Air nippers
Transcription
Air nippers
http://www.vessel.co.jp/english/airnipper/ Solution Cut, grab, crimp and punch. Gate cut for multiple impression molded components Cutting direct gate molded components Cuts large diameter sprues such as garment cases, helmets, pipe joint parts, trash cans, planters. Superb durability in long term use. Compact, lightweight body and with a large selection of blade items, easy mounting on chuck board and standby jig. Achieves efficient cuts matching cycle time. Gate cutting for lenses, LGP, and transparent products Various heated nippers prevent cracks and whitening, the decisive factor is the heating temperature of the blades and cutting speed. Supports demands for improved flexibility and high precision cutting. Pre-form cutting for food and drug cases Improved efficiency in pre-forming, nippers attached to flat finish pre-form molding machine. Cut precision is linked to product quality. Taking products from a jewelry tree Cutting of precious metals for rings, necklaces etc. Superb durability and increased efficiency with powerful nipper blades. Cutting electronic components and around boards Optimal handy nippers for cutting lead lines after soldering to significantly reduce wrist strain. Substrate is attached to the desktop robot…. ■ Selection method for air nipper Check materials What is the "cutting target (workpiece)"? Metal wire Molded plastic Other applications Check dimensions How big is the "size of the cut portion"? Metal Plastic Other applications Usage Steel wire Copper wire Piano wire (not heat processed/HV320 or below), precious metals etc. Soft plastic (polyvinyl chloride, polyethylene) Hard plastic (acrylic, polycarbonate, ABS, etc.) Check materials, applications and work. (Bending, caulking, punching, robotic hand, and scissors.) Angle (mm × mm) [select model by cross-section area] Round (Φ mm) Angle (mm × mm) [select model by cross-section area] Check materials, applications and work. What is the "state/environment of the work"? Used mounted on automated machinery and robots. Used for manual work. Used mounted on a jig. And so forth Select model Choose a model suitable for the purpose. Choose based on "usage and cut dimensions" for the main unit, and "material and dimensions/shape" for the blades. Refer to "product specifications" for the main unit/blade characteristics/usage, respectively. Also when selecting the machine, refer to "capability selection chart". The shape/material of the workpiece may not be compatible with standard products. 01 Hand tools for dismantling in recycling plants Wire cutting with coil winding machine Attach to the nipper unit of automatic coil winding machine for power transformers, fan motors and ignition. Cutting thick diameter wires that cannot be torn off. Crimping task for solderless terminals Cuts a variety of wires, copper tubing and steel bands in recycling plants such as PCs and OA equipment, pachinko machines, TVs, and refrigerators. washing machines, etc. Nippers for the purpose of pulling out the pachinko machine pins. Die cutter for aluminum products and plastic components Punching of blow molded products, punching slotted holes By support for separate blades, allows punching and form cutting of aluminum sash and thin plates. Punching blow molded products, punching slotted holes, for containers that cannot be punched and automobile ducts, etc. For crimping terminals with various wiring harnesses