product overview

product overview
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discharging
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conveying
●
dedusting
●
drying
www.helios-systems.de
the perfect partner for material handling
discharging
the problem
When discharging octoboxes, super sacks, big bags and FIBCs
containing granular products or
ground stock by means of suction
lances, the conveying operation is
frequently prone to interruption, resulting in operating down time. The
conveying operation can only be
resumed by manually repositioning
the suction lance. The problem
occurs in particular when the bulk
container is getting empty. Over
a long period, the operator must
manually guide the suction lance
over the material to ensure that
the plastic inner liner is completely
emptied.
solved by
OKTOMAT® discharging stations
characteristics
Applicable to all bulk containers with plastic inner liner (octoboxes, mesh boxes, super sacks, big bags and FIBCs) and to all bulk containers with
loops (for example super sacks, big bags and FIBCs).
complete discharging operation automatically
While discharging by suction, the flexible bulk bag
walls are pulled upwards and inwards by means of
the automatic bag lifting operation. This causes the
bag to become closer and the bulk material around
flows towards the evacuation point in center. That
followed, the bulk bag is lifted up from the floor thus
enabling the bag to get completely empty. The bag
bottom type is essential for the degree of complete
emptying (almost a hundred percent result is possible by using round bottom bags of PE).
suitable for all flowable bulk materials
The vibrating suction head is able to evacuate all flowable bulk materials, plunging into the bulk material
and assisted by vibration loosening clumped material. The loosened bulk material is flowing then without
Masterbatch
PBT
graphite
phenolic resin agglomerated
PP
suction heads
rigid PVC
regrind
shredded
bulk material
TPU resin
PP regrind
plasticised
PVC
difficulty and continuously into the suction through
the centrally arranged suction pipe. Even ragged and
powdered bulk materials can be discharged.
raw rubber
resin
hot melt
EPCM
resin cut
raw rubber
HDPE
A-PET
regrind
brown coal
coke
wood resin
plastic film
regrind
fibre glas
compound
PP regrind
regrind
PS regrind
discharging
OKTOMAT® functional principle
hopper loader
vacuum station
advantages at a glance
mounting
The Oktomat® discharging stations
are delivered pre-assembled packed
in a chip tray box with an integrated
assembling aid. The final assembling can be easily done with just a
few turns.
only a handlift is required
Basing on the discharging from the top, only a handlift is required to
move the the bulk bag and to place it under the place of suction.
automatically
Oktomat® discharging stations are autarkic and matching for every suction conveying system for bulk materials. As soon as there is vacuum
in conveying pipe line, the Oktomat® starts discharging. When using
Oktomat® double units, the discharging will be automatically switched
on to the next full bulk container at empty signal.
OKTOMAT®
discharging
station
continuous emptying process
Since 1996 there are thousands of Oktomat® discharging stations in
use under hardest operating conditions, mainly in a three shift operation.
low-maintenance
Oktomat® discharging stations are low-maintenance in operation and
easy to maintain.
OKTOMAT® ® discharging stations types overview
OKTOMAT® Eco
• entry level type
• ECO-L - for low sealing height
• ECO-H - for high bulk bags
OKTOMAT® Classic Plus
• starting from low cost basic type
up to fully equipped
• especially space-saving
• operable in front
OKTOMAT® SOS
• all-rounder
• maximum functionality
• suction head oscillating system
(SOS)
OKTOMAT® CLEAN
• made completely of stainless
steel
• with OKTOBAG® control
• for pharmaceutical and food
grade application
drying
precision resin dryer types overview
WINneo
detachable
dryer control
The dryer control (JetBox)
can be detached by means of
quick clamps without using any
tools.
allround talent
savings package
operator panel
operator panel
Micro size dryer
WINneo
WINneo
drying containers
of stainless steel
drying containers of glass
0,5 / 1,0 / 2,5 / 5 Liter
6 / 12 / 24 /
20 / 30 / 50 / 75 / 120 / 200 Liter
stand-alone dryer type
with a movable base frame
working principle of Helios digital pneumatics
Once the refrigerated dried compressed air is decompressed to atmospheric
pressure, the dew point would drop down to -20°C up to -28°C. This dry air
quality level is sophisticated for more than 95% of drying tasks in drying of
thermoplastic materials. By means of auxiliary equipments, the dew point
can be dropped down up to -60°C.
The system is capable to use the quantity of dry air only as required to meet
exactly the drying task by means of patented HELIOS high pressure digital
pneumatics, up to 32 different dry air volume flows are possible by combining
2-5 air supply valves with different nozzle diameters in binary code. This
enables defined drying programs, with absolute repeat accurancy, combined
with material-specific system adjustments by means of editable data base.
