FlexPoint FPR1207-F - Alpha Technologies

FlexPoint FPR1207-F
Technical Manual
FlexPoint FPR1207-F 7W UPS
Effective: February 2014
Power
Alpha Technologies
®
FlexPoint FPR1207-F
Technical Manual
010-344-B1-001, Rev. A
Effective Date: February 2014
Copyright 2014
Alpha Technologies, Inc.
member of The
GroupTM
NOTE:
Photographs contained in this manual are for illustrative purposes only. These photographs may not match
your installation.
NOTE:
Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If
there are questions regarding the safe operation of this powering system, please contact Alpha Technologies
or your nearest Alpha representative.
NOTE:
Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies, generators,
batteries, or other hardware if used or operated in any manner or subject to any condition not consistent with
its intended purpose, or if installed or operated in an unapproved manner, or improperly maintained.
To contact Alpha Technologies:
Visit www.alpha.com
or
For general product information and customer service (7 AM to 5 PM, Pacific Time), call
1-800-863-3930,
For complete technical support, call
1-800-863-3364
7 AM to 5 PM, Pacific Time or 24/7 emergency support
To report errors in this document, send email to:
[email protected]
3
Table of Contents
Safety Notes........................................................................................................................... 6
1.0Introduction.................................................................................................................. 7
1.1
List of Terms...................................................................................................... 7
1.2
Theory of Operation.......................................................................................... 7
1.3
System Features............................................................................................... 8
1.4Options............................................................................................................. 9
1.5
Items Included ................................................................................................. 9
2.0Installation ................................................................................................................ 10
2.1
Installation and Connection............................................................................ 10
2.2
Battery Installation / Replacement Procedure................................................ 12
3.0Operation .................................................................................................................. 13
3.1
3.0
Power On........................................................................................................ 13
Operation, continued ................................................................................................ 14
3.2
Audible Alarms and Visual Indicators.............................................................. 14
3.3Battery............................................................................................................. 14
3.4
Operational Modes......................................................................................... 15
3.4.1 Normal Mode ........................................................................................ 15
3.4.2 Back-Up Mode.................................................................................... 15
3.4.3 Emergency Use................................................................................... 15
3.4.4 Charging Mode...................................................................................... 15
4.0
4
Specifications............................................................................................................ 16
010-344-B1-001 Rev. A (2/2014)
Figures and Tables
Fig. 1-1, Front View..................................................................................................... 8
Fig. 1-2, Rear View...................................................................................................... 8
Fig. 1-3, System Block Diagram.................................................................................. 8
Fig. 1-4, Items Included with each unit........................................................................ 9
Fig. 2-1, Unit Dimensions.......................................................................................... 10
Fig. 2-2, FPR1207-F Output Cables and Connections...............................................11
Fig. 2-3, Function List (Inside Lid of Enclosure).........................................................11
Fig. 2-4, Battery Terminals......................................................................................... 12
Fig. 2-5, Battery Compartment, FPR1207-F.............................................................. 12
Fig. 2-6, Completed Installation................................................................................. 12
Fig. 3-1, Controls and Indicators............................................................................... 13
Table 3-1, Audible Alarm and Visual Indicators.......................................................... 14
010-344-B1-001 Rev. A (2/2014)
5
Safety Notes
Review the drawings and illustrations contained in this manual before proceeding. If there are any questions
regarding the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha
representative. Save this document for future reference.
To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following
symbols have been placed throughout this manual. Where these symbols appear, use extra care and
attention.
ATTENTION:
The use of ATTENTION indicates specific regulatory/code requirements that may affect the placement of
equipment and installation procedures.
NOTE:
A NOTE provides additional information to help complete a specific task or procedure.
CAUTION!
The use of CAUTION indicates safety information intended to PREVENT DAMAGE to material or
equipment.
WARNING!
A WARNING presents safety information to PREVENT INJURY OR DEATH to the
technician or user.
6
010-344-B1-001 Rev. A (2/2014)
1.0Introduction
1.1 List of Terms
Terms used in this document:
NOTE:
FPR1207-F
FlexPoint 1207-F Series Indoor 7W UPS with Type-F Coaxial connector
FTTH/FTTx
Fiber To The Home/House/etc.
