m12 – m160 architectural structural tie bars
Transcription
m12 – m160 architectural structural tie bars
M12 – M160 ARCHITECTURAL STRUCTURAL TIE BARS Since 1920 in accordance with EN1993 -1 ASDO STRUCTURAL TIE BAR SYSTEMS Anker Schroeder manufacture the ASDO structural tie bars for use on all types of structures, whether stadia, bridges or buildings. Our tie bars range in diameter from M12 to M160 and can be supplied in carbon steel grades 355-S & 540-S and stainless steel grade E600-S. Anker Schroeder have a long history in the manufacture of tie bars having supplied projects the world over with a range of both forged and threaded tie bars since 1920. With more than 90 years of experience in the supply of structural tie bar we offer you a complete package for technically and aesthetically pleasing solutions for your specific applications. If you have questions or specific project requirements please contact us. We will be happy to develop special proposals with you. ASDO tie bars for: Tension structures 2 OVERVIEW Key features The ASDO system is the only tie-rod and compression-rod system that holds an ETA for nominal sizes up to M160 Fork connectors of cast steel in conjunction with high-strength tie-rod enable design resistance up to 9,568 kN Uniform fork connector design for all nominal sizes Identical system components and connection dimensions for carbon steel and stainless steel version FEM-supported fork connector design with almost homogeneous tension distribution Pin locking cap is flush with the fork connector contour Single rod lengths up to 22m possible Simple visual checking of minimum thread engagement The Construction Products Regulation of 2011 (CPR) came into force July 2013 making it mandatory for tension bars supplied within the European Union to be supplied CE marked indicating they meet the requirements of European harmonised design codes and are ‘fit for purpose’. ASDO structural tie bars have met this requirement since 2004 and are manufactured under ISO 9001 and EN1090 independently audited quality systems. This has allowed Anker Schroeder to successfully supply many projects around the world. ISO 9001 Architectural bracing and facades Bowstring trusses, bridges and timber structures 3 PAST PROJECTS ASDO540-S tie bars were specified for the new stand at Wolverhampton Football Club in the UK as the only system available to support the high loads and be capable of in-situ stressing. 4 GENERAL INFORMATION Sheremetyevo airport under construction ASDO540-S tie bars are used to support the entrance roof to terminal 3 of Sheremetyevo airport in Moscow. 5 PAST PROJECTS ASDO540-S tie bars M76 to M160 were used as the tension elements in the trusses to form part of this unique and structurally demanding London office building at Cannon Place. Tandem ASDO540-S bars were used to brace the new 52 floor headquarters for the New York Times newspaper. 6 GENERAL INFORMATION ASDO540-S M90 tie bars are used as hangers on this East London Line railway bridge in Shoreditch. As well as undergoing rigorous QA the system was also fatigue tested to 2m cycles. ASDO540-S M56 tie bars were used to form the tension elements for this bowstring truss Kåkenhus footbridge in Norrköping, Sweden. 