Plasticrouting.com
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Plasticrouting.com
Milling Routing and CUTTERS for Aluminum and Plastic Machining Solid Carbide Tooling by Onsrud Cutter pledges continued support for the CNC/Router Industry by launching “On-Call” ...an exclusive no-charge service for the woodworking, plastic, and non-ferrous fabricator. On-Call services include comprehensive training, technical support, on-site trouble shooting and custom tool design. The On-Call Team offers tailored solutions for problem solving and productivity gains. Call today to schedule your On-Call Team visit and begin reaping the benefits now! – Onsrud Cutter, 800 Liberty Drive, Libertyville, IL 60048 • 800-234-1560 or visit us at www.onsrud.com Onsrud Cutter Lp Increased productivity equals lower cost, improved profitability, and ultimately, survival of your business in today’s competitive environment. The On-Call Team will work with all levels of your operation to increase your productivity. All levels of training, general to production-specific on the shop floor, are only a call away! comprehensive TRAINING Onsrud Cutter provides your business with access to our staff of highly trained professional factory technicians. The On-Call Team can assist you with those difficult production routing problems while increasing your performance and productivity. factory TECHNICAL support Correct tool selection, proper hold-down techniques, faster feed rates, fewer and quicker set ups are all pieces to the productivity puzzle. The On-Call Team offers tailored solutions for problem solving and productivity gains. Call today to schedule your On-Call Team visit and begin reaping the benefits now! on-site TROUBLE shooting Not only does Onsrud Cutter offer the largest selection of router bits for day to day operations, but we will also design a tool for your specific application or material. The On-Call Team will take your tool requirements from the drawing board, to sophisticated computer-aided design, to in-house testing on our CNC router. Custom made to meet your productivity goals. 1-800-234-1560 • www.onsrud.com custom TOOL design SELECTION Specialty Cutters ROUTING GUIDE ROUTER BIT SELECTION GUIDE Workpiece Material SOLID CARBIDE Single Edge ALUMINUM (Hard & Soft) HARD PLASTIC Cast Acrylic, Melamine, Nylon, PVC, Vinyl SOFT PLASTIC ABS, Polycarbonate, Polyethylene, PVC, Polypropylene, HDPE, Polystyrene, UHMW, Extruded Acrylic Double Edge Multi Edge 62-600 62-900 63-600 63-900 Pg. Pg. Pg. Pg. 3 3 2 2 *49-000 Pg. 21 62-700 62-750 62-800 62-850 63-700 63-750 63-800 63-850 Pg. 10 Pg. 11 Pg. 10 Pg. 11 Pg. 12 Pg. 13 Pg. 12 Pg. 13 52-600 Pg. 9 57-600 Pg. 9 *70-500 Pg. 18 60-000 60-200 60-470 60-900 62-750 62-850 63-750 63-850 Pg. 11 Pg. 11 Pg. 13 Pg. 13 52-600 Pg. 9 57-600 Pg. 9 *70-500 Pg. 18 52-000 Pg. 4 57-000 Pg. 4 COMPOSITE PLASTIC Fiberglass, Phenolic, Glass-filled Materials, Carbon Fiber, Aramid Fiber ALUMINUM/COMPOSITE HONEYCOMB 52-000 52-900 57-000 57-900 60-950 *81-000 81-100 81-200 81-250 81-400 81-500 Pg. Pg. Pg. Pg. Pg. Pg. Pg. Pg. Pg. Pg. Pg. *80-000 Pg. 21 4 4 4 5 5 8 6 7 8 6 7 52-200B 52-200BL 66-300 66-350 81-600 Pg. 18 Pg. 18 Pg. 20 Pg. 20 Pg. 8 Pg. 14 Pg. 15 Pg. 15 Pg. 15 52-200B 52-200BL 66-000 66-200 66-250 66-300 66-350 81-600 Pg. 18 Pg. 18 Pg. 19 Pg. 20 Pg. 20 Pg. 20 Pg. 20 Pg. 8 60-000 60-200 60-470 60-900 Pg. 14 Pg. 15 Pg. 15 Pg. 15 52-200B 52-200BL 66-000 66-200 66-250 66-300 66-350 81-600 Pg. 18 Pg. 18 Pg. 19 Pg. 20 Pg. 20 Pg. 20 Pg. 20 Pg. 8 54-000 55-000 58-000 59-000 67-000 67-200 Pg. 16 Pg. 16 Pg. 16 Pg. 16 Pg. 17 Pg. 17 52-200B 52-200BL 66-000 66-200 66-250 66-300 66-350 81-600 Pg. 18 Pg. 18 Pg. 19 Pg. 20 Pg. 20 Pg. 20 Pg. 20 Pg. 8 81-300 Pg. 6 81-600 Pg. 8 Pg. 22 Pg. 23 31-000 Pg. 23 Aluminum hi & lo Density, Aramid, Carbon Fiber, Glass-filled Materials, Paper, Plastic * High Speed Steel WWW.PLASTICROUTING.COM Shaping & Bottom Finishing ❑ 30-300 ❑ 30-000 Pg. 24 ❑ 32-000 ❑ 30-300 Pg. 22 ❑ Both Solid Carbide & High Speed Steel 1 ALUMINUM Spiral O Flute Cutters SLAB, PLATE & SHEET Aluminum O-Mills HIGH FEED RATE UP TO 200 - 300 IPM @ 18,000 RPM • Extended Tool Life • Consistent Edge Finish • Burr Free Cuts • Reduced Heat Build Up SOLID CARBIDE UPCUT SPIRAL O FLUTE 63-600 63-900 Usage: Plate & Single/Multi Sheet Aluminum Single Edge - high speed cutters for machining aluminum sheet and block material. These tools are optimized for use on high-speed CNC mills, high speed machining centers and CNC routers. 2 3 1 UPCUT (Right Hand Helix) - INCH PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL 3 1 2 3 1 21⁄2 63-602 1 ⁄16 1 1 ⁄2 63-620 1 63-604 1 1 1 11⁄2 63-622 1 63-606 1 1 1 2 63-624 1 3 63-610 1 1 ⁄4 2 63-630 5 3 1 3 ⁄16 1 3 1 3 3 ⁄4 3 3 ⁄8 ⁄8 ⁄4 ⁄4 ⁄4 1 1 ⁄8 ⁄8 ⁄4 ⁄4 ⁄8 ⁄4 ⁄4 1 11⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄8 1 63-612 3 ⁄16 3 1 ⁄2 63-634 21 63-614 3 3 1 2 63-625 3 63-618 3 5 1 2 63-626 3 11⁄8 3 3 63-627 3 13⁄8 3 31⁄2 63-631 1 11⁄8 1 31⁄2 63-632 1 3 1 ⁄2 31⁄2 ⁄16 ⁄16 ⁄2 ⁄8 ⁄8 ⁄8 3 ⁄4 ⁄4 HELIX ANGLE ≈ 30° ⁄16 ⁄4 ⁄64 ⁄4 ⁄8 ⁄8 ⁄8 ⁄2 ⁄2 1 ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄8 ⁄2 UPCUT (Right Hand Helix) - METRIC 2 PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL 63-902 2 mm 6 mm 2 mm 50 mm 63-926 4 mm 30 mm 4 mm 64 mm 63-904 2 mm 6 mm 6 mm 64 mm 63-928 5 mm 16 mm 5 mm 64 mm 63-906 2.5 mm 6 mm 2.5 mm 50 mm 63-930 5 mm 16 mm 6 mm 64 mm 63-908 2.5 mm 6 mm 6 mm 64 mm 63-932 5 mm 30 mm 5 mm 64 mm 63-910 3 mm 8 mm 3 mm 50 mm 63-934 6 mm 8 mm 6 mm 64 mm 63-912 3 mm 8 mm 6 mm 64 mm 63-936 6 mm 12 mm 6 mm 64 mm 63-914 3 mm 12 mm 3 mm 64 mm 63-938 6 mm 20 mm 6 mm 64 mm 