sf Merlin Comman Rail - Merlin Diesel Systems

Transcription

Fuel Pumps
Parts
Test Equipment
Filters
New Generation Workshop
Diagnostic & Vehicle Care Centre
Miscellaneous Accessories
Merlin Common Rail / EUI Tools
and Accessories Catalogue
Leading The Way in Diesel Technology
www.merlindiesel.com
Merlin Common Rail / EUI Tools
•
•
•
•
•
•
•
CONTENTS
COMMON RAIL INJECTORS
REPAIR
Sockets
Special Tools/Tool Kits
Injector Holders/Lapping Kits
Measuring Kits
P350 Assembly Press
1
2-3
4
5
6
TEST
Test Adaptors
Back-Leak Connectors
High Pressure CR Test Pipes
S300-1 Adaptor Cables
7-8
8-9
10
11
Shim Kits
Please ask for a copy of our new Common Rail
Shim Catalogue for the full range of shims.
COMMON RAIL PUMPS
REPAIR
General Tools
12-15
TEST
Adaptors
Drive Couplings
Pump Mountings
16
17
18-19
TEST
Test Adaptors
31-32
ON-ENGINE TOOLS
Injector Pullers
General
Tool Kits
Delphi Diagnostic Equipment
CR Electrical Connectors
20-21
22-23
24-25
26
27
EUI
REPAIR
Sockets
Shims & Valves
Miscellaneous Tools & Equipment
28
29
30
COMMON RAIL & EUI
GENERAL EQUIPMENT
33-36
TEST EQUIPMENT
37
Details of our range of the latest MERLIN common rail and EUI test equipment are available in our new Automotive and Marine
Product Range Catalogues. Please ask for a copy.
COMMON RAIL INJECTOR REPAIR
SOCKETS
Pilot Valve Sockets
T021-921 6.5mm
T021-926 7.5mm
Nozzle Adaptors
T021-928 17.5mm x 8
T021-938 14, 15, 17, 19mm x 6 kit
T021-951 16mm x 8
Window Sockets
T021-931 27mm MAN
T021-933 28mm CRIN
Torx Sockets
T021-937 10mm 0 986 613 632
T021-937a 12mm 0 986 613 631
T016-834 TX40 for CP1
T021-927
Siemens Socket
1.4/1.6 PSA Ford
T016-704A
Pins for Denso Kit T016-704K
T016-704K
3 Pin Denso Kit
Note: Available in kit T021-1002 on page 3.
Please contact 01772 694180 or [email protected] for more detailed information
Illustrations and technical data are non-binding. Subject to change as a result of technological progress.
1
SPECIAL TOOLS
2
T021-947
Ball Bearing Stroke Measuring Tool
(see page 3)
T021-948
Injector Assy Tool M27 0 986 613 613
Bosch CRI
T021-948NG As above but non-gen.
T021-952
Fibre Ring Insert Tool 0 986 613 640
Bosch CRI
T021-952NG As above but non-gen.
T021-965
Fibre Ring Insert Tool (Truck)
Bosch CRIN
T021-968
Valve Assembly Puller
T021-992
25mm Siemens Inj Nut
T021-946
Extractor For Fibre Ring
Valve Seat Extractor
T021-961 15mm 0 986 613 623
T021-962 17mm 0 986 613 626
Bosch CRI
T021-930
Fibre Ring Puller Kit
TOOL KITS
T021-973
35 Piece Bosch Stage 3
Repair Tool Kit
Contents
Fibre Ring Insert Tool
Fibre Ring Insert Tool
Valve Seal Extractor
Valve Seal Extractor
Pilot Valve Socket
T021-1001
CAT6.6
CR Injector
Stripping Kit
CRI
CRIN
15mm
17mm
CRIN
Pilot Valve Socket
Angle Setting Piece
Solenoid Sockets
Solenoid Sockets
HP Seal Removal Tool
CRI
CRI
T021-1002
Denso CR Injector
Stripping Jig
3
GENERAL ACCESSORIES
BALL SEAT LAPPING
T021-924
Tool kit for lapping CR injector ball seat
INJECTOR HOLDERS
4
T021-019
Injector Holder 13, 15mm
T021-922
Injector Holder 14, 16, 20mm
Volvo, BMW, Ducato
T021-969
Common Rail Injector Mounting Clamp
Universal vice mounted injector clamp
for holding various types of
common rail injectors.
