Owner`s Manual - All Battery Sales and Service

Transcription

Battery Watering
Manual
WaterInjectors
Rapid-fill Watering System
and
Battery Watering Monitors
Battery Watering Manual
Table of Contents
Contact List..................................................................................................................... 2
Introduction..................................................................................................................... 3
The Importance of Battery Watering ............................................................................... 3
Under-watering ............................................................................................................ 3
Over-watering .............................................................................................................. 3
When to Water................................................................................................................ 4
Simplified 3-Step Watering Process................................................................................ 4
Battery Water Monitors’ indications................................................................................. 4
Watering procedure with the WaterInjector system…………………………………………. 5
Installing WaterInjectors and Battery Water Monitors ..................................................... 6
Installing Instant Install WaterInjector Strings .............................................................. 6
Installing Semi Assembled WaterInjector Strings......................................................... 7
Installing SmartBlinky Battery Water Monitors ............................................................. 7
Installing eGO! Battery life history monitors ................................................................. 8
How to Order Systems for Your Facility ........................................................................ 10
Deionizer Systems........................................................................................................ 11
Installing & Operating Instructions Model PS-300 Deionizer ...................................... 11
Maintenance of WaterInjector Systems ........................................................................ 12
Safe working practise - battery watering ....................................................................... 13
Part Number Reference. ............................................................................................... 14
Appendix A: WaterInjector and battery water monitor installation record ................. 16
Appendix B: WaterInjector new site visit report........................................................ 17
For sales, service and support please contact:
By Telephone:
NSW:
WA:
QLD:
VIC:
SA:
02 8004 2447
08 6467 7262
07 3139 0700
03 9038 9277
08 8464 0278
By Fax:
02 9012 0383
By Email:
[email protected]
Or, visit us on the web:
www.phlsci.com.au
2
Philadelphia Scientific
March 2008
Introduction
This manual includes all the information needed to install and operate the WaterInjector, rapid fill battery
watering system, SmartBlinky and eGO!, battery monitors, and the associated water supplies and
Deionizer systems. It also includes information about replacement parts and maintaining your system.
The Importance of Battery Watering
Every time a battery is put through a full charge cycle, each cell loses water. This is because of the gassing
phase at the end of the charge. During this phase, water is broken down into hydrogen and oxygen gas on
the plates and eventually exits the cell. As the gas bubbles to the surface it mixes up the acid and prevents
strong acid from concentrating at the bottom of the cell. The water that is lost in each cell must be replaced
on a regular basis.
Under-watering
If watering is not done properly on a regular basis, the tops of the plates can be exposed to air. This will
cause an immediate loss of capacity. Also the plates will sulfate and even when the water is replaced, the
plates remain at lowered capacity. The more concentrated acid in the cell will cause further permanent
damage to the battery and cause it to get much hotter than a well-maintained battery.
Over-watering
It is possible to put too much water into a battery. When the battery then goes on charge, the electrolyte
level rises and can spill out onto the top of the battery and flow down the sides. This leads to many problems including:
•
A reduction in the capacity of the battery. One full boil-over of a battery will reduce the capacity of the
battery by 3% to 5%. Every time a boil over is repeated a further 3% to 5% reduction in capacity occurs. This leads to shorter battery run time per shift (less time spent by the fork lift doing work) and
over time to shorter battery life (more money spent on batteries).
•
The clean up of the acid can be environmentally sensitive.
•
Damage to floors and racks. The picture below shows the corrosion that can occur to a battery rack
if over-filling and boil-overs occur. This rack needs to be repaired or replaced at a significant cost.
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March 2008
When to water
Philadelphia Scientific complies with the industry recommendation to water batteries only after charge. It is
not recommended to water a battery when the battery is in a state of discharge. Watering a battery at the
wrong time will lead to the problems described above. It cannot be stressed enough that watering after
charge, in conjunction with the use of a Battery Watering Monitor, is the only appropriate time to add water to
a battery.
Simplified 3-Step Watering Process:
Step 1: Charge battery
Charge Battery until it is completely charged.
Step 2: Check battery watering monitor
Look at the battery watering monitor to determine if water is needed:
Blinky Basic
Blinking green - Do not add water.
