Scraper Reclaimer Technology

Tenova Mining & Minerals is a total integrated solutions provider to the global mining, bulk materials handling and
minerals benefication and processing sectors, offering innovative technological solutions and full process and
commodity knowledge across the mining industry value chain.
Tenova TAKRAF is a key supplier of equipment and systems for open pit mining and bulk handling, having provided
hundreds of complete systems, as well as individual machines to clients all over the world. Comminution systems for
milling and crushing requirements in mining and mineral processing are based on a track record dating back to the
1920s. Air pollution control, specialized handling equipment, and technology for the cement and fly ash industries
and pneumatic conveying, ensure selection of optimal processing options.
TAKRAF GmbH, a member of the Tenova group, is a major worldwide supplier of equipment to the opencast mining
and bulk materials-handling industries. Headquartered in Leipzig, the company has branches in Australia, Brazil,
Canada, Chile, China, India, Italy, South Africa and the U.S.A., as well as representative offices on all continents.
TAKRAF GmbH supplies systems for the complete process chain in open-pit mining from overburden removal, raw
materials extraction, processing, homogenizing and storage to onward transport or shipment.
TAKRAF provides the full range of services, from development, planning, engineering and design to fabrication,
supply, erection and commissioning, technical assistance, service and after-sales service for plants, systems and
equipment. Its equipment has proved robust and reliable in adverse geological conditions, in extreme climates with
temperatures down to minus 45°C, in dust, wind or extreme humidity, as well as in seismic zones and altitudes of up
to 5,000 m above sea level.
Tenova TAKRAF
Tenova MINING & MINERALS
TAKRAF GmbH
Torgauer Straße 336
04347 Leipzig
Germany
phone +49 341 2423 500
fax +49 341 2423 510
[email protected] Bateman Projects (Pty) Ltd
Emerald Boulevard
Greenstone Hill 1609
PO Box 7737
phone +27 11 899 9111
fax +27 11 899 2302
[email protected]
TAKRAF GmbH
Scraper Reclaimer Technology
Munscheidstr. 14
45886 Gelsenkirchen
Germany
phone: +49 209 167 1450/51/52
[email protected]
Scraper Reclaimer Technology
Optimal solutions for Bulk Materials Handling
www.tenova.com
www.takraf.com
TECHINT GROUP
TENOVA is a worldwide supplier of advanced technologies, products and engineering services
for the iron & steel and mining industries.
Tenova Mining & Minerals is a total integrated solutions provider to the global mining, bulk materials handling and
minerals benefication and processing sectors, offering innovative technological solutions and full process and
commodity knowledge across the mining industry value chain.
Tenova TAKRAF is a key supplier of equipment and systems for open pit mining and bulk handling, having provided
hundreds of complete systems, as well as individual machines to clients all over the world. Comminution systems for
milling and crushing requirements in mining and mineral processing are based on a track record dating back to the
1920s. Air pollution control, specialized handling equipment, and technology for the cement and fly ash industries
and pneumatic conveying, ensure selection of optimal processing options.
TAKRAF GmbH, a member of the Tenova group, is a major worldwide supplier of equipment to the opencast mining
and bulk materials-handling industries. Headquartered in Leipzig, the company has branches in Australia, Brazil,
Canada, Chile, China, India, Italy, South Africa and the U.S.A., as well as representative offices on all continents.
TAKRAF GmbH supplies systems for the complete process chain in open-pit mining from overburden removal, raw
materials extraction, processing, homogenizing and storage to onward transport or shipment.
TAKRAF provides the full range of services, from development, planning, engineering and design to fabrication,
supply, erection and commissioning, technical assistance, service and after-sales service for plants, systems and
equipment. Its equipment has proved robust and reliable in adverse geological conditions, in extreme climates with
temperatures down to minus 45°C, in dust, wind or extreme humidity, as well as in seismic zones and altitudes of up
to 5,000 m above sea level.