7 ASDO TIE BAR DESIGN CAPACITIES ASDO tie bars can be supplied in two grades of carbon steel and stainless steel. All components are designed to exceed the capacity of the bar. Table 1 - ASDO grade ASDO350-S Nominal thread size [N/mm²] fy fua [N/mm²] ASDO540-S M100 - M130 355 510 M12 355 510 M16-42 540 700 ASDOE600-S M45-85 540 700 M90 - M100 520 700 M105 - M160* 630 710 M12 - M42 600 800 M48 - M56 460 650 Minimum elongation for all grades 17%; Minimum charpy for all grades 27J @ -20 °C; ASDO350-S M140-M160 differ from above, refer to table 3 for design resistance *ASDO540-S bars M105-M160 are quench and tempered and should not be galvanised Yield Ultimate Yield Ultimate M12 12 113 1.75 84 0.9 30 43 M16 16 201 2 157 1.6 85 110 M20 20 314 2.5 245 2.5 132 171 M24 24 452 3 353 3.6 190 247 M27 27 573 3 459 4.5 248 322 M30 30 707 3.5 561 5.5 303 392 M36 36 1,018 4 817 8.0 441 572 M42 42 1,385 4.5 1,121 10.9 605 785 M45 45 1,590 4.5 1,306 12.5 705 914 M48 48 1,810 5 1,473 14.2 795 1,031 M52 52 2,124 5 1,758 16.7 949 1,230 M56 56 2,463 5.5 2,030 19.3 1,096 1,421 M60 60 2,827 5.5 2,362 22.2 1,275 1,653 ASDO350-S Ft,Rd kN - - - - - - - - - - - - - ASDO540-S Ft,Rd kN 31 79 123 178 232 283 412 565 658 742 886 1,023 1,190 mm mm2 mm mm2 kg/m M12 10.8 92 1.75 84 0.7 M16 15 177 2 157 1.4 M20 18 254 2.5 245 2.0 M24 22 380 3 353 3.0 M27 25 491 3 459 3.9 M30 28 616 3.5 561 4.9 M36 34 908 4 817 7.3 M42 39 1,195 4.5 1,121 9.6 M48 45 1,590 5 1,473 12.7 M56 52 2,124 5.5 2,030 17.0 Yield kN 51 94 147 212 276 336 490 673 678 934 Ultimate kN 67 125 196 282 368 448 653 897 958 1,320 Ft,Rd kN 47 87 136 195 255 311 453 621 656 900 Dimensional data Load capacities ASDO350-S mm mm2 mm mm2 kg/m kN kN kN kN Design resistance1 Table 3 - Carbon steel Nominal thread size Nominal shaft size Shaft area, Ag Thread pitch Thread stress area, As Weight per metre (bar) ASDO540-S Nominal thread size Nominal shaft size Shaft area, Ag Thread pitch Thread stress area, As Weight per metre (bar) Design resistance1 Load capacities Dimensional data Table 4 - Stainless steel 8 ASDOE600-S M60+ Larger diameters available at request Notes for tables 3 & 4: 1. Design tensile resistance Ft,Rd = min {fy x Ag / γM0; 0.9 x fua x As / γM2} as per EN1993-1-8 with partial factors γM0 = 1.0 & γM2 = 1.25 for carbon steel and γM0 = 1.1 & γM2 = 1.25 for stainless steel according EN1993-1-4 2. For the full design resistance to be utilised connection plates must be fabricated from S355J2 to EN10025 (or equivalent) and to minimum dimensions given in table 5 3. All threads are cut threads and are not suitable for dynamic loads. Rolled threads with higher fatigue resistance can be made on request - please contact our technical department 4. For full design capacity threads must be engaged at least 1.2 x thread diameter, see installation guide page 17 5. Stainless steel bar grades M12-M42 are austenitic 1.4401/4, M48+ are duplex 1.4462. PRODUCT DATA Table 2 - Standard stock bar lengths Nominal thread size M16-M42 M45-M100 M105-M160 ASDO350-S ASDO540-S ASDOE600-S 16 12 16 12 6 6 - m m m For longer system lengths bars are connected using couplers or turnbuckles. M12 available in 6m lengths only. M64 64 3,217 6 2,676 25.3 1,445 1,873 M68 68 3,632 6 3,055 28.5 1,650 2,139 M72 72 4,072 6 3,460 32.0 1,868 2,422 M76 76 4,536 6 3,889 35.6 2,100 2,723 M80 80 5,027 6 4,344 39.5 2,346 3,041 M85 85 5,675 6 4,948 44.5 2,672 3,463 M90 90 6,362 6 5,591 49.9 2,907 3,914 M95 95 7,088 6 6,273 55.6 3,262 4,391 M100 100 7,854 6 6,995 61.7 2,483 3,567 3,637 4,896 M105 105 