supplement

T
T
EN OG
M AL
LE CAT
PP ESC
SU O Y
YESC KAIZEN stands for continuous improvement – the
heart of a tradition that’s helped make Yazaki the world’s
largest supplier of vehicle power and data
networks, and related components. Now
we’ve extended that tradition, combining
Yazaki quality standards with highly
cost-efficient engineering, to create
the new YESC KAIZEN connector
series. The latest addition to the
Yazaki Engineering Standard Connectors
(YESC) line, YESC KAIZEN connectors help
engineers meet the aggressive performance, cost,
and serviceability requirements of today’s more
capable, feature-rich vehicles. When it comes to
continuous improvement in connectors,
look to YESC KAIZEN from Yazaki.
C O N T E N T S
PAG E
0.64 x 0.64 UNSEALED
1–8
0.64 x 0.64 SEALED
9 – 12
1.5 x 0.8 UNSEALED
13 – 20
1.5 SERIES
2.8 x 0.8 UNSEALED
21 – 26
2.8 SERIES
6.3 x 0.8 UNSEALED
27 – 30
6.3 SERIES
9.5 x 1.2 SEALED
31 – 36
9.5 SERIES
HYBRID
37 – 42
HYBRID
SERIES
HEADER
43 – 50
HEADER
SERIES
TERMINAL REMOVAL
51 – 54
TERMINAL
REMOVAL
INDEX
55-56
PART NUMBERING METHODOLOGY
57
0.64 SERIES
INDEX
S Y S T E M F E AT U R E S
• Wire Gauges for Every Application
• Popular-Size Sealed and Unsealed Connectors
Available Immediately
The YESC KAIZEN connector series includes a full range
of sealed and unsealed connector styles in stock,
available for immediate delivery worldwide – for
virtually any vehicle application.
• USCAR / ISO Standard Compliant
Terminal blade sizes meet USCAR and ISO standards
(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
The YESC KAIZEN connector series is compatible
with a wide range of both US (AWG) and metric
(mm2 ) wire sizes.
• Interchangeable With YESC
All YESC KAIZEN connectors (except for the 0.64
series) have the same footprint as, and are fully
interchangeable with, equivalent standard YESC.
• Designed to Perform
• Terminal Position Assurance Device
Yazaki’s Terminal Position Assurance Device is available
front-loaded and preset to the connector housing.
All YESC KAIZEN connectors are
designed to meet USCAR
WIRE SEAL (SEALED ONLY)
performance specifications.
TERMINAL (FEMALE)
HOUSING (FEMALE)
CPA
INTERFACE SEAL
SEALED
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
UNSEALED
0.64 SERIES
UNSEALED
1
0.64 x 0.64
unsealed
connection
system
Construction
HOUSING, F
HOUSING, M
TERMINAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
TERMINAL, F
Specifications
Connector
Material
Male Terminal
Female Terminal
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
PBT+GF
Copper Alloy (Sn/Au Plate)
Copper Alloy (Sn/Au Plate)
-40°C ~ 100°C (120°C max temp.) (USCAR Class II)
(See Chart)
20mΩ max (Term./Term.) (Crimp-to-Crimp)
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force
75N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
Temperature (ROA) (ºC)
This data is based on single
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
0.5mm2
0.35mm2
wire
wire
0
2
4
6
8
10
Current (A)
2
12
14
16
18
unsealed
connection
0.64 x 0.64
system
Te r m i n a l
UNIT: mm
Female Terminal
0.64
1.60
Male Terminal
14.00
2.25
0.64
21.35
Material: Copper Alloy
Thickness: t=0.2
Material: Copper Alloy
Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-02
Sn
0.75
18
0.85
7114-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-08
Au
0.75
18
0.85
7116-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-02
Sn
0.75
18
0.85
7116-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-08
Au
0.75
18
0.85
UNIT: mm
0.90
10.00
2.40
R 0.
80
0.90
3.20
Retainer Clip/Bracket Dimensions
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
f6.5mm
3
0.64 x 0.64
unsealed
connection
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Pole
Male
Female
7114-4618-02
7114-4619-02
7114-4618-08
7114-4619-08
7047-9580 (Ref )
7116-4618-02
7116-4619-02
7116-4618-08
7116-4619-08
____
Color/
Polarity Description
Male Part
Number
Female Part
Number
A
Black
____
7283-9016-30
____
8
8
10
10
10
14
14
16
16
16
16
16
18
18
A
B
A
D
F
B
E
A
C
D
E
F
A
D
Black
Light Grey
Black
Green
Natural
Light Grey
Blue
Black
Brown
Green
Blue
Natural
Black
Green
7282-9022-30
____
____
____
____
____
____
____
7283-9028-30
7283-9029-40
7283-9040-30
7283-9043-60
7283-9045
7283-9065-40
7283-9068-90
7283-9076-30
7283-9078-80
7283-9079-60
7283-9080-90
7283-9081
7283-4544-30
7283-4548-60
____
____
____
____
____
____
____
____
____
____
____
____
____
____
7282-9072-80
____
____
____
____
____
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263.
