ac winch - COMEUP Winch

Transcription

ac winch - COMEUP Winch
AC WINCH
CONTENTS
ELECTRIC WINCH . . . . . . . . . . P01-09
• 3ph AC 180 kg lift
• 1ph AC 200-250-300-400-500 kg lift
• 3ph AC 300-500-750-900-1100-2200-3500-5000 kg lift
BABY WINCH . . . . . . . . . . P10-11
• 1ph AC 80-160-230-300 kg lift
COMPACT WINCH . . . . . . . . . . P12-13
• 1ph AC 80-200-300 kg lift
LONGER ROPE COMPACT WINCH
. . . . . . . . . . P14-15
• 1ph AC 200-300 kg lift
CABLE PULLER
. . . . . . . . . . P15
• 1ph AC 2500 kg pull
ACCESSORY . . . . . . . . . . P16
ENGINEERING DATA
. . . . . . . . . . P17
WT-180
Electric Winch
Compact
Lightweight
Efficiency
High Speed
炽Planetary gears for maximum mechanical
efficiency
炽Electromagnetic spring-applied
failsafe brake integrated in motor
炽Up and down limits protection
炽Untwisted wire rope comes
with a safety-latch weight hook
* Compliant with EN 14492-1 requirements for hoisting application:
.The working coefficient for the first rope layer on the drum shall
be at least 5.
.The D/d ratio to the center of the rope shall be at least 15 for
炽Emergency stop function and
the drum.
24VAC low voltage control ass’y
.A switch with an emergency stop and limits functions are requested
come as standard
.Low voltage control is requested
01
AC WINCH . Electric Winch.180 kg lift
Electric Winch
WT-180
180 kg
g
380/400/415/440V x 3ph AC
炽Lightweight and compact design for wind energy turbines for efficient
and economical operation at great heights
炽A standard lifting height of up to 100 meters and high lifting speed are
perfect guarantee efficient operation.
炽Extreme high duty cycle 40%ED, 2m FEM classification, 240 times of
start per hour.
炽Electromagnetic spring-applied failsafe brake integrated in motor.
炽Planetary gears for maximum mechanical efficiency
炽Emergency stop and up and down limits functions come as standard
炽24 VAC control for safety operation
炽Positive opening safety up and down limit switches meet CE
requirement
炽All electric components, up and down limits protection, and brake are
compliant to CE and VED requirements
PERFORMANCE DATA
SPECIFICATIONS
MODEL
WT-180
Lifting capacity kg wire rope top layer
Lifting speed first layer
m/min
top layer
type
Motor rating
output,
IP55 & F class
3ph, 380/400/415/440V
kw x poles
Gear ratio
180
17
23
Induction, brake
Maximum lifting height, m
Braking methods
size, mm x m
Wire rope
construction
(untwisted)
breaking strength, kg
w/hook
weight hook
length
Drum
dimension,
drum dia.
mm
flange dia.
Mounting bolts pattern, mm x mm
weight hook w/safety latch
remote
control
Standard
accessory
Low voltage control
Suspension plate
Net weight, kg (standard version)
Gross weight, kg
Body dimension, mm (L x D x H)
Box dimension, mm (L x D x H)
Lifting Capacity, Lifting Speed and Rope Capacity
Layer of
Lifting Capacity Lifting Speed Total Rope on
the Drum, m
Wire Rope
kg
m/min
1st
2nd
3rd
4th
0.75 x 4
2-stage planetary 36:1
5th
6th
98
Electromagnetic
5 x 100
19 x 6
1,230
CHW-0033
185
120
200
350 x 220
252
233.3
217.2
203.2
190.2
180
17
18.3
19.7
21
22.4
23
Note: Above performance ratings are based on 50Hz supply.
DIMENSION mm/in
*
*
*
*
55
60
696 x 463.5 x 284.5
728 x 498 x 304
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting
capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SOLUTION for REMOTE CONTROL
1). Low voltage control ass’y LV-320
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
02
14.5
30.2
47.1
65.1
84.3
100
AC WINCH.Electric Winch.200-300 kg lift
Electric Winch
CP-200,CP-250,CP-300
200-250-300 kg
110V or 220V-240V x 1ph AC
炽Positive retention of wire rope on the drum
炽Electromagnetic spring-applied failsafe brake
炽Heavy duty high efficiency ball bearings on all running surfaces
炽Planetary gears for maximum mechanical efficiency
炽Enclosed drum flanges to prevent rope becoming trapped
between drum and support steel plates
炽Quiet running
炽Emergency stop function switch is available upon request
炽Low voltage control ass’y is available upon request
SPECIFICATIONS
PERFORMANCE DATA
MODEL
CP-200
CP-250
CP-300
Lifting capacity kg wire rope top layer
Lifting speed, first layer
m/min
top layer
type
Motor rating
1ph,110V
output,
IP44
kw x poles 1ph,220-240V
Gear ratio
Maximum lifting height, m
Braking methods
200
250
10
15
Induction
300
0.75 x 4
1.1 x 4
0.6 x 4
43:1
29
Electromagnetic
* 6 x 30
* 6 x 30
5 x 45
6 x 19
2,010
2,010
1,270
CHW-0031
110
94
154
142 x 142
size, mm x m
Wire rope
w/hook
construction
breaking strength, kg
weight hook
length
drum dia.
flange dia.
Mounting bolts pattern, mm x mm
weight hook
Standard
remote control
accessory
power lead
Net weight, kg (standard version)
Drum
dimension,
mm
Gross weight, kg
Body dimension, mm (L x D x H)
Box dimension, mm (L x D x H)
Pulling load capacity for various inclines in kg
Gradient % inclines / angle in degrees
MODEL
Level
Surface
CP-200
1,500
800
600
400
320
280
CP-250
1,850
1,000
750
500
400
350
CP-300
2,250
1,200
900
600
500
400
10%6Ʊ 20%11Ʊ
40%25Ʊ
60%31Ʊ 80%39Ʊ
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
Lifting Capacity, Lifting Speed and Rope Capacity
*
*
1.5 mm2 x 3C x 3 m and industry plug
32
34
38
34
36
40
Layer of
Wire Rope
Lifting Capacity
kg
Lifting Speed Total Rope on
m/min
the Drum, m
MODEL
CP-200 CP-250 CP-300
CP-200 / 250 / 300
1st
296
370
444
10
5.4
2nd
264
330
396
11.3
11.5
3rd
239
298
358
12.5
18.3
4th
218
272
327
13.8
25.7
5th
200
250
300
15
30
Note: Above performance ratings are based on 50Hz supply.
