TBC-230

Illustr
ated P
ar
ts Man
ual
Illustra
Par
arts
Manual
Model Number:
P/N 31496
Rev 000
Date 2-16-07
TBC-230
GRASS TRIMMER
Supplier To The Outdoor Power Equipment Industry
Tanaka America • 1028 4 Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
th
www.tanaka-usa.com
[email protected]
PRODUCT INFORMATION
TBC-230
-230
Grass Trimmer / Brush Cutter
NEW for
2003!
Features / Benefits:
➣21cc, 1.1 hp engine consists of high quality components including a stress relieved,
chrome plated cylinder for longer engine life.
➣Bearing supported, solid steel drive shaft provides smooth and efficient power
transfer from the engine to the cutting head.
➣Premium Semi-Automatic Cutting Head makes it simple to
of .095 copolymer nylon cutting line.
load and holds 25 feet
➣Anti-vibration system includes a comfortable front handle and heavy-duty rubber
mount between the engine and shaft.
➣1 / 2 / 5 Warranty coverage provides One-Year coverage for professionals, TwoYear Coverage for homeowners, and Five Years on the electronic ignition module.
Specifications
Engine Displacement cc (cu. in.)
Power (h.p.)
Cylinder
Carburetion
Ignition System
Fuel Tank Capacity / fl. oz. (cc)
Anti-Vibration
Clutch System
Shaft Support
Drive System
Standard Cutting Head
Dry Weight / lbs. (kg) w/head
21 (1.3)
1.1
Chrome Plated
Walbro Diaphragm
Transistorized Electronic
14.5 (430)
Engine Mount & Shaft
Heavy-Duty Centrifugal
5 Shaft Bearings
7mm Solid Steel
Semi-Automatic
10.2 (4.6)
NOTE: Blade conversion kit required for use with metal cutting blades
Optional Accessories:
ORDER #
Varies
746751
746280
746290
746551
746191
746291
TMC-200
TPS-200
TPH-200
Varies
DESCRIPTION
Perfect Mix® 2-Cycle Engine Oil
BRAIN® automatic feed head
Aluminum fixed line head
Aluminum manual feed head
4” manual feed head
Single shoulder strap
Deluxe double shoulder harness
Cultivator attachment
Pole Saw attachment
Pole Hedge Trimmer attachment
Copolymer nylon cutting line
All data and specifications are subject to change without notice
For more information, contact:
ISM, Inc. • 1028 - 4th St. SW, Suite “B” • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
E-mail:[email protected] • Web: www.tanaka-usa.com
PRODUCT INFORMATION
Trimmer Attachments
-200
TPS-200
Pruning Saw Attachment
TPS-200 Features:
• 24” Shaft Provides a 98”
Overall Length When Mounted
• 10” Oregon® Bar & Chain
• Easy-Mount Coupler
To be used with Tanaka
straight shaft units 30cc
and under.
TPH-200
-200
Pole Hedge Trimmer Attachment
The versatile TPS-200 Pruning Saw attachment easily
converts Tanaka straight shaft grass trimmers /
brushcutters into a powerful pruning saw.
TPS-EXT Pruning Saw Extension (Part # 748511)
Add an extra two feet of reach with this pruning saw
extension that will fit on all Tanaka Pruning Saws. In
addition, it can be added to Tanaka straight shaft
grass trimmers that utilize the TPS-200 Pole Saw
Attachment.
For added reach and maneuverability, the TPH-200
Pole Hedge Trimmer attachment can easily convert
several Tanaka straight shaft grass trimmers /
brushcutters into a powerful pole hedgetrimmer..
TPH-200 Features:
• 22” Double Sided Cutting Blades
• Articulating / Pivoting Cutting Angle
up to 130 degrees.
To be used with Tanaka
straight shaft units 30cc
and under.
TMC-200
-200
Mini-Cultivator
This simple, easy to install attachment is ideal for quick garden / flower bed
weeding and cultivation. For maximum depth, the TMC-200 can dig up to 4
inches into the ground and 6” wide.
