smart znc - Electronica Machine Tools

Smart solutions for mould making
smart znc
Electric Discharge Machine
smart znc
smart znc
Smart solutions for mould making
Electric Discharge Machine
Electronica - the pioneer and leading manufacturer of EDMs
and CNC Wirecut EDMs - today offers an admirable array of
Electric Discharge Machines with advanced features.
S-50 ZNC
Built-in 'Ez-GURU'
Programable Pulse Generator
Simple, 4-step, smart znc programming
Ø 99 programs, 50 steps per
program
Ø EDM technology at a glance on screen
Electronica EDMs are known for their highest reliability and
have been trusted by several leading companies in India and
abroad for more than 30 years.
1
Ø 3 axes digital positioning display
Ø Day and night function
Ø Full-function, hand-held remote control
Ø Reverse Servo machining
Ø Higher Material Removal Rate due to
equi-energy pulse discharge
2
Selection of cavity pattern
viz; single cavity, PCD & assorted.
3
Enter positioning and other basic
information such as depth to go,
electrode and workpiece material,
machining area, etc.
Select START & END steps from
the recipe generated by 'Ez-GURU'
depending upon the required final
surface finish.
4
Select 'PGen' key to automatically
generate multi-step program from
rough to finish machining.
Highly accurate workhead
Precision co-ordinate table
Ø Reduced electrode wear with high MRR
Ø High-speed jump function
Ø Built-in super finish function
Ø SAFE machining circuit inbuilt
Ø Dry spark function for smaller jobs
smart znc
Advantages of new SAFE
machining circuit
Ø Integral design with compact footprint
Ø Two-door, large work tank
Technical Specifications
Machine Tool
Ø Large table traverse
Ø Safe and stable, no-arc machining
Work tank internal dimensions (W x D x H)
800 x 500 x 350 mm
Ø Work tank : 800 x 500 x 350 mm
Ø Ultra low electrode wear even on sharp
Work table dimensions
550 x 350 mm
Traverse (X,Y,Z)
300, 200, 250 mm
Maximum job weight
300 kg
Maximum electrode weight
100 kg
Maximum job height above the table
250 mm
Feed motor / Servo system for Z axis
DC Servo
Position measuring system (X,Y,Z)
Incremental linear scale
Dielectric system
Integral with the machine tool
Dielectric capacity
400 Litres
Filter element
10 µ paper cartridge 2 nos.
Generator
Pulse Generator
S 50 ZNC
Machine Tool
Ht. : 2115
Wt. : 1450 kg
Pulse generator type
MOSFET
Maximum working current
50 A
Max. MRR (Cu-St)
350 mm3 / min.
Max. MRR (Gr-St) (GR-1)
500 mm3 / min.
Best surface finish (Cu-St)
0.29 µ Ra
Min. electrode wear (Cu-St & Gr-St)
< 0.2 %
Power supply
3 phase, 415 V * AC , 50 Hz
Connected load
6 KVA
corners and edges resulting in
Ø X x Y x Z : 300 x 200 x 250 mm
Ø S-50 ZNC Generator with built-in
'Ez-GURU'
l
Longer electrode life
l
Sharper machining details
Ø High-efficiency rib machining
Ø High-speed jump - 1 m/min.
smart znc
Ø Hand-held, full-function remote control
Machine Tool
Ø Precision co-ordinate table with needle
roller bearings on symmetric guideways
Floor Plan
Ø Highly accurate workhead with the quill
running on pre-loaded cross roller
bearings
1280
Ø Two-door work tank for ease of loading
and unloading of the workpiece
Filter
1482
Job samples
Sharp corner machining
Safety interlocks with audiovisual signal : Ø Input supply
Ø
Over temperature
Ø
Overflow
Ø
Shoe die
Ø
Optional spark guard for
Fan failure
Ø
Servo overload
900
Cell phone die
Extrusion die
Ø
Fire detection
600
Ø
Low level
Room size : 4100 x 4000 x 4000
All dimensions in mm
* Alternate power supply ratings available on request