Tenova TAKRAF
Tenova MINING & MINERALS
TAKRAF GmbH
Torgauer Straße 336
04347 Leipzig
Germany
phone +49 341 2423 500
fax +49 341 2423 510
[email protected] Bateman Projects (Pty) Ltd
Emerald Boulevard
Greenstone Hill 1609
PO Box 7737
phone +27 11 899 9111
fax +27 11 899 2302
[email protected]
TAKRAF GmbH
Scraper Reclaimer Technology
Munscheidstr. 14
45886 Gelsenkirchen
Germany
phone: +49 209 167 1450/51/52
[email protected]
Scraper Reclaimer Technology
Optimal solutions for Bulk Materials Handling
www.tenova.com
www.takraf.com
TECHINT GROUP
TENOVA is a worldwide supplier of advanced technologies, products and engineering services
for the iron & steel and mining industries.
Our Competence in Scraper Reclaiming Technology
n Decades of experience in building scraper reclaimers
n Proven and reliable equipment solutions based on profound know-how
n Excellent track record with more than 300 successful reference projects
n Vast expertise in handling bulk materials such as coal, lignite, iron ore, bauxite, zinc ore, kimberlite, potash,
phosphate, rock salt, urea, pet coke, slag, clinker, gypsum or limestone
n Strong global network for local technical support and site services
Our Product Portfolio
Machines:
n Bridge-type scraper reclaimers
n Portal and semi-portal scraper reclaimers
n Cantilever scraper reclaimers
n Combined stackers/scraper reclaimers
n Circular blending beds with bridge-type scraper
reclaimers
n Circular storages with cantilever, semi-portal or
full-portal scraper reclaimers
Technical features:
n Portal Reclaimers: Rail gauges up to 70 m and capacities up to 6,000 t/h
n Bridge Reclaimers:Rail gauges up to 60 m and capacities up to 2,500 t/h
n Circular Storages: Storage capacities up to 350,000 m³ with diameters up to 150 m
n Blending Beds:
With up to 400 layers blending ratios of up to 10:1
Buffer Storages
Twin boom portal reclaimers are high capacity machines
usually employed in operations where high volumes of
bulk materials are being handled.
The featured scraper reclaimer (fig. 4) is equipped with a
drag trough for each reclaimer boom and has an average
reclaiming capacity exceeding 3,000 t/h. The machine
has a rail gauge of 52 m and serves a coal storage with a
width of 45 m and a length of 435 m. It is part of a turnkey project including a stacker, a conveyor system and a
railcar loading station.
In a German lignite mine two portal scraper reclaimers
work at a storage (fig. 2) serving as a 400,000 tons buffer
between an open-pit mine operation and a 2 x 900 MW
power plant. A fully automated stacking method combined
with side reclaiming ensures for this application best blending results and continuously high lignite quality for power
generation.
Blending Beds
The reclaiming capacity of each portal scraper is 2,400 t/h
and the rail gauge 62.5 m. These machines are worldwide the first portal scraper reclaimers to be employed in
a buffer and blending stockyard for lignite.
For more than 20 years the circular buffer storage featured
under fig. 3 is handling reliably abrasive slag.
Feeding of the storage as per the coneshell method is
being done by a slewing stacker with a capacity of 1,000
t/h while reclaiming is being achieved from the inner
slope of the pile by a cantilever reclaimer. The scraper
blades guide the slag to the central chute being the link
between scraper reclaimer and outgoing conveyor.
If equipped with ring walls circular storages offer a maximum of storage capacity on a minimized space.
Be it the optimal homogenizing of different qualities inside
a pile or the ensuring of uniform grain size distribution for
further processing - with Tenova TAKRAF´s bridge type
scraper reclaimers optimal blending results can be achieved.
The material is being reclaimed from the front side of
the pile where an almost full-pile facing harrow loosens
material from all pile sections which then smoothly slides
to the pile bottom into the scraper shovels.
The featured machine (fig. 7) is operating in a steel plant
and handling abrasive iron ore. Its reclaiming capacity is
600 t/h and the rail gauge 35 m.