489 x 210 x 241 525 x 210 x 241 548.5 x 210 x 241
610 x 286 x 285 630 x 286 x 285 650 x 290 x 295
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting
capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
DIMENSION mm/in
SOLUTION for REMOTE CONTROL
1). *Remote control, CPB-213
- Switch cord 1.25 mm2 x 5C x 3 m
- Pendant switch CPB-213
2). Remote control, PB-331
- Switch cord 1.25 mm2 x 5C x 3 m
- Pendant switch PB-331 w/an emergency stop button
3). Low voltage control ass’y LV-320
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
03
AC WINCH.Electric Winch.500 kg lift
Electric Winch
CP-500, CP-500T
500
00 kg
ˏ CP-500
0
200V-240V x 1ph AC (CP-500)
380V-440V x 3ph AC (CP-500T)
炽Lightweight and compact design for easy installation
炽Electromagnetic spring-applied failsafe brake
炽Heavy duty high efficiency ball bearings on all running surfaces
炽Planetary gears for maximum mechanical efficiency
炽Enclosed drum flanges to prevent rope becoming trapped
between drum and support steel plates
炽Steel plate foot mountings
炽Quiet running
炽Emergency stop function switch is available upon request
炽Low voltage control ass’y is available upon request
ˑ CP-500T
PERFORMANCE DATA
SPECIFICATIONS
MODEL
CP-500
Pulling load capacity for various inclines in kg
Level
Gradient % inclines / angle in degrees
MODEL
Surface 10%6Ʊ 20%11Ʊ 40%25Ʊ 60%31Ʊ 80%39Ʊ
CP-500T
Lifting capacity kg wire rope top layer
500
10
12
Lifting speed, first layer
m/mim
top layer
15
18
type
Induction
Motor rating
1ph,220-240V
1.8 x 4
output,
IP44
kw x poles 3ph, 380-440V
1.8 x 4
Gear ratio
48:1
42:1
Maximum lifting height, m
58
Braking methods
Electromagnetic
size, mm x m
* 7 x 60
Wire rope
construction
6 x 19
w/hook
breaking strength, kg
2,700
weight hook
CHW-0005
length
220
Drum dimension,
drum dia.
102
mm
flange dia.
180
Mounting bolts pattern, mm x mm
267 x 156
weight hook
Standard
*
accessory
remote control
*
Net weight, kg (standard version)
55
54
Gross weight, kg
57
56
Body dimension, mm (L x D x H)
728 x 260 x 299 704 x 260 x 299
Box dimension, mm (L x D x H)
740 x 280 x 350
CP-500
CP-500T
3,700
2,000
1,500
1,000
800
700
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
Lifting Capacity, Lifting Speed and Rope Capacity
Layer of
Wire Rope
MODEL
Lifting Capacity
Total Rope on
Lifting Speed, m/min
kg
the Drum, m
CP-500 / 500T
CP-500
CP-500T CP-500 / 500T
1st
757
10
12
10
2nd
671
11.6
13.4
22
rd
3
602
12.9
14.9
35
4th
546
14.2
16.4
50
5th
500
15
18
60
Note: Above performance ratings are based on 50Hz supply.
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting
capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
DIMENSION mm/in
SOLUTION for REMOTE CONTROL
1). *Remote control, CPB-213
- Switch cord 3.5 mm2 x 5C x 6 m
- Pendant switch CPB-213
2). Remote control, PB-331
- Switch cord 3.5 mm2 x 5C x 6 m
- Pendant switch PB-331 w/an emergency stop button
3). Low voltage control ass’y LV-320
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
4). Low voltage control ass’y LV-320 (CP-500T only)
- Remote control, CPB-161
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch CPB-161
- Low voltage control, LV-320
04
AC WINCH.Electric Winch.750 kg lift
Electric Winch
CP-750T
750 kg
380V-440V x 3ph AC
炽Lightweight and compact design for easy installation
炽Electromagnetic spring-applied failsafe brake
炽Heavy duty high efficiency ball bearings on all running surfaces
炽Planetary gears for maximum mechanical efficiency
炽Enclosed drum flanges to prevent rope becoming trapped
between drum and support castings
炽Cast steel foot mountings
炽Quiet running
炽Rated capacity limiter limits driving power of the motor to prevent
overloading of the winch
炽Low voltage control ass’y comes as standard
炽Emergency stop function switch is available upon request
SPECIFICATIONS
PERFORMANCE DATA
MODEL
CP-750T
Lifting capacity kg wire rope top layer
Lifting speed, first layer
m/mim
top layer
type
Motor rating
output,
3ph,
IP54
kw x poles 380-440V
Gear ratio
Maximum lifting height, m
Braking methods
size, mm x m
Wire rope
construction
w/hook
breaking strength, kg
length
Drum
dimension,
drum dia.
mm
flange dia.
Mounting bolts pattern, mm x mm
safety-latch hook
remote control
Standard
accessory
low voltage control
base plate
Net weight, kg (standard version)
Gross weight, kg
Body dimension, mm (L x D x H)
Box dimension, mm (L x D x H)
750
10
15
Induction
Pulling load capacity for various inclines in kg
2.2 x 4
MODEL
Level
Surface
CP-750T
5,500
Gradient % inclines / angle in degrees
10%6Ʊ 20%11Ʊ
3,000
2,200
40%25Ʊ
60%31Ʊ
80%39Ʊ
1,500
1,200
1,000
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
58:1
58
Electromagnetic
* 9 x 60
6 x 19
3,750
240
114
240
300 x 400
Lifting Capacity, Lifting Speed and Rope Capacity
Layer of
Wire Rope
Lifting Capacity
kg
Lifting Speed
m/min
1st
1,188
10
9.9
nd
1,036
11
21.3
rd
3
920
12.4
34.2
4th
826
13.8
48.5
th
750
15
60
2
*
*
*
*
135
165
870 x 424 x 360
970 x 530 x 520
5
Note: Above performance ratings are based on 50Hz supply.
