H-UV PEPIO Series Impremia Series KID
Transcription
H-UV PEPIO Series Impremia Series KID
H-UV Innovative Curing System PEPIO Series Gravure Offset Press for Fine Lines Impremia Series Full Color Digital Printing System KID Komori Info-Service Display ONPRESS79 en JPN 36P Aug. 2013 11K HP Next Generation Printing Technologies Thanks to our customers around the world, Komori is celebrating our 90th anniversary. This is a year of the refounding of the company as we inaugurate three new businesses — digital printing systems, overseas security printing presses, and printed electronics — centered on our core offset printing press business. As a print engineering service provider, the Komori Group presents optimum equipment and configurations that meet our customers’ wishes and needs. Seeking to inspire kando for our users everywhere, we will continue to work for your prosperity. Yoshiharu Komori, President, Chairman and CEO Feature 90 Years of Komori Spirit and Presses The Komori machines and the men who made them — starting with handfed manual presses in the early 1920s and quickly evolving through nine turbulent decades into the automated, ultra-high-precision printing systems of today. The printing revolution par excellence in pictures. Feature The First H-UV Installation: The Atomi File Atomi, a Tokyo printer, invested in the first H-UV press ever shipped from the Tsukuba Plant. That press became the first of four H-UVequipped machines ordered by the company as it became known for doing art museum work and then began developing its own special products. Feature Komori Digital Now 4 6 10 Komori’s launch of a range of digital machines is gaining steam, as more Impremia C80 digital printing systems appear in the pressrooms of offset printers and the Impremia IS29 sheetfed inkjet digital printing system enters its final stage of development. Meanwhile, the IW20 is at a critical juncture. Plus, the rundown on a satisfied Impremia C70 user in Japan. User Profiles Unique Lithrones for Unique Market Opportunities 16 Eight users on four continents, each with a particular market opportunity and a unique Komori press or two that exactly meets their needs and provides a competitive edge for the years ahead. Flexibility, versatility, automation, robust engineering and advanced technologies. Plus, the invaluable factor of Komori backup. Topics Service and R&D Programs in Action 32 Sketches of the service programs at three of Komori’s leading overseas subsidiaries — Komori UK, Komori America, and China — and an outline of H-UV development at the Printing R&D Center of the Komori Graphic Technology Center. Show Reports Komori Takes the Stage Pictures and details from the Komori booth at five recent printing exhibitions in China, Mexico, the UAE, Turkey and France. Also, a heads-up on the upcoming Print 13 show in Chicago. 34 79 no. Printing specification of this issue: All pages printed by four-color process H-UV. Cover laminated with matt polypropylene film. Komori On Press 3 90 Years of Komori From a handfed single-color lithographic stone press to multicolor sheetfed offset, web offset, gravure, intaglio and digital. All in nine decades. The Komori spirit and the machines that it produced. 1923 1924 1930 Genesis of the Komori Spirit 1940 1950 1960 1970 1980 1990 2000 2013 1924 Lithographic hand press released in 1924 1923 1930 1946 1950 1960 1970 1980 1990 2000 2013 1990 2000 2013 1946 Baby Offset manual feed press in 15-inch format released in 1946 1923 1930 1940 1950 1960 1970 1980 1990 2000 2013 1957 1960 1950 OKL two-color automated press with Dexter feeder in 44-inch format released in 1950 1923 1930 1940 1970 1980 1957 Komori’s first four-color offset press, the UM-4C in 44-inch format, was released in 1957 and used unit construction and a stream feeder to attain a maximum printing speed of 100 sheets per minute 4 Komori On Press Komori Corporation was born amid the worst natural disaster ever known in Japan — the Great Kanto Earthquake of 1923 that devastated Tokyo and Yokohama and killed more than 140,000. One of the company’s two founding brothers barely escaped a fire swirl that claimed the lives of 38,000, and the Komori family was separated in different parts of Tokyo, unaware for more than a week of who had survived. This calamity (accompanied by a tsunami and a typhoon) was followed in the next year by a period of intense reconstruction that concentrated on providing Tokyo with a modern network of roads, trains and public services. The economic tailwinds from this infrastructure building would brighten the fortunes of the Komori Brothers’ workshop, and 50 days after that awful tremor, they finished construction of a building for the Komori Machinery Works, where they would both live and work for the next few years as they sought to build a name in the nascent printing machinery manufacturing industry. Although their first original machine was a lithographic stone press, the brothers had already set their sights on offset technology. But that was for the future. The first problem was that their lithographic stone press didn’t work very well. Shipped to Ibaraki, the components were made without Spirit and Presses the precision machining required for a printing press. The brothers realized that Japanese precision machining technology lagged behind that of their foreign rivals. But they persevered. Repairing presses damaged by the earthquake in the Tokyo area provided a source of income for the company and the opportunity to become familiar with offset presses made in Germany and the US. By 1929 the original machine with a redesigned gear system was winning high marks. And the brothers were well on their way to launching their first offset press. But then that performed poorly too. This time, though, they knew how to deal with failure. They studied the reasons. They fixed it. They improved it. They rectified the process. They took the customer’s point of view. They acquired better manufacturing equipment. They closed the technology gap. They invented things. Then they patented them. And they never stopped. More disasters lay ahead. A recession became a depression. A war that started in north China ended only in Nagasaki. One of the brothers was drafted. And Tokyo was once again razed by a firestorm — this time from the sky — that consumed the Komori factories. They still didn’t stop. They began to export. And exhibit at printing shows. And innovate. Then they built a global network. Ninety years have passed since the terrible earthquake and the decision of the brothers — against the advice of many around them — to return to Tokyo and start manufacturing. As Komori once again begins a transition to a new paradigm of printing, the pioneering spirit forged over these many turbulent decades sustains a special confidence. We will make it. We will improve it. We will support it. And we will never stop. 1923 1930 1940 1950 1960 1973 1980 1990 2000 2013 1973 System 35 four-color 546-mm cutoff 16-page web offset press released in 1973 1923 1930 1940 1950 1960 1970 1981 1990 2000 2013 1981 Four-color Lithrone 40, a 40-inch sheetfed offset printing press, released in 1981 1923 1930 1940 1950 1960 1970 1980 1990 2000 2013 1990 Five-color Lithrone 40 sheetfed offset printing press equipped with world’s first Fully Automatic Plate Changer debuted at Drupa 1923 1930 1940 1950 1960 1970 1980 1990 2000 2013 2013 Eight-color Lithrone GX40RP front/reverse multicolor offset printing press equipped with Asynchronous Automatic Plate Changer released in 2013 Komori On Press 5 Interview with president of Atomi Printing The first H-UV installation: The Atomi file An interview with Masashiro Arita, President of Atomi Printing in Tokyo, Japan Atomi Co., Ltd. was the first company anywhere to invest in an H-UV-equipped press, a four-color Lithrone S32 that Komori debuted at JGAS 2009. After acquiring the 32-inch Lithrone, Atomi quickly expanded its business horizons and then re-engineered its business model to leverage H-UV technology. Over the next few years, the printer invested in three more H-UV-equipped Lithrones. On Press spoke with President Masashiro Arita to learn of the company’s pathbreaking experience with H-UV presses and to find out why one H-UV machine led to three more. Masashiro Arita, President 6 Komori On Press first H-UV press On Press: Would you describe for us the background to your purchase of the first H-UV press to hit the market? President Masashiro Arita: I’m not a press operator myself, but I knew that the biggest problem in the pressroom was powder and smears on printed work. When work was passed to the finishing department, scratches and smears due to printing with conventional inks were common, so I thought that instant drying would be an extremely good solution to these headaches. When I first saw the instantdrying presses at drupa 2008, I thought this was the right direction for us. Your company frequently printed on papers that are difficult to dry, such as vent nouveau, and handled designs that used FM screening and thick applications of ink. After installing the H-UV press, what was your initial experience? In changing from conventional oil-based inks to H-UV inks, it was my expectation that there would be a certain amount of trouble in switching to a new technology. In fact, I ordered the machine equipped with the powder spray device just in case we needed to print with conventional inks. But it turned out that there were almost no problems at all. What sort of things were you actually printing? Did your business grow once you had the LS-432 on line? We began to do some work in-house that we had been outsourcing such as large posters and we started printing on heavy stocks. Actually, price competition in printing on light stocks was so fierce that I sought to avoid this dead end by specializing in work on heavy stocks and special substrates. And since this machine could handle sheets up to 0.6 mm in thickness, it widened our capabilities in terms of jobs on heavy stock. In printing posters, the rather small number of copies meant that ink costs could be covered because the volume of ink used was small. New capabilities draw art work One day we had a job from the Contemporary Art Gallery of the Art Tower Mito in Mito City. I said to our designer, ‘H-UV is powderless and even solids dry instantly, so why don’t we take advantage of these characteristics?’ So the designer and I worked on putting this into practice. This piece used a great deal of black solids on vent nouveau paper, which normally would have been quite difficult, but we encountered no problems at all. Using large quantities of H-UV ink does not have many cost benefits, does it? No, but this led to increased orders from art museums, and our capabilities gradually resulted in more work in this field. A representative from the Setagaya Art Museum in Tokyo happened to see the catalog we printed for the Mito museum and ordered something that was similar. From that point on, we took advantage of the high quality that can be achieved by using FM screening and implemented a business model that concentrated on art museums. Publications for art museums were a lucrative field for us because the customers were focused on quality. Had this not been the case, the business would have become simply price competition. Wasn’t it around this time that you started test production of clear files? We wanted to start producing clear files because they require UV printing, but productivity was very poor. Since opaque white is used, efficiency is quite low because after process four color is applied, washing must be performed. In other words, printing just clear files on a four-color machine is simply not very profitable. Clear files are produced by many printers, but we developed design elements that gave us differentiation, such as products where the effect changed when paper was inserted or removed, similar to scenery seen from a window. Designs that used the front and back sides of clear files in three-dimensional ways allowed Komori On Press 7 Interview with president of Atomi Printing companies didn’t want to do. Doing work that called for the use of special colors with a fourcolor press was very inefficient. Laying down opaque white and a special color with the twocolor machine raised our overall efficiency tremendously. For an H-UV press, a four-color and a two-color are the ideal combination, aren’t they? That is certainly true. Around this time, we could allocate the printing of special items such as clear files to three presses. And the types of clear files we then produced developed in new directions. For example, half-size, or A5 size, clear files were rather rare, but we made them for our New Year’s cards. We discovered that this size is very appealing to women. It fits easily into a handbag. We tried to grow our business by placing our designs at customers’ premises to encourage them to order similar products from us. us to produce unique products. Since these designs required two applications of opaque white, however, they involved quite a bit of work. But we grew using our own designs and our order book became full. Printing clear files using three passes through the press was still an inefficient mode of operation, so we installed our second H-UV press — a four-color Lithrone S26 — in October 2010. We used the LS-432 for printing on heavy stock because the diameter of the cylinders is greater and focused the LS-426 on short turnaround jobs. Optimum combination: two- and four-color presses In the clear file market, there were very few items that used solid colors over the full surface, so we created designs that used solids from edge to edge with H-UV and high screen frequency as well as special colors such as fluorescents and gold and silver to get ahead in this field. As clear file production using special colors increased, producing all of our work with just two four-color presses became a heavy load. I began to consider adding a two-color machine and asked Komori to make us an inexpensive two-color press as long as it was H-UV. Because we foresaw quality issues if the cylinder diameter differed from the press we had, we ended up installing a two-color Lithrone S26 in March 2012. We knew by then that efficiency would not improve unless we had a press that we could dedicate to the application of opaque white and special colors. We had long followed a policy of taking on jobs that other 8 Komori On Press Just recently you installed your fourth H-UVequipped Lithrone. Why did you install this press? Actually, the combination of a four-color half-size Lithrone and a two-color Lithrone in the same size takes care of all our clear file production as well as four-over-one and four-over-two work on heavy stock. This of course meant less work for the Lithrone S32, so I thought about how to increase this, but a 32-inch machine is not cut out for pamphlets or page work. It’s just not competitive. To boost our working efficiency, we needed a press with a maximum sheet size of 640 x 940 mm. However, since our plant is rather small, a 40-inch Lithrone would not fit. But the Lithrone A37 fit perfectly. And since we print clear files and jobs on heavy stock without raising the printing speed, the LA37 is perfectly adequate. A business model for today’s reality What is the direction of your business model for Atomi? Rather than taking on every challenge, my view is to take the back roads as much as possible since competition between the other first H-UV press “ Today the market no longer requires the printing of massive quantities of work. This is the age of producing printed work in just the right volume. Small-lot work will no doubt grow in the years ahead. The times have changed, and unless companies like Atomi rally by testing the possibilities with new equipment and new ideas, other companies will leave us behind. ” — Masashiro Arita, President consideration. Unfortunately, the cost of lenticular printing means that it is still out of range for our customer base. Atomi’s company guide, printed using various techniques, including Kaleido UV and H-UV inks Clear file changes in appearance when the card (center) is inserted or removed players in our market is just getting more severe. Going after work that is characterized by short runs, high print quality requirements and special substrates is our way of steering clear of competition. Today the market no longer requires the printing of massive quantities of work. This is the age of producing printed work in just the right volume. Small-lot work will no doubt grow in the years ahead. The times have changed, and unless companies like Atomi rally by testing the possibilities with new equipment and new ideas, other companies will leave us behind. Due to limitations of financing and personnel, we cannot attempt to be a supermarket that dominates business. We have in mind competing as a convenience store — providing good printed products in small lots with short turnarounds. As the first printer in the world to make the leap and invest in an H-UV-equipped Komori Lithrone, could you recap your experience with these presses? We had used only 26-inch half-size presses until we invested in the LS-432+H-UV. Since we did a lot of work for museums and universities, this 32-inch press was ideal for posters and similar products for these clients. A great deal of our high quality printing work was on A-size sheets, so we added the LS-426+H-UV. Then there came a shift to printing with special colors on special substrates that prompted us to request Komori to develop a twocolor H-UV press in the 26-inch format. Once we introduced this system, further consideration of efficiency brought about a transfer of the clear file printing to the LS-426 and LS-226, which were well matched to these jobs in terms of size. This meant that the Lithrone S32 was used only for jobs on heavy stocks and posters; however, this work alone was not sufficient to occupy this four-color press. Thus, we replaced our first H-UV press, the Lithrone S32, with the new LA37 with H-UV, which is well suited to page work. Throughout these years, H-UV technology was our means of prevailing during a period of intense change in the printing industry. Recently Atomi displayed samples of lenticular printing and we’ve heard that your employees now use lenticular business cards. Yes, H-UV is very well suited to printing lenticular jobs because register accuracy is critically important with lenticular, and the very low heat emission of the H-UV lamp means that stretching of the substrate is not a Komori On Press 9 Komori dig At drupa 2012, under the DigitalOnDemand concept, Komori announced to the world its intention of launching a full-fledged entry into new markets — by exhibiting a toner-type digital printing system and two digital inkjet printing systems. Further, the announcement of a strategic partnership with Landa Corporation drew the attention of people throughout the global printing industry. The company’s CEO is Benny Landa — the renowned developer of the Indigo liquid toner digital printing system, the forerunner of today’s production printers. As Komori marks the 90th anniversary of its founding, the company is marketing digital printing systems for professional printers. Based on its cumulative development technology and experience in the fields of offset and security printing, these digital printing systems will be an important pillar in the refounding of the company. And Komori OnDemand — the combination of offset and digital put forward at drupa 2012 — will be manifest. H-UV makes OffsetOnDemand a reality The underpinning of the digital initiative at Komori has been the success of its innovative H-UV curing system. As is now well known, 10 Komori On Press H-UV was developed as a low-power, high-efficiency drying system for offset printing. Since the release of this system in 2009, many printing companies have adopted it for its instant drying, and a significant number run multiple H-UV-equipped presses. With H-UV, printed sheets are dried instantly and can be sent to postpress immediately, allowing offset printers to execute orders on a real ‘on-demand’ basis for the first time. The development of H-UV translated the OffsetOnDemand concept into reality, bringing the performance of offset and digital printing very close. So, why digital? What advantages does digital bring to the table of the professional printer — the target of Komori’s initiative? Komori understands that printers with offset presses supported by CTP systems and postpress equipment will gain little by simply switching regular work to digital systems. These printers will benefit by transforming themselves into one-stop printing services, capable of handling both work optimally printed by an offset press and jobs for which digital systems are the better choice. In other words, installing a digital machine will expand the lineup of services that can be offered, gaining a wider range of orders from current customers as well as attracting new clientele. Digital is ideal for certain needs: small lots with a deadline of a few hours, variable data printing that facilitates the customization/personalization of printed products, such as graduation photo albums, and color matching with offset presses. igital now Digital printing systems are to join Komori’s range of offset presses under the DigitalOnDemand banner unveiled at drupa 2012, and the future is suddenly looking very exciting for a number of reasons. Dry toner-type digital printing systems, sheetfed UV digital inkjet printing systems, and webfed aqueous pigment digital inkjet printing systems. Plus the potential of Landa Nanographic Printing technology on Komori chassis. All aimed at a specific target: solutions for the needs and issues of professional offset printers. Impremia Series Komori unveiled Impremia last year as the exclusive brand name of its digital printing systems. Impremia machines incorporate four basic performance features. First, high print quality (image quality of more than 1,200 dpi), achieved by means of superb gradation production, high resolution, excellent color reproduction, and high-precision sheet transport. Second, the systems allow the use of ordinary printing paper. There is no need for precoating or special paper, and the systems are well suited to offset printing paper and heavy sheets. Third, these printing systems are from Komori, meaning they embody high print quality, reliability and consistency. And finally, these systems provide digital color reproduction that matches the colors of Komori offset presses. They work well in the pressroom with the simple and easy K-ColorSimulator. An important concept in using digital printing systems in commercial printing is the ability to print both sides of the sheet in one pass. Considering the automation of the entire workflow, printing one side and then flipping the sheets and printing the reverse side would result in mistakes in a process of digital printing that is driven by digital data. Therefore, Komori insisted on a product specification that calls for double-sided one-pass printing. Why Komori? From the many offerings of various vendors in the digital space, what does the professional printer gain by