Twin harrow bridge reclaimers operating between two piles
in longitudinal blending beds work in both directions.
While the first pile is being stacked, the scraper reclaimer
empties the second pile and vice versa. The harrows are
driven hydraulically.
The shown machine (fig. 6) has a reclaiming capacity of
1,500 t/h, a rail gauge of 35 m and blends ROM Coal
before feeding into a coal washery.
The circular blending bed for ROM Coal shown in photo 5
below has a stacking capacity of 3,300 t/h and reclaims
2,300 t/h. The rail diameter is 120 m.
A conveyor feeds the coal through a chute on top of the
central column to the slewing and luffing stacker for piling
in layers using the chevcon method. The stacker operates
360° in an endless mode. The bridge type scraper reclaimer follows the stacker, as well in a 360° endless mode.
This arrangement combines excellent homogenizing
capability with easy continuous stockpile management
without end cones.
Tenova TAKRAF offers a variety of solutions ranging from single machines to integrated systems and complete
turn-key projects.
Fig. 2: Portal reclaimer designed for performance in sticky lignite
Fig. 3: Circular stacker / reclaimer in slag storage
Fig. 5: High capacity circular blending bed for ROM coal
Fig. 1: Portal reclaimer in coal; capacity: 1,500 t/h
Fig. 4: Twin boom portal reclaimer in product coal
Fig. 6: Best homogenization results with Tenova TAKRAF scraper reclaimers
Fig. 7: Tenova TAKRAF reclaimers with reliable performance in wear intensive applications
Our Competence in Scraper Reclaiming Technology
n Decades of experience in building scraper reclaimers
n Proven and reliable equipment solutions based on profound know-how
n Excellent track record with more than 300 successful reference projects
n Vast expertise in handling bulk materials such as coal, lignite, iron ore, bauxite, zinc ore, kimberlite, potash,
phosphate, rock salt, urea, pet coke, slag, clinker, gypsum or limestone
n Strong global network for local technical support and site services
Our Product Portfolio
Machines:
n Bridge-type scraper reclaimers
n Portal and semi-portal scraper reclaimers
n Cantilever scraper reclaimers
n Combined stackers/scraper reclaimers
n Circular blending beds with bridge-type scraper
reclaimers
n Circular storages with cantilever, semi-portal or
full-portal scraper reclaimers
Technical features:
n Portal Reclaimers: Rail gauges up to 70 m and capacities up to 6,000 t/h
n Bridge Reclaimers:Rail gauges up to 60 m and capacities up to 2,500 t/h
n Circular Storages: Storage capacities up to 350,000 m³ with diameters up to 150 m
n Blending Beds:
With up to 400 layers blending ratios of up to 10:1
Buffer Storages
Twin boom portal reclaimers are high capacity machines
usually employed in operations where high volumes of
bulk materials are being handled.
The featured scraper reclaimer (fig. 4) is equipped with a
drag trough for each reclaimer boom and has an average
reclaiming capacity exceeding 3,000 t/h. The machine
has a rail gauge of 52 m and serves a coal storage with a
width of 45 m and a length of 435 m. It is part of a turnkey project including a stacker, a conveyor system and a
railcar loading station.
In a German lignite mine two portal scraper reclaimers
work at a storage (fig. 2) serving as a 400,000 tons buffer
between an open-pit mine operation and a 2 x 900 MW
power plant. A fully automated stacking method combined
with side reclaiming ensures for this application best blending results and continuously high lignite quality for power
generation.
Blending Beds
The reclaiming capacity of each portal scraper is 2,400 t/h
and the rail gauge 62.5 m. These machines are worldwide the first portal scraper reclaimers to be employed in
a buffer and blending stockyard for lignite.
For more than 20 years the circular buffer storage featured
under fig. 3 is handling reliably abrasive slag.