such as for switchboards, electrical products and lighting equipment. Less strain on fingers and wrists. Increased work efficiency for stop rings for auto parts. Other applications Micro-edge air scissors that can cut various hard-to-cut fibers, carbon, aramid fibers, and soft plastic sheets. Nippers for cutting belt loops of jeans, peeling recycled golf balls, cutting edges with textile machinery, etc. ■ Capability selection chart Cutting material Types Copper Steel wire Stainless Piano Wire wire N・ ・ NS NR With pressure booster NY (Non-heat treated) 1.0 mm 1.0 1.0 1.6 1.8 2.6 3.3 5.5 2.6 3.0 4.8 6.5 0.5mm 0.5 0.5 1.0 1.2 2.0 2.8 4.5 1.6 2.2 4.0 5.5 1.6 1.7 1.8 1.0 1.1 1.2 steel (Non-heat treated) (HV320 or below) Hard Solderless Plastic terminals 1.0mm 1.6 2.0 3.5 0.2mm 0.3 0.5 0.5 1.0 1.2 1.6 1.0 mm 2.0 3.0 4.0 7.0 10.0 12.0 1.0 mm 2.0 2.6 5.0 6.5 1.3 2.8 2.8 4.0 1.0 1.2 1.2 2.0 5.0 8.0 13.0 4.0 6.0 7.0 2.0 3.0 3.5 4.0 5.0 1.5 2.5 3.5 5.0 1.3 2.0 2.3 2.6 3.4 1 1.5 2.5 3.4 NT AS, HS, BJ ineZ Soft Plastic BBB HS 1.25/2.0 AP, PF, AJ ineZ 12.5/2.0 2.0/5.5 ~0.8 Application model Air pressure (MPa) NS2,N3,NS3,NR3 N5,NS5,NR5 N7,NS7,NR7 N10,NS10L,NR10L N12 N20,NS20,NR20 N30,NS30,NR30 N50,NR50 P-10L P-20 P-30 P-50 NY03 NF05,NY05 NF10,NY10 NF15,NY15 NY25 NT03 NT05 NT10 NT20 0.4~0.5 0.4~0.5 0.4~0.5 0.4~0.5 0.4~0.5 0.5~0.6 0.5~0.6 0.5~0.6 0.4~0.5 0.4~0.5 0.4~0.5 0.4~0.5 0.5~0.6 0.4~0.5 0.4~0.5 0.4~0.5 0.4~0.5 ACD ineZ 02 03 Slide-off air nipper horizontal-type 04 Slide-off air nipper horizontal-type 05 Slide-off air nipper horizontal-type blades AJ/RAJ AJB Plastic Straight blades for plastic AJ/ This is a vertical set of blades with an unbeveled cutting edge. You can apply it at a right angle to the gate. RAJ/ This is a reverse bevel of AJ type. AJB/ This has a brazed carbide tip, suitable for cutting hard plastic or plastic containing glass fiber. L a d e c b Size (mm) Model No. a 21 21 22 22 22 24 24 24 27 27 27 31 31 31 NY03AJ NY03RAJ NY05AJ NY05RAJ NY05AJB NY10AJ NY10RAJ NY10AJB NY15AJ NY15RAJ NY15AJB NY25AJ NY25RAJ NY25AJB b 7 7 7 7 7 7.2 7.2 7.2 8.2 8.2 8.2 10 10 10 c d e L 48 48 53 53 53 57 57 57 65 65 65 77 77 77 3 3 4 4 4 6 6 6 8 8 8 9 9 9 10.5 10.5 10.5 10.5 10.5 12 12 12 13 13 13 16 16 16 4.5 4.5 5 5 5 5 5 5 5.5 5.5 5.5 6 6 6 Weight (g) Material 17 17 22 22 22 28 28 28 41 41 41 65 65 65 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Sintered Alloy Special alloy steel Special alloy steel Sintered Alloy Special alloy steel Special alloy steel Sintered Alloy Special alloy steel Special alloy steel Sintered Alloy Plastic Straight long blades for plastic AJL Application model GT-NY03G(-4) GT-NY03GR(-4) GT-NY05(-4) / NF05 GT-NY05R(-4) / NF05 GT-NY05(-4) / NF05 GT-NY10(-4) / NY10G(-4) / NF10 / NY10S GT-NY10R(-4) / NY10GR(-4) / NF10 / NY10S GT-NY10R(-4) / NY10GR(-4) / NF10 / NY10S GT-NY15(-4) / NF15 GT-NY15R(-4) / NF15 GT-NY15R(-4) / NF15 GT-NY25(-6) / NY25S GT-NY25R(-6) / NY25S GT-NY25R(-6) / NY25S AJL/ This is a long type set of straight blades. This is useful when there is distance between the nippers and the gate cut portion of the workpiece. L a d e c b Size (mm) Model No. a 27 31 33 38 46 NY03AJL NY05AJL NY10AJL NY15AJL NY25AJL b 7 7 7.2 8.2 10 c 4.5 5 5 5.5 6 d e 10.5 10.5 12 13 16 4 5.5 8 11 13 L 54 62 66 76 92 Weight (g) Material 21 29 37 50 88 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Plastic Thin, straight blades for plastic AJT Application model GT-NY03G(-4) GT-NY05(-4) / NF05 