HK 4571 / HK 4581 - Nordfarm Maskin AB
Transcription
HK 4571 / HK 4581 - Nordfarm Maskin AB
www.farmiforest.fi 03592420 A ---EN ---250304 ---JaK HK 4571 / HK 4581 OPERATION, MAINTENANCE AND SPARE PARTS HYDRAULIC CRANE HK 4571 / HK 4581 From machine: 359 0001 READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE Farmi Forest Corporation Ahmolantie 6 FIN--- 74510 PELTOSALMI FINLAND Tel. +358 (0) 17 83 241 Fax. +358 (0) 17 8324 372 www.farmiforest.fi HK 4571 / HK 4581 WARNING SYMBOLS IN THIS MANUAL Imminent danger which could cause serious personal injury or death. DANGER! Danger which could cause personal injury. WARNING! Conditions or misuse that could damage equipment or machinery. CAUTION! NOTE! Reminders, such as for performing checks or carrying out maintenance or repair procedures. INTRODUCTION This manual includes the information and maintenance instructions required for operating the machine in the optimal manner. Although you have experience in using this kind of machinery, read the operation and maintenance instructions carefully since they include information enabling efficient and safe operation. Regular maintenance is the best way to guarantee the efficient and economical performance of the machine. Each and every operator must read, understand, and follow all safety instructions and procedures. CAUTION! CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements by mail, fax or e---mail. All implemented suggestions for improvements will be rewarded. Farmi Forest Corporation Ahmolantie 6 FIN--- 74510 PELTOSALMI FINLAND Tel. +358 (0) 17 83 241 Fax. +358 (0) 17 8324 372 www.farmiforest.fi HK 4571 / HK 4581 MANUFACTURER’S DECLARATION OF CONFORMITY We, Farmi Forest Corporation, Ahmolantie 6, FIN--74510 PELTOSALMI, Finland, hereby declare that the machine Hydraulic crane (make) HK4571 / HK4581 (type) (serial number) conforms to the directives 98/37/EC and 89/366/EC, as amended, and the national regulations bringing these directives into force. In designing the machine, the following unified standards have been applied: EN292---2, EN294, EN 982, EN60204---1 In designing the machine, the following national standards and specifications have been applied: prEN 13525, prEN1553---1 Peltosalmi 27.01.2003 (place) (date) Juha Hallivuori Farmi Forest Corporation Ahmolantie 6 FIN--- 74510 PELTOSALMI FINLAND Tel. +358 (0) 17 83 241 Fax. +358 (0) 17 8324 372 HK 4571 / HK 4581 1.SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1.GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2.OPERATIONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.3.OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.4.OILS AND GREASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.5.MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.6.LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.SAFETY INSTRUCTIONS FOR THE CRANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1.ACTING IN DANGEROUS SITUATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.SAFETY INSTRUCTIONS FOR HYDRAULIC SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . 8 4.TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.1.CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.2.LIFTING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.3.TECHNICAL DATA HK 4571 JA HK 4581 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.4.LIFTING REACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.STICKERS AND PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.ASSEMBLY AND MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.1.INSTALLATION INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 7.MOUNTING THE MULTI--- AND DOUBLE ---ACTING VALVES . . . . . . . . . . . . . . . . . . . 12 8.CONNECTION TO THE HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 9.COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 9.1.INSPECTIONS BEFORE TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 9.2.TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 10.PRACTICE RUNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.DETACHING THE CRANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.STORAGE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.TESTING THE STABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.DETERMINING THE STAND---STABILITY BY CALCULATION . . . . . . . . . . . . . . . . . 13 13 13 14 14 14.1.EXAMPLE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 14.2.EXAMPLE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 15.HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15.1.CONNECTION TO THE CLOSED CENTER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15.2.SHOCK VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15.3.CONNECTING THE 8---LEVER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 15.4.CONNECTING THE 2---LEVER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4 HK 4571 / HK 4581 17.MAINTENANCE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18.MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18.1.SLEWING DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18.2.BOOMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18.3.REPLACING BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18.4.REPLACING THE HYDRAULIC CYLINDER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18.5.PRESSURE MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 18.6.REPAIR WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 19.TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 22.LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 22.1.CHANGING THE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 22.2.HYDRAULIC OIL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 22.3.OIL AND LUBRICANT GRADE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 22.4.LUBRICANTING POINTS TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 20.ASSEMBLY INSPECTION FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 21.ANNUAL INSPECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 VALVE RS218 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 VALVE RS218 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2--- LEVER LEFT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2--- LEVER RIGHT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 HYDRAULIC SUPPORT LEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 SLEWING DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 LIFTING ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 FOLDING ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 DOUBLE EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DOUBLE EXTENSION HYDRAULIC HOSES AND PIPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 PENDANT AND ROTATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 GRAPPLE PTK21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Thread Millimeter Inch M6 10 7/16 M8 13 1/2 M10 17 11/16 M12 19 3/4 M16 24 15/16 M20 30 1 3/16 M24 36 1 7/16 WHEN ORDERING SPARE PARTS, PLEASE INDICATE MACHINES TYPE FROM THE MACHINE PLATE, SPARE---PARTS ORDER NUMBER, DESCRIPTION AND QUANTITY REQUIRED. Example: HK4571, 03598640, Seal kit, 1 pc 5 HK 4571 / HK 4581 1.SAFETY 1.1.GENERAL These safety instructions are intended for personnel operating, servicing, and repairing FARMI equipment. These instructions will help you to: D operate the machine safely D operate the machine appropriately and effectively D notice, avoid, and prevent potentially hazardous situations The manufacturer has supplied safety instructions for the machine. The instructions must be kept in the compartment of the machine that is reserved for the instructions, and they must always be available on the site where the machine is used. Before using the machine, each and every operator of the machine must read the safety, maintenance, and operation instructions. These instructions must always be followed. The machine meets the specified technical standards as well as required and appropriate safety regulations. In addition to those in the manual, the instructions of the local occupational safety authorities as well as national laws and regulations must be followed. Using the machine for tasks other than those for which it is intended or exceeding its performance is not appropriate use of the machine. The manufacturer/supplier is not responsible for damage resulting from this kind of usage. 