63-916 3 mm 12 mm 6 mm 64 mm 63-940 6 mm 30 mm 6 mm 76 mm 63-918 4 mm 8 mm 4 mm 64 mm 63-942 6 mm 38 mm 6 mm 76 mm 63-920 4 mm 12 mm 4 mm 64 mm 63-944 8 mm 25 mm 8 mm 64 mm 63-922 4 mm 20 mm 4 mm 64 mm 63-946 8 mm 38 mm 8 mm 76 mm 63-948 10 mm 30 mm 10 mm 76 mm 63-950 12 mm 38 mm 12 mm 76 mm WWW.ONSRUD.COM ALUMINUM Spiral O Flute Cutters PLATE & SHEET Aluminum O-Mills HIGH FEED RATE UP TO 200 - 300 IPM @ 18,000 RPM • Extended Tool Life • Consistent Edge Finish • Burr Free Cuts • Reduced Heat Build Up SOLID CARBIDE DOWNCUT SPIRAL O FLUTE 62-600 62-900 Single Edge - High speed cutters for machining aluminum sheet material. These tools are optimized for use on high-speed CNC mills, high speed machining centers and CNC routers. Usage: Aluminum, Plate, Single & Multi Sheet 2 1 DOWNCUT (Left Hand Helix) - INCH OAL PART # 62-602 PART # 1 ⁄16 1 1 11⁄2 62-622 62-604 1 1 1 11⁄2 62-624 62-606 1 1 1 2 62-630 5 62-610 1 ⁄8 1 1 ⁄4 2 62-634 21 62-612 3 ⁄16 3 ⁄16 11⁄2 62-625 3 62-614 3 3 1 2 62-626 62-618 3 ⁄16 5 1 2 1 3 1 2 62-620 CED ⁄8 ⁄8 ⁄16 ⁄4 CEL ⁄4 ⁄4 ⁄4 ⁄2 ⁄8 ⁄8 ⁄8 ⁄8 SHK DIA ⁄8 ⁄8 ⁄4 3 ⁄4 ⁄4 ⁄4 HELIX ANGLE ≈ 22° CED 1 ⁄4 CEL 3 ⁄4 SHK DIA OAL 1 21⁄2 ⁄4 1 3 3 1 3 3 1 3 3 ⁄4 3 3 3 11⁄8 3 3 62-627 3 3 1 ⁄8 3 3 62-631 1 11⁄8 1 3 62-632 1 13⁄8 1 3 1 ⁄4 ⁄16 ⁄64 ⁄8 ⁄8 ⁄8 ⁄2 ⁄2 11⁄4 ⁄4 ⁄4 ⁄4 ⁄2 ⁄2 ⁄8 ⁄8 ⁄8 ⁄2 ⁄2 DOWNCUT (Left Hand Helix) - METRIC PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL 62-902 2 mm 6 mm 2 mm 50 mm 62-926 4 mm 30 mm 4 mm 64 mm 62-904 2 mm 6 mm 6 mm 64 mm 62-928 5 mm 16 mm 5 mm 64 mm 62-906 2.5 mm 6 mm 2.5 mm 50 mm 62-930 5 mm 16 mm 6 mm 64 mm 62-908 2.5 mm 6 mm 6 mm 64 mm 62-932 5 mm 30 mm 5 mm 64 mm 62-910 3 mm 8 mm 3 mm 50 mm 62-934 6 mm 8 mm 6 mm 64 mm 62-912 3 mm 8 mm 6 mm 64 mm 62-936 6 mm 12 mm 6 mm 64 mm 62-914 3 mm 12 mm 3 mm 64 mm 62-938 6 mm 20 mm 6 mm 64 mm 62-916 3 mm 12 mm 6 mm 64 mm 62-940 6 mm 30 mm 6 mm 76 mm 62-918 4 mm 8 mm 4 mm 64 mm 62-942 6 mm 38 mm 6 mm 76 mm 62-920 4 mm 12 mm 4 mm 64 mm 62-944 8 mm 25 mm 8 mm 64 mm 62-922 4 mm 20 mm 4 mm 64 mm 62-946 8 mm 38 mm 8 mm 76 mm 62-924 4 mm 20 mm 6 mm 64 mm 62-948 10 mm 30 mm 10 mm 76 mm 62-950 12 mm 38 mm 12 mm 76 mm HELIX ANGLE ≈ 22° WWW.PLASTICROUTING.COM 3 ALUMINUM Specialty Cutters SLAB, PLATE & SHEET Production Cutting Tools SOLID CARBIDE UPCUT SPIRAL 52-000 Double Edge - designed as a general purpose spiral with several times the life of their high speed steel counterparts. They are used when upward chip flow is preferred. Usage: Fiberglass, phenolic, acetal, solid surface and aluminum slab, plastic & sheet. 1 3 UPCUT (Right Hand Helix) - INCH PART # CED 52-040 1 52-050 5 52-060 CEL SHK DIA OAL PART # CED CEL 1 9 ⁄16 1 2 52-090 9 3 5 1 2 52-100 5 13 52-060L 3 5 1 2 52-120 3 7 52-070 7 1 1 2 ⁄2 52-140 7 1 21⁄2 52-160 ⁄32 ⁄16 ⁄16 ⁄32 1 52-080 ⁄4 1 ⁄8 ⁄8 5 ⁄8 3 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 2 52-080L 1 ⁄4 ⁄32 ⁄16 ⁄8 SHK DIA 3 ⁄2 ⁄8 ⁄4 3 ⁄4 21⁄2 3 21⁄2 ⁄4 ⁄8 3 ⁄8 3 ⁄8 ⁄16 ⁄8 ⁄16 1 1 1 1 1 ⁄2 OAL 1 ⁄2 ⁄2 21⁄2 21⁄2 3 3 L = Left Hand Rotation SOLID CARBIDE UPCUT EXTREME HEAVY DUTY STANDARD 52-900 Double Edge - developed for demanding applications where upward chip removal, tool rigidity and long life are essential to success. Usage: Slab, plate & sheet aluminum 1 3 UPCUT (Right Hand Helix) - INCH PART # CED 52-910 1 52-923 3 ⁄4 ⁄8 CEL 7 SHK DIA OAL ⁄8 1 1 2 ⁄2 11⁄8 3 3 ⁄4 ⁄8 PART # CED CEL SHK DIA OAL 52-924 3 1 1 ⁄4 3 3 52-936 1 11⁄4 1 3 ⁄8 ⁄2 ⁄8 ⁄2 HELIX ANGLE ≈ 30° SOLID CARBIDE DOWNCUT SPIRAL 57-000 Double Edge - designed as a general purpose spiral with several times the life of their high speed counterparts. They are used when a downward chipflow action is preferred. Usage: Aluminum, composite plastic and solid surface 1 DOWNCUT (Left Hand Helix) - INCH PART # 57-040 CED 1 ⁄8 CEL OAL PART # CED CEL ⁄2 1 2 57-100 5 13 2 57-120 3 7 1 SHK DIA ⁄4 57-050 5 9 ⁄16 1 57-060 3 5 1 2 57-140 57-070 7 ⁄32 5 1 21⁄2 57-160 1 ⁄4 3 1 21⁄2 ⁄32 3 3 21⁄2 57-080 57-090 ⁄32 ⁄16 9 ⁄8 ⁄8 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄8 SHK DIA OAL 3 21⁄2 7 ⁄8 3 21⁄2 ⁄16 1 1 3 1 1 1 3 ⁄16 ⁄8 ⁄2 ⁄16 ⁄8 ⁄8 ⁄2 ⁄2 HELIX ANGLE ≈ 30° 4 WWW.ONSRUD.COM ALUMINUM Specialty Cutters SLAB, PLATE & SHEET Production Cutting Tools SOLID CARBIDE DOWNCUT EXTREME HEAVY DUTY STANDARD 57-900 Double Edge - designed for routing where extreme loads are placed upon the cutting tools and when extra part hold down is required Usage: Plate & Sheet Aluminum 1 DOWNCUT (Left Hand Helix) - INCH PART # OAL PART # 57-910 CED 1 7 1 21⁄2 57-924 3 11⁄4 3 3 57-921 3 7 ⁄8 3 3 57-936 1 11⁄4 1 3 57-923 3 11⁄8 3 3 ⁄4 ⁄8 ⁄8 CEL ⁄8 SHK DIA ⁄4 ⁄8 ⁄8 CED ⁄8 ⁄2 CEL SHK DIA ⁄8 ⁄2 OAL HELIX ANGLE ≈ 30° SOLID CARBIDE EXTREME HEAVY DUTY CHIPBREAKER/FINISHER 60-950 Usage: Slab & Plate Aluminum Double Edge - designed to be fed very fast while withstanding excessive cutting forces and at the same time leaving a smooth finish. 