TMC-200 Features:
• Heavy Duty Gear box
• 49:1 Reduction Ratio for More
Tilling Power
To be used with Tanaka
straight shaft units 30cc
and under.
All data and specifications are subject to change without notice
For more information, contact:
ISM, Inc. • 1028 - 4th St. SW, Suite “B” • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
E-mail:[email protected] • Web: www.tanaka-usa.com
PARTS INFORMATION
TBC-230
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM
1-1
1-2
1-6
1-7
1-9
1-11
1-12
1-13
1-14
1-16
1-16
1-16
1-17
1-18
1-40
1-46
1-50
1-56
1-58
PART NUMBER
15701570900
0181166021
0010713091
99461050184
0170631A200
04100601210
0300007090
03901620200
03706500200
0460713080
0460713081
0460713580
99962081225
06810100200
1782054620
99463040154
1672054691
56020517200
1780136M800
www.tanaka-usa.com
DESCRIPTION
CAP,SPARK PLUG,ASSEMBLY
PLUG,SPARK
CYLINDER SET
BOLT,HEX,5X18,S
GASKET,CYLINDER
RING,PISTON
SET,PISTON
CIRCLIP,PISTON PIN
PIN,PISTON
CRANKSHAFT
CRANKSHAFT
CRANKSHAFT
BEARING,NEEDLE,F-810
KEY,WOODRUFF,3X13X4.5
CORD B
BOLT,HEX,4X15,PS
COIL,IGNITION
CAP,RUBBER
CORD,STOP
Page 1
QTY
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
2
1
1
2
COMMENTS
Includes gasket
Includes piston rings & circlips
~B001001
~D014650
D014651~
~B001001
[email protected]
PARTS INFORMATION
TBC-230
CRANKCASE, FLYWHEEL, PULLEY • FIGURE 2
ITEM
2-19
2-19
2-19
2-19
2-22
2-31
2-32
2-33
2-34
2-36
2-51
2-51
2-52
2-54
PART NUMBER
33000200210
33000200220
33000200230
33000200240
7980304520
0720712090
99966122240
99961600100
0900641020
99461050184
1552055080
1552055081
99201080011
99101080011
www.tanaka-usa.com
DESCRIPTION
SHIM,12.2X19X.10
SHIM,12.2X19X.15
SHIM,12.2X19X.20
SHIM,12.2X19X.30
PULLEY,STARTER
CRANKCASE ASSY
SEAL,OIL,#12227
BEARING,BALL,#6001
GASKET,CRANKCASE
BOLT,HEX,5X18,S
ROTOR,MAGNETO
ROTOR,MAGNETO
WASHER,8
NUT,8
QTY
1
1
1
1
1
1
2
2
1
3
1
1
1
1
Page 2
COMMENTS
Shims are "as needed" to obtain correct
side clearance
Includes bearings, seals and gasket
~B001001
B001001~
[email protected]
PARTS INFORMATION
TBC-230
FUEL SYSTEM • FIGURE 3
ITEM
3-40
3-41
3-42
3-47
3-55
3-56
3-59
3-60
3-61
3-62
3-62
3-63
3-64
3-65
3-67
3-68
3-78
3-79
PART NUMBER
4030631A20
4040099F90
4020602K21
99464050224
99414050601
99201050011
2230700090
68000731201
6750404280
5910713521
5910717F20
5950300290
65900801200
4550713990
99463050164
99463050205
70003005080
53432710200
www.tanaka-usa.com
DESCRIPTION
GASKET,INLET MANIFOLD
SET,CARB INSULATOR
GASKET,CARBURETOR
BOLT,HEX,5X22,WS
SCREW,5X60
WASHER,5
SHIELD,TUBE
CLIP 6.3
FILTER,FUEL
