4_Automotive_Electri..

Transcription

Group 4 Automotive Electrical
GENERAL:
This group contains information on the electrical
equipment. It encompasses the electrical components from the coach battery, through engine ignition system, to the wiring and instrumentation on
the driver's instrument panel.
SPECIFICS:
As applicable
...Battery
...Clock
...Engine Alternator
...Engine Distributor
...Engine Starter
...Engine Voltage Regulator
...Fuses
...Headlights
. ..Horn
...Identification Lights
...Ignition Wiring
...Instruments
...Instrument Sending Units
...Instrument Wiring
...Relays
...Spark Plugs
...Switches
...Taillights
...Windshield Washers (front and rear)
...Windshield Wipers (front and rear)
...Wire Connectors
...Wiring
"-
•FMC
FMC Corporation
Motor Coach Division
333 Brokaw Road Box 664 Santa Clara California 95052
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODPI
2900 R
See Group 14
ROOF CONDENSERS
COACH 00001 TO 00645
SD-1053
Figure 4-1. Front Automotive Wiring Harnesses
•FIWIC
FMC Corporation
ISSUED.
4-1
PAGE
REVISED
5/73
C4,
9/76
REPAIR PARTS LIST
x
GROUP.
MODEL.
FIG
NO.
ITEM
NO.
2900R
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
FRONT HARNESSES
4-1
1
5100464
5107240
5107241
5107242
5107243
2
4-1
4-1
2
5107239
3
4
5
5100226
5100581
5101058
6
M20046
7
5100469
8
M20046
9
5100465
10
5100813
11
12
M22070
5100150
M14216
M17129
5107683
13
14
15
15
.
5100467
16
17
18
19
20
21
M20060
5100528
5100527
5101138
5101139
5100484
5100485
5100488
5100489
HARNESS, Driver's instrument panel (See fig. 4-4)
(Coach 00001 .to 00645)
HARNESS, Instrument panel to interface harness (Coach 0064
& up) (See fig. 4-4.1)
HARNESS, Instrument panel-left sida (Coach 00646 & up)
(See fig. 4-4.2)
HARNESS, Instrument panel-center section (Coach 00646 & up)
(See fig. 4-4.3)
HARNESS, Instrument panel-right side (Coach 00646 & up)
(See fig. 4-4.4)
1
1
1
1
1
HARNESS, Front lights, steering column, and windshield
wiper/washer (see Figure 4-5) (coach 00001 to 00645)
HARNESS, Front lighting, steering column, and windshield wiper
washer (See fig. 4-5.1) (Coach 00646 & up)
SWITCH, Headlight dimmer (CH 7769)
SWITCH, Parking brake (CH 9251)
SWITCH, Stop light and speed control (CH 911811-01)
1
1
1
1
see Group 9
SWITCH, Brake warning
GROMMET, Front lighting harness to frame (replaces
5100490)
HARNESS, Identification, clearance lights, roof A/C units
(See fig. 4-6)
2
1
GROMMET, Split, identification lights and A/C unit harness
(replaces 5100821)
HARNESS, Instrument panel to engine compartment (see
fig. 4-7)
GROMMET, Instrument panel/engine compartment
harness (1-5/16 ID, 1/8 groove) (AI-2802
1
CLAMP, Instrument panel/engine compartment (1 inch)
HORN, Matched set (JU 46-48)
SCREW, Harness ground to frame (3/8-24 x 1 Ig)
4
1
1
1
1
2
LOCKWASHER, Harness ground screw to frame (#10 ext tooth)
HARNESS, Front heater/cooler (See fig. 4-5.2)
(Coach 0064 & up)
TUBING, Steering column wire
SPLICE, Steering column wire
SPLICE, Steering column wire
CONNECTOR, STeering column to harness (4-pin)
PLUG, Steering column to harness (4-pin)
CONNECTOR, Steering column to harness (3-pin)
PLUG, Steering column to harness (3-pin)
TERMINAL, Steering column to harness
TERMINAL, Steering column to harness
••JB^B FMC Corporation
••
•
•
•
I
• • • vi 333 Brokaw Road Box 6643lariC.llfoml.9M52
Santa
1
2ft.
2
9
2
2
1
1
9
2
KSIIFO
C4.
4-2
PAGE
9/76
1SBR
10 BR
18 GN
18 GN
its
10 BR
12BL
16R
14BR
12 BL
1° R
14 BP
-
or
CQ
ac
RIGHT PA ?K- 'TURN SIG *AL
LIGHT
BK,,
K
03
'
~
HORN
RANGE —
SELECTOR ' )
tL
lap
-
1
T
SIGNAL
Q"
«
18Bh
PARK
RIGHT
EADLIGHT
TAN
r —•
^_^
GAf.F
16R LOW
BEAM
WT_
GN ,
S
S
HIGH
B AM
(fT
f/fr
18P
•
18V: G\
18ft', BL "
1
'8BK
vp^CcI
'
•
18lv
18BR ^-^^ '-'
H
P
/^v-ftj
L J,
INDICATOR
4-
o;
0
18V. R
£
Xpk
'sk
ge
UIL
PRESS
GAGE
WATER
TEMP
GAGE
^-"^ DIAL LIGHT .
X~S,1GN 18VV BL
f f°) 18GY
-tV^DtAL LIGHT
x—S 18V.' BL
[!?) 18P
^ Vi^
^
RIGHT
„
FRONT /
ll'V'.THLR 1
MOTOR V
', ^
Uo —»-"
DC
CD
at
Vn
^=*4_
(fT
I
^
d
S
cr
£C
GN
SEAT BELT ^
WARNING (fT
SIGN ^L,
1SBR
^J-
PARK
d
£
£
A <rr O"
5
<u
o
•
O
TAN
C
<
kC
O
'
LEFT P A R K URN SIGNAL
LIGHT
(C )
1.
ciT]
'«>• ,.
W WIPER
VMS HER
GN , 14GN
x
F 13
SWITCH
\D I
\ , 14 R
RIGHT FRONT
1-^—»
—1-< A 14'
W BREAKER
/ B K , 14BK g.
P'2' P APK 6 AMP
'
FRONT /^Y-^_
£jT|
W WASHER 1 J
nsv.'GN],
•Wi B
MOTOR v—
WASHER
LE c T
^
, GN j 14GN < Fiji
SWITCH
FRONT /
\ ' w
LEFT FRONT
:
414
ViWIPtR 1
J >
<
V; BREAKER
Mnrnp V
/ BK
14BK
6 AMP
4-
'
'
A
REMAIN SEATED WHILE
VEHICLE IS IN MOTION
D R I V E SAFELY
-iBATT
Bo
a:
— gS
S
LEFT
svwo
Ro
0
1
»
-
IK: R
1
- '' 13G\
18G', CC
10BR "
18BR "
5
LEFT RUNNING 4rfjF
LIGHT
" [^
16BR
l&Bl
I loV,
I8C/.
18G-,
i
181V BL
18V; R
10BK
Ho HEADLIGHT
HEADLIGH
16BR
16BL
16V.
LIGHT
i—
o
(J)
1
1
a
s
*i=*- •BK-»
(a
12GY
§
m
j_ <AMD h
^^
LEFT
•"EADLIGHT
18V. F
18V.
t
-< iWi B
(Uo —»->
[
18W BL
18V.
DIAL LIGHT ^
TACHOMETERj;Cs7R)
1
B
ICJo —»-
f '-
18G>
»_ i
' 18W BL
CC ISV.' BR
'' 18BL W
1 « 181V
F*
,
18V.-
32
DENTIFI CATION
LIGHTS
/
1SK
18 R
1 '•'•
\JL SEND
VDIAL LIGHT,,
SntOWttlUI
j~ 1
1S
1
^ 18V.- BR
r "i IGN sv; '
FUEL
] •*
>T^
HIGH BEAM
INDICATOR ^->i
ENGINE - ^
STOPPED (
)
INDICATOR ^^
BRAKE •—WARNING ( I
LIGHT
'
I N U I L A I U K ( ^ DIAL LIGHT
- „
18WR
INDICATun
p
w
"ALTERNATOR s~~\
— ^J
RIGHT
TURN
-
18W/R
'
18 BK
18BK
CO CO
-»—,
(fT|
18 B R ^
; ;
4 E
p
VL
ex
0
18 GN
18GN
_J
iC
D
RIGHT
CLEARANCE
LIGHT
f j"~>.
•€
^
14v
) ) ~ '
PARK 14BR
DASH
' DIMMER
18V. R
1SV, BL
ISvVR
lo BR
16 BL
16 V.
IS GN
1*C\R
18BR--
10 BR
18 GN
18GN
12 BL
r
1
ICRUISE SPEEDI
CONTROL TURN
SIGNAL SWITCH
12 GN
B
HEATER
AIR CONDITIONING
BLOWER &
CLUTCH SWITCH
r 18 BR
10 BR
/EVAP\R
_H MOTOR J BLOWER MOTOR
RF SIGNAL
STOP LITE
LF SIGNAL
LR SIGNAL
RR SIGNAL
HOIW
18BR
NOTE: FOR ELECTRIC STEP
WIRING, SEE
FIGURE 4-2.3.1
AIR CONDITIONING
CONDENSERS
* HIGH PRESS SWITCH
NOTE
SOME COACHES THIS
LEAD IS DISCONNECTED AN
TIED BACK: LATER COACHE
DO NOT HAVE THIS LEAD
^COACHES 00001 TO 00100 (
I
^COACHES 00001 TO 00424 C
Figure 4-2.2 Wiring diagram (coach
-^
SOME COACHES THIS (REDI
LEAD IS DISCONNECTED AND
TIED BACK; LATER COACHES
DO NOT HAVE THIS LEAD
ACOACHES ooooi TO ooioo ONLY
ACOACHES ooooi TO o«24 ONLY
RIGHT
CLEARANCE
LIGHT
RIGHT
MARKER
LIGHT
PRIMARY COLOR CODES:
BK
BR
Red
R
Orange
0
Yellow
Y
Green
GN
Dk. Green - DG
Black
Brown
Blue
U. Blue
Ok. Blue
Purple
Gray
White
Pink
Maroon
- BL
- LB
- DB
- P
- GY
- W
- PK
- M
FL • Front Lighting Harness
D • Dash Harness
111 • Wire Position in Connector
TAIL TURN
STOPLIGHTS
— BACKUP
LIGHT
GND
TAIL
RELAY PANEL
(ENGINE COMPARTMENT
*
«FT
CLEARANCE
LIGHT
'iring diagram (coaches OOOOI to 00645)
-^
18 BR
NOTE : FOR ELECTRIC STEP
WIRING, SEE
FlCURE d-2.3.1
AIR CONDITIONING
CONDENSERS
HIGH PRESS SWITCH
NOTE •
SOME COACHES 7
LEAD ISDISCONNECTE
TIED BACK; LATER CO
DO NOT HAVE TH I S L E /
REAR EVAPORATOR
18 BK
DISTRIBUTOR
Figure 4-2.3 Wiring diagram
HIS (RED)
DAND
ACHES
.0
PRIMARY COLOR CODES:
BK
BR
Red
R
0
Orange
Yellow
Y
Green
GN
Dk. Green - DG
Black
Brown
Blue
Lt. Blue
' Dk. Blue
Purple
Gray
White
Pink
Maroon
BL
- LB
- DB
- P
FL • Front Lighting Harness
D • Dash Harness
• (11 • Wire Position in Connector
GY
W
PK
-
M
\_START RELAV PANEL
'ENGINE COMPARTMEMi
VACUUM
SOLENOID
VALVE
(ON ENGINE!
(COACH 00957 & UP 1
(coaches 00646 and up)
HEATER.
CRUISE SPEED!
A I R CONDITIONING
BLOWER &
CONTROL TURN
SIGNAL S W I T C H
CLUTCH SWITCH
10 CY
>
-O 5 A [
CRUISE
AAA
dtit
O
oc
181V R
I8W R
-O25A| A C BLOW
O
0
0
|
A A A
g
cc
_£— i, ACCESSORY
-o sal DASH—lo
1
B
1
ce
<
CO
cc
;>
oo <r
B SWL
il' 2< 3'
SW
2
L
3
A C RELAY
iCONDENSR'
RELAY
CE
O
14Y
O20A 1
14BR
H
ITFc
1 (-y
J~°l ?ni 1 P A P k -
18WBL
^^
C.l-T*i,
1 PL
o:
1~-
DL
CO
rvj
i— ObAfTsiCN- ~_ oBATTERY BUSS & C. B.
10BK
O 30A |
HOR^
O
ex.
C
O
>
QC
DIMMER
SWITCH
(C.B.
t
en
BK
iBUSS WIRE'
£
10BK
=
J6 8K
10 C.v
^
,, x
C l GAR LIGHTER
•'
WARNING
"^
FLASHER
14 H CN
o O°"O_
HAZARD
T-
INDICATOR
SWITCH
?
Hh
Tl
PARKING
BRAKE
SWITCH
_!_
S
i
TURN
SIGNAL
FLASHER
', k
«
CD
^<« ^
HA2ARO
<-«•
WARNING
•< <-<f BB
" SWITCH
< <-«•
14 R
A
x
1»
12R
Q_
is\N
BRAKE
WARNING
1
H!
-
12 B
O
HEADLIGHT
IGNITION BUSS
O
O
B
CO CO
CO
1
I2R
- O B A l STOP L
O-
1 2
G
JT
Y;
e>
00
CO
TURN FLASHER
1K/BL
MR "BUV
16V. . DK BL
16GN , BK Y
16V
, GN
IbBL
STOP
LAMP
SWITCH
16 3R
16 W
16 BL
18(0'
BK
RF SI
:NAL
STOP L I T E
;NAL
LF 51
LR SI GNAL
RR S GNAL
HORN
DIRECTIONA
SIGNAL
CONTROL HO R\BUTTON
'rn_
o
18
IS (A
1^
Q
^
13 BP
10 BR
acfi
18BR-10 BR
18 GN
18GN
^ '
1? GN
12BL
16R
14BR
RIGHT
•0
S
128116 R
14 BP
4 JL
?
OIGHT PA RK-
'-
3O
-•
ELECTOR ( )
LIGHT ^^-L
«
>—
I£
TURN S I C -,AL
LIGHT
n'
^
RIGHT
W W I G H T TA.N
5?
^ô~
HIGH
B AN'
Z
S
STOPPED!
)
INDICATOR
BRAKE .^~^_
IVARNIWVJ
LIGHT
18 BL
LEFT
TURN CjT^
1 N O I C A T O P ^^J_
CO
,
^>_
,
»-
'
"
1 «
1
1SW R
!
.
14
18W-BL
s
x:
/£=**-
1
2
30
/
TACHOMETER f
1- DISTR.)
\
18R
OIL
1
•1
12GY
DIAL LIGHT .
S~\1GH 18W-BL
PRESS
( r - J 18GY
GAGE ^-X--^DIAL LIGHT
WATER
S~%.
ISVV^BL
TEMP
( ry 18P
GAGE J
r-Q T| 14CY
Of*
2
GN
<
:l8w•c^ 1 rt
GN
\
x
WASHER
SWITCH
LEFT FRONT
W;BREAKER
!4GN * Fiji
\ , 14P
',141
/
*
^-H
u—
*
'Ml PARK
h IMP
\1
CO
00
<;
*BK~^
r.\Ai
BO
13=
a:
loBR
16 W
CLEARA".
LlC**T
-— »
•—*>
-
I
14BK
1S6R
*
PARK
ca
(a
„,
-1
»
TAN ,
i r "T p ^ Pi.
I:1?'. SIC.' AL
IIC^T
S
fi
.)
MO
^
LEFT
FRONT I/
W WIPER
MOTOR V
-i
-,_
..
W 'WIPER
WASHER
SWITCH
RIGHT FRONT
W'BREAKER
6 AMP
ys-^—
WVVASHER(
r JT
S
•a
CK.
FRONT X~X
t
di
18W
i
l£'T
1
J
Si
.•',
DIAL LIGHT .
RIGHT
^—^ GN . 14GN
- -« F 131
FRONT
f
\
14 R
W WIPER
MOTOR V
/BK ., 14BK g
i
»-
3
18W BL
r ",
IU, —»-
f
.
- y 18W BR ?
18R ?
