PRO X 800

600 PRO X
Model #S03NX6ES
700 PRO X
Model #S03NX7CS
800 PRO X
Model #S03NX8CS
E 2002 Polaris Sales Inc.
PARTS MANUAL PN 9917819 and MICROFICHE PN 9917820 9/02
TABLE OF CONTENTS
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
Parts Manual
A
AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
B
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12
C
CARBURETOR (600) . . . . . . . . . . . . . . . . . .
CARBURETOR (700) . . . . . . . . . . . . . . . . . .
CARBURETOR (800) . . . . . . . . . . . . . . . . . .
CHAINCASE . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM (600) . . . . . . . . . . . . . . .
COOLING SYSTEM (700/800) . . . . . . . . . . . .
CRANKCASE (600) . . . . . . . . . . . . . . . . . . . .
CRANKCASE (700) . . . . . . . . . . . . . . . . . . . .
CRANKCASE (800) . . . . . . . . . . . . . . . . . . . .
CYLINDER (600) . . . . . . . . . . . . . . . . . . . . .
CYLINDER (700) . . . . . . . . . . . . . . . . . . . . .
CYLINDER (800) . . . . . . . . . . . . . . . . . . . . .
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . .
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . .
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . .
D2-3
D4-5
D6-7
B7
A3
A11
B5
B6
C7
C8
C9
C10
C11
C12
A10
B13
B8
B14
E
ENGINE MOUNTING . . . . . . . . . . . . . . . . . . C4
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . C6
F
FOIL/FOAM . . . . . . . . . . . . . . . . . . . . . . . . . A9
FRONT SUSPENSION . . . . . . . . . . . . . . . . . A13-14
FRONT TORQUE ARM . . . . . . . . . . . . . . . . . B11
G
GAS TANK . . . . . . . . . . . . . . . . . . . . . . . . . . A4
H
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-8
M
MAGNETO (600) . . . . . . . . . . . . . . . . . . . . . D11
MAGNETO (700) . . . . . . . . . . . . . . . . . . . . . D12
MAGNETO (800) . . . . . . . . . . . . . . . . . . . . . D13
N
NOSEPAN . . . . . . . . . . . . . . . . . . . . . . . . . . A5-6
O
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
P
PISTON and CRANKSHAFT (600) . . . . . . . . . D8
PISTON and CRANKSHAFT (700) . . . . . . . . . D9
PISTON and CRANKSHAFT (800) . . . . . . . . . D10
R
RAIL MOUNTING (SUSPENSION) . . . . . . . . .
REAR TORQUE ARM . . . . . . . . . . . . . . . . . .
RECOIL STARTER (600) . . . . . . . . . . . . . . . .
RECOIL STARTER (700) . . . . . . . . . . . . . . . .
RECOIL STARTER (800) . . . . . . . . . . . . . . . .
RYDE FX - IFS SHOCK . . . . . . . . . . . . . . . .
RYDE FX - REAR TRACK SHOCK . . . . . . . .
B9
B12
D14
E1
E2
C1
C3
S
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHOCK, FRONT TRACK, RYDE FX . . . . . . .
SKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING - HANDLEBAR . . . . . . . . . . . . . .
SUSPENSION . . . . . . . . . . . . . . . . . . . . . . .
A4
C2
B1
B2
B3-4
B10
T
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
W
WATER PUMP/OIL PUMP (600) . . . . . . . . . . C13
WATER PUMP/OIL PUMP (700) . . . . . . . . . . C14
WATER PUMP/OIL PUMP (800) . . . . . . . . . . D1
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
CHASSIS
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
15
E 2002 Polaris Sales Inc.
12 13
9
1
31
3
2
7
4 5
14
8
17
18
11
8
16
11
19
10
20
6
32
8
22
8
30
21
8
23
29
8
8
27
24
28
8
26
25
8
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1014017-309
1 3021104
3021354
2 7542404
7542414
3 1013458
1013835
4 7517854
5 5245514
6 7080665
7 7621432
8 7661637
9 5245801
10 5245398
5246313
11 5812290
12 7512240
13 7552801
14 7558301
15 2632165-309
16 7621472
Qty.
1
1
1
1
1
1
1
3
1
2
2
70
1
1
1
2
6
6
6
1
13
Description
Ref. Part No.
Asm., Chassis
Stop, Torque (600)
Stop, Torque (700/800)
Nut (600)
Nut (700/800)
Stop, Torque (600)
Stop, Torque (700/800)
Screw
Bracket, Chassis/Tuned Pipe
Clip, Wiring
Rivet
Rivet
Bracket, Oil Bottle, Lower
Bracket, Mount, Airbox (600)
Bracket, Mount, Airbox (700/800)
Gasket, Seat Base
Bolt
Washer, Spring Lock
Washer
Bumper, Rear
Rivet
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
5433521-1106
5812360
7517441
2670133
5132903
5132904
5245820
5245821
5433150
5246310
5246311
5245457
5245458
5245288
5242740
2202436
2202437
7080416
5245250
7512027
7555783
7541906
Qty.
1
1
4
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
4
4
4
Description
Flap, Snow
Gasket, Seat Base
Screw
Reflector, Red
Grip, Tunnel Roll, LH
Grip, Tunnel Roll, RH
Brace, Tunnel, LH
Brace, Tunnel, RH
Strap, Hood Latch
Support, Footrest, LH
Support, Footrest, RH
Mount, Console, Toe Clip, LH
Mount, Console, Toe Clip, RH
Footrest, LH
Footrest, RH
Mount, Trailing Arm, LH
Mount, Trailing Arm, RH
Plug
Bracket, Radius Rod Strap, Lower
Screw (700/800)
Washer (700/800)
Nut (700/800)
9/02
A3
SEAT AND GAS TANK
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
6
7
5
3 4
2
4
8
29
28
15
27
10
16
9
17
26
9
11
12
13
18
14
19
23
24
22
25
20
23
21
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
1 2520323
2 2683114
2683115
3 5433341
4 4030024
5 4030045
6 5430423
7 7511840
8 7555727
9 7621319
10 5631194
11 7558301
12 7517219
13 5812291
14 5812289
1
1
1
1
2
1
1
4
3
7
2
2
2
1
2
Description
Ref. Part No.
Cap, Fuel
Asm., Seat (Incl. 2-3,15)
Cover, Seat
Housing, Taillight
Bulb, Taillight
Bulb, Brakelight
Lens
Screw
Washer
Rivet
Nut, Seat
Washer, Flat
Screw
Gasket, Wire Harness
Patch
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
A4
2460399
7542122
7555960
7670021
7512193
5810947
7052269
5432981
7080768
8350020-600
7052215
2520291
7052095
7080804
8450061-600
Qty.
1
2
2
2
2
2
1
1
2
AR
1
1
1
2
AR
Description
Harness, Taillight
Nut, Nylok
Washer, Flat
Nut, Speed
Bolt, Carriage
Foam, Seal, Cooler, Rear
Fitting
Grommet, Fitting, Flanged
Ring, Compression
Line, Fuel
Pickup w/Filter, Fuel
Asm., Fuel Tank, (Incl. 25-27)
Fitting
Cable Tie, Releasable
Line
9/02
NOSEPAN
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
1
1
4
1
2
3
1
23
13
5
6
7
22
21
8
9
20
10
19
13
11
6
14
3
18
15
12
17
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
7661637
5243992-067
7621472
1013719-067
5245740-067
7621418
5434714
5812041
7515166
7555827
7542122
7621467
5245853
Qty.
24
1
9
1
1
2
1
2
4
4
4
22
1
Description
Ref. Part No.
Rivet
Hinge, Pivot, Lower, RH
Rivet
Brace, Cross
Bracket, Radius Rod Support
Rivet
Cover, Shock Tower, RH
Foil
Screw
Washer
Nut, Nylok
Rivet
Shield, Heat Exhaust, Extended
13
14
15
16
17
18
19
20
21
7621479
5434713
5434344-293
7512163
5433518-070
7542153
7517312
7552801
5244888
5244889
22 5244050
23 5243991-067
Qty.
8
1
1
2
1
2
4
4
1
1
1
1
Description
Rivet
Cover, Shock Tower, LH
Nosepan
Bolt
Bumper, Front
Nut, Nylok
Screw
Washer, Spring Lock
Guide, Hood, LH
Guide, Hood, RH
Brace, Pan, Lower
Hinge, Pivot, Lower, LH
9/02
A5
NOSEPAN
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
5
4
2
8
10
9
3
1
6
12
7
11
13
14
15
16
17
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
1 7670130
2 7080963
7621435
3 5811948
4 5812020
5 5812019
6 5812018
7 7621402
8 5222769
9 1013069
3
1
1
1
2
1
1
5
1
1
Description
Ref. Part No.
U-Clip
J-Clip
Rivet
Foil, Tape
Foil, Tape, Nosepan
Foil, Tape, Lower, RH
Foil, Tape, Upper, RH
Rivet
Clip, Belt Retainer
Guard, Clutch
10
11
12
13
14
15
16
17
18
7080698
5812352
7075350
7621429
7171029
7670131
2670134
5433926
5211722
Qty.
1
1
1
2
1
2
2
1
1
Description
Pin, Clutch Cover
Pad, Clutch Guard
Decal, Warning, Engine/Clutch
Rivet
Decal, Troubleshooting, Pro X
Plug, Nylon
Reflector, Amber
Plug, Hole
Plate, Backer
9/02
A6
HOOD
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
4
5
3
6
2
1
4
7
8
9
10
17
11
18
19
22
21
23
20
17
17
21
12
16
13
20
19
18
17
15
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
2632535-293
2461015
2410132
5812175
5812174
2870448
4032063
7517872
7041954
7080138
7080887
5811793
2632491
5811948
5812324
Qty.
1
1
1
1
1
2
2
1
1
2
1
2
1
1
1
Description
Ref. Part No.