GT-NY10(-4) / NY10G(-4) / NF10 / NY10S GT-NY15(-4) / NF15 GT-NY25(-6) / NY25S AJT/ This is a set of straight blades with a thin cutting edge. It can cleanly trim cross sections without remnants. L a d e c b Model No. NY03AJT NY05AJT NY10AJT NY15AJT Size (mm) a 21 22 24 27 b 7 7 7.2 8.2 c 2.5 3 3 3.5 d 10.5 10.5 12 13 e 3 4 6 8 L 48 53 57 65 Weight (g) Material 17 21 26 38 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Application model GT-NY03G(-4) GT-NY05(-4) / NF05 GT-NY10(-4) / NY10G(-4) / NF10 / NY10S GT-NY15(-4) / NF15 06 Slide-off air nipper horizontal-type blades Plastic Lift blades for plastic AD AD/ This is used for batch processing of the three-dimensional gate such as ride gate. L a g d1 e f d2 b Model No. a 26.5 30 35 NY10AD NY15AD NY25AD Size (mm) b 7.2 8.2 10 d1 f×g 4.2 4.7 6 6×13 7×14 8×17 (mm) d2 2.5 3 4 e (mm) L (mm) Weight (g) Material 6 8 9 59.5 68 81 31 45 75 Special alloy steel Special alloy steel Special alloy steel Plastic Crank blades for plastic AH/ RAH Application model GT-NY10(-4) / NY10G(-4) / NF10 / NY10S GT-NY15(-4) / NF15 GT-NY25(-6) / NY25S AH/ This is a set of blades with a clamped cutting edge for plastic. It is effective when there are obstructions or the gate is narrow. RAH/ This is a reverse bevel of AH type used when installing the main units face-to-face. L a d e b c Size (mm) Model No. a 31 30 33 38 35 46 42 NY05AH NY05RAH NY10AH NY15AH NY15RAH NY25AH NY25RAH b 19 12 20 21.5 13.2 24 16 c d e 62 61 66 76 73 92 88 5.5 5 8 11 9 13 12 10.5 10.5 12 13 13 17 16 5 5 5 5.5 5.5 6 6 L Weight (g) Material 37 31 43 63 52 110 89 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel GT-NY05(-4) / NF05 GT-NY05R(-4) / NF05 GT-NY10(-4) / NY10G(-4) / NF10 / NY10S GT-NY15(-4) / NF15 GT-NY15R(-4) / NF15 GT-NY25(-6) / NY25S GT-NY25R(-6) / NY25S Plastic Straight thin blades for metal BJ/ RBJ Application model BJ/ This is a set of vertical blades with an unbeveled cutting edge for metal. RBJ/ This is a reverse bevel of BJ type. L a d e c Model No. NY05BJ NY05RBJ 07 b Size (mm) a 22 22 b 7 7 c 5 5 d 10.5 10.5 e 4 4 L 53 53 Weight (g) 22 22 Material Special alloy steel Special alloy steel Application model GT-NY05(-4) / NF05 GT-NY05R(-4) / NF05 Slide-off air nipper vertical-type Slide-off air nipper vertical-type blades AJ/AJH AJB Plastic Straight blades for plastic AJ/ This is a set of vertical blades with an unbeveled cutting edge. You can apply it at a right angle to the gate. AJH/ This has a brazed high-speed steel tip suitable for cutting hard plastic. AJB/ This has a brazed carbide tip used for cutting hard plastic or plastic containing glass fiber. Improved durability. L a d e c b Size (mm) Model No. a b c d e L NT03AJ NT05AJ NT05AJH NT05AJB NE5AJ NT10AJ NT10AJH NT10AJB NE10AJ NT20AJ NT20AJH NT20AJB 24 29 29 29 24 35 35 35 27 40 40 40 7 7 7 7 7 9 9 9 9 12 12 12 4 5 5 5 3.5 6 6 6 4.5 6 6 6 11 15 15 15 12 17 17 17 12 20 20 20 3 6 6 6 6 7 7 7 7 9 9 9 59 65 65 65 60 82 82 82 74 97 97 97 Weight (g) 20 30 30 30 35 62 76 76 70 120 120 120 Material Application model Special alloy steel Special alloy steel High Speed Steel Sintered Alloy Special alloy steel Special alloy steel High Speed Steel Sintered Alloy Special alloy steel Special alloy steel High Speed Steel Sintered Alloy GT-NT03 type GT-NT05 type GT-NT10 type GT-NT20 type 08 Slide-off air nipper vertical-type blades Plastic Straight long blades for plastic AJL AJL/ This is a long type set of straight