13CY
18 P I
ISW'GM
18VVJBR
18BLAV
18VJ
4- ^"
a
LIGHTS
I5K
,L^r; ; is RD
loR LOV;
rr
1
^ DIAL LIGHT.,
HIGH BEAM rV_15PEEOOMETERU
Eili0
INDICATOR ^^"^J-iI 1 Y- *5oi\E ^
~^~
a
GN „
,
1CM \ 18W'BL
1CV F ' 18BK
1SBK
PARK
P
J
18BK
ÂLTERNATOR
INDICATOR A
7 DIAL LIGHT
- ^T • 18W/R
/"
N 1CN SW
FUEL
SIG'.Al
BK
(fTj
•^r
HORN
i
18 BK
ca a
I
LIGHT
(
t^
J^
if
t£
"|
23
CLEARANCE
f(TT
|
.S
JUZZER
I
k
\
HEADLIGHT
SWITCH
I8W-R
HO
Ro
J
Jl
BAH 10BK
HEADLIGHT'
PARK
DASH
' DIMMER
w
„ -t
' s—tl
j
14BR
18W/R
v
,_1
'n
IS'.'. R
''
1SC''
»
13C\
1063 "
*BR "
-,
LE'T KUVUMG 4-TJF i
LIGHT
" (V* J
loBR
16 W
16 BL
ISC';
1SCN
10BR
18WR
16 BR
16 W
16 BL
18 GN
1SGN
10 BR
!
Vv
^
•
,
-
REPAIR PARTS LIST
GROUP
MODEL
4
Automotive Elec.
290°
THERMASAN SPEED
SENSING SWITCH
SEE GROUP 35
Figure 4-2. Rear Automotive Wiring Harnesses
•FMC
FMC Corporation
ISSUED.
4-3
PAGE
REVISED C4, 9/76
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL.
FIG
NO.
ITEM
NO.
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
REAR HARNESSES
4-2
2
5100466-01 S-02
5101166
2
5101166-01
1
5101166-02
4-2
4-2
4-2
3
4
5100468
M25043
5
6
7
8
9
10
11
M14015
5100493
5100465
5100469
M22070
M22069
5101845-02
5101845-01
12
13
14
15
16
17
18
5101811
M22060
M22141
M18065
M17047
M17043
5101845-03
19
20
21
5100011-R150
5100011-R151
5101898-01
5101897
4-2
22
5101899
5101894
23
24
M17007
M14208
1
HARNESS, Engine ignition (see Figure 4-8)
HARNESS, Engine starter relay (Coach 00001 to 00249)
1
(see Figure 4-10)
HARNESS, Engine starter relay (Coach 00250 & up)
1
(see Figure 4-11)
HARNESS, Engine starter relay (Coach 00250 & up)
1
(see Figure 4-11)
1
HARNESS, Rear lights and trailer connector (see Fig. 4-9)
CLAMP, Harness, rear lights and trailer connector to
6
frame
6
SCREW, Harness clamp to frame (#8 x 1/2 Ig)
6
GROMMET, Rear lights and trailer connector harness
see Figure 4-1
HARNESS, From instrument panel
see Figure 4-1
HARNESS, Identification lights
8
CLAMP, Instrument panel/engine harness to frame (1 inch)
2
CLAMP, Engine ignition harness to frame (5/8 inch)
SENDING UNIT, Speedometer (SWC 821135) (supersedes 510110: )
1
SPEEDOMETER, - On instrument panel (SWC-821134)
1
(see Figure 4-13
1
CABLE. Sendina unit, soeedom<=ter (AC 6477894)
1
; CLAMP, Sending unit to frame
1
CLAMP, Sending unit to frame
2
BOLT, Sending unit clamp to frame (10-32 x 1/2 Ig)
2
WASHER, Sending unit bolt to frame (#10 split)
2
NUT, Sending unit bolt to frame (10-32)
1
DRIVE TIP, Sending unit NOTE: See Group 35 for waste
destruct parts.
1
SWITCH, Neutral start (on transmission) (CCMI 2932820)
1
WASHER, Neutral start switch (CCMI 2408143)
SENDING UNIT, Temperature gauge (on engine) (VDO 3257)
1
(supersedes 5101108)
GAUGE, Engine water temperature (VDO-3112) (on instrument
1
panel) (see Figure 4-13)
SENDING UNIT, Engine oil pressure (on engine) (VDO 3625)
1
(supersedes 5101107)
GAUGE, Engine oil pressure (VDO-3541) (on instrument
1
panel) (see Figure 4-13)
1
LOCKWASHER, Harness ground screw to frame
1
SCREW, Harness ground to frame (3/8-16)
EXHAUST EMISSION ELECTRICAL PARTS - GASOLINE ENGINE
COACH 00957 AND UP
4-2
4-2
25
26
27
28
5108120-18
5108120-19
5108120-21
5108120-20
1
1
1
1
SOLENOID, Vacuum delay (CCMI 3874027)
BRACKET, Vacuum delay solenoid (CCMI 3870484)
SWITCH, Electric speed (CCMI 3874129)
WIRING, Electric speed switch (CCMI 3738577)
.
NOTE: See Group 11 for emission components
ENGINE COMPARTMENT LIGHTS
5106962
5106962-R001
5100387-R002
5106963
5106289
•FMC
FMC Corporation
333 BroKaw Road Box 664
2
1
1
LIGHT, Engine compartment (DI 12-390)
LENS, Engine compartment light (DI 77-231W231)
BULB, Engine compartment light (GE 1141, 21CP 12 volt)
SWITCH, Engine compartment light "ON" with plunger.
door mounted (CH 9270)
BRACKET, Engine compartment door switch
1
1
9/73
ISSUED.
Santa Clara California 95052
REVISED
C4, 9/76
REPAIR PARTS LIST
GROUP 4 Automotive Elec.
MODEL 2 9 0 0 R
EXISTING
6 PIN
CONNECTOR
UNDER DASH
EXISTING
15 PIN
CONNECTOR
UNDER DASH
SPLICE
EXISTING
WHITE/GREEN
\
WHITE ^
BLUE
18 WHITE
18 WHITE/BLACK
18 BLACK
-I
18 WHITE/BLUE
IN DRIVERS COMPARTMENT
EXISTING
" HARNESS
^
YELLOW
^WHITE/BLACK^
WHITE
BROwT7
BLUE
BLUE
^
j
GREEN
WHITE GREEN
IN ENGINE COMPARTMENT
SD-1030
Figure 4-2.1 Cruise Control Wiring and Switch (1 of 2)
•FMC
FMC Corporation
Recreational Vehicle Division
333 Brokaw Road Box 664 Santa Clara. California 9505?
ISSUED
REVISED C4, 9/76
PAGE
4-4.1
REPAIR PARTS LIST
MODEL 2900R
v-AT STEEIINO COLUMN
f
°\_?~
/
r
UNDER
"~
i' ^
/
/
| SPEED
(CONTROL
XLEVH
EXISTING
15 PIN CONNECTOR P THESE WI*ES *" IN EXISTING
IN ENG COMPT
1 VEHICIE HARNESS IUT NEED
TO IE RE-ROUTED TO CRUISEJ
CONTHOL REGULATOR
/
^— YILLOV
£~—MOWN
V*"1
.REP—
*
/—EXISTING
6 P N CONNECTOR
UNDER DASH
1 A
VaiEei**-—.
— WHITE/BLUE
1
nr
j
L
EXISTING 4 PIN CONNECTOt
HANGING N£A» CONNECTORS
/
/"
^jj
/
«EMOVE EXISTING -/
STALL FEMAIE MOLEX CONTACT ON WHITE >LUE WIRE
OPPOSITE WHITE GKEEN WKE
ON INTER-FACE HAINESS
CONNECTOR AND INSEUT IN
15 PIN CONNECTOR.
^~4
^— '
\E OlIS PORTION OF
1
i\
U PLIED WITH KIT
1 ^-EXISTING
> s 'IN CONNECTOR
«
UNDER DASH
S
•<
-•
THIS WIRE IS TAPED
IN EXISTING HARNESS
NEAR STOP LIGHT SWITCHUNDER DASH
i
i
<
' P§
•i !
|—'
• INDICATES SPllCt THAT IS TO
IE ADDED AT INSTALLATION
STOP LIGHT SWITCH
FORWARD OF BRAKE
PEDAL-UNDER DASH
• NO NEED TO KNOW WHEW
THIS WIIE TERMINATES
IN-RIGHT REAR
ENGINE COMPARTMENT
SWITCH OPERATION DATA
SLIDE SWITCH
OFF
ON
RES.
RED /BROWN
OPEN
CLOSED
CLOSED
CLOSED
RED/GREEN
OPEN
CLOSED
CLOSED
OPEN
RED /YELLOW
OPEN
OPEN
CLOSED
CLOSED
r
ENGAGEMENT SWITCH
1
Tj
1
I
|
SET SPEED BUTTON
DEPRESSED AND
SLIDE SWITCH ON
1
i
1
r*
j
SEE GR
FOR (
CONTRC
"T
t
1
A
1 f~\\M
Y CLLvJW
^ 4 \ "~" VFl
^^
[
1
N
1
/
/•
/^npCKJ_
TO CRUISE-CONTROL
REGULATOR
^
N
7
*
SET SPEED BUTTON
SLIDE SWITCH
NORMAL
DEPRESSED
SD-1017
Figure 4-2.1. Cruise Control Wiring and Switch (2 of 2)
-FMC
FMC Corporation
333 Brokaw Road Box 664 Santa Clara, California 95052
ISSUED
REVISED C4, 9/76
PAGE
4"4-2
REPAIR PARTS LIST
GROUP.
MODEL.
FIC
NO.
ITEM
NO.
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
CRUISE CONTROL ELECTRICAL
(See Group 11 For Kit)
-2.1
1-2.1
5106949
5101138
M16010
M15031
M15019
5101979-01
5101979-R021
5108896
•FMC
FMC Corporation
333 Brokaw Road Box 664
LEVER ASSY, Cruise Control and Turn Signal (See Group 7)
CONNECTOR, Lever Wire to Dash Harness
WIRE, Stop Light Switch Ground (White)
TERMINAL, Stop Light Switch Ground Wire
TERMINAL, Stop Light Switch Ground Wire
REGULATOR, Cruise Control
HARNESS, Regulator to Interface Harness
(Coach 00001 to 00531)
HARNESS, Regulator to Interface Harness
(Coach 00532 and Up) (Factory Installed Cruise Control)
1
1
2 ft
1
1
1
1
ISSUED.
REVISED
PAGE
4-4.3
C4>
9/76
REPAIR PARTS LIST
GREEN
GROUP
4 Automotive Elec.
MODEL
2900R
WHITE
ELECTRIC
PASS DOOR
STEP ASSY
YELLOW
RED
BROWN
GR
STEP SWITCH
ON INSTRUMENT
PANEL
PLUNGER
SWITCHPASS DOOR
"KWIKEE"
LIGHT
ON INSTRUMENT
PANEL
14 WHITE
ON INSTRUMENT PANEL
COACHES 00528 TO 00983 WITH INTEGRAL CONTROLS
STEP
SWITCH ON
INSTRUMENT
PANEL
12 WHITE
REMOTE CONTROL
SOX IN RIGHT
FORWARD STORAGE
COMPARTMENT
3
IGNITION
SWITCH
I
n
WHITE
a
"KWIKEE"
LIGHT ON
INSTRUMENT
PANEL
YELLOW
BUTTON
SWITCH
ELECTRIC PASS
DOOR STEP
ASSEMBLY
GREEN
COACH 00984 AND UP WITH REMOTE CONTROL IN STORAGE COMPARTMENT
Figure 4-2. 3.1. Electric Step Wiring Diagram
•FMC
FMC Corporation
333 Brokaw Road Sox 664
ISSUED
REVISED
4-4.4
C4,
9/76
REPAIR PARTS LIST
Mnnpi
•~!
AC TO DC CONVERTER (REF)
j
I
plw--j^
12 V DC BUS BAR
f
f
A
C 20A
o> ,
9
J
C'20A
, ,i
?
.
?
u
/AtX20A
W^LLft/
—
(
-
?
-
T
'
FURNA'CE
.i(-(IIX
—i
KITCHEN
EIATTERYJ_(J20A
rpv!
SINK LIGHT ^ô^
"
NC
sw
,i(-@-oô_ WATER PUMP
r^—
EXHAUST FAN
OVEN &
ihQ-**^- STEP LIGHT
LIGHT
'iH^-0-^
pj LAA
HALL LIGHT
BATHROOM
^^
FAN
4-^-<>-*
IÎNVERTER'X
1|~©~ijn.
M|—L>^-0-^0-.
|
WASTE
DESTRUCT
VACUUM F?
TEMPERATURE
SWITCH
|_
'lr-@^°<l
RIGHT REAR
READING LIGHT
•!h§^<r
.11
0
12 VOLT BATH
RECEP
'ih^X,
TANK
LEFT BEDROOM
LIGHT
*
'"7 "WATER
LEFT REAR
READING LIGHT
LLEVEJL.J
0J
»
1"°"-^ START
LLEVE.L.J
1
Kl
i '/2
i <~J°"*~
^y
+ -1 FULL
rH
.
HOLDING TANK
NO
IN
W > 1
1
r-f 4-4-1 FULL
"1" WASTE
12 VOLT
BEDROOM
RECEPTACLE
CENTER REAR
.~
LEFT FRONT 4^S^x^" BEDROOM LIGHT
'lr-^-o-j>READING
LIGHT
FRESH
WATER
r—©~^
! 1 ., o i
FRONT RIGHT
^
READING LIGHT
RIGHT REAR
,urV°y^ BUNK LIGHT
VANITY
LIGHTS
j
CLOSET LIGHT
STEP LIGHTS
-_REFRJGERAJQR_ ! 'HIIB0--.0- VEHICLE LEVEL
i
i
i
I
SWITCH
1
i
L
DINETTE
LIGHT
-.
VO i T
•fOA^Jî
)
A
-j 30A
C
.lhCw?- PASSENGERS
/ ,||_O-o^»- DRIVERS
MAP LIGHT
MAP LIGHT
W
T
CB <^
RADIO
i
2900R
B
i i1*"'
±
O
^ ~^\u
—i
.
1
:jrST»/WSTART
"
RELAY COIL
i
HOLDINGTANK
i
NO- 2
| | . VWA/
NOTES:
UOMMJ
A
ZJ\ ON COAC :HES 00670
AND UP
A.
O± 30A FUSE-NOT USED
^ S E E l l O V A C DIAGRAM
^ 10A RESET TYPE BREAKER
^ PROVISIO NS FOR INSTALLATION
l * | *
^ ISA FAST SLOW FUSE FOR 4030A
AND 9A SLOV V BLOW FOR 4030
A
/7\0 AMP C(
DACH 00001 TO 00645
30 AMP COA(:H 00646 & UP
'"TWASTE
i
GALLONS0 AMP CIRCUIT
COACH 0064 6 & UP
Figure 4-2. 4. 12 Volt Domestic Wiring
(See Group 39 for Parts)
1C;
FMC Corporation
Santa Clara C alilornia 95052
REV.SPD
PAGE
4-4.5
C4, 9/76
REPAIR PARTS LIST
MODEL 2900R
_ RELAY JiNCLOSURE _
RELAY OPERATION:
WHEN PLUG 14-50P IS CONNECTED TO AN EXTERNAL
POWER SOURCE THE COIL OF K-4 IS ENERGIZED THRU THE
NORMALLY CLOSED CONTACTS OF K2 (CONTACTS 8 AND 9)
THUS THE TWO MAIN CIRCUIT BREAKERS ARE FED FROM THE
EXTERNAL SOURCE.
WHEN THE A.P.U. IS STARTED THE COILS OF Kl & K2 ARE
ENERGIZED, THIS OPENS K2 (CONTACTS 8 TO 9) AND CLOSES
Kl (CONTACTS 3 TO 6). THIS IN TURN OPENS THE CONTACTS
OF K4 AND CLOSES THE CONTACTS OF K3. THUS THE TWO
MAIN CIRCUIT BREAKERS ARE FED FROM THE A. P. U.
IN ADDITION TO THE ABOVE DESCRIBED ELECTRICAL INTERLOCK K3 AND K4 ARE PHYSICALLY CONNECTED AND
THERE IS A MECHANICAL INTERLOCK WHICH PREVENTS EITHER
K3 OR K4 FROM CLOSING WHEN THE OTHER IS CLOSED.