DIMENSION mm/in
Note:1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting
capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SOLUTION for REMOTE CONTROL
1). *Low voltage control ass’y LV-320
- Remote control, CPB-161
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch CPB-161
- Low voltage control, LV-320
2). Low voltage control ass’y LV-320
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
05
Total Rope on
the Drum, m
AC WINCH.Electric Winch.300 kg lift
Electric Winch
CWG-10077, CWG-30075
300 kg
110V, 220V-240V x 1ph AC (CWG-10077)
380V-440V x 3ph AC (CWG-30075)
炽Positive retention of wire rope on the drum
炽Electromagnetic spring-applied failsafe brake
炽Heavy duty high efficiency ball bearings on all running surfaces
炽Planetary gears for maximum mechanical efficiency
炽Enclosed drum flanges to prevent rope becoming trapped
between drum and support steel plates
炽Quiet running
炽Emergency stop function switch is available upon request
炽Low voltage control ass’y is available upon request
ˑ CWG-30075
ˏ CWG-10077
PERFORMANCE DATA
SPECIFICATIONS
MODEL
Lifting capacity kg wire rope top layer
first layer
Lifting speed,
m/mim
top layer
type
1ph,110V
Motor rating
output,
IP44
1ph, 220-240V
kw x poles
3ph, 380-440V
Gear ratio
Maximum lifting height, m
Braking methods
size, mm x m
Wire rope
w/hook
construction
breaking strength, kg
weight hook
length
Drum dimension,
drum dia.
mm
flange dia.
Mounting bolts pattern, mm x mm
weight hook
Standard
accessory
remote control
Net weight, kg (standard version)
Gross weight, kg
Body dimension, mm (L x D x H)
Box dimension, mm (L x D x H)
CWG-10077
CWG-30075
Pulling load capacity for various inclines in kg
300
10
15
12
19
Induction
1.5 x 4
-
MODEL
Level
Surface
CWG-10077
CWG-30075
2,250
Gradient % inclines / angle in degrees
10%6Ʊ 20%11Ʊ 40%25Ʊ 60%31Ʊ 80%39Ʊ
1,200
900
600
500
400
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
0.75 x 4
41:1
43:1
58
29
Electromagnetic
* 6 x 60
* 6 x 30
7 x 40
6 x 19
2,010
2,010
2,700
CHW-0031
150
110
102
94
180
154
197 x 156
142 x 142
Lifting Capacity, Lifting Speed and Rope Capacity
Layer of
Wire Rope
MODEL
1st
2nd
3rd
4th
5th
6th
*
*
42
32
44
34
624 x 252 x 300 477 x 210 x 241
700 x 280 x 375 635 x 296 x 290
Lifting Capacity
kg
CWGCWG10077
30075
467
420
382
350
323
300
444
396
358
326
300
-
Lifting Speed
m/min
CWG- CWG10077 30075
Total Rope on
the Drum, m
CWG- CWG10077 30075
12
13.5
14.9
16.2
17.6
19
8.1
17.2
27.1
38
50
60
10
11.4
12.5
13.8
15
-
Note: Above performance ratings are based on 50Hz supply.
DIMENSION mm/in (CWG-10077)
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting
capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SOLUTION for REMOTE CONTROL
1). *Remote control, CPB-213
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10077
- Switch cord 1.25 mm2 x 5C x 3 m for CWG-30075
- Pendant switch CPB-213
2). Remote control, PB-331
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10077
- Switch cord 1.25 mm2 x 5C x 3 m for CWG-30075
- Pendant switch PB-331 w/an emergency stop button
3). Low voltage control ass’y LV-320
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
DIMENSION mm/in
(CWG-30075)
06
5.4
11.5
18.3
25.7
30
-
AC WINCH.Electric Winch.400-500 kg lift
Electric Winch
CWG-10151, CWG-30151
400-500 kg
220V-240V x 1ph AC (CWG-10151)
380V-440V x 3ph AC (CWG-30151)
炽Electromagnetic spring-applied failsafe brake
炽Heavy duty high efficiency ball bearings on all running
surfaces
炽Planetary gears for maximum mechanical efficiency
炽Enclosed drum flanges to prevent rope becoming trapped
between drum and support castings
炽Cast steel foot mountings
炽Fabricated steel drum
炽Supplied on steel base plate ready to mount
炽Quiet running
炽Emergency stop function switch is available upon request
炽Low voltage control ass’y is available upon request
ˑ
CWG-30151
ˑ
CWG-10151
PERFORMANCE DATA
SPECIFICATIONS
MODEL
CWG-10151
CWG-30151
Lifting capacity kg wire rope top layer
Lifting speed, first layer
m/mim
top layer
400
500
12
18
Induction
type
Motor rating
output, 1ph, 220-240V
IP44
kw x poles 3ph, 380-440V
1.5 x 4
-
Gear ratio
Maximum lifting height, m
Braking methods
construction
breaking strength, kg
weight hook
length
Drum dimension,
drum dia.
mm
flange dia.
Mounting bolts pattern, mm x mm
weight hook
Standard
remote control
accessory
base plate
Net weight, kg (standard version)
Gross weight, kg
Body dimension, mm (L x D x H)
1.5 x 4
Gradient % inclines / angle in degrees
10%6Ʊ 20%11Ʊ 40%25Ʊ 60%31Ʊ 80%39Ʊ
MODEL
Level
Surface
CWG-10151
3,000
1,600
1,200
800
620
550
CWG-30151
3,700
2,000
1,500
1,000
800
700
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation,to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
57:1
58
Electromagnetic
* 9 x 60
8 x 100
6 x 24
3,750
2,970
CHW-0005
240
140
280
400 x 325
size, mm x m
Wire rope
w/hook
Pulling load capacity for various inclines in kg
Lifting Capacity, Lifting Speed and Rope Capacity
*
*
*
120
148
937 x 367 x 425 922 x 367 x 425
1,090 x 470 x 590
Layer of
Wire Rope
Lifting Capacity
kg
Lifting Speed Total Rope on
the Drum, m
m/min
MODEL
1st
2nd
3rd
4th
5th
CWG-10151 CWG-30151
742
593
662
529
597
478
544
436
400
500
CWG-10151 / 30151
12
12
13.3
26
14.8
40
16.2
57
18
60
Note: Above performance ratings are based on 50Hz supply.
