AuraGen Catalog - Aura Systems Inc

Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
AuraGen Catalog
•
Up to 8,000 watts of AC power
from your vehicle’s engine.
•
Eliminate the gensets in your fleet.
•
Improve operator productivity and
satisfaction.
EMERGENCY/HOMELAND SECURITY
UTILITY
TRANSIT/RECREATIONAL
FORD, GM, DODGE
MILITARY
PICKUPS, VANS, SUV’s
MARINE
AURAGEN® CATALOG, SECTION 1
PAGE 1- 1
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
TABLE OF CONTENTS
PAGE
SECTION 1: GENERAL INFORMATION
AuraGen System Description
General
AuraGen System Models
System Model Specifications
All-AC – 5,000 and 8,000 Watt
AC/DC – 6,000 and 7,000 Watt
All-DC – 6,000 Watt
Inverter/Charger – 5,000 Watt
Inverter/Charger – 8,000 Watt
Major Components Descriptions
Electronic Control Unit (ECU)
Optional ECU Features and Equipment
AuraGen Generator
Signal Cable Harness
DC Output Power Cable
AuraGen Power Cable
Control Panel
Vehicle Application Kits
Remote Power Strip
Cable Coupler Kit
Installation Equipment
Optional Equipment
1-6
1-6
1-7
1-8
1-8
1-9
1-10
1-11
1-12
1-13
1-13
1-14
1-15
1-16
1-16
1-16
1-17
1-17
1-18
1-18
1-19
1-20
SECTION 2: AURAGEN SYSTEM TABLES
How Do I Build My AuraGen System?
System Tables
All-AC System
5000 Watt
8000 Watt
AC/DC System
6000 Watt
7000 Watt
All-DC
6000 Watt
Inverter/Charger System (ICS)
5000 Watt
8000 Watt
AURAGEN® CATALOG, SECTION 1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
PAGE 1- 2
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
TABLE OF CONTENTS
Page
SECTION 3: VEHICLE APPLICATIONS
Light-Duty Vehicles
Chevrolet / GMC - Trucks, Vans and SUV’
Chrysler Van
Dodge Trucks
Ford - Truck, Vans and SUV’
Medium Duty / Heavy-Duty
International
Freightliner and GMC Chassis
AM General - Civilian
Military Applications
Recreational Vehicle, Bus Applications
Power Take Off (Shaft Driven)
Hydraulic (PTO Driven Pump)
3-2
3-4
3-4
3-5
3-7
3-7
3-8
3-8
3-8
3-9
3-9
SECTION 4: PTO AND HYDRAULIC APPLICATION GUIDE
Power Take Off Application (Shaft Driven)
Hydraulic Application (PTO Driven Pump)
4-2
4-9
SECTION 5: AURAGEN PARTS CATALOG
Group 1 - Electronic Control Unit
Group 2 - AuraGen Generator
Group 3 - Signal Cable Harness
Group 4 - DC Output Power Cable
Group 5 - AuraGen and ECU Output Power Cable
Group 6 - System Control Panel
Group 7 - AuraGen Application Mounting
Group 8 - Remote Power Strip (Optional for AC Power Output)
Group 9 - Miscellaneous Parts (Spares, Etc.)
Group 10 - Installation and Test Equipment
Group 11 – Optional Equipment
5-2
5-4
5-4
5-5
5-6
5-6
5-6
5-9
5-10
5-10
5-11
SECTION 6: AURAGEN SYSTEM ORDERING
AuraGen Technical Specifications Questionnaire
System Numbering for Ordering
Order Sheet
Sample Order Sheet
SECTION 7: AURAGEN PRICING SHEET
AURAGEN® CATALOG, SECTION 1
PAGE 1- 3
6-2
6-3
6-4
6-5
7-1
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
Section 1
GENERAL INFORMATION
AURAGEN SYSTEM MODELS
AURAGEN MODEL SPECIFICATIONS
MAJOR COMPONENT DESCRIPTIONS
ALL-AC SYSTEMS - 5000 AND 8000 WATT
AURAGEN MODELS
TOTAL POWER
AC OUTPUT IN
GENERATOR
MODE/ENGINE ON
STANDBY POWER (20 MINUTES)
CONTINUOUS POWER
G5000/G5000M
G8500/G8500M
(12 OR 24 VDC VEHICLE)
(12 OR 24 VDC VEHICLE)
6000 WATTS
5000 WATTS
AC POWER (CONTINUOUS)
5000 WATTS
AC STANDBY (20 MINUTES)
6000 WATTS
AC SURGE (2 SECONDS)
7200 WATTS
8500 WATTS
8000 WATTS
8000 WATTS
8500 WATTS
9000 WATTS
AC VOLTAGE
120 VAC
240 VAC
120 VAC
240 VAC
AC CURRENT (CONTINUOUS)
42 AMPS
21 AMPS
2 X 33 AMPS