RELAY RATINGS:
Kl 8- K2 ARE UL RATED AT 25 AMPS 120 VOLTS AC
UL 'E31481
K3 AND K4 ARE UL RATED AT 50 AMPS 120 VOLTS AC
UL 'E5750C
K3~i
_!_
CH
RED
WH
ini
—
BLf CH
~~c )- ~
K2
—
Q—
°I
1
\
~0-
[
—H
llOv
1— Q_
0
0-
—4
0
Q 1 O
HOv
nf
L
1
NEUTRAL
GROUND
GREEN
V;
1
? G !
1
M2 Ml M4
M3
-9
-^,
(B
1v
]G_
PI*4
SERVICELINEAND
50-AMP
4"APU
120/240 VAC
4 PRONG PLUG
(COACHES 00001 TO 00230)
SEE FIG. 4-2.4
B W G
I I I
RIGHTREAR
BEDROOM
OUTLET
GROUND FAULT INTERPUTER
COACHES 00850 AND UP
B W G
I I I
DRIVER
OUTLET
(COACHES
00001
TO
00100)
•FIWC
B W G
I I I
KITCHEN
OUTLET
B W G
I I I
REFRIG.
OUTLET
B W G
I I I
BATH.
OUTLET
LEFT SIDE OUTLETS
FMC Corporation
B W G
I I
LEFT-REAR
BEDROOM
OUTLET
i
APU
SERVICELINEAND
50-AMP
120/240 VAC
4 PRONG PLUG
Figure 4-2. 5. 110 Volt Domestic Wiring Diagram
(See Group 39 for Parts)
ISSUED
REVISED
.
C4,
9/76
REPAIR PARTS LIST
MODEL 2900R
TWO 6 VOLT DC
DOMESTIC BATTERIES
(IN SERIES TO
PROVIDE 12 VOLTS DC) I
BT2,
»T3
(SEE "ONAN"
I MANUAL
< "SERIES NH"
I FOR PARTS &
(MAINTENANCE
Battery 12 V dc (automotive)
Battery 6 V dc (domestic-2)
Copociror-0. I mfd
Fuel Pump Motor
Spork plug (2)
Sisson Choke
Generator
Diode
Resistor
Start Relay
Fuse (20 amp)
Relay-fuel pump motor
Lead-high tension (2)
Low-Oil-presiure switch
Start-stop switch (on APU)
Start-stop switch (on domestic panel)
Ignition coil
AUXILIARY POWER UNIT
Figure 4-2. 6. APU and Controls Schematic
•FMC
FMC Corporation
ISSUED
Santa Clara California 9SOS2
REVISED
4-4.7
PAGE
9/76
REPAIR PARTS LIST
GROUP
MODEL
4 Automotive Elec.
2900 R
•ao
o>
I
I
w
•o
c
rt
C3
m
IH
M
-FMC
FMC Corporation
ISSUEDREVISED.
4-5
PAGE
5/73
, 9A6
REPAIR PARTS LIST
MODEL
FIG
NO.
ITEM
NO.
4-3
1
2900R
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
BATTERY AND ENGINE GROUND CABLES
4-3
2
5101109
5101338
3
4
5
6
7
5101357-01
M22069
M15041
5100501
5101782-03
8
5101782-01
9
10
5101782-04
5101357-04
11
12
13
14
15
16
17
5101425
M16058
M15023
5100501
M15045
M15044
5101357-05
18
19
20
21
22
M15023
5101357-06
M15043
M15042
5101357-10
BATTERY, Automotive, 12 volt (PR 2719X)
1
1
HOLD-DOWN, Automotive battery
BATTERY, Domestic
CABLE ASSY, Battery to starter 51 1/2 inches long)
CLAMP, Battery cable to frame (5/8 inch)
see Group 39
1
3
1
1
TERMINAL, 5/16 Stud (HO R10516)
TERMINAL, Battery (DEL 90608)
STRAP, Engine to frame ground (12 inches long)
(replaces 5101357-02)
STRAP, Battery to frame ground (17 inches long)
(replaces 5101357-03)
STRAP, APU to frame ground
CABLE ASSY, Automotive battery to front fuse panel
1
1
1
(35 feet long)
4-3
4-3
1
1
CABLE, Domestic battery to equalizer
WIRE, Domestic battery to converter
TERMINAL, Cable at equalizer
TERMINAL, Cable at battery
(DEL-9060BJ
TERMINAL, Equalizer end wire (5/16 stud) (HO R5102)
TERMINAL, Battery end wire (#10 stud) (HO R5100)
CABLE ASSY, Engine alternator to battery equalizer
(83 inches long)
TERMINAL, Wire (1/4 inch stud) (HO R5101)
CABLE, APU to engine starter
TERMINAL, Wire (HO R80028)
TERMINAL, Wire (HO R8003B)
8 feet
1
1
1
1
1
1
1
1
1
1
CABLE ASSY, Alternator to ground do's" long)
•
•FMC
FMC Corporation
ISSUED.
Sania Clara California 95052
REVISED
PAGE 4-6
5/73
C4'
9/76
REPAIR PARTS LIST
GROUP
4
Automotive Elec.
MODEL 2 9 0 0 R
o.
o
i
PH
£
a
CO
a
0)
bC
•FMC
FMC Corporation
ISSUED.
5/73
C4,
PAGE
4-7
9/76
REPAIR PARTS LIST
GROUP. 4 Automotive Elec.
MODEL 2900R
FIG
NO.
ITEM
NO.
4-4
1
2
3
4
4-4
5
6
7
8
4-4
4-4
4-4
4-4
4-4
4-4
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
ITEM DESCRIPTION
PART NUMBER
5100464
5100486
5100489
5100487
5100488
5100485
5100488
5101120
5101128
5101129
5101121
5101130
5101051
5101126
5101128
5101129
M15015
M15019
M15016
5101205
5101126
M15015
5101126
5101205
M15016
5100227
5101118
5101126
5101205
M15016
5101845-06
M15017
M15031
M15016
5101205
5101126
5101126
5101205
5101128
5100227
5101126
5101205
5101128
5101126
5101205
5101128
5101129
•FMC
FMC Corporation
OTY PER UNIT
HARNESS (Component parts) (Coach 00001 to 00645]
CONNECTOR, To front light harness (MO-P03-09-2151)
TERMINAL, Male (MO-02-09-2103)
CONNECTOR, To inst. panel/engine harness
(MO-RO 3-09-1151)
TERMINAL, Female (MO-02-09-1103)
CONNECTOR, To front wiper motors (MO-R1-03-09-1032)
CONNECTOR, To front lighting harness (DEL 97048)
TERMINAL, Female (DEL 92573)
TERMINAL, Male (DEL 92987)
SOCKET, Range selector bulb (AC-5655149)
CONNECTOR, To A/C blower switch (DEL 97253)
CONNECTOR, To ignition switch (HO R1891S)
CONNECTOR, To ignition switch (HO R1903S)
TERMINAL, Voltmeter (HO R1890S)
TERMINAL, Voltmeter female (DEL 92572)
CONNECTOR, Voltmeter female (DEL 97253)
TERMINAL, Tachometer distributor (HO 1885S)
CONNECTOR, Water temp (DEL 97253)
TERMINAL, Female water temp (DEL 92572)
TERMINAL, Stud water temp (HO R1890S)
SOCKET, Turn indicator bulb (CH 2505)
SOCKET, Brake and engine bulb (CH 2506)
CONNECTOR, To oil pressure gauge (DEL 97253)
TERMINAL, Female (HO R1890S)
SOCKET AND LEAD ASSY (SWC 822588-1)
TERMINAL, To speedometer (HO 1885S)
TERMINAL, Female, slip-on, speedometer (HO 509121)
TERMINAL, Fuel level gauge (HO R1890S)
TERMINAL, Fuel level gauge (DEL 92572)
CONNECTOR, To fuel level qauae (DEL 97253)
CONNECTOR, (DEL 97253)
SOCKET, Inst. panel bulb (CH 2505)
CONNECTOR, To windshield wiper motor (DEL 97253)
CONNECTOR, To hazard and high beam (DEL 97253)
ISSUED
1
15
1
12
2
6
1
2
2
2
8
1
5
4
1
3
1
1
1
1
2
1
1
2
3
2
1
1
2
2
1
2
2
1
1
7
1
6
6
10
2
8
9
1
6
1
5/73
REViSED. C4. 9/76
REPAIR PARTS LIST
MODEL
29QOR
|
£3
a
3
•g
i
E
S
@®©o
0O®O
•FMC
FMC Corporation
333 Erokaw Road Box 664 Santa Clara Calilornia 95052
ISSUED.
REVISED.
PAGE
4-8.1
9A6
REPAIR PARTS LIST
GROUP
MODtl
FIG
NO.
ITEM
NO.
4-4.
1
4-4.
2
3
4
5
6
7
8
5101120
5101121
5101205
5101128
5101129
5101130
5100488
9
10
11
5100498
4-4.
M-15277
M-15278
12 5100485
13 5100487
14 5100486
4-4. . 15 M-15268
16 M-15270
17 5101051
18 M-15020
4-4. . 19 5100566
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
5107240
5101126
4
HARNESS, Instrument panel main (coach 00646 and up)
CONNECTOR, To headlight and hazard switches, low level
buzzer, and front lighting harness (DEL 97253)
TERMINAL, To front defrost (DEL 92572)
TERMINAL, To low level buzzer (DEL 92573)
TERMINAL, To A/C switch (DEL 92574)
TERMINAL, To front lighting harness (DEL 92987
TERMINAL, To windshield wiper motor and interface
harness (MO 02-09-1101)
TERMINAL, To front lighting harness (MO 02-09-2101)
TERMINAL, To instrument panel harness
TERMINAL, To left and right instrument panels
CONNECTOR, To windshield wiper motor (MO 03-09-1031-1396R)
CONNECTOR, To interface harness (MO 03-09-1151-1375R)
CONNECTOR, To front lighting harness (MO 03-09-2151-1375P)
CONNECTOR, To right and center insturment panels
CONNECTOR, To left instrument panel
SOCKET, Transmission shift quadrant light (AC 5655149)
TERMINAL, Ring type to ground
CONNECTOR, To front defog (MO R-03-09-1022)
1
5
1
1
2
2
7
4
18
15
35
7
2
1
1
2
1
1
1
1
j
•
•FMC
FMC Corporation
ISSUED.
REVISED
C4,
9/76
TO LEFT WIP
TO HEAD LT
*
n
m
s
O
a
ID
m
I
ID
30
TO INSTRUMENT
PANEL MAIN HARNESS
TO HEADLIGHT SW
2 PLACES
3)
< %
m m
o o
n
£>.
«3
\1
O>
NOTE:
1. WIRE SIZES AND COLOR SHOWN ON BELOW
EXAMPLE/f8\-- 18 GAGE WIRE ETC.
W/— COLOR SHOWN BELOW
BK
BR
BL
GN
W
BLACK
BROWN
BLUE
GREEN
WHITE
P
GY
Y
R
W/GN
o
=°
o
TO HEAD LT
PURPLE
GRAY
YELLOW
RED
WHITE WITH GREEN
Figure 4-4
4-4.2.
TO HAZARD SW
TO FRONT DEFOG
TO HEAD LT
SW
TO FRONT
DEFOG
SD-1071
Harness, Instrument Panel Left Side (Coaches 00646 and Up).
REPAIR PARTS LIST
GROUP.
MODEL.
FIG
NO.
TEM
NO.
5107241
M15271
4-4.:
2
4-4.
4-4,
3
4
5
6
7
8
9
10
11
•FMC
ITEM DESCRIPTION
PART NUMBER
M15275
M15276
5101127
5101131
5101126
5101128
5101129
5101205
M15016
5100227
FMC Corporation
QTY PER UNIT
HARNESS, Instrument panel (left side) (coach 00646 & up)
CONNECTOR, To instrument panel main harness
(By-SMS24Pl)
TERMINAL,Male 16-18 AWG (By-SMl6MlTK6)
TERMINAL,Male 14 AWG (By-SMI4M1TK6)
CONNECTOR, Female (DEL-94528)
CONNECTOR, Male (DEL-95027)
CONNECTOR, Single pin male (DEL-97253)
CONTACT, 14-16AWG- (DEL-92573)
CONTACT, 12AWG (DEL-92574)
CONTACT, 18-20AWG (DEL-92572)
TERMINAL, Ground (HO-R1890S)
SOCKET, Panel light
1
11
11
2
2
23
12
2
9
1
2
ISSUED Santa Clara California 95052
REVISED.
C4,
9/76
REPAIR PARTS LIST
Automotive Elec.
GROUP
MODEL 2900R
NOTES
1. WIRE SIZE AND COLOR SHOWN ON LEGEND BELOW
EXAMPLE 18 — WRE SIZE 18 AWG ETC.
BK ~ COLC* AS SHOWN «ELOW
BK
BR
BL
PK
BLACK
BROWN
BLUE
PINK
R
Y
K/W
O/P
RED
YELLOW
BROWN/iVHITE STRIPE
ORANGE/PURPLE STRIPE
SD-1005
Figure 4-4. 3. Harness, Instrument Panel Center Section (Coach 00646 & up)
•FMC
FMC Corporation
333 Brokaw Road Box 664 Sanla Cllra, California 95052
ISSUED.
REVISED.
PAGE
4-8.5
, 9/76
REPAIR PARTS LIST
MODFI
FIG
NO.
ITEM
NO.
4-4.
1
2
3
4
5
6
7
4-4.
4-4.
ITEM DESCRIPTION
PART N U M B E R
5107242
M15269
M15275
M15051
5101845-06
M15031
M15015
M15266
OTY PER UNIT
HAR1-TESS, Instrument panel-center section
CONNECTOR, To instrument panel main (By-SMS12Pl)
CONTACT, Connector (By-SM16MlTK6)
TERMINAL, Push-on spade (HO-S08152)
SOCKET, Light (SW-822588-1)
TERMINAL, Push-on spade (HO-S09121)
TERMINAL, #18 AWG ring (HO-R1891S)
CONNECTOR, High beam
1
1
12
4
2
18
8
1
I
•
•FMC
FMC Corporation
ISSUED.
REPAIR PARTS LIST
COLOR CODE
BK---Black
0—Orange
Y—Yellow
T—Tan
GROUP 4
MODEL
BR—Brown
P—Purple
W/GN—White w/GN stripes
PK/BK—Pink w/ BK stripes
Automotive Elec.
2900 R
1 PART OF
|CIGAR LIGHTER
1(5101420)
To Instrument Panel Main Harness
SD-1058
Figure 4-4.4. Harness, Instrument Panel Right Side (Coach 00646 and Up).
•FMC
FMC Corporation
ISSUED
REVISED
PAGE
C4'
V76
REPAIR PARTS LIST
GROUP.
MODEL.
FIG
NO.
ITEM
NO.
5107243
M15019
M15015
M15016
H15031
5101125
5101128
M15269
4-4.
•FMC
ITEM DESCRIPTION
P A R T NUMBER
M15275
M15276
FMC Corporation
QTY PER UNIT
HARNESS, Instrument panel-right section
TERMINAL, Ring (HO-R1908S)
TERMINAL, Ring (HO-R1891S)
TERMINAL, Ring (HO-1890S)
TERMINAL, Push-on (HO-R09121
CONNECTOR, Single pin(DEL-97253)
CONTACT, Pin connector (DEL-92553)
CONNECTOR, To instrument panel main harness
(By-SMSl2Pl)
PIN, Connector male (By-SM16MlTK6)
PIN, Connector male (By-SM14MlTK6)
ISSUED
Sanla Clara California 9505!
REVISED
PAGE
4-E
9/76
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL - 2900 R
So
o
u
§
2*
12 o
UJ
O
IS
*§
|
p*>
*
bz
z o 2 f=:] = s o $ * o >- o ;
•FMC
FMC Corporation
i g OO«
ISSUED
REVISED
PAGE
4-9
5/73
C4,
9/76
REPAIR PARTS LIST
4 Automotive Elec.
MODEL
2900 R
L. FRONT
TURN PARK
NOTE: WIRE SIZES AND COLORS SHOWN
ON LEGEND BELOW:
EXAMPLE:
•j|\
fj/.
WIRE SIZE:
COLOR:
AWG 18 GAGE, ETC.