4
Delete Caps
4
system
unsealed
connection
system
0.64 x 0.64
Housing Material: PBT+GF
Poles
Male Housing
4
N/A
UNIT: mm
Female Housing
17.35
15.00
21.35
*
7283-9016-30
8
23.80
36.40
17.70
7282-9022-30
8
22.35
15.00
21.35
*
7283-9028-30
22.35
N/A
15.00
21.35
*
7283-9029-40
10
22.35
N/A
16.05
21.35
*
7283-9040-30
10
22.35
N/A
16.05
21.35
*
7283-9043-60
*Part meets USCAR interface standard at time of printing.
5
0.64 x 0.64
unsealed
connection
system
Housing Material: PBT+GF
Poles
Male Housing
10
N/A
UNIT: mm
Female Housing
22.35
16.05
21.35
*
7283-9045
14
22.35
N/A
21.35
21.15
*
7283-9065-40
14
22.35
N/A
21.15
21.35
*
7283-9068-90
16
22.35
N/A
21.35
23.70
*
7283-9076-30
16
23.80
22.35
36.40
27.90
7282-9072-80
21.35
23.70
*
7283-9078-80
*Part meets USCAR interface standard at time of printing.
6
unsealed
connection
0.64 x 0.64
system
Housing Material: PBT+GF
Poles
Male Housing
16
N/A
UNIT: mm
Female Housing
22.35
21.35
23.70
*
7283-9079-60
16
22.35
N/A
21.35
23.70
*
7283-9080-90
16
22.35
N/A
21.35
23.70
*
7283-9081
18
22.35
N/A
21.35
26.20
*
7283-4544-30
18
22.35
N/A
21.35
26.20
*
7283-4548-60
*Part meets USCAR interface standard at time of printing.
7
NOTES
8
0.64 SERIES
SEALED
9
0.64 x 0.64
sealed
connection
system
Construction
HOUSING, F
HOUSING, M
TERMINAL, M
MAT SEAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
MAT SEAL, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
INTERFACE SEAL, F
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
(See Chart)
20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air-Leak Pressure)
48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force
75N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
Temperature (ROA) (°C)
This data is based on single
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
0.35mm2
wire
0
2
4
6
8
0.5mm2
wire
10
Current (A)
10
12
14
16
18
sealed
connection
0.64 x 0.64
system
Te r m i n a l
UNIT: mm
Female Terminal
0.80
1.90
Male Terminal
16.50
2.40
0.64
25.50
Material: Copper Alloy
Thickness: t=0.2
Material: Copper Alloy
Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-02
Sn
0.75
18
0.85
7114-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-08
Au
0.75
18
0.85
7116-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-02
Sn
0.75
18
0.85
7116-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-08
Au
0.75
18
0.85
0.90
10.00
2.40
UNIT: mm
R 0.8
0
0.90
3.20
Retainer Clip/Bracket Dimensions
7.20
10.05
2.55
5.85
4.30
R
80
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
f6.5mm
11
0.64 x 0.64
sealed
connection
system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4618-02
7114-4619-02
7114-4618-08
7114-4619-08
7047-9580 (Ref )
7116-4618-02
7116-4619-02
7116-4618-08
7116-4619-08
____
Call 1-888-942-9152 for additional sealed applications.
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263.
12
1.5 SERIES
UNSEALED
13
1. 5 x 0 . 8
unsealed
connection
system
Construction
TERMINAL, F
HOUSING, M
TERMINAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
HOUSING, F
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 minute)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch
Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force
90N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
140
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
1.0mm2
wire
wire
110
100
90
80
70
60
50
40
0.35mm2 rating curve not shown.
30
Current capability of terminal exceeds
10
capacity of wire.
0.5mm2
120
20
0
0
5
10
15
20
25
Current (A)
14
30
35
40
45
unsealed
connection
1. 5 x 0 . 8
system
Te r m i n a l
UNIT: mm
Male Terminal
1.50
2.60
Female Terminal
20.55
2.85
0.80
25.50
Material: Copper Alloy
Description
Thickness: t=0.3
YESC
Part Number
7114-4100-02
Male Terminal
7114-4101-02
7114-4100-08
7114-4101-08
Female Terminal
YESC KAIZEN
Part Number
____
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Plating
Europe (mm2)
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
____
____
____
U.S.A. (AWG)
Japan (mm2)
7116-4100-02
7116-4780-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
7116-4781-02
____
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-08
7116-4101-08
____
YESC KAIZEN is preferred (equal performance/lower insertion force)
0.90
10.00
2.40
0.90
UNIT: mm
R 0.