33 AMPS
AC POWER
AC SURGE (2 SECONDS)
AC OUTPUT IN
BATTERY MODE /
ENGINE OFF
AC VOLTAGE
AC CURRENT
ENGINE ON-TO-OFF-TO-ON TRANSITION
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
LESS THAN 2.5%
LESS THAN 2.5%
50/60 ± 0.15 HZ
50/60 ± 0.15 HZ
BATTERY DRAW/AC ON/NO LOAD
BATTERY DRAW/AC OFF
S
P
E
C
I
F
I
C
A
T
I
O
N
S
BATTERY DRAW
DC POWER
DC OUTPUT
DC VOLTAGE
DC CURRENT
TOTAL HARMONIC DISTORTION
AC POWER QUALITY FREQUENCY STABILITY
VOLTAGE REGULATION
DRIVE OPTIONS
DIMENSIONS
WEIGHT
OPERATIONAL
AMBIENT
TEMPERATURE
RANGE
TYPICAL
OPERATIONAL
ENGINE SPEED
ENGINE BELT
YES
POWER-TAKE-OFF
YES
HYDRAULIC MOTOR
YES
GENERATOR
ECU
1.5%
12 OR 24 VDC
YES
YES
YES
12.16"DX6.4"W
12.16"DX6.4"W
19.27"LX13.5"WX8.52"H
19.27"LX13.5"WX8.52"H
GENERATOR
62 LBS.
65 LBS.
ECU
50 LBS.
51 LBS.
-40 ºF TO 180 ºF
-40 ºF TO 180 ºF
GENERATOR
ECU
GAS ENGINES
DIESEL ENGINES
AUTO START
OPTIONAL
FEATURES
1.5%
12 OR 24 VDC
VEHICLE BATTERY
-40 ºF TO 120 ºF
-40 ºF TO 120 ºF
1200 TO 6000 RPM
1200 TO 6000 RPM
750 TO 3600 RPM
750 TO 3600 RPM
YES
YES
EMI FILTER MODULE
YES
YES
POWER STRIP
YES
YES
TRANSFER SWITCH
YES
YES
AURAGEN® CATALOG, SECTION 1
PAGE 1- 4
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
AURAGEN® SYSTEM DESCRIPTION
General
®
The AuraGen is a belt driven 8000 watt, maintenance-free, mobile generator that mounts under the vehicle
hood, similar to an alternator. Mounted on the vehicle’s engine and belt driven by its crank drive, the AuraGen
produces up to 8,000 watts of continuous clean AC power at 120 or 240 VAC. The variety of AuraGen models
provide 24/7 access to AC, DC, or a combination of AC and DC electrical power, without the hassle and
inconvenience of towing or carrying a utility generator. The AuraGen is a true mobile power solution since it
produces full power at all engine speeds, from low to engine red line RPM. Moreover, when combined with
auxiliary batteries, it produces power with the engine-off, like a high quality inverter, with seamless transition
between engine-on and engine-off. The AuraGen’s uniquely clean power enables it to operate simultaneously
through a full range of electrical loads from high surge compressors and A/C, to highly sensitive computer
systems.
The AuraGen is supplied as a full turnkey system. It includes the generator, electronic controls, cabling and a
complete vehicle-specific mounting kit. AuraGen applications include over ninety different vehicle/engine
combinations for most popular light-duty, medium-duty and heavy-duty trucks, vans and SUV’s. In addition to
engine-mounted belt-driven applications, the AuraGen is available for Power Take Off (PTO) and hydraulic
motor driven systems. All mounting kits are listed in Section 3, Vehicle Applications. Necessary engineering
and planning information for the hydraulic and PTO driven kits are found in Section 4, Guide to PTO Shaft
Driven and Hydraulic AuraGens.
ELECTRONIC CONTROL UNIT (ECU)
CONTROL PANEL
ON/OFF – STATUS LED’s
(USUALLY UNDER DASH)
MOUNTING BRACKET
(ENGINE AND VEHICLE SPECIFIC)
MECHANICAL
IDLE CONTROL
RECEPTACLE
OUTLET PANEL
(OPTIONAL)
SIGNAL
CABLE
POWER
CABLE
REMOTE POWER STRIP
(OPTIONAL)
AURAGEN® CATALOG, SECTION 1
AURAGEN GENERATOR
PAGE 1- 5
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
AURAGEN SYSTEM MODELS
AuraGen System Models
The AuraGen model numbers identify the generator and ECU combination required for the output performance
of an All-AC, AC/DC, All-DC or Inverter/Charger system.