purchasing from the Komori lineup? Komori’s long history as a manufacturer of offset presses and longtime partnerships with customers in major markets mean that printers who primarily produce offset work and have a good command of offset know-how need a digital vendor who shares this knowledge, speaks this language and is ready to do the tuning and adjustment of the digital machine that will give it near-offset performance for color matching and also for meeting the expectations of customers who order both offset and digital work and are looking for a one-stop service. Simply put, this approach and thinking are not available from office equipment makers that merely offer a digital printing system. Another factor is that certainly in Japan but also in many other markets, Komori machines are the de facto standard for high quality offset lithographic printing. Printers taking a long view of their business are sure to give weight to these factors. Komori On Press 11 OffsetOnDemand+DigitalOnDemand= Komori OnDemand Impremia C80 dry toner-type digital printing system Three Impremia Series digital printing systems were shown at drupa 2012. The first was the Impremia C80 dry toner-type full color digital printing system. It is being sold on an OEM basis through a tie-up with Konica Minolta, where it is known as the bizhub PRESS C8000. In Japan Komori installed more than 40 of these systems last year. In the US Komori and Konica Minolta have jointly sold nearly 20 of these systems. The Impremia C80 has won high marks for its precise color matching with offset printing by using the K-ColorSimulator, the core of the Komori CMS, and the company expects that the number of systems shipped this year will rise. Impremia IS29 sheetfed UV digital inkjet printing system The second system exhibited was the Impremia IS29, a four-color 29-inch sheetfed inkjet printing system that is being developed jointly with Konica Minolta. Komori took charge of developing the sheet transports, while Konica Minolta undertook development of the inkjet heads, ink, process and RIP. The sheet transport mechanism is equipped with a new cylinder array and a new sheet reversal mechanism that Komori developed for digital printing systems to allow the machine to instantly switch between single- and double-sided printing. Konica Minolta developed a new High-definition Single-pass (HS) UV ink for single-pass printing applications, high-performance inkjet heads, and an image processing system. The current version is a four-color specification, but the printing system is planned to allow specification of up to six colors. Depending on the state of ink development, the final form is expected to permit the use of four colors, opaque white, clear varnish and some PMS colors. The maximum sheet thickness specification 12 Komori On Press is 0.6 mm in single-sided mode and 0.45 mm in double-sided mode. Komori considers this capability sufficient for package printing applications. Because inkjet is a non-impact printing technology, the IS29 has exceptional substrate versatility and will be able to print on papers with a rough surface texture such as art papers, perhaps even exceeding offset presses in this regard. Color reproduction is also superb, and the color gamut is greater than that of conventional offset, approaching the sRGB color space. These wider color possibilities make it ideal for producing very high quality art books of 100 pages or so. Komori expects to begin shipments of the IS29 in 2014. Impremia IW20 webfed aqueous digital inkjet printing system The third machine on exhibit was the Impremia IW20, a four-color 20-inch webfed inkjet printing system that utilizes an aqueous pigment ink. Komori is pursuing the independent development of this system in cooperation with the inkjet head manufacturer and the ink maker. Development and testing in single-sided printing mode is currently under way, and the ability to print on ordinary printing paper with no precoating has been confirmed. The final product will offer double-sided printing. The printing system will initially be provided with a special sheet-output delivery that employs a rotary cutter, and the addition of an optional slitter specification is planned. The potential of Landa Nanographic Printing technology The development of the IW20 presents challenges that are peculiar to aqueous inkjet technology, and Komori is currently considering whether or not to proceed with the present Specifications Number of colors Max. resolution 4 1,200 x 1,200 dpi Max. sheet size 330 x 487 mm (13" x 19.2") Print speed Max. paper weight 80 ppm (A4/Letter, single-sided) Up to 300 gsm specification. This machine could conceivably be developed using Landa Nanographic Printing technology. Nanographic Printing technology sets the newly developed aqueous Nanoink on an image conveyor blanket. The water content of the ink evaporates before the ink is transferred to the substrate. It is thus different from a conventional aqueous inkjet system, and the range of usable printing substrates is broader. Considering this advantage, the adoption of Nanography is one possible direction. However, Landa Nanographic Printing technology is being developed for commercial use, and it will be some time before this product is released. Thanks to its strategic partnership with Landa Corporation, Komori will soon be able to provide information on development progress. Fusion of offset and digital: Komori OnDemand In the digital domain, Komori exists to support printing companies with innovative ideas. This will enable them to withstand enormous changes in business conditions by meeting diverse needs and pioneering new business. To achieve this goal, Komori is advancing a product strategy that tracks both the high-quality, high-efficiency OffsetOnDemand concept and the ‘one click from a computer and the job is done’ DigitalOnDemand concept. It is building a system that can provide the optimum printing system — either offset or digital — that meets all needs as a solution to the future advancement of the printing industry. Komori OnDemand will be truly realized as printers eventually fuse offset and inkjet or toner digital in Specifications Resolution Ink Number of colors Printing speeds Max. sheet size Sheet thickness 1,200 x 1,200 dpi HS-UV ink 4 3,300 sph (single-sided) 1,650 sph (double-sided) 585 x 750 mm (23" x 29.5") 0.06 ~ 0.6 mm (single-sided) 0.06 ~ 0.45 mm (double-sided) their pressrooms by sorting out these technologies in hybrid production models. In the years ahead, Komori will leverage to the limit its strengths as a longtime manufacturer of offset presses, develop and integrate offset and digital technologies, and concentrate on product development that presents an entirely new business model to the printing industry. Workflow and CMS infrastructure As a manufacturer of printing presses with deep insight into the real issues of the printing workplace, Komori is also taking care to develop the workflow management and CMS infrastructure. A new K-Station workflow management system with enhanced efficiency that accommodates the needs of a digital printing business — including the small-lot, high-volume web-to-print model — will be introduced. Further, a next-generation K-ColorSimulator, the core of the Komori CMS, configured to support a hybrid offset/digital workflow and provide standardization of colors from all output devices, will soon debut. These and the latest printing systems will be exhibited and demonstrated at PRINT 13 this September in Chicago and at JGAS 2013 this October in Tokyo. Count on Komori. Specifications Resolution Ink 1,200 x 1,200 dpi Aqueous pigment ink Number of colors 4 Printing speeds Paper width Cutoff 75 m/min @ 1,200 dpi 150 m/min @ 600 dpi 155 ~ 530 mm (6.1" ~ 20.9") 166 ~ 325 mm (6.5" ~ 12.8") Komori On Press 13 On-demand machine for Japan’s ‘wrapping culture’ Impremia C70 at Yana Pack Koreyuki Ishida, President Founded in 1963 as a supplier of packaging and wrapping materials, Yana Pack Co., Ltd. is celebrating its 50th anniversary this year. Using its know-how and flexibility, the company gives shape to its customers’ needs with a total system that starts with package planning and ends with finished products. The first floor of the company consists of a packaging specialty store and a package workshop that shows the planning and production of packaging products and printed items. All sorts of people — consumers, staff from shops and representatives of makers — visit the package workshop. The workshop installed an Impremia C70 full color digital printing system in January of this year. On Press spoke with President Koreyuki Ishida and Wrapping Advisor Masami Ishida. Package production and launch of wrapping material sales Operating since its founding based on the key ideas of packages and wrapping, Yana Pack conducts a range of activities to sustain Japan’s unique ‘wrapping culture.’ The company plans, designs, prints and finishes packaging, of course, as well as wrapping paper, papers bags, bookmarks and labels. Yana Pack is located in the commercial distribution district of Kumamoto City, on the southernmost main island of Kyushu, amid many confectionery companies and plants, and for this reason mainly manufactures packagingrelated materials for Japanese and Western sweets. Planning and design of packages are done at the head office, while printing and finishing take place at the company’s Jyonan Plant, where a four-color Enthrone 29W was installed in March. 14 Komori On Press Masami Ishida, Wrapping Advisor Impremia C70 to strengthen the company Mr. Ishida spoke about the reasons for the wide range of the business: “Yana Pack manufactures a full line of packaging materials. Our experience makes us capable of doing just about anything, and now we want to promote our ability to develop more lines of business. It is important to facilitate a stable flow of orders that does not rely on just one type of business. We are making every effort to function as a trusted proactive enterprise.” In January, a Komori Impremia C70 was installed in the package workshop as the company’s newest tool. Ishida explains the background to this investment: “Today consumers are purchasing candy and other treats in more variety and smaller amounts. And confectionery makers also have the ability to plan their own packaging. Our sales staff told us that all of our competitors were getting on-demand machines, so we decided to strengthen ourselves by installing on-demand equipment. We wanted to encourage more orders of printed work, and we felt that the Komori digital offering was particularly persuasive since we were using a Komori press. When we considered color matching with offset presses in the future, we decided on the Impremia C70.” Leveraging original items in small volumes Ishida describes the way the company is using the C70: “Requests from confectionery makers to make 20 or 30 of their original cartons have recently become quite common. We handle design and printing, and then create a variety of gift boxes by gluing the printed paper onto the box. We also print bound page materials by using the binding function — confectioners typically order short runs of pamphlets to promote their products. An on-demand machine is perfect for this work. Recently customers have been taking photos of their products with digital cameras and then we do the planning and design for the pamphlets and catalogs. Also, since we can print on heavy stock, we can make POP items by using a CAD system for materials that we have designed and printed as well as articles for demonstrations and a variety of other goods. We can give shape to the wishes of our customers.” Ms. Masami Ishida of the package workshop says, “Many potential customers come to the package workshop with the idea of making a small volume of some original product. We couldn’t respond positively in the past with an offset press, which is optimized for large lots, but since installing the on-demand machine our strength has become our ability to respond right away, whether the query comes from a store or an individual. Our existing customers are also very happy with being able to create original items that will be used only for a certain time, such as Valentine’s Day or Christmas. Since customers can easily change the design of the display according to the season, they can become proactive without too much effort. The touchpanel operation is very easy and photographs are reproduced wonderfully, so I can recommend the Impremia to customers with confidence.” Ishida assesses the company’s experience with the Impremia C70: “It’s been three months since we installed the C70, and I think that we’ve promoted on-demand capabilities to customers rather well. We still haven’t gotten completely used to using it yet. The installation of the C70 has changed the consciousness inside our company quite a bit,” he adds, taking a long view of the shift. His approach to the future of his business is similar: “I think it is vital to always take up the challenges posed by new things with great vigor. I think that issues even more severe than we faced in the past 50 years will emerge. I want to cultivate people with the ideas and vision to prevail in such times,” he says with a smile, as though setting his sights on new possibilities. Komori On Press 15 User Profile ‘We just do it!’ Now with H-UV. Schröerlücke, Ladbergen, Germany From left: Eckart Stork and Markus Pieper, General Managers Tecklenburger Land is a region in the very north of the German federal state of North Rhine-Westphalia. It’s the lush green countryside between Münster and Osnabrück, two cities with a great history: here, the Peace of Westphalia treaties were signed in 1648, putting an end to the Thirty Years’ War. The small town of Ladbergen is also located here, home to the printer Schröerlücke. The company was founded in 1985 by Eckart Stork, today the general manager. The trained mechanic took a roundabout way to become a printer. He started with a small AB Dick copy press in a basement room. He and a couple of friends worked as volunteers, printing eco-political brochures. A few years later, the volunteer business turned into a well-resourced small print shop and Stork’s liaison with the ‘black arts’ never ended. Today, the successful self-taught entrepreneur runs a company with 14 employees, producing high-end products with state-of-the-art equipment in a modern facility on 730 square meters. Since February 2013, the equipment lineup includes a new Komori five-color Lithrone S29 with coater and the innovative H-UV system, replacing two older presses, one Heidelberg and one Manroland. Quick installation was taken care of by Komori’s German distributor, Hubertus Wesseler. 16 Komori On Press Environmental-friendly production Eckart Stork is a down-to-earth guy who is in touch with nature. His eco-political activities that were the beginning of his business still play an important role in the company today. In 2010 Schröerlücke was awarded the Eco-profit Label, an honor given by a regional initiative to companies producing in an environmentally friendly way. The idea behind the eco-profit project is to reduce environmental impact and save money at the same time. Mr. Stork explains: “It depends on the right technology. For example, we invested 13,500 euros in a new platemaking system. Just by reducing the use of chemicals, we save 6,400 euros per year. We decreased waste material by 1,100 kg per year and we lowered our water consumption significantly. Moreover, we improved the quality of platemaking. Our new LS-529 with H-UV is also an investment in environmental technology that benefits our business and the environment as well.” User Profile “We don’t have any problems on a huge variety of substrates, including plastics, and we have lots of new options for more added value.” — Eckart Stork, General Manager Schröerlücke feels responsible for conserving energy and resources. The production facility is heated by renewable resources, 100 percent of the electricity used comes from renewable sources, and the company has been Forest Stewardship Council-certified since 2008. ‘We just do it!’ A n impressi ve f ull- ser v ice pr inter, Schröerlücke is uncompromising on producing only the highest quality. The print production is PSO-certified (ISO 12647) for quality and meets even the highest standards. The product portfolio includes everything from small business cards to high-gloss brochure printing with added value and large posters or digitalprinted extra-large ad banners. On top of all this, Schröerlücke offers a lettershop service and many postpress services, such as cutting, embossing, foil stamping and some traditional handcrafted added value features, which are hard to find in today’s industry. Its customer base consists of industrial companies, advertising agencies, public institutions and other regional printers. As Stork puts it: “Our high standard of quality is one of the reasons most of our clients have been loyal to us for decades. Our other advantage is our versatility. No matter how exceptional the client’s demands, we find a solution. As our company’s corporate slogan goes: We just do it!” More productivity thanks to H-UV The year of drupa, 2012, was a year of change for Schröerlücke. Stork and his employees had to face facts: Their capacity and productivity were insufficient in times of growing demand. They needed new and more productive technology, and they came to Komori for the very first time. Stork explains: “Hubertus Wesseler, Komori’s distributor for North Germany, is in Georgsmarienhütte, which is just around the corner from us. We had been in touch with them for many years. We thought about Komori presses many times in the past. And when we saw Komori’s H-UV technology at drupa last year, we were very impressed. This technology makes a definite difference. We also took products from other manufacturers into consideration, but eventually we decided to install the LS-529+C+H-UV. The productivity with H-UV is enormous, along with stunning print quality, which more than compensates for the higher H-UV ink prices. The sheets leave the press dried and ready for postpress. H-UV is clean, environmentally friendly and productive — and very cost-effective compared to conventional UV technology. It was a good investment.” Stork is convinced that H-UV will be widely accepted in the graphic arts industry: “Thanks to Komori and H-UV, we gained a competitive advantage over other printers. We deliver top quality with very short lead times. We don’t have any problems on a huge variety of substrates, including plastics, and we have lots of new options for more added value. These facts will get around soon — I am quite sure that lots of other printers will get into this technology in the future.” From left: Tobias Schurr, Sales Manager, Hubertus Wesseler; Markus Pieper and Eckart Stork, Schröerlücke; and Dirk Teuber, General Manager, Hubertus Wesseler, with operators Komori On Press 17 User Profile H-UV seduces the luxury brands Groupe PPA-Mahé, Montreuil-sous-Bois, France From left: Christophe Debue, Workshop Supervisor, Gilles Sevestre and Eric Broche, Co-chairmen PPA-Mahé for high-end work With the genes for high-end creation in their DNA, they work for the most important luxury brands: haute couture, perfumeries, watchmakers and jewelry stores. Co-chairmen of the new company, Gilles Sevestre and Eric Broche bought PPA-Mahé in 2006. Located in Montreuil-sous-Bois at the gates of Paris in a 4,300-square-meter facility, the business achieves a turnover of 13 to 15 million euros, depending on the year. Luxury: A thriving business sector Defying the financial crisis, PPA-Mahé is succeeding in the thriving luxury business sector by demanding excellence in all areas. Which explains why the PPA-Mahé group invested in 2012 in two Komori presses equipped with H-UV — an instant drying system provided exclusively by Komori. The first one — a six-color Lithrone G40 with coater in 720 x 1,030 mm format 18 Komori On Press — was installed in March 2012; the second — a five-color Lithrone G40 also in 720 x 1,030 mm format — was set up in December 2012. Both are the latest-generation presses, equipped with the H-UV system and a PDC-SII. “The fact that our conventional presses — a five-color Komori and a six-color Komori with coater — are almost obsolete did, of course, influence our decision. But mostly, with this new H-UV technology, special substrates have become our everyday life,” explains Eric Broche. H-UV: Powderless and faultless “Komori has always been a groundbreaking company. Twenty years ago, they developed the first automatic makeready (AMR) presses. User Profile Today, they are the only ones in the world with this H-UV technology,” says Broche. “Those who didn’t make the effort to see what lies behind these three letters probably think these are hybrid offset UV presses. But that’s not true at all. H-UV is a very special technology that has nothing to do with what we knew before. These presses use very high sensitivity inks that dry instantly while being passed under a special H-UV lamp. It is no longer necessary to let sheets dry, and finishing work can be performed immediately after printing. And from now on, due to this new fleet of machines, we can print on all special substrates and on all creative papers, including the Arche series, rubber substrates, plastics and even prelaminated papers. There are very few printing houses that can compete with us on all these substrates. Also, we can print with a screen frequency of 300 lpi, close to photographic quality,” Broche says. Quality all along the line Having adopted the Komori brand since its establishment in France — the first AMR presses were installed in what was then known as the Mahé printing house — the PPA-Mahé group is a pilot site that welcomes Komori clients and prospects for printing demonstrations. Its chief executives discovered the H-UV system during a preview show at the end of 2010. “Gilles Sevestre and I have been to Japan and to the Netherlands several times to take part in Komori demonstrations, and we were won over,” Broche smiles. “Of course, one needs solid training to attain the full potential of these machines. But these presses allow us to meet our clients’ very high demands. Even though we already have a very strict in-house quality control system, our clients check everything once again regardless of the time and effort it takes. One client might easily order 400 press kits requiring considerable handwork carried out by our integrated finishing workshop as well as 500,000 catalogues with intricate printing. That means that the work must be beyond reproach. Printing perfection must, of course, reflect the perfection of the products presented.” A very busy schedule These new H-UV presses have allowed the PPA-Mahé group to increase its turnover with clients. “Some of them had problems elsewhere, especially drying problems with special papers. Since we set up these new machines, they have brought their jobs back to us,” says Broche with satisfaction. “Now we can print many products that we weren’t even aiming for before. And nothing thrills us more than intricate creations — printing on nonstandard