1 UPCUT (Right Hand Helix) - INCH PART # CED CEL SHK DIA 3 DOWNCUT (Left Hand Helix) - INCH OAL PART # 3 60-950 CED 3 11⁄8 3 1 3 ⁄8 CEL SHK DIA ⁄8 OAL 3 60-951 3 1 1 ⁄8 3 60-955 1 1 1 ⁄8 1 3 60-954 1 1 ⁄8 1 60-957 1 15⁄8 1 31⁄2 60-956 1 15⁄8 1 31⁄2 60-959 1 21⁄8 1 4 60-958 1 21⁄8 1 4 ⁄8 ⁄2 ⁄2 ⁄2 ⁄8 ⁄2 ⁄2 ⁄2 ⁄2 ⁄2 ⁄2 ⁄2 ⁄2 ⁄2 HELIX ANGLE ≈ 30° WWW.PLASTICROUTING.COM 5 ALUMINUM High Speed Cutters EXTRUSION & SHEET 81-100 81-300 Usage: Extrusion and Sheet Aluminum OPTIMIZED FOR USE ON – Multi-head Extrusion Mills • CNC Mills & Routers DESIGNED FOR Reduced vibration producing smoother finished cuts Extended reach during side thinning and gage reduction. Longer tool life to reduce tool changes 81-400 2 4 1 SOLID CARBIDE SPIRAL EXTRUSION CUTTERS 81-100 UPCUT - INCH PART # Tolerance 81-102 81-103 81-111 81-104 81-106 81-108 CED CEL ERL SHK + .002 ±.03 +.0000 -.0005 ±.03 3 5 ⁄16 ⁄16 21 ⁄64 3 ⁄8 1 ⁄2 5 ⁄8 ⁄4 ⁄16 13 ⁄16 13 ⁄16 1 1 1 - 13 5 ⁄2 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 5 ⁄8 1 OAL HELIX & DIRECTION 3 3 3 3 31⁄2 31⁄2 5° 10° 10° 10° 3° 3° RH RH RH RH RH RH FLUTES 2 2 2 2 2 2 CORNER RAD CHAMFER .02 .02 .02 .02 .02 .02 x x x x x x 45° 45° 45° 45° 45° 45° CHIP LOAD PER FLUTE .002 .002 .002 .003 .003 .003 - MACHINING ENVIRONMENT .005 .005 .006 .008 .008 .008 Wet Machining Environment SOLID CARBIDE SPIRAL EXTRUSION CUTTERS 81-300 UPCUT/DOWNCUT - INCH PART # CED CEL ERL SHK Tolerance + .000 -.004 ±.03 ±.03 +.0000 -.0005 3 3 3 3 81-320 81-321 81-360 81-361 81-364 81-365 ⁄8 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 ⁄4 ⁄4 5 ⁄8 5 ⁄8 3 1 ⁄8 13⁄8 3 3 1 ⁄8 13⁄8 13⁄8 13⁄8 - OAL HELIX & DIRECTION FLUTES CORNER RAD CHAMFER 3 3 3 3 3 3 .02 x 45° .02 x 45° R 0.02 R 0.02 R 0.02 R 0.02 FLUTES CORNER RAD CHAMFER CHIP LOAD PER FLUTE MACHINING ENVIRONMENT ±.03 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 31⁄2 ⁄8 ⁄64 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 23 10° 10° 10° 10° 10° 10° LH RH LH RH LH RH .002 .002 .002 .003 .003 .003 - .005 .005 .006 .006 .006 .006 Wet or Dry Machining Environment SOLID CARBIDE SPIRAL EXTRUSION CUTTERS 81-400 UPCUT - METRIC PART # CED CEL ERL SHK OAL Tolerance + .0 - .1 ±.8 ±.8 (H6) ±1.5 81-410 81-420 81-422 81-430 81-440 81-450 81-452 4 6 6.35 8 10 12 12.7 6 10 10 12 14 16 16 14 25 25 30 35 38 40 4 6 6.35 8 10 12 12.7 64 64 64 76 76 88 88 HELIX & DIRECTION 25° 25° 25° 25° 25° 25° 25° RH RH RH RH RH RH RH 2 2 2 2 2 2 2 R R R R R R R 0.5mm 0.5mm 0.5mm 0.5mm 0.5mm 0.5mm 0.5mm CHIP LOAD PER FLUTE .03 .05 .05 .05 .05 .08 .08 - .08mm .10mm .10mm .13mm .15mm .20mm .20mm Different corner radii available. The following coatings, which may add extra tool life cutting tougher more abrasive aluminum, are available as specials: 6 Wet or Dry Machining Environment EXTENDED REACH LENGTH - ERL Tool Customizing: Call for fast delivery. TCN - Titanium Carbon-Nitride ALTN - Aluminum Titanium Nitride MACHINING ENVIRONMENT TIZ - Titanium & Zirconium TIZ - Titanium Aluminum Nitride CEL Helix Angle SHK CED OAL CORNER RADIUS/ CHAMFER WWW.ONSRUD.COM ALUMINUM Spiral O Flute Cutters SLAB & PLATE SOLID CARBIDE UPCUT DOUBLE EDGE SPIRAL CUTTERS 81-200/500 ENGINEERED FOR MACHINING – • Monolithic parts from aluminum slabs or plates • Thin walled structures and supports - Slot Cutters • High speed deep cavity cutting OPTIMIZED FOR USE ON – • CNC Mills • CNC Routers • Multi-head Machining Centers 1 3 UPCUT - INCH HELIX & DIRECTION FLUTES CORNER RAD CHAMFER CHIP LOAD PER FLUTE 21⁄2 40° RH 2 0.02 .002 - .010 21⁄2 40° RH 2 0.02 .002 - .010 3 3 40° RH 2 0.02 .002 - .010 13⁄8 1 3 40° RH 2 0.02 .003 - .015 1 1 ⁄2 1 3 40° RH 2 0.02 .003 - .015 3 ⁄4 15⁄8 5 31⁄2 40° RH 2 0.02 .003 - .015 3 1 15⁄8 3 4 40° RH 2 0.02 .005 - .020 81-232 3 1 21⁄2 3 6 40° RH 2 0.02 .005 - .020 81-236 3 1 1 ⁄4 2 3 ⁄4 4 40° RH 2 0.02 .005 - .020 PART # CED CEL ERL SHK Tolerance + .000 -.001 ±.03 ±.03 +.0000 -.0005 81-204 1 3 1 1 ⁄8 1 81-208 3 1 1 1 ⁄8 3 81-212 3 3 - 81-214 1 5 81-216 1 3 81-224 5 81-228 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 ⁄8 ⁄4 ⁄4 ⁄4 ⁄8 ⁄2 ⁄4 ⁄8 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 ⁄8 ⁄4 ⁄4 OAL MACHINING ENVIRONMENT ±.03 Coolant Required UPCUT - METRIC 81-502 6mm 10mm 21 6mm 64mm 40° RH 2 .5mm .05 - .25mm 81-504 8mm 10mm 27 8mm 64mm 40° RH 2 .5mm .05 - .25mm 81-506 10mm 12mm 32 10mm 70mm 40° RH 2 .5mm .05 - .25mm 81-508 12mm 19mm 38 12mm 76mm 40° RH 2 .5mm .08 - .38mm 81-510 14mm 18mm 38 14mm 76mm 40° RH 2 .5mm .08 - .38mm 81-512 16mm 19mm 44 16mm 100mm 40° RH 2 .5mm .13 - .50mm 81-514 18mm 24mm 44 18mm 100mm 40° RH 2 .5mm .13 - .50mm 81-516 20mm 25mm 54 20mm 100mm 40° RH 2 .5mm .13 - .50mm WWW.PLASTICROUTING.COM Coolant Required 7 ALUMINUM High Speed Cutters PLATE SLAB & SHEET PLATE SOLID CARBIDE UPCUT DOUBLE EDGE SPIRAL CUTTERS 81-250/550 ENGINEERED FOR MACHINING – • Monolithic parts from aluminum slabs or plates • Thin walled structures and supports - Slot Cutters • High speed deep cavity cutting OPTIMIZED FOR USE ON – • CNC Mills • CNC Routers • Multi-head Machining Centers PART # CED CEL ERL SHK Tolerance + .000 -.001 ±.03 ±.03 +.0000 -.0005 1 1 1 ⁄4 13⁄8 15⁄8 - 26mm 32mm 38mm - 81-252 81-262 81-266 3 1 UPCUT - INCH ⁄2 3 ⁄4 3 ⁄4 OAL HELIX & DIRECTION FLUTES CORNER RAD CHAMFER CHIP LOAD PER FLUTE MACHINING ENVIRONMENT 30° RH 30° RH 30° RH 2 2 2 0.02 0.02 0.02 .003 - .015 .005 - .020 .005 - .020 Wet or Dry Machining Environment 30° RH 30° RH 30° RH 2 2 2 .5mm .5mm .5mm .08 - .38mm .13 - .50mm .13 - .50mm Wet or Dry Machining Environment ±.03 1 ⁄2 3 ⁄4 3 ⁄4 4 4 4 UPCUT - METRIC 81-552 81-554 81-556 12mm 16mm 20mm 12mm 76mm 16mm 100mm 20mm 100mm 3 EDGE BALL END CUTTER NEW 81-600 ENGINEERED FOR MACHINING – • Monolithic parts from aluminum slabs or plates • Thin walled structures and supports - Slot Cutters • High speed deep cavity cutting See page 6 for tool and coating abbreviations OPTIMIZED FOR USE ON – • CNC Mills • CNC Routers • Multi-head Machining Centers Triple Edge - designed for heavy to light contouring and profiling Usage: 3D contouring of aluminum and plastic PART # PART # CED CEL SHK DIA OAL ERL OAL ERL 81-618 1 5 1 4 21⁄8 81-620 1 5 ⁄8 1 6 41⁄8 - 81-630 3 1 3 4 - 21⁄8 81-634 3 1 3 6 41⁄8 81-606 1 3 1 81-607 1 3 1 81-610 3 1 3 3 81-612 3 1 3 4 81-616 1 5 1 3 - ⁄4 ⁄8 ⁄4 ⁄8 ⁄8 ⁄2 ⁄8 ⁄2 ⁄2 ⁄8 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 1 2 ⁄2 - 4 1 2 ⁄8 CED ⁄2 ⁄2 ⁄4 ⁄4 CEL ⁄8 SHK DIA 7 ⁄2 ⁄2 ⁄4 ⁄4 HELIX ANGLE ≈ 30° HIGH