TANK,FUEL,ORANGE
TANKA,FUEL,EVAPO
CAP,TANK (BLACK/RED)
COLLAR
CARBURETOR SET
BOLT,HEX,5X16,PS
BOLT,HEX,5X20PS
PIPE,FUEL 3X5X80
GROMMET,FUEL PIPE
QTY
COMMENTS
1
1
1
2
2
2
1
1
1
1 Before S/N ~D000000
1 After S/N D000001~
1
3
1
2
1
1
1
Page 3
[email protected]
PARTS INFORMATION
TBC-230
CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4
Units after S/N B205033
(built in spark plug cover)
www.tanaka-usa.com
Page 4
[email protected]
PARTS INFORMATION
TBC-230
CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4
ITEM
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-16
4-17
4-24
4-30
4-31
4-32
4-33
4-34
4-35
4-36
4-38
4-39
4-45
4-63
4-70
4-71
4-77
4-78
4-79
4-80
PART NUMBER
7380716220
3800641020
99201040061
99073045124
99051050503
99201050061
7040713990
99210040062
7370700020
1330654020
99463040154
2570712420
35902103200
2900641080
3420641020
3480654020
35700601200
99464050184
99205080030
99072045204
99464050304
19805015800
20210200201
0110641020
75104200201
7340099K90
99434040081
7320099F90
www.tanaka-usa.com
DESCRIPTION
PROTECTOR,MUFFLER
SCREW,COVER
WASHER,4
SCREW,TAPPING,4.5X12
BOLT,HEX,5X50
WASHER,5
MUFFLER SET
WASHER,SPRING 4
GASKET,MUFFLER
SHIELD,HEAT
BOLT,HEX,4X15,PS
COVER,PLUG
WASHER,CLUTCH,B
SHOE,CLUTCH
SPRING,CLUTCH
PLATE,CLUTCH
BOLT,STEP,CLUTCH
BOLT,HEX,5X18,WS
WASHER,8
SCREW,TAPPING,4.5X20
BOLT,HEX,5X30,WS
CLAMP,CORD
GROMMET,SECONDARY CORD
COVER,COLLAR
GASKET,MUFFLER
PIPE,EXHAUST
SCREW,4X8/S
SET,SPARK ARRESTER
Page 5
QTY
1
1
1
1
2
2
1
1
1
1
4
1
2
2
1
2
2
2
2
1
1
1
1
1
2
1
2
1
COMMENTS
With built in spark plug cover
S/N ~B205033
S/N ~B205033
S/N ~B205033
[email protected]
PARTS INFORMATION
TBC-230
RECOIL STARTER • FIGURE 5
748744
Consider ordering the
748744, S-Start Kit if you
are replacing the starter
assy. It decreases the pulleffort by 60%. They are
dependable and easy to
install.
ITEM
5-0
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
PART NUMBER
7620304590
7720304580
7740304520
7790304520
7770304520
8390304520
7710304520
7830304520
7850304520
www.tanaka-usa.com
DESCRIPTION
STARTER ASS'Y
BODY,STARTER
PULLEY,STARTER
SPRING,RECOIL
ARM,SWING
SCREW,SET
STAY,PULLEY
ROPE,STARTER
HANDLE,STARTER
QTY
1
1
1
1
1
1
1
1
1
Page 6
COMMENTS
[email protected]
PARTS INFORMATION
TBC-230
AIR CLEANER • FIGURE 6
ITEM
6-0
6-1
6-2
6-3
6-4
6-6
6-7
6-8
PART NUMBER
4100714291
4520007090
4210007020
3800637C200
4230007081
5280714320
99204080030
6573252A20
www.tanaka-usa.com
DESCRIPTION
CLEANER,ASSY
SET,CLEANER COVER
ELEMENT,CLEANER
BOLT,CLEANER COVER
BODY,CLEANER
PLATE,CHOKE
WASHER,8