T021-1003
Denso Injector Mounting Clamp
T021-925
Injector Holder 15, 17, 18, 22mm
MEASURING KITS
ARMATURE STROKE MEASURING KITS
T021-947
Armature Stroke Measuring Tool
For Stage 3 Repair (Pilot Valve Replacement)
On Bosch Common Rail Injectors Types CR1,
CR2.0 & CR2.2
MERLIN S350K
Armature Stroke Measuring Tool
Merlin Kit for Stage 3 Repair (Pilot Valve Replacement) on all
Bosch Common Rail Injectors including: CRI 2.1 AND CRIN 1, 2 & 3
Consists of:
T021-956
Dial gauge holder kit for measuring ball bearing stroke on all
Bosch common rail injectors. Supplied with 17 & 19mm adaptors
S350
Armature stroke test unit c/w 3 adaptor cables
T016-850
Digital Dial Indicator
T021-957
Pin
All parts are available separately
T016-850
Digital Dial Indicator
Range: 12.500mm
Resolution: 0.001mm
FOR A FULL RANGE OF SHIM KITS PLEASE REFER TO OUR
NEW SHIM KIT CATALOGUE
T021-942
Shim Kit Solenoid
Diameter/Hole: 15.70mm/10.50mm
Range: 1.20-1.30mm by 0.01mm
T021-960
Shim Kit Solenoid Diameter/Hole: 23.70
mm/19.00mm
Range: 0.90-1.00mm by 0.01mm
5
ASSEMBLY PRESS
MERLIN P350 STAGE 3 PNEUMATIC PRESS
• Allows adjustment of air gap on CR 2.1 injectors
• Easy removal & re-fitting of solenoid sleeve
• Mandrels included to remove and fit sleeve
• Acrylic enclosure & two switch operation for safety
• Requires workshop air supply at 6bar pressure
BOSCH FSA 050
FSA 050
Electrical testing of all makes of Common Rail Injectors for workshops carrying out
Piezo injector repair.
The unit offers a quick and accurate way to determine the integrity of the piezo
stacks and solenoid windings. Some of the other functions include insulation
analysis, continuity measurement, resistance measurement, capacitance
measurement and can be linked via Bluetooth to PC so results can be stored
and printed out.
6
COMMON RAIL INJECTOR TEST
ADAPTORS
T021-027
Bosch Injector
Test Adaptor 29mm
MAN 464
T021-918N
Bosch Injector
Test Adaptor 26.5mm
Cummins Iveco
T021-920
Bosch Injector
Test Adaptor 32mm
Renault Bus
Denso Injector Test Adaptor
T021-934 095000-055* J. Deere
T021-935 095000-5480/5050
T021-949
Bosch Injector
Test Adaptor 26mm
Man
T021-950
Bosch Injector
Test Adaptor 28mm
Volvo Deutz
Quick Test Connector
T021-970 6.5mm
T021-971 9.0mm
T021-980
Injector Test Adaptor
Cummins/Case
T021-994
Delphi smart Injector Test
Adaptor
T031-3050
CR Injector Test Clamp Kit for
most test benches, suitable for
Bosch, VDO and Denso injectors
T031-3051
Universal Test Injector Clamp
T031-3053
Caterpillar Back-leak Adaptor Kit
(A12077)
7
ADAPTORS
BACK-LEAK ADAPTORS
T021-972
12 pcs Bosch CRIN
Test Adaptor Kit
T021-1004
Universal Commercial Vehicle
Injector Test Kit
T021-202A
Bosch Back-leak Connectors
M003-501
T021-205
Back-leak Pipe for Bosch Piezo
0 986 612 922
YDT562
Bosch Euro 5 Back-leak Adaptor
HK1120
Delphi DFI 1.5 Back-leak Adaptor
M003-503
Delphi xc4
BOSCH BACK-LEAK ADAPTORS
M003-502
Bosch Back-leak Connectors 1800
DELPHI BACK-LEAK ADAPTORS
T021-201
Delphi Back-leak Connectors
YDT275
8
ADAPTORS
DENSO
T021-945A
Denso Back-leak Connectors
M003-510
Denso Back-leak Connectors 1800
M003-512
Leak-off clip
SIEMANS
YDT561
Continental Euro 5 Back-leak Adaptor
M003-505
‘Y’ Back-leak Adaptor
M003-506
Back-leak Adaptor 1800
M003-507
M003-508
9
TEST PIPES
INJECTOR HP FLEXIBLE TEST PIPES
FLEXIBLE TEST PIPES
T014-101
550 x 2.0 (14X14)
T014-102
450 x 2.0 (12X14)
T014-103
450 x 2.0 (14X14)
T014-104
220 x 2.0 (12X14)
T014-105
220 x 2.0 (14X14)
T014-106
550 x 2.0 (12X14)
T014-107
550 x 2.0 (12X12)
TEST BENCH HP FLEXIBLE TEST PIPES
MERLIN S3000
BOSCH 815