blades. This is useful when there is distance between the nippers and the gate cut portion of the workpiece. L a d e c Model No. NT05AJL NT10AJL NT20AJL b Size (mm) a 36 47 57 b 7 9 12 c d e L 72 94 114 7 9 12 15 17 20 5 6 6 Weight (g) Material 39 62 156 Special alloy steel Special alloy steel Special alloy steel Plastic Thin, straight blades for plastic AJT Application model GT-NT05 type GT-NT10 type GT-NT20 type AJT/ This is a set of straight blades with a thin cutting edge. It can cleanly finish cross sections without remnants. L a d e c Model No. NT03AJT NT05AJT NT10AJT b Size (mm) a 24 29 35 b 7 7 9 c 2.3 3 4 d e L 59 65 82 3 6 7 11 15 17 Weight (g) 19 29 65 Material Special alloy steel Special alloy steel Special alloy steel Plastic Thin, straight blades for plastic AJY Application model GT-NT03 type GT-NT05 type GT-NT10 type AJY/ This is effective when the width between the opposing gates is too short and the thickness of the blades will not go in. L a d e b c Model No. NT03AJY NT05AJY NT10AJY 09 Size (mm) a 24 29 35 b 7 7 9 c 2.5 5 4 d 11 15 17 e 3 6 7 L 59 65 72 Weight (g) 19 29 82 Material Special alloy steel Special alloy steel Special alloy steel Application model GT-NT03 type GT-NT05 type GT-NT10 type Slide-off air nipper vertical-type blades Plastic Lift blades for plastic AD AD/ This is used for batch processing of the three-dimensional gate such as ride gate. L a d1 g e f d2 b Model No. NT05AD NT10AD NT20AD a 31.5 39 46 Size (mm) b d1 f×g d2 e (mm) 4.5 5 7 6 7 9 (mm) 2.5 4 6 6×18 8×21.5 9×24.5 7 9 12 L (mm) 67.5 86 103 Weight (g) 37 65 141 Material Special alloy steel Special alloy steel Special alloy steel Plastic V shaped straight blades for plastic AJV Application model GT-NT05 type GT-NT10 type GT-NT20 type AJV/ This is suitable for gate processing when the cross section is curved or the cut end must not be left. L a d e c Model No. NT05AJV NT10AJV b Size (mm) a 29 35 b 7 9 c 5 6 e d 15 17 L 6 7 65 82 Weight (g) Material 29 63 Special alloy steel Special alloy steel Plastic Nipping blades for plastic AE Application model GT-NT05 type GT-NT10 type AE/ Used for processing plastic gates such as ride gates and discard gates. L d a g e f b Model No. NT05AE NT10AE a 29 35 b 7 9 Size (mm) f×g d 6×18 8×21.5 7 9 e 6 7 L 65 82 Weight (g) Material 36 75 Special alloy steel Special alloy steel Application model GT-NT05 type GT-NT10 type 10 Thrust-Cut Air Nipper Thrust-Cut Air Nipper blades Plastic Thrust-Cut Air Nipper blades NK10AJ This is a dedicated set of blades for GT-NK10. Suitable for processing of film gates attached to robot hands. 92 22 1.5 8 12 12 10.3 12 80 M5 P=0.8 5 7 30° 10.5 25.5 11.5 15 Model No. Size (mm) Shape O.A.L. (mm) Weight (g) Material NK10AJ As above For metal cutting (Knife type) 95 96 Special alloy steel Related items Connectable unit 11 (pcs) Application model GT-NK10 12 Heat Air Nippers 13 Heat Air Nippers Temperature Controller 14 Servo Heat Nippers 15 継続 ステップ 登録 教示 選択 135 151 終点 CN3 40 CN2 8 4- ɞ 5.5 7 CN1 40 216 232 (18) (42) 後退 登録 押し付け開始点 終了 ステップ 位置決め ポイント 外部出力指定 押し付け ポイント 遅延タイマー 位置決め完了待指定 外部入力条件待指定 微調 教示 選択 速度数値入力 加速度数値入力 位置数値入力 押付力数値入力 ポイント 選択 ポイント実行軸指定 位置教示/手動 手動操作ハンドル 前進 次 最終ステップ ステッ プ 実行させる ポイント ポイント 選択 原点 復帰 78 教示ポイント 原点復帰完了 サーボ ON 41 steps Supplied by amplifier Hirose HIF3BA(20PIN) RS485 AMP 172167-1 235X150 X40 0.9 ポイント 実行 教示 ポイント教示中の アクチュエータの 軸番号 CTC-33 Sequence Power PIO connector SIO connector ADP connector Size(mm) Weight(kg) シーケンス教示 教示軸 選択 