Feeding of the storage as per the coneshell method is
being done by a slewing stacker with a capacity of 1,000
t/h while reclaiming is being achieved from the inner
slope of the pile by a cantilever reclaimer. The scraper
blades guide the slag to the central chute being the link
between scraper reclaimer and outgoing conveyor.
If equipped with ring walls circular storages offer a maximum of storage capacity on a minimized space.
Be it the optimal homogenizing of different qualities inside
a pile or the ensuring of uniform grain size distribution for
further processing - with Tenova TAKRAF´s bridge type
scraper reclaimers optimal blending results can be achieved.
The material is being reclaimed from the front side of
the pile where an almost full-pile facing harrow loosens
material from all pile sections which then smoothly slides
to the pile bottom into the scraper shovels.
The featured machine (fig. 7) is operating in a steel plant
and handling abrasive iron ore. Its reclaiming capacity is
600 t/h and the rail gauge 35 m.
Twin harrow bridge reclaimers operating between two piles
in longitudinal blending beds work in both directions.
While the first pile is being stacked, the scraper reclaimer
empties the second pile and vice versa. The harrows are
driven hydraulically.
The shown machine (fig. 6) has a reclaiming capacity of
1,500 t/h, a rail gauge of 35 m and blends ROM Coal
before feeding into a coal washery.
The circular blending bed for ROM Coal shown in photo 5
below has a stacking capacity of 3,300 t/h and reclaims
2,300 t/h. The rail diameter is 120 m.
A conveyor feeds the coal through a chute on top of the
central column to the slewing and luffing stacker for piling
in layers using the chevcon method. The stacker operates
360° in an endless mode. The bridge type scraper reclaimer follows the stacker, as well in a 360° endless mode.
This arrangement combines excellent homogenizing
capability with easy continuous stockpile management
without end cones.
Tenova TAKRAF offers a variety of solutions ranging from single machines to integrated systems and complete
turn-key projects.
Fig. 2: Portal reclaimer designed for performance in sticky lignite
Fig. 3: Circular stacker / reclaimer in slag storage
Fig. 5: High capacity circular blending bed for ROM coal
Fig. 1: Portal reclaimer in coal; capacity: 1,500 t/h
Fig. 4: Twin boom portal reclaimer in product coal
Fig. 6: Best homogenization results with Tenova TAKRAF scraper reclaimers
Fig. 7: Tenova TAKRAF reclaimers with reliable performance in wear intensive applications
Our Competence in Scraper Reclaiming Technology
n Decades of experience in building scraper reclaimers
n Proven and reliable equipment solutions based on profound know-how
n Excellent track record with more than 300 successful reference projects
n Vast expertise in handling bulk materials such as coal, lignite, iron ore, bauxite, zinc ore, kimberlite, potash,
phosphate, rock salt, urea, pet coke, slag, clinker, gypsum or limestone
n Strong global network for local technical support and site services
Our Product Portfolio
Machines:
n Bridge-type scraper reclaimers
n Portal and semi-portal scraper reclaimers
n Cantilever scraper reclaimers
n Combined stackers/scraper reclaimers
n Circular blending beds with bridge-type scraper
reclaimers
n Circular storages with cantilever, semi-portal or
full-portal scraper reclaimers
Technical features:
n Portal Reclaimers: Rail gauges up to 70 m and capacities up to 6,000 t/h
n Bridge Reclaimers:Rail gauges up to 60 m and capacities up to 2,500 t/h
n Circular Storages: Storage capacities up to 350,000 m³ with diameters up to 150 m
n Blending Beds:
With up to 400 layers blending ratios of up to 10:1
Buffer Storages
Twin boom portal reclaimers are high capacity machines
usually employed in operations where high volumes of
bulk materials are being handled.
The featured scraper reclaimer (fig. 4) is equipped with a
drag trough for each reclaimer boom and has an average
reclaiming capacity exceeding 3,000 t/h. The machine
has a rail gauge of 52 m and serves a coal storage with a
width of 45 m and a length of 435 m. It is part of a turnkey project including a stacker, a conveyor system and a
railcar loading station.