SPEED STEEL DOUBLE EDGE LO HELIX 81-000 These lo helix upcut spirals were developed for CNC routers used primarily in the aircraft industry. They are designed with maximum strength of configuration to cut T, O or combined stacks of aluminum. PART # CED OAL ALUM CONDITION ⁄4 CEL 3 SHK DIA 1 31⁄16 T ⁄16 T Primary Usage: Aluminum Secondary Usage: None 2 1 81-001 1 ⁄4 ⁄2 81-002 5 3 1 31⁄16 81-003 5 3 1 1 3 ⁄16 C 81-004S 5 3 1 31⁄16 O 81-007 21 13 1 31⁄16 C 81-005 3 3 1 31⁄16 T 81-006 3 3 1 1 C ⁄16 ⁄16 ⁄64 ⁄8 ⁄8 ⁄4 ⁄4 ⁄4 ⁄16 ⁄4 ⁄4 ⁄2 ⁄2 ⁄2 ⁄2 ⁄2 ⁄2 3 ⁄16 S = Single Edge 8 WWW.ONSRUD.COM PLASTIC Spiral O Flute Cutters PLATE & SHEET Plastic O-Mills SOLID CARBIDE UPCUT SPIRAL O FLUTE 52-600 Double Edge - designed to cut plastic with a smooth finish and upward chip flow. Usage: Acrylic, nylon, ABS, PE, acetal, PET, HDPE, UHMW, polycarbonate and solid surface 1 UPCUT (Right Hand Helix) - INCH PART # CED PART # CED CEL SHK DIA OAL 21⁄2 52-626 6 mm 25 mm 6 mm 64 mm 3 ⁄4 1 21⁄2 52-640 8 mm 25 mm 8 mm 76 mm 1 3 3 52-642 10 mm 25 mm 10 mm 76 mm 11⁄8 1 31⁄2 52-644 12 mm 35 mm 12 mm 88 mm 52-624 1 52-638 3 52-650 1 ⁄4 ⁄8 ⁄2 UPCUT (Right Hand Helix) - METRIC OAL 3 ⁄4 4 1 CEL 1 52-622 3 ⁄8 SHK DIA ⁄4 ⁄4 ⁄8 ⁄2 HELIX ANGLE ≈ 11° SOLID CARBIDE DOWNCUT SPIRAL O FLUTE 57-600 Double Edge - designed to cut with a smooth finish and downward chip flow. Usage: Acrylic, nylon, ABS, PE, acetal, PET, HDPE, UHMW, polycarbonate and solid surface 1 DOWNCUT (Left Hand Helix) - INCH PART # CED CEL SHK DIA 4 DOWNCUT (Left Hand Helix) - METRIC OAL PART # CED CEL SHK DIA OAL 1 21⁄2 57-627 6 mm 25 mm 6 mm 64 mm 1 3 57-625 1 3 ⁄4 1 21⁄2 57-639 8 mm 25 mm 8 mm 76 mm 57-637 3 1 3 3 57-643 10 mm 25 mm 10 mm 76 mm 57-651 1 11⁄8 1 31⁄2 57-645 12 mm 35 mm 12 mm 88 mm 57-623 ⁄4 ⁄4 ⁄8 ⁄2 ⁄8 ⁄4 ⁄4 ⁄8 ⁄2 HELIX ANGLE ≈ 11° WWW.PLASTICROUTING.COM 9 PLASTIC Spiral O Flute Cutters PLATE & SHEET Plastic O-Mills SOLID CARBIDE DOWNCUT SPIRAL O FLUTE 62-700 62-800 Single Edge - provide a smooth finish in hard plastics with downward chip removal. Usage: Acrylic, nylon, PVC, polycarbonate and solid surface 2 1 DOWNCUT (Left Hand Helix) - INCH PART # CED CEL SHK DIA 62-713 1 1 1 62-712 1 1 ⁄2 1 ⁄16 1 ⁄8 ⁄8 ⁄2 62-715 5 9 62-719 3 5 62-718 3 5 ⁄32 ⁄16 ⁄16 ⁄8 ⁄8 ⁄8 ⁄4 OAL 2 2 PART # CED CEL SHK DIA OAL ⁄32 3 1 21⁄2 62-725 1 3 ⁄4 1 21⁄2 1 3 62-720 7 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 2 62-726 1 1 ⁄4 1 ⁄16 2 62-733 3 11⁄8 3 3 62-735 3 5 1 ⁄8 3 31⁄2 62-740 1 5 1 ⁄8 1 31⁄2 62-727 1 1 1 3 3 1 ⁄4 2 HELIX ANGLE ≈ 21° ⁄4 ⁄8 ⁄8 ⁄2 ⁄4 1 ⁄2 ⁄4 ⁄8 ⁄8 ⁄2 ⁄4 DOWNCUT (Left Hand Helix) - METRIC PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL 62-802 2 mm 8 mm 2 mm 50 mm 62-828 5 mm 16 mm 5 mm 64 mm 62-804 2 mm 8 mm 6 mm 64 mm 62-830 5 mm 16 mm 6 mm 64 mm 62-806 2.5 mm 8 mm 2.5 mm 50 mm 62-832 5 mm 30 mm 5 mm 64 mm 62-808 2.5 mm 8 mm 6 mm 64 mm 62-834 6 mm 8 mm 6 mm 64 mm 62-810 3 mm 8 mm 3 mm 50 mm 62-836 6 mm 12 mm 6 mm 64 mm 62-812 3 mm 8 mm 6 mm 64 mm 62-838 6 mm 20 mm 6 mm 64 mm 62-814 3 mm 12 mm 3 mm 64 mm 62-840 6 mm 30 mm 6 mm 76 mm 62-816 3 mm 12 mm 6 mm 64 mm 62-842 6 mm 38 mm 6 mm 76 mm 62-818 4 mm 8 mm 4 mm 64 mm 62-844 8 mm 25 mm 8 mm 64 mm 62-820 4 mm 12 mm 4 mm 64 mm 62-846 8 mm 38 mm 8 mm 76 mm 62-822 4 mm 20 mm 4 mm 64 mm 62-848 10 mm 30 mm 10 mm 76 mm 62-824 4 mm 20 mm 6 mm 64 mm 62-849 10 mm 35 mm 10 mm 76 mm 62-826 4 mm 30 mm 4 mm 64 mm 62-847 12 mm 38 mm 12 mm 76 mm HELIX ANGLE ≈ 21° 10 WWW.ONSRUD.COM PLASTIC Spiral O Flute Cutters PLATE & SHEET Plastic O-Mills SOLID CARBIDE DOWNCUT SPIRAL O FLUTE 62-750 62-850 Single Edge - provide a smooth finish in soft plastic with downward chip removal. Usage: HDPE, HIPS, UHMW, ABS, polycarbonate, PE, polystyrene, polypropylene, acetal, acrylic, PET and solid surface 2 1 DOWNCUT (Left Hand Helix) - INCH PART # 62-762 62-763 62-768 62-769 CED CEL SHK DIA 1 1 1 1 1 1 5 1 ⁄4 3 ⁄16 ⁄8 ⁄8 3 ⁄16 3 ⁄16 ⁄2 ⁄2 ⁄8 5 ⁄8 ⁄4 ⁄8 OAL PART # CED CEL OAL 62-775 ⁄4 1 2 62-776 1 1 1 ⁄4 1 3 2 62-777 1 11⁄2 1 3 2 62-783 3 11⁄8 3 3 62-785 3 5 1 ⁄8 3 31⁄2 62-790 1 5 1 31⁄2 2 HELIX ANGLE ≈ 21° ⁄4 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 3 SHK DIA 1 1 ⁄8 ⁄4 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 21⁄2 DOWNCUT (Left Hand Helix) - METRIC PART # CED CEL SHK DIA OAL CED CEL SHK DIA OAL 2 mm 8 mm 2 mm 50 mm 62-878 5 mm 16 mm 5 mm 64 mm 62-854 2 mm 8 mm 6 mm 64 mm 62-880 5 mm 16 mm 6 mm 64 mm 62-856 2.5 mm 8 mm 2.5 mm 50 mm 62-882 5 mm 30 mm 5 mm 64 mm 62-858 2.5 mm 8 mm 6 mm 64 mm 62-884 6 mm 8 mm 6 mm 64 mm 62-860 3 mm 8 mm 3 mm 50 mm 62-886 6 mm 12 mm 6 mm 64 mm 62-862 3 mm 8 mm 6 mm 64 mm 62-888 6 mm 20 mm 6 mm 64 mm 62-864 3 mm 12 mm 3 mm 64 mm 62-890 6 mm 30 mm 6 mm 76 mm 62-866 3 mm 12 mm 6 mm 64 mm 62-892 6 mm 38 mm 6 mm 76 mm 62-868 4 mm 8 mm 4 mm 64 mm 62-894 8 mm 25 mm 8 mm 64 mm 62-870 4 mm 12 mm 4 mm 64 mm 62-896 8 mm 38 mm 8 mm 76 mm 62-872 4 mm 20 mm 4 mm 64 mm 62-898 10 mm 30 mm 10 mm 76 mm 62-874 4 mm 20 mm 6 mm 64 mm 62-899 10 mm 35 mm 10 mm 76 mm 62-876 4 mm 30 mm 4 mm 64 mm 62-897 12 mm 38 mm 12 mm 76 mm 62-852 PART # HELIX ANGLE ≈ 21° WWW.PLASTICROUTING.COM 11 PLASTIC Spiral O Flute Cutters PLATE & SHEET Plastic O-Mills SOLID CARBIDE UPCUT SPIRAL O FLUTE 63-700 63-800 Single Edge - provide a smooth finish in hard plastics with upward chip removal. Usage: Acrylic, nylon, PVC, polycarbonate and solid surface PART # OAL PART # 63-701 1 1 1 2 63-717 3 3 63-700 1 ⁄16 1 1 2 63-719 3 5 63-711 1 1 1 2 63-718 3 5 1 2 63-710 1 1 1 2 63-720 7 ⁄32 3 1 21⁄2 1 1 2 63-724 1 3 1 2 1 1 2 63-725 1 3 ⁄4 1 21⁄2 1 2 63-726 1 11⁄4 1 3 63-727 1 1 1 ⁄2 1 3 63-733 3 11⁄8 3 3 63-735 3 15⁄8 3 31⁄2 63-740 1 15⁄8 1 31⁄2 63-713 