The 2006 catalogue - Breathing Air Systems

Transcription

2006
HIGH PRESSURE COMPRESSORS
and accessories catalogue
Breathing Air Systems
A Division Of Connors Diving Services Ltd.
11-2 Lakeside Park Dr.
Lakeside, N.S.
B3T 1L7
Tel: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 877-388-7078
Email: [email protected]
Web: www.breathingairsystems.ca
ISO 9001:2000 Registered
TABLE OF CONTENTS
General Information .................................................... Pages 1 - 5
Compressors ............................................................... Pages 4 - 12
Fill Stations ................................................................. Pages 13 - 17
Fill Panels.................................................................... Page 18 - 19
Air Storage Systems .................................................... Pages 20 - 21
Air Fill Assemblies ....................................................... Pages 22 - 24
Gas Control Valves...................................................... Page 25
Gas Control Components............................................ Pages 26 - 27
Electrical Components ................................................ Page 28
Gauges........................................................................ Page 29
Filtration Towers.......................................................... Page 30
Replacement Filters ..................................................... Page 31
Air Processing Chemicals ............................................ Page 32
Compressor Lubricants................................................ Page 33
Compressor Maintenance Program ............................. Page 34
Air Quality Testing Program ........................................ Page 35
PSI Visual Inspection Course....................................... Page 36
Cylinder Visual Inspection Supplies ............................. Page 37
Diver Control Panels ................................................... Page 38
Diver Communication ................................................. Page 39
Kirby Morgan Dive Helmets and Masks....................... Page 40 -41
Diver's Umbilicals ........................................................ Page 42
High Pressure Cylinders .............................................. Page 43
Glossary...................................................................... Page 44 - 45
High Pressure Fittings ................................................. Page 46
Notes........................................................................... Page 47
NOTE: Connors Diving Services Ltd., Breathing Air Systems, and all their
subsidiaries are ISO 9001:2000 certified.
page
2
BREATHING AIR SYSTEMS
Was introduced in 1992 as a division of Connors Diving Services. Our company first entered into sales and service of breathing air compressors in 1985 and has steadily grown
throughout Atlantic Canada. Since that time, we have had the opportunity to supply and
support regional fire fighting services as well as the commercial and recreational scuba
diving industry. The following is a short list of current products and services we offer.
JORDAIR COMPRESSORS
We chose Jordair Compressors because Jordair uses only the highest quality Bauer compressor
blocks and ancillary parts. BAUER Compressors Group is known as an innovative, high quality
manufacturer of compressor components for over 50 years. Jordair relies on Bauer compressor
blocks to manufacture all their compressor systems.
Jordair holds the distinction of being the only completely CSA approved compressor on the
market. With competitive pricing and Bauer dependability, Jordair provides the finest high
pressure air compressor available. Breathing Air Systems has trained technicians and a fully
stocked parts department to ensure reliability throughout the life of your compressed air system.
Filtration Towers
BAS has a line of filtration towers which utilize disposable cartridges. BAS also has after-separator
columns, back-pressure regulators and various other accessories and parts to support a wide
range of compressor systems.
Gas Control Valves And Components
BAS maintains a complete inventory of components, upgrade parts, replacement parts and filter
cartridges to support your compressed air delivery system.
Air Samples
CSA standards require that your air be certified by an approved laboratory every six months. Our
factory trained technicians can ensure that this requirement is maintained.
On-Site Start-Up
We do not consider a sale final until we have installed our equipment and started it up to make
sure everything is as it should be. We pioneered this service and are proud we did. Some of
our competitors have attempted to copy this service, and we take that as a compliment to our
company.
Training
When we install and start-up a new compressor, we also provide on-site training for all personnel
who will be operating and maintaining the equipment. The training costs are included with the
installation of a new compressor system.
page
3
2 Lakeside Park Drive,
Unit 11-2 Lakeside, Nova Scotia
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
email: info @ breathingairsystems.ca
Breathing
Air Systems
A Division of Connors Diving Services Ltd.
The Heart Of Jordair Compressors
The heart of Jordair Compressors is the BAUER Compressor blocks and Filtration Systems.
BAUER has been manfacturing compressors since 1946 and has developed into an important
industrial group known worldwide for it's modern high pressure compressors. Bauer exports to
more than 50 countries and are continuously exchanging the latest technology and expertise
with their associates and international business partners. BAUER innovations have kept Jordair
at the forefront of compressor suppliers. Jordair Compressors is the exclusive agent for BAUER
Kompressoren GmbH for Canada.
The BAUER compressor stands above the rest of the field in durability and engineering. BAUER
units are designed specifically for high pressure breathing air applications.
A major distinction between the BAUER compressor and most others is that BAUER units are
designed to run at COOLER operating temperatures to improve reliability.
- BAUER uses roller or ball bearings at every wear point, instead of sleeve bearings. This
provides cooler operation and longer life of the unit.
- A greater number of cooling fins and deeper cooling fins on heads, cylinders, and cooling
coils provide better air circulation for cooler operating temperatures. This allows for truly
CONTINUOUS operation without need for cool down periods.
- True HIGH PRESSURE oil lubrication is used in BAUER units instead of the splash system
which is a lubrication method used by many other manufacturers. HIGH PRESSURE
lubrication contributes greatly to cooler operation and compressor working life.
- BAUER units use only SINGLE-ACTING pistons, while many others have one or more
stacked cylinders or double-acting pistons. SINGLE-ACTING pistons reduce moving part
contact surface area lowering lubrication demands.
page
4
COMPRESSOR
CONFIGURATIONS
The compressors in this catalogue are divided into three general categories:
1 - Vertical Compressors (three configurations)
a - "Vertical" where the compressor frame has the compressor block mounted above the motor section. This configuration requires less floor space
than horizontal compressors. Vertical compressors have independent
rubber anti-vibration mounting of both the compressor and the motor.
b - "US" or Ultra Silent where the vertical frame is completely enclosed in a
sound suppression cabinet. Motors and compressor blocks have independent rubber anti-vibration mounting.
c - "Integrated" where the compressor air storage/cascade cylinders and fill
panel are all integrated into a single enclosed sound suppression cabinet.
Again, motors and compressor blocks have independent rubber anti-vibration mounting.
2 - "B" series compressors are also available in a vertical configuration where
the frame is completely open. "B" series compressors also have independent rubber anti-vibration mounting of both the compressor and the motor.
3 - Horizontal compressors are typically open frame and are ideally suited as
shipboard SCUBA compressors with their low center of gravity. Horizontal frame
compressors also have independent rubber anti-vibration mounting of the compressor and the motor. In addition to these configurations, Breathing Air Systems
can supply two highly portable compressors ideally suited to the SCUBA industry.
These two compressors are available in either gas or electric formats.
page
5
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
Breathing
Air Systems
High Pressure Breathing Air Flow Chart
Oil and Water
Separator
Filtration Towers
Size and type required
for your specific system
depend on many factors including load and
volume. Call our service
department with any
questions.
Pressure Maintaining and
Non-return Valve
High Pressure Cylinders
Storage and Cascade System
Storage systems are available in several
configurations. The capacity of your
system will depend on load, available
space, capacity of your compressor etc.
Compressor
Compressors are available in horizontal and vertical designs,
open or enclosed (silent) designs, 'super silent', and fully integrated designs. Compressors are available as either electric,
gasoline, or diesel motor-driven configurations.
page
6
Fill Control Panel
B.A.S. has standard
control panels and can
custom design and assemble to meet your
specific requirements.
Enclosed filling Station with
Fragmentation Protection
For safety reasons, enclosed fill
stations are recommended. The
semi-enclosed design offers excellent protection to the fill station
operator. External connections
are provided for filling oversized
cylinders.
COMPRESSORS
Standard Configurations
Silent Series compressors are available in many
formats and are ideally suited for areas that require low
noise. Cascade and compressed air storage banks and
control panels can be placed in other locations and
compressed air piped to air fill facilities.
Silent Series
Open Series compressors are basically identical in
format to the Silent series compressors. Although the
compressor compartment is open, this series has the same
vibration isolation sub-frame for both the motor assembly
and the compressor block that are present in the Silent
series. Only the motor compartment is enclosed.
Open Series
Integrated Series compres-
sors expand on the Silent series
by integrating air storage/cascade
bank and the air fill station and
control panel all in a single stationary structure. This format is ideally
suited for areas where silence and
security are a priority. This series
has the same vibration isolation
sub-frame for both the motor assembly and the compressor block
that are present in the "Silent"
series. All compartments are enclosed.
