Canada`s Soybean Value Chain
Transcription
Canada`s Soybean Value Chain
Canada’s Soybean Value Chain 2015 edition 1 This publication is an update of a report about Canada’s soybean value chain first issued by Soy 20/20 in 2008. The industry has expanded and evolved over the last seven years, including an increase in soybean acreage and production volumes, and development of new markets and new opportunities. Table of Contents This report describes and quantifies the Canadian soybean value chain as a means of attracting interest and investment in the entire sector and not just a specific link of that chain. About Soy 20/20 2 Trait development – seed trade 4 Identity Preserved contractors and exporters 6 Growers 8 Elevators 9 Processors 10 The soybean value chain 12 Oil Soy 20/20 brings together government, academic and industry partners to support the development of new opportunities for Canadian soybeans. The organization is supported by the Grain Farmers of Ontario and by Agriculture and Agri-Food Canada and the Ontario Ministry of Agriculture, Food and Rural Affairs under Growing Forward 2, a federalprovincial-territorial initiative. 14 Protein • Builds bridges among companies to stimulate business development and growth of new market opportunities for Canadian soybeans in Canada and abroad; and • Helps companies with market analysis and business plan development as a basis for developing or expanding opportunities. 16 Hulls, fibre and minor components 17 Looking forward Canadian soybean industry overview SOYBEANS 2008/09 2009/10 2010/11 2011/12 2012/13 2013/14 2014/15* 2,971,300 3,518,000 3,738,800 3,851,662 4,152,900 4,418,900 5,561,900 41.5 37.7 43.9 42.7 45.0 42.8 40.2 122,576 131,604 163,311 164,112 186,892 196,907 222,251 116 220 305 296 231 158 3,336 3,581 4,445 4,467 5,086 5,359 351 372 266 233 257.6 343 Total supplies 3,803 4,173 5,016 4,996 5,575 5,860 Exports 1,888 2,111 2,754 2,742 3,332 3,427 Crushing 1,280 1,293 1,448 1,410 1,541 1,525 Seed 148 157 163 174 186 233 Other domestic disappearance 266 307 355 438 359 429 3,582 3,868 4,720 4,996 5,575 5,860 220 305 296 231 158 246 Soy 20/20’s activities are focused on advancing industrial and food uses and opportunities for Canadian soybeans. This includes helping connect value-added market opportunities with the resources needed to make those opportunities a reality. Soy 20/20: Canada’s strengths in research capability, industrial output, agricultural production, and educational excellence, combined with the ability to build networks and combine these strengths in a focused effort will help keep the Canadian soybean sector a global leader. Seeded area (acres) • Connects companies with funding to develop or expand their manufacturing capabilities; Soy 20/20 is a catalyst in building this network, by focusing on real opportunities, identifying and circumventing constraints, and helping existing companies develop or expand manufacturing capabilities. Beginning stocks • Facilitates constructive interactions between companies and the soy research community; Average yield (bushels/acre) Total production ('000 bushel) all units for below in '000 metric tonnes Production Imports Total disposition Ending stocks Source: Statistics Canada, CANSIM Table 001-0017, 001-0041 * complete crop year data for 2014/15 not available at time of publication Crop Year for soybeans is defined to be September – August. Canada’s Soybean Value Chain 2 3 Trait development – Seed trade Soybeans have long been bred for agronomic traits that benefit the entire value chain, such as yield, consistent quality, and disease resistance. Identity Preserved (IP) traits were originally introduced as a way of offering a value-added program for farmers, while focusing on the needs and wants of the end user. The introduction of IP traits continues, but now includes genetically modified (GM) and non-food uses. Soybean varieties are developed by both publicly funded and private entities in Canada. The private soybean seed breeding industry is dominated by three large companies – DuPont, Monsanto and Syngenta – but others, like Hyland Seeds (owned by Dow AgroSciences), Prograin and Sevita are also active in the sector. There are five publicly funded soybean seed breeding stations in eastern Canada, each of which is responsible for growing different varieties depending on the growing season of their particular location. The University of Guelph has two stations in Ontario, in Guelph and Ridgetown, which carry out work through the research partnership the institution has with the Ontario Ministry of Agriculture, Food and Rural Affairs (OMAFRA). Agriculture and Agri-Food Canada also operates two stations in Ontario, located in Harrow and Ottawa, and the Centre de recherche sur les grains inc (CEROM) is responsible for a breeding station in St Hyacinthe, Quebec. The Canadian Seed Trade Association has 3,500 pedigreed seed grower members who grow seed and is the only Canadian organization to monitor and certify pedigreed seed in Canada for all crops, except potatoes. Public and private soybean breeders in Canada Organization/ company Breeding program Public Agriculture and Agri-Food Canada Non-GM CEROM Non-GM University of Guelph