An automotive inspired supply model for hot BoP

Transcription

An automotive-inspired
supply chain model
for
hot Balance of Plant
April 27th, 2016
Yves De Vos
Energy Conversion Industry
Confidential - Copyright © BOSAL ECI
This document and the information embodied therein are the sole property of BOSAL ECI and may not be copied and/or used for any purpose without the prior written consent of BOSAL ECI
The Bosal Group
Founded
1923
Privately owned
Bos
HQ
Lummen (B)
Turnover
€ 795 mio
Plants
34
R & D Centres
5
Employees
5.600
2
Bosal Worldwide
Founded
1923
Privately owned
Bos
HQ
Lummen (B)
Turnover
€ 795 mio
Plants
34
R & D Centres
5
Employees
5.600
Xxx
X
X
X
X
Bosal Emission Control Systems (ECS)
3
Bosal Worldwide
Founded
1923
Privately owned
Bos
HQ
Lummen (B)
Turnover
€ 795 mio
Plants
34
R & D Centres
5
Employees
5.600
Xxx
X
X
X
X
Bosal Emission Control Systems
4
Automotive
Bosal ECS customers
OEM
5
Automotive
Bosal ECS customers
OEM
Bosal ECS
System
Supplier
Bosal ECS (in house) / Tier 2
Module
Supplier
Bosal in house / supply chain
Component
Supplier
Raw materials
6
Automotive
Bosal ECS customers
Bosal ECS
System
Module
Component
Raw materials
7
Automotive
Bosal ECS lot size
Bosal ECS customers
Bosal ECS
10,000 - 500,000 / platform / pa
100,000 - 500,000 identical modules pa
Raw materials
8
Automotive
Galvanised
Carbon,
45,279 Tons,
22%
Steel Usage
Ferritic Stainless,Austenitic
27,580 Tons, Stainless,
13%
745 Tons,
0%
ECS customers
Bosal ECS
Aluminised
Carbon,
53,514 Tons,
25%
Cold Rolled
Carbon,
28,856 Tons,
14%
Hot Rolled
Carbon,
54,320 Tons,
26%
Raw materials
9
Energy conversion
Bosal Energy Conversion Industrial (ECS)
Hot Balance of Plant systems
System: integrated modules, manifolding, instrumentation
Developed, manufactured and supplied by Bosal ECI
Modules: heat exchangers, reformers, anode preheaters @ 950°C
10
Energy conversion
Bosal Energy Conversion Industrial (ECS)
Hot Balance of Plant systems
System: integrated modules, manifolding, instrumentation
Developed, manufactured and supplied by Bosal ECI
Modules: heat exchangers, reformers, anode preheaters @ 950°C
Components
Module
System
11
Energy conversion
Order size (2017)
Bosal ECI customers
Market (Ene Field, CHP, SOFC plants)
5,000 systems
lot size 10 – 500 identical systems
12
Energy conversion
Order size (2017)
Bosal ECI customers
Bosal ECI
lot size 10 - 500
Systems
13
Energy conversion
Order size (Fuel Cell Systems, 2017)
Bosal ECI customers
Bosal ECI
Systems
lot size 10 - 500
Bosal ECI
Modules
Heat exchanger, 800 – 950°C
Reformer
Other (Afterburner, anode preheater)
Modular (10 - 100 kW modules for
MW-sized SOFC power plants)
14
Energy conversion
Order size (Fuel Cell Systems, 2017)
Bosal ECI customers
Bosal ECI
Systems
lot size 10 - 500
Bosal ECI
Modules
3 x 5,000 pa
Bosal ECI
Components
> 70 * 15,000 = 1,000,000
identical components pa
Raw materials
15
Energy conversion
Bosal ECI
Components
> 70 * 15,000 = 1,000,000 pa
Hot Balance of Plant modules (950°C):
Single architecture
Five footprints
Thin walled
Laser welded
Modular, 100 Wth - 50 kWth
Pressure drop 5 - 25 mbar
Available modules
High temperature heat exchangers
Reformers
Catalytic burners
Water heaters / dryers
Integrated components
Gas mixer & burner
Oxidizer & reformer
16
Air Preheater
Fluid 2 (hot)
Heat exchanger plate (cross section)
Fluid 1 (cold)
Air Preheater
Anode preheater
Fluid 2 (hot)
17
Air Preheater
Fluid 2
Fluid 1
Heat transferred from
fluid 2 to fluid 1
Fluid 2
18
Coating and Plate Arrangment
Fluid 2 (hot)
Catalytic coating
Fluid 1 (cold)
Catalytic coating
Catalytic coating
in Fluid 2:
- Catalytic burning
- Steam reforming
Fluid 2 (hot)
19
Coating and Plate Arrangment
Fluid 2
Catalytic coating
Fluid 1
Catalytic coating
Heat transferred from
fluid 2 to fluid 1
Fluid 2
20
Anode off-gas oxidiser
Injection, mixing in heat exchanger
Injecting anode flow in cathode path 7 mm upstream of coated section
Anode path 10 mbar overpressure vs cathode path (tuned injection holes)
21
Fully Integrated Component
Injection
22
Heat exchanger plates
Gastight spacers
23
Gastight spacers
24
Gastight spacers
25
0.7 mm holes:
5 ms from injection to coated zone
Injection
26
0.7 mm holes:
5 ms from injection to coated zone
Injection
Coated Zone
27
Conclusions
Component volumes (plates, spacers)
Reach mass production quantities by:
Designing preheaters, reformers, burners so that they use same
plate architecture
Using standard plate footprints, process, materials
28
Bosal ECI
Contact
Yves De Vos
Stef Wezenbeek
[email protected]
www.eci.bosal.com
www.bosal.com
Visit us at
Hall 27, D50
29
BOSAL Energy Conversion Industry
BOSAL ECI:
MAKE ENERGY WORK!
30

An automotive inspired supply model for hot BoP

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