No light - Ok to add soon.
SmartBlinky
Blinking green -- Do not add water.
8 Blinks green, 1 flash red - Water soon.
Blinking red -- OK to add water.
eGO!
Blinking green; screen reads OK -- Do not add water.
8 Blinks green, 1 flash red; screen reads Fill Soon - Fill Soon.
Step 3: Add water
Only add water to the battery if the battery water monitor shows OK.
Water the battery using the WaterInjector connected to a conforming water supply.
Battery Water Monitors’ indications
ACC-SWM-SRC SmartBlinky Cyclops
OK to add water
Do not add water.
EGO-24ET EGO!
OK to add water
ACC-BWM Blinky Basic
OK to add water
4
Do not add water.
ACC-SREM SmartBlinky
Do not add water.
OK to add water
Do not add water.
March 2008
Watering procedure with the WaterInjector system
1. Check the battery watering monitor
First take a look at the battery water monitor LED. It is generally mounted on one of the centre cells of
the battery, on the edge of the battery or on the DC cables. If it is blinking green, the battery has a high
enough electrolyte level and no water is needed, if it is blinking red than the electrolyte level is to low and
water needs to be added.
- If after watering the battery the battery water monitor does not change to green then check to make
sure it is not damaged. If the battery water monitor is not working, make sure this is noted so that the
battery does not get repeatedly watered as over-watering may result.
2. Fill the battery
•
Check the water level in the water supply, if it requires water
fill it from the Deioniser.
•
Turn the water supply power on.
•
Connect the ball valve to the quick connect on the end of the
tubing on the WaterInjector string installed on the battery.
•
Open the ball valve all the way by turning a quarter turn. Do
not open slightly. The WaterInjector system functions best with a
full flow water supply. Inadequate pressure can cause the valves to
not shut off.
•
Watch the spinner mounted on the ball valve. When it stops
spinning, the filling is completed (about 15 seconds usually).
•
Close the ball valve to off by turning a quarter turn and disconnect from the WaterInjector. Do not add more water.
•
Move on to the next battery or switch off the water supply.
Water Supplies Examples
INJ-T10M Bladder Tank
Pressurized Tank
INJ-AFWS Change Tank
Mounted to a battery change machine
5
March 2008
Installing WaterInjectors and Battery Water Monitors.
Health and safety precautions:
Ensure the battery is disconnected from the charger and cells are not gassing before proceeding.
Insulated tools should be used.
Batteries contain sulphuric acid, always wear approved protective clothing (gloves, goggles and apron).
Warning
Philadelphia Scientific products should be installed by a recognised and trained installer.
Incorrect installation will void the warranty and may cause damage to the battery.
Installing Instant Install WaterInjector Strings
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Remove vent/watering caps from battery.
Place WaterInjector adapters into cell vent holes.
Tighten adapters if required.
Remove any twists in the tubing after the system has been taken out of the bag.
Position the Injector string in the same configuration as indicated in the recommended InstantInstall™ drawing. A drawing with the specific battery string layout is supplied with each new kit.
DO NOT insert WaterInjectors into cells yet.
Note battery cable routing to make sure it does not interfere with the system tubing.
Snap in the Injectors.
Insert WaterInjectors into cells, starting with the first Injector that follows the quick disconnect nozzle. Take care to route around, over or under battery output cables (as space allows) so tubing is
not stressed, kinked or possibly damaged by movement of the cables.
Check to make sure all WaterInjectors are snapped into each cell adapter and that the tubing is not
severely compressed (so water flow won’t be restricted at any point in the system). Double-check
that WaterInjectors are between the position marks on the tubing.
Be sure all cables are tied down with wire ties to prevent system damage.
Complete Installation checklist (appendix A).
Typical Layout on 12-cell Battery
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March 2008
Installing Semi Assembled WaterInjector Strings
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Remove vent/watering caps from battery.
Place WaterInjector adapters into cell vent holes.
Tighten adapters if required.
Remove any twists in the tubing after the system has been taken out of the bag.
Position the WaterInjector string in the same configuration as indicated in the recommended layout,
do not run in a straight line.
Note battery cable routing to make sure it does not interfere with the system tubing.