DIMENSION mm/in
(CWG-10151)
Box dimension, mm (L x D x H)
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting
capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SOLUTION for REMOTE CONTROL
1). *Remote control, CPB-213
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10151
- Switch cord 2.0 mm2 x 5C x 3 m for CWG-30151
- Pendant switch CPB-213
2). Remote control, PB-331
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10151
- Switch cord 2.0 mm2 x 5C x 3 m for CWG-30151
- Pendant switch PB-331 w/an emergency stop button
3). Low voltage control ass’y LV-320
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
DIMENSION mm/in
(CWG-30151)
07
AC WINCH.Electric Winch.900-5000 kg lift
CWG-30375, CWG-30565, CWG-30750, CWG-31500, CWG-34000
900-1100-2200-3500-5000 kg
炽Electromagnetic spring-applied failsafe brake
炽Heavy duty high efficiency ball bearings on all running
surfaces
炽Planetary gears for maximum mechanical efficiency
炽Cast steel foot mountings
炽Fabricated steel drum
炽Supplied on steel base plate ready to mount
炽Rated capacity limiter limits driving power of the motor
to prevent overloading of the winch
炽Quiet running
炽Low voltage control ass’y comes as standard
炽Emergency stop function switch is available upon
request
SPECIFICATIONS
MODEL
Option
Lifting capacity kg wire rope top layer
Lifting speed,
m/mim
Motor rating
IP54
first layer
top layer
type
output,kw x poles
Gear ratio
Maximum lifting height, m
Braking methods
Wire rope
w/hook
size, mm x m
construction
breaking strength, kg
length
Drum
drum dia.
dimension,
mm
flange dia.
Mounting bolts pattern, mm x mm
safety-latch hook
remote control
Standard
accessory
low voltage control
base plate
Net weight, kg (standard version)
Gross weight, kg
Body dimension, mm (L x D x H)
Box dimension, mm (L x D x H)
CWG-30375
CWG-30565
CWG-30750
CWG-31500
CWG-34000
A
A
A
A
A
B
B
900
B
1,100
2,200
13
8.5
14
9.2
6.9
13.5
25
16.4
12.6
8.3
Induction
2.2 x 6
5.5 x 4
3.8 x 6
5.5 x 4
B
3,500
20.6
3.8 x 4
B
4.5
3.8 x 6
5,000
5.8
4.4
8
5.3
8
6
12.2
8
3.8 x 8
11 x 4
5.5 x 6
7.5 x 6
48:1
58
50:1
97
127:1
97
Electromagnetic
192:1
144
197:1
192
* 10 x 60
* 12 x 100
* 16 x 100
* 18 x 150
* 22.4 x 200
4,640
230
127
275
500 x 370
6,680
312
140
320
620 x 425
6 x 24
11,900
312
178
410
600 x 499
15,000
405
356
570
847 x 680
23,300
680
324
570
920 x 680
250
285
1,120 x 470 x 520
1,290 x 650 x 680
*
*
*
*
400
445
1,246 x 565 x 658
1,390 x 710 x 830
800
870
1,439 x 740 x 860
1,590 x 840 x 1,020
1,380
1,545
1,860 x 740 x 905
2,040 x 840 x 1,100
185
225
974 x 400 x 445
1,140 x 590 x 620
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
08
AC WINCH.Electric Winch.900-5000 kg lift
Electric Winch
380V-440V x 3ph AC
DIMENSION mm/in
E
D
H
MODEL
I
G
F
C
A
B
Mounting bolts pattern
A
B
C
Pulling load capacity for various inclines in kg
Gradient % inclines / angle in degrees
Level
MODEL
Surface 10%6Ʊ 20%11Ʊ 40%25Ʊ 60%31Ʊ 80%39Ʊ
CWG-30375
6,300
3,600 2,670
1,770
1,400 1,200
CWG-30565
7,700
4,400 3,250
2,150
1,700 1,500
CWG-30750
15,400
8,800 6,500
4,300
3,400 3,000
CWG-31500
24,500
14,000 10,500 7,000
5,500 5,000
CWG-34000
35,000
20,000 15,000 10,000 8,000 7,000
E
F
H
500
370
620
425
4 – ø 19 974 400 445 127 230 275
4 – ø 19 1,120 470 520 140 312 320
600
499
4 – ø 22 1,246 565 658 178 312 410
8 – ø 28 1,439 740 860 356 405 570
8 – ø 32 1,860 740 905 324 680 570
CWG-31500
847
680
CWG-34000
920
680
CWG-31500
Layer of
Wire Rope
Lifting Capacity
kg
1 st
2nd
3rd
4th
5th
4,848
4,422
4,065
3,761
3,500
Lifting Speed, m/min Total Rope on
the Drum, m
A
B
5.8
4.4
25
6.4
4.8
53
6.9
5.2
83
7.5
5.6
116
8
6
150
Total Rope on
the Drum, m
32
68
108
153
200
Note: Above performance ratings are based on 50Hz supply.
