Can Passivhaus standards be met in the UK using traditional cavity
Transcription
Can Passivhaus standards be met in the UK using traditional cavity
Can Passivhaus standards be met in the UK using traditional cavity wall construction? By Michael Corran Submitted in partial fulfilment of the requirement for the degree BSc(Hons) Construction Management Leeds Metropolitan University May 2012 Abstract The UK Government has set an ambitious 80% reduction in greenhouse gas emissions by 2050. The residential sector is responsible for 30% of the UK’s total carbon dioxide emissions and is the focus for much of the Government’s efforts to reduce emissions. The Code for Sustainable Homes, backed by the requirements of Part L1A, is the means by which the UK Government is seeking to reduce emissions and energy consumption in the domestic sector. An alternative, more ambitious, approach widely employed in northern Europe is ‘Passivhaus’, which shows reduced energy demands of around 75% compared to the German housing stock. The majority of these existing Passivhaus certified dwellings use techniques (mostly timber frame, concrete and masonry with external cladding), common to the country in which they are built, because of the knowledge and skills present. Masonry cavity wall construction comprises of 65% of the UK’s housing stock and is the method most familiar to UK builders. This dissertation examines whether Passivhaus standards can be met using traditional masonry cavity wall construction in the UK. Denby Dale is the only current certified Passivhaus certified dwelling built using cavity wall construction in the UK. The dissertation evaluates the way in which the Denby Dale construction has been adapted to meet Passivhaus requirements and using monitoring data collected by Leeds Met researchers, along with an interview with the residents, assesses whether Passivhaus standards are met once the dwelling is occupied. Secondary research shows that the dwelling’s constructional aspects (walls, roof, ground floor and windows) concerning heat transfer coefficients, thermal bridging and airtightness are all within Passivhaus requirements and are acceptable. The mechanical ventilation and heat recovery (MVHR) system efficiency is extremely high and easily conforms to the Passivhaus standard. The primary research shows that the Passivhaus requirements for primary energy demand, space heating demand, airtightness, thermal comfort and indoor air quality have all been met. The research shows not only that Passivhaus standards can be met using traditional masonry cavity wall construction in the UK, but also that a 56% to 76% reduction in emissions is possible compared to Part L 2010 UK Building Regulations. The implications of these findings are discussed and a number of recommendations made. The overall conclusion is that, although Passivhaus may be able technically to be adapted to UK housebuilding techniques, there are still a number of constraints that could affect its widespread uptake in the UK despite the undoubted benefits that it has been shown to offer. i Acknowledgements I firstly owe my gratitude to John Bradley who has given me the opportunity to work on this fascinating and current subject. John has not only been fantastic in this final year, but also throughout my University experience. I am hugely appreciative of his continued support and efforts. I cannot only say that John’s efforts and positive approach have been acknowledged by me, but also by all students on the course. John is a credit to the University and I wish him all the best for the future. I would like to thank Leeds Metropolitan researchers, and in particular Ruth Sutton, who have allowed me to use monitored data in relation to Denby Dale and have given advice regarding this dissertation. Much admiration goes to the Denby Dale residents who have taken a unique and admirable step to transferring the Passivhaus concept to the UK. I would like to thank them for their time and cooperation in relation to the interview, which has provided a vital insight to the advantages Passivhaus has to offer. Furthermore I would like to thank them for their consent, allowing me to use data related to their dwelling. Finally I would like to thank my family who have provided endless support, allowing me to be in the position of which I am now. ii Contents Section Page Abstract i Acknowledgements ii Contents page iii List of Tables vi List of Figures vii Abbreviations ix Chapter 1: Introduction 1 1.1 Problem Specification 1 1.2 Aim and Objectives 4 Chapter 2: Literature Review 5 2.1 What is Passivhaus? 5 2.2 Construction fundamentals 8 2.2.1 Good thermal insulation and compactness 9 2.2.2 Thermal bridging 9 2.2.3 Windows and doors 10 2.2.4 Airtightness 11 2.2.5 Mechanical ventilation and heat recovery (MVHR) 11 2.3 Passivhaus Planning Package software (PHPP) 12 2.4 Most common Passivhaus construction methods 12 2.5 UK housing construction methods 15 2.6 Conclusion 17 . Chapter 3: Methodology 19 3.1 Introduction 19 3.2 Secondary research 19 3.3 Primary research 20 iii Chapter 4: Research findings 1: Denby Dale construction methods and detailing 22 4.1 Introduction 22 4.2 Foundations and ground floor 23 4.2.1 Passivhaus U-value requirement comparison 24 4.2.2 Airtightness detailing 25 4.3 4.4 4.5 Wall structure 27 4.3.1 Passivhaus U-value requirement comparison 29 4.3.2 Airtightness detailing 30 Roof structure 30 4.4.1 Passivhaus U-value requirement comparison 30 4.4.2 Airtightness detailing 30 Windows and doors 33 4.5.1 Passivhaus U-value requirement comparison 34 4.5.2 Airtightness detailing 36 4.5.3 Thermal bridging, THERM analysis 36 4.6 First floor construction and airtightness detailing 40 4.7 Airtightness testing 41 4.8 Mechanical ventilation and heat recovery system (MVHR) 42 4.9 Summary 43 Chapter 5: Research findings 2: Denby Dale performance 45 5.1 Introduction 45 5.2 Primary energy demand 46 5.2.1 49 5.3 5.4 Comparison to Passivhaus requirement Carbon dioxide (CO2) emissions 49 5.3.1 52 Comparison of SAP and PHPP factors Space heating demand 53 5.4.1 58 Comparison to Passivhaus requirement 5.5 Distribution of energy use 58 5.6 Indoor carbon dioxide (CO2) levels 60 5.7 Internal temperature 65 5.8 Internal relative humidity 68 iv 5.9 5.10 Subjective assessment of maintenance, operations and comfort by occupants 73 Summary 76 Chapter 6: Conclusions 6.1 78 Implications and Recommendations 81 Bibliography 84 Appendices 94 v List of Tables …. … Page Table 1: Criteria for Passivhaus certification 6 2: Fresh air heating limitations 7 3: Passivhaus specification summary 8 4: Passivhaus requirements relating to construction fundamentals and MVHR system 22 Denby Dale ground floor U-value calculations and Passivhaus U-value insulation requirements 25 Denby Dale wall U-value calculations, with Passivhaus U-value insulation requirements 29 Denby Dale roof U-value calculations, with Passivhaus U-value insulation requirements 31 8: Denby Dale window specifications in relation to Passivhaus requirements 34 9: First Denby Dale blower door test results 42 10: Denby Dale annual energy usage, with Passivhaus requirement in relation to primary energy demand 48 11: Denby Dale primary energy demand calculation 49 12: Primary energy usage and PHPP CO2 emission factors 51 13: Primary energy usage and SAP CO2 emission factors 51 14: Gas energy usage and solar thermal readings, required for annual DHW estimation 54 5: 6: 7: 15: Gas energy usage, solar thermal readings and boiler switched off, required for annual gas cooking estimation 56 16: Denby Dale range and average CO2 levels (ppm) from 20/07/2010 to 06/01/2012 62 17: Highest average CO2 concentrations measured within Denby Dale 63 18: Lowest average CO2 concentrations measured within Denby Dale 64 19: Comparison of Passivhaus standards and Denby Dale’s performance 77 vi List of Figures Figure Page 1: Linear thermal conductivity Ψ ≤ 0.01 W/mK 9 2: Triple glazing window with an overall U-value of 0.8 W/m²K 9 3: Passivhaus construction methods in Austria 13 4: Passivhaus construction methods in Germany 13 5: Masonry wall with external cladding 14 6: Passivhaus wall detail timber construction 15 7: UK housing construction type by dwelling ages 16 8: Traditional cavity wall structure 17 9: Denby Dale foundations and ground floor, cross section 24 10: Service penetration at ground floor 26 11: Denby Dale cavity wall and cavity tray 27 12: Denby Dale cavity wall 28 13: Denby Dale roof and wall junction, cross section 33 14: Ecopassiv window 34 15: Denby Dale window detailing 35 16: Denby Dale window detailing, cross section 36 17: Denby Dale window junction, isotherms produced in THERM 37 18: Denby Dale window junction, colour infrared produced in THERM 38 19: Denby Dale window junction, colour flux magnitude produced in THERM 39 20: Denby Dale window junction, flux vectors produced in THERM 39 21: Denby Dale first floor junction, cross section 41 22: Blower door airtightness test 41 23: Denby Dale MVHR system 43 24: Denby Dale south elevation 46 vii 25: Comparison of carbon dioxide equivalent emissions produced from primary energy usage 52 26: Denby Dale average daily energy consumption and generation 55 27: Denby Dale average daily energy consumption and generation 57 28: Specific energy consumption 58 29: Comparison of primary energy consumption: Denby Dale and UK homes 59 30: Denby Dale daily average CO2 concentrations 61 31: Denby Dale ventilation ducting 66 32: Denby Dale daily average temperatures external and internal 67 33: Denby Dale daily average RH for internal and external environments 69 34: Denby Dale external temperatures and internal humidity comparison 71 35: Relationship between lounge RH and external temperature 72 36: Denby Dale south elevation 95 37: Denby Dale south-east elevation 95 38: Denby Dale north elevation 96 39: Denby Dale Vaillant gas boiler and STHW storage tank 96 40: Denby Dale MVHR system in garage 97 41: Denby Dale supply and extract ducts 97 42: Denby Dale ground floor, plan 102 43: Denby Dale first floor, plan 103 44: Denby Dale north elevation 104 45: Denby Dale east elevation 105 46: Denby Dale south elevation 106 47: Denby Dale west elevation 107 viii Abbreviations ach Air changes per hour AECB Association of Environment Conscious Buildings BRE Building Research Establishment CCC Committee on Climate Change CO2e Carbon dioxide equivalent CEPHEUS Cost Efficient Passive Houses as a European Standard DCLG Department for Communities and Local Government DECC Department of Energy and Climate Change GBM Green Building Magazine GBS Green Building Store GDP Gross Domestic Product GHG Greenhouse gases HTC Heat transfer coefficient HSE Health and Safety Executive IBO Austrian Institute for Healthy and Ecological Building IPCC Intergovernmental Panel on Climate Change iPHA International Passive House Association K Unit of measurement for temperature Kelvin kWh Kilowatt hours kWh/(m²/a) Kilowatt hours per square metre per annum Kyoto GHGs Carbon dioxide, methane, nitrous oxide, sulphur hexafluoride, hydrofluorocarbons and perfluorocarbons MtCO2e Million tonnes of carbon dioxide equivalent MVHR Mechanical ventilation and heat recovery m²K/W (R-value) Square metre per Kelvin per watt ix m³/pers/h Cubic metre per person per hour NAU Northern Arizona University NBT Natural building technologies NHBC National House Building Council N/mm² Newton per square millimetre Pa Pascal PE Primary energy PEP Promotion of Passivhaus PHI Passivhaus Institute PHPP Passivhaus Planning Package ppm Parts per million RH Relative humidity SPED Specific primary energy demand U-value Heat transfer coefficient Uf Frame U-value Ug Glazing U-value W/mK Watts per metre Kelvin W/m² Watts per square metre W/(m²K) Watt per square metre per Kelvin W/person Watts per person Ψ Psi, linear thermal transmittance Ψg Psi, linear thermal transmittance of glazing to frame junction x Chapter 1: Introduction 1.1 Problem Specification According to the Department of Energy and Climate Change (DECC, 2011a) the UK emitted 566.3 MtCO2e of greenhouse gases (GHG) in 2009, representing only 2% of global carbon emissions (IEA, 2011) yet, despite this, the UK has set some of the most ambitious carbon emission reduction targets. The Climate Change Act 2008 sets out legally binding targets committing the UK to reduce GHG emissions, and states ‘It is the duty of the Secretary of State to ensure that the net UK carbon account for the year 2050 is at least 80% lower than the 1990 baseline.’ (Climate Change Act 2008, c.27). The Stern Review (Stern, et al., 2006; Tol, 2006) was a major factor in persuading the UK Government to adopt such a demanding target, Stern argued that stabilising GHG concentrations between 450ppm and 550ppm CO2e would be manageable and at a reasonable cost: ‘expected annual cost of emissions reductions consistent with a trajectory leading to stabilisation at 500ppm CO2e is likely to be around 1% of GDP by 2050’ (Stern, et al., 2006, pp. xii). The research predicted, in economic terms, the consequences of not adhering to this upper bound 550ppm CO2e target could lead to an average reduction of 10% global GDP. Stern et al. (2006) believe that atmospheric levels above 550ppm CO2e would most likely see an increase to the global average temperature of 2˚C. To prevent this, significant reductions in global GHG emissions must be made. Agreements on a set of mutual responsibilities, considering costs and the ability to bear with them, will contribute to the overall goal of reducing the risks of climate change. Richer countries based on income, historic responsibility and per capita are expected to take responsibilities for emission reductions of 60-80% by 2050 (ibid). 1 A report published by the Committee on Climate Change (CCC, 2008) states that an 80% reduction of GHG emissions by 2050 would be an appropriate measure to enable the UK to contribute towards reducing global Kyoto GHG emissions by 50-60%. The Climate Change Act introduced ‘carbon budgets’ which set the trajectory limits on total GHG emissions over 5 year periods, and are also legally binding (DECC, 2012b). The CCC (2008; 2010) recommends GHG reductions of at least 34% by 2020 against 1990 baseline levels, with further reductions to 42% if and when there is progress towards agreements to reduce global emissions. The fourth carbon budget, 2023-27, requires emission reductions of 50%, and a total of 60% by 2030, relative to a 1990 baseline (DECC, 2011a). The CCC (2010) states that a further 60% reduction in GHGs will be required between 2030 and 2050 to meet the 2050 target. The UK residential sector released approximately 149 MtCO2 in 2010, accounting for 30% of the UK’s total CO2 emissions (DECC, 2012a).The sector has consequently been on the Government’s agenda to drastically reduce its GHG emissions. The Government is pressing to make an impact on energy usage and emissions within the UK domestic sector by introducing strict regulations to be applied to new dwellings. However if the UK housing stock is to reduce CO2 emissions in line with the Climate Change Act then energy consumption in new builds must be dramatically reduced. The Code for Sustainable Homes is one action taken by the Government to improve the energy efficiency of UK homes and reduce related CO2 emissions. Building Regulations Part L1A requires a 25% decrease in CO2 emissions from Part L 2006 which meets the requirements of the Code for Sustainable Homes level 4. Levels 5 and 6 are geared to meet 100% and true zero carbon reductions to meet future targets (DCLG, 2009). Alternatively the German approach to sustainable building ‘Passivhaus’ has undergone extensive research (CEPHEUS, 2001; Williamson, 2007) which has shown that 2 Passivhaus dwellings in Germany are 75% more efficient and can save approximately 5.6 tonnes of GHG emissions per dwelling. The previous Secretary of State for Energy and Climate Change, Chris Huhne, acknowledged the need for more efficient housing and has argued that all new homes in the UK should meet the Passivhaus standard (Kennet, 2010). Jonathan Porritt, the founding director of Forum for the Future, has also backed Huhne’s view and has called on the UK construction industry to embrace the Passivhaus Standard to aid in meeting the Government’s 2016 zero-carbon housing target. Porritt has stated: ‘We’re going to have to be doing a huge amount to catch up. We’re going to have to see an unprecedented wave of innovation around construction techniques and design. For me it’s really important that what’s been going on elsewhere particularly in Germany with Passivhaus is now brought in as part of that innovation cycle in the UK,’ (Kennet, 2010, p.1). Despite the overwhelming evidence of the Passivhaus standard in achieving low energy demands, the UK has been slow to adopt the concept. The UKPH conference (2011) state that as of October 2011 the UK only had 70 projects either certified or in progress, whereas there are in excess of 30,000 Passivhaus dwellings constructed worldwide (BRE, 2011). This is because the Passivhaus dwellings have been constructed using construction techniques common to the region (Williamson, 2007). The UK construction industry, however, traditionally uses cavity wall construction (DCLG, 2008) a technique of which is not widely used for dwellings built to Passivhaus standards. Brunsgaard, Heiselberg and Jenson (2008) state that one of the main barriers is the current inability to build Passivhaus dwellings using traditional construction techniques such as cavity wall construction. The UK would benefit profoundly from the proven reductions in CO2 emissions and increased energy efficiency provided by the Passivhaus standard. However successfully 3 adapting the Passivhaus standard using techniques common within the UK (cavity wall) is the major barrier preventing the transition. There is currently only one Passivhaus certified dwelling in the UK built using cavity wall construction. The dwelling has been constructed by the Green Building Store (GBS), and is situated within Denby Dale, West Yorkshire (GBS, 2010a). However analysis of the dwellings performance, as that undertaken by CEPHEUS, has not been conducted as of yet. It is important to define the constructional aspects used by GBS which allowed for Passivhaus certification. Furthermore determining whether the actual performance of the dwelling once inhabited meets Passivhaus certification. 