Non-GM University of Saskatchewan GM Private Canada’s Soybean Value Chain DEKALB (Monsanto) GM Hyland Seeds (Dow AgroSciences) Both La Co-op Fédérée Both Pioneer (DuPont) GM Pride Seeds GM Sevita International Non-GM Semences Prograin Inc. Both Syngenta Both Comparison ofof dietary fats The desire to eliminate trans fatty acids Comparison dietary fats (TFAs) from processed foods has led to the Soybean oiloil 1515 5454 88 2323 development of soybeans whose fatty acid Soybean Organization/ oil doesn’t require partial hydrogenation Breeding program HighHigh oleicoleic soybean oil*oil 10.5 7575 company soybean 10.57 7 2.52.5 to add shelf life to a food product. Partial Comparison of dietary fats Dairyland Seed hydrogenation causes the development of LowLow linolenic soybean oiloil 1414 5656 33 2626 GM linolenic soybean Company health-harming TFAs. Canola oil8oil 7 23 1111 6161 Soybean oil 15 54 Canola 7 2121 Greenleaf Genetics GM Comparison of dietary fats In the U.S., high oleic soybean varieties Northstar Genetics GM High oleic soybean oil 10.5 7 2.5 High 75canola oleic canola oiloil 7 7 2020 3 3 7070 High oleic (with lower linolenic fatty acids and lower beingsoybean grown and Lownow linolenic 56 Flaxseed 15saturates) are 54 8oil 2314 It can take eight to 15 years from the time Soybean oil oil3oil 26 9 8 1618 18 Camelina 36 57 14 processed by the major oilseed crushers. the first soybean cross is made to the time 7 21 11 61 High oleic soybean oil 10.5 7 2.5 75Canola oil Sunflower oiloil 129 71 57 1 16 Flaxseed 16 18 This oil offers significant performance a new variety is commercially available. advantages for frying applications over High oleic canola3 oil 267 20 3 70 oil Low linolenic soybean oil 14 56 Breeding involves identifying variability, Corn 57 71 1 29 Sunflower oil 1312 1 16 traditional soybean oil and other vegetable finding parents with the needed traits, and Canola oil Camelina 8 18 36 14 7 21 11 61 oil Olive oiloil 1513 9 1 75 1 oils. It is the subject of a considerable effort Corn 57 29 making the breeding cross. Researchers to make the trait available throughout the Flaxseed oil 9 16 57 18 High oleic canola oil 7 20 3 70 also need to identify the best pure lines that Palm oiloil 10 75 39 Olive 15 9511 majority of growing zones, receiving support will generate yield and quality and pass 12 71 1 16 Camelina oil 8 18 36 Sunflower 14 oil from the industry and grower organizations. Palm 51 10 39 2 7 Coconut oiloil 91 end use testing. That means identifying Corngrown oil and 13 57 1 29 Saturated Fat the variety57 has been 9 In Canada, 16 18 breeding objectives is an important part of Flaxseed oil Coconut oil 91 2 7 has proven that it will fit well once domestic the research program. And there are many Sunflower oil 0% 20% 40% 60% fat − 80% 100% Olive oil 1 16 15 9 1 75 Polyunsaturated Linoleic Acid 12 71 processing is available. traits to work on – such as high protein, high 20% 40% 60% fat −80% 100% Palm 51 10Fat 390% Polyunsaturated Linolenic Acid Corn oil 13 57 1 oil 29 Saturated isoflavone, high vitamin E, high oil, high Seed developers are now approaching food Source: DuPont, United Soybean Board, Soy 20/20 Source: United 2020 sugar and fatty acids, among others. Coconut oil varieties, 91 Soybean Board, 2 7Acid Monounsaturated fat − Oleic Acid Olive oil 15manufacturers 9 1 75soybean Polyunsaturated fat −Soy Linoleic with potential *High oleic soybean oil data supplied by DuPont and through Soybeans are being developed with specific Palm oil 51 open dialogue, 10 get their input 39 Polyunsaturated fat − Linolenic Acid 20% Source: 40% 60% Board, 80% United Soybean Soy 2020100% into the types of products that consumers0% agronomic traits (eg. herbicide tolerance *High oleic soybean oil data supplied by DuPont 91 2 7 Soy 20/20 Monounsaturated fat − Oleic Acid DuPont, United Board, might want.Source: Food processors haveSoybean been very or pest resistance), but also with traits that Coconut oil receptive to this way of doing business as in make them more suited to their intended 0% the past 20%they were 40%often just 60% 80% presented with a 100% end uses, such as specific food products or Source: DuPont, United Soybean Board, Soyproduct 20/20 and asked to sell it. final industrial products. U.S. companies supplying the Canadian market In Canada, GM-specific traits include high oleic acid content and resistance to glyphosate or soybean cyst nematode. NonGM-specific traits include colour, seed size, and protein and sugar levels. Food Certain soy protein traits improve soy beverage and food products. Beta conglycinin, for example, improves the “mouth feel” of soy to consumers as a way of making soybased foods more palatable and popular. Industrial New high oleic soybean varieties significantly improve performance of soybean oil and will play an important role in realizing its potential in industrial market applications. The current utilization of soybean oil as a lubricant has been limited in part by its performance regarding heat and oxidative stability. New soybean varieties with high oleic fatty acid content will greatly improve performance characteristics required by applications such as engine oils and hydraulic fluids. For