63-712 CED ⁄16 ⁄8 ⁄8 1 ⁄8 1 ⁄8 CEL ⁄4 ⁄4 ⁄4 ⁄4 ⁄2 ⁄2 63-715 5 9 63-716 3 3 ⁄32 ⁄16 ⁄16 ⁄8 SHK DIA 3 1 UPCUT (Right Hand Helix) - INCH ⁄8 ⁄4 ⁄8 ⁄4 ⁄8 ⁄4 ⁄4 3 ⁄16 2 HELIX ANGLE ≈ 21° UPCUT (Right Hand Helix) - METRIC CED CEL ⁄16 ⁄8 ⁄16 ⁄8 ⁄16 ⁄8 ⁄4 ⁄4 ⁄8 ⁄4 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 SHK DIA 1 OAL ⁄4 2 ⁄16 2 3 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL 63-802 2 mm 8 mm 2 mm 50 mm 63-828 5 mm 16 mm 5 mm 64 mm 63-804 2 mm 8 mm 6 mm 64 mm 63-830 5 mm 16 mm 6 mm 64 mm 63-806 2.5 mm 8 mm 2.5 mm 50 mm 63-832 5 mm 30 mm 5 mm 64 mm 63-808 2.5 mm 8 mm 6 mm 64 mm 63-834 6 mm 8 mm 6 mm 64 mm 63-810 3 mm 8 mm 3 mm 50 mm 63-836 6 mm 12 mm 6 mm 64 mm 63-812 3 mm 8 mm 6 mm 64 mm 63-838 6 mm 20 mm 6 mm 64 mm 63-814 3 mm 12 mm 3 mm 64 mm 63-840 6 mm 30 mm 6 mm 76 mm 63-816 3 mm 12 mm 6 mm 64 mm 63-842 6 mm 38 mm 6 mm 76 mm 63-818 4 mm 8 mm 4 mm 64 mm 63-844 8 mm 25 mm 8 mm 64 mm 63-820 4 mm 12 mm 4 mm 64 mm 63-846 8 mm 38 mm 8 mm 76 mm 63-822 4 mm 20 mm 4 mm 64 mm 63-848 10 mm 30 mm 10 mm 76 mm 63-824 4 mm 20 mm 6 mm 64 mm 63-849 10 mm 35 mm 10 mm 76 mm 63-826 4 mm 30 mm 4 mm 64 mm 63-847 12 mm 38 mm 12 mm 76 mm HELIX ANGLE ≈ 21° 12 WWW.ONSRUD.COM PLASTIC Spiral O Flute Cutters PLATE & SHEET Plastic O-Mills SOLID CARBIDE UPCUT SPIRAL O FLUTE 63-750 63-850 Single Edge - provide a smooth finish in soft plastic with upward chip removal. Usage: HDPE, HIPS, UHMW, ABS, polycarbonate, PE, polystyrene, polypropylene, acetal, acrylic, PET and solid surface UPCUT (Right Hand Helix) - INCH PART # OAL PART # ⁄16 1 ⁄16 1 1 2 63-767 1 1 2 63-769 63-761 1 1 1 2 63-768 63-760 1 1 1 2 63-774 1 63-763 1 1 1 2 63-775 1 2 63-776 63-751 63-750 CED 1 ⁄8 ⁄8 ⁄8 CEL ⁄4 ⁄4 ⁄4 ⁄4 ⁄2 SHK DIA ⁄8 ⁄4 ⁄8 ⁄4 ⁄8 63-762 1 ⁄8 1 1 63-766 3 ⁄16 3 3 ⁄2 ⁄8 ⁄4 ⁄16 3 1 2 HELIX ANGLE ≈ 21° CED 3 ⁄16 3 ⁄16 3 ⁄16 CEL 3 ⁄8 5 ⁄8 5 ⁄8 3 ⁄8 SHK DIA OAL 1 ⁄4 2 3 ⁄16 2 1 2 ⁄4 1 2 ⁄4 1 21⁄2 1 11⁄4 1 3 63-777 1 1 1 ⁄2 1 3 63-783 3 11⁄8 3 63-785 63-790 ⁄4 ⁄4 ⁄4 ⁄4 ⁄8 3 ⁄8 1 ⁄2 3 ⁄4 ⁄4 ⁄4 ⁄4 15⁄8 ⁄8 3 ⁄8 1 ⁄2 15⁄8 3 31⁄2 31⁄2 UPCUT (Right Hand Helix) - METRIC PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL 63-852 2 mm 8 mm 2 mm 50 mm 63-878 5 mm 16 mm 5 mm 64 mm 63-854 2 mm 8 mm 6 mm 64 mm 63-880 5 mm 16 mm 6 mm 64 mm 63-856 2.5 mm 8 mm 2.5 mm 50 mm 63-882 5 mm 30 mm 5 mm 64 mm 63-858 2.5 mm 8 mm 6 mm 64 mm 63-884 6 mm 8 mm 6 mm 64 mm 63-860 3 mm 8 mm 3 mm 50 mm 63-886 6 mm 12 mm 6 mm 64 mm 63-862 3 mm 8 mm 6 mm 64 mm 63-888 6 mm 20 mm 6 mm 64 mm 63-864 3 mm 12 mm 3 mm 64 mm 63-890 6 mm 30 mm 6 mm 76 mm 63-866 3 mm 12 mm 6 mm 64 mm 63-892 6 mm 38 mm 6 mm 76 mm 63-868 4 mm 8 mm 4 mm 64 mm 63-894 8 mm 25 mm 8 mm 64 mm 63-870 4 mm 12 mm 4 mm 64 mm 63-896 8 mm 38 mm 8 mm 76 mm 63-872 4 mm 20 mm 4 mm 64 mm 63-898 10 mm 30 mm 10 mm 76 mm 63-874 4 mm 20 mm 6 mm 64 mm 63-899 10 mm 35 mm 10 mm 76 mm 63-876 4 mm 30 mm 4 mm 64 mm 63-897 12 mm 38 mm 12 mm 76 mm HELIX ANGLE ≈ 21° WWW.PLASTICROUTING.COM 13 PLASTIC Specialty Cutters SLAB & PLATE SOLID CARBIDE CHIPBREAKER 60-000 High Helix Three Edge - unique scalloped cutting edge design for extremely fast machining and roughing. Faster chip removal with upcuts. Better hold down with downcuts. Usage: Hard & Soft Plastic and Plastic Composites 3 1 UPCUT (Right Hand Helix) - INCH/METRIC PART # CED CEL SHK DIA OAL 60-001 3 1 1 ⁄8 3 3 ⁄2 60-005 1 1 1 ⁄8 1 1 60-007 1 5 1 ⁄8 1 60-009 5 15⁄8 5 60-011 5 1 2 ⁄8 5 60-017 3 15⁄8 3 60-019 3 ⁄4 21⁄8 3 60-003 12mm 60-013 60-015 DOWNCUT (Left Hand Helix) - INCH/METRIC PART # CED CEL SHK DIA OAL 60-002 3 1 1 ⁄8 3 31⁄2 60-006 1 1 1 ⁄8 1 31⁄2 4 60-008 1 5 1 ⁄8 1 4 4 60-010 5 15⁄8 5 4 5 60-012 5 1 2 ⁄8 5 5 4 60-018 3 15⁄8 3 4 ⁄4 5 60-020 3 ⁄4 21⁄8 3 25mm 12mm 76mm 60-004 12mm 16 mm 55 mm 16 mm 120 mm 60-014 18 mm 60 mm 18 mm 120 mm 60-016 ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 1 3 ⁄2 ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 ⁄4 5 25mm 12mm 76mm 16mm 55mm 16mm 120mm 18mm 60mm 18mm 120mm HELIX ANGLE ≈ 30° SOLID CARBIDE CHIPBREAKER 60-000 Low Helix Three Edge - unique scalloped cutting edge design for extremely fast machining and roughing. Lower horsepower and longer tool life are additional advantages. Usage: Hard & Soft Plastic and Plastic Composites 3 1 UPCUT (Right Hand Helix) - INCH/METRIC PART # CED OAL PART # 60-037 3 11⁄8 3 31⁄2 60-038 3 11⁄8 3 31⁄2 60-053 1 11⁄8 1 31⁄2 60-054 1 11⁄8 1 31⁄2 60-051 1 5 1 ⁄8 1 4 60-052 1 5 1 ⁄8 1 4 60-065 5 15⁄8 5 4 60-066 5 15⁄8 5 4 60-061 5 21⁄8 5 5 60-062 5 21⁄8 5 5 60-073 3 15⁄8 3 4 60-074 3 15⁄8 3 4 60-071 3 1 3 3 1 3 ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 CEL SHK DIA DOWNCUT (Left Hand Helix) - INCH/METRIC ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 CED CEL ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 SHK DIA ⁄8 ⁄2 ⁄2 ⁄8 ⁄8 ⁄4 OAL ⁄4 2 ⁄8 ⁄4 5 60-072 ⁄4 2 ⁄8 ⁄4 5 60-055 12 mm 25 mm 12 mm 76 mm 60-056 12 mm 25 mm 12 mm 76 mm 60-063 16 mm 55 mm 16 mm 120 mm 60-064 16 mm 55 mm 16 mm 120 mm 60-075 18 mm 60 mm 18 mm 120 mm 60-076 18 mm 60 mm 18 mm 120 mm HELIX ANGLE ≈ 10° 14 WWW.ONSRUD.COM PLASTIC Specialty Cutters SLAB & PLATE SOLID CARBIDE EXTREME HEAVY DUTY HOGGER 60-900 Three Edge - designed for heavy material removal operations where the cutter is subject to excessive cutting forces and finish is not a primary concern. Usage: Hard & Soft Plastic and Plastic Composites 3 1 UPCUT (Right Hand Helix) - INCH PART # CED OAL PART # 60-901 3 11⁄8 3 3 60-902 3 11⁄8 3 60-905 1 11⁄8 1 3 60-906 1 1 1 ⁄8 1 3 60-907 1 15⁄8 1 31⁄2 60-908 1 15⁄8 1 31⁄2 60-909 1 21⁄8 1 4 60-910 1 21⁄8 1 4 ⁄8 ⁄2 ⁄2 ⁄2 CEL SHK DIA DOWNCUT (Left Hand Helix) - INCH ⁄8 ⁄2 ⁄2 ⁄2 CED CEL ⁄8 ⁄2 ⁄2 ⁄2 SHK DIA ⁄8 ⁄2 ⁄2 ⁄2 