Asm., Hood (Incl. Foam and Foil)
Harness, Headlight
Asm. Headlamp (Incl. Bulbs)
Seal, Headlight, Top
Seal, Headlight, Bottom
Bulb, Headlight
Retainer, Headlamp Bulb
Bolt, Tee Adjuster
Spring, Headlight Adjust
Cable Tie
Knob, Headlight Adjust
Foam, Prefilter
Asm., Plenum, Foil
Foil
Foil
13
14
15
16
17
18
19
20
21
22
23
5433660
7171028
7512068
5243567-067
7542122
7558301
7512113
5332403
7512240
5243568-067
7080367
Qty.
1
1
10
1
6
4
2
2
4
1
1
Description
Cover, Headlight Access
Decal, Suspension Set up
Screw
Hinge, Upper, LH
Nut, Nylok
Washer, Flat
Bolt
Spacer
Bolt
Hinge, Upper, RH
Clamp, Cable
9/02
A7
HOOD
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
2
4
1
5
10
11
6
3
9
7
8
9
7
8
12
13
14
15
13
16
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
7621509
5434664
5410970
3280409
4030015
3280209
3280210
3280157
3280156
3280158
Qty.
3
1
4
1
3
2
2
4
4
4
Description
Ref. Part No.
Rivet
Windshield, 11 Inch, Chrome
Retainer, Windshield
Asm., Tachometer w/Fuel Light, White
Bulb, Replacement
Cushion, Rubber
Bracket, Speedometer/Tachometer
Washer, Flat
Washer, Split Lock
Nut
10 3280186
11 3280411
4030015
12 3280385
13 4010589
14 7512018
15 7541925
16 7080521
17 7661637
Qty.
1
1
4
1
3
2
2
2
2
Description
Knob, Trip Meter
Asm., Speedometer
Bulb, Replacement
Cable, Speedometer
Clip, Rosebud, Upper
Screw
Nut, Nylok
Cable, Hood Retainer
Rivet
9/02
A8
FOIL/FOAM
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
14
1
1
13
2
12
11
10
1
3
1
4
5
VIEW LOOKING AT HOOD FROM UNDERNEATH
6
9
7
8
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
7661142
5434196-070
5434197-070
5434198-070
5246028
5812270
5812286
Qty.
8
1
1
1
1
1
1
Description
Ref. Part No.
Rivet
Closure, Hood, Side, RH, Black
Backer, Hood Closure, Upper, Black
Closure, Hood, Upper, Black
Retainer, Closure, Upper
Foam, Hood, Rear, LH
Foam, Hood, Front, LH
8
9
10
11
12
13
14
5811830
5812017
5246029
5434199-070
5434201-070
5434195-070
5434223-070
Qty.
1
1
1
1
1
1
1
Description
Foam, Hood Center
Foil, Hood, RH
Retainer, Closure, Lower
Closure, Hood, Lower, Black
Backer, Hood Closure, Lower, Black
Closure, Hood, Side, LH, Black
Closure, Hood, Upper, LH, Black
10/01
A9
DECALS
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
3
1
4
2
5
6
18
7
17
16
15 14
13
12
8
11
9
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
2202116
2202307
2202308
2200891
1 7170477
7170499
7170510
2 7170163
3 7170478
4 7170493
7170494
5 7076360
6 7170474
7 7079703
7079704
Qty.
Description
1 Kit Hood Decals, ’03 600 PRO X
(Incl. 1,3,4,9,11,15,18)
1 Kit Hood Decals, ’03 700 PRO X
(Incl. 1,3,4,9,11,15,18)
1 Kit Hood Decals, ’03 800 PRO X
(Incl. 1,3,4,9,11,15,18)
1 Kit, Decal Application Solution
(For Seat Decals)
1 Decal, Hood Top, Center, “PRO X 600”
1 Decal, Hood Top, Center, “PRO X 700”
1 Decal, Hood Top, Center, “PRO X 800”
1 Decal, “Polaris”, Handlebar Pad
2 Urocal, “POLARIS”
1 Decal, Hood, Top Vent, LH
1 Decal, Hood, Top Vent, RH
1 Decal, Track/Seat, English/French, LH/RH
2 Decal, Seat, “Pro X POLARIS”
1 Decal, Tunnel, “RYDE FX”, LH
1 Decal, Tunnel, “RYDE FX”, RH
Ref. Part No.
Qty.
8 7170487
7170488
7170511
7170512
7170513
7170514
9 7170479
7170480
10 7170483
7170484
11 7170481
7170482
12 7170061
13 7075438
14 7079887
15 7078465
16 7079886
17 7079509
18 7078608
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A10
Description
Decal, Pan, “600 TWIN CYL”, LH
Decal, Pan, “600 TWIN CYL”, RH
Decal, Pan, “700 TWIN CYL”, LH
Decal, Pan, “700 TWIN CYL”, RH
Decal, Pan, “800 TWIN CYL”, LH
Decal, Pan, “800 TWIN CYL”, RH
Decal, Hood Side, “PRO X”, LH
Decal, Hood Side, “PRO X”, RH
Decal, Trailing Arm, “EDGE IFS”, LH
Decal, Trailing Arm, “EDGE IFS”, RH
Decal, “Variable Exhaust System”, LH
Decal, “Variable Exhaust System”, RH
Decal, Choke
Decal, Warning, “NO PASSENGER”
Decal, Warning, French
Logo, Polaris Star
Decal, Warning, English
Decal, Ignition, TPS
Decal, Hood Center, “POLARIS”
9/02
CONSOLE
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
11
10
7
4
3
2
6
1
8
9
12
5
13
14
15
16
17
18
20
19
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
7512031
7555746
4010793
7541925
5434103
4110263
7661124
2201614
7079509
7670090
5432943
7080946
7170061
Qty.
2
2
1
1
1
1
1
1
1
2
1
1
1
Description
Ref. Part No.
Qty.
Screw
Washer
Regulator
Nut, Nylok
Console
Switch, Heater, Hi/Lo
Hairpin, Cotter
Kit, Ignition Switch
Decal, Console, Ignition
Clip, Dart
Lever, Choke (Incl. Pin)
Cable, Choke (Incl. 10,14)
Decal, Choke
13
14
15
16
7515199
5432944
7547035
5410611
2
1
1
1
17
18
19
20
4020092
2461121
4020057
4020063
1
1
1
1
Description
Screw
Nut, Choke
Nut, Ignition
Cap w/Key NOTE: When ordering
ignition key PN 5410611 be sure to
specify if for an A,B,C,D, or E switch.
Letter code will be labeled on underside of switch body behind console.
Key dot code found on key cap (i.e.
one dot = A, two dots= B, etc.).
Terminal, Ring
Harness, Main Wire, TPS
Housing
Housing
10/02
A11
BRAKE
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
E 2002 Polaris Sales Inc.
22
21
1
23
2
6
20
3
19
15
18
16
4
17
5
7
6
14
8
9
13
12
10
11
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
2010207
2200809
1
2
3
4
5
6
7
8
9
10
11
1930797
1930796
1930795
------4010656
1910605
1930805
1930792
5410988
2201090
1930806
Qty.
Description
1 Asm., Master Cylinder
1 (Incl. 1-4,7,8,10-15)
Kit, Master Cylinder Reservoir
(Incl. 1,2,3,4)
2 Bolt, Cap
1 Cap, Reservoir
1 Diaphragm
1 Ring, Square, Reservoir
1 Switch, Pressure
1 Line, Brake
1 Bolt
2 Bolt, Reservoir
2 Seal
1 Kit, Park Brake Lever (Incl. 12,14)
1 Nut
Ref. Part No.
12 - - - - - - 13 2201921
14
15
16
17
18
19
20
1930804
2200808
2202205
7515534
7552603
7556160
2202390
21 2202207
2202204
22 2202202
23 2202206
Qty.
Description
1 Spring, Flat
1 Kit, Brake Lever w/Parking Latch
(Incl. 11-14)
1 Rivet
1 Kit, Master Cylinder Clamp
1 Kit, Bleeder Fitting
2 Screw
2 Washer, Spring Lock
2 Washer
1 Kit, Asm., Brake Caliper (Incl. Brake
Pad)
1 Kit, Piston/Seal
1 Kit, Piston/Seal
1 Kit, Brake Pad, Type 81 (2 Per)
1 Kit, Retaining Pin
9/02
A12
FRONT SUSPENSION
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
4
1
1
2
1
5
17
16 15
6
1
18
3
19
7
8
20
14 15
53
17
52
13 25
9
26
17
10
21
11
51
23
22
12
50
27 28
24
22 17
13
30
49
31
44 43
29
32
48
47
33
46 45
36
34
37
35
40
41
42
A13
38
39
FRONT SUSPENSION
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
7661637
5245740-067
5245250
1013733
5132897
7517980
7542703
5245307
7061107
7547117
5133686
7542520
7547066
7517583
1700066
7515415
7542439
7042195-293
7042215
5020618
7515433
7555832
5133694
7555797
7555820
5132364
7061094
Qty.
10
1
1
2
2
2
2
1
2
2
2
2
4
2
4
2
8
2
2
2
2
4
2
8
2
2
2
Description
Ref. Part No.
Rivet
Bracket, Radius Rod Support
Bracket, Radius Rod, Lower
Support, Radius Rod
Bushing
Screw
Nut, FLEXLOC
Plate, Lower, Inner
Rod End, LH
Nut
Rod, Radius, Upper
Nut, Jam
Nut, Nylon
Screw
Spacer
Screw
Nut, Nylok
Spring, Compression
Shock, IFS
Retainer, Spring, Slotted
Screw
Washer
Kit, Steering Arm
Washer, Flat
Washer, Flat
Cup, Trailing Arm Mount
Bearing, Spherical
28 7710437
29 7512099
30 1821147-385
1821148-385
31 7061057
32 3514376
33 7080433
34 7556207
35 3514377
36 5433234
37 7621452
38 5246062-067
39 5434481
40 6230248-067
41 7080306
42 5010158
43 7061108
44 7517907
45 7547065
46 7061106
47 7517906
48 7542711
49 5133685
50 7547028
51 7061105
52 7542503
53 7512656
Qty.
