simatic pcs 7 - The end of the Internet
Transcription
simatic pcs 7 - The end of the Internet
Catalog ST PCS 7 · 06/2002 simatic Process Control System SIMATIC PCS 7 Siemens_ControlSys_PCS7_cat_D602 Related catalogs SIMATIC PCS 7 Add-ons for the SIMATIC PCS 7 Process Control System ST PCS 7.A Order No.: E86060-K4678-A121-A2-7600 SIMATIC Components for Totally Integrated Automation ST 70 Order No.: E86060-K4670-A111-A7-7600 SIMATIC HMI Human Machine Interface Products / Systems ST 80 Order No.: E86060-K4680-A101-A8-7600 Communication & Field Devices Industrial Communication & Field Devices IK PI Order No.: E86060-K6710-A101-A9-7600 TELEPERM M AS 388/TM and AS 488/TM automation systems PLT 112 Order No.: E86060-K3812-A100-A2-7600 Field Instruments for Process Automation FI 01 Order No.: E86060-K6201-A101-A2-7600 SITRAIN™ Information and Training for Automation and Drives ITC Order No.: E86060-K6850-A101-B1 (only in German) on CD-ROM: E86060-D6850-A100-B4 (only in German) Automation and Drives The Entire Product Range on CD-ROM CA 01 Order No.: E86060-D4001-A100-B5-7600 Trademarks Internet All names in this catalog identified by ® are registered trademarks of the Siemens AG. Visit our Automation and Drives Technology Site in the Internet! All other product and system names are (registered) trademarks of their respective owners and must be treated accordingly. Our address is www.siemens.com/automation SIMATIC SIMATIC PCS 7 system overview SIMATIC PCS 7 Process Control System Supplementary products and services Ordering data Catalog ST PCS 7 · 2002 Appendix Supersedes: - Catalog ST PCS 7 · 2001 The products in this catalog are also included in the CD-ROM Catalog CA 01 Order No.: E86060-D4001-A100-B7-7600 Please contact your local Siemens office or representative. The products and systems described in this catalog are sold under application of a quality management system certified by DQS in accordance with DIN EN ISO 9001 (Certificate Register No.: 1323-03). The DQS certificate is recognized in all EQ Net countries (Reg. No.: 1323). © Siemens AG 2002 SIMATIC PCS 7 Setting a New Standard of Integration! SIMATIC PCS 7 System overview Introduction ■ SIMATIC PCS 7 – the process control system of Totally Integrated Automation SIMATIC PCS 7 SIMATIC PCS 7®, the process control system of choice, sets the standard in process automation throughout the world. Its open platform assures upto-date, economical solutions while incorporating features that address the future challenges in the process industry. SIMATIC PCS 7's advanced design and flexible architecture allow cost-effective design and economical operation of a plant throughout all life cycles including planning, engineering, commissioning, training, operation and main- ■ Uniform and integrated total system As an advanced process control system, SIMATIC PCS 7 forms an integrated, total system. Its system functionality addresses plant requirements ranging from engineering to operations thus guaranteeing that the demands typical for a process control system are met. Advantages of the SIMATIC PCS 7 System include: • Simple and safe process control • Convenient operation and visualization • Fast and uniform systemwide engineering • Comprehensive integration of fieldbus • Flexible solutions for batch processes • System openess for improved connectivity with 3rd party components • Direct connection to the IT and ERP environments. SIMATIC PCS 7 features: 7 Control strategy configuration from a process control engineer's point-of-view 7 Advanced alarm management and navigation concepts 7 7 2 Process area access protection/control and operating privileges Sign-of-Life (watchdog) monitoring and diagnostics system 7 Time synchronization 7 Integration of safety applications Siemens ST PCS 7 · 2002 tenance, as well as future expansions. The SIMATIC PCS 7 process control system, together with SIMATIC® state-of-the-art technology, easily exceeds requirements for performance, reliability, simplicity and safe operation. Totally Integrated Automation (TIA) is Siemens’ complete suite of automation products and solutions. TIA's process control system is the SIMATIC PCS 7 which offers integration for data storage, communication and configuration. Not 7 Full redundancy from the field level up to operator interface 7 Comprehensive libraries with preconfigured process control system blocks, faceplates and symbols 7 Import and export functions with tools for bulk engineering 7 Software package for batch processes (BATCH flexible, complies with ISAS88.01) only is it useful for control tasks in process engineering industries, it also spans the entire automation spectrum of all upstream and downstream processes such as raw material supply or packaging. The SIMATIC PCS 7 control system provides economical, plant-wide integration of all processes in any manufacturing and process environment. • SIMATIC PCS 7 is capable of leveraging the extensive depth and breadth of the complete Siemens product portfolio. Vertical integration Vertical integration into the company environment includes: • Integration into the company-wide information network • Integration of field systems. Horizontal integration Horizontal integration of engineering across process boundaries is accomplished by utilizing standard components from the SIMATIC product family. The SIMATIC controllers are well suited for process automation as well as factory automation functions. Users big and small can reap the benefits from SIMATIC automation systems: • Low hardware costs via the use of common components • Proven quality and stability • Simple, fast definition and selection of system components • Short delivery times for spare parts and system expansions • Components available worldwide. • Flexible product integration with third party products and systems e.g. systems engineering or OEM equipment Adhering to international industrial standards for data exchange , such as Ethernet, CP/IP, OPC, @aGlance, or SAP R3/PP-PI, ensures easy linking of the SIMATIC PCS 7 process control system into the company-wide information network. SIMATIC PCS 7 System overview Introduction SIMATIC PDM: Field device parameterization Hardware configuring Operator Stations BATCH flexible Single-user system SCL NCM S7 OS Clients OS Server redundant nce Gla PCS 7 Engineering Toolset SIMATIC Manager Technological Hierarchy Process I & C libraries STEP 7 Import/Export Assistant CFC SFC OS Engineering cess data on th e Pro rnet with Web@ a Inte MIS/MES systems @PCS 7 Server DOCPRO LAN (Ethernet) Engineering Station OS-LAN (Ethernet) OSM OSM OSM OSM OSM OSM Ethernet Industrial Industrial Ethernet / FastEthernet OSM SIWAREX weighing systems SIMATIC HMI OSM OSM OSM SIMATIC PC/PG AS 417 H AS 414 H SIMATIC PG 760 PII SIMATIC PC FI 25 AS 417 AS 416 AS 414 450 x 187 live OSM AS 417 F/FH AS 414 F/FH PROFIBUS-DP PROCESS FIELD BUS DP/EIB link PROFIBUS-DP DP/AS interface link instabus EIB Field devices ET 200iS ET 200M F modules ET 200M DP/PA link ® FIELD-COMMUNICATION-PROTOCOL M ~ PROFIBUS-PA ® FIELD-COMMUNICATION-PROTOCOL Drives PROCESS FIELD BUS live SIPART PS2 SITRANS P SIMATIC PCS 7 provides company-wide availability of process data for a diverse range of applications such as 7 MIS (Management Information System) 7 MES (Manufacturing Execution System) 7 ERP (Enterprise Resource Planning) 7 Advanced process control. An SAP-certified interface SAP R3i-PI is available for linking to the PP-PI module of SAP/R3.This interface connects SAP/R3 to the PCS 7 software package BATCH flexible for recipe-controlled automation of batch processes. The @PCS 7 Server and the corresponding Web@aGlance/IT client allow processes to be monitored online and worldwide via intranet or Internet. This means that higher-level information systems possessing an @aGlance interface can be connected to SIMATIC PCS 7. Accessing the IT environment is simple with SIMATIC PCS 7. Integration of field systems Regardless of whether your plant is equipped with classical or intelligent field devices, SIMATIC PCS 7 is designed for integrating field systems into the process con-trol system. The intelligent field devices can be integrated via HART communication and direct PROFIBUS communication. Bus-based field devices are interfaced to PCS 7 via international standards, PROFIBUS-DP/PA (IEC 61 158). Redundant and non-redundant connnections are supported in this environment. Direct integration of field devices in the Ex (intrinsically safe) zone can be accomplished using PROFIBUS-PA without the need for additional hardware. With PROFIBUSDP, an isolating transformer is used for distributed I/O in the hazardous area. The incorporation in the Ex zone is also possible for classical field devices and HART field devices. The SIMATIC PDM (Process Device Manager) is a configuration tool that allows a single point of entry from a central engineering station to smart devices located on any PROFIBUS-DP/ PA or HART network throughout the plant . Communication standards such as PROFIBUS and HART open up the system for incorporating third-party components. Simple actuators and sensors can be linked into the system via AS-Interface or building automation components using EIB instabus. The configuration of automation functions is transparent to the type of field devies being used (conventional or smart field devices). Scaleability, flexibility and openness PCS 7 software was developed for process control systems, and the PCS 7 hardware leverages standard SIMATIC components to address rigorous plant requirements. Users can: • Select from various, powerful automation systems depending on the project and plant requirements • Incorporate distributed and central I/O step-by-step SITRANS F • Extend operation and monitoring from a single-user starter system up to a distributed multi-user system with client/server architecture • Extend the functionality of the operator stations by adding various software and hardware functions. These features increase the scaleability and variety of possible extensions with SIMATIC PCS 7, allowing a cost-effective solution to be developed which is tailored to meet the specific functional requirements of your plant. For users with basic system requirements, a "PCS 7 Starter Package" is available comprised of a combined engineering/operator station and an automation system. The Starter Package need only be supplemented by the required I/O. The openness of SIMATIC PCS 7 covers all levels of automation in a plant. These include the programming and data transfer interface for application programs as well as facilities for importing and exporting graphics, text and data. Siemens ST PCS 7 · 2002 3 SIMATIC PCS 7 System overview Operation and monitoring ■ The operator stations The SIMATIC PCS 7 process control system offers a wide and flexible range of operator stations for plant operation and monitoring. These stations are preconfig-ured, with software preinstalled and tested, simulating a complete system using a personal computer with corresponding control system software. Using standard PC technology, operator stations offer state-of-the-art hardware based on the Windows NT operating system, together with the performance and variable design needs of the industrial and office environments. The flexibility of the hardware covers all possible system architectures: from single-user system (OS Single Station) up to distributed client/server configurations; from a standard server up to ■ Multi-client architecture Each multi-client can communicate with up to 6 OS servers (or 6 redundant pairs of servers) OS-LAN (Ethernet) Plant bus Each OS server or pair of servers can communicate with up to 16 multi-clients or standard clients 4 Siemens ST PCS 7 · 2002 the high-performance class with dual Pentium processors. The operator stations are connected to the Industrial Ethernet system bus using either a communications processor or a simple LAN card (Basic Communication Ethernet for max. 8 stations). A multi-user system consists of operator terminals (clients) which access data from OS servers via an OS-LAN. The OS-LAN can be integrated in the system bus, or can operate independenly (Ethernet with TCP/IP) on a dedicated network (terminal bus). PCS 7 Starter Package The new PCS 7 Starter Package is ideal for use in small plants, in colleges for educational purposes, and in training environments. The package offers the full scope of PCS 7 features and functions with a limited system size of approximately 250 tags. The system is ready-to-use, combines a powerful, preinstalled PC for use as an engineering and operator station, an AS 414-3 automation system (including CPU, Rack, Power Supply, etc.), and all required licenses. Intrinsically-safe operator panels are available for deployment in potentially explosive atmo-spheres of zone 1 and 2, and can be connected to an operator station at a distance of up to 1000 m. The Starter Package is a fully operational SIMATIC PCS 7 system, and can be extended and integrated into an existing PCS 7 landscape without changing the system. Multi-client architecture permits simultaneous access to process data from several pairs of redundant OS servers. The process displays, process values, archives, alarms and messages are made available by the OS server. plant sections with an associated increase in availability. Plant data can be distributed between several servers with seamless, transparent access via multi-client operator stations. This allows the plant to be divided into several process units, where each unit can have its own OS server. The advantage of distributed systems is the decoupling of SIMATIC PCS 7 permits the access of a multi-client up to 6 servers or 6 redundant pairs of servers. Each server/pair of servers can communicate with up to 16 clients. If multi-VGA cards are used in the clients (of which 2 or 4 process monitors can be connected per client), the number of clients per server is correspondingly smaller, e.g. 8 clients with 2 process monitors each. SIMATIC PCS 7 System overview Operation and monitoring ■ OS control system software The OS control system software provides the basic data and functionality of a typical Distributed Control System (DCS) operator station. This software is available based on the number of variables, and can be adapted to meet plant requirements. The graphical user interface is designed for ergonomic and intuitive operations. Plant operators can quickly see an overview of the process and then navigate easily between the detailed plant views. Events can be acknowledged quickly, and the required operator inputs can be carried out easily and rapidly, facilitating safe plant operation. The use of data/interface standards such as OPC, OCX or ODBC, as well as Web func-tions permit access to external applications. ■ OS options The OS control system software includes: tem layout shows the status of each monitored bus station. The Split Screen Wizard is an assistant with which application-specific user interfaces for process visualization, screen resolution, and multimonitor mode can be set interactively. The multi-monitor mode used with the optional multi-VGA graphics card, can support up to 4 screens. The Message Wizard generates the System and Process alarm messages automatically, allowing them to be presented in various views during runtime (Active Alarm List, Deactivated, Acknowledged, Alarm History, Operator Action Journal, etc.). The system can also be configured using the Message Wizard so that an optional signal module drives external signal sources (alarm horn), with up to 3 distinct signals. The Picture Tree Manager supports the configuration of the process display (picture) hierarchy. During runtime the operator can scroll thru the picture hierarchy for rapid and intuitive navigation of the system. The Curve Wizard can be used to configure historical and/or real-time trends during online operation. The Sign-of-Life function monitors the operating status of all subordinate systems (such as CPUs) that are connected to the plant bus. A graphical sys- The operator stations or an external time transmitter handle the central Clock Synchronization of all automation systems connected to the bus. Guardian employs camera monitoring throughout the network. Different plant areas can be recorded by several video cameras and simultaneously monitored online by superimposing video pictures within the application running on the operator station. For example, in an overview display, you can monitor the status of a sequence program by opening the step and transition displays, which portray the dynamics of the SFC operation. SFC charts configured in the engineering system are transferred to the operator station for visualization within the HMI without any additional configuration necessary. The OS option packages allows customization of the operator station to meet individual user requirements. Long-term storage of the data recorded by the operator stations can be achieved automatically using the Storage function. Such data include reports as well as message and measured-value archives. Automatic exporting can be set up according to a time cycle or a predefined level of disk space usage. If several GUIs are required on one operator terminal, up to 4 process monitors can be configured on one terminal using multi-VGA graphics cards. A chipcard reader can be used to provide an additional level of security for controlling user access to the operator stations. Different levels of access privileges can be created and are verified with the chipcard. If necessary, an additional password can be configured for extended access protection. Sequences control programs which are configured on the engi-neering station using Sequential Function Chart (SFC) can be made available in the same form on the operator station using the SFC visualization option. Siemens ST PCS 7 · 2002 5 SIMATIC PCS 7 System overview Engineering ■ Engineering system The central engineering system of SIMATIC PCS 7 contains tools which are compatible with all Siemens system components and can be used for: • hardware and field device configuration • communication networks configuration • configuration of continu-ous and sequential process operations • operation design and monitoring strategies • recipe generation for batch processes. The open engineering system means that project data can be imported from CAD/CAE tools or transmitted to them. Engineers as well as technologists can program, plan and configure in the environment they are familiar with by utilzing the predefined blocks and plans with the configuring tool. Typical automation components such as motors, valves and PID controllers are available as software objects and can be connected together as defined in the process operations. These connections are created in the pixel graphics mode in SIMATIC PCS 7 and are simple enough for someone without programming experience to complete.For efficient processing of bulk engineering tasks, data can be imported/exported using programs such as Microsoft Excel or Access. A uniform database for the engineering system ensures that data which has been entered once is accessible by all tools throughout the system. For example, display and message information is already available when configuring the process sequences and can be used when designing the operator station without any additional data entry. The multi-functional common engineering tool and plantwide configuring offers the 6 Siemens ST PCS 7 · 2002 reduced engineering time and improved costs savings: 7 The common database together with an integrated suite of tools eliminate multiple inputs and the errors associated with multiple data input. 7 Utilizing the plant (technological) hierarchy means that the plant can be configured according to logical plant layout or process design considerations. 7 Users work with an objectoriented database for configuration of the process control strategy. 7 Plant configuration date generated by planning tools such as CAE or project tag lists can be used directly to generate the control system configuration. SIMATIC PCS 7 System overview Engineering ■ ES software Engineering Tools A complete set of Engineering Tools are provided for configuring SIMATIC PCS 7: STEP 7 is a universal development environment for developing and configuring your automation solution. The SIMATIC Manager of STEP 7 is the standard SIMATIC configuration interface and is the launching point for all PCS 7 configuration tasks. The PCS 7 project is managed, archived and documented in the SIMATIC Manager. The SIMATIC Manager provides a selection of required hardware from an electronic catalog as well as tools for configuring the automation systems, I/O and network components. An application (project) can be displayed and arranged in a heirarchical view, the plant hierarchy, corresponding to the actual layout of the plant or process. The parts of a project are grouped logically according to the plant structure so that the process engineer has a clear overview of the project. The plant view is created during configuration of the control strategy and can be used to automatically derive the HMI process display heirarchy and navigation structure, eliminating the need to engineer twice. The plant view is also used for plant-oriented identification of process objects. Process Graphic displays can be generated automatically from the control system configuration. HMI elements, such as symbols and faceplates, corre- sponding to Continuous Function Chart (CFC) blocks are automatically positioned in the graphic display and automatically linked to the control strategy. Continuous Function Chart (CFC) is the tool for graphic configuring of continuous automation functions. Predefined function blocks are positioned, configured and connected on CFCs – supported by powerful features such as autoconnection of block inputs/outputs and an integral HMI message configuring function. CFC additionally offers – just like other PCS 7 software components – comprehensive testing, simulation and commissioning functions. Sequential Function Chart (SFC) is a graphical configuration tool that is used to define sequences (in continuous processes) and phases (in batch processes). Sequential control strategies can be graphically displayed in a simple manner. Single actions such as "drag & drop" and filling in of simple forms are used to set the desired CFC block connections and connect them to the steps or transitions of the sequencers. Powerful test and commissioning functions as well as convenient editing functions provide additional support. Structured Control Language (S7-SCL) is a high-level language similar to PASCAL for programming custom user function blocks according to IEC 61131-3. The user blocks are integrated seamlessly into the system and can be used like standard function blocks in the CFC. Siemens ST PCS 7 · 2002 7 SIMATIC PCS 7 System overview Engineering The Import/Export Assistant is a tool for replicating common configuration elements (like motors and valves) throughout an application. It significantly shortens the configuration time by importing already configured plant data into the engineering system and automatically generating tags. Existing CFCs can be exported and also re-imported. Specific connections to I/O or between control elements (CFCs) can be setup automatically using this tool. Standardized Process Control (I&C) libraries containing preconfigured, tested function blocks, faceplates and symbols permit effective implementation of automation solutions, and significantly reduce engineering time – and subsequently the project costs. The comprehensive range of over 200 blocks includes simple logic and driver blocks, technological blocks with integral operation and alarm functions (PID controllers, motors or valves), along with blocks for integration of PROFIBUScompatible field devices. The Driver Wizard automatically generates all blocks which support the diagnostics of I/O modules and I/O channels. These blocks handle diagnostics of the hardware channels and standardization of these signals. The Driver Wizard sup-ports all S7-400, ET 200M, ET 200iS and ET 200X modules as well as PROFIBUS-PA. The OS-Engineering for the PCS 7 operator stations is tightly integrated into the PCS 7 engineering system. The project data is organized by the SIMATIC Manager. All process data relevant to operation and monitoring, e.g. messages and variables, is generated automatically when the automation function is defined. WinCC, a powerful HMI software package, has graphics editors that can be used to create customized process displays. Generic process displays can be generated directly from the control strategy. 8 Siemens ST PCS 7 · 2002 The PCS 7 Faceplate Designer is used for rapid, simple creation of custom OS faceplates. Once created, it is possible to use customerspecific faceplates in addition to the standard OS faceplates for operation and monitoring of measuring points or plant components, e.g. motors, valves, controllers, measured values. DOCPRO is a tool that enables you to save a lot of time when documenting your configuration. In PCS 7 projects, DOCPRO generates plant documentation automatically in accordance with predefined standards and templates, or according to your special requirements. The generation can be defined as a print order, and then started. When configuring fail-safe systems, the F-Tool (S7 F systems) is used to automatically supplement user-defined CFCs by the functions required for fault detection and response. The tool additionally provides supporting functions such as the comparison or acceptance of fail-safe programs (see page14). The new PCS 7 PID-Tuner integrated in the CFC determines optimum control parameters for the PID, PI and P controllers of a loop in defined steps. The PCS 7 PIDTuner can be used for the CTRL_PID and CTRL_S software controllers as well as for the FM 355 C/S controller modules. Controlled systems with or without an integral component can be optimized; optimization can be carried out in manual or automatic mode. In order to test the determined controller parameters, the transient response of the controllers can be checked by carrying out step changes. The derived parameters can be saved and recalled as required. During determination of the control parameters, the typical controller values (actual value, setpoint, manipulated variable) can be recorded using a curve function. SIMATIC PCS 7 System overview Engineering ■ SIMATIC PDM – parameterization tool for field devices SIMATIC PDM (Process Device Manager) is a central tool integrated into the PCS 7 system and is used for configuring, parameterization, calibration, commissioning and diagnostics of intelligent process devices. SIMATIC PDM enables you to configure a large number of process devices, even those from other vendors, using a uniform interface. This results in lower costs for investment, staff training, and other follow-up expenditure. SIMATIC PDM can also be used as a stand-alone version on a personal computer or programmer with Windows 95/98 or Windows NT/2000. The display of the device parameters and functions is uniform for all supported process devices, and independent of their communications interface, e.g. via PROFIBUSDP/PA or the HART protocol. Core functions of SIMATIC PDM are the adjustment, modification, plausibility testing, management and simulation of process device data. In addition, SIMATIC PDM also permits online monitoring of selected values, alarms and status signals of the device. Graphical user interface The SIMATIC PDM graphical user interface complies with the VDI/VDE GMA 2187 and IEC 65/349/CD guidelines. Complex devices with several hundred parameters can be processed clearly and rapidly. The user interface supports several views: • Hardware project view • Process device network view for stand-alone application • Process device plant view as tag-based view, also with display of diagnostics information • Parameter view for parameterization of field devices (see picture above) In addition the ability to create an online/offline parameter comparison table makes it easy to configure multiple devices with the same characteristics. Communication SIMATIC PDM supports several communication protocols and components for communication with the following devices: • Devices with PROFIBUS-DP interface • Devices with PROFIBUS-PA interface • Devices with HART interface • Devices with Siemens special interface Routing When SIMATIC PDM is deployed on a central engineering station it can access all field devices in the plant, even when they are located on different networks or PROFIBUS segments. Using SIMATIC PDM centrally provides the ability: • to read diagnostics information from the field devices, • to modify device settings, • to generate simulated values in the field device, or • to modify the field device parameters. Device integration SIMATIC PDM supports field devices that comply with the PROFIBUS-PA profile descriptions provided by PROFIBUS International (PNO), and field devices which are described by an Electronic Device Description (EDD). PROFIBUS devices are described by the Electronic Device Description Language (EDDL) specified by the PNO. SIMATIC PDM automatically creates its graphical user interface using these descriptions. Based on EDDL, new process devices from Siemens and other vendors are continuously being integrated into SIMATIC PDM. The HART field devices described by the Device Description Language (HART-DDL) are integrated using the currently available HCF catalog in SIMATIC PDM. HART-DDL is a guideline of the HCF (Hart Communication Foundation). These guidelines are standardized, multivendor applicable, and very widely accepted. HART field devices are incorporated into SIMATIC PDM via EDD. SIMATIC PDM's device catalog currently comprises more than 600 field devices from different vendors. Catalog additions and updates are posted on the Siemens website to help keep users up-todate with new field devices. Siemens ST PCS 7 · 2002 9 SIMATIC PCS 7 System overview Communication ■ Communication with SIMATIC NET Communication within SIMATIC PCS 7 utilizes the SIMATIC NET networking components. Based on proven worldwide standards, a communication concept is offered which guarantees reliable data transfer between all levels and locations within a plant. All SIMATIC NET products have been specially developed for industrial applications, and are optimized for all industries and plants. The network components meet high standards, especially in areas where the components are subject to external influences, such as interfering electromagnetic fields, corrosive liquids and atmospheres, explosion hazards, contamination or mechanical loads. The SIMATIC NET buses promote uniform, trouble-free communication between all system components: engineering stations, operator stations, automation systems, I/O and field components. Industrial Ethernet communication is typically used for the system bus. When integrated in small systems, it allows ■ Fast Ethernet technology Fast Ethernet is the industrial high-speed network of the future. It is compatible with existing 10-Mbit/s Ethernet installation, it is an open standard for data communication between different vendors, and it is one of the most frequently used 100-Mbit/s networks. The data format and access procedures are the same as with the existing Ethernet. Industrial twisted pair (ITP) and fiber-optic (FO) cables can be used and existing IT technical expertise can be leveraged. This significantly reduces the costs and the work load associated with Fast Ethernet implementation. 