1.2 Aim and Objectives Therefore the aim of this dissertation is to evaluate whether Passivhaus standards are applicable in the UK using cavity wall construction. It does so by: Analysing the principles of the Passivhaus standard Ascertaining the most appropriate methods used to obtain primary and secondary research concerning Denby Dale Assessing whether cavity wall construction detailing used at Denby Dale enables the dwelling to achieve the Passivhaus standard, and how this has been accomplished. Investigating whether the Denby Dale dwelling performs to the Passivhaus standard once constructed. Drawing conclusions from the analysis to assess whether the Passivhaus standard can be met in the UK using cavity wall construction and the implications for applying this concept in the UK. 4 Chapter 2: Literature Review 2.1 What is Passivhaus? PHI (2011b, p.1) states that ‘The term Passivhaus is used for an internationally established building standard with very low energy consumptions, which have been proven in practice’. The Passivhaus concept was initially developed in 1988 by Professor Bo Adamson and Dr Wolfgang Feist. The first Passivhaus was built in 1990 and the Passivhaus institute formed in 1996 (NBT, 2009). The number of Passivhaus certified dwellings has grown rapidly in the past few years. NBT (2009) acknowledges that there were approximately 15,000 buildings which comply with Passivhaus standards in 2009. This rose to over 20,000 by early 2010 (iPHA, 2010), and now currently exceeds 30,000 buildings worldwide, around 20,000 of which are in Europe (Passivhaus Trust, 2011; BRE, 2011). Passivhaus requirements can aid in the approach of reaching zero carbon buildings. Although the Passivhaus standard is not in itself carbon neutral, the requirements dramatically reduce the energy requirements which can be more readily met by renewable technologies (Hodgson, 2008). IBO (2008, p.14) defines a Passivhaus as ‘a building in which thermal comfort is solely guaranteed by re-heating (or re-cooling) the volume of fresh air that is required for satisfactory air quality - without using circulation air’. This is a purely functional definition. Passivhaus also refers to the way in which thermal comfort is guaranteed by passive measures where possible; such as thermal insulation, heat recovery, passive use of solar energy and interior heat sources (IBO, 2008). 5 Dwellings can only be awarded the ‘quality certified Passivhaus’ certificate, by the Passivhaus Institute. The requirements for Passivhaus certification are set out in a number of performance standard, shown in Table 1. Table 1. Criteria for Passivhaus certification (Source: IBO, 2008; PHI, 2010) Value Calculation method Space heating demand ≤ 15 kWh(m²/a) PHPP Heating load ≤ 10 W/m² PHPP Airtightness 0.6 ach @ 50 Pa* Blower door test, n₅₀ value measured according to EN 13829 Primary energy demand ≤ 120 kWh(m²/a) PHPP *0.6 ach @ 50 Pa - air changes per hour at 50 pascals of pressure, measured using a blower door test. PHI (2010) states that the frequency of temperatures higher than 25˚C (summer overheating) should be no greater than 10%. Passivhaus conditions can also be quantified. Table 2 shows the ventilation requirements per person and the maximum temperature fresh air can be heated to without dust pyrolysis. Table 2. Fresh air heating limitations (Source: IBO, 2008) Minimum fresh air volume for one person Air heat capacity at 21˚C and normal pressure 30K warmer than room air Equal to 30 m³/pers/h 0.33 Wh/(m²K) 30 K 300 W/person IBO (2008) explains that the fresh incoming air can be heated to a maximum of 50˚C, because higher temperatures will lead to dust pyrolysis and burning smells. This explains the additional 30K heating to approximate room temperature air at 20˚C. Experience and calculations made with simulation programs, such as PHPP, has shown 6 that a maximum heating requirement of 15 kWh/(m²a) is common for Central Europe (IBO, 2008). Hodgson (2008) explains that the space heating demand is limited to 15 kWh/(m²a) because a comfortable 20˚C indoor temperature needs to be achieved in areas of low ventilation rates. This means that only a certain amount of heat can be supplied without exceeding the 50˚C temperature limit. Passivhaus is not just concerned with energy efficiency. Equally important, and related, is the achievement of thermal comfort. The PHI (2011b, p.1) states that: A Passive House is a building, for which thermal comfort (ISO 7730) can be achieved solely by post heating or post cooling of the fresh air mass, which is required to fulfil sufficient indoor air quality conditions (DIN 1946) - without a need for re-circulated air. Thermal comfort as defined in British Standard BS EN ISO 7730 is ‘the condition of mind which expresses satisfaction with the thermal environment’. The perception of ‘thermal comfort’ usually refers to a person feeling too hot or too cold (HSE, 2011a), varies from person to person. Passivhaus dwellings are required to satisfy the majority of people, which is expressed as ‘reasonable comfort’ and considers 80% of the population (ibid). The HSE (2011b) explains that there are four environmental factors (air temperature, radiant temperature, air velocity, humidity) and two personal factors (clothing insulation, metabolic heat) which determine thermal comfort. Passivhaus standards are related solely to environmental factors. Heat demand calculations used to specify Passivhaus standards are based on achieving a room temperature of approximately 21˚C (IBO, 2008), which research (Isaksson, 2005 cited in Environmental Change Institute, 2007) shows is considered to be acceptable when concerning thermal comfort. Thermal comfort must be achieved by heating and cooling of fresh air i.e. by the use of MVHR systems. Isover (2007) expands on the term ‘thermal comfort’ in Passivhaus 7 dwellings and states that the enclosing walls, floors and windows should have a similar temperature to the surrounding air. According to IBO (2008) Passivhaus dwellings should achieve humidity levels of approximately 50%. HSE (2011b) states that 40% to 70% humidity does not affect thermal comfort. Humidity levels of more than 60% can cause growth of mould and mildew (NAU, 2009). 2.2 Construction fundamentals To obtain Passivhaus certification, a building must have been modelled using the Passivhaus Planning Package (PHPP) and meet the criteria in Table 3. These are explained in more detail in Chapter 4. Table 3. Passivhaus specification summary (Source: IBO, 2008; PHI, 2011b) Measure Passivhaus standard Ground floor U – value ≤ 0.15 W/m²K Walls U – value ≤ 0.15 W/m²K Roof U – value ≤ 0.15 W/m²K Window and doors U – value ≤ 0.8 W/m²K Window glazing U – value ≤ 0.6 W/m²K Thermal bridging Ψ ≤ 0.01 W/mK* Airtightness 0.6 ach @ 50 Pa** Ventilation MVHR efficiency ≥ 75% Max heat load ≤ 10 W/m² Max space heating ≤ 15 kWh/(m²/a) Max annual PE ≤ 120 kWh/(m²/a) * Ψ - linear thermal transmittance, refers to the additional heat loss (or gain) through the building envelope per meter length of that detail. 8 2.2.1 Good thermal insulation and compactness – [U- value ≤ 0.15 W/m²K] The building shell requires a continuous envelope of outstanding thermal insulation. IBO (2008) claim that Passivhaus dwellings in central Europe achieve heat transfer coefficients (U-value) of between 0.1 and 0.15 W/m²K, and any construction method has the ability to achieve this. The high levels of insulation enable a Passivhaus dwelling to reach high levels of thermal comfort with little heating demand. The high levels of insulation also provide protection during the summer when temperatures are higher. IBO (2008, p.17) explains: ‘Highly insulated structures have high temperature amplitude absorption, even with low mass. Thus daily outside air temperature fluctuations have no noticeable effect within the building.’ This increases residential comfort as cooling a Passivhaus dwelling is easily achieved by window ventilation. IBO (2008) explains that Passivhaus standards are more easily achievable with compact designs, where the ratio between the outer surface and the heated volume of the dwelling is as low as possible. Heat loss is reduced with a small external surface. 2.2.2 Thermal Bridging - [Ψ ≤ 0.01 W/mK] A thermal bridge-free construction is a basic requirement of the Passivhaus standard (PEP, 2006). Attention must be paid to the detailing and execution around connections with windows, door frames, floors and roofs. The linear thermal conductivity of these elements should be lower than 0.01 W/mK for connections in the thermal envelope in reference to external dimensions (PEP, 2006). Figure 1, shows the modelling of a timber frame construction, with a linear thermal conductivity of 0.055 W/(mK). PEP (2006) claim that typical values for linear thermal conductivity within Passivhaus dwellings range from 0.03 to 0.01 W/mK. These thermal bridges are required to be minimised in all details and not just windows and doors. 9 Ψ = - 0.055 W/(mK) Figure 1. Linear thermal conductivity Ψ ≤ 0.01 W/mK (Source: SINTEF Byggforsk, PHI, ProKlima cited in PEP, 2006). 2.2.3 Windows and doors - [U- value ≤ 0.8 W/m²K] Windows and doors must be triple glazed and the glazing alone must achieve a U-value below 0.6 W/m²K. The overall window/ door, including the frame and glazing combined must achieve a U –value below 0.8 W/m²K to meet Passivhaus requirements (IBO, 2009). Windows which have the ability to achieve such an outstanding U-value are the best available. IBO (2008) explains the three main design features incorporated within these windows are: three-pane thermopane glazing or a comparable glass combination, “warm edge” spacers and specially insulated window frames. Figure 2 shows a triple glazed window which includes these features (IB0, 2008). Figure 2. Triple glazing window with an overall U-value of 0.8 W/m²K (Source: PassivHaus Institut PHI, Passiefhuis-Platform vzw, cited in, PEP, 2006) 10 2.2.4 Airtightness - [0.6 ach @ 50 Pa] Passivhaus dwellings require high levels of airtightness to reduce space heating requirements, which also aids in preventing draughts and accumulation of moisture which would affect buildings’ performance and lifespan. High levels of airtightness reduce natural ventilation in Passivhaus dwellings, and therefore require some form of ventilation system. The Passivhaus airtightness requirement is a maximum of 0.6 air changes per hour at 50 pascals of pressure (0.6 ach @ 50 Pa) (PHI, 2011b). PHI (2011b, p.1) states that the key principle Passivhaus dwellings use, concerning airtightness is ‘continuous uninterrupted airtight building envelope’. Achieving this requires use of tapes, membranes, wet plaster, and vapour membranes, to create a continuous airtight barrier. Particular attention is required at different element connections such as doors and windows (Hodgson, 2008; PEP, 2006). The airtightness of a dwelling is measured using a blower door test (fan pressurisation), usually undertaken during construction to allow any weaknesses to be rectified (Leeds Met, 2010) 2.2.5 Mechanical ventilation with heat recovery (MVHR) Window ventilation would be insufficient, ineffective and prevent Passivhaus dwellings’ heating requirements from being achieved. The health and comfort of occupants is the most important feature within Passivhaus planning and therefore a mechanical ventilation system is required at least (Hodgson, 2008; IBO, 2008). To meet the extremely low energy Passivhaus space heating requirements (15kWh/(m²/a)), a heat recovery system must be incorporated within the ventilation system, with efficiency in excess of 75% and low specific fan power (ibid). Therefore a 11 Mechanical Ventilation with Heat Recovery (MVHR) system is required to replace and maintain the air quality at a rate of 30 m³/person/hour to ensure reasonable air quality according to PHI (2011b). The system removes unwanted odours, moisture and carbon dioxide, whilst providing fresh air. The heat exchanger does not mix exhaust air with fresh air but simply exchanges the heat from exhaust air to incoming fresh air (Hodgson, 2008). Heat recovery efficiencies range from 75 to 95% for Passivhaus standards, with aspects such as duct work insulation, used to optimise system performance (PEP, 2006). Any units which have not been certified by the PHI receive an efficiency penalty of 12% on the manufacturer’s claims, therefore making it much more difficult to achieve specific space heating requirements of 15 kWh/(m²/a) (IBO, 2009). 2.3 Passivhaus Planning Package software (PHPP) PHPP is an excel based software package created to assist in the design of buildings which aim to achieve the Passivhaus standard (AECB, 2006) The PHPP has been proved reliable, as simulation data has been compared with actual measurement data and shown to have close correlations (AkkP5, cited in: PHI, 2011a). According to the PHI (2011a) the PHPP requires over 2000 independent input data. The data must be in accordance with the geometry of the building in order to obtain accurate results. The PHPP software treats the building and mechanical equipment as one overall system (ibid). 2.4 Most common Passivhaus construction methods The majority of Passivhaus dwellings in Northern Germany comprise of masonry walls with external insulation, whereas 80% of Passivhaus dwellings in Southern Germany and Austria are timber frame construction (Williamson, 2007). The percentages for 12 construction methods for Passivhaus in Germany and Austria can be seen in Figures 3 and 4. Timber 15% 20% 15% Timber Concrete 70% Masonry with external Cladding 80% Concrete and masonry Figure 3. Passivhaus construction Figure 4. Passivhaus construction methods in Germany methods in Austria (Source: GBM, 2009) (Source: GBM, 2009) Williamson (2007) believes that different construction systems are used to build Passivhaus dwellings due to traditional construction practices and vernacular architecture varying regionally. All three systems (timber frame, concrete, and masonry with external cladding) have been proven to achieve the Passivhaus standard. The most widely used construction methods masonry and timber frame, are briefly discussed below. External cladding/masonry Masonry constructions provide good thermal mass. Thermal mass absorbs heat from the direct sunlight and heat ventilating around the thermal wall (Chiras, 2002). Thermal mass is particularly effective within Passivhaus concrete floor structures. The thicker the slab the more heat stored and the longer it will release heat into the night. Generally the slab is 100-150mm thick with cost as limiting factor (Gollaway, 2004). 