2
2
1
1
2
2
2
2
2
2
6
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Description
Ring, Retainer
Screw
Asm., Trailing Arm, LH (Incl. 27,28)
Asm., Trailing Arm, RH (Incl. 27,28)
Rod End
Bushing, Flange
Fitting, Lubrication
Bushing
Bushing, Flange
Bushing, Torsion Bar
Rivet
Bar, Torsion
Slide, Torsion Bar
Shaft, Spindle
Fitting, Lubrication
Bushing
Rod End
Screw
Nut, Nylon
Rod End
Screw
Nut
Rod, Radius, Lower
Nut
Rod End, LH
Nut, FLEXLOC
Bolt
9/02
A14
SKI
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
7
8
9
6
4
2
5
1
10
2
3
5
11
3
14
13
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
7542321
7542439
7555832
5434165-070
7556130
5132637
5412018
Qty.
2
4
4
2
4
4
2
Description
Ref. Part No.
Nut, Flange
Nut, Nylok
Washer
Toe, Ski, Plastic, Black
Washer
Bushing
Stop, Rubber
8
9
10
11
12
13
14
7542324
7556175
1821327-070
7517968
2871688
7515514
7515307
Qty.
6
6
2
2
2
2
2
Description
Nut, Nylok
Washer, Flat
Ski
Screw
Kit, Skag
Screw
Screw
9/02
B1
STEERING
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
7
9
2
1
3
2
5
4
8
4
7
6
10
10
16
11
12
7
13
11
12
17
5
16
18
19
17
14
3
15
18
19
22
14
7
20
21
19
18
4
2
21
19
18
7
1
7
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7061057
7542401
5333983
7542424
7061055
7061083
7542439
5333982-067
7061084
7517583
5132938
Qty.
2
3
2
3
2
1
6
1
1
2
2
Description
Ref. Part No.
Rod End
Nut (RH)
Tie Rod
Nut (LH)
Rod End, LH
Rod End, LH
Nut, Nylok
Rod, Draglink
Rod End, RH
Screw
Bushing, Steering Rack
12
13
14
15
16
17
18
19
20
21
22
5411220
1821157
7547228
7512404
7512435
7555797
5132106
3514320
1821045
5133057
1821043
Qty.
2
1
2
1
2
2
4
4
1
2
1
Description
O-Ring
Asm., Steering Rack
Nut, Flange
Screw
Screw
Washer, Flat
Bushing, Reducer
Bearing, Ball
Asm., Idler Arm (Incl. 18,19,21)
Tube, Spacer
Asm., Pitman Arm (Incl. 18,19,21)
9/02
B2
STEERING - HANDLEBAR
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
19
12
1
20
13
2
11
14
10
3
8
17
18
15
9
16
21
4
5
22
6
24
8
18
7
16
17
35
36
23
25
26
18
16
37
17
27
31
39
28
36
37
29
38
30
31
31
35
27
32
34
B3
33
14
13
STEERING - HANDLEBAR
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7661624
7555730
4110106
7555727
7512465
7710401
5432261
7511848
5430604
5431592
5432261
5432970
2010171
7710503
5432634
5431096
5246007-067
7555770
7512329
5631311
2682949
5812322
Qty.
1
2
1
1
1
1
1
8
1
1
1
1
1
1
2
2
1
8
8
4
1
1
Description
Ref. Part No.
Pin, Retaining
Washer
Switch, Auxiliary Shut-Off
Washer
Screw, Set
Ring, Retaining
Holder, Wire
Screw
Adaptor, Block
Block, Throttle/Brake
Holder, Wire
Lever, Throttle
Lever w/Heater, HI/LO
Ring, Retaining
Grip, Handlebar
Plug, Overflow
Handlebar
Washer
Screw
Clamp, Handlebar
Cover, Handlebar, Race
Pad, Handlebar
21 - - - - - - 22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
2460311
4110107
5133287
4020139
1821348-067
7512331
1014120-067
7661637
7512377
7542343
7621433
5244470
5433532
5433533
7080510
5132967
5434775
7547030
5247077
Qty.
Description
1 Asm.,Master Cylinder
(See Brake Pg. A12)
2 Heater, Grip, HI/LO
1 Switch, Dimmer
1 Block, Riser
1 Clip, Rosebud
1 Post, Steering
4 Bolt, Carriage
1 Hoop, Steering
2 Rivet
4 Bolt, Carriage
8 Nut, Flange
6 Rivet
2 Plate, Tie Rod Boot
1 Boot, Tie Rod, LH
1 Boot, Tie Rod, RH
2 Fitting, 90 Degree
2 Bracket, Steering Post
4 Bushing
2 Nut, Pal
1 Bracket, Console Support
9/02
B4
COOLING SYSTEM (600)
600 PRO X S03NX6ES
10
7
3
6
2
1
9
5
4
9
8
5
5
5
22
20
19
21
17
11
12
23
5
5
18
13
9
17
14
16
15
5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
8450003-1525
2511270
7170063
2520314
7080844
5412219
5411852
7621432
7080843
5411854
1240097
5412050
Qty. Description
1
1
1
1
8
1
1
22
3
1
2
1
Line, Fuel
Cap, Pressure
Decal, Water Bottle
Bottle, Coolant
Clamp, Springband
Hose, Brake Out/Bottle In
Hose, Strip Cooler/Brake
Rivet
Clamp, Springband
Hose, Crossover, Wear Strip
Cooler, Strip
Hose, Center Out/Strip In
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
2520232
7661637
5412051
7080817
5521510
7080560
5412052
7555859
7080908
5412174
7080533
Qty. Description
1
8
1
2
2
1
1
1
1
1
2
Cooler, Bulkhead
Rivet
Hose, Engine Out/Center In
Cable Tie
Tubing, Convoluted
Clamp, Hose
Hose, Bottle to Pump
Washer, Flat
Clamp, Coated
Hose, Bypass
Clamp, 3 Tong
10/02
B5
COOLING SYSTEM (700/800)
700 PRO X S03NX7CS and 800 PRO X S03NX8CS
10
9
7
5
3
8
2
1
6
4
5
5
23
24
23
ENGINE IN
22
18
5
21
13
ENGINE OUT
9
17
11
12
19 20
14
15
19
BYPASS
16
15
5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
8450003-1525
2511270
7170063
2520312
7080844
5412219
5411852
7621432
7080843
5411854
1240097
5412050
Qty. Description
1
1
1
1
6
1
1
22
3
1
2
1
Line, Fuel
Cap, Pressure
Decal, Water Bottle
Bottle, Coolant
Clamp, Springband
Hose, Brake Out/Bottle In
Hose, Strip Cooler/Brake
Rivet
Clamp, Springband
Hose, Crossover, Wear Strip
Cooler, Strip
Hose, Center Out/Strip In
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
2520232
7661637
7081030
5521242
7080817
5412293
5521398-13
5411536
7080908
7555859
7080560
5412160
Qty. Description
1
8
2
1
2
1
2
1
1
1
1
1
Cooler, Bulkhead
Rivet
Clamp
Tubing, Convoluted
Cable Tie
Hose, Engine Out/Center In
Conduit, Flex
Hose, Bypass
Clamp, Coated
Washer, Flat
Clamp, Hose
Hose, Bottle to Pump
10/02
B6
CHAINCASE
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
2
3
6
5
4
7
8
9
10
11
21
12
13
14
22
1
20
19
5
18
7
17
16
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
3610030
7542404
7515459
1332266
5630123
3553002
7558702
3514309
1332143
5410675
7718406
3221099
3221102
7571620
7661203
7547202
Qty.
2
1
1
1
1
1
2
2
1
2
2
1
1
1
1
1
Description
Ref. Part No.
Seal, Oil
Nut
Screw
Asm., Tightener, Chaincase
Wheel, Idler
Bearing
Washer, Thrust
Bearing
Dipstick (Incl. O-Ring)
O-Ring
Ring, Retaining
Sprocket, 23T, 3/4W (600)
Sprocket, 25T, 3/4W (700/800)
Washer, Spring
Pin, Cotter
Nut
12
13
14
15
16
17
18
19
20
21
22
5411497
5631354
7512242
7517979
7571618
3222108
3222101
3222099
3221109
3221108
7052115
5133579
7515477
7542451
Qty.
1
1
5
1
1
1
1
1
1
1
1
1
1
1
Description
Gasket, Chaincase
Cover, Chaincase
Screw
Screw
Washer, Spring
Sprocket, 39T (600)
Sprocket, 41T (700)
Sprocket, 40T (800)
Chain, 74P, 3/4W (600)
Chain, 76P, 3/4W (700/800)
Plug
Chaincase
Screw
Nut
9/02
B7
DRIVE TRAIN
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
2 3
7
4
8
9
10 11 12
5
14
13
15
6
17
16
18
10
34
33
19
32
31
30
29
28
24
20
22 23
27
25
35
21
27
22
23
26
24
25
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Qty.
7515301
7555701
7555734
5020291
-------
1
1
AR
1
1
3211080
7555917
7555864
7556509
7542324
7558402
5241359
5811095
3514519
5245889-067
7512377
7721116
1332254
7710422
1
AR
AR
AR
6
3
1
1
1
1
3
1
1
1
Description
Ref. Part No.
Bolt
Washer, Flat
Washer, Flat
Spacer, Input Shaft
Asm., Driven Clutch, Basic 211 W/B
(See Driven Clutch Pg. B14, Ref. 15)
Belt, Drive
Washer
Washer
Bushing
Nut, Nylok
Washer, Flat
Flangette w/Grease Fitting
Gasket, Jackshaft
Bearing, Jackshaft, 1 Inch
Flangette
Bolt, Carriage
Key
Asm., Jackshaft (Incl. 19)
Ring, Retaining
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Qty.