運転中 ポイント教示 運転 CONTRAST Special Controller(optionally available) 205 Practical example of gate-cut Point 2 Point 1 Travel at 0.4 mm/sec Point 0 0.5 seconds stop at the specified position Travel at 100 mm/sec At "home position", the workpiece with a gate is taken from the mold machine and transferred to the nipper position, and receives a start signal. Step S00 [Home position] At "fast feed", the blades run to the front of the gate at high speed. At "cut feed", the blades are stopped at the gate edge once. (So that the blades do not go into the workpiece rapidly.) Step S01 [Fast feed] Step S02 [Cut feed] Step S04 [End cut] In teaching with a dedicated controller, teaching of positioning and speed setting for maximum 16 points and setting of sequences such as conditions and signal input and output are possible. Step S03 [Cut] Point 3 Transfer Travel at 0.4 mm/sec Travel to home position at 80 mm/sec Point 4 2.0 seconds stop at highest point Signal issued after completion With "end cut", the product is conveyed with the extraction unit by the completion signal and the blades return to home position. With "cut", the gate is completely cut out and stops a few seconds, thereafter a signal is issued. Practical example of input data Teaching content Home position Fast feed Cut feed Cut 0 1 2 3 4 Home position Leaving 7 mm Leaving 0.5 mm Maximum value Speed setting - 100 mm/sec 0.4 mm/sec 0.4 mm/sec 80 mm/sec Pushing force setting - - - - - Acceleration setting - - - - S04 Point No. Positioning (*) Point data Step No. Sequencer data End cut S00 S01 S02 S03 Waiting for positioning to complete - - - - - Waiting for external input conditions - - - - - Delay timer - - 0.5sec 2.0sec - Specified external output - - - ON - (*) Input of positioning is actually done with a numerical value. 16 Air Nippers For Cutting and Crimping 17 Air Nippers 18 Air nippers Stands for installing air nippers. The angle is easily adjustable. 19 Air nippers 20 Air nipper standard blades for metal Metal Standard AS/HS AS/ Standard type. This is a general set of blades used for cutting copper wire and steel wire. HS/ Improved durability with brazed high-speed steel. L a b e c° d Model No. N3AS N3HS N5AS N5HS N7AS N7HS N10AS N10HS N10LAS N12AS N12HS N20AS N30AS a b 24 24 24 24 27 27 27 27 35 35 35 35 43 7 7 7 7 9 9 9 9 12 12 12 12 17 Size (mm) c(° ) d 12 12 12 12 13.5 13.5 13.5 13.5 20 20 20 20 25 25 25 25 25 30 30 30 30 30 30 30 30 30 e L 4 4 4 4 4 4 5 5 5 5 5 9 9 64 64 64 64 81 81 91 91 89 105 105 95 127 Weight (g) Material 35 35 40 40 80 80 85 85 120 135 135 140 370 Special alloy steel High Speed Steel Special alloy steel High Speed Steel Special alloy steel High Speed Steel Special alloy steel High Speed Steel Special alloy steel Special alloy steel High Speed Steel Special alloy steel Special alloy steel Metal Straight blades for metals BJ Application model GT-N3 / NS3 / NR3 GT-N3 / NS3 / NR3 GT-N5 / NS5 / NR5 GT-N5 / NS5 / NR5 GT-N7 / NS7 / NR7 GT-N7 / NS7 / NR7 GT-N10 GT-N10 GT-NS10L / NR10L GT-N12 GT-N12 GT-NS20 / NR20 / N20 GT-NS30 / NR30 / N30 BJ/ This is a set of vertical blades with an unbeveled cutting edge for metal. L a e b c d Model No. NW1BJ N3BJ N5BJ N7BJ NW10BJ NW20BJ NW30BJ a b c d e L Weight (g) Material 20 24 24 27 30 40 55 5 7 7 9 9 12 17 3 5.8 5.8 7.5 6 6 8 10.5 13 13 13 14 21.5 29.5 3.5 5 4 5 5 8 11 50 64 64 81 85 100 140 16 35 40 75 76 142 367 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Size (mm) Metal