T014-108
1/4 NPT x 1/4 NPT
10
HARTRIDGE
T014-150
M14 x M14 (Similar to 1 680 712 227)
T014-110
M12 x 1/4NPT (Similar to A079B11)
T014-109
M12 x M14 (Similar to 1 680 712 229)
T014-111
M14x1/4NPT
S300-1 ADAPTOR CABLES
MERLIN S300-1 COMMON RAIL TEST SYSTEM
The MERLIN S300-1 is a single unit designed
to test both electro-hydraulic and piezo type
injectors. When used in conjunction with a
Merlin S400A or S425A air operated injector
tester, a common rail injector can be
operated sufficiently to observe the nozzle
spray pattern and measure the back-leak
time.
It can also be used with manually operated
injector testers. Supplied complete with
electrical mains cable, connection cable with
4 adaptor cables to suit Bosch, Denso, Delphi,
Piezo and general purpose applications.
S300-1 Common Rail
Injector System tester,
one unit for the
following systems:
Bosch, Delphi, Denso
& Siemens (VDO) Piezo
function.
REFER TO PAGE 38 FRO DETAILS OF ALL MERLIN CR/EUI TEST EQUIPMENT
T031-3402
Adaptor Cable
Delphi DFI 1.5 Euro 5 for S300-1
T021-301
Adaptor Cable
Delphi for S300-1
T021-303
Adaptor Cable
Bosch for S300-1
T021-305
Adaptor Cable
Universal for S300-1
T021-306
Main Lead for S300-1
S300-1
T021-307
Lead for S350
S300-1
T021-304
Adaptor Cable
Piezo for S300-1
11
COMMON RAIL PUMP REPAIR
GENERAL
PUMP VICE
T016-202A
Swivel Vice Base
T016-202B
Swivel Vice Flange Attachment
Bosch CP1
T016-202D
Bosch CP3
YDT358
Tray for rollers
TAPPET LIFTERS
TAPPET LIFTERS
T016-675 0 986 612 427
T016-675L Ford 110 Duramax
Bosch CP3
12
T016-202C
Renault 1.5 dCi Delphi
RE-BUSHING TOOL KITS
T016-682
Re-Bushing Tool Kit
Bosch CP3
T016-683
Re-Bushing Tool Kit Bosch CP1
GENERAL
SOCKETS
T016-626
T40 Torx Socket Renault
Bosch CP2
T016-627
T40 Torx Screwdriver Renault
Bosch CP2
T016-681
Torx Socket For Suction Valve
Bosch CP3
T016-684
High Impact Torx
Socket Set
T016-701
Socket for Inlet Connectors
0 986 612 991 Bosch CP3
T016-864
Siemens pump sensor wrench
T021-988
30mm Socket
T021-989
28mm Socket
Siemens Sensor CP1
T021-990
Socket CP4 Value
T021-991
Socket
Torx Denso HP3/HP4
T021-993
Camcar Kit T10-T45
13
ASSEMBLY TOOLS
14
T016-677
Insert Tool Low Pressure
Connection 0 986 612 200
Bosch CP1
T016-678
Insert Tool Low Pressure Connection
0 986 612 201
Iveco Bosch CP1
T016-679
Insert Tool Low Pressure Connection
0 986 612 205 Renault
Bosch CP1
T016-680
Shaft Seal Inserter
0 986 612 422
Bosch CP1, CP3
T016-702
Drive Seal Tool
T016-703
Bearing/Oil-seal Tool Kit
Delphi DFP1
T016-709
DRV Valve Dismantling
Tool Bosch CP1-H, CP3, CP4
T016-825
Mounting Mandrel for Gear Pump
0 986 611 665 Bosch CP1-H
Use with T016-826
T016-826
Mounting Mandrel for Gear Pump
0 986 611 675 Bosch CP1-H
Use with T016-825
GENERAL
ASSEMBLY TOOLS
T016-827
Assembly Tool for Return Valve
0 986 612 911 Bosch CP1-H
T016-827NG Non-genuine version
T016-828
Press In Tool 0 986 612 970
Bosch CP1-H
T016-829
Filter Extractor Tool 0 986 613 153
Bosch CP1-H
T016-829NG Non-genuine version
T016-830
Filter Insert Tool
0 986 613 154
Bosch CP1-H
T016-831
Assembly Tool
0 986 613 169
Bosch CP1-H
T016-832
Assembly Tool
0 986 613 161
Bosch CP1-H
T016-833
Puller Tool
0 986 613 165
Bosch CP1-H
15
COMMON RAIL PUMP TEST
ADAPTORS
16
T016-693
Fuel Connection Kit
Bosch CP1-K
T016-694
Transfer Pressure Adaptor
Delphi
T016-695
Bosch CP3
T016-697
Bosch CP1-H
T016-698
Siemens
T016-699
Denso HP2
T016-708
Pressure Sensor Adaptor
Bosch / Siemens
T016-822
Adaptor - Dummy Regulator
Denso HP3
T016-876
Bosch CP4.2 fuel connection adaptor for
use with M14 high pressure test pipe.
