holmbury - Heuver Hydrauliek

Transcription

Issue 5-eA
PRODUCT CATALOGUE
HOL
M B U RY
U
P REM IE R PR O D
CTS
HOLMBURY
Couplings and Valves in Carbon and Stainless Steel
www.holmbury.com Tel: 01732 378912
WELCOME TO THE HOLMBURY CATALOGUE
ISSUE 5-eA
In this issue of the Holmbury catalogue we bring
you two new products.
HCP Series Male Couplings will connect, by hand,
with pressures up 350 bar locked in the male half,
without releasing any fluid to the environment.
Three sizes are available, the HCP 10, 12 and 19
(3/8" to 1"). They are compliant with ISO 16028
and will therefore connect with female couplings
that also comply with this standard. Typical
applications include mobile plant and attachments
where exposure to the sun causes pressure to
develop in the hydraulic hose lines due to thermal
expansion of trapped fluid.
Further details see page 8.
PTC Series couplings are interchangeable with
Faster VVS series couplings.
Typical applications include hand held and machine
mounted hydraulic hammers and attachments on
construction plant, agricultural equipment and
municipal machines.
Further details see page 14.
W
E
N
ERIES
HCP S
W
E
N
RIES
PTC SE
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2
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Tel: 01732 378912 Fax: 01732 357666
HOLMBURY
INTRODUCTION TO HOLMBURY
Holmbury Limited is a leading manufacturer of hydraulic
components, primarily quick action couplings, screw-to-connect
couplings and valves. In addition to its UK Headquarters it has
offices and warehousing in the USA and distribution outlets
worldwide.
Holmbury was founded in 1982 when it designed and produced
the first working flat face couplings. These couplings became
extremely popular with many of the world's major construction
industry OEMs thanks to their robust construction and longevity.
The company prospered and to facilitate the expansion of its
operations, in 1999 it moved to a larger
facility, located in Tonbridge, Kent. In
2005, Holmbury expanded its
operations to North America by forming
a divisional headquarters in Mentor,
Ohio. Today, Holmbury's product mix
includes: flat face, conventional and
screw couplings, ball valves and check
valves, all of which are sold throughout
the world.
Since 1982, global customers in
construction equipment, trucking,
material handling, industrial and
injection moulding industries have
relied on Holmbury as a centralised,
accountable source for the widest array
of couplings, coupling adapters, plate
connectors, valves and accessories.
THE HOLMBURY CUSTOMER
ADVANTAGE
Holmbury UK Headquarters, Tonbridge, Kent.
Design and Engineering: Holmbury's products are designed by
engineers with years of experience, insight and know-how.
Holmbury also maintains strict control of each manufacturing
function, optimizing quality at each step along the process. It
crafts all its products to meet the most demanding customer
specifications.
Precision Manufacturing: Holmbury leverages the advantages of
global manufacturing expertise to benefit customers through its
timely, precise and cost-efficient manufacturing capabilities.
Quality Certifications: All Holmbury products are subject to
rigorous laboratory and field testing, and each product is
certified in conformity to strict certification standards. Holmbury
is an ISO 9001 2008-certified company.
Delivery: Holmbury is dedicated to supplying quality products on
time. It does so by utilising fully integrated automated systems
that co-ordinate and track production and evaluate performance.
[email protected] www.holmbury.com
Back to INDEX
3
CONTENTS
INDEX BY PRODUCT CATEGORY
FLAT FACE COUPLINGS
MULTI COUPLING CONNECTORS
Fully compliant with ISO 16028 : Amd.1:2006(E)
HQ Series, sizes 1/4" – 11⁄4" . . . . . . . . . . . . . . . . . . . . . . . .6
Mach Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
MK Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Connect under pressure males
HCP Series males, sizes 3/8" – 1" . . . . . . . . . . . . . . . . . . .8
Sizes not Covered by ISO 16028
H Series, sizes 11⁄2" and 2" . . . . . . . . . . . . . . . . . . . . . . . . .6
High pressure
HP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Stainless steel
HSS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Pattern Changer Valve OCUKAC2318 . . . . . . . . . . . . . . . . .50
BALL VALVES
BVC-2 Series, 2 way ball valves . . . . . . . . . . . . . . . . . . . . .52
BVS-2 Series, 2 way ball valves, stainless steel . . . . . . . .72
HOSE BURST VALVES
VPC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
SCREW TO CONNECT COUPLINGS
CHECK VALVES
HFT Series, interchangeable replacement for VEP Series . .12
PTC Series, interchangeable with Faster VVS couplings . . .14
HSC Series, demolition & high pulse applications . . . . . . . .16
PS Series, extra heavy duty for excavators over 20 tonnes . .18
HS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
RS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
PSB Series, high pressure, ball seal . . . . . . . . . . . . . . . . . .28
PSP Series, high pressure poppet valve . . . . . . . . . . . . . . .28
SP Series, high pressure, poppet valve . . . . . . . . . . . . . . .30
TC Series, tipper couplings . . . . . . . . . . . . . . . . . . . . . . . .32
PTS Series, high pressure, stainless steel . . . . . . . . . . . . .68
CV Series, check valves . . . . . . . . . . . . . . . . . . . . . . . . . .58
CVS Series, check valves, stainless steel . . . . . . . . . . . . . .76
ISO COUPLINGS
ROTARY COUPLINGS
GGIL Series, in-line types . . . . . . . . . . . . . . . . . . . . . . . . .60
GG90 Series, 90 degree types . . . . . . . . . . . . . . . . . . . . .61
ACCESSORIES
Dust Caps and Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Parking Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Seal Kits - ISO. A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
IA Series, ISO. A types . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
IAPC Series, ISO. A types, connect-under-pressure . . . . . .38
IB Series, ISO. B types . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
P Series, ISO. A types, push pull . . . . . . . . . . . . . . . . . . . .44
IAS Series, ISO. A types in stainless steel . . . . . . . . . . . . .64
IBS Series, ISO. B types in stainless steel . . . . . . . . . . . . .66
MISCELLANEOUS
DIN COUPLINGS
STAINLESS STEEL PRODUCTS
DIN - ball and poppet types . . . . . . . . . . . . . . . . . . . . . . . .42
MISCELLANEOUS COUPLINGS
PWC Series, pressure washer couplings . . . . . . . . . . . . . .24
PWS Series, pressure washer couplings in stainless steel . . .70
TB Series, trailer brake couplings . . . . . . . . . . . . . . . . . . . .26
PSB Series, high pressure, ball seal, screwed . . . . . . . . . .28
SP Series, high pressure, poppet, screwed . . . . . . . . . . . .30
TC Series, tipper couplings, . . . . . . . . . . . . . . . . . . . . . . .32
F Series, high flow safety, . . . . . . . . . . . . . . . . . . . . . . . . .34
4
PATTERN CHANGER VALVES
Care and Operation of Holmbury Couplings . . . . . . . . . . . .82
ISO 9001 Quality Management Certificate . . . . . . . . . . . . .81
Terms and Conditions of Sale . . . . . . . . . . . . . . . . . . . . . .83
Address and contact details . . . . . . . . . . . . . . . . .back cover
HSS Series, flat face couplings, stainless steel . . . . . . . . .62
IAS Series, ISO. A, stainless steel couplings . . . . . . . . . . . .64
IBS Series, ISO. B, stainless steel couplings . . . . . . . . . . . .66
PTS Series, screw couplings, stainless steel . . . . . . . . . . .68
PWS Series, pressure washer couplings . . . . . . . . . . . . . .70
CVS Series, check valves, stainless steel . . . . . . . . . . . . . .76
Tel: 01732 378912 Fax: 01732 357666
CONTENTS
INDEX BY APPLICATION
DEMOLITION & HEAVY EXCAVATORS
AGRICULTURAL EQUIPMENT
HFT Series, screw to connect couplings . . . . . . . . . . . . . .12
HSC Series, screw to connect couplings . . . . . . . . . . . . . .16
PS Series, extra heavy duty for excavators over 20 tonnes . . .18
HQ Series, flat face couplings to ISO 16028 . . . . . . . . . . . . 6
HS Series, Voswinkel couplings . . . . . . . . . . . . . . . . . . . . .20
RS Series, Voswinkel couplings . . . . . . . . . . . . . . . . . . . . .22
IA Series, ISO. A couplings . . . . . . . . . . . . . . . . . . . . . . . .36
IAPC Series, ISO. A, connect-under-pressure . . . . . . . . . . .38
IB Series, ISO. B couplings . . . . . . . . . . . . . . . . . . . . . . . . .40
P Series, ISO. A , Push Pull couplings . . . . . . . . . . . . . . . .44
TB Series, trailer brake . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Mach, multi coupling connectors . . . . . . . . . . . . . . . . . . . .46
MK Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
HAND HELD & MACHINE
MOUNTED BREAKERS (up to 200 l/min)
HOSE PROTECTION
HCP flat face male couplings, connect under pressure . . . .8
HQ Series, flat face couplings, sizes 1/4" – 11⁄4" . . . . . . . . .6
H Series, flat face couplings, sizes 11⁄2" and 2" . . . . . . . . .6
NON SPILL, CONSTRUCTION &
GENERAL PURPOSE
H Series, flat face couplings . . . . . . . . . . . . . . . . . . . . . . .6
HQ Series, flat face couplings . . . . . . . . . . . . . . . . . . . . . .6
RS Series, screw to connect couplings from Voswinkel . . .22
HIGH PRESSURE
HP Series, flat face couplings . . . . . . . . . . . . . . . . . . . . . .10
PSP Series, high pressure, poppet seal, screwed . . . . . . . .28
SP Series, high pressure, poppet, screwed . . . . . . . . . . . .30
PHARMACEUTICAL, OFF-SHORE,
FOOD, & PROCESS INDUSTRIES
Stainless steel couplings and valves, pages 62 to 77 inclusive
FLOW DIVERTER VALVES
VPC Series, hose burst valves . . . . . . . . . . . . . . . . . . . . . .56
CV Series, check valves . . . . . . . . . . . . . . . . . . . . . . . . . .58
TRUCKS & TRAILERS
TC Series, tipper couplings, . . . . . . . . . . . . . . . . . . . . . . .32
P Series, ISO. A, push pull couplings . . . . . . . . . . . . . . . .44
TB Series, trailer brake . . . . . . . . . . . . . . . . . . . . . . . . . . .26
BVC-2 Series, 2 Way Ball Valves . . . . . . . . . . . . . . . . . . . .52
BVC-3 Series, 3 Way Ball Valves . . . . . . . . . . . . . . . . . . . .54
Mach Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
MK Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
VPC Series, hose burst valve . . . . . . . . . . . . . . . . . . . . . .56
GGIL & GG90 Series, rotary couplings . . . . . . . . . . . . . . .60
ALPHABETICAL INDEX
BVC-2 Series, 2 way ball valves . . . . . . . . . . . . . . . . . . . .52
BVC-3 Series, 3 way ball valves . . . . . . . . . . . . . . . . . . . .54
CV Series, check valves . . . . . . . . . . . . . . . . . . . . . . . . . . .58
CVS Series, check valves in stainless steel . . . . . . . . . . . .76
DIN - ball and poppet type couplings . . . . . . . . . . . . . . . . .42
Dust Caps and Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
F Series, high flow safety couplings . . . . . . . . . . . . . . . . . .34
GGIL & GG90 Series, rotary couplings . . . . . . . . . . . . . . . .60
H Series, flat face couplings . . . . . . . . . . . . . . . . . . . . . . . 6
HCP flat face male couplings, connect under pressure . . . . 8
HFT Series, screw connect couplings (VEP replacement) . .12
HP Series, flat face, high pressure couplings . . . . . . . . . . .10
HQ Series, flat face couplings to ISO 16028 . . . . . . . . . . . . 6
HS Series, screw connect couplings . . . . . . . . . . . . . . . . .20
HSC Series, screw connect couplings . . . . . . . . . . . . . . . .16
HSS Series, flat face, stainless steel couplings . . . . . . . . .62
IAPC Series, ISO. A, connect-under-pressure couplings . . .38
IAS Series, ISO. A, stainless steel couplings . . . . . . . . . . . .64
IB Series, ISO. B couplings . . . . . . . . . . . . . . . . . . . . . . . .40
IBS Series, ISO. B, stainless steel couplings . . . . . . . . . . . .66
Mach Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
MK Series, multi coupling connectors . . . . . . . . . . . . . . . .48
P Series, ISO. A, push pull couplings . . . . . . . . . . . . . . . . .44
Parking Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
PS Series, extra heavy duty for excavators over 20 tonnes . . .18
PSP Series, high pressure, poppet seal, screwed . . . . . . . .28
PTC Series, interchangeable with Faster VVS couplings . . .14
PTS Series, stainless steel screw couplings . . . . . . . . . . . .68
PWC Series, pressure washer couplings . . . . . . . . . . . . . .24
PWS Series, pressure washer couplings in stainless steel . . .70
RS Series, screw connect couplings . . . . . . . . . . . . . . . . .22
Seal Kits for ISO. A couplings . . . . . . . . . . . . . . . . . . . . . .80
SP Series, high pressure, screw connect couplings . . . . . .30
TB Series, trailer brake couplings . . . . . . . . . . . . . . . . . . . .26
TC Series, tipper couplings . . . . . . . . . . . . . . . . . . . . . . . .32
VPC Series, hose burst valves . . . . . . . . . . . . . . . . . . . . . .56
5
FLAT FACE COUPLINGS
HQ SERIES 1/4" – 11⁄4"
FULLY COMPLIANT WITH
ISO 16028:1999/AMD.1:2006(E)
H Series 11⁄2" – 2"
H Series sizes are not covered by the
International Standard
APPLICATIONS
HQ Series couplings are designed for use in excavator
hammer circuits and other applications involving high
pressure pulses. Construction plant, mobile equipment,
general industrial, nuclear, mining and agricultural.
H Series couplings are suitable for similar applications to
those listed above provided the duty cycle is less demanding
and the environment less aggressive.
Both HQ and H Series couplings are suitable for applications
involving dusty or dirty environments and where oil loss on
disconnection cannot be tolerated.
ADVANTAGES
H Flat mating faces are easily wiped clean to prevent the
ingress of contaminants.
H Improved flow path minimises the pressure drop.
H Non-spill design avoids fluid loss during connection and
disconnection.
H No air intrusion during connection.
H Locking sleeve prevents accidental disconnection.
H Zinc nickel surface treatment eliminates chrome 6 and
exceeds 200 hour salt spray tests to white rust.
PRESSURE DROP CHARACTERISTICS
Q L /min
4000
3000
2500
H40
2000
H32
1500
STANDARDS
HQ Series conform to ISO 16028 (2006) in all respects, i.e.
dimensions and performance.
1000
900
800
700
600
500
HQ25
HQ19
400
MATERIALS
300
250
Carbon steel body, treated to increase hardness and
corrosion resistance, nitrile seals. H Series couplings are
Trivalent plated.
200
CONNECTION / DISCONNECTION
UNDER PRESSURE
Connection with residual pressure in the line will be difficult
or impossible. For applications where connection under
pressure is required, Holmbury HCP male couplings, or screw
couplings from either the HSC, HS or RS ranges are
recommended.
Disconnection of any quick disconnect / quick release
coupling whilst under full system pressure can be very
dangerous and should not be attempted.
OPERATING TEMPERATURES
See table on page 7.
6
Back to INDEX
HQ16
HQ12
150
HQ10
100
90
80
70
60
50
40
HQ06
30
25
20
15
10
9
8
7
6
5
4
3
0.1
0.15
0.2 0.25 0.3 0.4 0.5 0.6
0.8
FLUID: SHELL TELLUS 27
TEMPERATURE: 40°C
VISCOSITY: 32 cSt
Tel: 01732 378912 Fax: 01732 357666
1
1.5
2 2.5 3
4
5
6 7 8 9 10
∆P BAR
P R E S S UR E R ATING (bar)
Size
HQ06 HQ10 HQ12 HQ16 HQ19 HQ25 H32 H40
Pressure
Maximum
working
pressure
coupled
400
375
350
350
350
315
250
250
Burst pressure
2000 1500 1500 1500 1450 1000 1000 1000
coupled
Burst pressure
1850 1200 1200 1200 1200 1000 1000 1000
male
Burst pressure
1220 1200 1050 1050 1050 1000 1000 1000
female
O R DE R C O DE S
HQ
19 – M –12
G
HQ = HQ Series
H = H Series
Coupling Size: 06, 10,
12, 16, 19, 25, 32, 40
H
M = Male coupling
F = Female coupling
DIME NS IO NS (mm except where stated)
Size
Nominal
Diameter
HQ06
A*
B
C
Weight
(kg)
D ØE
F
G*
ØH ØI ØK
6
1/4" 22 27 54 28
54
97
24
29 16.2 0.29
HQ10
10
3/8" 27 30 60 32
69 113.5 29
32 19.8 0.42
HQ10
10
1/2" 27 30 63 32
75 121.5 29
32 19.8 0.43
HQ12
12
1/2" 36 36 71 38 83.5 138
40
40 24.5 0.8
HQ12
12
3/4" 36 36 71 38 83.5 138
40
40 24.5 0.73
HQ16
16
3/4" 36 41 73 42
HQ19
19
3/4" 46 46 84 45.5 98.5 161
HQ19
19
HQ25
25
H32
32
1 ⁄ 2" 70 70 120 79 119 210
H40
40
84
140 38.5 45 26.95 0.96
50
50
30
162
50
50
30 1.35
11⁄ 4" 55 55 90 55 106 174
60
60 36.1 2.03
72
72
1"
46 46 84 45.5 99
57
4.6
80 80 173 103 147.5 210 105 105 73
9.2
1
2"
1.4
* Dimensions for BSP and NPT threads. Other threads available, see Order Codes opposite
S E AL O P E R ATING TE MP E R ATUR E S
Seal material
code
None*
V
*
Seal material
Nitrile
Maximum
temperature
100°C
Minimum
Temperature
-20°C
Viton
200°C
-15°C
No seal code required for Nitrile because it is standard.
DUS T C AP S
S E E PAG E 78
Thread size based on dash system
(Coupling body size shown in red for
information only)
Body
Thread
size
04 =
06 =
08 =
12 =
16 =
20 =
24 =
32 =
size
1/4"
3/8"
1/2"
3/4"
1"
11⁄ 4"
11⁄ 2"
2"
(06)
(10)
(10 or 12)
(12, 16 or 19)
(19)
(25)
(32)
(40)
Thread form
G = BSP P
R = BSP T
N = NPT F
S = SAE
J = J IC
M = Metric
FS = ORFS
ML = Low pressure DIN 2353
MS = High pressure DIN 2353
M = Male thread
Blank = Female thread (no code required)
Blank = Nitrile Seals (no code required)
Any other necessary information
Example: HQ19-M-12G
HQ19 male, 3/4" BSP P female thread, nitrile seals,
no special requirements.
sales@ holmbury.com www.holmbury.com
Back to INDEX
7
FLAT FACE COUPLINGS
HCP SERIES
MALE COUPLINGS
‘FOR CONNECTION UNDER
STATIC PRESSURE CONDITIONS’
INTRODUCTION
Holmbury HCP Series Male Couplings will connect,
by hand, with pressures up to 350 bar locked in the
male half, without releasing any fluid to the
environment. The hose line to the female will need
to be at zero pressure to allow the HCP Male to
operate correctly.
CONNECTION
Conforms to ISO 16028 connection sizes. They will
connect with Holmbury HQ Series females.
Examples:
HCP 10 connects with HQ10 couplings.
ISO 16028
HCP Series Male Couplings are compliant with
ISO 16028 and will therefore connect with female
couplings that also comply with this standard.