Mark the tubing on each side of each WaterInjector with a permanent black marker pen. Slide the
tubing out of the WaterInjector to reveal the 2 black marks.
Use the punch, INJ-311 to double punch two holes (4 in total, like a snake bite) in the centre of the
black marks.
Center the WaterInjector over the newly punched holes, aligning between the black marks.
Warning; Failure to punch or properly align the holes will prevent the WaterInjector from
properly watering the cell.
Snap in the Injectors.
Insert the terminating Injector into the last vent adapter. Trim the tubing long enough to totally cover
the barbed end. Push the tubing completely over the barbed end of the terminating and secure with
the clamp.
Using installation tape, INJ-202 wrap 6 turns directly behind the first WaterInjector to prevent the
tube from moving during use.
Be sure all cables are tied down with wire ties to prevent system damage.
Complete Installation checklist (appendix A).
Installing SmartBlinky Battery Water Monitors
Fitting the monitor
1.
Choose a cell for the probe to be installed, making sure that the monitor can easily be seen. Do not
install the probe to one of the outer cooler cells.
2.
Depending on what type of cell lid you have, either drill a hole in a convenient place, or punch
through a pre marked “Soft spot” with a screwdriver and hammer. The hole needs to be 8mm or if
using a grommet a 12mm hole will be required.
3.
To insert the grommet push carefully into the hole, the probe then fits inside the grommet, wet
slightly to lubricate if required. The probe must be placed at the correct depth approx 5mm above
the separator material. Trim the probe to the correct length with the pipe cutters or small saw. If a
WaterInjector system is used on the
battery the end of the probe must be
deeper inside the battery that the tip of the
WaterInjector.
4.
When the probe is in the correct place connect the red wire direct to the negative terminal of the same cell. From the cell the
probe is inserted, count 2 cells toward the
negative terminal of the battery, the black
wire connection will be made on this cell. The connection can be made direct onto the negative connection of the cell.
Terminal Post Connection: Route the wire underneath all high current cables. Using the larger of the two
screws provided fasten the ring at the end of the wire to the terminal.
Cable Connection: Route the wire underneath all high current cables. Using the smaller of the two screws
provided fasten the ring at the end of the wire to the flexible intercell link cable. Cover both screw and ring
with a thin layer of silicone sealant. Take a piece of provided black self amalgamating tape and remove
the backing paper. Place the short end against the flexible intercell link cable and wrap around it. The tape
must be stretched slightly and wrapped tightly. Ensure the end of the tape is pressed down firmly when
completed.
Do NOT drill any holes and do NOT over tighten
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March 2008
5.
If the LED is remote find the location where the SmartBlinky monitor will be most visible, using the
supplied clip secure the ,monitor by pushing the clip legs together and sliding in the space between
the cells. Now gather any excess wire to protect from damage and secure in two places with the
supplied cable ties.
If the LED is a cable connect securely place between the cables with the ties provided.
Testing the monitor
After filling the battery with water to the correct level the monitor should start flashing bright green. Raise
the probe until the tip lifts out of the electrolyte, after a delay the red light should start flashing. Push the
probe back into place and the green light should start to flash. When the monitor is blinking green, the
battery's electrolyte level is OK and no water is needed. When the monitor starts blinking red, the battery's
electrolyte level is low and it is time to water the battery.
Troubleshooting
If the monitor does not start flashing after watering:
1.
Check monitor for correct operation.
2.
Ensure the battery is properly charged.
3.
Wait 15 minutes if large amounts of water have just been added to a dry battery, this will allow the
acid and water to mix.
Installing eGO! Battery Life History Monitors
Fitting the monitor, and temperature and electrolyte probes.
1.
2.
3.
4.
5.
6.
7.
8.
Pick a place for the eGO life history monitor to be installed. The eGO should be located in a place
on the battery that is easily visible to the user, and also where least impact will take place.
Locate the temperature probe (grey wire) and place in between the corners of the cell jars of the
battery. The probe should be pushed down completely below the top of the battery.
Locate the electrolyte level indicator probe (blue wire) and count 3 cells from the negative terminal
following the path of the current. This is the cell the probe will be installed.