WAS T021-979
TEST COUPLINGS
T011-005
Drive Coupling 20mm
ADC95-1
T011-039
Drive Coupling 25mm
1 686 430 026
Bosch CP3
T011-040
Drive Coupling
ADC288
Delphi DFP1
T011-041 Tang Drive 8mm Mercedes
T011-042 Tang Drive 9mm Siemens
T011-043 Tang Drive 10mm Denso,
Transit, Fiat Multijet
T011-053
Drive Coupling, splined
MAN CP3
T011-054
Mercedes Drive Coupling
T011-054A
Threaded Adaptor for T011-054
17
MOUNTING FLANGES
BOSCH TEST BENCHES
18
T012-039
Mounting Flange 68mm Ø
Delphi
T012-040
Mounting Flange
Bosch CP1-K
T012-044
Bosch CP4
T012-204
Mercedes
Bosch CP3
T012-301
Renault 1.5 dCi
Delphi
T012-001
Merlin Universal Mounting Bracket which
permits Hartridge and Merlin mounting
flanges to be used on Bosch test benches.
T012-029
Universal Mounting for
Bosch test benches
1 688 010 129
T012-015
Universal Mounting for Bosch test benches
1 688 010 124
MOUNTING FLANGES
MERLIN/HARTRIDGE TEST BENCHES
T012-004
Mounting Plate 50mm Ø
For CP3 0 445 020 007 Pump
T012-302
Mercedes Tang Drive
T012-303
Delphi Renault 1.5 dCi
T012-305
With 50mm Ø insert
Universal including Delphi DFP1
T012-305-46
46mm Ø insert for T012-305
T012-305-60
60mm Ø insert for T012-305
T012-306
Bosch CP4
T012-307
With 80mm Ø Insert
Bosch
T012-308
Mounting Plate
Siemens Lion V6
T012-309
Siemens Renault/Nissan 1.5 dCi
19
COMMON RAIL ON-ENGINE
INJECTOR PULLERS
20
T021-035
Injector Extractor
Iveco Tector
T021-036
Injector Extractor
Mercedes 'A'
T021-036A
Injector Extractor
Mercedes 'A'
Twin Version
T021-038
Injector Extractor
Alfa 156, Fiat
T021-048
Injector Extractor
Mercedes 'A' & 'E'
T021-048A
Bosch Adaptor
M27 x 1 For T021-048
T021-917
Injector Puller
Mercedes Sprinter
T021-923
Injector Extractor Mercedes
OM611, 612, 613 Etc
T021-929
Injector Puller Siemens
T021-932
Injector Removal &
Rotating Tool
0 986 611 481
INJECTOR PULLERS
COMMON RAIL INJECTOR PULLER KIT
T021-007
Common Rail Injector Puller Kit for
Renault/Vauxhall/Nissan
Specifically for Renault 2.0 dCi M9R
series engines fitted 0 445 115 007*
injector. (*Official Renault reference
for 0 445 115 022)
These are fitted to
Renault/Vauxhall/Nissan applications
as follows:
RENAULT: ESPACE, KOLEOS, LAGUNA,
MEGANE, SCENIC, TRAFIC 2.0 dCi
NISSAN: QASHQAI, X-TRAIL 2.0 dCi
VAUXHALL: VIVARO 2.0 CDTI
This puller kit can also be used with
some other types of injectors.