13 The non-load bearing insulation cladding systems are attached externally. The insulation is in the form of preformed sheets of foam plastics and is usually attached to the wall with adhesives or mechanical anchors, as shown in Figure 5 (Balocco, Grazzini and Cavalera, 2007). Figure 5. Masonry wall with external cladding Timber frame construction Timber framed construction is based on the erection of load bearing timber frame supporting the dead and live loads from upper floors, roofs and the timber frame wall itself (Riley and Howard, 2002). Timber frame construction allows thick layers of insulation to be incorporated within the frame without the need for large wall thicknesses which take up floor space (NBT, 2009). Figure 6 shows a typical wall cross section detail which meets Passivhaus standard of, U-value ≤ 0.15 W/m²K. Three layers of 80mm thick insulation is used to reduce the small thermal bridge through the timber stud, as well as increase the overall wall insulation thickness. 14 Figure 6. Passivhaus wall detail timber construction 2.5 UK housing construction methods Passivhaus dwellings primarily use construction techniques and knowledge common to the country as in which they are built. The UK could indeed transfer proven Passivhaus techniques and construction from Central European countries, however there are major limitations to producing a successful outcome from this method. Kaan and Boer (2005) state that Passivhaus dwellings differentiate from region to region because of the contractors’ familiarity with construction methods, techniques and materials common in each particular region. Williamson (2007) agrees and states that one large barrier to the UK adopting the Passivhaus concept is the lack of skills and knowledge in the UK concerning timber frame and masonry with external insulation construction methods. Therefore if the UK is going to successfully adopt the Passivhaus standard on a wide scale it will be necessary to use construction techniques, materials and methods common to UK contractors and builders. UK common construction methods The English Housing Survey (DCLG, 2008) states that almost 65% of the housing stock, as of 2008, was constructed using a traditional cavity wall structure. However 15 approximately 88% of the dwellings built post 1990 in the UK were constructed using traditional cavity wall structure (ibid). Figure 7 shows the proportion of tradition cavity wall structures compared to other techniques. It can be clearly seen that traditional cavity wall structures have been the primary construction method post 1945 in the UK. Figure 7. UK housing construction type by dwelling ages (Source: DCLG, 2008) Therefore cavity wall structure is currently the most widely used and recognised technique in the UK. Contractors and builders in the UK have skills in masonry cavity wall construction, some knowledge and skills in timber framed construction and virtually none in masonry wall with external cladding as mostly used in Germany and Austria. Traditional Cavity Wall Structure in the UK and other countries The traditional cavity wall structure consists of an inner leaf of block work, an outer leaf of masonry and a gap/cavity creating a separation between the leaves. The cavity is typically fully or part filled with insulation to improve the thermal properties of the 16 wall, as shown in Figure 8 the inner leaf and external leaf connected using wall ties to provide structural strength and stability. Figure 8. Traditional cavity wall structure The majority of the housing stock in Denmark also consists of a cavity wall structure (PEP, 2006). Denmark has several barriers to overcome before Passivhaus dwellings can widely spread across the country. Other countries such as the Benelux (Belgium, Luxemburg and the Netherlands) also traditionally use cavity wall construction methods and continue to do so for new dwellings (Hens, et al., 2007). Therefore adapting the Passivhaus concept using cavity wall construction is not only relevant to the UK, but also to countries such as Denmark and the Benelux. 2.7 Conclusion The UK has the largest skill base when concerning cavity wall construction compared to any other construction method. It has also been identified that other Northern European countries such as Denmark and the Benelux have past and current cavity wall construction methods. However, it is not known whether this construction method can be successfully adapted to meet Passivhaus standards. There is currently only one Passivhaus certified dwelling 17 in the UK which is constructed using a traditional cavity wall structure and Passivhaus certified. This house was built by the Green Building Store at Denby Dale, West Yorkshire (GBS, 2010a). To determine whether Passivhaus can be adapted in the UK using traditional cavity wall structure, it is necessary to assess the construction techniques and details used during the construction of Denby Dale which enabled the dwelling to achieve the Passivhaus standard. Furthermore analysis on the dwelling post-construction will provide more significant evidence as to whether cavity wall construction is able to achieve Passivhaus standards occupied. The next chapter sets out the methods which would be most appropriate to determine the techniques used during Denby Dale construction to accomplish certification, and whether the dwelling performs to the Passivhaus once occupied. 18 Chapter 3: Methodology 3.1 Introduction Denby Dale has been identified as the only Passivhaus certified dwelling so far in the UK built using cavity wall construction. Therefore to address the question ‘Can Passivhaus standards be achieved using cavity wall construction in the UK?’, the research undertaken in this dissertation is primarily geared towards the Passivhaus certified Denby Dale dwelling. The research is split into two parts: secondary research evaluating the construction methods and detailing of Denby Dale, and primary research; the performance of Denby Dale since it has been occupied. 3.2 Secondary research This section is devoted to the construction detailing and methods used in Denby Dale. Most of the research gathered will be obtained from the building contractor (Green Building Store, GBS) and will therefore be secondary research. The construction detailing will be assessed at the following milestones within the build: foundations and ground floor structure, walls structure, roof structure, windows and doors. Each section will be assessed against the Passivhaus standard with the use of U-value calculations, accompanied by CAD drawings to add clarity to construction detailing. Information will also be presented as to the efforts made by GBS to obtain high airtightness at each construction stage. This is necessary because the Passivhaus standard requires dwellings to be tested for airtightness in order to obtain certification. The Passivhaus standard quantifies a maximum airtightness in terms of air leakage within a pressurised building. Therefore data obtained from blower door tests undertaken at Denby Dale (by Leeds Metropolitan researchers) are also analysed in relation to the Passivhaus standard. 19 Passivhaus requires a thermal bridge free construction to ensure heat loss is minimal and it is therefore necessary to assess thermal bridging at Denby Dale. For the building envelope junctions this will be done by analysing GBS documents. The windows however are an important aspect when concerning heat loss and thermal bridging, because of the complex junctions, and are a general weakness in all buildings. Therefore the assessment of the windows will be an amalgamation of GBS documentation and the use of THERM software. THERM software is commonly used by building and design professionals and would therefore be an acceptable method for this dissertation. The software will present the thermal bridges graphically and allow greater understanding of the importance of minimising thermal bridging in Passivhaus dwellings. 3.3 Primary research Denby Dale will be assessed as to whether, once occupied, it performs to the Passivhaus standard. Passivhaus quantifies specific heating and primary energy demands to enable certification. Primary data gathered by Leeds Metropolitan researchers for gas usage, electricity usage (national grid), electricity usage (photovoltaics) and solar thermal hot water readings will be analysed. These data will then be assessed in relation to the Passivhaus standards for specific space heating and primary energy demand. The data will also be used to ascertain the carbon dioxide emissions of the dwelling, when related to fuel usage. This will be analysed and compared with existing dwellings, and relates back to the problem specification with the UK’s targets to reduce carbon dioxide emissions. Additional data will also be obtained from Leeds Metropolitan researchers concerning the external and internal environments at Denby Dale, which have been monitored using an outdoor weather station and indoor Tiny Tag monitors. 20 The following Denby Dale data will be obtained concerning the internal temperature, relative humidity and carbon dioxide levels, and the external temperature and relative humidity The main purpose of the internal data is to assess and compare Denby Dale’s temperature, humidity and carbon dioxide with recommended levels. The external data will be used to assess the relationship between external conditions and energy consumption within the house. Furthermore the data will be used to investigate whether the external environment affects the internal environment in the dwelling. Primary research will also be conducted in the form of an interview with the Denby Dale residents. This is necessary in order to obtain information on how the residents’ lifestyle may affect research data. Questions concerning energy usage such as cooking and MVHR will be referred to within research findings where appropriate. The interview will also ask subjective questions relating to comfort and the operational aspect of living in the house. This is necessary because thermal comfort is an important aspect which Passivhaus aims to achieve in each dwelling. CEPHEUS (2001) has undertaken comprehensive research on a number of Passivhaus dwellings (built using methods other than cavity wall) which also concerns the residents’ opinions. Therefore a section will be devoted to compare the opinions of the Denby Dale residents to those in the CEPHEUS project. 21 Chapter 4: Research Findings 1: Denby Dale construction methods and detailing 4.1 Introduction The Green Building Store (GBS) has built the first dwelling in the UK to achieve Passivhaus certification using a cavity wall structure, situated in the small village of Denby Dale. The dwelling is referred to as ‘Denby Dale’ throughout. The purpose of this Chapter is to present research on how the dwelling has been constructed, and the necessary detailing required to achieve Passivhaus certification. All the constructional aspects of the Passivhaus standard and MVHR system researched in the Literature Review (Chapter 2) will be compared with secondary research on the construction of Denby Dale. The Passivhaus requirements are shown below in Table 4. Table 4. Passivhaus requirements relating to construction fundamentals and MVHR system (Source: IBO, 2008; PHI, 2011b) Measure Passivhaus standard Ground floor U-value ≤ 0.15 W/m²K Walls U-value ≤ 0.15 W/m²K Roof U-value ≤ 0.15 W/m²K Window, frames and doors U-value ≤ 0.8 W/m²K Window glazing U-value ≤ 0.6 W/m²K Thermal bridging Ψ ≤ 0.01 W/mK* Airtightness 0.6 ach @ 50 Pa** Ventilation MVHR efficiency ≥ 75% * Ψ - linear thermal transmittance, refers to the additional heat loss (or gain) through the building envelope per meter length of that detail. **0.6 ach @ 50 Pa - air changes per hour at 50 pascals of pressure, measured using a blower door test. 22 Secondary research on Denby Dale is gathered and compared to the Passivhaus standard by the use of CAD cross sectional drawings, U-value calculations and airtightness detailing. This research is used to assess the foundations and ground floor structure, walls structure, roof structure and windows and doors at Denby Dale. Information is also provided on first floor construction, airtightness detailing, and thereafter the MVHR efficiency in relation to the Passivhaus standard. The linear thermal transmittance relating to the thermal envelope of the building is summarised in the conclusion. Thermal bridging at windows is an important factor because of the major weakness concerning heat loss, this is analysed using THERM software. 4.2 Foundations and ground floor The design and construction details of the foundations to ground floor are crucial for Denby Dale to perform to the Passivhaus standard. GBS realise that all buildings contain thermal bridges, and are impossible to eradicate; however any thermal bridges present must be minimised through the design and materials used. The Denby Dale cavity wall continues through to the concrete trench foundations creating a thermal bridge. This thermal bridge allows heat to transfer from the interior, down through the inner leaf of block work past the floor insulation, and conduct into the ground. GBS (2010a) have minimised this thermal bridge by using lightweight aerated 7N/mm² Celcon block, which has a greater thermal resistance than dense concrete blocks. Also 300mm thick polystyrene insulation (explained more in depth later) extends to the concrete strip foundation to reduce the effect of the thermal bridge. GBS (2010a, p.8) simply explain this as ‘so any heat lost from the concrete floor slab will have a lot further to go’. Figure 9 shows a cross sectional view of the foundations and ground floor for Denby Dale, details of which were obtained from GBS (2010a). 23 Figure 9. Denby Dale foundations and ground floor, cross section 4.2.1 Passivhaus U-value requirement comparison For a dwelling to perform to the Passivhaus standard the U-values for walls, roof and ground floor should be no greater than 0.15W/m2K (PHI, 2011b). Denby Dale will need to achieve these heat transfer coefficients for each of the stated building elements, in order to minimise heat loss and allow the building to achieve Passivhaus heating requirements. As can be seen in Figure 9 the insulation is 225mm of Knauf polyfoam and is installed below the concrete floor slab. The U-value through the ground floor has been calculated in Table 5. 24 Table 5. Denby Dale ground floor U-value calculations and Passivhaus U-value insulation requirements (Source: Bath, 2001; GBS, 2010b; Knauf, 2011c) Material thickness (m) Thermal conductivity (W/mK) - - 0.06 Insulation (Knauf Polyfoam floorboard) 0.225 0.033 6.82 Concrete Slab 0.100 1.130 0.09 Floor Screed 0.025 0.410 0.06 Internal Surface - - 0.12 Total Resistance - - 7.15 Layer External Surface Overall U-value Passivhaus requirement Resistance (m²K/W) 0.14 W/m²K ≤ 0.15 W/m²K Table 5 reveals that the overall U-value for the entire cross section of the ground floor is 0.14W/m2K. This is below to the Passivhaus required heat transfer coefficient of 0.15W/m2K and therefore complies with the standard. 4.2.2 Airtightness detailing It is important that airtightness is maintained throughout the build to ensure that once completed the heat loss by convection is minimised. The steps taken at ground floor level for airtight detailing are discussed here. The hardcore was laid in 150mm compact layers, as would be the case for an ordinary house, and a sand blinding to smooth and level off (GBS, 2010a). The 225mm of Knauf polyfoam installed below the floor slab insulation has a damp proof membrane on top, which consists of: damp proof membrane and reinforced steel mesh and spacer blocks, with 100mm of concrete floor slab (ibid). 25 GBS (2010a) have used the polystyrene insulation as formwork to hold the concrete whilst pouring, this enabling the floor to sit on top of the inner leaf block work. The airtightness will therefore be improved by this measure as subsequent shrinkage and cracking between floor and wall elements will have little effect (ibid). Services GBS (2010a) have ensured all drainage pipes protrude underneath the floor slab to minimise thermal bridging. This can be seen in Figure 10, a photograph taken during the construction of Denby Dale. Gas and electrical supply have to protrude through the cavity, but airtightness is maintained by the use of grommets. The design has been well thought through to enable sealing to take place around service pipes once the pipe has been inserted. Figure 10. Service penetration at ground floor (Source: GBS, 2010a) Grommets Pro Clima Rolflex and Kalflex grommets have been used for providing the airtightness around service pipes at Denby Dale (GBS, 2010b). The grommets are designed to fit and adhere around the service pipes covering diameters of 6mm-320mm, which are then plastered over to prevent air leakage (GBS, 2010a; Pro Clima, 2011a; Pro Clima, 2011b). 