1910703
7515428
5020588
5410613
7542423
7558403
7512492
1590346
1
2
2
2
3
2
1
1
1590347
1
1012945
3514525
3280019
5243529
3280017
5830012
3280116
7518002
1
1
1
1
1
1
1
1
Description
Disc, Brake
Bolt, Carriage
Sleeve, Seal
O-Ring
Nut, Flange
Washer
Screw
Asm., Drive Shaft 2 DR. (Incl.
28,29,30)(600)
Asm., Drive Shaft 3 DR. (Incl.
28,29,30)(700/800)
Asm., Flangette w/Screws
Bearing
Bushing, Speedometer, Metal
Flangette
Key, Speedometer, Square
Gasket, Drive Adaptor
Adaptor w/Fitting, Drive
Screw
9/02
B8
RAIL MOUNTING (SUSPENSION)
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
10
11 12
13
6
5
8
9
14
7
4
17
3
1
19
20
1
37
37
38
36
35
21
28
34
31
33
22
29
32
31
41
9
6
18
2
39
42 39
16
15
25
30
25
40
24
23
27 26
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7541925
5521499
5132997
7542439
5245991
7542411
7555806
5432166
7515199
7515545
5131113
5410925
1541827
1541828
5132444
7621501
7547156
7517773
5133359
7512457
7542324
5631065
Qty.
4
2
1
2
2
8
4
2
6
4
4
4
1
1
2
4
2
2
2
4
8
4
Description
Ref. Part No.
Nut, Nylok
Bumper, Front
Clamp, Hose, Arvin
Nut, Nylok
Bracket, Rail Reinforcement
Nut, FLEXLOC
Washer, Flat
Bumper
Screw
Screw
Mount, Bumper
Bumper, Pivot Arm
Asm., Rail, LH (Incl. 2,8,12,14,41)
Asm., Rail, RH (Incl. 2,8,12,14,41)
Block, Idler Bolt Adjusting
Rivet
Nut, Jam
Screw
Plate, Rail Reinforcement
Bolt
Nut, Nylok
Mount, Wheel
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
7515317
7515346
7556179
1590317
3514303
7718407
7661644
7661123
7515438
7555983
5333948
5434389
7661845
7512014
7552615
7555783
7510504
7555792
5521632
5434355
7512007
Qty.
4
4
4
4
4
4
2
2
2
4
2
2
2
1
1
5
2
4
2
2
2
Description
Screw
Screw
Washer, Spring
Asm., Wheel (5.62 Dia.)(Incl. 26,27)
Bearing (1 per Wheel)
Ring, Retaining (1 per Wheel)
Pin, Hitch
Pin, Clevis
Screw
Washer
Spacer
Guide, Spring Wire
Rivet
Screw
Washer, Lock
Washer, Flat
Screw
Washer
Hifax
Cap, Rail Tip
Screw
9/02
B9
SUSPENSION
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
3
4
5
2
6
7
3
1
29
2
23 31
24
30
23
19
18
25
27
26
20
1 21
17
28
22
2
2
16
2
15
13
5
8
12
20
19
3
29
2
12
11
13
14
9
10
10
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7542439
7555806
5432535
7555918
1594087
7710444
3514012
5132066
5333285
7556130
7517731
7517921
7515328
7558402
7552603
7517247
7547030
Qty.
4
8
4
1
3
3
3
1
1
2
2
2
2
4
4
4
2
Description
Ref. Part No.
Nut, Nylok
Washer, Flat
Spacer, Idler
Bushing
Asm., Idler Wheel
Ring, Retaining
Bearing
Shaft, Idler
Spacer, Idler, Center
Washer
Bolt
Screw
Bolt
Washer, Flat
Washer, Spring Lock
Screw
Nut, Pal
16 5411994
5222840
17 5020723
18 5334197-067
19 1590368
20 7556301
21 5133232
22 7515417
23 7080424
24 5133233
25 1541638-067
26 1541711-067
27 7542324
28 5132968
29 7555893
30 5334026
31 1541713-067
B10
Qty.
1
32
1
1
2
2
1
2
2
1
1
1
2
2
2
1
1
Description
Track
Clip, Guide
Shaft, Pivot Arm
Tube, Cross Shaft
Asm., Wheel
Bushing
Shaft
Screw
Fitting, Lubrication
Bushing
Arm, Shock Pivot
Mount, Shock
Nut, Nylok
Clamp, Reservoir
Washer, Flat
Shaft
Arm, Pivot, Rear
9/02
FRONT TORQUE ARM
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
4
5
6
7
8
3
1
9
2
10
11
18
19
12
20
13
13
16
15
17
14
19
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
1541825-385
5333906
7041671-067
7542439
5333905
7042214
5020618
7515415
5430671
7517995
Qty.
1
1
1
1
1
1
1
1
1
2
Description
Ref. Part No.
Arm, Torque, Front
Sleeve
Spring
Nut, Nylok
Sleeve
Shock, Front Track
Retainer, Slotted Spring
Screw
Shield, Spring
Screw
11
12
13
14
15
16
17
18
19
20
5133365
7556156
7547066
7512551
7555984
5133364
7556175
7517313
7542344
5412192
Qty.
2
2
4
2
2
2
8
4
4
2
Description
Shaft
Washer
Nut, Nylon
Screw
Washer, Flat
Shaft
Washer, Flat
Screw
Nut, Nylok
Strap, Limiter
11/02
B11
REAR TORQUE ARM
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
6
7
9
8 5
8
5
2
1
4
3
32
31
10
18
33
11
12
13
17
4
16
34
15
19
14
20
30
4
25 26
26 25
27
2
25 29
23
24
22
21
28
29 25
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1541703-385
7542411
7512410
7542439
7556188
5132972
7555945
3514331
7515415
7555984
7552614
7517917
1541639
5132388
1590343
7555787
5434502
5432983
7080394
Qty.
1
2
1
4
4
2
2
4
2
2
2
2
2
2
2
2
2
2
2
Description
Ref. Part No.
Arm, Torque, Rear
Nut, FLEXLOC
Screw
Nut, Nylok
Washer, Flat
Shaft, Arm
Washer, Thrust
Bushing
Screw
Washer, Flat
Washer, Lock
Screw
Asm., Rear Torque Arm (Incl. 8)
Spacer
Asm., Wheel
Washer, Thrust
Sleeve, Torsion Spring
Roller, Spring, Adjustable
Clip, Push-On
20 7042101-067
7042102-067
21
22
23
24
25
26
27
28
29
30
31
32
33
34
7042157-067
7042158-067
7041631-067
7041632-067
7517232
7555806
5334025
7515514
7555795
5132391
1541626-067
7517851
5132974
5333905
7042213
5010422
5333904
7080424
Qty.
Description
1 Spring, Torsion, .347 PRO X/77, LH
(Std.)
1 Spring, Torsion, .347 PRO X/77, RH
(Std.)
1 Spring, Torsion, .359/77, LH (Opt.)
1 Spring, Torsion, .359/77, RH (Opt.)
1 Spring, Torsion, .375/77, Firm, LH (Opt.)
1 Spring, Torsion, .375/77, Firm, RH (Opt.)
1 Screw
1 Washer, Flat
1 Shaft
1 Bolt
4 Washer, Wave
2 Bushing
2 Rod, Shock
1 Screw
2 Bushing
1 Sleeve
1 Shock, Rear Track, Arvin
1 Bushing
1 Spacer
1 Fitting, Lubrication
9/02
B12
DRIVE CLUTCH
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
2
7
3
8
4
9
5
10 6
6
11
12
17
13
15
14
16
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 7512265
2 7552801
3 3576516
3514347
4 7710417
5 7041781
7042083
6 5430445
5434188
7 5430945
8 1321622
9 5133079
5133054
10 2200387
11 1321588
1321586
1321585
Qty. Description
6
6
1
1
1
1
1
6
6
6
3
3
3
1
3
3
3
Bolt
Washer, Spring Lock
Bearing, Cover (600/700)
Bearing, Cover (800)
Ring, Retaining, Cover
Spring, Clutch, Dark Blue/White (600)
Spring, Clutch, Blk/Green (700/800)
Button, Guide (600/700)
Button, Guide (800)
Washer, Multilube
Asm., Roller and Bushing
Pin, Roller (600/700)
Pin, Roller (800)
Kit, Drive Clutch Shim
Weight/Bushing, 10-58 (600)
Weight/Bushing, 10-62 (700)
Weight/Bushing, 10-64 (800)
Ref. Part No.
Qty. Description
12
13
14
15
3
1
1
AR
AR
AR
AR
3
1
1
7515105
3576502
5010188
5210754
5210753
5242981
5210752
16 7541906
17 5020425
18 1321928
1321810
1321880
Pin, Hardened Weight
Bearing, Sleeve
Insert, Moveable
Spacer (.050mm)
Spacer (.032mm)
Spacer (.025mm)
Spacer (.020mm)
Nut, FLEXLOC
Nut, Jam
Asm., Drive Clutch, Basic 114 (600)
(Incl. All Less 5,11)
1 Asm., Drive Clutch, Basic 102 (700)
(Incl. All Less 5,11)
1 Asm., Drive Clutch, Basic 108 (800)
(Incl. All Less 5,11)
9/02
B13
DRIVEN CLUTCH
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
2
3
4
5
6
7
8
9
10
8
7
6
11
12 13
14
1
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
7518023
5246216
3233996
5133771
5133773
5133772
7710522
5434534
7556226
7710523
Qty. Description
12
1
8
1
1
1
1
2
1
2
Screw
Plate, Windage
Screw
Ramp, Driven (600)
Ramp, Driven (700)
Ramp, Driven (800)
Ring, Retaining
Roller
Washer, Thrust
Ring, Retaining
Ref. Part No.