APPLICATIONS
Mobile plant and attachments where exposure to
the sun causes pressure to develop due to thermal
expansion of trapped fluid.
ADVANTAGES
H Connects under high pressure, by hand.
H Flat faces can easily be wiped clean before
connection to prevent the ingress of
contaminants into the circuit.
H Clean disconnection - non-spill design.
H Locking sleeve helps prevent accidental
disconnection.
H Coupling can rotate whilst connected.
H Bi-directional flow
SPECIFICATION
H Operating temperature range: -20°C to +100°C.
H Fluid loss during disconnection: 0 to 0.02ml.
H Maximum pressure for connection by hand:
350 bar in male, zero pressure in female.
Q L /min
500
400
19
300
250
12
200
150
10
100
90
80
70
60
50
40
30
25
20
15
10
9
8
7
6
5
4
3
0.1
0.15 0.2 0.25 0.3
0.4 0.5 0.6
0.8
1
1.5
FLUID: HYDRAULIC OIL
TEMPERATURE 50°C VISCOSITY 30 cST
8
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
2 2.5 3
4
5 6 7 8 9 10
∆P BAR
A
HCP SERIES MALE COUPLINGS
DIMENSIONS
MATERIALS
Type and
size
Nominal
diameter
of hose
A
ØB
ØC
D
HCP 10
10
3/8"
19.8
87
30
Zinc nickel plated steel, PTFE
and nitrile seals.
HCP 10
10
1/2"
19.8
90
30
OPERATION
HCP 12
12
1/2"
24.5
98
41
HCP 12
12
3/4"
24.5
104
41
HCP 19
19
3/4"
30
114
46
HCP 19
19
1"
30
114
46
PRESSURE RATINGS
Type and
size
Maximum working
pressure coupled to
HQ Series female
Burst pressure coupled
to
HQ Series female
Burst pressure
HCP Male
HCP 10
350
1500
1500
HCP 12
350
1500
1400
HCP 19
350
1450
1450
To connect: wipe the mating
surfaces clean, align the
couplings and push together.
Twist the outer sleeve on the
female and the coupling is
locked.
To disconnect: ensure the
hose line is at zero pressure,
twist the sleeve to align its
notch with the locking ball.
Pull back the sleeve and the
coupling springs apart.
ORDER CODES
HCP 10 – M – 08 G
HCP = Series type
Body Size
10, 12 or 19
M = Male coupling
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
Blank = PTFE and nitrile seals
Blank = female thread
M = Male thread
Thread form
G = BSP P
N = NPT F
S = SAE
Example: HCP 19-M-16G
HCP Series male coupling, body size 19, 1" BSP female
thread, PTFE and nitrile seals
Back to INDEX
9
FLAT FACE COUPLINGS
HP SERIES
HIGH PRESSURE
FLAT FACE COUPLINGS
INTRODUCTION
HP Series couplings have been designed for use in
systems working at pressures up to 720 bar. There
are two basic sizes, the HP06 and HP10.
One of the most important benefits of these couplings
is ‘no fluid spillage on disconnection’.
The high pressure ratings of these couplings make
them ideal for use with high pressure hydraulic tools,
particularly when zero fluid loss is important.
APPLICATIONS
High pressure plant and equipment operating with
mineral oil. Rail industries, torque wrenches and
many other industrial high pressure tools.
UNIQUE SAFETY FEATURE
HP Series couplings incorporate a unique safety
feature to prevent accidental disconnection - a spring
loaded locking sleeve. When the coupling halves are
connected, the locking sleeve automatically rotates
through 90°. To disconnect the coupling the locking
sleeve is turned back 90° so the locking ball is
aligned with the release notch. The sleeve is then
pulled back and the coupling will disconnect.
Q L /min
100
90
80
70
60
50
HP10
40
30
25
HP06
20
ADVANTAGES
15
connection to prevent the ingress of contaminants
into the circuit.
4
H Locking sleeve prevents accidental disconnection.
1.5
MATERIALS
1
Zinc plated carbon steel body with a 302 stainless
steel spring. Nitrile rubber and Teflon seals. Other seal
materials available on request.
Back to INDEX
3
2.5
2
10
10
9
8
7
6
5
0.1
0.15
0.2 0.25 0.3 0.4 0.5 0.6
0.8
Tel: 01732 378912 Fax: 01732 357666
1
1.5
2 2.5 3
4
5
6 7 8 9 10
∆P BAR
HP SERIES, HIGH PRESSURE, FLAT FACE COUPLINGS
Male
Female
Across
flats
Dimensions in mm
Across flats
DIMENSIONS
Size
Nominal
Diameter
A
B
C
D
E
F
G
H
I
K
L
Connection
force (N)
Weight
(kg)
HP06
5
1/4"
22
22
48
29
58
95
24
24
16.6
12.5
150
0.3
HP10
9
3/8"
27
30
61
34
70
114
30
32
19.5
14.5
155
0.46
PRESSURE RATINGS
ORDER CODES
HP 06 – M – 04 – N
Size
HP = HP Series
Coupling Size
06 or 10
Maximum
Burst
working pressure
pressure coupled
(bar)
(bar)
Burst
pressure
male
(bar)
Burst
pressure
female
(bar)
HP06
720
1800
2000
1800
HP10
720
1500
2000
1500
M = Male coupling
F = Female coupling
04 = 1/4"
06 = 3/8"
Thread form
N = NPT
Blank = Nitrile seals (no code required)
Example: HP06-M-04-N
HP series, size 06, male coupling, 1/4" NPT female
thread, nitrile seals
Back to INDEX
11
HFT SERIES
SCREW COUPLINGS FOR HIGH
PRESSURE PULSE APPLICATIONS
CONNECT AND DISCONNECT
UNDER PRESSURE
INTRODUCTION
Holmbury HFT Series, Screw Couplings have been
developed as improved replacements for Holmbury VEP
Series couplings. They are ideal for systems subjected
to high pressure pulses since they are immune to
Brinelling.
ADVANTAGES
H Lower price than VEP couplings.
H Higher flow and lower pressure drop than VEP
couplings.
H Zinc nickel surface finish rated for 280 hours to white
rust in salt spray tests.
H Dimensionally interchangeable with Holmbury VEP
Series screw couplings.
H Screw thread connection eliminates Brinelling.
H Sleeve on female can be pushed back for access to
the mating face.
H Flat mating faces of both the male and female are
easily wiped clean to prevent the ingress of
contaminants.
H Non-spill design avoids fluid loss during connection
and disconnection.
H Connect with up 350 bar residual pressure in the line.
APPLICATIONS
Hand held and excavator mounted breakers, shears,
augers, trenchers and all systems subject to high
pressure pulses. Any system where connection needs
to be made with up to 350 bar residual pressure. All
systems where the security of a screw connector is
needed. Plant and equipment where non-spill
disconnection is essential.
MATERIALS
Carbon steel body with zinc nickel finish. Nitrile seals.
Q L/min
1000
900
800
700
600
500
400
HFT 25
HFT 19
300
250
200
HFT 12
150
HFT 10
100
90
80
70
60
50
40
30
25
20
15
10
9
8
7
6
5
4
3
2.5
2
1.5
1
0.1
PRESSURE RATINGS
12
Size
Body
Size
HFT10
10
550
1400
1000
1800
HFT12
12
550
1350
1000
1700
HFT19
19
550
1350
1000
1400
HFT25
25
500
1300
1000
1300
Max working Burst pressure Burst pressure Burst pressure
pressure
male
female
coupled
Back to INDEX
0.15 0.2 0.25 0.3 0.4 0.5 0.6
0.8 1
FLUID: HYDRAULIC OIL SAE 10W
TEMPERATURE: 50°C
VISCOSITY: 30 cSt
Tel: 01732 378912 Fax: 01732 357666
1.5
2 2.5 3
4
5
6 7 8 9 10
∆P BAR
HFT SERIES, SCREW COUPLINGS
HFT FEMALE
HFT MALE
HFT COUPLED
Size
A*
B
C
D
E
F
L
HFT 10-06
3/8"
30
27
70
M33 x 2
82
38
HFT 10-08
1/2"
30
27
75
M33 x 2
82
38
HFT 12-08
1/2"
36
36
85
M40 x 3
95
46
HFT 12-12
3/4"
36
36
85
M40 x 3
95
46
HFT 19-12
3/4"
46
46
101
M50 x 3
101
55
HFT 19-16
1"
46
46
101
M50 x 3
101
55
* Dimensions for BSP and NPT threads. SAE threads available, see Order Codes below
ORDER CODES
HFT 12 – F – 08 G
HFT = Series type
Body Size
10, 12 or 19
M = Male coupling
F = Female coupling
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
Blank = Nitrile seals
Blank = female thread
Thread form
G = BSP P
N = NPT F
S = SAE
Example: HFT 12-F-08G
HFT Series female coupling, body size 12,
1/2" BSP female thread, nitrile seals
Back to INDEX
13
PTC SERIES
HIGH PRESSURE
INTRODUCTION
PTC Series couplings have been designed for heavy
duty applications involving very high pressures and
severe pressure pulse conditions.
APPLICATIONS
Holmbury PTC Series couplings are for use with
hydraulic mineral oil. They are interchangeable with
Faster VVS couplings.
Main uses are with hand held and machine mounted
hydraulic hammers, also used on attachments for
construction, agricultural and municipal machines.
ADVANTAGES
H Screw connection mechanism avoids use of locking
balls and so eliminates the risk of Brinelling
(a potential problem with quick connect couplings
in high pressure pulse applications)
H Robust construction for heavy duty applications
H Can be connected with low residual pressure in
each hydraulic hose line
MATERIALS
Q L/min
3000
24
2000
1500
1000
900
800
700
600
500
20
400
Carbon steel body, Trivalent plated, nitrile seals.
300
STAINLESS STEEL OPTION
The PTC Series is available in AISI 316 stainless steel
and is designated the PTS Series. For further details
refer to page 68.
PRESSURE RATING (bar)
Thread Body
Size
Size
Working
pressure
Burst pressure Burst pressure Burst pressure
male
female
coupled
1/4"
04
800
2400
2400
2500
3/8"
06
750
2400
2300
2300
1/2"
08
725
2250
2150
2250
3/4"
12
700
2000
2000
2000
1"
16
525
1500
1900
1900
11⁄4"
20
450
1450
1750
1750
16
200
150
12
100
90
80
70
60
50
08
06
40
30
04
20
15
10
9
8
7
6
5
4
11⁄2"
24
400
1200
1500
1500
3
2
1.5
1
0.1
0.15 0.2
0.3 0.4
0.6 0.8 1
1.5
2
HYDRAULIC OIL, VISCOSITY 20 cSt
14
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
3
4 5 6
8 10
∆P BAR
ORDER CODES
PTC
16 – F – 16 G
PTC = Series
Coupling Size
04, 06, 08, 12, 16, 20, 24
M = Male coupling
F = Female coupling
information only and should not be
included in this section of the code)
Thread size
Body size
size
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
(04)
(06)
(08)
(12)
(16)
(20)
(24)
Thread form
G = BSP P (standard)
N = NPT (available on request)
S = SAE (available on request)
M = Male thread
DIMENSIONS (mm except where stated)
Coupling
Size
Nominal
Diameter
A*
B
C
D
L
AF1
AF2
AF3
04
4
1/4"
66
45
30
84
27
25
22
06
6
3/8"
75
51
40
89.5
36
30
32
08
8
1/2"
86.5
57
45
102
41
34
34
12
12
3/4"
105
68
55
121
50
36
46
16
16
1"
120
73
60
136
50
45
45
20
20
11⁄4"
153
86
80
167
75
65
65
24
24
11⁄2"
170
95
98
188
90
80
75
* Dimensions for BSP and NPT threads.
Blank = Nitrile seals (no code required)
Other seal materials available on request.
Example: PTC16-F-16G
PTC size 16 female coupling, 1" BSP P female thread,
nitrile seals, no special requirements.
SEAL OPERATING TEMPERATURES
Seal material Seal material
code
V
Viton
Maximum
temperature
180°C
Minimum
Temperature
-15°C
Neoprene
90°C
-40°C
Nitrile*
100°C
-20°C
S
Fluorosilicone
150°C
-50°C
K
Kalrez
300°C
-25°C
NE
* Nitrile is standard. Other seal materials available on request.
Back to INDEX
15
HSC SERIES
SCREW COUPLINGS FOR HIGH
PRESSURE PULSE APPLICATIONS.
CONNECT & DISCONNECT UNDER
PRESSURE
INTRODUCTION
Holmbury HSC Series of heavy duty, high-pressure,
screw couplings are designed to withstand the most
severe pressure pulse applications, where other
couplings suffer rapid failure.
APPLICATIONS
Excavator hammer attachments, shears, rock crushers,
test rigs and other intense pressure pulse application.
ADVANTAGES
H Screw thread connection eliminates Brinelling
H Connects and disconnects under pressure
H Seals readily accessible for easy replacement
H Supplied with Caps and Plugs to protect the thread
and help prevent the ingress of contaminants
Q L /min
1000
900
800
700
600
2"
500
H When connected, all internal parts are held rigid,
preventing fatigue of the poppet, spring or coupling
itself. The poppet is guided to prevent it shifting off
centre. The poppet and spring are retained by a
heavy duty collet that can withstand severe forces.
11⁄4"
300
250
1"
200
150
3/4"
100
90
80
70
60
50
ORDER CODES
HSC – 19 – M – 12 G
11⁄2"
400
V
1/2"
40
3/8"
30
25
V = Viton seals
Type
HSC Series
Blank = Female thread
M = Male thread
Thread form
G = BSP P
Body Size
10 = 3/8"
12 = 1/2"
19 = 3/4"
25 = 1"
32 = 11⁄4"
40 = 11⁄2"
50 = 2"
Thread size
15
10
9
8
7
6
5
4
based on dash system
M = Male Coupling
F = Female Coupling
3
2.5
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
32 = 2"
2
1.5
1
0.1
Back to INDEX
0.15
0.2 0.25 0.3 0.4 0.5 0.6
0.8
Example: HSC -19-M-12G V
HSC Series, 3/4" body size, male coupling, 3/4" thread, BSP P
thread form, female thread, viton seals.
16
20
1
1.5
2 2.5 3
4
5
6 7 8 9 10
∆P BAR
MATERIALS
Trivalent plated carbon steel body with Viton seals and
PTFE backing rings.
Tel: 01732 378912 Fax: 01732 357666
HSC SERIES, SCREW COUPLINGS
TECHNICAL DATA
Size
A
B
D
ØE
F
G
H
J
Weight
Male kg
Weight
Flow area Max Flow Max Working
Female kg
mm2
litres/min pressure bar
HSC 10
3/8"
110
30
35.57
55
77
45
27
0.37
0.35
45
26
500
HSC 12
1/2"
135
35
39.64
70
95
50
30
0.53
0.53
95
52
450
HSC 19
3/4"
142
40
44.80
73
99
55
35
0.67
0.72
150
85
400
HSC 25
1"
156
46
57.52
82
106
70
52
1.23
1.25
250
150
350
HSC 32
1
1 ⁄4"
171
60
65.55
88
118
80
55
1.92
1.70
370
230
320
HSC 40
11⁄2"
172
68
74.61
90
121
87
62
2.26
2.20
500
340
300
HSC 50
2"
240
90
108.05
120
165
130
85
7.30
6.30
980
630
250
Dimensions in mm except where stated otherwise.
Do not exceed maximum flow rating as this will invalidate the warranty and may cause seal damage.
ACCESSORIES
WRENCH
To prevent the locking nut on the female half
from loosening under severe vibrating
conditions, it is essential that it's lightly
tightened. The special short handle wrench
shown here is ideal for this purpose.
WELDABLE BRACKET
The bracket is welded into position on the
equipment and the coupling slotted into the
jaws of the bracket. Both the male and female
halves have machined flats (as can be seen in
the photograph above) for this purpose. The
coupling is retained in the bracket with the
clamping nut and bolt.
Back to INDEX
17
PS SERIES
EXTRA HEAVY DUTY
SCREW COUPLINGS FOR LARGE
EXCAVATORS OVER 20 TONNES
INTRODUCTION
Holmbury PS Series extra heavy duty screw couplings
have been developed to withstand extreme conditions
of vibration and high pressure pulses. At an
independent test laboratory they have exceeded
3,000,000 impulse cycles whilst being subjected to
heavy vibration in the horizontal and vertical planes.
APPLICATIONS
Demolition excavators and large excavators over 20
tonnes, where they can be used as replacements for
valves when changing attachments or arm extenders.
ADVANTAGES
H Excavator attachment changeover time for the
hydraulic lines is just a few minutes, which is much
faster than changing over a valved or solid piped
system
H When a PS25 coupling is disconnected, the oil loss
is just 27 ml, this is a small fraction of the loss when
compared with valved or solid piped systems
H Can be used on 'physically demanding' applications
that had previously ruled out the use of couplings
Q L /min
1000
900
800
700
600
500
400
H Very high flow rating, e.g. 576 L /min at 5 bar
pressure drop, without damaging the seals
300
H The internal seals are shielded to minimise wear.
Design of the shielded seal arrangement is patented
200
H Can be connected and disconnected with up to
50 bar residual pressure in either one or both of the
hydraulic lines
25
250
150
100
90
80
70
60
50
ORDER CODES
40
PS – 25 – M – 20 S
30
25
Blank = Viton &
HNBR seals
Type
PS Series
M = Male thread
Thread form
S = SAE
Body Code
25 = 11⁄4"
M = Male Coupling
F = Female Coupling
Male coupling thread size
20 = 11⁄4" SAE (15⁄8" UNF)
Female coupling
3K = SAE 3000 flange
18
Back to INDEX
20
0.1
0.15
0.2 0.25 0.3 0.4 0.5 0.6
0.8
1
1.5
2 2.5 3
4
5
6 7 8 9 10
∆P BAR
MATERIALS
Zinc nickel plated carbon steel body with Viton and
HNBR seals.
Example: PS-25-M-3KS
PS Series, 11⁄4" body, male coupling with SAE 3000 flange
connector, SAE thread form, female thread, Viton & HNBRseals.
Tel: 01732 378912 Fax: 01732 357666
PS SERIES, EXTRA HEAVY DUTY SCREW COUPLINGS
PS 25 connected
PS 25 Male
PS 25 Female
Size
Pressure
DUST CAPS
SEE PAGE 79
PS 25
Maximum working pressure coupled
380
Burst pressure coupled
1520
Maximum residual pressure in one or both hydraulic
hose lines for connection under pressure
(torque required 85 Nm)
Back to INDEX
50
19
HS SERIES
SCREW TO CONNECT
POPPET COUPLINGS
INTRODUCTION
Voswinkel HS Series couplings are designed for use in
high pressure pulse applications. This typically includes
construction plant, demolition equipment and
agricultural machinery.
ADVANTAGES
balls and so eliminates the risk of Brinelling (the
problem of locking ball indentation in the nose of the
probe).
H Can be connected with up to 50 bar pressure in
each hydraulic hose line.
H Self locking connection mechanism prevents
accidental disconnection caused by vibration.
H Modular construction allows numerous thread /
connection options as standard.
MATERIALS
Hardened carbon steel body, Trivalent plated, nitrile
seals.
Q L /min
1000
800
700
600
500
400
25
20
300
12
200
CONNECTION / DISCONNECTION UNDER
PRESSURE
Connection with up to 50 bar residual pressure in the
line is possible. Disconnection of any hydraulic
coupling whilst under full system pressure can be very
dangerous and should not be attempted.