Integrated Series
B3T 1L7
page
7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
COMPRESSORS
STANDARD FEATURES
Open Series
· ISO 9001-2000
· CSA Cert. No. L77799
· CRN Pressure Components
· B&PV Licence MA 1007
· Balanced Design
· Low Noise
· Lifetime Filter Chambers
· Extended Cartridge Life
· Low Oil Consumption
· Oil Filter Cartridge
· High Tech HP Piston
· Heavy Duty Crank
Note:
page
8
· A Programmable Logic Controller with display screen controls the compressor
functions.
· The PLC-integrated hour meter records the compressor system operating hours.
· The motor operates via a magnetic starter with thermal overload protection.
· An “Auto-Off-Manual” three-position selection switch selects the type of operation.
· Final pressure switch for pressure actuated automatic start and shutdown.
· A gauge panel with 2 1/2” dual scale gauges monitor all stages of compression, final
pressure, and oil pressure.
· A high temperature sensor and audible alarm with a fault indicator light and
shutdown.
· A low oil pressure switch and audible alarm with a fault indicator light and
shutdown.
· CRN certified Automatic Condensate Drain System to drain accumulating
compression liquids during operation and at shut down.
· Condensate drain collection tank to contain the compression liquids for disposal.
· Safety relief valves after each stage of compression and the final oil/moisture
separator.
· The compressor is provided with a forced-feed lubrication system. A low speed gear
pump supplies the oil pressure at approximately 75 PSIG.
· A direct flow Air Blaster Fan Cooling System supplies cooling air for the compressor
crankcase, cylinders, valve heads, inter-coolers and final after-cooler providing
optimum compressor block cooling protection and extended filter cartridge life.
· CRN certified check valve after the final separator stops back flow through the
filter.
· CRN certified pressure maintaining valve set at 2,800 PSI to maintain pressure in the
filter and optimise the filter cartridge life.
· Vertical frame with independent rubber anti-vibration mounting of the compressor/
motor.
· A.S.M.E. A106 steel material is used in the Jordair purifiers and the nickel plating
ensures no corrosion and lifetime service (a safety first in the breathing air industry
by Jordair).
· The complete purification system, the replacement cartridges and the compressor block
are CSA certified under the Jordair certificate number LR77799.
· All electrical components are CSA approved and the complete compressor electrical
system is certified for use in Canada under the Jordair certificate number LR 77799.
· B.C. Boiler and Pressure Vessels contractors licence No. MA 2007
· CSA and BCB&PV approval of the complete compressor electrical and pressure system.
· The breathing air quality meets/ exceeds the current CSA standard CAN3-Z180.1-00.
COMPRESSORS
Horizontal Series compressors
are ideally suited to shipboard operation. The low center of gravity and balanced design allow for safe and efficient
operation and maintenance. This series
has the same vibration isolation subframe for both the motor assembly and
the compressor block that are present in
the Silent series.
Horizontal Series
"B" Series compressors are best suited for areas
where silence and security are not a priority. This
series has the same vibration isolation sub-frame
for both the motor assembly and the compressor block that are present in the "Silent" series.
The open design makes a lighter unit. Cascade
systems, fill stations, and control panels can be
located away from the compressor.
“B” Series
page
9
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
COMPRESSORS
Bauer Junior II
EASY HANDLING
• Due to symbolic figures it is child´s play to operate the
compressor.
• Comprehensive documentation facilitates maintenance
work.
TOUGHNESS
• Durable, long-life compressor block.
• New fan and pulley protection made of unbreakable,
UV-resistant special plastic, which improves cooling air
flow for increased compressor efficiency.
• Filling device: stainless steel; filling hose: Kevlar
SAFE HANDLING
• Moving parts such as v-belt, pulley and fan have
optimal protection.
• The GS-sign certifies the observation of all relevant
safety regulations.
BAUER WORLDWIDE SERVICE NETWORK
• Profit from the global service network and spare parts
supply located in more than 50 countries.
• Learn how to do necessary maintenance in BAUER
training courses.
page
10
Type max.
4800 PSI
Drive
CFM
RPM
Engine HP
Filter
System
JUNIOR II-G
4 stroke
gasoline
4.3
2300
5.5
JUNIOR II-E
3 phase
4.3
2300
JUNIOR II-W
single phase
4.3
2300
Dimensions cm
Weight
L
W
H
kg
P21
78
34
42
44
3.0
P21
66
36
42
46
3.0
P21
66
39
42
46
COMPRESSORS
Oceanus
DURABLE AND EXTREMELY TOUGH
• For best possible resistance to corrosion, frame, handle
and safety-filling device are made of stainless steel.
Filling hose is made of Kevlar. Inter- and after coolers
are made of galvanized steel.
• Piston rings made of a newly developed high-tech
synthetic material offer outstanding wear values.
• The new low-pressure lubrication guarantees an even
higher life span of all moving parts.
EXTREMELY SEAWORTHY
• The large capacity of the oil sump allows operation in
extreme inclinations of up to 30° (Maximum allowable
inclination of petrol version 20° only due to Honda
engine.)
SAFE HANDLING
• Moving parts such as v-belt, pulley and fan are fully
protected.
BAUER WORLDWIDE SERVICE NETWORK
• Supported by the global service network and spare
parts supply located in more than 50 countries.
• BAUER provides “do it yourself” maintenance training
courses.
Type max.
Drive
CFM
RPM
Engine HP
OCEANUS - G
4 stroke
gasoline
6.0
2300
OCEANUS - E
3 phase
6.0
2300
4800 PSI
Filter
Dimensions cm
Weight
System
L
W
H
kg
5.5
P21
79
35
42
47
4
P21
66
40
42
52
page
11
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
Table of available compressor models
Compressor
Crated
Size "CM"
Stages
SCFM
HP
RPM
System
Pressure
Weight
HxWxD
IK100 II-xV
3
5.8
5
1270
JP11-5000-4
5000
245 KG
122 x 102 x 60
IK100 II-xB
3
5.8
5
1270
JP11-5000-4
5000
245 KG
122 x 102 x 60
IK100 IIUS-xV
3
5.8
5
1270
JP11-5000-4
5000
245 KG
122 x 102 x 60
IK100 II-420-xV
3
5.4
5
1080
JTP11-6000-5
6000
245 KG
122 x 102 x 60
IK100 II-420-xB
3
5.4
5
1080
JTP11-6000-5
6000
245 KG
122 x 102 x 60
IK100 II-420US-xV
3
5.4
5
1080
JTP11-6000-5
6000
245 KG
122 x 102 x 60
IK120 II-xV
3
9.3
7.5
1470
JP41-5000-4
5000
250 KG
122 x 102 x 60
IK120 II-xB
3
9.3
7.5
1470
JP41-5000-4
5000
250 KG
122 x 102 x 60
IK120 IIUS-xV
3
9.3
7.5
1470
JP41-5000-4
5000
250 KG
122 x 102 x 60
IK12.14 II-xV
4
13
10
1470
JP41-5000-4
5000
310 KG
122 x 102 x 60
IK12.14 II-xB
4
13
10
1470
JP41-5000-4
5000
310 KG
122 x 102 x 60
IK12.14 IIUS-xV
4
13
10
1470
JP41-5000-4
5000
310 KG
122 x 102 x 60
IK12.14 II-xV
4
13
10
1470
JTP41-6000-5
6000
320 KG
122 x 102 x 60
IK12.14 II-xB
4
13
10
1470
JTP41-6000-5
6000
320 KG
122 x 102 x 60
IK12.14 IIUS-xV
4
13
10
1470
JTP41-6000-5
6000
320 KG
122 x 102 x 60
IK15.1 II-xV
4
20.5
15
1320
JP61-5000-4
5000
380 KG
140 x 112 x 70
IK15.1 II-xB
4
20.5
15
1320
JP61-5000-4
5000
380 KG
140 x 112 x 70
IK15.1 IIUS-xV
4
20.5
15
1320
JP61-5000-4
5000
380 KG
140 x 112 x 70
IK15.11 II-xV
4
19.5
15
1320
JTP61-6000-5
6000
380 KG
140 x 112 x 70
IK15.11 II-xB
4
19.5
15
1320
JTP61-6000-5
6000
380 KG
140 x 112 x 70
IK15.11 IIUS-xV
4
19.5
15
1320
JTP61-6000-5
6000
380 KG
140 x 112 x 70
IK150 II-xV
4
23.7
15
1320
JP61-5000-4
5000
380 KG
140 x 112 x 70
IK150 II-xB
4
23.7
15
1320
JP61-5000-4
5000
380 KG
140 x 112 x 70
IK150 IIUS-xV
4
23.7
15
1320
JP61-5000-4
5000
380 KG
140 x 112 x 70
IK180 II-xV
4
30
20
1320
JP61-5000-4
5000
400 KG
140 x 112 x 70
IK180 II-xB
4
30
20
1320
JP61-5000-4
5000
400 KG
140 x 112 x 70
IK180 IIUS-xV
4
30
20
1320
JP61-5000-4
5000
400 KG
140 x 112 x 70
IK18-1 ii-xV
5
26.6
20
1320
JTP61-6000-5
6000
400 KG
140 x 112 x 70
IK18-1 ii-xB
5
26.6
20
1320
JTP61-6000-5
6000
400 KG
140 x 112 x 70
IK220-xV
4
39.6
30
1320
JP91-5000-4
5000
650 KG
160 X 120 X 90
IK22.0-420-xV
5
37.2
30
1180
JTP91-6000-5
6000
650 KG
160 X 120 X 90
Model
page
12
Filter
Note: compressor configurations are also available in either single phase or three phase formats.