9 7042137
7042198
10 7556227
11 3234033
12 7518024
13 7542103
14 5246217
15 1322321
Qty. Description
1
1
1
1
1
1
1
1
Spring, Driven Clutch, Red/Blue (600)
Spring, Driven Clutch, Blk/Red (700/800)
Washer, Thrust
Spacer
Screw
Nut, FLEXLOC
Plate, Windage
Asm., Driven Clutch, 211 (Incl.
1,2,5-9,11-15)
9/02
B14
RYDE FX - IFS SHOCK
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
11
2
12
10
9
13
14
8
7
15
16
4
3
5
17
6
18
19
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
7042215
2200618
1700036
1700037
1700042
1700067
1700066
1700068
1700109
1700031
1700077
1700078
1700057
1700023
1700030
Qty. Description
2
1
2
1
1
2
2
1
1
1
1
1
1
1
1
Ref. Part No.
Shock, IFS, IFP
Kit, Piston Valving
Bushing
Sleeve
Bumper, Compression
Ring, Snap
Spacer
Bearing, Spherical
Asm., Piston
Band, Wear
Washer, Top-Out
Washer, Back-Up
Nut
IFP
Nut, Spring Retainer
11
12
13
14
15
16
1700056
1700184
1700032
1700048
1700189
1700190
1700051
1700019
1700046
1700020
------17 1700192
18 1700193
19 1700191
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Screw, Valve
Asm., Pressure Valve
Band, Wear, IFP
O-Ring, IFP
Shaft
Asm., Cylinder Head
O-Ring, External
Scraper, Rod
O-Ring, Internal
Seal, Rod
Bearing, DU
Screw
Knob, Clicker
Asm., Upper Mount (Incl. 17,18)
9/02
C1
RYDE FX - FRONT TRACK SHOCK
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
4
3
5
2
1
6
7
8
18
19
17
9
16
15
20
21
14
13
22
23
10
11
12
25
24
16
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
7042214
1700061
1700062
1700035
1700074
1700071
1700030
1700057
1700103
1700031
1700077
1700078
1700008
1700051
1700019
1700046
1700020
------1700069
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
Description
Ref. Part No.
Shock, Front Track
Hose, Braided
Elbow
Adapter
Bushing
Sleeve
Nut, Spring Retainer
Nut
Asm., Piston
Band, Wear
Washer, Top-Out
Washer, Back-Up
Asm., Cylinder Head
O-Ring, External
Scraper, Rod
O-Ring, Internal
Seal, Rod
Bearing, DU
Sleeve
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1700075
1700058
1700054
1700016
1700017
1700044
1700059
1700065
1700188
1700013
1700187
1700043
1700018
1700053
1700045
25 1700055
Qty.
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
Description
Bushing
Cap, End
Screw, Bleed, IFP
O-Ring, Bleed Screw
IFP
O-Ring, End Cap
Circlip
Adapter, Male
O-Ring
Asm., Clicker
Mount, Upper
O-Ring, IFP
Band, Wear, IFP
Asm., Pressure Valve
O-Ring, Pressure Valve
Screw, Valve
9/02
C2
RYDE FX - REAR TRACK SHOCK
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
26
25
1
24
2
23
6
5 4 3
7
8
10
13
22
9
11
12
14
15
16
10
21
9
8 17
18
19
20
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
7042213
1700185
1700060
1700150
1700188
1700144
1700145
1700013
1700059
1700044
1700063
1700017
1700016
1700186
1700043
1700018
1700054
Qty. Description
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
Ref. Part No.
Shock, Rear Track
Fitting, Hose Connector
Hose, Braided
Asm., Compression Head
O-Ring
End Cap, Clicker
Collar
Asm., Clicker
Circlip
O-Ring, End Cap
Clamp, Hose
IFP
O-Ring, Bleed Screw
Body, Reservoir
O-Ring, IFP
Band, Wear, IFP
Screw, Bleed, IFP
17 1700058
18 1700053
1700045
19 1700055
20 1700187
21 1700008
1700051
1700019
1700046
1700020
------22 1700014
23 1700103
1700031
1700077
1700078
24 1700057
25 1700069
26 1700073
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
End Cap
Asm., Pressure Valve
O-Ring, Pressure Valve
Screw, Valve
Mount, Upper
Asm., Cylinder Head
O-Ring, External
Scraper, Rod
O-Ring, Internal
Seal, Rod
Bearing, DU
Shaft
Asm., Piston
Band, Wear
Washer, Top-Out
Washer, Back-Up
Nut
Sleeve
Bushing
9/02
C3
ENGINE MOUNTING
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
4
1
2 3
4
5
21
20
6
19
To Fuel
Inlet Carbs
To Fuel
Tank
18
To Impulse
14
16 15
14
17
8
15
15 16
7
8
7
14
13
14
9
12
10
9
11
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty.
1 7517501
2 7556003
3 5131872
5132441
4 3070190
5 2202319
1
1
1
1
2
1
2202234
2202335
Description
Ref. Part No.
Screw
Washer
Washer, Clutch Retainer (600/700)
Washer, Clutch Retainer (800)
Spark Plug, RN57YCC
Engine, Short Block NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder and cylinder head assembly, and a piston and
crankshaft assembly. Prior authorization is required for warranty consideration. (600)
1 Engine, Short Block NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder and cylinder head assembly, and a piston and
crankshaft assembly. Prior authorization is required for warranty consideration. (700)
1 Engine, Short Block NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder and cylinder head assembly, and a piston and
crankshaft assembly. Prior authorization is required for warranty consideration. (800)
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
5431499-070
7542451
7555893
3021244
5245271
5246236
7517399
5245270
5246235
2520290
7080003
8350017-600
8360052-15
8450040-600
8360052-25
1253424
7080138
7080867
7081051
Qty.
1
4
4
4
1
1
4
1
1
1
8
AR
2
AR
1
1
1
1
1
Description
Handle, Recoil
Nut, Nylok
Washer, Flat
Mount, Engine, 3 Tab
Strap, Engine Mount, RH (600)
Strap, Engine Mount, RH (700/800)
Screw
Strap, Engine Mount, LH (600)
Strap, Engine Mount, LH (700/800)
Pump, Fuel
Clamp, Hose, Red
Line, Fuel
Tubing, Convoluted
Line, Fuel
Tubing, Convoluted
Valve, Fuel Shut-Off
Cable Tie
Cable, Throttle (600)
Cable, Throttle (700/800)
9/02
C4
OIL TANK / AIRBOX
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
E 2002 Polaris Sales Inc.
2
3
5
29
32
4
35
34
9
6
33
7
10
11
8
29
12
31
4
28
30
27
13
24
24
25
26
22
21
23
20
19
16
17
15
14
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
1240094
5434089
5812209
7542122
1253474
1261219
6 7512095
7 -------
8
9
10
11
12
13
14
15
16
Qty. Description
1
1
1
3
1
1
2
1
7052077
5811983
7075351
5433150
1253416
2
1
1
1
1
1253511
1
7171037
7073426
7547103
7555932
1
1
2
2
Ref. Part No.
Cap, Oil
Cover, Tool Box
Foam, Tool Box
Nut, Nylok
Asm., Oil Tank (Incl. 2,27)
Tank, Oil
Screw
Kit, CDI
(See Magneto, 600 Pg. D11, Ref. 10;
700 Pg. D12, Ref. 19; 800 Pg. D13,
Ref. 19)
Fitting
Foam, Air Box, Chimney
Decal, Caution, Air Box
Strap, Air Box, Top
Asm., Air Silencer (Incl. 21 & Decals)(600)
Asm., Air Silencer (Incl. 21 & Decals)(700/800)
Decal, Belt Removal
Decal, Greasing
Nut, Well
Washer, Nylon
17 - - - - - - 18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
7080471
7552604
7517610
5411424
5412222
5245801
7661637
7080307
8450003-1525
4010051-18
4010660
7052305
7621479
7512263
7670021
-------
33 5246113
34 7079003
35 7512297
Qty. Description
1 Coil (See Magneto, 600 Pg. D11, Ref.
12; 700 Pg. D12, Ref. 17; 800 Pg. D13,
Ref. 17)
1 Clip, Ignition
2 Washer
2 Screw
2 Boot, Carburetor (600)
2 Boot, Carburetor (700/800)
1 Bracket, Oil Bottle, Lower
6 Rivet
2 Clamp, Hose
AR Hose
1 Conduit, Convoluted
1 Fitting, Oil Sender
1 Grommet, Oil Sender
4 Rivet
2 Bolt, Carriage
2 Nut, Speed
1 Asm., Fuel Pump
(See Engine Mounting Pg. C4, Ref. 13)
1 Bracket, Fuel Pump
1 Decal, Oil, VES
1 Screw
9/02
C5
EXHAUST
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
1
2
3
19
18
4
17
5
4
2
6
7
8
9
16
11
4
13
15
10
12
14
13
4
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 1261174-029
2 7042029
3 1261130-029
1261177-029
4 7041687
5 7555904
6 5411684
7 7621467
8 7542321
9 5243929
10 7512377
11 5811838
5811799
12 1261154-029
1261218-029
13 7517322
14 3610046
Qty. Description
1
2
1
1
9
1
1
1
2
1
2
2
2
1
1
6
1
Ref. Part No.