System model numbers suffixed with an “M” indicates that the ECU, generator, control panel, signal cable
harness and Idle Control (if used) are comprised of heavy-duty components that are more suitable for use
under harsh environmental conditions. Model numbers without the “M” suffix indicate that it is a “Standard”
system for use under mild operating conditions. Example: A G8500XM model is a heavy-duty, 8,000 watt,
Inverter/Charger system, suitable to operate in harsh environmental conditions.
System Models
Output Description
G5000 or G5000M
ALL-AC
Up to 5,000 watts of continuous 120/240 volts AC
G8500 or G8500M
ALL-AC
Up to 8,000 watts of continuous 120/240 volts AC
G6000D or G6000DM
AC/DC
Up to 5,300 watts of continuous power in a simultaneous combination of 120 volts AC and 14
or 28 volts DC
G7000D or G7000DM
AC/DC
Up to 6,800 watts of continuous power in a simultaneous combination of 120 volts AC and 14
or 28 volts DC
G6000D or G6000DM
ALL-DC
Up to 5,600 watts of continuous power at 28 volts DC
G6000X orG6000XM
AC/DC
With the engine/drive running, produces up to 5,000 watts of continuous power in a
simultaneous combination of 120/240 volts AC and 14 or 28 volts DC. In this mode the ICS
manages power distribution to satisfy the AC load first, and if necessary, converts auxiliary
battery power to AC to augment the demand. When the engine/drive is not running, AC power
is provided by converting DC power from the auxiliary batteries to AC. Power transition from
engine-on to engine-off to engine-on is seamless.
AC/DC
With the engine/drive running, produces up to 8000 watts of continuous power in a
simultaneous combination of 120/240 volts AC and 14 or 28 volts DC. In this mode the ICS
manages power distribution to satisfy the AC load first, and if necessary, converts auxiliary
battery power to AC to augment the demand. When the engine/drive is not running, AC power
is provided by converting DC power from the auxiliary batteries to AC. Power transition from
engine-on to engine-off to engine-on is seamless.
Inverter/Charger
System (ICS)
G8500X or G8500XM
Inverter/Charger
System (ICS)
The following specification tables apply to “Standard” and “Heavy-Duty” system models for vehicle or auxiliary
battery inputs of 12 or 24 volts DC.
At the owner’s option, AC power produced at 120, 240 or 120 and 240 volts can be distributed to a remote
power strip, vehicle mounted receptacles, dedicated equipment or a power distribution system.
Systems producing 14 or 28 volts DC can be connected to the vehicle’s batteries, auxiliary batteries, dedicated
equipment or a DC power distribution system.
AURAGEN® CATALOG, SECTION 1
PAGE 1- 6
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
SYSTEM MODEL SPECIFICATIONS
ALL-AC SYSTEMS - 5000 AND 8000 WATT
AURAGEN MODELS
TOTAL POWER
AC OUTPUT IN
GENERATOR
MODE/ENGINE ON
G5000/G5000M
G8500/G8500M
(12 OR 24 VDC VEHICLE)
(12 OR 24 VDC VEHICLE)
STANDBY POWER (20 MINUTES)
6000 WATTS
8500 WATTS
CONTINUOUS POWER
5000 WATTS
8000 WATTS
AC POWER (CONTINUOUS)
5000 WATTS
8000 WATTS
AC STANDBY (20 MINUTES)
6000 WATTS
8500 WATTS
AC SURGE (2 SECONDS)
7200 WATTS
9000 WATTS
AC VOLTAGE
120 VAC
240 VAC
120 VAC
240 VAC
AC CURRENT (CONTINUOUS)
42 AMPS
21 AMPS
2 X 33 AMPS
33 AMPS
AC POWER
AC SURGE (2 SECONDS)