80
3.20
Retainer Clip/Bracket Dimensions
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
6.5mm
15
1. 5 x 0 . 8
unsealed
connection
system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Pole
2
2
2
2
3
4
4
4
4
6
6
8
10
12
16
16
16
YESC
Male
YESC KAIZEN
Male
YESC
Female
YESC KAIZEN
Female
7114-4100-02
7114-4101-02
7114-4100-08
7114-4101-08
____
____
____
____
____
7116-4100-02
7116-4101-02
7116-4100-08
7116-4101-08
____
7116-4780-02
7116-4781-02
____
____
____
Color/
Polarity Description
A
A
B
B
A
A
A
A
B
A
B
A
A
A
A
B
C
Light Grey
Orange
Green
Yellow
Light Grey
Light Grey
Orange
Yellow
Green
Light Grey
Green
Light Grey
Light Grey
Light Grey
Green
Blue
Light Grey
7047-9580 (Ref )
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
7282-5530-40
7282-5530-50
7282-5680-60
7282-5680-70
7282-5539-40
7282-5531-40
7282-5531-50
7282-5531-70
7282-5688-60
7282-5532-40
____
7282-6443-40
7282-6443-50
7282-6444-60
7282-6444-70
7282-3440-40
7282-6449-40
____
____
7282-3443-60
7282-6454-40
____
7283-5530-40
7283-5530-50
7283-5680-60
7283-5680-70
7283-5539-40
7283-5531-40
7283-5531-50
7283-5531-70
7283-6474-60
7283-5532-40
____
7282-5538-40
7282-5533-40
7282-5540-40
7282-5534-60
7282-5535-90
7282-5536-40
7282-3441-40
7282-6455-40
7282-3442-40
7282-6453-60
7282-6456-90
____
7283-5538-40
7283-5533-40
7283-5540-40
7283-5534-60
7283-5535-90
7283-5536-40
7283-6443-40
7283-6443-50
7283-6444-60
7283-6444-70
7283-3440-40
7283-6449-40
7283-6449-50
7283-6449-70
7283-3443-60
7283-6454-40
7283-4016-60
7283-3441-40
7283-6455-40
7283-3442-40
7283-6453-60
7283-6456-90
7283-3585-40
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374.
16
Delete Caps
7282-5555-40
____
____
____
____
____
____
____
7282-5944-40
____
____
7282-8499-40
7282-5690-60
____
____
unsealed
connection
1. 5 x 0 . 8
system
Housing Material: PBT+GF
Poles
2
Male Housing
UNIT: mm
Female Housing
19.80
19.65
38.35
15.70
24.75
14.70
7282-6443-40
2
19.80
19.65
38.35
24.75
15.70
14.70
*
7282-6444-60
3
7283-6444-60
19.80
18.65
38.35
19.25
*
7283-3440-40
26.50
26.15
38.35
15.70
7282-6449-40
4
24.75
16.70
7282-3440-40
4
*
7283-6443-40
24.75
14.70
*
7283-6449-40
26.15
26.50
38.35
15.70
7282-3443-60
14.70
24.75
*
7283-3443-60
*Part meets USCAR interface standard at time of printing.
17
1. 5 x 0 . 8
unsealed
connection
system
Housing Material: PBT+GF
Poles
6
UNIT: mm
Male Housing
Female Housing
26.50
26.15
38.35
16.70
19.20
7282-6454-40
6
24.75
*
7283-6454-40
26.15
N/A
16.70
24.75
*
7283-4016-60
8
26.50
25.15
38.35
22.65
19.75
7282-3441-40
10
*
7283-3441-40
26.55
38.35
24.50
23.60
23.10
26.60
*
7282-6455-40
12
24.75
7283-6455-40
26.55
23.60
38.35
28.00
7282-3442-40
26.60
26.60
*
7283-3442-40
*Part meets USCAR interface standard at time of printing.
18
unsealed
connection
1. 5 x 0 . 8
system
Housing Material: PBT+GF
Poles
16
Male Housing
Female Housing
26.55
23.60
38.35
33.60
35.00
7283-6453-60
26.55
23.60
33.60
38.35
26.60
35.00
7282-6456-90
16
26.60
*
7282-6453-60
16
UNIT: mm
*
7283-6456-90
N/A
23.60
33.60
26.60
*
7283-3585-40
*Part meets USCAR interface standard at time of printing.