21
GENERAL TOOLS
22
T016-625
Puller BMW
CP1
T016-704
Rail Plug Socket
Delphi 3 Pin
T016-705
Drive Gear Puller
Delphi Kia/Hyundai
T016-801
Timing Kit
Fiat/Iveco Multijet 1300-1900
T016-802
Timing Kit
Renault 2.2, 2.5 dCi
T016-802n
Timing Kit (New Type)
Renault 2.2, 2.5 dCi
T016-803
Timing Kit
Iveco
T016-804
Timing Kit Renault,
Peugeot, Citroen
T016-805
Mounting Tool Ford
Duratorq 2.0, 2.2, 2.4
GENERAL TOOLS
T016-806
Timing/Tool Kit YDT250
Peugeot/Citroen Suzuki
T016-807
Timing Kit YDT201 Engine & Camshaft
Pins Renault K9
T016-808
Timing Kit YDT202 Camshaft Bar
& Engine Pin Ford Lynx
T016-809
Pump Puller & Stroke Holding
Tool Renault 2.2 dCi
T016-815
Timing Kit YDT381
Ssangyong
T021-916
Cyl Head Reamer Kit
For Delphi/Bosch CR Injectors
T026-027
Kneeling Pad
14” X 21”
T016-874
Rail Pressure Sensor Adaptor
Available separately: Nipple A11783
14mm nut 45159104
12mm nut M001-105
T021-975
Universal Rail Pressure Tester
Designed to diagnose faults on rail pressure sensors
fitted to Bosch, Delphi and Denso CR systems.
Can be used on the vehicle or test bench.
23
TOOL KITS
24
T026-001
Common Rail Injector
Extractor Kit
T026-005
Extractor Kit
3 PC Fitted mainly to Mercedes
C & E class, Sprinter and Chrysler
Grand Cherokee 2.7CRD (00>)
9PC Length 350mm Includes
17 & 27mm adaptors
T026-002
Extractor Kit
T026-006
Extractor Kit
Suitable for Peugeot and Citroen
2.0 HDI, 110,135 HP with DW 10
engine code
7 PC For Mercedes 611, 612, 613
etc engines
T026-003
Extractor Kit
T026-007
Injector Extractor Kit
VW/Audi
Heavy duty kit for traditional
truck injectors plus Mercedes
injector-pump system
T026-004
Injector Extractor
T026-008
Washer Removal Tool
Short length 230mm with 8, 12 &
14mm adaptors
Collet type for removing copper
washers. Length 350mm.
Inner hole 7mm.
TOOL KITS
T026-009
Injector Socket Kit
T026-016
Injector Seat Cutter
4 PC, 1/2” drive. 25, 27, 29
& 30mm
7 PC 15, 17, 19 & 21mm flat &
angled reamers
T026-010
Glow Plu Removal Kit
T026-017
16 piece kit for removing glow
plugs
8 PC 15, 17, 19 & 21mm flat
& angled reamers and 58-600
injector cleaner
T026-011
Compression Tester Kit
T026-024
37 piece kit for diesel engines
6PC
15, 17, 19 & 21mm flat &
angled reamers
T026-013
Common Rail Back-leak Kit
T026-026
Washer Removal Tool
6 cylinder kit for checking back
leak flow. (With 24 adaptors for
Bosch, Delphi, Denso & Siemens)
12 pcs universal terminal
release kit
T026-014
COMMON RAIL BACKLEAK KIT
24 adaptors only kit for Bosch,
Delphi, Denso & Siemens)
25
DELPHI KITS
T016-816
False Actuator Kit YDT410
Determines electrical or
mechanical pump problem.
All-makes compatible: Delphi,
Bosch, Denso & Siemens (VDO).
Reduces time and cost in
identifying problem part.
26
T021-200
Sealed Rail Diagnostic Kit YDT850
Checks pump pressure and
identifies faulty injector.
All-makes compatible: Delphi,
Bosch, Denso & Siemens (VDO).
Reduces time and cost in
identifying problem part.
YDT553
Hand-held, easy to use unit
providing immediate analysis of
diesel fuel.