8,659 6 7,755 68.0 2,753 3,955 4,886 5,506 M110 110 9,503 6 8,556 74.6 3,037 4,363 5,390 6,074 M115 115 10,387 6 9,395 81.5 3,335 4,791 5,919 6,670 M120 120 11,310 6 10,274 88.8 3,647 5,240 6,472 7,294 M130 130 13,273 6 12,149 104.2 4,313 6,196 7,654 8,626 M140 140 15,394 6 14,181 120.8 4,183 6,665 8,934 10,068 M150 150 17,671 6 16,370 138.7 4,829 7,694 10,313 11,623 M160 160 20,106 6 18,716 157.8 5,334 8,422 11,791 13,289 - - - - - - - - 2,535 2,795 3,067 3,352 3,650 4,284 4,128 4,739 5,209 1,349 1,540 1,744 1,960 2,189 2,494 2,818 3,162 3,525 3,965 4,374 4,803 5,252 6,210 7,249 8,368 9,568 Corrosion protection ASDO systems can be supplied self colour or galvanised as standard. Sizes up to M42 are supplied with forks, pins, turnbuckles, couplers and thread-cover sleeves hot dip galvanized as standard. Note ASDO540-S bars M105-M160 are quench and tempered steel and therefore should not be galvanised. Bar threads can be formed after galvanising or are re-machined to size following galvanizing; repairs to the zinc coating are made in accordance with DIN EN ISO 1461. Spanner flats on the tie-rods are pressed following hot galvanizing to prevent brittle fracture. Note, due to the nature of the galvanising process the visual finish of galvanised product is variable. If a high level of aesthetic finish is required systems should be subsequently painted after a suitable primer has been applied. ASDO tie bars cannot be supplied with ‘top-coat’ finishes, this should be applied by the customer. Please advise us before placing an order if bars are intended to be painted. Please contact our technical department for more detail. Self colour Galvanised Stainless 9 CAD 1CAD ( 1 :13( )1 : 3 ) ASDO DIMENSIONAL DATA CAD 2CAD ( 1 :23( )1 : 3 ) CADCAD 1 ( 11: (31): 3 ) L2CP CADCAD 2 ( 12: (31): 3 ) LFE L1CP CAD11(( 11:: 33 )) CAD CAD22 (( 11:: 33 )) CAD ØDFE /ØDPN C CAD13 13 (( 11:: 33 )) CAD C +/-VFE CADCAD 4 ( 14 : (31): 3 ) ØETC ØDTC TFE LPN CAD11 11(( 11:: 33 )) CAD CAD 4CAD ( 1 :43( )1 : 3 ) +/-VFE CAD44 (( 11:: 33 )) CAD WFE TCP CAD 3CAD 3 A- A (A1A : 3( )1 : 3 ) CAD 3 CAD 3 CAD33 CAD CAD ) 2 ( 1: 3 ) A-A((( 11A A-AAAA1:::3(33)1 ) ): 3 BFE BCP A ØDCP A LTC CAD 11 ( 1 : 3 ) CAD 2 ( 1 : 3 ) 1: 3 ) L1FE CAD 11 ( 1 : 3 ) CAD 4 ( 1 : 3 ) NFE CAD 12 ( 1 : 3 ) CAD 11 ( 1 :ME 3 FE) LTC CAD 12 ( 1 : 3 ) CAD 12 ( 1 : 3 ) CAD(carbon 13 ( 1 :and 3 ) stainless) CAD 14 ( 1 : 3 ) Table 5 - Dimensions for ASDO fittings - all grades CAD 5 ( 1 : 4 ) Nominal size CAD 5CAD CAD 5 ((11: 4:54) ( )1 : 4 )CAD 4 ( 1 L: 3 ) FE CADCAD 5 ( 15: (41): 4 ) CAD 4 ( 1 : 3 ) FE Fork end 1: 3 ) CAD66 (( 11:: 44 )) CAD CAD 7 ( 1 : 4 ) Nominal size CAD 6CAD ( 1 :64( )1 : 4 ) PN Pin CAD 7 ( 1 : 4 ) CADCAD 6 ( 16: (41): 4 )Nominal size CAD 4 ( 1 : 3CAD ) 9 ( 1: 4 ) CAD 8 ( 1 : 4 ) BFE WFE 31 TFE 12 CAD ØDFE13 ( 1 : 313) L1FE 19 MEFE 14 NFE 38 +/-VFE 6 Weight [kg] CAD 0.17 8 CAD 10 ( 1 : 4 ) 9 ØDCAD PN LPN Weight [kg] ( 10 ØECAD TC TC Locking thread LTC cover Weight [kg] Nominal size CAD 9 ( 1 : 4 ) M12 112: 4 30 0.03 10 341) 13 120: 4 29 M12 30 0.03 M12 20 53 CAD 12 0.09 ØDCO LCO Weight [kg] M12 20 29 0.05 All dimensions in mm unless noted otherwise CAD 10 ( 1 : 4 ) 10 38 29 76 12 1.4 M16 16 40 0.07 M20 20 47 0.14 M24 24 57 0.25 M27 27 63 0.34 15 53 17 27 36 15 66 14 CAD 21 33 46 20 178: 3 25 39 53 M16 23 40 0.05 M20 29 50 0.09 17 26 19 51 8 1 0.42 :4) ) ) ( 117: 4 ) ØDTB L TB +/-VTB Weight [kg] Nominal size CO Coupler 31 24 64 10 0.83 77 90 28 33 28 32 38 42 47 57 32 36 43 84 95 114 13,5 CAD10 1015(( 11:: 44 18 CAD )) 2.0 2.8 4.8 CAD :3) 21 14 ( 125 CAD 8CAD ( 1 :84( )1 : 4 ) 8 ( 18: (41): CAD 9 ( 1 : 4 ) CADCAD M12 M24 CAD 36 M16 ( 1 : 4 M20 ) TCP BCP 13 ( 1 : CAD CP ØDCP Connection plate L1CP CAD 10 ( L2CP (min) TB Turnbuckle 42 CAD 1): 4 )66 CAD 7 50 ( 17: (461 17 18 23 23 CAD 8 (( 1 : 4 ) CAD 11 ( 1 : 3 ) CAD 12 ( 1 : 3 ) Nominal size CAD 8 ( 1 : 4 ) M127 ( 1 M16 M24 M27 M30 M36 M42 M45 M48 CAD : 44 )) M20 CAD CAD 9 ( 1 : 4 ) 777 ( 1 :CAD 104 129 155 172 193 232 271 290 310 CAD 7 ( 1 : 4 ) CAD 9 ( 1 : 4 ) 7 ( 1: 4 ) ( )1 : 33 44 53 65 98 CADCAD 114 122 14 ( 19:CAD 3( )1 :94130 CAD 13 (731 : 3 ) 81 M16 27 70 36 16 ( 1: 0.16 M16 27 39 0.09 4 4) ( M36 36 85 10.81 :4 104 108 119 44 66 50 134 21 7.6 47 71 54 143 23 9.4 50 76 58 152 24 11 M42 M45 M48 M52 97 102 111 120 4) 38 CAD CAD 9 38 ( 19: (4144): 4 ) CAD 36 ( 1 : 4 ) M30 30 73 CAD 36 0.46 CAD36 36 (( 11:: 4 CAD M56 M52 334 139 126 44 54 81 62 166 25 15 ) CAD CAD ( 110 : 4(48)1 : 452) 42 10 45 1.2 CAD CAD 10 1.5 ( 10 1 : (412 ): 4 ) 2 361 150 139 49 58 88 67 181 25 18 M56 56 129 3 M27 20 88 28 44 57 M30 25 100 32 50 62 M36 30 119 38 59 72 M42 35 138 44 69 81 M45 35 147 47 73 86 M48 40 156 50 78 91 M52 40 169 54 84 101 M56 45 181 58 91 108 M24 35 55 0.1 M27 39 60 0.2 M30 42 70 0.3 M36 51 80 0.4 M42 60 95 0.7 M45 64 100 0.8 M48 69 110 1.1 M52 75 115 1.3 M56 81 120 1.6 M20 36 88 )20 0.32 M24 42 106 24 0.6 M27 48 119 27 0.9 M30 51 132 30 1.2 M36 60 158 36 1.8 M42 70 185 42 2.8 M45 76 198 45 3.3 M48 83 211 48 3.9 M52 89 225 50 5.4 M56 95 234 50 6.2 M20 36 48 0.17 M24 42 58 0.3 M27 48 65 0.5 M30 51 72 0.7 M36 60 87 1.1 M42 70 101 1.7 M45 76 108 2.0 M48 83 116 2.3 M52 89 125 3.2 M56 95 135 3.9 ( ) ) ) ) ) PRODUCT DATA The components shown are generic and the design of pins, couplers and turnbuckles may change dependent on bar diameter. Turnbuckles and couplers from M105 to M160 have a cross bore instead of spanner flats. CAD 11 ( 1 : CAD 3 ) 11 ( 1 : 3CAD 3 ) 12 ( 1 : 3 ) ) 12 ( 1 : CAD CAD 11 ( 1 : 3CAD ) 11 ( 1 : 3CAD 3 ) 12 ( 1 : 3 ) ) 12 ( 1 : CAD 3 ) 14 ( 1 : 3 ) CAD 13 ( 1 : CAD 3 ) 13 ( 1 : 3CAD ) 14 ( 1 : CAD ØDTB ØDCO 3 ) 14 ( 1 : 3 ) CAD 13 ( 1 : CAD 3 ) 13 ( 1 : 3CAD ) 14 ( 1 : CAD LCO M60 386 159 149 54 62 93 72 196 25 22 M64 412 172 159 59 66 100 77 210 25 27 M68 438 182 167 59 70 106 82 225 25 33 M60 60 140 4 M64 64 151 5 M60 50 194 62 97 113 LTB CAD ( 1 : CAD 4M80) 36 M85 M72 36 M76 ( 1 : 4M90) 463 193 179 64 74 112 86 240 25 39 489 203 191 69 78 119 91 254 25 45 516 219 196 74 82 128 96 267 25 51 547 230 211 79 87 133 102 287 25 63 579 243 226 84 92 140 108 306 25 74 M95 610 258 237 89 97 150 114 321 25 85 M100 645 271 248 94 102 160 120 340 25 100 M105 677 287 259 96 108 167 126 359 25 119 M110 709 301 271 101 113 175 132 377 25 136 M115 742 316 284 106 118 184 138 395 25 156 M120 773 330 303 116 123 191 144 413 25 177 M130 837 354 327 126 133 207 156 449 25 221 M140 901 381 351 136 143 222 168 486 25 277 M150 966 410 375 146 153 239 180 522 25 340 M160 1,031 436 405 156 163 255 192 559 25 417 M68 68 157 5 M72 72 166 6 M76 76 175 7 M80 80 182 8 M85 85 195 11 M90 90 205 12 M95 95 218 14 M100 100 229 16 M105 105 241 19 M110 110 250 22 M115 115 261 25 M120 120 277 29 M130 130 301 37 M140 140 323 46 M150 150 344 57 M160 160 365 71 M64 55 206 66 103 120 M68 55 219 70 109 126 M72 60 231 74 115 132 M76 65 244 78 122 139 M80 70 256 82 128 148 M85 75 272 87 136 153 M90 80 287 92 144 160 M95 85 303 97 151 170 M100 90 319 102 159 180 M105 90 337 108 169 192 M110 95 353 113 176 200 M115 100 369 118 184 209 M120 110 384 123 192 216 M130 120 415 133 208 232 M140 130 447 143 223 247 M150 140 478 153 239 264 M160 150 509 163 254 280 M60 87 120 1.8 M64 92 135 2.2 M68 99 135 2.7 M72 104 135 2.9 M76 110 135 3.3 M80 113 140 3.6 M85 122 140 4.2 M90 129 140 4.7 M95 134 140 4.9 M100 143 140 5.7 M105 152 140 6.6 M110 158 140 7.0 M115 166 140 7.8 M120 173 140 8.6 M130 187 140 10 M140 202 140 12 M150 216 140 13 M160 232 140 15 M60 102 244 50 8.5 M64 108 254 50 10 M68 114 263 50 12 M72 121 273 50 14 M76 127 282 50 16 M80 133 292 50 18 M85 140 304 50 20 M90 152 326 50 24 M95 159 338 50 30 M100 171 350 50 34 M105 178 387 50 42 M110 191 399 50 49 M115 194 411 50 62 M120 203 423 50 61 M130 219 447 50 82 M140 241 471 50 96 M150 254 495 50 115 M160 273 519 50 147 M60 102 144 5.3 M64 108 154 6.3 M68 114 164 7.8 M72 121 173 9.2 M76 127 183 11 M80 133 192 12 M85 140 204 14 M90 152 226 17 M95 159 238 22 M100 171 250 25 M105 178 287 32 M110 191 299 37 M115 194 311 47 M120 203 323 47 M130 219 347 65 M140 241 371 77 M150 254 395 93 M160 273 419 119 CAD 36 ( 1 : CAD 4 ) 36 ( 1 : 4 ) 11 ASDO CROSS BRACING ASDO tie bars bar can be used for cross bracing in a variety of ways but in all cases are easy to install and allow for In-Situ length adjustment to accommodate construction tolerances. When selecting a bracing system the accessibility for installation and overall cost should be considered as well as the aesthetics. The three most common types are shown opposite: ASDO bracing with centre disc This is the most common system used as it offers the greatest flexibility and gives the best length adjustment capabilities. It should be considered that double the number of clevises are required compared to the other systems. CD Centre Disk 45° ≤ αCD ≤ 135° Table 6 - Dimensions for ASDO cross bracing connectors - grades ASDO350-S & ASDO540-S Nominal size TCD αCD ØD4CD ØD3CD ØD2CD ØD1CD ØCCT FCT CT-40 Cross Turnbuckle 40° ≤ αCT ≤ 140° GCT LCT FCT GCT LCT ØCCT CT-60 Cross Turnbuckle 60° ≤ αCT ≤ 120° CD Centere Disk 45° ≤ αCD ≤ 135° TCD ØD1CD ØD2CD ØD3CD ØD4CD Weight [kg] M12 10 170 110 60 13 1.5 M16 15 215 140 80 17 3.6 ØCCT LCT +/-VCT GCT FCT Weight [kg] M12 24 111 12 57 16 0.2 M16 36 153 16 81 20 0.6 ØCCT LCT +/-VCT GCT FCT Weight [kg] M12 - M16 - Nominal size CT-40 Cross Turnbuckle 40° ≤ αCT ≤ 140° Nominal size CT-60 Cross Turnbuckle 60° ≤ αCT ≤ 120° All dimensions in mm unless noted otherwise Stainless steel connectors available on request - please contact our sales department for more information 12 PRODUCT DATA ASDO bracing with cross turnbuckle The cross turnbuckle can offer a more cost effective alternative to the centre disc, dependent on size, but gives limited in-situ adjustment. Further turnbuckles can be added for greater adjustment. Two angles are offered, 40° ≤ αCT ≤ 140° degrees and 60° ≤ αCT ≤ 120° degrees ASDO bracing with crossed bars If the tie rods can be offset from each other (ie are not in the same plane) then bars can be crossed as above. This is the most cost effective solution requiring the least components but has limited adjustment. Turnbuckles can be added to provide greater adjustment. M20 15 255 170 100 21 4.9 M24 20 300 200 120 25 9.0 M27 20 335 225 135 28 11 M30 25 370 250 150 32 17 M36 30 445 300 180 38 30 M42 35 520 350 210 44 47 M45 35 555 375 225 47 54 M48 40 595 400 240 50 71 M52 40 635 430 260 54 80 M56 45 680 460 280 58 103 M60 50 740 500 300 62 136 M64 55 785 530 320 66 168 M68 55 825 560 340 70 185 M72 60 870 590 360 74 224 M76 65 930 630 380 78 279 M20 42 184 20 94 24 1.0 M24 48 221 24 111 30 1.6 M27 52 245 27 123 33 2.0 M30 56 269 30 133 36 2.6 M36 68 324 36 162 44 4.5 M42 80 379 42 189 52 7.3 M45 85 404 46 200 55 8.8 M48 95 438 48 220 58 12 M52 100 465 50 235 64 14 M56 105 490 50 250 68 15 M60 115 518 50 268 72 20 M64 125 551 50 289 78 25 M68 130 577 50 305 82 28 M72 140 606 50 326 88 33 M76 145 631 50 341 92 37 M20 - M24 - M27 - M30 - M36 - M42 80 306 42 116 52 6.6 M45 85 326 46 122 55 8.0 M48 95 352 48 134 58 10 M52 100 374 50 144 64 12 M56 105 393 50 153 68 14 M60 115 414 50 164 72 18 M64 125 439 50 177 78 22 M68 130 458 50 186 82 25 M72 140 479 50 199 88 30 M76 145 499 50 209 92 33 13 ASDO COMPRESSION STRUTS ØD ThreadCC ASDO Compression connections for Zürich Airport Lsys Table 7a - Compression strut connections ThreadCC NFE ECC NFE + ECC S355 CHS Size (dia. x thk) Max Nc,Rd mm mm mm mm kN M12 38 106 144 33.7 x 4 15 M16 51 121 172 44.5 x 4 30 M20 64 135 199 54 x 5 45 M24 76 150 226 63.5 x 5 65 M27 84 161 245 73 x 5 90 M30 95 176 271 82.5 x 5 110 M36 114 202 316 101.6 x 6.3 170 M42 134 223 357 114.3 x 6.3 240 M45 143 240 383 127 x 8 285 M16 30 30 20 - M20 45 40 25 15 - M24 65 65 40 25 15 10 10 - M27 90 90 65 40 30 20 15 - M30 110 110 95 60 40 30 25 20 15 10 10 M36 170 170 170 140 100 75 55 45 35 30 25 M42 240 240 240 200 145 105 85 65 55 45 35 M45 285 285 285 285 240 180 140 110 90 75 65 Table 7b - Compression strut design resistance in kN Pin-Pin Length Lsys [m] 1 2 3 4 5 6 7 8 9 10 11 12 M12 15 15 8 - Notes: 1. Approximate design compression resistance Nc,Rd as per Eurocode EC3 (with partial safety coefficient γM0= 1.0). Capacities given for guidance only - values should be checked by a competent person for each project. 2. CHS diameters suggested only - any standard section can be used to suit. 3. Compression systems are also available in stainless steel - please contact our technical department for more information 4. Full fork end dimensions can be found in table 5 14 PRODUCT DATA pin circular hollow section ØDchs ThreadCC tchs compression cone ECC NFE Lchs Lsys fork end M48 152 257 409 139.7 x 10 265 M52 166 260 426 139.7 x 10 325 M56 181 275 456 152.4 x 10 370 M60 196 282 478 159 x 10 440 M64 210 301 511 177.8 x 10 500 M68 225 302 527 177.8 x 10 580 M72 240 318 558 193.7 x 12.5 660 M76 254 336 590 203 x 12.5 740 M80 267 343 610 219.1 x 12.5 835 M85 287 360 647 244.5 x 16 960 M90 306 362 668 244.5 x 16 1,095 M95 321 388 709 273 x 16 1,240 M100 340 390 730 273 x 16 1,390 M48 265 265 265 265 265 265 230 180 150 125 105 M52 325 325 325 325 325 295 230 180 150 125 105 M56 370 370 370 370 370 370 300 240 195 160 135 M60 440 440 440 440 440 430 340 270 225 185 155 M64 500 500 500 500 500 500 475 385 315 260 220 M68 580 580 580 580 580 580 475 385 315 260 220 M72 660 660 660 660 660 660 660 595 490 410 350 M76 740 740 740 740 740 740 740 685 565 475 405 M80 835 835 835 835 835 835 835 715 600 510 M85 960 960 960 960 960 960 960 960 960 870 M90 1,095 1,095 1,095 1,095 1,095 1,095 1,095 1,095 1,020 870 M95 1,240 1,240 1,240 1,240 1,240 1,240 1,240 1,240 1,240 1,210 M100 1,390 1,390 1,390 1,390 1,390 1,390 1,390 1,390 1,390 1,210 15 INSTALLATION bar length La visual check for minimum thread engagement VFE VFE ØDCP TCP L1 C β L2CP P weld length to EN1993-1-8 Connection plates The shape of the connection plate is dependent on the load transfer to the supporting structure as shown above. It should be ensured that the correct load path is followed back to the structure. The plate should be fabricated in S355J2 grade material according EN10025 with minimum dimensions as per Table 5. Minimum plate thickness can be built up using welded bosses if required. Stainless steel connection plates should have a min. 0.2% proof stress equivalent or greater than grade S355 of the same thickness. Pin holes must be produced mechanically. Weld lengths ands sizes should be designed appropriately to EN1993-1-8. 16 Assembly The ASDO system is simple to assemble. Generally tie bars less than 6m will be delivered fully assembled (pins are packed separately), longer lengths may be split into transportable lengths. On receipt of goods please check that all components are present and no damage has occurred to any part of the system, please contact our technical department if you suspect damage has occurred. Prior to installation assemble full lengths and adjust to the correct pin-to-pin length. To install simply place the fork over the connection plates, insert pins and secure and hand tighten the system by either rotating the turnbuckle (if present) or the bar (if no turnbuckle). The pin design varies depending on the nominal size and steel grade but typically are as shown above. End caps should be screwed tight using Loctite or similar. GENERAL INFORMATION misalignment γ ≤ 0.5° A- A ( 1 : 5 ) Installation When installing the ASDO system ensure that the maximum misalignment does not exceed 0.5° from the plane of line of force as shown above. This prevents bending in the fork connectors and connection plates. ASDO tie-rod system should be installed with fork ends in the same orientation and not twisted as shown above. The bar thread end should be visible through the fork to ensure full thread engagement For detailed information on the installation of our tie rods and the required tools please contact our technical department. In-Situ stressing and load measurement ASDO tie bars can be stressed or have their tensile load measured once installed. Specially designed hydraulic rigs can be hired which allow tie bars to be stressed or have the tensile load they are carrying measured, contact our technical department for more detail. ASDO tie bars can also be supplied with Strainsonic load measuring pins. Using a portable hand-held device ultrasonic signals are passed through the pin and the time-of-flight is measured using sophisticated on-board electronics. From instant measurements of the changes in the ultrasonic signal due to stress in the pin the ‘acoustoelastic’ effect of materials is utilised to determine the load in the pin. This provides a robust and accurate (+/-2.5%) method of load measurement and is self-compensating for temperature effects. 