Lifting Capacity, Lifting Speed and Rope Capacity
MODEL
Layer of
Lifting Capacity
Wire Rope
kg
1st
1,426
1,244
2nd
3rd
1,103
4th
991
5th
900
CWG-30375
Lifting Speed, m/min
A
B
13
8.5
14.9
9.8
16.8
11
18.7
12.2
20.6
13.5
Total Rope on
the Drum, m
10
20
33
46
60
MODEL
Layer of Lifting Capacity
Wire Rope
kg
1st
1,968
1,700
2nd
1,496
3rd
1,336
4th
1,207
5th
1,100
6th
CWG-30565
Lifting Speed, m/min
A
B
14
9.2
16.2
10.6
18.4
12.1
20.6
13.5
22.8
15
25
16.4
Total Rope on
the Drum, m
12
26
42
59
79
100
MODEL
Layer of Lifting Capacity
kg
Wire Rope
4,014
1st
2nd
3,446
3,019
3rd
4th
2,686
5th
2,419
6th
2,200
CWG-30750
Lifting Speed, m/min
A
B
6.9
4.5
8.1
5.3
9.2
6
10.4
6.8
11.5
7.5
12.6
8.3
Total Rope on
the Drum, m
11
24
39
56
75
100
SOLUTION for REMOTE CONTROL
1). * Low voltage control ass’y LV-320
- Remote control, CPB-161
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch CPB-161
- Low voltage control, LV-320 for CWG-30375, CWG-30565,
CWG-30750, CWG-31500 at 380-440V power ratings
2). *Low voltage control ass’y LV-360
- Remote control, CPB-161
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch CPB-161
- Low voltage control, LV-360 for CWG-34000 at 380-440V
power ratings
3). Low voltage control ass’y LV-320
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320 for CWG-30375, CWG-30565,
CWG-30750, CWG-31500 at 380-440V power ratings
4). Low voltage control ass’y LV-360
- Remote control, PB-306
. Switch cord 1.25 mm2 x 3C x 3 m
. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-360 for CWG-34000 at 380-440V
power ratings
09
I
CWG-30375
MODEL
CWG-34000
Layer of Lifting Capacity Lifting Speed, m/min
Wire Rope
kg
A
B
7,587
8
5.3
1st
6,718
9.1
5.9
2nd
3rd
6,028
10.1
6.6
5,466
11.1
7.3
4th
5,000
12.2
8
5th
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
G
CWG-30565
CWG-30750
MODEL
PERFORMANCE DATA
D
AC WINCH.Baby Winch.80-300 kg lift
CWS-80, CWS-160, CWS-230, CWS-300
80-160-230-300 kg
.Lightweight and compact design
Allows easy installation
.Upper hoisting limit switch
When rope touches the limit arm, hoisting is
automatically stopped
.Lower hoisting limit switch
Sensor arm automatically stops motor if the wire rope
is under-wound
.Dynamic and mechanical ratchet pawl brake provides
instant and safe braking
.Can operate on standard domestic power supply
.Wire rope comes with a safety-latch weight hook
.Emergency stop function switch is available upon
request
Hanger attachment comes as
standard
SPECIFICATIONS
MODEL
Lifting capacity kg wire rope top layer
Lifting speed, first layer
m/mm
top layer
Motor rating IP44
type
output,
kw x Amp
1ph, 110V
1ph, 220-240V
Gear ratio
Maximum lifting height, m
for motor
Braking methods
for gear
size, mm x m
Wire rope w/hook
CWS-80
CWS-160
CWS-230
CWS-300
80
18
30
160
14
22
230
9
14
300
9
13
272:1
24
1.5 kw x 7.5 A
270:1
24
Series Wound
1.2 kw x 12 A
1.2 kw x 6 A
0.8 kw x 8 A
0.8 kw x 4 A
92:1
23
192:1
30
Electromagnetic
Double mechanical ratchets
Single mechanical ratchet
* 4 x 24
3.2 x 36
* 4.8 x 31
4 x 41
810
530
1,100
810
construction
breaking strength, kg
weight hook
length
Drum dimension,
drum dia.
mm
flange dia.
weight hook
Standard
remote control
accessory
power lead
Option accessory
Net weight, kg
Gross weight, kg
Box dimension, mm (L x D x H)
* 5 x 25
6 x 19
* 4.8 x 25
A7 x 19
1,270
1,910
CHW-0033
CHW-0032
60
90
170
46
70
158
60
94
170
*
*
1.5 mm2 x 3C x 5 m and industry plug
9
18
Crane CRH-0710
14
25
355 x 355 x 270
15
26
425 x 365 x 300
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
10
17
28
AC WINCH.Baby Winch.80-300 kg lift
Electric Winch
110V or 220V-240V x 1ph AC (CWS-80/160/230)
220V-240V x 1ph AC (CWS-300)
DIMENSION mm/in
CWS-80
PERFORMANCE DATA
CWS-160 / 230 / 300
Lifting Capacity, Lifting Speed and Rope Capacity
MODEL
Layer of
Wire Rope
1st
2nd
3rd
4th
5th
6th
7th
Lifting Capacity
kg
132
119
108
100
92
86
80
CWS-80
Lifting Speed
m/min
18
20.4
22.4
24.3
26.3
28.3
30
Total Rope on
the Drum, m
2.4
5.1
8.1
11.3
14.8
18.6
24
MODEL
Layer of
Wire Rope
1st
2nd
3rd
4th
5th
6th
7th
Lifting Capacity
kg
257
234
214
197
183
171
160
CWS-160
Lifting Speed
m/min
14
15.4
16.8
18.2
19.6
21
22
Total Rope on
the Drum, m
3.4
7.2
11.3
15.8
20.6
25.8
31
MODEL
Layer of
Wire Rope
1st
2nd
3rd
4th
5th
6th
Lifting Capacity
kg
351
318
290
267
247
230
CWS-230
Lifting Speed
m/min
9
10.3
11.3
12.3
13.3
14
Total Rope on
the Drum, m
3.3
6.9
10.9
15.2
19.9
25
MODEL
Layer of
Wire Rope
1st
2nd
3rd
4th
5th
6th
Lifting Capacity
kg
446
406
373
345
321
300
CWS-300
Lifting Speed
m/min
9
9.7
10.6
11.4
12.3
13
Total Rope on
the Drum, m
3.6
7.5
11.7
16.4
21.3
25
SOLUTION for REMOTE CONTROL
1). * Remote control, CPB-313
- Switch cord 1.25 mm2 x 6C x 10 m
- Pendant switch CPB-313
2). Remote control, PB-317
- Switch cord 1.25 mm2 x 6C x 10 m
- Pendant switch PB-317 w/an emergency stop button
CRANE CRH-0710
. Crane CRH-0710 for babyy winch ratingg upp to 250 kgg
(for
for CWS-80/160/230)
11
AC WINCH.Baby Winch.80-300 kg lift
CWL-80, CWL-200, CWL-301
80-200-300 kg
210
炽Lightweight and compact design for easy installation
炽Dynamic and
a mechanical ratchet brake provides instant and safe braking
炽Operates on standard household power supply
炽Wire rope comes with a safety-latch weight hook
炽Enclosed drum flanges to prevent rope becoming trapped between drum and
support ca
castings
炽Emergenc
炽Emergency stop function switch is available upon request
ˏ CWL
CWL-80
80
92
135
MODEL
1ph, 110V
1ph, 220-240V
Gear ratio
Maximum lifting height, m
for motor
Braking methods
for gear
size, mm x m
construction
Wire rope w/hook
breaking strength, kg
weight hook
CWL-200
CWL-301
80
16
25
200
11
16
Series Wound
300
16
25
0.3 kw x 6 A
0.3 kw x 3 A
56:1
23
1.2 kw x 12 A
1.5 kw x 7.5 A
240:1
45
2.3 kw x 11 A
110:1
29
Electromagnetic
Double mechanical ratchets
Single mechanical ratchet
* 4 x 24
* 5 x 46
* 6 x 30
810
6 x 19
1,270
2,010
46
70
158
CHW-0031
97
95
190
97
95
190
length
Drum dimension,
drum dia.