26 4.3 Wall structure The Denby Dale cavity wall is constructed from dense concrete block (internally), insulation within the cavity consisting of three 100mm layers of Dri-Therm fibreglass insulation batts, and 100mm of coarse natural stone on the outside (GBS, 2010a). GBS (2010a) explains that the use of polystyrene solid closed-cell insulation within the cavity below ground provides stability in the event of ground movement. Furthermore the closed cell structure prevents the absorption of water. Insulation must be kept dry because the presence of water reduces thermal performance by creating thermal bridging (ibid). The polystyrene foam is continued from the concrete trench foundation through to above floor level. GBS (2010a) ensured the top of the solid polystyrene insulation was cut at an angle to ensure any cavity water would run out through the porous external cladding. This can be seen on Figure 11 which is an image taken during the construction of the ground floor and cavity wall. This angle prevents the build up of water on the impermeable polystyrene insulation which if allowed to occur would create a thermal bridge. Figure 11. Denby Dale cavity wall and cavity tray (Source: GBS, 2010d) 27 GBS (2010a) used Teplo ties instead of standard stainless steel walls ties. This is because stainless steel wall ties act as a thermal bridge through the insulation due to their high thermal conductivity. Wall structures with wider cavities also require longer wall ties. Leeds Met (2010) research shows that steel wall ties can significantly increase the overall U-value, deemed unacceptable for high performance cavity wall structures as required in Denby Dale. The Teplo tie consists of Basalt and resin, providing high strength and low conductivity of 0.7 W/mK (as calculated to EN ISO 6946), each 450mm long, (GBS, 2010b). GBS (2010a) claim that the Teplo ties’ low conductivity gives a nil value for heat transfer within the PHPP. The Teplo ties are shown on Figure 12 and are installed in every two courses of block work and three courses of Yorkshire stone cladding. Figure 12. Denby Dale cavity wall 28 Fibreglass insulation had been chosen to ensure no gaps were present through the entire cavity wall (solid insulation would be difficult to install and difficult to fit around wall ties with no gaps). Avoiding gaps in the cavity wall prevents movement of air around, behind or within the insulation, therefore thermal bypassing cannot occur (GBS, 2010a). 4.3.1 Passivhaus U-value requirement comparison Table 6 shows the calculation of the U-value for the external wall. Table 6. Denby Dale wall U-value calculations, with Passivhaus U-value insulation requirements (Source: Clarke, Yaneske and Pinney, 1990; GBS, 2010b; Knauf, 2011a; PHI, 2011b). Layer Resistance (m²K/W) Thickness (m) Conductivity (W/mK) - - 0.06 0.1 1.5 0.067 0.3 0.032 9.375 0.1 1.22 0.082 0.012 0.5 0.024 Internal Surface - - 0.12 Total Resistance - - 9.728 External Surface Masonry Outer leaf, Yorkshire stone Insulation - (Knauf Dri Therm cavity slab 32) Blockwork 2 coat Plaster Overall U-value Passivhaus Requirement U-value 0.10 W/m²K ≤ 0.15 W/m²K The overall U-value of the wall is 0.10 W/m2K which comfortably meets the Passivhaus requirement of ≤ 0.15 W/m2K. 29 4.3.2 Airtightness detailing GBS acknowledged that achieving high levels of airtightness in cavity wall construction is generally more difficult than in other construction methods. This is because masonry walls allow movement of air through the material via diffusion. To overcome this difficulty GBS (2010a) moved away from potentially leaky plasterboard with dot and dab adhesive, but instead used wet plaster directly onto the blockwork. A two coat layer of plaster was layered on all the walls, providing an airtight barrier. 4.4 Roof structure The roof trusses within Denby Dale use ‘Bob Tail’ trusses with 500mm elements (GBS, 2010a), to maintain an insulation thickness of 500mm near the eaves and also enable the insulation to be continuous. It is impossible to eliminate the repeating thermal bridge created through the vertical timbers members supporting the roof trusses. GBS (2010a) have instead minimised this thermal bridge by using slim (100x38mm) timber members. 4.4.1 Passivhaus U-value requirement comparison To simplify the U-value calculation for the roof cross section, the timber fraction has been omitted and the insulation is considered to be continuous. Table 7 shows the materials through the cross section of the Denby Dale roof, with corresponding thickness, conductivity and resistance for each. The overall U-value for the roof section is 0.08 W/m2K which is almost a 50% reduction to meet the Passivhaus requirement of ≤ 0.15 W/m2K. 30 Table 7. Denby Dale roof U-value calculations, with Passivhaus U-value insulation requirements (Source: Clarke, Yaneske and Pinney, 1990; GBS, 2010b; Knauf, 2011b; PHI, 2011b) Layer Thickness (m) External Surface Conductivity (W/mK) Resistance (m²K/W) - - 0.06 0.027 0.83 0.03 0.50 0.04 12.5 0.018 0.15 0.12 0.025 0.16 0.16 0.003 0.50 0.006 Internal Surface - - 0.12 Total Resistance - - 13.0 Roof Tiles Insulation (Knauf loft roll 40) OSB Plasterboard (2 layers) Plaster Overall U-value Passivhaus requirement 0.08 W/m²K ≤ 0.15 W/m²K 4.4.2 Airtightness detailing Once again it is important to make reference to measures taken at each stage of construction when considering airtightness for a Passivhaus. The first floor ceiling was constructed using 18mm OSB board, which is acknowledged to be airtight (GBS, 2010a). However the butted joints were sealed using Pro Clima tapes to create an airtight structure. The OSB boards have sufficient strength to support the 500mm thick mineral insulation in the roof (ibid). A service void was created using batons screwed in through the OSB board. GBS (2010a) state that with the concern of airtightness the fixings had to be screwed tight to ensure the baton clamps onto the OSB board closing any ruptures. This detailing can be seen in Figure 13. GBS (2010a) did not introduce a 31 loft access door in the ceiling, as this would penetrate the OSB and create more difficulties improving airtightness. The junction between the wall and the OSB board, as shown in Figure 13, has been sealed using Pro Clima Contenga tape, which is vapour resistant and able to bond to plaster and timber (GBS, 2010b). GBS (2010a) have found that the PHPP calculation methods do not incorporate windtightness. However through past experience they have acknowledged the importance of creating high levels of windtightness in order to reduce levels of thermal bypass from air movement over and around insulation. GBS have increased windtightness within Denby Dale by carrying out the following procedures, all these approaches used can be seen in Figure 13: 1. GBS (2010a) used timber noggins between the underside of the timber trusses and the top of the exterior stone walling. Constructional foam was applied behind these noggins to prevent air movement into the enclosed roof (ibid). 2. The 9mm plywood airtight soffit board was screwed to the roof trussed before the wall was complete and was also rebated into the back of the soffit board (GBS, 2010a). Figure 13 shows this detail including the frame mastic used to seal the junction between the soffit board and stonework. 3. Denby Dale uses a Pro Clima Solitex roof membrane, which is a vapour-open airtight under slating membrane, therefore allowing vapour to escape from the roof void but prevents air movement through (GBS, 2010a; Pro Clima, 2011c). 4. GBS (2010a) layered the Pro Clima Solitex roof membrane with some tension to enable them to easily tape the overlaps using Pro Clima Tescon Profil. Timber counter batons, running with the gradient of the roof were used to allow any 32 water which managed to pass through to the roof membrane, to easily run off into the guttering (ibid). 5. As an extra measure GBS (2010a) the first roof membrane layer was taped to the noggins which themselves were taped to the truss timbers. 6. Finally GBS (2010a) ran a layer of Pro Clima Tescon Profil on top of the noggins along the whole length of the eaves. Figure 13. Denby Dale roof and wall junction, cross section 4.5 Windows and doors Windows and doors are usually weak spots in dwellings, because they break the continuity of the thermal envelope and can create large thermal bridges (Leeds Met, 2010). ISO (2008) states that in a poorly insulated house 13% of heat losses can occur from windows and doors. Furthermore, the proportion of heat lost through windows and doors increase as a dwelling’s thermal insulation improves. It is therefore paramount that a highly insulated building such as Denby Dale incorporates windows with low Psi and U-values to reduce heat loss. 33 Denby Dale’s windows and doors are manufactured by Ecopassiv, and comprise a timber frame with argon filled triple glazing (GBS, 2010c), shown in Figure 14. The image shows how the frame is insulated using polyurethane to minimise heat loss (ibid). Argon filled triple glazing Polyurethane frame insulation Figure 14. Ecopassiv window (Source: GBS, 2010a) 4.5.1 Passivhaus U-value requirement comparison Table 8 shows the heat transfer coefficients for the various parts of the window and the Psi value for the junction at which the glazing meets the frame. Table 8. Denby Dale window specifications in relation to Passivhaus requirements (Source: GBS, 2010c; PHI, 2011b) Component measures Heat transfer coefficient Passivhaus requirement Glazing Ug 0.55 W/m²K U – value ≤ 0.60 W/m²K Head/ Jambs, Uf 0.90 W/m²K - Sill Uf 0.97 W/m²K - Glazing Psi Value Ψg Triple glazed window U-value 0.03 W/mK 0.75 W/m²K U – value ≤ 0.80 W/m²K The Table shows that the performance of Ecopassiv triple glazed windows is better than the Passivhaus requirement. 34 The position of the window frame in the wall is important. Research has shown (Leeds Met, 2010) that the lowest Psi value (W/m2K) through the junction at a window frame is achieved when the window is positioned at the central point of the cavity insulation. Positioning the window head closer to the inner or outer leaf of the cavity wall results in a significant increase in the Psi value and thermal bridging for the junction (ibid). As shown at Figure 15 Denby Dale has the windows situated within the centre of the cavity wall insulation minimising any thermal bridges at this junction. Figure 15. Denby Dale window detailing, plan The window frames are supported by a permanent formwork plywood box. GBS (2010a) acknowledged that this plywood protrudes from the thermal envelope and would therefore create a thermal bridge. It is impossible to eliminate this thermal bridge as the window needs some form of support. To reduce the effect of the thermal bridge GBS (2010a) ensured the plywood box only extended halfway through the cavity. This can be seen in Figures 15 and 16. Furthermore insulation was then able to be wrapped around the ends of the plywood box and also the window frame, again reducing areas of thermal bridges. 35 4.5.2 Airtightness detailing GBS (2010a) sealed the junction between the plywood box and blockwork using Pro Clima airtightness tape. These tapes (shown in red Figures 15 and 16) are then plastered into the blockwork creating an airtight seal. Preformed aluminium was used to close the cavity which would otherwise expose the cavity insulation and allow unwanted air movement through the insulation (ibid). Figure 16. Denby Dale window detailing, cross section 4.5.3 Thermal Bridging, THERM analysis An effective way of indentifying thermal bridging within buildings is by incorporating CAD drawings within freely available software such as THERM and WINDOW. The 36 CAD drawings are used as an underlay, so the outline can then be recreated using drawing tools within THERM. Figure 17 Shows a window junction within Denby Dale drawn in the THERM (v.6) software. Each block colour represents a particular material and corresponds to the properties of that material within the software. WINDOW (v.6) software has been used to create the glazing which holds the corresponding data required by THERM to complete the calculations. WINDOW software is compatible with THERM so the Denby Dale glazing file is transferred across, and the glazing can then located into the window frame. Boundary conditions are then assigned to the internal and external boundaries. Figure 17. Denby Dale window junction, isotherms produced in THERM (Source: Author) Figure 18 (below) shows exactly the same window junction however presented in thermal infrared. The external and internal temperatures computed in THERM are -18˚C and 21˚C. The 300mm thick Knauf insulation is shown to be highly effective at preventing heat loss from the building, because Figure 18 shows the internal surface temperature to be close to 21˚C, which is near to the internal air temperature. The triple 37 glazed argon gas Ecopossiv windows show a surface temperature exceeding 17˚C, therefore proving successful in reducing heat loss from the building. Figure 18. Denby Dale window junction, colour infrared produced in THERM (Source: Author) GBS (2010c) states that the glazing psi value (Ψg) in the Ecopassiv window is 0.03 W/mK, which is shown graphically in Figure 19. As typical with all windows Figure 19 shows the most significant thermal bridges occur at the glazing to frame junction and the frame to frame junction. This is an inevitable weakness in the thermal envelope at each of these junctions, which must be minimised as much as possible to achieve high performance. 38 Ψg = 0.03 W/mK Figure 19. Denby Dale window junction, colour flux magnitude produced in THERM (Source: Author) Figure 20 shows graphically how the thermal bridge is transferring heat through the glazing to frame junction. Heat flux vectors are defined by Fourier’s Conduction Law, which multiplies the thermal conductivity of a material by the temperature gradient (Akin, 2010). Therefore as the temperature gradient becomes greater between internal and external boundaries, the thermal bridge will cause greater heat loss via conduction. Figure 20. Denby Dale window junction, flux vectors produced in THERM (Source: Author) 39 The cause of the weakness within this window, as with most other windows, is the rubber sealant around the edge of the glazing, which creates a thermal bypass through the frame insulation and the argon filled glazing. However the thermal bridging from glazing to frame junctions, in this Ecopassiv window, achieve Ψg 0.03 W/mK, which is significantly lower than standard windows. PHPP (2007) states that windows that have Ψg 0.05 W/mK are still acceptable for use in Passivhaus dwellings. Therefore the overall window (including U-values and thermal bridging) reduces heat loss sufficiently to be accepted by Passivhaus. 4.6 First floor junction and airtightness detailing Denby Dale uses a 302mm deep I-Beam system for the first floor, illustrated in Figure 21. Particular attention has been paid to the junction, where the floor meets the inner blockwork leaf (GBS, 2010a). The I-beam floor joists do not protrude into the wall as with usual house construction as this would lead to air leakage from the expansion and shrinkage of the timber (ibid). Instead a 45mm/ 302mm laminated timber wall plate was fixed to the blockwork. Prior to this the block work was parged with a sand and cement mix to improve airtightness behind the wall plate. The wall plate was fixed using stainless steel threaded bars with washers and nuts and taken 75mm into the 100mm blockwork (ibid). Epoxy resin was also applied in the holes to act as a further airtight barrier. The I-beam joists are attached to this wall plate with steel hangers. To further improve airtightness GBS (2010a) claims to have masticked the top and bottom of the wall plate using Pro Clima Orcon F. 40 Figure 21. Denby Dale first floor junction, cross section 4.7 Airtightness testing In order for a house to be Passivhaus certified, an airtightness of below 0.6 ach @ 50 Pa must be achieved. A blower door test is used to measure the airtightness of a building, which consists of sealing a fan to an exterior door, as shown in Figure 22. Passivhaus requires that all airtightness tests are undertaken in accordance to DIN EN 13829, which comprises a series of over pressurization and under pressurization tests (PHPP, 2007). The test is carried undertaken at areas of the building which involved the heated building envelope, therefore does not include loft and garage areas. Figure 22. Blower door airtightness test (Source: GBS, 2010a) 41 The blower door test was first undertaken on 14/01/2010, during construction, by Leeds Met University researchers. This enabled any airtightness weaknesses to be remedied before fully constructing the building (GBS, 2010a). The depressurisation and pressurisation caused by the fan, forces air in and out the building, the amount of which is measured using a DG 700 Gauge. The initial results are shown in Table 9. Table 9. First Denby Dale blower door test results (Source: Leeds Met University) 113.92 m3/h ACH50 = 0.38 ach Air Permeability at 50 Pa = 0.41 m/h Mean Flow @ 50Pa = The air permeability is calculated from the mean flow of air at 50 Pa (the amount of air flowing out of the building per hour, from 50Pa of pressure), which is divided by the internal volume on the building, which is 277m3 (GBS, 2010a). To conclude the blower door test, a smoke test was carried out to pinpoint any vulnerable areas allowing air leakage. After GBS (2010a) rectified some of the Pro Clima Tescon Profile tape the test was repeated and the result was an airtightness of 0.33 ach @ 50Pa, well within the Passivhaus limit of 0.6 ach @ 50 Pa. 4.8 Mechanical ventilation and heat recovery system (MVHR) Ventilation is important in a Passivhaus dwelling to maintain internal temperatures and supply good indoor air quality to the occupants (Passipedia, n.d). The MVHR system installed in Denby Dale is a Paul Thermos 200 unit (GBS, 2010a), which is shown in Figure 23. 