Leichtgewichte mit schwerem Inhalt über den Wolken

Leichtgewichte mit schwerem Inhalt über den Wolken

Leichtgewichte mit schwerem Inhalt über den
Wolken
• Company Facts and Figures
• Product Groups
• Engineering, Verification
• Testing, Validation
Reto Mastel
Head of Design Organisation
Bucher Group
Bucher Leichtbau AG
Bucher Aerospace Corp.
Fällanden ZH, CH (220 MA)
Everett WA, USA (45 MA)
Bucher Interiors GmbH
Sinn-Fleisbach, D (85 MA)
Bucher Leichtbau AG
Certificates
• ISO 9001:2008
• EN 9100:2009
• EASA DOA (Part 21, Subpart J)
• EASA POA (Part 21, Supart G)
• EASA MOA (Part 145)
Bucher Leichtbau AG Organisation
CEO
Roland Hengartner
Finance & HR
Thomas Hofer
Quality Management
Arndt Lapice
Engineering
Production & Logistics
Marketing & Sales
Beat Burlet
Program Management
Roger Rykart
Reto Mastel
Galley SA/TA
Daniel Marti
Galley TA/SA
Herbert Pfefferkorn
Manufacturing
Roger Rykart
MIC
Rolf Kraus
MIC
Martin Werner
Logistic
Urs Zulliger
Customer Service
Urs Meier
Certification
Thorsten Koch
Marcel Kaiser
Galley
PM
= Board of Directors
Documentation
Thomas Apostel
Product Groups
Catering
Cabin
Medical
VIP
• Galleys
• Stowages
• Seat
Components
• Air Rescue
• Stretcher
• Tables
• Cabinets
Long Range Development (A380/B747-8/A330)
2005
Order 10 S/S for Lufthansa A380
(MD Door4 / UD Door2 & AFT)
2008
Order 6 S/S Thai Airways A380
2009
Delivery Start Lufthansa A380
Selected as SFE Galley Supplier
for B747-8
2010
Delivery Start Lufthansa B747-8
A330
Market share approx. 10 – 20%
Bucher Cabin Products
Engineering Monuments per aircraft
Aircraft
Monuments
Lead time
[month]
A330
12 – 16
8
B747-8
15 – 20
12
A380
20 - 25
15
Stretcher Portfolio
16g NGS
Designed 2002
StepX
Designed 2007
ATS
Designed 2010
Over 550 units delivered…
…to over 50 Airlines
EMS Equipment – Helicopter
At the beginning there is an idea at the customer
Customer, AC manufacturer, Suppliers, Agencies
Airline
Engineering Process
Inputs / Deliverables
Sales Contract
ITCM
Initial Technical
Coordination Meeting
PDR
Preliminary
Design Review
CDR
Critical
Design Review
Engineering Resources
Switzerland
Engineering,
Certification
Germany
Engineering,
Documentation
India
Engineering
Certification
Light weight technologies, applications
Raw material: Aluminum / Honey comb
Light weight design -> detail matters
e.g. Worktable, Upper attachment, Latches
Test capabilities
Testing Capabilities
• At Bucher Leichtbau (CH) and Bucher Interiors (D)
• 4 static test stands
• 3 temperature test chambers
• 1 acoustic test chamber
• Combined over 1’100 sqm testing space
Static Testing
• Test cages are extremely flexible in size
• Various test dummies available
• Hydraulic presses and lead weights available for loads of up
to 50’000kg
• Calibrated and computer controlled load cells available
Static testing
Test:
Monument has to withstand defined flight loads
Pass criteria
limited and ultimate loads (e.g. 1.5g, 9g, 3sec)
Monument weight
560kg
Capacity weight
2040kg
Test load FWD
23’400kg
Dynamic testing
Test:
Stretcher has to withstand 16g dynamic load (90ms)
Pass criteria
Stretcher still fixed in the seat rails, no parts flying around
Monument weight 45kg
Capacity weight
93kg
Test load FWD
2’200kg
Fire containment test
Test:
Simulation of a fire in the waste container (compartment)
Pass criteria
fire does stifle itself (self extinguished)
Load:
5% empty cigarette packet
10% Paper cold drink cups
20% Paper hot drink cups
25% crumpled 2 ply paper napkin
40% crumpled 2 ply hand towels
Cooling test
Test:
Simulation of a hot and humid environment (29°C, 70% rH)
Pass criteria
the environment does not influence the food, stored in the
galley (<4°C in the trolley) no condensation appears
Noise test
Test:
Noise level with inserts and aircooler in service
Pass criteria
Fulfil test criteria according Airbus TN-ECTC 0097/03
Engineering Process
FAI
Inputs / Deliverables
First Article
Inspection
ODD
On Dock
Delivery
EIS
Entry Into
Service
Bucher Galleys
Galley System A330
Galleys sind nicht die einzigen Leichtgewichte
Übrigens, unsere Galleys waren schon
zu Beginn an Board
Bucher – Your Cabin Interior Partner
Bucher Leichtbau AG
Industriestrasse 1a
CH-8117 Fällanden
Switzerland
Tel.
+41 44 806 2424
Fax
+41 44 806 2420
http
www.bucher-group.com
Thank you for your attention!!