mm
flange dia.
Mounting bolts pattern, mm x mm
344
CWL-80
Lifting capacity kg wire rope top layer
Lifting speed, first layer
m/mm
top layer
type
Standard
accessory
8-ø10.5
200
SPECIFICATIONS
Motor rating IP44 output,
kw x Amp
120
125
120 x 90
125 x 135
weight hook
remote control
power lead
142 x 94
152 x 135
*
*
1.5 mm2 x 3C x 3 m and industry plug
Net weight, kg (standard version)
Gross weight, kg
16
18
2.0 mm2 x 6C x 10 m and industry plug
30
32
38
40
Body dimension, mm (L x D x H)
344 x 200 x 210
413 x 210 x 270
501 x 210 x 270
Box dimension, mm (L x D x H)
376 x 330 x 240
515 x 395 x 350
630 x 395 x 350
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SOLUTION for REMOTE CONTROL (CWL-200)
1). * Remote control, CPB-313
- Switch cord 1.25 mm 2 x 6C x 10 m
- Pendant switch CPB-313
2). Remote control, PB-317
- Switch cord 1.25 mm 2 x 6C x 10 m
- Pendant switch PB-317 w/an emergency stop button
SOLUTION for REMOTE CONTROL (CWL-80)
1). * Remote control, CPB-413
- Switch cord 1.25 mm 2 x 6C x 3 m
- Pendant switch CPB-413
2). Remote control, PB-316A
- Switch cord 1.25 mm 2 x 6C x 3 m
- Pendant switch PB-316A w/an emergency stop button
12
AC WINCH.Baby Winch.80-300 kg lift
Electric Winch
110V or 220V-240V x 1ph AC (CWL-80/200)
220V-240V x 1ph AC (CWL-301)
DIMENSION mm/in
CWL-200
CWL-301
PERFORMANCE DATA
Pulling load capacity for various inclines in kg
MODEL
CWL-80
Gradient % inclines / angle in degrees
Level
Surface 10%6 Ʊ 20%11Ʊ 40%25Ʊ 60%31Ʊ 80%39 Ʊ
600
320
240
160
128
108
CWL-200
1,500
800
600
400
325
270
CWL-301
2,250
1,200
900
600
500
400
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
Lifting Capacity, Lifting Speed and Rope Capacity
MODEL
Layer of
Wire Rope
1 st
2 nd
3 rd
4 th
5 th
6 th
7 th
Lifting Capacity
kg
132
119
108
100
92
86
80
CWL-80
Lifting Speed
m/min
16
17.2
18.9
20.6
22.3
24
25
Total Rope on
the Drum, m
2.4
5.1
8.1
11.3
14.8
18.6
24
MODEL
Layer of
Wire Rope
1 st
2 nd
3 rd
4 th
5 th
6 th
7 th
Lifting Capacity
kg
320
291
267
246
229
213
200
CWL-200
Lifting Speed
m/min
11
11.6
12.6
13.7
14.7
15.8
16
Total Rope on
the Drum, m
5.8
12.1
19.1
26.6
34.7
43.4
46
MODEL
Layer of
Wire Rope
1 st
2 nd
3 rd
4 th
5 th
6 th
Lifting Capacity
kg
478
427
386
353
324
300
CWL-301
Lifting Speed
m/min
16
17.7
19.6
21.5
23.4
25
Total Rope on
the Drum, m
4.8
10.2
16.2
22.7
29.8
30
Note: Above performance ratings are based on 50Hz supply.
SOLUTION for REMOTE CONTROL (CWL-301)
1). * Remote control, CPB-313
- Switch cord 2.0 mm2 x 6C x 10 m
- Pendant switch CPB-313
2). Remote control, PB-317
- Switch cord 2.0 mm2 x 6C x 10 m
- Pendant switch PB-317 w/an emergency stop button
13
AC WINCH.Baby Winch.80-300 kg lift
CWL-200L, CWL-301L
200-300 kg
炽Lightweight and compact design for easy installation
炽Double mechanical ratchets brake provide instant and safe braking
炽Operates on standard household power supply
炽Wire rope comes with a safety-latch weight hook
炽Enclosed drum flanges to prevent rope becoming trapped between
drum and support castings
炽Emergency stop function switch is available upon request
ˏ CWL-200L
Best solution for wind energy turbines for efficient and economical operation at great heights.