ONT
Optical Network Terminal
ONT-PPS
ONT Primary Power Supply
PFS
Product Functional Specification
PON
Passive Optical Network
PSTN
Public Switched Telephone Network
SOC
State of Charge @25°C: 100% SOC i.e. fully charged battery @ 13.6V in float mode after 24 hours (13.2V
open circuit)
0% SOC i.e. fully charged battery @ 10.5V during discharge (11.5V open circuit)
SFU:ONT
Single Family Unit Optical Network Terminal; for this document ONT
UPS
Uninterruptible Power Supply
The FlexPoint 1207-F power supply utilizes a Type-F Coaxial connector and cable for the output connection
to the ONT.
1.2 Theory of Operation
The FlexPoint 1207-F unit is an optical network terminal (ONT) power supply providing 7W of 12Vdc
primary and standby power.
A customer-provided 120Vac/230Vac, 50/60Hz power outlet provides primary power to the input of the
FlexPoint unit. The AC voltage is then converted to a usable 12Vdc output. The power supply is to be
installed near an AC power outlet.
Backup power and batteries are user friendly with features including, but not limited to, long life, ease of
replacement, purchase, installation and disposal. Power status is provided to the customer via audible
alarms and visual indicators.
The FlexPoint FPR1207-F power supply utilizes a Type-F Coaxial connector and cable for the output
connection to the SFU ONT.
Upon loss of AC service, the duration of standby power is determined by one 7.2Ah, or optional 8Ah
battery installed in the unit.
During a prolonged AC outage the unit monitors remaining battery capacity. When 25% of the battery
capacity remains, the 12Vdc supply to the ONT will be interrupted while the unit enters a sleep mode,
conserving the remaining capacity for emergency calls. Interruption of the 12Vdc supply to the ONT will
continue until the AC Mains is restored or the customer initiates the “Battery Emergency Use” mode by
pressing the Emergency Use button under the face plate.
010-344-B1-001 Rev. A (2/2014)
7
1.0
Introduction, continued
1.3 System Features
•
A robust power system which provides 7W of 12Vdc primary and standby power for FTTx
activity
•
Easy customer replaceable hot swappable 7.2Ah battery
•
Emergency battery reserve for greater E911 availability
•
Battery management system engineered to provide optimum service life and runtime
•
Local visual and audible status indicators
Fig. 1-1, Front View
Fig. 1-2, Rear View
FlexPoint FPR1207-F
ONT
Coaxial cable with Type-F connector
120Vac/230Vac
Up to 6’,
(1.8 meters)
FPR1207-F
12Vdc UPS
Network
Area
Customer
Area
FPR1207-F: Up to 5’ (~1.5 meters)
Fig. 1-3, System Block Diagram
8
010-344-B1-001 Rev. A (2/2014)
1.0
Introduction, continued
1.4Options
The FlexPoint FPR1207-F supports three models of batteries:
Optional Batteries
AX-STDBAT-7
Battery 7.2AH AGM, 1-year Warranty
AX-LONGBAT-7
Battery 7.2AH AGM, 3-year Warranty
AX-LONGBAT-8
Battery, Longlife, 8Ah, AGM 3-year Warranty
1.5 Items Included
Verify the following items are included wth each unit.
3
2
4
1
1 FlexPoint unit
3 Quick Start Guide
FlexPoint FPR1207-F: Alpha P/N 010-344-B0
2 Bag with 2 cable ties
4 Line cord
Fig. 1-4, Items included with each unit
010-344-B1-001 Rev. A (2/2014)
9
2.0Installation
2.1 Installation and Connection
CAUTION!
Observe wiring harness polarity. Improperly connecting these wires can result in non-operation of
the unit, cause equipment damage, and void the warranty.
CAUTION!
The power supply cord is used as the main disconnect device. Verify the socket/outlet is located/
installed near the equipment and is easily accessible.
1. Unpack and inspect the unit.
2. The unit is designed for use in a sheltered environment protected from rain and snow.
Its operating temperature range is 0°C to 40°C / 32°F to 104°F (ambient). Install the unit
near an AC outlet.
3. Remove battery compartment door by pressing tab and opening door. Remove the door
and set aside until the installation process is complete.
4. Determine the necessary cable length to provide appropriate service loops between the
unit, the ONT, and the outlet. Plug the line cord into the receptacle on the back of the unit
and secure with a wire tie. DO NOT plug the unit into an AC outlet until the last step of the
installation procedure.
