L)
• Seals: PTFE
14
14
14
14
120
120
120
120
Materials:
Motion Drive:
AA
AA
SECTION
A-A
SECTION
A-A A-A
SECTION
A-A
SECTION
• Pneumatic actuator
• Electric motor
• Pneumatic motor
Declarations and Certifications:
150
Ra 0.5 µm internal, 1.2 µm external
20
20
20
20
Finish:
ISO
ISOF07
F07ISO
ISO
F07
F07
Via Enrico Mattei, 293/N, 55100 Lucca, Italy
T +39 0583 440 560 F +39 0583 440 559 | w w w. s t e r i v a l v e s . e u
GR006
We are able to meet all requirements,
depending on the specific application
dosing
100
145
145
145
145
Sizes:
ro t oSphere
• FDA Certification (CFR § 177.2600)
• Material Certificate 3.1 as per EN10204
• ATEX
ro t odoser
A
A
15
DETTAGLIO B
Feeding of packaging machines, drum and bag filling
systems, dispensing
Main features:
15
B
70
D
D
D
DETTAGLIO B
DETTAGLIO B
• Body: Stainless
steel EN 1.4404 (AISI 316L)
• Main rotor: Stainless steel EN 1.4404 (AISI 316L)
• Secondary rotor:Stainless steel EN 1.4404 (AISI 316L)
• Seals: Translucent Silicone, EPDM, FKM (Viton®)
Motion Drive:
180
180
217,7
15
Materials:
• Pneumatic actuator (main rotor)
• Pneumatic or electric motor (secondary rotor)
• Pneumatic actuator (secondary rotor)
• ATEX
190
190
SEZIONE D-D
Sizes:
C
C
100
DETTAGLIO C
14
16
16
14
200
250
300
Finish:
18
A
150
DETTAGLIO C
SEZIONE D-D
18
A
SEZIONE D-D
DETTAGLIO C
GR006
18
fine dosing
15
15
ro t odoser
B
70
41
15
SEZIONE A-A
41
SEZIONE A-A
217,7
A
• Suitable for CIP and SIP
217,7
A
Rotodoser is a solution designed for accurate dosing and consists of two concentric rotors of different volume individually operated, which determine product flow
and dosing. The main rotor ensures continuous product flow while the secondary
rotor ensures accurate dosing. (Rotors can be customized)
St eri va lv e
interception
Sterivalve is part of the modular system (see modular system sheet). This valve is
designed to interrupt bulk solid products (powders, granules, etc.) flow.
217,7
Main features:
15
SEZIONE A-A
Interruption of products flow on containers, hoppers and
pipes
15
70
Materials:
217,7
• Body and Butterfly:
Stainless steel EN 1.4404 (AISI 316L)
• Seals:
Translucent Silicone, EPDM, FKM (Viton®), PTFE
Motion Drive:
A
A
• Handle
• ATEX
16
Sizes:
80
100
150
200
250
300
350
400
Finish:
GR006
St eri va lv e
190
A possible configuration
Fle x i va lv e
interception
FlexiValve is part of the modular system (see modular system sheet). This valve
is designed to interrupt flow of fragile products such as capsules, tablets and all
those elements that can be easily damaged by the movement of a steel butterfly.
Feeding of machines for fragile products in the pharmaceutical and food field (feeding of capsule filling machines,
blister packaging machines in the pharma world)
165
Main features:
Materials:
A
A
• Body:
• Butterfly:
Translucent Silicone-coated
• Seals:
Translucent Silicone
Motion Drive:
• Handle
40
Sizes:
150
80
100
150
200
250
Finish:
GR006
Fle x i va lv e
SEZIONE A-A
• ATEX
Ro t ofle x y
FEEDING
°
SEZIONE
8
60
19
RotoFlexy is part of the modular system (see Modular System sheet). This valve is
designed to feed fragile products such as capsules, tablets and all those elements
that can be easily damaged by the movement of a stainless steel rotor.
Unlike traditional systems, RotoFlexy is easy to clean and has very simple and
low-cost maintenance.