SPECIFICATIONS
MODEL
DIMENSION mm/in (CWL-200L)
CWL-200L
CWL-301L
Lifting capacity kg wire rope top layer
200
300
first layer
11
16
Lifting speed,
m/mm
top layer
16
25
type
Series Wound
Motor rating
output, 1ph, 110V 1.2 kw x 12 A
IP44
kw x Amp 1ph, 220-240V 1.5 kw x 7.5 A 2.3 kw x 11 A
Gear ratio
240:1
110:1
Maximum lifting height, m
69
58
Braking
for motor
Electromagnetic
methods
for gear
Double mechanical ratchets
size, mm x m
* 5 x 71
* 6 x 60
construction
6 x 19
Wire rope
breaking strength, kg
1,270
2,010
w/hook
weight hook
CHW-0031
length
147
147
Drum
dimension,
drum dia.
95
95
mm
flange dia.
190
190
197 x 94
Mounting bolts pattern, mm x mm
207 x 135
weight hook
*
Standard
remote control
*
2
accessory
1.5 mm x 3C x 3 m
power lead
and industry plug
Net weight, kg (standard version)
33
40
Gross weight, kg
35
42
Body dimension, mm (L x D x H)
407.5 x 210 x 270 556 x 210 x 270
Box dimension, mm (L x D x H)
545 x 395 x 350 630 x 395 x 350
DIMENSION mm/in (CWL-301L)
Note: 1. Above performance ratings are based on 50Hz supply.
(60Hz motor available as option resulting in a reduction of lifting
capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SOLUTION for REMOTE CONTROL (CWL-200L)
SOLUTION for REMOTE CONTROL (CWL-301L)
1). * Remote control, CPB-313
- Switch cord 1.25 mm2 x 6C x 10 m
- Pendant switch CPB-313
2). Remote control, PB-317
- Switch cord 1.25 mm2 x 6C x 10 m
.Pendant switch PB-317 w/an emergency stop button
1). * Remote control, CPB-313
- Switch cord 2.0 mm2 x 6C x 10 m
- Pendant switch CPB-313
2). Remote control, PB-317
- Switch cord 2.0 mm2 x 6C x 10 m
.Pendant switch PB-317 w/an emergency stop button
14
AC WINCH.Cable Puller.2,500 kg pull
Longer Rope Compact Winch
Cable Puller
H-2500
2,500 kg
110V or 220V-240V x 1ph AC (CWL-200L)
220V-240V x 1ph AC (CWL-301L)
110V, 220V-240V x 1ph AC
炽Dual pulling
p
g capacities
p
of 2,500 kg and 1,500 kg
炽Dual speeds vary according to drum size
automatic shut-off
炽A overload protection switch ensure
en
brake
炽Electromagnetic spring-apply failsafe
fa
炽Heavy duty high efficiency ball bearings on all running
surfaces
炽Rugged high power induction motor
of proven reliability
m
mechanical
炽Case hardened gear train for maximum
m
efficiency
炽Suitable for continuous pulling to tackle the toughest wall,
ground and underground pulling
pullin applications
CWL-301L
PERFORMANCE DATA
SPECIFICATIONS
Pulling load capacity for various inclines in kg
MODEL
MODEL
CWL-200L
1,500
800
600
400
325
270
CWL-301L
2,250
1,200
900
600
500
400
Lifting Capacity
kg
320
291
267
246
229
213
200
CWL-200L
Lifting Speed
m/min
11
11.6
12.6
13.7
14.7
15.8
16
hypoid gear plus spur gears
154:1
Motor rating IP44
600 w
length
drum dia.
flange dia.
Cable puller weight, kg
124
110
166
104
74
94
60
Gross weight, kg
Total Rope on
the Drum, m
8.9
18.7
29.4
41
53.5
66.9
71
2,500
2.5
3.0
Gear ratio
Drum
dimension,
mm
Lifting Capacity, Lifting Speed and Rope Capacity
Small drum
1,500
4.0
5.0
Gear train
1. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by
approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
MODEL
Layer of
Wire Rope
1st
2 nd
3 rd
4 th
5 th
6 th
7 th
Large drum
Pulling capacity kg
Rope speed 50 Hz
m/mm
60 Hz
Gradient % inclines / angle in degrees
Level
Surface 10%6Ʊ 20%11Ʊ 40%25Ʊ 60%31Ʊ 80%39Ʊ
83
Body dimension, mm (L x D x H)
457 x 362 x 267
Box dimension, mm (L x D x H)
610 x 720 x 500
STANDARD ACCESSORIES
•
•
•
•
•
•
Rope arm
Base plate
Wire rope 8 mm x 50 m
Detachable rope storage roller
Foot control with 2.0 mm2 x 3C x 2 m lead
Power lead coming with 1.5 mm2 x 3C x 3 m
DIMENSION mm/in
Lifting Capacity
kg
Lifting Speed
m/min
Total Rope on
the Drum, m
3rd
478
427
386
16
17.7
19.6
7.5
15.8
25
4 th
5 th
6 th
353
324
300
21.5
23.4
25
35.1
46.1
60
850
Layer of
Wire Rope
1st
2 nd
CWL-301L
320
MODEL
Note: Above performance ratings are based on 50Hz supply.