10
100
80
70
60
50
08
40
30
20
PRESSURE RATINGS (bar)
04
10
HS 04
HS 08
HS10
HS12
HS 20
HS25
Max working
pressure
450
450
450
400
300
300
Burst pressure
coupled
1800
1600
1600
1500
1180
1800
Burst pressure
female
1400
1750
1750
1600
1500
1600
Burst pressure
male
1400
1550
1550
1200
1100
1200
8
7
6
5
4
3
2
1
0.1
0.2
0.3 0.4 0.5 0.6 0.8 1
TEMPERATURE: 45°C VISCOSITY: 36cSt
2
3
4
5 6 7 8 9 10
∆P BAR
ORDER CODES*
HS 08 – 1 – IG
HS = Series type
Body Size
04 = 1/4"
08 = 3/8"
10 = 1/2"
12 = 3/4"
20 = 1"
25 = 11⁄4"
Gender
1 = Female coupling
2 = Male coupling
20
Back to INDEX
F
* Similar but not identical
06
Thread Size
04 = 1/4" 16 = 1"
06 = 3/8" 20 = 11⁄4"
08 = 1/2" 24 = 11⁄2"
12 = 3/4"
Thread Gender
F = Female Blank = Male
Thread form
IG = BSP P IN = NPT F
M = Metric
to the Holmbury order code
system
Example: HS 08-1- IN F 06
HS Series, 3/8" body, female
coupling with BSP P female
thread size 3/8" with nitrile
seals, carbon steel body.
Tel: 01732 378912 Fax: 01732 357666
HS SERIES SCREW TO CONNECT POPPET COUPLINGS
F
F
H
T
Female
D
H
L4
D
L4
Male
FEMALE DIMENSIONS
Type & Size
A - port size
NPT F thread
T
F
Flat
H
Hex
Thread Length
L1
Weight
kg
HSO4
1/4"
M24X2
22
19
13
59
0.12
HS08
3/8"
M28X2
24
22
13
64
0.16
HS10
1/2"
M36X2
30
30
15
68
0.285
HS12
3/4"
M42X2
36
36
19
85
0.526
HS20
1"
M48X2
41
41
19
99
0.706
HS25
11⁄4"
M70X3
85
80
55
29
1.63
HS25
11⁄2"
M70X3
85
80
55
31
1.715
L4
L2
Weight
kg
L4
MALE DIMENSIONS
Type & Size
A port size
NPT F thread
D
F
Flat
H
Hex
Thread Length
HSO4
1/4"
35
30
19
13
58
0.182
HS08
3/8"
34
30
22
13
61
0.17
HS10
1/2"
42
36
30
15
66
0.27
HS12
3/4"
48
41
36
19
76
0.49
HS20
1"
55
50
41
19
82
0.58
HS25
11⁄4"
85
80
55
29
131
2.329
HS25
11⁄2"
85
80
55
31
133
2.26
Also available in Metric Male Tube (DIN 3861) and Code 62 Flange Connections.
Back to INDEX
21
RS SERIES
SCREW TO CONNECT
ZERO LEAKAGE COUPLINGS
INTRODUCTION
Voswinkel RS Series couplings are designed for use in
high pressure pulse applications. This typically includes
construction plant, demolition equipment and
agricultural machinery.
ADVANTAGES
H Connect without ingress of air and disconnection
without loss of fluid.
balls and so eliminates the risk of Brinelling (the
problem of locking ball indentation in the nose of the
probe).
H Can be connected by hand with up to 20 bar
pressure in each hydraulic hose line and up to
50 bar with hand tools.
MATERIALS
Hardened carbon steel body, zinc nickel plated, nitrile
seals.
Q L /min
2000
25
1000
900
800
700
600
500
20
400
CONNECTION
The couplings are connected by screwing the Female
(fixed half) and Male (swivel half) couplings together
until the limit stop is reached.
CONNECTION / DISCONNECTION UNDER
PRESSURE
Connection and disconnection by hand, with up to 20
bar residual pressure in the line is possible.
Disconnection of any hydraulic coupling whilst under
full system pressure can be very dangerous and should
not be attempted.
300
200
16
12
100
90
80
70
60
50
08
40
30
20
Nitile seals maximum working temperature 100°C,
minimum working temperature -20°C
10
9
8
7
6
PRESSURE RATINGS (bar)
5
0.1
RS08
RS12
RS16
RS20
RS25
Max working
pressure
420
300
320
300
420
Burst pressure
coupled
2250
2150
1150
1200
1150
Burst pressure
female
500
700
1280
700
900
Burst pressure
male
1150
1000
1280
1250
1100
0.2
0.3 0.4 0.5 0.6 0.8 1
TEMPERATURE: 45°C VISCOSITY: 36cSt
HOLMBURY
H O LM
22
B U R Y P REM IE R PR O DU C T
S
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
2
3
4
5 6 7 8 9 10
∆P BAR
RS SERIES SCREW TO CONNECT COUPLINGS
H1
F1
H2
F2
T2
T1
Male
Female
D1
FEMALE DIMENSIONS
Type
T1
T2
H1
H2
RS08
M30X1
M32X3
36
36
RS12
M36X1
M36X3
41
41
RS16
M45X1.5
M48X3
50
55
RS20
M45X1.5
M54X4
60
55
RS25
N/A
M79X4
55
85
Port A
D2
L1
L3
Part No.
Weight (kg)
M14X1.5
M16X1.5
M18X1.5
M22X1.5
M18X1.5
M20X1.5
M22X1.5
M22X1.5
M24X1.5
M22X1.5
M26X1.5
M24X1.5
M30X2
M26X1.5
M30X2
M36X2
M30X2
M36X2
M42X2
M45X2
M52X2
8L
10L
12L
15L
10S
12S
14S
15L
16S
15L
18L
16S
20S
18L
22L
28L
20S
25S
30S
35L
38S
54
54
54
54
54
54
54
61
63
75
75
77
79
90
95
95
94
96
98
116
123
10
11
11
12
12
12
14
12
14
12
12
14
16
12
14
14
16
18
20
16
22
RK08-1-L0814
RK08-1-L1016
RK08-1-L1218
RK08-1-L1522
RK08-1-S1018
RK08-1-S1220
RK08-1-S1422
RK12-1-L1522
RK12-1-S1624
RK16-1-L1522
RK16-1-L1826
RK16-1-S1624
RK16-1-S2030
RK20-1-L1826
RK20-1-L2230
RK20-1-L2836
RK20-1-S2030
RK20-1-S2536
RK20-1-S3042
RK25-1-L3545
RK25-1-S3852
0.210
0.210
0.210
0.210
0.215
0.221
0.215
0.300
0.312
0.640
0.642
0.643
0.646
0.915
0.923
0.933
0.953
0.968
0.988
2.795
2.830
MALE DIMENSIONS
Type
D1
F1
F2
RS08
39
32
22
RS12
54
46
24
RS16
59
60
N/A
RS20
64
55
41
RS25
90
N/A
55
Port A
D2
L2
L3
Part No.
Weight (kg)
M14X1.5
M16X1.5
M18X1.5
M22X1.5
M18X1.5
M20X1.5
M22X1.5
M22X1.5
M24X1.5
M22X1.5
M26X1.5
M24X1.5
M30X2
M26X1.5
M30X2
M36X2
M30X2
M36X2
M42X2
M45X2
M52X2
8L
10L
12L
15L
10S
12S
14S
15L
16S
15L
18L
16S
20S
18L
22L
28L
20S
25S
30S
35L
38S
62
63
63
63
64
64
66
70
72
75
75
77
79
103
105
105
107
109
111
129
136
10
11
11
12
12
12
14
12
14
12
12
14
16
12
14
14
16
18
20
16
22
RK08-2-L0814
RK08-2-L1016
RK08-2-L1218
RK08-2-L1522
RK08-2-S1018
RK08-2-S1220
RK08-2-S1422
RK12-2-L1522
RK12-2-S1624
RK16-2-L1522
RK16-2-L1826
RK16-2-S1624
RK16-2-S2030
RK20-2-L1826
RK20-2-L2230
RK20-2-L2836
RK20-2-S2030
RK20-2-S2536
RK20-2-S3042
RK25-2-L3545
RK25-2-S3852
0.305
0.305
0.305
0.305
0.315
0.315
0.315
0.535
0.537
0.940
0.943
0.945
0.949
1.343
1.351
1.361
1.381
1.396
1.416
3.350
3.385
Note: RS available in metric tube connection. Nut and Ferrule not included. Sizes listed are for reference only and are subject to change.
Back to INDEX
23
PWC SERIES
FREE FLOW, VALVELESS
PRESSURE WASHER COUPLINGS
INTRODUCTION
Holmbury PWC Series, Free Flow, Valveless Couplings
do not have shut-off valves in either the male or female
halves. Consequently, the couplings can handle high
flow rates and create a negligible pressure drop.
However, when disconnected, any residual fluid in the
line will be free to escape. For this reason, the
couplings should only be used for the transmission of
non-hazardous substances such as water.
APPLICATIONS
High pressure water jetting and steam applications,
mainly in the cleaning industry.
MATERIALS
Zinc plated carbon steel body with dual Viton seals for
extra safety. These couplings are also available in
Stainless Steel (PWS Series).
Q L /min
80
TECHNICAL DETAILS
70
Maximum working
pressure coupled
350 bar
60
Rated flow
45 l/min
50
- 15°C to +180°C
40
Working temperature
range with Viton seals
30
20
ORDER CODES
PWC 06 – F – 06
10
G
0
0
0.1
0.2
0.3
0.4
0.5
0.6
FLUID: WATER
PWC Series
Coupling Size
M = Male coupling
F = Female coupling
Thread size (dash system)
06 = 3/8"
Thread Form
G = BSP P
Any other
information
Blank = Viton
Seals
Blank = Female
thread (no code
required)
M = Male thread
Example: PWC06-F-06G
PWC Series carbon steel, pressure washer, female
coupling, body size 06, with 3/8" BSP female thread
24
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
0.7
0.8
0.9
1.0
1.1
1.2
1.3
∆P BAR
PWC SERIES, FREE FLOW, VALVELESS, CARBON STEEL
ØE
G
AF1
AF2
T
D
F
T
MALE
FEMALE
Coupling
Thread
D
ØE
F
G
AF1
AF2
PWC 06 06 G
3/8" BSP
38
35
39
54
22
30
Back to INDEX
25
TB SERIES
TRAILER BRAKE COUPLINGS
TO ISO 5676
INTRODUCTION
Holmbury Trailer Brake Couplings are manufactured to
ISO 5676. They are used to connect the hydraulic
braking system of tractors to their trailers. The male
coupling is normally panel mounted on the tractor and
is available with metric and BSP threads.
APPLICATIONS
Agricultural tractors and trailers.
MATERIALS
Trivalent plated carbon steel body material with nitrile
seals.
TECHNICAL DETAILS
Maximum working pressure for all sizes of couplings is
220 bar. Working temperature range with nitrile seals is
-20°C to +100°C
PARKING STATIONS
To help avoid accidental damage and provide a storage
location, Parking Stations are supplied as standard with
each female coupling
PARKING STATIONS – PAGE 80
Size 12
ORDER CODES
TB 12 – M – 08 G
TB = Trailer
Brake
Coupling Size 12
M = Male coupling
F = Female coupling
- 06 = 3/8"
- 08 = 1/2"
Thread size (metric)
M18 = M18 x 1.5
M20 = M20 x 1.5
26
Back to INDEX
M
Blank = Nitrile
Seals
Blank = Female
thread (no code
required)
M = Male thread
Thread Form
G = BSP P
M = Metric
∆P BAR
Tel: 01732 378912 Fax: 01732 357666
TB SERIES, TRAILER BRAKE COUPLINGS TO ISO 5676
Female and Male Coupled
Female
Male
Male
Order Code
ØA
B
CH1
ØG
E
TB12-M-M18 x1.5M
18 x 1.5
51
32
29.8
23
TB12-M-M20 x 1.5M
20 x 1.5
51
32
29.8
23
TB12-M-08GM
1/2" BSP
43
32
29.8
15
1/2" BSP F
59
32
29.8
31
TB12-M-08G
Other threads available on request. Locknuts are not included
Female
Order Code
ØA
B
CH2
ØD
F
18 x 1.5
30
27
45
55
TB12-F-M20 x 1.5
20 x 1.5
30
27
45
55
TB12-F-08G
1/2" BSP
30
27
45
55
TB12-F-06G
3/8" BSP
30
27
45
55
TB12-F-M18 x 1.5
Other threads available on request. Locknuts are not included
Back to INDEX
27
PSB & PSP SERIES
HIGH PRESSURE
SCREWED COUPLINGS
INTRODUCTION
Holmbury High Pressure Screwed Couplings can be
connected and disconnected even with a low residual
hydraulic pressure in the line. The screw connection
mechanism eliminates Brinelling (indentation of the
locking balls into the retaining groove) and thus makes
the couplings suitable for high pressures and pressure
pulse applications. Two sizes are offered, 1/4" and 3/8"
NPT, with either ball or poppet valve seals.
FEATURES
H Compatible with all high pressure pump and cylinder
manufacturers (Enerpac, SPX, Larzep and Hi-force)
H Connection and disconnection can be performed
even with low residual hydraulic pressure in the line.
H Screw thread retaining mechanism eliminates
Brinelling.
Ball valve couplings shown, poppet valve couplings are also available
H Size 10 (3/8") couplings also available with poppet
valve seals for lower pressure applications.
APPLICATIONS
General industrial equipment
10
MATERIALS
06
Zinc plated carbon steel body material with nitrile seals
and PTFE backing ring.
TECHNICAL DETAILS
Maximum working pressure for both sizes of couplings:
PSB = 700 bar. PSP = 1000 bar. Working temperature
range with nitrile seals is -20°C to +100°C
ORDER CODES
PSB
06 – F – 04
N
M
PSB = ball seal
PSP = poppet seal
Coupling Size (06 & 10)
M = Male coupling
F = Female coupling
04 = 1/4"
06 = 3/8"
Thread Form
N = NPT F
Any other
information
Blank = Nitrile
Seals
Blank = Female
thread (no code
required)
M = Male thread
∆ P BAR
DUST CAPS – PAGE 78
Example: PSB06-F-04NM
PSB Series, ball seal, size 06 female coupling, 1/4" NPT F, male
thread, nitrile seals, no special requirements.
28
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
PSB & PSP SERIES, HIGH PRESSURE, SCREWED COUPLINGS
Male
Female
Male
Male coupling
with ball seal
Male coupling
with poppet seal
ØA
C
CH1
L
ØF
PSB06-M-04N
PSP06-M-04N
1/4" NPT
39
27
81
15.8
PSB10-M-06N
PSP10-M-06N
3/8" NPT
39
32
87
18.9
Female
Female coupling Female coupling
with ball seal
with poppet seal
ØA
ØD
B
CH
L
ØF
PSB06-F-04NM
PSP06-F-04NM
1/4" NPT
30
60
19
81
16
PSB10-F-06NM
PSP10-F-06NM
3/8" NPT
35
73.5
24
87
19
Back to INDEX
29
SP SERIES
HIGH PRESSURE
POPPET TYPE
SCREW COUPLINGS
INTRODUCTION
Holmbury High Pressure Poppet Type Screwed
Couplings are designed to withstand high pressures
and pressure pulses. High pressure pulses create forces
that act to separate the male and female couplings.
With couplings that use ball-in-groove retaining
mechanisms, the separating forces are concentrated
onto a relatively small area - point contact of the balls which can cause Brinelling (indentation of the balls into
the groove). Brinelling will lead to leakage and
eventually seizure of the coupling. Screwed couplings
have a screw thread retaining mechanism that
distributes the separating forces over a large surface
area, thus eliminating brinelling.
FEATURES
H Screw thread retaining mechanism to
eliminate brinelling
H Connection and disconnection can be performed
50
even with a low residual hydraulic pressure in the line
APPLICATIONS
40
Mobile plant, agricultural implements and general
industrial equipment.
32
MATERIALS
19
seals and PTFE backing ring.
12
25
10
06
TECHNICAL DETAILS
Working temperature range with nitrile seals is
-20°C to +100°C
Couplings are also available with Viton seals for an
operating temperature range of -15°C to +180°C.
MAXIMUM WORKING PRESSURE (BAR)
Size
06
10
12
19
25
32
40
50
Male
950
750
750
650
450
450
300
300
Female 950
750
750
650
450
450
300
300
VISCOSITY: 30 cSt
DUST CAPS
SEE PAGE 78
30
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
∆P
∆ BAR
SP SERIES, HIGH PRESSURE, POPPET TYPE, SCREW COUPLINGS
Male
Female
Size
ØA
B
C
CH
CH1
ØD
ØF
L
SP 06
SP 10
1/4" BSP
57
34
19
32
27 x 1.5
14.9
68
3/8" BSP
71.5
41
22
34
30 x 1.5
18.9
86
SP 12
1/2" BSP
74.5
47
27
41
35 x 1.5
22
94
SP 19
3/4" BSP
90.5
57
35
50
45 x 1.5
29
114
SP 25
1" BSP
103.5
64
41
65
54 x 1.5
36
128
SP 32
11⁄4" BSP
130.5
75
58
80
70 x 2.0
49.8
150
SP 40
1 ⁄2" BSP
141
81
61
85
78 x 2.0
55
162
SP 50
2" BSP
205
129
71
105
92 x 3.0
69
236
1
ORDER CODES
SP
50 – M – 32
G
SP Series
Coupling Size
M = Male coupling
F = Female coupling
04 = 1/4"
16 = 1"
06 = 3/8"
20 = 11⁄4"
08 = 1/2"
24 = 11⁄2"
12 = 3/4"
32 = 2"
Thread Form
G = BSP P
N = NPT F
Any other
information
Blank = Nitrile
Seals
Blank = Female
thread (no code
required)
M = Male thread
Example: SP50-M-32G
SP Series, size 50 male coupling, 2" BSP female
thread, nitrile seals, no special requirements.
Back to INDEX
31
TC SERIES
TIPPER
COUPLINGS
INTRODUCTION
Holmbury Tipper Couplings use a screw thread
connection. The female coupling has a wing nut sleeve
which enables operators to connect the couplings by
hand, even when there is low residual pressure in the
line.
APPLICATIONS
Tipper Couplings are designed for use on mobile plant
such as commercial vehicle trailers, agricultural
equipment and construction plant.
MATERIALS
19
TECHNICAL DETAILS
16
Maximum working pressure for both sizes is 250 bar.
Working temperature range with nitrile seals is -20°C to
+100°C
ACCESSORIES
PARKING STATIONS
Parking stations help avoid accidental
damage and provide a storage location.
PLUGS
Available for female couplings to prevent the ingress of
dirt and avoid damage.
CAPS
Available for male couplings to prevent the ingress of
dirt and avoid damage.
∆P BAR
ORDER CODES
TC
16 – F – 12
G
TC Series
Coupling Size (16 & 19)
M = Male coupling
F = Female coupling
12 = 3/4"
16 = 1"
Thread Form
G = BSP P
32
Back to INDEX
Any other
information
Blank = Nitrile
Seals
Blank = Female
thread (no code
required)
M = Male thread
Example: TC16-F-12G
TC Series tipper coupling, size 16 female coupling, 3/4" BSP
female thread, nitrile seals, no special requirements.