Controlled feeding of packaging machines such as blister
packaging machines in the pharmaceutical field
250
Main features:
288
Materials:
• Body: Stainless steel EN 1.4404 (AISI 316L)
• Rotor: With removable translucent silicone-coated blades
• Seal: Translucent Silicone
A
A
Motion Drive:
190
Sizes:
150
200
288
197,60
B
200
A217,70
possible configuration
16
Finish:
GR006
A
FEEDING
15
20
100
250
Ro t ofle x Y
70
20
14
15
197,60
18
°
200
SEZIONE A-A
217,70
60
8
19
B
SEZIONE B-B
30°
Ro t ova lv e l ig ht
FEEDING
Rotovalve Light is part of the modular system (see Modular System sheet).
This valve is designed to feed and continuously control the discharged flow. Thanks
to rotary alternating motion, it helps the product to be discharged homogeneously.
Feeding of hoppers, packaging machines such as tablet
presses in the pharmaceutical field
Feeding of homogenizers in the food and chemical/cosmetic field
Main features:
14
• Manufactured14according to cGMP and EHEDG guidelines
SEZIONE A-A
A
SEZIONE A-A
Materials:
• Body and rotor:
• Seals:
Translucent Silicone, EPDM, FKM (Viton®), PTFE
Motion Drive:
206
200
190
• ATEX
Sizes:
80
15
15
16
70
100
150
15
18
200
250
300
350
400
15
70
A
Finish:
GR006
Ro t ova lv e l ig ht
206
200
206
206
M ONOFLEXY
interception
Monoflexy is the valve designed to interrupt the flow of fragile products such
as capsules, tablets, and all those elements that can be easily damaged by the
movement of a stainless steel butterfly. Unlike the Flexivalve, this valve is made up
of a monoblock body and by a butterfly with only one support shaft . This execution further facilitates the disassembly and cleaning operations.
Feeding of packaging machines for fragile products in the
pharmaceutical and food field such as the feeding of blister
packaging machines in the pharma world
Main features:
Materials:
A
150
72
• Body:
• Butterfly:
Translucent Silicone
Motion Drive:
• Handle
A
A
SEZIONE A-A
SEZIONE A-A
72
150
150
Finish:
GR006
interception
100
M ONOFLEXY
Sizes:
A
Hig h Conta inment S t erispl i t
CONTAINMENT
A
B
B
A
SEZIONE A-A
Main features:
• Manufactured accordingBto cGMP and EHEDG guidelines
• Easy to clean
• Suitable for CIP with appropriate equipment
Materials:
DETTAGLIO A
• Body and Butterfly:
B
• Seals:
Translucent Silicone, EPDM, FKM (Viton®)
A
OA
Every time that it is necessary to preserve the safety of the
operator and the quality of the product: active substances,
hormones, antibiotics, injectables, toxic
B products
A
Motion Drive:
• Actuator
• Handle
B
A
• ATEX
Sizes:
50
100
150
200
250
Finish:
Other possible configaration
GR006
CONTAINMENT
A
Hig h Conta inment S t erispl i t
SteriSplit is a high-containment valve designed to transfer powders in safety for
sterile or potentially toxic products. It is made up two parts, active and passive,
both provided with semi-butterfly and seal, which are coupled perfectly during the
product transferring.
Ro t ova lv e He av y
Rotovalve Heavy is designed to aid the feeding and volumetric dosing of bulck
solid products. One of the main feature is GMP and compact design.
The labyrinth seal make it particularly suitable for use in applications where the
shadding is not accepted. Number and volume of pockets to be customized in
order to achive a specific dosing.
B
Mixers, load cells, tablet presses, packaging
Main features:
Materials:
• Stainless Steel EN 1.4404 (AISI 316L)
• Bushings: ERTALYTE TX (PEEK+PTFE on request)
Motion Drive:
A
A
• Electric motor
• Pneumatic motor
1144
99
167
100
150
200
250
300
160
160
50
18
18
C
Sizes:
Finish:
SEZIONE B-B
SEZIONE A-A
151
GR006
DETTA
Dosing
• ATEX
B
Ro t ova lv e He av y
Di v ert er
DIVERTING
Diverter is our solution to direct the flow during the discharge of powders, granules,
pellets, etc. This device diverts the flow on two alternating lines.