Electrolyte probes are designed to fit in the corner knockouts of standard cell, using hammer and
punch carefully punch out the hole. If none are available then drill a 12mm (1/2”) hole in the lid and
use the mounting grommet (Be sure that the area under the hole will be clear all the way to the
separator.
Trim the lead probe at a 45 degree angle so the tip is 3mm (1/8”) above the separator material when
fully inserted into the cell. If an injector system or other single point filling system is used on the battery, the end of the probe must be deeper inside the battery than the tip of the injector.
Do not install the temperature probe to one of the outer cooler cells!
If drilling a hole use Philadelphia Scientific ACC-041. Includes 12mm drill bit with collar. Be careful
to limit the depth of penetration to avoid damage to plates or separators! Make sure the hole will be
clear down to the plates and is not obstructed by any internal parts of the cell! Knockouts Drilled
Hole Philadelphia Scientific 3mm (1/8“) Separator Material Monitor must not touch the separator
material inside the cell!
Connect the black wire direct to the main negative terminal of the battery.
Connect the white wire direct to the main positive terminal of the battery.
To activate the device connect the red wire to 12V this will be the positive cell terminal on cell six,
(find cell 6 by counting from the negative terminal cell 1 along the path of the current).
Do not connect the eGO to more cells than specified in these instructions. This will result in higher voltages to the unit and will cause the internal safety fuse to blow. If fuse blows the unit must be replaced!
Correct installation is crucial to the accuracy of the data gathered and the life of the product. Ensure the
eGO is powered by exactly 6 cells/12 volts!
Welded connection Drill a pilot hole with 3mm drill bit. Using the three screws provided fasten the ring at
the end of the wire to the terminal. Using cable ties secure the wires in a secure place.
Bolted Connection The bolt on connection should always be installed immediately below the head of the
bolt. Standard battery grease should be applied between the eGO connector and the inter-cell cable. Use
torque wrench to tighten bolt. Using cable ties secure the wires in a secure place.
8
March 2008
Water control option installation
If equipped with WaterControl the eGO! will have been supplied with a Philadelphia Scientific Stealth
System which features quick fit releasable couplings. After fitting the Float valve system to the battery, the
WaterControl valve must be connected.
The WaterControl valve must be connected before the first valve and securely mounted to the battery to
prevent damage. The Stealth system should then be connected to the WaterControl Valve. The push fit
tubing will only fit in to the output side of the valve.
The quick connect & filter assembly is included in the float system package. Connect this assembly to the
barb side of the WaterControl valve. All barb connections should be secured with locking collars and
checked.
Start up procedure.
When the power is connected to the eGO! the self diagnostics routine starts. The configuration routine will
run each time the eGO! is restarted. The eGO! will display the product name and the version number of the
embedded software.
The eGO! tests the LED indicator lamp.
The eGO! will turn the indicator LED RED and display the message RED LED ON.
The eGO! will turn the indicator LED GREEN and display the message GREEN LED ON.
The eGO! will turn the indicator LED BLUE and display the message BLUE LED ON.
The eGO! will then test to see if a water solenoid has been fitted. The solenoid (If fitted) will be powered
and tested. If the solenoid is operating properly the message “AutoFill ON” will be displayed. If there are no
solenoids found, it will display the message “AutoFill OFF”.
The eGO! has then completed the configuration of it’s peripherals and it will display the configuration confirmation screens. Please verify that the eGO! configuration is correct. If the configuration confirmation is correct, the eGO! is installed and working properly. Please confirm that all connections are correct and that the
electrical connections are secure and protected. Double check the locations of all the connections and
probe locations are correct.
Please watch the display screen to ensure that everything configures correctly! This is a Life History Monitor and will not record an accurate history if the connections or the probe become disconnected!
9
March 2008
How to Order Systems for Your Facility
Contact your Philadelphia Scientfic or battery distributor to order WaterInjector Systems, battery water monitors and Deionizer systems. They will provide all of the systems to be installed on existing batteries, and arrange an installation team to come in and set everything up.