COLLAR 8
QTY
1
1
1
1
1
1
1
1
Page 7
COMMENTS
[email protected]
TBC-230
PARTS INFORMATION
CARBURETOR • FIGURE 7
0
ITEM
7-0
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
7-12
7-13
7-15
7-20
7-201
PART NUMBER
4550713990
5752515380
4422515180
4762515120
44725108200
~~~
~~~
~~~
~~~
5992000W38
55025100200
48925100200
53925120200
54825140200
5482515120
57825007200
www.tanaka-usa.com
DESCRIPTION
CARBURETOR SET
BODY,PUMP
PUMP,PRIMING
COVER,DIAPHRAGM
BULB,PRIMING
DIAPHRAGM,METERING
GASKET,DIAPHRAGM
DIAPHRAGM,PUMP
GASKET,PUMP
JET,MAIN #38
O-RING
RING,STOP
SWIVEL
SCREW,THROTTLE SET
SCREW,SET
SCREEN,INLET
QTY
COMMENTS
1 Includes gasket
1
1
1
1
1
1 ~ Contained in Carb Repair Kit #650.25140.900
1
(Not available individually)
1
1
1
1
1
2
4
1
Page 8
[email protected]
PARTS INFORMATION
TBC-230
FAN CASE • FIGURE 8
ITEM
8-1
8-3
8-5
8-6
8-8
8-11
8-15
8-26
8-27
8-28
PART NUMBER
2890706080
99350012002
5990712021
99051050163
99461050254
1120712480
3600099620
99201050061
3243735020
3610099020
www.tanaka-usa.com
DESCRIPTION
SHAFT,CLUTCH
RING,STOP,C-12 EX
CUSHION,ANTI-VIBE
BOLT,HEX,5X16
BOLT,HEX HOLE,5X25S
CASE,FAN,(ORANGE)
PIPE HOLDER,TPE
WASHER,5
WASHER,GEAR CASE
FITTING,METAL
QTY
1
1
1
1
1
1
1
1
1
1
Page 9
COMMENTS
[email protected]
PARTS INFORMATION
TBC-230
DRIVE SHAFT, HANDLE • FIGURE 9
1
ITEM
9-1
9-2
9-3
9-4
9-5
9-7
9-9
9-25
9-41
9-42
9-43
9-44
9-45
9-46
9-47
9-48
9-49
PART NUMBER
3433836020
3413836081
3473836090
99101050041
5003845120
99416050302
8853845191
8703845190
8803845120
8323845120
1623845120
9253845120
1563845180
99011050301
99101050011
1640701701
5093845320
www.tanaka-usa.com
DESCRIPTION
SHAFT,DRIVE
PIPE,DRIVE SHAFT
BUSHING
NUT,5
HANDLE,FRONT
SCREW,5x30,WS
WIRE,THROTTLE ASSY
LEVER,THROTTLE ASSY
LEVER,THROTTLE
SPRING,RETURN
SWITCH,STOP
DECAL,STOP SWITCH
SWITCH,STOP
SCREW,5X30
NUT,5
TUBE,PROTECTION,7x170
GRIP,SHAFT
QTY
COMMENTS
1
1
5
3
1
3
1 Includes swivel cap
1
1
1
1
1
1
3
3
1
1
Page 10
[email protected]
PARTS INFORMATION
TBC-230
GEAR CASE & SAFETY GUARD • FIGURE 10
From S/N A314251 ~ B138800
Prior to S/N A314250
and
After S/N B138801
www.tanaka-usa.com
Page 11
[email protected]
PARTS INFORMATION
TBC-230
GEAR CASE & SAFETY GUARD • FIGURE 10
ITEM
10-0
10-1
10-2
10-4
10-5
10-6
10-9
10-11
10-12
10-13
10-15
10-16
10-17
10-18
10-26
10-27
10-28
10-29
10-32
10-34
10-35
10-36
10-38
10-45
10-50
10-51
10-52
10-53
10-54
10-55
10-56
10-57
10-58
10-59
PART NUMBER
4413782090
3003845190
99461050254
99351024002
99350009002
99961609002
3003836021
99416050121
3163815020
99961626000
3043845120
99961600003