AS SHOWN ON CHART BELOW
BK
BR
GY
W
R
O
Y
GN
BL
P
BLACK
BROWN
GRAY
WHITE
RED
ORANGE
YELLOW
GREEN
BLUE
PURPLE
GY/BR
BR/GY
GRAY/BROWN STRIPES
BROWN/GRAY STRIPES
BK/W
BR/W
GN/W
L. TURN
L. HEAD LITE
GND
BLACK/WHITE STRIPES
BROWN,AVHITE STRIPES
GREEN/WHITE STRIPES
BRAKE WARN SW
TO SPEED
CONTROL
TURN SIGNALSWITCH
EMERGENCY
SD-444
BRAKE SW
•FMC
Figure 4-5. Harness, Front Lights - Steering Column
(Sheet 2 of 3) (Coach 00001 to 00645)
FMC Corporation
ISSUED.
REVISED.
PAGE
4-10
5/73
04,
9/76
REPAIR PARTS LIST
GROUP ^ Automotive Elec.
MODEL 2900
RT. FRONT TURN PARK
RT. HEADLITE
fiD(g)L
TURN SIG
122)
12) TO DOMESTIC
HARNESS
TO 10DONA/C
EVAPORATOR
TO 10B ON A/C
EVAPORATOR
AIR COND.
HEATER
BLOWER
ON LEGEND BELOW: '
"°
••
BK
H
GY
W
R
SLACK
KOWN
GRAY
WHITE
0
ORANGE
YELLOW
GREEN
Y
GN
ai
p
BK/W
BR/W
GN/W
GY/BR
BR/GY
TO INTERFACE
HARNESS
^
STOP LITE
AND SPEED
CONTROL SW
RED
HUE
PURPLE
JLACK/WHITE STRIPES
BROWN/WHITE STRIPES
GREEN/WHITE STRIPES
GRAY/BROWN STRIPES
BROWN/GRAY STRIPES
TO W WASHER
MOTOR
SD-445
Figure 4-5. Harness, Front Lights - Steering Column
(Sheets of 3) (Coach 00001 to 00645)
•FMC
FMC Corporation
ISSUED
5/73
REVISED
PAGE
4-11
C4'
9 /76
REPAIR PARTS LIST
MODEL 290QR
.
FIG
NO.
ITEM
NO.
4-5
1
2
3
4
4-5
5
6
7
8
9
4-5
10
11
12
13
14
15
4-5
4-5
16
17
18
19
20
21
22
23
24
25
26
27
28
4-5
29
30
31
32
33
34
35
4-5
4-5
36
37
38
39
40
41
42
43
44
45
46
47
4-5
4-5
48
49
50
51
52
53
54
55
56
57
58
59
4-5
60
61
62
63
64
65
ITEM DESCRIPTION
PART NUMBER
5100467
5100487
5100488
5101121
5101131
5101120
5101128
5101140
5100488
5101123
5101130
5101131
5100566
5100488
5100566
5100488
5101126
5101205
5101128
5101124
5101205
M15015
M15028
5101129
5100566
5100488
5101124
5101128
5101127
5101130
5101205
5101122
5101128
M15029
M15010
5100489
5100484
5101139
M15019
5101138
5100488
5100489
5101126
5101205
M15018
M15021
M15025
M15017
5101213
5101216
5101215
5101126
5101129
5101213
5101205
5101216
M15021
M15017
M15025
5101124
5101128
5101124
5101129
5101140
5100488
5101129
-FMC
QTY PER UNIT
HAHNESS (Components of) (Coach 00001 to 00645)
CONNECTOR, To inst. panel harness (MO-R03-09-1151)
CONNECTOR, To inst. panel harness (DEL 97049)
CONNECTOR, To inst. panel harness (DEL 97048)
CONNECTOR, To panel/engine harness (MO-R2-03-09-1063)
CONNECTOR, To panel/engine harness (DEL 94678)
CONNECTOR, To domestic harness (MO-R1-03-09-1022)
CONNECTOR, To side 'marker lights (MO-R1-03-09-1022)
CONNECTOR, Stop light switch (DEL 97253)
CONNECTOR, To windshield/washer motor (DEL 93781)
TERMINAL, Frame ground (HO R1891S)
TERMINAL, Turn signal and headlight ground (HO R1906S)
CONNECTOR, To turn/park lights (MO-R1-03-09-1022)
CONNECTOR, To headlight (DEL 93781)
CONNECTOR, To A/C evaporator (DEL-94528)
TERMINAL, A/C evaporator (DEL 92987)
TERMINAL, A/C evaporator (DEL 92572)
CONNECTOR, To heater blower (DEL 94378)
TERMINAL, Steering column and brake warning switch
CONNECTOR, To steering column and brake warning switch
CONNECTOR, Steering column (MO-1396P)
CONNECTOR, Steering column (MO-1490P)
TERMINAL, Harness ground (MO-R19035)
CONNECTOR, To turn signal switch (MO-R1-03-09-1042)
CONNECTOR, To parking brake switch (DEL 97253)
TERMINAL, Dimmer switch (HO R1902S)
TERMINAL, Battery and ignition buss (HO R1901S)
TERMINAL, Battery buss (HO R1507)
TERMINAL, Battery buss (HO 1885S)
CONNECTOR, To A/C relay (ES 597444)
TERMINAL, Female (ES 361230)
CONNECTOR, To turn signal rectifier (DEL 97253)
CONNECTOR, To horn relay (ES 597444)
TERMINAL, Ignition buss (HO R19013)
TERMINAL, Ignition buss (HO 1885S)
TERMINAL, Ignition and accy buss (HO R5107)
CONNECTOR, To turn flasher (DEL 93781)
CONNECTOR, To hazard flasher (DEL 93781)
CONNECTOR, Cab lights harness (MO-R2-03-09-1063)
FMC Corporation
333 Srokaw Road Box 664 Santa Clara California 95052
ISSUED REVISED.
PAGE
4-12
1
15
1
4
2
8
1
6
1
2
1
1
2
2
4
4
2
2
1
1
1
4
2 each
2
4
2
4
2
3
1
1
3
1
1
7
1
1
1
1
2
2
1
1
3
4
5
1
1
2
1
1
1
1
1
2
6
5
2
1
2
1
2
1
5
1
5/73
C4,
9/76
REPAIR PARTS LIST
GROUP ^ Automotive Elec.
MODEL 2900 R
o.
5O
O
o
§
o
o.
!P
I
1
rt
a
in
i
•FMC
FMC Corporation
333 Broksw Road Box 664
ISSUED
REV.SED
PAGE
4-12.1
C4,
9/76
REPAIR PARTS LIST
GROUP
4
MODEL
FIG
ITEM
NO.
NO.
4-5.
1
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
1
HARNESS, Front lighting (coach 00646 and up)
1
5107239
5100483
2
5100482
3
5100566
4
5101140
CONNECTOR, To interface harness (MO R2-03-09-1063)
5
5100487
CONNECTOR, To center instrument panel (MO R-03-09-
6
7
8
5100488
5100489
M-15015
M-15019
CONNECTOR, To overhead lights and w/washer connection
2
(MO R-03-09-1-11)
4-5. 1
9
10
11
CONNECTOR, To windshield washer connector (MO P-0309-1101)
CONNECTOR, To turn signals, side markers, park, A/C
and interface harness (MO Rl-03-09-1022)
1151)
CONTACT, Connector socket
1
3
1
1
48
1
7
(MO 02-09-1103)
CONTACT, Connector pin (MO 02-09-2103)
TERMINAL, Ground (18 ga ring)
TERMINAL, Relays, circuit breakers, and head light
dimmer (14-16 ga ring)
TERMINAL, Relays and circuit breaker (10 ga ring)
12
M-15020
M-15031
5101126
13
5101127
14
15
16
17
18
5101131
5101124
5101122
5101123
5101129
TERMINAL, To center panel (GM PE 2965027)
CONNECTOR, Flasher-headlights-w/washer (GMPE 2975981)
19
5101120
CONNECTOR, To center instrument and radio panels
20
21
22
5101121
5101205
5101128
CONNECTOR, To center instrument panel (GMPE 6294544)
TERMINAL, To A/C relays (GMPE 2962572)
23
5107807
24
25
26
5101130
5101138
5100485
5100135
17
8
1
TERMINAL, To accessory relay
CONNECTOR, To head light ground brake light switch,
horn, and interface harness (GMPE 2977253)
CONNECTOR, To A/C compressor and evaporators
6
3
4
5
3
1
(GMPE 2984528)
CONNECTOR, To A/C and horn relay (GMPE 2984378)
CONNECTOR, To interface harness (GMPE 2984678)
TERMINAL, To flasher, horn relay, and A/C relay
6
(GMPE 2962574)
2
1
2
(GMPE 2977048)
4-5. 1
4-5 1
2
TERMINAL, To flasher, head light ground, A/C
compressor, and brake light switch (GMPE 2962573)
TERMINAL, To interface harness and A/C high pressure
22
switch (GMPE 2962989)
TERMINAL, To A/C compressor switch (GMPE 2962981)
3
1
1
1
1
CONNECTOR, To turn signal switch (MO Rl-03-09-1042)
CONNECTOR, To turn signal switch (MO Rl-03-09-1032)
RELAY, Accessory (ES 70-2450-1)
^PiBfc î^M F WC Corporation
•»Hl*lt. Motor Coach Division
I 333 Brokaw Road Box 664 Santa Clara California 95052
ISSUED
REVISED
.
C4,
„/.,,
9/76
REPAIR PARTS LIST
GROUP 4 Automotive Elec..
MODEL 2 9 0 0 R
TO FAN
MOTOR
\A
WBK
14
GN
14
P
TO FRONT
LIGHTING
HARNESS
NOTES:
1. WIRE SIZES AND COLORS SHOWN BELOW
WIRE SIZE 14 GA. ETC
EXAMPLE: 10
WIRE COLOR SHOWN BELOW
CIRCUIT NO.
GREEN
GN
PURPLE
P
W/BK WHITE/BLACK STRIPES
w
SD-1027
Figure 4-5.2 Harness, Front Heater Cooler (Coach 00646 & up)
FIG
ITEM
NO.
NO.
4-5. >
1
2
3
4
-FMC
PART NUMBER
5107683
5101121
5101130
5101126
5101128
FMC Corporation
OTY PER UNIT
ITEM DESCRIPTION
HARNESS, Heater-cooler
TERMINAL, To front lighting harness (DEL 92987)
CONNECTOR, To A/C and heater fan motor (DEL 97253)
TERMINAL, To A/C and heater fan motor (DEL 92573)
1
1
3
3
3
ISSUED.
REVISED
PAGE
4-12.3
C4,
9/76
'!
REPAIR PARTS LIST
4 Automotive Elec.
•FMC
FMC Corporation
ISSUED
REVISED
PAGE
4-13
5/73
C4,
9/76
REPAIR PARTS LIST
MODEL 2900R
FIG
NO.
ITEM
NO.
4-6
1
2
3
4
5
4-6
6
7
8
9
-FMC
5100469
5100566
5100488
5100485
5100488
5101141
5100489
5101127
5101131
M15015
FMC Corporation
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
HARNESS (Component parts of)
CONNECTOR, ID and clearance lights (MO-R1-03-09-1022)
CONNECTOR, Clock and sign panel (MO-R1-03-09-1032)
CONNECTOR, To front lighting harness (MO-P1-03-09-2062)
TERMINAL, Harness ground (HO R1891S)
Santa Clsra California 95052
Rey.SFn
5/73
C4, 9/76
10
20
1
3
1
5
1
1
2
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL
2900 R
c
I
H
3
E
2
n
M
Q)
C
a
•FMC
FMC Corporation
ISSUED.
S«nta Clara California 95052
PAGE
4-15
REVISED.
5/73
9/76
REPAIR PARTS LIST
MODEL 290QR
FIG
NO.
ITEM
NO.
5100465
5100487
5101138
5100488
5101127
5101131
5101140
4-7
4-7
4-7
4-7
9
10
11
12
13
14
15
16
17
18
19
ITEM DESCRIPTION
PART NUMBER
5100488
M15016
M15124
5100517
M15031
M15015
5101122
5101129
5101205
5101128
5101141
5100486
5100489
•FMC
FMC Corporation
333 Srokaw Road Box 664
OTYPER UNIT
HARNESS (Component parts of)
CONNECTOR, Engine ignition harness (MO-R03-09-1151)
CONNECTOR, Engine ignition harness (MO-R1-03-09-1042)
CONNECTOR, Engine ignition harness (DEL 94528)
CONNECTOR, Engine start relay harness
(MO-R2-03-09-1063)
TERMINAL, Speedometer sender (HO R1890S)
TERMINAL, Speedometer sender (DEL 40108)
WIRE, Neutral start switch (CCMI 2926502)
TERMINAL, Speedometer
TERMINAL, Speedometer
CONNECTOR, Inst. panel harness (DEL 94378)
CONNECTOR, Inst. panel harness (MO-P1-03-09-2062)
CONNECTOR, Inst. panel harness (MO-P03-09-2151)
ISSUEDSanta Clara California 95052
REVISED_
PAGE
4-16
1
1
18
1
1
1
6
2
1
1
2
1
1
1
1
1
1
1
18
5/73
C4 ' 9 / 76
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL 2900 R
ON LEGEND BELOW:
EXAMPLE:
18
BK
BK
BR
GY
W
R
0
Y
WIRE SIZE:
COLOR:
AWG 18 GAGE, ETC.
BLACK
BROWN
GRAY
WHITE
GN
BL
P
RED
BR/W
ORANGE
YELLOW
BK/W
GREEN
BLUE
PURPLE
BLACK/WHITE STRIPES
BROWN/WHITE STRIPES
GN/W
GREEN/WHITE STRIPES
GY/BR
BR/GY
GRAY/BROWN STRIPES
BROWN/GRAY STRIPES
IGNITION
PANE).
HARNESS
TO REAR LIGHTING
HARNESS
<K>
SD-448
W WASHER
N^/ w
TO
—
TO REAR
DEFROSTER
W WIPER
Figure 4-8. Harness, Engine Ignition (Sheet 1 of 2)
•FMC
FMC Corporation
333 Brakaw Road Box 664 Stnta Clare California 95052
ISSUED.
PAGE
4-17
BFX/ISEH
5/73
C4, 9/76
REPAIR PARTS LIST
MODEL
2900 R
TO DISTRIBUTOR
ENGINE
HARNESS
/ /AT/ Tin
ON LEGEND BELOW:
EXAMPLE:
AWG 18 GAGE, ETC.
18
BK
WIRE SIZE:
COLOR:
BK
BR
GY
W
R
O
Y
GN
BL
P
BK/W
BR/W
GN.AY
GY/BR
BR/GY
BLACK
BROWN
GRAY
WHITE
RED
ORANGE
YELLOW
GREEN
BLUE
PURPLE
BLACK/WHITE STRIPES
BROWN/WHITE STRIPES
GREEN/WHITE STRIPES
GRAY/BROWN STRIPES
BROWN/GRAY STRIPES
SD-449
Figure 4-8.
•FMC
FMC Corporation
Harness, Engine Ignition (Sheet 2 of 2)
ISSUED. 5/73
REVISED.
PAGE
4-18
C4, 9/76
REPAIR PARTS LIST
MODEL 2900R
FIG
NO.
ITEM
NO.
5100466-01
5100466-02
4-8
4-8
4-8
4-8
4-8
4-8
2
3
4
5
6
7
8
M15010
M15029
5100756
M15015
5101903
5101205
M15019
M15016
9
10
11
12
13
14
15
5101139
5100489
5100486
5100489
5101138
5100488
M15015
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
5101127
5101126
5101130
5101205
5101129
5101131
5101213
5101214
5100483
5100488
5101126
M15016
M15222
M15226
M15221
M15225
M15019
5101130
5100518
1
•FMC
ITEM DESCRIPTION
PART NUMBER
FMC Corporation
333 Brokaw Road Bo« 664
OTY PER UNIT
HARNESS, Engine
HARNESS, Ignition panel
NOTE: 5100466-01 engine harness and 5100466-02 ignition panel harness replace 5100466 engine ignition harness used on coach 00001 to 00329.