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
FILL STATIONS
“D” Series NFPA 1901 Compliant Fill Stations
STANDARD FEATURES
· The “D” series SCBA recharging system is a free-standing and complete filling defragmentation station for 2216 and/or 4500 PSI cylinders. This SCBA refilling station is
fully enclosed, and designed to contain a SCBA cylinder failure or ruptured SCBA fill
hose.
· The Jordair “D” series fill stations are the safest filling stations offered in Canada for the
containment and recharging of SCBA cylinders.
· A fully enclosed SCBA containment system that encloses both the SCBA cylinders and the
filling hoses with a sliding front access door. The door must be closed and locked before
SCBA cylinders can be recharged.
· Sliding front access door is 1⁄2” plate steel for optimum operator safety.
· The front access door is held in the closed position by a spring-loaded pin type door lock.
· Heavy wall schedule 80 steel 8” pipe used to contain the SCBA cylinders within the
recharge station.
· Anti-abrasion collars and liners in the SCBA containment sleeves to protect the exterior of
the SCBA cylinders from abrasion damage during the filling process.
· 6000 PSI inlet shut off valve to isolate the recharging station from the compressor and air
storage cylinders.
· One anodized aluminum, self-venting and adjustable regulator with operating pressures
from 0 to 6,000 PSI inlets and 0 to 6000 PSI outlet pressures.
· Self-venting regulator comes complete with 4” inlet and discharge pressure gauges, gauges
are rated for 10,000 & 6,000 PSI. Gauges read in both the SI and Imperial System of
units.
· Liquid filled 21⁄2” pressure gauges for 4500 PSI filling, installed for each fill outlet to indicate
SCBA recharge pressure. Gauges are rated for 6000 PSI and read in both the SI and
Imperial System of units.
· Panel mounted SCBA cylinder shut off valves for 2216 or 4500 PSI fill positions.
· SCBA recharge assemblies are supplied for 2216 or 4500 PSI filling.
· A CRN certified adjustable safety relief valve is set for 2400 or 4700 PSI to protect the filling
of 2216 or 4500 PSI SCBA cylinders.
· The SCBA 4500 PSI cylinder fill hose assemblies will only recharge the high-pressure 4.5
SCBA cylinders. If a 2216 PSI SCBA cylinder is accidentally connected to the 4500 PSI
filling hose, the filling adaptor will automatically vent to the atmosphere.
· ISO 9001-2000
· Positive Door Lock
· Full Protection
· Multiple Filling
· Fill Speed Control
· Third Party Tested
· Front Door 1⁄2” Plate
For more complete detailed specifications, please contact our sales staff.
TECHNICAL DATA FOR the “D” SERIES FILL STATIONS
CRATED
MODEL NO.
NO. SCBA FILLS
FILL PRESSURE
J-FFS-D2
2
2216/4500 PSI
650 KG
175 X 97 X 86
J-FFS-D3
3
2216/4500 PSI
660 KG
175 X 97 X 86
J-FFS-D4
4
2216/4500 PSI
670 KG
175 X 97 X 86
J-FFS-D6
6
2216/4500 PSI
700 KG
175 X 125 X 86
J-FFS-D8
8
2216/4500 PSI
720 KG
175 X 125 X 86
J-FFS-D12
12
2216/4500 PSI
850 KG
175 X 155 X 86
WEIGHT
SIZE “CM” H X W X D
page
13
FILL STATIONS
“DF” series NFPA 1901 compliant fill stations
STANDARD FEATURES
· ISO 9001-2000
· CSA Cert. No. L77799
· Positive Door Lock
· Full Protection
· Multiple Filling
· The “DF” series SCBA recharging system is a free-standing and complete filling defragmentation station for 2216 or 4500 PSI cylinders. The SCBA refilling station is of a
fully enclosed design to contain a SCBA cylinder failure or ruptured SCBA fill hose.
· The Jordair “DF” series fill stations are the safest filling stations offered in Canada for the
containment and recharging of SCBA cylinders.
· A fully enclosed SCBA containment system that encloses both the SCBA cylinders and the
filling hoses with a tilt front access door.
· The front access door is 1⁄2” plate steel for optimum operator safety.
· The front access door is held in the closed position by a spring loaded bar type door lock.
recharge station.
storage cylinders.
from 0 to 6000 PSI inlet and 0 to 6000 PSI outlet pressures.
· Self-venting regulator comes complete with 21⁄2” inlet and discharge pressure gauges.
· Gauges are rated for 10000 & 6000 PSI. Gauges read in both the SI and Imperial System
of units.
of 2216 or 4500 PSI SCBA cylinders.
· Front Door 1⁄2” Plate
TECHNICAL DATA FOR the “DF” SERIES FILL STATIONS
page
14
CRATED
MODEL
NO. SCBA FILLS
FILL PRESSURE
J-FFS-DF1
1
2216/4500 PSI
420 KG
155 x 97 x 86
J-FFS-DF2
2
2216/4500 PSI
450 KG
155 x 97 x 86
J-FFS-DF3
3
2216/4500 PSI
480 KG
155 x 97 x 86
J-FFS-DF4
4
2216/4500 PSI
510 KG
155 x 110 x 86
B3T 1L7
WEIGHT
SIZE “CM” H x W x D
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
FILL STATIONS
“Sr” Series Fill Stations
STANDARD FEATURES
· The “SR” series SCBA recharging system is a free-standing and complete filling station for
2216 and/or 4500 PSI cylinders. The SCBA refilling station is of a semi-enclosed design to
contain a SCBA cylinder failure or ruptured SCBA fill hose.
recharge station.
storage cylinders.
from 0 to 6,000 PSI inlets and 0 to 6000 PSI outlet pressures.
· Self-venting regulator comes complete with 21⁄2” inlet and discharge pressure gauges.
· Gauges are rated for 10,000 & 6,000 PSI. Gauges read in both the SI and Imperial System
of units.
of the 2216 or 4500 PSI SCBA.
· The SCBA 4500 PSI cylinder fill hose assemblies will only recharge the high-pressure 4.5
SCBA cylinders. If a 2216 SCBA cylinder is accidentally connected to the 4500 PSI filling
hose the filling adaptor will automatically vent to the atmosphere.
· All recharge hose assemblies are equipped with restriction orifices set to the CSA Z94.4 rate
of 300 PSI per minute, to control filling speed. When a cascade system is used, this prevents
rapid SCBA cylinder expansion and significant pressure drop due to the compression heat
created during a rapid refilling situation.
· The fill station is manufactured to CSA regulation Z180.1-00 and CSA Z94.4
· ISO 9001-2000
· Rear load of SCBA
· Operator Protection
· Multiple Filling
· 8” pipe fill protectors
· Safety First
MODEL
NO. SCBA FILLS
FILL PRESSURE
CRATED WEIGHT
SIZE “CM” H x W x D
J-FFS-S2R
2
2216/4500 PSI
150 KG
175 x 97 x 86
J-FFS-S3R
3
2216/4500 PSI
175 KG
175 x 110 x 86
J-FFS-S4R
4
2216/4500 PSI
200 KG
175 x 135 x 86
page
15
FILL STATIONS
The BAS-FFS-FR2 Fill Station
The BAS-FFS-FR2 is a free-standing and complete SCBA recharging station for 2216 PSI and/or 4500 PSI cylinders. This
fill station is fully enclosed to deflect ruptured SCBA fill hoses
or SCBA cylinders.