Typical Injector Systems
Battery Type
24 Volt Battery
Part Code
Description
INJ-S12ED
INJ-P12ED/12VCI7C
INJ-P12ED/12TMPJ15
12-Cell Battery Holes must be punched during installation
12-Cell Instant Install Kit. Century Yuasa 12VCI7C and
Exide 12TMPJ15
36 Volt Battery
INJ-S18ED
INJ-P18ED/18VCJ17
INJ-P18ED/18VCJ21
18-Cell Instant Install Kit. Century Yuasa 18VCJ17 and
18VCJ21.
48 Volt Battery
INJ-S24ED
24 Volt Battery
36 Volt Battery
Instant Instant kits can be supplied for various battery types by arrangement.
Battery Watering Monitors, water supplies and Deionisers
Product Code
Description
Blinky Basic, basic one piece, screw connect.
ACC-BWM-S
SmartBlinky, one piece, bolt connect.
ACC-SWM-B
ACC-SWM-S
SmartBlinky, one piece, screw connect.
ACC-SREM-B
SmartBlinky, battery water monitor remote LED, bolt connect.
ACC-SREM-S
SmartBlinky, battery water monitor remote LED, screw connect.
ACC-SWM-BRC SmartBlinky Cyclops, 2m remote LED assembled into cable mount moulding, bolt connect.
ACC-SWM-SRC SmartBlinky Cyclops, 2m remote LED assembled into cable mount moulding, screw connect.
EGO-24ET
eGO! Battery monitoring system, 24 Volt.
EGO-36ET
EGO-48ET
EGO-80ET
EGO-24ETW
eGO! Auto Water Battery monitoring and control system, 24 Volt. Incl. Stealth kit.
EGO-36ETW
EGO-48ETW
EGO-80ETW
INJ-ESUBCOMP HydroCart Mini, 30 Litre tank, on board AC pump, 3m heavy duty hose and Instant Valve.
INJ-ESUB420
HydroCart Max, 80 Litre tank, on board AC pump, 3m heavy duty hose and Instant Valve.
INJ-T10M
Bladder Tank, 38 Litre tank, self pressurising, 3m heavy duty hose and Instant Valve.
INJ-BP
Booster Pump, Pressure supply for INJ-T10M.
INJ-AFWS
Changer Tank, 95 Litre tank, AC pump, 3m heavy duty hose and Instant Valve.
PS-300
Deionizer, includes cartridge.
PS-400
PS-600
Deionizer, includes two cartridges.
10
Replacement deionizer cartridge.
March 2008
Why use a Deionizer?
Flooded industrial batteries need water; battery performance depends on water
purity.
Well-maintained industrial batteries are watered several times a month. During battery
charge the water breaks down to H2 and O2. After the water evaporates most of the
water contaminants remain and will accumulate in the battery. The detrimental effects
of contaminants include: general loss of capacity, increased self-discharge, decreased charge acceptance and excessive gassing, which may lead to water loss.
Impurities reduce the life of a battery:
Battery water should be free from metallic impurities because they can affect cell voltages and increase self-discharge. Also to be limited are calcium and magnesium
compounds found in hard water because these may cause mossing and dendrite
growth through the separators. The old way to avoid impurities was to use distilled
water, made by boiling water and condensing the steam.
The easiest and most cost effective way to avoid impurities is to use deionized water
which is perfect for watering batteries. With the PS-300 Water Deionizer, tap water is
passed through a cartridge containing beads of cationic and anionic resins which electrostatically remove the impurities. The result is very pure water. When the cartridge
becomes exhausted it is simply replaced with a fresh one.
PS 300 Deionizer Stand not included.
Installation & Operating Instructions Model PS-300 Deionizer
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
11
Remove the cartridge from the mounting plate to ease installation. Thread two (2) male quick-connect
fittings onto each end of the cartridge. Find one fitting plugged into the black input hose and the other
packaged with the Purity-Light.
Attach the mounting plate vertically to the wall. Position the mounting plate with the strap at eye level
to ease cartridge replacement. Re-attach the cartridge to the mounting plate with the strap. NOTE:
The water flows down through the cartridge for proper results.
Attach one end of the input hose to the water supply and the other end to the top of the cartridge. Attach the Purity-Light to the bottom of the cartridge.
Connect the blue output hose to the threaded bottom of the Purity-Light. Attach the Flow Restrictor to
the output hose. Place the output hose into a sink or drain. Turn on the water and ensure all connections are watertight. Operate for a few seconds to flush out any residue in the system. NOTE: When
using the Deionizer without a Gun, use the provided Flow Restrictor when flushing out the system.