substrates, embossing, cutting, folding, gluing — everything! Also, the workshop is now operating 24/7, including weekends and holidays.” While the global luxury market went up by seven percent, the two leaders of PPA-Mahé haven’t yet started exploring new markets. But the 38 employees of this company can be reassured about their future: they will not be lacking work! Komori On Press 19 User Profile Aiming to be ‘Number One’ Eutteum Process, Seoul, Korea Left: Yong-mo Yang, President, with GL-540 crew Directly beneath Namsan Tower in Seoul, Korea — locally called N Seoul Tower — lies a print house devoted to printing nothing but work with a screen frequency of 300 lines per inch. Eutteum Process (written ‘Top’ in Hangul), true to its name, has aimed since its founding to be number one in print quality. In collaboration with Korea’s leading art galleries — the Doosan Gallery, the Arario Gallery, the Plateau Samsung Museum of Art, and the National Museum of Modern and Contemporary Art, Korea — Eutteum Process focuses primarily on printing artrelated pictorial work. The company has no salesmen. Instead, designers who care only for print quality have to find their own way to the company. Evolution from film output house Located in Phil-dong, Jung-gu, the heart of Seoul, the company hung out its shingle as a film output house in March 1987. At its founding, Eutteum Process specialized in film scanning and paste-up work. In 2001, however, the company first came into contact with a CTP system, the revolutionary technology that would soon eliminate the film output process. Yong-mo Yang, the president of Eutteum, saw that the company needed 20 Komori On Press to change and decided to directly install and operate a printing press. This was a viable move since the company had total confidence in their prepress capabilities. The CTP system was installed six months before the new press, and the technicians began research into 300-lpi printing. This was a time when ordinary printers were unable to perform 200-lpi printing. Mr. Yang says: “We output plates with a screen ruling of 300 lpi and carried out research for six months by testing these plates on the presses of other printers. At that time I considered methods of color matching on a color printer, the press and a monitor. We tested the CMS that we use now at that time. After failing over and over again and coming close to giving up entirely, we finally got results that we could be satisfied with.” By going through this series of steps, Eutteum Process became the first printer in the country to implement 300-lpi printing. User Profile is necessary. “Since there are no stacks of printed sheets, I am often asked, ‘Aren’t you doing any work lately?’” laughs Yang. And although the press is installed in a basement in the middle of Seoul, the environment of the pressroom has become much better because there is none of the odor peculiar to conventional UV printing and the machine is powderless. Yang considers the replacement of the previous machine by the GL-540+H-UV to be a real success. Lithrone takes Eutteum to the high end The company’s first Komori press, a four-color Lithrone S40 with Full-APC, was installed in September 2003. The machine was specified with full automation because the company understood that it was necessary to minimize tasks performed by people in order to produce work of the highest quality. Yang says: “Our prices are high because we specialize in 300lpi printing. We didn’t have much work during the first year after the press was installed, and we were advised to take overflow work from other companies. But I directed our press chief to concentrate on press maintenance and theory when there was no work.” Two years after the installation of the press, Eutteum had become known among designers as the go-to print house for work with stringent quality requirements such as jobs for highend art galleries. IDEAlliance G7 certification But Eutteum is not stopping here. The company is working hard to implement the world’s most sophisticated CMS practices and technology. Last year it received G7 certification from the US-based IDEAlliance association. It is also avidly pursuing waterless printing technologies for differentiation as well as extremely sophisticated H-UV printing techniques. True to its name in Hangul — ‘Top’ — the company is determined to become the world’s number one printing company and is striving daily with this goal in mind. Betting it all on H-UV Last July Eutteum Process replaced the LS-440 with the latest H-UV-equipped five-color Lithrone G40. Since the company runs only one press, a mistake in selection could have meant the end of the business. Therefore, careful consideration was required in specifying their next press. Eutteum checked with users in overseas markets who were using H-UV machines to ascertain their results with the revolutionary new technology and decided to adopt it after directly visiting a Japanese printing company. After replacing the press, changes in the pressroom soon became apparent. Waste of high quality printing paper due to set-off amounted to tens of millions of won every year, but since work is dried immediately with H-UV, worries about set-off problems are now a thing of the past. Also, the reverse side of the sheets can be printed right away, which not only saves time but also means no space for drying printed material Komori On Press 21 User Profile Offset & digital: a great marriage United Print and Mailing, Phoenix, Arizona, US Craig Hauer, Owner Craig Hauer, owner of United Print and Mailing in Phoenix, Arizona, is resolute about his business strategy: “If it doesn’t go into the mail stream, we don’t touch it.” Started as a family-owned and operated business in 1965, the company has consistently and effectively expanded its capabilities to become a cutting-edge printing and mailing house. In addition to its offset and digital printing capabilities and complete mailing services, the company offers graphic design and data management for its clients. By focusing on the print/mail strategy, the company continues to realize double-digit annual growth and is the third largest printer in the Phoenix area. “We put over 60 million pieces of mail in the mail stream in 2012, and we continue to grow.” New strategy in 2007 Mr. Hauer said 2007 was a turning point for his company. “Everyone got desperate in 2007 — if you didn’t change what you were doing, you were likely to go out of business.” Hauer took 22 Komori On Press a good look at his account base and realized that the 80/20 rule applied — 20 percent of his clients provided 80 percent of the company’s revenue. “We needed more customers who looked like that 20 percent — we needed more of those winners.” This new strategy meant changing his organization. “I changed the team, let some people go and added some new blood that would adapt to our new methodology. We also fired some customers, which is never easy but we had to change to survive.” ‘Close it or kill it’ Hauer admits it was a stressful time for him. “You wonder if you’re making the right choices, but there was no direction to go but forward.” And that’s what he did. Hauer knew he had User Profile ”I’ve watched Komori over the years and it’s refreshing to see how Komori adapts to change. Most equipment manufacturers aren’t as agile. And Komori has always provided the best service.” — Craig Hauer, Owner to make inroads into the larger direct mail “All the technology on our new Komori presses will take our accounts and he used an ‘old school’ strategy business to a new level. I feel empowered by its capabilities.” to get there — he asked his employees to Why did he choose Komori for his pressroom? ”I’ve watched bring in the direct mail they were receiving at Komori over the years and it’s refreshing to see how Komori home. “We still do this today, and we reward adapts to change. Most equipment manufacturers aren’t as our employees for participating. I take a look agile. And Komori has always provided the best service.” at the companies that are using direct mail and then target the ones that are always in the mail. ‘Mix of old and new for expansion’ The future for United Print and Mailing is bright. Expansion We do our research, find out as much as we can about them and then we go after them.” will continue to be a mix of ‘old and new’ — adding new direct Hauer says the cultivation of these accounts mail clients and online ordering sites. “We will continue to takes time, and that getting to the decision focus our growth in the space we’re great in — print and mail. maker is no easy task. His mantra is “close it We’ll build the infrastructure we need to support these two or kill it,” and his sales force uses a variety of revenue streams, and with our new press technology, continue approaches to break into the accounts. “If we to go after the larger accounts. I feel like we’re in great shape can’t get a foot in the door, at some point we for the future.” simply have to move on and focus on another prospect.” But Hauer says when they do get in, they don’t necessarily ask for the entire book of business. “We try to get a piece of the work — ask customers to give us a try. Once they try us, they tend to stick with us.” Hauer says United Print and Mailing has an advantage over the large direct mail printers. “We can do it faster. The larger shops tend to have longer lead times, which can be an issue for some clients. Plus our onsite postal facility really speeds the process.” Another growing revenue stream for the company is their web-to-print business, which now consists of two order portals. “You have to mix the old with the new,” says Hauer. “We’ve got two web-to-print sites that are producing really well for us, and going forward we will add more of these opportunities, focusing on niche markets.” LSX-529 with H-UV and Spica-529P To support the print side of the business, Hauer added a five-color Komori Lithrone SX29 with H-UV in early 2012 and shortly thereafter a five-color Spica 29P perfector press. He started looking at new equipment in 2011, but wanted to make sure his new business strategy was going to pay off. “I wanted a couple of years under our belts before we made the investment in new equipment.” Hauer says the mix of sheetfed and digital is a great marriage — with the fast drying H-UV, work can go directly to bindery or to a digital press for personalization. Komori On Press 23 User Profile Innovation drives product quality Grafiche Milani, Milan, Italy Printer with a history Grafiche Milani was founded in 1906, the year the Universal Exposition was held in Milan. In 1964 the company had the farsighted idea to expand its organization by building a new plant in Segrate, in Milan’s northeastern outer city, right where some ten years later the prestigious Milano Due and San Felice residential areas were developed. Large multinational industrial corporations such as IBM, 3M, Fininvest and Mondadori subsequently moved into these districts. The expansion helped Grafiche Milani transform itself from a domestic printing company into a larger international organization. In the 1970s, the company started printing Casabella, the renowned architectural magazine, well known in Italy and abroad. And as productivity increased, the printer established numerous contacts with international publishing companies and commercial companies — printing everything from exhibition catalogs, art books and limited edition books to advertising material and company brochures. 