docILLUSTRATED PARTS BOOK 196cc Rear Tine Tiller MODEL
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ILLUSTRATED PARTS BOOK 196cc Rear Tine Tiller MODEL
ILLUSTRATED PARTS BOOK 196cc Rear Tine Tiller MODEL#: PRTT196E.1 Table of Contents Upper Handle Assembly ………………………………………………… Forward Controls…………………………………………………………. Rear Controls ……………………………………………………………… Tines & Tine Shield……………………………………………………….. Transmission………………………………………………………………. Unit Decals…………………………………………………………………. 3 4-5 6-7 8-9 10-11 12 Engine Components Cylinder Head……………………………………………………………… Crankcase………………………………………………………………….. Crankcase Cover………………………………………………………….. Camshaft…………………………………………………………………… Recoil Starter……………………………………………………………… Carburetor……………… ……………………………………………........ Flywheel / Ignition………………………………………………………… Air Filter.................................................................................…........... Control Assembly..……………………………………………………….. Muffler……………………………………………………………………… Fuel Tank – EPA3………………………………………………………… 13 14 15 16 17 18 19 20 21 22 23 MAT Engine Technologies, LLC, REV. 20140305 A203140, PG 2 Upper Handle Assembly REF.NO. 1 DESCRIPTION Knob, Handle 2 Screw,Handle,M8×50 Square Neck 3 4 5 6 7 8 9 10 11 12 13 M6×1.0×40,Hex Flange Screw, Grade 8.8,Zinc Upper Handle Rubber Bushing, Clutch Lever Clutch Lever ,Forward M6×1.0×45,Hex Flange Screw, Grade 8.8,Zinc Handle Grip Clutch Lever ,Reverse Handle Mounting Bracket, Clutch Cable Locknut,M6×1.0,Grade 8,Znic Extension Control Cable, Forward (1440mm) Extension Control Cable, Reverse (1430mm) MAT Engine Technologies, LLC, REV. 20140305 PART NO. A200486 RQD 4 A202629 4 Reference Only A203116 Reference Only A203118 Reference Only A200802 A203119 A203117 Reference Only A203120 A203121 1 1 2 1 1 2 1 1 2 1 1 A203140, PG 3 Forward Controls MAT Engine Technologies, LLC, REV. 20140305 A203140, PG 4 Forward Controls REF.NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 DESCRIPTION Engine,196cc Loncin EPA Phase-3 Hex Nut,M8×1.25,Zinc,Grade 8 Spacer, Engine Mounting Mounting Plate, Belt Cover-Powermate Spacer, PM Bracket Bracket, Tensioner-Reverse Washer,Flate-8.5×22.2×3 Screw,M8×1.25×25,Hex Head, Zinc, Grade 8.8 Shaft Bushing, Forward Pulley Pulley, Forward Drive Key,Flat-4.78×5×45 Washer,Flate-8.5×24.5×4 Screw,5/16-24×25,Hex Flange Head,Zinc,Grade8.8 Spring, Tension Frame, Engine Mounting-Powermate Screw,M8×1.25×40,Hex Head, Zinc, Grade 8.8 Drive Belt,Reverse-5PK740 Drive Belt,Reverse-7PK597 Flange Nut,M8×1.25 Washer-8 Guide, Belt Circlip 10 Circlip 30 Bearing 6200-2RZ Pulley, Reverse Tensioner Hex Bolt,Assy.M8×16-1.25 Hex Bolt,Assy.M8×16-1 Belt Mounting Plate, Reverse Cable Screw,M8×1.25×16,Hex Head, Zinc,Grade 8.8 Cover, Belt - Powermate Rubber Grommet, Belt Cover Screw-4.2*9.5 