10 Siemens ST PCS 7 · 2002 AS 414 H / AS 417 H AS 414 / AS 416 / AS 417 Fast Ethernet AS 414 / AS 416 / AS 417 OSM OSM OSM OSM 10/100 Mbit/s OSM OSM OSM OSM 100 Mbit/s OSM OSM FO OSM OSM Ethernet functionality without a communications processor in the ES/OS. State-of-the-art Fast Ethernet technology is used with SIMATIC PCS 7 to meet high data throughput demands in medium- and large-sized plants, while providing all the advantages of a high communication speed of 100 Mbit/s, switching technology, and the reliability of redundant optical rings. The optical switch module OSM® has two 100-Mbit/s fiber-optic connections and six 10/100-Mbit/s ITP connections. The fiber-optic ports are used to create a 100-Mbit/s Ethernet backbone. Operator Stations, OS Servers, Automation Stations or existing network components, such as optical link modules OLM®, are connected to the ITP ports, thus forming drops on the network. 10/100 Mbit/s PC OSM OSM PROFIBUS-DP/PA, which complies with the international standard IEC 61158, is used for the I/O bus and for field device connections, respectively. Both implementations allow the connection of busbased field devices in potentially explosive areas. This enables production sectors to be equipped with absolutely uniform, consistent communication from all automation levels; from the field level up to the operations management level. The SIMATIC NET switches also provide redundancy management and network management capabilities. In a redundant ring configuration, a network failure can be bypassed (via an alternate route) in less than 0.3 s. Fast Ethernet enables cost-effective migration from a 10 Mbit/s to a 100 Mbit/s network by facilitating continued use of existing networking components. Network management capabilities can be configured quickly and easily using SNMP. SIMATIC PCS 7 System overview Communication ■ PROFIBUS-DP/PA fieldbus PROFIBUS-PA takes advantage of the concept of distributed "smart" devices associated with fieldbus technology. It is applicable to numerous industries such as the chemical and pharmaceutical industries, pulp and paper, food and beverage and in power plant automation to name a few. Details include: • Uniform, modular system from sensors up to the control level permits new plant design and operations concepts • Problem-free replacement of field devices (meeting standards) including those from third party vendors • Networking of transmitters, valves, actuators etc. • Implementation of intrinsically-safe applications by using the fieldbus directly in hazardous areas (requires no additional barriers or power supplies) • Simple installation using two-wire cable for both the supply of power and for data transmission • Reduced cabling costs from savings in material and installation expenditures • Reduced configuring costs by centralized engineering of the field devices (PROFIBUS-PA and HART with SIMATIC PDM, also cross-vendor) • Fast, fault-free assembly • Low maintenance costs due to simpler wiring and plant structure as well as facilities for comprehensive diagnostics • Greatly reduced commissioning costs resulting from simplified loop check • Scaling/digitalization of measured values already in the field device; no rescaling necessary in SIMATIC PCS 7 Benefits: 7 Reduced hardware requirements 7 Shorter commissioning time 7 Problem-free repair 7 Cost-effective engineering 7 Increased operational reliability Principle of operation PROFIBUS-DP/PA transition PROFIBUS-PA is the process control extension of PROFIBUS-DP for direct connection of actuators and sensors into SIMATIC PCS 7. PROFIBUS-PA uses the same communications protocol as PROFIBUS-DP; the communications services and telegrams are identical. However the RS 485 transmission technology used in the PROFIBUS-DP has been replaced in the PROFIBUS-PA by the transmission technology according to IEC 61158. This technology is an international standard, and can also be used for intrinsically-safe applications. To achieve a seamless transition between the different transmission technologies of PROFIBUS-DP and PROFIBUS-PA, the SIMATIC product line offers two gateways: DP/PA coupler and DP/PA link. With PROFIBUS-PA, information and the power supply are transmitted on a two-wire cable. When using in hazardous areas, the PA bus and all connected devices must be designed with the type of protection called "Intrinsicallysafe". The uniform communication protocol of PROFIBUS-DP and PROFIBUS-PA allows simple interfacing of the two networks, increasing system performance and inherentlysafe transmission. PROFIBUS is the first fieldbus system which satisfies the requirements of both highspeed and lowspeed applications (such as factory automation and process automation) with one single communications protocol. Their respective application depends on the plant size, bus architecture, bus speed requirements, and the automation system used: • The DP/PA coupler is used to connect a single PA segment where there are low data throughput requirements for the DP bus • The DP/PA link can connect multiple PA segments and is used where there are high data throughput requirements for the DP bus. DP/PA link The DP/PA link is a simple gateway which connects the PROFIBUS-DP and PROFIBUS-PA bus systems together while segregating the transmission rates (like an Ethernet switch). This means that PROFIBUSDP and PROFIBUS-PA can be joined without influencing the data throughput capabilities of PROFIBUS-DP (12 Mbit/s possible). The DP/PA link permits the design of large plants with comprehensive addressing volumes and high bandwidth requirements. The DP/PA link can be operated on PROFIBUS-DP standard masters. Siemens ST PCS 7 · 2002 11 SIMATIC PCS 7 System overview Automation ■ Automation systems Standard SIMATIC S7-400 hardware components comprise the automation systems of SIMATIC PCS 7. SIMATIC S7-400 components are modular, have a fan-free and robust design, high degree of expansion, redundant or nonredundant design, comprehensive communications capabilities, integral system functions, and simple connection of central or distributed I/O; this makes them extremely suited for the SIMATIC PCS 7 system. Various automation systems are available with a price/performance ratio which can be tailored to your system requirements. All automation systems are equipped with an onboard PROFIBUS-DP fieldbus connection. This can be used in small systems without an additional CP communications processor. SIMATIC S7-400 I/O modules, which have the same form factor as the Automation Systems, are used in central, rack-mounted architectures. ET 200M components, which are utilized in distributed I/O architectures, are connected via the PROFIBUS-DP to modules from the SIMATIC S7-300 family. SIMATIC PCS 7 • CPU 414-3, 416-2, 416-3 or 417-4 as well as the redundant CPU 414-4H and 417-4H additionally supports the incorporation of intelligent field devices with HART protocol or bus-based devices via PROFIBUS-DP/PA. • DC 24 V or AC 120/230 V power supply Components • Main memory from 768 to 20 Mbyte The automation systems are delivered preassembled, tested and are comprised of: • Memory card with 1 to 8 Mbyte RAM • Subracks with 9 or 18 slots, which can be physically separate in the case of redundant systems • Runtime license for the libraries "Driver blocks" and "Technological blocks" • Communication processor for connection to Industrial Ethernet ■ Technical specifications Typical quantity breakdowns Automation system AS 414-3 AS 416-3 AS 417-4 AS 414 H AS 417 H Motors 30 100 140 30 112 Valves 40 150 200 40 160 Fixed setpoint controls 40 60 80 40 64 Analog-value measurements 50 120 150 50 120 Sequencers with 9 steps each 10 40 50 10 40 Dosing 5 20 25 5 24 Binary inputs Binary outputs 180 130 650 450 880 620 180 130 704 496 Analog inputs Analog outputs 95 40 200 60 255 80 95 40 208 64 or: Note: The values listed here are not maximum AS-specific values for their respective model, they represent a typical distribution of the totally available AS capacity with a representative mixture of I/O. Individual calculation of these quantity breakdowns is possible using the configurator software which is included on the current CD-ROM of the interactive Catalog CA 01. 12 Siemens ST PCS 7 · 2002 SIMATIC PCS 7 System overview Automation ■ Fault-tolerant automation systems Fault-tolerant and high-availability automation systems are used to minimize or eliminate production failures. The higher the costs resulting from loss of production, the more important a fault-tolerant system becomes. The initial investment is far smaller than the costs resulting from production stoppages. The AS 414 H and AS 417 H models are the fault-tolerant automation systems for use with SIMATIC PCS 7. These fully redundant 1-out-of-2 systems reduce the probability of production failures by seamlessly switching from the primary to backup system in the event of a failure. The automation system has a redundant internal design to maximize availability. Redundancy means that all major components such as CPU, power supply and hardware for coupling the two CPUs are mirrored. The level of redundancy in the automation system can be tailored to meet the availability requirements of your individual plant or process. ■ Packaging system A redundant automation system can be installed mechanically in a one- or two-rack architecture. Automation systems can be installed in two standalone racks, for example, if both sides of the redundant system have to be physically separated from one another by a fire-resistant wall. The S7-REDCONNECT software package is used to allow the operator station(s) to communicate with the primary and backup automation systems seamlessly. Mixed operation with redundant and single systems is also possible. The SIMATIC PCS 7 includes an optional cabinet packaging system for the automation systems and distributed I/Os. The basic cabinet is a Siemens standard cabinet 8MC with degree of protection IP 40. Degree of protection IP 55 is also available. This is supplied complete with framework, door, outer walls, internal mechanics, transport lugs and pocket for circuit diagrams. Options include side walls and partitions, power supply subrack, socket, I&C monitoring, and plinth. The cabinets comply with the guidelines for electromagnetic compatibility specified in the EMC law. They additionally provide exceptional protection against unauthorized interventions, mechanical effects, contamination and corrosion. The cabinets can be readily adapted to different types of plants due to their modular design. For further information, technical specifications and ordering data for packaging systems, refer to the catalog "Add-ons for the SIMATIC PCS 7 process control system", see page 28. Siemens ST PCS 7 · 2002 13 SIMATIC PCS 7 System overview Fail-safe automation ■ Fail-safe automation systems Fail-safe automation systems (F systems) are used to reduce the risk of an accident in critical applications where a fault has a high consequences such as loss-of-life, plant damage, or environmental pollution. These systems detect process faults as well as internal faults, and automatically set the plant to a safe status in the event of a fault. PCS 7 F systems have been approved by the independent institute TÜV (Technical Inspectorate). The new fail-safe automation system is based on the faulttolerant AS 414 H or AS 417 H automation systems, allowing elements of standard plant automation and safety engineering to be combined into one system. The safety functions of the F systems are present in the F program of the CPU and in the fail-safe SM 326 F and SM 336 F I/O modules for ET 200M. The new ProfiSafe protocol is used for safetyoriented communication between CPU and I/O via PROFIBUS-DP. Standard I/O modules can be used in an F system in addition to the specialized fail-safe I/O modules. Process automation and Safety Systems are configured and programmed using the same standard tools and interfaces. Commonality of hardware and configuration tools for safety and process control applications minimizes training and spare inventory requirements. ■ Fail-safe processing in one CPU In the past, the basic feature of an F system, the fault detection, was implemented using two CPUs which permanently checked themselves for correct operation. In contrast to fault-tolerant systems where structural redundancy is used to increase the availability, two-channel redundancy is used just for fault detection. Today, the F system uses the innovative concept of redundant, diverse command processing. Using just one CPU, this permits the same fault 14 Siemens ST PCS 7 · 2002 Highlights 7 Use of standard SIMATIC S7 components for fail-safe applications 7 Flexibility with different safety applications/systems: – Standard (S) process control systems – Fault-tolerant (H) systems – Fail-safe (F) systems – Fail-safe and fault-tolerant (FH) systems 7 Safety stage SIL 3, AK 6 can be achieved in an architecture contatining a single CPU 7 Secure communication using PROFIBUS and ProfiSafe 7 Rugged communication using Industrial Ethernet for the system bus 7 S and F functions can be mixed in the same automation system 7 S and F I/O can be operated on one PROFIBUS-DP network 7 Configuration of S and F functions using common engineering tool – CFC 7 F-Tool (S7 F systems) provides support for TÜV acceptance: – Isolation of S and F functions – Checksum for F functions – Comparison function – Access for F functions is password protected detection as previously done with two CPUs (TÜV certificate up to SIL3, IEC 61508 or AK6, VDE 0801). The safety function, written by the user in the CFC, is processed twice in different parts of the CPU, once in positive logic and secondly in an alternate location. Faults are detected by comparing the two results. The implementation of fault detection using software means that a standard AS 400 CPU (the AS 414 H or AS 417 H) can also be used for safety- oriented applications, and a complex interface to a separate F system is not required. If a process requires fail-safe features and high availability within the automation system, then an FH system can be architected which features a completely redundant design. SIMATIC PCS 7 System overview Fail-safe automation ■ Design versions Design versions for fail-safe systems Fail-safe Single-channel design Fail-safe and fault-tolerant Design with redundant CPU and single-channel I/Os Fail-safe modules Isolating module ET 200M PROFIBUS-DP ET 200M PROFIBUS-DP PROFIBUS-DP AS 414 FH/ AS 417 FH AS 414 FH/ AS 417 FH AS 414 F/ AS 417 F IM 153 Design with redundant CPU and redundant I/Os Fail-safe modules 2x Isolating module IM 153-2 ET 200M Fail-safe modules redundant Isolating module, redundant ■ Engineering with F-Tool (S7 F systems) ■ F communication using ProfiSafe profile ■ F modules The fail-safe automation systems are based on the faulttolerant system (H) hardware. The figure below shows the numerous design variations for fail-safe systems, with all versions complying with the safety class SIL 3 (IEC 61508) or AK 6 (VDE 0801). The F-Tool (S7 F Systems) software package integrated in the SIMATIC Manager is used to configure an F system. This tool can be used to parameterize the CPU and F system I/O modules and to generate fail-safe applications in CFC. Predefined blocks approved by the TÜV are available for configuration of fail-safe applications. This eliminates the need to recreate these fail safe blocks. The application program may be a combination of fail-safe (F) and non-fail-safe standard components (S), where strict isolation of F and S program components together with data exchange via special conversion blocks prevent conflict or interaction. grams, e.g. a reference sum for the F program with which even minimum changes are immediately detected. This reference sum is recorded during the TÜV acceptance. Access privileges using passwords supplement the software package functions, and guarantee simple, safe operation. Safety-oriented communication as well as standard communication between fail-safe automation systems (F-AS) and the fail-safe I/O modules is conducted via standard PROFIBUS-DP with the addition of safety telegram, better known as the PROFISafe profile. F-AS and fail-safe (F) signal modules are able to recognize falsification of the useful data and trigger appro- priate fault reactions. For example, the outputs of failsafe output modules are switched off immediately. In addition, timeout monitoring of communication is carried out using a selectable monitoring time. In contrast to the CPU in the F system, each individual F system I/O module has a completely redundant internal design. Internal comparson functions guarantee fault detection up to safety class SIL3 (IEC 61508) or AK6(VDE 0801). The principle of operation of digital and analog input modules is similar; two channels are mutually checked for equivalence within a specified discrepancy time (2-out-of-2 evaluation). If the module detects a difference between the two channels, it automatically triggers a safety response. Additional features include the ability to compare F programs as well as support for the acceptance of F pro- Since the safety functions are implemented using software, no additional hardware components are required. Standard communication and safety-oriented communication are therefore carried out on the same hardware platform (over the same wires). Fail-safe systems can be created in a distributed architecture permitting safe communication to a degree which was previously only possible using hardwired connections. The digital output module has a second switch-off mechanism which guarantees safe switching off in the event that the output is faulty. In addition to these basic functions, the modules have further internal and external diagnostics functions which also guarantee the plant's safety should the CPU fail. Siemens ST PCS 7 · 2002 15 SIMATIC PCS 7 System overview I/O ■ I/O The SIMATIC ET 200 Distributed I/O stations are used for connecting field devices to SIMATIC PCS 7. The I/O are connected to the automation system via the PROFIBUS-DP fieldbus. There is a high degree of flexibility when designing the I/O architecture. I/O modules can be located centrally (in a central electronics room or equipment room) or they can be located remotely (in remote switchrooms, or out in the field closest to the device). Possible I/O architectures depend on the application and environment. SIMATIC ET 200M The ET 200M distributed I/O stations use modules exclusively from the SIMATIC S7-300 product family.The following types of module can be used: • Standard S7-300 I/O modules • I & C modules with increased functionality • Ex input/output modules • Controller modules • HART modules • F modules for fail-safe applications ET 200M, ET 200iS, ET 200X, PROFIBUS-PA, S7-400 I/O An associated diagnostics function block can be created automatically for each module in the system using the engineering tool CFC. The diagnostics data as well as the corresponding drivers are automatically incorporated into the fault signalling function of the control system. Selected features of the I/O modules with diagnostics capability include the display of channel-related faults, internal module monitoring, diagnostics alarms, storage of last value or connection of a default value on failure of the CPU or load power supply. The modules can detect channel faults and moduleinternal faults, and automatically signal these events to the operator stations (OS). 16 Siemens ST PCS 7 · 2002 Incorporation of intelligent field devices IIn addition to the central and distributed I/O modules, SIMATIC PCS 7 also supports the incorporation of intelligent field devices. This includes both field devices with HART protocol and also bus-based devices via PROFIBUS-DP/ PROFIBUS-PA. This drastically reduces installation investment since existing field instrumentation is incorporated (not replaced) into the SIMATIC PCS 7 system. The SIMATIC PDM software package is used, inter alia, to parameterize the following devices online or offline, to configure them, and to start them up: • Field devices (DP/PA or HART) • ET 200iS The PROFIBUS-DP/PA permits data exchange between automation systems, distributed I/O and intelligent field devices – with a minimum of installation requirements. The SIMATIC I/O modules and function modules can be connected via the ET 200M or installed directly into the automation system. I/Os in hazardous area The S7-300 Ex input/output modules are available for the automation of process control applications. They isolate the intrinsically-safe circuits in the hazardous area from the nonintrinsically-safe circuits of the automation system. Possible I/O architectures include: • SIMATIC ET 200M is installed in the safe area. The actuators/sensors can be located in the hazardous area if appropriate modules are used. - Connection via PROFIBUS-DP - Transmission rate up to 12 Mbit/s - Redundancy possible • SIMATIC ET 200iS can be directly installed in hazardous area zone 1 due to its intrinsically-safe design. Actuators/sensors can be located in zone 1 or zone 0. A connection via PROFIBUS-DP with seriesconnected isolating transformer in the safe area has a transmission rate up to 1.5Mbit/s. • These two systems permit hot swapping of individual modules (design with active bus modules for ET 200M; swapping without fire certification for ET 200iS). SIMATIC PCS 7 System overview I/O ■ Industrial Ethernet plant bus Ex-i monitor connection Operator Station Intrinsically-safe operator panel PROFIBUS-DP ET 200M distributed I/O station with - S7-300 Ex modules - HART modules Zone 1 Zone 0 Actuators/ ~ sensors ® FIELD-COMMUNICATION-PROTOCOL Fieldbus isolating transformer ET 200iS distributed I/O station PROFIBUS-DP DP/PA link, DP/PA coupler ~ Actuators/ sensors ® FIELD-COMMUNICATION-PROTOCOL PROFIBUS-PA Field devices Transmitter The PROFIBUS-PA is also capable of connecting directly to field devices inside hazardous areas. The DP/PA link and DP/PA coupler permit the combined use of PROFIBUS-PA and PROFIBUS-DP in this environment. The ET 200iS startup is simple. Configuring the electronics modules and parameterization takes place directly at the engineering station using SIMATIC PDM. The HART devices are parameterized in the same manner as for PROFIBUS-DP/PA devices. SIMATIC ET 200iS A large range of electronics modules is available, including: The ET 200iS distributed I/O system for hazardous areas can be installed directly in zone 1 or 2 (EEx de ib [ia/ib] IIC T4), and the sensors/actuators can also be installed in zone 0 if required. ET 200iS is intrinsically-safe with a bit-modular design, and can be optimally interfaced to the application. It consists of a flameproof power supply, interface module for PROFIBUS-DP, and up to 32 electronics modules. HART capability and hot swapping of modules during operation without fire certification are standard features. System diagnostics, time stamping and CFC driver blocks are incorporated into the SIMATIC PCS 7 system. • NAMUR digital input module • Digital input/output modules Ex PC operator panel An intrinsically-safe operator panel is available for use in potentially explosive areas. The panel can be physically seperated from its operator station by up to 500 m. The intrinsically-safe operator panel is designed for EEx IIC T4 degree of protection IP 65 at the front and includes a 15-inch or 18-inch TFT color display, Ex membrane keyboard and an intrinsically-safe trackball. • Analog input/output modules with or without HART capability • RTD and TC analog input modules. You will find further information to the Ex PC operator panel in the catalog "Add-ons for the SIMATIC PCS 7 process control system", see page 28. Siemens ST PCS 7 · 2002 17 SIMATIC PCS 7 System overview Batch processes ■ BATCH flexible The SIMATIC PCS 7 process control system has always offered a solution for low-cost, effective implementation of batch processes. Simple batch process automation, with parameterizable sequential controls, is accomplished using the SFC and CFC tools included in the engineering system. BATCH flexible is the convenient solution for more complex tasks with recipecontrolled operation. This allows simple, flexible processing of complex tasks that incorporate changing control sequences. It supports recipe control in small to large applications, and can be adapted to meet most user demands as a result of its modular design. BATCH flexible consists of four integral components which can all be executed on one operator station: 7 The recipe system is responsible for simple graphic creation and management of any number of recipes. 7 The batch control can process and visualize several batches in parallel. 7 The batch data management acquires, saves, logs and exports batch data. 7 The batch planning is the tool for the planning of batches and production orders in list form. The complete program package can be incorporated into the SIMATIC PCS 7 system environment with no additional hardware required. A convenient graphic recipe editor can be used to create and update equipment-specific and standard quantity "Equipment recipes" according to ISA S88.01. 