more information Soy Canada www.soycanada.ca Agriculture and Agri-Food Canada www.agr.gc.ca Canadian Seed Trade Association CEROM www.cdnseed.org www.cerom.qc.ca University of GuelphOMAFRA partnership Ontario Soybean and Canola Committee www.uoguelph.ca/research/ omafra/index.shtml www.gosoy.ca Satura Satura Polyun Polyu Polyu Polyun Mono Monou 4 5 Identity Preserved contractors and exporters Canadian soybean production Canadian soybean production and disposition and disposition 7,000,000 7,000,000 7,000,000 Metric Tons Tons Metric Metric Tonnes 5,000,000 6,000,000 6,000,000 4,000,000 5,000,000 5,000,000 3,000,000 2,000,000 4,000,000 4,000,000 6,000,000 Non-GM production* 5,000,000 Exports 4,000,000 3,000,000 Imports 3,000,000 3,000,000 0 1,000,000 2011 0 2013 2012 2014 2011 Year 2011 2011 Identity Preserved (IP) means maintaining a crop’s unique traits or quality characteristics from seed through production, transportation, handling and processing. Of the more than 1050 soybean varieties with national registration status with the Canadian Food Inspection Agency, Canadian farmers grow approximately 200, each with its own tolerance for specific environments, resistance to certain crop diseases and pests and varying characteristics. The Canadian Food Grade Soybean Database is a comprehensive online listing of quantitative information about Canadian soybean varieties grown specifically for the soy food industry. The samples included in the database, a partnership between Agriculture and Agri-Food Canada and the Canadian International Grain Institute, represent food grade varieties currently available or expected to be available soon for commercial production. Canada’s Identity Preservation Standard requires a sophisticated documentation and record keeping system that covers all aspects of soybean production and processing to ensure complete traceability from purchasing seed to the sealing of shipping Canada’s Soybean Value Chain 2013 2012 2012 2013 Year 2013 Province Company name Province Company name Province Beechwood Agri Services Ontario Huron Commodities Inc. Ontario Sevita International Ontario Non-GM production* Broadgrain Commodities Inc. Ontario La Coop fédérée Quebec SG Ceresco Inc. Quebec Exports Bunge Canada Quebec Ontario CFT Corporation Ontario Ontario Snobelen Farms Non-GM Exports Exports London Agricultural Commodities Inc. South West Ag Partners Ontario DG Global Ontario Parrish & Heimbecker Ltd. Ontario Globeways Canada Inc. Ontario Ray-Mont Logistics Quebec St. Lawrence Beans (Division of Agrocentre Belcan Inc.) Quebec Hensall District Co-Operative Onitaro Semences Prograin Inc. Quebec Thompsons Limited Ontario Non-GM Exports Domestic use** 2014 Year 1,000,000 1,000,000 00 2012 Company name Imports Domestic use** 2014 Source: Statistics Canada, 2015; Agriculture and Imports Agri-Food Canada, 2015; Soy Canada, 2015. Domestic use** * Non-GM production is based on industry estimates ** Domestic use is based on soybean crop year – September-August 2014 containers. YearThe Canadian Identity Preserved Recognition System (CIPRS) is the Canadian Grain Commission’s quality assurance program that provides third party verification of the processes the Canadian industry uses to deliver the specific quality attributes that domestic and international buyers are demanding. CIPRS-certified companies that sell products through IP programs have quality assurance and traceability systems for the production, handling and transportation of specialty grains, oilseeds or pulses throughout the entire value chain. CIPRS also ensures that a company’s quality management system meets the standard created by the Canadian Grain Commission, a standard that is compatible with the globally recognized International Organization for Standardization (ISO) system. Soy Canada is a national association representing every group involved in the development, production, handling, processing and transport of Canadian soybeans. Soy Canada was formed in 2014 by the members of two previous organizations: Canadian Soybean Council, which represented soybean farmers, and Canadian Source: Soy Canada Production Production Non-GM production* Non-GM Exports 2,000,000 1,000,000 2,000,000 2,000,000 Production 7,000,000 6,000,000 Metric Tons Leading Canadian soybean exporters Canadian soybean production and disposition Percentage of non-GM soybean production by province % Non-GM1 Source: Statistics Canada, 2015; Soy Canada, 2015. Production (Mt)2 Non-GM Production (Mt)* Province 2010 2011 2012 2013 2014 2010 2011 2012 2013 2014 2010 2011 2012 2013 2014 Soybean Exporters Association (CSEA), which was focused on expanding markets and improving the quality of Canadian soybeans. The addition of seed companies, commodity exporters, processors and other industry participants created a full value chain organization. Quebec 51.3% 50.0% 27.0% 20.0% 30.0% 807,000 800,000 825,000 847,000 898,000 413,991 400,000 222,750 169,400 269,400 Manitoba 5.0% 5.0% 5.0% 0.5% 0.75% 435,400 413,700 759,300 1,068,200 1,107,700 21,770 20,685 37,965 5,341 8,308 Ontario 35.0% 35.0% 25.0% 20.0% 25.0% 3,048,100 2,966,500 3,274,000 3,078,100 3,791,100 1,066,835 1,038,275 818,500 615,620 947,775 PEI 25.0% 16.0% 