AC OUTPUT IN
BATTERY MODE /
ENGINE OFF
AC VOLTAGE
AC CURRENT
ENGINE ON-TO-OFF-TO-ON TRANSITION
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
LESS THAN 2.5%
LESS THAN 2.5%
50/60 ± 0.15 HZ
50/60 ± 0.15 HZ
BATTERY DRAW/AC ON/NO LOAD
BATTERY DRAW/AC OFF
S
P
E
C
I
F
I
C
A
T
I
O
N
S
BATTERY DRAW
DC POWER
DC OUTPUT
DC VOLTAGE
DC CURRENT
TOTAL HARMONIC DISTORTION
AC POWER QUALITY FREQUENCY STABILITY
1.5%
1.5%
12 OR 24 VDC
12 OR 24 VDC
ENGINE BELT
YES
YES
POWER-TAKE-OFF
YES
YES
HYDRAULIC MOTOR
YES
YES
VOLTAGE REGULATION
VEHICLE BATTERY
DRIVE OPTIONS
DIMENSIONS
WEIGHT
12.16"DX6.4"W
12.16"DX6.4"W
19.27"LX13.5"WX8.52"H
19.27"LX13.5"WX8.52"H
GENERATOR
62 LBS.
65 LBS.
ECU
50 LBS.
51 LBS.
GENERATOR
ECU
OPERATIONAL
AMBIENT
TEMPERATURE
RANGE
GENERATOR
-40 ºF TO 180 ºF
-40 ºF TO 180 ºF
ECU
-40 ºF TO 120 ºF
-40 ºF TO 120 ºF
TYPICAL
OPERATIONAL
ENGINE SPEED
GAS ENGINES
1200 TO 6000 RPM
1200 TO 6000 RPM
DIESEL ENGINES
750 TO 3600 RPM
750 TO 3600 RPM
AUTO START
YES
YES
EMI FILTER MODULE
YES
YES
OPTIONAL
FEATURES
POWER STRIP
YES
YES
TRANSFER SWITCH
YES
YES
AURAGEN® CATALOG, SECTION 1
PAGE 1- 7
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
SYSTEM MODEL SPECIFICATIONS
AC/DC SYSTEMS - 6000 AND 7000 WATT
AURAGEN MODELS
TOTAL POWER
AC OUTPUT IN
GENERATOR
MODE/ENGINE ON
G6000D/G6000DM
G7000D/G7000DM
(12 OR 24 VDC VEHICLE)
(12 OR 24 VDC VEHICLE)
STANDBY POWER (20 MINUTES)
5800 WATTS
7000 WATTS
CONTINUOUS POWER
5300 WATTS
6800 WATTS
AC POWER (CONTINUOUS)
2500 WATTS
4000 WATTS
AC STANDBY (20 MINUTES)
3000 WATTS
4250 WATTS
AC SURGE (2 SECONDS)
3600 WATTS
4500 WATTS
AC VOLTAGE
120 VAC
120 VAC
AC CURRENT (CONTINUOUS)
21 AMPS
33 AMPS
NOT APPLICABLE
NOT APPLICABLE
2800 WATTS
2800 WATTS
AC POWER
AC SURGE (2 SECONDS)