42 Figure 23. Denby Dale MVHR system This MVHR unit has been certified by the Passivhaus Institute (PHI) with a recorded efficiency of 92% (Paul, 2009), with further claims that the efficiency of this MVHR system can reach up to 94%. This is well within the Passivhaus requirement of ≥75% efficiency. 4.9 Summary The exterior building elements (roof, walls ground floor) have achieved overall design heat transfer coefficients less than 0.15 W/m2K and are therefore considered acceptable within Passivhaus standards. Passivhaus require that thermal bridges at junctions within the thermal envelope must not exceed Ψ ≤ 0.01 W/mK, GBS (2010a) state that during the design process with the aid of PHPP the thermal bridges in the thermal envelope were no more than Ψ ≤ 0.01 W/mK, which is acceptable for Passivhaus. The overall U-value for the window, which includes the glazing and the frame, is 0.75 W/m2K. This figure does not exceed 0.8 W/m2K and therefore is within Passivhaus requirements. The thermal bridging occurring at the windows, as demonstrated using 43 THERM software, has more leniency than thermal bridging within the thermal envelope. GBS (2010c) states that the Ecopassiv windows achieve a glazing psi value of (Ψg) 0.03 W/mK and installation Ψ of - 0.004 W/mK. PHPP (2007) gives examples of psi values acceptable for windows in Passivhaus dwellings of 0.00-0.05 W/mK. Therefore the windows used in Passivhaus dwellings would be deemed acceptable. The blower door test shows the result of all the airtightness detailing undertaken during each construction phase. GBS (2010a) states that the house achieved 0.33 ach @50Pa which is better than the Passivhaus requirement by 45%. Finally the MVHR system must have an efficiency rating of no less than 75% to be acceptable. The Paul Thermos 200 unit achieved way in excess of this of 92% and is therefore within the Passivhaus requirement. 44 Chapter 5: Research Findings 2: Denby Dale performance 5.1 Introduction It has been found that the dwelling’s cavity wall construction and MVHR system meet the Passivhaus requirements. This Chapter will use research data obtained from Denby Dale by Leeds Metropolitan researchers who have monitored the dwelling since construction on energy consumption, internal and external temperature, and indoor air quality, to evaluate whether the in-use performance of the dwelling meets Passivhaus requirements. Reference is also made to the interview questions and answers from the homeowners where relevant to the analysis of the data. CEPHEUS research, conducted on 221 Passivhaus dwelling units, has shown average results of reduced heating requirements of 80% compared to legal standards (Schnieders, 2003). The project also revealed total averaged primary energy consumption to be less than 50% of that of conventional new buildings. Schnieders (2003) states that the idea of the CEPHEUS project was to demonstrate the technical feasibility of different building construction techniques across various countries. However the construction methods involved in the project were variations of timber frame, masonry with external cladding and pre cast concrete construction methods. None of the buildings monitored was of cavity wall construction. It is therefore necessary to assess the data relating to Denby Dale to see if cavity wall construction is able to compare to proven techniques when related to Passivhaus requirements. The analysis of the data will give an indication to how well UK building techniques can compare with the German low energy Passivhaus specifications. 45 Analysis is presented of the primary energy demand, carbon dioxide emissions, space heating requirements, internal and external temperatures and humidities. 5.2 Primary energy demand CEPHEUS (2001) states that primary energy (PE) demand consists of the sum of energy requirements for space heating, domestic hot water and household appliances. Passivhaus requires that the Specific Primary Energy Demand (SPED) should not exceed 120 kWh/(m2/a), therefore it is necessary to assess energy usage data for Denby Dale over an annual period. Denby Dale energy consumption consists of gas usage (boiler and gas hob), and electricity consumed (electrical appliances and lighting). Initially electricity was provided from the national grid. However photovoltaic (PV) panels were installed in February 2011, so the dwelling now generates its own renewable electricity as well as exporting from the national grid. The PV panels are installed on the south-facing roof section, as can be seen in Figure 24. Solar thermal hot water (STHW) was also introduced to the house in March 2011, therefore the DHW demand is supplied by a combination of STHW and gas boiler. Figure 24. Denby Dale south elevation 46 The data has collected by Leeds Metropolitan University researchers comprises meter readings from gas, electricity, generated electricity (PV) and STHW readings. Table 10 shows the average annual energy usage (kWh) from, 05/01/2011 to 05/01/2012. The gas consumption for the period of 14/03/2011 to 17/04/2011 was unrecorded because the dwelling awaited a replacement gas meter. For the purpose of calculating PE demand for the annual period, a daily average of 6.82 kWh has been used for this period (the consumption rate for the same period of the previous year), value is highlighted yellow in Table 10. Table 10 shows the values of the final energy demand (Qfinal) for Denby Dale, consisting of, gas, STHW, electricity imported and electricity generated. The overall final energy demand for the annual period is 9366.7 kWh. Schnieder (2003) states that research undertaken during the CEPHEUS project concerning primary energy consumption, included only non-renewable sources of energy to the dwellings. For example ‘energy consumption for hot water provided directly by a solar thermal installation is not included in the final energy consumption for the household’ (Schnieder, 2003, p347). PHPP (2007) also deducts solar thermal energy when providing PE calculations. Therefore the renewable energy supplied by STHW at Denby Dale is not included within the calculation. Photovoltaics are also a non renewable energy source and are not included within this calculation. 47 Table 10. Denby Dale annual energy usage, with Passivhaus requirement in relation to primary energy demand Date of Reading 05/01/2011 02/02/2011 14/03/2011 17/04/2011 07/05/2011 25/05/2011 27/06/2011 01/08/2011 01/09/2011 01/10/2011 02/11/2011 11/12/2011 02/01/2012 05/01/2012 Gas (kWh) Electric units imported (kWh) 914.9 871.5 232.1 51.8 16.0 37.2 35.6 22.1 25.3 229.6 462.8 967.5 67.5 188.0 232.8 154.5 77.7 72.0 120.9 132.5 131.0 176.0 190.2 209.4 270.6 0.0 Electricity generated (kWh) 33.0 77.6 140.9 99.5 109.0 182.6 178.7 129.7 120.0 82.1 32.3 25.9 0.0 Total Primary Energy Usage for the period STHW (kWh) 119.0 357.0 270.0 192.0 341.0 336.0 345.0 175.0 141.0 - Total annual consumption from: 5/01/2011 to 5/01/2012 Final Energy Demand (Qfinal) Average daily use 1135.9 1300.9 884.5 499.0 389.0 681.7 682.8 627.8 496.3 642.9 704.5 1264.0 67.5 Overall Final Energy Demand (kWh) 3933.8 1955.6 1211.3 2276.0 9376.7 10.8 5.3 3.3 - 25.1 48 To convert the final energy demand into primary energy demand the following formula is used (PHPP, 2007): QP = p ∙ Qfinal Where: p: non renewable primary energy factor of the energy source Qfinal: Final energy demand 5.2.1 Comparison to Passivhaus requirement Table 11 shows the input of Denby Dale energy consumption, primary energy factor and the calculation from the above formula. Table 11. Denby Dale primary energy demand calculation Energy Source Denby Dale Usage: 5th Jan 2011 to 5th Jan 2012 (kWh) Primary Energy Factor (kWh) (PHPP, 2007) Primary Energy Demand (kWh) Natural gas 1.1 3933.8 4327.2 Electricity 2.7 1955.6 5280.1 Primary Energy Demand (kWh) Specific PE demand [kWh/(m2a)] 9607.3 Table 11 shows the total primary energy demand to be 9607.3 kWh for the annual period. The SPED is the PE demand per square meter of treated floor area and is 92.0 kWh/(m2a), well within the PH requirement of 120 kWh/(m2a). 5.3 Carbon dioxide (CO2) emissions Now that the PE demand has been determined, the GHG emissions can be calculated. For this process all 6 greenhouse gases (CO2, CH4, HFCs, PFCs, PFCs and N2O) are to 49 92.0 be factored as CO2 equivalent emissions, related to their global warming potential (PHPP, 2007; UNFCCC, 2008). This is done for each energy source. The release of annual and specific CO2e emitted can be calculated by the following formula (PHPP, 2007): Where: : Specific CO2 – equivalent CO2 emissions [kg/(m2a)] : Annual CO2 – equivalent CO2 emissions [kg/a] : CO2 equivalent emissions factor [kg/kWh] : Energy Usage [kWh] ATFA: Treated floor area [m2] Denby Dale uses non-renewable sources of energy in the form of natural gas and electricity. The PV panels and STHW do not contribute to CO2e emissions and are therefore not included in this calculation. However the PHPP (2007) uses a PV electricity CO2e savings factor of 0.25kg/kWh and is therefore deducted. Table 12 shows the sum of natural gas and electrical usage within Denby Dale, which is multiplied by the CO2e emission factor ([DIN V 4701-10], [Gemis]; standard April 2004, cited in PHPP, 2007). 50 Table 12. Primary energy usage and PHPP CO2 emission factors Energy Source PHPP CO2e emission factor (kg/kWh) Denby Dale Usage: 5th Annual CO2e Jan 2011 to 5th Jan 2012 emissions (kWh) (kg/a) Natural gas 0.25 3933.8 983.5 Electricity 0.68 1955.6 1329.8 PV-electricity (savings) 0.25 1211.3 -302.8 Annual emissions [kg/a]: Specific CO2e emissions [kg/(m2a)] 2010.5 19.3 The emission factors vary according to the source and also over time periods. The SAP (2009) carbon dioxide emission factors are used in the UK. Table 13 shows the same calculation method but with the SAP carbon dioxide emission factors. PV electricity CO2e emission savings factor are referred to in SAP (2009) as electricity displaced from grid, with a figure of 0.527 kg/kWh. Table 13. Primary energy usage and SAP CO2 emission factors Energy Source SAP CO2e emission factor (kg/kWh) Denby Dale Usage: 5th Annual CO2e Jan 2011 to 5th Jan 2012 emissions (kWh) (kg/a) Natural gas 0.198 3933.8 778.9 Electricity 0.517 1955.6 1011.0 PV-electricity (savings) 0.527 1211.3 -638.4 Annual emissions [kg/a]: Specific CO2e emissions [kg/(m2a)] 1151.5 11.0 The result shows that there is a 42% difference between the specific CO2e emissions calculated using PHPP and SAP. SAP gives lower CO2e emissions for Denby Dale because of the lower emission factors. It is important to acknowledge both of these 51 results because PHPP is representative for Passivhaus for which Denby Dale is based around, and SAP is most widely used within the UK which is likely to be more accurate when referring to a UK dwelling. These figures can now be related to UK building regulations. 5.3.1 Comparison of SAP and PHPP factors DCLG (2009) estimates that to comply with Part L1A, dwellings must not emit more than 43.5 kgCO2e/m2 annually. Figure 25 provides a comparison of Denby Dale’s performance (SAP and PHPP emission factors) in relation to UK building regulations and typical Passivhaus CO2e emissions (ibid). CO2e emissions (kg/(m²a) 80 70 60 50 40 30 20 10 0 UK Dwelling ADL1-2010 Stock UK Building regs Typical Passivhaus Denby Dale Denby Dale PHPP Factors SAP Factors Figure 25. Comparison of carbon dioxide equivalent emissions produced from primary energy usage (Source: DTLR, 2010; Hardi, 2011) Figure 25 indicates that Denby Dale, when using PHPP CO2e emission factors, achieved a reduction of 56% in emissions compared to the ADL1-2010 building regulations. This reduction, however, is greater when SAP CO2e emission factors are used, resulting in a 75% decrease on the ADL1-2010 building regulations. Even though the calculations use different emission factors which results in a difference of 42%, each 52 method has shown that Denby Dale has by far exceeded the 2010 building regulations. Figure 25 also shows that Denby Dale is performing below that of typical Passivhaus dwellings when regarding CO2 emissions. 5.4 Space heating demand Passivhaus dwellings require space heating energy demand to not exceed 15 kWh/(m2/a). In order to calculate the space heating requirement the heating system and type of energy used for space heating needs to be identified. GBS (2010a) states that the space heating system at Denby Dale is run entirely from the gas Vaillant boiler, which is connected to the following components: as duct heater in the MVHR system (to heat ventilation supply air), one radiator in the living room and two towel rails (also include electric heating elements). GBS (2010a) also acknowledged that the residents may require the towel rails to provide heating on demand to dry clothes. To resolve this GBS installed electric heating elements within the towel rails. However the interview with the residents, (Question 7) revealed that they did not use the electric heating elements as the MVHR system provided sufficient heat for drying. Therefore no electricity has contributed directly towards space heating, and is being entirely provided from the gas boiler. The gas boiler uses energy to supply demand for domestic hot water (DHW) which will also have to be deducted from the gas usage in order to calculate the energy used for space heating. Furthermore the gas usage (kWh) in Table 14, will also include gas used from the gas cooker, this will have to be deducted in order to finalise the energy demand for space heating. Gas used for Domestic Hot Water The residents installed solar thermal hot water (STHW) panels on the south-facing roof section of the house that came into operation on 3 February 2011; this information is shown in bold in Table 14. All hot water was provided from the STHW panels from 53 20/3/11 to 13/9/11. During this period the boiler was switched off, so the amount of energy used to supply DHW demand can be estimated from the STHW energy generated. Table 14. Gas energy usage and solar thermal readings, required for annual DHW estimation (Source: Leeds Met University) Date of Reading Days since last reading Gas (kWh) STHW (kWh) Notes 02/02/2011 - - - 14/03/2011 40 871.5 119.0 17/04/2011 34 232.1 07/05/2011 20 51.8 25/05/2011 18 16.0 boiler off all MM all Hot water from Sun Boiler off all dMMw All 357.0 hot water from Sun boiler off all MME all 270.0 hot water from Sun 192.0 boiler off all the time 27/06/2011 33 37.2 341.0 boiler off all the time 01/08/2011 35 35.6 336.0 boiler off all the time 01/09/2011 31 22.1 01/10/2011 30 25.3 02/11/2011 32 229.6 - Boiler off from 20.3.11 345.0 all hot water from sun FIT 1871.8 13.9.11 175.0 boiler off all the time 141.0 boiler on 12-10-11 As shown in Table 14, the demand for energy to heat water in the period of 20.3.11 to 13.9.11 amounts to 1871 kWh (total of 177 days). The average daily energy used for DWH is therefore 10.6 kWh. To determine the accuracy of the average daily gas usage for DHW of 10.6 kWh, Figure 26 shows the average daily energy consumption and generation. Between the period of 04/05/2011 and 04/10/2011 all hot water is provided by STHW and therefore the daily average can be based around the STHW readings. Figure 26 shows that a daily average of 10.6 kWh is a reasonable estimation for energy required for DHW. 54 Average Daily Energy Consumption/ Generation 70 60 Energy in kWh 50 Mains Gas Consumed Electricity Generated by PV 40 Electricity imported from grid 30 Solar Thermal Hot Water heat generated 20 10 Average gas usage for DHW approximately: 10.6 kWh 0 Figure 26. Denby Dale average daily energy consumption and generation 55 Therefore applying this figure to the remaining days of the year (188) gives a figure of 1992.8 kWh (from the previous 1871 kWh for 177 days). This figure can be deducted from overall gas usage because it does not contribute towards demand for space heating. Gas usage for Cooking Before the specific space heating demand can be determined, the gas usage for cooking also needs to be estimated and then deducted. Table 15 shows gas energy usage from 08/05/2011 to 01/10/2011. During this period the boiler is off all the time, because space heating demand and DHW demand is met from alternative sources. The gas energy usage is therefore for cooking applications (gas hob). Table 15. Gas energy usage, solar thermal readings and boiler switched off, required for annual gas cooking estimation (Source: Leeds Met University) Date of reading Days since last reading 07/05/2011 25/05/2011 27/06/2011 01/08/2011 01/09/2011 01/10/2011 Total STHW Gas (kWh) (kWh) Notes - 18 16.0 192 boiler off all the time 33 37.2 341 boiler off all the time 35 35.6 336 boiler off all the time 31 22.1 30 25.3 345 Boiler off from 20.3.11 all hot water from sun FIT 1871.8 13.9.11 175 Boiler off 136.2 The average daily gas usage for cooking over the 147 day period is therefore 0.9 kWh. To determine the accuracy of the average daily gas usage for cooking of 0.9 kWh, Figure 27 shows the average daily energy consumption and generation. Between 04/05/2011 and 04/10/2011 all hot water is provided by STHW which leaves an averaged gas used for cooking within the dwelling. 