YDT 720
Electronic injector test kit
‘Buzz Box’.
Delphi DS350E
Convertible PC Diagnostic Kit
YDT 566
Delphi Pico Scope
Delphi DS150E
VCI and software only
Heavy duty kit for traditional
truck injectors plus Mercedes
injector-pump system.
YDT 586
All makes back-leak kit.
10 x all makes back leak
connectors/ adapters. 3 x types of
protection plugs.
Replacement O- Rings.
9109-947
Quick-fits kit.
15 x "Quick-Fit" fittings
all makes. 3 x protection caps
diameter, (8.0 mm, 9.49mm and
10.0 mm) male and female types.
ELECTRICAL CONNECTORS
T031-3210
Connector
Siemens/Bosch
T031-3211
Connector
Siemens/Bosch CP1
T031-3212
Connector Bosch
T031-3213
Connector Bosch
CP1H, CP3 & Piezo
T031-3214
Connector
2 Pole Super Seal -Male
T031-3215
Connector 2 Pole Super
Seal -Female
T031-3216
Connector
Delphi Euro 3 & 4
9001-845
Connector Kit
Delphi Euro 3 & 4
2001
9001-845NG
Connector Kit Delphi Euro
3 & 4 2001
T031-3217
Connector Kit (9001-886)
Delphi Euro 5
PSA, Ford 2.0L TDCI
T031-3218
Boot
2 way moisture cover
T031-3219
Denso Connector
Transit
27
EUI INJECTOR REPAIR
SOCKETS
AUDI/VW
T021-062
VW-AUDI A6 Solenoid Socket
37mm
T021-063
VW-AUDI A6 Solenoid socket
12 sides
T021-064
VW-AUDI A6/nozzle nut socket
18 teeth
T021-074
VW-SIEMENS Piezo ring nut
socket 30mm
T021-075
VW-SIEMENS Piezo Solenoid
Socket 25mm
T021-076
VW-SIEMENS Piezo nozzle nut
socket 17mm
T021-087
VW nozzle nut socket 20mm
T021-077
VW-SIEMENS Piezo ring nut
socket 29mm
LAND ROVER
T021-053
L/ROVER Socket (4 PIN)
28
VOLVO (DELPHI)
T021-054
VOLVO 500 socket 39mm
dia 2 PIN
VOLVO/ROVER (DELPHI)
T021-093
VOLVO ROVER, E1 & E3
Nozzle nut clamp
No holes/hex
EUI INJECTOR REPAIR
VALVES & SHIMS
UNIT INJECTOR VALVE
T021-067-1
T021-067-2
T021-067-3
T021-067-4
T021-067-5
T021-067-6
T021-067-7
T021-067-8
T021-067-9
T021-067-10
T021-067-11
T021-067-12
T021-067-13
T021-067-14
T021-067-15
T021-067-16
T021-067-17
T021-067-18
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
EUI VALVE
UNIT PUMP VALVE
6.995mm
7.000mm
7.005mm
7.010mm
7.015mm
7.020mm
7.025mm
7.030mm
7.035mm
7.040mm
7.045mm
7.050mm
7.055mm
7.060mm
7.065mm
7.070mm
7.075mm
7.080mm
T021-863-1
T021-863-2
T021-863-3
T021-863-4
T021-863-5
T021-863-6
T021-863-7
T021-863-8
T021-863-9
T021-863-10
T021-863-11
T021-863-12
T021-863-13
T021-863-14
T021-863-15
T021-863-16
T021-863-17
T021-863-18
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
EUP VALVE
6.995mm
7.000mm
7.005mm
7.010mm
7.015mm
7.020mm
7.025mm
7.030mm
7.035mm
7.040mm
7.045mm
7.050mm
7.055mm
7.060mm
7.065mm
7.070mm
7.075mm
7.080mm
SHIM KITS
T021-068
1.9L Armature Shim
1.00-1.45 9.2 diam
T021-069
1.9L Opening Pressure
1.00-1.45 7.3 diam
T021-070
2.0L Opening Pressure
1.00-1.45 5.5 diam
T021-092
2.0L Armature Shim
VW Series 2
29
EUI INJECTOR TEST
MISCELLANEOUS
LAPPING TOOLS
T021-078
T025-001
T025-002
T025-003
T025-004
T025-005
Lapping Kit
EXTRA COURSE
COURSE
MEDIUM
FINE
SUPER FINE
Lapping paste for T021-078
ON-ENGINE TOOLS
30
T021-042
T021-037
Torx Socket VW Lupo EUI for installation in engine