18 Siemens ST PCS 7 · 2002 PCS 7 - BATCH flexible In order to connect the process automation system into the enterprise planning system, BATCH flexible interfaces with SAP R/3 PP-PI. SAP sends production orders via a certified interface to BATCH flexible, which is able to return BATCH-relevant data to SAP, e.g. for material/maintenance planning. Validation An increasing number of plants require validation for compliance with quality standards and regulatory requirements. The process control system and the system manufacturer play an important role in the validation process. BATCH flexible packages are well-structured to facilitate compliance certification and conformance to ISA S88.01. Siemens, as a manufacturer of process control systems, has many years of experience in quality management, in the validation of plants, and has numerous personnel who specialize in this activity. SIMATIC PCS 7 System overview Connection to the IT environment ■ Connection to the IT environment ■ Company-wide availability of process data with @PCS 7 For plant managers, information technology (IT), process data management and production planning systems have become important elements for reducing costs and optimizing processes. These elements will become increasingly important in the future. Efficient use of information technology and process data management can increase reaction time, improve decision-making ability, improve product quality and minimize raw material useage. @PCS 7 offers a simple, costeffective solution for remote access to the process data that resides in SIMATIC PCS 7 system. The data can be displayed and processed further on any computer using the standard software package @aGlance – even via intranet/Internet. An @aGlance server is integrated in every PCS 7 operator station. To read the data, the target PC requires a Web@aGlance package and a standard Web browser. For writing and communication with other @aGlance servers, the operator station must have a corresponding @aGlance license. Upon integration of @aGlance/IT, the SIMATIC PCS 7 can communicate with a large number of software products for the plant management/ company management level. @PCS 7 provides customers with access via the @aGlance interface to the PCS 7 operator station data including the process data archives and messages. An intelligent log-on procedure provides the @aGlance product range with plug and play interfacing while incorporating security features. Security and access privileges are programmed using a powerful administration tool. A further advantage of the open architecture of the @aGlance/IT client/server technology is the ability to select the operating systems or applications on the server or at the client end of the connec- PCS 7 provides numerous options for connection to the IT environment so that the benefits above can be realized. It provides an open system platform that allows fast and simple integration of software packages which reside at the plant management level. The OPC interface (OLE for Process Control), which is provided out-of-the box in the PCS 7 operator stations, is an industrial standard based on the OLE (now Active X), COM (Component Object Model) and DCOM (Distributed Component Object Model) technologies. These standards allow multi-vendor exchange of process data between various Windows applications that often extends beyond the limits of individual computers/ systems. The SIMATIC PCS 7 operator station can be the data source for other applications when used as an OPC server, or, as an OPC client, access the data of other OPC server applications. This opens up enormous possibilities for communications and exchange of information. Web browser wser Client applications - Microsoft Excel - InfoPlus.21 - MATLAB - Applications with Visual Basic / C++ @aGlance/IT Client add-ons Internet / Intranet Web server Web@aGlance Network @PCS 7 Server @PCS 7 Web Read Access @PCS 7 Web Write Access @PCS 7 Full Client Access @PCS 7 Server To Server SIMATIC PCS 7 Operator Station tion. The @aGlance implementation is independent of hardware, software and operating system architecture. Thus, for example a Unix server hosting an IT application could communicate seamlessly with the SIMATIC PCS 7 system (Windows NT). This makes it easy to interface with systems that already exist in the company and ensures compatibility with future systems. As a result, the cost-of-change is minimized, and there is no dependence on specific systems or suppliers. @aGlance/IT Server add-ons Server applications - other PCS - Process historians There are several @PCS 7 versions with the following functions: • Reading of OS data (process data, messages, archived data) via Internet/ Intranet, • Writing of OS data • Communication with @aGlance/IT client applications, e.g. the InfoPlus.21 information management system • Communication with server applications of the @aGlance/IT server add-ons The @PCS 7 server has its own user management function for data access. Siemens ST PCS 7 · 2002 19 SIMATIC PCS 7 System overview Redundancy at all levels ■ Redundancy at all levels SIMATIC PCS 7 provides redundancy options at all levels of the process automation system. Multi-clients, up to 6 servers and 1 client can be opened OSM/ ESM redundant OS-LAN (Fast Ethernet) redundant pair of OS servers Optical switch module (OSM) with integral redundancy features The first level is the multi-client architecture where several clients (operator stations) can access the data of one OS server. Additionally, each operator station supports multi-monitor operation whereby up to 4 monitors can be connected to one operator station via a multi-VGA card. OSM/ ESM OS with optional package WinCC/Redundancy Updating of archives OSM OSM Double-redundant Fast Ethernet plant bus OSM OSM Fault-tolerant AS 414 H AS 417 H automation system Y-K Repeater Synchronization cable PROFIBUS-DP, redundant Y link with two IM 157 ET 200M, redundant design with two IM 153-2 DP/PA link, redundant design with two IM 157 PROFIBUS-DP PROFIBUS-PA live M ~ 20 Siemens ST PCS 7 · 2002 The OS servers themselves can also be redundant. In a system with redundant OS servers, multi-client stations will switch transparently from the primary to backup server in the event of a system failure. Additionally the process data and alarm messaging archives can be synchronized between OS servers when one server is returned to service. For higher availability, redundant OS Servers can each be connected independently to both networks of a redundant system bus (Industrial Ethernet). Communication between individual automation systems and to the operator stations/ engineering stations is carried out via the Industrial Ethernet system bus which can be operated at 10 Mbit/s or 100 Mbit/s. The system bus is usually designed with a ring structure. To increase the availability even further, a redundant ring architecture may be setup where each individual station (AS, OS and ES) has two separate connections, one to each network ring. The redundant AS 414 H and AS 417 H automation systems are each connected to the system bus using an Ethernet communications processor (CP). To achieve a higher level of redundancy, two CPs can be used for each half of the redundant pair, to allow each individual AS to be connected to both networks of a redundant system bus architecture. Multiple PROFIBUS-DP lines (from each side of a redundant pair) can be connected to distributed I/O via the onboard PROFIBUS-DP interfaces or by using additional communications processors. Central I/O can be inserted into the AS 414 H/AS 417 H subrack. A redundant ET 200M distributed I/O system can be created. The head of the ET 200M station can contain two redundant IM 153-2 modules, allowing a single I/O system to be connected to redundant PROFIBUS-DP networks. The PROFIBUS-PA I/O can be connected to redundant PROFIBUS-DP networks using a redundant DP/PA link with two IM 157 modules. To complete the redundancy solution portfolio, the Y link provides an option for connecting non-redundant PROFIBUS-DP devices to redundant PROFIBUS-DP networks. SIMATIC PCS 7 System overview Field devices ■ Field devices Siemens offers a complete range of intelligent field devices for process automation. These can be optimally linked into the environment of the SIMATIC PCS 7 process control system. The field devices presented here are available as versions with PROFIBUS-DP/PA interface and for communication via the HART protocol. You can find further information, technical specifications and ordering data on these field devices on the Internet: www.fielddevices.com SITRANS P – transmitters for pressure measurements The SITRANS® P transmitters are suitable for measuring the pressure, absolute pressure, differential pressure, flow and level of corrosive and noncorrosive gases, vapors and liquids. Various measuring cells are used for the different requirements and permit optimum accuracy for the respective task. The measuring cell of the SITRANS P is completely welded, guaranteeing that the transmitters are com- pletely vacuum-tight, provide a high ability to withstand overloads and have a long service life. The spans cover the range from 1 mbar up to 400 bar. SITRANS F US – ultrasonic flowmeter The SITRANS F US ultrasonic flowmeters with the patented helical passage of sound are used to measure the flow of conductive and non-conductive liquids, e.g. solvents, organic liquids and condensates. In addition to the signal for the flow, the device delivers additional data from which information can also be derived on the product quality. the wide dynamic range, the multi-sensor properties, and the low maintenance costs since no moving parts are present. The main advantages are the high measuring accuracy, the flow without pressure losses, SITRANS F M – electromagnetic flowmeter SITRANS F M is used to measure the flow of electrically conductive media above 0.008 µS/cm. Homogeneous liquids can be measured, also with solid particles, slurries, pastes and sludges. Flow velocities are permissible up to 12 m/s. Nominal diameters from DN2 to DN2000 are available, together with flanges according to DIN, ANSI and further standards. Liners are available with soft and hard rubber, NOVOLAK for corrosive media up to 130 ºC, and PTFE for temperatures up to 180 ºC. SITRANS T – transmitters for temperature measurements SITRANS T is used in conjunction with a sensor to measure temperatures. Its universal input stage means that all common temperature sensors and DC voltage sources can be connected: Pt 100 resis- tance thermometers, thermocouples, resistance-based sensors/potentiometers from 24 Ω to 6000 Ω, and DC voltage sources with a span from 17 mV to 1120 mV. The complete standardized temperature range can be measured for the various sensors. The characteristics of all sensors are linearized. SITRANS LR – meters for radar level measurements SITRANS LR 400 is the highfrequency radar level meter for high accuracy and wide measuring ranges in the process industry. SITRANS LR 300 operates according to the patented microwave pulse technology, and provides long-term reliability even under difficult operating conditions. The device can be used on ves- sels subject to pressure, with explosive or non-explosive media, where large amounts of steam or dust are produced, and at high temperatures. Meters for ultrasonic level measurements • The Probe: compact solution for smaller ranges with liquids and sludges. • MiniRanger Plus: low-cost solution for standard applications for small and medium ranges. • EnviroRanger ERS500: system for monitoring and control of pump stations. Wide range of use resulting from medium-independent level measurement. • MultiRanger (see photo at left): Reliable, advanced ultrasonic transmitter. The perfect solution for short- to mediumrange applications up to 15 m. • AiRanger: for level measurements for solids and liquids and medium or large measuring ranges. Versions with 1, 2 or 10 channels. Siemens ST PCS 7 · 2002 21 SIMATIC PCS 7 System overview Field devices ■ Field devices Meters for capacitive level measurements Mercap is an ideal capacitive level meter for use under extreme temperature and pressure conditions. The patented Active Shield technology protects it from dust, deposits, vapor and condensation. The Pointek level switch is used to measure predefined levels of bulk materials, sludges and separating layers. Measurement using the noncontact ultrasonic principle or with highly sensitive capacitive electrodes. A wide selec- tion of designs is available including sanitary versions and those for use at high pressures and temperatures. SIPART PS2 – positioner for pneumatic control valves The SIPART® PS2 electropneumatic positioner controls the valve or damper position on pneumatic linear or partturn actuators. The setpoint for the valve position is defined by the control system, and the actual value is returned from the SIPART PS2 to the control system. A binary input can be used to block the current valve position or to drive the valve into a safety position. SIPART PS2 is also available for use in potentially explosive atmospheres. SIPART DR compact controllers The SIPART® DR compact controllers are designed for general process engineering. They offer a wide range of prepared functions in the input software which can be simply selected as required. The devices can be used as continuous or step controllers. Additional analog inputs, binary inputs/outputs and the PROFIBUS-DP interface can be retrofitted using plug-in options. The controllers are integrated in SIMATIC PDM, and can be parameterized and configured via PROFIBUS-DP. gle analyzer can cover the complete spectrum of applications and measuring ranges over nine powers of ten. The self-explanatory input panel according to NAMUR guarantees unambiguous configuring, and the display outputs messages either in alphanumeric text or using clear symbols. The self-diagnostics system monitors all analyzer and sensor procedures and sequences. Two sensor inputs permit redundant pH measurements with an increased accuracy resulting from averaging. The integral logbook stores all faults and calibration procedures with date and time. CALOMAT® 6 uses the thermal conductivity method to accurately measure the composition and concentration of process gases. OXYMAT® 6 operates according to the paramagnetic alternating pressure principle, and is used to measure oxygen in gases. Liquid analysis with SIPAN SIPAN® means liquid analysis for pH, conductivity and dissolved oxygen with maximum convenience. The transmitters are powered via the PROFIBUS-PA, and can also be of intrinsically-safe design for use in hazardous areas. Together with a wide range of sensors and fittings, one sin- Series 6 gas analyzers ULTRAMAT® 6 operates according to the NDIR twobeam alternating light principle, and measures infrared active gases highly selectively. 22 Siemens ST PCS 7 · 2002 SIMATIC PCS 7 System overview Field devices ■ Field devices SIWAREX M and SIWAREX U weighing modules Net weight, dosing and batching scales can be configured for process engineering applications using predefined function blocks for weighing applications. Libraries are available for SIMATIC PCS 7 with function blocks for the SIWAREX M and SIWAREX U weighing modules. This permits simple linking into the engineering system, and also convenient operation of the scales from the operator stations using scale faceplates. These faceplates also provide important diagnostics information for the plant operators. Integral message processing and maintenance functions such as the reading and writing of all scale parameters result in high plant availability and thus short standstill times. Further information on the Internet: www.siemens.com/ siwarex Siemens Milltronics weighing systems 7 Belt scales Precision and torque scales for reliable continuous weighing of bulk materials (several versions) 7 Weigh-feeders High-performance weighfeeders for measuring ranges from 45 kg/h to 725 t/h 7 Bulk flow meters Low-maintenance systems with high reliability and repeatability (also for difficult mixed and batch functions) Further information on the Internet: www.siemens.com/ siwarex Motor management with SIMOCODE-DP The SIMOCODE-DP motor protection and control device is primarily used in motor control centers in the process industry. It offers the following functions: • Comprehensive motor protection and motor circuit monitoring • Integral control software for all typical, switched motor applications (e.g. directonline starters, reversing drives, star-delta starters) replaces complex hardware control circuits • Detailed motor and plant diagnostics • Integral PROFIBUS-DP interface In particular for applications in the chemical industry, SIMOCODE-DP provides safe isolation and satisfies the NAMUR requirements. Simple integration into the SIMATIC PCS 7 process control system is guaranteed using the SIMOCODE-DP function block. Visualization in the operator station is using the associated faceplate. Furthermore, SIMOCODE-DP supports the uniform parameterization and diagnostics of field devices using SIMATIC PDM. Further information on the Internet: www.siemens.com/ simocode-dp MASTERDRIVES / MICROMASTER The MASTERDRIVES converter range has a uniform and modular design. The power range extends from 2.2 up to 2300 kW. All common international voltages from 200 to 690 V are covered. Three housing designs are available depending on the application and the required power: compact device, flush-mounting device and cabinet device. The range is also suitable for complex technological and dynamic applications. The MICROMASTER converter is a standard frequency converter for the power range from 0.12 up to 11 kW, and can be used for numerous variable-speed drive applications. It is particularly suitable for applications with pumps, fans, and in conveying technology. The large power supply range permits worldwide use. "Drive ES PCS 7" permits control of the drives using SIMATIC PCS 7, and operation and monitoring in the operator station. Parameterization, commissioning and diagnostics of the drive are carried out with the "Drive ES Basic" which can be integrated in the SIMATIC Manager. Further information on the Internet: www.siemens.com/drive-es Siemens ST PCS 7 · 2002 23 SIMATIC PCS 7 Supplementary products and services Product range from Automation and Drives, Siemens automation solution providers ■ The product range from Automation and Drives The Siemens Automation & Drives Group offers approx. 5,000 products which permit comprehensive plant automation. The SIMATIC components in this catalog selected for the SIMATIC PCS 7 process control system are already fully integrated. Thanks to Totally Integrated Automation and the associated uniformity in configuring, communication and data storage, SIMATIC PCS 7 can ■ Siemens Automation solution providers Automation solutions are becoming increasingly complex, and demands are permanently growing. We can help you find competent partners for an excellent, reliable solution. Partners who have competence and experience in the required sector linked with comprehensive knowhow for automation solutions. Our partner programs set new standards with respect to the specific competence of the involved companies and the global network of partners. As a result of the careful selection and permanent training of our solution providers, you will always be able to find a competent partner close at hand who is always working with state-of-the-art technology. SIMATIC PCS 7 be expanded by linking further components from the Siemens Automation & Drives product range, e.g. Visit our sites on the Internet, or order our interactive Catalog CA 01: Internet: www.siemens.com/ automation • Motors, drives and actuators • Operator panels and touch panels, control elements • Field devices and liquid analyzers Interactive Catalog CA 01 on CD-ROM or on the Internet: www.siemens.com/automation/ca01 • Pumps and compressors • Low-voltage switchgear • Installation engineering and building services The program Your benefits You are searching for automation solutions for a particular task? Or you require professional consulting and support? You wish to contact specialists in your sector? You wish to secure market advantages? Then our Siemens automation solution providers are the right partners for you! 7 Tailored, economic and future-oriented solutions 7 Significant advantages with respect to speed, efficiency and locality 7 Solution provider has special knowledge of sector 7 Guaranteed state-of-the-art technology and knowledge of latest developments Our partner companies possess the know-how for developing reliable, economic and future-oriented solutions – for all sectors and all automation components: covering all SIMATIC components, visualization systems, communications networks using SIMATIC PCS 7, microsystems and motion control systems up to products for vertical integration of industrial automation and office environments. Certification The solution providers are continuously being trained in order to remain completely up-to-date. They are subjected to a special certification program where they have to prove their high competence using Siemens’ automation tools. We can therefore guarantee a special standard of quality which is successively achieved by training on new components and during special solution provider workshops. Internet: www.siemens.com/ automation/solution-provider E-mail: [email protected] 24 Siemens ST PCS 7 · 2002 SIMATIC PCS 7 Supplementary products and services Migration products of TELEPERM M ■ Migration products of TELEPERM M Approximately 15,000 TELEPERM® M process control systems have been delivered since the first installation in 1980. When converting to the new SIMATIC PCS 7 process control system, appropriate measures are made to ensure that users can change to the new system while retaining as much as possible of the previous investments and without having to replace the old system completely. These demands are satisfied for TELEPERM M using a three-stage migration strategy and the resulting migration products: 7 New AS 488/TM automation systems based on SIMATIC S7/M7 components whose system and application software is compatible with the previous AS 235 system, providing the plant a secure future. 7 7 Implementation of uniform operation in plants automated using both TELEPERM M and SIMATIC PCS 7. A PCS7/TM-OS operator system is used for this purpose which is a version of the SIMATIC PCS 7 operator station which can communicate with the TELEPERM M automation systems. The migration subrack (see photo at top left) permits incorporation of TELEPERM M I/Os into SIMATIC PCS 7. The automation system is installed in a special migration subrack which then replaces the existing subrack with the CPU in the TELEPERM M cabinet. Distributed SIMATIC ET 200M I/O stations can be used with an AS 416/417 parallel to the TELEPERM M I/O modules. These stations are connected to the automation system using PROFIBUS-DP. The objective of migration of the proven TELEPERM M process control system to the SIMATIC PCS 7 system is that customer investments are retained, and that a smooth, economical transition to new, more productive technologies is made possible with a minimum of technical and financial risks. The cabinet packaging system for SIMATIC PCS 7 is offered in addition. Further information on the Internet: www.siemens.com/teleperm Siemens ST PCS 7 · 2002 25 SIMATIC PCS 7 Supplementary products and services Support Center, PCS 7 Competence Center ■ Support Center At Siemens, one of the largest providers of technical services, the customer is the focal point. The complete package of Siemens’ services guarantees that plant owners are always provided with optimum support for their projects – irrespective of whether planning, commissioning or plant modernization is concerned. Customers can then be sure that they can rapidly and easily find a competent partner who is able to find the optimum solution for the respective task. All services are individually tailored to customer requirements, covering service & support, training and even financing. Siemens is a competent consultant and solution provider for the complete life cycle of a plant – starting with design and planning, covering configuring and development, installation and commissioning, operation and maintenance, up to modernization. The Siemens system and sector experts are acquainted with the specific demands of a process and the specifications within a sector, and can support plant owners rapidly and efficiently at all times. Customers have direct access to the correct partner in every situation, therefore saving costs and input in addition to a lot of time. Always at the customer’s side – this claim is more than just a slogan for Siemens. To help customers worldwide even better and more directly, Siemens has founded a global competence network supported by the Competence Centers in Asia, USA and Europe and the headquarters in Germany. The task of these centers is to collect Siemens know-how in the various sectors and systems, to process the data, and to make them available to the individual regions. Furthermore, the Competence Centers organize continuous local training of Siemens employees. The Support Centers provides system support and consulting for SIMATIC PCS 7. The emphasis is on designing of process control components and solutions such as: • HMI components • Fault-tolerant automation systems • Safety engineering (fail-safe technology) • Communication • Fieldbus • Batch validation • Process I & C integration • Support when upgrading Further information: Fax: +49 721 595-7118 Internet: www.siemens.com/simatic-pcs7 E-mail: [email protected] ■ PCS 7 Competence Center From one partner: PCS 7 and planning execution competence including integration know-how The services provided by the PCS 7 Competence Center result in an optimum IT infrastructure with matching computer platforms. Commencing with IT planning (IT assessment, IT design), including configuring, and up to the implementation of fault-tolerant hardware configurations (RAID systems, network components), the customer is provided with a turnkey SIMATIC PCS 7 solution. In addition to traditional automation tasks in the Control sector (PCS 7 configuring as well as supplementary customer-specific developments), we also supply holistic solutions by integration of the SIMATIC PCS 7 system with software products from the Planning & Execution sector. Examples: • Plant information management • Advanced process control • Plant maintenance management • Enterprise asset management. 