56 Average Daily Energy Consumption/Generation 70 60 Energy in kWh 50 Solar Thermal Hot Water heat generated 40 Electricity Generated by PV 30 Electricity imported from grid 20 Mains Gas Consumed 10 Average gas usage for cooking approximately: 0.9 kWh 0 Figure 27. Denby Dale average daily energy consumption and generation 57 Figure 27 shows that a daily average of 0.9 kWh is an accurate representation for cooking gas usage. Therefore the annual estimate for cooking gas usage is 328.5 kWh. 5.4.1 Comparison to Passivhaus requirement The space heating demand can be ascertained by deducting DHW and cooking from the overall gas usage: Total gas usage not specified to space heating = 328.5 + 1992.8 = 2321.3 kWh Total annual space heating demand = 3933.3 – 2321.3 = 1612.5 kWh Specific space heating demand = 1612.5/104.4 = 15 kWh/(m2/a) The specific space heating demand is within the Passivhaus requirement of 15 kWh/(m2/a). 5.5 Distribution of energy use The components which contribute to specific energy consumption can now be identified. Figure 28 shows the breakdown of specific energy consumption. 100 90 PE kWh/(m2/a) 80 70 Cooking (Gas) 60 Electricity generated 50 Space Heating (Gas) 40 DHW (Solar) 30 Electricity imported 20 DHW (gas) 10 0 Denby Dale Figure 28. Specific energy consumption 58 It can be seen that the energy demand for hot water has had the largest contribution to Denby Dale’s PE consumption, approximately 44%. Space heating demand has contributed around 21% of total PE demand, more than half of that of DHW. In comparison to current UK housing, the DECC (2011a) states that approximately 58% of PE consumption is used for space heating, and DHW accounts for 29%. Therefore Denby Dale has significantly reduced requirement for space heating demand. In order to quantify this improvement, Figure 29 shows specific PE demand for the UK dwelling stock 2006, compared to Denby Dale PE demand. 300 PE kWh/(m2/a) 250 Cooking (Gas) 200 Electricity generated 150 Space Heating (Gas) DHW (Solar) 100 Electricity imported DHW (gas) 50 0 UK Dwelling Stock baseline 2006 Denby Dale Figure 29. Comparison of primary energy consumption: Denby Dale and UK homes (Source: AECB, 2006) Figure 29 shows a comparative PE performance difference of 183 kWh/(m2/a), amounting to a 74% increased energy efficiency at Denby Dale. The most dramatic difference can be seen with the specific space heating demand, as Denby Dale boasts a 90% improvement on the UK dwelling stock. This is largely due to the construction detailing and an unbroken insulation layer free from thermal bridges and high level of airtightness. 59 5.6 Indoor carbon dioxide (CO2) levels The level of CO2 in Passivhaus dwellings is not a requirement for certification. However high concentrations of CO2 can reduce comfort within a building and residents’ comfort and air quality are important Passivhaus concepts. It is therefore important to determine whether the CO2 levels at Denby Dale are at an acceptable level. CIBSE recommends a CO2 concentration of no more than 900ppm to control human odours and maintain comfort, and anything in excess of 1000ppm reduces human comfort and air quality (Dearden, 2011). Assuming that outdoor CO2 levels are approximately 400ppm, the fresh air supply rate within a home should not fall below 8l/s per adult occupant. At this rate of ventilation, the upper limit of 1000ppm CO2 concentration would not be exceeded (ibid). CO2 levels within the Denby Dale dwelling have been measured using Tiny Tag monitors. These monitors measure and store the data at daily intervals which can then be downloaded onto spread sheets, all of which has been conducted by Leeds Metropolitan Researchers. The Tiny Tag monitors have provided measured CO2 levels in the lounge and bedroom. The results from 20/07/2010 to 06/01/2012 are shown in Figure 30. From 28/06/2011 to 21/09/2011 there was a period of unmonitored data, due to full data loggers. This section will therefore be assumed to follow the typical trend of the data. The CO2 concentrations are largely influenced by the ventilated air from the MVHR system, and are a good indicator of how efficiently the system is working. There seems to be an increased control of the CO2 levels throughout the time period monitored, as differences between the lounge and bedroom are reduced. This could possibly be explained by the residents’ response to Question 11, in the interview. The residents admit that it took time to finely tune and adjust the MVHR system to optimise output. 60 Daily Average CO2 Concentrations 1800 1600 CO2 Concentration in ppm 1400 1200 1000 Lounge 800 Bedroom 600 400 200 0 Figure 30. Denby Dale daily average CO2 concentrations (Source: Leeds Metropolitan University) 61 From the period of 20/07/2010 to 20/12/2010, when most drastic fluctuations occur, the residents were likely to be changing the quantity of ventilated air on the settings more frequently as they adjust the settings to their liking. An unusual feature of the data in Figure 30 is that CO2 concentrations in the lounge are generally higher than in the bedroom, especially between the most recent period of 20/09/2011 to 5/01/2012. Table 16 quantifies this finding, as the lounge produces a range of 1415ppm CO2 concentration, compared to 999ppm for the bedroom. Also the CO2 concentrations in the lounge are on average higher than in the bedroom. It is generally found that bedrooms produce higher levels of CO2 concentrations because of the length of time people are sleeping in these rooms (Koiv, et al., 2010). The open plan internal layout of the building could provide a possible answer to this unusual result. The Denby Dale first floor plan (Figure 43 in Appendices 4.0) shows that both bedrooms are located next to the small atrium. The atrium provides a sense of open space and also allows sunlight to filter through to the back of the building. The atrium also allows large amounts of air movement between the bedrooms and the lounge below. CO2 is denser than most of the other constituents of air, so the atrium could be allowing CO2 to pass from the bedrooms on the first floor, at night, down to the lounge on the ground floor. This would cause a decrease in bedroom CO2 readings and an increase in lounge CO2 readings, and account for the results in Table 16. Table 16. Denby Dale CO2 levels (ppm) from 20/07/2010 to 06/01/2012 Lounge Bedroom Range min 240 339 Range max 1655 1339 712 658 Average Overall Average (ppm) 685 62 Other Explanations for high readings Table 17 presents the highest monitored data in both the lounge and bedroom, all of which are considered higher than required in order to maintain comfort (Dearden, 2011). Some reasons why these measurements could have occurred are as follows: - The MVHR system uses filters to clean incoming air. If the filters are not changed frequently, fresh ventilation rates can be reduced as the filters become clogged up. The CO2 concentrations increase as the small quantity of fresh incoming air provides little dilution. - The number of people present in the house. The residents have held Passivhaus conferences and meetings at Denby Dale. The MVHR system is designed to ventilate air into the house for around 2 -3 people. A greater number of people inside the building would cause a dramatic rise in CO2 which the MVHR system would not be able to remove at a sufficient rate. The higher CO2 levels in the lounge compared to the bedroom would give credence to this explanation as people more likely to socialise within the lounge area. Table 17. Highest average CO2 concentrations measured within Denby Dale (Source: Leeds Met University) Lounge Bedroom Date 03/10/2010 Average CO2 concentrations (ppm) 1169 Date 15/04/2011 28/12/2010 1175 25/12/2010 1253 31/08/2010 1244 11/11/2011 1306 11/11/2011 1389 14/04/2011 1339 14/04/2011 1655 26/12/2010 1369 63 Average CO2 concentrations (ppm) 1213 Other Explanations for low readings Table 18 presents the lowest monitored data in both the lounge and bedroom. Low CO2 readings are not a problem within a household; they generally mean the air quality is better. However there must be some reason why the indoor CO2 at Denby Dale dropped to this level. Table 18. Lowest average CO2 concentrations measured within Denby Dale (Source: Leeds Met University) Lounge Bedroom Date 08/08/2010 Average CO2 concentrations (ppm) 240 Date 09/10/2011 Average CO2 concentrations (ppm) 275 07/08/2010 276 15/05/2011 287 29/10/2010 290 24/04/2011 298 28/10/2010 292 25/04/2011 304 27/10/2010 304 01/05/2011 314 When an interview was conducted with the Denby Dale residents (Question 11), they stated that they opened windows whenever they feel the need to, in both summer and winter seasons. This could explain why some CO2 readings have fallen as low as 240ppm. The majority of these low readings have occurred out of winter season, and therefore the residents are more likely to open windows in warmer periods, creating sudden influxes of fresh air. However this would not explain the sub 350ppm of CO2 typical of outdoor air quality as stated by Dearden (2011). Prill (2000) acknowledges that outdoor CO2 levels differ from place to place due to the amount of CO2 producing activities in the areas e.g. traffic, manufacturing etc. The Denby Dale dwelling is situated in a small West Yorkshire village. The activities which take place in the village would be less likely 64 produce CO2 emissions than in a city. Therefore if the external air has naturally lower CO2 concentrations, when the residents open the windows it is likely to reduce the CO2 in the dwelling. 5.7 Internal temperature PHI (2011a) states that Passivhaus dwellings are usually maintained at around 20°C. There is no specific internal temperature required to be met for Passivhaus certification. However the Passivhaus philosophy states that dwellings must provide thermal comfort for occupants. Thermal comfort and internal temperature will be assessed by analysis of temperature readings and the residents’ own opinion. The internal temperatures were recorded using Tiny Tag monitors placed in the kitchen, lounge, bedroom, study and bathroom. External temperatures were recorded by a small weather station in the garden; both of these sets of data were collected by Leeds Met University researchers. Figure 32 shows a graph for the internal temperatures and external temperature from the period of 20/07/2010 to 06/01/2012, which was also compiled by Leeds Met University researchers. Also from the period of 28/06/2011 to 21/9/2011 there is unmonitored data, due to full data loggers. As can be seen from Figure 32 the indoor temperature mostly falls within the 20°C to 25°C range. This is similar to the findings of the CEPHEUS project, as Schnieders (2003) states that indoor temperatures within the 221 Passivhaus dwellings rarely rose above 25°C. This observation implies that temperature within a cavity wall structure is able to be controlled as well as dwellings built using proven Passivhaus construction methods. Between 20/11/2010 and 20/02/2011 there were greater fluctuations of the indoor temperature. The bedroom temperatures are generally consistently high, almost reaching 65 29°C at one point. The kitchen area has the recorded lowest internal temperatures, creating an average difference between bedroom and kitchen temperatures of 4-5°C. This maybe explained from the setup of the MVHR system, because the heated supply air is ventilated into the bedrooms, lounge and study area. Therefore when the heating system is on during the winter period the rooms are likely to see a rise in temperature. This corresponds to Figure 31 where the blue pipe represents the supply ducting. The kitchen area does not receive any heated supply air but instead incorporates an extraction duct, shown as red piping in Figure 31 representing the extraction ducts. As the kitchen does not directly receive heated air it can therefore be expected that the temperature would be lower than that of the bedrooms. Figure 31. Denby Dale ventilation ducting (Source: GBS, 2010a) Figure 32 corresponds with interview Question 11, as the residents stated that some overheating occurred during the winter. This is unusual as the overheating has occurred during cold winter temperatures, indicating the cause is most likely to be the heating system. During this period the residents did not experience thermal comfort as would be expected for a Passivhaus dwelling. However they explained that it has taken time to adjust the settings to a comfortable temperature. 66 Denby Dale Daily Average Temperatures 35 30 External 25 Temperature (ᵒC) Kitchen 20 Lounge 15 Study 10 Bedroom 5 Bathroom 0 -5 -10 Figure 32. Denby Dale daily average temperatures external and internal (Source: Leeds Met University) 67 Post 20/02/2011 the internal temperatures in Figure 32 show more control and consistency, mostly within the range of 21°C to 24°C. The average internal temperature from 20/02/2011 is approximately 22°C, which the residents felt was comfortable for their preferences as they have adjusted the MVHR system to their liking. In comparison to the CEPHEUS project Schniders (2003) states that the mean room temperature during the heating period was 21.4°C. PHI (2010) states that the frequency of temperatures higher than 25˚C should occur no more than 10% of the time. Between 20/07/2010 and 05/07/2012, 2230 daily averaged data were monitored in the kitchen, lounge, study, bedroom and bathroom. Over this period the daily average exceeded 25˚C on 87 occasions. This amounts to less than 4% and therefore the dwelling has performed to the PHI recommendations. 5.8 Internal relative humidity Relative humidity (RH) is an important factor in thermal comfort. EPA (2006) states that as RH rises, the ability to lose heat through perspiration and evaporation reduces, having a similar effect to raising the temperature. Extremes of RH will cause discomfort. RH above 70% will promote the growth of mould and mildew, and levels around 25% can cause someone to have a dry throat and nose (Lstiburek, 2002; Oozawa et al., 2012) A typical Passivhaus dwelling normally achieves RH levels of approximately 50% (IBO 2008). RH has been monitored at Denby Dale by the use of Tiny Tag monitors placed in the kitchen, lounge, study, bedroom and bathroom. The external RH is measured using a small external weather station. All this data has been collected and compiled by Leeds Metropolitan University Researchers. Figure 33 shows the daily average RH for the external environment and the RH for the specified Denby Dale areas. 