Company presentation

»innovation
production«
in production«
»innovation in
company profile awetis engineering+manufacturing GmbH
awetis – Your Specialist
for Turnkey Production Technology
Laudenbach, 2015
Laudenbach, 2015
awetis – company profile
awetis ©2015
awetis ©20151
01 Gesamtunternehmen
Your Certified Specialist
»innovation in production«
awetis – your production specialist for turn-key solutions for
advanced automation technology and manufacturing of
complex machine parts and tools, whether rubber or silicone.
Certifications:
Laudenbach, 2015
awetis – company profile
awetis ©2015
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Turnkey – Solutions
The Way to your Success
Turnkey solutions – Our passion
»innovation in production«
As a medium sized company, we have lean processes
and short lines of communication. We produce turnkey solutions that we accurately adapt to the needs of
our customers. As experts in the production
technology
- focused on the areas of rubber and silicone - we
have a comprehensive know-how to provide our
customers stable and powerful turnkey solutions
worldwide.
Our expertise is the way - passion our strength.
Laudenbach, 2015
awetis – company profile
awetis ©2015
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awetis - High Customer Loyalty
High customer loyalty as appreciation for our work
»innovation in production«
We act responsible regarding information of our
customers and we protect their know-how.
This is an essential cornerstone of our business
practice and the secret of high level customer loyalty
that never can be claimed and only arises through an
open and trusting dialogue. Loyalty is thus made by
the customer and is strengthened through
mindfulness,
reliability,
security,
flexibility,
appreciation and mutual respect.
Laudenbach, 2015
awetis – company profile
awetis ©2015
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awetis - Quality Management
Quality is a must - Environmental and Safety the Freestyle
»innovation in production«
Precise work requires a good quality management,
which is implemented by all employees and must be
testable by certifications. We accept this responsibility
every day to develop robust and efficient production
systems that meet the requirements and benefits of
our customers. In addition to our team-wide
understanding of quality regarding our products, we
also focus nature and manpower. In this way we
preserve our environment and protect our employees
by highest health and safety regulations.
Laudenbach, 2015
awetis – company profile
awetis ©2015
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01 Gesamtunternehmen
The Best of German Engineering –
awetis Quality Standards
»innovation in production«
Committed to proven quality
Laudenbach, 2015
awetis – company profile
awetis ©2015
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01 Gesamtunternehmen
Infinite Opportunities for your Production Die
»awetis« im Überblick (5/5)
»innovation in production«
Automation and ProductionSystems
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More than 1.000 turnkey
production systems around the
globe
Optimal value through flexible,
tailored and modular automation
solutions
Life cycle partnership
Consulting, service, maintenance,
modernization
CAD-Systems: ePLAN
CAD-Systems: Inventor 2014
Tooling Center
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Laudenbach, 2015
More than 3.000 tools around the
globe
Outstanding production technology
Production of tools for the
production of rubber and silicone
products
• Joint welding tools
• Filtering tools
• Machine components and
devices
• State of the art, extensive range
of machinery for milling, turning,
grinding, eroding, .a
CAD-System: Catia V5
CAM-System: Inventor 2013 and
Tebis 3.5 R8
awetis – company profile
Production-related
Information Technology
 More than 650 Manufacturing
Execution Systems (MES) around the
globe
 Fully transparent and traceable data
capture in the complete production
 Outstandingly well-educated
specialists
awetis ©2015
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production process
»innovation in production«
Infinite Opportunities for your Production
production of
blanks/ inserts
silicone/rubber
process - tools
tooling
process - machine
automated injection molding machines
cold runner and needle valve gate
technology
re-work phase
testing
brush systems
universal flash deburring machine for O-rings
trimming machines
finishing phase
assembling
bonding agent coating syst.
cell assembly
interlinking of assembling processes
diverse testing systems (measurement, vision, ...)
PIT
production-related IT
service
Laudenbach, 2015
awetis – company profile
awetis ©2015
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02 Anlagen und Produktionssysteme
Automation and Production Systems
Turnkey solutions from one source –
tailored to your requirements:
»innovation in production«
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Laudenbach, 2015
flexible automation of presses and injection molding machines
(rubber and silicone)
final processing systems
state of the art robotics and handling technology
effective finishing of non-woven fabrics and other web ware
automated filling and locking systems
packaging and refining systems for filters and web ware
application-specific control system solution
Consulting (experience with the future):
• development of production processes
• material flow and efficiency analyses
Services:
• commissioning and trainings
• maintenance management
• troubleshooting, spare parts management, etc.
awetis – company profile
awetis ©2015
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02 Anlagen und Produktionssysteme
»innovation in production«
awetis – Standard Machines
Laudenbach, 2015
awetis – company profile
awetis ©2015
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02 Anlagen und Produktionssysteme
Impressions of our Injection Molding Machines
Automated Injection Molding Machines
55 automatic
»innovation in production«
50 automatic
Laudenbach, 2015
awetis – company profile
awetis ©2015
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02 Anlagen und Produktionssysteme
Impressions of our Trimming Machines
»innovation in production«
Stechmaschinen
pneumatic
Laudenbach, 2015
servomotor-driven
awetis – company profile
robotic
awetis ©2015
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02 Anlagen und Produktionssysteme
Impressions of our Trimming Machines
awetis
Baureihe (Stechmaschinen)
»innovation in production«
automated trimming machines
Laudenbach, 2015
awetis – company profile
awetis ©2015
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02 Anlagen und Produktionssysteme
»innovation in production«
Impressions of modular Systems
Laudenbach, 2015
awetis – company profile
awetis ©2015
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02 Anlagen und Produktionssysteme
»innovation in production«
awetis - IM50ROBOflex with integrated trimming
Example Development Project
IM50ROBOflex with integrated trimming:
5,9 m²
fIM 50 automation
TM 1000 or fTRIM 220 automation
7,2 m² plus 1 m²
Laudenbach, 2015
awetis – company profile
awetis ©2015
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»innovation in production«
Universal Flash Deburring Machine for O-Rings
- innovation in production
The innovative Flash Deburring
Machine for O-Rings is designed and
constructed for deburring O-rings out
of membranes.