1.2.OPERATIONAL SAFETY Occupational accidents often take place in abnormal or nonstandard situations. Consider all possible, even unlikely, situations that could occur during each task. DANGER! Ensure that occupational safety regulations are followed when working. Familiarize yourself with the machine’s risk zones and prevent unauthorized persons from entering these zones. During operation, the operator of the machine is responsible for the safety and risk zones for the entire work site. Each time the machine is to be used, first check its operational safety and correct any deficiencies. Before starting and using the machine, ensure that it does not pose a danger to other persons or a risk of damage. Exceeding the specified performance ratings is prohibited. Do not operate the machine while sick or under the influence of alcohol or drugs. All of the machine’s safety and warning labels must be legible and undamaged. Replace if necessary. The operator of the machine must always have unobstructed visibility on---site. If necessary, an assistant must be provided to the operator. D In the event of any defect compromising operational safety, stop the machine! D If it is not possible to correct the impairment to operational safety, work must be stopped. D D D D D D D D D 1.3.OPERATION D Familiarize yourself with the capacity and limitations of the machine and equipment, as well as how they can be used most efficiently. D Familiarize yourself carefully with the operation and functions of the machine before operating it. D The operator of the machine must also be familiar with the operation of the accessories. D Do not stand unnecessarily close to the machine during operation. D Prevent unauthorized persons from entering the working area during operation. D The operator of the machine must always have unobstructed visibility of the site. D Operating a damaged or defective machine is prohibited. D Ensure the following: D That the safety and protective devices of the machine are not removed or modified and that they are used properly. D Regular safety tests and similar inspections are carried out. D Remember that the manufacturer of the machine is not responsible for damage that is caused by: D incorrect, careless, or inappropriate use D misuse caused by errors on the part of untrained personnel D When leaving the machine, always secure it from unauthorized and unintended operation. D When parking, ensure that the machine is properly supported. D Avoid placing sudden, demanding loads on the machine. D Use the machine carefully in cold conditions. 6 HK 4571 / HK 4581 1.4.OILS AND GREASES D D D D Always use the oil grades recommended by the manufacturer. Use the recommended oils in cold conditions. Never mix different fluids or oils with each other. Follow the manufacturer’s lubrication instructions. 1.5.MAINTENANCE D Modifications without the manufacturer’s permission are prohibited. D Remember that the manufacturer of the machine is not responsible for damage that is caused by: D modifications made without the manufacturer’s permission D use of non---original spare parts D normal wear D Safety devices must be re---fitted immediately after maintenance. D Never try to take hold of moving parts when the engine is running. D Ensure that the machine cannot be started during maintenance. D Electrical and hydraulic failures are to be repaired by authorized personnel only. The same applies to the welding of load---bearing structures. D Follow the maintenance intervals listed, and perform the indicated annual safety inspections. 1.6.LIFTING D Lift only with the proper type of lifting device, and ensure that it has an appropriate lifting capacity. D Ensure that the lifting equipment is in good working condition. The lifting equipment must be inspected regularly. D Ensure that you know the weight of the load to be lifted and never exceed the lifting capacity stated by the manufacturer of the lifting device. D Select routes for lifting that pose no danger. 2.SAFETY INSTRUCTIONS FOR THE CRANE D Decision 354/83 made by the Finnish Council of State stipulates that the person operating the crane must be at least 18 years old and must have been properly trained. D Do not use the crane before familiarizing yourself with the controls so that you are able to act appropriately in dangerous situations. D Before starting work, ensure that there is nobody else in the 20---m risk zone. D The vehicle must be on solid ground and sufficiently stable. The support legs must be used. D Always engage the vehicle’s parking brakes before loading. D Do not exceed the maximum load values. D Do not go under a hanging load. D Never leave the booms up while unobserved! D The crane must not be used to lift people. D When hoisting, note that the booms descend slowly. D When working close to live conductors, observe the safety distances (see Table 1.). Rated voltage, kV 0.5 0.5–45 110 Minimum distance from non--isolated conductor, m 2 3 5 Minimum distance from isolated conductor, m 0.5 1.5 Table 1.Minimum distances from live conductors. D Take special care when lifting a heavy load from a platform and then turning the crane to the side. D Do not use the crane for hauling. D Take special care when working on an inclined surface. D Do not perform movements to the extreme positions at full speed. 7 HK 4571 / HK 4581 2.1.ACTING IN DANGEROUS SITUATIONS D If the assembly starts to fall over, do not jump out of the vehicle. D If the booms start descending due to overloading, move the load closer to the by column using the folding arm – do not open the grapple. D If the machine comes into contact with high---voltage electric cables, act as follows: -- If you are outside the machine, do not touch any part of the machine. -- If you are inside the vehicle, get out by JUMPING. Keep jumping with both feet until you are at least 20 meters away. -- Immediately call for help and make sure that nobody enters the danger zone. 3.SAFETY INSTRUCTIONS FOR HYDRAULIC SYSTEMS 1. Hydraulic systems must be serviced by qualified, experienced hydraulics mechanics only. 2. Check the machine for any leaks and repair them before using the machine. 3. Clean the area to be repaired. Do not use solvents to clean components. 4. Never repair the hydraulic system when it is pressurized. 5. Support the machine before servicing or making repairs. Do not detach the cylinders or their valves before supporting the machine. 6. When replacing hydraulic components and hoses, use original spare parts or parts recommended by the manufacturer. In particular, ensure that the pressure classes correspond to the operating pressure. 7. If oil gets in the eyes, rinse them thoroughly with water and consult a doctor. 8. Oil can be removed from skin by wiping and washing. Use safety equipment when handling oils and greases. 9. Prevent hydraulic oil from escaping into the environment. Waste oil must always be collected in a container to keep the environment clean! 10.When working in ecologically sensitive areas, use bio---oils. 11.Keep oil indoors in closed, original containers. Pour the oil into the tank directly from the container. 12.All caps, funnels, screens, and filling holes must be clean. 8 HK 4571 / HK 4581 4.TECHNICAL DATA 4.1.CONSTRUCTION 9 3 5 10 7 4 6 11 13 2 8 1 15 16 12 14 Fig. 3.Main components of the HK crane. The slewing device (1) has a bearing--mounted column (2), which is turned by racks. 1. Slewing device 2. Column The lifting boom (3) is connected to the column with bearings and is operated with a dual--action hydraulic cylinder (8). 3. Lifting arm 4. Folding arm The folding arm (4) is operated via draw and side bars (6, 7) with a dual--action hydraulic cylinder (9). 5. Extension boom 6. Side bar The extension boom is moved by a cylinder (10). The extension boom is supported by glide pieces on four sides. 7. Draw bar 8. Lifting cylinder The rotator (11) performs unrestricted rotation of the grapple (12). The grapple has a dual--action hydraulic cylinder (13). 9. Folding cylinder 10.Extension cylinder The mounting base / support leg construction (14) has two legs that are lowered from the side by two dual--action hydraulic cylinders (15). 11.Rotator 12.Grapple 13.Grapple cylinder The crane’s control valve (16) is an eight--lever direction valve. 14.Mounting rack + hydraulic support legs 15.Support leg cylinder 16.Control valve 4.2.LIFTING CAPACITY 9 HK 4571 / HK 4581 4.3.TECHNICAL DATA Gross lifting torque Max. reach Lifting capasity Slewing angle Slewing torque Weight Working pressure Recommended pump capacity HK4571 45 kNm 7,1 m 4m 845 kg 7,1 m 455 kg 400 _ 17,4 kNm 1045 kg 180 bar 30 -- 60 l/min Rotator Finnrotor FR10S Rotating angle Max. working pressure Max. axial force (load) Capacity per revolution Toeque with 175 bar pressure Weight continious 200 bar 45 kN 420 cm3 900 Nm 20 kg Grapple PTK 021 Grapple area Opening max. min. Cylinder Weight 0,21 m2 1100 mm 80 mm ∅70/40--196 85 kg Hydraulic support legs Cylinder Weight AP 41--52 267 kg 4.4.LIFTING REACH 10 HK4581 45 kNm 8,1 m 4m 810 kg 8,1 m 365 kg 400 _ 17,4 kNm 1100 kg 180 bar 30 -- 60 l/min HK 4571 / HK 4581 5.STICKERS AND PLATES These stickers and plates must be found on the crane. Replace missing stickers or plates immediately. 6 3 7 or 8 4 1 or 2 5 40145980 Number 4.Lifting capacity HK45 (40145980). Number 1. Machine plate HK4571 (41018320). 40142030 Number 5.Minimum distance (40142030). 2 Pcs. 41018230 Number 6.FARMI Forest (41018230). 2 Pcs. 41018260 Number 2. Machine plate HK4571 (41018330). Number 7.4571(41018260). 2 Pcs. DANGER AREA 20M 41018270 41015740 Number 8.4571(41018270). 2 Pcs. Number 3.Danger area 20 m (41015740). 