Bracket, Chassis/Resonator
Spring
Resonator (600/700)
Resonator (800)
Spring, Exhaust
Washer
Boot, Exhaust Outlet
Rivet
Nut, Flange
Deflector, Snow, Exhaust
Bolt, Carriage
Gasket, Exhaust (600)
Gasket, Exhaust (700/800)
Manifold (600)
Manifold (700/800)
Screw
Seal, Exhaust
15 7556004
16 5411576
17 7080812
7080813
7080811
7080740
7080741
7080742
18 1261155
5244398
5245517
5830212
5830207
1261213
5245929
5246321
5830215
5830233
19 7661169
Qty. Description
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
8
Washer
Dampener, Vibration
Clamp (.44 x 3.75)(600)
Clamp (.44 x 4.25)(600)
Clamp (.44 x 6.5)(600)
Clamp (.44 x 3.69)(700/800)
Clamp (.44 x 4.25)(700/800)
Clamp (.44 x 6.38)(700/800)
Asm., Tuned Pipe (600)
Cover, Tuned Pipe, Top (600)
Cover, Tuned Pipe, Bottom (600)
Matte, Sound (600)
Matte, Sound, Top (600)
Asm., Tuned Pipe (700/800)
Cover, Tuned Pipe, Top (700/800)
Cover, Tuned Pipe, Bottom (700/800)
Matte, Sound (700/800)
Matte, Sound, Bottom (700/800)
Rivet
10/02
C6
CRANKCASE (600)
600 PRO X S03NX6ES
5
1
2
4
3
7
4
22
23
3
2
21
20
6
8
19
9
9
8
18
17
16
10
15
11
14
13
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
7080681
7051020
7080603
8450061-600
5132196
5132197
8360056-25
2202319
5411394
7051529
7517785
7517784
Qty. Description
2
2
2
AR
4
4
1
1
2
2
2
8
Ref. Part No.
Clamp, Hose
Valve, Check
Clamp, Hose
Line, Oil
Stud
Stud
Tubing, Convoluted
Kit - Crankcase (Incl. 5,6,10-16)
Seal
Plug
Screw
Screw
13
14
15
16
17
18
19
20
21
22
23
7516825
7517786
7517577
7663001
7052322
5010390
1201825
5432852
1253414
7516822
7080683
Qty. Description
1
4
1
2
1
1
2
2
2
12
1
Screw
Screw
Screw
Pin, Dowel
Fitting, 45 Degree
Bearing, Pump Shaft
Asm., Reed Valve
Stuffer, Reed
Adaptor, Carb
Screw
Clamp
9/02
C7
CRANKCASE (700)
700 PRO X S03NX7CS
1
7
6
2 3
4
8
5
9
10
21
11
20
19
3
2
18
12
5
17
13
14
15
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
5131677
8450061-600
7080603
7051020
2202234
5411125
5630610
5243431
7516736
8450068-04
7080560
Qty. Description
8
AR
2
1
1
2
1
2
2
1
2
Ref. Part No.
Stud
Line, Fuel
Clamp
Valve, Check
Kit - Crankcase (Incl. 1,5,14,18)
O-Ring
Manifold, Inlet
Retainer, Manifold
Screw
Hose
Clamp, Hose
12
13
14
15
16
17
18
19
20
21
5411394
7051529
7516919
7516732
7710441
7052322
7663001
7555998
7052160
7517319
Qty. Description
1
2
2
4
1
1
2
2
1
1
Seal
Plug
Screw
Screw
Ring, Retaining
Fitting, 45 Degree
Pin, Dowel
Washer, Flat
Valve, Check
Screw
9/02
C8
CRANKCASE (800)
800 PRO X S03NX8CS
1
5
4
2
6
3
7
21
19
8
20
9
18
17
16
10
3
11
15
12
13
14
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
5131677
7051020
2202335
5411125
5630610
5243431
7516736
8450068-04
7080560
5411394
7051529
Qty. Description
8
1
1
2
1
2
2
1
2
1
2
Ref. Part No.
Stud
Valve, Check
Kit, Crankcase (Incl. 1,5,14,18)
O-Ring
Manifold, Inlet
Retainer, Manifold
Screw
Hose
Clamp, Hose
Seal
Plug
12
13
14
15
16
17
18
19
20
21
7516919
7516732
7710441
7052322
7663001
8450061-600
7080603
7555998
7052160
7517319
Qty. Description
2
4
1
1
2
AR
1
2
1
1
Screw
Screw
Ring, Retaining
Fitting
Pin, Dowel
Line, Fuel
Clamp
Washer, Flat
Valve, Check
Screw
9/02
C9
CYLINDER (600)
600 PRO X S03NX6ES
1
2
27
3
28
4
19
5
26
18
6
7
20
17
8
9
15
10
11
29
21
16
22
14
12
13
23
24
25
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4010398
7517533
7517679
7555998
5630992
5411521
5631199-366
5411411
5411465
3021320
3021322
5410932
5411359
7547013
5812350
1202216
Qty. Description
1
12
1
1
1
1
1
2
1
1
1
2
2
8
2
2
Sensor, Thermistor
Screw
Screw
Washer, Flat
Cover, Thermostat
O-Ring
Cover, Head
O-Ring
Seal, Rubber Head Cover
Head, Cylinder (Edge, Edge X)
Head, Cylinder (M-10, M-10 X)
O-Ring
O-Ring
Nut
Gasket
Base, Exhaust Valve
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
5132950
5631381
5434599
7516820
7517932
7041786-08
5412147
5133380
3021333
5811916
7052267
7052258
27 7517950
28 7516822
29 7052221
7052234
Qty. Description
2
2
2
4
4
2
2
2
2
2
1
1
1
1
1
1
Washer
Cap/Nut
Housing
Screw
Screw
Spring
Bellows
Valve, Guillotine
Cylinder
Gasket, Cylinder Base
Thermostat (Edge, Edge X)
Thermostat (M-10, M-10 X)
Screw
Screw
Fitting (Edge, Edge X)
Fitting (M-10, M-10 X)
10/02
C10
CYLINDER (700)
700 PRO X S03NX7CS
13
12
11
10
14
9
8
1
2
15
30 31
16
7
3
29
4
17
5
6
27
26
18
37
25
19
36
20
35
23
31 30
24
22
27
21
25
32
34
28
22
23
28
29
26
24
33
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
7080681
7517398
7080683
1253485
5433151
1201825
5411521
7052258
5630992
7516822
7555998
7517679
7517534
7517950
4010398
5631201-366
5411294
5410917
3021323
Qty. Description
2
12
3
2
2
2
1
1
1
1
1
1
12
1
1
1
1
2
1
Clamp, Hose
Screw
Clamp, Hose
Adapter, Carb
Stuffer, Reed Block
Asm., Reed Valve
O-Ring
Thermostat
Cover, Thermostat
Screw
Washer, Flat
Screw, Bleed
Screw
Screw
Sensor, Temperature
Cover, Head
Seal
O-Ring
Head, Cylinder
Ref. Part No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
5412232
5410932
5132669
5812350
1202216
5132950
5412147
5631381
7041786-08
5434599
7516820
7517932
3021340
5812362
7547013
7052222
7080654
7555836
Qty. Description
2
2
2
2
2
2
2
2
2
2
4
4
2
2
8
1
1
1
O-Ring
O-Ring
Valve, Guillotine
Gasket
Asm., Base
Washer
Bellows, Exhaust Valve
Cap/Nut Bellows
Spring
Housing, Bellows
Screw
Screw
Cylinder
Gasket, Cylinder Base
Nut
Fitting
Retainer
Washer
10/02
C11
CYLINDER (800)
800 PRO X S03NX8CS
13
1
2
12
11
10
3
14
9
4
15
8
5
6
16
7
30
17
40
18
27
19
39
20
38
37
25
28
31 32
29
26
24
21 23
22
36
35
33
34
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7080681
7517398
7080683
1253485
5433151
1201825
5411521
7052258
5630992
7517950
7555998
7517679
7517534
7516822
4010398
5631202-366
5411294
5410917
3021324
5412232
Qty. Description
2
12
3
2
2
2
1
1
1
1
1
1
12
1
1
1
1
2
1
2
Clamp, Hose
Screw
Clamp, Hose
Adapter, Carb
Stuffer, Reed Block
Asm., Reed Valve
O-Ring
Thermostat
Cover, Thermostat
Screw
Washer, Flat
Screw, Bleed
Screw
Screw
Sensor, Temperature
Cover, Head
Seal
O-Ring
Head, Cylinder
O-Ring
Ref. Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
5411675
3021339
5133775
5812350
1202216
5132950
5412147
5631381
7041786-11
5434599
7516820
7517932
5812363
7547013
5521398-96
5411536
7081030
7052222
7080654
7555836
Qty. Description
2
2
2
2
2
2
2
2
2
2
4
4
2
8
AR
1
4
1
1
1
O-Ring
Cylinder
Valve, Guillotine
Gasket
Asm., Base
Washer
Bellows, Exhaust Valve
Cap/Nut
Spring
Housing, Bellows
Screw
Screw
Gasket, Cylinder Base
Nut
Conduit
Hose, Bypass
Clamp
Fitting
Retainer
Washer
10/02
C12
WATER PUMP/OIL PUMP (600)
600 PRO X S03NX6ES
1
7
2
3
4
8
5 6
18
17
16 15
9
14
13
17
12
10
11
16
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
5411197
3610067
7556006
5432330
7555874
7546804
5811601
5630920
7516822
Qty. Description
1
1
1
1
1
1
1
1
9
Seal
Seal
Washer, Flat
Impeller, Water Pump
Washer, Flat
Nut, Nylok
Gasket, Water Pump Cover
Cover, Water Pump
Screw
Ref. Part No.
10
11
12
13
14
15
16
17
18
7555977
5131855
5411196
5010391
5811789
2540097
7080603
8450061-600
7517277
Qty. Description
2
1
1
1
1
1
4
AR
2
Washer, Thrust
Driveshaft, Water/Oil Pump
O-Ring
Bearing, Pump Shaft, Flanged
Gasket
Pump, Oil
Clamp
Line, Oil
Screw
10/01
C13
WATER PUMP/OIL PUMP (700)
700 PRO X S03NX7CS
14
13
12
11
5
8
4
6
9
10
7
19
2
3
20
1
15
16
17
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty. Description
1
2
3
4
3021044
3514311
5132273
-------
1
2
1
1
5
6
7
8
9
10
3610044
3610067
7556006
5432330
7555874
7546804
1
1
1
1
1
1
Pulley
Bearing, Ball
Shaft
Housing, Ignition
(See Magneto, 700 Pg. D12 Ref. 13
Seal
Seal, Water Pump
Washer, Flat
Impeller
Washer, Flat
Nut, Nylok
Ref. Part No.