1
CONNECTOR, A/C clutch (DEL 42900)
1
WIRE W/CONNECTORS , Distributor harness (CCMI 3513753) Not Sold Separately
3
TERMINAL, Ignition coil (HO R1891S)
1
CONNECTOR, Engine temp sending unit (CH 30207)
1
2
TERMINAL, To generator field (HO R1903S)
TERMINAL, Oil pressure sending unit and switch
2
(HO R1890S)
1
CONNECTOR, To front harness (MO-P1-03-09-2042)
4
1
CONNECTOR, To front harness (MO-P03-09-2151)
TERMINAL, Male (MO-02-09-2103;
13
1
CONNECTOR, To rear light harness (MO-R1-03-09-1042
4
TERMINAL, Rear windshield washer/wiper ground
1
(HO R1891S)
CONNECTOR, Ballast resistor (DEL 94528)
2 ,
2
CONNECTOR, Ballast resistor (DEL 97253)
1
1
1
1
1
CONNECTOR, Bypass relay (ES 597444)
3
TERMINAL, Female (ES 361830-KK1)
CONNECTOR, Back-up flasher (MO-Rl-03-09-1011)(To Coach C 0603) l
1
TERMINAL, Female (MO 1189)
1
CONNECTOR, Regulator (DEL 97253)
TERMINAL, Fuel sender (HO R1890S)
1
CONNECTOR, Ignition panel harness
1
11
TERMINAL, Ignition panel harness
1
CONNECTOR, Engine harness
11
TERMINAL, Engine harness
2
TERMINAL, Regulator (HO R1903S)
1
TERMINAL, Ballast resistor (DEL 92987)
WIRE, Regulator (CCMI 3438370)
Not iSold Separately
ISSUED.
PAGE.
4-19
5/73
REPAIR PARTS LIST
GROUP
MODEL
4 Automotive Elec.
2900 R
o
OJ
T3
C
ra
t-,
a
o
K
cn
01
c
t,
a
X
£
•FMC
FMC Corporation
ISSUED
REVISED
PAGE
4-20
5/73
C4 '
9/76
REPAIR PARTS LIST
2900R
FIG
NO.
ITEM
NO.
4-9
4-9
5100468
5100488
5101140
5100566
5100488
5101138
5100488
5100483
5100488
5101139
5100489
M15019
1
2
3
4
5
6
7
8
9
10
11
•FM
•
•
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
HARNESS (Components of)
CONNECTOR, Trailer (MO 1261R)
CONNECTOR, Marker lights (MO-R1-03-09-1022)
CONNECTOR, Tail-turn-stop lights (MO-R1-03-09-1042)
CONNECTOR, License plate light (MO-R1-03-09-1011)
CONNECTOR, To engine harness (MO-P1-03-09-2042)
TERMINAL, Male (MO-02-09-2103 )
TERMINAL, Frame ground (HO R19033)
FMC Corporation
ita Clara California 95052
333 Brokaw Road Box 664 Sa
i<K|IFP>
REVISED
PAGE
4-21
5
1
2
4
2
8
1
1
1
4
1
5/73
.
J™!
Q/7,
REPAIR PARTS LIST
MODEL
2900 R
TO BATT
CHARG.
EQUAL.
TO IGN
BUSS
TO
STARTER
Coach 00001 to
00249
TO IGNITION
RELAY
ON LEGEND BELOW:
SD-242
EXAMPLE:
/ii\
\U/-
WIRE SIZE:
COLOR:
AWG 18 GAGE, ETC.
BK
BR
GY
W
R
O
Y
GN
BLACK
BROWN
GRAY
WHITE
RED
ORANGE
YELLOW
GREEN
BL
P
BK/W
BR/W
BLUE
PURPLE
BLACK/V/HITE STRIPES
BROWN/AVHITE STRIPES
GN/W
GY/BR
BR/GY
GREEN/WHITE STRIPES
GRAY/BROWN STRIPES
BROWN/GRAY STRIPES
Figure 4-10. Harness, Engine Starter Relay
•FMC
FMC Corporation
ISSUED
REVISED
PAGI
4-22
5/73
C4, 9/76
REPAIR PARTS LIST
GROUP
MODEL
FIG
NO.
ITEM
NO.
4-10
1
2
3
4
5
6
7
e
1-18
9
10
11
12
13
14
15
16
17
ITEM DESCRIPTION
PART NUMBER
5101166
M15023
M15017
M15025
5101213
5101214
5101216
5101126
5101205
M15025
M15024
5100502
M15025
5100502
5101141
5100489
5101126
5101129
•FMC
PMC Corporation
4 Automotive
2900R
OTY PER UNIT
HARNESS (Components of) Coach 00001 to 00249
TERMINAL, Battery charge equalizer (HO-R5101)
TERMINAL, Ignition buss (HO-R1885-S)
TERMINAL, Ignition buss (HO-R5107)
CONNECTOR, Ignition relay (ES-597444)
TERMINAL, Female (ES-361830-KKI)
TERMINAL, Female (ES-361230)
CONNECTOR, Start relay (DEL-97253)
TERMINAL, Female (DEL-92572)
TERMINAL, Start relay (HO-R5107)
TERMINAL, Start relay (HO-R5111)
TERMINAL, Start relay (DEL-45656)
TERMINAL, Starter (HO-R5107)
TERMINAL, Starter (DEL-45656)
CONNECTOR, Instrument/engine harness (MO-P1-03-09-2062)
CONNECTOR, Inst/engine harness (DEL-97253)
TERMINAL, Female (DEL-92574)
ISSUED —
Santa Clera California 95052
REVISED.
PAGE
4-23
REF
1
1
2
1
1
2
2
2
1
1
2
1
2
1
5
1
1
5/73
C4, 9/76
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL 2900 R
/
/
/
/
/ i
(/
/
/
/
START RELAY TO STARTER
BATT CHARGE EQUALIZER
TO START RELAY
ON LEGEND BELOW:
EXAMPLE:
18—
BK
WIRE SIZE:
COLOR:
BK
BR
GY
W
R
O
Y
ON
BL
P
BK/W
BR/W
GN/W
GY/BR
BR/GY
BLACK
BROWN
GRAY
WHITE
RED
ORANGE
YELLOW
GREEN
BLUE
PURPLE
BLACK/WHITE STRIPES
BROWN/WHITE STRIPES
GREEN/WHITE STRIPES
GRAY/BROWN STRIPES
BROWN/GRAY STRIPES
AWG 18 GAGE, ETC.
COACH 00250 AND UP
SD-451
Figure 4-11. Harness, Engine Starter Relay
•FMC
FMC Corporation
333 Eroxaw Road Box 864
ISSUED
REVISED
4-24
PAGE
5/73
C4, 9/76
REPAIR PARTS LIST
MODEL
FIG
NO.
ITEM
NO.
2900R
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
Coach 00250 & up
2
3
4
5
6
7
8
9
12
13
14
15
5101166-01
M15017
M15025
5101213
5101214
5101216
5101126
5101205
M15024
5101141
5100489
5101126
5101129
HARNESS, Interface to Ignition Start
TERMINAL, Ignition buss (HO R1885S)
TERMINAL, Ignition buss (HO R5107)
CONNECTOR, Ignition relay (ES 597444)
TERMINAL, Female (ES 361830-KKI)
CONNECTOR, Start relay (DEL 97253)
TERMINAL, Start relay (HO R5111)
CONNECTOR, Instrument/engine harness (MO-P1-03-09-2062)
CONNECTOR, Instrument/engine harness (DEL 97253)
1
11
5101166-02
M15023
5100502
HARNESS, Battery Charge Equalizer to Start Relay
TERMINAL, Battery charge equalizer (HO R5101)
TERMINAL, Starter (DEL 45656)
10
11
5101166-03
M15020
5100502
HARNESS, Start Relay to Starter
TERMINAL, Starter (HO R5109)
TERMINAL, Starter (DEL 45656)
NOTE: 5101166-01, 02, and 03 replace 5101166 used on
coach 00001 to 00249.
4-11
4-11
4-11
FMC Corporation
5/73
REVISED
PAGE.
4-25
Q/7fi
a/'b
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL 2900R
Figure 4-12, Front and Rear Automotive Fuse Panels
-FMC
FMC Corporation
ISSUED
5/73
REVISED C4. 9/76
PAGE
4-26
REPAIR PARTS LIST
GROUP
MODEL
FIG
NO.
ITEM
NO.
4-12
1
PART NUMB'ER
4 AUTOMOTIVE ELEC,
2900R
QTY PER UNIT
ITEM DESCRIPTION
FUSE PANEL - FRONT (COACH 00001 TO 00645)
4-12
1-12
1-12
1-12
4-12
2
3
4
5101282
M20030
M15032
M15034
5
6
7
8
9
10
11
M15035
M15036
M15037
M15038
5101055
5101056
M14028
12
13
14
5101057
5101096
M15025
15
16
17
18
5101286
5101351
5101350
5101125
19
5101130
20
21
5100817
5100445
22
23
24
25
5100135
5101093
5100134
M14080
26
27
28
29
30
31
32
5101836
M18061
M17024
M17094
5101341
5101093
M14089
33
34
35
36
5101834
M15033
5100443
37
38
39
40
41
42
•FMC
M14090
M15310
5106692
M15251
M18061
M17024
M17040
M16055
M16018
M15017
M15228
M15112
M15158
FMC Corporation
PANEL, Fuse (less components)
BUSHING, Main fuse panel, blue (Supersedes 5101040)
FUSE, Dash, ignition (speed control) (5 ampere)
FUSE, Air conditioning, rear defrost, turn signal, stop
light, cigar lighter (15 ampere)
FUSE, Headlights (parking lights) (20 ampere)
FUSE, Air conditioning, front unit (25 ampere)
FUSE, Horn and hazard lights (30 ampere)
FUSE, Air conditioner condenser, slo-blo (30 ampere)
FUSE BLOCK ASSY, 4 gang buss (CH M674-01)
FUSE BLOCK ASSY, 5 gang buss (CH 4625)
SCREW, Fuse block attaching, self tapping
(No. 18 x 1/2 long)
BUS BAR, Fuse block (2-3/4 long 4 holes) (CH 86080-4)
BUS BAR, Fuse block (1-1/4 long 2 holes) (CH 86080-2)
TERMINAL, Fuse block (No. 10 to 12 wire. No. 6 stud)
(HO R5107)
COVER ASSY, W/labels, main fuse panel
STUD, Cover to panel, wing head (SI W2)
RECEPTACLE, Cover to panel stud (SI STR2-4)
CONNECTOR, Turn and flasher unit to front lighting
harness, male, 2-pin (DEL 93782)
TERMINAL, Turn and flasher unit to front lighting harness.
male (No. 14 to 16 wire) (DEL 92987)
FLASHER, Hazard and turn signal (TSL 552) (sup 5101354)
CONNECTOR AND BRACKET ASSY, Hazard and turn signal
(CH 3032)
RELAY, Accessory buss (60 ampere) (ES 70-2450-1)
RELAY, Air conditioner (25 ampere) (ES 13445-8)
RELAY, Horn (25 ampere) (ES 712645-7)
SCREW, Relay & flasher (#10 x 1/2)
NOTE: See Fig. 4-12.1 for circuit breaker kit applicable to
coaches 00001 to 00645
FUSE PANEL - REAR
PANEL, Starter and ignition relay (sup 5101284)
SCREW, Relay panel attaching (1/4-20 x 1/2 long)
WASHER, Relay panel screw (split 1/4)
NUT, Relay panel weld (sup 5101352)
RELAY, Engine starter (CCMI 2444517)
RELAY, Engine ignition (25 ampere) (ES 13445-8)
SCREW, Starter and ignition relay attaching
(No. 10 x 1/2 long)
EQUALIZER, Battery (SPW 1202-1302) (sup 5100500)
FUSE, Ba'-k-up light/buzzer (standard 10 ampere)
FUSE BLOCK, Starter relay panel (CH 4622-01)
SCREW, fuse block attaching (No. 8 x 1/2 long)
CAPACITOR, Low water level circuit
KIT, Domestic battery charging relay
RELAY, Domestic battery charging (CH-24C59)
BOLT, Relay attaching (1/4-20 x 1/2)
WASHER, Relay attaching bolt (1/4 lock)
NUT, Relay attaching bolt (1/4-20)
WIRE, Relay to equalizer (*10 white)
WIRE, Relay to equalizer (#16 yellow)
TERMINAL, Wire (#6 stud 16 gauge)
TERMINAL, Wire (3/8 stud 10 gauge)
TERMINAL, Wire (1/4 stud 10 gauge)
3
5
2
1
2
1
1
2
6
2
1
2
1
2
2
2
4
2
2
1
1
1
10
4
1
1
8
1
1
1
6
1
1
1
2
2
2
2 ft
2 ft
2
2
2
2
REVISED
4-27
2
1
4
4
TERMINAL, Wire (Ring-16 gauge)
PAGE
1
5/73
C4, 9/76
REPAIR PARTS LIST
MODEL 2900R
I5AMP
A/CREAR
CAMP
(7)BLUE
SPEED CON.
Svri i rt\u 30AMP
YELLOW A/CFRONT
(Y)BUUE
30AMP
HORN
BLUE(T 3OAMP
HAZARD
BLUEST;
20 AMP
HEADLIGHTS
20 AMP
PARKINS LTS.
6 AMP
RLLJEfT) C|GAR
I & A(^PL|J<
BLUE^
30 AMP
?)BLJJE
5JBLUE I5AMP
6 AMP
DASH
oenm 15 AMP
K$&. STOP LT.
THIS TERMINAL
CONTAINS 2 P£D
CONNECTORS.
NOTE: FOR ITEMS *9jo. n. COLORS OF CONNECTORS
MARKED FOR PROPER HOOKUP.
SD-1042
Figure 4-12.1. Circuit Breaker Kit
FIG
NO.
ITEM
NO.
5101279-R001
1
1-12,
1 2
3
4
5
6
7
8
9
10
11
HPMC
ITEM DESCRIPTION
PART NUMBER
M15259
M15260
M15261
M1S254
M15255
M15256
M15257
M17172
H15019
M15015
M15020
QTY PER UNIT
KIT, Circuit breaker installation (For coaches 00001 to
00645)
TRACK, Breaker
BAR/ 2 gang buss
BAR, 4 gang buss
BREAKER, 6 ampere circuit
NUT, Breaker post
TERMINAL, Blue wire
TERMINAL, Red wire
TERMINAL, Yellow wire
ISSUED
**nU CUn CilHornH MM3
PAGE
4-27.1
REVISED
1
1
2
3
5
2
4
28
12
5
5
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL 2900R
SD-1015
Figure 4-12. 2. Front Circuit Breaker Panel (Coaches 00646 & up)
•FMC
FMC Corporation
333 BroKan Road Box 664 Sanla Clara, California 95052
ISSUED.
REVISED C4,
PAGE
4-27.2
9/76
REPAIR PARTS LIST
GROUP .
MODEL.
FIG
NO.
ITEM
NO.
CITY PER UNIT
ITEM DESCRIPTION
PART NUMBER
CIRCUIT BREAKER PANEL ASSY
(COACH 00646 AND UP)
5109088
5100872-24
5100872-25
3 M14080
4 M15259
-12
5 M17172
6 M15261
7 M15254
8 M15255
9 M15256
-12
10 M15257
11 5100134
12 5101093
13 5100135
14 5100445
15 5101354
16 5101125
-12 2 17 5101130
-12 2
1
2
•FMC
FMC Corporation
1
1
1
14
2
30
2
3
5
3
4
1
1
1
2
2
2
2
ANEL, Circuit breaker
'ECAL, Panel (right side)
iHCAL, Panel (left side)
CREW, Components to panel
iRACKET, Circuit breaker holding
IUT, Harness attaching
3US BAR, Circuit breaker
:iRCUIT BREAKER, 6 ampere
:IRCUIT BREAKER, 15 ampere
IRCUIT BREAKER, 20 ampere
IRCUIT BREAKER, 30 ampere
IELAY, Horn 25 ampere
*ELAY, Air conditioning 25 ampere
IELAY, Accessory buss 60 ampere
:ONNECTOR AND BRACKET, Hazard & turn signal
LASHER, Hazard & turn signal
:ONNECTOR, Turn and flasher (DEL 93782)
'ERMINAL, Turn and flasher (DEL 92987)
REVISED.
PAGE
4-27.3
C4.
9/76
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL 2900R
1
to
o
o
§o
o
o
o
1
OJ
I
•FMC
FMC Corporation
333 Brokaw Road Box 664 Sinla Cllrl Calilornil 95052
ISSUED
5/73
REVISED C4,
PAGE
4-28
9/76
REPAIR PARTS LIST
GROUP
MODEL
FIG
NO.
TEM
NO.
