Custom system solutions

High Precision
Grinding
Custom system solutions
english
WENDT –
Ain strong
brand
a strong
corporate group
Customer focus, expertise, and quality.
As a strong 3M brand WENDT stands today for highly innovative grinding solutions for
grinding hard-to-grind materials. As an incomparable system supplier, we offer precision grinding machines, laser processing centers, grinding tools, as well as dressing
tools and dressing machines from a single company.
Our job is to develop grinding processes: from the initial test phase to the mass production phase. Together with our customers, we work out highly complex applications
in which all system components, such as the
machines,
grinding tools, and
dressing tools,
are optimally linked to each other. We do not only restrict ourselves to the equipment
on our automatic grinding machines, but also deliver our grinding and dressing tools
to all kinds of manufacturing customers all over the world.
Content
Our grinding system
4
Our services 5
Specifications and applications
6–7
Two grinding wheels in one: DUOWHEEL 8–9
The right specification for your grinding wheel 10
Explanation of the individual specifications
11
3
Our
grinding
system
Advantages for optimal & custom solutions
High precision
grinding machines
Diamond and CBN
grinding wheels
Dressing tools
We offer intelligent system solutions from a single company
After intensive analysis of the process, we develop custom-made tool solutions for you for grinding highly complex geometries
in ultra-hard materials like carbides, PCD, CBN, ceramics, or cermets.
We make maximum precision in the minimum manufacturing time possible.
Everything from one company.
We are your system supplier.
4
Technical quality and
precision in the details
Tolerances in the μ-range
require extremely reliable and
precise tools.
High-precision manufacturing
and the careful choice and
inspection of raw materials are
the most important factors.
The WENDT support advantages:
Global service for your machines
Support for your grinding applications by local technicians
Continuous improvement of our grinding and dressing tools
Tailor-made solutions for your applications
ToolShop system for automatic tool planning – you can concentrate on your core business while we take care of
ensuring maximum tool availability
5
Our
Specifications
Advantages for your applications
L75 (tungsten carbide application)
The standard bond for the peripheral grinding of tungsten carbide
tool inserts. Very good grinding performance and resistance to
wear. The all-round bond for grinding customer-specific tungsten
carbide solutions
Grain size: D46-D91
Concentration: 100
N43 (cermet application)
This open pore bond offers good grinding performance for efficiently grinding high performance cutting materials like cermet.
Grain size: D46-D64
Concentration: 100
T22 (ceramic application)
Excellent resistance to wear and good grinding performance.
Not suitable for very fine grain sizes.
Grain size: MD25-D46
Concentration: 75
6
D53 (PKD/CBN application)
Universal grinding wheel for PCD/CBN workpieces.
High resistance to wear and little breakage.
Tailor-made solutions for customer-specific
grinding task offer brilliant results.
Grain size:: MD6,3-D46
Concentration: 125
Dressing tools
Key facts at a glance
Available in all common sizes for almost every commercially
available CNC-controlled automatic grinding machines
Available in stock
Aluminum oxide & silicon carbide versions available
in various grain sizes
A careful selection of an aluminum oxide and silicon carbide
dressing tools are the perfect supplement to our grinding
wheels that are optimized for the application. With the right
bond and grain size, you can obtain the best possible sharpening and grinding results using our dressing wheels.
7
DUOWHEEL
Two grinding wheels in one!
Available for the new WAC QUATTRO & CENTRO machines
DUOWHEEL enables deep and peripheral grinding
With DUOWHEEL, you can have two different grinding wheels
in one tool, which means the following is possible:
CNC shape dressing of ceramic wheels using point
crushing possible
The two wheels do not need to be dressed together
Both wheels can be replaced independently
Refitting option available for new machines
(after technical clarification)
With the additional peripheral grinding wheel you have
the following:
A linear contact between the workpiece and grinding wheel
Lower grinding forces
Better cutting quality
Additional geometry options
Two grinding wheels in one
Pre-grinding and finishing grinding are possible in
one clamping operation
8
P roduction of straight flutes, for example around the
periphery of inserts tool
Profiled wheels can be used
Optional dressing machine available
Wheel flange
DUOLINE disk
DUOFACE disk
Adapter flange
DUOWHEEL – Examples for the following workpieces
Plates with concave radii
(R > 200 mm)
Profile grinding I
R
9
Profile grinding II
The right
specification
for your application
According to your individual needs, our experts combine the right type of grain, the
appropriate grain size, the right concentration, and the optimal bond.
Together with a carefully selected dressing tool, we offer you a complete solution!
Grain type
Concen­
tration
Grain size
Grinding wheel
specification
Bond
Body
10
Grain size (FEPA)
The grain size of the diamond- and CBN grinding grain used is adapted to the task
as well as to the required surface finish quality.
Grain type / cutting material
Depending on the task at hand, we use different grain types made of diamond and CBN.
The two types differ in terms of their characteristic properties (splintery, block-shaped, free-cutting, etc.).
diamond
CBN
Bond
We use the following bonding systems for grinding the tool inserts:
Synthetic resin bonding, multi-layer
Metal bonding, multi-layer
Ceramic bonding, multi-layer
Concentration
For multi-layer bonds (R,M,V), a grinding agent concentration is selected that permits
the longest possible tool lifespan and results in the required surface finish quality.
Concentration 50
Concentration 75
11
Concentration 100
As one of the leading manufacturers in the market, 3M offers you complete grinding
systems from a single company: grinding and dressing tools as well as grinding and
dressing machines for demanding applications.
Using a common strategy, the three most renowned brand names WENDT, Slip Naxos,
and Winterthur, under the brand name of 3M, have bundled many years of expertise,
competence, and innovations.
3M has its own, globally active sales and customer service network. The international
team of technical consultants as well as regional sales staff work out custom solutions
in close cooperation with you that are tailor-made to solve your particular problem.
Use our many years of experience and our technical expertise. Our extensive product
range of innovative grinding solutions will help you to meet the highest quality and
productivity requirements. We are your expert system specialist for precision grinding.
3M Abrasive Systems Division
WENDT GmbH
Fritz-Wendt-Straße 1
40670 Meerbusch
Deutschland
Telefon +49 2159 671 0
Telefax +49 2159 80624
[email protected]
www.winterthurtechnology.com
Vertriebsniederlassung
Winterthur Technology GmbH
Hundsschleestraße 10
72766 Reutlingen
Telefon +49 7121 9324 0
www.winterthurtechnology.com
WENDT_040_EN
Januar 2014
Bitte recyceln. Gedruckt in Deutschland.
© 3M 2014. All rights reserved.
Technische Änderungen vorbehalten.