Powerful cutting blades AG Application model GT-NWR1 / NWS1 GT-N3 / NS3 / NR3 / NS2 GT-N5 / NS5 / NR5 GT-N7 / NS7 / NR7 GT-NWR10 / NWS10 GT-NWR20 / NWS20 GT-NWR30 AG/ This is a set of blades with increased strength with a shorter cutting edge than the standard type. Increases the pressure because it cuts at the base of the blades. L a b e c° Model No. N20AG N20HS 21 a b 28 26 12 12 d Size (mm) c(° ) d e L Weight (g) Material 40 40 7 7 88 86 135 135 Special alloy steel High Speed Steel 12 10 Application model GT-NS20 / NR20 / N20 GT-NS20 / NR20 / N20 Air nipper standard blades for metal Sintered Alloy Hardest, most durable material. For cutting hard steel wire, glassfiber-reinforced resin, etc. Powerful cutting blades with carbide tips BBB Metal BBB/ With carbide tips suitable for cutting hard wire such as high steel wire and piano wire. N30BBB N50BBB L a e b c° d Model No. a b N30BBB N50BBB 36 46 17 25 Size (mm) c(° ) d e L Weight (g) 40 35 7 9 120 166 365 955 18 19 Application model GT-NS30 / NR30 / N30 GT-NR50 / N50 Metal Clipper blades with carbide tips BFB/AS Material Sintered Alloy Sintered Alloy BFB/ The shape is clipper type. With carbide tips, suitable for cutting metal wire and thin pipe. AS/ Standard clipper type blades. L a d b c e Size (mm) Model No. a b c d e L Weight (g) Material N20BFB N50AS 35 60 12 25 5 10 17 30 8 11 95 180 150 950 Sintered Alloy Special alloy steel Metal Crimp edge for solderless terminals ACD Application model GT-NS20 / NR20 / N20 GT-NR50 / N50 ACD/ This is a set of blades for crimping solderless terminals. (Bare terminal 1.25 sq/2.0 sq) L a 1.25sq e Model No. N30ACD 2.0sq b c a b Size (mm) c e L Weight (g) Material 40 17 5.5 8 126 335 Special alloy steel Application model GT-NS30 / NR30 / N30 22 NM Blades ■ Result of magnetic force measurement. If a magnetic sensor is installed nearby for operation check, please confirm the magnetic force level in the following diagram. E B Features Ideal for around-the-clock operations G A NM blades eliminate possibilities of spring breakage. Semi-permanent magnetic force C NM blades utilize repulsion force of powerful neodymium magnet. The decrease of magnetic force is only several percent over 20 years. Compatible with our standard nipper bodies The sizes of NM blades are the same as those of our standard N20, N30 blades, therefore, they can replace these previous models. H B F C D E F G H NM20AE 85 10 10 5 32 5 2 0 NM30AE 34 6 42 15 30 3 Model No. A D 8 8 Measurement unit: Gauss / Measuring device: Gaussmeter GM-1200 manufactured by DENSHIJIKI INDUSTRY Co., Ltd., Japan 23 Air nipper standard blades for plastic Plastic For plastic AP AP/ This is a standard set of blades used to cut plastic. A broad, gentle curve is provided in the cross section for gate processing where the cut end must not be left. (The cutting edge is curved.) L a b e c° d Model No. a b N3AP N5AP N7AP N10AP N10LAP N12AP N20AP N30AP 24 24 27 27 35 35 35 66 7 7 9 9 12 12 12 17 Size (mm) c(° ) d 11.5 11.5 11.5 11.5 16 16 16 38 15 15 30 30 15 15 15 15 e L Weight (g) 4 4 4 5 5 5 11 16 64 64 81 91 89 105 95 150 35 40 80 85 120 135 125 380 Material Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Plastic Nipping blades for plastic AE Application model GT-N3 / NS3 / NR3 GT-N5 / NS5 / NR5 GT-N7 / NS7 / NR7 GT-N10 GT-NS10L / NR10L GT-N12 GT-NS20 / NR20 / N20 GT-NS30 / NR30 / N30 AE/ Used for processing plastic gates such as ride gates and discard gates. L