23.0% 23.0% 23.0% 60,100 10,175 7,840 11,822 14,145 13,823 ESTIMATES OF TOTAL NON-GM PRODUCTION 1,512,771 1,466,800 1,091,037 804,506 1,239,306 Approximately two-thirds of Canada’s soybean production is exported; approx imately half of those exports are food grade. % Non-GM* 34.81% 15.48% Canadian soybean exports (crop year) Year Total tonnes 2007 – 08 1,752,782 2008 – 09 2,017,246 2009 – 10 2,247,018 2010 – 11 2,942,771 2011 – 12 2,936,323 2012 – 13 3,470,277 2013 – 14 3,470,637 The top five countries of destination for Canadian soybean exports in 2013-14 were China, United States, Netherlands, Japan, and Belgium. Source: Statistics Canada. TOTAL CANADIAN PRODUCTION 40,700 49,000 51,400 61,500 4,345,300 4,246,300 5,086,000 5,198,000 6,048,600 34.54% 21.45% 20.49% 1. Industry estimates, 2010-2014; 2. Statistics Canada, 2015; *These numbers are industry estimates based on approximate seed sales, 2014 About GM vs Non-GM production The volume of non-GM beans grown in Canada has regained some of its lost ground and has increased in the last three years. Approximately 20 per cent of soybeans grown in Canada in 2014 were non-GM; Japan is the largest customer for that crop. Non-GM soybeans are also exported to several other Asian countries and the European Union (EU). Over half of the soybeans exported to the EU are GM and used in the crush market. For more information Canadian Food Grade Soybean Database Canadian Oilseed Processors Association www.gosoy.ca/osacc_fg_database.php www.copaonline.net Canadian International Grains Institute Soy Canada www.cigi.ca Canadian Grain Commission www.grainscanada.gc.ca www.soycanada.ca 6 7 Growers In 2015, approximately 5,420,400 acres of soybeans were seeded in Canada, with nearly three million of those acres grown in Ontario. Although soybeans are grown from Alberta to PEI, the remainder of Canada’s production is grown largely in Quebec and Manitoba with production in Saskatchewan starting to increase since 2013. Soybean production has risen dramatically in Manitoba in recent years, to 1,330,000 acres seeded in 2015 compared to only 415,000 acres in 2009. Total Seeded Area (Acres) By Province Canadian soybean production history by crop year (September – August) Province 2009 2010 2011 2012 Manitoba 415,000 520,000 575,000 800,000 Maritimes (‘09 – ‘15) Crop year Acres harvested (‘000 acres) Yield (bu/acre) Production (‘000 tonnes) 1,330,000 220.48% 2014-15* 5,523* 40.2* 6,048* 2013 2014 2015 1,050,000 1,270,000 Change • Rising costs for land and inputs (fertilizer, crop protection products, seed, fuel) 35,000 59,000 70,492 71,000 86,000 92,000 82,000 134.29% 2013-14 4,956 42.8 5,358 Ontario 2,470,000 2,500,000 2,464,870 2,590,000 2,600,000 3,070,000 2,930,000 18.62% 2012-13 4,149 45.0 5,086 Quebec 598,000 659,800 741,300 691,900 712,900 859,900 778,400 30.17% 2011-12 3,840 42.7 4,466 • Increased pests – soybean aphids, soybean cyst nematode (SCN), soybean rust 0 0 0 0 170,000 270,000 300,000 2010-11 3,721 43.9 4,444 • Export market acceptance of GM soybeans 3,581,600 3,738,800 3,851,662 4,152,900 4,618,900 5,561,900 5,420,400 2009-10 3,488 37.7 3,581 Source: Statistics Canada. 2008-09 2,954 41.5 3,336 Crop year for soybeans is September-August; 2014-15 numbers current to June 2015 2007-08 2,895 34.2 2,696 2006-07 2,968 42.9 3,466 2005-06 2,880 40.3 3,156 2004-05 2,900 38.6 3,044 Saskatchewan Total – 51.34% Source: Statistics Canada. Soybean production in Canada by province Canadian soybean farmers are represented through provincial grower organizations. It should be noted that in Canada, soybean grower associations do not own or control the sale of soybeans, unlike some other farm product marketing boards. Source: Soy Canada Saskatchewan Grain Farmers of Ontario represents Ontario’s 28,000 grain farmers, which includes soybean growers. The organization was founded in 2009 through the merger of the Ontario Soybean Growers, Ontario Wheat Producers Marketing Board and the Ontario Corn Producers’ Association. The organization is run by a board of farmers who are elected as directors by their fellow growers. GFO is involved in activities like grower education, domestic and export market development, funds soybean research, and lobbies government on important grower issues. Manitoba Ontario Quebec Soybean Growing Region New Brunswick Prince Edward Island Nova Scotia Canada’s Soybean Value Chain Current issues facing growers: In Manitoba, soybean growers are represented by Manitoba Pulse and Soybean Growers Association, in the Maritimes by the Atlantic Grains Council, and in Quebec by Federation des producteurs de cultures commerciales du Quebec. * 2014-15 figures to June 2015 only Soybean growers’ long history of investment in research and technology has been instrumental in expanding Canada’s production capacity and developing new markets and uses for Canadian-grown soybeans. Grower organizations fund research in several priority areas, including disease and insect control, utilization and agronomy. In Ontario, GFO is actively involved in market development activities, focusing on three key areas: • Domestic market development – improve the domestic soy food market in Canada and maintain and improve the domestic