Tel: 01732 378912 Fax: 01732 357666
TC SERIES, TIPPER COUPLINGS
Overall length when coupled
Male and Female Coupled
Male
Female
Male coupling
Size
ØG
C
D
L1
L3
ØF
TC 16 F 12
3/4" BSP
46
50
128.2
75.7
11⁄4"
TC 19 F 16
1" BSP
55
60
144.6
82.8
13⁄8"
Female coupling
Size
ØG
B
L1
L2
ØA
TC 16 M 12
3/4" BSP
33
128.2
74.5
115
TC 19 M 16
1" BSP
40
144.6
82.8
115
Back to INDEX
33
F SERIES
HIGH FLOW
CONNECT-UNDER-PRESSURE
SAFETY COUPLINGS
INTRODUCTION
Holmbury High Flow Safety Couplings offer three
important benefits, high flow with low pressure drop
characteristics, connection under pressure and a safety
locking mechanism to prevent accidental disconnection.
Four sizes are offered, 3/8", 1/2", 3/4" and 1", all with
BSP thread.
FEATURES
H Pressure eliminator to allow connection even when
there is residual pressure in the hose lines
H Low pressure drop characteristics
H Safety locking ring to avoid accidental disconnection
H Female coupling has double ‘O’ ring seals
APPLICATIONS
Mobile plant and general industrial equipment
MATERIALS
seals
Q L/min
500
TECHNICAL DETAILS
25
400
Maximum working pressure for all sizes is 280 bar.
Working temperature range with nitrile seals is
-20°C to +100°C
19
300
250
12
200
ORDER CODES
150
F
19 – M – 12
G
F = F Series
Coupling Size
M = Male coupling
F = Female coupling
06 = 3/8"
12 = 3/4"
08 = 1/2"
16 = 1"
Thread form
G = BSP P
M = Male thread
Blank = Nitrile Seals (no code required)
10
100
90
80
70
60
50
40
30
25
20
15
10
0.1
0.15 0.2
0.3 0.4 0.5 0.6 0.8 1.0
Back to INDEX
4 5 6 7 8 9 10
∆P BAR
34
1.5 2 2.5 3
Tel: 01732 378912 Fax: 01732 357666
F SERIES, HIGH FLOW, CONNECT-UNDER-PRESSURE,
SAFETY COUPLINGS
Male
Female
Male coupling
Size
ØA
C
CH
L
ØF
F 10 M 06 G
3/8" BSP
40.5
22
81
19.9
F 12 M 08 G
1/2" BSP
41.5
27
83
24.7
F 19 M 12 G
3/4" BSP
56
36
112
32.65
F 25 M 16 G
1" BSP
63
46
126
40.8
Female coupling
Size
ØA
ØD
B
CH1
L
ØG
F 10 F 06 G
3/8" BSP
35
64
30
81
21.6
F 12 F 08 G
1/2" BSP
40
66.5
36
83
26.8
F 19 F 12 G
3/4" BSP
52
85
42
112
34.75
F 25 F 16 G
1" BSP
65
99
55
126
43.5
Back to INDEX
35
ISO COUPLINGS
IA SERIES
ISO. A PULL BREAK
HYDRAULIC COUPLINGS
1
⁄4" - 2" Poppet Valve Types
to ISO 7241 Series A
INTRODUCTION
Holmbury IA Series, ISO.A couplings are the ideal
choice where a tough, durable product of superior
quality is required. They are perfectly suited to industrial
and agricultural applications. A poppet valve is used to
minimise the pressure drop characteristics and provide
a positive sealing arrangement.
COMPARISONS
In comparison to ISO.B couplings, ISO.A are:
1. Smaller.
2. Easier to connect and release.
FEATURES
H Positive, quick connection ensured by the snap
together locking ball system.
H When connected the male and female halves can
rotate, even under pressure, thus avoiding any
torsional stress in the flexible hoses.
H Designed to withstand high pressure peaks and
pulses.
H Poppet valves have balanced springs and calibrated
oil flow passages to minimise the pressure drop.
H Poppet valve seals have shockproof protective
edges.
ISO.A SERIES COUPLINGS
FLOW GRAPH
Q L/min
2500
2000
Body size 50
1500
Body size 40
1000
900
800
700
600
500
Body size 32
400
Body size 25
300
250
200
Body size 19
150
MATERIALS
Trivalent plated, heat treated carbon steel. Nitrile 'O' ring
seals are fitted as standard. VITON seals are available
on request.
100
90
80
70
60
50
40
Body size 12
Body size 10
30
25
20
15
Body size 06
10
9
8
7
6
5
4
3
2.5
2
1.5
1
0.1
0.15
0.2 0.25 0.3 0.4 0.5 0.6
HYDRAULIC OIL
VISCOSITY 30 cSt
36
Back to INDEX
Tel: 01732 357333 Fax: 01732 357666
0.8 1
1.5
2 2.5 3
4
5
6 7 8 9 10
∆P BAR
IA SERIES, ISO.A PULL BREAK HYDRAULIC COUPLINGS
Female
Male
Body
Size
Nominal
Diameter
Max Working
Pressure
(bar)
IA06
6.3
IA10
ØA* AF1 AF2
B
C
ØD
E
F
L
I
Weight
(kg)
350
1/4"
19
19
47
32
26
11.7
5.6
64.5
22
0.13
10
300
3/8"
22
22
56
38
31
17.2
8.9
76.5
24
0.20
IA12
12.5
250
1/2"
27
27
63
44.5
38
20.5
9.3
86
30
0.34
IA19
20
250
3/4"
38
36
82
55
48
29
16
111
44
0.71
IA25
25
230
1"
45
41
97
63
54
34.3
19.8
127
52
1.10
1
IA32
31.5
230
1 ⁄4"
55
50
117
75
65
45
25
151
56
1.90
IA40
40
190
1
1 ⁄2"
60
60
135
85
80
55
30.7
171
65.5
3.10
IA50
50
130
2"
75
75
160
100
100
65
35.1
201
83.5
5.50
A*=inch size BSP or NPT. Other dimensions in mm.
ORDER CODES
IA
19 – M – 12 G
IA = ISO A Series
M = Male thread
Body Size
06 = 1/4"
10 = 3/8"
12 = 1/2"
19 = 3/4"
25 = 1"
32 = 11⁄4"
40 = 11⁄2"
50 = 2"
Thread form
M = Male Coupling
F = Female Coupling
04 = 1/4"
16 = 1"
06 = 3/8"
20 = 11⁄4"
08 = 1/2"
24 = 11⁄2"
12 = 3/4"
32 = 2"
Example: IA19-M-12 G
ISO A, 3/4" body size, male coupling, 3/4" thread, BSP P thread form, female
thread, nitrile seals.
Back to INDEX
37
ISO COUPLINGS
IAPC SERIES
1
⁄2 " ISO.A “Connect-under-pressure”
PULL BREAK AND PUSH PULL HYDRAULIC COUPLINGS
INTRODUCTION
Holmbury IAPC Series ISO.A couplings incorporate
pressure relief mechanisms that enable them to be
connected by hand, even when there are residual
pressures in the hose lines.
When male and female IAPC couplings are used, they
can be connected when there is residual pressures of
up to 250 bar in either of the hose lines.
If an IAPC coupling is to be connected with a standard
ISO.A coupling, then the hose with the IAPC coupling
can have up to 250 bar residual pressure whilst the
hose with the standard coupling must be at zero pressure.
PULL BREAK FEMALE COUPLINGS
Used for connecting flexible hose lines. To connect, pull
back the locking sleeve, insert the male, release the
sleeve. To disconnect, pull back the locking sleeve and
withdraw the male.
PUSH PULL FEMALE COUPLINGS
The coupling is panel mounted using the circlip
grooves in the locking sleeve. The male is connected
by being pushed in and disconnected by being pulled
out. This release mechanism protects the coupling and
hose from damage in the event of an accidental
separating force being applied to the connection
(e.g. a trailer becoming detached from the towing vehicle).
TECHNICAL DETAILS
Maximum working pressure 250 bar.
Fluid loss connecting with residual pressure 1.5 ml.
Connection force without residual pressure 90 N.
Connection force with residual pressure from:
CF = 90 + (0.55 x RP)
CF = connection force (N)
RP = residual pressure (bar)
EXAMPLE
To connect a PC coupling with 220 bar residual
pressure, CF = 90 + (0.55 x 220) = 211 N
Q L/MIN
100
90
IAPC 12
80
70
60
50
40
30
25
20
ORDER CODES
15
IAPC 12 – M – 08 G
10
0.1
ISO A connect under
pressure
Coupling size 12 = 1/2"
M = Pull break male
F = Pull break female
P = Push Pull female
08 = 1⁄2"
38
Back to INDEX
0.15 0.2
0.3 0.4 0.5 0.6 0.8 1
1.5
2 2.5 3
4 5
∆P BAR
Any other necessary
information
M = Male thread
MATERIALS
Trivalent plated carbon steel body with nitrile seals
and PTFE backing ring.
Thread form
G = BSP P
Tel: 01732 378912 Fax: 01732 357666
IAPC SERIES, 1⁄2" ISO.A “Connect-under-pressure”
PULL BREAK AND PUSH PULL HYDRAULIC COUPLINGS
IAPC SERIES PULL BREAK FEMALE COUPLING
IAPC SERIES MALE COUPLING
ACCESSORIES
Plastic caps
and plugs for
males and Pull
Break females
Page 79
Flip top plastic
caps for Push
Pull females
Page 78
Parking
stations for
males
Page 80
IAPC SERIES PUSH PULL FEMALE COUPLING
For further details see the Holmbury catalogue or web site
MALE COUPLING DIMENSIONS
Type
Thread
A
B
D
G
H
K
L*
Weight (kg)
IAPC12-M-08G
1/2"
1/2"
27
44.5
85.7
29
20.5
16
0.085
*
L = Thread depth
PULL BREAK FEMALE DIMENSIONS
Type
Thread
A
C
E
F
G
I
K
L*
Weight (kg)
IAPC12-F-08G
1/2"
1/2"
27
38
63.3
85.7
30
20.5
16
0.245
*
L = Thread depth
PUSH PULL FEMALE DIMENSIONS
Type
Thread
A
C
E
F
G
I
K
L*
Weight (kg)
IAPC12-F-08G-PP
1/2"
1/2"
27
38
63.3
85.7
30
20.5
16
0.245
*
L = Thread depth
Back to INDEX
39
ISO COUPLINGS
IB SERIES
ISO.B PULL BREAK
HYDRAULIC COUPLINGS
1/4" - 1" Poppet Valve Types to
ISO 7241 Series B
INTRODUCTION
Holmbury IB Series, ISO.B couplings are designed to
be tough, durable and of superior quality to competing
ISO 7241 products. They are ideally suited to heavy
industrial applications which would typically include:
• Food processing and manufacture
• Shipbuilding
• Offshore
• Machine tool/automation
• Oil refineries
• Steel mills
•Chemicals and pharmaceuticals
FEATURES
H Designed to withstand high pressure peaks and
pulses.
edges.
CONSTRUCTION
Heat treated, carbon steel, Trivalent plated . Nitrile ‘O’
ring seals with Teflon backing rings.
OPTIONS - alternative seal materials available on
request: Ethylene-Propylene or Neoprene
IB TESTS
Life - 1,000,000 cycles from 0 - 250 bar at a
frequency of 1Hz.
DUST CAPS
IB SERIES, ISO.B COUPLINGS
FLOW GRAPH
Q L/min
700
600
500
400
IB 25
300
250
200
IB19
150
IB12
100
90
80
70
60
50
40
IB 10
IB06
30
25
20
15
IB 04
10
9
8
7
6
5
4
3
2.5
2
Available on request,
call for details
1.5
1
0.1
0.15 0.2 0.25 0.3 0.4 0.5 0.6
0.8 1
1.5
40
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
2 2.5 3
4
5 6 7 8 9 10
∆P BAR
IB SERIES COUPLINGS TO ISO.B SPECIFICATION
Female
Male
Type and
body size
ND
Maximum
operating
pressure
(bar)
ØA*
AF1
AF2
B
C
ØD
E
F
L
Weight
(kg)
IB04
5.0
300
1/8"
14
17
48
29
24
19
10.9
59
0.10
IB06
6.3
300
1/4"
19
19
58
36
28.5
22.8
14.1
72
0.16
IB10
10
250
3/8"
24
24
65
40
35
25
19.0
81
0.28
IB12
12.5
250
1/2"
28.5
28.5
74
46.5
44.5
28
23.5
93.5
0.49
IB19
20
230
3/4"
36
36
92
56
54
36
31.4
113
0.88
IB25
25
230
1"
41
41
103
63
63.5
45
37.7
127
1.30
A*=inch size BSP or NPT.
Dimensions in mm
ORDER CODES
IB 25 – F – 16 G
IB = ISO. B coupling
Body size:
06 = 1/4"
10 = 3/8"
12 = 1/2"
19 = 3/4"
25 = 1"
M = Male coupling
F= Female coupling
04 = 1/4"
12 = 3/4"
06 = 3/8"
16 = 1"
08 = 1/2"
Thread form
G = BSP P
N = NPT F
Example: IB25-F-16G
IB Series, ISO B coupling,
body size 25 with 1" BSP P
female thread, nitrile seals,
Back to INDEX
41
DIN COUPLINGS
DIN COUPLINGS
to ISO 5675
DINB – Ball valve couplings
DINV – Poppet valve couplings
INTRODUCTION
Holmbury DIN couplings are manufactured according to
ISO 5675. Size DIN12 also meets the ISO 7241-A
requirements. They are offered with a choice of either
ball or poppet valve mechanisms for automatic flow
shut-off when disconnected.
The ball valve option is primarily intended for
applications where compatibility with existing equipment
is essential. For new applications we recommend
poppet valve couplings as the more durable option.
CONSTRUCTION
Trivalent plated carbon steel with highly stressed
components carbonitrided.
Nitrile seals with Teflon PTFE backing ring.
DINB ball valve couplings
TECHNICAL DATA
BSP thread is standard, other threads available on request.
Working temperature range, nitrile seals: –20°C to +100°C.
Q L/min
400
300
250
200
DIN 25
150
DIN 19
100
90
80
70
60
50
40
DIN 12
DIN 10
30
25
20
15
DINV poppet valve couplings
DIN 06
10
9
8
7
6
5
4
ORDER CODES
DINV 25 – F – 16 G
3
2.5
2
Any other
information
1.5
DIN Coupling Type
1
0.1
0.15
0.2 0.25 0.3 0.4 0.5 0.6
0.8 1
HYDRAULIC OIL VISCOSITY 30 cSt
DUST CAPS
SEE PAGE 79
1.5
2 2.5 3
4
5
DINB = ball valve
DINV = poppet valve
∆P BAR
Body size:
04 = 1/8"
06 = 1/4"
10 = 3/8"
12 = 1/2"
19 = 3/4"
25 = 1"
M = Male coupling
F = Female coupling
42
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
Blank = Nitrile
seal
Blank = Female
thread
Thread form
G = BSP P
Thread size based on dash
system
02 = 1/8"
08 = 1/2"
04 = 1/4"
12 = 3/4"
06 = 3/8"
16 = 1"
DINB ball valve
couplings
COUPLED
MALE
FEMALE
All dimensions in mm except where shown
Size
Max Working
pressure (bar)
ØA
B
C
CH
CH1
ØD
ØF
ØG
L
06
350
1/4"
53.5
36
19
22
27
14.15
16.9
73
10
300
3/8"
61
40.5
24
27
34
18.95
21.6
82
12
280
1/2"
63.5
46
27
30
38
20.5
23.8
88
19
250
3/4"
85
56
36
38
48
27.95
31.1
113
25
230
1"
96.5
63
41
45
55
31.3
34.6
127
DINV poppet valve
couplings
COUPLED
MALE
FEMALE
All dimensions in mm except where shown
Size
Max Working
pressure (bar)
ØA
B
06
350
1/4"
10
300
3/8"
12
280
19
250
25
230
C
CH
CH1
ØD
ØF
ØG
L
53.5
36
19
22
27
14.15
16.9
73
61
40.5
24
27
34
18.95
21.6
82
1/2"
63.5
46
27
30
38
20.5
23.8
88
3/4"
85
56
36
38
48
27.95
31.1
113
1"
96.5
63
41
45
55
31.3
34.6
127
Back to INDEX
43
ISO COUPLINGS
P SERIES
PUSH PULL
FEMALE COUPLINGS
TO ISO.A SPECIFICATION
INTRODUCTION
Holmbury Push Pull Female Couplings are intended for
any application where the hydraulic hose could be
subjected accidentally to excessive force. The design is
such that when pulled, the coupling will separate
automatically in order to minimise the risk of hose line
rupture or coupling damage.
MALE COUPLINGS
P Series females are used with male couplings that
conform to ISO 7241-1 Part A. See the Holmbury IA
Series for details of these male couplings.
APPLICATIONS
The female has to be panel mounted using the sleeve;
circlip grooves are provided. This allows the coupling to
separate when the hose is exposed to excessive force.
Typical applications include mobile plant, trailers and
agricultural equipment.
DUST CAPS – PAGES 78 & 79
MATERIALS
TECHNICAL DETAILS
Maximum working pressure 250 bar. Working
temperature range with nitrile seals is -20°C to +100°C
Size 12
ORDER CODES
P
12 – F – 08
P = ISO A, Push Pull
Coupling Size 12
F = Female coupling
- 06 = 3/8"
- 12 = 3/4"
- 08 = 1/2"
- 14 = 7/8"
- 10 = 5/8"
Thread size (metric)
18 = 18 mm 22 = 22 mm
44
Back to INDEX
G
M
Any other
information
Blank = Nitrile
Seals
Blank = Female
thread (no code
required)
M = Male thread
Thread Form
G = BSP P S = SAE
M = Metric
Tel: 01732 378912 Fax: 01732 357666
D
P SERIES, PUSH PULL FEMALE COUPLINGS TO ISO.A SPECIFICATION
P Series Female coupled with Holmbury IA Series Male
P Series Female
with female thread
P Series Female
with male thread
Female coupling with male thread
Thread Size
ØE
ØG
CH2
L2
P12-F-06GM
3/8" BSP
P12-F-08GM
1/2" BSP
P12-F-10GM
5/8" BSP
P12-F-18MM+NUT
18 x 1.5
P12-F-22MM+NUT
22 x 1.5
P12-F-22MMS
22 x 1.5 short
Other threads available on request
Order code
38
38
38
38
38
38
23.9
23.9
23.9
23.9
23.9
23.9
27
27
27
27
27
27
84
84
72
Female coupling with female thread
Order code
P12-F-08G
P12-F-18M
P12-F-12S
P12-F-22M
P12-F-14UF
P12-F-12UF
P12-F-12UFL
Thread Size
ØE
ØG
CH2
L2
1/2" BSP
18 x 1.5
3/4" SAE
22 x 1.5
7/8"-14 UNF
3/4"-16 UNF
3/4"-16 UNF L
38
38
38
38
38
38
23.9
23.9
23.9
23.9
23.9
23.9
27
30
30
30
30
27
63.5
73
73
74
74
83.2
Other threads available on request
Back to INDEX
45
MACH CONNECTORS
SIZES 2, 4 & 7
INTRODUCTION
Holmbury is now marketing the well proven range of
Mach connectors with a choice of ISO A poppet
couplings or flat face couplings.
OPERATION
This sequence shows the
connection of a Mach 2
connector. The same principle
applies to all sizes.
ENGAGE
The Mach reference number, 2, 4 and 7, refers to the
number of hydraulic hoses that are connected
simultaneously. Mach 4 and 7 connectors can also
incorporate a 6 contact electrical connector rated at
25V - 60V and up to 10A.
Female couplings are housed in the Box.
Male couplings are mounted in the Plug.