2 Pcs. 11 HK 4571 / HK 4581 6.ASSEMBLY AND MOUNTING The label indicating the safe distance from live conductors must be clearly visible during operation. Hoses in the operator’s cabin must be protected so that the user is not endangered by oil jets in the event of breakage. Read these instruction before starting any assembly or mounting work. Improper mounting work can cause hazards CAUTION! during use of the crane. DANGER! Mounting carried out in a manner other than that specified in this manual can expose the user to danger and will void the manufacturer’s guarantee. Check the stability of the crane---vehicle assembly by performing the necessary calculations. See Section 13. “Determining the stability”. The mounting must be performed by the manufacturer or a service center or person authorized by the manufacturer. The strength class of the mounting bolts is 10.9. Use self---locking nuts, e.g., DIN985. The tightening torque to be used for the mounting bolts of the crane and supporting legs is Nm. Put all screws into place. First tighten all screws in threaded holes to torque, and then all screws in unthreaded holes. The levers in the multi--lever valve can be moved to different positions if necessary. Detach the levers from the valve before moving them. 8.CONNECTION TO THE HYDRAULIC SYSTEM Before connecting the crane to the tractor’s hydraulic system, make sure that the oils are compatible. The crane has been tested using 10W/30 oil that meets the API SE, CD, and API GL--4 requirements. We recommend connecting the pressure hose to the single--acting hydraulic outlet and the return hose to the tank via the return filter. The filter’s intended flow rate is 80 l/min and the filtering density 25 µm abs. The crane can also be connected to the double--acting hydraulics outlet. If this is done, make sure that the lever of the double--acting valve controlling the flow is in the right position so that the pressure is directed to the pressure connection of the crane’s control valve. Check the operation of the double--acting outlet in the vehicle’s operating manual. Retighten the bolts after the test run and the first day of use. CAUTION! When mounting the crane on a foundation not delivered by FARMI Forest, use the mounting plate shown in Figure 3.. In mounting, allow enough space for servicing and repairs. 9.COMMISSIONING Before using the crane, familiarize yourself with the operating and safety instructions, sections 1. and 2.. CAUTION! 9.1.INSPECTIONS BEFORE TESTING Do not pressurize the hydraulic system before connecting the control valve’s 1/2” quick couplings to the vehicle’s hydraulic system. Connect the pressure hose (P) to the valve as indicated by the arrow and the return hose (T) to the vehicle as indicated by the arrow. Do not pressurize the control valve’s return line (T) – this could cause the valve to break. Ensure that the 1/2” quick coupling are CAUTION! locked. The person testing the crane must be qualified to use it. 1. Read the installation inspection report. If no installation inspection has been performed, do not use the crane. 2. Ensure that the control valve’s pressure line (P) has been connected properly and that the return (T) is unobstructed. 3. Check the hydraulic oil level. 4. Familiarize yourself with the control valve’s functions. 5. Ensure that the hoses can move freely. Remove any transport supports and ties. 6. Ensure that there are no people or obstacles in the operating area. The danger zone is 20 m. 7. The crane must be tested on a level, firm base. Fig. 3.HK4571 / --81 crane mounting plate. 6.1.INSTALLATION INSPECTION Decisions 354/83 and 530/83 made by the Finnish Council of State stipulate that an installation inspection must be performed for each crane--vehicle assembly before use. An inspection form can be found in section 20. The person performing the inspection must be familiar with the crane’s construction and operation. 7.MOUNTING THE MULTI-- AND DOUBLE--ACTING VALVES The valve must be positioned or covered so that the levers cannot be used inadvertently. CAUTION! Install the valve using the included bracket at the desired location, paying attention to the direction of the hoses and movement during loading and transferring so that there is no risk of abrasion or clamping. 12 HK 4571 / HK 4581 9.2.TESTING Never move the boom to its extreme position at full speed! 1. Ensure that the control valve’s control levers are in the middle position. 2. Connect the oil flow to the crane. Let oil flow through the valve for a while. 3. Lower the support legs. 4. Carefully drive the crane movements one by one to their extreme positions and repeat this until the movements are smooth. Be careful when bleeding air from the system. If you drive a cylinder to its extreme position at full force, the air pressure CAUTION! in the cylinder will damage the seals. WARNING! Be careful when working near electric cables. Observe the safe distances. DANGER! When transferring the crane, support it against the trailer body or load. 11.DETACHING THE CRANE Ensure that the ground under the crane is sufficiently hard and level. Ensure that there are no extra people around and that no danger will be caused to others where the crane is to be stored. Pay special attention to the storage location of the control valve, ensuring that, e.g., it is out of the reach of children. Always switch the pump off before removing the quick coupling between the crane and the vehicle. Be extremely careful when there is air in the cylinders. DANGER! 5. After testing the crane, inspect the joints and repair any leaks. 6. Check the mounting bolts of the crane and the fitting stand, and tighten them if necessary. 7. Check the hydraulic oil level, and top up the oil if necessary. CAUTION! When detaching the crane from the vehicle, make sure that there are no people in the immediate vicinity. 10.PRACTICE RUNS D Drive through every movement with an unloaded crane, paying attention to the positions in which the crane can hit obstacles. D Move the control levers smoothly and steadily, avoiding quick and jerky movements. D Learn to use several functions simultaneously. This enables smooth, precise operation. D Start off at a low engine speed in order to avoid sudden movements. D When you have become accustomed to the crane’s movements, choose the appropriate engine speed so that operation is efficient but you still have the movements under control. The lowest recommended operating temperature for the crane is ---25_C. Note that the hydraulic seals, hoses, and steel structures are prone to damage at low temperatures. When starting work at cold temperatures, first let the oil flow freely through the valve for a couple of minutes. The maximum operating temperature for hydraulic oil is +75_C. Use the support legs only to provide additional support for the vehicle. CAUTION! 1. Lower the support legs to the desired height. 2. Lower the booms as shown in Fig. 4.. Fig. 4.Lowering the booms. 3. Lower the crane using a hoist. 4. Make sure that the crane cannot lean over. Fig. 4. 5. Detach the crane from the vehicle. 6. Detach and cover the control valve’s quick couplings. 12.STORAGE INSTRUCTIONS 1. Clean the crane and, if necessary, touch up any points where paint has peeled off. 2. Lubricate the crane thoroughly (see Lubricating Instructions). 3. Release the pressure from the cylinders. 4. Protect the cylinder piston rods and exposed parts of the control valve with grease. 5. Store the crane in a sheltered area, away from direct contact with the ground. 6. When you start using the crane again, remove the protective grease from the cylinder piston rods and the control valve. CAUTION! When working on an inclined surface, do not load the crane with the full lifting torque, and be extremely careful. When loading from uphill, note that the slewing movement may not be able to support the load but the pressure relief valves can be overloaded and the load can move down, causing a danger of the crane falling over. 13 HK 4571 / HK 4581 13.TESTING THE STABILITY The formulas and examples included in these instructions are based on the SFS 4677 standard. During the test, the vehicle is in normal working condition without load, tilted 5_ to the side. The ground must withstand the maximum load applied by the wheels or the other points of support. D The test is performed at the maximum reach with 10% overload. All normal crane functions are performed, but cautiously. The vehicle’s 5_ inclination is achieved by putting a suitable riser under one of the rear wheels. Its height can be calculated as follows: h = riser height needed z =vehicle width from wheel center to wheel center h = 0.087 x z Example: z =120 cm h = 0.0887 x 120 cm = 15 cm D The vehicle is considered stable if no more than one point of support rises off the ground during the test. Increased stability when loading it from the side can be achieved by widening the track and/or adding rear axle load by using, for example, wheel weights. 14.DETERMINING THE STAND-STABILITY BY CALCULATION 14.2.EXAMPLE 2 Tractor Valtra 6800 Formula: n = N x A + M2 x C GxB+PxE N = 730 kg A = 140 cm G = 430 kg B = 570 cm P = 360 kg E = 60 cm C= 90 cm M2 = 2560 kg n = 730 x 140 + 2560 x90 = 1,28 430 x570 + 360 x60 You can use the example for calculating the stand stability for any tractor by measuring ”K” and ”H” from the tractor. With these measures you can calculate ”C”. Formula: n = H x A K+H See the tractors manual for rear axle weight M2 “n” value must be more than 1. The crane is considered stable when the stability ratio ”n” calculated from formula below is equal or larger than 1. A = Normal distance from cranes turning center to overturning edge. B = Normal distance from booms end (load) to overturning edge. C = Distance from vehicles rear axles center and overturning edge. E = Normal distance from booms point of support to overturning edge. G = Maximum load at distance A + B N = Cranes weight without booms P = Booms weight (centroid) M2 = Rear axle weight without load n = Stability factor 14.1.EXAMPLE 1 With tractor, 2--axle trailer (boggie), crane at trailers beam. Formula: n = N x A + M2 x C GxB+PxE N = 730 kg A = 180 cm G = 430 kg B = 545 cm P = 360 kg E = 120 cm C= 118 cm M2 = 1250 kg n= 730 x 180 + 1250 x 118 430x 545 + 360 x 120 = 1,0 14 HK 4571 / HK 4581 15.2.SHOCK VALVES 15.HYDRAULICS 43461120 15.1.CONNECTION TO THE CLOSED CENTER SYSTEM FUNCTION Change the current return line from port T1 to port T3. See Fig 5. 