5. Mount the unit to the wall with #12 fasteners or equivalent, using the keyholes for easy
mounting. For applications (with 7.2Ah battery only) with higher seismic requirements,
use the round holes in the back of the unit for direct fastening to a stud or other structural
feature.
.200"/5mm
2
7.8"
198mm
0.380"
9.7mm
1 Mounting holes for #12
hardware or equivalent
1
0.250"
6.35mm
3.0"
76mm
2 “Keyhole” slots for
easy mounting
2.5"
63.5mm
2
1
2.4"
61mm
1.3"
33mm
8.7"
221mm
3.0"
76mm
Center of Gravity
(with battery installed)
Fig. 2-1, Unit Dimensions (in/mm), FPR1207-F as viewed from back
10
010-344-B1-001 Rev. A (2/2014)
2.0Installation, continued
2.1
Installation and Connection, continued
6. Connect Coax cable to F-type connector. Torque to between 4.1 in-lbs and 6.1 in-lbs. See
Figure 2-2.
Installation tip: Pre-bend the cable before connecting to the circuit board. This will prevent
stress on the circuit board caused by contact between the closed door of the unit and the
coax cable.
3
5
4
6
2
1
1
2
3
4
Output Coax Cable
AC Line Cord
12Vdc Output Connection
Cable tie
5
6
AC Input Connection
Cable tie
Fig. 2-2, FPR1207-F Output Cables and Connections
3
4
Fig. 2-3, Function List (Inside Lid of Enclosure)
010-344-B1-001 Rev. A (2/2014)
11
2.0Installation, continued
2.2 Battery Installation / Replacement Procedure
1. (Failed Battery Replacement) For units with Alpha part number 010-344-20-001 (note that
the final three digits in bold are the key indicator), disconnect the AC line cord from the
AC power outlet before beginning battery replacement.
2. (Battery Replacement / Failed Battery Replacement) Disconnect the wire harness to the
battery.
3. Connect the wire harness to the charged battery (a fully charged battery reads about
13Vdc).
4. Install the battery in the cradle as shown in Fig. 2-6. The locking tab secures it in place.
5. Replace the battery compartment door. To replace the front cover, align the hinges with
the hinge sockets and press them in with the door perpendicular with the main housing.
Rotate the door closed until the closure door latches.
6. Plug the FPR1207-F into an AC power outlet. The Green LED should light.
7. Verify the unit is functioning properly by unplugging the unit. The alarm should sound for
one second and the Green LED should flash. The unit will be running on standby battery
power.
8. Re-plug the FPR1207-F into an AC power outlet. The unit is ready to be placed into
service.
Locking tab
Fig. 2-4, Battery
Terminals
12
Fig. 2-5, Battery Compartment,
FPR1207-F
Fig. 2-6, Completed
Installation
010-344-B1-001 Rev. A (2/2014)
3.0Operation
3.1 Power On
1. Plug the unit into AC Power.
2. The green LED (2) should light. Additional LEDs on the front panel of the FPR1207-F indicate the state of the system. Their functions are:
R
1
2
Remove cover to access
silence alarm and battery
emergency use buttons.
1
Red LED:
Replace battery
1
Red LED flashing:
Battery missing / Low battery
2
Green LED:
AC mode
2
Green LED flashing: Battery mode
Fig. 3-1, Visual Status Indicators
3. Verify the unit is functioning properly by unplugging it. After approximately 10 seconds the alarm should briefly sound.
4. Re-plug the unit into an AC power outlet. The battery status LED (1) will go out. The unit is ready to be placed into service.
010-344-B1-001 Rev. A (2/2014)
13
3.0Operation, continued
3.2 Audible Alarms and Visual Indicators
The table below details the audible alarms and visual indicators of the FPR1207-F.
Condition
Status LED
Audible
Alarm
Description
N/A
Condition normal; AC powers load,
charges battery.
NORMAL
System LED (GREEN)
ON BATTERY
Battery LED (GREEN)
flash
(1) 1s beep on loss
of AC
Input fails; battery powers load.
LOW BATTERY
RED LED blinking
When AC is available,
audible alarms are
suppressed. When AC
fails, 1 beep every 15s.
When battery capacity is < 25%,
unit triggers alarm, or when the
“Battery Emergency Use” button
is pressed.
REPLACE BATT
RED LED steady
2 beeps, every 15
minutes
Every 180 days, the unit will
automatically initiate a battery
test. The test lasts approx. 60
min., and LED lights if battery
replacement is needed.