19
NOTES
20
2.8 SERIES
UNSEALED
21
2.8 x 0.8
unsealed
connection
system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
PBT + GF
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch
Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force
90N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
2
0.35mm rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
140
120
2.5mm2
0.5mm2
wire
wire
110
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
Current (A)
22
40
50
60
unsealed
connection
2.8 x 0.8
system
Te r m i n a l
UNIT: mm
4.10
Female Terminal
0.80
27.40
Material: Copper Alloy
Thickness: t=0.3
YESC
Part Number
Description
7114-4110-02
Male Terminal
7114-4111-02
7114-4112-02
7116-4110-02
Female Terminal
3.10
2.80
Male Terminal
19.75
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
YESC KAIZEN
Part Number
____
____
____
7116-4270-02
Plating
Europe (mm2)
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
U.S.A. (AWG)
Japan (mm2)
Sn
1.5 ~ 2.5
14
2.0
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
7116-4271-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
7116-4272-02
Sn
1.5 ~ 2.5
14
2.0
YESC KAIZEN is preferred (equal performance/lower insertion force)
0
0.90
10.00
2.40
0.90
UNIT: mm
R 0.8
3.20
Retainer Clip/Bracket Dimensions
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
6.5mm
23
2.8 x 0.8
unsealed
connection
system
Part Number
Summary Chart
Part Name
Male
YESC
YESC KAIZEN
Male
Female
YESC
YESC KAIZEN
Terminal
7114-4110-02
7114-4111-02
7114-4112-02
____
____
____
____
7116-4110-02
7116-4111-02
7116-4112-02
____
7116-4270-02
7116-4271-02
7116-4272-02
____
Applicable Clip
Pole
Color/
Polarity Description
7047-9580 (Ref)
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
Delete Caps
2
4
A
A
Light Grey
Light Grey
7282-5565-40
7282-5561-40
7282-6445-40
7282-6446-40
7283-5565-40
7283-5561-40
7283-6445-40
7283-6446-40
6
A
Light Grey
7282-5569-40
7282-6466-40
7283-5569-40
7283-6466-40
____
____
____
Green/
Direct only
Light Grey
Green/
Direct only
Light Grey
Light Grey
Green
____
____
____
7283-3242-60
____
7282-5560-40
7282-3243-40
7283-5560-40
7283-3243-40
____
____
____
7283-5917-60
7283-3244-60
____
7282-5564-40
7282-5567-40
7282-5578-60
7282-6457-40
7282-6467-40
7282-6468-60
7283-5564-40
7283-5567-40
7283-5578-60
7283-6457-40
7283-6467-40
7283-6468-60
7282-8473-40
____
____
6
B
8
A
8
B
10
12
12
A
A
B
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374.
24
Female
unsealed
connection
2.8 x 0.8
system
Housing Material: PBT+GF
Poles
2
UNIT: mm
Male Housing
Female Housing
20.25
18.55
38.35
18.25
20.50
7282-6445-40
4
7283-6445-40
27.05
25.35
38.35
18.25
20.85
7282-6446-40
6
24.75
24.75
7283-6446-40
25.80
24.10
38.35
23.70
22.30
7282-6466-40
6
26.60
7283-6466-40
24.10
N/A
22.30
26.60
7283-3242-60
8
27.10
38.35
28.70
24.10
27.30
7282-3243-40
8
26.60
7283-3243-40
24.10
N/A
27.30
26.60
7283-3244-60
25
2.8 x 0.8
unsealed
connection
system
Housing Material: PBT+GF
Poles
10
Male Housing
UNIT: mm
Female Housing
27.10
24.10
38.35
32.30
33.70
7282-6457-40
12
7283-6457-40
27.10
24.10
38.35
37.30
38.70
7282-6467-40
12
38.35
38.70
26.60
7283-6467-40
24.10
27.10
7282-6468-60
26
26.60
26.60
37.30
7283-6468-60
6.3 SERIES
UNSEALED
27
6.3 x 0.8
unsealed
connection
system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch
Terminal-to-Connector Retention Force
Horizontal: 8.50mm; Vertical: 7.30mm
90N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single
140
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
Temperature (ROA) (°C)
130
circuit/connector evaluation. Data
120
1.0mm2
4.0mm2
wire
110
wire
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
Current (A)
28
50
60
70
80
unsealed
connection
6.3 x 0.8
system
Te r m i n a l
UNIT: mm
Female Terminal
7.50
6.30
Male Terminal
23.30
3.80
0.80
32.25
Material: Copper Alloy
Thickness: t=0.4
Material: Copper Alloy
Thickness: t=0.4
Applicable Wire Size
Description
Part Number
Male Terminal
Female Terminal
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
Sn
4.0
12
3.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
Retainer Clip/Bracket Dimensions
UNIT: mm
10.00
0.90
R
0
3.20
80
R 0.8
0.