meal and oil market • Export market development – maintain current key markets while fostering new market opportunities for Canadian soybeans • Value-added opportunities – support growers in capturing opportunities and co-ordinate and facilitate the exchange of information For more information Grain Farmers of Ontario www.gfo.ca Manitoba Pulse and Soybean Growers www.manitobapulse.ca Federation des producteurs de cultures commerciales du Quebec www.fpccq.qc.ca Atlantic Grains Council www.atlanticgrainscouncil.ca 8 9 • Cargill Ltd. • Great Lakes Grains Inc. • Hensall District Co-operative • London Agricultural Commodities Inc. • Parrish & Heimbecker Ltd. In Canada, soybeans are transported on water and over land by truck or rail. Elevators provide the physical infrastructure and logistics to house and move soybeans from a one-time harvest to domestic and export users throughout the entire year. In order to service food grade markets and maintain IP status, the elevators’ storage facilities need to be both high quality and capable of segregation. Location Total capacity Percentage soybeans ADM* Windsor ON 3,600 tonnes/day 50% Bunge* Hamilton ON 3,000 tonnes/day 75% Becancour 3,000 QC tonnes/day 40% TRT ETGO** * capability to crush soybeans and canola simultaneously ** capability to crush either canola or soybeans Mechanical extraction Processors buy their soybean feedstock in many different manners: direct from farmers, from licensed elevators – which could be a single farmer, a co-op or an agri-business, for example – and from international sources, nearly all of which come from the United States. Processors sell their products into a number of markets – oil (primarily for food but also growing bioproduct uses), protein, meal (virtually all livestock feed) and minor components such as lecithin, tocopherols, plant sterols and soap stock. Canadian soybean processors Delmar Commodities Ltd., Winkler MB Bunge, Hamilton ON Delmar Commodities Ltd. Winkler MB 150 100% tonnes/day Soya Excel Beloeil QC 24,000 100% tonnes/year Tri-County Protein Tri-County Protein Corp., Winchester ON TRT ETGO, Becancour QC 6 Soya Excel, Beloeil QC Winchester 100 100% ON tonnes/day Oilseed crushing statistics (crop year) – soybean crushings Year Tonnes 2008 – 09 1,281,775 2009 – 10 1,290,990 2010 – 11 1,425,423 2011 – 12 1,411,424 2012 – 13 1,549,914 2013 – 14 1,539,169 2014 – 15 1,454,670 Source: Canadian Oilseed Processors’ Association Canada’s Soybean Value Chain Additionally, there are several other small extrusion/cold press facilities located in Ontario, Quebec and Manitoba, with daily volumes between one half and five tonnes per day. ADM Agri-Industries Ltd., Windsor ON Percentage soybeans • Bunge Canada Solvent extraction Total capacity • ADM Agri-Industries Ltd. As the soybean market becomes fragmented further through the introduction of new Identity Preserved or attribute-enhanced varieties, there will be opportunities to expand the current storage and handling infrastructure to accommodate more soybean varieties than are currently handled. There are multiple solvent and mechanical soybean processors in Canada. Location More than half of Ontario’s soybeans are handled by only a few major companies in the province (listed here alphabetically): As more specialized markets are developed and more specialty trait soybeans are grown, the quantity and quality of storage will become even more important. Elevators are a crucial link in the soybean value chain because without suitable, high quality storage and handling capabilities, other partners in the chain are not able to capitalize on value-added opportunities. Processor As of 2015, there are 294 licensed grain elevators and/or dealers across Ontario. Most but not all handle soybeans as part of their operations. The majority are single location, farmer-owned elevators but many have multiple elevator locations. Similar networks of grain elevators also exist in Quebec and Manitoba. Details on licensed dealers and elevators can be obtained through the Grain Financial Protection Program administered by Agricorp at http://www.agricorp.com/en-ca/ Programs/GFPP/Pages/Overview.aspx. Processors Processor Elevators 6 10 11 The soybean value chain The soybean value chain follows a fairly linear path. From trait development to processing, there is a sequential order of partners that work together to take soybeans from one link in the chain to the next. However, once soybeans reach the processing stage, the possibilities for use extend in many different directions: specific parts of the soybean such as oil, protein, hulls and other; and in more specific uses for each of those soybean components. Domestic processors IP Contractors Growers Industrial seed Food margarine shortening cooking/salad oil other Industrial biodiesel paints resins/plastics other Feed/Food livestock and poultry pets flour protein isolate protein concentrate other Industrial personal care products resins coatings other Food fibre lecithin Industrial peroxidase glycerol pharmaceuticals Whole soybeans To the processing stage, the Canadian soybean industry is well-developed. Work is underway to develop end uses and markets for soybeans beyond processing – new products, new applications and new end users. Trait Developers Food soy beverage tofu miso Elevators Oil Export markets Protein Hulls/other Canada’s Soybean Value Chain 12 13 (United Soybean Board/Soybean Checkoff) In Canada, approximately 21 per cent of a whole soybean is made up of oil (on a dry matter basis), which has both industrial and food uses. Oil content varies by seed genetics, growing season and geography. For more information on oil content of Canadian soybeans, visit the Canadian Grain Commission’s Harvest Quality Report at www.grainscanada.gc.ca. Industrial uses Foam Polyurethane foams containing soy-based polyols are currently the primary industrial market use for soy oils (aside from biodiesel). Manufacturing soy foam includes substituting soy polyols for a portion of petrochemical polyols used. Lubricants and fluids Waxes, solvents and biodiesel Another rapidly growing market for soy oil is bio-based lubricants and industrial fluids. This includes everything from hydraulic and transmission fluids to greases, motor oils, fuel additives and even a multi-purpose lubricant/ penetrant (Ecolube). A field trial of some of these types of products at the University of Guelph proved to be very successful, with the University now using several of them on a permanent basis. For more information: http://www.soy2020.ca/pdfs/BiobasedLubricant.pdf. Packaging is the single largest sector use of wax in Canada, where it serves largely to protect cardboard against moisture. Methyl soyate, a methyl ester derived from soybean oil, is used as a solvent in place of chlorinated or petroleum-based ingredients in chemical cleaners and strippers. It can also be used to clean up and recover spilled petroleum products from shorelines, rivers and streams. Paints and coatings Soybean oil has been a major ingredient in making oil-based paints, but as their popularity has declined, newer soy technology is focused on a water-base with lower volatile organic compounds. Several prominent brands of paints and wood protective coatings, such as Urethane, are now using soy in their formulations. Canada’s Soybean Value Chain Emerging applications include bioremediation, paper pulp cleaning and a highway paving material replacement for asphalt. Biodiesel is a diesel fuel substitute that can be made from soybean oil and blended with diesel, resulting in lower greenhouse gas emissions and improved engine lubricity. (United Soybean Board/Soybean Checkoff) Oil For more information Value-adding opportunities for soybean oil Soy 20/20, 2011 http://www.soy2020.ca/pdfs/ 2011-Soy2020-Report.pdf Food uses Soybean oil is the second largest source of edible oil used in Canada behind only canola. Over 200,000 metric tonnes of soybean oil were used in Canada during the 2014 crop year. Soybean oil is a popular ingredient in food manufacturing due to its neutral flavour and well-balanced fatty acid profile. It is used in virtually any food product that uses vegetable or other food-grade oils, from baked goods to salad dressings. Soybean oil is low in saturated fat, contains no trans fat, and is high in poly and monounsaturated fats. It’s also a key source of omega-3 fatty acids and a commercial source of vitamin E. Canada: soybean oil supply and disposition 2013-14 Soybean oil (‘000 tonnes) Import 29 Production 281 Export 104 Source: Canadian Oilseed Processors Association, Statistics Canada. Leading Canadian soybean oil repackers and distributors include Sager Foods, Saporito Foods, Hubberts Industries, L.V. Lomas, Nealanders, Gordon Food Service, Sysco, PJB Primeline and others. The need to eliminate trans fatty acids (TFA) from processed food has led to the development of vegetable oils that do not require partial hydrogenation. Low linolenic soybeans varieties were the first varieties with specialty oil traits to come to market in 2006. Soybeans with high oleic acid content (more than 70 per cent) significantly increase the oil’s stability, making it attractive for frying and bakery applications. These soybeans are in early commercialization with food service and food manufacturers moving quickly to use its superior performance and functionality. Soybean oil is one of the few non-fish sources of omega-3 polyunsaturated fatty acids. Omega-3 soybean oil could be used as an ingredient in a wide range of food products, including yogurt, salad dressing, vegetable marinades, granola bars and spreads and Industrial uses and opportunities for Canadian soybeans Soy 20/20, 2009 and 2011 http://www.soy2020.ca/pdfs/ Industrial-Uses-and-Opportunities.pdf Food uses and opportunities for Canadian soybeans Soy 20/20, 2010 http://www.soy2020.ca/pdfs/ 2010-Soy-Report.pdf should give consumers yet another source of foods rich in omega-3 fatty acids. High stearic acid soybeans, currently being developed, contain elevated levels of stearate, which enhances the texture and increases the stability for many food products that require solid fat functionality. Nutritional research is showing that it is a heart-neutral type of saturated fat – it does not increase the levels of “bad cholesterol” in our bloodstream. Potential uses for this kind of oil include baking and heavy frying. 