AC OUTPUT IN
BATTERY MODE /
ENGINE OFF
AC VOLTAGE
AC CURRENT
ENGINE ON-TO-OFF-TO-ON TRANSITION
BATTERY DRAW/AC ON/NO LOAD
BATTERY DRAW/AC OFF
S
P
E
C
I
F
I
C
A
T
I
O
N
S
BATTERY DRAW
DC POWER
DC OUTPUT
DC VOLTAGE
14 VDC
DC CURRENT
TOTAL HARMONIC DISTORTION
AC POWER QUALITY
DIMENSIONS
WEIGHT
28 VDC
UP TO 100 AMPS
LESS THAN 2.5%
FREQUENCY STABILITY
50/60 ± 0.15 HZ
50/60 ± 0.15 HZ
VOLTAGE REGULATION
1.5%
1.5%
12 VDC
VEHICLE BATTERY
DRIVE OPTIONS
28 VDC
UP TO 200
UP TO 100
AMPS
AMPS
LESS THAN 2.5%
24 VDC
12 OR 24 VDC
ENGINE BELT
YES
POWER-TAKE-OFF
YES
YES
HYDRAULIC MOTOR
YES
YES
GENERATOR
ECU
GENERATOR
ECU
YES
12.16"DX6.4"W
12.16"DX6.4"W
19.27"LX16.8"WX8.52"H
19.27"LX16.8"WX8.52"H
62 LBS.
65 LBS.
65 LBS.
58 LBS.
58 LBS.
OPERATIONAL
AMBIENT
TEMPERATURE
RANGE
GENERATOR
-40 ºF TO 180 ºF
-40 ºF TO 180 ºF
ECU
-40 ºF TO 120 ºF
-40 ºF TO 120 ºF
TYPICAL
OPERATIONAL
ENGINE SPEED
GAS ENGINES
1200 TO 6000 RPM
1200 TO 6000 RPM
DIESEL ENGINES
750 TO 3600 RPM
750 TO 3600 RPM
AUTO START
YES
YES
INTERFERENCE FILTER MODULE
YES
YES
POWER STRIP
YES
YES
TRANSFER SWITCH
YES
YES
OPTIONAL FEATURES
AURAGEN® CATALOG, SECTION 1
PAGE 1- 8
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
SYSTEM MODEL SPECIFICATIONS
ALL-DC SYSTEM - 6000 WATT
AURAGEN MODEL
G6000D/G6000DM
24 VDC VEHICLE
TOTAL POWER
STANDBY POWER (20 MINUTES)
CONTINUOUS POWER
5600 WATTS
AC POWER (CONTINUOUS)
AC OUTPUT IN
GENERATOR
MODE/ENGINE ON
AC STANDBY (20 MINUTES)
NOT APPLICABLE
AC SURGE (2 SECONDS)
AC VOLTAGE
AC CURRENT (CONTINUOUS)
AC POWER
AC SURGE (2 SECONDS)
AC OUTPUT IN
BATTERY MODE /
ENGINE OFF
AC VOLTAGE
AC CURRENT
ENGINE ON-TO-OFF-TO-ON TRANSITION
NOT APPLICABLE
BATTERY DRAW/AC ON/NO LOAD
BATTERY DRAW/AC OFF
S
P
E
C
I
F
I
C
A
T
I
O
N
S
BATTERY DRAW
DC POWER
DC OUTPUT
AC POWER QUALITY
5600 WATTS
DC VOLTAGE
28 VDC
DC CURRENT
200 AMPS
TOTAL HARMONIC DISTORTION
NOT APPLICABLE
FREQUENCY STABILITY
NOT APPLICABLE
VOLTAGE REGULATION
NOT APPLICABLE
24 VDC
VEHICLE BATTERY
ENGINE BELT
DRIVE OPTIONS
DIMENSIONS
WEIGHT
YES
POWER-TAKE-OFF
YES
HYDRAULIC MOTOR
YES
GENERATOR
12.16"DX6.4"W
ECU
19.27"LX16.8"WX8.52"H
GENERATOR
62 LBS.
ECU
66 LBS.
OPERATIONAL
AMBIENT
TEMPERATURE
RANGE
GENERATOR
-40 ºF TO 180 ºF
ECU
-40 ºF TO 120 ºF
TYPICAL
OPERATIONAL
ENGINE SPEED
GAS ENGINES
1200 TO 6000 RPM
DIESEL ENGINES
750 TO 3600 RPM
OPTIONAL FEATURES
AUTO START
YES
INTERFERENCE FILTER MODULE
YES
POWER STRIP
N/A
TRANSFER SWITCH
N/A
AURAGEN® CATALOG, SECTION 1
PAGE 1- 9
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
SYSTEM MODEL SPECIFICATIONS
INVERTER CHARGER (ICS) - 5000 WATT
AURAGEN MODELS
TOTAL POWER
AC OUTPUT IN
GENERATOR
MODE/ENGINE ON
G6000X/G6000XM
G6000X/G6000XM
(12 VDC VEHICLE)
(24 VDC VEHICLE)
STANDBY POWER (20 MINUTES)
6000 WATTS
6000 WATTS
CONTINUOUS POWER
5000 WATTS
5000 WATTS
AC POWER (CONTINUOUS)
5000 WATTS
5000 WATTS
AC STANDBY (20 MINUTES)
6000 WATTS
6000 WATTS
AC SURGE (2 SECONDS)
7200 WATTS
7200 WATTS
AC VOLTAGE
120 VAC
240 VAC
120 VAC
240 VAC
AC CURRENT (CONTINUOUS)
42 AMPS
21 AMPS
42 AMPS
21 AMPS
AC POWER
AC SURGE (2 SECONDS)