0.90
10.05
2.55
5.85
2.40
7.20
4.30
Part Number
Panel Hole Requirements
7047-9580 (Ref)
6.5mm
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Pole
2
4
6
6
Male
Female
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4120-02
7116-4121-02
7116-4122-02
____
Color/
Polarity Description
A
A
A
B
Light Grey
Light Grey
Light Grey
Green
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
7282-5590-40
7282-5594-40
7282-5604-40
____
7282-6458-40
7282-6469-40
____
____
7283-5590-40
7283-5594-40
7283-5591-40
7283-5592-60
7283-6458-40
7283-6469-40
7283-3740-40
7283-3741-60
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
29
6.3 x 0.8
unsealed
connection
system
Housing Material: PBT+GF
Poles
2
Male Housing
Female Housing
22.70
18.70
45.15
26.70
7283-6458-40
30.00
26.00
45.15
28.50
7282-6469-40
6
27.35
24.30
*
7282-6458-40
4
UNIT: mm
26.10
27.35
7283-6469-40
26.00
N/A
34.60
27.35
7283-3740-40
6
26.00
N/A
34.60
27.35
7283-3741-60
*Part meets USCAR interface standard at time of printing.
30
9.5 SERIES
SEALED
31
9 . 5 x 1. 2
sealed
connection
system
Construction
PRE-SET SECONDARY
HOUSING (CPA) (OPTIONAL), F
HOUSING, M
END-SEAL RETAINER, M
(2 PER ASSEMBLY)
END-SEAL RETAINER, F
(2 PER ASSEMBLY)
TERMINAL, M
TERMINAL, F
INDIVIDUAL
WIRE SEAL, F
INDIVIDUAL
WIRE SEAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
HOUSING, F
INTERFACE
SEAL, F
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air-Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ max (Term./Term.) (Crimp-to-Crimp)
500VDC, 20MΩ min
1000VAC (1 minute)
12AWG ~ 8AWG (4mm2 ~ 8mm2)
Horizontal: 14.00 mm
48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
90N min
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
140
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
120
110
10mm2
4mm2
wire
wire
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
50
60
Current (A)
32
70
80
90
100
sealed
connection
9 . 5 x 1. 2
system
Te r m i n a l
UNIT: mm
Female Terminal
11.30
11.30
9.50
Male Terminal
40.00
40.00
4.4
1.20
29.00
29.00
Material: Copper Alloy
Thickness: t=0.6
Material: Copper Alloy
Thickness: t=0.6
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-3273-02
Sn
10
8
10
7114-3250
Sn
6
10
6
7114-3251
Sn
4
12
4
7116-3285-02
Sn
10
8
10
7116-3250
Sn
6
10
6
7116-3251
Sn
4
12
4
Cable Seal & Cavity Plug
UNIT: mm
16.1
13
.6
14
.3
9.0
Description
Cable Seal
Unused Cavity Plug
Part Number
Color
Material
7157-3581-80
7157-3580-60
7157-3582-90
7157-3583
Orange
Green
Blue
Black
Silicone
Silicone
Silicone
Silicone
Wire O.D. Range
4.3 ~ 5.8
3.4 ~ 4.6
2.5 ~ 3.5
____
Retainer Clip/Bracket Dimensions
UNIT: mm
10.00
0.90
0.
80
0
R 0.8
3.20
R
0.90
10.05
2.55
5.85
2.40
7.20
4.30
Part Number
Panel Hole Requirements
7047-9580 (Ref )
6.5mm
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: G0406 (PA Type).
33
9 . 5 x 1. 2
sealed
Part Number
Summary Chart
Part Name
Male
Terminal
Cable Seal
Unused
Cavity Plug
Applicable Clip
End-Seal
Retainer
Pole
2
34
Female
7114-3273-02
7116-3285-02
7114-3250
7116-3250
7114-3251
7116-3251
7157-3581-80
7157-3580-60
7157-3582-90
7157-3583
____
7047-9580 (Ref)
7158-6174-40
7158-6174-40
Color/
Polarity Description
A
Black
Male Part
Number
Female Part
Number
7282-3214-30
7283-3214-30
Delete
Caps
____
connection
system
sealed
connection
9 . 5 x 1. 2
system
Housing Material: PBT+GF
Poles
2
Male Housing
UNIT: mm
Female Housing
28.25
31.55
57.70
48.50
37.70
7282-3214-30
41.20
7283-3214-30
35
NOTES
36
HYBRID
SERIES
37
HYBRID
connection
system
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Operating Temperature Range
Current Capacity
Voltage Drop
-40°C ~100°C (120°C max temp.) (USCAR Class II)
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
See Specific Connector Section
Terminal-to-Connector Retention Force
See Specific Connector Section
Connector-to-Connector Retention Force
See Specific Connector Section
Te r m i n a l
Description
1.5mm
Male
Terminal
2.8mm
6.3mm
1.5mm
Female
Terminal
2.8mm
6.3mm
38
UNIT: mm
Applicable Wire Size
YESC
Part Number
YESC KAIZEN
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4100-02/-08
———
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02/-08
———
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4110-02
———
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
———
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
———
Sn
1.5 ~ 2.5
14
2.0
7114-4120-02
———
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
———
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
———
Sn
4.0
12
3.0
7116-4100-02
7116-4780-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4100-08
———
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
7116-4781-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4101-08
———
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
7116-4270-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
7116-4271-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
7116-4272-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
———
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
———
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
———
Sn
4.0
12
3.0
connection
HYBRID
system
0.90
10.00
2.40
0.90
UNIT: mm
R 0.