68 Daily Average Relative Humidity 120 Relative Humidity (%) 100 80 External Kitchen 60 Lounge Study 40 Bedroom Bathroom 20 0 Figure 33. Denby Dale daily average RH for internal and external environments (Source: Leeds Metropolitan University) 69 From 28/06/2011 to 21/9/2011 there has been a period of unmonitored data, due to full data loggers. The purpose of analysing this data is to ascertain whether the dwelling has performed within thermal comfort levels, and to identify the factors which affect RH. At the start of the monitoring period, 20/07/2010 to 20/09/2010, internal RH ranged from 60% to 75%. However soon after, the results show that the RH at between 35% and 65% is better controlled and within a satisfactory range for health and thermal comfort. A possible explanation for this improvement maybe due to the initial setup of the MVHR system. The residents at have stated in the interview (Question 11) that it has taken some time to fully adjust and optimise the MVHR settings to achieve satisfactory comfort. It is likely that the MVHR system was providing low level of air supply, which corroborate the observation that ‘the higher the fresh air rate, the lower the indoor relative humidity’ (PHI, 2006, p.1). Figure 33 shows a large observed difference between the external and internal RH. PHI (2006) states that the MVHR system and the filters do not change the moisture content of the external air whilst ventilated into the house, which removes the possibility that the MVHR system could be ‘drying’ out the air. However absolute humidity in cold air volume is much lower than that of heated air, for example 3g/m3 moisture at -5°C air temperature is approximately 90% of humidity saturation (PHI, 2006). The same 3g/m3 of moisture at an air temperature of 20°C would only constitute to 17.6% of humidity (ibid). Therefore as the external temperature of the air decreases so does its capacity to hold water. The MVHR system then heats the cold air which causing the RH of the air to drop, and resulting in low levels of RH within the house. The effect of this can be seen in Figure 34. 70 External Temperature and Internal Relative Humidity Denby Dale 60.00 50.00 40.00 30.00 20.00 10.00 0.00 Average External Temperature (°C) Lounge Relative Humidity (%) Figure 34. Denby Dale external temperatures and internal humidity comparison (Data source: Leeds Metropolitan University) Figure 34 shows the close correlation of the external average temperature and the internal humidity (lounge). Within this cold period, 05/12/2011 to 05/1/2012, the temperature difference between external air and required internal air temperature is between 9°C and 19°C. When the initial cold air is heated, the moisture content stays the same, however the RH to heated air is reduced. A simple linear regression shows the relationship between the independent (External Temperature) and dependant (Lounge RH) variables. Figure 35 is produced from the Denby Dale data extending from the annual period of 04/01/11 to 04/01/12, again with the period of unmonitored data from 28/06/2011 to 21/9/2011. The R2 value is 0.6752. This shows how much variation the relationship explains. The nearer the R2 value is to 1 the better the ‘fit’. Wicks (1998) states that R2 values exceeding 0.7 are regarded as high and generally means the model fits well. 71 Linear Regression: External Temperature and Lounge RH 80 70 Lounge RH (%) 60 50 R² = 0.6752 40 30 20 10 0 -5 0 5 10 15 20 25 External Temperature (°C) Figure 35. Relationship between lounge RH and external temperature The value of 0.6752 slightly falls below this and when multiplied by 100, gives a confidence level of 68%. It can be concluded that there is a relationship between external temperature and internal RH within Denby Dale. However there are other factors which affect the results which prevent 100% confidence levels. Other factors which could affect the internal RH could include: the presence of plants, number of people, and activities such as showers clothes drying. As a result of periods of low humidity one of the residents suffered from a dry throat during the winter period (Question 14). The lowest RH reading during this winter period was 34% on 02/01/2011, this is most likely to be the approximate date when the resident suffered from a dry throat. A RH figure of 34% is still deemed an acceptable level according to ASHRAE (2001) cited in (Lstiburek, 2002), as the author states that a dry nose, throat, eyes and skin normally occur when RH is around 25% at 20°C. However this figure is not likely to apply with everyone, as Lstiburek (2002) 72 acknowledges that people have different levels of sensitivities. In the case Denby Dale, the resident may have a higher level of sensitivity to low levels of humidity than the average person. A confidence level of 68% indicates a good model fit however other sources of RH in the dwelling such as, plants and residents in close proximity to the Tiny Tag monitors may have reduced the confidence level of this model. A further experiment could be undertaken to remove the possibility of other RH sources (e.g. plants and residents) which may have caused the confidence level to decrease. The Tiny Tag monitors could be placed near to or within the supply ductwork would reduce the Tiny Tag monitors from picking up unwanted RH sources. Therefore the Tiny Tag monitors would monitor RH directly concerning the supply air and would likely produce a model of increased confidence. 5.9 Subjective assessment of maintenance, operations and comfort by occupants Interview questions relate to any barriers the occupants encountered during the design and construction stage, and the solutions devised to overcome them. The following analyses the questions answered by the Denby Dale occupants in section 2.0 appendices. Design and planning Question 1 asks what the boundaries and requirements were during the planning phase in order to obtain planning permission. The occupants stated that the house required to have a coarse Yorkshire stone exterior cladding, to ensure the house followed suit with the local area. This would of course be a requirement for any type of house being built within the area and the fact that the dwelling is of a Passivhaus standard does not create a limitation. 73 The occupants were able to pursue sustainable practices during the construction phase by ensuring all materials had been locally sourced. This reducing transportation CO2 emissions during the build. Question 2 relates to the original requirements and preferable aspects which the occupants had to compromise in order to meet the Passivhaus requirements. The occupants admitted that they had an open mind during the design phase of the house because they had prior understanding and researched the importance of the design phase to meet Passivhaus standards. One aspect the owners had to compromise on was the size of the windows to the north elevation. This north facing facade receives provides no solar heat gain and in effect creates an area for heat loss. GBS did make the windows larger than initially designed, in order to meet the homeowners requirements, and to compensate introduced higher quality Knauf insulation to reduce heat loss through the cavity wall. Due to the fact that GBS were able to rectify the homeowners’ concerns with larger north facing windows, the homeowners, have answered yes to Question 3, and feel that the house emits enough light throughout the buildings. The owners further expressed that the large glazing to the south-west corner filters light though the length of the dwelling which compensates for the smaller windows to the north of the house. Question 4 then quantifies their opinion with 9/10 satisfaction for transmittance of light into the building. The answer to the subsequent questions shows that Passivhaus does allow for some flexibility within the design stage to accompany peoples preferences when concerning window dimensions. 74 Air quality, MVHR use and ventilation habits Question 11, refers to the ventilation used in the house whether all from the MVHR system or part natural as well. There is a myth that windows cannot be opened with Passivhaus dwelling because of the indoor climate being controlled with a ventilation system. This however is not true. The Denby Dale residents state that they can open windows whenever they feel the need to. CEPHEUS (2001) found that 18% of occupants in Passivhaus dwellings open windows, whilst the remaining 82% exclusively use ventilation systems to exchange spent air. It can be seen that natural ventilation is mostly due to personal preference and the MVHR system still functions properly nonetheless (ibid). Questions 12, 13 and 14 relate to maintenance and operational aspects of the Paul MVHR system. The system is left to run continuously and the only maintenance required is changing the air filters every so often. The residents also stated that the MVHR system was very easy to use. This is not dissimilar the results found in CEPHEUS (2001) project which states that 94% of the occupants are satisfied or very satisfied with their ventilation system. The residents have stated that if there was one criticism of the MVHR system, it is that during winter ventilated air can become dry as discussed in Research Findings 2. They were however able to rectify the problem by placing wet towels on the hand rails and despite this remain satisfied by the MVHR system. MVHR systems heat the air to a maximum of 50°C, any higher would result in burning smells from dust pyrolysis (IBO, 2008). The residents have recalled no burning smells emanating from the MVHR system, indicating that the system is working correctly and efficiently. 75 Thermal comfort Thermal comfort is one of the main principles of the Passivhaus standard. Thermal comfort is difficult to quantify and measure because personal opinion is a large contributor. Question 16 addresses the thermal comfort within Denby Dale which the residents thought to be excellent, creating a pleasant environment. The high levels of airtightness within the building and a fairly even temperature throughout Denby Dale would contribute to the pleasant environment experienced by the residents. The residents rated their overall satisfaction to the thermal environment in Denby Dale 10/10 (Question 17). The CEPHEUS (2001) project also saw similar results with 94% satisfied residents with the indoor climate throughout the year. Furthermore little or no temperature stratification, compared to normal houses, was felt to be highly pleasant. 5.10 Summary The CO2e emissions are not a direct requirement for Passivhaus but are still a significant consideration. The dwelling achieved a 56% to 75% reduction (depending on SAP or PHPP emission factors) compared to Part L1-2010 Building Regulations. The introduction of PV panels has contributed to a large decrease in CO2e emissions. Internal CO2 recordings have generally indicated acceptable levels within the dwelling, with few explainable discrepancies. The overall annual average of 685ppm is at a level where thermal comfort can be maintained, and indicates the MVHR system is performing effectively. The average internal temperature of 22°C is higher than would have been computed within PHPP during the design phase. Initial high temperature readings at the beginning of the year were due to ongoing MVHR adjustments. The residents have stated that they 76 achieved thermal comfort once fine tuning the MVHR system, and therefore acceptable for Passivhaus standards. Internal RH levels tend to drop during the winter periods and have caused some discomfort to the residents. However the residents have been able to rectify low RH levels by drying damp towels. On the whole RH levels have been maintained at comfortable levels between 40-70%. Table 19 summarises the Passivhaus standards against the analysed data throughout Chapters 4 and 5. The dwellings ability to prevent heat loss is shown to be acceptable by the Passivhaus standard, relating the structural component U-values, overall window and doors U-values, thermal bridging and airtightness. This has enabled the dwelling to perform within the two main Passivhaus specifications: specific primary energy demand (15 kWh/(m²/a)) and specific space heating requirement (92kWh/(m²/a)) as shown in Table 19. Table 19. Comparison of Passivhaus standards and Denby Dale’s performance Passivhaus standard Denby Dale performance Requirement achieved? Insulation Walls U ≤ 0.15 W/m²K 0.11 W/m²K Yes Insulation Roof U ≤ 0.15 W/m²K 0.08 W/m²K Yes Insulation Floor U ≤ 0.15 W/m²K 0.15 W/m²K Yes Window, Frames and Doors U ≤ 0.80 W/m²K 0.75W/m²K Yes Window Glazing U ≤ 0.6 W/m²K 0.55 W/m²K Yes Thermal Bridges Ψ ≤ 0.01 W/mK 0.01W/mK Yes Air Tightness 0.60 ach@50Pa 0.33 ach@50Pa Yes Ventilation MVHR efficiency ≥75% 92% Yes Space Heating ≤ 15 kWh/(m²/a) 15 kWh/(m²/a) Yes Annual PE ≤ 120 kWh/(m²/a) 92 kWh/(m²/a) Yes Measure 77 Chapter 6: Conclusions Introduction The UK Government has set legally binding targets which require 80% reductions in GHG emissions by 2050. The residential sector accounted for approximately 30% of the UK’s total CO2 emissions in 2012. Which explains why reducing energy consumption within the domestic sector has been a main priority on the Government’s agenda. The Code for Sustainable Homes is a step taken by Government to reduce energy consumption in this largely energy inefficient sector. Alternatively Germany have adapted a highly energy efficient pre-construction calculation method of developing dwellings called ‘Passivhaus’. Post-construction research (CEPHEUS, 2001) shows that energy savings of approximately 75% have been achieved using Passivhaus concepts in Central European countries. This reduced energy consumption in dwellings would contribute significantly to meet Government’s emission reduction targets for the UK domestic sector. The majority of Passivhaus certified dwellings within Central European countries are built using construction methods traditional to the country or region, the majority of these being; timber frame, concrete, and masonry with external cladding. However, in the UK cavity wall structures are traditionally used (65% of the housing stock), which builders have knowledge of and skills relating to this type of construction. Consequently this creates a major barrier to the UK in adopting Passivhaus standards because there is very little research as to whether the Passivhaus standard can be achieved using cavity wall structure. Denby Dale is the only Passivhaus certified dwelling, built using cavity wall construction in the UK. It has been necessary to investigate the construction detailing 78 involved at Denby Dale to determine how Passivhaus certification has been achieved using cavity wall construction. Further analysis of data concerning energy consumption has been required to corroborate calculated specific energy demands with Passivhaus standards. Therefore the aim of this dissertation has been to assess whether Passivhaus standards can be met in the UK using traditional cavity wall construction. Passivhaus requirements Passivhaus certification is dictated by PHPP (2007) calculations at the design stage. Passivhaus final specific requirements are as follows; space heating demand must not exceed 15 kWh/(m2a) and PE demand must not exceed 120 kWh/(m2a). Passivhaus also requires airtightness to not exceed 0.6ach @50pa. These are the main fundamentals a dwelling must achieve (using PHPP and blower door tests) to obtain certification. For a dwelling to meet these final requirements then Passivhaus construction fundamentals must be met which concern heat transfer coefficients and thermal bridging. To assess whether Passivhaus standards can be met using traditional cavity wall construction it has been necessary to determine the construction fundamentals and energy performance of Denby Dale. To assess the performance of Denby Dale secondary research was sourced mostly from GBS concerning the construction designs and techniques. Primary research, obtained from Leeds Met researchers, concerning energy usage (gas, electricity, electricity generated and STHW) was analysed. Further analysis was undertaken on data concerning internal CO2 levels, RH and temperatures, and external RH and temperatures. This data was us to assess the indoor environment, in terms of thermal comfort, and how external factors may affect the internal environment. The interview conducted with the residents also allowed for a subjective assessment on which to base occupant satisfaction levels. 