APPLICATIONS
Tractors, combined harvesters, front loaders, snow
ploughs, mini excavators, cranes and general industrial
machinery.
LOCK
ADVANTAGES
H Fast, easy connection of multiple hoses.
H Connection is possible even when the circuit has
residual pressure. Please refer to our Sales
Department for further details.
H Prevents operators making incorrect hose
connections.
H Compact design and sturdy construction.
H Female couplings are protected from dust and
damage within a strong box equipped with a selfclosing cover.
46
Back to INDEX
CONNECTED
Tel: 01732 378912 Fax: 01732 357666
Mach 2 Dimensions
Mach 4 Dimensions
Mach 7 Dimensions
Back to INDEX
47
MK24 SERIES
COUPLING CONNECTOR
ADVANTAGES
INTRODUCTION
Voswinkel Types MK 24 and 74 multi coupling
connectors are designed to connect up to four, size 10,
flat face couplings simultaneously. Connection is made
manually, as shown here, or by electrical actuation.
H Rapid connection and disconnection of hose lines.
H Clean connections easily attained by using dust
covers and wiping the easily accessible flat face
couplings prior to connection.
APPLICATIONS
H Couplings do not require locking balls, so
Brinelling in high pressure pulse applications is
eliminated.
Agricultural, municipal and commercial vehicles and
construction plant. All types of industrial equipment
where multiple hose connections need to be made
simultaneously.
Connector
Type
Male stud
type W bore
(24°) DIN
3861
Female
thread
DIN3852
48
Back to INDEX
H Prevents incorrect connection of hoses.
Thread
Tube
Fixed half
Mobile half
Multi coupling
complete
Port A
Ø D2
Part number
Part number
Part number
M16 x 1.5
10L
MK24-1-L1016 MK24-2-L1016
MK24-8-L1016
M18 x 1.5
12L
MK24-1-L1218 MK24-2-L1218
MK24-8-L1218
M22 x 1.5
15L
MK24-1-L1522 MK24-2-L1522
MK24-8-L1522
M26 x 1.5
18L
MK24-1-L1826 MK24-2-L1826
MK24-8-L1826
G 3/8"
MK24-1-IGF06 MK24-2-IGF06
MK24-8-IGF06
G 1/2"
MK24-8-IGF08
Tel: 01732 378912 Fax: 01732 357666
MK74 SERIES
MULTI COUPLING CONNECTOR
.9
32
R2
104.0
236.0
145.0
194.1
Connector
Type
Male stud with type W
bore(24°)to DIN 3861
Female thread
DIN 3852
Male stud
type W bore
(24°) DIN
3861
Female
thread
DIN3852
Thread
Tube
Fixed half
Mobile half
Multi coupling
complete
Port A
Ø D2
Part number
Part number
Part number
M16 x 1.5
10L
MK74-1-L1016 MK74-2-L1016
MK74-8-L1016
M18 x 1.5
12L
MK74-1-L1218 MK74-2-L1218
MK74-8-L1218
M22 x 1.5
15L
MK74-1-L1522 MK74-2-L1522
MK74-8-L1522
M26 x 1.5
18L
MK74-1-L1826 MK74-2-L1826
MK74-8-L1826
G 3/8"
MK74-8-IGF06
G 1/2"
MK74-8-IGF08
Back to INDEX
49
SPOOL VALVE
PATTERN CHANGER
SPOOL VALVE
INTRODUCTION
Holmbury's new Pattern Changer Spool Valve is
designed to switch joystick functionality on equipment
such as excavators. When operators move from one
machine to another, they can set-up the joystick
controls to function in with which they are familiar. This
reduces re-training time, helps avoid accidents due to
unfamiliar controls and avoids the need to switch hoses.
The Pattern Changer is hand operated and has 4 inlet
ports and 4 outlet ports. It provides 8-way, 2 position
control of pilot signals.
FEATURES
H Drastically reduces re-training time when operators
switch between machines made by different
manufacturers. Simply change to the functionality
with which they are familiar.
OPERATION
Turn the handle 90° to change the joystick pattern.
Detents lock the handle in position.
H Compact
H Simple, reliable design - no electronics
H Quick and easy to install
MATERIALS
H Detent retain the selected handle position
Zinc plated steel with nitrile seals.
PRESSURE RATING
207 bar
SCHEMATIC
Normal Operation
Before Valve Installation
Joystick
Alternative Operation
With Valve Shifted
Normal Operation
After Valve Installation
Joystick
Joystick
Pattern
Changer
Valve
C1
A1
B1
A2
B2
D1
D2
C2
* See Note
Valve Bank
*See Note
C1
Pattern
Changer
Valve
Valve Bank
A1
B1
D1
A2
B2
D2
C2
Valve Bank
* Rotate valve handle 90 degrees to change joystick pattern
50
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
PATTERN CHANGER, SPOOL VALVE
A
B
Typical
H
C
K
J
E
F
D
ØG
Type and size
PORTS
A
B
C
D
E
F
G
H
J
OCUKAC2318
7/16"-20
14.9
25.4
17.78
25.4
17.78
50.8
8.89
44.96
74.42
ORDER CODE
OCUKAC2318
Pattern changer spool valve
Back to INDEX
51
BALL VALVES
BVC-2 SERIES
2 WAY HIGH PRESSURE
BALL VALVES
INTRODUCTION
Holmbury BVC2 ball valves are designed to suit a wide
range of applications including mobile plant and
These valves should not be used as flow control valves
and should therefore always be fully open or fully closed.
FEATURES
H Full bore valves provide an unrestricted flow path for
negligible pressure drop.
H Floating ball on pre-compressed seals minimises
wear and provides an excellent seal at positive and
negative pressures.
H Operating temperatures from -20˚C to +100˚C.
H Open to close in 1/4 turn (90˚).
H Cranked handles are incorporated to provide good
clearance for the operators hands.
MATERIALS
• Body and port adaptors are Trivalent plated steel
(38SMn PB 10).
• Handle - steel forging, Trivalent plated.
• Ball - carbon steel.
• Ball seals - DELRIN (polyacetalic resin)
• Shaft seal - nitrile
1
2
3
4
5
6
7
8
9
ORDER CODES
BVC–2 – 06 – 04 G –1 –1
-
Port adaptor
‘O’ ring
Shaft
Shaft seal
Shaft bearing
Handle
Body
Ball
Ball seals
Ball valve
2 way
Body Size:
06
25
10
32
12
40
19
50
Thread Size (dash system)
04 = 1/4"
16 = 1"
06 = 3/8"
20 = 11⁄4"
08 = 1/2"
24 = 11⁄2"
12 = 3/4"
32 = 2"
Thread Form:
G = BSP P, N = NPT, S = SAE
Ball Seals
1 = DELRIN,
2 = PTFE
Shaft seals
1 = Nitrile,
2 = Viton
52
Back to INDEX
Example: BVC-2-06-04G-1-1
Ball valve, 2 way, body size 06, 1/4" BSP port thread,
DELRIN ball seals and Nitrile shaft seals.
Tel: 01732 378912 Fax: 01732 357666
2 WAY BALL VALVES
ND
Max W.P
Bar
L
L1
B
H
H1
H2
H3
E
D
C
SW1
K
J
BVC-2-06-04G-1-1
6
500
69
37
28
44.5
13
32
8
26
5
4.5
9
107
40
BVC-2-10-06G-1-1
10
500
72
42
35
52.5
17
40
8
32
5
4.5
9
107
40
BVC-2-12-08G-1-1
12
500
83
48
35
52.5
17
40
8
37.5
4.8
4.5
9
107
40
BVC-2-19-12G-1-1
20
500
95
60
48
75
24
57
12
45
6.5
4.5
14
168
61
BVC-2-25-16G-1-1
25
500
113
65
57
82
28.5
64
12
55
6
4.5
14
168
61
BVC-2-32-20G-1-1
32
350
110
84
75
104.5
37.5
84
14
55
6
4.5
17
221
75
BVC-2-40-24G-1-1
40
350
130
91
85
115.5
42.5
95
14
Not applicable*
17
221
75
BVC-2-50-32G-1-1
50
350
140 100 105
133
52.5
112.5
14
Not applicable*
17
221
75
Code
Dimensions in mm
*Mounting holes not provided
All dimensions shown are for guidance only, if critical contact Holmbury Technical Department
Back to INDEX
53
BALL VALVES
BVC-3 SERIES
3 WAY HIGH PRESSURE
BALL VALVES
INTRODUCTION
Holmbury BVC-3 ball valves are designed to suit a wide
range of applications including mobile plant and
FEATURES
negative pressures.
H Operating temperatures from -20˚C to +100˚C.
H Cranked handles are incorporated to provide good
clearance for the operators hands.
MATERIALS
• Body and port adaptor are Trivalent plated steel
(38SMn PB 10).
• Handle - steel forging, Trivalent plated.
• Ball - carbon steel.
• Ball seals - DELRIN (polyacetalic resin)
• Shaft seal - nitrile
1
2
3
4
5
6
7
8
9
ORDER CODES
BVC–3 – 06 – 04 G –L –1 –1
-
Port adaptor
‘O’ ring
Shaft
Shaft seal
Shaft bearing
Handle
Body
Ball
Ball seals
Ball valve
3 way
Body Size:
06
25
10
32
12
40
19
50
04 = 1/4"
16 = 1"
06 = 3/8"
20 = 11⁄4"
08 = 1/2"
24 = 11⁄2"
12 = 3/4"
32 = 2"
Thread Form:
G = BSP P, N = NPT, S = SAE
Port options:
L = L Ports,
T = T Ports
Ball Seals
1 = DELRIN,
2 = PTFE
Shaft seals
1 = Nitrile,
2 = Viton
Example: BVC-3-06-04G-L-1-1
54
Back to INDEX
'L' port flow path, DELRIN ball seals and Nitrile shaft seals.
Tel: 01732 378912 Fax: 01732 357666
3 WAY BALL VALVES
A
B
P
Flow in
Code
ND
Max W.P
Bar
L
L1
B
H
H1
H2
H3
E
D
C
SW1
S
K
J
BVC-3-06-04G-L-1-1
6
500
69
37
28
44.5
13
32
8
26
5
4.5
9
35
135
40
BVC-3-10-06G-L-1-1
10
500
72
42
35
52.5
17
40
8
32
5
6.5
9
36
135
40
BVC-3-12-08G-L-1-1
13
500
83
48
35
52.5
17
40
8
37.5
4.8
6.5
9
42
135
40
BVC-3-19-12G-L-1-1
20
500
95
60
48
75
24
57
12
45
6.5
6.5
14
49
181
61
BVC-3-25-16G-L-1-1
25
500
113
65
57
82
28.5
64
12
55
6
6.7
14
56.5 181
61
BVC-3-32-20G-L-1-1
32
350
110
84
75
104.5 37.5
84
14
55
6
6.7
17
55
221
75
BVC-3-40-24G-L-1-1*
40
350
130
91
85
115.5 42.5
95
14
Not applicable
17
65
221
75
BVC-3-50-32G-L-1-1*
50
350
140
100
105
14
Not applicable
17
70
221
75
133
52.5 112.5
Dimensions in mm
* Mounting holes not provided with valve sizes 40 and 50
PORT OPTIONS
NOTE: ‘L’ ported valves are standard. ‘T’ ported valves available on request
Back to INDEX
55
HOSE BURST VALVES
VPC SERIES
HOSE BURST VALVES
INTRODUCTION
Holmbury Hose Burst Valves are used to prevent the
uncontrolled descent of a load in the event of a hose
failure. They should be screwed directly into the lifting
device (normally a cylinder), or
into an in-line manifold that should be
mounted as close as possible
to the lifting device.
A flow regulator valve, set
at least 50% higher than the
regulated flow, should be fitted
downstream from the hose burst
valve at the end of the flexible hose.
OPERATION
The valve disk is held apart from the flow block with a
spring fitted over the centre stem of the valve. Apart
from a small pressure drop, fluid can flow freely in the
direction from Z to Z1. When fluid is flowing in the
reverse direction, from Z1 to Z, if the flow rate exceeds
the valve setting (see dimension T and adjustment
graph), the valve disk will snap shut and close the ports
of the flow block.
APPLICATIONS
Lifting equipment and machinery where it is necessary
to safeguard against excessive flow rates.
MATERIALS
Trivalent plated carbon steel body.
ORDER CODES
VPC 19 – 12
G
Hose burst
valve
Body Size:
06, 10, 12, 19, 25
Thread Size
(dash system)
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
Body Size
06
10
12
19
25
Body size is shown
for information only
and should not be
included in this
section of the order
code
Thread Form (male & female ends)
G = BSP P
TECHNICAL DETAILS
Maximum working pressure for all sizes is 350 bar.
Seals
No symbol = Nitrile
Example:
VPC19-12G is a hose burst valve with body size 19 and 3/4" BSP
parallel thread on both the male and female threaded ends.
Nitrile seals will be fitted.
56
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
VPC SERIES, HOSE BURST VALVES
Part Number
Body Size
Nominal
Diameter
ØA
C
CH
B
Maximum
working
pressure (bar)
VPC06-04G
06
04
1/4"
50
19
12
350
VPC10-06G
10
10
3/8"
58
22
12
350
VPC12-08G
12
12
1/2"
70
27
14
350
VPC19-12G
19
19
3/4"
78
32
16
350
VPC25-16G
25
25
1"
92
46
18
350
Other threads and banjo connections available on request
REVERSE FLOW ADJUSTMENT
4.0
3.5
25
3.0
2.5
10
12
19
2.0
T mm
1.5
06
1.0
0.5
0
0
30
60
90
120
150
180
210
Flow l/min.
Back to INDEX
57
CHECK VALVES
CV SERIES
CHECK VALVES
INTRODUCTION
One-way valve for in-line use.
Suitable for any type of hydraulic system using
liquids that are not highly viscous. The standard
types are in Trivalent plated carbon steel and are
therefore especially suitable for non-corrosive mineral
based oils and liquids.
FEATURES
Standard types:
H Good pressure / flow characteristics, see graphs.
H Valve body in Trivalent plated carbon steel.
H Piston in carbon steel.
H Internal spring in silicon steel - stabilized.
H Cracking points 0.35 bar and 4.5 bar are
standard, other values on request.
Q L/min
ALTERNATIVE USES
As a pressure sequence valve by changing the
internal spring to an appropriate 'cracking point' value.
For flow restrictor check valves a central bleed hole
can be provided, sized to customer requirements.
ORDER CODES
CV 06 – 04 G – 04 G 0.35
3000
2500
2000
1500
CV 50
1000
900
800
700
600
500
CV 40
400
CV 32
300
250
CV 25
200
150
CV 19
CV
Check Valve
Body Size
04 = 1/8"
06 = 1/4"
10 = 3/8"
12 = 1/2"
19 = 3/4"
Cracking
pressure
0.35 bar
4.5 bar
25 = 1"
32 = 11⁄4"
40 = 11⁄2"
50 = 2"
Outlet thread
form
G = BSP P
N = NPT
S = SAE
Inlet thread size
(dash system)
02 = 1/8"
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
32 = 2"
Inlet thread form
G = BSP P
N = NPT
S = SAE
58
Back to INDEX
Outlet thread size
(dash system)
02 = 1/8"
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
32 = 2"
100
90
80
70
60
50
CV12
40
CV10
30
25
CV 06
20
15
CV 04
10
9
8
7
6
5
4
3
2.5
2
1.5
1
0.1
0.15 0.2 0.25 0.3 0.4 0.5 0.6 0.8
1
1.5
TEMPERATURE 50˚C VISCOSITY: 30 cSt
Tel: 01732 378912 Fax: 01732 357666
2 2.5 3
4
5 6 7 8 9 10
∆P BAR
CV SERIES, CHECK VALVES
DIMENSIONS AND PRESSURE RATINGS
Body Size
Code
Maximum
working
pressure (bar)
ØA*
ØB
AF
L
Weight
kg
04
CV04
400
1/4"
7
19
50
0.09
06
CV06
400
3/8"
10
24
60
0.16
12
CV12
350
1/2"
11
27
65
0.28
19
CV19
350
3/4"
17
34
75
0.35
25
CV25
350
1"
21
41
93
0.58
32
CV32
250
11⁄4"
29
50
110
0.96
40
CV40
250
11⁄2"
34
55
112
1.02
50
CV50
250
2"
* BSP, NPT and SAE are standard. Other thread forms available on request.
Dimensions in mm (except A).
All dimensions shown are for guidance only, if critical contact
Holmbury Technical Department
Back to INDEX
59
ROTARY COUPLINGS
In-line types GGIL
INTRODUCTION
Holmbury presents a new addition
to its range, Rotary Couplings.
Produced in both in-line and 90°
configurations, these items are
normally available from stock for
rapid despatch.
APPLICATIONS
Holmbury Rotary Couplings are
used to protect hydraulic lines that
are subjected to torsional forces or
rotational motion.
CONSTRUCTION
The spindle is carried on a roller
bearing and has a low friction shaft
seal that can rotate at maximum
pressure with low torque.
MATERIALS
Trivalent plated, hardened steel
body. Choice of BSP, NPT or SAE
port threads.
RATINGS
Size
Max Flow
Max Pressure
Max Rotary Speed
l/min
bar
rev/min
01
25
400
500
02
45
400
400
If dimensions are critical please
request a certified drawing
03
80
360
370
04
120
310
280
05
150
280
230
06
200
250
200
07
250
210
170
09
300
180
140
F
OPTIONAL SPECIFICATION
AVAILABLE TO ORDER:
Chrome plated body
Metric thread
Viton seals
ORDER CODES
GGIL
DIMENSIONS
03
B
In-line rotary
coupling
Size - from 01 to 09
see table opposite
Thread form
B = BSP
N = NPT
S = SAE
Example: GGIL 03 B
In-line Rotary Coupling, 1/2" BSP ports.
60
Back to INDEX
Size
A
B
D
E
BSP
E
NPT
01
62
42
33
1/4"
1/4"
02
65
44
37
3/8"
3/8"
03
74
50
40
1/2"
04
80
50
49
05
90
57
06
98
07
09
E
SAE (UNF THD)
F
CH
W
Weight kg
CH 30
19
0.21
1/2" (3/4 - 16)
CH 34
24
0.27
1/2"
5/8" (7/8 - 14)
CH 36
27
0.33
3/4"
3/4"
3/4" (11⁄16 - 12)
CH 45
34
0.54
60
1"
1"
1" (15⁄16 - 12)
Ø 60
41
1.03
63
60
11⁄4"
11⁄4"
11⁄4" (15⁄8 - 12)
Ø 60
50
1.14
108
70
70
11⁄2"
11⁄2"
11⁄2" (17⁄8 - 12)
Ø 70
55
1.68
115
76
85
2"
2"
Ø 85
65
2.52
Tel: 01732 378912 Fax: 01732 357666
90° types GG90
CONSTRUCTION
The spindle is carried on a roller
bearing and has a low friction shaft
seal that can rotate at maximum
pressure with low torque.
MATERIALS
Trivalent plated, hardened steel
body. Choice of BSP, NPT or SAE
port threads.
OPTIONAL SPECIFICATION
AVAILABLE TO ORDER:
RATINGS
Chrome plated body
Metric thread
Viton seals
Size
Max Flow
Max Pressure
Max Rotary Speed
01
25
400
500
l/min
bar
rev/min
02
45
400
400
03
80
360
370
04
120
310
280
05
150
280
230
06
200
250
200
07
250
210
170
09
300
180
140
If dimensions are critical please
request a certified drawing
F
Dimensions for sizes 01 - 05
DIMENSIONS
ORDER CODES
GG90 06
Dimensions for sizes 06, 07 and 09
B
90° rotary
coupling
Size - from 01 to 09
see table opposite
Thread form
B = BSP
N = NPT
S = SAE
Example: GG90 06 B
90° Rotary Coupling, 11⁄4" BSP ports.