When there is a need to divert the flow in order to feed
two systems
Main features:
A
Materials:
A
• Stainless steel 1.4404 (AISI 316L)
• Seals: PTFE
Motion Drive:
• Handle
A
• ATEX
A
Sizes:
A
A
3”
4”
Finish:
GR006
Di v ert er
2”
Sa ni ta ry Bu t t erfly Va lv es
interception
Sanitary butterfly valves can be used with solid, liquid or compressed gas products ensuring average seal in any application (up to 10 bar). They can be butt ends or tri-clamp
in accordance to DIN and BS standards. Besides the standard with screw we can also
provide a clamp for quick inspections.
Motion Drive:
• Handle
Main features:
Sizes DIN:
C
Size
87.0
34.0 10.0x10.0
87.0
34.0 10.0x10.0
87.0
50.5 10.0x10.0
92.0 50.5 10.0x10.0
97.0
50.5 10.0x10.0
110.0 64.0 10.0x10.0
127.0 91.0 10.0x10.0
142.0 106.0 11.0x11.0
162.0 119.0 11.0x11.0
A
H
60.0
62.0
64.0
64.0
72.0
72.0
76.0
100.0
104.0
39.0
39.0
39.0
43.0
45.0
53.0
62.0
69.5
79.5
Sizes 3A:
C
Size
Size
A
butt ends
D
78.0 25.2
78.0 50.5
78.0 50.5
86.0 50.5
100.0 64.0
115.0 77.5
128.0 91.0
154.0 119.0
C
A
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
11.0x11.0
11.0x11.0
66.0
66.0
66.0
70.0
76.0
80.0
84.0
104.0
DN10
DN15
DN20
DN25
DN32
DN40
DN50
DN65
DN80
DN100
O
B
78.0
12.0
78.0 18.0
78.0 22.0
78.0 28.0
86.0 34.0
90.0 40.0
106.0 52.0
124.0 70.0
139.0 85.0
159.0 104.0
C
A
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
11.0x11.0
11.0x11.0
11.0x11.0
50.0
50.0
50.0
50.0
50.0
50.0
52.0
56.0
58.0
64.0
Sizes 3A:
C
Size
H
3/4”
1”
1 1/4”
1 1/2”
2”
2 1/2”
3”
4”
O
Sizes DIN:
C
ØO
ØB
ØO
ØD
H
A
C
H
CLAMPED
butt ends
D
ØO
ØB
ØO
ØD
H
A
DN15
DN20
DN25
DN32
DN40
DN50
DN65
DN80
DN100
O
up to Ra 0.8 µm
A
3/4”
1”
1 1/4”
1 1/2”
2”
2 1/2”
3”
4”
O
B
78.0 19.5
78.0 25.4
78.0
31.8
86.0 38.1
100.0 50.8
115.0 63.5
128.0 76.2
154.0 101.6
C
A
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
10.0x10.0
11.0x11.0
11.0x11.0
50.0
50.0
50.0
50.0
52.0
56.0
58.0
64.0
GR006
interception
CLAMPED
Finish:
• Body and Butterfly: Stainless steel EN 1.4404 (AISI 316L)
• Seals: Red Silicone, EPDM, FKM (Viton®), PTFE
Sa ni ta ry Bu t t erfly Va lv es
Materiali:
PHARM ALITE
interception
Eccentric butterfly valve whose inflatable gasket ( available on request ) prevents
the seal shadding in the product.
Underneath silos for intercepting bulk solid products
(powders and granules), bottom valve for mixers (vertical
cone mixer)
Main features:
• Suitable for CIP as an option
B
Materials:
• Stainless steel EN 1.4404 (AISI 316L)
A
Motion Drive:
• Handle
ø 300
A
• Inspection Certificate 3.1 as per EN10204
53
185
B
150
200
250
300
Finish:
ø 250
• Ra 0,5 internal / 1,2 external
• Ra 1,2 internal and external
GR006
PHARM ALITE
Sizes:
Ro t o crusher
crushing
It is a lump breaker Its output covers a flow rate ranging from a 750 kg/h minimum
to a 3 t/h maximum. Tools are designed taking into consideration specific products. In the processing stage, the product is broken down by one or two rollers.
Thanks to its modular, compact construction, the crusher
can also be employed as a pre-breaker in conjunction with
a sieve, a mill, etc.
Main features:
• Manufactured according to cGMP
Materials:
Motion Drive:
• Electric motor
Inlet/Outlet diameters:
• Minimun dn: 100 mm - Maximum dn: 300 mm
Finish:
Ra 1.2 µm external 0,5 internal
A
B
GR006
crushing
A
Ro t o crusher
B
Silend
FLEXIBLE CONNECTION
Flexible connection, ideal for absorbing vibration and compensating off-axes. Realized through vulcanization with TC connections (British Standard 4825). Also
available in other standards (ISO, DIN, etc.)
Main features:
Materials:
Pharmaceutical / Food / Chemical
FDA (CFR § 177.2600)
• Translucent Silicone
• EPDM
Sizes 6” H:
100
150
65
Sizes 8” H:
100
200
70
Sizes 10” H:
100
200
100
O t h e r d i m e n s i o n s u p o n re q u e s t
GR006
FLEXIBLE CONNECTION
70
• Conductive EPDM (<103Ω)
• FKM (Viton®)
Silend
Sizes 4” H:
• Can tolerate light pressure and depression
• Manufactured according to cGMP guidelines
• Reinforced by TC profile clamps that facilitate its centering and ensure a good connection
SilHose
FLEXIBLE CONNECTION
Silhose is a flexible sleeve that connects two parts of machinery when rigid connections cannot be used due to vibration or off-axis. It can also be used in light
overpressure/depression. Silhose is connected through a clamp band that can be
opened easily when you need to sterilize the sleeve. Also available with copper
wire to ensure electrical conductivity.
Connects two parts of machinerywhen the rigid connections can’t be applied
Main features:
• Can tolerate light pressure and depression
• Manufactured according to cGMP guidelines
Materials:
• Translucent Silicone with possibility of polyethylene net
on the inside
Sizes:
80
100
150
200
250
Le ngt h : u p to 4 mete rs
GR006
SilHose
FDA (CFR § 177.2600)
FLEXIBLE CONNECTION
Sil ca p / S TERIPLATE
ACCESSORIESES
Silcap
This is a cap used to protect the valve or terminals with SteriFlange profile, reducing the chance
of cross-contamination after the loading and unloading of containers. It can be provided with an
hole and centering system in order to avoid dusty
connections. It aids the exchange of product inside
a drum or container.
Sizes:
200
250
300
315
400
• EPDM
• Conductive EPDM
Certifications:
FDA (CFR § 177.2600)
STERIPLATE
This is a sealing plug connected to the valves of
the modular system or to the SteriFlange through
clamps.
Sizes:
3”
4”
Materials:
6”
8”
10”
features:
• Easy to clean
Materials:
O-ring:
• PTFE
• Conductive EPDM
• FKM (Viton®)
12”
GR006
ACCESSORIES
100
Sil ca p / S TERIPLATE
80
T ri - cl a m p Co m p onent s
ACCESSORIES
Main features:
• Suitable for use in C.I.P and S.I.P. processes
Materials:
• Stainless steel EN 1.4301 (AISI 304) (clamp)
• Stainless steel EN 1.4404 (AISI 316L) (Tri-clamp)
• Seals:EPDM, PTFE, FKM, translucent silicone
GR006
T ri - cl a m p Co m p onent s
Our tri-clamp components provide quick and safe connections on the distribution
lines of pharmaceutical, food and chemical processes.
All components comply with the criteria of BS, DIN and ISO standards.
st erifl a nge
ACCESSORIES
Steriflange is a mounting flange used to interface valves belonging to the modular
system. It was designed to be welded on pipes or machinery for quick and ergonomic
disconnection, inspection and cleaning of the valve. Steriflange can be provided with
a “bayonet” system so that a single operator can easily install it. It is equipped with
an O-ring that makes the system tight. Its height can be customized according to
customer requirements.
Sizes:
80
100
150
200
250
300
350
400
This light weight component is
designed to connect valves and
accessories quickly and ergonomically.
Its eye was specifically designed to encapsulate the thread,
excluding any source of impurity (suitable for sterile environments).
This component was designed
to connect valves and accessories quickly and ergonomically.
Materials:
Materials:
Stainless steel EN 1.4301 (AISI 304)
GR006
ACCESSORIES
• O-ring:
Translucent Silicone, FKM, EPDM, PTFE
s t erifl a ng e
Materials:
L ine a r pneu m at i c v ibr at ors
ACCESSORIES
PVB004
H
PVB004
ØA mm
ØB mm
H mm
Materials:
PVB001
48
110
158
PVB004
83
150
217,5
Ø B
Ø A
Ø A
PVB001
H
• Anodized Aluminium
Ø B
Motion Drive:
PVB001
H
• Pneumatic system
Ø B
Ø B
TLS012
4
5
6
7
3
8
2
1
AIR INLET
PIPEØ8
9
bar
0
10
AIR TO VIBRATOR
PIPEØ8
AIR TO VACUUM CUP
PIPEØ8
GR006
ACCESSORIES
Sizes:
Suitable for the emptying of silos,
hoppers and containers
L ine a r pneu m at i c v ibr at ors
ØA
H
Designed to aid the discharge of powders from IBCs, hoppers, containers
and pipes of various types. This vibrator, with a high frequency of pulses,
adheres easily to smooth and round surfaces without the need for welding or
screws. Its special vacuum-fixing ensures a strong connection between the
vibrator and the surface. You can adjust vibration frequency by changing the
pressure of the air used.
Au t o m at i c M o t i on Dri v e
ACCESSORIES
SteriValves offers products for movement transmission with both
pneumatic actuator and pneumatic/electric motor.
On request, also the control panel (panroto), protection for the actuator (steribox) and teh sensors.
Elettro-pneumatic components available on request.
Pneumatic Actuator*
• Double acting
• Spring return
Gearmotor
• Pneumatic
• Electric
• Anodized Aluminum
• Stainless Steel
*Quick removal via clamp connection available on request
*Elettro-pneumatic components available on request
GR006
Au t o m at i c M o t i on Dri v e
Materials:
DO CK ING SYS TE M / QUI CK RELEA SE
ACCESSORIES
Make easy the release and engagement of the valve with
the actuator
Main features:
Possible up/down (vertical) or horizontal pairing.
Tilting system to compensate for errors when docking.
cGMP and EHEDG solution
Materials:
• Stainless steel EN 1.4404 (AISI 304)
• High-tech technopolymers
GR006
ACCESSORIES
Automatic valve-opening system that can
be placed on a discharge station by gravity.
Allows you to manage several valves with
only one device.
DO CK ING SYS TE M / QUI CK RELEA SE
Connection system between valve and actuator. It allows the disassembling operation
easily done by clamp.
Manual Motion Drive
ACCESSORIES
• Handle: this is one of the components used for operate
on our systems.
Our handles may have a Bakelite knob, in case of systems
subjected to high temperatures or may be fully made of
stainless steel 1.4301 (our standard handles).
- Possibility of choosing the inclination of the handle arm as
compared to valve body
- Possibility of choosing the butterfly’s opening mode
- Possibility of a position-detection proximity sensor
- Possibility of locking with lead
• Locking Pin: prevents the accidental opening of the
butterfly
GR006
ACCESSORIES
• Push an Turn: This is a special handle that facilitates the
opening of the valve when the unlocking pin is not easily
reached. This handle can also be used with automatic
opening systems usually installed near the discharge
stations
Manual Motion Drive
• GEAR: ½ turn speed reducer operated either manually
(using a handwheel) or automatically, to open/close a
butterfly
DRU MS
SteriValves drums are light weight and strong .
Materials, design and welding are in accordance with cGMP regulations.
Drum’s cover is closed by a clamp, with other accessories on request: handles, stub
pipes, sight glasses.
Suitable for the emptying of silos, hoppers and containers
Materials:
• Container: Stainless steel EN 1.4404 (AISI 316L)
• Seals: Translucent Silicone, EPDM, FKM (Viton®)
Sizes:
GR006
ACCESSORIES
DRU MS
• Volume: from 2 to 200 liters
• Diameters: from 170 to 560 mm
Main Configurations of modular system
Assembly components
Motion Drive:
• Handle • Pneumatic actuator
Finish:
Sizes: ND 080-400 (see drawing specific assembly)
• FDA Certification (CFR § 177.2600),
• ATEX
Materials
• Body: Stainless steel EN 1.4404 (AISI 316L)
• Gasket: Translucent Silicone
SX- N
S r- N
SX- C
S r- C
SX-T
S r-T
CX- N
C r- N
CX- B
C r- B
GR006
Assembly components
Main features:
Main Configurations of modular system
Assembly components a is brilliant solution that allows you to choose the configuration
of the valve, the connection even after purchase

rotosphere - RAM Universal

Transcription

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