99351026002
3103836020
99053060203
99210060062
4423741720
4413782080
7973782020
99101040011
3013836000
99201040011
99414040121
3033836020
99053060303
99210060062
99201060061
4423845120
4413845120
4453825320
99011050151
7973782020
99201050011
99174050010
www.tanaka-usa.com
DESCRIPTION
SAFETY GUARD KIT
CASE,GEAR ASSY
BOLT,HEX HOLE,5X25S
RING,STOP,C-24,IN
RING,STOP,C9
BEARING,BALL,#609Z
CASE,GEAR
SCREW,5X12/PS
BOLT,FITTING,M8
BEARING,BALL,#626
SHAFT,GEAR
BEARING,BALL,#6000D
RING,STOP,IN,C-26
HOLDER,CUTTER
BOLT,HEX,6X20
WASHER,S,6
BRACKET,SAFETY GUARD
GUARD,SAFETY
LIMITER,LINE
NUT 4
GEAR & PINION SET
WASHER 4
SCREW,4x12S
COVER,GEAR CASE
SCREW,6X30
WASHER,S,6
WASHER,6
BRACKET,GUARD
SAFETY GUARD
GUARD HOLDER
SCREW,5X15
BLADE
WASHER,5
NUT-U,5
QTY
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
1
2
1
2
2
1
2
2
2
1
1
1
1
1
1
1
Page 12
COMMENTS
Prior to S/N A314250 and After S/N B138801
Prior to S/N A314250 and After S/N B138801
Prior to S/N A314250 and After S/N B138801
Prior to S/N A314250 and After S/N B138801
Prior to S/N A314250 and After S/N B138801
Prior to S/N A314250 and After S/N B138801
Prior to S/N A314250 and After S/N B138801
Prior to S/N A314250 and After S/N B138801
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
From S/N A314251 ~ S/N B138800
[email protected]
PARTS INFORMATION
TBC-230
CUTTING HEAD & TOOLS • FIGURE 11
ITEM
11-0
11-2
11-3
11-4
11-5
11-6
11-7
11-8
11-30
11-31
PART NUMBER
746451
3563383E20
7863383020
3153383020
7933383020
7873383020
7893383020
7883383020
81320000200
8292000080
www.tanaka-usa.com
DESCRIPTION
HEAD,SEMI-AUTO,5"
ADAPTER,746451,8x1.25 LHF
BODY,CUTTING
NUT,SPECIAL
SPRING,REEL
REEL
CAP,BODY
EYELET
WRENCH,HEX,4
SPANNER,COMBI,13X19
QTY
1
1
1
1
1
1
1
2
1
1
Page 13
COMMENTS
[email protected]
PARTS INFORMATION
TBC-230
DECALS • FIGURE 12
4
ITEM
12-1
12-3
12-4
12-10
12-18
12-26
PART NUMBER
9060713420
9290713720
92337400200
9193782020
9233728620
9233738F20
www.tanaka-usa.com
DESCRIPTION
DECAL,TBC-230
DECAL,TBC-230
DECAL,LEVEL
DECAL,CAUTION A
DECAL,LEVEL
DECAL,LEVEL
QTY
1
1
1
1
1
1
Page 14
COMMENTS
[email protected]
PARTS INFORMATION
748503
BLADE KIT
18
WARNING! Read the owners
manual and follow all warnings and
safety instructions. Failure to do so
can result in serious injury to the
operator and/or bystanders. Never
attempt to mount a steel blade to a
machine that is not specifically designed for that purpose. Never attempt to mount a steel blade without using all components of the
blade attachment kit, including
shoulder strap and barrier safety bar.