14 15 Protein The most voluminous product of soybean crushing is protein in the form of soybean meal – approximately 75 per cent of a soybean (by weight) will be sold as soybean meal. More than 90 per cent of the soybean meal produced in Canada is processed at solvent extraction facilities in Ontario and Quebec. Less than 10 per cent of domestic soybean meal supply is exported. Canada: Soybean meal use by livestock and poultry Wood adhesives New soy-based alternatives are being developed for the wood adhesives industry in response to health and environmental concerns, as well as increasing costs for petroleum-based products. Finely ground soy flour can be combined with other commercially available resins to form wood adhesives. Canada: soybean meal supply and disposition 2013-14 Soybean meal (‘000 tonnes) Import 952 Production 1223 Export 116 Source: Canadian Oilseed Processors Association. Agricultural uses Poultry Swine Dairy Other Source: Soy 20/20 projection. Livestock feed Soybean meal is the most common protein meal in the world but Canada only uses 1.5 per cent of the global supply. It is one of the most consistent, high-quality protein sources available for feeding livestock and poultry, which is why almost all soybean meal consumed in Canada is used for this purpose. Generally sold as a 48 per cent protein meal, it is typically in a flake or pellet format. The growth of the renewable fuels industry over the last several years has led to the rise of dried distiller’s grains with solubles as a competitive source of dietary protein, particularly for ruminant livestock like cattle and sheep. This has changed the domestic use of soybean meal considerably. Canadian soybean meal prices are determined using the Chicago Board of Trade (CBOT) price for instore Decatur 48 per cent protein, adjusted for basis, and are typically expressed as CAN$/tonne in-store Hamilton. Canada’s Soybean Value Chain Industrial uses Rubber, plastics, resins and cosmetics Soy protein is used as filler in plastics and rubber. Automakers are starting to develop rubber products using soy protein instead of petroleum-based fillers for door seals, floor mats, gaskets and splash shields. Soy protein polymer can be used in the development of resins for use in machinery parts and bathroom components. Purified soy protein can also be ‘spun’ into a cloth that has a soft, silky texture. Soy-based cosmetics are gentle on the skin, readily biodegradable and have restorative properties. For more information Industrial uses and opportunities for Canadian soybeans (Soy 20/20, 2009 and 2011), http://www.soy2020.ca/pdfs/ Industrial-Uses-and-Opportunities.pdf Soybean Feed Industry Guide (Canadian International Grains Institute, 2010), http://cigi.ca/ wp-content/uploads/2011/12/2010Soybean-Feed-Industry-Guide.pdf (United Soybean Board/Soybean Checkoff) Food uses Soy protein is one of the most complete of all vegetable protein sources, providing all the essential amino acids needed to meet human nutritional requirements. There are three principal types of soy protein: defatted soy flour, soy protein concentrates and soy protein isolates, which are approximately 50 per cent, 65 per cent and 90 per cent protein, respectively. Different types of soybean protein can be ideally suited to specific food applications, which can lead to new food products and processes. Canadian researchers are working on developing a series of high protein soybean varieties that contain different types of soy protein with characteristics such as stability and gelation parameters, or how well and how fast a product containing soy protein will gel during processing. often reduces the fat absorbed in fried foods. It’s rich in high-quality protein, containing protein levels two to three times higher than those found in wheat flour and is an excellent source of iron, calcium and B-vitamins. Three kinds of soy flour are generally available: • full-fat, containing all the natural oils found in the soybean • low-fat, or partially defatted, with only 1/3 of the fat found in the full-fat flour • defatted, containing almost no fat; most oil is removed during processing. Soy flour is used extensively by the food industry, including in fudge and other candies, pies, doughnuts, cakes and rolls, pasta, pancake mixes and frozen desserts. Some meat loaves and other prepared meat products use soy flour. Soy flour Soy protein concentrates Soy flour boosts protein, brings moisture to baked goods, and serves as the base for some soy beverages and textured vegetable protein. As an ingredient it can also improve the taste and texture of many common foods and Soy protein concentrate is made by removing part of the carbohydrates (soluble sugars) from dehulled and defatted soybeans. Its most common use is as an ingredient in a wide variety of food products, mainly in baked foods and breakfast cereals. In meat and poultry products, it’s used to increase water and fat retention and to improve nutritional values. Soy protein isolates Soy protein isolates are a dietary protein isolated from soy flour. They are made from defatted soybean meal by removing most of the fats and carbohydrates to produce a product with a minimum of 90 per cent protein on a