2900R
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
INSTRUMENT PANEL (COACH 00001 TO 00645)
4-13
1
2
2A
2B
3
3
4
5101165
5100662-M01
5100662-R001
5100662-R002
M14277
M17167
5101895
5106032
5106032-01
6
5101894
5101899
5101897
7
5101898-01
5101896
7
5101103-R001
8
5101845-01
5101845-04
5101845-05
5100693
5101418-01
5101052
5101418-02
5100694
5
9
9
10
11
12
13
14
15
16
17
18
19
20
21
5101418-01
5100692
5101420
5101418-03
5101443
5100643
5101476
22
5101419
23
24
5101847
PANEL, Aluminum, instrument (less instruments)
1
1
1
1
6
6
1
1
OVERLAY s FILM ASSY, Panel-standard
OVERLAY & FILM, Panel w/kwiki step or defog
OVERLAY & FILM, Panel w/front S rear defog
SCREW, Instrument panel attaching (6-32 x 3/4 long)
WASHER, Panel attaching screw (#6 black nylon)
GAUGE, Fuel level (VDO 3015) (sup 5101106)
SENDING UNIT, Fuel level gauge (60 gal tank) (see group 11)
SENDING UNIT, Fuel level gauge (75 gal tank) (see
group 11)
GAUGE, Engine oil pressure (VDO-3541) (sup 5101104)
SENDING UNIT, Engine oil pressure (VDO-3625)
GAUGE, Engine water temperature (VDO-3112)
(sup 5101105)
SENDING UNIT, Engine water temperature (VDO-3257)
GAUGE, Engine alternator (volmeter) (VDO-1941)
(sup 5101103)
BULB, Fuel, oil, water, and alternator guages (VDO-6007 or
1
1
1
1
1
1
4
1
1
VDO "OSRAM" 3898)
SPEEDOMETER, (SWC-821134) (sup 5101100)
TACHOMETER, Engine RPM (SWC-960BL) (sup 5101102)
BULB, Speedometer s Tachometer (inside instrument) (GE-57)
SWITCH, Headlight (CH-71042)
KNOB, Headlight switch
SWITCH, Windshield wiper/washer
2
1
2
2
2
1
1
1
1
1
1
12
(IK-P753A)
KNOB, Windshield wiper/washer switch
SWITCH, Hazard (CH-70203)
KNOB, Hazard switch
SWITCH, Starting Ignition (POL-LS103)
LIGHTER, Cigar (CP-205-563)
KNOB, Cigar lighter
PLATE, Rear window wiper/defrost switch cover
LAMP, Instrument panel (GE-53)
SPACER, Instrument panel lamp (turn indicators, brake.
high beam, eng)
BEZEL, Air conditioning (left side of panel)
5
1
1
1
(CCMI 03441851)
4-1
25
5101418-02
5101329-01
5101329-02
26
27
M17001
28
M17104
HFMC
FMC Corporation
SWITCH, Air conditioning (IK-754A) (sup 5101417)
KNOB, Air conditioning switch
CONTROL W/CABLE, Heater and air conditioning
KNOB, Heater and air conditioning control
WASHER, Windshield wiper/washer and air conditioning
switches (flat 7/16 ID)
LOCKWASHER, Starting ignition switch (1/4 ID x 1-1/4 OD)
NOTE: See Groups 14 and 16 for heater /AC controls and
transmission shift controls.
see Group 14
see Group 14
3
1
5/73
REVISED _£ii_£/Zl
PAGE
4-29
4,
n
PS
Is?
»S^
°
* oo
m
u>
m
D
C
m
O
SD-1047
Figure 4-13.1. Instrument Panel (Coaches 00646 and up)
REPAIR PARTS LIST
GROUP.
FIG
NO.
ITEM
NO.
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
INSTRUMENT PANELS (COACH 00646 AND UP)
4-13. 1
1
2
3
4
1-13. 1 5
6
7
8
9
1-13 1 10
11
12
13
1-13 1 14
15
16
17
18
19
1-13 1 20
21
1-13
22
1 23
24
25
26
27
28
29
30
31
4-13 1 32
33
•FMC
5106777
5107139
M-25056
M-17163
M-17078
M-14325
5106776-02
5106818
5101419
M-17050
M-14261
M-17080
M-17063
M-14332
M-17168
5107243
5100692
5101420
5107601
5106778-02
5106819
M-17063
M-14332
M-17168
5101419
M-17050
M-14261
M-17080
5101052
5101418-04
5100693
5100694
5101418-01
5106892
5107241
5106914-01
5106914-02
5106779
5107242
5101845-01
5101845-02
5101845-04
5101845-05
5101845-06
5101896
5101894
5101899
5101897
5101898-01
5101895
5106032
5106032-01
5106891-01
5106891-02
5106901
M-15265
M-15266
M-15267
M-14332
5107240
FMC Corporation
BEZEL, Automotive instrument panel
BRACKET, Automotive instrument panel
RIVET, Bracket to dashboard
NUT, Panel to bezel attaching, moly-jack (#6)
LOCKNUT, Bezel to bracket attaching (8-32)
SCREW, Bezel to bracket attaching (8-32 x 1-1/4 Ig)
FACIA, Automotive instrument right panel
PLATE, Automotive instrument right panel support
BEZEL, Air conditioner (right panel)
NUT, Bezel to panel attaching (8-32)
SCREW, Bezel to panel attaching (8-32 x 1-1/2 Ig)
WASHER, Bezel to panel, lock (#8)
NUT, Plate to panel attaching (6-32)
SCREW, Plate to panel attaching (6-32 x 1 Ig)
WASHER, Plate to panel lock (#6)
HARNESS, Right instrument panel (See Fig. 4)
SWITCH, Ignition (POL LS103)
LIGHTER, Cigar (CP 205-563) (coaches 00646 to 00875)
LIGHTER, Cigar (CP 205-615) (coaches 00876 and up)
FACIA, Automotive instrument panel, left
PLATE, Automotive instrument panel support left
NUT, Plate to panel attaching (6-32)
SCREW, Plate to panel attaching (6-32 x 1 Ig)
WASHER, Plate to panel, lock (#6)
BEZEL, Air conditioner (left panel)
NUT, Bezel to panel attachina (8-32)
SCREW, Bezel to panel attaching (8-32 x 1/2 Ig)
WASHER, Bezel to panel, lock (#8)
SWITCH, Wiper and defogger (IK P753A)
KNOB, Wiper and defogger switch
SWITCH, Headlight (CH 71042)
SWITCH, Hazard (CH 70203)
KNOB, Headlight and hazard switch
KNOB, Instrument panel facia (coach 00651 and up)
HARNESS, Left instrument panel (See Fig. 4
)
DECAL, Lights, hazard and wipers
DECAL, Front and rear defog
FACIA, Instrument center panel
HARNESS, Center instrument panel (See Fig. 4)
SPEEDOMETER (SWC 821134)
SENDING UNIT, Speedometer (EWC 821135)
TACHOMETER, Engine RPM (SWC 960-BL)
LAMP, Speedometer and tachometer (SWC 96196)
SOCKET ASSY, Speedometer and tachometer lamp
(SWC 822588-1)
GAUGE, Engine alternator (VDO 1941)
GAUGE, Engine oil pressure (VDO 3541)
SENDIKG UNIT, Engine oil pressure (on engine) (VDO 3625
GAUGE, Water temperature (VDO 3112)
SENDING UNIT, Water temperature gauge (on engine)
(VDO 3257)
GAUGE, Fuel level (VDO 3015)
SENDING UNIT, Fuel (60 gal tank) (See Group 11)
SENDING UNIT, Fuel (75 gal tank) (See Group 11)
LIGHT, Brake indicator (LEE 31G3-2111T)
LIGHT, Oil indicator (LEE 31G3-2111T)
LIGHT, Turn indicator (LEE 32RG3-2112T)
LIGHT, High beam indicator
CONNECTOR, High beam indicator light
SPEED CLIP, High beam indicator light
SCREW, Center, left, and right panels to bezel attachin
(6-32 x 7/8 Ig)
HARNESS, Panel to interface connecting (See Fig
)
REVISED
4-29.2
1
9
9
12
9
9
1
1
1
2
2
2
4
4
4
1
1
1
1
1
1
4
4
4
1
2
2
2
4
4
1
1
2
6
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
r
12
i
a
/•?*:
9/76
REPAIR PARTS LIST
GROUP.
MODEL.
FIG
NO.
TEM
NO.
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
INSTRUMENT PANELS (CONT) COACH 00646 & UP
34
35
36
37
•FMC
5106914-03
5101054
5101418-01
5106270-04
5108665
5108664
FMC Corporation
DECAL, Range selector lever
SWITCH, Pass door step (CH-50031-02)
KNOB, Pass door switch
LIGHT, Pass door extend
PLUG,Hole 3/8 dia-black
COVER, Left panel hole
NOTE: Above 2 items used temporarily as a panel fix
ISSUED.
REVISED.
PAGE
4-29.3
04,
9/76
REPAIR PARTS LIST
4 Automotive Elec.
MODEL
290° R
SD-454
Figure 4-14. Windshield Wiper Motor, Arm, and Blade
-FMC
FMC Corporation
ISSUED.
Sanla Clara California 95052
REVISED.
4-30
PAGE
5/73
REPAIR PARTS LIST
MODEL 2 9 0 0 R
FIG
NO.
ITEM
NO.
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
WINDSHIELD WIPERS
4-14
1
5100970-01
4-14
2
3
4
5
5a
6
7
8
9
5100970-R010
5100970-R011
5100970-R012
5100970-R013
5100970-R014
5100484
5100489
5100970-R016
5100970-R017
5100970-R018
5100970-R019
5100970-R020
5100970-R021
5100970-R022
5100970-R023
5100970-R024
5100970-R025
5100970-R026
5100970-R027
5100970-05
10
11
4-14
4-14
4-14
4-14
4-14
12
12a
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27
28
29
30
31
31a
31b
32
33
34
35
36
37
38
39
40
5100970-03
5100970-R028
5100970-R029
5100970-R033
5100970-R030
5100970-R032
5100970-R031
5100970-04
5100970-R034
5100970-R035
5100970-R036
5100970-R037
5100970-R038
5100970-R039
5100970-R040
5100969-03
5100969-04
M18066
M17080
M16010
M15016
M15016
M25017
M14017
MOTOR, Windshield wiper - front (AMB-WWCI 2K612)
SCREW, Wiper motor cover (AMB SC3080-1)
COVER, Wiper motor (AMB CV721004)
WASHER, Wiper motor, spacing (AMB WA3026)
SWITCH ASSY, Wiper motor parking (AMB PL721077A-2)
CABLE, Wiper motor (AMB CB721112A-3)
PLUG, Wiper motor cable (MO 1396P)
TERMINAL, Wiper motor cable (MO 1190)
GEAR ASSY, Wiper motor drive (AMB GE721018A-4)
WASHER, Wiper motor drive gear, spacing (AMB WA1794)
SCREW, Wiper motor, set (AMB SC1668)
BRUSH, Wiper motor commutator (AMB BR721018-6)
SPRING, Wiper motor commutator brush (AMB SP7233)
HOLDER, Wiper motor brush (AMB BH721010A)
ARMATURE, Wiper motor (AMB AT721066A)
DISC, Wiper motor armature, nylon (AMB DC722)
DISC, Wiper motor armature, metal (AMB DC721001)
CAP, Wiper motor armature (AMB CP721048A-2)
SCREW, Wiper motor, fastening (AMB SC3076-7)
WASHER, Wiper motor, bowed (AMB WA1793)
ARM, Wiper motor drive, left side (102 '76 )
(AMB LE721125A-2)
ARM, Wiper motor drive, right side (93 ) (AMB LE721125A-4)
BRACKET, Wiper motor mounting (AMB BK721005)
SCREW W/LOCKWASHER, Motor mounting (AMB SC1692)
LINK, Wiper motor to arm connecting (AMB LK721014)
WASHER, Wiper motor link spacing (AMB WAI 6 54)
CLIP, Wiper motor link spring (AMB SP7211)
SCREW W/LOCKWASHER, Wiper arm shaft (AMB SC1427)
SHAFT ASSY, Wiper arm pivot (AMB 721204A)
SCREW, Wiper arm pivot shaft (AMB WA721033)
NUT, Wiper arm pivot crown (AMB NT721018)
WASHER, Wiper arm pivot shaft (AMB NT721016)
BUSHING, Wiper arm pivot tapered (AMB CP721083)
BOOT, Wiper arm pivot rubber (AMB NT721020)
WASHER, Wiper arm shaft steel (AMB WA721031)
WASHER, Wiper arm shaft fiber (AMB WA721029)
ARM, Wiper (AMB LE721179-20) (replaces 5100969-01)
BLADE, Wiper (AMB BD721022-19)
BOLT, Wiper assy to coach bulkhead (1/4-28 x 1/2 long)
WASHER, Wiper assy bolt to coach bulkhead
GROUND WIRE, Windshield wiper motor
TERMINAL, Ground wire, wiper assy
TERMINAL, Ground wire, wiper assy
SCREW, Ground wire to bulkhead
WASHER, Ground wire screw to bulkhead
•
•
{
^
^
^
•
^
•
i FMC Corporation
iBB •
•
•
•
I 333 Brokaw Road Box 664 San a Clara California 95052
iccnpn
REVISED
PAGE,
4-31
5/73
rA
Q/-JC.
"
' 9//6
2
6
2
4
2
2
2
6
2
2
2
4
4
2
2
2
2
2
4
2
1
1
2
6
2
4
4
4
2
4
2
2
2
2
2
2
2
2
4
4
2
2
2
2
2
REPAIR PARTS LIST
GRO(jp
4 Automotive Elec
MODEL
2900 R
i
2
0)
•FMC
FMC Corporation
333 Brokaw Boad Box 6S4
5/73
ISSUED
REV.SED
PAGE
4-32
C4 ' 9 / 76
REPAIR PARTS LIST
MODEL 2900R
FIG
NO.
ITEM
NO.
5101097-R006
5101097-R007
5101097-R005
4-15
5101097-R008
5101097-R001
M14252
4-15
M17033
4-15
8
9
10
11
12
13
14
15
•FMC
ITEM DESCRIPTION
PART NUMBER
M17043
5101097-R004
5101097-R003
5101503
M25076
5101097-R002
5101505
5101484
FMC Corporation
OTY PER UNIT
WINDSHIELD WASHER
TANK, Windshield washer (RB 060357-0520)
CAP, Windshield washer tank (RB 060353-0090)
BUSHING, Washer tank to motor and pump assy
(RB 949320-3427)
MOTOR AND PUMP ASSY, Windshield washer (RB 060210-0740)
BRACKET, Washer tank, mounting (RB 060337-0520)
SCREW, Mounting bracket to adapter bracket
(10-32 x 1/2 long)
WASHER, Mounting bracket screw to adapter bracket
(110 flat)
NUT, Mounting bracket screw to adapter bracket (10-32 hex)
T-JOINT, Washer vinyl pipe (RB 060382-0030)
PIPE, Washer tank to nozzle, vinyl (RB 060381-0230)
BRACKET, Windshield washer nozzle mounting
RIVET, Nozzle mounting bracket to front nose panel
NOZZLE ASSY, Windshield washer (RB 060430-0460)
BRACKET, Washer - right side MTG to serial 00065
BRACKET, Washer - left side MTG, serial 00066 and up
NOTE: Above bracket also mounts brake warning switch.
(See Group 9)
ISSUEDSanta Clara California 95052
REVISED.
PAGE_ 4-33
2
2
1
10 ft
2
6
2
1
1
5/73
C4 ' 9/7l
REPAIR PARTS LIST
4 Automotive Elec.
GROUP
MODEL
290° R
SD-246
Figure 4-16. Front Signal Lights.
FIG
NO.
ITEM
NO.
4-16
1
1
2
3
4
4
5
4-16
6
7
-FMC
5100388-01
5100388-02
M17070
M17024
5100388-R003
5100388-R004
5100388-R001
5100388-R002
5100388-R005
FMC Corporation
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
FRONT SIGNAL LIGHTS
LIGHT ASSY, Front, signal LH (GMGL 911867)
LIGHT ASSY, Front, signal, RH (GMGL 911868)
NUT, Light attaching (1/4-20)
WASHER, Light attaching (1/4)
LENS, LH lamp assy, amber (GMGL 5963155)
LENS, RH lamp assy, amber (GMGL 5963156)
WICK, Front lamp assy, drain (GMGL 5951603)
SCREW, Front lamp assy (GMGL 5958816)
BULB, Front lamp assy, clear (GE 1157)
1
1
4
4
1
1
2
4
2
ISSUED
REVISED^
PAGE
4-34
5/73
C4 ' 9/7S
REPAIR PARTS LIST
Automotive Elec.