AC OUTPUT IN
BATTERY MODE /
ENGINE OFF
120 VAC
240 VAC
120 VAC
240 VAC
AC CURRENT
21 AMPS
11 AMPS
33 AMPS
16 AMPS
ENGINE ON-TO-OFF-TO-ON TRANSITION
BATTERY DRAW/AC ON/NO LOAD
BATTERY DRAW
DC POWER
DC OUTPUT
WEIGHT
LESS THAN .01 AMPS
LESS THAN .01 AMPS
APPROX. 100 AMPS PER
KW
APPROX. 50 AMPS PER KW
UP TO 1750 WATTS
UP TO 3500 WATTS
28 VDC
DC CURRENT
125 AMPS
125 AMPS
LESS THAN 2.5%
LESS THAN 2.5%
50/60 ± 0.15 HZ
50/60 ± 0.15 HZ
FREQUENCY STABILITY
1.5%
1.5%
12 VDC
24 VDC
ENGINE BELT
YES
YES
POWER-TAKE-OFF
YES
YES
HYDRAULIC MOTOR
YES
YES
12.16"DX6.4"W
12.16"DX6.4"W
20.75"LX13.5"WX8.52"H
20.75"LX13.5"WX8.52"H
GENERATOR
65 LBS.
65 LBS.
ECU
64 LBS.
64 LBS.
VOLTAGE REGULATION
DIMENSIONS
SEAMLESS
8 AMPS NOMINAL
14 VDC
VEHICLE BATTERY
DRIVE OPTIONS
SEAMLESS
10 AMPS NOMINAL
DC VOLTAGE
TOTAL HARMONIC DISTORTION
AC POWER QUALITY
6000 WATTS
AC VOLTAGE
BATTERY DRAW/AC OFF
S
P
E
C
I
F
I
C
A
T
I
O
N
S
4000 WATTS
2500 WATTS
3000 WATTS
GENERATOR
ECU
OPERATIONAL
AMBIENT
TEMPERATURE
RANGE
GENERATOR
-40 ºF TO 180 ºF
-40 ºF TO 180 ºF
ECU
-40 ºF TO 120 ºF
-40 ºF TO 120 ºF
TYPICAL
OPERATIONAL
ENGINE SPEED
GAS ENGINES
1200 TO 6000 RPM
1200 TO 6000 RPM
DIESEL ENGINES
750 TO 3600 RPM
750 TO 3600 RPM
OPTIONAL FEATURES
AUTO START
N/A
N/A
EMI FILTER MODULE
YES
YES
POWER STRIP
YES
YES
TRANSFER SWITCH
YES
YES
AURAGEN® CATALOG, SECTION 1
PAGE 1- 10
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
SYSTEM MODEL SPECIFICATIONS
INVERTER CHARGER (ICS) - 8000 WATT
AURAGEN MODELS
TOTAL POWER
AC OUTPUT IN
GENERATOR
MODE/ENGINE ON
G8500X/G8500XM
(12 VDC VEHICLE)
G8500X/G8500XM
STANDBY POWER (20 MINUTES)
8500 WATTS
8500 WATTS
CONTINUOUS POWER
8000 WATTS
8000 WATTS
AC POWER (CONTINUOUS)
8000 WATTS
8000 WATTS
AC STANDBY (20 MINUTES)
8500 WATTS
8500 WATTS
AC SURGE (2 SECONDS)
9000 WATTS
AC VOLTAGE
120 VAC
AC CURRENT (CONTINUOUS)
AC POWER
WEIGHT
6000 WATTS
240 VAC
120 VAC
240 VAC
11 AMPS
33 AMPS
16 AMPS
ENGINE ON-TO-OFF-TO-ON TRANSITION
BATTERY DRAW/AC ON/NO LOAD
SEAMLESS
SEAMLESS
10 AMPS NOMINAL
8 AMPS NOMINAL
LESS THAN .01 AMPS
LESS THAN .01 AMPS
APPROX. 100 AMPS PER
KW
APPROX. 50 AMPS PER KW
UP TO 1750 WATTS
UP TO 3500 WATTS
DC VOLTAGE
14 VDC
28 VDC
DC CURRENT
125 AMPS
125 AMPS
LESS THAN 2.5%
LESS THAN 2.5%
FREQUENCY STABILITY
50/60 ± 0.15 HZ
50/60 ± 0.15 HZ
VOLTAGE REGULATION
1.5%
1.5%
12 VDC
24 VDC
ENGINE BELT
YES
YES
POWER-TAKE-OFF
YES
YES
HYDRAULIC MOTOR
YES
YES
VEHICLE BATTERY
DIMENSIONS
4000 WATTS
120 VAC
TOTAL HARMONIC DISTORTION
DRIVE OPTIONS
33 AMPS
21 AMPS
DC POWER
AC POWER QUALITY
240 VAC
33 AMPS 2 X 33 AMPS
AC CURRENT
BATTERY DRAW
DC OUTPUT
2 X 33 AMPS
120 VAC
AC VOLTAGE
BATTERY DRAW/AC OFF
S
P
E
C
I
F
I
C
A
T
I
O
N
S
9000 WATTS
240 VAC
2500 WATTS
3000 WATTS
AC SURGE (2 SECONDS)
AC OUTPUT IN
BATTERY MODE /
ENGINE OFF
(24 VDC VEHICLE)
12.16"DX6.4"W
12.16"DX6.4"W
20.75"LX13.5"WX8.52"H
20.75"LX13.5"WX8.52"H
GENERATOR
65 LBS.
65 LBS.
ECU
64 LBS.
64 LBS.
GENERATOR
ECU
OPERATIONAL
AMBIENT
TEMPERATURE
RANGE
GENERATOR
-40 ºF TO 180 ºF
-40 ºF TO 180 ºF
ECU
-40 ºF TO 120 ºF
-40 ºF TO 120 ºF
TYPICAL
OPERATIONAL
ENGINE SPEED
GAS ENGINES
1200 TO 6000 RPM
1200 TO 6000 RPM
DIESEL ENGINES
750 TO 3600 RPM
750 TO 3600 RPM
OPTIONAL FEATURES
AUTO START
N/A
N/A
EMI FILTER MODULE
YES
YES
POWER STRIP
YES
YES
TRANSFER SWITCH
YES
YES
AURAGEN® CATALOG, SECTION 1
PAGE 1- 11
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
The following generally describes the major AuraGen components. Section 2, “AuraGen System Tables”, and
Section 5, “AuraGen Parts Catalog”, lists these components by specific product group, description and part
number.