moisture free basis. Pure soybean protein isolates are used mainly by the food processing industry. For more information Food uses and opportunities for Canadian soybeans (Soy 20/20, 2010), http://www.soy2020.ca/pdfs/ 2010-Soy-Report.pdf 16 17 Hulls, fibre and minor components Looking forward Agricultural and industrial uses Food and health uses Soy seed coats / hulls Tocopherols Soybean hulls are primarily a by-product of processing or oil extraction. Approximately five per cent of a soybean (by weight) is sold as soybean hulls. Traditionally they are used as a fibre supplement in feed and food applications. Research has shown that an enzyme called soybean peroxidase, found in soy hulls, can be used to oxidize phenolic compounds in industrial waste water. The enzyme builds up the phenolic compounds in the water until they become insoluble and can be physically removed from the water. The clean water remaining behind can be safely reused. Scientists are also working on methods to use soy hulls and soy meal as extenders in plastics and rubber that can be made into parts for the internal structures of automobiles, such as panels and dashboard parts. Soybean oil is the primary commercial source of alpha-tocopherol, also known as vitamin E, a by-product of oil refining. Vitamin E is the human body’s primary lipid-soluble antioxidant defence against cell damage caused by free radicals, which has been linked to various cancers, heart disease, cataracts, premature aging and arthritis. This report provides a comprehensive overview of Canada’s soybean industry, both in its current state and shedding light on new opportunities that are currently being researched or developed. Ethanol and burner fuels Glycerol is a by-product of oil processing, most significantly biodiesel manufacturing. It is used in food processing as well as in the manufacturing of products like pharmaceuticals, cosmetics, toothpaste, and synthetic resins. Work is underway to develop biofuels – also known as cellulosic ethanol – from non-food plant sources, such as soy straw, wheat stalks and non-edible biomass plants. The Ontario Ministry of Agriculture and Food estimates, however, that only about 40 per cent of all soybean crop residues is able to be practically or sustainably removed from the fields for this use. Plastics Research is ongoing into the possibilities of using soy stalks as filler in plastics and rubber. Unfortunately, soy stalks are not an easily sourced ingredient in the large quantities required for commercial production of plastic or rubber parts. Researchers are also looking at mixing soy stalks with other natural fibres, such as corn stover and wheat straw, in hopes of circumventing this problem. Canada’s Soybean Value Chain Phytosterols Phytosterols are lipid-like compounds found in plants. Soybean sterols are a by-product of vitamin E manufacturing, clinically proven to lower blood cholesterol in humans and being studied as a possible nutraceutical solution to cardiovascular disease. Glycerol Saponins and isoflavones Saponins are a natural surfactant with antioxidant properties. Many of soy’s health benefits are derived from its isoflavones, the most beneficial of which are genistein and daidzein. Isoflavones contain possible health benefits such as prevention and treatment of cardiovascular disease, cancer and osteoporosis. Canada’s soybean value chain is a world leader – well-developed and innovative with the knowledge and expertise needed to continue to build new markets and new opportunities for soybeans. Although much of the product currently available on the market is produced using U.S.-sourced soy-based ingredients, considerable potential exists for the “Canadianization” of those existing products. This means being able to produce those products here in Canada using soybeans grown by Canadian farmers. To that end, Soy 20/20 has taken the lead in several comprehensive market studies on the entire oils industry to provide information and analysis to industry and policymakers. Increased processing capacity – for both commodity and value-added specialty products – will help move this process forward immensely. Soy 20/20 has recently completed feasibility studies for soybean crushing and refining facilities for both Manitoba and Ontario and continues to work with various value chain partners in an effort to make processing capacity expansion a reality. And Canada’s soybean acreage continues to grow, especially in Western Canada, proving that genetics providers and farmers are ready and willing to meet the demand these new markets will create. Soy 20/20 plays a key role in supporting many different soy initiatives and in growing the sector – specializing in taking products from concept or prototype to completion and providing support to organizations and businesses working to grow the market for Canadian soybeans. Information and analysis are available by contacting Soy 20/20. 3380-08-2015 A member of the Agri-Technology Commercialization Centre 120 Research Lane, Suite #200 Guelph, ON N1G 0B4 519-826-6559 www.soy2020.ca Funding for Soy 20/20 is provided under Growing Forward 2, a federal-provincial-territorial initiative, and by Grain Farmers of Ontario.