Fastener, Cable MAT Engine Technologies, LLC, REV. 20140305 PART NO. A202402 Reference Only A200534 A200505 A200542 A203122 A203135 Reference Only A200509 A200510 A200511 A200513 Reference Only A200544 A200536 Reference Only A200528 A200512 Reference Only Reference Only A203136 Reference Only Reference Only Reference Only A200527 Reference Only Reference Only A203123 Reference Only A203124 A200569 Reference Only A203138 RQD 1 8 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 2 5 1 2 1 2 2 1 A203140, PG 5 Rear Controls MAT Engine Technologies, LLC, REV. 20140305 A203140, PG 6 Rear Controls REF.NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 DESCRIPTION Circlip 8 Circlip 24 Bearing 628-2RZ Pulley, Forward Tensioner Tensioner Shaft, Forward Screw,M8×1.25×65,Hex Head, Zinc, Grade 8.8 Bushing-2 Bushing-3 Screw,M6×1.0×20,Hex Head, Zinc, Grade 8.8 Guide, Reverse Belt Frame, Handle Mounting-Powermate Flange Nut,M10×1.5 Screw,M8×1.25×16,Hex Head, Zinc, Grade 8.8 Nut,M6×1 Screw,M10×1.5×25,Hex Head, Zinc, Grade 8.8 Screw,M8×1.25×30,Hex Head, Zinc, Grade 8.8 Flange Washer,8.5×30×3,Zinc Arm, Clutch Bracket Bushing, Shaft Tensioner Flange Nut,M8×1.25 Spring, Tension Hex Nut,M10×1.5,Zinc,Grade 8 Dipstick Assy. Bolt, Assy.M8×25-1.25 Hex Bolt, Assy.M8×20-1.25 Handle Lower MAT Engine Technologies, LLC, REV. 20140305 PART NO. RQD A200547 2 ReferenceOnly 2 ReferenceOnly 4 A200549 2 A200559 Reference Only 1 A200558 1 A200560 1 Reference Only 2 A200557 1 A203127 1 Reference Only 1 Reference Only 2 Reference Only 2 Reference Only 4 Reference Only 1 A200513 1 A203129 1 A200552 1 Reference Only 1 A200544 1 Reference Only 2 A203137 1 Reference Only 9 Reference Only 10 A202636 1 A203140, PG 7 Tines & Tine Shield Tines & Tine Shield REF.NO. 1 2 3 4 5 6 7 8 9 DESCRIPTION Screw,M8×1.25×20,Hex Head, Zinc, Grade 8.8 Tine Shield, Main-Powermate Screw,M8×1.25×20,Hex Head Nylock Nut,M8×1.25 Tines hub Tines ,Right Tines ,Left Nut,M10×1.5 Screw,M10×1.5×50,Hex Head MAT Engine Technologies, LLC, REV. 20140305 PART NO. RQD Reference Only 4 A200572 1 Reference Only 16 Reference Only 16 A203130 2 A202957 8 A202956 8 Reference Only 2 Reference Only 2 A203140, PG 8 Transmission 32 33 MAT Engine Technologies, LLC, REV. 20140305 A203140, PG 9 Transmission REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 DESCRIPTION Screw, M8x1.25x25, Hex Head, Zinc, Grade 8.8 Flat Washer, M8, Zinc Key, Flat - 5x5x25 Pulley, Transmission Screw, M6x1.0x25, Hex Head, Zinc, Grade 8.8 Belt Cover, Lower Stationary - Powermate Oil Seal, Transmission – 19x32x7 Transmission Cover, Front Gasket 2, Transmission Kit, Transmission Assembly Gearbox Gasket, Transmission Oil Seal, Transmission – 25x40x7 C-Clip, 25 Shaft Spacer, Wheel Tire Assembly, 13”-Left (Determined from Operator’s