BATT MISSING
RED LED blinking
N/A
Approximately 20s after battery
removal, system initiates battery
detection routine. Battery detection
runs every 30s when float
charging. Upon verification, alarm
tripped.
Table 3-1, Audible Alarms and Visual Indicators
3.3Battery
Battery construction varies significantly between manufacturers. Alpha Technologies
recommends the use of qualified batteries only.
PartDescription
14
AX-STDBAT-7
Battery 7.2Ah AGM, 1-year Warranty
AX-LONGBAT-7
Battery 7.2Ah AGM, 3-year Warranty
AX-LONGBAT-8
Battery, Longlife, 8Ah, AGM 3-year Warranty
010-344-B1-001 Rev. A (2/2014)
3.0Operation, continued
3.4 Operational Modes
3.4.1 Normal Mode
This mode is defined as a state where the load is being supplied from AC input, and the
battery is floating, charging or in the process of being tested.
When the unit is initially powered-up, or whenever the input supply has been restored
after an outage, the unit operates in a charge mode. Once the battery voltage has
reached the full charge voltage, the unit switches to float mode. If the input voltage is
less than the minimum AC input, the system switches to operating in back-up mode.
After approximately 180 days of operation, the battery is tested to determine whether it
has adequate capacity. It is tested when the following conditions are met:
1. The system is operating in float mode
2. The battery is fully charged
If the battery is not fully charged, or the system is not operating in float mode when the
test becomes due, the test is postponed until those conditions are met. If the AC input
is lost, or the unit is overloaded during the battery test, it will be aborted and indefinitely
postponed until conditions are valid.
Once a battery test has been successfully executed, another test will be scheduled to
occur in 180 days.
3.4.2 Back-Up Mode
The load is being supplied from the battery while the battery voltage is greater than
11.5Vdc, which is approximately 25% state of charge. When the battery falls below this
point it is disconnected.
3.4.3 Emergency Use
Battery Emergency Use mode occurs after the back-up mode has finished, which the
user initiates by pressing “Battery Emergency Use” button. During this mode the battery
will be allowed to discharge until its voltage is 10.5Vdc, which is 0% state of charge. At
this time the system will shut down.
The operator should be aware of the following:
• Reserve time with 7W load at 25°C is approximately 30 minutes.
• Capacity reserved for emergency use is approximately 25%.
3.4.4 Charging Mode
Float charge maintains the battery at 100% capacity. If the battery is required to support
operation, charging ceases. When primary power is restored, battery charging resumes
and continues until one of the following occurs:
•
Battery has reached 100% of capacity. Charging is reduced to float charge level.
Normal charge current is approximately 350mA. When the current falls below
100 mA, the mode changes to float. In the event the current does not reduce, the
software triggers the mode change.
•
Another power failure occurs requiring battery support. Charging ceases until
primary power is restored.
•
Additional power is required by the ONT. Power is diverted from the battery charger
and sent to the ONT. When demand for additional power ceases, normal battery
charging resumes.
•
The battery is depleted. No special action is required to restore normal operation
once primary power is restored.
010-344-B1-001 Rev. A (2/2014)
15
4.0 Specifications
INPUT
AC Input Voltage
100-240 (-15/+10%)
Input Frequency
50/60Hz
OUTPUT
Operational Output Power
7W max. continuous (ONT load*)
Output Voltage
12Vdc Nominal (Battery voltage upon loss of AC)
Connection
F-type coaxial connector (Corning Gilbert RG6 or smaller)
BATTERY
Battery Type
7.2Ah AGM / 8Ah AGM
Recharge Time
18 hours to 90%
BATTERY
Provides approximately 20 Hours of backup at 3.5W*
Provides approximately 12 Hours of backup at 7W*
*Based on new, fully-charged battery
PHYSICAL
Housing Size (in/mm)
Weight (lb/kg)
Battery 7.2Ah (lb/kg)
VISUAL STATUS INDICATORS
Green LED
Green LED Flashing
Red LED
Red LED Flashing
AUDIBLE STATUS INDICATORS
Loss of Input Power
Low Battery
Replace Battery
PUSH BUTTONS
Silence Alarm
Battery Emergency Use
AGENCY COMPLIANCE
Safety (US)
Safety (other)
Safety (EU)
EMC (US)
EMC (EU)
ENVIRONMENT
Storage Temperature
Operating Temperature
Humidity
Elevation Operation (max.)