GROUP 1: ELECTRONIC CONTROL UNIT
Group 1: Electronic Control Unit (ECU)
The ECU regulates the electrical signal to provide a stable AC and/or DC output while supplying optimal
system efficiency throughout the AuraGen RPM range. The ECU provides the optimal voltage and frequency
stability (less than 2.5% THD) at all power load levels up to the rated output. The frequency output is software
selectable between 60 and 50 Hertz (Hz). The ECU chassis envelope shown below is common to all ECU
configurations, but the overall dimensions can vary depending upon the type of AuraGen system it is
configured for.
•
•
•
•
•
•
Length
19.27 in. (ICS is 20.25 in.)
Width
13.50 in. (AC/DC and All-DC is up to 18.50 in.)
Height
8.52 in.
Weight (G5000 / G8500X /G6000D) 50 / 64 / 65 lbs.
Environmental Temperature Range -40°F to +120°F
Environmental Conditions - Weatherproof, can be
mounted in or under vehicle
AURAGEN® CATALOG, SECTION 1
PAGE 1- 12
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
Group 1: Electronic Control Unit
Optional ECU Features and Equipment
•
Auto Start: With this option, power from the AuraGen system is available automatically when the
vehicle engine is started. Auto Start is factory installed and is available for most ECU models.
•
Electromagnetic Interference/Radio Frequency Interference (EMI/RFI) Filters: The EMI/RFI filter
pack is available for all ECU models. The filters reduce the radiated noise generated by the AuraGen
and ECU’s output power cabling. This option is factory installed.
•
ECU Shock Mount Kit: Special shock mounts are recommended for vehicles that travel off-road or
experience high impact loads. For example, this kit is used on all military HMMWV’s.
ECU Shock Mount Kit
AURAGEN® CATALOG, SECTION 1
PAGE 1- 13
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
Group 2: Generator
Group 2: AuraGen Generator
The AuraGen generator is a brushless, AC axial gap, 3-phase electrical induction machine. The picture below
shows a heavy-duty version with an output power connector.
•
•
•
•
•
•
•
Diameter
Width
Weight (G5000 / G8500)
Environmental Temperature Range
Environmental Conditions
AuraGen Maximum Speed
Typical Engine RPM Range (Ref only)
AURAGEN® CATALOG, SECTION 1
PAGE 1- 14
12.16 in
6.40 in
62 / 65 lbs
-40°F to +180°F
Under Hood/Chassis
12,000 RPM
1200 to Red Line (Gasoline)
950 to Red Line (Diesel pick-up trucks)
650 to Red Line (Diesel mid-sized vehicles)
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
Group 3: Signal Cable
Group 3: Signal Cable
The signal cable provides communications between
the ECU, system control panel, idle control, AuraGen’s
temperature and speed sensors, the vehicle or
auxiliary batteries, and the vehicle’s ignition-on and
parking brake switches. The signal cables are
available in a variety of lengths and differ depending
on the ECU type.
Group 4: DC Power Cable
Group 4: DC Power Cable
DC power cable kits are provided in various lengths
and gauges for the AC/DC, All-DC and ICS systems.
These kits include all necessary components and
hardware required to install and secure the DC output
power cables.
Group 5: Power Cable
Group 5: Power Cable
Generator-to-ECU and ECU-AC-output power cables are available in bulk lengths of 100-foot (roll), or in a
variety of pre-cut lengths (with and without connectors). The cables consist of a flexible, grounded armor
sheath with a plastic overcoat for resistance to water penetration.
Standard Power Cable
AURAGEN® CATALOG, SECTION 1
Heavy-Duty Power Cable
PAGE 1- 15
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
Group 6: Control Panel
Group 6: Control Panel – All-AC, AC/DC, All-DC
The standard Control Panel is typically located under
the dashboard. It has a push button switch to turn the
AuraGen system ON or OFF, and to reset the system
if required. The panel has a red and green LED light
that indicate system and component status.
Group 6: Control Panel – Inverter/Charger System
(ICS)
The ICS Control Panel is typically located under the
dashboard. It has a two-position switch to turn the AC
power ON and OFF, with the engine running or not.
The panel has four LED monitoring lights labeled:
BAT
State of auxiliary battery(s) charge
GEN
State of AuraGen generator operation
CHG
State of battery charging operation
AC
AC power output power on or off
All LED’s are system-active dependent and combine
to indicate ICS and component operational status.
Group 7: Vehicle Application Kits
Group 7: Vehicle Application Kits
Vehicle application kits provide a full set of brackets,
pulleys and hardware necessary for mounting the
AuraGen generator on each specific vehicle type.
Some kits include an Idle Control (mechanical or
electrical) to set the minimum required engine speed
as necessary.