26 Siemens ST PCS 7 · 2002 Further information on the Internet: www.siemens.com/ coc-pcs7-it SIMATIC PCS 7 Supplementary products and services SIMATIC IT Framework ■ SIMATIC IT Framework The future for production In order to successfully run a company in the age of e-business, it is essential to optimize the complete process chain, i.e. to match, coordinate and optimize the global processes relevant to the business at all company levels using e-manufacturing. Effective e-manufacturing means: 7 Global availability of all strategic information and production data 7 Increase in production efficiency 7 Improvement in flexibility and consistency throughout all distributed production factories/areas 7 Optimization of companywide processes and costs The key for e-manufacturing with incorporation of the SIMATIC PCS 7 process control system is SIMATIC IT Framework. SIMATIC IT Framework – Complete solution for component-based production management and application integration Every level of business operates according to its own procedure: supply chain business processes are managed by large enterprise resource planning (ERP) systems and control procedures are executed by programmable controllers, e.g. SIMATIC PCS 7. In order that a plant is flexible and responsive to the demands of the supply chain, both sets of processes must be synchronized with all relevant activities in the plant. This is the job of SIMATIC IT Framework. With SIMATIC IT Framework we address both production and IT oriented perspectives. Core components of SIMATIC IT Framework are: • SIMATIC IT Production Modeler • SIMATIC IT Server • SIMATIC IT Adapters SIMATIC IT Adapters SIMATIC IT Production Modeler SIMATIC IT Production Modeler is responsible for the overall management of the plant. It improves plant activities by coordinating and synchronizing the plant components. This is done in accordance with Standard ISA SP95 by executing the production operation processes which describe the cross-component processes. Each step of a production operation corresponds to the function of a different component. Encapsulated components and integration scenarios are stored in reusable libraries for rapid-prototyping and low-cost porting of the application. SIMATIC IT Server SIMATIC IT Server is responsible for data management and the integration of the various applications. It provides the distributed runtime environment for data transfer and conversion, and for the execution of operating sequences. SIMATIC IT Server collects the data of the components combined in SIMATIC IT Framework, and makes them available everywhere. If the data of a component are changed, SIMATIC IT Server immediately updates all components which require these data. Whether the internal data types or structures are different is irrelevant. SIMATIC IT Adapters integrate applications within the complete company, permitting vertical and horizontal integration. SIMATIC IT Components can be involved, or also external components such as SIMATIC PCS 7 or BATCH flexible (Batch Mgmt.). Even applications from other vendors or legacy applications can be integrated. SIMATIC IT Components SIMATIC IT Components provide functionalities for production processes, e.g. Plant Information Management (SIMATIC IT Historian) or Plant Maintenance Management (SIMATIC IT Maintegrity). These components are coordinated by SIMATIC IT Framework, or can be used as stand-alone applications. Further information on the Internet: www.siemens.com/ simatic-it-framework Siemens ST PCS 7 · 2002 27 SIMATIC PCS 7 Supplementary products and services PCS 7 Add Ons ■ PCS 7 Add Ons Catalog ST PCS7.A „Add Ons for the process control system SIMATIC PCS 7“ spective field of application, thus permitting cost-effective use of SIMATIC PCS 7 for special automation tasks. Since SIMATIC PCS 7 was introduced on the market, Siemens as well as our external partners have developed a wide range of supplementary components which we refer to as PCS 7 add-on products. The catalog ST PCS7.A is also available in the Internet as download file. The catalog can be reached from the SIMATIC PCS 7 website: www.siemens.com/ simatic-pcs7 PCS 7 add-on products are software packages and hardware components which are optimally matched to the re- ■ Contents Contents of the Add On catalog: • Information and management systems - record, distribute and evaluate data for process information and analysis, production tracing and quality assurance, - implement efficient user administration, - record, archive and log process data and status messages in the water supply and conservation sector, - @aGlance interface and the used API functions • Optimization - multi-variable controller with integral optimization procedure, - online determination of quality variables using soft sensors, - determination of optimum parameters for PID controllers, - adaptive control for processes with pure delay elements, with an integral component, and dead time components of almost magnitude • Batch processes - function blocks which permit automatic control of batch processes in the event of a fault 28 Siemens ST PCS 7 · 2002 • Operation and monitoring - output of several process displays in one process display, - use of the communications functions of existing communications networks such as e.g. the ISDN telephone network, - use of digital video engineering for process monitoring, - display of technical data and videos on large screens, - use of a special operator panel in potentially explosive atmospheres, - permit unambiguous identification of SIMATIC PCS 7 operators using fingerprints, - alternative operation using a trackball, - provision of information on the fault environment when an alarm occurs, - output of audible alarms, - continuous recording for SIMATIC PCS 7 operator stations, - operation and monitoring of your complete plant from any location • Libraries/blocks/tools - software library for the building automation sector in industrial applications, - software library for process control and visualization, - event recording with 1 ms resolution, - searching tool for measuring points, - programming instructions for generation of driver blocks • PROFIBUS-DP interfacing - for SIWAREX M and U weighing modules, - for Siemens drives, - for SIMOCODE-DP, - for AEG Thyro-P thyristor power control units • Simulation - SIMIT simulation platform • Cabinet packaging system for SIMATIC PCS 7 • Accessories - time synchronization with SICLOCK Ordering data General information Ordering data ■ Ordering data for This catalog contains the complete ordering data for the SIMATIC PCS 7 process control system, both for the new Version V5.2 and for the previous Version V4.02 which can still be ordered. SIMATIC PCS 7 A reference is made in the respective ordering text in the case of all products which differ in the two SIMATIC PCS 7 versions. If no information on the SIMATIC PCS 7 version is specified for a product, it can be used in both versions of the process control system. Documentation SIMATIC PCS 7 electronic manuals ■ Documentation SIMATIC PCS 7 V5.2 Electronic manuals Complete documentation on CD-ROM, in 3 languages (German, English, French) Contents: Order No. } 6ES7 651-0XX05-8YC0 • Common documentation for SIMATIC PCS 7 - System description - Getting started - Configuring manual - Software update • SIMATIC engineering tools - STEP 7 - CFC - SFC - S7-SCL - DOCPRO • Libraries - Instructions for block development - Description for Technological Blocks, Driver Blocks and Communication Blocks • Distributed I/Os - ET 200M - S7-300 - Ex I/O modules - ET 200X - ET 200iS - FM 355 • SIMATIC PLCs (automation systems) - S7-300, S7-400 module data - S7-400 instruction list - CPU 412, 414, 416, 417 - S7-400H - S7-400F and S7-400FH - FM Function blocks • Communications modules - CP 441 - CP 443-1 - CP 1413 / CP 5412(A2) / CP 1613 • SIMATIC NET - NCM S7 - Network manuals on Industrial Ethernet including twisted pair / PROFIBUS • SIMATIC operation and monitoring manuals • Validation support manual SIMATIC PCS 7 programming instructions for generation of driver blocks for SIMATIC PCS 7 V5.2, in Acrobat Reader format (PDF) German/English, on CD-ROM } Available ex stock. Order No. SIMATIC PCS 7 V4.02 Electronic manuals Complete documentation on CD-ROM, in 3 languages (German, English, French) Contents: } 6ES7 650-0XX01-8YE0 } 6ES7 998-8XC01-8YE0 • SIMATIC PCS 7 system description • PCS 7 getting started • SIMATIC standard tools with STEP 7 documentation • SIMATIC engineering tools CFC, SFC, S7-SCL, DOCPRO, libraries • SIMATIC PLCs I & C installation guidelines ET 200M S7-300 S7-300 Ex I/O modules S7-300 module data S7-400 with instruction list • SIMATIC WinCC operation and monitoring, basic documentation, OS configuration, option packages • BATCH flexible SIMATIC manuals S7 manual collection Electronic manuals on CD, multilingual S7 manual collection update service for 1 year Scope of delivery: current CD "S7 manual collection" and the three following updates } 6ES7 998-8XC01-8YE2 6ES7 653-1XD05-8YD0 Siemens ST PCS 7 · 2002 29 Ordering data Starter systems / updates and upgrades PCS 7 starter package ■ PCS 7 Starter Package Order No. PCS 7 Starter Package V5.2 Starter system with: • PCS 7 IPC Rack OS client, SIMATIC PC basic hardware: industrial PC in rack with 19" packaging system, Pentium III from 800 MHz, 256 Mbyte SDRAM, 20 Gbyte IDE hard disk, AGP graphics card, LAN card on board (RJ45 connection), CD-ROM drive, keyboard and mouse, without monitor • AS 414-3 automation system, comprising: CPU 414-3 with integral PROFIBUS-DP interfaces, 768 Kbyte main memory (384 Kbyte available user memory), memory card 1 Mbyte RAM, 2 backup batteries, PS 407 power supply; 10 A for AC 120/230 V, UR2 rack (9 slots), Runtime Software "Driver blocks" and "Technological blocks", communications processor for connection to Industrial Ethernet plant bus • TP XP cord RJ45/RJ45, 2 m, for connecting OS to communications processor in the automation system • PCS 7 Engineering Toolset software V5.2 (250 PO) 1) • OS engineering and runtime software (RC 8K) • Operating system Windows NT 4.0 Workstation ServicePack 5 with Internet Explorer V5 - German - English Order No. OS Software Engineering } PowerPack V5.2 (RC 8K ➞ RC 64K), to extend the engineering and runtime software to 64 k variables 6ES7 658-2DB05-0YC5 OS Software Engineering PowerPack V5.2 (RC 64K ➞ RC 150K), to extend the engineering and runtime software from 64 k to 150 k variables } 6ES7 658-2DC05-0YC5 PCS 7 Engineering Toolset V5.2 PowerPack (PO 250 ➞ PO 3000), to extend the engineering software from 250 to 3000 process objects } 6ES7 658-1AB05-0YC5 PCS 7 Engineering Toolset V5.2 PowerPack (PO 3000 ➞ PO unlimited), to extend the engineering software from 3000 to an unlimited number of process objects } 6ES7 658-1AC05-0YC5 Accessories } } 6ES7 650-3ED05-0AX0 6ES7 650-3ED05-0BX0 21" color monitor SCM 2196-I Desktop unit AC 115/230 V, horizontal frequency up to 96 kHz, degree of protection IP 30, with video cable (Sub-D, BNC) 6GF6 100-1BA Further monitors, printers and operator panels See page 39 TP XP cord RJ45/RJ45 Cable for connection of operator station to the communications processor in the automation system for establishment of an Industrial Ethernet connection • 2m • 6m • 10 m 6XV1 850-2HH20 6XV1 850-2HH60 6XV1 850-2HN10 1) PO = process objects, 1 PO corresponds to one operation and monitoring component, e.g. valve, motor, SFC ■ Upgrades/updates to V5.2 Order No. Upgrade/update of OS software OS control system software, license with authorization diskette, license for BCE operation; applicable to OS Software Single Station, OS Software Server, OS Software Terminal and OS Software Engineering (1 upgrade/ update package must be ordered for each OS software package used) • Upgrade V4.02 to V5.2 • Update V5.x to V5.2 } } 6ES7 658-2XB05-0YC4 6ES7 658-2XX05-0YC3 Note: SIMATIC PCS 7 V5.2 executes with the Windows NT 4.0 operating system with ServicePack 5 or ServicePack 6a. The upgrade and update packages also include the upgrades/updates of the OS option packages (for storage, SFC visualization, chipcard reader). 30 Siemens ST PCS 7 · 2002 Order No. Upgrade/update engineering toolset On CD-ROM; licenses with authorization diskette for: - STEP 7 - S7-SCL - DOCPRO - CFC for 3000 process objects - SFC - Import/export assistant - Technological hierarchy - Runtime software „Driver blocks“ • Upgrade V4.02 to V5.2 • Update V5.x to V5.2 • Update V5.1 PO unlimited to V5.2 PO unlimited } } } 6ES7 658-1AB05-0YC4 6ES7 658-1AC05-0YC3 6ES7 658-1AD05-0YC3 Note: If OS engineering is to be carried out on an Engineering Station, an OS software upgrade/update package must be ordered for the software package OS Engineering. } Available ex stock. Ordering data Operation and monitoring Ordering information tor stations and engineering stations which are used in SIMATIC PCS 7 Version V5.2. OS redundancy Support for selecting operator stations and engineering stations Signal module (PCI) Guardian Multi-VGA 2/4 screens Chipcard reader Time synchronization ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ 6ES7 650-0AA05-0AX0 6ES7 650-0AA05-0BX0 Industrial PC Rack BCE PCS 7 OS Server German English 6ES7 650-0BB05-0AX0 6ES7 650-0BB05-0BX0 ✘ ✘ CP 1613 German English 6ES7 650-0BB15-0AX0 6ES7 650-0BB15-0BX0 ✘ ✘ PCS 7 Server Class Mono BCE German English 6ES7 650-0CB05-0AX0 6ES7 650-0CB05-0BX0 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ PCS 7 Server Class Dual BCE German English 6ES7 650-0DB05-0AX0 6ES7 650-0DB05-0BX0 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ Industrial PC Rack PCS 7 OS Client German English 6ES7 650-0FA05-0AX0 6ES7 650-0FA05-0BX0 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ PCS 7 Workstation ES/OS (Tower) German English 6ES7 650-0AA05-0AX0 6ES7 650-0AA05-0BX0 ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ 6ES7 652-0XX01-1XC0 The operator stations / engineering stations are delivered with the SIMATIC PCS 7 software V5.2 pre-installed. This software does not contain any licenses. The software licenses can be purchased by ordering the corresponding OS software or the Engineering Toolset. Order No. of option packages 6AV6 371-1CF05-0AX0 All stations are delivered without monitors. See page 39 for suitable monitors ✘ ✘ See page 38 German English 6ES7 652-0XX02-1XE0 / -1XE1 ✘ ✘ 6AV6 371-1EJ05-0AX0/0BX0 6ES7 650-0BA15-0AX0 6ES7 650-0BA15-0BX0 SFC visualization CP 1613 German English ✘ ✘ 6DS1 916-8RR OS Software Client V5.2 (RT 128) Order No. 6ES7 658-2CX05-0YC0 6ES7 650-0BA05-0AX0 6ES7 650-0BA05-0BX0 PCS 7 WorkstaBCE tion ES/OS (Tower) OS Software Server V5.2 (RT 64K), Order No. 6ES7 658-2BB05-0YC0 OS Client German English 6ES7 652-0XX05-2YD0 OS Server Industrial PC Rack BCE PCS 7 ES/OS Order No. 6ES7 652-0XX05-2YC0 OS Software Single Station V5.2 (RT 64K), Order No. 6ES7 658-2AB05-0YC0 Engineering Station OS Software Engineering V5.2 (RC 64K), Order No. 6ES7 658-2DB05-0YC0 Engineering Toolset V5.2 (PO 3000), Order No. 6ES7 651-1AB05-0YC0 Commu- Lannication2) guage 1 x 6GK1 161-3AA00 1 x 6GK1 716-0HB14-3AA0 OS Single Station Design 1 x 6GK1 716-0HB14-3AA4 Stations / basic software Storage for SIMATIC PCS 7 Version 5.2 OS option packages RedCon2 upgrade 1) RedCon1 upgrade The following table provides support for selecting the possible configurations for opera- WinCC/Redundancy ■ Ordering information 1) Upgrade packages for OS redundancy (see page 36): RedCon1: S7-REDCONNECT upgrade RedCon2: CP 1613 + S7-REDCONNECT 2) Industrial Ethernet communication: Basic Communication Ethernet (BCE) with 3COM Etherlink card for max. 8 stations per OS (note: BCE has not been released for communication with redundant automation systems); with CP 1613 communications processor for max. 64 stations per OS PROFIBUS communication (as plant bus) on request } Available ex stock. Siemens ST PCS 7 · 2002 31 Ordering data Operation and monitoring Ordering information ■ Slot assignments / interfaces The various designs of OS/ES hardware differ in the number of available PCI and ISA slots and in the number of serial interfaces. The following table indicates the available slots/interfaces for the respective hardware versions, and which are required by the OS option packages. Please observe this information when ordering OS option packages. Number of slots/serial interfaces for operator stations and engineering stations Slots Stations / software OS Single Station Design Industrial PC Rack Engineering Station OS Server OS Client PCI PCI/ISA ISA Serial interfaces BCE 5 2 3 2 CP 1613 5 2 3 2 Communication PCS 7 Workstation (Tower) BCE 6 Industrial PC Rack BCE 5 2 3 2 CP 1613 5 2 3 2 2 PCS 7 Server Class Mono BCE 6 2 PCS 7 Server Class Dual 6 2 BCE Industrial PC Rack 5 PCS 7 Workstation (Tower) 6 2 3 2 2 Note: One of the PCI slots is occupied by 3COM Etherlink card or CP 1613 Occupation of slots/interfaces for OS option packages OS option packages with hardware CP 1613 upgrading PCI slot Signal module (PCI) ● Guardian ● Multi-VGA graphics card ● Serial interface Chipcard reader ● GPS receiver ● DCF 77 receiver ● ● CP 1613 Notes When upgrading an operator station for BCE with a CP 1613 communications processor, it is also possible to remove the 3COM Etherlink card and to then use its PCI slot. ■ Technical specifications System performance Max. number of variables per server 150,000 (3,000 tags) Follow-up archiving of process data (per server) Max. number of configurable messages per server 50,000 Selection time for OS area display for 100 process symbols (mixed types with approx. 250 variables) 2,5 s Cyclic buffer archiving (per server) - Sybase format - dBASE format 300 values/s 500 values/s Max. number of OS areas 16 No. of OS Servers which can be simult. displayed per multi-client No. of OS Clients per OS Server No. of automation systems per OS Server - Communication with CP 1613 - Communication with BCE 32 The OS Clients have the same basic hardware as the OS Single Stations and are therefore also equipped with a 3COM Etherlink card in a PCI slot. Siemens ST PCS 7 · 2002 250 values/s 6 Max. 16 Max. 64 Max. 8 No. of messages to be archived 120/min (cont. load) (per server) rush of alarms: message buffer for 1,000 messages } Available ex stock. Ordering data Operation and monitoring OS basic hardware ■ OS Single Station V5.2 Order No. Order No. PCS 7 Workstation ES/OS OS software Basic hardware for OS Single Station, workstation tower from Fujitsu Siemens Computers 1), Pentium 4 from 1.7 GHz, 512 Mbyte SDRAM, 40 Gbyte IDE hard disk, AGP graphics card, LAN card on board, keyboard and optical mouse, without monitor, including bootable CD-ROM with operating system and complete preinstalled PCS 7 software, tested with the basic hardware 2) OS Software Single Station V5.2 } (RT 64K), comprising: • CD-ROM with OS control system software (runtime software) for single-user systems with OS Single Stations • Software licensing on authorization diskette 6ES7 658-2AB05-0YC0 OS Software Runtime } PowerPack V5.2 (RT 64K ➞ RT 150K), for expansion of runtime software to 150 k variables 6ES7 658-2AC05-0YC5 Connection to plant bus via Basic Communication Ethernet (BCE) with Intel EtherExpress Pro/100S card, license for BCE operation; Windows NT 4.0 Workstation operating system • German } • English } Accessories 6ES7 650-0AA05-0AX0 6ES7 650-0AA05-0BX0 PCS 7 IPC Rack ES/OS Connection to Industrial Ethernet plant bus via CP 1613, Windows NT 4.0 Workstation operating system • German } • English } 6GF6 100-1BA Further monitors, printers and operator panels See page 39 Upgrading from BCE to CP 1613 communication Basic hardware for OS Single Station, SIMATIC PC: industrial PC in rack with 19" packaging system, Pentium III from 1 GHz, 512 Mbyte SDRAM, 40 Gbyte IDE hard disk, graphics card on board, LAN card on board, CD-ROM drive, keyboard and mouse, without monitor, complete preinstalled PCS 7 software, tested with the basic hardware 2) Connection to plant bus via Basic Communication Ethernet (BCE) with 3COM Etherlink card, license for BCE operation; Windows NT 4.0 Workstation operating system • German } • English } 21" color monitor SCM 2196-I Desktop unit AC 115/230 V, horizontal frequency up to 96 kHz, degree of protection IP 30, with video cable (Sub-D, BNC) CP 1613 } PCI card for connection to Industrial Ethernet, with AUI/ITP and RJ45 connections 6GK1 161-3AA00 S7-1613/Windows NT 4.0 } Software for S7 communication for CP 1613, with documentation on CD-ROM German/English 6GK1 716-1CB60-3AA0 Option packages See page 38 for detailed ordering data } 6ES7 652-0XX05-2YC0 SFC visualization V5.2 } Signal module PCI Cable for connection to signal module, 3 m 6ES7 652-0XX05-2YD0 6DS1 916-8RR 6XV2 175-8AH30 Multi-VGA card "2 screens" Multi-VGA card "4 screens" } } 6ES7 652-0XX02-1XE0 6ES7 652-0XX02-1XE1 Chipcard reader 10 Chipcards } 6ES7 652-0XX01-1XC0 6ES7 652-0XX05-1XD1 Storage V5.2 6ES7 650-0BA05-0AX0 6ES7 650-0BA05-0BX0 6ES7 650-0BA15-0AX0 6ES7 650-0BA15-0BX0 DCF 77 receiver GPS receiver 2XV9 450-1AR14 2XV9 450-1AR13 1) The Fujitsu Siemens computers are only designed for use in office environments, and are not certified for industrial environments! 2) Preinstalled SIMATIC PCS 7 software V5.2 without licenses. The associated OS software must be ordered in addition to achieve licensing. } Available ex stock. Siemens ST PCS 7 · 2002 33 Ordering data Operation and monitoring OS basic hardware ■ OS Server V5.2 Order No. Order No. Standard servers OS software PCS 7 IPC Rack OS Server Basic hardware for OS Server, SIMATIC PC: industrial PC in rack with 19" packaging system, Pentium III from 1 GHz, 512 Mbyte SDRAM, 36 Gbyte UWSCSI hard disk, graphics card on board, LAN card on board, CD-ROM drive, keyboard and mouse, without monitor, complete preinstalled PCS 7 software, tested with the basic hardware 2) OS Software Server V5.2 } (RT 64K), comprising: • CD-ROM with OS control system software (runtime software) for server • Software licensing on authorization diskette 6ES7 658-2BB05-0YC0 OS Software Runtime } PowerPack V5.2 (RT 64K ➞ RT 150K), for expansion of runtime software to 150 k variables 6ES7 658-2AC05-0YC5 Connection to plant bus via Basic Communication Ethernet (BCE) with 3COM Etherlink card, license for BCE operation; Windows NT 4.0 Server operating system • German } • English } Connection to Industrial Ethernet plant bus via CP 1613, Windows NT 4.0 Server operating system • German } • English } Accessories 6ES7 650-0BB05-0AX0 6ES7 650-0BB05-0BX0 21" color monitor SCM 2196-I Desktop unit AC 115/230 V, horizontal frequency up to 96 kHz 6GF6 100-1BA Further monitors, printers and operator panels See page 39 Upgrading from BCE to CP 1613 communication 6ES7 650-0BB15-0AX0 6ES7 650-0BB15-0BX0 High-performance servers Connection in each case to plant bus using Basic Communication Ethernet (BCE) with 3COM Etherlink card, license for BCE operation CP 1613 } PCI card for connection to Industrial Ethernet, with AUI/ITP and RJ45 connections 6GK1 161-3AA00 S7-1613/Windows NT 4.0 Software for S7 communication for CP 1613, with documentation on CD-ROM, German/English 6GK1 716-1CB60#3AA0 Option packages See page 38 for detailed ordering data PCS 7 Server Class Mono High-performance OS server from Fujitsu Siemens Computers 1), rack in 19" packaging system, Pentium III from 933 MHz, 512 Mbyte SRAM, 36 Gbyte U160-SCSI hard disk, without monitor, Windows NT 4.0 Server operating system complete preinstalled PCS 7 software 2), tested with the basic hardware • German } • English } 6ES7 650-0CB05-0AX0 6ES7 650-0CB05-0BX0 PCS 7 Server Class Dual High-performance OS server from Fujitsu Siemens Computers 1), rack in 19" packaging system with redundant power supply, 2 x 1 GHz Pentium III, 512 Mbyte SDRAM, RAID V system with 3 x18 Gbyte U160 SCSI hard disk, without monitor, Windows NT 4.0 Server operating system complete preinstalled PCS 7 software 2), tested with the basic hardware • German } • English } 6ES7 650-0DB05-0AX0 6ES7 650-0DB05-0BX0 Storage V5.2 } Signal module PCI Cable for connection to signal module, 3 m 6ES7 652-0XX05-2YC0 6DS1 916-8RR 6XV2 175-8AH30 DCF 77 receiver GPS receiver 2XV9 450-1AR14 2XV9 450-1AR13 1) The Fujitsu Siemens computers are only designed for use in office environments, and are not certified for industrial environments! 2) Preinstalled SIMATIC PCS 7 software V5.2 without licenses. The associated OS software must be ordered in addition to achieve licensing. 34 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Operation and monitoring OS basic hardware ■ OS Client V5.2 Order No. Order No. PCS 7 Workstation ES/OS OS software Basic hardware for OS Single Station, workstation tower from Fujitsu Siemens Computers 1), Pentium 4 from 1.7 GHz, 512 Mbyte SDRAM, 40 Gbyte IDE hard disk, AGP graphics card, LAN card on board, keyboard and optical mouse, without monitor, including bootable CD-ROM with operating system and complete preinstalled PCS 7 software, tested with the basic hardware 2) OS Software Client V5.2, } comprising: • CD-ROM with OS control system software (runtime software) for OS Client • Software licensing on authorization diskette Windows NT 4.0 Workstation operating system • German • English Accessories } } 6ES7 650-0AA05-0AX0 6ES7 650-0AA05-0BX0 PCS 7 IPC Rack OS Client Basic hardware for OS Client, SIMATIC PC: industrial PC in rack with 19" packaging system, Pentium III from 800 MHz, 256 Mbyte SDRAM (expandable to max. 512 Mbyte), 20 Gbyte IDE hard disk, graphics card on board, LAN card on board, keyboard and mouse, without monitor, complete preinstalled PCS 7 software, tested with the basic hardware 2) Windows NT 4.0 Workstation operating system • German • English 6ES7 658-2CX05-0YC0 21" color monitor SCM 2196-I Desktop unit AC 115/230 V, horizontal frequency up to 96 kHz, degree of protection IP 30, with video cable (Sub-D, BNC) 6GF6 100-1BA Further monitors, printers and operator panels See page 39 Memory expansion } 256 Mbyte SDRAM for PCS 7 IPC Rack OS Client; for expansion to 512 Mbyte RAM 6ES7 791-0HT00-0XA0 Option packages See page 38 for detailed ordering data } } 6ES7 650-0FA05-0AX0 6ES7 650-0FA05-0BX0 SFC visualization V5.2 } Signal module PCI Cable for connection to signal module, 3 m 6ES7 652-0XX05-2YD0 6DS1 916-8RR 6XV2 175-8AH30 Multi-VGA card "2 screens" Multi-VGA card "4 screens" } } 6ES7 652-0XX02-1XE0 6ES7 652-0XX02-1XE1 Chipcard reader 10 Chipcards } } 6ES7 652-0XX01-1XC0 6ES7 652-0XX05-1XD1 1) The Fujitsu Siemens computers are only designed for use in office environments, and are not certified for industrial environments! 2) Preinstalled SIMATIC PCS 7 software V5.2 without licenses. The associated OS software must be ordered in addition to achieve licensing. } Available ex stock. Siemens ST PCS 7 · 2002 35 Ordering data Operation and monitoring OS basic hardware ■ OS redundancy Ordered OS server with CP 1613 mit Software S7-1613 Possible configurations for redundant OS servers Redundant OS servers with BCE communication - 3COM Etherlink network card - WinCC/Redundancy OSM OSM OSM The following information should be observed if a redundant operator station is to be configured: • The WinCC/Redundancy software is required for a redundant OS server pair for alignment of the archives. • BCE communication with 3COM Etherlink card is generally sufficient even for redundant operator stations. Communication using CP 1613 is only required in cases where ■ Ordering data OSM OSM OSM OSM - a subordinate fault-tolerant AS 414 H or AS 417 H automation system is connected, or - the max. number of 8 stations per OS is insufficient. • An operator station with CP 1613 is delivered with the S7-1613 software. If a subordinate AS 414 H / AS 417 H is to be connected, the S7-REDCONNECT software is required. In this case, the S7-REDCONNECT upgrade package must be ordered. OSM OSM Fault-tolerant systems AS 414 H AS 417 H max. 64 automation systems per OS pair Order No. Retrofitting package for systems with BCE communication - CP 1613 - Software S7-REDCONNECT - WinCC/Redundancy - CP 1613 - S7-1613 software - WinCC/Redundancy OSM max. 8 automation systems per OS pair + Upgrade S7-REDCONNECT 6GK1716-0HB14-3AA4 Redundant OS servers with CP 1613 communication • If an operator station with BCE communication is to be upgraded for redundant operation and additionally retrofitted with a CP 1613, the S7-REDCONNECT software is required in addition to the CP 1613. • If the plant bus is to be designed as a redundant dual ring, two network cards must be installed per OS (2 x 3COM Etherlink or 2 x CP 1613). Order No. For use of redundant OS servers CP 1613 } PCI card for connection to Industrial Ethernet, with AUI/ITP and RJ45 connections 6GK1 161-3AA00 S7-REDCONNECT/Windows } NT 4.0 Software for fail-safe S7 communication via redundant networks, on CD-ROM German/English 6GK1 716-0HB14-3AA0 WinCC/Redundancy } for alignment of archives following OS restart The license must be present once on both redundancy partner servers. The scope of delivery comprises 2 licenses. 