IMS Executive Overview

DRS C3 & Aviation
Integrated Manufacturing Solutions
IMS Executive Overview
1
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
IMS Core Capabilities
2
Productization
Program
Management
Supply Chain
Services
Kitting Services
Molding
Circuit Cards
Electronic Assembly
Hi-Rel Space
Manufacturing
RF & Radar
Manufacturing
System Integration
& Test
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Fiber Optics
Aftermarket Support
Services
IMS Operations Centers of Excellence
Carleton Place, Ontario
180 employees
employees, 125
125,000
000 square feet
Space Manufacturing Center of
Excellence
1,140 employees
441 000 square feet of operations
441,000
Johnstown, PA
700 employees, 180,000 square feet
Molded Cable, Hardware
Ruggedization, CCA’s and R&O
Center of Excellence
Polson, MT
60 employees, 23,000 square feet
Aftermarket Support Services Center of
E
Excellence
ll
Largo,
g FL
200 Employees, 113,000 Square Footage
Radar and Comms Center of Excellence
3
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Why IMS?
IMS Solutions
Engineering Services
Productization, trades, DTUPC, drafting and transition to production planning
Supply Chain Management Services
Procurement, obsolescence management and kitting
Product Solutions
CCA through system integration EMS
Customer Support Services
R&O, R&R, depot, tech insertion and field support
Geo-Political Benefit
Strategically located and offset
Targeted business solutions tailored to your specific needs
4
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Maritime Domain
Shipboard Network
Solutions
Fire Control Displays
p y
-
Command
Tables
Sonar
Solutions
Expertise in Maritime Systems
55
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
AN/UY Q-70
Display
Family
Ground Domain
Electro-Mechanical
Electro
Mechanical
Assembly
Cable Harnesses
& Assemblies
Chassis Modernization
Embedded Diagnostics
Condition-based
y Analysis
y
Reliability
Expertise in Ground Vehicle Electronics
66
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Acoustic Array
Systems
Aerospace Domain
Space
Products
Stores Rack &
Ejector
Equipment
Flight
Control
Computers
Station Keeping
Equipment
P3C System
C f
Configurations
Airborne COTS
Displays
Remote Aerial Refueling
Operator Stations
Expertise in Hi-Rel Space and Aerospace Manufacturing
77
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Aftermarket Support Services Domain
Finmeccanica
Reset
eset & Repairs
epa s
DRS Technologies
Products
Aerospace
G
Ground
Maritime
Market Domains
Warranty & Reset/Repair Services for DRS IMS Products
3rd Party Reset/Repair Services for Other DRS/Finmeccanica Products
L i ti Services
Logistics
S
i
for
f Reset/Repair
R
t/R
i Services
S
i
Expertise in Aftermarket Support Services
88
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Radar Domain
Maritime Radar
Systems
Man-Portable Radar Systems
Mobile Ground Radar Systems
Radar Testing
Radar Transmit and
Signal Processors
Expertise in RF and Radar Systems
99
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Border and Force Protection Domain
Intelligence & Situational
A
Awareness
Sensors
Communications
Renewable Power
Infrastructure
Expertise in Scalable Border and Force Protection Systems
10
10
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Products & Services Domain
Control Units
Super High Capacity
Computer Units
Deployable
Flight Recorders
Radio Mounts
Rugged COTS
Servers
Diagnostic
Test Sets
Expertise in Rugged Products & Services
11
11
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
IMS Op Excellence Approach
Culture of continuous improvement
Common enterprise processes and systems
Standard metrics drive decision making
Ad
Advanced,
d consolidated
lid d SCM d
drives
i
purchasing
h i strategies
i and
d approach
h
Integrated supply chain, COE, and make/buy process strategies drive best
value proposition
IMS Operations excellence is defined by increasing
efficiency and reducing costs while meeting all customer
requirements
q
12
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
IMS Core Manufacturing
Capabilities
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Cables and Harness Assembly (All Sites)
Braided Cables
(Johnstown Only)
Molded Cables
R
Rugged
dC
Cable
bl H
Harnesses
Other Cables:
RF Cables
Data Bus Cables
Coax Cables
Wire Harnesses
DITMCO and Cable Scan
RF testing from DC to 44GHz
Semi-automated wire wrap
14
Fiber Optic Cables
Fiber Optic Assemblies
(Johnstown Only)
(Johnstown Only)
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Circuit Card Assembly (CP & JST)
PTH SMT and mixed
PTH,
mi ed Technologies
Fine pitch components – QFP’s to 12 mils, CBGA’s
& CCGA’s to 50 mils
Passive components down to 0402 (40 mils X 20 mils)
Single/multi-layer PWB’s, Rigid-flex PWB’s, Flex cables
Wide array of PWB base materials – Polyimide, Kevlar,
FR4, Invar Copper
Installation of highly controlled press-fit connectors
XRAY Flying Probe,
Probe Automated Axial & Radial Placement and Automated
XRAY,
Selective Soldering
15
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Electro-Mechanical Assembly (All Sites)
Power Distribution Assemblies
Precision Servo Controllers &
Gimbal Assemblies
Signal Distribution and Processing
COTS Ruggedization
Packaging Services
Power Supply Assemblies
RF Assemblies and Test (DC 44GHz)
Kitting
16
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Space Manufacturing Facilities (CP Only)
Workmanship Standards - NASA STD-8739-1, 2, 3, 4
Dedicated Assembly Areas and Work Centers for Space Assembly
SMT & PTH Circuit Card Assembly
Low and High Voltage Sub-Assembly Integration
Electronic Power Conditioner (EPC) Assembly
Travelling Wave Tube Assembly (TWTA)
Optical Unit Assembly
3 TVAC Chambers
Class 100,000 and 10,000 Clean Rooms
Class 100 Laminar Flow Benches (4)
Rapid Engineering Model and Low Volume Area
17
Dedicated Test Area designed for
Space Testing
Class 10,000 Clean Room
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Systems Integration & Test
Complete System Integration Capabilities
Console and Cabinet Level
Dedicated Test Professionals
Air and Water Cooled Systems
Functional and System Test
COTS LRU Testing Capability
DO-160 Certification Testing
RF Testing
Thermal Vacuum ((T-VAC))
Complete ESS Capabilities
Vibration: Random, Sine and Random on Random
Temperature: -70
70 C to +100 C
C, up to 30 C/mi
18
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
CP/LGO Only
Life Cycle Support
Lifetime support planning
Field service support and training
Transition to support
Ob l
Obsolescence
management
Design change/supportability
Repair & Overhaul
Depot, spares and training
19
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Full Range of EMS Solutions
• Prototypes
• Trades
• LRIP
• Manufacturability/Producibility
• Full Scale Production
• Customer Requirements
• Integration
• Risk Management
• Risk Management
IMS
• Depot
• Alerts
• R&O
• Field
Fi ld Support
S
t
• Obsolescence Management
• Integration
IMS Can Engage With Your Team At Any Point
20
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Certifications
g
Qualityy Management
ISO Quality Management System
Six Sigma based Process Controls
Lean based Continuous
Improvement
Certified Supplier Program
Certifications
ISO 9001:2000 / AS9100
ANSI/J-STD-001
IPC-A-610 Class III
IPC-A-620
Transport Canada Certificate of Approval 70-92
70 92 (Avionics)
In-house DoD and ND-QAR Quality Assurance Representatives
21
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
Why We Do What We Do…
22
22
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.
23
© DRS C3&A Integrated Manufacturing Solutions. All Rights Reserved.