Extractor Adaptor for EUI VW Lupo
used with T021-036, page 20
EUI INJECTOR TEST
TEST ADAPTORS
AUDI/VW
T021-052
VW
T021-057
VW
T021-061
VW-SIEMENS PIEZO
24x1.0mm
CATERPILLAR/J.DEERE
T021-073
VW 25x0.75mm
T021-090
VW Series 2
T021-081
CATERPILLAR, J.DEERE
28x1mm
CUMMINS
CUMMINS
T021-083
CUMMINS L10-M11
30x1.5mm
T021-084
CUMMINS N14 11/8”x18UNF
T021-072
VW
DETROIT
T021-082
DETROIT 32x1.5mm
VOLVO
T021-094
Injector Test Adaptor
Volvo 4 pin, E3 (34x1mm)
31
EUI INJECTOR TEST
TEST ADAPTORS
LAND ROVER
T021-050
LAND ROVER
NISSAN
24x1mm
T021-091
NISSAN 440
31x1mm
IVECO / SCANIA / VOLVO
32
T021-058 (DELPHI)
VOLVO 460 EURO
2 / SCANIA 31x1mm
T021-059 (DELPHI)
SCANIA, VOLVO 420,
CURSOR 430 31x1mm
T021-079
VOLVO, CURSOR 350
28x1mm
T021-080
VOLVO FH12, 420, 460
28x1mm
T021-085
VOLVO 520CV
34x1mm
T021-086
IVECO STRALIS
36x1mm
COMMON RAIL & EUI
GENERAL EQUIPMENT
CR/EUI INJECTOR ASSEMBLY KIT
T021-065 CR AND EUI INJECTOR DISASSEMBLY TOOL
Special fixture to disassemble and re-assemble EUI
and Common Rail Injectors
(Similar to Bosch 0 986 613 400 & 0 986 613 500)
Illustration shows the fixture together with optional
T021-066 Digital display torque sensor.
0-2500 kg (25000 nm)
(similar to bosch 0 986 612 997)
T021-071
Kit of 3 assembly bushes
7mm, 7mm with step & 9mm
used with T021-065
DIGITAL TORQUE WRENCHES
T016-865
DIGITAL TORQUE WRENCH
T016-866
DIGITAL TORQUE SCREWDRIVER
ACCESSORIES:
T016-867
Torque Protractor 1/2X1/2
T016-868
28mm open ended insert
T016-869
T016-870
T016-871
T016-872
27mm ring insert
T016-873
Ratchet Head 3/8"
T016-873-1/4
Ratchet Head 1/4"
T016-875
Digital torque wrench units:
N-m/lbf-ft/lbf-in/kgf-m
Digital torque screwdriver units: cNm/lbf-in/ozf-in/kgf-cm
33
COMMON RAIL & EUI
GENERAL EQUIPMENT
T016-848
40x Magnifier
T016-851
Tweezers for steel ball
T016-852
Digital External Micrometer Range:
0-25mm Resolution: 0.001mm
T021-958
Vacuum pen for steel ball
T021-959
Insulation Tester For pre-checking CR
injectors
T021-974
Bosch CR injector stripping jig
T021-978
USB Magnifier
T021-998
Multimeter
T021-975
Universal Rail Pressure Tester
Designed to diagnose faults on rail pressure
sensors fitted to Bosch, Delphi and Denso CR
systems. Can be used on the vehicle or test bench.
34
COMMON RAIL & EUI
GENERAL EQUIPMENT
COMPONENT TRAYS & CLEANING TANKS
ULTRASONIC CLEANING TANKS
Ultrasonic cleaning tanks can be used to clean almost any item from
watch and clock mechanisms, surgical and dental tools, glassware,
filters to carbu- retors and engine/machine parts, especially diesel
fuel injection components and nozzles.
T021-953
Common Rail Pump or Injector
Components Tray
T041-502
T041-505
T041-515
T041-520
T041-530
2 Litre Capacity
5 Litre Capacity
15 Litre Capacity
20 Litre Capacity
30 Litre Capacity
One to three minutes is usually adequate
to clean the parts, which it does without
damaging any of the surfaces.
All units are supplied complete with
stainless steel baskets and lids.
Larger sizes available,
please contact our office for details.