6AV6 371-1CF05-0AX0 Retrofitting package for systems with CP 1613 Upgrade S7-REDCONNECT/ Windows NT 4.0 from S7-1613/Windows NT 4.0 to S7-REDCONNECT/ Windows NT 4.0 36 } 6GK1 716-0HB14-3AA4 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Operation and monitoring OS software ■ OS software The OS software executes on the OS/ES basic hardware offered in this catalog, and has been tested with it. Siemens AG guarantees compatibility between hardware and software for system configurations based on the components in this catalog. Should you use basic hardware other than that offered in this catalog, please observe the following minimum requirements for the OS software: • Programming device or personal computer with: - Processor at least 266 MHz - Min. 256 Mbyte RAM - Min. 6 Gbyte hard disk ■ Ordering data • The following hardware configuration is recommended: - Processor at least 866 MHz - 512 Mbyte RAM - 20 Gbyte hard disk • Graphics card with min. resolution 1024 x 768; a resolution of 1280 x 1024 is recommended for online operation of OS blocks from the libraries. • Microsoft Windows NT 4.0 operating system with ServicePack 5 or 6a • Microsoft Internet Explorer V5.0/V6.0 If you configure your own SIMATIC PCS 7 operator station or engineering station using other/own hardware components, you carry full responsibility, and will not receive any free support in the Order No. For SIMATIC PCS 7 V5.2 event of compatibility problems. Despite comprehensive tests, it cannot be precluded that the function of a SIMATIC PCS 7 system may become faulty or influenced by additional non-system software, i.e. software not explicitly released for SIMATIC PCS 7. For this reason, Siemens AG warns against the installation of non-system software on SIMATIC PCS 7 runtime systems, and does not provide a warranty in the event of any resulting damage. Furthermore, the use of nonsystem software in the SIMATIC PCS 7 environment is fully your responsibility. You have no claims for free support in the event of compatibility problems. Order No. For SIMATIC PCS 7 V4.02 OS Software Single Station V5.2 } (RT 64K), comprising: • CD-ROM with OS control system runtime software for OS Single Stations • Software licensing on authorization diskette 6ES7 658-2AB05-0YC0 } OS Software Single Station for SIMATIC PCS 7 V4.02, comprising: • CD-ROM with OS control system runtime software for single-user systems • Software licensing on authorization diskette 6ES7 658-1XX02-0YC0 OS Software Server V5.2 } (RT 64K), comprising: • CD-ROM with OS control system runtime software for servers, • Software licensing on authorization diskette 6ES7 658-2BB05-0YC0 } OS Software Server for SIMATIC PCS 7 V4.02, comprising: • CD-ROM with control system runtime software for servers • Software licensing on authorization diskette 6ES7 658-2XX02-0YC0 OS Software Runtime } PowerPack V5.2 (RT 64K ➞ RT 150K), for extension of runtime software to 150 k variables 6ES7 658-2AC05-0YC5 6ES7 658-3XX02-0YC0 } OS Software Client V5.2, comprising: • CD-ROM with OS control system runtime software for OS Clients/ Multi-Clients • Software licensing on authorization diskette 6ES7 658-2CX05-0YC0 OS Software Terminal } for SIMATIC PCS 7 V4.02, comprising: • CD-ROM with OS control system runtime software for OS Clients • Software licensing on authorization diskette 6ES7 658-4XX02-0YC0 OS Software Engineering V5.2 } (RC 64K), comprising: • CD-ROM with OS control system software (runtime and engineering software) • Software licensing on authorization diskette 6ES7 658-2DB05-0YC0 OS Software Engineering } for SIMATIC PCS 7 V4.02, comprising: • CD-ROM with OS control system software (runtime and engineering software) • Software licensing on authorization diskette } 6ES7 658-2DC05-0YC5 OS Software Engineering PowerPack V5.2 (RC 64K ➞ RC 150K), for extension of runtime and engineering software to 150 k variables @PCS 7 software packages for connection to the IT environment } Available ex stock. See page 63 Note: The OS software V4.02 can be installed in every basic hardware for operator stations V5.2 following deinstallation of the V5.2 software. Siemens ST PCS 7 · 2002 37 Ordering data Operation and monitoring OS option packages ■ OS option packages Order No. 1) Storage for long-term data archiving on external drives • For SIMATIC PCS 7 V5.2 • For SIMATIC PCS 7 V4.02 } } 6ES7 652-0XX05-2YC0 6ES7 652-0XX01-2YC0 WinCC/Guardian for output of video displays on the OS screen See Catalog ST 80 • WinCC/Guardian single-user edition for SIMATIC PCS 7 V5.2 6AV6 371-1EJ05-0EX0 • WinCC/Guardian multi-user edition for SIMATIC PCS 7 V5.2 6AV6 371-1EJ05-0FX0 Order No. WinCC/Redundancy For updating of archives following OS warm restart The license must be present once on each redundancy partner server. The scope of delivery includes 2 licenses. • For SIMATIC PCS 7 V5.2 } • For SIMATIC PCS 7 V4.02 } 6AV6 371-1CF05-0AX0 6AV6 371-1EF04-0AX6 6ES7 652-0XX01-1XC0 6ES7 652-0XX02-1XE0 Chipcard reader } Chipcard reader as desktop version, V.24 connection, PS/2 power supply with 1.8 m cable, Instruction Manual, software for user administrator and process control; required per OS operator terminal } 6ES7 652-0XX05-1XD1 6ES7 652-0XX02-1XE1 Chipcard for chipcard reader; 1 card required per user package with 10 chipcards 2XV9 450-1AR14 Signal module PCI PCI card for installation in an operator station and engineering station 6DS1 916-8RR DCFRS for Windows 95/NT 2) DCF 77 receiver for time synchronization in Europe, including assembly material 2XV9 450-1AR13 Cable for connection to signal module for connection of an external audible signal device, 3 m 6XV2 175-8AH30 WinGPS for Windows 95/NT 2) GPS receiver for time synchronization worldwide, including assembly material Multi-VGA graphics card "2 screens" for operation of 2 process monitors at 1 operator terminal } Multi-VGA graphics card "4 screens" for operation of 4 process monitors at 1 operator terminal } SFC visualization 1) for display of SFC controls and generation of SFC functions, for OS operator terminals • For SIMATIC PCS 7 V5.2 • For SIMATIC PCS 7 V4.02 } } 6ES7 652-0XX05-2YD0 6ES7 652-0XX01-2YD0 1) Licenses already purchased for V4.02 and V5.x also remain valid for SIMATIC PCS 7 V5.2. 38 Siemens ST PCS 7 · 2002 PCS 7 Add-ons You will find more products for operation and monitoring in the catalog „Add-ons for the SIMATIC PCS 7 process control system“, see page 27. 2) With SIMATIC PCS 7 Version V4.02, time synchronization with these products is not possible with communication via the Industrial Ethernet plant bus and the CP 1413 used there. } Available ex stock. Ordering data Operation and monitoring Operator panels, printers ■ Operator panels, printers ■ Ordering data Detailed, up-to-date information on the process monitors, printers and keyboards listed here can be obtained from the interactive Catalog CA01 on CD-ROM or on the Internet at www.siemens.com/ automation/ca01 Order No. Process monitors Order No. Keyboards 21" color monitor SCM 2196-I Desktop unit AC 115/230 V, horizontal frequency up to 96 kHz, degree of protection IP 30, with video cable (Sub-D, BNC) Fixed base P95 for SCM 2196-I 6GF6 100-1BA SCM 2197 21" monitor, degree of protection IP 20, with power supply cable and video cable (15-contact/ 3-row Sub-D) 6GF6 100-1PC 6GF6 180-1AH Industrial keyboard Membrane keyboard with integral touchpad, degree of protection IP 65 • German key assignments • International key assignments 6GF6 710-2AC 6GF6 710-2BC 19" drawer keyboard with integral trackball German/international 6GF6 710-3BJ 19" flush-mounted keyboard Membrane keyboard with integral touchpad, degree of protection IP 65 at front, IP 54 at rear • German key assignments • International key assignments 6GF6 710-3AE 6GF6 710-3BE Membrane keyboard with integral trackball, degree of protection IP 65 at front, IP 54 at rear • German key assignments • International key assignments 6GF6 710-3BF 6GF6 710-3BG 6GF6 510-5BD IP65 full-stroke keyboard Degree of protection IP 65, with PS/2 plug • German key assignments • International key assignments 6GF6 710-2AA 6GF6 710-2BA DR 2030/24 matrix printer 24-needle printer for DIN A4 and continuous form, parallel bidirectional interface 6GF6 520-1LB Operation channel extension BKV 2510, 10 m DR 2030/9 matrix printer 9-needle printer for continuous form, parallel bidirectional interface 6GF6 520-1LA Interface RS 232/TTY for DR 2030 6GF6 520-2LA Ribbon for DR 2030, 5 off 6GF6 520-5LA Ink-jet printer DR 7070 M ink-jet printer Bubble jet printer for resolutions up to 720 x 360, format up to DIN A2 portrait, speed 700 characters/s 6GF6 510-1BC RS 232 interface TTY (ECMA) interface MNT:044699 MNT:043067 Multi-color printing head 6GF6 510-5BA Monochrome printing head Refillable cartridge, black, for color printing head, 12 off Refillable cartridge, 3 colors, for color printing head, 12 off 6GF6 510-5BB 6GF6 510-5BC Operation channel extension Matrix printers } Available ex stock. 6GF6 980-0KA Siemens ST PCS 7 · 2002 39 Ordering data Engineering Engineering stations ■ ES basic hardware Order No. PCS 7 Workstation ES/OS Basic hardware for Engineering Station, workstation tower from Fujitsu Siemens Computers 1), Pentium 4 from 1.7 GHz, 512 Mbyte RDRAM, 40 Gbyte IDE hard disk, AGP graphics card, LAN card on board, keyboard and mouse, without monitor, including bootable CD-ROM with operating system and complete preinstalled PCS 7 software, tested with the basic hardware 2) PCS 7 IPC Rack ES/OS Basic hardware for Engineering Station, SIMATIC PC: industrial PC in rack with 19" packaging system, Pentium III from 1.0 GHz, 512 Mbyte SDRAM, 40 Gbyte IDE hard disk, AGP graphics card, LAN card on board, keyboard and mouse, without monitor, with complete preinstalled PCS 7 software, tested with the basic hardware 2) Connection to plant bus via Basic Communication Ethernet (BCE) with Intel EtherExpress Pro/100S card, license for BCE operation; Windows NT 4.0 Workstation operating system • German } • English } Additionally required: SIMATIC NET CP 5611 MPI See also page 49 Order No. } 6ES7 650-0AA05-0AX0 6ES7 650-0AA05-0BX0 6GK1 561-1AM00 Connection to plant bus via Basic Communication Ethernet (BCE) with 3COM Etherlink card, license for BCE operation; Windows NT 4.0 Workstation operating system • German • English 6ES7 650-0BA03-0AX0 6ES7 650-0BA03-0BX0 Connection to Industrial Ethernet plant bus via CP 1613, Windows NT 4.0 Workstation operating system • German • English 6ES7 650-0BA13-0AX0 6ES7 650-0BA13-0BX0 Accessories SCD 2197 21" color monitor, degree of protection IP 20, with power supply cable and video cable (15-contact/3-row Sub-D) 6GF6 100-1PC Further monitors, printers and operator panels See page 39 1) The Fujitsu Siemens computers are only designed for use in office environments, and are not certified for industrial environments! 2) Preinstalled SIMATIC PCS 7 software V5.2 without licenses. The associated OS software must be ordered in addition to achieve licensing. 40 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Engineering ES software ■ ES software The ES software executes on the OS/ES basic hardware offered in this catalog, and has been tested with it. Siemens AG guarantees compatibility between hardware and software for system configurations based on the components in this catalog. Should you use basic hardware other than that offered in this catalog, please observe the following minimum requirements for the ES software: • Programming device or personal computer with: - Processor at least 266 MHz - Min. 256 Mbyte RAM - Min. 6 Gbyte hard disk ■ ES software V5.2 6ES7 658-1AB05-0YC0 } 6ES7 658-1AC05-0YC5 • Microsoft Windows NT 4.0 operating system with ServicePack 5 or 6a • Microsoft Internet Explorer V5.0/V6.0 If you configure your own SIMATIC PCS 7 operator station or engineering station using other/own hardware components, you carry full responsibility, and will not receive any free support in the event of compatibility problems. Furthermore, the use of nonsystem software in the SIMATIC PCS 7 environment is fully your responsibility. You have no claims for free support in the event of compatibility problems. Order No. Included in the delivery of PCS 7 Engineering Toolset V5.2 NCM S7 configuring software for Industrial Ethernet Version 5.x, executes under SIMATIC PCS 7 V5.2; on CD-ROM, with electronic manual in German, English, French, Spanish, Italian AS 414 H and AS 417 H engineering S7-400 H option package } for SIMATIC PCS 7 V5.2 Authorization diskette, required for each engineering station which is to be used to configure a redundant AS 414 H / AS 417 H automation system 6ES7 658-6AX04-0YD0 AS 414 F/FH and AS 417 F/FH engineering OS engineering OS Software Engineering V5.2 } (RC 64K), comprising: • CD-ROM with OS control system software (runtime and engineering software) • Software licensing on authorization diskette 6ES7 658-2DB05-0YC0 } 6ES7 658-2DC05-0YC5 } Available ex stock. • Graphics card with min. resolution 1024 x 768 SIMATIC NET Engineering PCS 7 Engineering Toolset V5.2 } (PO 3000) comprising: • CD-ROM with - STEP 7 - CFC - SFC - S7-SCL - Technological hierarchy - Import/export assistant - DOCPRO - I & C libraries • Software licensing on authorization diskette OS Software Engineering PowerPack V5.2 (RC 64K ➞ RC 150K), for extension of runtime and engineering software to 150 k variables Despite comprehensive tests, it cannot be precluded that the function of a SIMATIC PCS 7 system may become faulty or influenced by additional non-system software, i.e. software not explicitly released for SIMATIC PCS 7. For this reason, Siemens AG warns against the installation of non-system software on SIMATIC PCS 7 runtime systems, and does not provide a warranty in the event of any resulting damage. Order No. AS engineering PCS 7 Engineering Toolset V5.2 Powerpack (PO 3000 ➞ PO unlimited), for extension of the engineering software from 3000 process objects to an unlimited number • The following hardware configuration is recommended: - Processor at least 866 MHz - 512 Mbyte RAM - 20 Gbyte hard disk } F-Tool (S7 F systems) F program tool with F block library 6ES7 833-1CC00-0YX0 Configurator software Interactive catalog CA 01 Automation and Drives CD-ROM with the complete product range from Siemens Automation & Drives, with configurator software, also for • PCS 7 configuration • Technological AS calculation • SIMATIC NET network selection support For Order No., refer to 2nd cover page of catalog and in the appendix Siemens ST PCS 7 · 2002 41 Ordering data Engineering ES option packages, I & C libraries ■ ES software V4.02 Engineering Toolset Version V4.02 comprising: - STEP 7 Version 4.0.2 - CFC - SFC - S7-SCL - Technological hierarchy - Import/export assistant - DOCPRO Software licensing on authorization diskette Order No. } 6ES7 651-8XX01-0YD0 6ES7 658-4XX02-0YC0 } 6GK7 830-1BC02-0YA0 NCM S7 configuring software for Industrial Ethernet Version 4.x, executes under STEP 7 V4.02; on CD-ROM, German, English, French, Spanish, Italian ■ ES option packages Order No. Order No. Test and simulation Controller optimization PCS 7 PID Tuner runtime license Control optimization; option package for CFC; for ES software V5.2 Order No. OS Software Engineering } for SIMATIC PCS 7 V4.02, comprising: • CD-ROM with OS control system software (runtime and engineering software) • Software licensing on authorization diskette } 6ES7 653-0SP05-0YX0 S7-PLCSIM Functional testing of programs made with CFC/SFC on PC/programming device, in 5 languages (German, English, French, Spanish, Italian), including authorization diskette for SIMATIC PCS 7 V5.2 • Single license • Upgrade to V5 • Software updating service } } 6ES7 841-0CC02-0YE0 6ES7 841-0CC02-0YE4 6ES7 841-0CA01-0YX2 More programs for test and simulation see catalog „Add-ons for the SIMATIC PCS 7 process control system, see page 28. ■ I & C libraries Order No. Driver blocks V5.2 1) runtime software Valid for one SIMATIC PCS 7 automation system } Technological blocks V5.2 1) runtime software Valid for one SIMATIC PCS 7 automation system Communication blocks V5.2 runtime software Valid for one SIMATIC PCS 7 automation system Order No. 6ES7 653-2BD05-0XX0 PCS 7 Add-ons } 6ES7 653-2BB05-0XX0 You will find more libraries in the catalog "Add-ons for the SIMATIC PCS 7 process control system", please refer to page 28. } 6ES7 653-2BE05-0XX0 1) These libraries are included in the delivery of the PCS 7 Toolset CD-ROM. A runtime software is necessary for each automation system, which are using these libraries. The license for technological blocks V5.2 corresponds to the license of the technological blocks V4.02. Licenses of these V4.02 blocks can also be used on an automation system V5.2. The driver blocks license is new in V5.2 42 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Engineering SIMATIC PDM ■ SIMATIC PDM SIMATIC PDM executes on a SIMATIC PCS 7 engineering station. If SIMATIC PDM is to execute on a stand-alone computer, the following requirements must be observed: Software requirements: • SIMATIC PDM without STEP 7: SIMATIC Manager V5.1 with ServicePack 1 and Hotfix 1 (present on SIMATIC PDM CD) • Programming device or personal computer with: - Processor at least 233 MHz - Min. 128 Mbyte RAM, - Min. 250 Mbyte vacant hard disk • SIMATIC PDM integrated in STEP 7: STEP 7 V5.0 or later with ServicePack 3 or later, order separately • SIMATIC PDM integrated in SIMATIC PCS 7: SIMATIC PCS 7 V5.0 or later with ServicePack 2 or later ■ Ordering data Order No. PDM Starter Package V5.2 for } SIMATIC PCS 7 Preferred version for SIMATIC PCS 7 with - SIMATIC PDM basic software - Integration in STEP 7 / PCS 7 - Routing - 128 tags 1) 6ES7 658-3PX05-0YC0 SIMATIC PDM V5.2 2) } Basic software for operation and parameterization of process devices and components including - communication via HART modem, - communication via RS 232, - communication via PROFIBUS-DP/-PA - for 4 tags - SIMATIC PDM documentation 6ES7 658-3AX05-0YC0 Order No. Tag option(s) for SIMATIC PDM V5.2 • Up to 128 tags 1) • Up to 512 tags • Up to 1,024 tags • Up to 2,048 tags } } } } 6ES7 658-3XA00-2XD0 6ES7 658-3XB00-2XD0 6ES7 658-3XC00-2XD0 6ES7 658-3XD00-2XD0 • TAGs unlimited } • PowerPacks - from 128 TAGs to 512 TAGs } - from 512 TAGs to 1024 TAGs } - from 1024 TAGs to 2048 TAGs } - from 2048 TAGs to TAGs unli- } mited 6ES7 658-3XH05-2XD0 Software Update Service SIMATIC PDM 6ES7 658-3XX00-0XX0 } 6ES7 658-3GX05-0YC8 SIMATIC PDM } Update V5.1 to V5.2 The update package can be used for all SIMATIC PDM options and for the PDM Starter Package. 6ES7 658-3AX05-0YC3 Demo version SIMATIC PDM runs for a period of 60 days without any restrictions Option(s) for SIMATIC PDM Expansion of SIMATIC PDM V5.2 basic software: • Integration in STEP 7 / } SIMATIC PCS 7 (only required if the integration of SIMATIC PDM in HW Config is be used) 6ES7 658-3BX00-2XD0 • Routing via S7-400 3) } 6ES7 658-3CX00-2XD0 • Communication via standard HART multiplexer } 6ES7 658-3EX00-2XD0 6ES7 658-3XB05-2XD5 6ES7 658-3XC05-2XD5 6ES7 658-3XD05-2XD5 6ES7 658-3XH05-2XD5 1) Tags are basically understood to be equipment such as transmitters, e.g. SITRANS P or ET 200iS stations 2) When upgrading a previous version V5.x to the current version V5.2, it is only necessary to order the basic software (with same functionality) 3) Only together with the option "With integration in STEP 7“ Note: to permit the function "Data set routing", the automation system must be fitted with the CP 443-5 Extended and CP 443-1 communications processors. } Available ex stock. Siemens ST PCS 7 · 2002 43 Ordering data Batch processes BATCH flexible ■ BATCH flexible Order No. BATCH flexible recipe system comprising recipe editor, recipe management, control recipe generation, BATCH flexible object manager, BATCH Broker single license; software license with authorization diskette • For SIMATIC PCS 7 V4.02 • For SIMATIC PCS 7 V5.2 BATCH flexible batch planning comprising batch planning list, equipment allocation list, production order list (PPS link); software license with authorization diskette } } 6ES7 657-0AX02-0YC0 6ES7 657-0AX05-0YC0 BATCH flexible batch control comprising control recipe visualization and processing, batch status list, equipment assignment list; software license with authorization diskette • For SIMATIC PCS 7 V4.02 • For SIMATIC PCS 7 V5.2 Order No. } } 6ES7 657-0CX02-0YC0 6ES7 657-0CX05-0YC0 • For SIMATIC PCS 7 V4.02 • For SIMATIC PCS 7 V5.2 } } 6ES7 657-0BX02-0YC0 6ES7 657-0BX05-0YC0 } } 6ES7 657-0DX02-0YC0 6ES7 657-0DX05-0YC0 BATCH flexible batch data management comprising batch data preprocessing, batch data management and batch data export; software license with authorization diskette • For SIMATIC PCS 7 V4.02 • For SIMATIC PCS 7 V5.2 Note: The licenses of BATCH flexible for V5.x also remain valid for SIMATIC PCS 7 V5.2. 44 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Communication Components for Industrial Ethernet ■ Industrial Ethernet Order No. Order No. Optical networks Fiber-optic cables Fiber-optic cable Standard cable, splittable Preassembled with 4 BFOC connectors Preferred lengths - 1m - 5m - 10 m - 20 m - 50 m 6XV1 820-5BH10 6XV1 820-5BH50 6XV1 820-5BN10 6XV1 820-5BN20 6XV1 820-5BN50 Other lengths and fiber-optic cables See Catalog IK PI BFOC connector set 1) for standard and trailing fiberoptic cables, 20 units 6GK1 901-0DA20-0AA0 Industrial Ethernet OLM } Optical link module with 3 ITP ports and 2 fiber-optic ports; redundant power supply and signalling contact; ITP cables: see "ITP networks" 6GK1 102-4AA00 Fast Ethernet / switched network Preferentially for use Sub-D (ITP) RJ45 (TP) Multi-mode FO (MM) Single-mode FO (SM) Selection support with high EMC loading – 2 2 – ● 2) ● ● 6 – 2 – ● ● ● – 6 2 – ● ● OSM ITP62-LD 6 – – 2 ● ● ● OSM ITP53 5 – 3 – ● ● 3) ● 3) OSM BC08 – – 8 – ● 4) ● 4) ● 4) OMC TP11 – 1 1 – ● 5) ● 5) ● 5) ESM ITP80 8 – – – ● ● 6) ● ESM TP40 – 4 – – ● 7) ● ESM TP80 – 8 – – ● 7) ● OSM/ ESM Product versions of OSM and ESM OSM TP22 OSM ITP62 (standard) OSM TP62 for plant bus for OSLAN 2) TP cable inside a switchgear cabinet 3) For cross-building connection of Fast Ethernet networks with OSM 4) For design of an optical network, where TP cables (max. 6 m) are only used inside switchgear cabinets 5) Connects a participant with RJ45 TP interface to one of the 8 optical ports of an OSM BC08 6) Within buildings 7) Within switchrooms Industrial Ethernet } OSM TP22 Optical Switch Module with 2 fiber-optic ports 100 Mbit/s and 2 RJ45 ports 10/100 Mbit/s and 4 digital inputs; redundant DC 24 DC 24 V supply, signalling contact; integrated redundancy management, with network management 6GK1 105-2AE00 Industrial Ethernet } OSM ITP62 Optical switch module with 2 fiber-optic ports 100 Mbit/s and 6 ITP ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management 6GK1 105-2AA00 Industrial Ethernet } OSM TP62 Optical switch module with 2 fiber-optic ports 100 Mbit/s and 6 RJ45 ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management 6GK1 105-2AB00 Industrial Ethernet } OSM ITP62-LD Optical switch module with 2 fiber-optic ports 100 Mbit/s long-distance (single-mode fiberoptic cable up to 26 km) and 6 ITP ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management 6GK1 105-2AC00 Industrial Ethernet } OSM ITP53 Optical switch module with 3 fiber-optic ports 100 Mbit/s and 5 ITP ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management, for cross-building connection of two Fast Ethernet networks with OSM 6GK1 105-2AD00 Industrial Ethernet } ESM TP40 Electrical Switch Module with 4 RJ45 ports 10/100 Mbit/s and 4 digital inputs; redundant DC 24 V supply, signalling contact; integrated redundancy management, with network management, preferably for OS-LAN 6GK1 105-3AC00 } 6GK1 105-3AA00 Industrial Ethernet ESM ITP80 Electrical switch module with 8 ITP ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management, preferably for OS-LAN 1) Note: you can order supplementary components for the SIMATIC NET range of cables from your local partner. Technical advice can be obtained from: J. Hertlein Tel.: +49 (911) 750 44 65, Fax: +49 (911) 750 99 91 E-mail: [email protected] } Available ex stock. Siemens ST PCS 7 · 2002 45 Ordering data Communication Components for Industrial Ethernet ■ Industrial Ethernet Order No. Fast Ethernet / switched network (continued) Industrial Ethernet ESM TP80 Electrical switch module with 8 RJ45 ports 10/100 Mbit/s and 8 digital inputs; redundant DC 24 V supply and signalling contact; with network management, preferably for OS-LAN } Industrial Ethernet OSM BC08 Optical Switch Module with 8 fiber-optic ports 100 Mbit/s; redundant DC 24 V supply, signalling contact; with network management } Industrial Ethernet } OMC TP11 Optical Media Converter RJ45 on multimode fiber-optic (BFOC) with 100 Mbit/s up to 3 km; redundant DC 24 Vsupply, signalling contact ITP XP Standard Cable 9/9 ITP standard cable with 2 x 9-pin Sub-D connectors for synchronization of 2 OSM/ESM via the standby port with redundant connection of redundant rings - 2m - 5m - 8m - 12 m - 15 m - 20 m - 30 m - 40 m 46 Order No. ITP networks (industrial twisted pair) 6GK1 105-3AB00 6GK1 105-4AA00 6GK1 100-2AB00 6XV1 850-0CH20 6XV1 850-0CH50 6XV1 850-0CH80 6XV1 850-0CN12 6XV1 850-0CN15 6XV1 850-0CN20 6XV1 850-0CN30 6XV1 850-0CN40 Siemens ST PCS 7 · 2002 ITP standard cable for Industrial Ethernet Not precut/preassembled, sold by the meter 6XV1 850-0AH10 2 x 2-core, without connectors For connection of a terminal unit; for self-assembly of connectors, or for the connection between patch panel and socket ITP standard cable 9/15 ITP installation cable for direct connection of terminal units with ITP interface to Industrial Ethernet network components with ITP interface; with one 9-pin and one 15-pin Sub-D connector 2m 5m 8m - 12 m - 15 m - 20 m - 30 m - 40 m - 50 m - 60 m - 70 m - 80 m - 90 m - 100 m } } } } } } } } } } } } } } ITP connector for Industrial Ethernet • 9-pin, for connection to OLM/ELM and OSM/ESM • 15-pin, for connection to terminal units with ITP interface 6XV1 850-0BH20 6XV1 850-0BH50 6XV1 850-0BH80 6XV1 850-0BN12 6XV1 850-0BN15 6XV1 850-0BN20 6XV1 850-0BN30 6XV1 850-0BN40 6XV1 850-0BN50 6XV1 850-0BN60 6XV1 850-0BN70 6XV1 850-0BN80 6XV1 850-0BN88 6XV1 850-0BT10 6GK1 901-0CA00-0AA0 6GK1 901-0CA01-0AA0 Industrial Ethernet ELM® } Electrical link module with 3 ITP ports and 1 AUI port; redundant 24 V power supply and signalling contact 6GK1 102-5AA00 Further ITP components See Catalog IK PI } Available ex stock. Ordering data Communication Components for Industrial Ethernet ■ Industrial Ethernet Order No. FastConnect Industrial Ethernet FC Standard Cable TP installation cable for connection to Industrial Ethernet FC Outlet RJ45 for universal use, 4-core, shielded, sold by the meter 6XV1 840-2AH10 Industrial Ethernet } FC Stripping Tool Preset stripping tool for fast stripping of Industrial Ethernet FC cables 6GK1 901-1GA00 Industrial Ethernet FC blade cassettes Spare blade cassettes for the FC stripping tool, 5 off } Industrial Ethernet FC Outlet RJ45 } Max. delivery unit 1000 m, minimum ordering quantity 20 m 6GK7 443-1EX11-0XE0 System connection OS/ES 6GK1 161-3AA00 6GK1 901-1GB00 } S7-1613/Windows NT 4.0 Software for S7 communication for CP 1613, with documentation on CD-ROM German/English 6GK1 716-1CB60-3AA0 6GK1 901-1FC00-0AA0 S7-REDCONNECT/Windows } NT 4.0 Software for fail-safe S7 communication via redundant networks, executes with CP 1613, on CD-ROM German/English 6GK1 716-0HB14-3AA0 } 6GK1 716-0HB14-3AA4 Documentation Manual for ITP and fiber-optic networks Network architecture, components, configurations, installation • German } • English } • French } • Italian } 6GK1 970-1BA10-0AA0 6GK1 970-1BA10-0AA1 6GK1 970-1BA10-0AA2 6GK1 970-1BA10-0AA4 } 6GK1 970-1AA20-0AA0 } Available ex stock. CP 443-1 } Communications processor for connection of SIMATIC S7-400 to Industrial Ethernet via TCP/IP and ISO; for S7 communication, S5compatible communication (SEND/RECEIVE) with FETCH/ WRITE with or without RFC 1006, 10/100 Mbit/s, with AUI/ITP and RJ45 connection CP 1613 } PCI card for connection to Industrial Ethernet, with AUI/ITP and RJ45 connections See Catalog IK PI TP cords For connection between Industrial Ethernet FC Outlet RJ45 and network components (OSM or ESM) or terminal unit Manual for triaxial networks Configuring aids, installation guide, components German/English Order No. System connection AS Upgrade S7-REDCONNECT/ 1613/Windows NT 4.0 Software for expansion of S7-1613/Windows NT 4.0 to S7-REDCONNECT/ Windows NT 4.0, on CD-ROM German/English Siemens ST PCS 7 · 2002 47 Ordering data Communication Components for PROFIBUS ■ PROFIBUS Order No. Electrical networks PROFIBUS FastConnect standard cable Standard type with special design for fast mounting, 2-core, shielded, sold by the meter 6XV1 830-0EH10 Specify length in m Max. delivery unit 1000 m, min. ordering quantity 20 m Preferred lengths - 20 m - 50 m - 100 m - 200 m - 500 m 6XV1 830-0EN20 6XV1 830-0EN50 6XV1 830-0ET10 6XV1 830-0ET20 6XV1 830-0ET50 Further PROFIBUS cables See Catalog IK PI PROFIBUS FastConnect } stripping tool Preset stripping tool for fast stripping of PROFIBUS FastConnect bus cables 6GK1 905-6AA00 } 6GK1 905-6AB00 PROFIBUS FastConnect blade cassettes Spare blade cassettes for the PROFIBUS FastConnect stripping tool PROFIBUS FastConnect RS 485 bus connector with 90° cable outlet With insulation displacement system, max. data transfer rate 12 Mbit/s • Without PG interface • With PG interface Order No. Optical networks Fiber-optic cable Standard cable, splittable Precut/preassembled with 4 BFOC connectors Preferred lengths - 1m - 5m - 10 m - 20 m - 50 m 6XV1 820-5BH10 6XV1 820-5BH50 6XV1 820-5BN10 6XV1 820-5BN20 6XV1 820-5BN50 Other lengths and cables See Catalog IK PI BFOC connector set 1) for standard and trailing fiberoptic cables, 20 units 6GK1 901-0DA20-0AA0 PROFIBUS OLM/G12 Optical link module with one RS 485 and two glass fiber-optic interfaces (four BFOC sockets), for standard distances up to 3,000 m, with signalling contact and measuring output 6GK1 502-3CB00 Plastic fiber-optic cables and mounting set for simplex plugs (for use of the IM 153-2 FO) } } 6ES7 972-0BA50-0XA0 6ES7 972-0BB50-0XA0 PROFIBUS FastConnect } RS 485 bus connector Plug 180 with 180° cable outlet, with insulation displacement system, for connection of PC, PG, OP 6GK1 500-0FC00 Further bus connectors See Catalog IK PI PROFIBUS OBT } Optical bus terminal for connecting a PROFIBUS station or an RS 485 segment without integrated optical interface to the optical PROFIBUS; without simplex connector 6GK1 500-3AA00 PROFIBUS plastic fiber-optic cable, standard cable Robust round cable with two plastic fiber-optic cores, PVC external sheath and PA internal sheath, without connectors, for indoor use, sold by the meter 6XV1 821-0AH10 PROFIBUS plastic fiber-optic cable, duplex cores Plastic fiber-optic cable with two cores, PVC sheath, without connectors, for use in environments with low mechanical stresses, 50 m ring 6XV1 821-2AN50 PROFIBUS plastic fiber-optic cable, simplex connector/ polishing set 100 simplex connectors and 5 polishing sets for preparing PROFIBUS plastic fiber-optic cables for the optical PROFIBUS-DP 6GK1 901-0FB00-0AA0 } 6GK1 500-0AB00 PROFIBUS bus terminal 12M } Bus terminal for connection of PROFIBUS stations up to 12 Mbit/s; with 1.5-m cable 6GK1 500-0AA10 RS 485 repeater } for PROFIBUS Data transfer rate max. 12 Mbit/s, DC 24 V, housing IP 20 6ES7 972-0AA01-0XA0 } 6ES7 972-0AB00-0XA0 PROFIBUS plastic fiber-optic cable, stripping tool set For removal of outer sheath or core sheath of plastic fiber-optic cables 6GK1 905-6PA10 Active RS 485 terminating } resistor for PROFIBUS (PROFIBUS terminator) For termination of bus segments, for data transfer rates from 9.6 kbit/s to 12 Mbit/s 6ES7 972-0DA00-0AA0 Plug adapter } Pack of 50, for use of simplex connectors with the integral FO interfaces (e.g. IM 153-2 FO); for 25 modules 6ES7 195-1BE00-0XA0 RS 485 bus terminal for PROFIBUS Data transfer rate 9.6 kbit/s to 1,500 kbit/s; with 3-m cable Diagnostic repeater RS 485 for connection of up to 2 segments to PROFIBUS-DP; with Online diagnostics for the monitoring of bus cables 1) Note: you can order supplementary components for the SIMATIC NET range of cables from your local partner. Technical advice can be obtained from: J. Hertlein Tel.: +49 (911) 750 44 65, Fax: +49 (911) 750 99 91 E-mail: [email protected] 48 Siemens ST PCS 7 · 2002 Connection Automation systems to PROFIBUS-DP CP 443-5 Extended } Communications processor for connection of SIMATIC S7-400 to PROFIBUS as DP master or for S7 communication, for data set routing of SIMATIC PDM 6GK7 443-5DX03-0XE0 } Available ex stock. Ordering data Communication Components for PROFIBUS ■ Linking to PROFIBUS-PA Order No. Basic components PS 307 load power supply including connection assembly; • AC 120/230 V; DC 24 V - 2 A; 50 mm wide - 5 A; 80 mm wide - 5 A, extended temperature range; 80 mm wide - 10 A, 200 mm wide • DC 24/48/60/110 V; DC 24 V - 2 A, extended temperature range; 80 mm wide IM 157 Interface module for DP/PA link } } } 6ES7 307-1BA00-0AA0 6ES7 307-1EA00-0AA0 6ES7 307-1EA80-0AA0 } 6ES7 307-1KA00-0AA0 } 6ES7 305-1BA80-0AA0 } 6ES7 157-0AA81-0XA0 DP/PA coupler for transition in transmission technology from RS 485 to IEC 61158, with extended temperature range • Intrinsically-safe version - Output current 110 mA net } • Non-intrinsically-safe version - Output current 400 mA net } Manual for DP/PA coupler/link • German • English } } 6ES7 157-0AD81-0XA0 6ES7 157-0AC80-0XA0 6ES7 157-0AA00-8AA0 6ES7 157-0AA00-8BA0 Components for hot swapping function Bus modules for hot swapping • BM IM 157 } for two IM 157 modules, for redundant and non-redundant design, for extended temperature range, for hot swapping function 6ES7 195-7HE80-0XA0 • BM DP/PA } for one DP/PA coupler, for extended temperature range, for hot swapping function 6ES7 195-7HF80-0XA0 Profile rail for hot swapping - 482 mm wide (19 inches) - 530 mm wide - 620 mm wide Order No. Standard profile rails (without hot swapping) } } } ■ Miscellaneous components 6ES7 195-1GA00-0XA0 6ES7 195-1GF30-0XA0 6ES7 195-1GG30-0XA0 Order No. Profile rail • 482 mm wide (19 inches) • 530 mm wide } } 6ES7 390-1AE80-0AA0 6ES7 390-1AF30-0AA0 FastConnect bus cables for PROFIBUS-PA and accessories FC process cable 2-core, shielded • Blue for Ex applications • Black for non-Ex applications Sold by the meter: max. available length 1000 m, minimum ordering quantity 20 m 6XV1 830-5EH10 6XV1 830-5FH10 PROFIBUS FastConnect } stripping tool Stripping tool for fast stripping of PROFIBUS FastConnect bus cables 6GK1 905-6AA00 } 6GK1 905-6AB00 SpliTConnect Tap } For design of PROFIBUS-PA segments and connection of PA field devices, insulation displacement system, IP 67, 10 off 6GK1 905-0AA00 SpliTConnect M12 Outlet } Replacement element for direct connection of PA field devices to the SpliTConnect Tap, 5 off 6GK1 905-0AB10 SpliTConnect Coupler } Connection element for cascading SpliTConnect Taps in order to design star points, 10 off 6GK1 905-0AC00 PROFIBUS FastConnect blade cassettes Spare blade cassettes for the PROFIBUS FastConnect stripping tool, 5 off SpliTConnect Terminator For termination of PROFIBUS-PA segments, 5 off • Terminator (Ex); use possible in } hazardous area • Terminator (non-Ex); use not } possible in hazardous area } SpliTConnect M12 Jack Connection element between FC process cable and M12 plug on the PROFIBUS-PA field device, 5 off 6GK1 905-0AD00 6GK1 905-0AE00 6GK1 905-0AF00 Order No. MPI card SIMATIC NET CP 5611 MPI } Required for commissioning of an automation system using an engineering station on the basis of Fujitsu Siemens computers (without MPI interface) Comprising PCI card, CP 5611 for connection of PG/PC with PCI slot to PROFIBUS or MPI incl. MPI cable, 5 m } Available ex stock. 6GK1 561-1AM00 Siemens ST PCS 7 · 2002 49 Ordering data Communication Linking to AS-Interface and EIB instabus ■ Linking to AS-Interface 1) Order No. CP 343-2 Communications processor for connection of SIMATIC S7-300 and ET 200M to AS-Interface, without front connector } Front connector 20-pin, with screw contacts } 6ES7 392-1AJ00-0AA0 } } } } 6GK7 343-2AH00-8AA0 6GK7 343-2AH00-8BA0 6GK7 343-2AH00-8CA0 6GK7 343-2AH00-8EA0 DP/AS-Interface Link 65 } for connection of AS-Interface to PROFIBUS-DP, degree of protection IP 65 6ES7 156-0AA01-0XA0 DP/AS-Interface link 20 } PROFIBUS-DP/AS-Interface gateway, degree of protection IP 20 6GK1 415-2AA01 Stabilized AS-Interface power } supply SITOP power special line, IP 65 DC/DC power supply 24 V/30 V, max. 2.4 A; degree of protection IP 65; for power supply to AS-Interface 6EP1 632-1AL01 CP 343-2 manual incl. software and examples • German • English • French • Italian 6GK7 343-2AH00-0XA0 Order No. AS-Interface socket } for connection of AS-Interface to the DP/AS-Interface link 6ES7 194-5AA00-0XA0 DP/AS-Interface link manual • German • English • French • Spanish • Italian } } } } } 6ES7 156-0AA00-8AA0 6ES7 156-0AA00-8BA0 6ES7 156-0AA00-8CA0 6ES7 156-0AA00-8DA0 6ES7 156-0AA00-8EA0 DP/AS-Interface link 20 manual including type and GSD files • German • English • French • Spanish • Italian } } } } } 6GK1 971-2DS01-0AA0 6GK1 971-2DS01-0AA1 6GK1 971-2DS01-0AA2 6GK1 971-2DS01-0AA3 6GK1 971-2DS01-0AA4 6ES5 760-2CB11 PROFIBUS bus connector Degree of protection IP 66/67, for bus signals, power supply, 12-pin, with pin insert 1) The AS-Interface is linked as a subordinate bus into SIMATIC PCS 7. It therefore does not offer the full range of SIMATIC PCS 7 functions; this particularly applies to the diagnostics capability. See Catalog IK PI for further information. ■ Linking to EIB instabus 2) DP/EIB link } Gateway for data exchange between PROFIBUS-DP and EIB Order No. 6GK1 415-0AA01 Order No. Manual including GSD file and ETS database entry • German • English } } 6GK1 971-3DA00-0AA0 6GK1 971-3DA00-0AA1 2) The EIB instabus is linked as a subordinate bus into SIMATIC PCS 7. It therefore does not offer the full range of SIMATIC PCS 7 functions; this particularly applies to the diagnostics capability. See Catalog IK PI for further information. 50 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Automation Standard automation systems ■ Automation systems Order No. Order No. AS 414-3 automation system comprising: CPU 414-3 with integral PROFIBUS-DP interfaces, 768 Kbyte main memory (384 Kbyte available user memory), memory card 1 Mbyte RAM, 2 backup batteries, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet AS 416-3 automation system comprising: CPU 416-3 with integral PROFIBUS-DP interfaces, 3,200 Kbyte main memory (1,600 Kbyte available user memory), memory card 4 Mbyte RAM, 2 backup batteries, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet • PS 407 power supply; 10 A for AC 120/230 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } 6ES7 654-2BA32-0XX0 6ES7 654-2BB32-0XX0 • PS 407 power supply; 10 A for AC 120/230 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } 6ES7 654-2EA32-0XX0 6ES7 654-2EB32-0XX0 6ES7 654-5BA32-0XX0 6ES7 654-5BB32-0XX0 • PS 405 power supply; 10 A for DC 24 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } 6ES7 654-5EA32-0XX0 6ES7 654-5EB32-0XX0 • PS 405 power supply; 10 A for DC 24 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } AS 416-2 automation system comprising: CPU 416-2 with integral PROFIBUS-DP interfaces, 1,600 Kbyte main memory (800 Kbyte available user memory), memory card 2 Mbyte RAM, 2 backup batteries, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet AS 417-4 automation system comprising: CPU 417-4 with integral PROFIBUS-DP interfaces, 4,000 Kbyte main memory (2,000 Kbyte available user memory), memory card 4 Mbyte RAM, 2 backup batteries, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet • PS 407 power supply; 10 A for AC 120/230 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } 6ES7 654-2DA32-0XX0 6ES7 654-2DB32-0XX0 • PS 405 power supply; 10 A for DC 24 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } • PS 407 power supply; 10 A for AC 120/230 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } - UR2 (9 slots) and memory } card 8 Mbyte RAM 6ES7 654-5DA32-0XX0 6ES7 654-5DB32-0XX0 } Available ex stock. • PS 405 power supply; 10 A for DC 24 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } 6ES7 654-2GA32-0XX0 6ES7 654-2GB32-0XX0 6ES7 654-2GB32-0XY0 6ES7 654-5GA32-0XX0 6ES7 654-5GB32-0XX0 Siemens ST PCS 7 · 2002 51 Ordering data Automation Standard automation systems ■ Accessories Order No. Individual components for automation systems CPU 414-3 Main memory 768 Kbyte } 6ES7 414-3XJ00-0AB0 CPU 416-2 Main memory 1,600 Kbyte } 6ES7 416-2XK02-0AB0 CPU 416-3 Main memory 3,200 Kbyte } 6ES7 416-3XL00-0AB0 CPU 417-4 Main memory 4,000 Kbyte } 6ES7 417-4XL00-0AB0 Memory card RAM • 1 Mbyte • 2 Mbyte • 4 Mbyte • 8 Mbyte } } } } 6ES7 952-1AK00-0AA0 6ES7 952-1AL00-0AA0 6ES7 952-1AM00-0AA0 6ES7 952-1AP00-0AA0 RAM expansion for CPU 417-4 Main memory RAM (only for CPU 417-x) • 2 x 2 Mbyte • 2 x 4 Mbyte } } 6ES7 955-2AL00-0AA0 6ES7 955-2AM00-0AA0 } 6ES7 952-1KM00-0AA0 CP 443-1 communications } processor For connection of SIMATIC S7400 to Industrial Ethernet via TCP/IP and ISO; for S7 communication, S5-compatible communication (SEND/RECEIVE) with FETCH/WRITE with or without RFC 1006, 10/100 Mbit/s, with AUI/ITP and RJ45 connections 6GK7 443-1EX11-0XE0 CP 443-5 Extended } Communications processor for connection of SIMATIC S7-400 to PROFIBUS as DP master or for S7 communication, for data set routing with SIMATIC PDM 6GK7 443-5DX03-0XE0 } 6ES7 964-2AA01-0AB0 Memory card flash-EPROM only required for firmware update • 4 Mbyte IF 964-DP Interface module for connection of another DP line Order No. PS 407 power supply module; 10 A AC/DC 120/230 V; DC 5 V/10 A } 6ES7 407-0KA01-0AA0 PS 407 power supply module; 4A AC/DC 120/230 V; DC 5 V/10 A } 6ES7 407-0DA01-0AA0 PS 405 power supply module; 10 A DC 24 V; DC 5 V/10 A } 6ES7 405-0KA01-0AA0 UR1 subrack 18 slots } 6ES7 400-1TA01-0AA0 UR2 subrack 9 slots } 6ES7 400-1JA01-0AA0 Backup battery Type AA, 1.9 Ah } 6ES7 971-0BA00 Driver blocks runtime software V5.2 Valid for one SIMATIC PCS 7 automation system } 6ES7 653-2BD05-0XX0 Technological blocks runtime software V5.2 Valid for one SIMATIC PCS 7 automation system } 6ES7 653-2BB05-0XX0 Communication blocks runtime software V5.2 Valid for one SIMATIC PCS 7 automation system } 6ES7 653-2BE05-0XX0 Runtime licenses for libraries Note: The CPU 416-2 only requires one slot in the subrack, the CPUs 414-3, 416-3, 417-4 and 417-4H require two slots. 52 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Automation Fault-tolerant automation systems ■ AS 414 H Order No. Order No. AS 414-4-1H automation system AS 414-4-2H automation system Prepared system with one CPU 414-4H for F systems or for later upgrading to redundant system comprising: 1 x CPU 414-4H with integral PROFIBUS-DP interfaces, 768 Kbyte main memory (384 Kbyte available user memory), memory card 1 Mbyte RAM, 2 backup batteries, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet • PS 407 power supply; 10 A for AC 120/230 V, redundant design possible, with subrack - UR1 (18 slots) } - UR2 (9 slots) } - UR2-H (2 x 9 slots) } • PS 405 power supply; 10 A for DC 24 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } - UR2-H (2 x 9 slots) } Complete fault-tolerant automation system with two CPUs 414-4H comprising: 2 x CPU 414-4H with integral PROFIBUS-DP interfaces, 768 Kbyte main memory (384 Kbyte available user memory), memory card 1 Mbyte RAM, 2 backup batteries, sync module, sync cable, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet 6ES7 654-2UA34-0XX0 6ES7 654-2UB34-0XX0 6ES7 654-2UR34-0XX0 • PS 407 power supply; 10 A for } AC 120/230 V, redundant design possible, with UR2-H subrack (2 x 9 slots) 6ES7 654-2VR34-0XX0 • PS 405 power supply; 10 A for } DC 24 V, with UR2-H subrack (2 x 9 slots) 6ES7 654-5VR34-0XX0 6ES7 654-5UA34-0XX0 6ES7 654-5UB34-0XX0 6ES7 654-5UR34-0XX0 Note: In order to design a redundant system 4 sync modules and 4 sync cables must be additionally ordered for the AS 414-4-1H system (see accessories for ordering data) The AS 414 H systems can only be used from SIMATIC PCS 7 V5.1 onwards ■ AS 417 H Order No. Order No. AS 417-4-1H automation system AS 417-4-2H automation system Prepared system with one CPU 417-4H for F systems or for later upgrading to redundant system comprising: 1 x CPU 417-4H with integral PROFIBUS-DP interfaces, 4,000 Kbyte main memory (2,000 Kbyte available user memory), memory card 4 Mbyte RAM, 2 backup batteries, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet • PS 407 power supply; 10 A for AC 120/230 V, redundant design possible, with subrack - UR1 (18 slots) } - UR2 (9 slots) } - UR2-H (2 x 9 slots) } • PS 405 power supply; 10 A for DC 24 V, with subrack - UR1 (18 slots) } - UR2 (9 slots) } - UR2-H (2 x 9 slots) } Completely redundant automation system with two CPUs 417-4H comprising: 2 x CPU 417-4H with integral PROFIBUS-DP interfaces, 4,000 Kbyte main memory (2,000 Kbyte available user memory), memory card 4 Mbyte RAM, 2 backup batteries, sync module, sync cable, runtime software "Driver blocks" and "Technological blocks", CP 443-1 communications processor for connection to Industrial Ethernet 6ES7 654-2SA34-0XX0 6ES7 654-2SB34-0XX0 6ES7 654-2SR34-0XX0 • PS 407 power supply; 10 A for } AC 120/230 V, redundant design possible, with UR2-H subrack (2 x 9 slots) 6ES7 654-2TR34-0XX0 • PS 405 power supply; 10 A for } DC 24 V, with UR2-H subrack (2 x 9 slots) 6ES7 654-5TR34-0XX0 6ES7 654-5SA34-0XX0 6ES7 654-5SB34-0XX0 6ES7 654-5SR34-0XX0 Note: In order to design a redundant system 4 sync modules and 4 sync cables must be additionally ordered for the AS 417-4-1H system (see accessories for ordering data) The AS 417 H systems can only be used from SIMATIC PCS 7 V5.1 onwards. } Available ex stock. Siemens ST PCS 7 · 2002 53 Ordering data Automation Fault-tolerant automation systems ■ Engineering AS 414/417 H Order No. Option package S7-400 H } for SIMATIC PCS 7 V5.2, Authorization diskette, required for every engineering station from which a redundant AS 414 H / AS 417 H automation system is to be configured ■ Accessories for AS 414 H/417 H 6ES7 658-6AX04-0YD0 Order No. Individual components CPU 414-4H, main memory 768 Kbyte } 6ES7 414-4HJ00-0AB0 CPU 417-4H, main memory 4,000 Kbyte } 6ES7 417-4HL01-0AB0 Sync module for linking the two } CPUs 414-4H or 417-4H; two modules required per CPU 6ES7 960-1AA00-0XA0 Sync cable (fiber-optic cable) for connecting the two CPUs 414-4H or 417-4H - 1m - 2m - 10 m Other lengths } } } 6ES7 960-1AA00-5AA0 6ES7 960-1AA00-5BA0 6ES7 960-1AA00-5KA0 On request } 6ES7 952-1KM00-0AA0 CP 443-1 } Communications processor for connection of SIMATIC S7-400 to Industrial Ethernet via TCP/IP and ISO; for S7 communication, S5-compatible communication (SEND/RECEIVE) with FETCH/ WRITE with or without RFC 1006, 10/100 Mbit/s, with AUI/ITP and RJ45 connections 6GK7 443-1EX11-0XE0 CP 443-5 Extended } Communications processor for connection of SIMATIC S7-400 to PROFIBUS as DP master or for S7 communication, for data set routing with SIMATIC PDM 6GK7 443-5DX03-0XE0 Memory card flash-EPROM • 4 Mbyte ■ Y link Order No. PS 407 power supply module for redundant use; 10 A AC/DC 120/230 V; DC 5 V/10 A } 6ES7 407-0KR00-0AA0 PS 405 power supply module; 10 A DC 24 V; DC 5 V/10 A } 6ES7 405-0KA01-0AA0 UR1 subrack 18 slots } 6ES7 400-1TA01-0AA0 UR2 subrack 9 slots } 6ES7 400-1JA01-0AA0 UR2-H subrack for divided central controllers; 2 x 9 slots } 6ES7 400-2JA00-0AA0 Backup battery Type AA, 1.9 Ah } 6ES7 971-0BA00 } } } } 6ES7 952-1AK00-0AA0 6ES7 952-1AL00-0AA0 6ES7 952-1AM00-0AA0 6ES7 952-1AP00-0AA0 Driver blocks runtime software V5.2 Valid for one SIMATIC PCS 7 automation system } 6ES7 653-2BD05-0XX0 Technological blocks runtime software V5.2 Valid for one SIMATIC PCS 7 automation system } 6ES7 653-2BB05-0XX0 Communication blocks runtime software V5.2 Valid for one SIMATIC PCS 7 automation system } 6ES7 653-2BE05-0XX0 Memory card RAM • 1 Mbyte • 2 Mbyte • 4 Mbyte • 8 Mbyte Runtime licenses for libraries Order no. Y link } for the connection of single-channel distributed I/O to a fault-tolerant automation system, consisting of: • IM 157, • Y Coupler and • RS 485 repeater 54 Order No. Order no. 6ES7 197-1LA00-0XA0 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data Automation Fail-safe automation systems ■ AS 414 F/FH, AS 417 F/FH An AS 414 H or AS 417 H automation system is used as the hardware for a fail-safe AS 414 F or AS 417 F system. The following are required: • For fail-safe and fault-tolerant (FH) operation, the systems AS 414-2H or AS 417-2H • If the automation systems are to be designed separately redundant for FH operation, the following systems are required: 2 x AS 414-1H or 2 x AS 417-1H • For only fail-safe (F) operation, the systems AS 414-1H or AS 417-1H ■ Ordering data Order No. See page 60 F modules and accessories AS 414 F/FH and AS 417 F/FH engineering F-Tool (S7 F systems) F programming tool with F block library for programming fail-safe application programs } F-Runtime license for processing fail-safe application programs, for one AS 414 F/FH or AS 417 F/FH system } 6ES7 833-1CC00-0YX0 6ES7 833-1CC00-6YX0 Order No. The option package S7-400 H must also be ordered if the failsafe system is to be fault-tolerant at the same time (AS 414 FH or AS 417 FH): Option package S7-400 H } for SIMATIC PCS 7 V5.2, Authorization diskette, required for every engineering station from which a redundant AS 414 H / AS 417 H automation system is to be configured 6ES7 658-6AX04-0YD0 PCS 7 Add Ons ■ PCS 7 Add Ons } Available ex stock. You will find more products, e.g. a cabinet packaging system for SIMATIC PCS 7, in the catalog "Add-ons for the SIMATIC PCS 7 process control system", see page 28. Siemens ST PCS 7 · 2002 55 Ordering data I/Os Selection aid for I/O modules in SIMATIC PCS 7 ■ Overview I/O system I/O system S7-400 Properties ET 200M ET 200iS ET 200X Properties S7-400 ET 200M ET 200iS ET 200X Diagnostics General Central Diagnostics alarm 15) 16) 17) 18) Distributed Wire breakage (open-circuit) • Detection with NAMUR digital output with logical "0" and "1" signals • Detection with standard digital input/output only with logical "1" signal • Detection with analog input only for measuring range 4...20 mA 15) 16) 17) 18) Short-circuit in sensor power supply 15) 16) 17) 18) Module spectrum Digital input, standard Digital input, NAMUR 1) 2) Digital output, standard Digital output, pneumatic 3) Analog input, standard Analog input, HART 4) 5) Special I & C functions Analog output, standard Analog output, HART 6) F modules 8) Ex modules 9) Time stamp 7) 10) Reparameterization during operation High resolution with analog input modules (≥ 15 bit) Ambient conditions Temperature range -20 to +60 °C 11) Temperature range 0 to +60 °C 20) 21) 22) 23) 12) Chatter monitoring with digital input modules 24) 25) Pulse stretching with digital input modules 26) 27) 13) Use in fault-tolerant H system 28) Degree of protection IP 20 Degree of protection IP 66/67 19) Information functions (with SIMATIC PDM) Hot swapping (active backplane bus) Ex zones Actuator/sensor in Ex zone 0 Actuator/sensor in Ex zone 1 9) Actuator/sensor in Ex zone 2 14) Modules in Ex zone 1 Modules in Ex zone 2 Remarks 1) 6ES7 321-7TH00-0AB0 6ES7 321-7RD00-0AB0 (Ex) 2) 3) 6ES7 131-5RD00-0AB0 6ES7 148-1DA00-0XA0 (IP 65) 4) 6ES7 331-7TB00-0AB0 (Ex) 5) 6ES7 134-5TB00-0AB0 6ES7 134-5TB50-0AB0 6) 6ES7 332-5TB00-0AB0 (Ex) 7) 6ES7 135-5DB00-0AA0 8) 6ES7 326-1BK00-0AB0 6ES7 326-1RF00-0AB0 6ES7 326-2BF00-0AB0 6ES7 336-1HE00-0AB0 9) 6ES7 321-7RD00-0AB0 6ES7 322-5SD00-0AB0 6ES7 322-5RD00-0AB0 6ES7 331-7SF00-0AB0 6ES7 331-7RD00-0AB0 6ES7 331-7TB00-0AB0 6ES7 332-5RD00-0AB0 6ES7 332-5TB00-0AB0 10) All modules 56 14) 11) The following modules are suitable for the expanded temperature range: 6ES7 321-1BH82-0AA0 6ES7 321-1BL80-0AA0 6ES7 321-1CH80-0AA0 6ES7 321-1FF81-0AA0 6ES7 321-7BH80-0AB0 6ES7 322-8BF80-0AB0 6ES7 322-1BH81-0AA0 6ES7 322-1CF80-0AA0 6ES7 322-1FF81-0AA0 6ES7 331-7KB82-0AB0 6ES7 332-5HB81-0AB0 12) 0 bis +55 °C 13) Pneumatic digital output module: IP 65 14) Available soon Siemens ST PCS 7 · 2002 15) 6ES7 421-7DH00-0AB0 6ES7 421-7BH00-0AB0 6ES7 422-7BL00-0AB0 6ES7 422-5EH10-0AB0 6ES7 422-5EH00-0AB0 6ES7 431-1KF00-0AB0 6ES7 431-7QH00-0AB0 6ES7 431-7KF10-0AB0 6ES7 431-7KF00-0AB0 16) 6ES7 321-7BHx0-0AB0 6ES7 321-7RD00-0AB0 6ES7 321-7TH00-0AB0 6ES7 322-8BFx0-0AB0 6ES7 322-5SD00-0AB0 6ES7 322-5RD00-0AB0 6ES7 322-8BH00-0AB0 All analog input and analog output modules, all F modules 17) All modules 18) 6ES7 141-1BF40-0AB0 6ES7 141-1BF40-0XB0 6ES7 142-1BD40-0XB0 All analog input and output modules 19) 6ES7 321-7BH00-0AB0 6ES7 321-7TH00-0AB0 20) Using SIMATIC PDM: all modules 21) 6ES7 431-7QH00-0AB0 6ES7 431-7KF10-0AB0 6ES7 431-7KF00-0AB0 22) 6ES7 331-7NF00-0AB0 6ES7 331-7NF10-0AB0 6ES7 331-7PF01-0AB0 6ES7 331-7PF10-0AB0 23) 6ES7 134-5SB50-0AB0 6ES7 134-5SB00-0AB0 24) 6ES7 321-7TH00-0AB0 25) 6ES7 131-5RD00-0AB0 26) 6ES7 321-7TH00-0AB0 27) 6ES7 131-5RD00-0AB0 28) Only IM 153-2 } Available ex stock. Ordering data I/Os Central I/Os, S7-400 modules ■ S7-400 modules Order No. Note: Further I/O modules can be used – with limitations in the functions – in addition to the SIMATIC components selected for SIMATIC PCS 7. These include the complete current range of modules of the ET 200M distributed I/O system with S7-300 signal modules and the S7-400 signal modules, as well as the ET 200 I/O modules which support the SIMATIC S7 data format (ET 200S, ET 200X and ET 200L). All process data from the I/Os are available for PCS 7 engineering in the CFC and can be graphically linked to the signal names in the signal list. The diagnostics information is generated automatically when using the I/O modules listed below. Integration in SIMATIC PCS 7 is limited to the process data when using other I/O components, i.e. the full range of diagnostics functions is not automatically available. These modules can therefore only be used meaningfully in SIMATIC PCS 7 if it is permissible to omit the diagnostics functions. SM 421 digital input modules • 32 inputs, DC 24 V • 32 inputs, AC/DC 120 V • 16 inputs, DC 24 V, with process/diagnostics interrupt • 16 inputs, AC/DC 24 to 60 V, with process/diagnostics interrupt • 16 inputs, AC/DC 120/230 V • 16 inputs, AC/DC 120/230 V, inputs to IEC 1131-2 type 2 • 16 inputs, AC 120 V SM 422 digital output modules • 32 outputs, DC 24 V, 0.5 A • 32 outputs, DC 24 V, 0.5 A; with diagnostics • 16 outputs, DC 24 V; 2 A • 16 outputs, relay contacts • 16 outputs, AC 20 to 120 V; 2 A • 16 outputs, DC 20 to 138 V; 1.5 A; with diagnostics interrupt • 16 outputs, AC 120/230 V; 2 A } Available ex stock. } } } 6ES7 421-1BL01-0AA0 6ES7 421-1EL00-0AA0 6ES7 421-7BH00-0AB0 } 6ES7 421-7DH00-0AB0 } } 6ES7 421-1FH00-0AA0 6ES7 421-1FH20-0AA0 } 6ES7 421-5EH00-0AA0 } } 6ES7 422-1BL00-0AA0 6ES7 422-7BL00-0AB0 } } } } 6ES7 422-1BH11-0AA0 6ES7 422-1HH00-0AA0 6ES7 422-5EH00-0AB0 6ES7 422-5EH10-0AB0 } 6ES7 422-1FH00-0AA0 Order No. SM 431 analog input modules • 16 inputs, non-floating, 13 bit • 8 inputs, floating, 13 bit • 8 inputs, floating, 14 bit, with linearization (RTD/TC) • 8 inputs, floating, 14 bit • 16 inputs, floating, 16 bit; process interrupt capability, with diagnostics interrupt • 8 inputs, floating, 16 bit; process interrupt capability, for thermocouples, with diagnostics interrupt • 8 inputs, floating, 16 bit; process interrupt capability, for thermal resistors, with diagnostics interrupt SM 432 analog output module 8 outputs, floating, 13 bit; for ± 10 V, 0 to 10 V, 1 to 5 V, ± 20 mA, 0 to 20 mA, 4 to 20 mA Front connector (1 off) • With screw contacts • With spring clamps • With crimp contacts } } } 6ES7 431-0HH00-0AB0 6ES7 431-1KF00-0AB0 6ES7 431-1KF10-0AB0 } } 6ES7 431-1KF20-0AB0 6ES7 431-7QH00-0AB0 } 6ES7 431-7KF00-0AB0 } 6ES7 431-7KF10-0AB0 } 6ES7 432-1HF00-0AB0 } } } 6ES7 492-1AL00-0AA0 6ES7 492-1BL00-0AA0 6ES7 492-1CL00-0AA0 Siemens ST PCS 7 · 2002 57 Ordering data I/Os ET 200M distributed I/Os ■ Power supply Order No. PS 307 load power supply including connection assembly • AC 120/230 V; DC 24 V - 2 A; 50 mm wide - 5 A; 80 mm wide - 5 A, extended temperature range; 80 mm wide - 10 A, 200 mm wide PS 307 load power supply including connection assembly } } } 6ES7 307-1BA00-0AA0 6ES7 307-1EA00-0AA0 6ES7 307-1EA80-0AA0 } 6ES7 307-1KA00-0AA0 ■ Bus interface IM 153-2 } Slave interface module for connection of an ET 200M to PROFIBUS-DP, with time stamp (accuracy 10 ms); also for use in redundant systems ■ Accessories 6ES7 153-1AA03-0XB0 6ES7 153-1AA83-0XB0 6ES7 153-2AA02-0XB0 6ES7 195-7HA00-0XA0 • BM 2x40 for 2 modules, each 40 mm wide } 6ES7 195-7HB00-0XA0 • BM 1x80 for 1 module, 80 mm wide } 6ES7 195-7HC00-0XA0 } • IM 153/IM 153 for two IM 153-2/-2 FO for design of redundant systems 6ES7 195-7HD00-0XA0 } } } 6ES7 195-1GA00-0XA0 6ES7 195-1GF30-0XA0 6ES7 195-1GG30-0XA0 } 6ES7 195-1JA00-0XA0 ■ Bundles 6ES7 153-2AB01-0XB0 Note: Plastic fiber-optic cables and a mounting set for simplex plugs (see page 48) are required for use of the IM 153-2 FO. Order No. 6ES7 392-1AJ00-0AA0 6ES7 392-1BJ00-0AA0 6ES7 392-1AM00-0AA0 6ES7 392-1BM01-0AA0 Ex partition for ET 200M } for mixed operation of non-Ex and Ex modules within an ET 200M 6ES7 195-1KA00-0XA0 DM 370 dummy module 1) } including labelling strips and bus connector 6ES7 370-0AA01-0AA0 LK 393 cable duct 2) [EEx ib] IIC-conform routing of load voltage cable in front plug, 5 off 6ES7 393-4AA00-0AA0 } 1) A mechanical isolation is required between the IM 153 interface module and the first Ex I/O module. For the hot swapping function, an Ex partition is installed which guarantees the prescribed isolation distance between non-intrinsically-safe and intrinsically-safe areas of the ET 200M distributed I/O system. Without the hot swapping function, the DM 370 dummy module is fitted for this purpose. 