Additional drying period control can be done by means of HELIOcontrol®
software.
drying
mat
characteristic features
batch drying station
large graphic display
with an intuitiv graphic user interface
←
• batch drying
- for small production lots on injection moulding machines
- for clean room applications with hermetically sealed
drying containers
• pre-drying station for quick material change
• drying station for sampling
←
exchangeable drying containers
resins data base
material
temp
time
ABS 80°C3.0h
ABS/PC110°C 3.0h
ASA 80°C3.0h
ASA/PC110°C 3.0h
CA 75°C2.5h
CAB 75°C2.5h
week-timer
timer
09:05
thu04.08.2013
preheating period
1.5 h
day
production start OFF
mon
06:00h 22:00h
tue
06:00h 22:00h
←
←
dew point measuring
configuration
dew point alarm
max. allowed
dew point value
0=Alarm OFF
-20°C
drying containers of glass
0.5 / 1.0 / 2.5 / 5 liters
overdrying protection
overdrying protection
overdrying protection
waiting for start of production
temp. reduction reduction temp.
indicator lamp
potential free contact closed
ON
50°C
OFF
NO
←
functional principle
conveying control
2ME
2.0s
30%
99s
ON
2
batches drying station
trolley
processing
machine
←
E EFFIZ
GI
E NE
E
←
G
3h
100 g/h
8 l/min
40 W
48 W
-23°C
NZ
IE
continuous drying
PC
120°C
capacity
air flow
heating power dry air generating
dew point RANTI
energy efficiency
R
conveying control
layering 1/2
component 2
permitted conveying time
conveyor control
dedusting impulse
A
ON
drying containers of stainless steel
6 / 12 / 20 / 30 / 50 liters
keeping material dry
while processing
filling of drying
containers with material
HELIOmat® excepting 14 days testing period.
conveying
compressed air
hopper loaders
vacuum hopper loaders
conveying of resin, regrind, powdered materials
conveying of flowable bulk materials such as
resins, regrind, fine resin powders
Feeding-in of processing machines
hopper loaders
SFG vacuum
hopper loaders
of stainless steel
jet
HELIOjet 2M
for machine
feeding-in
SFG 2
SFG 3
SFG 6
HFM vacuum
hopper loader
HELIOjet 1B
for drying continer feeding-in
with 1 stage material dedusting
conveying control
HELIOjet
mix
of glass/stainless steel
HFM-15K
HFM-30 K
vacuum stations
HV vacuum station with 2 stage side channel blower
HVK vacuum station
with rotary claw tpye
blower
2 components hopper loader
with 1 stage material dedusting
example of use
HELIOmix with
conveying control
SFG
dust collecting
container
venturi type suction lance V2
short
long
OKTOMAT® discharging station
vacuum hopper loaders excepting 14 days testing period.
vacuum station
dedusting
clean
2 stage dedusting with ejector hopper loader
Precise bulk material batches of 100g to 200g are conveyed into the dedusting chamber of
special glass, stirred up by means of ionized air, thus dedusting the material. In the process, the
dust content of resin/regrind will be removed up to 99% and separated. The dedusted material
batch will be led through a flat type bottom slide valve into the drying container or directly onto
the processing machine.
▼
to avoid rejects caused by dust in resin
ejector top
height = 150 mm
standard equipment
•conical storage hopper
•machine adapter with slide valve
dedusting chamber
height = 180 mm
▼
▼
optional equipment
▼
▼
•stirring up of resin by means of compressed air through nozzles in outlet slide
valve
•ionization of dedusting air
•dedusting chamber of special glass
•max. dust suction by means of ejector techniques and lockable
material pipe
•capacitive filling level sensors
•gentle conveying of material by means of adjustable ejector
suction conveying techniques
•hinged dedusting chamber for cleaning purposes
•wear-proof suction pipe of stainless steel Ø32 with controlled
slide valve
•conveying and dedusting control with function keys
•separate dust collecting container with a large size clean air filter
outlet frame with filling
level sensor
height = 130 mm
▼
dusty
PMMA resin
cleaned
dust collecting container
PMMA resin with clean air filter
total height with hopper loader = 460 mm
engineering and devices for material handling
HELIOS is spezialising in development, production and worldwide sales of devices and machines for the material handling,
especially in the field of plastic processing, starting from the raw
material production and compounding to the point of processing.
The spectrum includes industrial discharging stations for octoboxes, super sacks, big bags and FIBCs, pneumatic and dedusting conveying devices and plastic resins dryers, top-mounted,
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discharging
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conveying
Themed,
„I am the Original issue“
HELIOS is setting new industry standards for many
years
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discharging system OKTOMAT®
hopper loaders HELIOjet®, HELIOmix®, HELIOvac®
resin deduster HELIOclean®
resin dryer WINsystem®, WINneo®
batch resin dryers HELIOmat®
software for drying process documentation
HELIOcontrol®
© Helios GmbH ● Hechtseestrasse 8 ● 83022 Rosenheim/GERMANY
Tel +49 / (0)8031 / 35418-0 ● Fax +49 / (0)8031 / 35418-60
[email protected] ● www.helios-systems.de
stand-alone or batch dryer types applicable.
Guaranteed „Made in Germany“.
The products are applied in the most different fields and applications, such as plastic, automobile, electrical, medical and chemical industry.
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dedusting
after-sale service
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•
•
•
•
training at HELIOS
maintenance
interim devices
dryer calibration
spare parts service leaving
within 24 h
●
drying
HELIOS products
and systems are
patented.
Prove us –
you will be surprised!
www.helios-systems.de
The perfect partner for material handling