1. Plug the boring at the bottom of port T1 with R3/8” plug (order nr.52081155). 2. Plug the T1 port with plug that was removed from port T3. 3. Tighten main relief valve 3/4” turns. The main relief valve must be adjusted 5--10 bar (73--145 psi) higher than tractor’s pressure. MULTI ---LEVER VALVE BLOCK SHOCK VALVE (bar) A B SLEWING 1 185 185 LIFTING 2 185 --- BENDING 3 185 160 ROTATOR 4 --- --- GRAPPLE 5 --- EXTENSION 6 --- 90 SUPP. LEG, L 7 --- --- SUPP. LEG, R 8 --- --- Before modification Pressure Return 43461130 FUNCTION 1 185 185 LIFTING 8 185 --- BENDING 2 160 185 ROTATOR 7 --- --- GRAPPLE 6 --- --- EXTENSION 3 --- 90 SUPP. LEG, L 4 --- --- SUPP. LEG, R 5 --- --- SLEWING T2 T3 Pressure P T1 T2 T3 Return Main pressure relief valve, tighten 3/4 turns Fig. 5.Modifying the valve for closed center system. 15 SHOCK VALVE (bar) B T1 Plug R3/8” (order nr.52081155) + plug R 3/8” from port T3 BLOCK A P After modification 2---LEVER VALVE HK 4571 / HK 4581 15.3.CONNECTING THE 8---LEVER VALVE BENDING GRAPPLE + ROTATOR EXTENSION BOOM LIFTING LEFT SUPPORT LEG SLEWING RIGHT SUPPORT LEG RETURN (T2) PRESSURE (P) 1 2 3 4 5 6 7 8 Fig. 6.Connecting the crane to the 8--lever valve 16 HK 4571 / HK 4581 15.4.CONNECTING THE 2---LEVER VALVE BENDING EXTENSION SUPPORT LEGS LIFTING GRAPPLE + ROTATOR SLEWING RETURN (T2) PRESSURE (P) 1 2 3 4 5 6 7 8 Fig. 7.Connecting the crane to the 2--lever valve 17 HK 4571 / HK 4581 16.MAINTENANCE TABLE OBJECT 1.General 2.Slewing g d i device 3.Booms 4.Cylinders 5 Grapple 5.Grapple ACTION Maintenance interval, working hours 10 h, 50 h, 250 h or after working shift or after working week Check cylinders and leakages Check pins and lockings Check the condition of primary in hoses structures Grease bearings Grease racks Check the oil level in the sight Change the oil every year glas Grease slide bearings Check slide bearings g and adjust j sideways id clearance l if necessary. Lubricate extensions upper and lower surfaces Grease articulation bearings Check hydraulic cylinders guides and bearings. Grease slide bearings Check grapples fixing to rotator 6.Support Grease slide bearings legs, g , mount-i ing b base Check hydraulic cylinders guides and bearings. g 17.MAINTENANCE D Maintenance work must be carried out regularly to ensure safe and trouble---free operation. D Always use the appropriate tools. D Determine the location of the defect. D Keep the disassembled sections, removed parts, and the repair area protected from dirt. D Clean the parts using kerosene, never fuel oil. D Valve adjustments and repairs are to be performed by dedicated service personnel. 3. 17.1.SLEWING DEVICE D Chapter 16. 17.2.BOOMS 4. D Keep the axial clearance in the joints as small as possible. Do not over---tighten. 1. 17.3.REPLACING BEARINGS D When installing bearing sleeves, use an appropriate drift. D Make sure that the new bearing’s grease hole meets the nipple. D If the bearings have grease pockets, fill these with Vaseline. Fig. 8.Detaching the cylinder circlip. 4. Pull out the piston rod and its guide. 5. Detach the piston from the rod. 6. Clean the seal grooves and install the new seals. Be careful not to break the seals when installing them! 7. Install the piston on the rod and tighten to 240 Nm. 17.4.REPLACING THE HYDRAULIC CYLINDER SEALS 8. Lubricate the new seals with hydraulic oil before pushing the piston into the cylinder sleeve. Replace all hydraulic cylinder seals at the same time. 9. Ensure that the circlip is securely in place. 1. Strike the piston rod guide inward --- see Fig. 8. 2. Turn the end of the circlip past the hole on the cylinder sleeve --- see Fig. 8. 3. Knock the end of the circlip out of the groove using a punch, and remove the circlip. 18 HK 4571 / HK 4581 17.5.PRESSURE MEASUREMENT D The free flow pressure can be read from the manometer when the flow of oil is directed through the valve. Always make the adjustments with the manometer in place. D The main pressure is measured from the measuring point in the control valve’s inlet section. D Adjustments and inspections for each movement: D Set the main pressure relief valve to 5 bar above the value set for the protective valve. D Perform the movement, and check and adjust the pressure if necessary. D Finish by adjusting the main pressure to the set value. D Pressure measurements are to be performed at the normal operating temperature and at the normal flow rate. 17.6.REPAIR WELDING If welding is required for modifying or repairing the crane, note the following: D The welder must be qualified: welding grade 3. There must be no root defects. D Remove paint and any oil from the location to be welded. D Connect the ground terminal directly to the piece to be welded – there must be no joints in between. D Use OK 48.00 or equivalent electrodes. The electrodes must be dry. D Improperly welded structures can get fractured. 18.TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE REMEDY CRANES WORKING MOVEMENTS SLOW PUMP RUNNING TOO SLOWLY CRANES DESCENDING MOVEMENTS SLOW CRANES MOVEMENTS TOO FAST CRANES WORKING MOVEMENTS POWERLESS CRANE MOVEMENTS ARE JERKY CHECK PUMPS ROTATING SPEED NOT ENOUGH OIL ADD OIL (AIR--BLEEDING) FAULTY PUMP CHANGE OR GET THE PUMP FIXED LEAKS OR OBSTRUCTIONS IN OIL LINES INSPECT OIL LINES OIL TOO THICK CHANGE TO A THINNER (CORRECT) OIL GRADE OBSTRUCTIONS IN THE OIL LINES CHECK THE LINES AND THE CHOKES CLOGGED--UP (RETURN) FILTER CLEAN OR RENEW FILTER OIL TOO THICK CHANGE TO A THINNER (CORRECT) OIL GRADE ROTATION SPEED TOO HIGH OR PUMP TOO BIG CHOOSE A CORRECT SPEED OF ROTATION AND CORRECT PUMP SIZE INCORRECT OPERATION LEARN TO OPEN THE CONTROL VALVE TO A SUITABLE DEGREE NOT ENOUGH OIL ADD OIL (AIR BLEEDING) FAULTY PUMP CHANGE OR GET THE PUMP FIXED FAULTY RELIEF VALVE OR SHOCK VALVES CHANGE THE RELIEF VALVE OR SHOCK VALVES FAULTY CONTROL VALVE CHANGE OR GET THE VALVE FIXED FAULTY CYLINDERS OR SEALS CHECK THE CYLINDERS AND CHANGE THE SEALS AIR IN HYDRAULIC SYSTEM CHECK OIL LEVEL, BLEED AIR FROM SYSTEM CHECK THERE ARE NO OBSTRUCTIONS OR LEAKS ON THE INLET SIDE BOOMS DESCEND BY THEMSELVES CONTROL VALVES STEMS STICKING FAULTY PUMP INSPECT THE PUMP AND GET IT FIXED FAULTY CONTROL VALVE INSPECT THE CONTROL VALVE AND GET IT FIXED FAULTY CYLINDERS OR HOSES FIX THE LEAKAGE POINT. CHECK CYLINDER SEALS VALVE’S FIXING SCREWS TOO TIGHT CHECK SCREWS TIGHTENING TORQUE 50 Nm (5 kPm, 37 ftSlb) VALVE NOT ON LEVEL MOUNTING BASE MOUNT THE VALVE ON A LEVEL BASE VALVES TIE BOLTS TOO TIGHT 19 CHECK SCREWS TIGHTENING TORQUE 27,5 Nm (2,75 kPm, 20 ftSlb) HK 4571 / HK 4581 19.LUBRICATION 19.2.HYDRAULIC OIL REQUIREMENTS Using the appropriate hydraulic oils and lubricants is essential for the trouble---free operation of the machine. The freezing point must be below ---50_C. The viscosity must not be lower than 1.5 E_, +50_C for piston pumps and 2.5 E_, + 50_C for gear pumps. The hydraulic oil must contain the necessary additives for lubrication, rust protection, and defoaming. 19.1.CHANGING THE OIL Change the oil according to the vehicle’s maintenance recommendations. The crane has been filled with 10W/30 oil at the factory. If the oil temperature does not exceed 70_C in the summer, winter oil can be used all year round. 19.3.OIL AND LUBRICANT GRADE TABLE OIL MAKE ESSO HYDRAULIC SYSTEM --25_C...-- 10_C --10_C ...+30 _C ENERGOL SHF ENERGOL SHF 46 32,22 UNIVIS N46 UNIVIS N 32,22 MOBIL DTE 16 DTE 15,13 SHELL TELLUS OIL T46 TEBOIL HYDRAULIC OIL 46 TELLUS OIL T32,22 HYDRAULIC OIL 32, 33 BP UNION / TEXACO RANDO OIL HDZ 46 GREASE NIPPLES ENERGREASE LS--EP2, L21M BEACON EP2, MULTIPURPOSE GR MOLY MOBILUX EP 2 MOBIL GREASE MP, SPECIAL ALVANIA EP GREASE 2 SOLID 2/ summer SOLID 0/winter RANDO OIL HDZ 32, HYDRAULIC OIL HD 5W MARFAK MULTI PURPOSE 2, MOLYTEX GREASE 2 19.4.LUBRICANTING POINTS TABLE Lubricating point Qty. Action Interval 1. Bearings 3 Greasing 50 h 2. Racks 1 Greasing 50 h 3. Racks support bearings 2 Greasing 50 h Notes Slewing device 4. Oil Change the oil every year Booms 4. Articulation 5 Greasing 10 h 5. Cylinder ends 4 Greasing 10 h 6. Extensions surfaces 2 Lubrication 10 h 7. Articulation 6 Greasing 10 h 8. Cylinder ends 2 Greasing 10 h 9. Articulation 2 Greasing 10 h 10. Cylinder ends 4 Greasing 10 h Grapple Support legs 20 Apply grease to surfaces HK 4571 / HK 4581 20.ASSEMBLY INSPECTION FORM CRANE TYPE MACHINE NUMBER YEAR OF MANUFACTURE HK ________ BASE MACHINE _____________ Make, model, year 20 ___ TYPE OF MOUNTING Proof stress corresponding with SFS 4261 standards Date Performer: SUBJECT OF INSPECTION 1.Inspections prior mounting in 3--point linkage Condition of 3--point hitch Locking of hydraulic push--bars sensing Hydraulic connections sealings and cleanliness 2. Inspections prior test operation Condition of controls Cranes fastening to the base machine Cranes positioning; column is upright Hydraulic hoses are connected correctly Quick couplings Valves spools movements are fluid Hydraulic oil level Condition of control valves mounting Protection and shields of hydraulic hoses in cabin Tightness of cranes fastening screws 300Nm (221 lbf) 3. Inspections during test operation Test operation with allowed load, see lifting capacity table Cylinders bleeding