24"
SIDE
21"
FRONT
56"
TOP
THE BAS-FFS-FR2 RECHARGE STATION IS COMPLETE AS FOLLOWS:
•
•
•
•
•
•
•
•
•
•
Fully enclosed SCBA containment system with a sliding front access door.
Heavy wall, schedule 80, aluminum 8" pipe cylinder containment sleeves.
Anti-abrasion collars on the top of the cylinder containment sleeves.
Inlet shut off valve to isolate the recharging station.
Self-venting and adjustable 6000 PSI regulator.
4" inlet and outlet 6000 PSI gauges.
Four 2.5 ", 6000 PSI gauges indicating SCBA recharging pressure.
Two SCBA cylinder shut off valves for 2216 or 4500 PSI.
Two SCBA recharging whips (2216 PSI or 4500 PSI assemblies).
External connection for recharging large cylinders.
* This unit also includes a built-in gas flow restrictor limiting fills to 300-600 PSI / minute.
page
16
B3T 1L7
Note: when ordering, please specify if 2216 PSI
or 4500 PSI fill whips are required.
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
PORTABLE SCBA FILL STATIONS
BAS PFS1 - PFS2 Fill Stations
BAS-PFS-1
Single Fill Tank
For One SCBA bottle:
Dimensions: 24-inches x 12-inches x 12-inches
BAS-PFS-2
Double Fill Tank
For Two SCBA Cylinders:
Dimensions: 24-inches x 24-inches x 12-inches
Constructed with polished 1/8-inch aluminum checker plate
Frag tube SCH 80 seamless pipe
Mounting brackets are available for permanent installation
B3T 1L7
page
17
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
CASCADING FILL PANEL
BAS-5000-DRC
Deluxe Regulated Cascading Fill Panel
16 "
5
2.
6.
3.
7.
4.
8.
9.
10.
20"
1.
11
12.
PANEL AS PICTURED IS CONSTRUCTED ON POLISHED STAINLESS STEEL
AND IS CONFIGURED FOR WALL MOUNTING.
CUSTOM CONFIGURATIONS ARE ALSO AVALIABLE.
1. to 4.
6000 PSI, 2.5" Panel Mounted Bank Gauges
5. to 8. & 11.
6000 PSI, Multi-Turn Valves
9.
6000 PSI, 4" Panel Mounted Gauge
10.
6000 PSI, Venting Regulator
12.
JIC Outlet Fittings for SCBA or SCUBA Filler Assemblies
* The unit also includes a built-in gas flow restrictor limiting fills to 300-600 PSI / minute and
one SCBA or SCUBA fill whip assembly (additional whips available).
page
18
CYLINDER CHARGING PANEL
BAS-5000-S/S-R
This wall-mounted fill station control panel is designed for simple SCBA filling. This system offers the operator excellent convenience during the filling of air packs. This fill station is designed to fill either 2216, 3000
or 4500 PSIG SCBA and SCUBA units as a dedicated system.
12 "
2.
14"
1.
3.
10.
4.
5.
PANEL AS PICTURED IS CONSTRUCTED ON POLISHED STAINLESS STEEL
AND IS CONFIGURED FOR WALL MOUNTING.
CUSTOM CONFIGURATIONS ARE ALSO AVAILABLE.
1. Regulator Inlet pressure from compressor or storage (6000 PSI, 4" Panel Mounted Gauge)
2. Regulator Outlet pressure to SCBA or SCUBA (6000 PSI, 4" Panel Mounted Gauge)
3. 6000 PSI Multi-Turn Valve, Isolates Panel from Gas Supply
4. 6000 PSI, Venting Regulator
5. JIC Outlet Fittings for SCBA or SCUBA Filler Assemblies
* This unit also includes a built-in gas flow restrictor limiting fills to 300-600 PSI/minute and one
SCBA or SCUBA whip assembly (additional whips available).
B3T 1L7
page
19
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
AIR STORAGE SYSTEMS
ASME Air Storage System
· ISO 9001-2000
· CRN Pressure Components
· Vertical Rack
· ASME Cylinders
· ASME Relief Valve
· Pressure Gauge
· Cylinder Isolation Valves
· Cylinder Drain Valve
ASME AIR STORAGE SYSTEM
· Panel mounted pressure gauges for each storage cylinder.
· Cylinders are complete with isolation and cascade valve, interconnecting manifold, gauge and
safety rupture disc.
· Cylinders are mounted and secured in a vertical rack in the centre of the Integra frame.
· Cylinders are complete with individual drain valves and safety burst disks.
· The complete system is fully assembled and pressure tested.
page
20
MODEL
NO. ASME
CYLINDERS
CAPACITY
PRESSURE
WEIGHT
SIZE “CM” HxWxD
519-6C2
2
1038 FT3
6000 PSI
400 KG
152x61x61
519-6C3
3
1557 FT3
6000 PSI
600 KG
152x61x61
519-6C4
4
2076 FT3
6000 PSI
800 KG
152x61x61
519-6C6
6
3114 FT3
6000 PSI
1200 KG
152x61x91
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
AIR STORAGE SYSTEMS
Storage And Cascade System
DOT MULTI-CYLINDER SYSTEMS
- Taylor-Wharton cylinders:
HC-4500 TC/DOT 444 CF for 4500 PSI systems
HC-6000 TC/DOT 509 CF for 6000 PSI systems
- 1⁄4" NPT flow-through valves
- 5000 PSI manifold and piping for 4500 PSI systems
- 6000 PSI manifold and piping for 6000 PSI systems
JD-4500-C2
JD-6000-C2
- One 15-foot fill or supply hose to complete hook-up to
either a compressor or charge panel
- Mounting brackets
STORED AIR VOLUME FOR
VARIOUS SYSTEMS
DOT Two CYLINDER SYSTEMS
JD-4500-C3
JD-6000-C3
888 CF at 4500 PSI for 4500 PSI systems
DOT THREE CYLINDER SYSTEMS
DOT FOUR CYLINDER SYSTEMS
JD-4500-C4
JD-6000-C4
page
21
AIR FILL ASSEMBLIES
B.A.S. offers filling assemblies and fittings for standard SCBA, SCUBA, PAINT BALL and DIN systems to
pressures as high as 4500 PSIG. Each assembly has a 5 foot, flexible synthetic hose (3/16" ID) for 5000 PSIG
service . All hoses have 1/4" Female NPT thread or #4 JIC Female connectors on their free end. Custom fill
whips of different lengths and fittings are available.
HIGH PRESSURE SCBA FILL WHIP
Hand tight nut/nipple, bleeder block assembly,
line valve, and hose.
A. CGA 347 for 4500 PSI
B. CGA 346 for 2216 PSI
STANDARD SCUBA FILL WHIP
A standard SCUBA yoke, a 0-5000 PSI
gauge complete with a rubber boot, a bleeder
block assembly, line valve and hose.
DIN FILL WHIP
A DIN Fill adaptor, 200 or 300 BAR.
Gauge complete with a rubber boot, a
bleeder block assembly, line valve, and
hose.
page
22
AIR FILL ASSEMBLIES
SCBA to SCUBA Adapter
SCUBA to SCBA Adapter
SCUBA Yoke
with Bleed Block Assembly
SA-4302
Bleed Block Assembly
SW-SA4306
SCUBA Yoke
Pressure With Gauge
7003-00
page
23
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
AIR FILL ASSEMBLIES
SCBA Low Pressure Hand Tight
Nut and Nipple (CGA 346)
0-3000 PSI
NP753T1
SCBA High Pressure Hand Tight
Nut and Nipple (CGA 347)
0-5000 PSI
NP765W
HTN-84P
HTN-85P
Multi-turn Valve repair Kit
CGA 347 or 346 X 1⁄4" MNPT Adapter
Panel Mounted Filler Valve
Available in panel mount or in-line configurations. These valves are designed to
install into a 1" hole on a control panel. They are the most popular and rugged
valve with in-line 1/4" NPT port configurations for controlling directional air flow.
Valves are of a chrome/brass body and rated for 6000 PSI Service.
page
24
GAS CONTROL VALVES
Standard Cascade Cylinder Valve With
CGA 346 Outlet (3000 PSI max)
TVA-34681-38
Air/Oxygen Valve With
CGA 540 Outlet (3000 PSI max)
High Pressure Cascade Cylinder Valve
with CGA 347 Outlet (5000 PSI max)
3⁄4" or 1" Input
TVA-34761-65
High Pressure Air Valve with 2 x 1/4"
Female NPT Ports (6000 PSI max)
TVA-1/4-24
Pressure Relief Valve
Burst Caps
High pressure relief valve to accurately control line pressures to preset values between
300 and 6000 PSI.
(3000 to 10,000 PSI Ratings)
B3T 1L7
page
25
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
GAS CONTROL COMPONENTS
Drain Valves
Bauer Pressure Relief Valve
A small rugged valve with an in-line 1/4" Male
NPT port. The valve is often used on both air line
or separator drains.
Oil Pressure Switch
Pressure Reducing Regulator
969
Fire Fighting Air Station to provide tire inflating air.
The low pressure output provides 250 PSI (max).
Kunkle Relief Valve
Complete with CRN#
page
26
Check Valve
955
GAS CONTROL COMPONENTS
B.A.S. stocks a wide variety of pressure control components designed for compressed air.
Used to control air flow to flow benches, SCBA air
stations and air distribution panels. The regulators are
self-venting when pressure is reduced, are rated for a
6000 PSIG input pressure and come with 2 inlet and
2 1/4" FNPT outlet ports. Three different models each
with a different output pressure range are available.
0-400
0-1500
0-6000
Air Control Regulator
PSI
PSI
PSI
Regulator Stem
For the above regulator
Overhaul Kit
Panel Mounting Bracket
657
Priority Back Pressure Regulator
211
B3T 1L7
For maintaining back pressure for
purification systems.
page
27
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
ELECTRICAL COMPONENTS
Hour Meter
Available in 12 VDC, 120 VAC, and
240 VAC, Panel Mounted.
Pressure Switch
853
An electrical pressure switch adjustable to
between 300 and 6000 PSIG with a 1/4"
MNPT and a 1/2" MNPT connection.
Auto-Drain Timer
Electronic Relay
Pressure Switch
A wide variety of electronic and
electrical relays are availabe from
B.A.S.
Please contact our sales department if you have specific requirements.
page
28
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
GAUGES
B.A.S. stocks a large selection of gauges. If the one that you need is not listed in the catalogue please
call with a description and B.A.S. would be happy to source the gauge for you.
2 1⁄2" or 4" Panel Mount Gauges
Stainless steel, liquid filled, with a chrome face, 1⁄4" MNPT port, and a mounting bracket.
Gauge Guard
2.5" Fill Whip Pressure Gauge
Rubber gauge guard for the 2.5 "
stem mounted gauge.
Available in panel or stem mounted
formats and a variety of different
pressure ranges from 0-5000 PSI.
high pressure hose, tube, and fittings
B.A.S. fabricates custom thermoplastic air hoses in 1/4" and 3/16" sizes. Every hose has a working
rating of 5000 PSI or 6000 PSI and a burst pressure greater than 20,000 PSIG.
End Fittings For Both 1/4" and 3/16" Hose Include:
1/4" Male or Female NPT
1/4" Male Swivel
1/4" or # 4 JIC Male or Female
B.A.S. also Stocks an Assortment of Stainless Steel Quick Release Fittings.
Stainless Steel Tubing:
Available in 1/8", 1/4", 3/8" and 1/2" O.D. with a working pressure of 6000 PSIG.
page
29
FILTRATION TOWERS
BAS has a line of Filter Towers which utilize disposable
cartridges. BAS also has after-separator columns, backpressure regulators and other accessories available for
many different types of compressor systems. Our standard
filter towers are constructed from high tensile 7075
aluminum for 5000 PSIG services. Each has threaded,
O-ring sealed end caps.
An After-Separator, also called a coalescor, is a 3.75"x11"
tower that fits between the compressor and the filtration
towers to mechanically dry the air to about 99%. A manual
vent on the bottom of the separator column allows the
oil/water sludge to be periodically drained off. Without
adequate after-separation, the effectiveness of the chemical
filters will be impaired and expensive cartridges will be
rapidly expended. All units are designed for a 6000 PSIG
service and come without a drain valve.
Short Filter Towers are typically a 3.75"x 16" tower using a
10" disposable chemical cartridge. The threaded end caps
simplify replacing the cartridges. Each tower will process
about 12000 cu.ft. of air per cartridge.
Tall Filter Towers (33") will treat about 22000 cu.ft. of air
per 27" filter cartridge.
Breathing Air System staff can help you with your
selection.
page
30
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
REPLACEMENT FILTERS
Breathing Air Systems carries replacement filters, original brands or substitute, for just about any purification
system out there.
Brands Available Include:
Aero-Dri
Air Dry
Allied
Bauer
Bristol
Deltech
Fluid Concepts
Eagle Air Systems
Ingersol-Rand
Jordair, J-Mar
Joy Manufacturing
Mako
Rix
Robbins Aviation
Hamworthy
Lawrence Factor
Poseidon
If you do not see your replacement filter listed, please call. If you have an old style filter that
you re-pack , call us for a quote on re-packing chemicals or an upgrade to a cartridge system.
page
31
AIR PROCESSING CHEMICALS
Most modern air filtration systems utilize
disposable chemical cartridges. Some
shops still prefer to use bulk chemicals
to repack their own filter towers or to
use repackable stainless liners within
aluminum housings. Although somewhat time-consuming and inconvenient,
repacking can be an economical alternative compared to disposable cartridges
for high volume operations. B.A.S. sells
high quality bulk filtrants for repacking
purposes.
cants. The dessicant stage will remove
any moisture left in the compressed air.
When damp, the effectiveness of charcoal is reduced and may even release
previously absorbed contaminants. Also,
wet activated carbon, of even high quality, may form small amounts of Sulfuric
Acid which in time can do serious damage to the inside of a filter housing.
HOPCALITE 300
Is a manganese dioxide based catalyst
that oxidizes carbon monoxide in high
ACTIVATED CARBON pressure compressed air to the more
tolerable carbon dioxide. The latter gas
1 Litre size
will then be absorbed and removed by
activated carbon. Use Hopcalite whenever:
(a) The quality of your air intake
is questionable, ie. in metropolitan/
industrial areas etc., or
(b) the compressor operating conditions are marginal causing it to run hot
or pump for extended periods.
NOTE: Hopcalite is inactivated by moisture, so it must always be placed after the
dessicant in the filtration train, but before
the charcoal.
ACTIVATED CARBON
DESICCANT BLEND
1 Litre size
page
32
A specialized form of charcoal, this is
the final filtering agent which removes
tastes and odors from compressed air.
Activated carbon absorbs oil and water
vapor, chlorine, nitrous oxide, and small
amounts of carbon monoxide and dioxide. NOTE: Activated carbon should be
the final chemical in the filtration train
and must always be preceeded by dessi-
B3T 1L7
Activated Carbon is available in many
sizes.
MOLECULAR SIEVE 13 X
Molecular sieves are a group of space
age chemicals known as Zeolites which
have outstanding filtration abilities.
Their chemical structure is a narrow,
rigid, and uniform crystalline lattice
which has such a precise pore size that
it restricts the movement of substances
based upon their molecular size. Even
small molecules such as water can enter
the filter but are retained by the lattice
hence the name "Molecular Sieve".
Molecular sieves are highly effective
filtrants for moisture, nitrogen oxide, oil
vapor, and limited amounts of carbon
monoxide and dioxide. Variety 13X is
the best formulation for processing compressed air because it is designed to trap
water vapor.
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
COMPRESSOR LUBRICANTS
Compressor lubricants have large moisture absorbing capacities, and extremely high ignition or "Flash
Points". Regular automotive oils can not be used in
compressors because they may explode under the
high temperatures and pressures!
the physical properties of synthetic lubricants make
them worth the price. Synthetic compressor lubricants have extremely high flash points, very low
carbon formation, excellent lubrication, and prolonged stability.
Modern compressor lubricants may be either mineral or synthetic based. Although more expensive,
BAS stocks both mineral and synthetic compressor oils.
MINERAL compressor oil formulated for
moisture absorption and elevated flash
point and is available in either 1 or 4 litre
containers.
SYNTHETIC compressor oil available
in either 1 or 4 litre containers.