2) The LK 393 cable duct guarantees the prescribed isolation between the load voltage input and the intrinsically-safe inputs/outputs. The cable duct is easy to fit following insertion of the load voltage inputs L+. Order No. I/O subsystem ZuS ET 200M with removal and insertion of the modules during operation (hot swapping), comprising 19-inch profile rail for active bus modules, PS/IM bus module and • IM 153-1 bus interface module } • IM 153-2 bus interface module, } with time stamp (accuracy 10 ms) 58 IM 153-2 FO } Slave interface module for connection of an ET 200M to optical PROFIBUS-DP; also for use in redundant systems 1) } } } } 6ES7 305-1BA80-0AA0 Order No. Order No. • BM PS/IM for power supply and } IM 153, incl. 1 bus module cover Front connector (1 off) • 20-pin, with screw contacts • 20-pin, with spring contacts • 40-pin, with screw contracts • 40-pin, with spring contacts } The bus modules and profile rail for hot swapping are required in order to be able to use the hot swapping function. Bus modules for hot swapping Covers Pack with 4 backplane bus covers and 1 bus module cover • DC 24/48/60/110 V; DC 24 V - 2 A, extended temperature range; 80 mm wide Order No. IM 153-1 ET 200M interface module for max. 8 S7-300 modules • Standard interface module } • For extended temperature range } Profile rail for hot swapping • 482 mm long (19 inches) • 530 mm long • 630 mm long Order No. Order No. IM 153 redundancy bundle } comprising two IM 153-2 and one active IM 153/IM 153 bus module, can be used for fault-tolerant AS 414 H / AS 417 H automation systems 6ES7 153-2AR00-0XA0 6ES7 654-0XX01-1XA0 6ES7 654-0XX03-1XA0 Siemens ST PCS 7 · 2002 } Available ex stock. Ordering data I/Os ET 200M distributed I/Os ■ Standard Order No. For the ET 200M modules, also refer to the note on page 57 SM 321 digital input module • 16 inputs, DC 24 V • 16 inputs, DC 24 V, extended temperature range • 16 inputs, DC 24 V, m-reading • 32 inputs, DC 24 V • 32 inputs, DC 24 V, extended temperature range • 16 inputs, DC 48 to 120 V, extended temperature range • 32 inputs, AC 120 V • 8 inputs, AC 120/230 V • 8 inputs, AC 120/230 V, extended temperature range • 16 inputs, AC 120/230 V } } 6ES7 321-1BH02-0AA0 6ES7 321-1BH82-0AA0 } } } 6ES7 321-1BH50-0AA0 6ES7 321-1BL00-0AA0 6ES7 321-1BL80-0AA0 } 6ES7 321-1CH80-0AA0 } } } 6ES7 321-1EL00-0AA0 6ES7 321-1FF01-0AA0 6ES7 321-1FF81-0AA0 } 6ES7 321-1FH00-0AA0 ■ I & C modules SM 322 digital output module • 8 outputs, DC 24 V / 2 A } • 16 outputs, DC 24 V / 0.5 A } • 16 outputs, DC 24 V / 0.5 A, } extended temperature range • 32 outputs, DC 24 V / 0.5 A } • 8 outputs, DC 48 to 120 V / } 1.5 A, extended temperature range • 8 outputs, AC 120/230 V / 1 A } • 8 outputs, AC 120/230 V / 1 A, } extended temperature range • 16 outputs, AC 120/230 V / 0,5 A } • 32 outputs, AC 120 V / 1 A } • 8 outputs, relay contacts } • 8 outputs, relay contacts, 5 A } • 8 outputs, relay contacts, 5 A, } with overvoltage protection • 8 outputs, relay contacts, } AC 230 V / 5 A, extended temperature range • 16 outputs, relay contacts } Order No. All I & C I/O modules have diagnostics capability (with channel and module diagnostics) SM 321 digital input module • 16 inputs, DC 24 V } • 16 inputs, DC 24 V, extended } temperature range • 16 inputs, for contacts } (connected or unconnected), NAMUR sensor, ¾-wire-bero, with flutter monitoring, pulse lengthening, wire break detection, IM 153-2 interface module required 1) SM 322 digital output module • 8 outputs, DC 24 V / 0.5 A, redundancy capability • 8 outputs, DC 24 V / 0.5 A, extended temperature range • 16 outputs, DC 24 V / 0.5 A, redundancy capability, IM 153-2 interface module required 1) Order No. 6ES7 321-7BH00-0AB0 6ES7 321-7BH80-0AB0 6ES7 321-7TH00-0AB0 } 6ES7 322-8BF00-0AB0 } 6ES7 322-8BF80-0AB0 } 6ES7 322-8BH00-0AB0 6ES7 322-1BF01-0AA0 6ES7 322-1BH01-0AA0 6ES7 322-1BH81-0AA0 6ES7 322-1BL00-0AA0 6ES7 322-1CF80-0AA0 6ES7 322-1FF01-0AA0 6ES7 322-1FF81-0AA0 6ES7 322-1FH00-0AA0 6ES7 322-1EL00-0AA0 6ES7 322-1HF01-0AA0 6ES7 322-1HF10-0AA0 6ES7 322-1HF20-0AA0 6ES7 322-1HF80-0AA0 6ES7 322-1HH01-0AA0 Order No. SM 331 analog input module • 8 inputs, 14 bit, 20 ms conversion time/channel • 2 inputs, 12 to 14 bit • 2 inputs, 12 to 14 bit, extended temperature range • 8 inputs, 15 bit • 8 inputs, 16 bit • 8 inputs, for thermal resistors, 16 bit • 8 inputs, for thermocouples, 16 bit SM 332 analog output module • 4 outputs, 12 bit • 4 outputs, 15 bit • 2 outputs, 12 bit • 2 outputs, 12 bit, extended temperature range } 6ES7 331-7KF02-0AB0 } } 6ES7 331-7KB02-0AB0 6ES7 331-7KB82-0AB0 } } } 6ES7 331-7NF00-0AB0 6ES7 331-7NF10-0AB0 6ES7 331-7PF00-0AB0 } 6ES7 331-7PF10-0AB0 } } } } 6ES7 332-5HD01-0AB0 6ES7 332-7ND00-0AB0 6ES7 332-5HB01-0AB0 6ES7 332-5HB81-0AB0 1) Parametrization with HW Config only with SIMATIC PCS 7 from V5.2 ServicePack 2 } Available ex stock. Siemens ST PCS 7 · 2002 59 Ordering data I/Os ET 200M distributed I/Os ■ Ex modules [EEx ib] Order No. All I & C I/O modules have diagnostics capability (with channel and module diagnostics) SM 321 Ex digital input module • 4 inputs, floating, NAMUR } SM 322 Ex digital output module • 4 outputs, floating, } DC 24 V / 10 mA • 4 outputs, floating, } DC 15 V / 20 mA ■ Ex modules with HART 6ES7 321-7RD00-0AB0 6ES7 322-5SD00-0AB0 6ES7 322-5RD00-0AB0 SM 331 Ex analog input module • 4 inputs, floating, } 0/4 to 20 mA; 15 bit • 8/4 inputs, floating, for thermo- } couples and Pt 100, Pt 200, Ni 100; 15 bit SM 332 Ex analog output module • 4 outputs, floating, 0/4 mA to 20 mA; 15 bit } Order No. All Ex modules with HART have diagnostics capability (with channel and module diagnostics) Ex analog input module with } HART [EEx ib] Ex HART analog input module, 2 inputs, 0/4 - 20 mA, HART for ET 200M with IM 153-2 / IM 153-2 FO interface module ■ F modules 6ES7 331-7TB00-0AB0 SM 326F fail-safe digital output module • 10 outputs, DC 24 V, 2 A, SIL 3, } AK 5/6 SM 336F fail-safe analog input module • 6 inputs, 4 to 20 mA, 14 bit, } SIL 2, AK 4 two-channel: SIL 3, AK 5/6 ■ Special modules 6ES7 326-1BK00-0AB0 6ES7 326-1RF00-0AB0 6ES7 326-2BF00-0AB0 6ES7 336-1HE00-0AB0 Ex analog output module with } HART [EEx ib] Ex HART analog output module, 2 outputs, 0/4 - 20 mA, HART for ET 200M with IM 153-2 / IM 153-2 FO interface module 1) FM 355 C controller module } for 4 continuous controllers; 4 analog inputs, 4 analog outputs, 8 digital outputs; including configuring package; for ET 200M with IM 153-2 / IM 153-2 FO 6ES7 355-0VH10-0AE0 FM 355 S controller module 1) } for 4 discontinuous controllers (step, pulse); 4 analog inputs, 8 digital outputs, 8 digital inputs; including configuring package; for ET 200M with IM 153-2 / IM 153-2 FO 6ES7 355-1VH10-0AE0 Siemens ST PCS 7 · 2002 6ES7 332-5RD00-0AB0 6ES7 332-5TB00-0AB0 Order No. 6ES7 195-7KF00-0XA0 Isolating bus module } 80 mm wide, for isolating module, when using an active backplane bus 6ES7 195-7HG00-0XA0 Note: The isolating module for F modules and the isolating bus module can only be operated commonly. The 40-mm wide gap cannot be used for other modules. Order No. The following operator panels can be particularly used for local operation of the FM 355: SIMATIC OP17/DP operator panel 1) The channels are not electrically isolated from one another 6ES7 331-7SF00-0AB0 Isolating module } for F modules, 40 mm wide - For isolation of F and standard modules in an ET 200M rack. - For signal isolation when using a copper bus connection (only F modules in a rack with IM 153-2) Order No. Controller modules 6ES7 331-7RD00-0AB0 Order No. Order No. SM 326F fail-safe digital input module • 24 inputs, single-channel, } DC 24 V, SIL 2, AK 4 or 12 inputs, two-channel, DC 24 V, SIL 3, AK 5/6 • 8 inputs, single-channel, } NAMUR [EEx ib], SIL 2, AK 4 or 4 inputs, two-channel, NAMUR [EEx ib], SIL 3, AK 5/6 60 Order No. } 6AV3 617-1JC20-0AX1 } 6GK7 343-2AH00-0XA0 Connection to AS-Interface CP 343-2 Communications processor for connection of SIMATIC S7-300 and ET 200M to AS-Interface, without front connector See also page 50 } Available ex stock. Ordering data I/Os ET 200iS ■ Power supply Power supply unit for ET 200iS Order no. } ■ Bus interface 6ES7 138-5EA00-0AA0 Order no. IM 151-2 interface module } for ET 200iS, incl. power bus termination module ■ Accessories Cable connector for intrinsically safe PROFIBUS, 1.5 Mbit/s } 6ES7 151-2AA00-0AB0 6ES7 972-0BA30-0XA0 On request ■ Modules Order no. Terminal modules • TM-E30S44-iS } Terminal module for ET 200iS, for the integration of electronic modules, screw-type terminals 6ES7 193-5CB00-0AA0 • TM-E30C44-iS } Terminal module for ET 200iS, for the integration of electronic modules, spring-load terminals 6ES7 193-5CB10-0AA0 • TM-PS-iS } Terminal module for ET 200iS, for the integration of the power supply unit 6ES7 193-5DA00-0AA0 • TM-IM-iS } Terminal module for ET 200iS, for the integration of IM 151-2 interface module 6ES7 193-5DB00-0AA0 Order no. Digital electronic modules Order no. Analog electronic modules Digital input Analog output } 6ES7 131-5RD00-0AB0 • 2 AO; 0(4) to 20 mA } 6ES7 135-5RB00-0AB0 6ES7 135-5TB00-0AB0 6ES7 132-5SB00-0AB0 • 2 AO, HART; 0(4) to 20 mA, for connection of HART field devices } } • 2 AI; 2DMU, 0(4) to 20 mA, for connection of 2-wire transducers } 6ES7 134-5RB00-0AB0 • 2 AI; 4DMU, 0(4) to 20 mA, for connection of 4-wire transducers } 6ES7 134-5RB50-0AB0 • 2 AI; TC, } for connection of thermocouples (voltage measurement) 6ES7 134-5SB00-0AB0 • 2 AI; RTD, for connection of resistance thermometers Pt100/Ni100 } 6ES7 134-5SB50-0AB0 • 2 AI, HART; 2DMU, for connection of HART 2-wire measuring transducers } 6ES7 134-5TB00-0AB0 • 2 AI, HART; 4DMU, for connection of HART 4-wire measuring transducers } 6ES7 134-5TB50-0AB0 Digital output • 2 DO; DC 25 V, 25 mA Order no. Order no. Field bus isolating transformer incl. bus terminating resistor PROFIBUS must be run intrinsically safely in hazardous areas through installation of a suitable field bus isolating transformer • 4 DI; NAMUR Order no. Analog input } Available ex stock. Siemens ST PCS 7 · 2002 61 Ordering data I/Os ET 200X ■ Power supply PM 148 Power module Order no. } Order no. 6ES7 148-1CA00-0XB0 4 DO; DC 24 V, 2 A, with load voltage input, with diagnosis by channel ■ Bus interface BM 141 basic module Order no. } 6ES7 141-1BF11-0XB0 8 DI; DC 24 V, 5-pin, M12 double-assignment, IP 66/67, int. PROFIBUS-DP interface 12 Mbit/s, int. power supply interface Order no. BM 142 basic module } 6ES7 142-1BD21-0XB0 4 DI; DC 24 V / 2 A, 5-pin, M12, IP 66/67, int. PROFIBUS-DP interface 12 Mbit/s, int. power supply interface ■ Modules Order no. Digital expansion modules Order no. Analog expansion modules • 8 DI; DC 24 V, } 5-pin M12, double assignment, IP 65 for all basic modules 6ES7 141-1BF30-0XA0 • 2 AI; IP 66/67, ±10 V, 12 bit + sign, with diagnosis by channel } 6ES7 144-1FB31-0XB0 • 8 DI; DC 24 V, IP 66/67, 5-pin M12, with single channel port, 1 channel per M12 connector for all basic modules } 6ES7 141-1BF40-0XA0 • 2 AI; IP 66/67, ±20 mA, 12 bit + sign, with diagnosis by channel, for 4-wire-transducer } 6ES7 144-1GB31-0XB0 6ES7 144-1GB41-0XB0 } 6ES7 142-1BD40-0XB0 • 2 AI; IP 66/67, 0(4) to 20 mA, 12 bit + sign, with diagnosis by channel, for 2-wire-transducer } • 4 DO; DC 24 V, 2 A, IP 66/67, with diagnosis by channel for all basic modules • 8 DO, DC 24 V, 1.2 A, 5-pin M12, } IP 66/67 for all basic modules 6ES7 142-1BF30-0XA0 • 2 AI; IP 66/67, Pt100, 12 bit + sign, with diagnosis by channel, 2/3/4-wire connection } 6ES7 144-1JB31-0XB0 • 2 AO; IP 66/67, ±10 V, 11 bit + sign, with diagnosis by channel, 2/4-wire connection } 6ES7 145-1FB31-0XB0 • 2 AO; IP 66/67, } ±20 V, 0(4) to 20 mA, 12 bit + sign, with diagnosis by channel, 2-wire connection, 2 x 5-pin M12 6ES7 145-1GB31-0XB0 EM 148-P pneumatic module and pneumatic Interface • 16 DO; pneumatic interface for coupling with - Festo valve block CPV-10 - Festo valve block CPV-14 62 Siemens ST PCS 7 · 2002 } } 6ES7 148-1EH01-0XA0 6ES7 148-1EH11-0XA0 } Available ex stock. Ordering data Linking to the IT environment SAP link, @PCS 7 ■ SAP link Order No. Order No. On request SAP R3i-PI Coupling package from SAP R/3 PP-PI to BATCH flexible, software license with authorization diskette ■ @PCS 7 Order No. @PCS 7 Web Write Access OS control system software for SIMATIC PCS 7 V5.2; enabling for additional write access via Web@aGlance; software license with authorization diskette } 6ES7 658-0DX05-0YC0 @PCS 7 Full Client Access OS control system software for SIMATIC PCS 7 V5.2; enabling for full access for @aGlance clients with @PCS 7 Web Write Access; software license with authorization diskette } 6ES7 658-0EX05-0YC0 Order No. @PCS 7 Server to Server Communication OS control system software for SIMATIC PCS 7 V5.2; enabling for server-server communication for @aGlance server with @PCS 7 Full Client Access; software license with authorization diskette } 6ES7 658-0FX05-0YC0 Notes: • If @PCS 7 is to be operated with an OS Single Station, the software must be installed on this computer. The clients of @PCS 7 can communicate with the server both locally and remotely. • If @PCS 7 is not installed on an operator station, WinCC and a license of the Software Basic Process Control V5.2 (6ES7 652-0XX05-2YA0) must be additionally installed on the computer. • @PCS 7 is also executable and released with WinCC outside a SIMATIC PCS 7 environment. The licenses of @PCS 7 for V5.x also remain valid for SIMATIC PCS 7 V5.2. Migration Migration of TELEPERM M ■ TELEPERM M Products for migration of the TELEPERM M process control system to SIMATIC PCS 7 } Available ex stock. Order No. Order No. See Catalogs PLT 112 and PLT 123 as well as interactive Catalog CA 01 Internet: www.siemens.com/teleperm Siemens ST PCS 7 · 2002 63 Appendix Software licenses Software Appendix ■ Software types ■ License key Each software requiring licensing is assigned to a type. The following are defined as software types: Siemens Automation & Drives offers software products with or without a license key. • Engineering software • Runtime software Engineering software The license key serves as an electronic license stamp and is simultaneously a "switch" for the software response (floating license, rental license, ...). This includes all software products for the generation (engineering) of application software, e.g. configuring, programming, parameterization, testing, startup or service. In the case of software requiring a license key, the complete installation includes the program to be licensed (the software) and the license key (the license representative). Duplication of the data or executable programs generated using the engineering software for own use or use by third parties is free-of-charge. Runtime software This includes all software products required for operation of plants or machines, e.g. operating system, basic system, system expansions, drivers. Duplication of the runtime software or the executable files generated using the runtime software for own use or use by third parties is permissible for a fee. Information on the fees due for licensing according to use is listed together with the Ordering data (e.g. catalog). A differentiation in use is made e.g. per CPU, per installation, per channel, per invocation, per axis, per control loop, per variable etc. If tools for parameterization/configuration which are delivered together with the runtime software result in extended rights, these are recorded in the supplied Readme file. ■ License types Siemens Automation & Drives offers different types of licenses for software: • Floating license • Single license • Rental license • Trial license Floating license The software may be installed on any number of licensee devices for internal use. Only the concurrent user is licensed. The concurrent user is the one using a program, and use commences when the software is started. One license is required per concurrent user. Single license ■ Certificate of License The Certificate of License (CoL) is the proof for the licensee that use of the software has been licensed by Siemens. A CoL must be assigned to each use, and retained in a safe place. ■ Downgrading The licensee is permitted to use the software or an earlier version/release of the software if in possession of such and if the use is technically possible. ■ Delivered versions Software is subject to continuous further development. The • PowerPack • Upgrade • ServicePack versions permit access to these further developments. PowerPack PowerPacks are conversion packages to more powerful software. The PowerPack includes a new license contract including CoL for the licensee. This CoL together with the CoL of the original product is the proof that the new software is licensed. A separate PowerPack must be purchased for each original license of the used software. Upgrade An Upgrade permits use of a newer version of the software under the condition that a license has already been purchased for a previous version. In contrast to the floating license, only one software installation is permissible. The Upgrade includes a new license contract including CoL. This CoL together with the CoL of the previous version is the proof that the new version is licensed. The type of use subject to licensing is specified in the Ordering data and the Certificate of License (CoL). A differentiation in use is made e.g. per device, per axis, per channel etc. A separate Upgrade must be purchased for each original license of the software to the upgraded. A single license is required per defined use. ServicePack Rental license Troubleshooting functions are provided using ServicePacks. These may be duplicated according to the number of original licenses in order to use them appropriately. The rental license supports the "sporadic use" of engineering software. Following installation of the license key, the software can be used for a defined number of hours, whereby the use can be interrupted as often as required. One license is required per software installation. Trial license The trial license supports "short use" of the software for non-productive purposes, e.g. for testing or evaluation. It can be converted into another type of license. 64 Siemens ST PCS 7 · 2002 Note: You can find further detailed information on software licensing on the following pages in the "General Conditions for Software Products for Automation and Drives". Appendix Information and ordering on the Internet and on CD-ROM ■ A&D in the WWW At the address Detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. www.siemens.com/ automation The Siemens Automation and Drives Group (A&D) has built up a comprehensive range of information in the World Wide Web, which offers quick and easy access to all data required. ■ Product selection using the Interactive catalogs Detailed information together with convenient interactive functions: The interactive catalogs CA 01 and ET 01 cover more than 80,000 products and thus provide a full summary of the Siemens Automation & Drives product base. Here you will find everything that you need to solve tasks in the fields of automation, switchgear, installation and drives. All information is linked into a user interface which is easy to work with and intuitive. After selecting the product of your choice you can order at the press of a button or by fax or by online link. ■ Easy shopping with the Siemens Mall The Siemens Mall is the virtual department store of Siemens AG on the Internet. Here you have access to a huge range of products presented in electronic catalogs in an informative and attractive way. The exchange of data via EDIFACT enables the whole procedure from selection through ordering to tracking of the order to be carried out online via the Internet. you will find everything you need to know about products, systems and services. Information on the interactive catalogs can be found on the Internet at www.siemens.com/ automation/ik or on CD-ROM: Automation and Drives, CA 01 Order No.: E86060-D4001-A100-B77600 Electrical installation technology, ET 01 Order No.: E86060-D8200-A107-A27600 For example, powerful search functions make it easy to find the required products, which can be immediately checked for availability. Customer-specific discounts and preparation of quotes can be carried out online as well as order tracking and tracing. The Siemens Mall is on the Internet at: www.siemens.com/ automation/mall Numerous functions are available to support you. Siemens ST PCS 7 · 2002 65 Appendix Automation and Drives Service & Support ■ Automation and Drives Service & Support Whether you require a service specialist, a spare part, consultation with a product expert, or simply have a question: just contact the Service & Support team – the team for your success Helpline for service and support Spare parts and repairs You require help, but are not sure whom you should contact. We make sure that you are helped quickly. The helplines guarantee that you are supported expertly by the right specialist in your locality. Our worldwide network of regional spare part warehouses and repair centers react rapidly with state-of-theart logistics. Simply request spare parts and repairs from your regional office or representative. Please contact your Siemens office or representative. Online support Technical support Our online support provides you with fast and effective assistance – 24 hours a day, worldwide, in five languages. The online support provides a wide range of technical information: Technical support when using products, systems and solutions for automation and drives is available in German and English from competent, trained and experienced specialists who also offer Teleservice and video conferencing for special problems. • FAQs, tips and tricks, downloads, news • Manuals free-of-charge (SIMATIC, SIMATIC NET, WinCC, SIMATIC PCS 7) • Helpful programs and software products – invoicing by means of SIMATIC Card www.siemens.com/ automation/service&support Field service In the case of a plant standstill, you require rapid help on site. We have specialists with the necessary know-how, worldwide in your locality. Because of the dense service network we can guarantee short response times – competent, fast, reliable. We of course offer service contracts according to your specific requirements. Please contact your Siemens office or representative. 66 The winning team for your success Siemens ST PCS 7 · 2002 FREE CONTACT: The path to technical support free-of-charge • In Europe Tel.: +49 (0)180 50 50 222 Fax: +49 (0)180 50 50 223 E-mail: [email protected] • In North and South America Tel.: +1 423 461-2522 Fax: +1 423 461-2231 E-mail: simatic.hotline@ sea.siemens.com • In Asia Tel.: +65 740-7000 Fax: +65 740-7001 E-mail: [email protected] FAST CONTACT: The fast path towards technical support With our networked locations in Germany, the USA and Singapore we offer support 24 hours a day according to the "Follow the sun" principle – by means of Fast Contact: • Guaranteed return call within the next two hours • 24 hours a day • Use invoiced by means of SIMATIC Card Tel.: +49 (0)911 895 7777 Fax: +49 (0)911 895 7001 Appendix Contact partners worldwide ■ Germany, Austria, Switzerland Reinald Berse Siemensdamm 50 D-13629 BERLIN Tel.: +49 30 386-33285 Fax: +49 30 386-32509 [email protected] Guenter Plesmann Universitätsallee 16 D-28078 BREMEN Tel.: +49 421 364-2300 Fax: +49 421 364-2842 [email protected] Rüdiger Sebastian Werner-von-Siemens-Platz 1 D-30876 HANNOVER Tel.: +49 511 877-2975 Fax: +49 511 877-2739 [email protected] Lothar Tüllmann Kruppstr. 16 D-45128 ESSEN Tel.: +49 201 816-2919 Fax: +49 201 816-5512919 [email protected] Wolfgang Baumann Dynamostr. 4 D-68165 MANNHEIM Tel.: +49 621 456-1190 Fax: +49 621 456-2939 [email protected] Sigmund Reinbold Richard-Strauss-Str. 76 D-81679 MÜNCHEN Tel.: +49 89 9221-4377 Fax: +49 89 9221-3065 sigmund.reinbold@ mchr1.siemens.de Johann Strobl Von-der-Tann-Str. 30 D-90327 NÜRNBERG Tel.: +49 911 654-2036 Fax: +49 911 654-7386 [email protected] Walter Steindl Siemensstr. 88-92 A-1211 WIEN Tel.: +43 51707-22370 Fax: +43 51707-52099 [email protected] Ingebert Schönemann Siemensstr. 88-92 A-1211 WIEN Tel.: +43 51707-27991 Fax: +43 51707-53132 [email protected] Michael Koller Viaduktstrasse 40 CH-4051 BASEL Tel.: +41 585 567 529 Fax: +41 585 543 994 [email protected] Reinhard Stader Franz-Geuer-Str.10 D-50823 KÖLN Tel.: +49 221 576-3698 Fax: +49 221 576-2795 [email protected] Frank Hofmann Weissacher Str. 11 D-70499 STUTTGART Tel.: +49 711 137-3863 Fax: +49 711 137-2946 [email protected] FINLAND Ilkka Lairi Tel.: +358 10 511 3214 Fax: +358 10 511 3877 [email protected] FRANCE Michel Muller Tel.: +33 1 4922 3669 Fax: +33 1 4922 3951 [email protected] GREAT BRITAIN Mark Chung Tel.: +44 161 446 5878 Fax: +44 161 446 5789 [email protected] GREECE Nikolaos Marantidis Tel.: +30 1 6864 564 Fax: +30 1 6864 556 [email protected] HUNGARY Attila Solt Tel.: +36 1 471 1717 Fax: +36 1 471 1704 [email protected] IRELAND Darrin McCrudden Tel.: +353 1 216 2418 Fax: +353 1 216 2499 [email protected] ITALY Mauro Polita Tel.: +39 02 667 62805 Fax: +39 02 667 62925 [email protected] NETHERLANDS Ronald H. Nijssen Tel.: +31 70 333 9516 Fax: +31 70 333 3235 [email protected] NORWAY Dag Otterstad Tel.: +47 2263 4164 Fax: +47 2263 3390 [email protected] POLAND Pawel Lewandowski Tel.: +48 22 870 9142 Fax: +48 22 870 9149 pawel.lewandowski @waw1.siemens.pl PORTUGAL Luis Oliveira Tel.: +351 1 417 8258 Fax: +351 1 417 8050 [email protected] RUSSIA Igor Skotsilias Tel.: +7 095 737 2430 Fax: +7 095 737 2483 [email protected] SLOVENIA Matej Kupljenik Tel.: +386 1 47 46 125 Fax: +386 1 47 46 138 [email protected] SPAIN Alvaro Esteve Vives Tel.: +34 91 514 7124 Fax: +34 91 514 7019 [email protected] SWEDEN Jonas Thoernlund Tel.: +46 8 728 1263 Fax: +46 8 728 1800 [email protected] TURKEY Murat Avar Tel.: +90 216 459 3676 Fax: +90 216 459 3079 [email protected] CANADA Scott Charles Tel.: +1 905 819 5800 Fax: +1 905 819 5777 [email protected] John Elder Tel.: +1 905 819 5800 Fax: +1 905 819 5777 [email protected] MEXICO Gregorio Sanchez Tel.: +52 5 328 2112 Fax: +52 5 328 2097 gregorio.sanchez @siemens.com.mx BRAZIL Mario Braganca Tel.: +55 11 3833-4919 Fax: +55 11 3833-4959 [email protected] Carlos Fernando Albuquerque Tel.: +55 11 3833-4430 Fax: +55 11 3833-4651 [email protected] COLUMBIA/ECUADOR/PERU/ VENEZUELA Jorge Mejia Tel.: +57 1 425-3710 Fax: +57 1 425-3880 [email protected] KOREA Kim leseob Tel.: +82 2 3420 4833 Fax: +82 2 3420 4819 [email protected] MALAYSIA Derrick Koo Tel.: +60 3 7952 5555 Fax: +60 3 7952 5357 [email protected] PHILIPPINES Buddy Bonifacio Tel.: +63 2 814 9869 Fax: +63 2 814 9894 [email protected] Mirko Quevada Tel.: +63 2 814 9672 Fax: +63 2 814 9894 [email protected] SINGAPORE See Tow Tel.: +65 740 7137 Fax: +65 740 7141 sengkian.seetow@ sae.siemens.com.sg TAIWAN H. K. Wang Tel.: +886 2 2378 1861 Fax: +886 2 2378 8959 [email protected] Europe BELGIUM Greet D’Hauwe Tel.: +32 2 536 2533 Fax: +32 2 536 6945 [email protected] CROATIA Sven Pavlakovic Tel.: +385 1 6105 330 Fax: +385 1 6105 622 [email protected] CZECH REPUBLIC Milan Rebec Tel.: +420 2 3303 2460 Fax: +420 2 3303 2497 [email protected] DENMARK Kasper Agerbaek Tel.: +45 4477 5572 Fax: +45 4477 4019 [email protected] USA, Canada, Mexico (NAFTA states) USA Paul Camuti Tel.: +1 215 646 7400 Ext 3230 [email protected] Todd Stauffer Tel.: +1 215 646 7400 Ext 3160 [email protected] South America ARGENTINA Matias Abenante Tel.: +54 11 4738 7341 Fax: +54 11 4738 7271 [email protected] Andres Sammartino Tel.: +54 11 4738 7488 Fax: +54 11 4738 7271 andres.sammartino@ siemens.com.ar Southeast Asia AUSTRALIA Daraius Battiwalla Tel.: +61 2 9491 5149 Fax: +61 2 9491 5564 [email protected] CHINA An Xiao Jie Tel.: +86 21 3220 0899 (102) Fax: +86 21 6213 5538 [email protected] Cui Xiao Yi Tel.: +86 10 6472 1888 (3511) Fax: +86 10 6473 9213 [email protected] HONG KONG Jacky Lam Tel.: +852 2583 3228 Fax: +852 9035 9837 [email protected] INDONESIA Udin Putera Tel.: +62 21 4729349 Fax: +62 21 4717970 [email protected] INDIA A. K. Chaturvedi Tel.: + 91 22 760 0051 Fax: + 91 22 760 0067 Aditya.Chaturvedi@ kwa2.siemens.co.in THAILAND Parakeh Moiz Tel.: +66 2 715 4863 Fax: +66 2 715 4841 [email protected] Africa, Middle East REPUBLIC OF SOUTH AFRICA Rolf Kostlin Tel.: +27 11 652 3680 Fax: +27 11 652 3697 [email protected] UNITED ARAB EMIRATES Mohammed Aumir Tel.: +9714 33 19 578 Fax: +9714 3319 547 [email protected] Steve Wenman Tel.: +971 2 678 9845 Fax: +971 2 679 0060 [email protected] Siemens ST PCS 7 · 2002 67 Appendix Training, journals ■ Training for SIMATIC PCS 7 The basic training is a course with uniform, system-independent examples and exercises for process instrumentation and control. Courses at the Training Center in Karlsruhe SIMATIC PCS 7 process control system Sales, planners, management, interested parties Design and project engineers Operators Commissioning engineers You can obtain further information on course contents, dates, prices etc. at the following address on the Internet: www.sitrain.com Should you have special questions, please directly contact the A&D Training Center in Karlsruhe: Tel.: +49 721 595-4125 Fax: +49 721 595-6087 E-mail: [email protected] Alternatively, contact your local Siemens office or representative to obtain information on local training. Servicing and assembly engineers Course title Duration (days) As an extension of this, advanced training units are held for specific topics. All modules include the largest possible amount of practical exercises, permitting intensive training directly on the systems in very small groups. Target group Designation SIMATIC PCS 7 process control system Process control engineering for beginners ■ ■ ■ ■ ■ PCS 7, system overview ■ ■ PCS 7, system course Part 1 ■ ■ PCS 7, system course Part 2 ■ ■ PCS 7, system blocks ■ PCS 7, OS engineering ■ PCS 7, communication ■ PCS 7, BATCH flexible ■ ■ PCS 7, service Part 1, AS, I/O system and system bus Part 2, SIMATIC PDM and process I/Os Part 3, OS and PC service Windows NT and network basis for SIMATIC PCS 7 systems ST-PCS7UEB ■ 5 ST-PCS7SY1 ■ ■ 5 ST-PCS7SY2 ■ ■ ■ PCS 7, operation ST-PZA 2 ■ ■ ■ 3 3 ST-PCS7AFB 5 ST-PCS7OSE 5 ST-PCS7KOM 2 ST-PCS7OP ■ ■ 3 ST-PCS7BAT ■ ■ ■ ■ ■ ■ 5 3 10 ST-PCS7SRV ST-PCS7PDM ST-PCS7REC 5 ST-PCS7NT ■ Totally Integrated Automation TIA SIMATIC TIA practical course ■ ■ ■ ■ 3 ST-TIAPRAX ■ ■ ■ ■ 5 ST-WINCCTM Migration of TELEPERM M Migration of TELEPERM M to SIMATIC PCS 7 You can also find information on training possibilities worldwide on the Internet at www.sitrain.com ■ Journals / Internet We recommend the following journal for your information: 7 Process News Info, News and Trends from the World of Process Automation You can find the current issue on the Internet at www.processnews.com You can also enter your e-mail address there in a newsletter, and then automatically receive new information by e-mail. Process News is also available as a printed version in German, English, French and Chinese. 