24 Komori On Press Giuseppe and Nicola Gilardi, the founder’s grandchildren, have carried on the company’s tradition by giving the utmost attention to plant innovation and investing in the most advanced technologies. After a strategically important decision made in 2012, Grafiche Milani’s reputation spread beyond Italy. Two new Komori printing presses — one five-color Lithrone G40 with coater and one eight-color Lithrone G40P perfector, both with H-UV technology — were carefully chosen not only to fully meet customer needs but also to propose innovative ideas and attract new clients through advanced technology. The strategic turn Grafiche Milani’s decision to invest in two new Komori presses was based on three factors. User Profile Advertising companies and designers continually seek new ways to boost the communicative power of printed materials, either with different effects or special substrates. However, from the technical perspective these attempts sometimes prove difficult to realize. Grafiche Milani was looking for a new technology to produce a different type of printed material. The H-UV curing system has certainly been the answer to their quest. difficult to realize. Grafiche Milani was looking for a new technology to produce a different type of printed material. The H-UV curing system has certainly been the answer to their quest. And the effects obtained with special varnishes on very difficult substrates have helped the company acquire new and demanding clients. The third factor that propelled Grafiche Milani toward H-UV is the efficiency gains resulting from reduced ancillary processing. Underlying a high-quality print is a series of processes that can result in longer turnarounds or additional steps. Thanks to the H-UV system, such steps, which were absolutely necessary before to improve print quality and reduce the risk of damaged sheets and customer complaints, are now dramatically reduced. H-UV has given Grafiche Milani the technology to improve its production efficiency. Ready with an H-UV future With its stellar reputation, a highly qualified staff and Komori’s H-UV technology, Grafiche Milani has the unique chance to offer its clients many ways to rediscover the ‘pleasures of printed paper’ as a fundamental means of communication in today’s market. And Komori’s H-UV technology is the instrument for Grafiche Milani to achieve this goal. The first is the incredible potential unleashed by their OffsetOnDemand capabilities. Clients today demand short turnaround jobs without compromising print quality. This requirement alone justified the investment in the H-UV system. Grafiche Milani is now able to produce any type of printed material on any substrate because sheets come out perfectly dry from the press, ready for postpress finishing. Thus, the printer no longer has to worry about damage to the printed surface or use protective varnish. The GL-840P prints very high quality four-over-four work without any scratches at all in the delivery. The second factor is the added value possibilities presented by H-UV technology. Adver tising companies and designers continually seek new ways to boost the communicative power of printed materials, either with different effects or special substrates. However, from the technical perspective these attempts sometimes prove Komori On Press 25 User Profile First H-UV Lithrone in Turkey OFSET YAPIMEVi, Istanbul, Turkey Refik Telhan, Technical Expert and Board Member “We did our homework long before the installation of our fivecolor Lithrone G40 with coater. What we needed was more efficiency, greater productivity and impressive innovation, and we started benefiting from Komori H-UV on day one,” says Refik Telhan, board member and technical expert, at Turkey’s OFSET YAPIMEVi. The company was founded in 1982 as a prepress house and produces a vastly varied range of promotional items. Yearly its 5,000 jobs include such differing work as catalogs, brochures, posters, leaflets, point-of-sale materials and books. Special projects range from annual reports to prestigious limited edition books, and its customer base currently spreads over eight countries, including the US, UK, France, Holland and Denmark. “International development is very high on our list,” says Mr. Telhan, “So much so that our entire production process is designed around international standards.” OFSET YAPIMEVi’s printing department was established almost 25 years ago and has attained a highly regarded reputation for utilizing the latest technologies both in print and in prepress. Since 1999 it has operated from a 40,000-squarefoot facility in Istanbul. And the company has invested heavily and constantly in new and upgraded prepress, printing and finishing equipment to ensure that it always delivers innovative and leading-edge solutions to its customers. 26 Komori On Press Its latest investment, the Komori five-color Lithrone G40 with coater and H-UV, joins a Heidelberg CD102-5+L to form the core of OFSET YAPIMEVi’s production facility. Komori H-UV instantly impressive Explains Telhan: “We’d been considering Komori for ten years and had been very close to ordering a conventional Komori S40 just months before we first saw Komori H-UV at the IPEX exhibition in the UK in 2010. From that moment, we were attracted by the immediate processing capability of the printed sheet and the instant final colors.” “After that, we attended one of Komori’s Open House demonstrations at the Komori Graphic Technology Center in Utrecht where we saw that Komori not only had developed the H-UV process to a stage of maturity but also had introduced the new GL40 series as well as the PDC-SX Spectral Print Density Control SX Model. Together, these innovations created an attractive and harmonious proposition for us. On our visit to Holland, we also went to see a User Profile Komori customer using Komori H-UV and this helped to verify how successfully the system operates under production conditions.” Blending perfectly into existing processes “Through Komori’s Turkey distributors, Aras Grup, we then organized a private demonstration on our own jobs so that we could assess in detail how this new technology might blend into our current production and data image processes. Indeed, the processing of image data has always been a key service at OFSET YAPIMEVi. And while print runs are getting shorter, the number of pages we need to process daily continually increases, so that we have extended our pre-media workflow and color management chain outwards toward our clients. I’m pleased to say we correctly evaluated that we would not need to change any of our business practices or workflow systems to accommodate the new Komori,” Telhan says. Hamdi Kaymak, managing director at Aras Grup, notes: “OFSET YAPIMEVi already had two Heidelberg CD102s — a five-color with coater and a four-color with no coating unit. They recognized that by replacing the fourcolor Heidelberg with a Komori H-UV press with five units and a coater, they could improve efficiency and productivity and, at the same time, maximize flexibility. The configuration enables them to print with either H-UV or oilbased inks, using the fifth color and coater on jobs requiring, for example, PMS colors, golds, silvers and overprint varnishes.” OFSET YAPIMEVi was also influenced by the accuracy and speed of the GL40’s fully automated plate-changing system and the low wastage rates. Telhan adds: “The low start-up wastage attained through the Komori KHS-AI quick makeready system is especially important when using unusual, high-cost substrates and on our shorter-run limited edition jobs.” Instant color verification Telhan, a trained automatic control engineer, is also clear on the importance of the color measurement advantages integral to the H-UV process: “I believe that nobody appreciates the benefits of instant measurability of color more than I do! With H-UV, the color of the printed sheet landing on the delivery pile stays true to the final color. You can measure it, compare it with a contract proof, with a previously printed sheet or with a book printed months or years ago. You know right away whether any adjustments are needed.” H-UV also benefits print clients Telhan points to a whole host of benefits that H-UV provides to its print clients: “It definitely helps with meeting delivery deadlines as sheets can be processed as quickly as digitally printed sheets. The quality of the image is enhanced both in terms of increased dynamic range and rub resistance. H-UV creates pleasingly strong colors even on uncoated and mattcoated papers, which become much easier to handle. Visually, the contrast between the coarse structure of uncoated paper and the saturated color image creates a punch that print on coated paper cannot achieve.” “We also obtain excellent results on nonabsorbent substrates such as plastics and tracing paper. In fact, we’ve created our own sample kits to display the outstanding features of H-UV on different substrates. We offer consultation during the initial stages of print design and we’re finding new ways of using H-UV almost every day. We know that with H-UV we can present ideas to stimulate new jobs from existing clients and also bring in business from new clients.” Operational viewpoints on H-UV What do the operators think of the GL-540 and H-UV? Observes Telhan: “It certainly keeps them on their toes! They have to act and react quickly in every sense and now that they’ve picked up speed, all of them have become happier. The automation levels of the GL-540 have helped them reduce makeready times and waste, and the H-UV technology has taken many of the hard-to-control parameters out of the production process. With the help of the instant visual feedback on the printed image, our operators are able to react to changing conditions almost immediately.” Concludes Telhan: “While we’re reluctant to translate H-UV production into monetary terms, we believe that the combination of the process and the new Komori GL gives us the flexibility to face even the most challenging jobs a designer can imagine. H-UV is a technology that offers a solution to many of the long-standing problems of offset lithography. We believe that it will ensure that OFSET YAPIMEVi will be one of the very last printers to switch off the offset lithographic lights!” Komori On Press 27 User Profile GL-1040P for Ancient House Ancient House Press, Ipswich, UK From left: Michael Underdown and Allison Berry, Joint Managing Directors Ancient House Press, based in Ipswich, UK, originally opened its doors in Ipswich’s landmark Ancient House building back in 1845 as a bookseller and printer. There it remained into the 1890s, when the company made its first move to larger premises. The current owners took over the business in 1971, and by 1985 their sustained investment and growth led to a further move to its current 60,000-square-foot site. A Komori System 20 eight-page heatset web offset press was introduced in 1994. Says Joint Managing Director Michael Underdown: “The Komori web helped us gain business from clients who had been placing longer-run business elsewhere and the press firmly established us in the web offset market and familiarized the factory with the handling of web reels.” As the longer-run work grew, Ancient House Press (AHP) found itself competing against 16-page and 32-page webs. So in 2004 it added its own 16-page web — its first Komori System 38S. A second, similar System 38S 16-page web was introduced five years later. The need for the latest technologies Among its clients AHP counts many blue-chip businesses ranging from international media publishers to local authorities, national charities, government departments, regional 28 Komori On Press companies and international insurance groups. Steady year-on-year growth has lifted its annual turnover to £18 million with a target of £20 million for the next 12 months. To help achieve this, the company has installed a ten-color Komori Lithrone G40P perfector, and Joint Managing Director Allison Berry explains why: “We had the right balance on the shop floor between sheet and web presses. But we needed to ensure that we continued to deliver outstanding quality print to our existing client base and also create the capacity and the competitiveness to attract new business that we know is on offer. Our KBA ten-color perfector had ten-year-old technology so the time had come to replace it.” “With Komori’s ver y latest portfolio of technology, the new GL-1040P will enhance production efficiency, improve print quality and lessen the environmental impact of the process by dramatically reducing makeready waste,” Ms. Berry says. User Profile Green credibility crucial Environmental issues are very high on AHP’s agenda, and it sees the green features of the new GL-1040P playing a major role in furthering its eco-goals. Adds Berry: “Across areas such as recycling, energy conservation and waste management, we are continually striving to improve performance. Our achievement in attaining ISO 14001 accreditation underlines our commitment to enhancing our all-round environmental performance. The company has also been awarded the highly prized Forest Stewardship Council Chain of Custody certification — further highlighting those practices that minimize the impact of print on the environment. On the quest for new business, Berry says: “Our run lengths are usually between 25,000 and 40,000, so the Lithrone G40’s 16,000 sheets per hour production capability will free up some capacity on our web presses. Its paper saving and fast makeready characteristics will ensure that we will be competitive on run lengths down to a very few thousand, creating new opportunities with existing clients and opening new markets for our nine-strong sales team to approach both locally and nationally.” The ten-color Lithrone G40P perfector is the first in the UK to be specified with the Komori Asynchronous Fully Automatic Plate Changer; it also features the latest generation PDC-SX Spectral Print Density Control SX Model with automatic register feedback control and automatic front/back register adjustment and the KHS-AI with self-learning quick start-up system, technologies that combine to enable five-minute makereadies. AHP has also decided to equip the press with a Mabeg reel-sheet device — which it had previously specified for its Mitsubishi and KBA perfectors. As Underdown explains: “We rationalize our production by running primarily on B1 material. In practice, over ten years, we have found that reel sheeters give us several benefits — we make a 20 percent saving on paper cost by buying reels instead of sheets; we can vary the cutoff length, optimizing paper usage; additionally, and very important for us, reel sheeters give us the flexibility to print on the same material as our webs which means we can maximize the use of our stock and also use the web and sheet presses together on the same jobs.” Choosing Komori Tony Carter, director of Distributor Sales at Komori International Netherlands, comments: “Having run two 16-page System 38S Komori web presses for many years, both of which form the mainstay of Ancient House’s production output, the company has gained hands-on experience of Komori durability, efficiencies and productivity. This includes the time- and waste-saving benefits of the Komori KHS makeready systems, which were introduced initially on Komori web presses before being offered on the Komori sheetfed range. Furthermore, as AHP has firsthand knowledge of running presses from three other manufacturers, they have been in an unusual position to draw up detailed analysis and comparisons on output, and, in particular, cost of ownership.” “For all these reasons AHP drew closer toward the latest Komori Lithrone G40 series presses, incorporating, as they do, a whole host of Komori’s most recently developed technologies, such as KHS-AI fast makeready. We’re looking forward to seeing their highly specified new Komori sheetfed press, with its Mabeg reel-to-sheet system, running alongside the two Komori 16-page webs,” Carter says. Underdown confirms: “Before making the decision, we looked at a number of manufacturers and carried out various print tests with KBA, Heidelberg and Komori, all involving the production of five jobs we’d already printed. While the trials themselves all delivered satisfactory print, our past experiences on the shop floor were also taken into account. We’re blown away by the latest Komori sheetfed technology — the quality of print and the increasingly high efficiency levels are two of the main attributes required by existing and new clients. The new Lithrone G40P perfector provides a perfect fit with our existing two Komori System 38S five-unit 16-page web presses, and its new levels of automation will enable us to appreciably increase production capacity without increasing our personnel overheads.” Steve Turner, director of Sheetfed Sales at Komori UK, notes: “I think the long-term reliability AHP has experienced with its Komori System 38S web presses and our service support played a significant role in the decision-making process. We are, of course, thrilled that AHP chose to move to a Komori sheetfed press for this important investment — this is a flagship installation for us,” Turner concludes. Ancient House Press’s original home, a 15th-century building in Ipswich Komori On Press 29 User Profile LS-429 H-UV to tackle Bollywood Viraj Prints, Mumbai, India Front: Asvin Shah, Chairman; back, from left: Saurin and Viral Shah, Directors Viraj Prints was incorporated in 1982 by Asvin Shah as a letterpress shop, but before long the entrepreneur focused his sights on offset printing and the company quickly evolved into an offset printing house. “Viraj Prints’ first clients as a letterpress shop were primarily financial institutions such as insurance companies and banks, but once empowered as an offset printer, we started taking printing and fabrication jobs for the advertising industry,” says Chairman Shah. “From there we paved a path into the Indian entertainment and film industry, which is centered in Mumbai. We undertook all sorts of printing jobs for music and film production companies, including CD and DVD inlays and film publicity. Now there’s no looking back as we are a full-fledged printer of film publicity and specialized CD/DVD and Blu-ray covers and packaging.” Viraj Prints has evolved further and now also produces specialized rigid board packaging and point of purchase materials such as floor-standing units, display units and countertops. The company is also increasingly known for its ability to develop original creative concepts and unique finishing treatments. Its constant focus on innovation has led 30 Komori On Press to the development of a patented reusable package for CDs and DVDs known as the Viji Pack, which the company calls ‘the ultimate solution for the music and video industries.’ The printer has also broadened its horizons to cover FMCGs — ‘fast-moving consumer goods’ such as cosmetics, jewelry, and stationery items — and develops specialized packaging and endto-end POP/POS solutions for these products. Enlightening visit to IGAS 2011 When the time came to add more capacity, Shah sent his two sons, Saurin and Viral Shah, to the IGAS 2011 printing exhibition in Tokyo to survey the various options on the market. This show was where they saw a Komori H-UV machine in action, and there was soon little doubt in their minds that this was the ideal press for Viraj Prints’ needs. But first Chairman Shah had to investigate this revolutionary User Profile technology and decide on the optimum specification for his growing company. Shah explained his thinking in deciding on an H-UV-equipped four-color Lithrone S29 with coater and Extended Delivery: “We chose this configuration — four colors plus coater in the 29-inch format — mainly because of our space limitations. Secondly, 80 percent of our jobs require the coater. And this press is capable of conventional printing in addition to UV work. Most importantly, however, our selection of this press allows us to provide an overcoat and give extra protection when printing on plastics. And lastly, lamination can be omitted by doing full UV coating, thus saving time and cost.” It will definitely also be useful in developing our own products. By adding the LS-429 to our infrastructure, Viraj Prints will be able to expand our markets by targeting all kinds of specialized printing on nonabsorbent materials as well as advanced structural packaging and 3D lenticular printing,” says Shah. In fact, 3D lenticular printing is a major field for Viraj Prints, which the company recommends ‘for enhancing the beauty and effect of advertisements, interiors and photographs since lenticular printing brings pictures closest to the look of the original objects, making them most attractive and visually appealing in terms of color, sharpness and depth.’ The LS-429+C+Extended Delivery+H-UV was installed on February 24th, 2013, by Komori’s distributor in India — Insight Communication and Print Solutions. Shah reports: “The installation of the machine was quite smooth, although we face some issues in mastering the technology. Komori and its distributor in India are truly dedicated to the customer, winning our trust with quality support from an experienced engineering and service team.” The mission statement of Viraj Prints says that the printer ‘invests in new technology and constantly looks for innovative ways to work.’ Armed with the new H-UV-equipped LS-429 and eager to use this advanced press on everything from original packaging to lenticular printing on a range of substrates, the printer’s clientele — Bollywood and a host of other industries in the megametropolis of Mumbai — can look forward to exciting innovations in print communication. Reasons for switching to Komori Shah also accounted for switching to the Komori brand: “There were a number reasons for choosing the Lithrone, in addition to its effective space utilization. We appreciate its budget-friendly initial cost, the simple operating system, its energy saving, the single lamp UV curing system, the immediate drying of the inks that enables shorter turnaround times, the minimal ozone emission that contributes to environmental protection, and the advantages when printing A4 size work. The design of the machine is similar to that of other international brands, which is convenient. The high quality of printing produced by the Lithrone is also worthy of mention.” Multi-role future for the LS-429 “The new Komori Lithrone S29 with coater plus Extended Delivery and H-UV will help us in developing special packaging and POP materials not only for the entertainment industry but also for medical and educational institutions, hotels and various other industries. Komori On Press 31 Tokyo [Komori service] Topics Komori Service Three markets. Three approaches. 