Positioning of crane in respect to cabin with different settings of 3--point hitch Positioning of crane in respect to cabin with different positions of booms Stand--stability Rubbing of hoses 4. After test operation Booms descending in max. reach 15 cm/min. (6” / min.) Oil level with cylinders retracted Oil leakages. Connections tightness F=Flawless A=needs Attention NOTES I=Inessential 21 F A I HK 4571 / HK 4581 21.ANNUAL INSPECTIONS Make a copy of the annual inspection report, and store the forms filled in during the inspection in a safe place. OBJECT INSPECTION F A I NOTES COLUMNS WELDS CONDITION CLEANNESS OF LIFTING BOOM LIFTING BOOMS WELDS CONDITION FOLDING BOOMS WELDS CONDITION EXTENSION BOOMS WELDS CONDITION ROTATORS FASTENING CONDITION OF EAR LUGS TURNING AXLES BEARINGS CONDITION LIFTING ARMS BEARINGS CONDITION FOLDING BOOMS BEARINGS CONDITION CONDITION OF PIVOTS CONDITION OF PIVOTS’ LOCKING CONTROLS CONDITION CYLINDERS CONDITION CYLINDER SEALS CONDITION PISTON RODS CONDITION HYDRAULIC HOSES CONDITION HYDRAULIC CONNECTIONS CONDITION CONTROL VALVES LEVERS’ GUARD CRANES MOUNTING SCREWS TIGHTNESS OPERATING, MAINTENANCE AND INSPECTION MANUALS CONDITION OF SAFETY DISTANCE TABLE CONDITION OF ”ALLOWABLE LOADS”-- PLATE CONDITION OF MACHINE PLATE HAS THE MOUNTING INSPECTION FORM BEEN FILLED IN PRESSURE RELIEF VALVE ______bar COLUMNS TURNING CHECK VALVE ______bar LIFTING CYLINDERS CHECK VALVE ______bar FOLDING CYLINDERS CHECK VALVE______bar EXT. CYLINDERS CHECK VALVE ______ bar STRUCTURES CONDITION AFTER MAXIMUM ALLOWED TEST LOAD BOOMS DESCENDING WITH MAX REACH 60cm/min ( 23.6”/min) SLIDE PIECES CLEARANCE MAX. 8 mm (5/16”) Inspector: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date, place: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F =Faultless A = Needs Attention I = Inessential 22 HK 4571 / HK 4581 Valve RS218 11 8 9 4 7 10 4 7 8 6 7 1 1 4 7 6 7 3 5 2 12 Part Order no. Description Remarks 1 . . . . . . . . . . . . . . . . . . . . Valve 56046444 . . . . . . Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . RS218--175--50 8--lever . . . . . . . . 56051130 . . . . . . Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . RS218--175--50 2--lever . . . . . . . . 2 . . . . 43288844 . . . . . . Valves mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . 52060118 . . . . . . Hex. screw . . . . . . . . . . . . . . . . . . . . . . M8x16 DIN933 . . . . . . . . . . . . . . . . 4 . . . . 52432010 . . . . . . Double nipple . . . . . . . . . . . . . . . . . . . . R3/8”--R1/2” . . . . . . . . . . . . . . . . . . 5 . . . . 52200037 . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN126 . . . . . . . . . . . . . . . . . . . 1 1 1 3 16 3 6 .... 7 .... 8 .... 9 .... 10 . . . 2 18 2 2 2 52432051 52390200 56524218 56520398 56520315 . . . . . . Double nipple . . . . . . . . . . . . . . . . . . . . . . . . . . Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose assy. . . . . . . . . . . . . . . . . . . . . . . R1/2” . . . . . . . . . . . . . . . . . . . . . . . . 21,5x28,7x2,5 . . . . . . . . . . . . . . . . . S1/2”S L=1,6m . . . . . . . . . . . . . . . . S3/8”S L=3,8m . . . . . . . . . . . . . . . . S3/8”S L=2,6m . . . . . . . . . . . . . . . . Qty. 11 . . . 56570252 . . . . . . Hose assy. . . . . . . . . . . . . . . . . . . . . . . S3/8”SPT12 L=3,8m . . . . . . . . . . . 8 12 . . . 52062031 . . . . . . Hex. screw . . . . . . . . . . . . . . . . . . . . . . M12x40 DIN933 . . . . . . . . . . . . . . . 2 23 7 1 13 19 15 28 17 27 10 11 15 4 31 11 21 A 15 11 3 B 12 3 29 30 16 18 11 2 12 19 24 9 24 20 14 23 22 9 8 26 14 24 20 13 25 5 6 HK 4571 / HK 4581 Valve RS218 spare parts HK 4571 / HK 4581 Valve RS218 spare parts Part Order no. Description Remarks Qty. 1 2 3 4 5 ..... ..... ..... ..... ..... 56046311 56013832 56018445 56018146 56046329 . . . . Pressure block . . . . . . . . . . . . . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return block . . . . . . . . . . . . . . . . . . . . . Narrow . . . . . . . . . . . . . . . . . . . . . . . 1D9 high . . . . . . . . . . . . . . . . . . . . . 3K11 high . . . . . . . . . . . . . . . . . . . . 3D11 high . . . . . . . . . . . . . . . . . . . . Narrow . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 1 1 6 ..... 7 ..... 8 ..... 9 ..... 10 . . . . 56050982 52117108 56018452 56018260 56018245 . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . 1K9 high . . . . . . . . . . . . . . . . . . . . . . . . . Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main valve . . . . . . . . . . . . . . . . . . . . . . TBA--131/175 bar . . . . . . . . . . . . . . 3 3 1 5 1 11 12 13 14 15 .... .... .... .... .... 56018676 56018781 52080207 56040389 56018294 . . . . Shock--inlet valve . . . . . . . . . . . . . . . . . . . . Inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle control . . . . . . . . . . . . . . . . . . . 5 2 2 3 3 16 17 18 19 20 .... .... .... .... .... 52355658 52356054 56018336 52001013 56018286 . . . . Spindles gasket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket kit between blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle control . . . . . . . . . . . . . . . . . . . no 9. compl. parts 29,30 . . . . . . . . . . . . Allen head screw . . . . . . . . . . . . . . . . . M5x14 . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 9 5 16 16 21 22 23 24 25 .... .... .... .... .... 56051006 54924071 56018619 52842036 56050974 . . . . Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . for floating spindle . . . . . . . . . . . . . . . . . Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . d32/M10 . . . . . . . . . . . . . . . . . . . . . . . . . Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . MH245 . . . . . . . . . . . . . . . . . . . . . . . . . . . Splint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . MH195 . . . . . . . . . . . . . . . . . . . . . . . 3 8 5 32 3 26 27 28 29 30 .... .... .... .... .... 56018856 52358314 52358413 56050990 52001872 . . . . Schock--inlet valve . . . . . . . . . . . . . . . TBS121/80 bar . . . . . . . . . . . . . . . . . . . . Gasket set for shock valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket set for main valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protecting cup . . . . . . . . . . . . . . . . . . . For spindle control no 9. . . . . . . . . . . . . Allen head screw . . . . . . . . . . . . . . . . . M5x6 . . . . . . . . . . . . . . . . . . . . . . . . 1 6 1 5 10 TBS--121/175 bar . . . . . . . . . . . . . . SB 160 . . . . . . . . . . . . . . . . . . . . . . . R1/2” . . . . . . . . . . . . . . . . . . . . . . . . 1K9 high, blind . . . . . . . . . . . . . . . . no 11. compl. . . . . . . . . . . . . . . . . . 31 . . . . 52001021 . . . . Allen head screw . . . . . . . . . . . . . . . . . M5x25 . . . . . . . . . . . . . . . . . . . . . . . 6 25 7 8 2 1 11 12 13 36 16 18 10 17 9 19 4 20 3 21 14 15 14 2 22 22 5 3 4 35 23 24 25 34 29 26 28 26 25 6 27 30 31 22 32 33 HK 4571 / HK 4581 2--- lever left side HK 4571 / HK 4581 2--- lever left side Part Order no. Description Remarks Qty. 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . 58101973 58101981 56018286 52842036 58102013 . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spool seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . 1100 NR 21 . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 2 4 1 6. . . . . 7. . . . . 8. . . . . 9. . . . . 10. . . 58102021 52301934 58102039 52060456 58102047 . . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∅33 x 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . O---ring . . . . . . . . . . . . . . . . . . . . . . . . . 14,3 x 2,4 . . . . . . . . . . . . . . . . . . . . . . . . . . Sealing washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . M6 x 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . NB 6 x 19 x 1 . . . . . . . . . . . . . . . . . . . 2 1 1 1 1 11. 12. 13. 14. 15. .. .. .. .. .. 58102054 58102062 58102070 58104464 58101999 . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Saddle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 x 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centre pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 2 1 16. 17. 18. 19. 20. .. .. .. .. .. 58102005 52230273 52110046 58102096 58102104 . . . . Lever bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retaining ring . . . . . . . . . . . . . . . . . . . M10 DIN471 . . . . . . . . . . . . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M10 DIN934 . . . . . . . . . . . . . . . . . . . . . . . . Protection below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 21. 22. 23. 24. 25. .. .. .. .. .. 58102112 52110038 58102120 58102138 58102146 . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN439 . . . . . . . . . . . . . . . . . . . . . . . . . Steering arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1 1 1 26. 27. 28. 29. 30. .. .. .. .. .. 58102153 58102161 58102179 58102187 58102195 . . . . Pipe frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 31. 32. 33. 34. 35. .. .. .. .. .. 58102203 54806088 58102211 58102229 58102237 . . . . Spacing piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball joint . . . . . . . . . . . . . . . . . . . . . . . . DIN 71802 . . . . . . . . . . . . . . . . . . . . . . . . . . Link coupling, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 36. . . 58112814 . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 27 7 8 2 1 11 12 9 28 36 10 13 16 18 17 3 20 4 14 19 2 21 37 15 5 22 22 3 35 4 23 34 25 24 28 29 26 30 33 32 22 31 27 6 25 HK 4571 / HK 4581 2--- lever right side HK 4571 / HK 4581 2--- lever right side Part Order no. Description Remarks Qty. 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . 58101973 58101981 56018286 52842036 58102013 . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spool seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . 1100 NR 21 . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 2 4 1 6. . . . . 7. . . . . 8. . . . . 9. . . . . 10. . . 58102021 52301934 58102039 52060456 58102047 . . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∅33 x 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . O---ring . . . . . . . . . . . . . . . . . . . . . . . . . 14,3 x 2,4 . . . . . . . . . . . . . . . . . . . . . . . . . . Sealing washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . M6 x 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . NB 6 x 19 x 1 . . . . . . . . . . . . . . . . . . . 2 1 1 1 1 11. 12. 13. 14. 15. .. .. .. .. .. 58102054 58102062 58102070 58102088 58101999 . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Saddle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 x 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centre pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 16. 17. 18. 19. 20. .. .. .. .. .. 58102005 52230273 52110046 58102096 58102104 . . . . Lever bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retaining ring . . . . . . . . . . . . . . . . . . . M10 DIN471 . . . . . . . . . . . . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M10 DIN934 . . . . . . . . . . . . . . . . . . . . . . . . Protection below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 21. 22. 23. 24. 25. .. .. .. .. .. 58102112 52110038 58102120 58102138 58102146 . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN439 . . . . . . . . . . . . . . . . . . . . . . . . . Steering arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1 1 1 26. 27. 28. 29. 30. .. .. .. .. .. 58102153 58102161 58102179 58102187 58102195 . . . . Pipe frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 31. 32. 33. 34. 35. .. .. .. .. .. 58102203 54806088 58102211 58102229 58102237 . . . . Spacing piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball joint . . . . . . . . . . . . . . . . . . . . . . . . DIN 71802 . . . . . . . . . . . . . . . . . . . . . . . . . . Link coupling, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 36. . . 58112814 . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 37. . . 58104464 . . . . Ball bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 29 HK 4571 / HK 4581 Hydraulic support legs 15 14 14 15 3 13 6 8 10 8 5 11 12 6 1 8 16 7 2 4 13 4 18 12 6 4 10 7 5 3 8 6 2 17 4 13.8 13.9 13.7 9 13.1 13.6 13.3 13.2 13.8 13.4 13.5 13.9 9 13.10 30 HK 4571 / HK 4581 Hydraulic support legs Part Order no. Description Remarks Qty. 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . 43397360 43397440 33380148 43492050 43380229 .... .... .... .... .... Mounting rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 2 4 2 6. . . . . 7. . . . . 8. . . . . 9. . . . . 10. . . . . 54562483 52115243 52840220 52401015 52813151 .... .... .... .... .... Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M30 DIN937 . . . . . . . . . . . . . . . . . . Spring pin . . . . . . . . . . . . . . . . . . . . . . . 8x50 DIN1481 . . . . . . . . . . . . . . . . Grease nipple . . . . . . . . . . . . . . . . . . . . 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . Split pin . . . . . . . . . . . . . . . . . . . . . . . . . 5x50 DIN94 . . . . . . . . . . . . . . . . . . . 4 2 4 4 2 11. . . . . 12. . . . . 13. . . . . 13.1. 52070224 52117231 56096944 58219239 .... .... .... .... Socked head screw . . . . . . . . . . . . . . . M24x2x90 10.9 . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M24x2 DIN985 10.9 . . . . . . . . . . . Hydraulic cylinder . . . . . . . . . . . . . . . . . 70/50--360 . . . . . . . . . . . . . . . . . . . . Cylinder tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 14 2 1 13.2. 58219247 . . . . Piston rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13.3. 58219262 . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13.4. 58219254 . . . . Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13.5. 58219296 . . . . Lock ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13.6. 03598640 . . . . Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13.7. 52001954 . . . . Allen head retainer screw . . . . . . . . . . M8x10 DIN913 . . . . . . . . . . . . . . . . 1 13.8. 58219304 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 13.9. 52231586 . . . . Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . . 55x2 DIN472 . . . . . . . . . . . . . . . . . 2 13.10. 56071202 . . . . Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 14. . . . . 56520372 . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . Leas S3/8“S L=3,4m . . . . . . . . . . 4 15. . . . . 52442357 . . . . Angle nipple . . . . . . . . . . . . . . . . . . . . . RK3/8 -- RK3/8 UKI 90 . . . . . . . . . 4 16. . . . . 43492670 . . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 17. . . . . 54815147 . . . . Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 18. . . . . . . . . . . . . . . . . . . . Socked head screw . . . . . . . . . . . . . . . M24x2 10.9 . . . . . . . . . . . . . . . . . . . 8 31 HK 4571 / HK 4581 Slewing device 23 26 8 15 8 22 28 27 27 28 3 31 29 16 24 30 23 10 2 7 15 17 5 7.2 29 7.3 6 9 33 7.4 34 18 25 1 14 11 19 21 20 4 13 32 30 12 7.1 HK 4571 / HK 4581 Slewing device Part 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . Order no. 43590130 54561477 43590180 43590070 43590050 Description .... .... .... .... .... Remarks Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Qty. 1 1 1 1 2 6. . . . . 43590110 . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7. . . . . 43590120 . . . . Cylinder tube, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7.1. . 43590090 . . . . Cylinder tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7.2. . 43590080 . . . . Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7.3. . 52304045 . . . . O---ring . . . . . . . . . . . . . . . . . . . . . . . . . . 108x3 . . . . . . . . . . . . . . . . . . . . . . . . 1 7.4. . 57953226 . . . . O---ring . . . . . . . . . . . . . . . . . . . . . . . . . . 100x3 . . . . . . . . . . . . . . . . . . . . . . . . 1 8. . . . . 54563291 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9. . . . . 52333168 . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 10. 11. 12. 13. 14. .... .... .... .... .... 52230307 52231610 52091238 52001484 52460037 .... .... .... .... .... Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Socked head screw . . . . . . . . . . . . . . . M10x50 DIN 912 10.9 . . . . . . . . . . Socked head screw . . . . . . . . . . . . . . . M8x40 DIN912 . . . . . . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 40 6 2 15. 16. 17. 18. 19. .... .... .... .... .... 52401015 52451002 43590060 43590960 54522602 .... .... .... .... .... Grease nipple . . . . . . . . . . . . . . . . . . . . 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . Angle nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 2 2 1 20. 21. 22. 23. 24. .... .... .... .... .... 52302767 43591610 43590650 52118080 43592360 .... .... .... .... .... O---ring . . . . . . . . . . . . . . . . . . . . . . . . . . 160x3 . . . . . . . . . . . . . . . . . . . . . . . . Spacer plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axle nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 4 1 25. 26. 27. 28. 29. .... .... .... .... .... 52390200 43390889 52062031 52117124 56520075 .... .... .... .... .... Usit --- ring . . . . . . . . . . . . . . . . . . . . . . . 21,5x28,7x2,5 . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M12x40 DIN933 . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN985 . . . . . . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . S 3/8” S L=0,6m . . . . . . . . . . . . . . 2 1 2 2 2 30. 31. 32. 33. 34. . . . . 56520125 . . . . . . . . 33391335 . . . . . . . . 52443678 . . . . ................... ................... Hose assy . . . . . . . . . . . . . . . . . . . . . . . S 3/8” S L=0,85 m . . . . . . . . . . . . Hose fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T--- nipple . . . . . . . . . . . . . . . . . . . . . . . R3/8” . . . . . . . . . . . . . . . . . . . . . . . . Socked head screw . . . . . . . . . . . . . . . M24x2 10.9 . . . . . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M24x2 DIN985 10.9 . . . . . . . . . . . 2 4 2 8 8 33 HK 4571 / HK 4581 Lifting arm 21 20 22 23 18 2 9 8 10 19 7 5 3 8 9 6 7 14 13 4 11 8 14 17 13 14 13 9 15 8 12 1 26.3 9 8 26 14 13 26.2 26.4 15 26.1 24 25 5 8 6 5 14 16 13 7 34 3 1 2 4 7 HK 4571 / HK 4581 Lifting arm Part Order no. 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . 6. . . . . 7. . . . . 8. . . . . 9. . . . . 10. . . . . 11. . . . . 12. . . . . 13. . . . . 14. . . . . 15. . . . . 16. . . . . 16.1. 43590190 52060225 43493170 43590480 43590510 43590590 52401015 43390889 52118080 54562483 43590570 54562509 52062031 52117124 43590610 56097173 58219015 Description .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... Remarks Lifting arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M10x25 DIN933 . . . . . . . . . . . . . . . Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outer shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inner shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grease nipple . . . . . . . . . . . . . . . . . . . . 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axle nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M12x40 DIN933 . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN985 . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting cylinder . . . . . . . . . . . . . . . . . . . 90/50---675 . . . . . . . . . . . . . . . . . . . Cylinder tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Qty. 1 2 4 2 2 1 5 5 10 2 2 2 5 5 2 1 1 16.2. 58218983 . . . . Piston rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16.3. 58219023 . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16.4. 58219031 . . . . Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16.5. 52401015 . . . . Grease nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 16.6. 58219049 . . . . Lock ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16.7. 54562509 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 16.8. 03598610 . . . . Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17. . . . . 56097181 . . . . Folding cylinder . . . . . . . . . . . . . . . . . . 90/45---650 . . . . . . . . . . . . . . . . . . . 1 17.1. 58219098 . . . . Cylinder tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17.2. 58219106 . . . . Piston rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17.3. 58219114 . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17.4. 58219122 . . . . Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17.5. 52401015 . . . . Grease nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 17.6. 58219049 . . . . Lock ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17.7. 54562509 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 17.8. 03598620 . . . . Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 18. . . . . 19. . . . . 20. . . . . 21. . . . . 22. . . . . 23. . . . . 24. . . . . 25. . . . . 26. . . . . 26.1. 43493190 43591880 43591890 43493180 52060514 56570443 52432028 52390556 43594330 43594270 .... .... .... .... .... .... .... .... .... .... Pipe fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M10x20 DIN933 . . . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . S 3/8 SPT12 L=0,3m . . . . . . . . . . Double nipple . . . . . . . . . . . . . . . . . . . . R3/8” . . . . . . . . . . . . . . . . . . . . . . . . Usit --- ring . . . . . . . . . . . . . . . . . . . . . . . U17,4x24,0x1,5 . . . . . . . . . . . . . . . Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . Complete, Optional . . . . . . . . . . . . Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 6 1 8 2 4 4 1 1 26.2. 43110162 . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 26.3. 52062494 . . . . Hexagonal screw . . . . . . . . . . . . . . . . . M12x100 DIN931 . . . . . . . . . . . . . . 4 26.4. 52117124 . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN985 . . . . . . . . . . . . . . . . . . 4 35 HK 4571 Folding arm 35 28 27 34 19 31 22 24 29 23 26 25 10 20 30 12 13 24 21 3 6 5 16 1 4 5 6 15 17 9 6 9 5 14 7 18 6 4 11 5 12 2 13 7 5 32 33 6 3 36 1 2 4 HK 4571 Folding arm Part 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . Order no. 43590210 43590240 43286871 43390814 52231040 Description .... .... .... .... .... Remarks Folding arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extension boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slide pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Qty. 1 1 8 2 4 6. . . . . 52401015 . . . . Grease nipple . . . . . . . . . . . . . . . . . . . . 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . 5 7. . . . . 56097199 . . . . Extension cylinder . . . . . . . . . . . . . . . . 50/30--1600 . . . . . . . . . . . . . . . . . . . 1 7.1. . 58219155 . . . . Cylinder tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7.2. . 58219163 . . . . Piston rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7.3. . 58206251 . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7.4. . 58206244 . . . . Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7.5. . 54562509 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7.6. . 52117215 . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M20x1,5 . . . . . . . . . . . . . . . . . . . . . 1 7.7. . 03598630 . . . . Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8. . . . . --9. . . . . 54562582 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10. . . . . 52060100 . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M8x12 DIN933 . . . . . . . . . . . . . . . . 8 11. 12. 13. 14. 15. .... .... .... .... .... 52060118 52200037 52214046 43590630 43390889 .... .... .... .... .... Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M8x16 DIN933 . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN126 . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN6798A . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 16 1 1 16. 17. 18. 19. 20. .... .... .... .... .... 52118080 52062031 52117124 43391549 56570401 .... .... .... .... .... Axle nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M12x40 DIN933 . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN985 . . . . . . . . . . . . . . . . . . Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . SPT12 3/8 SPT12 L=4m . . . . . . . 2 1 1 4 4 21. 22. 23. 24. 25. .... .... .... .... .... 56570435 56570427 52060514 52060746 52117108 .... .... .... .... .... Hose assy . . . . . . . . . . . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 6 4 4 26. 27. 28. 29. 30. .... .... .... .... .... 43391440 52435328 52435310 56521149 56520075 .... .... .... .... .... Pipe fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bulkhead fitting . . . . . . . . . . . . . . . . . . R3/8” . . . . . . . . . . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . R3/8” . . . . . . . . . . . . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . V 3/8” S L=0,95m . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . S 3/8” S L=0,6m . . . . . . . . . . . . . . 10 4 4 4 2 31. 32. 33. 34. 35. .... .... .... .... .... 43392059 52432028 52390556 03594180 03594190 .... .... .... .... .... Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double nipple . . . . . . . . . . . . . . . . . . . . R3/8” . . . . . . . . . . . . . . . . . . . . . . . . Usit --- ring . . . . . . . . . . . . . . . . . . . . . . . U17,4x24,0x1,5 . . . . . . . . . . . . . . . Protection spiral . . . . . . . . . . . . . . . . . . 1,8 m . . . . . . . . . . . . . . . . . . . . . . . . Protection spiral . . . . . . . . . . . . . . . . . . 0,6 m . . . . . . . . . . . . . . . . . . . . . . . . 6 2 2 2 1 37 V 3/8 SPT12 L=1,2 m . . . . . . . . . . S 3/8 SPT12 L=2,05m . . . . . . . . . M10x20 DIN933 . . . . . . . . . . . . . . . M10x50 DIN933 . . . . . . . . . . . . . . . M10 DIN985 . . . . . . . . . . . . . . . . . . HK 4581 Double extension 11 7 12 7 46 14 1 28 25 39 5 24 33 43 20 28 34 42 13 27 36 20 35 25 8 10 6 32 11 7 14 38 26 15 33 32 11 38 41 45 13 44 24 2 17 18 16 39 36 27 9 18 26 21 22 29 30 28 23 19 33 30 19 17 34 29 33 35 23 10 9 22 28 3 12 21 9 5 7 9 11 47 48 6 38 3 1 2 4 HK 4581 Double extension Part Order no. Description Remarks Qty. 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . 33592100 33591980 33591920 --43592510 . . . . Outer boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . Middle boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . Extension boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6. . . . . 7. . . . . 8. . . . . 9. . . . . 10. . . . . 43592370 43592480 43592490 43592470 43592460 .... .... .... .... .... Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l= 44 . . . . . . . . . . . . . . . . . . . . . . . . Slide pad fastener . . . . . . . . . . . . . . . . l=110 . . . . . . . . . . . . . . . . . . . . . . . . Slide pad fastener . . . . . . . . . . . . . . . . l=85 . . . . . . . . . . . . . . . . . . . . . . . . . Slide pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slide pad . . . . . . . . . . . . . . . . . . . . . . . . 20x70x82 . . . . . . . . . . . . . . . . . . . . . 1 3 1 6 2 11. 12. 13. 14. 15. .... .... .... .... .... 43592450 43592440 43591530 43591540 43592240 .... .... .... .... .... Slide pad . . . . . . . . . . . . . . . . . . . . . . . . 15x82x95 . . . . . . . . . . . . . . . . . . . . . Slide pad . . . . . . . . . . . . . . . . . . . . . . . . 20x80x95 . . . . . . . . . . . . . . . . . . . . . Adjustable slide pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 8 8 1 16. 17. 18. 19. 20. .... .... .... .... .... 43592270 43492580 54561311 43591590 43592590 .... .... .... .... .... Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diverting pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . D12x25 . . . . . . . . . . . . . . . . . . . . . . 1 2 2 2 4 21. 22. 23. 24. 25. .... .... .... .... .... 54828447 54826276 52813037 52001559 52004298 .... .... .... .... .... Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Split pin . . . . . . . . . . . . . . . . . . . . . . . . . 1,5x12 DIN94 . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M6x60 DIN . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M8x160 DIN931 . . . . . . . . . . . . . . . 2 4 8 8 2 26. 27. 28. 29. 30. .... .... .... .... .... 52060506 52117082 52840220 54828454 52111077 .... .... .... .... .... Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M8x130 DIN931 . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN985 . . . . . . . . . . . . . . . . . . . Spring cotter . . . . . . . . . . . . . . . . . . . . . 8x50 DIN1481 . . . . . . . . . . . . . . . . End screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M16 DIN936 . . . . . . . . . . . . . . . . . . 2 4 6 2 4 31. 32. 33. 34. 35. .... .... .... .... .... --54562582 52401015 52001245 52117371 .... .... .... .... Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grease nipple . . . . . . . . . . . . . . . . . . . . 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . Socked head screw . . . . . . . . . . . . . . . M12x30 DIN912 . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN985 . . . . . . . . . . . . . . . . . . 2 4 8 8 . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l=168 . . . . . . . . . . . . . . . . . . . . . . . . 1 39 HK 4581 Double extension 11 7 12 7 46 14 1 28 25 39 5 24 33 43 20 28 34 42 13 27 36 20 35 25 8 10 6 32 11 7 14 38 26 15 33 32 11 38 41 45 13 44 24 2 17 18 16 39 36 27 9 18 26 21 22 29 30 28 23 19 33 30 19 17 34 29 33 35 23 10 9 22 28 3 12 21 9 5 7 9 11 47 48 6 40 3 1 2 4 HK 4581 Double extension Part Order no. Description 36. 37. 38. 39. 40. .... .... .... .... .... 52200037 . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN126 . . . . . . . . . . . . . . . . . . . 4 --43592920 . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . D12x15 . . . . . . . . . . . . . . . . . . . . . . 4 52117066 . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M6 DIN985 . . . . . . . . . . . . . . . . . . . 8 --- 41. 42. 43. 44. 45. .... .... .... .... .... 43590630 43390889 52118080 52062031 52117124 .... .... .... .... .... Remarks Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axle nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M12x30 DIN933 . . . . . . . . . . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN985 . . . . . . . . . . . . . . . . . . Qty. 1 1 2 1 1 46. . . . . 56097736 . . . . Double extension cylinder . . . . . . . . . 50/30---1295 . . . . . . . . . . . . . . . . . . 1 46.1. 58219213 . . . . Cylinder tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 46.2. 58219221 . . . . Piston rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 46.3. 58206251 . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 46.4. 58206244 . . . . Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 46.5. 54562509 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 46.6. 52117215 . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M20x1,5 . . . . . . . . . . . . . . . . . . . . . 1 46.7. 03598630 . . . . Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 47. . . . . 56097736 . . . . Double nipple . . . . . . . . . . . . . . . . . . . . R3/8” . . . . . . . . . . . . . . . . . . . . . . . . 2 48. . . . . 52390556 . . . . Usit --- ring . . . . . . . . . . . . . . . . . . . . . . . U17,4x24,0x1,5 . . . . . . . . . . . . . . . 2 41 HK 4581 Double extension hydraulic hoses and pipes 3 15 12 6 7 13 2 14 6 1 10 11 5 8 4 Part Order no. Description Remarks Qty. 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . 43592600 43592620 43592630 56570229 56570492 .... .... .... .... .... Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . S 3/8 SPT12 L=1,4 m . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . SPT12 3/8 SPT12 L=1,1 m . . . . . 4 4 4 2 4 6. . . . . 7. . . . . 8. . . . . 9. . . . . 10. . . . . 56570500 56570294 56520075 52060514 43493040 .... .... .... .... .... Hose assy . . . . . . . . . . . . . . . . . . . . . . . SPT12 3/8 SPT12 L=1,35 m . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . V 3/8” SPT12 L=0,95 m . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . S 3/8” S L=0,6 m . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M10x20 DIN933 . . . . . . . . . . . . . . . Pipe fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4 2 14 3 11. 12. 13. 14. 15. 43493510 43592320 43592330 43592310 03594190 .... .... .... .... .... Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection spiral . . . . . . . . . . . . . . . . . . 0,6 m . . . . . . . . . . . . . . . . . . . . . . . . 3 4 4 2 1 .... .... .... .... .... 42 43 HK 4571 / HK 4581 Pendant and rotator 5 4 1 3 2 44 6 5 HK 4571 / HK 4581 Pedant and rotator Part 1. . . . . 2. . . . . 3. . . . . 4. . . . . 5. . . . . 6. . . . . Order no. 23391709 43280445 43391713 52115243 52813151 52115102 Description Remarks Qty. Pedant . . . . Pedant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M30 DIN937 . . . . . . . . . . . . . . . . . . 1 . . . . Split pin . . . . . . . . . . . . . . . . . . . . . . . . . 5x50 DIN94 . . . . . . . . . . . . . . . . . . . 2 . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M24 DIN937 . . . . . . . . . . . . . . . . . . 1 56091556 1. . . . . . . . . . . . . . . . . . . . 2. . . . . . . . . . . . . . . . . . . . 3. . . . . . . . . . . . . . . . . . . . 4. . . . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . . . . . . . . . Rotator FR10 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Allen head retainer screw . . . . . . . . . . M8x70 . . . . . . . . . . . . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,025 / 0,05 mm 1 1 2 1 6. . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . 9. . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O---ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O---ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 2 5 11. 12. 13. 14. 15. ................... ................... ................... ................... ................... Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kammio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Socked head screwi . . . . . . . . . . . . . . M8x70 . . . . . . . . . . . . . . . . . . . . . . . 10 1 1 1 16 16. 17. 18. 19. 20. ................... ................... ................... ................... ................... Gease nipple . . . . . . . . . . . . . . . . . . . . M8x1,25 . . . . . . . . . . . . . . . . . . . . . Usit --- seal . . . . . . . . . . . . . . . . . . . . . . . R3/8” . . . . . . . . . . . . . . . . . . . . . . . . Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Socked head screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 1 1 4 21. . . . . . . . . . . . . . . . . . . . Machine plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 22. . . . . . . . . . . . . . . . . . . . O---ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 23. . . . . 52357910 . . . . Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 45 HK 4571 / HK 4581 Grapple PTK21 14 13 12 10 10 11 5 8 16 11 5 15 8 3 9 1 9 4 8 6 2 8 7 8 7 11 5 10 3 4 11 1 5 10 10 5 6 46 11 4 8 2 HK 4571 / HK 4581 Grapple PTK21 Part 1 2 3 4 5 Order no. Description Remarks Qty. .... .... .... .... .... 13286125 13282058 13282090 23282023 43281930 . . . . . . Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inner jaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outer jaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 5 6 .... 7 .... 8 .... 9 .... 10 . . . 43281955 43281971 54561287 52401015 52060233 . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grease nippel . . . . . . . . . . . . . . . . . . . . CR 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . M10x30 DIN933 . . . . . . . . . . . . . . . 1 1 6 6 7 11 . . . 12 . . . 12.1 12.2 12.3 12.4 12.5 52117108 56044969 23282171 43430461 43430040 43282227 42845016 . . . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . M10 DIN985 . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic cylinder . . . . . . . . . . . . . . . . 70/40--196 . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1 1 1 1 1 1 12.6 12.7 12.8 13 . . . 14 . . . 15 . . . 52356219 52006053 52401015 56520075 52442357 43091123 . . . . . . Seak kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retaining screw . . . . . . . . . . . . . . . . . . M6x10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Greasing nippel . . . . . . . . . . . . . . . . . . R1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose assy . . . . . . . . . . . . . . . . . . . . . . . S3/8”S L=0,6m . . . . . . . . . . . . . . . . . . . . . . Angle nipple . . . . . . . . . . . . . . . . . . . . . RK3/8”--R3/8”UK . . . . . . . . . . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 2 2 1 16 . . . 52813193 . . . . . . Split pin . . . . . . . . . . . . . . . . . . . . . . . . . 6x60 DIN94 . . . . . . . . . . . . . . . . . . . 1 47 48 GUARANTEE FARMI Forest products are guaranteed to be free from defects in materials and workmanship for 12 months from the date of purchace. This warranty does not cover defects resulting from: --- misuse of the product --- inadequate maintenance --- modifications of the product made without the manufacture’s consent The warranty is effective only, if the lower portion of this page is completed and returned to the manufacturer within 14 days of receipt of the product.. Important Before putting your FARMI to use, be sure to read the instruction and service booklet provided with the machine FARMI Forest Oy Ahmolantie 6 74510 PELTOSALMI FARMI Forest Ahmolantie 6 FIN---74 510 PELTOSALMI FINLAND Date of delivery: ____ /____ 20____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery: ____ /____ 20____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: Product and type: Serial number: Notes: