“Allen Bradley Programmable Automation controllers: Multidiscipline

“Allen Bradley Programmable
Automation controllers
PLC memory structure
PLC code
SLC/PLC Remote I/O
DH+
Remote I/O
(Blue Hose)
Information
DH+ Network
DH+ Network
DH+
Conveying
Assembly
Operator’s
Programming
DH+ Network
DH+
Station 1
DH+
Station 2
Station 1
Customer Goals
Helps improve overall operations through analysis of
manufacturing, process and production data.
• Accelerate Six Sigma and Lean initiatives
• Identify under-performing production areas
• Increase quality
– Identify the root causes of process variability
• Improve processes
– Analyze complex process data easily
• Move from time based maintenance to
predictive
• Reduce variability
– Verify production parameters versus
targets/norms
• Capture critical performance and quality
data
• Decrease overhead costs
– Do more with less
– Reduce project time to market
– Perform the right maintenance at the right time
Copyright © 2007 Rockwell Automation, Inc. All rights reserved.
6
Confidential -- For Internal Use Only.
Rockwell Automations Solution
Integrated Architecture
1. Information-Enabled
Software
Information
Discrete
Motion
Conti
nuous
Batch
Drive
2. Multi-Discipline
Automation
Control
$
3. Scalability
Small
12/2/2008
Large
7
Controller Architecture goals
Discrete
Discrete
Process
Process
Drives
Drives
Batch
Batch
Continuous
Continuous
Safety
Safety
Needs
Needs One
One Integrated
Integrated Solution
Solution
Logix PAC
Multi-discipline control…
… in a variety of platforms…
…with one common programming
environment…
That’s Logix !
PAC Memory structure
Apply the right Language for the Project
• RSLogix 5000 supports 4 different programming
languages
– Ladder Diagram
– Function Block
– Structured Test
– Sequential Function Chart (SFC)
• Engineers can program in the language they are
most comfortable in or that best fits the application
PAC Code
Network Architecture Goals
•
Allow information to flow
anywhere in a system
– Devices on different networks can
communicate with each other
•
From a single workstation over
enable the user to:
– configure all devices
– program all control devices
– collect information from any
device
– monitor the status of any device
•
Permit information sharing
– I/O monitored by multiple devices
How Does NetLinx Accomplish Seamless
Communications
•
NetLinx Uses a Common
Application Layer called the
Common Industrial Protocol
(CIP)
CIP Protocol “spoken” on all 3 networks
EtherNet/IP
ControlNet
DeviceNet
509 -BOD
24vdc
509 -BOD
24vdc
Smarter networked end devices with more and
better data
Asset Management
Software
HMI/Data collection
..
Ethernet
Devicenet
T
T
T
Integrated Field Device
and Asset Management Solutions
FF H1
Smart Instruments enable the shift from analog cables to a
digital network
process
process controller
controller
process
process controller
controller
RIO
RIO interface
interface
Analog
Analog I/O
I/O
process
process controller
controller
RIO
RIO interface
interface
process
process controller
controller
marshalling
marshalling rack
rack
Ex
Ex [i]
[i]
PS
PS
Control Room
HSE
marshalling
marshalling cabinet
cabinet
junction
junction box
box
Analog
Analog I/O
I/O
Analog
Analog I/O
I/O
Fieldbus
Fieldbus interface
interface
T connectors/J box
4-20 analog
1970s . . 1980s
4-20 Remote
Analog I/O
HART
®
COMMUNICATION FOUNDATION
4-20 analog & HART
1980s . . 1990s . . . 2000 …?
What does this buy you?
• Don’t move to Controller and program it
like a Legacy PLC
• Lets look at some new capabilities:
Structures
• Structures
• Faceplates
• Configuration Wizards
• Premier Integration
I/O structures
Device Structures
Instruction Structures
User Created Structures
•
•
Create user-defined data types that emulate your devices
Create tag names for memory as needed
ROW
DE
PT
H
HEIGHT
Add-on Instruction
Faceplates: What are They?
Preconfigured FactoryTalk View SE
Status, Control, and Diagnostic Displays
Logix I/O
Control
Devices
Networks
Application
Faceplates
FaceplatesProviding
ProvidingPremier
PremierIntegration
Integrationwith
withRA
RAArchitecture
Architecture&&Devices
Devices
(Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved.
24
Device and Application Faceplates
(Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved.
25
Configuration Wizards
Versus Configuration of the IXE
Module Configuration Wizards
•
Highly intuitive I/O module configuration wizards walk the user through the configuration
of a module
RSLogix 5000 Support for HART I/O
Modules
•
ControlLogix HART I/O modules
Drive Set up Wizards
Premier Integration
What happens to integration when a manufacture makes more of the
control system
•
•
•
•
•
•
Drives
Vibration
MCC
Process
Alarms
Software to tie it all together
Drive Parameters stored as part of
PLC file
Condition Monitoring
• Mining
–
–
–
–
–
Air handling
Pumps
Crushers
Conveyors
Fans
Vibration set up
Dynamix Displays Actionable Information
Alarm
Trend (amplitude or frequency)
Amplitude
Frequency
Explanation
Configuration
Process
ControlLogix HART
• See HART Device Configuration Info in RSLogix 5000
– View device information and PV scaling without HART handheld
– Verify which device is tied to an analog channel
Asset Management for HART
•
•
Rockwell partnered with E&H for
asset management software
RA will supply DTM files needed
by FieldCare for the new HART
modules
MCC with more data at your
fingertips
MCC Elevation View
Unit Monitor View
Electronic User Manuals
Electronic CAD Diagrams
Spreadsheet View of MCC
Electronic OL Relay Data
Feature
E3 Plus
E1 Plus
Motor Protection
Trip: Overload
9
9
Trip: Phase Loss, Current
9
9
Imbalance
Trip: Jam, Underload
9
9Jam
Trip: Stall
9
-Ground Fault
9
-Diagnostic Capability
Programmable Warning Levels
9
9
Warning: Jam, Underload
9
9
Warning: Overload, Ground
9
9Overload
Fault, Current Imbalance
Time-to-Trip Indication
9
-Cause of Last 5 Trips/Warnings
9
9
Additional Features
Inputs
4
2
Outputs
2
1
DeviceLogix
9
-* 10 second trip delay on phase loss, trip is fixed at 40-60% current imbalance
Factory Talk Alarms
Digital
(Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved.
41
Analog alarms
FactoryTalk Alarm and Event
monitoring
Alarm Summary toolbar is highly
configurable to allow different operator
actions.
Suppress
alarm
Ack all
Ack page
Ack with
comment
Disable
alarm
Launch
alarm status
explorer
Reset
alarm
Run View
command
associated with
alarm
Print
Choose sort
order
Filter settings:
Select and edit a
filter
Find
Hide/Show
detail pane
(Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved.
43
FactoryTalk Production Disciplines
Plant Wide
Information
Systems
Design
Design&&
Configuration
Configuration
Production
Production
Management
Management
Quality
Quality&&
Compliance
Compliance
Asset
Asset
Management
Management
Performance
Performance
&&Visibility
Visibility
Production Disciplines
Process
Process
Control
Control
FactoryTalk
FactoryTalk
Integrated Architecture
Logix
Logix
Plant Wide
Automation
Systems
Data
Data
Management
Management
Batch
Batch
Control
Control
Drives
Drives
Systems
Systems
Motion
Motion
Control
Control
Control Disciplines
Discrete
Discrete
Control
Control
Safety
Safety
FactoryTalk® Production Disciplines
Design & Configuration
Integrated environments for creating, modeling
and programming your production processes
Quality & Compliance
Ensure operational processes and
procedures meet standards or specifications
Production Management
Asset Management
Real-time coordination across your
plant wide production processes
Optimizes maintenance and plant operations
to improve your resource availability
Data Management
Performance & Visibility
Tools and methods to use for collecting,
transforming and integrating production information
Presents a window into the process
so you can make better decisions