GROUP
MODEL
2 9 0 °R
OUTBOARD-—
SD-455
Figure 4-17. Headlights (Left Hand Assembly Shown)
FIG
NO.
4-17
ITEM
NO.
PART NUMBER
1
1
5100349-M04
5100349-M05
M14052
M25037
5100390-R006
5100390-R007
5100390-R008
5100390-R005
5100390-R009
5100390-R002
5100390-R001
5100390-R004
5100390-R003
5100389
5100390-R010
M14252
M17043
M17033
5101130
5101125
2
4-17
4-17
3
4
5
6
7
8
9
9
10
10
11
12
13
14
15
16
17
•FMC
FMC Corporation
QTY PER UNIT
ITEM DESCRIPTION
HEADLIGHTS
HEADLIGHT ASSY, Dual LH (sup 5100390-01, GMGL 5950197)
HEADLIGHT ASSY, Dual RH (sup 5100390-02, GMGL 5950198)
SCREW, Headlight, attaching (110 x 3/4)
NUT, Headlight, attaching screw, speed
SEALED UNIT, Dual headlamp assy, upper beam (GE 4001)
1
1
16
16
2
2
SEALED UNIT, Dual headlamp assy, upper beam (GE 4000)
SCREW, Sealed unit, adjusting (GMGL 5960797)
RETAINING RING ASSY, Sealed unit (GMGL 5948828)
SCREW, Retaining ring assy (GMGL 924552)
RING, Mounting, LH, upper beam sealed unit (GMGL
RING, Mounting, RH, upper beam sealed unit (GMGL
RING, Mounting, LH, lower beam sealed unit (GMGL
RING, Mounting, RH, lower beam sealed unit (GMGL
DOOR, Dual headlamp (GMGL 5950199)
WIRING, Dual headlamp (GMGL 5950211)
SCREW, Ground wire, attaching (10-32 x 1/2)
NUT, Ground wire attaching screw (10-32)
WASHER, Ground attaching screw (*10 flat)
TERMINAL, Male, headlight assy (DEL 92987)
CONNECTOR, Headlight assy (DEL 93782)
5948825)
5948824)
5948827)
5948826)
2
2
2
2
4
2
ISSUED
REVISED.
PAGE
4-35
8
4
8
1
• 1
1
1
2
5/73
C4, 9/76
REPAIR PARTS LIST
MODEL 2900 R
SD-1051
Figure 4-18. Marker Lights, Identification Lights, and Clock Assembly
FMC Corporation
333 Brokaw fload Box 664
ISSUED
REVISED.
PAGE
4-36
5/73
C4, 9/76
REPAIR PARTS LIST
FIG
NO.
TEM
NO.
4 AUTOMOTIVE ELEC.
GROUP.
290 OR
MODEL
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
MARKER AND IDENTIFICATION LIGHTS
4-18
1
2
3
4
1-18
5
6
7
8
9
10
11
11
-18
12
M25037
M14010
5101110
5100349-R001
5100200
5100565
5100489
M14274
M17078
M17001
5100099
5100098-R002
5100098-R003
5106010
(5106057-02)
13
5100098
5106009
(5106057-01)
5100099-R001
13
5106010-R001
14
5100098-R001
14
5106009-R002
15
16
17
5100565
5100489
M15015
18
M15162
5106009-R001
M17129
M25044
M16010
12
-18
5100201
5100202
5101955
18
19
20
5100527
4-1
20A
•FMC
5106896
5106896-R001
5106896-R003
5106896-R002
5106896-R004
5106896-R005
5106896-R006
5106896-R007
FMC Corporation
RUNNING LIGHT, Front (amber) (GMGL 916342)
RUNNING LIGHT, Rear (red) (GMGL 916087)
BEZEL, Side marker light (coach 00425 and up)
NOTE: ABOVE ITEM AVAILABLE IN SUNDANCE YELLOW
OR ALL WHITE.
NUT, Bezel attaching
SCREW, Bezel attaching
LAMP, Running light (GE 194)
WIRE ASSY, Running light (consists of next three itmes)
SOCKET W/WIRE, Running light lamp
CONNECTOR, Running lamp wire (MO 154P)
TERMINAL, Running lamp wire (male) (MO 1190)
SCREW, Light to body
NOT, Light to body
WASHER, Light to body
LIGHT ASSY, Identification and clearance, amber (PE 112A)
(coach 00001 to 00529)
BODY, ID & clearance light chrome
BASE, ID & clearance light chrome body
LIGHT ASSY, Identification and clearance, amber
(DI 2-828A, 12 volt) (coach 00530 and up)
LIGHT ASSY, Identification and clearance, red (PE 112R)
(coach 00001 to 00529)
LIGHT ASSY, Identification and clearance, red
(DI 2-828R, 12 volt) (coach 00530 and up)
LENS, Identification light, amber (PE 112-15A)
(coach 00001 to 00529)
LENS, Identification light, amber (DI 77-533A)
(coach 005030 and up)
LENS, Identification light, red (PE 112-15R)
(coach 00001 to 00529)
LENS, Identification light, red (DI 77-533R)
CONNECTOR, Identification light (MO 1545P)
TERMINAL, Identification light (MO 02-09-2103)
TERMIANL, Identification light (HO R18915)
(coach 00001 to 00529)
BULB, Identification light (GE-67) (coach 00001 to 00529)
BULB, Identification light (GE-1155) (coach 00530 and up)
LOCKWASHER, Light assy ground (110) (coach 00001 to 00529)
RIVET, Light assy ground (coach 00001 to 00529)
WIRE, Identification light ground (8" per light)
SPLICE, Ground wire (coach 005030 and up)
NOTE: Dietz lights used from 00530 and up are interchangeable with Peterson lights only in sets,
5 front, 5 rear.
2
2
4
8
8
4
1
4
4
8
20
20
20
5
5
5
5
5
5
5
5
5
5
10
20
10
10
10
10
20
7 ft
SIDE MOUNTED SIGNAL LIGHTS
LIGHT, Turn signal (YA 1080A) (coach 00642 to 00845)
GASKET, Base (YA 32169)
BULB, Light (YA 3731) (GE-1142)
LENS, Light red (YZ. 31249)
LENS, Light amber (YA 31250)
GASKET, Lens (YA 32168)
COVER, Light (YA 3017)
SCREW, Light cover (YA 13172) (1/4-20 x 3/8)
2
1
1
1
1
1
1
2
2
5/73
ISSUED.
REVISED
4-37
PAGE
10
C4, 9/76
REPAIR PARTS LIST
GROUP
4 AUTOMOTIVE ELEC.
MODEL
FIG
NO.
ITEM
NO.
4-18
20B
5108440
5108440-R002
5100125-F006
21
22
23
5100631
M25029
5100647
M15052
5100648
5101247-MOl
M14225
5100582
M25029
5100643
5100529
5100639
5100631-R001
5100644
M15115
M14226
M17047
M17043
5100489
5100484
4-18
24
25
26
27
28
4-18
29
30
31
32
33
34
35
36
37
HFItfIC
ITEM DESCRIPTION
PART NUMBER
FMC Corporation
QTY PER UNIT
2
1
1
LIGHT, Turn signal (TL 20301y) (coach 00846 and up)
LENS, Light yellow (TL 99005y)
BULB, Light (GE 1156)
CLOCK ASSEMBLY (COACH 00001 THROUGH 00100)
CLOCK AND SEAT BELT WARNING PANEL ASSY, Driver's
RIVET, Panel to headliner
1
4
1
1
1
1
2
8
CLOCK, Driver's
BATTERY, Driver's clock (C size)
HAND, Assy clock (minute, hour and seconds)
FACIA, Clock and belt, warning
SCREW, Facia, attaching (No. 4-40 x 1/2)
SOCKET, Lamp bulb (CH'2504)
RIVET, Lamp i bulb socket
BULB, Clock panel (GE-53)
SPLICE, Clock panel wire (HO B2151B)
CLAMP, Clock panel wire splice
HARNESS, Clock panel to identification lights hookup
GROMMET, Wire harness to metal box
TERMINAL, Wire ahrness, attaching (HO R18915)
SCREW, Wire harness terminal
WASHER, Wire harness screw
NUT, Wire harness screw
TERMINAL, Wire harness (MO 02-09-2103)
CONNECTOR, Wire harness (MO 1369P)
REVISED.
PAGE
4-37.1
8
8
2
2
1
2
1
1
1
1
1
1
5/73
C4,
REPAIR PARTS LIST
2900R
MODEL
SD-457
Figure 4-19. Rear Taillights and Trailer Connection
FMC Corporation
ISSUED.
REVISED.
PAGE
4-38
5/73
C4,
9/76
REPAIR PARTS LIST
FIG
NO.
TEM
NO.
4-19
1
1
2
3
4
.4 AUTOMOTIVE ELEC.
GROUP .
2900R
MODEL
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
REAR TAILLIGHTS
4-19
4-19
8
9
10
11
12
5101448-01
5101448-02
5100125-R005
5101907
5101908
M14018
5100388-R005
5100125-R006
5100125-R001
5100125-R002
5100125-R003
5100125-R004
5101139
13
5100489
14
5100529
15
M15039
M15138
5
6
7
15
16
18
5108557
M15162
5100482
5100489
19
20
21
5101099
5101099-R001
5101099-R002
17
4-19
FMC Corporation
1
1
LIGHT ASSY, Tail, turn and backup, left side
LIGHT ASSY, Tail, turn and backup, right side
HOUSING, Taillight (MON 29-1099-01)
BLOCK, Mounting, taillight (1/2 x 2 x 4 hardwood)
STRAP. Retaining, taillight housing
SCREW wood, strap to mounting block
BULB, Stop, turn (GE-1157)
BULB, Backup (GE-1156)
LENS, Stop, turn (red) (MON 10-1057-02)
LENS, Backup (red and clear) (MON 19-2009-01)
GASKET, Lens (MON 51-9129-01)
SCREW, Lens (MON 23-0133-19)
CONNECTOR, Tail-turn-backup light wiring, male, 4 pin
(MO-P103-09-2042)
TERMINAL, Tail-turn-backup light wiring, male
(MO-02-09-2103)
SPLICE, Tail-turn-stoplight wiring, No. 10 to 12 wire
(DEL 21430)
SLEEVE, Taillight wiring
LIGHT ASSY, License plate (DI 12-022) (SUP 5101050)
2
4
2
8
4
2
4
2
6
24
2
8
4
1
1
Note: Above item used coaches 00001 to 00953
LIGHT & BRACKET, License plate (coach 00954 & up)
BULB, License plate (GE-67) (coach 00001 to 00953)
CONNECTOR, Light assy, license (MO P03-09-2011)
TERMINAL, Light assy, license (MO 02-09-2103)
NOTE: Following three items used on coach 00001 to
00424 only. No trailer connector on coach
00425 and up.
CONNECTOR, Trailer (inc plug and socker ) (POL 210)
PLUG, Trailer connector (POL 210P)
SOCKET, Trailer connector (POL 210S)
1
1
1
2
1
1
1
5/73
REVISED
PAGE
4-39
&
/•?£
9/76
REPAIR PARTS LIST
MODEL
2900R
s
o O
.,
Htm
SD-1018
COACHES 00001 TO 00603
Figure 4-20. Ignition Panel - In Engine Compartment
HPMC
FMC Corporation
333 B'Okaw Road Box 664 Sanla Clara, California 95052
ISSUED.
REVISED C4,
PAGE
4-40
9/76
REPAIR PARTS LIST
GROUP 4 Automotive Elec,
MODEL 2900R
FIG
NO.
ITEM
NO.
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
IGNITION PANEL (IN ENGINE COMPARTMENT)
4-20
1
2
3
4
5
6
10
5101340
M17070
5100011-R018
M14038
5101792-03
5100011-R095
M14017
5101095
M14256
M17080
5100445
11
M14017
12
5100817
13
5100482
14
5100489
15
5100483
16
5100488
17
M15040
18
19
20
5101093
M14017
5108120-21
7
i-20
8
9
»-20
1-20
5101283
M18061
M17024
5101339
M14017
5100011-R149
PANEL, Engine ignition (less components)
1
SCREW, Ignition panel attaching (1/4-20 x 1/2)
WASHER, Ignition panel lock (1/4)
CONTROL, Electric ignition (CCMI-3656900)
SCREW, Ignition attaching (No. 10 x 1/2)
NUT, Electronic ignition (CCMI-134551)
RESISTOR, Ignition ballast (CCMI-3656199)
NUT, Resistor attaching (CCMI-120375)
WASHER, Resistor attaching (CCMI-6022185)
SCREW, Resistor attaching (No. 10 x 1)
REGULATOR, Ignition voltage (CCMI-3438630, 85 amp alt)
RETAINER, Voltage regulator (CCMI-2926861)
SCREW, Regulator attaching (No. 10 x 1/2)
BUZZER, Backup warning (DE-A2931) (coach 00001 to 00603)
SCREW, Buzzer attaching (No. 8-32 x 3/8)
WASHER, Buzzer attaching screw (No. 8)
CONNECTOR, Backup warning flash (CH-3032) (coach 00001
to 00603)
SCREW, Connector attaching (No. 10 x 1/2) (coach 00001
to 00603)
FLASHER, Backup lights (TSL-552) (SUP 5101354)
(coach 00001 to 00603)
CONNECTOR, Flasher wiring (M)-P03-09-2011) (coach 00001
to 00603)
TERMINAL, Flasher wiring (MO-02-09-21-3) (coach 00001 to
00603)
CONNECTOR, Flasher wiring (MO-R1-03-09-1011) (coach 00001
to 00603)
TERMINAL, Flasher wiring (MO-02-09-1103) (coach 00001
to 00603)
SLEEVE, Flasher wiring shrink (1/8 dia) (coach 00001
to 00603)
RELAY, Ignition by-pass (ES-13445-8-25AMP)
SCREW, Relay attaching (No. 10 x 1/2)
SWITCH, Emission electronic speed (CCMI-3874129)
(coach 00957 & up)
4
4
1
2
2
1
1
1
1
1
1
2
1
1
1
•••kfl^P FMC Corporation
•» •
•
•
•
I
• W • ^H 333 SroKaw Road Box 664 Santa
Clara California 95052
1
2
1
2
2
1
1
1
1
2
1
5/"
REVISED
PAGE
4-41
C4' 9/76
REPAIR PARTS LIST
FMC Corporation
GROUP
4 Automotive
MODEL
2900 R
ISSUED.
REVISED
PAGE
4-42
5/73
C4,
9/76
REPAIR PARTS LIST
MODEL
FIG
NO.
ITEM
NO.
2900R
ITEM DESCRIPTION
PART NUMBER
QTY PER UNIT
MAIN ENGINE ALTERNATOR W/ATTACHING HARDWARE
4-21
1
5101792-01
5101792-03
3
5101792-02
5101792-09
4
5101792-10
5
M17042
6
M17005
7
8
5101792-04 5100011-R143
9
5100011-R010
2
4-21
4-21
4-21
10
11
5101795
5101792-07
12
5100011-R010
13
5100011-R141
14
5100011-R010
15
16
17
5101357-10
M17070
M17024
18
5101792-05
19
5100011-R141
20
5100011-R010
21
22
M17093
M17007
23
5100011-R371
24
25
5100960-05
5100011-R002
ALTERNATOR, 85 amp (CCMI 3412354} (LN-7502A) (see fig.