80
3.20
Retainer Clip/Bracket Dimensions
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
6.5mm
Part Number
Summary Chart
Part Name
1.5mm
2.8mm
Terminal
6.3mm
Applicable Clip
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
7114-4100-02
7114-4100-08
7114-4101-02
7114-4101-08
7114-4110-02
7114-4111-01
7114-4112-02
———
———
———
———
———
———
———
7116-4100-02
7116-4100-08
7116-4101-02
7116-4101-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4780-02
———
7116-4781-02
———
7116-4270-02
7116-4271-02
7116-4272-02
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
———
———
———
———
7116-4120-02
7116-4121-02
7116-4122-02
———
———
———
———
———
39
HYBRID
connection
Part Number
Summary Chart (cont.)
Pole
Color/
Polarity Description
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
8
A
Light Grey
6 x1.5, 2x2.8
7282-5620-40
7282-6448-40
7283-5620-40
7283-6448-40
10
A
Light Grey
6x1.5, 4x2.8
7282-5621-40
7282-6459-40
7283-5621-40
7283-6459-40
13
A
Light Grey
11x2.8,2x6.3
7282-5625-40
7282-6569-40
7283-5625-40
7283-6569-40
14
A
Light Grey
10x1.5, 4x2.8
7282-5622-40
7282-6447-40
7283-5622-40
7283-6447-40
43
A
____
7282-4190-30
____
7283-4190-30
43
B
____
7282-4192-40
____
7283-4192-40
Black
34x1.5, 6x2.8,
3x6.3
Light Grey
34x1.5, 6x2.8,
3x6.3
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), and
G0406 (PA Type) (for 6.3 terminal).
40
system
connection
HYBRID
system
Housing Material: PBT+GF
Poles
8
UNIT: mm
Male Housing
Female Housing
27.10
24.10
38.35
7282-6448-40
10
7283-6448-40
27.10
24.10
38.35
7282-6459-40
7283-6459-40
28.10
24.10
45.15
7283-6569-40
27.10
24.10
38.35
38.60
7283-6447-40
41.30
45.25
46.50
63.45
67.90
7282-4190-30
43
26.60
37.20
7282-6447-40
43
27.35
48.80
51.20
7282-6569-40
14
26.60
30.20
31.60
13
26.60
23.10
24.50
44.42
7283-4190-30
41.30
45.25
46.50
63.45
7282-4192-40
67.90
44.42
7283-4192-40
41
NOTES
42
HEADER
SERIES
43
HEADER
connection
system
Construction
TERMINAL, F
PCB TERMINAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PCB HOUSING, M
HOUSING, F
Specifications
Connector
Material
Male Terminal
Female Terminal
Operating Temperature Range
Current Capacity
Voltage Drop
See Section
Brass (Sn Plate)
Copper Alloy (Sn/Au Plate)
-40°C ~100°C (125°C max temp.) (USCAR Class II)
(See Chart)
10mΩ max (Term./Term.)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
90N min
110N min
Current Rating Curve
SEE APPLICABLE BLADE SIZE SECTION
44
connection
HEADER
system
Te r m i n a l
UNIT: mm
Male PCB Terminal
Female Terminal
PURCHASED IN ASSEMBLY
SEE APPLICABLE BLADE SIZE SECTION
Material: Brass
Description
Male Terminal
1.5mm
Female
Terminal
2.8mm
6.3mm
Material: Copper Alloy
YESC
Part Number
____
YESC KAIZEN
Part Number
____
7116-4100-02
7116-4100-08
7116-4780-02
____
7116-4101-02
7116-4781-02
7116-4101-08
7116-4110-02
Thickness: t=0.3
Applicable Wire Size
Plating
____
Europe (mm2)
____
U.S.A. (AWG)
____
Japan (mm2)
____
Sn
0.35 ~ 0.5
22 ~ 20
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
____
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4270-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
7116-4271-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
7116-4272-02
____
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
____
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
____
Sn
4.0
12
3.0
0.3 ~ 0.5
45
HEADER
connection
system
Part Number
Summary Chart
Part Name
1.5mm
Terminal
2.8mm
6.3mm
Male
YESC
Female
YESC KAIZEN
Female
____
____
____
____
____
____
____
____
____
____
7116-4100-02
7116-4100-08