11
12
13
14
15
16
17
18
19
5811627
5630864
7052221
7516822
8450061-82
7080603
7516607
2540102
-------
20 7516823
Qty. Description
1
1
1
5
AR
4
2
1
1
Gasket, Cover
Cover
Fitting, 90 Degree
Screw
Line, Fuel
Clamp
Screw
Pump, Oil
Housing, Ignition
(See Magneto, 700 Pg. D12 Ref. 13
6 Screw
9/02
C14
WATER PUMP/OIL PUMP (800)
800 PRO X S03NX8CS
14
13
12
11
5
9
8
4
6
10
7
20
2
3
19
2
1
15
16
17
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Qty. Description
1
2
3
4
3021044
3514311
5132273
-------
1
2
1
1
5
6
7
8
9
10
3610044
3610067
7556006
5432330
7555874
7546804
1
1
1
1
1
1
Ref. Part No.
Pulley
Bearing, Ball
Shaft
Housing, Ignition
(See Magneto 800 Pg. D13 Ref. 13
Seal
Seal, Water Pump
Washer, Flat
Impeller
Washer, Flat
Nut, Nylok
11
12
13
14
15
16
17
18
19
20
5811627
5630864
7052221
7516822
8450061-600
7080603
7516607
2540102
7516823
-------
Qty. Description
1
1
1
5
AR
4
2
1
6
1
Gasket, Cover
Cover
Fitting, 90 Degree
Screw
Line, Fuel
Clamp
Screw
Pump, Oil
Screw
Housing, Ignition
(See Magneto 800 Pg. D13 Ref. 13
9/02
D1
CARBURETOR (600)
600 PRO X S03NX6ES
1
2
3
42
22
21
4
5
9
10
11
8
45
19
18
6
17
16
6
20
24
7
14
8
5
37 38
37
36
35
27
9
15
12
44
23
7
13
43
41
39 40
25
34
26
33
32
31
28
29
30
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1253509
3130951
3130872
3130871
3130844
3130846
3130856
3130845
3130857
3130847
3130831
3130830
3130829
3130828
3131252
3131207
3130867
3130868
3130843
3130855
3130849
20 3130848
21 3130854
22 3130850
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Qty. Description
1
4
2
2
2
4
4
8
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
Ref. Part No.
Asm., Carburetor
Screw
Cap, Top
Gasket
Screw
Packing
Clip
Ring
Plate
E-Ring
Cap, Rubber
Holder, Guide
Spring
Plunger
Valve, Piston (2.0)
Needle, Jet (9EFH1-60)
Packing
E-Ring
Plate
Lever, LH
Lever, RH
Ring
Screw, LH
Screw, RH
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3130870
3130869
3130825
3131203
3130144
3131248
3130863
3130824
3130858
3130861
3130860
3130977
3130067
3130768
3130837
3130836
3130987
3130986
3131010
3131009
3130479
3130835
7051020
Qty. Description
2
2
8
2
2
2
2
2
2
2
2
2
2
2
4
2
2
1
2
1
2
2
2
O-Ring, Air Funnel
Funnel
Screw
Jet, Air, Pilot, Long (PAJ)(.9)
Jet, Main (440)
Bolt, Drain
O-Ring
Screw
Body, Float
O-Ring
Screw
Float
Jet, Pilot (40)
Jet, Starter (140)
Washer
Spring
Asm., Adjuster
Cap
Screw (MAG Side)
Asm., Sensor (MAG Side)
Cap
Packing
Valve, Check, 90 Degree
9/02
D2
CARBURETOR (600)
600 PRO X S03NX6ES
7
6
5
8
11
4
1
9
10
16
14
12 13
3
15
2
1
17
18 22
21
21
3
20
18
23
18
17
2
25
26
19
24
25
27
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3130834
3130832
3130833
3140032
3130817
3130816
3130812
3130811
3131380
3130810
3130809
3130950
3130853
3131370
Qty. Description
2
2
3
1
1
1
1
1
1
1
1
1
1
1
Ref. Part No.
Bolt
Lever
Screw
Ring
Spring
Screw
Adjuster
Spring
Bracket
Screw
Screw
Spring
Ring
Asm., Shaft
15
16
17
18
19
20
21
22
23
24
25
26
27
3130821
3130820
3130826
3130842
3130841
3130840
3130852
3130839
3130819
3131374
7080003
8350017-600
5431893
Qty. Description
2
1
2
3
1
1
2
1
1
1
4
AR
2
Screw
Bracket
Hose
Packing, Starter Shaft
Spring, Starter Shaft
Shaft
Ring
E-Ring
Lever, Starter
Asm., Nipple
Clamp, Hose
Line, Fuel
Plug, Trap
5/01
D3
CARBURETOR (700)
700 PRO X S03NX7CS
1
2
3
9 8
10
11
12
48
21
4
5
45
22
6
7
14
19
18
17 6
16
7
8
20
24
47
25
5
9
23
15
30
46
40 41
40
39
42
38
26
27
28
29
13
44
43
31
37
36
35
32
33
34
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1253472
3130951
3130872
3130871
3130844
3130846
3130856
3130845
3130857
3130847
3130831
3130830
3130829
3130828
3130940
3131415
3130867
3130868
3130843
3130855
3130849
3130848
3130854
3130850
3130825
Qty. Description
1
4
2
2
2
4
4
8
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
8
Ref. Part No.
Asm., Carburetor
Screw
Cap, Top
Gasket
Screw
Packing
Clip
Ring
Plate
E-Ring
Cap, Rubber
Holder, Guide
Spring
Plunger
Valve, Piston(1.5)
Needle, Jet, J8-9DGN05-57
Packing
E-Ring
Plate
Lever, LH
Lever, RH
Ring
Screw, LH
Screw, RH
Screw
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
3131439
3131356
3130144
3131336
3131371
3131372
3130522
3131231
3131248
3130863
3130824
3130858
3130861
3130860
3130068
3130769
3130837
3130836
3130987
3130986
3131010
3131009
3130479
3130835
7051020
Qty. Description
2
2
2
2
1
1
1
2
2
2
2
2
2
2
2
2
4
2
2
1
2
1
2
2
2
Funnel, Long
O-Ring, Air Funnel, Long
Jet, Main (440)
Screw, Air
Spring
Washer
O-Ring
Float
Bolt, Drain
O-Ring
Screw
Body, Float
O-Ring
Screw
Jet, Pilot (45)
Jet, Starter (145)
Washer
Spring
Adjuster
Cap
Screw (MAG Side)
Asm., Sensor (MAG Side)
Cap
Packing
Valve, Check, 90 Degree
9/02
D4
CARBURETOR (700)
700 PRO X S03NX7CS
7
6
5
8
11
4
1
9
10
15
12 13
3
16
14
2
1
17
18 22
21
21
3
20
18
23
18
17
2
25
26
19
24
25
27
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3130834
3130832
3130833
3140032
3130817
3130816
3131285
3131284
3130815
3130810
3130809
3130950
3130853
3131369
Qty.
2
2
3
1
1
1
1
1
1
1
1
1
1
1
Description
Ref. Part No.
Bolt
Lever
Screw
Ring
Spring
Screw
Adjuster
Spring
Bracket
Screw
Screw
Spring
Ring
Asm., Shaft (Incl. Lever)
15
16
17
18
19
20
21
22
23
24
25
26
27
3130821
3130820
3131137
3130842
3130841
3131233
3131232
3130839
3130819
3131350
7080003
8350017-600
5431893
Qty.
2
1
2
3
1
1
2
1
1
1
4
AR
2
Description
Screw
Bracket
Hose
Packing, Starter Shaft
Spring, Starter Shaft
Shaft
Ring
E-Ring
Lever, Starter
Nipple
Clamp, Hose
Line, Fuel
Plug, Trap
5/01
D5
CARBURETOR (800)
800 PRO X S03NX8CS
2
3
1
1
22
4
5
9
10
11
8
48
21
20
19
18
6
17
16
7
7
14
12
6
8
5
47
24
25
23
30
9
15
29
26
45
46
27
28
13
31
40 41
40
39
38
42
44
43
37
36
35
32
33
34
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1253473
3130951
3130872
3130871
3130844
3130846
3130856
3130845
3130857
3130847
3130831
3130830
3130829
3130828
3131252
3131415
3130867
3130868
3130843
3130855
3130849
3130848
3130854
3130850
3131371
Qty. Description
1
4
2
2
2
4
4
8
4
4
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
Ref. Part No.
Asm., Carburetor
Screw
Cap, Top
Gasket
Screw
Packing
Clip
Ring
Plate
E-Ring
Cap, Rubber
Holder, Guide
Spring
Plunger
Valve, Piston (2.0)
Needle, Jet (J8-9DGN5-57)
Packing
E-Ring
Plate
Lever, LH
Lever, RH
Ring
Screw, LH
Screw, RH
Spring
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
3131356
3131439
3130825
3131336
3130522
3131372
3130145
3130860
3131248
3130863
3130824
3130858
3130861
3131231
3130068
3130767
3130837
3130836
3130987
3130986
3131010
3131009
3130479
3130835
7051020
Qty. Description
2
2
8
2
1
1
1
2
2
2
2
2
2
2
2
2
4
2
2
1
2
1
2
2
2
O-Ring, Air Funnel, Long
Asm., Funnel
Screw
Screw, Air (1.5)
O-Ring
Washer
Jet, Main (450)
Screw
Bolt, Drain
O-Ring
Screw
Body, Float
O-Ring
Asm., Float
Jet, Pilot (45)
Jet, Starter (135)
Washer, Starter
Spring
Adjuster
Cap
Screw (MAG Side)
Asm., Sensor (MAG Side)
Cap
Packing
Valve, Check, 90 Degree
9/02
D6
CARBURETOR (800)
800 PRO X S03NX8CS
7
6
5
8
11
4
1
9
10
15
12 13
3
16
14
2
1
17
18 22
21
3
20
18
19
18
17
21
2
27
25
24
23
26
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3130834
3130832
3130833
3140032
3130817
3130816
3131285
3131284
3130815
3130810
3130809
3130950
3130853
3131369
Qty. Description
2
2
3
1
1
1
1
1
1
1
1
1
1
1
Ref. Part No.