4-22}
REGULATOR, 85 amp alternator (CCMI-3438630) (LN-R0015013RC)
PULLEY ASSY, Alternator (CCMI 2444576)
BOLT W/WASHER, Alternator adjusting -(5/16-20 x 1-1/4 long)
(CCMI 6022242)
NUT, Alternator adjusting bolt to support (5/16-20)
(CCMI 118614)
LOCKWASHER, Alternator adjusting bolt to support, split
(5/16 ID)
WASHER, Alternator adjusting bolt to support , flat
(5/16 ID, nom)
SUPPORT, Alternator mounting (CCMI 3462876)
BOLT, Alternator support to engine block
(3/8-16 x 1-1/2 long) (CCMI 181130)
WASHER, Alternator support bolt to engine block
(3/8 ID, nom) (CCMI 6022190)
BRACKET, Alternator to engine block (CCMI 3671107)
BOLT, Alternator to bracket (3/8-16 x 4 long)
(CCMI 433111)
WASHER, Alternator bolt to bracket, flat -(3/8 ID, nom)
(CCMI 6022190)
BOLT, Alternator bracket to engine block
(3/8-16 x 1-1/2 long) (CCMI 181130)
WASHER, Alternator bracket bolt to engine block
(3/8 ID, nom) (CCMI 6022190)
GROUND STRAP, Alternator to engine block
NUT, Ground strap to alternator stud (1/4-20)
LOCKWASHER, Ground strap to alternator stud, split
(1/4 ID)
STRAP, Slignment, alternator support to engine block
(CCMI 3698936)
BOLT, Alignment strap to alternator support
(3/8-16 x 1-1/2 long) (CCMI 181130)
WASHER, Alignment strap bolt to alternator support
(3/8 ID, nom) (CCMI 6022190)
NUT, Alignment strap bolt to alternator support (3/8-16)
LOCKWASHER, Alignment strap bolt to alternator support,
split (3/8 ID)
BOLT, Intake manifold, alignment strap to engine
(7/16-20 x 1-3/4) (CCMI-182757)
BELT SET, Alternator drive (GR-8335) (SUP 5101792-13)
BELT SET, Fan drive (CCMI-3675433)
•••fcflj^Pi FMO Corporation
•i •
•
•
•
1 333 Brokaw Road Box 664 Santa Clara California 95052
I<KI icn
REVISED
PAGE
4-43
1
1
1
2
2
2
2
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
5/73
„.
C4,
«/-,,9/76
REPAIR PARTS LIST
GROUP
4
Automotive Elec.
MODEL
SD-45?
Figure 4-22. Alternator Assy (Model 7502A)
FMC Corporation
Motor Coach DiviS'on
ISSUED-
REVISED
PAGE
4-44
5/73
C4'
REPAIR PARTS LIST
GHOUP 4 Automotive Elec.
2900R
MODEL
FIG
NO.
ITEM
NO.
5
5101792-01
5101792-R020
5101792-R021
5101792-R055
5101792-R022
5101792-R023
4-22
6
7
8
9
10
11
5101792-R024
5101792-R025
5101792-R056
5101792-R057
5101792-R026
5101792-R027
}-22
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
5101792-R058
5101792-R028
5101792-R059
5101792-R029
5101792-R060
5101792-R061
5101792-R030
5101792-R031
5101797-R032
5101792-R033
5101792-R034
5101792-R035
5101792-R036
5101792-R037
5101792-R062
5101792-R063
5101792-R064
5101792-R065
5101792-R066
5101792-R067
5101792-R038
5101792-R039
5101792-R040
5101792-R041
36
37
38
39
5101792-R042
5101792-R068
5101792-R069
5101792-R043
40
41
42
43
5101792-R044
5101792-R045
5101792-R070
5101792-R046
44
45
46
47
48
49
50
5101792-R047
5101792-R048
5101792-R071
5101792-R072
5101792-R049
5101792-R050
5101792-R051
51
52
53
54
55
5101792-R073
5101792-R052
5101792-R074
5101792-R075
5101792-R053
56
57
5101792-R054
5101792-R076
4-22
1
2
3
4
»-22
1-22
1-22
1-22
t-22
4-22
4-22
•FIWIC
ITEM DESCRIPTION
PART NUMBER
FMC Corporation
333 Brokaw Roaa Bo« 664
OTY PER UNIT
ALTERNATOR ASSEMBLY, (LN 7502A)
NOT, Fan to rotor assembly, attaching (1/2-20) (LN76985)
WOODRUFF KEY, Fan to fan spacer, attaching (#8) (LN 6399
FAN, Alternator assy (LN 75594)
SPACER, Fan to D.E. housing (LN 59225)
SCREW, D.E. housing to Stator housing, attaching
(10-32 X 3-5/8 long) (LN 59972)
WASHER, Housing attach bolt, Belleville (LN 75451)
INSERT, Mounting, alternator spindle (LN 73651)
HOUSING, D.E. alternator assy (LN 71177)
BEARING, D.E. housing to rotor assy (LN 76252)
RETAINER, Bearing to D.C. housing (LN 59234)
SCREW, Bearing retainer to D.C. housing (10-32 x 7/16 Ig
(LN 58754)
ROTOR ASSY, Engine alternator (LN 77794)
SLOT WEDGE, Rotor assy (LN 30300)
BEARING, S.R. rotor assy to Stator housing (LN 26853)
WASHER, Insulation, rotor assy to slip ring (LN 57626)
SLIP RING, Rotor, alternator assy (LN 57462)
STATOR, Alternator assy (LN 77792)
SCREW, Terminal, mount (LN 58432)
SCREW, Mount, attaching (LN 78337)
LOCKWASHER, Mount screw, attaching (LN 2434)
WASHER, Guard, mount screw, attaching (LN 2385)
INSULATOR, Mount attaching screw (LN 52068)
SCREW, Capacitor to capacitor clamp, attaching (LN 73543 I
CLAMP, Capacitor, alternator assy (LN 73760)
CAPACITOR ASSY, Alternator assy (LN 73541)
RECTIFIER, Alternator mount (LN 77320)
MOUNT, Alternator assy (LN 77211)
RECTIFIER AND MOUNT ASSY, Alternator assy (LN 77318)
MOUNT, Alternator assy (LN 77212)
RECTIFIER, Alternator mount (LN 77325)
RECTIFIER AND MOUNT ASSY, Alternator assy (LN 77323)
BUSHING INSULATION, Rectifier and mount assy (LN 73545)
SCREW, Terminal, rectifier and mount assy (LN 78336)
SCREW, Rectifier and mount assy (10-32 x 1/2 Ig)
(LN 5179)
O-RING, Stator housing (LN 57597)
STATOR HOUSING ASSY, Alternator assy (LN 71098)
STOP NUT, D.E. housing to Stator housing attach screw
(10-32) (LN 26175)
LOCKNUT, Jumper to insulator screw (10-32) (LN 31587)
JUMPER, To alternator insulator (LN 73657)
INSULATOR, Alternator assy (LN 73635)
SCREW, Jumper to insulator, attaching (10-32 x 1/2 Ig)
(LN 73659)
NUT, Tenz (1/4-20) (LN 59982)
NUT, Tenz (5/16-18) (LN 73009)
SEALING RING, Br. holder housing (LN 57611)
BR. HOLDER HOUSING, Alternator assy (LN 58777)
SCREW, Br. holder housing to Stator housing (LN 13622)
NUT, Terminal to Br. holder housing, attaching (LN 434C!
LOCKWASHER, Shakeproof, terminal to Br. holder housing n :t
(#10) (LN 4534)
TERMIANL, Br . holder housing (LN 57613)
JUMPER, To Br. holder terminal (LN 57594)
GASKET, To Br. holder (LN 73814)
COVER, Br. holder housing
(LN-57615)
WASHER, Guard, terminal to Br. holder housing cover
(LN 5293)
NUT, Terminal to Br. holder housing cover (LN 32629)
BRUSH, Alternator assy (LN 77302)
ISSUED.
REV.SED
PAGE
4-45
5/73
C4'
9/76
1
1
1
1
1
3
3
2
1
1
1
4
1
1
1
1
1
1
1
2
2
2
2
3
1
1
3
1
1
1
3
1
2
2
2
2
2
1
1
3
3
3
1
3
1
1
1
1
4
2
4
2
2
1
1
2
2
2
REPAIR PARTS LIST
GROUP
4 Automotive Elec.
MODEL
290Q R
SD-460
Figure 4-23. Engine Distributor, Electronic Ignition
•FMC
FMC Corporation
ISSUED.
5/73
REVISED __£llJ/Il
PAGE
L
REPAIR PARTS LIST
MODEL
ITEM
FIG
NO.
4-23
4-23
QTY PER UNIT
PART NUMBER
1
5100011-R027
5100011-R029
ENGINE DISTRIBUTOR
DISTRIBUTOR ASSY, Electronic ignition (CCMI 3755158)
HOUSING AND BEARING ASSY, Ignition distributor
(CCMI 3656057)
2
5100011-R233
O-RING SEAL, Housing and bearing assy to engine block
3
5100011-R096
4
5
6
5100011-R235
5100011-R052
5100011-R030
7
5100011-R137
8
9
5100011-R116
5100011-R053
10
11
12
13
5100011-R234
5100011-R029
5100011-R028
5100011-R218
14
5100011-R144
15
5100011-R018
5100011-R032
5100011-R049
5100011-R147
5100011-R129
M17043
5100011-R148
5100011-R033
5100011-R034
5100011-R111
5100011-R100
5100011-R101
5100011-R097
5100011-R102
5100011-R087
5100011-R092
5100011-R035
5100011-R081
5100011-R080
5100011-R050
5100011-R032
5100011-R049
5100011-R147
5100011-R129
M17043
5100011-R148
5100011-R033
5100011-R111
5100011-R244
5100011-R243
5100011-R242
5100011-R189
IPî^k JH^^B FMC Corporation
^
•
>•
•
^
•
•
r
•
ITEM DESCRIPTION
NO.
4-23
1
1
1
(CCMI 2825923)
COLLAR, Pin and washer package, housing and bearing assy
(CCMI 2932988)
VACUUM CONTROL, Ignition distributor (CCMI 3656310)
SPRING, Cap, ignition distributor (CCMI 1838508)
SHAFT, Governor and cam assy, ignition distributor
(CCMI 3755159)
1
1
2
1
SHEAR PIN, Shaft, governor, and cam assy to pickup and
1
1
plate assy (CCMI 9414521)
PICKUP AND PLATE ASSY,- Ignition distributor (CCMI 3656738)
CLAMP, Hold-down, distributor to engine block
(CCMI 1947613)
RELUCTOR, Ignition distributor (CCMI 3635017)
ROTOR ASSY, Ignition distributor (CCMI 1836516)
CAP ASSY, Ignition distributor (CCMI 2444507)
HOSE, Distributor vacuum control to carburetor
(CCMI 2448621)
BOLT, Distributor hold-down clamp to engine block
(5/16-20 x 1-7/8 Ig) (CCMI 181095)
WASHER, Hold-down clamp bolt to engine block, flat
(5/16 ID) (CCMI 6022185)
1
1
1
1
1
1
1
MAIN ENGINE IGNITION WIRING
(H440 - CHRYSLER ENGINE COACHES 00001 to 00047)
COIL ASSY, Engine ignition (CCMI 2495531)
BRACKET, Ignition coil (CCMI 1688207)
SCREW, Ignition coil mounting bracket (CCMI 132930)
SCREW AND WASHER, Ignition coil mounting (CCMI 6024015)
NUT, Ignition coil (CCMI 120614)
WASHER, Lock, ignition coil terminal (CCMI 138479)
CABLE ASSY, Secondary, ignition coil (CCMI 3656513)
CABLE PACKAGE, Spark plug (CCMI 3620882)
BRACKET, Spark plug cable (CCMI 3512724)
SEPARATOR, Ignition cables (CCMI 2875719)
PLUG, Ignition spark (CHA J-ll-Y)
1
1
1
2
2
2
1
1 set
2
2
1
1
1
1
5
8
HEAT SHIELD, Spark plug cable, right front and left rear
2
(CCMI 2407353)
HEAT SHIELD, Spark plug cable, left front and right rear
(CCMI 2407351)
BRACKET, Spark plug wire (CCMI 1739355)
2
4
MAIN ENGINE IGNITION WIRING
(1440 - CHRYSLER ENGINE COACH 00048 AND UP)
COIL ASSY, Engine ignition (CCMI 2495531)
BRACKET, Ignition coil (CCMI 1688207)
SCREW, Ignition coil mounting bracket (CCMI 132930)
SCREW AND WASHER, Ignition coil mounting (CCMI 6024015)
NUT, Ignition coil (CCMI 120614
WASHER, Ignition coil nut lock (CCMI 138479)
CABLE ASSY, Ignition coil secondary (CCMI 3656513)
BRACKET, Spark plug cable - right exhaust manifold forward
(CCMI 3512724)
BRACKET, Spark plug cable - right cylinder head cover rear
(CCMI 3751082)
BRACKET, Spark plug cable - left exhaust manifold
(CCMI 3698653)
BRACKET, Spark plug cable - rear No's. 1, 3, 7 cables
(CCMI 3698911)
PLUG, Ignition spark (CHA-BL9Y)
Untnr f-.na^K niui.^n
••/•^B 333 Brokaw Road
2900R
ISGIICn
Box 664 San a Clara California 95052
1
1
1
2
2
2
1
1
1
1
1
8
/T -a
->/'J
FA
,,
PAGE.
REVISED
tt fie
C4' 9/76
REPAIR PARTS LIST
GfloUp
4 Automotive Elec.
MODEL
290° R
i Q
I
t
^
I
H
«FMC
FMC Corporation
ISSUED —
REVISED.
PAGE
4-48
C4,
9/76
REPAIR PARTS LIST
GROUP
MOOFI
FIG
NO.
TEM
NO.
5100011-R182
5100011-R238
5100011-R239
5100011-R181
5100011-R240
QTY PER UNIT
ITEM DESCRIPTION
PART NUMBER
CABLE,
CABLE,
CABLE,
CABLE,
CABLE,
Spark
Spark
Spark
Spark
Spark
plug
plug
plug
plug
plug
(CCMI-3656697)
No's 2-4 (CCMI-3656504)
No 5 (CCMI-3656111)
No 6 (CCMI-3656696
No 8 (CCMI-3656510)
3
2
1
1
1
MAIN ENGINE STARTER
(A440)
4-24
1
2
3
4
5
5100011-R036
5100011-R093
5100011-R128
1-24
6
1-24
7
8
9
10
11
12
5100011-R067
M17039
M17009
5100011-R145
5100011-R146
5100011-R062
5100011-R065
5100011-R064
5100011-R063
5100011-R060
13
14
15
16
5100011-R058
5100011-R069
5100011-R070
5100011-R077
17
18
19
5100011-R061
5100011-R078
5100011-R079
20
5100011-R059
5100011-R056
5100011-R076
5100011-R074
5100011-R054
5100011-R083
5100011-R055
5100011-R073
5100011-R057
5100011-R075
-24
-24
21
22
23
24
25
26
27
28
29
5100011-R037
5100011-R082
30
31
5100011-R066
5100011-R068
•FMC
FMC Corporation
STARTER ASSY (CCMI 2095150)
SEAL, Starter (CCMI 2892915)
SCREW AND LOCKWASHER, Starter mounting, upper
(CCMI 6023899)
STUD, Starter mounting, lower (CCMI 2095875)
NUT, Starter mounting (CCMI 120376)
WASHER, Lock, starter (CCMI 120383)
NUT, Starter solenoid (CCMI 120691)
WASHER, Lock, starter (CCMI 126841)
CLUTCH, Starter (CCMI 2095122)
PORK, Shifting, starter (CCMI 2095134)
PIN, Shifting fork pivot, starter (CCMI 2095133)
RETAINER RING, Clutch actuator, starter (CCMI 2095130)
SNAP RING, Pinion shaft gear retainer, starter
(CCMI 2095117)
HOUSING, Gear, starter (CCMI 2095112)
BEARING, Housing pinion, starter (CCMI 2098986)
BEARING, Housing gear, starter (CCMI 2098987)
ACTUATOR AND RETAINING RING, Clutch shifting, starter
(CCMI 2275556)
SHAFT, Pinion housing, starter (CCMI 2095118)
GEAR AND SNAP RING, Pinion shaft, starter (CCMI 2275557)
WASHER AND RETAINER RING, Pinion shaft thrust, starter
(CCMI 2275558)
COVER, Gear housing, starter (CCMI 2095116)
ARMATURE, Starter (CCMI 2095094)
WASHER PACKAGE, Armature thrust, starter (CCMI 2275555)
HOLDER PACKAGE, Brush, starter (CCMI 2275550)
SPRING PACKAGE, Brush, starter (CCMI 2084666)
SEALER, Brush plate, starter (CCMI 2421838)
HEAD, Commutator end, starter (CCMI 2095076)
COIL PACKAGE, Field series and shunt (CCMI 2275248)
BOLT, Frame, starter (CCMI 2095105)
CONTACT AND SPRING PACKAGE, Solenoid switch, starter
(CCMI 2275553)
SOLENOID PACKAGE, Starter (CCMI 2275554)
STUD AND SEAL PACKAGE, Solenoid terminal, starter
(CCMI 2421837)
CORE, Solenoid moving, starter (CCMI 2095155)
SEAL, Solenoid contact, starter (CCMI 2098660)
ISSUED
REVISED
PAGE
4-49
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
5/73
C4,
9/76

4_Automotive_Electri..

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