Size
A
B
C
D
E
BSP
E
NPT
01
71
50
11
33
1/4"
1/4
02
77
56
15
38
3/8"
3/8
03
86
63
17
43
1/2"
04
100
70
20
56
05
113
23
06
118
83
07
138
09
152
E
SAE (UNF THD)
F
CH
W
Weight kg
CH 30
19
0.21
1/2" (3/4 - 16)
CH 34
24
0.27
1/2
5/8" (7/8 - 14)
CH 38
27
0.33
3/4"
3/4
3/4" (11⁄16 - 12)
CH 50
34
0.54
60
1"
1
1" (15⁄16 - 12)
Ø 60
41
1.03
32
63
11⁄4"
11⁄4"
11⁄4" (15⁄8 - 12)
50
1.74
100
38
79
11⁄2"
11⁄2"
11⁄2" (17⁄8 - 12)
55
3.00
110
43
85
2"
2
65
3.76
Back to INDEX
61
HSS SERIES
STAINLESS STEEL
FLAT FACE COUPLINGS
INTRODUCTION
HSS Series couplings have been designed for
applications involving the transmission of corrosive
fluids and/or operation in corrosive environments.
Dimensionally, the couplings conform to ISO 16028.
APPLICATIONS
Holmbury HSS Series Stainless Steel Couplings
have a high resistance to corrosion and are suitable
for use with many fluids which include: acids, gas,
and demineralized water. They are the ideal choice
for many industries such as marine, food, gas,
chemical and pharmaceutical.
ADVANTAGES
H All metal components are 100% AISI 316
stainless steel.
connection to prevent the ingress of
contaminants into the circuit.
H Streamlined flow path minimizes pressure drop.
H Locking sleeve prevents accidental
disconnection.
H Dimensionally the couplings conform to
ISO 16028
Q L/min
4000
3000
2500
2000
40
1500
32
1000
900
800
700
600
500
400
25
19
16
300
250
200
MATERIALS
Body and structural components - AISI 316
Spring guide in male coupling - AISI 316
Springs - AISI 316
Locking balls - AISI 316
Seals - Viton
12
150
100
90
80
70
60
50
10
06
40
For operation on fluids other than water or standard
mineral oil please contact the Holmbury Technical
Office.
30
25
20
15
10
9
8
7
6
5
0.1 0.15 0.2 0.25 0.3 0.4 0.5 0.6 0.8 1
FLUID : WATER
TEMPERATURE: 25°C
62
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
1.5
2
2.5 3
4
5 6 7 8 9 10
∆P BAR
ORDER CODES
HSS 06 – M – 04 G
V
HSS = Series
Coupling Size
M = Male coupling
F = Female coupling
K
Thread
Body
Thread
Body
size
size
size
size
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
(06)
(10)
(12)
(16)
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
32 = 2"
(19)
(25)
(32)
(40)
Thread form
Size
Nominal
Diameter
06
A*
Weight
(kg)
V = Viton Seals (standard supply)
B
C
D
ØE
F
G* ØH ØI ØK
6
1/4" 22
22
48
28
48
86
24
24 16.2 0.25
10
10
3/8" 24
27
60
32 64.5 109
26
29 19.8 0.37
12
12
1/2" 32
32
68
38 73.5 125
35
35 24.5 0.5
Example: HSS06-M-04G V
HSS 06 male, 1/4" BSP P female thread, viton seals,
16
16
3/4" 36
36 70.5 42
132
39
39
27
0.6
19
19
45 82.5 48 92.5 154
48
48
30
1.0
25
25
11⁄4" 55
55
90
55 105 173
60
60
36
1.5
32
32
11⁄2" 65
65
90
80 105 173
70
70
57
4.0
40
40
75 122 100 160 242
85
85
73
7.0
1"
2"
45
75
78
* Dimensions for BSP and NPT threads. Other threads available, see Order Codes opposite
Coupling Size
25
32
40
Maximum Working
350 350 350 350 350 250
Pressure Coupled
90
60
Burst Pressure
Coupled
06
10
12
16
19
1260 1000 1000 1000 1000 800 270 180
code
V
Viton *
Maximum
temperature
180°C
Minimum
Temperature
-15°C
Neoprene
90°C
-40°C
Nitrile
100°C
-20°C
S
Fluorosilicone
150°C
-50°C
K
Kalrez
300°C
-25°C
NE
* Viton is standard. Other seal materials available on request.
Back to INDEX
63
HOLMBURY
IAS SERIES
STAINLESS STEEL ISO.A
PULL BREAK COUPLINGS
3/8" - 1" Poppet Valve Types
to ISO 7241 Series A
INTRODUCTION
Holmbury IAS Series couplings are made in AISI 316,
stainless steel. They are designed to be tough, durable
and of superior quality to competing ISO 7241
products.
COMPARISONS
In comparison to ISO.B couplings, ISO.A are:
1. Smaller.
2. Easier to connect and release.
APPLICATIONS
IAS Series couplings are ideally suited for use in
corrosive environments and/or operation on corrosive
fluids. Typical applications include:
• Offshore
• Marine
• Oil refineries
• Chemicals and pharmaceuticals
• Steel mills
IAS SERIES - ISO.A STAINLESS STEEL COUPLINGS
FLOW GRAPH
Q L/min
500
400
Body size 25
300
250
FEATURES
200
H AISI 316 stainless steel construction, viton seals.
edges.
MATERIALS
AISI 316 stainless steel, viton seals (for other seal
materials please contact the Technical Sales Office)
Body size 19
150
Body size 12
100
90
80
70
60
50
Body size 10
40
30
25
20
15
10
9
8
7
6
5
4
3
DUST CAP – PAGE 79
2.5
2
1.5
1
0.1
0.15
0.2 0.25 0.3 0.4 0.5 0.6
0.8 1
HYDRAULIC OIL
VISCOSITY 30 cSt
64
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
1.5
2 2.5 3
4
5
6 7 8 9 10
∆P BAR
IAS SERIES - ISO.A STAINLESS STEEL COUPLINGS
Female
Male
Body
Size
Nominal
Diameter
Max Working
Pressure
(bar)
IAS10
10
IAS12
ØA* AF1 AF2
B
C
ØD
E
F
L
I
Weight
(kg)
300
3/8"
22
22
56
38
31
17.2
8.9
76.5
24
0.20
12.5
250
1/2"
27
27
63
44.5
38
20.5
9.3
86
30
0.34
IAS19
20
250
3/4"
38
36
82
55
48
29
16
111
44
0.71
IAS25
25
230
1"
45
41
97
63
54
34.3
19.8
127
52
1.10
A*=inch size BSP or NPT. Other dimensions in mm.
ORDER CODES
IAS
19 – M – 12 G
V
IAS = IAS Series
Body Size
10 = 3/8"
12 = 1/2"
19 = 3/4"
25 = 1"
V = Viton seals
M = Male Coupling
F = Female Coupling
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
M = Male thread
Thread form
G = BSP P
N = NPT
Example: IAS19-M-12 G V
IAS Series, ISO A stainless steel coupling, 3/4" body size, male coupling,
3/4" thread, BSP P thread form, female thread, viton seals.
Back to INDEX
65
FLAT FACE COUPLINGS
IBS SERIES
STAINLESS STEEL ISO.B
PULL BREAK COUPLINGS
1/4" - 2" Poppet Valve Types to
ISO 7241 Series B
INTRODUCTION
Holmbury IBS Series couplings are made in AISI 316,
stainless steel. They are designed to be tough, durable
and of superior quality to competing ISO 7241
products.
APPLICATIONS
IBS Series couplings are ideally suited for use in
corrosive environments and/or operation on corrosive
fluids. Typical applications include:
• Offshore
• Marine
• Oil refineries
• Chemicals and pharmaceuticals
• Steel mills
FEATURES
edges.
CONSTRUCTION
AISI 316 stainless steel, viton seals with Teflon backing
rings.
IBS TESTS
Life - 1,000,000 cycles from 0 - 250 bar at a
frequency of 1Hz.
IBS SERIES, ISO.B COUPLINGS
FLOW GRAPH
Q L/min
1500
IBS 50
1000
900
800
700
600
500
IBS 40
IBS 32
400
IBS 25
300
250
200
IBS19
150
100
90
80
70
60
50
40
IBS12
30
25
20
IBS06
IBS10
15
10
9
8
7
6
5
4
3
2.5
2
DUST CAPS
1.5
Available on request,
call for details
1
0.1
0.15 0.2 0.25 0.3 0.4 0.5 0.6
0.8 1
1.5
66
Back to INDEX
Tel: 01732 378912 Fax: 01732 357666
2 2.5 3
4
5 6 7 8 9 10
∆P BAR
IBS SERIES STAINLESS STEEL COUPLINGS TO ISO.B SPECIFICATION
Female
Male
TECHNICAL DATA
Type and
body size
ND
Maximum
operating
pressure
(bar)
ØA*
AF1
AF2
B
C
ØD
L
Weight
(kg)
IBS06
6.3
300
1/4"
19
19
58
22.8
28.5
72
0.17
IBS10
10
250
3/8"
24
24
65
25
35
81
0.29
IBS12
12.5
250
1/2"
28.5
28.5
74
28
44.5
93.5
0.50
IBS19
20
250
3/4"
36
36
92
36
54
113
0.85
IBS25
25
200
1"
41
41
103
45
63.5
127
1.25
1
IBS32
32
140
1 ⁄4"
65
65
126
126
75
198
3.7
IBS40
40
140
1
1 ⁄2"
65
65
126
126
75
198
3.7
IBS50
50
90
2"
90
90
124
124
105
222
8.0
A*=inch size BSP or NPT.
Dimensions in mm
ORDER CODES
IBS 19 – F – 12 G
V
V = Viton seals
IBS = IBS Series
Body size:
06 = 1/4"
10 = 3/8"
12 = 1/2"
19 = 3/4"
25 = 1"
M = Male coupling
F= Female coupling
Thread form
G = BSP P
N = NPT F
04 = 1/4"
12 = 3/4"
06 = 3/8"
16 = 1"
08 = 1/2"
Example: IBS19-F-16GV
IBs Series, ISO B coupling in stainless steel, body size 19 with 3/4" BSP P female thread, viton seals,
Back to INDEX
67
PTS SERIES
HIGH PRESSURE
STAINLESS STEEL
INTRODUCTION
PTS Series couplings have been designed for
applications involving the transmission of corrosive
fluids and/or operation in corrosive environments.
They can operate at very high pressures and cope
with severe pressure pulse conditions.
APPLICATIONS
Holmbury PTS Series Stainless Steel Couplings have
a high resistance to corrosion and are suitable for
use with many fluids which include: acids, gas, and
demineralized water. They are the ideal choice for
many industries such as marine, food, gas, chemical
and pharmaceutical.
Q L/min
ADVANTAGES
3000
H AISI 316 stainless steel construction, viton seals
H Screw connection mechanism avoids use of
locking balls and so eliminates the risk of
Brinelling (a potential problem with quick connect
couplings in high pressure pulse applications)
H Robust construction
H Can be connected with low residual pressure in
each hydraulic hose line
24
2000
1000
900
800
700
600
500
400
20
300
MATERIALS
16
200
Body and structural components - AISI 316
Spring guide in male coupling - AISI 316
Springs - AISI 316
Locking balls - AISI 316
Seals - Viton
For operation on fluids other than water or standard
mineral oil please contact the Holmbury Technical
Office.
12
100
90
80
70
60
50
40
08
06
30
04
20
CARBON STEEL OPTION
The PTS Series is available in carbon steel, Trivalent
plated and with nitrile seals. In this configuration it is
designated the PTC Series. For further details refer
to page 14.
10
9
8
7
6
5
4
3
2
1
0.1
0.2
0.3 0.4
0.6 0.8 1
2
68
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Tel: 01732 378912 Fax: 01732 357666
3
4 5 6
8 10
∆P BAR
ORDER CODES
PTS
08 – M – 08 G
V
PTS = Series
Coupling Size
04, 06, 08, 12, 16, 20, 24
M = Male coupling
F = Female coupling
Thread size
Body size
size
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
(04)
(06)
(08)
(12)
(16)
(20)
(24)
Thread form
M = Male thread
Coupling
Size
Nominal
Diameter
A*
B
C
D
L
AF1
AF2
AF3
04
4
1/4"
66
45
30
84
27
25
22
06
6
3/8"
75
51
40
89.5
36
30
32
08
8
1/2"
86.5
57
45
102
41
34
34
12
12
3/4"
105
68
55
121
50
36
46
16
16
1"
120
73
60
136
50
45
45
20
20
11⁄4"
153
86
80
167
75
65
65
24
24
11⁄2"
170
95
98
188
90
80
75
* Dimensions for BSP and NPT threads.
V = Viton Seals (standard supply)
Example: PTS08-M-08G V
PTS size 08 male coupling, 1/2" BSP P female thread, viton
seals, no special requirements.
code
V
Viton *
Maximum
temperature
180°C
Minimum
Temperature
-15°C
Neoprene
90°C
-40°C
Nitrile
100°C
-20°C
S
Fluorosilicone
150°C
-50°C
K
Kalrez
300°C
-25°C
NE
Coupling Size
04
06
08
12
16
20
24
Maximum Working
Pressure Coupled
700
650
600
500
460
380
365
Burst Pressure
Coupled
2500
2000
1850
1750
1500
1150
1100
* Viton is standard. Other seal materials available on request.
Back to INDEX
69
HOLMBURY
PWS SERIES
FREE FLOW, VALVELESS
STAINLESS STEEL
INTRODUCTION
Holmbury PWS Series, Free Flow, Valveless, Stainless
Steel Couplings do not have shut-off valves in either
the male or female halves. Consequently, the
couplings can handle high flow rates and create a
negligible pressure drop. However, when
disconnected, any residual fluid in the line will be free
to escape. For this reason, the couplings should only
be used for the transmission of non-hazardous
substances such as water.
APPLICATIONS
High pressure water jetting and steam applications,
mainly in the cleaning industry.
Q L /min
MATERIALS
80
AISI 316 stainless steel body with dual Viton seals for
extra safety. These couplings are also available in
carbon steel (PWC Series).
60
50
TECHNICAL DETAILS
40
Maximum working
pressure coupled
350 bar
Rated flow
45 l/min
Working temperature
range with Viton seals
70
30
20
- 15°C to +180°C
10
0
0
ORDER CODES
PWS 06 – F – 06
0.1
0.2
0.3
0.4
0.5
0.6
FLUID: WATER
G
PWS Series
Coupling Size
M = Male coupling
F = Female coupling
06 = 3/8"
Thread Form
G = BSP P
Any other
information
Blank = Viton
Seals
Blank = Female
thread (no code
required)
M = Male thread
Example: PWS06-F-06G
PWS Series stainless steel, pressure washer, female
coupling, body size 06, with 3/8" BSP female thread
70
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Tel: 01732 378912 Fax: 01732 357666
0.7
0.8
0.9
1.0
1.1
1.2
1.3
∆P BAR
PWS SERIES, FREE FLOW, VALVELESS, STAINLESS STEEL
ØE
G
AF1
AF2
T
D
F
T
MALE
FEMALE
Coupling
Thread
D
ØE
F
G
AF1
AF2
PWS 06 06 G
3/8" BSP
38
35
39
54
22
30
Back to INDEX
71
HOLMBURY
BVS-2 SERIES
2 WAY, HIGH PRESSURE,
STAINLESS STEEL , BALL VALVES
INTRODUCTION
Holmbury BVS-2 Series, 2 way, stainless steel ball valves
are designed for use in corrosive environments and/or
operation with corrosive fluids.
APPLICATIONS
Ideal for use in the chemical, pharmaceutical, off-shore,
food, petrochemical and process industries.
A variety of special seals can be provided to comply
with the stringent specifications required by these
applications.
For further details contact Holmbury Sales Dept.
FEATURES
negative pressures.
1
2
3
4
5
6
7
8
9
H Cranked handles provide good clearance for the
operators hands.
-
Port adaptor
‘O’ ring
Shaft
Shaft seal
Shaft bearing
Handle
Body
Ball
Ball seals
ORDER CODES
BVS–2 – 06 – 04
G
Ball valve
2 way
Body Size:
06
10
12
19
25
32
40
50
04 = 1/4"
16 = 1"
06 = 3/8"
20 = 11⁄4
08 = 1/2"
24 = 11⁄2"
12 = 3/4"
32 = 2"
Thread Form:
G = BSP P
N = NPT
Example: BVS-2-06-04G
72
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Stainless steel ball valve, 2 way, body size 06,
1/4" BSP port thread and Viton shaft seals.
Tel: 01732 378912 Fax: 01732 357666
BVS-2 SERIES, 2 WAY BALL VALVES
Code
ND
Max W.P
Bar
L
L1
B
H
H1
H2
H3
E
D
C
SW1
K
J
BVS-2-06-04G-1-1
6
500
69
37
28
44.5
13
32
8
26
5
4.5
9
107
40
BVS-2-10-06G-1-1
10
500
72
42
35
52.5
17
40
8
32
5
4.5
9
107
40
BVS-2-12-08G-1-1
12
500
83
48
35
52.5
17
40
8
37.5
4.8
4.5
9
107
40
BVS-2-19-12G-1-1
20
315
95
60
48
75
24
57
12
45
6.5
4.5
14
168
61
BVS-2-25-16G-1-1
25
315
113
65
57
82
28.5
64
12
55
6
4.5
14
168
61
BVS-2-32-20G-1-1
32
315
110
84
75
104.5
37.5
84
14
55
6
4.5
17
221
75
BVS-2-40-24G-1-1
40
315
130
91
85
115.5
42.5
95
14
Not applicable*
17
221
75
BVS-2-50-32G-1-1
50
315
140 100 105
133
52.5
112.5
14
Not applicable*
17
221
75
Dimensions in mm
*Mounting holes not provided
LARGER VALVES
Valve sizes 40 and 50 with 11⁄2" and 2" threads respectively are available by special request.
Back to INDEX
73
HOLMBURY
BVS-3 SERIES
3 WAY, HIGH PRESSURE,
STAINLESS STEEL, BALL VALVES
INTRODUCTION
Holmbury BVS-3 Series, 3 way, stainless steel ball valves
are designed for use in corrosive environments and/or
operation with corrosive fluids.
APPLICATIONS
Ideal for use in the chemical, pharmaceutical, off-shore,
food, petrochemical and process industries.
A variety of special seals can be provided to comply
with the stringent specifications required by these
applications.
For further details contact Holmbury Sales Dept.
FEATURES
H Full bore valves provide an unrestricted flow path
for negligible pressure drop.
negative pressures.
1
2
3
4
5
6
7
8
9
H Cranked handles provide good clearance for the
operators hands.
-
Port adaptor
‘O’ ring
Shaft
Shaft seal
Shaft bearing
Handle
Body
Ball
Ball seals
ORDER CODES
BVS–3 – 06 – 04 G –L
Ball valve
3 way
Body Size:
06
19
10
25
12
32
40
50
04 = 1/4"
16 = 1"
06 = 3/8"
20 = 11⁄4"
08 = 1/2"
24 = 11⁄2"
12 = 3/4"
32 = 2"
Thread Form:
G = BSP P
N = NPT
74
Port options:
L = L Ports
T = T Ports
Example: BVS-3-06-04G-L
'L' port flow path and Viton shaft seals.