Plug the Purity-Light into a wall outlet. If an extension cord is necessary, ensure the connection is
placed away from any water drips. The light should glow continuously when installed properly.
Turn on the water until all the air is exhausted and a smooth, steady flow emerges. The system is now
operational.
When finished, turn off the water to relieve the pressure on the hoses. Coil the hose and store on the
hanger provided.
When Deionized water is needed, place the output hose into water tank on the battery changer and turn on the water supply to the Deionizer to dispense the water.
When the tank is full, turn off the water and remove and coil the hose for storage.
The Purity-Light is left on permanently. Estimated lifetime of the bulb when left on
continuously is seven (7) years.
As the cartridge becomes exhausted, the Purity-Light will begin to flicker. This is the
signal for cartridge replacement. The water is still pure and usable during this time.
When the Purity-Light no longer illuminates during operation, the cartridge must be
replaced. The contents are non-toxic and can be disposed of without special treatment.
March 2008
Maintenance of WaterInjector Systems
How often should you check cells?
This should be completed during any PM interval. A battery should be
checked for proper watering about once a quarter. This preventive
maintenance step ensures Single Watering System operating optimally without compromise.
What would a properly filled cell look like?
The electrolyte should be at least 6.5 mm over moss shields.
How can you tell if the WaterInjector is working?
The WaterInjector is either watering the cell or water is squirting out
of the side of the Injector tee. The quick fill of the Philadelphia Scientific System allows for immediate diagnosis of this.
How can you tell if Injector is properly aligned?
In November of 2003 Philadelphia Scientific employed a new bushing
design inside its’ WaterInjector tee. This change ensures that water is either flowing into
the cell or shooting out the side of the WaterInjector. If the latter is the case this will alert
the operator to a misalignment problem. The WaterInjector tee is placed between the two
black mark designations on either side of the Injector tee.
If a Semi-Assembled string is being utilized Philadelphia Scientific strongly recommends
that the install team mark each side of the Injector after hole is punched.
It is also recommended to check Injector strings when change out occurs to ensure that
the Injector String has not been compromised during change out from truck to rack.
Points of emphasis:
Philadelphia Scientific WaterInjector systems require 25-35psi dynamic pressure to operate optimally. If
your facility does not meet these requirements please utilize one of our many water supplies that will ensure adequate pressure and flow rates.
Philadelphia Scientific complies with industry recommendation to water batteries after charge. It is not recommended to water a battery when battery is in a state of discharge.
When batteries are watered before charging they will always force out excess fluid during the gassing
phase (the end of charge). Upon discharge, the electrolyte or battery fluid is absorbed into the battery
plates, so the electrolyte level is at its lowest level. This means that even a full battery will accept water
when it is discharged, which can lead to an over-filling of the battery. Once placed on a charger, the process forces the electrolyte out of the plates and into the cell thus raising the fluid level. If more water has
been added than can fit into the battery cell it will be forced out of the cell. When the fluid level reaches
the bottom of the vent well, it has nowhere to go but out of the vent portion of the cap or single point cap.
Philadelphia Scientific strongly recommends the usage of a battery monitor (Blinky, SmartBlinky, eGO!)
to ensure correct watering intervals.
Water the battery until the WaterInjector stops automatically, even if the battery water monitor changes to
green during filling.
Do not try to put more water into the battery when the WaterInjector system has stopped until the battery
water monitor indicates it is required.
Turn the water supply off after watering the batteries.
Always check the water level in the water supply before watering to ensure that there is sufficient water
and turn the water supply off when not in operation so that the pump does not run dry.
12
March 2008
Safe working practise - battery watering
Job Description: Battery watering
Work Practice: Battery maintenance
Hazard/Risk: Electric shock, burns, fume inhalation, sprains and strains
SAFE WORK PRACTICES
Ensure you have received training before watering batteries.
If equipment is broken, log problem in the Maintenance Log Book and place a Do Not Use sign on the
equipment.
•
Do not disconnect batteries without first turning off the charger.
•
Do not place tools and metal objects on the top of the battery.