a d f g e Model No. N3AE N5AE N7AE N20AE N30AE b a b 20 20 26 28 45 7 7 9 12 17 Size (mm) f×g d e 60 60 80 88 129 3.5 3.5 4 8 12 7 7 9 12 17 6×11 6× 6.6 8×14.8 10×15.5 13×28 L Weight (g) Material 35 40 85 135 395 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Plastic Thin, straight blades for plastic AJ Application model GT-N3 / NS3 / NR3 GT-N5 / NS5 / NR5 GT-N7 / NS7 / NR7 GT-NS20 / NR20 / N20 GT-NS30 / NR30 / N30 AJ/ This is a set of vertical blades with an unbeveled cutting edge for plastic. You can apply it at a right angle to the gate. L a b c e d Model No. NW10AJ N20AJ N20AJB NW20AJ N30AJ NW30AJ Size (mm) a 30 35 35 40 52 55 b c 12 12 8 8 17 8 d e 14 18 18 21.5 28 29.5 5 11 11 8 11 8 L 95 95 136 Weight (g) Material 76 125 125 142 370 368 Special alloy steel Special alloy steel Sintered Alloy Special alloy steel Special alloy steel Special alloy steel Application model GT-NWR10 / NWS10 GT-NS20 / NR20 / N20 GT-NS20 / NR20 / N20 GT-NWR20 / NWS20 GT-NS30 / NR30 / N30 GT-NWR30 24 Air nipper standard/quasi-standard blades for plastic AJL/ Plastic Straight long blades for plastic AJL/ This is a long type set of straight blades. This is suitable when there is distance between the nippers and the gate cut portion of the workpiece. N30AJL163 is useful for wide gate processing. Quasistandard products L a e b c d Model No. N10LAJ141 N20AJL N20AB39 N30AJ163 N30AJL Size (mm) a b c d e 61 65 61 65 75 12 12 12 17 17 7 7 7 7 8 34 20 36 41 25 10 16 14 17.5 19 L 115 125 121 149 159 Weight (g) Material 165 230 185 355 470 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Plastic Flat blades for plastic PF Application model GT-NS10L / NR10L GT-NS20 / NR20 / N20 GT-NS20 / N20 GT-NS30 / NR30 / N30 GT-NS30 / NR30 / N30 PF/ This is a set of blades for cutting the cut end flat for plastic. A large R is provided in the cross section for gate processing where the cut end must not be left. a e b c° d Model No. N7PF N10LPF N20PF N30PF a b 27 35 35 58 9 12 12 17 Size (mm) c(° ) d 40 40 40 30 10.5 13.5 13.5 25 e L Weight (g) Material 4 5 11 15 81 89 95 142 80 120 130 390 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Plastic Crank blades for plastic AH Application model GT-N7 / NS7 / NR7 GT-NS10L / NR10L GT-NS20 / NR20 / N20 GT-NS30 / NR30 / N30 AH/ This is a set of blades with a crank cutting edge for plastic. It is effective when there are obstructions or the gate is narrow. L a e b c d Model No. N20AH 25 Size (mm) a b c d e 60 31 7 23 16 L 120 Weight (g) Material 240 Special alloy steel Application model GT-NS20 / NR20 / N20 Air nipper standard/quasi-standard blades for plastic AMR/ AML Plastic Laterally facing blades for plastics AMR/AML This is a set of blades for plastic where the ML cutting edge is bent 90 degrees. It is useful when restricted to confined spaces hard for the nipper to get into. L a d b c e Size (mm) Model No. a b c d e L N20AML1498 N20AMR1499 55 55 55 55 8 8 26 26 9.5 9.5 115 115 Weight (g) 270 270 Material Special alloy steel Special alloy steel Quasi- R blades for plastic A large R is provided in the cross section for gate processing where standard the cut end must not be left. An angled blades can be selected in products accordance with the installation angle of the main unit. Application model GT-NS20 / NR20 / N20 GT-NS20 / NR20 / N20 Plastic L a d e b c° Model No. N10LAB152 N20AA27 N20AA239 N20AB360 N30AA114 Quasistandard products a 61 45 52.3 61 76.3 b 12 12 12 12 17 