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Tel: 01732 378912 Fax: 01732 357666
BVS-3 SERIES, 3 WAY BALL VALVES
A
B
P
Flow in
ND
Max W.P
Bar
L
L1
B
H
H1
H2
H3
E
D
C
SW1
S
K
J
BVS-3-06-04G-L
6
315
69
37
28
44.5
13
32
8
26
5
4.5
9
35
135
40
BVS-3-10-06G-L
10
315
72
42
35
52.5
17
40
8
32
5
6.5
9
36
135
40
BVS-3-12-08G-L
13
315
83
48
35
52.5
17
40
8
37.5
4.8
6.5
9
42
135
40
BVS-3-19-12G-L
20
315
95
60
48
75
24
57
12
45
6.5
6.5
14
49
181
61
BVS-3-25-16G-L
25
315
113
65
57
82
28.5
64
12
55
6
6.7
14
56.5 181
61
BVS-3-32-20G-L
32
315
110
84
75
104.5 37.5
84
14
55
6
6.7
17
55
221
75
BVS-3-40-24G-L*
40
315
130
91
85
115.5 42.5
95
14
Not applicable
17
65
221
75
BVS-3-50-32G-L*
50
315
140
100
105
14
Not applicable
17
70
221
75
Code
133
52.5 112.5
Dimensions in mm
* Mounting holes not provided with valve sizes 40 and 50
PORT OPTIONS
NOTE: ‘L’ ported valves are standard. ‘T’ ported valves available on request
Back to INDEX
75
FLAT FACE COUPLINGS
CVS SERIES
STAINLESS STEEL
CHECK VALVES
INTRODUCTION
CVS Series stainless steel check valves are designed
for in-line use and are suitable for any type of
hydraulic system using liquids that are not highly
viscous. They are suitable for use with mineral oil,
acids, gas and demineralized water.
FEATURES
H Good pressure / flow characteristics, see graphs.
H Cracking points 0.35 bar and 4.5 bar are
standard, other values on request.
APPLICATIONS
Ideal for industries such as marine, food, gas, chemical,
and pharmaceutical.
(1) One-way valve for unidirectional flow, in-line
mounting.
(2) A pressure sequencing valve with appropriate
cracking points.
ORDER CODES
CVS 12 – 08 G – 08 G 0.35
Q L/min
3000
2500
2000
1500
1000
900
800
700
600
500
CVS 40
400
CVS 32
300
250
CVS 25
200
150
CVS stainless steel
check valve
Body Size
04 = 1/4"
06 = 3/8"
12 = 1/2"
19 = 3/4"
25 = 1"
32 = 11⁄4"
40 = 11⁄2"
Thread size
(dash system)
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
Inlet thread size
(dash system)
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
Inlet thread form
G = BSP P
N = NPT
76
Back to INDEX
CVS 19
Cracking
pressure
0.35 bar
4.5 bar
Outlet thread
form
G = BSP P
N = NPT
Outlet thread size
(dash system)
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 11⁄4"
24 = 11⁄2"
100
90
80
70
60
50
CVS 12
40
CVS 06
30
25
CVS 04
20
15
10
9
8
7
6
5
4
3
2.5
2
1.5
1
0.1
0.15 0.2 0.25 0.3 0.4 0.5 0.6 0.8
1
1.5
TEMPERATURE 50˚C VISCOSITY: 30 cSt
Tel: 01732 378912 Fax: 01732 357666
2 2.5 3
4
5 6 7 8 9 10
∆P BAR
CVS SERIES, CHECK VALVES
DIMENSIONS AND PRESSURE RATINGS
Body Size
Code
Maximum
working
pressure (bar)
ØA*
ØB
AF
L
Weight
kg
04
CVS04
350
1/4"
7
19
50
0.09
06
CVS06
350
3/8"
10
24
60
0.16
12
CVS12
350
1/2"
11
27
65
0.28
19
CVS19
300
3/4"
17
34
75
0.35
25
CVS25
250
1"
21
41
93
0.58
32
CVS32
250
11⁄4"
29
50
110
0.96
40
CVS40
250
11⁄2"
34
55
112
1.02
* Dimensions for BSP and NPT threads only. Dimensions in mm
All dimensions shown are for guidance only, if critical contact
Holmbury Technical Department
Back to INDEX
77
ACCESSORIES
DUST CAPS & PLUGS
FLIP TOP PLASTIC CAPS for HQ and HSS SERIES FEMALE COUPLINGS
HQ Series
HSS Series
Order Code
10
10
HQ10-F-FLIP TOP
12
12
HQ12-F-FLIP TOP
16
16
HQ16-F-FLIP TOP
19
19
HQ19-F-FLIP TOP
Material: Nylon 6 Temperature Range: –30°C to +100°C
PLASTIC CAPS and PLUGS for HQ and HSS SERIES COUPLINGS
H and HQ
Series
HSS
Order Code
CAP for male
Order Code
PLUG for female
6 (1/4")
6 (1/4")
HQ06-M-CAP
HQ06-F-PLUG
10 (3/8")
10 (3/8")
HQ10-M-06-CAP
HQ10-F-06-PLUG
HQ10-M-08-CAP
HQ10-F-08-PLUG
HQ12-M-08-CAP
HQ12-F-08-PLUG
HQ12-M-12-CAP
HQ12-F-12-PLUG
10 (1/2")
—
12 (1/2")
12 (1/2")
12 (3/4")
—
16 (3/4")
16 (3/4")
HQ16-M-12-CAP
HQ16-F-12-PLUG
19 (1")
19 (1")
HQ19-M-16-CAP
HQ19-F-16-PLUG
25(11⁄4")
25(11⁄4")
HQ25-M-20-CAP
HQ25-F-20-PLUG
Material: PVC Colour: Red only Temperature Range: –30°C to +100°C
STEEL CAPS and PLUGS for PSB & PSP SERIES COUPLINGS
Coupling
Order Number
CAP for male
Order Number
PLUG for female
PSB 06 & PSP 06
PSB 06 M CAP
PSB 06 F PLUG
PSB 10 & PSP 10
PSB 10 M CAP
PSB 10 F PLUG
STEEL CAPS and PLUGS for SP SERIES COUPLINGS
78
Back to INDEX
Coupling
Order Number
CAP for male
Order Number
PLUG for female
SP 06
M SP 06 CAP
F SP 06 PLUG
SP 10
M SP 10 CAP
F SP 10 PLUG
SP 12
M SP 12 CAP
F SP 12 PLUG
SP 19
M SP 19 CAP
F SP 19 PLUG
SP 25
M SP 25 CAP
F SP 25 PLUG
SP 32
M SP 32 CAP
F SP 32 PLUG
SP 40
M SP 40 CAP
F SP 40 PLUG
SP 50
M SP 50 CAP
F SP 50 PLUG
Tel: 01732 378912 Fax: 01732 357666
DUST CAPS & PLUGS
PLASTIC CAPS and PLUGS for ISO.A COUPLINGS
Coupling
Order Number
CAP for male
Order Number
PLUG for female
IA06 (ISO.A 1/4")
IA06-M-04-CAP
IA06-F-04-PLUG
IA10 (ISO.A 3/8")
IA10-M-06-CAP
IA10-F-06-PLUG
IA12 (ISO.A 1/2")
IA12-M-08-CAP
IA12-F-08-PLUG
IA19 (ISO.A 3/4")
IA19-M-12-CAP
IA19-F-12-PLUG
IA25 (ISO.A 1")
IA25-M-16-CAP
IA25-F-16-PLUG
PLASTIC CAPS and PLUGS for DIN SERIES COUPLINGS
Coupling
Order Number
CAP for male
Order Number
PLUG for female
DIN 06 (DINB or DINV)
DIN06-M-04-CAP
DIN06-F-04-PLUG
DIN10-M-06-CAP
DIN10-F-06-PLUG
DIN12-M-08-CAP
DIN12-F-08-PLUG
DIN19-M-12-CAP
DIN19-F-12-PLUG
DIN25-M-16-CAP
DIN25-F-16-PLUG
STEEL CAPS and PLUGS for TC SERIES TIPPER COUPLINGS
Coupling
Order Number
CAP for male
Order Number
PLUG for female
TC 16 (3/4")
TC 16 M CAP
TC 16 F PLUG
TC 19 (1")
TC 19 M CAP
TC 19 F PLUG
ALUMINIUM ALLOY CAPS and PLUGS for PS SERIES COUPLINGS
Coupling
PS 25
Order Number
CAP for male
PS25-0-SI0001 CAP
Order Number
PLUG for female
PS25-1-SI001 PLUG
Back to INDEX
79
ACCESSORIES
PARKING STATIONS
PARKING STATION for FEMALE TB SERIES, TRAILER BRAKE COUPLINGS
Coupling
Order Number
Parking station for female
TB 12 F
TB12-F-PARKING STATION
Note: Female TB couplings
are supplied with Parking
Stations as standard.
Additional Parking Stations
can be ordered separately
PARKING STATIONS for MALE TC SERIES, TIPPER COUPLINGS
Coupling
Order Number
Parking station for male
TC16-M-12
TC16-M-PARKING STATION
TC19-M-16
TC19-M-PARKING STATION
PARKING STATIONS for MALE ISO.A COUPLINGS (CARBON STEEL PARKING STATION)
Order Number
Parking station for male
Coupling
IA12 M (1/2")
SEAL KITS
IA12-M-PARKING STATION
for FEMALE ISO. A COUPLINGS
Order Number
Parking station for female
Coupling
IA 06 F (ISO. A 1/4")
IA06-F-SEAL KIT
IA 10 F (ISO. A 3/8")
IA10-F-SEAL KIT
IA12 F (ISO. A 1/2")
IA12-F-SEAL KIT
IA 19 F (ISO. A 3/4")
IA19-F-SEAL KIT
IA 25 F (ISO. A 1")
IA25-F-SEAL KIT
IA 32 F (ISO. A 11⁄4")
IA32-F-SEAL KIT
IA 40 F (ISO. A 1 ⁄2")
IA40-F-SEAL KIT
IA 50 F (ISO. A 2")
IA50-F-SEAL KIT
1
80
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Tel: 01732 378912 Fax: 01732 357666
Certificate of Registration
This is to certify that the Quality Management System of
Holmbury Ltd
Tower House, Vale Rise, Tonbridge, Kent, TN9 1TB
applicable to
The design, development, assembly and distribution of hydraulic components
has been assessed and registered by NQA against the provisions of
BS EN ISO 9001 : 2008
This registration is subject to the company maintaining a quality management system,
to the above standard, which will be monitored by NQA.
F
Certificate No:
Date:
Reissued:
Valid Until:
EAC Code:
15401
18 October 2002
19 June 2012
15 May 2015
Certification Director
A
The use of the UKAS Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 015 held by NQA.
NQA is a trading division of Ascertiva Group Ltd, Registration No. 02513162. Registered Office: Warwick House, Houghton Hall Park, Houghton Regis, Dunstable, Bedfordshire, LU5 5ZX.
This certificate is the property of NQA and must be returned on request.
Back to INDEX
81
HOLMBURY
CARE AND OPERATION OF HOLMBURY COUPLINGS
CAUTION - It is important that users of the Quick Disconnect Couplings read the following Safety Guidelines, as
improper use of the Holmbury products can lead to severe injury and damage to equipment.
Holmbury couplings have established an excellent track record since their introduction in 1982. If used correctly they
will give long, trouble-free service.
Where problems have been experienced with Holmbury couplings and returned for examination, the most common
causes were found to be dirt, neglect and abuse.
These guidelines are intended to help you maximize the operating life of your Holmbury couplings.
GOOD PRACTICE
BAD PRACTICE
4 Always wipe the two mating faces clean before
connecting.
8 Never attempt to reconnect using a damaged half
coupling as this will destroy the seals in the mating half
and necessitate replacement of both halves.
4 It is recommended by Holmbury Ltd. that caps
and plugs be used when the couplings are
disconnected.
4 Always align the external locking ball (if used)
with the notch in the locking sleeve and then pull
the locking sleeve back fully to disconnect.
4 If a coupling sticks, first check that pressure has
been released. Ensure the locking ball and notch
in the locking sleeve are aligned, pull back the
sleeve and gently tap apart with a rubber mallet
or hide faced hammer. Sticking is normally
caused by dirt in the coupling or physical
damage due to abuse.
4 Connect and disconnect new couplings two or
three times to work the PTFE seals. Sometimes a
new coupling will stick if the seal has not been
worked.
4 When fitting couplings, only apply the spanner or
grips to the hexagon and nowhere else.
4 Avoid damage to the coupling faces. Burrs and
scratches cause damage to the seals and cause
leaks. They can also impede connection and
disconnection of the couplings.
4 Periodically lubricate the internal locking balls on
the female half of the coupling with silicone
grease.
4 All hydraulic systems should be protected with a
good quality filter, minimum 25µ filtration is
recommended. The filter should be changed at
regular intervals, in accordance with the
manufacturers instructions. Adequate filtration
ensures the oil remains free of contaminates that
can damage the internal seals of the coupling.
8 Do not leave the coupling where it may be run over by a
vehicle or otherwise crushed - this will distort the sleeve
and prevent connection and disconnection.
8 Never try to turn the sleeve when the coupling is
disconnected since this will cause the locking ball to jam
under the locking sleeve and damage the coupling.
8 Never try to strip the coupling down, there are no user
serviceable parts. If the coupling is damaged it should be
replaced with a new one. See coupling guides for a
reference.
8 Never hit the centre poppet of the coupling to try and
release locked in pressure. This can cause irreparable
damage to the coupling and serious injury.
8 When fitting couplings, never clamp on the sleeve of the
female or nose of the male - this will cause distortion
and/or damage.
8 Never subject the couplings to external forces, especially
side load. This can reduce the life of the coupling or
cause failure.
8 Never allow the torsional forces transmitted from hoses to
unscrew/screw together couplings. Utilise rotary
couplings - see Holmbury GGIL.
8 Never use a coupling as a plug.
8 Do not connect and disconnect with pressure in the line
unless the coupling type is specifically designed to do so.
8 Connecting a Holmbury coupling half with another
manufacturers coupling half could damage internal seals
and invalidate warranty. Check with Holmbury before
mismatching couplings.
IMPORTANT NOTE - Since Holmbury has no control over the use and application of its products it cannot accept
liability for any injury, loss or damage arising directly or indirectly from the use of its products or from the use of
information taken from its brochure which is intended to serve as a guide only.
Customers should, through appropriate tests, satisfy themselves that the products are suitable for their intended use.
82
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Tel: 01732 378912 Fax: 01732 357666
GENERAL TERMS & CONDITIONS OF SALE
1. DEFINITIONS: In these Conditions “Holmbury” shall mean Holmbury Limited. , "the Customer" shall mean
the person or persons or firm or company to whom any quotation is addressed or with whom any contract is
made and "the Goods" shall mean the goods or any part thereof, agreed to be sold as described on the face
hereof, and any repaired, replaced or spare part. "the Delivery Date" shall mean the date notified to the
Customer by Holmbury under Clause 4 (b) hereof.
2. CONTRACT: (a) All quotations given and all contracts made by Holmbury are subject to these terms,
conditions and exceptions contained herein, and all conditions and exceptions referred to by the Customer or
contained in any order, acceptance of estimate or quotation, or otherwise brought to Holmbury’s notice are
hereby excluded.
(b) Quotations issued by Holmbury are not offers capable of acceptance so as to make a binding contract. All
orders placed with Holmbury require its acceptance before any contract arises. Any delivery period shall run
from the date of such acceptance.
(c) No servant or agent of Holmbury has any authority to make any representation, or to give any warranty
relating to the Goods or to agree to any variation of, or addition to these conditions, unless such
representation, warranty, variation or addition is expressed in writing and signed on behalf of Holmbury by a
Director and is incorporated or referred to in Holmbury’s quotation or acceptance of order.
(d) These conditions, together with any special terms and conditions specified on the quotation or acceptance
of order issued by Holmbury and any drawings plans or other documents referred to therein, shall on
acceptance by Holmbury of the Customer’s order constitute the entire agreement between Holmbury and the
Customer to the exclusion of any antecedent or contemporaneous written or oral understandings, agreements
or representations in respect of the supply of the Goods.
3. PRICES AND PAYMENT: (a) All prices quoted in the contract are f.o.b. the port of shipment selected by
Holmbury or ex Holmbury’s warehouse or otherwise as may be specified in Holmbury’s quotation or
acceptance of order and are those prevailing at the time of the contract, but the prices ruling at the date of
delivery shall apply and shall be paid by the Customer.
(b) Holmbury may add to the prices quoted in the contract a sum sufficient to compensate Holmbury for any
increase in the cost to Holmbury of producing the Goods occurring after the date of the quotation (including,
but not limited to increases in the costs of labour, raw materials, bought in parts, transport and overheads)
and to preserve Holmbury’s profit margin.
(c) If work is suspended or slowed down because of the Customer’s instructions, lack of instructions or
failure to supply specifications or parts, additional charges may be made.
(d) Unless the prices quoted in the contract are expressly shown to include Value Added Tax, all prices are
subject to the addition of such Tax (where applicable).
(e) Unless otherwise agreed in writing with the Customer or stated on the face hereof the price of the Goods
shall be paid to Holmbury in full in cash not later than the tenth day of the month following the date of
Holmbury’s invoice in respect of the Goods. Interest shall be due and payable to Holmbury for late payment at
the rate of 6% per annum from the due date of payment of Holmbury’s invoice (as well as before any
judgement) until payment is actually received by Holmbury.
(f) All amounts due to Holmbury in respect of the supply of the Goods shall be paid at the offices of Holmbury
at Tower House, Vale Rise, Tonbridge, Kent TN9 1TB
(g) If where the price payable in respect of the Goods is due otherwise than in advance of or on delivery of the
Goods, in the reasonable opinion of Holmbury the credit rating of the Customer becomes unsatisfactory prior
to delivery, or if the Customer fails to perform or observe any obligations on his part to be performed or
observed under this or any other contract made with Holmbury, Holmbury shall be entitled at its discretion to
delay delivery of the Goods until payment is rendered by the Customer or until such obligations are duly
performed or observed or by notice in writing to the Customer unilaterally to cancel the contract for the supply
of Goods.
4. DELIVERY AND RISKS: (a) Delivery is to take place f.o.b. the port of shipment selected by Holmbury or ex
Holmbury’s warehouse as may be specified in Holmbury’s quotation or acceptance of order, unless otherwise
specified by Holmbury, and the risks of damage to or destruction of the Goods shall thereupon pass to the
Customer. Where delivery is delayed due to any act of the Customer for whatever reason, such risk shall pass
on the date on which delivery would have taken place for such act.
(b) Any delivery date or delivery period, whether stated in the contract or otherwise notified to the Customer is
an estimate only and Holmbury shall not be liable for any loss or damage whatsoever caused by the failure to
make delivery on such date or within such period.
5. PROPERTY: (a) Although risk in Goods shall pass to the Customer, as provided in Clause 4 above, property
in the Goods shall not then pass to the Customer but shall remain in Holmbury until the Customer has paid to
Holmbury all sums owing or due to Holmbury on any account whatsoever and has duly performed or
observed all obligations of whatsoever kind on his part to be performed or observed under this or any other
contract made with Holmbury provided that always that the Customer shall indemnify Holmbury against all
claims, demands, damages, penalties, costs, expenses or liabilities arising out of or in connection with
Holmbury’s continued ownership of the Goods.
(b) Whilst the Goods remain the property of Holmbury, Holmbury may retake possession of them at any time
without notice to the Customer and for this purpose Holmbury may be its servants or agents enter upon any
land or premises where it believes the Goods may be.