7116-4101-02
7116-4101-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4211-02
7116-4122-02
7116-4780-02
____
7116-4781-02
____
7116-4270-02
7116-4271-02
7116-4272-02
____
____
____
Pole
Pole
Polarity
Polarity
Color/Description
Color/Description
Male Part
Number
YESC
Female Part Number
YESC KAIZEN
Female Part Number
10
A
7382-5884-40
7283-5533-40
7283-6455-40
10
B
7382-6379-30
7283-5533-40
7283-6455-40
12
A
7382-5957-30
7283-5540-40
7283-3442-40
16
A
7382-5551-60
7283-5534-60
7283-6453-60
16
A
7382-5681-60
7283-5534-60
7283-6453-60
16
A
7382-5682-60
7283-5534-60
7283-6453-60
7283-5535-90
7283-6456-90
32
A
Light Grey
1.5mm Header
Black
1.5mm Header
Black
1.5mm Header
Green/Config 1
1.5mm Header
Green/Config 2
1.5mm Header
Green/Config 3
1.5mm Header
Black
1.5mm Header
32
B
Light Grey
1.5mm Header
7283-5536-40
7283-5535-90
7283-5536-40
7283-3585-40
7283-6456-90
7283-3585-40
12
A
2
A
2
A
4
14
7382-5552-30
7382-5881-40
Light Grey
2.8mm Header
Black
6.3mm Header
Light Grey
6.3mm Header
7382-5568-40
7283-5567-40
7283-6467-40
7382-5608-30
7283-5590-40
7283-6458-40
7382-5597-40
7283-5590-40
7283-6458-40
A
Black
6.3mm Header
7382-5613-30
7283-5594-40
7283-6469-40
A
Light Grey
Hybrid 10x1.5, 4x2.8
7382-5627-40
7283-5622-40
7283-6447-40
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
46
connection
HEADER
system
H o u s i n g M a t e r i a l : PPA-GF16
Poles
10
Male Housing
Material: PBT+GF
Female Housing
26.15
23.60
30.20
38.50
23.10
*
7283-6455-40
24.55
23.60
33.10
23.10
37.60
*
26.60
*
7382-6379-30
12
26.60
*
7382-5884-40
10
UNIT: mm
7283-6455-40
26.45
23.60
22.30
35.00
26.60
26.60
*
*
7382-5957-30
7283-3442-40
26.15
16
23.60
30.20
33.60
48.80
*
26.60
*
7382-5551-60
7283-6453-60
29.20
16
23.60
30.20
48.80
*
7382-5681-60
33.60
26.60
*
7283-6453-60
*Part meets USCAR interface standard at time of printing.
47
HEADER
connection
H o u s i n g M a t e r i a l : PPA-GF16
Poles
system
Material: PBT+GF
Male Housing
UNIT: mm
Female Housing
31.20
16
23.60
31.60
26.60
33.60
34.80
*
*
7382-5682-60
7283-6453-60
26.15
32
23.60
23.60
33.60
30.20
26.60
82.00
*
7382-5552-30
7283-6456-90 (16P)
22.55
32
7283-3585-40 (16P)
26.60
82.00
22.30
26.60
33.60
7283-6456-90 (16P)
*
7283-3585-40 (16P)
27.10
24.10
31.30
26.60
37.30
52.70
7382-5568-40
7283-6467-40
19.20
18.70
25.70
26.50
*
7382-5608-30
24.30
27.35
*
7283-6458-40
*Part meets USCAR interface standard at time of printing.
48
*
23.60
*
2
*
23.60
33.60
7382-5881-40
12
26.60
33.60
*
connection
HEADER
system
H o u s i n g M a t e r i a l : PPA-GF16
Poles
2
Male Housing
Material: PBT+GF
Female Housing
19.20
18.70
25.70
27.35
24.30
40.70
*
*
7382-5597-40
4
7283-6458-40
26.00
26.05
25.70
UNIT: mm
41.50
26.10
7382-5613-30
27.35
7283-6469-40
27.20
14
24.10
49.10
30.20
37.20
7382-5627-40
26.60
7283-6447-40
*Part meets USCAR interface standard at time of printing.
49
NOTES
50
TERMINAL
REMOVAL
51
TERMINAL REMOVAL
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
UNIT: mm
Description
Order Number
YESC KAIZEN Connector Terminal Removal Tool for 0.64 series.
49YA000263
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
20.00
0
1.05 -0.05
45
UNIT: mm
Order Number
X39899-J374
0
.3
R0
30
0.
52
60
R
Description
YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series.
(17.00)
1.00 ±0.1
0
1.20 -0.05
3.00 ±0.1
(20.55)
TERMINAL REMOVAL
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
UNIT: mm
1.40
1.00
0
2.3
R 1.50
1.8
0
.00
.00
35
12
0
.1
–0
Description
YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series.