Size (mm) c(° ) d e 10 12 14 16 20 35 25 27 35 50 15 23 40 15 30 L 115 105 112.3 121 160.3 Weight (g) Material 165 145 195 185 385 Special alloy steel Special alloy steel Special alloy steel Special alloy steel Special alloy steel Application model GT-N10 / NS10 GT-N20 / NS20 GT-N20 / NS20 NGT-20 / NS20 GT-N30 / NS30 / NR30 Plastic Angled nipping blades for plastic AE/ Used for processing plastic gates such as ride gates, discard gates. The cutting edge is angled so that the main unit can set up diagonally. L a e b c° d Model No. N20AE19 N30AE53 a b 50 65 12 17 Size (mm) c(° ) d 45 65 13 18.5 e L Weight (g) Material 13 16 110 149 200 440 Special alloy steel Special alloy steel Application model GT-NS20 / NR20 / N20 GT-NS30 / NR30 / N30 26 Air nipper quasi-standard blades for plastic Quasi- Comes with sprue chuck function① Mainly in gate processing for direct gates, the sprue is caught with standard urethane rubber. A large R is provided in the cross section for gate products processing where the cut end must not be left. Plastic L a e b c d Size (mm) Model No. a 49 N20AH533 b c 58.5 d 10 e 25 14 L 109 Weight (g) Material 280 Special alloy steel Quasi- Comes with sprue chuck function② Mainly in gate processing for direct gates, the sprue is caught with standard urethane rubber. A large R is provided in the cross section for gate products processing where the cut end must not be left. Application model GT-N20 / NS20 / NR20 Plastic L a e c d b Size (mm) Model No. a 55 N20AH152 b c 53 d 18 e 16 15 L 115 Weight (g) Material 330 Special alloy steel Quasi- L blades for sprue cut This is an angled long type straight set of blades with a 90-degree standard angle. Ideal for direct gate cut. products Application model GT-N20 / NS20 / NR20 Plastic L a e c d b Model No. N30AL525 27 Size (mm) a 60 b 62 c 8 d 36 e 16 L 144 Weight (g) Material 520 Special alloy steel Application model GT-N30 / NS30 / NR30 Air nipper quasi-standard blades for plastic Quasi- Nipping blades for sprue cut This is the perfect spherical set of cutting blades for sprue cut. The standard blades can be inser ted precisely in narrow areas that have ribs around products them and the finish is very clean. Plastic L a e c° b d Model No. a b N20AK249 57 25 Size (mm) c(° ) d 45 25 e L Weight (g) Material 14 117 240 Special alloy steel Application model GT-N20 / NS20 / NR30 Related items Connectable unit (pcs) Air Nipper Troubleshooting Inspection items when a malfunction occurs during use Symptoms 1. Blades or slide not working properly. 2. Air leakage Causes Treatment Air is not being supplied Supply air The hose is twisted Extend the hose Low air pressure Air pressure adjustment Corrosion, wear, or contamination of sliding part of the blades Lubrication/disassembly adjustment Sliding parts burned by heat (heat nipper) Component replacement Broken blade spring Component replacement Broken return spring Component replacement Broken blades Replace blades Wear of the cutting unit/rivet Replace blades Valve malfunction/wear, damage (O-rings, ball valves, etc.) Component replacement Packing is broken Component replacement 28 Air Scissors 29 Custom-made blades Type of blades 30 Manufactured by 17-25, Fukae-Kita 2-chome, Higashinari-ku, Osaka 537-0001 Japan Tel : +81 6 6976 7778 Fax : +81 6 6972 9441 E-mail : [email protected] URL : http://www.vessel.co.jp/english/ Printed in Japan 10093033.03
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