Regenerative Thermal Oxidation Overview

Transcription

EISENMANN Exhaust Air Purification
Regenerative Thermal Oxidation –
The new EISENMANN RTO Premium I & II
Holzgerlingen, den 2. März 2011
Agenda
►
EISENMANN at a glance
►
Given standards for air purification
►
►
Advantages & Examples of applications
►
References
Fact Sheet
No. 1
In the world market for
paint shops for plastic parts
No. 1
ammunition disposal plants
No. 2
No. 1
automotive paint shops
carbon fiber oxidation ovens
431 million €
More than 1.000
Engineers and
technicians
Turnover 2009
12
Locations worldwide
2.762
Employees (31.12.2010)
Body shell
conveyor
systems
Automotive
Systems
Surface finishing
General
Finishing
Paint shops for
metal parts
Paint shops for
plastic parts
Waste water
treatment
Hightemperature
technology
Environmental
Technology
Exhaust air
purification
Process & High
Temperature
Technology
Pretreatment and
coating systems
Conveyor
Systems
Service
Electric monorail
systems
Customer service
Final assembly
lines
Paint shops for
wooden parts
Solar heating
New materials
Waste disposal
Biogas plants
Firing lines for
ceramics
Heat treatment
Peripheral
conveyor
systems
Advisory
services
Electric floorbased
conveyors
Power & Free
conveyors
Spare parts
management
Plant renewal
Ammunition
disposal
Carbon fiber
ovens
Full service &
BOT models
Agenda
►
►
►
►
►
References
5
Air Quality Act South Africa
National Environmental Management: Air Quality Act 2004
„The owner or operator of a facility in which a listed activities are operated shall submit an annual
emission report to the licensing authority […]“
„Each report shall include all of the following:
Remediation measures with an implementation schedule where
the average values […] exceed the prescribed standard or
measurement results exceeded the standard given for that activity for more than
5% of the time that measurements are available.
[...]”
Non-Compliance with the AQA is an offence and results in fines or penalties!
environment
& tourism
Department:
Environmental Affairs and Tourism
REPUBLIC OF SOUTH AFRICA
Categories of listed activities
►
►
►
►
►
►
►
►
►
Combustion installations
Petroleum Industry
Carbonisation and goal gasification
Metallurgical Industry
Mineral processing industry
Organic chemical industry
Inorganic chemical industry
Disposal of general and hazardous
waste
Wood products industry
Examples of substances with
minimum emission standards
►
►
Volatiles organic compounds (VOC)
Poly-Aromatic hydro carbons
The solution – EISENMANN Regenerative Thermal Oxidation Systems
EISENMANN RTO Premium I
EISENMANN RTO Premium II
Agenda
►
►
►
►
►
References
9
RTO – working principle
Oxidation of pollutants in the reaction
Chamber
Incoming exhaust air passes
the heat exchanger section
The purified gas transfers its energy back by
passing the heat exchanger section
Incoming exhaust air, laden with pollutants from the
production process
The patented rotating air distribution system controls
the alternating airflow
RTO Premium I
Technical data*
Flow rate [m3/h]:
8,000 (min) – 16,000 (max.)
Autothermal Conc. [g/Nm3]:**
0.94 (min.) – 1.64 (max.)
∆T ex. Air – clean Air [K]:
20 (min.) – 35 (max.)
Dimensions (L*W*D):
9,0m*5,5m*8,0m
Total weight [t]:
36.7
∆p at max. flow [mbar]:
42
∆p at min. flow [mbar]:
18
Max. Conc. of pollutants [g/Nm3]:
*dust load in ex.air <5mg/m3
**based on a solvent heat value of 30,000 kJ/kg
8
RTO Premium II
Technical data*
Dimensions (L*W*D):
12,9m*8,5m*7,4m
Total weight [t]:
120
Flow rate [m3/h]:
16,000 (min) – 50,000 (max.)
12
47
∆T ex.Air – clean Air [K]:
15 (min.) – 37 (max.)
Max. Conc. of pollutants [g/Nm3]
8
0.70 (min.) – 1.74 (max.)
Add. Fuel without solvents [kW]:
94 (min) – 683 (max.)
RTO Premium I & II
Technical Data
RTO Premium I
RTO Premium II
9,0m*5,5m*8,0m
12,9m*8,5m*7,4m
36.7
120
8,000 (min.) – 16,000 (max.)
16,000 (min.) – 50,000 (max.)
18
12
42
47
20 (min.) – 35 (max.)
15 (min.) – 37 (max.)
8
8
0.94 (min.) – 1.64 (max.)
0.70 (min.) – 1.74 (max.)
-
94 (min.) – 683 (max.)
Dimensions (L*W*D):
Total weight [t]:
Flow rate [m3/h]:
∆T ex.Air – clean Air [K]:
Max. Conc. of pollutants [g/Nm3]
Add. Fuel without solvents [kW]:
Agenda
►
►
►
►
►
References
14
Advantages
+
► Low
investment and operating costs
► Delivery
24 weeks after order intake
► Guaranteed
cleaning performance according to
official regulations
► Simple,
design
robust and space-saving single reactor
► Standardised
► Autothermal
► Continuous
model with proven efficiency
process possible
air distribution – no need for
damper mechanisms
► After
Sales Service worldwide
Industries - examples of application
Our regenerative thermal oxidation solution fits the customers needs in a wide variety of industries
►
►
Pharmaceuticals
Food & beverage
►
Carbon fibre oxidation
►
Surface finishing
(automotive)
►
Paper processing
►
Chemical & petrochemical
►
►
Surface finishing
(general industry)
►
Steel
Wood processing
►
and many more …
Agenda
►
►
►
►
►
References
17
Selected references
Customer:
Branch:
Air quantity:
Sika, Germany 2007
Chemical industry
13.750 Nm³/h @ 40 °C, BJ
Customer:
Branch:
Air quantity:
Boehringer, Germany 2007
Pharmaceuticals
40.000 Nm³/h @ 40 °C, BJ
Customer:
Branch:
Air quantity:
Renault-Avtoframos, Russia 2007
Automotive industry
33.000 Nm³/h @ 160 °C, BJ
… over 300 references available upon request
EISENMANN AG
EISENMANN South Africa
c/o JP Project Management
PO Box 18510, Wynberg 7824
Cape Town
Phone: + 27 21 701 2492
Fax: + 27 21 701 5902
E-Mail: [email protected]
EISENMANN Anlagenbau GmbH & Co. KG
Tübinger Str. 81 · 71032 Böblingen · Germany
Phone +49 7031 78-0 · Fax +49 7031 78-1000
[email protected]
www.eisenmann.com

Regenerative Thermal Oxidation Overview

Transcription

Similar documents