Bolt
Lever
Screw
Ring
Spring
Screw
Adjuster
Spring
Bracket
Screw
Screw
Spring
Ring
Asm.,Shaft (Incl. Lever)
15
16
17
18
19
20
21
22
23
24
25
26
27
3130821
3130820
3131137
3130842
3130841
3131233
3131232
3130839
3130819
3131350
8350017-600
5431893
7080003
Qty. Description
2
1
2
3
1
1
2
1
1
1
AR
2
4
Screw
Bracket
Hose
Packing, Starter Shaft
Spring, Starter Shaft
Shaft
Ring
E-Ring
Lever, Starter
Nipple
Line, Fuel
Plug, Trap
Clamp, Hose
3/02
D7
PISTON AND CRANKSHAFT (600)
600 PRO X S03NX6ES
1
2
3
9
4
13
8
4
5
7
6
2
12
7
9
10
11
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
2201256
3022950
2202258
3552108
2201132
3514363
3585503
Qty. Description
2
4
2
2
1
2
2
Ref. Part No.
Kit, Piston Rings
Circlip, Piston
Kit, Piston (Incl. 1,2,13)
Bearing
Kit, Connecting Rod
Bearing, Ball
Bearing, Ball
8
9
10
11
12
13
3514310
5411394
5131373
2202257
7721117
-------
Qty. Description
1
2
1
1
1
2
Bearing, Ball
Seal, Flanged
Gear, Pump Drive
Kit, Crankshaft (Incl. 6-10)
Key, Woodruff
Pin, Piston
3/02
D8
PISTON AND CRANKSHAFT (700)
700 PRO X S03NX7CS
3
1
4
2
5
1
6
8
7
5
9
9
11
9
10
13
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
3022950
------2200895
2202237
3584001
2201953
Qty. Description
4
2
2
2
2
2
Ref. Part No.
Circlip, Piston
Pin, Piston
Kit - Piston Rings
Kit - Piston (Incl. 1,2,3)
Bearing
Kit - Connecting Rod
(Incl. Rod, Pin, Bearing, Washers)
7
8
9
10
11
12
13
7721117
7555905
3585503
3514318
5131899
3514310
2201848
Qty. Description
1
1
4
1
1
1
1
Key, Woodruff
Bushing
Bearing, Ball
Bearing, Ball
Spacer
Bearing, Ball
Kit - Crankshaft (Incl. 8-12)
9/02
D9
PISTON AND CRANKSHAFT (800)
800 PRO X S03NX8CS
3
1
2
1
4
5
6
8
7
9
9
11
9
10
13
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
3021179
------2201631
2202337
3514357
2201557
Qty. Description
4
2
2
2
2
2
Circlip, Piston
Pin, Piston
Kit, Piston Rings
Kit, Piston (Incl. 1,2,3)
Bearing
Kit, Connecting Rod
(Incl. Rod, Pin, Bearing, Washers)
Ref. Part No.
7
8
9
10
11
12
13
7721117
7555905
3585503
3514318
5131899
3514310
2201842
Qty. Description
1
1
4
1
1
1
1
Key, Woodruff
Bushing
Bearing, Ball
Bearing, Ball
Spacer
Bearing, Ball
Kit, Crankshaft (Incl. 8-12)
9/02
D10
MAGNETO (600)
600 PRO X S03NX6ES
6
5
4
3
2
1
9
8
7
10
14
12
11
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
7517278
3040161
7546909
7555907
4010677
4060222
7555970
Qty. Description
6
1
1
1
1
1
3
Screw
Pulley, Starting
Nut, Hex
Washer
Flywheel
Stator
Washer, Flat
Ref. Part No.
8
9
10
11
12
13
14
7555969
7517314
2202321
4010279
4060229
4010124-305
4020159
Qty. Description
3
3
1
1
1
2
2
Washer, Lock
Screw
Kit - CDI (Incl. Nyogel and Decal)
Harness, Ignition
Coil, Ignition
Wire, Ignition
Cap, Spark Plug
9/02
D11
MAGNETO (700)
700 PRO X S03NX7CS
13
12
11
9
10
8
7
4
5
14
6
15
3
16
2
19
1
18
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
7516823
3021144
5411998
5630824
7546909
7555907
4010677
7517246
7555969
7555970
Qty. Description
6
1
1
1
1
1
1
3
3
3
Screw
Pulley, Starting
Belt
Pulley, Water Pump Drive
Nut, Hex
Washer
Flywheel
Screw
Washer, Lock
Washer, Flat
Ref. Part No.
11
12
13
14
15
16
17
18
19
4010297
7516734
1202161
5411178
4020155
4010124-305
4060229
4010549
2202331
7077026
Qty. Description
1
4
1
1
2
AR
1
1
1
1
Stator
Screw
Housing, Ignition
Grommet
Cap, Spark Plug
Wire, Ignition
Coil, Ignition
Harness, Ignition
Kit - CDI (Incl. 19, Nyogel & Decal)
Decal - Spark Plug
9/02
D12
MAGNETO (800)
800 PRO X S03NX8CS
13
12
11
10
9
8
7
4
5
14
6
15
19
3
16
2
1
17
18
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
7517998
3021144
5411998
5630824
7546909
7555907
4010677
7517246
7555969
7555970
Qty. Description
6
1
1
1
1
1
1
3
3
3
Screw
Pulley, Starting
Belt
Pulley, Water Pump Drive
Nut, Hex
Washer
Flywheel
Screw
Washer, Lock
Washer, Flat
Ref. Part No.
11
12
13
14
15
16
17
18
19
4010297
7516734
1202161
5411178
4020155
4010124-305
4060229
4010549
2202328
7077026
Qty. Description
1
4
1
1
2
AR
1
1
1
1
Stator
Screw
Housing, Ignition
Grommet
Cap, Spark Plug
Wire, Ignition
Coil, Ignition
Harness, Ignition
Kit, CDI (Incl. 19, Nyogel & Decal)
Decal, Spark Plug
9/02
D13
RECOIL STARTER (600)
600 PRO X S03NX6ES
9
1
10
8
7
11
5
6
4
12
3
2
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
1202298
3040163
3040164
3040167
5246108
3040166
Qty. Description
1
1
1
1
1
1
Asm., Recoil (Incl. 2-8,11,12)
Nut
Plate, Friction
Spring, Friction
Ratchet
Spring, Return
Ref. Part No.
7
8
9
10
11
12
3040168
3040170
3040171
7516827
5630645
3040169
Qty. Description
1
1
1
6
1
1
Reel
Spring, Spiral
Bushing, Rope
Screw
Housing, Recoil
Rope
3/02
D14
RECOIL STARTER (700)
700 PRO X S03NX7CS
8
9
6
4
2
3
7
10
5
11
9
1
12
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1202408
1
2
3
4
5
6
3040163
3040164
3040167
5246108
3040166
3040168
Qty. Description
Ref. Part No.
1 Asm., Recoil
(Incl. 1-9 & Starting Pulley)
1 Nut
1 Plate, Friction
1 Spring, Friction
1 Ratchet
1 Spring, Return
1 Reel
7
8
9
10
11
12
13
3040170
3040160
7661148
3040171
7516823
5246218
3040169
Qty. Description
1
1
2
1
6
1
1
Spring, Spiral
Housing, Recoil
Rivet
Bushing, Rope Slide
Screw
Shield, Recoil Rope
Rope
9/02
E1
RECOIL STARTER (800)
800 PRO X S03NX8CS
9
8
6
4
2
3
7
10
5
11
9
1
12
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1202408
1
2
3
4
5
6
3040163
3040164
3040167
5246108
3040166
3040168
Qty. Description
Ref. Part No.
1 Asm., Recoil
(Incl. 1-10,13 & Starting Pulley)
1 Nut
1 Plate, Friction
1 Spring, Friction
1 Ratchet
1 Spring, Return
1 Reel
7
8
9
10
11
12
13
3040170
3040160
7661148
3040171
7517998
5246218
3040169
Qty. Description
1
1
2
1
6
1
1
Spring, Spiral
Housing, Recoil
Rivet
Bushing, Rope Slide
Screw
Shield, Recoil Rope
Rope
9/02
E2
TOOL KIT
600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS
10
1
9
2
8
3
7
4
6
5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
2873520
------------------------5910082
2872012
1
1
1
1
1
1
1
Qty. Description
Ref. Part No.
Kit, Tool (Incl. 1-4,8)
Screwdriver
Wrench, 12-14 Spanner
Box Wrench, Special
Wrench, 10-12 Spanner
Wrench, Box End, 9/16 Inch x 5/8 Inch
Tool, Scissor Stop Wrench
7 9917436
9917621
9917622
9917623
8 2874113
9 7080287
10 9918079
Qty. Description
1
1
1
1
1
1
1
Manual, Owner’s, ’03 Snowmobile
Supplement, Owner’s Manual, ’03 600 PRO X
Supplement, Owner’s Manual, ’03 700 PRO X
Supplement, Owner’s Manual, ’03 800 PRO X
Tool Belt Removal
Strap, Emergency Starter
Video Suspension
10/01
E3
PRINTED IN THE USA
PARTS MANUAL PN 9917819 and MICROFICHE PN 9917820 9/02
G
F
E
D
C
B
A
1
cover
1
2
toc
2
3
3
4
4
Changed pages in 9917819
5
x
5
6
x
x
6
7
7
8
8
9
9
10
x
10
11
x
x
x
11
12
x
12
13
13
14
14