17 QUALITY ASSURANCE & DESIGN Dynamic loads The ASDO system can also be supplied with cold rolled threads that gives bar threads a much greater resistance to fatigue than the standard cut thread. Fatigue tests have been performed on full scale ASDO systems to over 2m cycles of loading without failing. ASDO do not recommend hot dip galvanising rolled threads due to the increased risk of hydrogen embrittlement and much reduced fatigue resistance. Please contact our technical department for further information regarding ASDO systems for use on structures subject to fatigue. Design and quality assurance The ASDO system is manufactured under independently audited quality systems to ISO 9001 & EN1090 ensuring the requirements of the ETA and CE marking are met. The ASDO fork (or clevis) was developed using FEM techniques resulting in a very efficient load carrying design. Technical drawings / BIM To assist you in the design process ASDO can supply component data in CAD and BIM format. Links to files can be found on our website www.asdo.com and a dedicated server ensures the user always downloads the latest information, for BIM this includes quality documents, installation manuals, brochures and design loads. As most tension systems on the market ASDO fork connectors are made from cast steel. The ability of castings to transfer load from the structure to the bar is paramount and Anker Schroeder have a stringent quality control regime for the casting process. All castings meet the requirements of EN10340. Enhanced non-destructive testing can be offered by agreement. Please call our technical department for more detail. For CAD users we offer 2D and 3D files which contain most of the components shown in this brochure. Individual components can be arranged into assemblies as required, only the individual tie rod length (see page 9) and restrictions to the angle of cross bracings (see page 12) need to be adapted to your project needs. See www.asdo.com for more detail. 18 OTHER PRODUCTS ASDO Marine Upset forged tie bars to EN1993-5 for use in marine retaining structures GENERAL INFORMATION Diameter M64 to M170 ASDO Structural Tie bars for bridges and dynamic loads Diameter M64 to M170 with upset forged, threaded or cast end connections ASDO Micro-Piles Diameters up to M160 and working loads > 4,500 kN ASDO Forged Shackles Working load capacities up to 1,500 tonnes This publication provides information and technical details currently used by Anker Schroeder in the manufacture of its products. Although we have taken great care in the preparation of the data within this publication, we cannot accept responsibility for the completeness and accuracy of all the details given. Each customer should satisfy themselves of the product suitability for their requirements. The publication of this data does not imply a contractual offer. In line with Anker Schroeder’s policy of continuous improvement the company reserves the right to change or amend details. Please contact our technical department for further information or to ensure these details are current. Sustainability Steel is the most recycled material in construction. All anchorage material supplied by Anker Schroeder is sourced from reputable steel mills and, where possible, up to 90% of melt is recycled steel. Once a structure has reached the end of it’s design life Anker Schroeder bars are 100% recyclable as scrap material. 19 Anker Schroeder ASDO GmbH Hannöversche Straße 48 44143 Dortmund Germany Phone +49 231 51701-0 Fax +49 231 51701-56 [email protected] www.asdo.com Printed May 2015, see www.asdo.com for the latest version