79 Research Findings Information presented in the summary Table 19, Chapter 6, shows that all the construction fundamentals, MVHR efficiency and airtightness tests have met Passivhaus requirements enabling certification. The specific energy usage for space heating demand and PE demand have both achieved the Passivhaus standard for the annual period. Furthermore the thermal comfort in the dwelling has been perceived by the residents to be exceptional when the MVHR system has been optimised. From these results it can be concluded that Passivhaus requirements can be met in the UK using traditional cavity wall construction. Passivhaus and UK Government targets The UK domestic sector has been identified to be a main offender for large energy consumptions and high levels of GHG emissions. It is necessary to conclude from the results the potential benefits that can occur from adopting Passivhaus in the UK. The results have shown that Denby Dale produced CO2e emissions of 11.0 – 19.3 kg/(m2a). The majority of the CO2e emission savings have been a result of 90% decreased space heating demands compared to the UK dwelling stock. PV electricity production has also decreased CO2e emissions by 13% for PHPP factors and 36% using SAP factors. Overall the dwelling has achieved a 56-75% improvement on ADL1-2010 building regulations. Therefore, adopting the Passivhaus standard on a large scale would significantly reduce the affects new dwellings have on the domestic sectors CO2emissions. Advantages of Passivhaus cavity wall structure in the UK Using traditional cavity wall, where skills and knowledge as most commonly related to in the UK, is likely to improve the success of adopting Passivhaus for a number of 80 reasons. Using a method most common to UK builders and constructors will enable the concept to be scaled across the country and enable benefits of reduced energy consumption and CO2 emissions to be magnified. The presence of skills relating to cavity structures in the UK will provide a platform in which to produce high quality workmanship and attention to detail required to achieve Passivhaus standards. Furthermore the materials related to building cavity wall structures (e.g. brickwork and aircrete blocks) are freely available in the UK and would aid in expanding the concept across the country. If the Passivhaus concept was to be undertaken, in the UK, using alternative construction methods such as timber frame or masonry with external cladding, then the skills and materials associated with these construction methods are not present in the UK and would have to be imported. By using cavity wall structure enables UK builders to create Passivhaus dwellings which would be more advantageous to the UK’s economy rather than relying on importation. Furthermore importing skills and materials will incur transportation GHG emissions contradicting the main principle of a low energy/carbon emitting dwelling. 6.1 Implications and Recommendations Even though Passivhaus is mostly likely to be successfully adopted in the UK using cavity wall construction, there are still some issues which would need to be overcome. The successful delivery of Denby Dale required numerous tool box talks, full cooperation of the building team and scrupulous attention to detail. This is likely to increase costs to any other construction company if it were to be replicated. A recommendation would be to conduct an area of research which would determine whether replication of the proven techniques used in Denby Dale would be feasible and at a similar cost of £141,000 of that of Denby Dale. 81 Airtightness in the UK housing stock is generally poor compared to other developed countries such as Canada, Sweden and Switzerland. It is more difficult to create airtight barriers in cavity wall structures compared to solid masonry and timber frame and is just one example of where improved workmanship will need to be addressed. Tradesmen will require a greater understanding of the Passivhaus concept in order to appreciate the importance of quality workmanship and the detailing identified in this dissertation. A further investigation could be undertaken to determine the level of familiarity to UK builders of cavity wall Passivhaus dwellings. UK tradesmen and builders will inevitably have to increase understanding of the concept and finely adjust their current skills. Conducting an interview with Denby Dale builders would gather information as to whether cavity wall Passivhaus dwellings are a viable proposition for UK contractors. The interview would provide direct information as to how easily UK tradesmen can transfer their skills to construct a Passivhaus dwelling. Furthermore it will allow for some subjective assessment to investigate whether the building skills used at Denby Dale are easily replicable. Comparisons can then be made to German builders and UK builders based on attitude and quality of workmanship. If the concept is to undergo expansion then the availability of Passivhaus accredited products would need to be increased. Triple glazing windows, for instance are not widely available in the UK as compared to central European countries. MVHR systems are also fundamental in Passivhaus dwellings. The Denby Dale Paul MVHR system was imported from the German supplier and could not be sourced nationally. Other specialist products used at Denby Dale include Teplo Ties Pro and Clima tapes and grommets. At a holistic level, if the UK has to import Passivhaus accredited products then transportation emissions would have a large impact and offset the dwellings low 82 CO2e emissions. It would be ideal to have UK based manufacturers for accredited Passivhaus products to reduce this effect, this however is unlikely to happen. If future demands where to increase for Passivhaus products then it is likely that bulk transportation would take place and reduce GHG emissions per unit to a more acceptable level. Heating systems designed for lower heating demands are not widely available in the UK. In the Denby Dale case the 4.8 kW Vaillant boiler was the lowest output boiler that could be sourced. It is inefficient to install larger boilers than required. If the UK is to adopt the Passivhaus standard on a large scale it would be beneficial that boilers of smaller outputs were readily available. Homeowners will undoubtedly have priorities and personal preferences when concerning all aspects of a dwelling’s design. The PHPP calculation may not allow enough scope for change to satisfy some individuals. The compromise of larger north facing windows at Denby Dale was offset by more expensive higher quality Knauf insulation. Therefore PHPP has provided some scope for realistic/sensible priorities in this case. However it is likely that not everyone will be satisfied with the restrictions to design that PHPP creates. It is therefore necessary to accept that some people will have to compromise their original plans/needs if the dwelling is to meet Passivhaus standards. 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[e-book] Powys: Graduate School of the Environment http. Available at: <http//gse.cat.org.uk/downloads/passive_house.pdf> [Accessed 12 December 2011]. 93 Appendices Contents Page 1.0 Denby Dale photographs 95 2.0 Denby Dale interview questions and answers 98 3.0 Informed consent form 101 4.0 Denby Dale plans 102 94 1.0 Denby Dale photographs Figure 36. Denby Dale south elevation Figure 37. Denby Dale south-east elevation 95 Figure 38. Denby Dale north elevation Figure 39. Denby Dale Vaillant gas boiler and STHW storage tank 96 Figure 40. Denby Dale MVHR system in garage Figure 41. Denby Dale supply and extract ducts 97 2.0 Denby Dale interview questions and answers Design and Planning 1. Do you know of any requirements that had to be met in order for the plans to obtain planning permission? E.g., was the external cladding chosen by owners or was it a requirement? To obtain planning permission the house had to have a coarse Yorkshire stone exterior cladding. This was to ensure the house followed suit with the local area. The occupants initially wanted a rendered exterior, however this had been turned down due to planning permission. The majority of the materials had been sourced locally to ensure small transportation carbon emissions. This was not a requirement to obtain planning permission, but a concept which the owners chose to carry out. 2. Did you have to change any initial designs you may have liked for your home in order to reach the Passivhaus standard or planning permissions? For example, did the client want more windows, or larger windows, or a greater quantity of windows the North facing side? The owners accepted a relatively open mind when referring to the design of the house. This was because they acknowledged the Passivhaus standard and had prior understanding of the importance behind the house design in order to meet PassivHaus requirements. The owners had initially wanted under floor heating to be included within the plans, however this was proved not to be necessary within a Passivhaus as the internal surface temperatures of the floors are similar to that of the air temperature. Some of the initial plans had included very small windows to the North Elevation of the house. However the owners preferred to have these windows made larger to create a better view of the back garden. The GBS had rectified this, however had to comprise by using a higher quality Knauf insulation which would lower the U-values of the building fabric and reduce the space heating requirements calculated in the PHPP package. 3. Does the window area on the North elevation provide sufficient light? The owners answers Yes and feel bedrooms and bathroom to the north elevation do not require much light. Furthermore the large glazing area to the S.W corner of the house, allows light to permeate right through the house to the lounge area and top bedroom with balcony. 4. Overall how well does the house allow natural light to pass in? out of 10? 9/10 5. Did the house receive a Code for sustainable homes rating? If yes what was it? 98 3 6. Has the house received a Code for sustainable homes rating after the installation of PV cells and solar water heating? No Energy Usage Two towel rails are connected to the heating system, however with little function. Therefore electrical elements installed to provide for drying of towels when required. 7. Do you use the heating elements in the towel rails? If so how often? The owners have never used the towel rails as the MVHR system provides sufficient drying. 8. What type of gas cooker do you have? And how often do you use the gas cooker per week? NEFF electrical oven and grill, NEFF gas cooker roughly used twice a day. 9. Has the occupants changed this set temperature over the past year? Occupants have continually adjusted the temperature to their liking, to improve thermal comfort. 10. When was the gas heater installed in the garage? Just a small electric heater. Ventilation 11. Does the Mechanical ventilation with heat recovery system provide ventilation to your liking, or do you choose to open windows within the house? If yes do occupants open windows in winter or summer or both? The owners open windows whenever they feel the need to. There was some overheating in the winter because the system had not been fully optimised, as the occupants were in the process of adjusting the boiler in order to find a comfortable temperature threshold. The owners also experienced some overheating in the summer due to hot external air being drawn in through the MVHR. The passive solar gains created from large South glazing, caused a lot of heat storage via thermal mass. This caused overheating at night due to the release of stored heat from the thermal mass. The owners were able to rectify this problem by using the external blinds to reduce passive solar gains during the day and open windows at night to remove excess heat released from thermal mass. 12. Does the MVHR require constant adjustments or is it left to run? 99 The MVHR is left to run, but have the ability to boost the ventilation if required. The system requires the filters to be changed every so often and is the only required maintenance. 13. Is the MVHR user friendly, easy to use? Very easy to use 14. Have there been any problems with the MVHR, such as: - Unpleasant burning smells - Humidity levels, air too humid or too dry? No burning smells Occupants are conscious of the fact that incoming warmed fresh air is dry and also incoming external cold air that is heated is also dry. One occasion the occupant had a dry throat on which they rectified by placing wet towels on the hand rails. 15. Does the MVHR remove excess heat effectively? created from sources such as: cooking stove and towel rails. The occupants have never known the MVHR’s ability to remove heat from the house as they have always taken advantage using natural ventilation by opening the windows to remove excess heat. Thermal Comfort One of the main principles of Passivhaus is to achieve thermal comfort for habitants. Thermal comfort “the condition of mind which expresses satisfaction with the thermal environment”. 16. How would you describe the thermal comfort of the house? Pleasant environment, have the advantage of being able to adjust MVHR to achieve high thermal comfort 17. Out of 10, what is the overall satisfaction with the thermal environment within the house? 10/10. The occupants have stated that with living in a Passivhaus has made them a lot more aware of their energy usage. Also extremely satisfied with lower energy bills. Denby Dale annual energy bills amount to approximately £300. 100 3.0 Informed Consent Form Dear ......... I am studying for a Construction Management degree at Leeds Metropolitan University. As part of my course, I am writing a dissertation on how PassivHaus can be best applied to new builds within the UK (please see project information sheet for more details). My research so far has included the technicalities involved behind the design and construction of Denby Dale, I have obtained the majority of information from the Green Building Store. In order to improve my research I would like to ask permission to use data monitored within Denby Dale collected by Leeds Met researchers. The data which I would hope use within my dissertation would be the monitoring of temperature, energy usage, CO2 levels and humidity. I hope to use this data to assess the performance of the building in relation to the Passivhaus standard. I would like to conduct an interview with you focusing on energy usage within Denby Dale and your opinion on thermal comfort within the dwelling. The interview would take approximately 30 minutes, during which I will take notes for accuracy. My dissertation may be made available to other students and the general public in the university library. I will ensure your anonymity by excluding identifiable personal data from the dissertation. However, please be aware that one of your colleagues or any other person who knows that you have taken part in the study may be able to recognise your input from what is said. Your participation in this study is on a voluntary basis and you are free to withdraw from the study if you inform me. If you have any questions about my study, I will be glad to answer them. You can reach me on my mobile phone on 07885564866 or by email: [email protected] You can also contact my supervisor John Bradley for further information by e-mail [email protected]. Please sign and date the statement below if you are willing to participate. Many thanks for your interest in my research, Yours sincerely, Michael Corran Consent agreement I, , have read the above statement and understand its contents. I have been given the opportunity to ask questions and discuss any concerns. I agree to participate in the study as it has been explained. I understand that extracts of the interview may be used, in anonymous form, in the student’s dissertation. However I understand also that my identity will not be disclosed by the researcher or the University. Name . Date . PLEASE RETURN SIGNED COPY TO THE STUDENT, AND RETAIN A COPY FOR YOUR OWN RECORDS 101 4.0 Denby Dale plans Figure 42. Denby Dale ground floor, plan (Source: GBS) 102 Figure 43. Denby Dale first floor, plan (Source: GBS) 103 Figure 44. Denby Dale north elevation (Source: GBS) 104 Figure 45. Denby Dale east elevation (Source: GBS) 105 Figure 46. Denby Dale south elevation (Source: GBS) 106 Figure 47. Denby Dale west elevation (Source: GBS) 107
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