Most application kits are packaged in a single box
under a single part number. Some kits are packaged
in a Base Kit and a Supplemental kit. The application
kits are listed in section 3, “Vehicle Applications”.
AURAGEN® CATALOG, SECTION 1
PAGE 1- 16
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
Group 8: Remote Power Strip
Group 8: Remote Power Strip
An optional remote power strip allows power users to unreal up to 20 feet of flexible cable to take AC power to
the required location. All configurations have water-resistant cover plates and can be physically coupled to or
removed from the ECU. The kit part numbers have been included for clarity.
The reel enclosure comes in five different configurations as describe below.
•
M900-020, G5000 systems only: Two 120 AC
– 20 amp, GFCI, duplex receptacles and a
single 240 volt AC - 20 amp, flanged, "Twistlock" outlet (Arrow Hart P/N 6216). Requires
a Hubbel, HBL2321 plug.
•
M900-021, G5000 systems only: Two 120 AC
– 20 amp, GFCI, duplex receptacles
connected to the output from one leg of a 240
AC - 50 amp "Dryer" receptacle (NEMA-1050R). Requires a Hubbell, HBL7513C (NEMA
10-50P) plug.
•
M900-022, G5000 and G8500 systems: Two
120 AC – 20 amp, GFCI, duplex receptacles
and one 240 AC – 50 amp receptacle (NEMA
6-50R). Requires an Arrow Hart, (P/N 2P3W)
plug (NEMA 6-50P).
Group 9: Miscellaneous Parts
Group 9: Miscellaneous Parts
Cable Coupler Kit: This kit contains all necessary
hardware to route and secure the cabling for any
system, and for the standard systems, to connect the
hard-wired components. The adjacent picture exhibits
only a sample of what this kit contains.
AURAGEN® CATALOG, SECTION 1
PAGE 1- 17
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
Group 10: Installation Equipment
Group 10: Installation Equipment
M800-100, ECU Interface Box: The interface box is
required to install software into, test and diagnose
symptoms with all non-ICS AuraGen systems. The
interface box attaches between the ECU and the
installer’s laptop via the serial port.
M800-110, ICS Interface Cable: The ICS interface
cable connects to the system’s control panel via an
RS232 port. It is required for upgrading software, and
to test and diagnose the ICS. The opposite end of the
cable attaches to the installer’s laptop at the serial
port.
M800-200, AC Load Bank: The load bank is required
to properly test the output power of the AuraGen
system. The load bank can also be used as a
diagnostic tool on existing installations. The load
bank is a capable of testing 120 volt or 240 volt AC
power loads up to 10,000 watts. The loads can be
applied via seven toggle switches in 500, 1000 and
2000 watt increments.
There are three analog
meters: AC voltage, AC current and frequency. A six
(6) foot input cord with a 240 volt –20 amp twist-lock
receptacle and a separate ground cable with an
alligator clamp is provided.
TO INSTALLER
PC
TO ECU
DIAGNOSTICS
CABLE
TO CONTROL
PANEL
TO INSTALLER
PC
TO ECU
POWER OUT
M800-011, Belt Tension Gauge: Single click type
belt tension gauge provides a method measuring the
AuraGen belt tension on manual belt tensioner type
AuraGen installations.
M800-701, AuraEngr Service Pack CD: This compact disk contains the following.
•
•
•
•
•
•
•
Required ECU installation interface software
Adobe Acrobat to view and print out the vehicle specific installation and service manuals
The AuraGen Main Manual for ECU and electrical wiring installation instructions
Service, maintenance and technical bulletins
AuraGen Catalog
The AuraGen RMA and Warranty Policy and Procedures
The Customer Concern/Field Problem Report (CCFPR) form
The Service Pack CD is updated on a periodic basis and distributed to the service and sales managers of
certified AuraGen installation facilities free of charge. Additional copies are available for a nominal fee.
AURAGEN® CATALOG, SECTION 1
PAGE 1- 18
FS-100, JANUARY, 2005
Aura Systems, Inc.
(800) 909-AURA
(310) 643-5300
www.aurasystems.com
GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTIONS
Group 11: Optional Equipment
Group 11: Manual Transfer Switch
The optional manual transfer switch allows the AuraGen System power to be integrated into any facility (office
or business building, house, etc.) that needs AC power. This transfer switch provides a method to safely and
easily disconnect from the utility/primary power grid and use the AuraGen as an alternative power source.
Power is switched from grid-to-AuraGen-to-grid via a manual switch on the control panel.
Warning! This switch should only be installed by a licensed electrician.
CONNECTED TO
ECU’S POWER
OUTPUT CONECTOR
AURAGEN® CATALOG, SECTION 1
PAGE 1- 19
FS-100, JANUARY, 2005