Position Lock Pin, Wheel Tire Assembly, 13”-Right (Determined from Operator’s Position Screw, M6x1.0x16, Hex Head, Zinc, Grade 8.8 Seal Cap, Transmission Rear Cover, Transmission Screw, M6x1.0x25, Hex Head, Zinc, Grade 8.8 Mounting Frame, Drag Bar Screw, M8x1.25x20, Hex Head, Zinc, Grade 8.8 Flat Washer, M8, Zinc Flat Washer, M8, Zinc Lock Washer, M8, Zinc Screw, M8x1.25x25, Hex Head, Zinc, Grade 8.8 Drag Bar Pin, Drag Bar Handle Knob, Drag Bar Screw, M8x1.25x30, Hex Head, Zinc, Grade 8.8 Belt Cover, Lower Front-Powermate Screw, M8x1.25x90, Hex Head, Zinc, Grade 8.8 MAT Engine Technologies, LLC, REV. 20140305 PART NO. RQD Reference Only A200592 A201911 A200538 A200601 A200599 A200598 1 1 1 1 3 1 1 1 2 1 2 4 4 2 A200597 1 A200596 2 A200809 1 Reference Only 12 4 1 3 1 2 2 4 4 4 1 1 1 1 1 3 Reference Only A200586 A200587 Reference Only A200589 A200591 Reference Only A200607 A200613 Reference Only A200574 Reference Only Reference Only Reference Only Reference Only Reference Only A200576 A200577 A200575 Reference Only A200584 A200583 A203140, PG 10 Unit Decals REF. NO. - DESCRIPTION Decal Sheet, PRTT196E MAT Engine Technologies, LLC, REV. 20140305 PART NO. RQD A202637 1 A203140, PG 11 Cylinder Head 15 REF. NO. 1 RQD Cylinder Head – EPA3 PART NO. Reference Only Stud, Threaded – 1 Reference Only 2 3 Pin, Dowel Reference Only 2 4 Gasket, Cylinder A201410 1 5 Stud, Threaded – 2 Reference Only 2 6 Plug, Spark, F7TC A201233 1 7 Screw, Hex Flange Head, M8x1.25x60, Zinc, Grade 8.8 Reference Only 4 8 Gasket, Valve Cover – EPA3 A202638 1 9 Cover, Valve – EPA3 A202639 1 10 Screw, Hex Flange Head, M6x1.0x14, Zinc, Grade 8.8 Reference Only 4 11 A201416 1 A202640 1 A202641 1 14 Tube, Breather Cap, Breather Chamber Ga Gasket, Breather Chamber St Strainer, Oil A202642 1 15 Screw, Hex Flange Head, M5x0.8x10, Zinc, Grade 8.8 Reference Only 2 2 12 13 DESCRIPTION MAT Engine Technologies, LLC, REV. 20140305 A203140, PG 12 1 Crankcase REF. NO. 1 2 3 4 5 6 7 8 DESCRIPTION Crankcase Seal, Oil, 25X41.25X6 Washer, Drain Plug Bolt, Drain Plug Alarm Unit, Sensor Module Screw, Hex Flange Head, M6x1.0x10, Zinc, Grade 8.8 ASM, Oil Level Switch Flange Bolt, M6 x 14mm MAT Engine Technologies, LLC, REV. 20140305 PART NO. RQD Reference Only A201418 A201419 A201420 A201421 1 1 2 2 1 Reference Only 1 A201423 1 2 Reference Only A203140, PG 13 Crankcase Cover REF. NO. 1 2 3 4 5 6 7 DESCRIPTION Kit, Dip Stick Screw, Hex Flange Head, M8x1.25x32, Zinc, Grade 8.8 Cover, Crankcase Seal, Oil, 25X41.25X6 Bearing, Radial Ball 6205 Pin, Dowel, M8 x 14mm Gasket, Crankcase Cover MAT Engine Technologies, LLC, REV. 20140305 PART NO. A201430 Reference Only Reference Only A201418 Reference Only Reference Only A202644 A203140, PG 14 RQD 2 6 1 1 1 2 1 Camshaft 1 REF. NO. 1 DESCRIPTION