Order Number
G0406 (PA Type)
53
NOTES
54
INDEX
55
INDEX
56
Part Number
Page
Part Number
Page
Part Number
Page
7282-3214-30
35
7283-3441-40
18
7283-9043-60
5
7282-3243-40
25
7283-3442-40
18, 47
7283-9045
6
7282-3440-40
17
7283-3443-60
17
7283-9065-40
6
7282-3441-40
18
7283-3585-40
19, 48
7283-9068-90
6
7282-3442-40
18
7283-3740-40
30
7283-9076-30
6
7282-3443-60
17
7283-3741-60
30
7283-9078-80
6
7282-4190-30
41
7283-4016-60
18
7283-9079-60
7
7282-4192-40
41
7283-4190-30
41
7283-9080-90
7
7282-6443-40
17
7283-4192-40
41
7283-9081
7
7282-6444-60
17
7283-4544-30
7
7382-5551-60
47
7282-6445-40
25
7283-4548-60
7
7382-5552-30
48
7282-6446-40
25
7283-6443-40
17
7382-5568-40
48
7282-6447-40
41
7283-6444-60
17
7382-5597-40
49
7282-6448-40
41
7283-6445-40
25
7382-5608-30
48
7282-6449-40
17
7283-6446-60
25
7382-5613-30
49
7282-6453-60
19
7283-6447-40
41, 49
7382-5627-40
49
7282-6454-40
18
7283-6448-40
41
7382-5681-60
47
7282-6455-40
18
7283-6449-40
17
7382-5682-60
48
7282-6456-90
19
7283-6453-60
19, 47, 48
7382-5881-40
48
7282-6457-40
26
7283-6454-40
18
7382-5884-40
47
7282-6458-40
30
7283-6455-40
18, 47
7382-5957-30
47
7282-6459-40
41
7283-6456-90
19, 48
7382-6379-30
47
7282-6466-40
25
7283-6457-40
26
7282-6467-40
26
7283-6458-40
30, 48, 49
7282-6468-60
26
7283-6459-40
41
7282-6469-40
30
7283-6466-40
25
7282-6569-40
41
7283-6467-40
26, 48
7282-9022-30
5
7283-6468-60
26
7282-9072-80
6
7283-6469-40
30, 49
7283-3214-30
35
7283-6569-40
41
7283-3242-60
25
7283-9016-30
5
7283-3243-40
25
7283-9028-30
5
7283-3244-60
25
7283-9029-40
5
7283-3440-40
17
7283-9040-30
5
PA R T N U M B E R I N G M E T H O D O L O G Y
7XXX-XXXX-XX:
Degree of Assembly
1 = Single Component
2 = Sub-Assembly
3 = Full Assembly
(ex. Header, Connector w/
terminated wire, etc.)
Base Number:
Sequential
(No specific meaning)
Component Description:
14 = Terminal, Male
16 = Terminal, Female
82 = Connector, Male (newer)
83 = Connector, Female (newer)
Suffix, Denotes Part Color or Plating Type:
-__
-02 = Sn Plating
-08 = Precious Metal Plating
-10 = Dark Grey
-20 = Purple
-30 = Black
-40 = Light Grey
-50 = Orange / Red / Pink
-60 = Green
-70 = Yellow
-80 = Brown
-90 = Blue
No suffix indicates: Natural Color
for plastic, and black for rubber.
Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.
57
DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by Yazaki
Corporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no
warranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.
Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the
customer and for all design and related matters.
Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be
specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any
such express warranty shall be the sole and exclusive liability of Yazaki. Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,
including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
NOVEMBER 2004
© 2004 Yazaki North America, Inc.
NORTH AMERICA
EUROPE
Headquarters:
6801 Haggerty Road,
Canton, MI 48187, USA
734.983.1000
888.942.9152
Components Business Unit
Cologne:
Robert-Bosch-Strasse 43
D-50769 Cologne, GERMANY
49.221.59799.0
El Paso Division:
1265 Peter Cooper, CIMS 711-00-00
El Paso, Texas 79936, USA
915.858.8100
Components Business Unit
Croatia:
HR-10000 Zagreb
Budmanijeva 1
Zagreb, CROATIA
385.1.6323.100
ASIA & SOUTH AMERICA
Singapore Component PET, LTD.:
(SINCOM)
79 Anson Road #08-01
SINGAPORE 079906
65.622.6.6910
Japan:
World Headquarters
Component Operations:
1500 Mishuku, Susono-City
Shizuoka-Ken
410-1194 JAPAN
81.559.65.3026
Hemel Hempstead:
Unit 1. The Willows, Mark Road
Hemel Hempstead, Hertfordshire
HP1 7AV UNITED KINGDOM
44.1442.29.2400
Belgium:
Bedrijfsstraat 1220, B-3660
Opglabbeek, BELGIUM
32.89.85.21.40
Barcelona:
Gran Via de Les Corts Catalanes 184
Atico 2A,
E-08038 Barcelona, SPAIN
34.93.432.9200
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Exportgatan 38B
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46.31.742.0600
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Torino, ITALY
39.011.780.4848
www.yazaki-na.com
888.942.9152