FAST CLEAN SAFE
DEBURRED
Flexibility with Deburring
… even of micro components:
components with an inner diameter
≥ 0,5 mm can be deburred out of the
membranes.
(for smaller components please ask)
Laudenbach, 2015
awetis – company profile
awetis ©2015
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01 Gesamtunternehmen
Universal Flash Deburring Machine for O-Rings
- Value Creation
Value Creation:
»innovation in production«
FAST: Increase your productivity of deburring membranes
CLEAN: Dry process: No use of release agents, thus also
saving you valuable time for washing and drying processes.
Finished parts and waste are separated with the automated
fUFO
SAFE: The operator can not intervene in running processes
in order to prevent injuries
HIGH EFFICIENCY: You save energy costs compared to
membranes that are deburred by cryogenic deburring
(=deburring by using liquid nitrogen)
MECHANICAL EFFECT ON STRUCTURE CONTROLLABLE:
By machine setting/ parameter setting, the mechanical
effect on the structure is controllable.
This means: No structural change by thermal action
Laudenbach, 2015
awetis – company profile
awetis ©2015
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01 Gesamtunternehmen
»innovation in production«
Universal Flash Deburring Machine for O-Rings
- Innovative Opportunities
SCHNELL SAUBER SICHER ENTFORMT
You will be amazed by the video!
Innovative opportunities for deburring
your membranes
Laudenbach, 2015
awetis – company profile
awetis ©2015
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Bonding Agent Coating System for Metal Inserts
- Machine Design
Machine purpose
Technical highlights
technical
exhaust air
Process air heater
• robust, modular and ergonomic design
• explosion proof design
with ATEX certification
• recipe management, barcode reader and
data interface to Process Data Collection
system
solvent station
Process cabin
Operator panel
Options
• one or two bonding stations
• a second immersion drum and a second
immersion tank
• optional conveyor in front
• connection to exhaust air cleaning system
Laudenbach, 2015
process
supply air
Control cabinet
»innovation in production«
• coating of metal parts with bonding agents
process exhaust air
Bonding agent station
awetis – company profile
awetis ©2015
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03 Maschinenbauteile und Werkzeuge
LSR and HTV - Mold technology
silicone - for your success
With our direct gating via cold runner technology and needle valve gate systems, you can improve
your production dramatically:
»innovation in production«
 short set-up times
 short cycle times
 products with minimum burr and rectification-free
 largely waste-free production and very tight tolerances
 up to 256 cavities
 temperature resistant (-50 to +200◦ C)
The smallest 2-cavity LSRmicro mold of the world
Laudenbach, 2015
Mold by awetis for microlens with injection mold
process – start-up in
Europe.
awetis – company profile
awetis ©2015
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03 Maschinenbauteile und Werkzeuge
»innovation in production«
filter
pocket filter tool
Laudenbach, 2015
turnable edge band machine
awetis – company profile
edge banding machine with hotmelt nozzle
awetis ©2015
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04 Produktionsnahe Informationstechnologie
Production-related Information Technology –
Our software that saves you time and money
Our P-Suite collects all production data
relating to the machinery, systems, tools,
»innovation in production«
orders, materials, products and processes.
Depending on your requirements, the data
are entered according to the corresponding
criteria, evaluated and presented to various
user groups such as shift supervisors, foremen
or the management in the form of updated
overviews. The result is a well-founded basis
on which to optimize your processes, reduce
costs and save time and resources.
Laudenbach, 2015
awetis – company profile
awetis ©2015
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04 Produktionsnahe Informationstechnologie
P-Suite ensures transparancy in production
Optimize your production processes and save costs, resources and time.
»innovation in production«
Your value creation:
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Minimize your unproductive hours by short set-up times, less downtime, product and process errors,
overproduction, waste, a.o.
Identify targeted vulnerabilities by automatically generated evaluation/ email information and quick
response analyzes
Avoid manual entry errors by means of automatic data acquisition and validation of the direct values.
Reduce staff resources for status & progress checks on the equipment/ machinery through online display
directly on the desktop PC.
Traceability of all the collected information production by product-specific documentation
(online - traceability)
The machine operator gets all necessary information in digital form – directly to his workplace
Avoid errors in manually generated labels through an online labeling with the currently valid production
order and material data for internal and custom labels
Reduce your staff resources on manual ERP feedback through automatic online transfer of all relevant data
to the ERP system.
Reduce your cycle times in the production because of an online feedback and the resulting decrease in
response time in case of failure.
Improve further processes by customized extensions.
Laudenbach, 2015
awetis – company profile
awetis ©2015
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02 Anlagen und Produktionssysteme
awetis – innovation in production
»innovation in production«
Thank you for your attention!
Production solutions are our passion
We appreciate your request and assure a professional service
awetis engineering+manufacturing GmbH
Dr.-Werner-Freyberg-Str. 7
D-69514 Laudenbach (BW)
Phone: +49 (0) 6201 80 – 6390
[email protected] * www.awetis.de
Laudenbach, 2015
awetis – company profile
awetis ©2015
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