OAL 3 HELIX ANGLE ≈ 30° SOLID CARBIDE LOW HELIX FINISHER 60-200 60-470 Three Edge - designed for perfect balance and ultra smooth finish over a wide speed range. Usage: Plastic, composite plastic and solid surface 2 3 1 UPCUT (Right Hand Helix) - INCH PART # CED CEL SHK DIA OAL PART # 3 60-240 1 3 1 3 3 60-242 1 7 1 3 3 60-244 3 5 3 3 3 3 60-246 3 1 31⁄2 60-250 1 1 4 60-254 1 1 1 4 ⁄2 60-252 1 3 4 60-270 3 3 5 60-272 3 60-239 1 3 1 60-241 1 7 1 60-243 3 5 3 60-245 3 60-249 1 60-253 1 60-251 1 60-269 3 60-271 3 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 ⁄2 ⁄4 ⁄4 ⁄8 ⁄8 ⁄8 11⁄8 11⁄8 15⁄8 21⁄8 15⁄8 21⁄8 DOWNCUT (Left Hand Helix) - INCH ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 ⁄2 ⁄4 ⁄4 CED ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 ⁄2 ⁄4 ⁄4 CEL ⁄8 ⁄8 ⁄8 11⁄8 11⁄8 15⁄8 21⁄8 15⁄8 21⁄8 SHK DIA ⁄4 ⁄4 ⁄8 OAL 3 3 1 31⁄2 ⁄8 ⁄2 1 4 1 41⁄2 3 4 3 5 ⁄2 ⁄2 ⁄4 ⁄4 HELIX ANGLE ≈ 10° UPCUT (Right Hand Helix) - METRIC DOWNCUT (Left Hand Helix) - METRIC PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL 60-481 6mm 25mm 6mm 76mm 60-482 6mm 25mm 6mm 76mm 60-471 8mm 25mm 8mm 76mm 60-472 8mm 25mm 8mm 76mm 60-473 10mm 35mm 10mm 76mm 60-474 10mm 35mm 10mm 76mm 60-475 12mm 35mm 12mm 88mm 60-476 12mm 35mm 12mm 88mm 60-483 14mm 45mm 14mm 110mm 60-484 14mm 45mm 14mm 110mm 60-477 16mm 55mm 16mm 120mm 60-478 16mm 55mm 16mm 120mm 60-479 18mm 60mm 18mm 120mm 60-480 18mm 60mm 18mm 120mm HELIX ANGLE ≈ 10° WWW.PLASTICROUTING.COM 15 PLASTIC Specialty Cutters COMPOSITES SOLID CARBIDE UPCUT SPIRAL 55-000 SOLID CARBIDE DOWNCUT SPIRAL 54-000 Four Edge - equally adaptable to low or high spindle speed applications in any CNC machining environment. The free cutting action of the tools provides for better finishes. Usage: Composites, fiberglass and phenolic UPCUT (Right Hand Helix) - INCH DOWNCUT (Left Hand Helix) - INCH PART # 55-040 CED 1 ⁄8 CEL 1 SHK DIA ⁄2 1 OAL PART # 2 54-040 1 9 ⁄16 ⁄4 3 1 CED ⁄8 CEL 1 SHK DIA OAL ⁄2 1 2 ⁄16 1 2 5 1 2 ⁄4 55-050 5 9 ⁄16 1 2 54-050 5 55-060 3 ⁄16 5 1 2 54-060 3 55-080 1 3 1 21⁄2 54-080 1 3 1 21⁄2 55-320 3 5 ⁄8 3 3 54-320 3 5 ⁄8 3 3 55-325 3 1 3 3 54-325 3 1 3 3 55-360 1 ⁄8 1 31⁄2 54-360 1 ⁄8 1 31⁄2 55-365 1 11⁄8 1 31⁄2 54-365 1 11⁄8 1 31⁄2 ⁄32 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 ⁄8 ⁄4 1 ⁄8 5 ⁄4 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 HELIX ANGLE ≈ 30° ⁄32 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 ⁄8 ⁄4 1 ⁄8 5 ⁄4 ⁄4 ⁄4 ⁄8 ⁄8 ⁄2 ⁄2 4-EDGE DOWNCUT (Left Hand Helix) - METRIC PART # CED CEL SHK DIA OAL 54-440 3mm 12mm 6mm 64mm 54-460 5mm 16mm 6mm 64mm 54-480 6mm 19mm 6mm 76mm HELIX ANGLE ≈ 30° SOLID CARBIDE UPCUT SPIRAL 58-000 59-000 Designed to rout difficult to cut material when horsepower or spindle speed may be a problem. They employ upcut router geometry rather than end mill geometry for better chip removal and smoother finish Usage: Composites, fiberglass and phenolic 3-EDGE UPCUT (Right Hand Helix) - INCH 3-EDGE DOWNCUT (Left Hand Helix) - INCH PART # 58-040 58-060 58-080 HELIX ANGLE ≈ 30° 16 CED CEL SHK DIA OAL PART # 1 ⁄8 1 1 2 3 ⁄16 5 1 2 1 3 1 21⁄2 ⁄8 1 1 2 59-040 ⁄16 5 1 2 59-060 1 3 1 1 1 3 ⁄4 ⁄2 ⁄8 ⁄4 ⁄4 ⁄4 ⁄4 3 1 2 ⁄2 59-080 CED ⁄4 CEL ⁄2 ⁄8 ⁄4 SHK DIA ⁄4 ⁄4 ⁄4 OAL HELIX ANGLE ≈ 30° WWW.ONSRUD.COM PLASTIC Specialty Cutters COMPOSITES SOLID CARBIDE FIBERGLASS ROUTER 67-000 Designed as fiberglass routers. Their upcut/downcut diamond design effectively shears fibrous materials. Certain tools in the line have been further developed to cut aramid fiber composites. Usage: Fiberglass, phenolic, aramid composites 1 PART # CED 67-080 1 67-082 1 67-084 1 67-120 3 67-122 67-124 CEL SHK DIA 3 ⁄4 3 ⁄4 3 ⁄4 7 ⁄8 7 ⁄8 7 ⁄8 ⁄4 ⁄4 ⁄4 ⁄8 3 ⁄8 3 ⁄8 OAL 1 21⁄2 1 1 1 3 ⁄4 ⁄4 ⁄4 ⁄8 3 ⁄8 3 ⁄8 PART # Burr 67-164 2 ⁄2 2 Flutes 21⁄2 Aramid Tool 21⁄2 21⁄2 CED CEL 1 SHK DIA 1 1 67-090 4 mm 16 mm 6 mm 50 mm Burr 67-091 6 mm 19 mm 6 mm 63 mm Burr Burr 67-092 6 mm 25 mm 6 mm 75 mm Burr 2 Flutes 67-093 8 mm 25 mm 8 mm 63 mm Burr 1 3 Aramid Tool Aramid Tool 67-094 10 mm 25 mm 10 mm 75 mm Burr 67-160 1 1 1 3 Burr 67-095 12 mm 25 mm 12 mm 75 mm Burr 67-162 1 1 1 3 2 Flutes ⁄2 ⁄2 ⁄2 ⁄2 2 ⁄2 ⁄2 OAL ⁄2 PHENOLIC/COMPOSITE CUTTER 67-200 Three Edge - equally adaptable to low or high spindle speed applications in any CNC machining environment. The free cutting action of the tools provides for better finishes, and significantly lower noise levels. Usage: Phenolic UPCUT (Right Hand Helix) - INCH DOWNCUT (Left Hand Helix) - INCH PART # CED CEL SHK DIA OAL PART # CED ⁄8 3 3 67-206 3 1 11⁄8 1 3 67-212 1 2 1⁄8 1 4 67-216 67-205 3 67-211 67-215 ⁄8 ⁄2 ⁄2 7 ⁄8 ⁄2 ⁄2 3 1 CEL SHK DIA OAL ⁄8 3 3 1 11⁄8 1 31⁄2 1 2 1⁄8 1 41⁄2 ⁄8 ⁄2 ⁄2 7 ⁄8 ⁄2 ⁄2 HELIX ANGLE ≈ 10° WWW.PLASTICROUTING.COM 17 PLASTIC Specialty Cutters COMPOSITES PLASTIC DRILLS WITH SPECIAL POINT 70-500 Special tool steel, surface treated body, flute and point for maximum lubrication. Point is precision ground at 60° angle for gradual penetration to minimize cracking and chipping of plastic materials. 