SPRUT Technology
Transcription
SPRUT Technology
New features SPRUT Technology • Privately owned • Founded 1987 • Technology based, manufacturing focused. • Corporate and Development Headquarters in the Russia. • Marketed through world-wide distribution network SPRUT Technology developer of SprutCAM A Global Organisation 50 Resellers Worldwide Head office: Russia Naberezhnye Chelny and Moscow SPRUT Timeline SPRUT Technology first steps in software development date back to early 90s. SPRUT developed all kinds of software: from a versatile RAD environment to more specialized CAM, CAD, CAPP and MES applications. SprutCAM is professional solution for NC programming Cutting Lathe Wire EDM Engraving Milling 2.5, 3-5 -axis Multi-Task Machining NC programming and simulation for any types of machines SprutCAM is professional solution for NC programming • SprutCAM is used to machine: • stamps • press forms • casting forms • product models • masters • construct and engineering parts • design products • templates • to engrave texts and images • SprutCAM computes the optimal motions of machine elements based on the analysis of geometry of the machined part. SprutCAM supports a large set of technology parameters to produce accurate NC-program. • User-friendly interface focused on technology designing; a vast number of automation features; technology-based algorithms of defining machining parameters. All these advantages rise the level of productivity and quality of technologists work. SprutCAM for CAD systems INTEGRATION PARTNERS: PowerSHAPE T-FLEX Development team • The core of developer team consists of well-educated and highly-skilled software designers • Over 20 years of CAD/CAM software development experience • Most up to date methodologies and techniques are used to develop high quality software including: – Agile • • • • Source Code Management system Continuous Integration Automated Testing Bug Tracking System Support team • Experienced specialists – – – – • Successful live manufacture application of software Software training experience online support E-mail support Dealer support – – Top-priority service online training and consulting • HelpDesc - direct user support • Service Desk SprutCAM dynamics of worldwide sales. Licenses. 4000 3500 3000 2500 2000 1500 1000 500 0 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 SprutCAM for academics Hundreds and hundreds of licenses in Universities around the world SprutCAM Sales 2010-2011 Review Asia 7% Africa 2% 10th successive year of 20% or more growth 25% Revenue increase from Europe 15% Revenue increase from USA 35% Revenue increase from Germany North America 28% 25% Revenue increase from Russia & CIS Europe 63% Worldwide sales share SprutCAM popularity wordwide More than 20 000 visits to sprutcam.com for the last half-year. General new functionality • New features for 2D operations • New 5 axis milling kernel • Interactive Lathe Contouring operation • Synchronisation for the Multi-Tasks machines • Scripting languages • Machine Maker application • New Voxel 5D simulation • Other features to come New features for 2D operations • 2D contouring, Engraving and Pocketing operations can now be easily applied for the continues 4&5-axis machining Double click to select edges Add it into Job assignment Make simulation Create the toolpath New 5 axis milling kernel Integration with ModuleWorks Typical applications include aerospace wing components, automotive port machining, impeller machining, turbine blade machining, manufacture of cutting tools and trimming / de-flashing of plastic components. Usually considered the domain of metal cutting, 5-Axis machining is also popular in the woodworking, stone and plastics industries. Exapmles of new 5 axis milling The 5-axis multi surface operations 5 Axis Swarf Conversion to 5 axes & Auto Convert to 5 axes 5 Axis Impeller Roughing 5 Axis Projection 5 Axis Impeller Floor Surface Without Tilt Curve 5 Axis Impeller Blade Surface Swarf 5 Axis Impeller Blade Swarf Finishing The 5-axis multi surface operations 5 Axis Cavity With Tilt Curve 5 Axis Cavity With Tilt Curve & Collision Control 5 Axis Turbine Blade Shaft Finishing Electrode Output format 3 Axis 5 Axis 4 Axis Run Tool Auto At center At radius At front At user given point Tool Axis will... Not be titled and stay normal to surface Be titled relative to cutting direction Rotated around axis Tilted through point Tilted from point away Titled with the angle Tilted through curve Tilted from curve away Titled with fixed angle to axis Tilted through lines Be tilted relative to impeller machining layer Interactive Lathe Contouring operation Synchronisation Multi-turret Lathes and Multispindle Mill machines Visualize and adjust complex process synchronisation up to 4 flows Scripting languages for the tool path generation VB-Script, J-Script for: • to simplify and automate repetitive tasks • fine-tuning of SprutCAM Machine Maker application The system design of the kinematic schemes of machines A new subsystem for development of machines kinematic scheme using 3D model enables machining process visualization on machine collision control DECKEL MAHO Mikron AGIECut Eagle HAAS Hermle HOMAG Hurco Index Matsuura MaxTurn MAZAK Microcut Mori Seiki Okuma Puma Robodril Tormach Skoda WassmerHensel etc. More than 50 machines schemes available for SprutCAM HURCO VTXU Mori Seiki NL2500 DMU 60 DECKEL MAHO New Voxel 5D Sumulation • Adapted to work with large projects • High-speed simulation Other features to come soon: • 64 bit version • Setup sheet • Feature Base Machining • Import module for STEP, SAT, X_T etc. • Strategy by VoluMill or likes • API for CAD, CNC integration • SaaS SprutCAM customers in Russia SprutCAM use in enterprises aerospace, medium and heavy engineering, instrumentation, electrical, automotive, defense. SprutCAM Customers around the world More than 400 new customers in 2010 SprutCAM projects of the new Russian customers Kompozit Corp. is the leading space materials science company inside the Russian Federal Space Agency www.kompozit-mv.ru One of the oldest companies involved in the structure of the Federal Space Agency ( Roskosmos ). Main activities: - the creation of spacecraft hydrometeorological and oceanographic trends and space systems based on them; - development and manufacture of control and protection systems for nuclear reactors in Russia and abroad; - conduct research to improve the performance of electrical machines www.vniiem.ru Furniture factory KATYUSHA (DIATKOVO, Bryansk region): Production of furniture DYATKOVO: furniture for bedrooms, beds, walls, living room HOMAG Engine TA6A Engine TA8 Filters Units MAZAK Integrex IV-200 Mazak Variaxis 500 Project of a new machining technology of landers S.P. KOROLEV ROCKET AND SPACE CORPORATION «ENERGIA» www.energia.ru Concern FOREST-LINĒ ( France ) www.forest-line.com JSC " Techno- Express www.techno-express.ru SPRUT Technology Project of a new machining technology of landers The product is the "bottom ". 5 -axis machining The product Cone. 5 -axis machining Design process and the creation of sets of documents for ESTD in SPRUT – TP (CAPP) Project of a new machining technology of landers Product " Bell " Stationing, anchoring and maching ( 1 set ) Product "Bell“ Measurement and machining (2 set) THANK YOU Office 6, Ave. Autozavodskiy, 1, Naberezhnye Chelny, 423815 RUSSIAN FEDERATION Tel: +7(8552) 59-94-09 www.sprutcam.com [email protected]