O-RING LUBRICANT Dow-Corning Silicone grease valve lubricant and sealant.
page
33
SEMI-ANNUAL MAINTENANCE PROGRAM
FOR YOUR BREATHING AIR COMPRESSOR
FACTORY TRAINED EXPERTS WITH OVER 20
YEARS EXPERIENCE IN THE BREATHING AIR
BUSINESS CAN PROVIDE
COMPLETE SEMI-ANNUAL
PERFORMANCE, OPERATIONAL, AND AIR
PURITY CHECK OF YOUR COMPLETE HIGH
PRESSURE BREATHING AIR SYSTEM
IMPORTANT EXCERPTS FROM THE
CAN-Z180.1 STANDARDS:
15.2.2 Air produced by the breathing air system
shall be submitted for purity analysis....every 6
months. Additional analysis shall be required
following major overhaul modifications or extensive repairs to breathing air systems.
A13.1 Routine maintenance of the compressor
and purification systems shall be carried out every 6 months, or more frequently as needed.
A13.3 A log of periodic replacement of the
purification sorbent media shall be maintained
in accordance with the manufacturer's instructions and specifications. The purification sorbent media and chemicals shall be replaced as a
complete set and a log kept.
5.3.3 Cylinders shall be inspected externally before each fill and internally at least once per year.
Cylinders fitted with a boot and those used in
salt water or other corrosive environments shall
be inspected at least once every 3 months.
page
34
B3T 1L7
INCLUDED: (Twice Yearly)
• Oil and Oil Change in Compressor
• Change of Filter Cartridges (based on hours of operation)
• Air Purity Check as per CAN3-Z180.1-00
• Cleaning on inter stages
• Output Flow Analysis
• Oil Pressure Check and Adjustment
• Lubrication of Oil Pump Chain
• Maximum Pressure Checks
• Inspection and Adjustment of Drive Belt
• Inspection and Tightening (if required) of all Head
and Cylinder Bolts, etc.
• Mileage and Routine Labour
• Complete, Signed 30 Point Check List
• 24 Hour Emergency Service.
For Owners of the following brands:
• JORDAIR
• BAUER
• JMAR
• MAKO
• EAGLE INGERSOL-RAND
• MANY OTHER BRANDS...
Also Available by Request
• Motor or Engine Maintenance
• Hydrostatic Testing of Storage Cylinders
• Parts, if needed
• Routine Filter Changes Required between Calls
• Labour other than Routine
• Cylinder Visual Inspections
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
AIR QUALITY TESTING PROGRAM
Breathing Air Systems offers CSA/SCC certified air analysis to meet your needs.
• Breathing Air Analysis
• Semi-Annual Test Program (2 Tests per Year) - Meets CSA Z180.1 requirements
If your air meets all standards, we will provide
you with a wall certificate stating so. If it does not,
you will have a full written report indicating the
problem. After correcting the problem, our lab will
perform a retest for you.
Breathing Air Systems - air analysis will Test for:
•
•
•
•
Oxygen
Carbon Dioxide
Oil Vapours
Moisture
•
•
•
•
Carbon Monoxide
Odour
Particulate Matter
and more.....
Report Number:
Job Number:
Sample Number:
Date:
Submitted by:
PET/99/568
08020602/0063
602-63-1
March 29, 2000
a
is
lys
n
ir A
rt
R
epo
Unit 11, 2 Lakeside Park Drive
Lakeside, N.S.
B3T 1L7
le
p
m
A
Sa
Submission Date:
Sample Source :
Cylinder ID:
March 28, 2000
Bauer Compressor
HP 35
COMPRESSED BREATHING AIR ANALYSIS TO CSA STANDARD CAN3-Z180.1-M85
Component
Oxygen
Carbon monoxide
Carbon dioxide
Methane
Non-methane hydrocarbons
Nitrous dioxide
Nitrous oxide
Halogenated hydrocarbons
Oil, particulate matter, and condensates
Dewpoint
Odour
Other identified components
Allowable Maximum
19.5-22.5%
5 ppm
500 ppm
25 ppm
0.10 TLV
0.3 ppm
2.5 ppm
5 ppm
1 mg/m3
-53°C
Free of Detectable odour
Trace
Analysis of Sample
20.9%
ND
372 ppm
1 ppm
ND
ND
ND
0.2 ppm
< 0.1 mg/m3
-53°C
None
ND
ND = Not detected above analytical limits of detection
page
35
PSI CYLINDER VISUAL INSPECTOR'S COURSE
High pressure cylinders are a valued asset to the
many tasks performed by fire fighters. Breathing
air is reserved in large storage cylinders while
SCBA's extend the fire fighters' capabilities;
divers carry life-giving air.
Cylinders for those services are well made
and can give long service life. However, when
damage (in any of several forms) occurs to
these vessels, extreme danger may exist. Small
3000 psi aluminum cylinders carried by both
fire fighters and divers often contain over one
million pounds of explosive energy. Spontaneous
rupture of abused cylinders kill and maim people,
disintegrate vehicles and blow buildings apart.
This has even happened here in Canada.
ATTENTION FIRE FIGHTERS & DIVERS
CYLINDERS DO EXPLODE!
"We Make a Difference;
One Inspection...
...at a Time"
2 Metro courses are scheduled each
month in Halifax.
Register early...Course space is limited.
Regional courses can be arranged,
a min. of 8 participants are required.
DID YOU KNOW?
that the CAN/CSA Z94.4-2 Selection, Use and Care
of Respirators - Occupational Health and Safety is
recognized as a minimum standard of practice by the
N.S. Department of Labour.
This CSA standard specifically requires the annual
internal visual inspection of all Aluminum, Steel, and
Fibre Reinforced Cylinders used for breathing air.
Visual Cylinder Inspections are also a requirement of
CAN/CSA Z180.1-00 "Compressed Breathing Air and
Systems" and CAN/CSA Z275.2-92 "Occupational
Safety Code for Diving Operations".
TOPICS COVERED IN THE P.S.I. WORKSHOP:
• Steel, Aluminum, Composite Cylinder Manufacturing,
Characteristics & Corrosion Patterns plus
• Pit Depth Limits for Solid Wall & Composite Cylinders
• Cylinder Manufacturer Threading Standards
• Sustained Load Cracking Inspection & AIT Visual Plus
• SCUBA & SCBA Inspection Protocol & Frequency
• Canadian Inspection Requirements and Standards
• Transport Canada, Transportation of Dangerous Goods
• CGA, DOT & OSHA Regulations for Hazmat Training
• Frequency of Inspection
• Proper Fill Rate, Temperature, Environment for Cylinders
page
36
B3T 1L7
• Latest Information on Cylinder Failures
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
CYLINDER VISUAL INSPECTION SUPPLIES
Master Pit Reference Plate (PSI-101)
This exclusive precision tool, with eight critical
reference depths, helps compare pit depths to the
standards.
Pick / End Probes - Set of two (PSI-102)
Straight and angled inspection probes extend your
eyes and your fingers into the cylinder. One designed
for the sidewalls and the other for the bottom.
Welt Probe (PSI-103)
Essential for locating and assessing depth of corrosion
on the exterior of the cylinder. Constructed with
hardened steel.
Shoulder Mirror - 2x Mag (PSI-104)
Small magnifying mirror to view interior neck and
threaded area. Small enough to fit SCBA cylinders.
Inspection Evaluation Forms (PSI-107)
2-part carbonless evaluation form. Allows the inspector
to provide a copy of the inspection to the customer.
A professional touch to any inspection.
Crack Inspection Sticker (PSI-108)
Identifies cylinders that have been specifically
inspected for cracking. Punch out month and year.
Evidence Of Inspection Stickers (PSI-109)
A SCUBA industry standard. This sticker identifies
cylinders that have been internally and externally
inspected to PSI and CGA standards within the past
twelve months. Punch out month and year.
Nitrox E.O.I. Stickers (PSI-109N)
Same as above but also identifies that the cylinder
has been prepared for oxygen concentrations from
22% up to 40%.
A Guide To Inspecting Cylinders (PSI-110)
This text book written by William High, founder of
PSI. Inc., provides an indepth look at inspecting
cylinders. Provided to all participants of the PSI
Cylinder Inspection Course.
repair of SCBA cylinders manufactured from 1972
to present. It includes color pictures of examples of
damage, corrosion, cracking, tap stop marks, burns,
and much more. If you use Luxfer Cylinders, then this
set is a must. It includes information not currently in
the CGA C-6.2 standard.
Inspector T-Shirt, Gray (PSI-113)
Large, Fabulous, Colored PSI Logo covers the back
of the shirt. Includes the words “PSI Inspector”
* Available in Lg, XL, XXL sizes
Multi-Bulb Inspection Lights
Available in
10” - SCBA
20” - SCUBA
30” - Storage and 130+ cu. ft. Scuba
These multi-bulb inspection lights are the most popular
inspection lights in use. Compact design with an inline
on/off switch make these lights extremely popular for
cylinder inspection.