450
655
15
440
540
AC WINCH.Accessories
Winch Accessories Chart
Series
Electric Winch
Baby Winch
Compact Winch
Long Rope
Compact Winch
Model
WT-180
CP-200
CP-250
CP-300
CP-500
CP-500T
CP-750T
CWG-10077
CWG-30075
CWG-10151
CWG-30151
CWG-30375
CWG-30565
CWG-30750
CWG-31500
CWG-34000
CWS-80
CWS-160
CWS-230
CWS-300
CWL-80
CWL-200
CWL-301
CWL-200L
CWL-301L
A….Wire rope
B….Remote Control, CPB-213
C….Remote Control, CPB-161
D….Remote Control, CPB-313
E….Remote Control, PB-331
œ…Standard Accessory
Lifting
capacity, kg
180
200
250
300
500
500
750
300
300
400
500
900
1,100
2,200
3,000
5,000
80
160
230
300
80
200
300
200
300
A
B C
D
E
œ
F
G
H
Accessories
I J K
L
M N
O
œ
P
œ
œ
Œ
Œ
œ
Œ
œ
œ
Œ
Œ
œ
Œ
œ
œ
Œ
Œ
œ
œ
œ
Œ
Œ
œ
œ
œ
Œ
Œ
œ
Œ
œ
œ
œ
œ
œ
œ
œ
œ
œ
œ
Œ
Œ
Œ
œ
Œ
Œ
œ
Œ
Œ
œ
Œ
Œ
Œ
Œ
œ
œ
Œ
Œ
œ
œ
Œ
œ
Œ
œ
œ
Œ
œ
œ
œ
œ
œ
Œ
œ
œ
œ
œ
œ
Œ
œ
œ
œ
œ
œ
Œ
œ
œ
œ
œ
œ
Œ
œ
œ
œ
œ
œ
Œ
œ
œ
Œ
œ
Œ
œ
œ
Œ
œ
Œ
œ
œ
Œ
œ
œ
œ
Œ
œ
œ
œ
Œ
œ
œ
œ
Œ
œ
œ
œ
Œ
œ
œ
œ
Œ
F….Remote Control, PB-306
G….Remote Control, PB-317
H….Remote Control, PB-316A
I ….Remote Control, CPB-413
J ….Weight Hook, CHW-0031
Œ….Option Accessory
Remote Control
œ
Œ
œ
K….Weight Hook, CHW-0005
L….Weight Hook, CHW-0032
M….Weight Hook, CHW-0033
N….Safety-latch Hook
O….Base Plate
P….Low Voltage Control, LV-320
Q….Low Voltage Control, LV-360
R….Crane CRH-0710
Low Voltage Control
Pendant switch
Pendant switch
CPB-313 w/cord
CPB-161 w/cord
LV-360 w/steel cover
LV-320 w/plastic cover
Pendant switch
CPB-213 w/cord
Pendant switch
Remote Control (switch with an emergency stop)
R
Œ
Œ
Œ
Q
œ
CPB-413 w/cord
Weight Hook
Pendant switch
PB-306 w/cord
Pendant switch
PB-316A w/cord
Pendant switch
PB-317/331 w/cord
CHW-0005
CHW-0031
Rated 500 Kg
Rated 300 Kg
CHW-0032
CHW-0033
Rated 300 Kg
16
AC WINCH.Engineering Data
Engineering Data
Winch Selections
Calculating Fleet Angle
(B)
How to select a winch
• Determine the rope tension required by the job.
(The load rated in this brochure are based on top layer lifting ratings)
• Determine the rope speed
• Determine the size and length of rope
• Specify the operating phase, frequency and voltage for the electric
motor
(A)
Load Ratings
To obtain the best wire rope service, the maximum fleet angle should not
more than 1.5 degree for smooth drum.
The correct distance (B) a lead sheave should be located from the center
line of winch drum may be derived by the following :
B for 1.5 degree fleet angle (Ƀ) = Drum length (A) (in centermeter) x 19
Safety Reguirements
• Regarding ropes, requires a minimum of 3:1 safety factor with an 12:1
D/d ratio rope pitch diameter to drum diameter for most winching
applications such as pulling (eg. pulling/hauling and anchor handling).
For lifting and lowering a 5:1 safety factor with an 15:1 rope pitch
diameter to drum diameter is required.
• The life of the winch is depending on the conditions of the load and
working frequency. In the long time operation, make sure to use the
machine within its short time ratings. Short time ratings means the
working duty cycle (%ED) is subject to the rated voltage, rated
frequency and a 63% of rated load. All winches are rated 25%
percentage duty cycle (%ED).
Load and speed vary according to how much wire rope is on the drum.
The first layer of rope on the drum delivers the slowest speed and the
maximum load. The top layer delivers the maximum speed and the
minimum load.
For this reason, winches are rated at their top layer capacities.
Calculating Head Loads
Percentage duty cycle (%ED)=
Tb
Tb+Ts
x100%
Tb : total sum of overall loading operating hours
Ts : total sum of stopping hours
Tb+Ts = approximately 1 to 10 min.
• The flanged drum end plates shall protrude beyond the rope wound on
the drum at the top layer by at least 1.5 x the nominal rope diameter.
• A minimum of five (5) wraps of rope around the drum is necessary to
make the rope and stopping secure.
• Wire rope can break without warning. Always keep a safe distance
from the winch and wire rope while under a load.
• Failure to adequately align, support, or attach winch to a suitable
mounting base could result in a loss of efficiency or premature failure
of winch, wire rope, or mounting base.
P:Rope tension :Sheave coefficient :Angle
W:Load :Friction factor
Warning
Railcar Pulling Capacity
• It is forbidden to move loads above the rated capacity of the winch.
• Do not try to move fixed or obstructed loads.
• With winches for lifting and lowering suspend loads, side-pull of load is
not allowed.
• Excessive inching (e.g. giving short pulses to the motor) shall be
avoided.
• Ban on transporting persons.
• Inspection of wearing parts such as ropes, hooks and brake linings.
• Divide the checking into daily checking and periodic checking
In most pulling applications you are dealing with a rolling road rather
than pulling a dead weight. Resistance to rolling is mostly influenced by
the load, rolling resistance, track gradient, track curvature, track
conditions.
• Load: Calculate the total weight of all the loaded cart to be moved
simultaneously.
• Rolling resistance: Resistance to rolling is influenced by the wheel
journals, type of lubrication used and the ambient temperature.
• Track gradient: For each one percent gradient, a rise of one meter for
every 100 meter of track, the running line pull must be increased by 10
kg per ton.
• Track curvature: To overcome the effects of wheels binding against
rails on curved sections of track, running line pull must be increase.
For each degree of curvature, the running line pull must be increased
by 1kg per ton.
• Track conditions: The condition of substandard track can vary
considerably.
Warranty
Each new winch is guaranteed against defects in workmanship and
material defects for a period of one (1) year from the original date of
purchase.
WIRE ROPES ARE NOT INCLUDED UNDER WARRANTY.
17
AUTOMOTIVE WINCH
ATV/UTV WINCH
INDUSTRIAL WINCH
info
201302-2000
Copyright © COMEUP INDUSTRIES INC. 2013-14. All rights reserved. COMEUP is registered trademark of COMEUP INDUSTRIES INC. Products may look different upon modification.
Specifications are subject to change without prior notice. COMEUP reserves the right to improve our products at any time.

Similar documents