•
•
BEFORE YOU BEGIN
Ensure you have access to safety materials, including a safety shower and spill kit.
Wear acid proof gloves and apron as well as safety glasses.
Ensure the correct signage and barriers are in place to ensure no machinery can enter the working space.
To water the batteries follow the procedure below:
Steps
1
Action
Fill the water trolley with deionised water and plug it into the closest power point
to the batteries.
2
Identify batteries that require water using the battery water monitor. A green light
means that the battery has sufficient water. Red light indicates that the battery
needs to be filled.
Attach the Instant Valve on the water trolley to the end of the single point watering
system.
3
4
5
Turn on the water trolley and open the instant valve. Observe the ‘spinner’ indicating the water flowing into the battery.
When the battery is full the spinner will stop. Turn off the water trolley and disconnect the Instant Valve.
Please Note:
1. Do not attempt to add more water once the spinner has stopped.
2. Only water after charging.
3. Always turn off the water trolley straight after use.
4. Only connect Philadelphia Scientific single point watering systems to the Philadelphia Scientific water
trolley – do not attach directly to the water mains or any other plumbing system.
5. Never run the water trolley when it is low on water.
13
March 2008
Product Code
Item
for WaterInjectors
INJ-070 Hose
List Price
INJ-070
HydroCART Hose, 3m.
$51.41
INJ-121
Quick connect, Female, male thread
$25.40
INJ-198
Clear Tube type <2> for 18, 20, 24 cell injector string.
$6.41
INJ-199
Clear Tube type <3> for 12 cell injector string.
$6.29
INJ-212
Clamp, Vacuum Breaker 25pk
$29.27
INJ-214
Repair coupling
$12.34
INJ-250
Vent Adaptor, Quarter Turn (Packed 6 per bag).
$1.33
INJ-253
DIN Vent, push in adaptor.
$1.20
INJ-311
Tubing punch, injector system.
INJ-447
Terminating Injector.
$29.74
INJ-465
Repair Coupling for Injector System, Pack of 12.
$41.97
INJ-472
Check Valve.
INJ-491
Flow indicator (INJ-126), Instant valve (INJ-553),
pressure reg (INJ-435).
$212.16
INJ-536
Vent Adaptor, Raised, Quarter Turn. Pack of 6.
$16.80
INJ-BPEU
Booster Pump, 220/230v AC.
INJ-CP
Coupling Quick-connect, Injector string male.
$13.06
INJ-CL1
Clamp Injector
$32.64
INJ-DF
Direct Fill Hose System.
INJ-E005
Ball Bearing, Wheel & Tire.
INJ-E020
10A RCBO Dual pole DIN rail mounting fault current
30mA
INJ-E022
M30 Din Vent Adapter
INJ-E038
HydroCART max pump with barbed hose connector,
2m power cord & lugs.
INJ-E044
M32 Cable Gland, output tube.
$19.35
INJ-E068
Moulded cap for Hydrojet tank, , Black.
$60.48
INJ-E076
HydroCART mini pump with barbed hose connector,
2m power cord & lugs.
INJ-E077
Output Hose Assembly, Mini-Hydrocart.
$255.92
$9.31
INJ-121 Connect
INJ-198 Clear Tube
INJ-212 Clamp
INJ-214 Repair coupling
INJ-250 QT adapter
INJ-253 DIN adapter
INJ-311 Tube Punch
INJ-447 Terminating
Injector
INJ-491 Instant Valve
Assembly
INJ-536 Raised Vent
INJ-BP Booster Pump
$1,359.69
INJ-CP Coupling
INJ-CL Clamp
Injector
$501.96
$41.13
INJ-DF Direct Link
$153.98
INJ-E005 Wheel
14
$1.20
$979.78
INJ-E038 Pump
$979.78
INJ-E068 Cap
$80.56
March 2008
Product Code
Item
INJ-E078
Pump Transition Fittings. Mini-Hydrocart.
List Price
INJ-E080
Transition Fitting, 3/4" GHT. x 3/4" BSP. PVC.
INJ-FC
Flow Checker.
INJ-KA
Vent adapter suitable for Korean/Japanese style
vents.