In a German lignite mine two portal scraper reclaimers
work at a storage (fig. 2) serving as a 400,000 tons buffer
between an open-pit mine operation and a 2 x 900 MW
power plant. A fully automated stacking method combined
with side reclaiming ensures for this application best blending results and continuously high lignite quality for power
generation.
Blending Beds
The reclaiming capacity of each portal scraper is 2,400 t/h
and the rail gauge 62.5 m. These machines are worldwide the first portal scraper reclaimers to be employed in
a buffer and blending stockyard for lignite.
Be it the optimal homogenizing of different qualities inside
a pile or the ensuring of uniform grain size distribution for
further processing - with Tenova TAKRAF´s bridge type
scraper reclaimers optimal blending results can be achieved.
For more than 20 years the circular buffer storage featured
under fig. 3 is handling reliably abrasive slag.
The material is being reclaimed from the front side of
the pile where an almost full-pile facing harrow loosens
material from all pile sections which then smoothly slides
to the pile bottom into the scraper shovels.
Feeding of the storage as per the coneshell method is
being done by a slewing stacker with a capacity of 1,000
t/h while reclaiming is being achieved from the inner
slope of the pile by a cantilever reclaimer. The scraper
blades guide the slag to the central chute being the link
between scraper reclaimer and outgoing conveyor.
If equipped with ring walls circular storages offer a maximum of storage capacity on a minimized space.
The featured machine (fig. 7) is operating in a steel plant
and handling abrasive iron ore. Its reclaiming capacity is
600 t/h and the rail gauge 35 m.
Twin harrow bridge reclaimers operating between two piles
in longitudinal blending beds work in both directions.
While the first pile is being stacked, the scraper reclaimer
empties the second pile and vice versa. The harrows are
driven hydraulically.
The shown machine (fig. 6) has a reclaiming capacity of
1,500 t/h, a rail gauge of 35 m and blends ROM Coal
before feeding into a coal washery.
The circular blending bed for ROM Coal shown in photo 5
below has a stacking capacity of 3,300 t/h and reclaims
2,300 t/h. The rail diameter is 120 m.
A conveyor feeds the coal through a chute on top of the
central column to the slewing and luffing stacker for piling
in layers using the chevcon method. The stacker operates
360° in an endless mode. The bridge type scraper reclaimer follows the stacker, as well in a 360° endless mode.
This arrangement combines excellent homogenizing
capability with easy continuous stockpile management
without end cones.
Tenova TAKRAF offers a variety of solutions ranging from single machines to integrated systems and complete
turn-key projects.
Fig. 2: Portal reclaimer designed for performance in sticky lignite
Fig. 3: Circular stacker / reclaimer in slag storage
Fig. 5: High capacity circular blending bed for ROM coal
Fig. 1: Portal reclaimer in coal; capacity: 1,500 t/h
Fig. 4: Twin boom portal reclaimer in product coal
Fig. 6: Best homogenization results with Tenova TAKRAF scraper reclaimers
Fig. 7: Tenova TAKRAF reclaimers with reliable performance in wear intensive applications
Tenova TAKRAF
Tenova MINING & MINERALS
TAKRAF GmbH
Torgauer Straße 336
04347 Leipzig
Germany
phone +49 341 2423 500
fax +49 341 2423 510
[email protected]
TAKRAF GmbH
Bahnhofstraße 26
01979 Lauchhammer
Germany
phone +49 3574 854 0
fax +49 3574 854 100
[email protected]
Tenova Mining & Minerals Pty Ltd
58 Emerald Parkway Road
Greenstone Hill, Extension 21
Johannesburg, 1609
South Africa
phone +27 11 899 9111
fax +27 11 899 2302
[email protected]
Tenova SpA
Via Enrico Albareto, 31
16153 Genoa
Italy
phone +39 010 6054067
fax +39 010 6054710
[email protected]
www.takraf.com
www.tenova.com
TECHINT GROUP