A range of specialist cleaning
agents are available as follows:
T040-001
Bench Mounted Wash Tank
T040-001CR
T026-025
Brush
As above but fitted with a 2 micron filter,
ideal for cleaning common rail components.
T042-005
Cleaning powder for aluminium (1 Kg)
T042-006
Cleaning powder for steel (1 Kg)
STEEL TRAYS & HOLDERS FOR USE IN ULTRASONIC CLEANING TANKS
T021-963
Multi Steel Tray 240 x 170 x 50mm
T021-964
Single Steel Tray 175 x 125 x 50mm
T021-981
General purpose common rail injector
holder stand.
T016-862
Filter ball for ultrasonic cleaning of
small common rail parts.
35
COMMON RAIL & EUI
GENERAL EQUIPMENT
TOOL CABINETS
AVAILABLE IN 5, 6 & 7 DRAWER COMBINATIONS.
MTC-005
MTC-006
MTC-007
MISCELLANEOUS
T026-200
Fume extraction aspirator for use
when testing injectors.
36
ISO 4113
25 litre drum of ISO
calibration fluid S9365.
COMMON RAIL & EUI
TEST EQUIPMENT
Full details of Merlin test
equipment products
can be found in our
Automotive and Marine
Equipment Catalogues,
available from our office.
S4000 Common Rail Injector Tester
A fully automatic common rail injector test
bench designed to test Bosch, Denso, Delphi
and Siemens injectors.
S8000 Common Rail Injector Tester
A fully automatic 6 cyl common rail injector
& pump test bench designed to test Bosch,
Denso, Delphi and Siemens injectors.
S300-1 Common Rail System Tester
For testing the following CR injectors: Bosch,
Delphi, Denso & Siemens (VDO) plus a Piezo
function.
S3000 Common Rail System Test
Rail Retro-fit Kit
The Merlin S3000 common rail retro-fit kit
can be mounted on various test benches.
S300-1 Special Build Injector Testers
Two injector testers, Merlin S400A and Merlin
S400-5 are now available with a built-in a
Merlin S300-1.
MM815-CR Common Rail Pump &
Injector (4cyl) Tester
(Can also be a 8cyl standard test bench)
S400A-CRC Common Rail Injector Test
Comparator
Can also be used as a conventional injector
tester. Optional cabinet available.
Merlin MPU 500 EUI/MUI/EUP
Cambox Kit
Suitable for various applications as follows:
Volvo - Scania - Land Rover - Siemens
Audi/VW Piezo - Cummins Celect
37
M
ER
LIN
DI
ES
EL
SY
ST
EM
SL
TD
Common Rail
& EUI Tools
Merlin Diesel Systems Limited
Our test equipment division manufactures Merlin diesel fuel injection test
equipment, cleaning tanks and engine valve re-facing machines.
The product range covers automotive, marine, rail and power generation applications
and includes test equipment for electronic unit injectors, common rail injectors and
electronic governed fuel pumps. Ultrasonic cleaning tanks, tachometers, service tools
and test bench spares, plus a comprehensive selection of reconditioned test
equipment complement the range.
Parts Division
Merlin Diesel Systems Parts Division supply diesel injection spare parts and complete
units for Delphi, Bosch, Zexel, Denso, Yanmar, Stanadyne and Woodward applications.
These include nozzles, fuel pumps, injectors, lift pumps, filters and glow plugs.
T: +44 (0)1772 694130 F: +44 (0)1772 316375 E: [email protected]
Test Equipment Division
DIESEL FUEL INJECTION TEST AND SERVICE EQUIPMENT
Merlin Diesel Systems Ltd, Unit 189-191, Bradkirk Place, Walton Summit Centre,
Preston, Lancashire, PR5 8AJ. England
Distributed By:
ILLUSTRATIONS AND TECHNICAL DATA ARE NON-BINDING.
SUBJECT TO CHANGE AS A RESULT OF TECHNOLOGICAL PROGRESS.
DATA No. 785/CR-EUI/0914 - September 2014 - 2,500 Printed in England.

sf Merlin Comman Rail - Merlin Diesel Systems

Transcription

Similar documents

Where you come to know.

EUI/EUP Solutions

Rail PDF

VSI-DI English

view printable hirail catenary bucket truck brochure

CJ960 - Bosch

NB-180 NEWBURG

SPEcificAtionS