INJ-L1
Injector, with Moulded Dust Cap
INJ-TK
Injector Installation Tool Kit
INJ-WSBE
Battery changer watering system, includes pump,
hose, control and Instant Valve.
$19.35
$298.65
$335.62
$1,619.42
$232.22
ACC-BWMQFG Grommet, Quick Fit for Blinky. Pack of 25.
CRT-035
CRT-040
CRT-041
CRT-070
CRT-075
CRT-090
CRT-095
CRT-E205
GUN-AT
GUN-E9
GUN-FB
GUN-FG
GUN-N
GUN-GF
GUN-HC
GUN-OF
PS-150
PS-160DC
15
ACC-003 Filling Adapter
ACC-BWMQFG Grommet
CRT-035 Charger
CRT-040 Pump
$44.76
Charger
$88.00
Pump
INJ-WSBE Changer
Watering System
$1.20
$34.27
Filling adaptor,10 Psi, for BFS to HydroFILL.
INJ-TK Tool Kit
$4.72
for Accessories
ACC-003
INJ-FC Flow Checker
CRT-041 Elbow
$455.90
CRT-070 Hose
$18.43
CRT-075 Quick
Connect
Pump Elbow, Fitting to 3/8"Tube Barb. Incl. 2 Elbows
& 2 Worm Drive Fasteners.
Output hose 3.65m, with quick connect fing.
$28.80
Quick connect, female hose repair CRT-2A
$7.87
CRT-090 Hydrometer
CRT-095 Battery
Hydrometer
$99.65
CRT-E205 Wheel
Battery sealed, 12VDC
$98.50
Wheel 6" diameter.
$16.51
Regulator, GUN, 25psi.
GUN-AT Regulator
$36.19
Extension, GUN, 9"
GUN-E9
Extension
$47.90
Front End - GUN-B
$68.83
Front End - GUN-G
$79.68
Front End - GUN-N
$94.37
Quick connect, male, male thread (6 pack).
$36.17
Handle, Watering Gun. Includes Male Quick Connect.
$63.26
Quick connect, female, female thread (6 pack).
$44.76
Hose, Deioniser Output, 6ms.
GUN-FB Front
End
GUN-OF Quick Connect Female
GUN-HC Handle
GUN-GF Quick Connect
Male
PS-160DC Purity Light
$78.50
Purity Light, Complete Tee Assembly, DC Battery
Powered.
$289.80
PS-150 Hose
March 2008
Appendix A: WaterInjector and battery water monitor installation record.
16
March 2008
Appendix B: WaterInjector New Site Visit Report
Date of Visit:
Visit performed by:
Section 1: Distribution Center Information
DC Number:
DC Name:
DC Phone Number:
DC Address:
DC Manager:
DC Maintenance Manager:
Parts Manager:
Battery Room Attendant:
Section 2: Equipment Information
Battery Inventory: Identify number of batteries by type
Philadelphia Scientific WaterInjectors
Battery Size
Number
24V
No/SPWS Other SPWS
Battery Size
24V
36V
36V
48V
48V
Number
What type of water supply is this DC using?
What is the water pressure (in PSI) as measured by the flow checker?
1. Injector Strings and Blinkies Installed by:
2. Are all Injector Strings and Blinkies installed correctly?
i) First Injector taped.
ii) Blinky flashing correctly.
iii) No kinks in tubing.
iv) No water leaking in operation.
Please use feedback area for comments.
3. Has this DC received Spare Parts Kit?
Has this DC received Installation Video and Manual?
17
March 2008
Section 3: Training. Provide basic training on the following items at this visit.
Training Item
Date Training Completed
Review the basic operation of the Water Injectors System.
Review common failure modes of Water Injector System:
Over-watering
Kinks in tubing
Tubing pulls
Throttling of Instant Valve
Malfunctioning water supply
Review the operation of the Blinky
How to obtain support from Philadelphia Scientific.
List names staff trained at this visit:
Section 4: Feedback,
List any observations (good & bad), is the DC happy with our products?
Section 5: Follow Up Actions
List the follow up actions that are required for this DC
Action
Due Date
Who is responsible?
1.
2.
3.
Next visit to this DC is required on:
18
March 2008

Owner`s Manual - All Battery Sales and Service

Transcription

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