Drop Lite - Inspection Light
110v AC operation, with transformer to 12v. Single
bulb, high intensity, with an acrylic protective cover.
Transformer is inline and standard cord length is 20
feet.
Pelican Inspection Light (1900-CARD)
Hand held 2-AAA light with angled optical tube for
direction of light.
Bright Light - High Intensity (PSI-115)
This high intensiTy, krypton bulb light designed
primarily for crack inspection and illumination of
small cylinders. Designed with a flexible thin diameter
lamp extension to allow for maximum illumination
with minimum obstruction.
Dow 111 Lubricant (DOW-111)
This food grade silicone lubricant is recomended
by most cylinder and valve manufacturers for valve
installation in both SCUBA and SCBA.
* Note: this text makes reference to US acts and
regulations only.
Luxfer SCBA Inspection Manuals - 2 Vol. Set.
This SCBA Inspection Manual set provides
information pertaining to the visual inspection and
page
37
DIVER CONTROL PANELS
The 2-Diver Control Panel is enclosed in a
high-impact plastic case with an O-ring seal for
watertight integrity.
The case dimensions are:
20 1/2”L x 16 3/4”W x 8 1/2”D.
This lightweight, portable panel controls diver air
from two HP air supplies of up to 5000 psi
and one LP air supply of 250 psi.
A Deluxe Hand-Loaded Self-Venting regulator
allows the tender to track the diver's air supply to
compensate for increasing bottom pressure.
Note: Also available with a double regulator or
two regulators with two cross connections between regulators.
The 1-Diver Control Panel is enclosed in a
high impact plastic case with an O-ring seal for
watertight integrity.
The case dimensions are:
20 1/2”L x 16 3/4”W x 8 1/2”D.
This lightweight, portable panel controls diver air
from two HP air supplies of up to 5000psi and
one LP air supply of 250 psi.
A Deluxe Hand-Loaded Self-Venting regulator
allows the tender to track the diver's air supply
to compensate for increasing bottom pressure.
Complete with pneumo gauges to monitor diver's
depth.
page
38
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
DIVER COMMUNICATION
The Aquacom® ComBox is a compact, self-contained one-diver air
intercom. It allows clear communications using a powerful amplifier
and a powerful front panel speaker. ComBox is rugged and offers
many industrial grade features. The Push-to-Talk (PTT) control is an
industrial vending machine switch able to provide extended, reliable
operation. The front panel speaker is small but packs a lot of sound. In
all, the ComBox is the finest one-diver box on the market.
Battery Life:
6 hours continuous use with Alkaline batteries.
Frequency Response:
600 to 10,000 Hz.
Output Power:
20 watts.
Headset with Mic:
Optional headset with 20’ cable available.
Controls:
Volume: Tender, Diver 1.
Speaker:
Heavy duty, “Silver Bullet” front panel (10 full watts).
Receptacles:
Record out, divers umbilical, headset (Line Level).
Record Out Receptacle:
Female, 2 conductor RCA “Gold Plated” (Line Level).
Battery Type:
(16) AA Alkaline batteries or 12 volts front panel option. Extra SP-8
battery holders available.
Housing Dimensions:
Width: 9.00, Height: 7.85, Depth: 3.40.
The Aquacom® MK2-DCI is a compact, self-contained one- or twodiver air intercom. It will allow one or two divers clear communications
either in the 2- or 4-wire mode. However, up to 6 divers can be stacked
and all will be on-line together (4-wire mode).
The 20 watts of power ensures clean, crisp communications over long
lengths of cable. State-of-the-art circuitry allows intelligibility second to
none. Our unique battery protection microprocessor will protect your
batteries from being damaged due to extreme low voltage conditions.
Battery Life:
6 hours continuous use with Alkaline batteries.
Frequency Response:
600 to 10,000 Hz.
Output Power:
20 watts.
Headset with Mic:
Optional headset with 20’ cable available.
Controls:
Volume: Tender, Diver 1.
Speaker:
Heavy duty, “Silver Bullet” front panel (10 full watts).
Receptacles:
Record out, divers umbilical, headset (Line Level).
Record Out Receptacle:
Female, 2 conductor RCA “Gold Plated” (Line Level).
Battery Type:
(16) AA Alkaline batteries or 12 volts front panel option.
Extra SP-8 battery holders available.
Housing Dimensions:
Width: 9.00, Height: 7.85, Depth: 3.40.
page
39
KIRBY MORGAN DIVE HELMETS
Kirby Morgan Dive Helmets and Masks have
been providing quality, comfort and safety to the
commercial diving industry since 1967. Kirby Morgan
began designing and developing commercial deep sea
diving equipment in response to the needs of a growing industry that demanded rugged, easy to maintain
equipment that was comfortable while protecting the
diver. Throughout our history, diver comfort and
safety have been our foremost concern.
The current line of Helmets and Full Face Masks continue in our long tradition of providing the highest
quality and superior performance professional divers
have come to expect from Kirby Morgan.
SuperLite 27
Our lowest volume helmet is the Kirby Morgan
SuperLite® 27, yet it has all the same top flight
features as the Kirby Morgan 37, its larger brother.
The SuperLite® 27 also features the SuperFlowTM
350 large tube adjustable demand regulator as
well as our Tri-Va1veTM Exhaust System (Patents
Pending).
Although each of our helmets has characteristics that make them unique, all carry
certain common parts, features, and designs
that make them distinctively recognizable as
manufactured by Kirby Morgan.
Kirby Morgan® 47
The fully tested Kirby Morgan® 47 Dive Helmet represents a new working standard to which all commercial
helmets will be compared. The REX® regulator is
adjustable for a wide range of intermediate pressures
between 100 PSI- 230 PSI. It has the best work-ofbreathing of ANY commercial dive helmet.
page
40
All of our helmets are divided into two
main components; the helmet shell/helmet
ring assembly, and the neck dam/neck ring
assembly.
The helmet neck ring on the base of the helmet houses the sealed pull pins and provides
protection for the bottom end of the helmet.
The diver is also provided with an internal
adjustable chin support. This support, along
with the adjustable neck pad on the locking
collar, gives the diver a comfortable, secure,
custom fit. The neck dam/neck ring provides
an outstanding sealing mechanism.
KIRBY MORGAN DIVE HELMETS
Our revolutionary new SuperFlow® 450 stainless balanced
regulator first debuted on the Kirby Morgan™ 57 helmet. It
is machined from a stainless steel casting for the ultimate in
performance and reliability. This commercially rated regulator
delivers all the breathing gas you need for the most demanding work underwater.
Kirby Morgan™ 57
The EXO-BR® is the perfect full-face mask for public safety and
scientific diving. The exceptional regulator on this mask offers
performance that you won't find in another full-face mask.
EXO-BR®
We are currently the only Kirby Morgan trained repair and service center in Canada and one of four on
the east coast of North America. Three trained service technician’s on-staff ensures quick and reliable
service with minimum down-time.
We are an authorized repair center for the following KMDSI products:
SuperLite Series: SL-17A/B, SL-17K, SL-27, SL-17C
KM-37, KM-47, K-57, KM-67 Helmets
KMB 18/28 Band Masks
EXO-26BR
DCS/KMACS-5, M-48 FFM, Superflow 1st and 2nd Stage Regulator
Helmet Insert Repair and Replacement
In addition to our repair facility, we are authorized to teach Kirby Morgan maintenance and repair,
technician courses and Kirby Morgan inspector training.
B3T 1L7
page
41
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
DIVER'S UMBILICALS
UDA0103
Diveline Aquaflow and Flexflow umbilicals allow the
professional diver to be safer and more productive by
making life easier, underwater and on deck. The unique
materials and cabled “ropelike” construction combine to
produce the most flexible, neutrally buoyant umbilicals
available today. With no need for tape, much reduced
repairs, and longer life, Diveline umbilicals not only
improve diver efficiency they actually reduce costs for the
operator.