0° rake angle on the cutting edge eliminates grabbing as the drill comes through the plastic surface. PART # 70-502 CED 1 SHK DIA 1 1 43⁄8 70-524* 31⁄2 70-528* 7 4 70-532* ⁄16 1 27⁄16 1 3 ⁄8 3 ⁄4 31⁄8 1 ⁄32 21⁄8 ⁄16 1 ⁄4 1 3 1 ⁄16 1 3 70-520* ⁄32 3 CED 1 5 70-510 PART # 2 ⁄4 15 ⁄4 3 3 1 ⁄8 1 ⁄2 70-506 OAL 2 5 ⁄8 5 70-514 CEL Usage: Drills specifically engineered for plastic ⁄16 ⁄8 CEL 2 ⁄4 SHK DIA OAL ⁄4 ⁄4 ⁄16 21⁄2 1 43⁄4 1 25⁄8 1 51⁄8 ⁄2 ⁄4 ⁄4 7 *SHANK LENGTH ⁄ 8 SOLID CARBIDE UPCUT SPIRAL BALL NOSE 52-200B/BL Double Edge - designed for carving and modeling operations. Their improved tip geometry gives a superior cut compared to ballnose endmills, straight ball end cutters and standard core box cutters. Usage: Plastic, solid surface, block and plate aluminum 7 UPCUT (Right Hand Helix) - INCH PART # CED CEL SHK DIA OAL 52-240B 1 ⁄8 1 1 52-260B 3 ⁄16 3 1 2 1 7 1 21⁄2 52-280B ⁄4 ⁄2 ⁄4 ⁄4 ⁄4 ⁄8 ⁄4 2 PART # CED CEL SHK DIA OAL 52-320B 3 11⁄8 3 3 52-360B 1 1 1 ⁄2 3 SHK DIA OAL ⁄8 ⁄2 1 ⁄8 CED CEL ⁄8 HELIX ANGLE ≈ 30° SOLID CARBIDE UPCUT BALL NOSE EXTENDED LENGTH UPCUT (Right Hand Helix) - INCH PART # 52-240BL 52-260BL 52-280BL CED 1 ⁄8 3 ⁄16 1 ⁄4 CEL OAL PART # 1 1 3 52-320BL 3 11⁄4 3 4 3 ⁄4 1 3 52-360BL 1 11⁄2 1 5 1 1 4 ⁄2 SHK DIA ⁄4 ⁄4 ⁄4 ⁄8 ⁄2 ⁄8 ⁄2 HELIX ANGLE ≈ 30° 18 WWW.ONSRUD.COM ALUMINUM & PLASTIC Specialty Cutters SOLID CARBIDE EDGE ROUNDING 66-000 Designed for rounding the edge of sheets or parts. They come in both single edge and double edge. Usage: Edge rounding of parts 8 Single Edge Straight O PART # single edge O CED 66-082 1 66-083 1 66-084 1 ⁄4 ⁄4 ⁄4 CEL 3 ⁄8 3 ⁄8 3 ⁄8 SHK DIA OAL OPENING 1 21⁄2 5 1 1 2 ⁄2 7 1 ⁄4 21⁄2 9 SHK DIA OAL ⁄4 ⁄4 ⁄32 ⁄32 ⁄32 RADIUS 1 SM CED TIP TO RAD PLASTIC SIZE .195 1 ⁄16 .180 1 1 ⁄4 .163 1 RADIUS SM CED ⁄8 3 ⁄16 ⁄16 ⁄16 1 ⁄8 3 ⁄16 1 ⁄4 Single Edge Spiral O PART # CEL OPENING CED 66-085 1 66-086 1 66-087 1 ⁄4 ⁄4 ⁄4 CEL 3 ⁄8 3 ⁄8 3 ⁄8 OPENING 1 21⁄2 5 1 1 2 ⁄2 7 1 ⁄4 21⁄2 9 SHK DIA OAL ⁄4 ⁄4 ⁄32 ⁄32 ⁄32 1 TIP TO RAD PLASTIC SIZE .195 1 ⁄16 .180 1 1 ⁄4 .163 1 RADIUS SM CED ⁄8 3 ⁄16 ⁄16 ⁄16 1 ⁄8 3 ⁄16 1 ⁄4 HELIX ANGLE ≈ 22° RADIUS TIP TO RADIUS CED Double Edge Straight O PART # double edge O CED 66-092 1 66-093 1 66-094 1 CEL 3 OPENING 1 21⁄2 5 1 21⁄2 7 1 ⁄4 21⁄2 9 1 TIP TO RAD PLASTIC SIZE ⁄8 .195 1 ⁄16 .180 1 1 ⁄4 .163 1 1 ⁄4 ⁄8 3 ⁄8 3 ⁄8 66-073 6 mm 10 mm 6 mm 64 mm 4 mm 3 mm 4.47 mm 1.5 mm 3 mm 66-074 6 mm 10 mm 6 mm 64 mm 5 mm 4 mm 4.24 mm 1.5 mm 4 mm 66-075 6 mm 10 mm 6 mm 64 mm 6 mm 5 mm 3.96 mm 1.5 mm 5 mm 66-076 6 mm 10 mm 6 mm 64 mm 7 mm 6 mm 3.73 mm 1.5 mm 6 mm SHK DIA OAL OPENING RADIUS SM CED ⁄4 ⁄4 ⁄4 ⁄4 ⁄32 ⁄32 ⁄32 3 ⁄16 ⁄16 ⁄16 ⁄8 3 ⁄16 1 ⁄4 Double Edge Straight V PART # 66-160 1 3 66-161 1 66-162 1 66-163 1 66-122 66-123 3 CEL 3 66-121 double edge V CED ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 66-120 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 21⁄2 5 21⁄2 7 ⁄32 ⁄32 1 TIP TO RAD PLASTIC SIZE ⁄8 .320 1 ⁄16 .305 1 3 ⁄16 ⁄16 1 ⁄8 3 ⁄16 21⁄2 9 1 .288 1 1 1 2 ⁄2 13 ⁄32 3 .255 1 3 1 3 5 ⁄32 1 ⁄8 .445 1 1 1 ⁄16 ⁄32 ⁄4 ⁄8 ⁄16 ⁄16 ⁄4 ⁄8 ⁄2 ⁄8 3 ⁄8 3 ⁄8 5 ⁄8 66-077 8 mm 12 mm 8 mm 64 mm 9 mm 8 mm 5.21 mm 1.5 mm 8 mm 66-078 10 mm 14 mm 10 mm 70 mm 11 mm 10 mm 6.68 mm 1.5 mm 10 mm 66-079 12 mm 16 mm 12 mm 76 mm 13 mm 12 mm 8.18 mm 1.5 mm 12 mm ⁄2 ⁄2 ⁄2 WWW.PLASTICROUTING.COM ⁄2 3 7 1 3 9 1 ⁄2 3 17 ⁄2 ⁄2 ⁄32 ⁄32 ⁄32 3 ⁄16 ⁄8 3 .430 1 1 .413 1 1 1 ⁄2 .347 1 1 ⁄4 ⁄16 ⁄16 ⁄16 ⁄16 ⁄4 ⁄2 19 ALUMINUM & PLASTIC Specialty Cutters SOLID CARBIDE ROUT AND CHAMFER 66-200 66-250 Usage: Rout and chamfer in plastic Double Edge - designed to provide up to a 1⁄16" top face chamfer and a finished side edge on plastic sheets or parts. 6 INCH PART # CED CEL SHK DIA OAL MAT’L THICKNESS PART # CED CEL SHK DIA OAL MAT’L THICKNESS 66-200 1 3 3 21⁄4 1 66-206 3 1 ⁄4 1 3 66-202 3 3 ⁄16 1 3 1 ⁄8 66-208 1 5 ⁄16 3 1 2 ⁄4 1 66-204 1 1 3 ⁄8 21⁄4 3 ⁄16 66-210 3 5 1 ⁄2 3 1 ⁄4 ⁄16 ⁄8 ⁄4 ⁄8 ⁄2 ⁄4 ⁄8 ⁄8 ⁄4 ⁄8 ⁄2 ⁄8 ⁄16 3 ⁄16 ⁄4 ⁄4 METRIC PART# CED CEL SHK DIA OAL MATERIAL THICKNESS PART# CED CEL SHK DIA OAL MATERIAL THICKNESS 66-250 6 mm 5 mm 10 mm 70 mm 3 mm 66-256 8 mm 6 mm 12 mm 76 mm 4 mm 66-252 8 mm 5 mm 12 mm 76 mm 3 mm 66-258 6 mm 8 mm 10 mm 70 mm 6 mm 66-254 6 mm 6 mm 10 mm 70 mm 4 mm 66-260 8 mm 8 mm 12 mm 76 mm 6 mm SOLID CARBIDE UPCUT FACING & BOTTOM SURFACING 66-300 66-350 Double Edge - designed for facing & pocketing applications where the surface must be smooth. Usage: Surfacing for plastic and aluminum 5 INCH PART # CED CEL SHK DIA OAL CORNER RADIUS PART # OAL CORNER RADIUS 2 .040 66-320 3 5 3 21⁄2 .050 .040 66-326 1 7 3 .050 .050 66-328 3 ⁄4 4 .050 OAL CORNER RADIUS PART # SHK DIA OAL CORNER RADIUS 3 mm 40 mm 1 mm 66-370 8 mm 12 mm 8 mm 64 mm 1.25 mm 6 mm 51 mm 1 mm 66-376 12 mm 20 mm 12 mm 76 mm 1.25 mm 66-364 6 mm 10 mm 6 mm 51 mm 1.25 mm 66-306 1 1 1 66-308 1 1 1 2 66-314 1 3 1 ⁄4 2 CEL SHK DIA 66-356 3 mm 6 mm 66-358 3 mm 6 mm ⁄8 ⁄8 ⁄4 ⁄4 ⁄4 ⁄8 ⁄8 ⁄4 CED ⁄8 CEL ⁄8 SHK DIA ⁄8 ⁄8 1 ⁄4 11⁄8 3 CED CEL ⁄2 ⁄2 HELIX ANGLE ≈ 30° METRIC PART # CED HELIX ANGLE ≈ 30° 20 WWW.ONSRUD.COM ALUMINUM Specialty Cutters EXTRUSION & SHEET HIGH SPEED STEEL DOUBLE EDGE DOWNCUT 49-000 These double edge downcuts with a drill type point were developed initially as “Aircraft Throwaway” tools. They have many uses in trimming and routing primarily with hand held routers. Usage: Aluminum and Non-abrasive plastics 2 1 PART # OAL PART # CED 49-005 CED 1 9 1 21⁄2 49-002 5 ⁄16 3 5 ⁄16 21⁄2 49-001 1 9 1 3 2 ⁄4 49-003 3 3 3 21⁄2 49-007 1 9 1 1 ⁄4 ⁄4 ⁄4 CEL ⁄16 ⁄16 ⁄16 SHK DIA ⁄4 ⁄4 ⁄4 ⁄8 CEL SHK DIA ⁄4 ⁄4 ⁄8 OAL 3 ⁄4 THESE TOOLS ARE DESIGNED AND TOLERANCED FOR AIR ROUTERS WITH GUIDE BUSHINGS, + .000 - .006 TAPER PIN ROUTER 80-000 These three flute upcuts with a tapered flute are used for profiling and trimming primarily in aircraft assembly operations. Usage: Aluminum and Non-abrasive hard plastics 2 1 PART # CED CEL 80-001 .081 13 .110 7 80-002 ⁄16 ⁄8 WWW.PLASTICROUTING.COM SHK DIA OAL PART # CED CEL SHK DIA OAL .098 2 80-003 .165 11⁄16 .1875 21⁄2 .128 1 .224 1 .250 23⁄4 2 ⁄4 80-004 1 ⁄4 21 ALUMINUM & COMPOSITE HoneyComb Tooling HONEYCOMB Integral Shank Honeycomb Hogger Cutter The advanced hogger cutters are designed for CNC machining of honeycomb core. The spiral hogger geometry ground integral to the shank allows for faster feed rates and deeper cuts than any previous cutter. The availability of several different blades makes this cutter suitable for most core types. The new hogger design also imparts less force as it evacuates and shreds scrap. PM-HSS HOGGER 30-300 • • • • Super PM High Speed Steel Hoggers High Speed Saw Blade Solid Carbide Replaceable Blade Diamond Plated Replaceable Blade BLADE OPTIONS - Available Cutting Blades for 30-300 Series Solid Carbide Shank Diameter Diamond Plated HSS Saw OAL Hogger Depth Core Type Cutting Diameter Solid Carbide Diamond Plated HSS Saw Aluminum, Lo Density 2 N 1 Aluminum, Hi Density 1 N 2 Paper 1 2 2 Paper, Reinforced 1 1 N Fiberglass 1 1 N Phenolic 1 1 N Polycarbonate N 1 N Aramid 1 1 2 1 - Excellent, 2 - Good, N - Not Recommended NOTE: 30-300 assembly requires one (1) hogger and one (1) blade Diameter PM-HSS INTEGRAL SHANK HOGGER CUTTERS - Body Only Part # Hogger Depth Shank Diameter OAL Dia Solid Carbide Diamond HSS Saw Plated Replacement Screw ⁄8 11⁄2 1 31⁄2 1" 30-012 30-113 30-213 30-011-2 30-315 11⁄4 11⁄2 1 31⁄2 1.5" 30-014 30-114 30-214 30-020-4 30-321 13⁄4 11⁄2 1 31⁄2 2" 30-022 30-122 30-222 30-020-4 30-331 23⁄4 1 1 31⁄2 3" 30-032 30-132 30-232 30-030-4 30-341 3 1 3 1 4" 30-042 30-142 30-242 30-040-4 30-310 22 Cutting Diameter CUTTING BLADE OPTIONS 7 3 ⁄4 ⁄2 ⁄2 ⁄2 ⁄2 ⁄4 3 ⁄2 WWW.ONSRUD.COM ALUMINUM & COMPOSITE HoneyComb Tooling HIGH SPEED STEEL TYPE HONEYCOMB PART # 31-000 This cutter is designed primarily for use on aluminum core, offering the versatility of smaller sizes for use on handheld machines in field or maintenance type repairs. This cutter offers the strength of an integral shank and blade that has an edge sharpness unattainable with any other material. This sharpness and the relieved bottom yield part surfaces that require a minimum of preparation before bonding operation. PM-HSS HOGGER SHK DIA ⁄2 ⁄4 ⁄4 ⁄4 1 ⁄4 1 ⁄2 1 ⁄2 1 ⁄2 31-010 1 31-015 3 31-020 1 31-025 11⁄ 2 31-030 2 31-040 3 OAL MATERIAL 1 2 ⁄ 16 High Speed Steel 1 2 3⁄ 32 High Speed Steel 21⁄ 8 High Speed Steel 21⁄ 4 High Speed Steel 3 ⁄4 High Speed Steel 215⁄ 16 High Speed Steel 1 2 CORE TYPE Aluminum, Lo Density 1 Fiberglass N Aluminum, Hi Density 2 Phenolic N Paper 2 Polycarbonate N Paper, Reinforced N Aramid N 1 - Excellent, 2 - Good, N - Not Recommended BLADE OPTIONS - Available Cutting Blades for 32-300 Series 32-000 These cutters are specifically designed for fast (low force) removal of excess core followed by a final finish pass to obtain excellent finishes with one tool. CED Solid Carbide Diamond Plated PM-HSS Wavy Ring HSS Saw 1/2” Adapter* Adapter* These cutters enable cuts of up to .60” depths in a single pass. The availability of several different blades makes this cutter suitable for most core types. Shank All assemblies require a shank, hogger and blade. Hogger Solid Carbide Core Type Diamond Plated PM-HSS Wavy Ring HSS Saw Aluminum, Lo Density 2 N 2 1 Aluminum, Hi Density 1 N 1 2 Paper 1 2 2 2 Paper, Reinforced 1 1 N N Fiberglass 1 1 N N Phenolic 1 1 N N Polycarbona te N 1 N N Aramid 1 1 2 2 1 - Excellent, 2 - Good, N - Not Recommended NOTE: 32-000 Assembly requires a shank, one (1) hogger and one (1) blade. PM- HSS HOGGER CUTTING BLADE OPTIONS SHANK Part # Hogger Diameter Hogger Depth Shank Part # Blade Diameter Solid Carbide Diamond Plated Saw PM-HSS Wavy Ring HSS Saw Adapter for HSS Saw 32-022 (44mm) (16mm) 32-021 (45mm) 1.77” 32-026 - 32-023 - - 1.73 ” 0.63 “ (50mm) 1.97” - 32-029* - 32-027* 32-028 32-032 (61.5mm) (16mm) (63mm) 2.48” 32-036 - 32-033 - - 2.42 “ 0.63 “ - 32-039* - 32-037* 32-038 32-031 (75mm) 2.95” (All Shanks are 1/2” Diameter) WWW.PLASTICROUTING.COM * Requires adapter for saws 23 ALUMINUM & COMPOSITE HoneyComb Tooling HONEYCOMB Replaceable Ring Type Honeycomb Cutter REPLACEABLE RING TYPE CUTTER 30-000 These tools are for contouring, carving and chamfering cuts of .25" or less for the types of core shown in the chart at right. The unique patented holding system prevents the solid carbide blades from coming out of the holder if it is fractured. The HSS saw blades and the diamond plated blades dish on the bottom so they clear the cut core finish like the hollow ground solid carbide style rings. The solid carbide rings may be reground several times at the factory making them very economical to use. The HSS saw and diamond plated blades are disposable, offering the convenience of a constant diameter. BLADE OPTIONS - Available Cutting Blades for 30-300 Series Solid Carbide Diamond Plated HSS Saw CUTTING BLADE OPTIONS Shank Assembly Blade Diameter Solid Carbide Diamond Plated HSS Saw Replacement Screw 30-011 1” 30-012 30-112 30-213 30-011-2 30-021 2” 30-022 30-122 30-222 30-020-4 30-031 3” 30-032 30-132 30-232 30-030-4 30-041 4” 30-042 30-142 30-242 30-040-4 * All Shanks are 1/2” Diameter Core Type Solid Carbide Diamond Plated HSS Saw Aluminum, Lo Density 2 N 1 Aluminum, Hi Density 1 N 2 Paper 1 2 2 Paper, Reinforced 1 1 N Fiberglass 1 1 N Phenolic 1 1 N Polycarbonate N 1 N Aramid 1 1 2 1 - Excellent, 2 - Good, N - Not Recommended NOTE: 30-300 assembly requires one (1) hogger and one (1) blade 24 WWW.ONSRUD.COM NOTES __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ MEMBER MEMBER 800 Liberty Drive Libertyville, IL 60048 Phone: 847/362-1560 Fax: 847/362-5028 www.onsrud.com INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS PROFIT THROUGH AMERICAN TECHNOLOGY WOOD MACHINERY MANUFACTURERS OF AMERICA E-Mail: [email protected] ASMMA ISO 9001 Certified Printed in USA / CATALOG OCMR-02 American Supply & Machinery Manufacturers' Association, Inc.
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