Elevation Storage (max.)
Battery Storage
WARRANTY
FlexPoint FPR1207-F
Battery
16
8.75W x 7.75H x 3.0D / 222W x 197H x 76D
1.3 / 0.59
5.7 / 2.6
AC mode
Battery mode
Replace battery
Battery missing/Low battery
Single, one second beep
Single 0.5 second beep every 15 seconds at 25% SOC
Double beep every 15 minutes
Suppresses the audible alarm for 24 hours
Accesses reserve battery capacity
NRTL certified to UL/CSA 60950-1 Ed. 2 (ITE) (Pollution Degree 2, Overvoltage
Category II), LPS Output, SELV
IEC 60950-1:2005 + National Deviations. (Pollution Degree 2, Overvoltage Category
II), LPS Output, SELV
CE, EN 60950-1:2006, Evaluated for use with an IT power system
FCC part 15 subpart b, Class B
CE, EN 55022:2006 (CISPER 22) (Emissions) Class B, EN 55024:1998 +A1 +A2
(Immunity), EN 61000-3-2:2006 (Harmonics), EN 61000-3-3 (Fluctuations and
Flicker) CE, RoHS compliant
-20°C to +50°C (-4°F to +122°F)
0°C to +40°C (32°F to +104°F)
5 to 95%
0 to 10,000ft (0 to 3,048m) ­— derate 2°C per 1,000ft (305m) above 6,000ft (1830m)
50,000ft (15,240m)
-20°C to +40°C (-4°F to +104°F)
(six months max. storage duration at 25°C / 77°F without a recharge)
3 year, repair or replace
Contact Alpha Technologies for model-specific warranty coverage
010-344-B1-001 Rev. A (2/2014)
Alpha Technologies Inc.
3767 Alpha Way
Bellingham, WA 98226
United States
Tel: +1 360 647 2360
Fax: +1 360 671 4936
Alpha Technologies Ltd.
7700 Riverfront Gate
Burnaby, BC V5J 5M4
Canada
Tel: +1 604 436 5900
Fax: +1 604 436 1233
Toll Free: +1 800 667 8743
Alpha Industrial Power Inc.
1075 Satellite Blvd NW,
Suite 400
Suwanee, GA 30024
United States
Tel: +1 678 475 3995
Fax: +1 678 584 9259
Alpha Energy
1628 W Williams Drive
Phoenix, AZ 85027
United States
Tel: +1 602 997 1007
Fax: +1 623 249 7833
Alpha Technologies GmbH
Hansastrasse 8
D-91126
Schwabach, Germany
Tel: +49 9122 79889 0
Fax: +49 9122 79889 21
Technologies Argus
First de Mexico
Anatole France Num. 17
Colonia Polanco
11560, México D.F.
Tel: +52 55 5280 6990
Alpha Technologies Europe Ltd.
Twyford House Thorley
Bishop’s Stortford
Hertfordshire, CM22 7PA
United Kingdom
Tel: +44 1279 501110
Fax: +44 1279 659870
Alphatec Ltd.
339 St. Andrews St.
Suite 101 Andrea Chambers
P.O. Box 56468
3307 Limassol, Cyprus
Tel: +357 25 375 675
Fax: +357 25 359 595
Alpha TEK ooo
Khokhlovskiy Pereulok 16
Stroenie 1, Office 403
Moscow, 109028
Russia
Tel: +7 495 916 1854
Fax: +7 495 916 1349
Alpha Technologies
Suite 1903, Tower 1
33 Canton Road, Kowloon
Hong Kong City, China
Phone: +852 2736 8663
Fax: +852 2199 7988
Alpha Innovations Brasil
Avenida Ibirapuera,
2120 – Cj 76
Moema - 04028-001
Santos SP, Brazil
Tel: +55 11 2476 0150
Fax: +55 11 2476 0150
Alphatec Baltic
S. Konarskio Street 49-201
Vilnius, LT-03123
Lithuania
Tel: +370 5 210 5291
Fax: +370 5 210 5292
Visit us at www.alpha.com
ue to continuing product development, Alpha Technologies reserves the right to change specifications without notice.
D
Copyright © 2014 Alpha Technologies. All Rights Reserved. Alpha® is a registered trademark of Alpha Technologies.
010-344-B1-001 Rev. A (2/2014)