Kit, Valve Set MAT Engine Technologies, LLC, REV. 20140305 PART NO. A201468 RQD 1 A203140, PG 15 Recoil Starter 6 REF. NO. 1 2 3 4 5 6 DESCRIPTION Kit, Recoil Starter (Includes #2,3, & 6) Kit, Starter ASM Screw, Hex Flange Head, M6x1.0x8, Zinc, Grade 8.8 Screw, Hex Flange Head, M6x1.0x10, Zinc, Grade 8.8 Kit, Kill Switch – On/Off Cover, Fan MAT Engine Technologies, LLC, REV. 20140305 PART NO. A201471 A201477 RQD 1 1 Reference Only 3 Reference Only 1 A201473 A201474 1 1 A203140, PG 16 Carburetor REF. NO. 1 2 3 4 5 6 DESCRIPTION ASM, Carburetor – EPA3 Gasket, Carburetor Spacer Spacer, Gasket Gasket, Carburetor Gasket, Air Filter Jet, High Altitude (above 7000 feet MSL) MAT Engine Technologies, LLC, REV. 20140305 PART NO. A202645 A202646 A201496 A202647 A201498 A203104 A203140, PG 17 RQD 1 1 1 1 1 1 Flywheel / Ignition REF. NO. 1 2 3 4 5 6 DESCRIPTION ASM, Flywheel ASM, Ignition Coil Screw, Hex Flange Head, M6x1.0x25, Zinc, Grade 8.8 Fan, Flywheel Pulley, Starter Nut, Flywheel MAT Engine Technologies, LLC, REV. 20140305 PART NO. A201512 A201513 RQD 1 1 Reference Only 2 A201521 A201522 A201523 1 1 1 A203140, PG 18 Air Cleaner REF. NO. 1 2 3 DESCRIPTION Kit, Air Filter ASM-EPA3 (Includes #2) Element, Filter – EPA3 Hex Flange Nut, M6x1.0, Zinc, Grade 8 MAT Engine Technologies, LLC, REV. 20140305 PART NO. A202648 A202649 Reference Only RQD 1 1 2 A203140, PG 19 Control Assembly 1 A/B 7 6 1 8 5 9 10 REF. NO. 1 2 3 4 5 6 7 8 9 10 DESCRIPTION Kit, Control ASM (Includes #2-4) Spring, Idle Screw, M5 x 35mm Bolt, Flange Spring, Governor Bolt, Governor Arm Hex Flange Nut, M6x1.0, Zinc, Grade 8 Arm, Governor Spring, Throttle Return Rod, Governor MAT Engine Technologies, LLC, REV. 20140305 PART NO. RQD A201537 1 1 1 2 1 1 1 1 1 1 Reference Only Reference Only Reference Only A201546 A201547 Reference Only A201549 A201550 A201551 A203140, PG 20 Muffler REF. NO. 1 2 3 DESCRIPTION ASM, Muffler – EPA3 Hex Nut, M8x1.25, Zinc, Grade 8 Gasket, Muffler – EPA3 MAT Engine Technologies, LLC, REV. 20140305 PART NO. A202650 Reference Only A202651 RQD 1 2 1 A203140, PG 21 Fuel Tank – EPA3 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION Cap, Fuel Filter, Fuel Cap Valve, Breather Isolator, Tank Line, Fuel Hex Flange Nut, M6x1.0, Zinc, Grade 8 Screw, Hex Flange Head, M6x1.0x25, Zinc, Grade 8.8 Tank, Fuel Filter, In-Line Fuel Clip, Fuel Line Line, Breather Valve Clip, Breather Valve Line MAT Engine Technologies, LLC, REV. 20140305 PART NO. A202652 A202653 A202654 A201563 A202655 Reference Only RQD 1 1 1 2 1 2 Reference Only 1 A202657 A201559 1 1 2 1 2 Reference Only A202656 Reference Only A203140, PG 22 Engine Decals REF. NO. 1 DESCRIPTION Decal Sheet, Engine – 196cc EPA3 MAT Engine Technologies, LLC, REV. 20140305 PART NO. A202692 RQD 1 A203140, PG 23