68 Siemens ST PCS 7 · 2002 Further information covering aspects of SIMATIC and drives with new products, systems, trends, background information, applications and solutions can be found on the Internet at www.siemens.com/automation/ newscenter You can also use the newsletter service from Siemens Automation & Drives at www.siemens.com/automation/ newsletter The newsletters will then inform you of various current topics by e-mail. Appendix Order No. index Subject index ■ Order No. index 2XV9 450-1AR.. ........................33, 34, 38 6AV3 617-..... ........................................60 6AV6 371-1C... ...............................36, 38 6AV6 371-1E... ......................................38 6DS1 916-8RR ...................33, 34, 35, 38 6EP1 ... .................................................50 6ES5 ... .................................................50 6ES7 13. ...............................................61 6ES7 14. ...............................................62 6ES7 151-..... ........................................61 6ES7 153-..... ........................................58 6ES7 156-..... ........................................50 6ES7 157-..... ........................................49 6ES7 193-..... ........................................61 6ES7 194-..... ........................................50 6ES7 195-1B... .....................................48 6ES7 195-1G... ...............................49, 58 6ES7 195-1J... ......................................58 6ES7 195-1K... .....................................58 6ES7 195-7HA.. ....................................58 6ES7 195-7HB.. ....................................58 6ES7 195-7HC.. ....................................58 6ES7 195-7HD.. ....................................58 6ES7 195-7HE.. ....................................49 6ES7 195-7HF.. ....................................49 6ES7 195-7HG.. ...................................60 6ES7 195-7KF.. .....................................60 6ES7 197-..... ........................................54 6ES7 30. ......................................... 49, 58 6ES7 321-1.... .......................................59 6ES7 321-7B... .....................................59 6ES7 321-7R... .....................................60 6ES7 321-7T... ......................................59 6ES7 322-1.... .......................................59 6ES7 322-5.... .......................................60 6ES7 322-8.... .......................................59 6ES7 326-..... ........................................60 6ES7 331-7K... .....................................59 6ES7 331-7N... .....................................59 6ES7 331-7P... ......................................59 6ES7 331-7R... .....................................60 6ES7 331-7S... .....................................60 6ES7 331-7T... ......................................60 6ES7 332-5H... .....................................59 6ES7 332-5R... .....................................60 6ES7 332-5T... ......................................60 6ES7 332-7N... .....................................59 6ES7 336-..... ........................................60 6ES7 355-..... ........................................60 6ES7 370-..... ........................................58 6ES7 390-..... ........................................49 6ES7 392-1AJ.. .............................. 50, 58 6ES7 392-1AM.. ...................................58 6ES7 392-1B... .....................................58 6ES7 393-..... ........................................58 6ES7 400-1.... .................................52, 54 6ES7 400-2.... .......................................54 6ES7 405-0.... .................................52, 54 6ES7 407-0DA.. ....................................52 6ES7 407-0KA.. ....................................52 6ES7 407-0KR.. ....................................54 6ES7 414-3.... .......................................52 6ES7 414-4.... .......................................54 6ES7 416-..... ........................................52 6ES7 417-4H... .....................................54 6ES7 417-4X... .....................................52 6ES7 421-..... ........................................57 6ES7 422-..... ........................................57 6ES7 431-..... ........................................57 6ES7 432-..... ........................................57 6ES7 492-..... ........................................57 6ES7 650-0A... .........................33, 35, 40 6ES7 650-0BA.. .............................. 33, 40 6ES7 650-0BB.. ....................................34 6ES7 650-0CB.. ....................................34 6ES7 650-0DB.. ....................................34 6ES7 650-0FA.. ....................................35 6ES7 650-0XX.. ....................................29 6ES7 650-3ED.. ....................................30 6ES7 651-0XX.. ....................................29 6ES7 651-8XX.. ....................................42 6ES7 652-0XX01-1X.. ..............33, 35, 38 6ES7 652-0XX01-2Y.. ...........................38 6ES7 652-0XX02-1X.. ..............33, 35, 38 6ES7 652-0XX05-2Y.. ............... 33, 35, 38 6ES7 653-0S... .....................................42 6ES7 653-1X... .....................................29 6ES7 653-2B... .........................42, 52, 54 6ES7 654-0X... .....................................58 6ES7 654-2B... .....................................51 6ES7 654-2D... .....................................51 6ES7 654-2E... .....................................51 6ES7 654-2G... .....................................51 6ES7 654-2S... .....................................53 6ES7 654-2T... ......................................53 6ES7 654-2U... .....................................53 6ES7 654-2V... ......................................53 6ES7 654-5B... .....................................51 6ES7 654-5D... .....................................51 6ES7 654-5E... ..................................... 51 6ES7 654-5G... ..................................... 51 6ES7 654-5S... ..................................... 53 6ES7 654-5T... ...................................... 53 6ES7 654-5U... ..................................... 53 6ES7 654-5V... ...................................... 53 6ES7 657-..... ........................................44 6ES7 658-0.... ....................................... 63 6ES7 658-1AB05-0YC0 ........................ 41 6ES7 658-1AB05-0YC4 ........................ 30 6ES7 658-1AB05-0YC5 ........................ 30 6ES7 658-1AC05-0YC3 ....................... 30 6ES7 658-1AC05-0YC5 ................. 30, 41 6ES7 658-1AD05-0YC3 ....................... 30 6ES7 658-1XX02-0YC0 ........................ 37 6ES7 658-2AB05-0YC0 .................. 33, 37 6ES7 658-2AC05-0YC5 ........... 33, 34, 37 6ES7 658-2BB05-0YC0 .................. 34, 37 6ES7 658-2CX05-0YC0 ................. 35, 37 6ES7 658-2DB05-0YC0 ................. 37, 41 6ES7 658-2DB05-0YC5 ....................... 30 6ES7 658-2DC05-0YC5 ........... 30, 37, 41 6ES7 658-2XB05-0YC4 ........................ 30 6ES7 658-2XX02-0YC0 ........................ 37 6ES7 658-2XX05-0YC3 ........................ 30 6ES7 658-3A... ..................................... 43 6ES7 658-3B... ..................................... 43 6ES7 658-3C... ..................................... 43 6ES7 658-3E... ..................................... 43 6ES7 658-3G... ..................................... 43 6ES7 658-3P... ...................................... 43 6ES7 658-3XA00-2XD0 ........................ 43 6ES7 658-3XB00-2XD0 ........................ 43 6ES7 658-3XB05-2XD5 ........................ 43 6ES7 658-3XC00-2XD0 ....................... 43 6ES7 658-3XC05-2XD5 ....................... 43 6ES7 658-3XD00-2XD0 ....................... 43 6ES7 658-3XD05-2XD5 ....................... 43 6ES7 658-3XH05-2XD0 ....................... 43 6ES7 658-3XH05-2XD5 ....................... 43 6ES7 658-3XX00-0XX0 ........................ 43 6ES7 658-3XX02-0YC0 ........................ 37 6ES7 658-4XX02-0YC0 .................. 37, 42 6ES7 658-6AX04-0YD0 ............ 41, 54, 55 6ES7 791-..... ........................................35 6ES7 833-1CC00-0YX0 ................. 41, 55 6ES7 833-1CC00-6YX0 ....................... 55 6ES7 841-..... ........................................42 6ES7 952-..... ..................................52, 54 6ES7 955-..... ........................................52 6ES7 960-..... ........................................54 6ES7 964-..... ........................................ 52 6ES7 971-..... .................................. 52, 54 6ES7 972-0A... ..................................... 48 6ES7 972-0BA30-.... ............................. 61 6ES7 972-0BA50-.... ............................. 48 6ES7 972-0BB50-.... ............................. 48 6ES7 972-0DA00-.... ............................. 48 6ES7 998-..... ........................................ 29 6GF6 100-1BA .............. 30, 33, 34, 35, 39 6GF6 100-1PC ............................... 39, 40 6GF6 180-1AH ..................................... 39 6GF6 5.. ................................................ 39 6GF6 7.. ................................................ 39 6GF6 9.. ................................................ 39 6GK1 100-..... ....................................... 46 6GK1 102-4.... ...................................... 45 6GK1 102-5.... ...................................... 46 6GK1 105-2.... ...................................... 45 6GK1 105-3AA.. ................................... 45 6GK1 105-3AB.. ................................... 46 6GK1 105-3AC.. ................................... 45 6GK1 105-4AA.. ................................... 46 6GK1 161-..... ..................... 33, 34, 36, 47 6GK1 415-..... ....................................... 50 6GK1 50. .............................................. 48 6GK1 56. ........................................ 40, 49 6GK1 716-0.... ................................ 36, 47 6GK1 716-1.... .......................... 33, 34, 47 6GK1 901-0C... ..................................... 46 6GK1 901-0D... ............................... 45, 48 6GK1 901-0F... ..................................... 48 6GK1 901-1F... ..................................... 47 6GK1 901-1G... .................................... 47 6GK1 905-0.... ...................................... 49 6GK1 905-6A... ............................... 48, 49 6GK1 905-6P... ..................................... 48 6GK1 970-..... ....................................... 47 6GK1 971-..... ....................................... 50 6GK7 343-2AH00-0... ..................... 50, 60 6GK7 343-2AH00-8... ........................... 50 6GK7 443-1E... ......................... 47, 52, 54 6GK7 443-5D... ......................... 48, 52, 54 6GK7 830-..... ....................................... 42 6XV1 820-..... .................................. 45, 48 6XV1 821-..... ........................................ 48 6XV1 830-..... ........................................ 48 6XV1 840-..... ........................................ 47 6XV1 850-0.... ....................................... 46 6XV1 850-2.... ....................................... 30 6XV2 175-..... ...................... 33, 34, 35, 38 MNT ...................................................... 39 ET 200iS.......................................... 17, 61 ET 200M ................................................16 ET 200M modules .................................59 ET 200X ................................................62 Ex area ..................................................17 Ex modules............................................60 F modules..............................................60 F systems ........................................14, 55 Fail-safe systems ............................ 14, 55 FastConnect ..............................47, 48, 49 Fast Ethernet ................................... 10, 45 Field devices....................................16, 21 Field systems .......................................... 3 H systems......................................13, 53ff HART modules ......................................60 IM 153....................................................58 Import/export assistant ............................ 8 Industrial Ethernet ......................... 10, 45ff Intrinsically-safe operator panel.............17 Isolating module .............................. 15, 60 ITP networks..........................................46 I/Os ................................................ 16, 56ff Keyboards .............................................39 Libraries................................. 8, 42, 52, 54 Message Wizard...................................... 5 Migration................................................25 Multi-client architecture............................ 4 Multi-VGA graphics card....................5, 38 NCM S7 ........................................... 41, 42 OLM....................................................... 48 Operation channel extension................. 39 Operator stations ............................. 4, 31ff OS Client ...............................................35 OS option packages .......................... 5, 38 OS redundancy...................................... 36 OS Server.............................................. 34 OS Single Station .................................. 33 OS software...........................................37 OSM ......................................................45 PCS 7 Starter Package .....................4, 30 Picture Tree Manager .............................. 5 PID Tuner .......................................... 8, 42 Printers .................................................. 39 Process monitors................................... 39 PROFIBUS .......................................... 48ff PROFIBUS-PA................................. 11, 49 Profile rail...............................................49 PS 307 power supply.............................58 Redundancy .......................................... 20 S7-400 modules ....................................57 S7 F systems......................... 8, 15, 41, 55 S7-PLCSIM............................................ 42 S7-SCL .................................................... 7 SAP connection............................... 18, 63 SFC ......................................................... 7 SFC visualization............................... 5, 38 Signal module........................................38 Sign-of-life monitoring.............................. 5 SIMATIC Industrial Framework.............. 27 SIMATIC Manager ................................... 7 SIMATIC NET ........................................ 10 SIMATIC PDM ................................... 9, 43 Software licenses ............................... 64ff Solution provider.................................... 24 Split Screen Wizard................................. 5 Starter Package................................. 4, 30 Storage.............................................. 5, 38 Support Center ...................................... 26 Technological hierarchy ........................... 7 TELEPERM M ....................................... 25 Test and simulation programs................ 42 Time synchronization......................... 5, 38 Totally Integrated Automation .................. 2 Trackball ................................................ 39 Training.................................................. 74 Upgrades/updates ................................. 30 Web@aGlance ...................................... 28 WinCC/Guardian ............................... 5, 38 WinCC/Redundancy ........................ 36, 38 ■ Subject index @PCS 7...........................................19, 63 AS-Interface.....................................50, 60 Automation systems ...................... 12, 51ff Basic Communication Ethernet .............10 BATCH flexible................................. 18, 44 Batch processes ..............................18, 44 Cabinet packaging system.....................13 CFC .........................................................7 Chipcard reader.................................5, 38 Competence Center...............................26 Conditions of Sale and Delivery.............76 Configurator...........................................41 Control system software ..........................5 Controller modules.................................60 CP 1613.................................................47 CP 443-1....................................47, 52, 54 CP 443-5....................................48, 52, 54 Curve Wizard...........................................5 DOCPRO.................................................8 Documentation.......................................29 DP/PA coupler .......................................49 DP/PA link........................................ 11, 49 Driver Wizard...........................................8 EIB instabus...........................................50 ELM .......................................................46 Engineering station................................40 Engineering system .................................6 Engineering toolset......................7, 41, 42 ESM................................................. 45, 46 ES software .....................................41, 42 Siemens ST PCS 7 · 2002 69 Appendix ■ 70 Siemens ST PCS 7 · 2002 Appendix ■ Siemens ST PCS 7 · 2002 71 Appendix Terms and Conditions of Sale and Delivery Export regulations ■ Terms and Conditions of Sale and Delivery Via this catalogue you can acquire the products (hardware and software) described there from Siemens Aktiengesellschaft subject to the following terms. Please pay attention to the fact that for the scope, the quality and the conditions for supplies and services including software products by any Siemens entity with a registered office outside of Germany the respective General Terms and Conditions of the respective Siemens entity with a registered office outside of Germany shall apply exclusively. The following terms apply exclusively for orders placed with Siemens Aktiengesellschaft. ■ Export regulatios The products listed in this catalog may be subject to European/ German and/or US export provisions. Therefore, any export subject to license requires the approval of the competent authorities. According to current provisions, the following export regulations must be observed in respect of the products featured in this catalogue: AL Number of the German export list Products marked other than "N" require an export license. In the case of software products, the export designations of the relevant data medium must also generally be observed. Goods labeled with an "AL not equal to N" are subject to European or German export authorization when being exported out of the EU. ECCN Number of US export list (Export Control Classification Number) Products marked other than "N" are subject to a re-export license to specific countries. In the case of software products, the export designations of the relevant data medium must also generally be observed. Goods labeled with an "ECCN not equal to N" are subject to US re-export authorization. For customers based in the Federal Republic of Germany The General Terms of Payment as well as the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry shall apply. For software products, the General License Conditions for Software Products for Automation and Drives for Customers with Seat or registered Office in Germany shall apply. For customers with a seat or registered office outside of Germany The General Terms of Payment as well as the General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany shall apply. For software products, the General License Conditions for Software Products for Automation and Drives for Customers with Seat or registered Office outside of Germany shall apply. Even without a label, or with an "AL: N" or "ECCN: N", authorization may be required due to the final whereabouts and purpose for which the goods are to be used. The deciding factors are the AL or ECCN export authorization indicated on order confirmations, delivery notes and invoices. Subject to change. The prices are listed in € (Euro) ex works, exclusive packaging. Comprehensive Terms and Conditions of Sale and Delivery are available from your local Siemens business office under the following order numbers: The sales tax (value added tax) is not included in the prices. It shall be debited separately at the respective rate according to the applicable legal regulations. • 6ZB5310-0KR01-0BA0 (for customers based in Germany) • 6ZB5310-0KS53-0BA0 (for customers based outside of Germany) Further to the prices of the products that include silver and/or copper, surcharges may be calculated if the respective limits of the notes are exceeded. Or download them from the Internet: www.siemens.de/automation/mall (Products\and ererything else you need) General Price changes are reserved, we will debit the prices valid at the time of delivery. The measures are in mm, illustrations are not binding. As far as there are no remarks on the respective pages, changes - especially to data, measures, and weights given - remain reserved. Siemens AG Automation and Drives Group Industrial Automation Systems Postfach 48 48, D-90327 Nürnberg Germany 72 Siemens ST PCS 7 · 2002 Order No.: E86060-K4678-A111-A5-7600 KG K 0602 6.0 SR 72 En / 215081 / IWI TSTQ / IWI: TSTP Printed in the Federal Republic of Germany■ Catalogs of the Automation and Drives Group (A&D) Further information can be obtained from our branch offices listed in the appendix of this catalog Automation & Drives Interactive catalogs on CD-ROM • Components for Automation & Drives Catalog Systems Engineering Power supplies SITOP power Catalog KT 10.1 CA 01 System cables SIMATIC TOP connect KT 10.2 • Electrical Installation Technology ET 01 MOBY Identification Systems KT 21 Industrial Microcomputers SICOMP KT 51 Industrial Communication and Field Devices IK PI Low-Voltage Controls and Distribution Low-Voltage Controlgear, Switchgear and Systems NS K Analysis Systems Gas Analysis Equipment for the Process Industry PA 10 Process Analysis, Components for Sample Preparation PA 11 SIPAN Liquid Analysis PA 20 Drive Systems Variable-Speed Drives DC Motors DA 12 DC Drives Preferred Series up to 500 kW DA 12.1 DC Drives Preferred Series 215 kW to 1500 kW DA 12.2 SIMOREG Chassis Converters DA 21 SIMOREG Converter Cabinet Units DA 22 Communication-Capable SIRIUS NET Controlgear, Controlgear, SIGUARD Safety Systems, Control and Signalling Devices, Switchgear, Transformers and DC Power Supplies, Main- and EMERGENCY-STOP Switches, Control Switches, Terminal Blocks SIMOVERT PM Modular Converter Systems DA 45 BERO - Sensors for Automation NS BERO SIEMOSYN Motors DA 48 NS PS MICROMASTER 420/440 Inverters DA 51.2 Products and Systems for Low-Voltage Power Distribution SIMOVERT A Current-Source DC Link Converters DA 62 SENTRON WL NS WL SIMOVERT MV Medium-Voltage Drives DA 63 MICROMASTER, MIDIMASTER DA 64 Low-Voltage Motors for Variable-Speed Drives DA 65.3 SIMOVERT MASTERDRIVES Vector Control DA 65.10 TELEPERM M Process Control System AS 235, AS 235H and AS 235K automation systems PLT 111 SIMOVERT MASTERDRIVES Motion Control DA 65.11 AS 388/TM and AS 488/TM automation systems PLT 112 SIMADYN D Control System DA 99 OS 525 operating and monitoring system PLT 122 Automation Systems for Machine Tools SIMODRIVE NC 60 Operating and monitoring with WinCC/TM PLT 123 CS 275 bus system PLT 130 • AC Main Spindle Motors 1FE1, 1PH2, 1PH3, 1PH4, 1PH7 • AC Servomotors 1FK6, 1FT5, 1FT6 Process Engineering Field Instruments for Process Automation Measuring Instruments for Pressure, Differential Pressure, Flow, Level and Temperature, Positioners and Liquid Meters • AC Linear motors 1FN1, 1FN3 • Converter System SIMODRIVE 611 • Converter Systems SIMODRIVE POSMO A/CD/CA/SI Low-Voltage Three-Phase-Motors FI 01 • Project Manual M 10 SIWAREX Weighing Systems WT 01 • Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled M 11 Process Recorders and Accessories MP 20 Drive and Control Components for Hoisting Equipment HE 1 SIPART, Controllers and Software MP 31 Automation Systems for Machine Tools SINUMERIK & SIMODRIVE NC 60 Cables, Connectors and System Components NC Z Vacuum Pumps/Compressors Oil-Free Vacuum Pumps, Compressors (Blowers), Radial Blowers, Liquid Pumps PV Human Machine Interface Products/Systems SIMATIC HMI ST 80 Pumps Vacuum Pumps and Compressors, System ELMO-F Cat. Sheets PF SIMATIC Industrial Automation Systems SIMATIC PCS Process Control System ST 45 SIMATIC S5/PC/505 Automation Systems ST 50 Components for Totally Integrated Automation ST 70 Supplementary Components ST 71 SIMATIC PCS 7 Process Control System ST PCS 7 Vacuum Pumps and Compressors, System ELMO-G Cat. Sheets PG SIPOS Electric Actuators Electric Rotary, Linear and Part-turn Actuators MP 35 Electric Rotary Actuators for Nuclear Plants MP 35.1/.2 SL 01 Electrical Installation Technology Protective Switching and Fuse Systems Building Management Systems with instabus EIB I 2.1 Program Overview Modular Devices I 2.11 System Solutions Applications, Products and Services for Industry STAB Wall-Mounting Distribution Boards I 2.31 Automation Solutions in the Plastic Industry SIKUS Floor-Mounting Distribution Boards I 2.32 • with SIMATIC S7 SL 10 8PU Busway System I 2.36 • with SIMATIC S5 ST 58 A&D/3U/En 06.11.01 Siemens AG Automation and Drives Industrial Automation Systems Division Process Automation Systems Subdivision www.siemens.com/simatic-pcs7 Order No. E86060-K4678-A111-A5-7600