100 percent Komori. Three different major markets with different characteristics, different geographies and different approaches by Komori to meeting the service needs of customers. The common factor is speed, efficiency and kando on demand. Parts for EMEA KomoriKare in the US Komori One Service Team in China The main Komori spare parts center for the Europe, Middle East and Africa (EMEA) region is located in Leeds, UK. The center includes sophisticated logistics equipment to enable highly automated, high-speed stock movement, management and dispatch. And this supports fast delivery across the globe With road and air courier services close by for fast, and if necessary, emergency response, the state-of-the-art facility is designed to answer all requirements. As part of the Komori global spares network, it also has immediate visible access to stock availability in all Komori spares centers, including those in the US and Japan. These are also geared for roundthe-clock express action. The Leeds center is staffed by trained, experienced personnel who have on file full specifications of all models of Komori presses. Parts for all press specifications are available. This makes it possible to immediately identify the correct components, thereby ensuring fast arrival of the required new parts. In the United States, KomoriKare helps Komori customers keep their equipment operating at peak efficiency through a variety of hardware and software upgrades and specialized service and training programs. KomoriKare is also expanding into K-Supply consumables as well as offering ancillary products such as finishing equipment and offline coating systems. “Suppor ting our customers and ensuring that they are achieving peak performance of their Komori presses is extremely important,” says Kosh Miyao, Komori America President and COO. “In the US, the printing market is extremely competitive and our customers must be operating at maximum productivity to stay profitable. The objective of KomoriKare is to ensure that our customers achieve these efficiency goals.” To stress the importance of this key initiative, Komori America has dedicated a team of sales and service representatives to focus solely on KomoriKare — and to ensure that ‘kando’ is being delivered in every customer interaction. When the Komori brand first entered the Chinese market, after-service was carried out by the service teams of the distributors in their own areas. As the brand rapidly penetrated this market more deeply, the number of Komori users in China grew to more than 2,000 companies, operating in every province. It soon became evident that this service model was not up to the job of meeting all users needs. In 2009, the Komori One Service Team was launched by integrating the resources of the service teams of Komori Hong Kong, Infotech and AFA, setting up various systems and sharing assets based on reciprocal cooperation. The benefits are a countrywide 24-hour service hotline, standardization of prices for services and parts, standardized maintenance contracts, classification of engineers’ skill levels by rank, and standardization of engineers’ uniforms and tools. Four years after the launch of the team, it regards ‘ensuring kando for Komori users’ as the team’s own vow to win over the hearts of customers by providing unsurpassed service. Hong Kong Parts Centre Opens Komori’s new Hong Kong Parts Centre opened on April 1st, 2013. Previously located in Singapore, the increased demand from subsidiaries and distributors in China for parts resulted in the move to Hong Kong and an increase in inventory and supply capacity. The new facility will serve China, Asia and Oceania. Address: Office Tower, NWS Kwai Chung Logistics Centre, 2 Tat Mei Road, Kwai Chung, New Territories, Hong Kong 32 Komori On Press Tsukuba [KGC] Komori Graphic Technology Center Printing R&D Center: Seeking answers to today’s issues Implementing the H-UV system across a broad swath of the Komori product lineup and testing the materials and articles that will drive Komori’s PESP initiative have made the R&D Center a hub of trusted know-how. The Printing R&D Center endeavors to find answers to the new needs and issues confronting users. The results of its research and development include collaborating with various other manufacturers and developing printing software. In the past three years, the Center has worked principally on creating the H-UV system and promoting standardization based on printability tests aimed at optimizing printing materials such as blankets, inks, varnishes, coater plates, wash-up solvents and dampening solution additives. Research results are communicated both throughout the Komori Group and to outside parties. The H-UV Innovative UV Curing System is a technology that arrived just as the Komori Graphic Technology Center was inaugurated, and the development of this system and the growth of KGC have been inseparable ever since. In just three and a half years, Komori has shipped more than 200 H-UV-equipped presses to users in Japan and more than 100 such machines to printers overseas. Currently many new orders consist of H-UV-specified machines. H-UV’s wide-ranging benefits This exciting technology is outstanding in its advantages for the environment — using a low-power lamp that emits no ozone, offering powderless operation that is free of VOCs, and affording recyclability of printed work. The system also overcomes bottlenecks in printing such as the inability to offer short turnaround due to the oxidation and polymerization (natural drying) inherent with conventional oil-based inks. The print quality attainable with H-UV is outstanding because there is no damage to the prints as a result of ink setoff in the delivery. And since the process is powderless, machine maintenance is effortless. Furthermore, changes of colors are nonexistent because there is no dry- down. And work can be sent to postpress immediately for cutting and folding. Structurally speaking, the equipment is incomparably simpler than existing dedicated UV presses. In fact, in every respect, H-UV has been a hit product that is revolutionizing print culture across a wide range of applications. Users report great satisfaction with H-UV’s many benefits. For example, the productivity improvements that result from installing an H-UV-equipped press allow some customers to bring work that was previously outsourced in-house. KGC headed the company-wide project that kick-started this technology and brought the entire company together. KGC has also taken charge of implementing technolog ic al improvements in collaboration with manufacturers and directing the transfer of technology to overseas subsidiaries and distributors. The results of these efforts were recognized by honors such as the Technology Prize of the Japanese Society of Printing Science and Technology and, within Komori, the President’s Special Award. Komori On Press 33 Show Reports China Print in China China Print 2013, held in Beijing, China, from May 14th to 18th, was bigger than ever, with more visitors and exhibitors than ever, and more international than ever. But one thing stayed the same — the Komori stand was the place to go to see the best demonstrations in Beijing. The recently introduced four-color Lithrone A37 was in fine form performing two jobs — one on light stock and the other on heavy stock — to show off its flexibility with sheets of varying thickness. Samples printed with a screen frequency of 700 lpi by the LA-437 were also shown, drawing the admiration of the crowd. Two Lithrone G40s were demonstrated — a GL-440+Full-APC+H-UV with K-dry that was optimized for fast makereadies and short turnarounds, and a GL-640+C+H-UV equipped with K-dry, the Komori chamber coater system, and a coating circulation device. The GL-440 printed work that was immediately cut and folded for distribution to the members of the audience. The GL-640 conveyed its suitability for special applications and package printing by laying down the same image on two different substrates, metalized paper and PET. The Impremia C80 digital printing system was on hand to display its usefulness in color matching, and a virtual demo of the IS29 digital inkjet printing system was presented by video. A DoNet area with a KID-equipped PQC and spaces providing information on web offset presses, perfectors and Chambon machines rounded out the presentation. Expográfica in Mexico From May 22nd to 25th, Expográfica 2013 was held in the city of Guadalajara, Jalisco. This exhibition has become the most complete graphic arts show in Latin America, displaying trends exhibited at drupa 2012 in offset and digital printing, prepress, finishing equipment, large-format printing, and all supplies and materials for offset, flexo, and screen process. Grupo Sánchez, the Komori official distributor, exhibited a Komori five-color Enthrone 29 as well as prepress and digital printing equipment. Gulf Print in UAE As the only dedicated commercial and package printing exhibition for the Middle East and North Africa region, Gulf Print and Pack 2013, held from April 8th to 11th at the Dubai World Trade Centre, attracted record-breaking attendance from 93 countries. Jabir Jabbar of Prestige Graphics Trading, the Komori distributor for the Middle East, pronounced the show “very successful.” 34 Komori On Press Printtek in Turkey Aras Grup, Komori’s distributor in Turkey, displayed a six-color Lithrone G40 with coater at Istanbul’s Printtek show and reaped considerable benefits in orders. Says Aras Grup Managing Director Hamdi Kaymak, “We ran the Komori several times each day, showing drip-off varnish effects and printing on medium and heavyweight materials. At every demonstration, the Komori theatre was packed.” Also happening in Istanbul, Komori International (Europe) B.V. will promote the latest Komori technology innovations under its Printology banner on October 8th, where the focus will be on Komori H-UV technology. Graphitec in France Graphitec 2013, which took place in Paris Porte de Versailles from June 11th to 14th, was a real success and welcomed more than 10,000 professional visitors from the French-speaking printing world. The Komori France booth was one of the major attractions among the 160 exhibitors. This time it was decided to exhibit the fruits of Komori’s exclusive H-UV instant drying technology rather than printing equipment. For that, the most interesting and innovative H-UV realizations of Komori French and Belgian H-UV users were selected and hung in an H-UV Gallery that featured an interactive floor. An H-UV dedicated touch-table created a buzz as well. Graphitec was also a good opportunity for Konica Minolta Business Solutions France and Komori France to officially sign their partnership agreement. Coming up Print 13 CHICAGO Sept. 8–12 McCormick Place Exhibition Center Booth 1251 Chicago’s lakefront McCormick Place Exhibition Center will play host to Print 13, the most comprehensive US graphic arts trade show held this year. From September 8th to 12th, Print 13 will display products and services from all segments of the printing industry. In booth 1251, under the Komori OnDemand banner, Komori will feature a variety of OnDemand solutions, from on-demand offset printing to on-demand marketing. In addition, Komori will have the only fully automated offset press on the show floor, exhibiting a six-color Lithrone SX29 equipped with KHS-AI and H-UV. OnDemand world “We live in an OnDemand world,” says Kosh Miyao, President and COO of Komori America Corporation. “For printers to succeed in today’s marketplace, they need to be extremely efficient in all their processes. That means making smart production decisions from workflow through bindery. And that is exactly what visitors will see at the Komori stand.” In addition to the LSX-629, a variety of software solutions and an Impremia C80 will be demonstrated. Displays for Komori web and Chambon products and Komori America’s KomoriKare service offerings will also be on the stand. “Visitors to the Komori booth will walk away with a greater understanding of how Komori can help them thrive in an on-demand world.” Komori On Press 35