Diveline Diver’s personal umbilicals are the state of the
art product designed specifically for surface demand
and excursion applications. They feature individual hose
and cable components selected from the Aquaflow or
Flexflow range, which are then spiralized together to form
a consolidated “rope like” construction that offers the
following unique benefits over conventional straight laid
and strapped umbilicals;
• Increased flexibility and kink resistance
• Easier handling, both surface and subsea
• Unified construction eliminates hose or cable loops
• Neutral buoyancy resulting in reduced diver fatigue
• Long continuous lengths for penetration dives
• Extended operational life
UDA0103
• 3/8" NB Aquaflow gas hose
• 1/4" NB Aquaflow pneumo hose
• COMMS/Lifeline
page
42
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
HIGH PRESSURE CYLINDERS
Breathing Air Systems carries a full range of low and high pressure SCUBA cylinders.
Sizes vary from 6 to 100 cubic feet with pressure ratings of between 2400 and 3500
PSIG. Cylinders are available in both aluminum alloy and steel depending upon the
size and pressure rating.
page
43
GLOSSARY
AMBIENT - The surrounding environment. Compressor
placement and air intake should consider ambient qualities
such as temperature, moisture and air quality.
Health and Safety" Standard. Covers air purity, air rotation,
compressor maintenance including filters, and cylinder
inspection frequency.
ASME (American Society of Mechanical Engineers)
- An independent organization that rates and tests high
pressure gas containers and fittings.
DISCHARGE PRESSURE - The absolute total pressure
at the discharge outlet of a compressor. Compressors
should not be operated at pressures greater than their rated
maximum discharge pressure, even if they are mechanically
capable of generating higher pressures.
AUTOMATIC CONDENSATE DRAIN An electropneumatic device that drains the moisture collected by
the separator in a compressor system at fixed intervals
automatically without system decompression.
BLEEDING - The manual or automatic draining of
condensed oil/water mixture from the compressor.
CASCADE SYSTEM - A group (or series of groups) of air
storage cylinders connected together each with a separate
valve.
C.F.M. (Cubic Feet per Minute) - The volume of air that
a compressor pumps. Compressor ratings are expressed
for 'standard' conditions which are 20°C and 1 atmosphere
pressure.
C.G.A. (Compressed Gas Association) - An independent
organization that sets standards for compressed air purity
and compressed gas fittings.
CO (Carbon Monoxide) - An odourless, tasteless and
invisible gas that is produced when oxygen is unavailable
during combustion. When inhaled, it blocks blood's
normal capacity to carry oxygen and can be lethal even
in low concentrations. High concentrations in compressed
air usually results from high operating temperature of a
compressor.
CO 2 (Carbon Dioxide) - An odourless, tasteless,
invisible gas that is a normal by-product of combustion.
It's concentration in the human body serves as a stimulus
to breath.
CO Monitor - An electronic monitor that samples the
airstream to determine the CO content.
CSA - Canadian Standards Association
CSA Z180.1 - "Compressed Breathing Air - Occupational
page
44
D.O.T. (United States Department of Transportation)
- A federal agency that regulates interstate commerce and
has jurisdiction over transporting, rating and testing high
pressure gas containers in the U.S.A. In Canada the
regulating body is Transport Canada or T.C.
FILL RATE - Refers to refilling of high pressure cylinders
and can be expressed in two ways. Fill rate can be the rate
at which compressed air is delivered to a cylinder sometimes
expressed as CFM (cubic feet per minute). Fill rate can
also refer to the total time required to fill a compressed air
cylinder as measured in minutes. For standardized cylinders,
fill rate usually refers to the later measurement, minutes
required to fill a cylinder of that size.
FILL STATION - Technically, the fill station is the protective
device into which small cylinders are placed for the refilling
process. However, the entire breathing air production system
is also still sometimes referred to as a “fill station”.
FILTERS - Today, this usually refers to the pre-inlet devices
that separate and remove dust and dirt before it enters the
first stage of the compressor. In the past, the media through
which the compressed air flowed after compression was
also known as a filter system, however, modern systems
usually refer to post compression stage filtration devices as
the purification system.
FLOW RESTRICTOR - A device that controls or limits
the flow of compressed gas. Typically, a flow restrictor fits
is the path of compressed gas and has an orifice with an
opening diameter smaller than the diameter of the gascarrying vessel. Flow restrictors reduce the volume and
pressure of compressed gas delivered and are often used
to control the fill rate of compressed gas cylinders.
GAUGE - The device by which a pressure measurement is
indicated. In general, pressure gauges should not be used for
pressures greater than approximately 75% of their maximum
face pressure. It is generally recommended that one should
face the gauge away from himself when it is pressurized.
HIGH PRESSURE - Transport Canada defines high
pressure as pressures exceeding 900 psi. In short all SCBA
and SCUBA cylinders are considered high pressure.
HOUR METER - As used in breathing air compressor
applications, is usually of the “accumulative, non-resettable”
type. That is, like an automobile odometer, the hour meter
will always show the total number of operating hours on
the compressor.
HYDROSTATIC TEST - The measurement of the
elasticity of a high pressure cylinder. This is done by
pressurizing the cylinder to a prescribed pressure higher
than its working pressure, and measuring the temporary
expansion of its dimensions, and the permanent expansion,
if any, that remains when it is de-pressurized.
MOISTURE MONITORS - Electronic devices which, by
means of an electronic sensor, or humidistat, are capable
of alarming the operator when a pre-set moisture level
is exceeded. Those which function with a sensing of the
relative humidity are considered somewhat inaccurate, but
can usually sense a gross moisture condition.
OXYGEN CLEAN - Applies to fittings, hoses, regulators,
etc. that are intended for use with pure Oxygen. For this
application, all equipment must be chemically cleaned to
remove all traces of any type of oil or oil residue. Such
equipment, when new, is usually individually packaged,
and then labelled "OXYGEN CLEAN".
P.P.M. - Parts Per Million.
PRESSURE LUBRICATION - A feature in which
pressurized oil from an oil pump is directed to internal
points of a compressor which require absolute lubrication.
Typically, in a high pressure compressor, the working oil
pressure may be 80-1200 PSI. Pressure lubrication is
often combined with “splash” and “mist” lubrication for
various other points within the crankcase. Without pressure
lubrication, it is difficult for lubricant to travel into the upper
cylinder wall area of the high pressure stages.
REGULATOR - A specialized, adjustable valve, the
regulator reduces higher pressure gas to a lower pressure.
B3T 1L7
Most regulators incorporate an IN pressure gauge (indicating
the supply pressure), and an OUT pressure gauge (indicating
the adjusted/regulated pressure). All regulators are designed
for a fixed MAXIMUM inlet pressure, and a range of
adjustable outlet pressures. FIXED RATIO non-adjustable
regulators are also available, for certain applications. These
reduce the supply pressure a preset percentage. Therefore,
regulated pressure varies with the supply pressure.
REMOTE INTAKE - This refers to the extension of the
compressor’s intake port to another area. This is usually
done when the ambient air available to the compressor is
of unacceptable quality or if air of higher initial quality is
available a short distance from the compressor. An extension
of inappropriate design or dimensions can “throttle” the
intake air, and cause reduced output and high operating
temperatures.
SAFETY RELIEF VALVE - This describes a spring-loaded
valve which is normally in the CLOSED position, and which
releases air when the upstream pressure is greater than the
pre-selected relief pressure. Most such valves will re-close,
when the upstream pressure is reduced.
SEPARATOR - Also known as a condensate trap. A
chamber in which moisture is removed from the air, by
impingement, coalescence, expansion, temperature change,
or any of a number of other mechanical means. In the typical
high pressure compressor used for breathing air applications,
separator chambers are usually used between each of the
stages of compression, and another final separator is used
just prior to the air’s entry into the purification system.
WORKING PRESSURE - According to the accepted
SAFETY margin for compressed air cylinders, a product’s
designed working pressure will be a fraction of the product’s
designed burst pressure. Some products are marked with
their working pressure, while others are not. Never fill any
compressed air storage system or any of its components to
a pressure higher than its rated working pressure.
page
45
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
HIGH PRESSURE FITTINGS
Commonly Used Tube Fittings
page
46
NOTES
page
47
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078
EVERYTHING YOU NEED FOR YOUR
BREATHING AIR COMPRESSOR,
STORAGE AND CASCADING SYSTEMS,
SAFE REFILLS, PURIFICATION,
AIR MONITORING AND CONTROLLING
SYSTEMS.
WEBSITE:
WWW.BREATHINGAIRSYSTEMS.CA
2 Lakeside Park Drive, Unit 11-2
Lakeside, Nova Scotia
B3T 1L7
Phone: (902) 876-7078
Fax: (902) 876-7079
Toll Free: 1-877-388-7078

The 2006 catalogue - Breathing Air Systems

Transcription

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