ITEM
4
5
6
7
8
9
10
11
12
13
14
15
16
18
PART NUMBER
3113844020
99201060061
99101060041
5063730020
5203727720
99053060403
4423369921
44437609200
4413738020
4453738020
3133754720
3273718090
30060
746191
www.tanaka-usa.com
DESCRIPTION
CAP,CUTTER HOLDER
WASHER,6
NUT,6
BRACKET,HANDLE,A
BARRIER BAR 24MM
BOLT,HEX,6X40
BRACKET,SAFETY GUARD
SPACER,BRACKET
GUARD,SAFETY
HOLDER,GUARD
NUT,FIXING L.H. 8X1.25
PIN,COTTER 2X20 (10 PACK)
KIT,BLADE GUARD
STRAP,SHOULDER,PSS-175
Page 1
QTY COMMENTS
1 Kit used on TBC-225, 230, 245PF, 2500
4
2
1
1
2
1
2
1
1
1
1
1
1 Includes mounting bracket/hardware
[email protected]
TECHNICAL SERVICE
BULLETIN NUMBER PI 3126
Date:
December 2004
Model & Serial:
TBC-230 / TBC-230B
A211451 and later
Reason:
We have received field reports that some units may not idle properly or may not
be adjustable to an acceptable idle RPM. In this situation the likely cause of this
is the length of the throttle cable. A longer throttle cable, which allows for more
idle speed adjustment is listed below and will correct this condition. In addition a
swivel cap is included to assist with the retention of the new longer throttle wire.
Comments:
The new throttle wire inner length changes from the current 87.5mm to 91mm in
the new wire. After connecting the throttle wire to the carburetor swivel install
the swivel cap as shown in Fig. 1-6A. With the new throttle wire installed it will
be necessary to check and adjust the idle RPM.
Part Number Changes:
Old Part #
N/A
N/A
New Part #
885-38451-91
560-07120-20
885-38451-91
Description
Throttle wire complete
Swivel cap (#2)
Throttle wire set
is marketed exclusively by:
ISM, Inc. • 1028 – 4th Street, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanaka-usa.com * [email protected]
S･START KIT
A --- TBC2501/D, TPH2501, TPS-2501, TPE2501
B --- TBC230/230B/230D
C --- TBC290/290D/340/340D
Order Number
748733
748744
748732
S-Start Parts Information
REF.
NUMBER
000
000
000
001
002
003
004
005
006,1
006,1
006,1
006
007
008,1
008,1
008,1
008
009
010
011
012
013
014
015
016
017
020
021
022
060
PART
NUMBER
756-07075-00
756-07120-00
756-07027-00
762-07075-90
762-07085-90
762-07027-90
785-07085-20
772-07085-80
783-07085-20
780-07085-20
786-07085-20
778-07027-90
778-07085-90
778-07075-90
778-07085-91
328-07085-20
774-07075-20
774-07085-20
774-07027-20
774-07085-21
182-07085-20
990-72050-144
991-01080-011
994-64040-185
806-07027-20
806-07070-20
806-07120-20
990-73045-144
994-64040-125
798-07085-90
991-91050-001
915-07078-20
314-07070-20
DESCRIPTION
S･START KIT (TBC2501)
S･START KIT (TBC230)
S･START KIT (TBC290)
RECOIL STARTER BODY ASS'Y
RECOIL STARTER BODY ASS'Y
RECOIL STARTER BODY ASS'Y
STARTER HANDLE
RECOIL STARTER BODY COMP,
RECOIL ROPE
RECOIL SPRING
SPRING PLATE
RECOIL SPRING CASE ASS'Y
RECOIL SPRING CASE ASS'Y
RECOIL SPRING CASE ASS'Y
SORING CASE ASS'Y
STARTER BUSH
STARTER PULLEY
STARTER PULLEY
STARTER PULLEY
STARTER PULLEY
SPECIAL WASHER 5.2X15
TAPPING SCREW 5X14
HEX. NUT 8
HEX. HOLE BOLT 4X18WS
STARTER BASE
STARTER BASE
STARTER BASE
TAPPING SCREW 4.5X14
HEX. HOLE BOLT 4X12WS
STARTER PULLEY ASS'Y
SQUARE NUT 5
STARTER MARK (S･START)
SPECIAL BOLT
A
Q'TY
B
C
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
3
1
1
1
1
3
4
1
1
1
3
1
1