(c) The Customer may sell the Goods and deliver them to the purchaser thereof provide that the Customer
does so in the ordinary course of its business. Notwithstanding any agreement or provision for the granting of
credit by Holmbury to the Customer, the Customer shall account to Holmbury for the proceeds of such sale,
and pending such accounting shall hold such proceeds of sale as fiduciary for Holmbury. If Holmbury so
requires, the Customer will assign any debt due from such purchaser to Holmbury.
(d) The provision of Clause 5(a), (b) and (c) above shall continue to apply to the Goods notwithstanding any
admixture with other Goods or other use or transformation of the Goods by any process of manufacture.
6. STORAGE: Holmbury shall be entitled to store the Goods, either at their own premises or elsewhere at the
Customer’s expense in the following circumstances:
(a) if the Goods are delivered f.o.b or ex Holmbury’s warehouse, where the Customer fails to take delivery on
the due date: or
(b) if the Goods are delivered by the Customer to a specified place:
(i) where Holmbury is ready to despatch the Goods, but needs delivery instructions and such instructions have
not been provided by the Customer; or
(ii) where Holmbury is ready to despatch the Goods and the Customer is or will be unable to accept delivery
when tendered.
7. ALTERATIONS AND IMPROVEMENTS: (a) Holmbury or its sub-contractors may carry out without notice to
the Customer alterations or improvements in design, materials, or methods of manufacture from time to time,
and may substitute other reasonably similar parts for any proprietary or special part ordered by the Customer,
which Holmbury or its sub-contractors considers to be unprocurable, or unprocurable in sufficient quantities or
unprocurable in sufficient time or procurable with difficulty or at an excessive cost.
(b) Further Holmbury may supersede, materially alter or abandon the design or type of the Goods contracted
for, and may substitute another design or type. If the contract is therefore terminated, the deposit, if any, shall
be returned to the Customer, but no other claim for loss or damage may be made.
(c) If, in the opinion of Holmbury, there is no design or type which could reasonably be substituted under subclause (b) of this clause Holmbury’s obligation to complete performance or the contract shall be suspended
until such time as a substitute therefore can be found and becomes available.
8. LIABILITY FOR DEFECTS: (a) If any defect is discovered in the Goods within twelve months of their delivery
or the date up to which delivery could have been made to the customer, and is shown to be due solely to
defective materials or workmanship or to the failure of the Goods to perform in accordance with any plans or
specifications referred to in Holmbury’s quotation or acceptance of order (subject to customarily accepted
tolerance) then Holmbury will at its own option, either repair or replace the defective part or parts of the Goods
(or will allow the Customer credit for the price paid in respect of the Goods), and Holmbury will make no
charge for any such repair or replacement. These conditions shall apply to repaired or replaced parts.
(b) The undertaking given in sub-clause (a) of this clause is subject to the provisions of Clause 9 and 10
below and to the following conditions:
(i) That the Customer shall return the defective part or parts of the Goods to Holmbury’s works (or to such
other place as Holmbury may specify,) as soon as after discovery of the defect as is reasonably practicable,
and in any event not later than 28 days after discovery of the defect;
(ii) that the cost of transporting the defective part or parts of the Goods to and from Holmbury’s works shall
be paid by the Customer;
(iii) that the Customer shall give written notice to Holmbury specifying the nature of the defects in the part or
parts of the Goods so returned;
(iv) that the Goods had been used and maintained properly and carefully and in accordance with any
instruction issued by Holmbury.
(c) The undertaking contained in sub-clause (a) does not apply to goods or any part of goods not
manufactured by Holmbury. In the case of such goods, Holmbury will use its best endeavours to pass on to
the Customer the benefit of any guarantee, condition, warranty or servicing arrangement received by Holmbury
from the manufacturer of such goods, but Holmbury shall be under no liability whatsoever, for any defect in
such goods.
(d) In the case of a part or parts being replaced under the provisions of this clause, the original of such part or
parts shall become the property of Holmbury without payment.
(e) Save as above provided, Holmbury shall be under no liability by reason of the manufacture, sale or delivery
of any goods which do not comply with or have not been made to comply with, the specification or description
applicable to this contract, and the Customer accepts Holmbury’s obligation above in lieu of any remedy or
right he might otherwise have in respect of such delivery, notwithstanding that failure to provide goods which
comply with the contract, or which have been made so to comply, be due to negligence on the part of
Holmbury, its servants, agent, sub-contractors or others.
9. EXCLUSIONS: (a) subject to clause 8 hereof, all conditions and warranties in respect of the Goods relating to
quality, fitness for purpose, merchantability or otherwise, whether implied by statue or by common law or
otherwise, are hereby excluded.
(b) Without prejudice to the generality of the foregoing, any warranty or condition as to performance or
suitability for any particular purpose of the Goods, and in particular any warrant or condition that the
specification design or other details of the Goods will meet any particular requirement of any national or local
authority or regulations or bye-laws affecting the same, except as agreed in writing with the customer, in
respect of any such requirements regulations or bye-laws notified to Holmbury by the Customer on or before
the making of the contract is hereby excluded.
10. PRODUCT LIABILITY AND CONSEQUENTIAL LOSS: (a) The Customers will, on or before delivery of the
Goods as herein provided, if so requested by Holmbury, enter into a written undertaking to take such steps as
may be specified to the Customer by Holmbury, and set out in such undertaking relating to the safe and proper
use of the Goods, without risk to health. The Customer shall indemnify Holmbury in respect of any liability,
monetary penalty, or fine in respect of, or in connection with, the Goods incurred by Holmbury under the
Health and Safety at Work Act 1974 or any statutory modification or re-enactment thereof or any regulations
orders or directions made thereunder.
(b) In no circumstances, whatsoever shall Holmbury be liable in contract or tort or otherwise for any
consequential or indirect damage or loss, howsoever caused.
11. DAMAGES: In the event, Holmbury’s liability to the customer in respect of the consequences of any breach
or non-performance of this contract, however caused or arising, shall be limited to the price of the goods.
12. DRAWINGS, DESCRIPTION, ETC: All drawings, photographs, illustrations, specifications, performance data,
dimensions, weights and all the like, whether contained in the contract or made by way of representation, have
been provided by Holmbury in the belief that they are as accurate as reasonably possible, but they do not
constitute a description of the Goods, shall not be taken to be representations made by Holmbury, and are not
warranted to be accurate.
13. TERMINATION OF THE CONTRACT: (a) Without prejudice to any other rights which Holmbury may have,
Holmbury shall be entitled, on giving written notice to the Customer, to determine any contract forthwith
demand immediate payment of any amount due or accruing due to Holmbury thereunder, and to retain any
deposits if any of the following circumstances occur;
(i) The Customer, not being a body corporate, becomes bankrupt or compounds or makes any arrangements
with his creditors or commits any act of bankruptcy;
(ii) The Customer, being a body corporate goes into liquidation whether compulsory or voluntary (save for the
purpose of reconstruction or amalgamation) or has a receiver appointed, of its undertaking or assets or any
part thereof.
(b) On termination of the contract by Holmbury under sub-clause (a) of this clause, Holmbury shall have a
general lien over all materials and property belonging to the Customer, which are in the possession of
Holmbury for any sum due under, or in connection with, this contract or any other contract. Holmbury shall be
entitled to sell such materials or property and to re-sell the Goods.
14. FORCE MAJEURE: In the event of any delay affecting the performance of this contract by reason of any
cause arising from, or attributable to acts, events, the non-occurrence of events, omissions or other accidents
or matters beyond the reasonable control of Holmbury, including but not limited to the following matters,
whether affecting Holmbury’s own operation or those of any supplier, sub-contractor or transport contractor;(i) strikes, lockouts or any other labour disputes (regardless of the reasonableness of the demands of labour or
management’s or shortage of labour);
(ii) civil commotion, riots, invasion, war or warlike state (whether war be declared or not) or the breaking off of
diplomatic relations or sabotage;
(iii) fire, explosion, storm, flood, earthquake, fog, subsidence, epidemics.
(iv) voluntary or mandatory compliance with any directions or order of any person having or appearing to have
authority of the Government, whether local or national, for defence or other statutory or national purposes;
(v) inability, difficulty or delay in obtaining, or shortages of suitable raw materials, equipment, fuel, power,
components or transportation.
Holmbury shall be under no liability for loss or injury suffered by the Customer thereby; and the contract shall
be suspended during such delay, upon the cessation of the cause of the delay, the contract shall again become
operative, provided that, if as a result of such delay, a modification of the terms of the contract or cancellation
thereof is requested by one party, and it is reasonable that such modification or cancellation should be made,
the contract shall be so modified or cancelled, and the in the case of cancellation a proper proportion of the
price shall be paid for any expenditure incurred by Holmbury or any benefit conferred upon the Customer.
15. INDUSTRIAL PROPERTY: The Customer shall indemnify Holmbury from all claims, demands, damage,
penalties, costs, expenses or liability in respect of the infringement of any letters patent, registered design,
design copyright, copyright or other industrial property right or breach of confidence (not being a breach by
Holmbury), resulting from or arising in the performance of this contract or of any contract in accordance with
the terms of this contract. Holmbury does not warrant that the supply or use of the Goods in the United
Kingdom or elsewhere is not an infringement of the rights of third parties in industrial property.
16. MISCELLANEOUS: If any of these conditions, or any part of one of these Conditions is rendered void by
any legislation to which it is subject, it shall be void to the extent and no further. If any of these Conditions or
any part of one of these Conditions is rendered unenforceable by any legislation to which it is subject, it shall
be enforceable to the extent that it is not a fair or reasonable one to be included but no further.
17. LEGAL CONSTRUCTION: Unless otherwise agreed in writing, this contract shall in all respects be
construed and governed by the Law of England, and the Customer submits to the jurisdiction of the Courts of
England.
Back to INDEX
83
CONNECT WITH QUALITY
HOL
M B U RY
U
P REM IE R P R O D
CTS
HOLMBURY LIMITED
HOLMBURY INC
Tower House, Vale Rise, Tonbridge, Kent TN9 1TB
6948 Spinach Drive, Mentor, Ohio 44060
Tel: 01732 378912
Call Toll Free: 1-866-HOLMBURY(1-866-465-6287)
Fax: 01732 357666
Fax: 440-578-1073
E-mail: [email protected]
E-mail: [email protected]
Web site: www.holmbury.com
Web site: www.holmburyUSA.com
Issue 5-eA, August 2013.
© Holmbury Ltd. All rights reserved.
The information in this publication is for guidance only and is not binding.
Certificate No. 15401
Back to INDEX
Back to INDEX
MITTELDRUCKHYDRAULIK
Hydraulikprogramm
(bis 720 bar)
www.cejn.de
CEJN – Ihr kompetenter
Hydraulikpartner
– zuverlässige Produkte mit intelligenten Lösungen für alle
Anwendungen
CEJN ist der globale Spezialist für Schnellverschlusskupplungen und Zubehör für alle
Medien, der kundenspezifische Lösungen für alle Anwendungen anbietet. Wir haben
seit mehr als 50 Jahren Erfahrung auf dem Gebiet schneller und sicherer Komponentenverbindungen. Unsere Produkte waren und sind stets ein Inbegriff von Qualität,
hoher Leistung und Sicherheit.
Das Produktspektrum hat sich seit der Unternehmensgründung im Jahr 1955 erweitert und
deckt heute alle Arten von Medien und Druckbereichen ab. Dieses Spektrum umfasst Produkte
für Hydraulik mit einer Druckspanne von bis zu 400 MPa. CEJN ist damit weltweit führend
auf dem Gebiet von Schnellverschlusskupplungen für besonders hohe Druckwerte. Unser
umfangreiches Produktspektrum für Mitteldruckhydraulik deckt einen weiten Bereich gefragter
Spezifika ab: z.B. zusätzliche Sicherungsringe, Druckeliminatoren, Hochleistungsmaterialien
und langlebige Ausführungen.
Anwendungen aus aller Welt haben CEJN zu dem globalen Partner werden lassen, der wir
heute sind. Unsere Kunden profitieren von unserer hervorragenden Kombination aus lokaler
Präsenz und globalen Ressourcen. Unsere Ingenieure stehen bei der Schnellverschlusstechnologie an vorderster Front und arbeiten kontinuierlich an neuen Produkten und innovativen
Lösungen. Wir wachsen an der Weiterentwicklung von Lösungen. Dabei arbeiten wir eng mit
unseren Kunden zusammen und orientieren uns an ihren spezifischen Anforderungen und
Bedürfnissen. Gemeinsam loten wir die Grenzen des Möglichen aus und definieren sie immer
wieder neu.
2
Inhaltsverzeichnis
04Serie X65 - Stahlausführung
Flat-Face Kupplungen und Nippel in 7 Grössen. Erfüllt und übertrifft die Anforderungen des ISOStandards 16028. Hergestellt aus gehärtetem Stahl. Betriebsdruck bis zu 50 MPa.
11Serie X66 - Edelstahlausführung
Flat-Face Kupplungen und Nippel in 4 Grössen. Abmessungen gemäss ISO Standard 16028. Hergestellt aus Edelstahl. Betriebsdruck bis zu 25 MPa.
15Serie X62 - Stahlausführung
Flat-Face Kupplungen und Nippel in 4 Grössen. Abmessungen gemäss ISO Standard 16028. Hergestellt aus gehärtetem Stahl. Betriebsdruck bis zu 25 MPa.
19Serie X64 - Druckeliminator
Flat-Face Nippel mit Druckeliminator in 5 Grössen. Kompatibel zu Kupplungen gemäss ISO Standard
16028. Hergestellt aus gehärtetem Stahl. Betriebsdruck bis zu 50 MPa.
25Serie 525 - Stahlausführung
Kupplungen und Nippel in 5 Grössen. Erhältlich mit und ohne Ventil. Hergestellt aus gehärtetem
Stahl. Betriebsdruck bis zu 45 MPa. Druckeliminator optional lieferbar.
30Serie 526 - Edelstahlausführung
Kupplungen und Nippel in 5 Grössen. Hergestellt aus Edelstahl. Betriebsdruck bis zu 30 MPa.
35Klassik-Serie
CEJN‘s Klassik-Serie beinhaltet Kupplungen und Nippel in 4 Grössen. Hergestellt aus gehärtetem
Stahl und Messing (verzinkt). Betriebsdruck bis zu 32 MPa.
39Zubehör
Snap-Check, Klassik-Serie, X-Series
40Snap-Check Druckprüfsystem
Druckprüfsystem mit Schnellverschlusskupplungen und Nippel. Betriebsdruck bis zu 60 MPa. Im
Lieferumfang enthalten: Schlauch, Manometer und Zubehör.
42
Multi-X Multikupplung
47
WEO Stecksystem
Mehrere Anschlüsse in einem Schritt mit Multi-X von CEJN – Spitzentechnologie leicht gemacht
Kupplungen und Nippel, Drehbuchse und Patronen
3
Serie 165 – DN 5 Stahl
Flat-Face Design
• Flat-Face-Design
• Einhandbedienung
• Zusätzliche Sicherheitsverriegelung gegen ein versehentliches
Entkuppeln
Bei der CEJN-Serie 165 handelt es sich um eine Schnellverschlusskupplung für
Mitteldruckhydraulikanwendungen mit Flat-Face-Design. Durch das Flat-Face-Design werden
Leckagen beim Kuppeln- oder Entkuppeln minimiert. Die Kupplungen der Serie 165 sind für
die Einhandbedienung ausgelegt und erlauben so ein schnelles und einfaches Anschließen
und Trennen. Kupplungen der Serie 165 bieten zusätzlich Schutz gegen ein versehentliches
Entkuppeln durch eine manuelle Sicherheitsverriegelung.
Die Kupplungen und Nippel sind ebenfalls in fünf größeren Varianten verfügbar: DN 6.3 (Serie
265), DN 10 (Serie 365), DN 12.5 (Serie 565), DN 16 (Serie 665), DN 19 (Serie 765).
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Nennweite�� 5.0 mm
Durchflussmenge�� 3.6 l/min
Max. Betriebsdruck, gekuppelt�� 72.0 MPa (720 bar)
Max. Betriebsdruck, entkuppelt�� 72.0 MPa (720 bar)
Min. Berstdruck, gekuppelt�� 180.0 MPa (1800 bar)
Min. Berstdruck, entkuppelt�� 180.0 MPa (1800 bar)
Temperaturbereich�� -30°C – +100°C
Material Kupplung�� Stahl (verzinkt)
Material Nippel�� Gehärteter Stahl (verzinkt)
Dichtungsmaterial�� Nitril (NBR), andere Dichtungsmaterialien auf Anfrage
Kupplungsfähigkeit�� Drucklos
Entkuppeln unter Druck�� Unzulässig
Die Durchflussmenge wird bei einem Druckabfall von 0,1 MPa gemessen.
Durchfluss, l/min (GPM UK)
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
SchnellverschlussKupplung
Nippel
Innengewinde
101651201
G 1/8”
47
22
19
NBR
Innengewinde
101656201
G 1/8”
36.3
19.3
17
NBR
Die Gewindeanschlüsse sind gemäß ISO-Standards aufgeführt. Alle Abmessungen sind in mm angegeben. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Auf unserer Website unter www.cejn.com erhalten Sie allgemeine Wartungshinweise.
4
Serie 265 – DN 6.3 Stahl
Erfüllt und übertrifft die Anforderungen des ISO-Standards 16028
Entkuppeln
Bei der CEJN-Serie 265 handelt es sich um Flat-Face Schnellverschlusskupplungen und Nippel. Sie
erfüllen und übertreffen die Anforderungen des ISO-Standards 16028 für Mitteldruckhydraulikanwendungen. Durch das Flat-Face-Design werden Leckagen beim Kuppeln oder Entkuppeln
minimiert. Die Serie 265 lässt sich mit einer Hand bedienen und ermöglicht so ein schnelles und
einfaches Kuppeln und Entkuppeln. Sowohl für Kupplung als auch für Nippel sind Staubschutzkappen als Zubehör erhältlich, um das Eindringen von Staub und Schmutz in das Hydrauliksystem
zu verhindern. Kupplungen der Serie 265 bieten zusätzlichen Schutz gegen ein versehentliches
Entkuppeln durch eine manuelle Sicherheitsverriegelung
Die Kupplungen und Nippel sind ebenfalls in weiteren Größen verfügbar: DN 5 (Serie 165), DN
10 (Serie 365), DN 12.5 (Serie 565), DN 16 (Serie 665), DN 19 (Serie 765), DN 25 (Series 065).
Edelstahlausführung siehe Serie 266. Nippel mit Druckeliminator sind bei Serie 264 erhältlich.
Technische Daten
Durchflussmenge�� 12 l/min
Anwendungen bei statischen Druck�� Zugelassen für max. Betriebsdruck
Anwendungen bei dynamischen Druck�� Max. Betriebsdruck 31,5 MPa gemäß ISO 16028
Dichtungsmaterial�� Nitril (NBR) / PUR oder FPM, andere Dichtungsmaterialien auf
Anfrage
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
SchnellverschlussKupplungen
Innengewinde
SchottanschlussKupplung für 3/5/10
mm
Nippel
Innengewinde
102651102
102651202
102651212
102651402
102651602
102651282
Rc 1/4”
G 1/4”
G 1/4”
1/4” NPT
7/16”-20 ORB
G 1/4”
58.1
58.1
58.1
58.1
58.1
58.1
27.2
27.2
27.2
27.2
27.2
27.2
20
21
21
21
21
21
NBR
NBR
FPM
NBR
NBR
NBR
102656102
102656202
102656212
102656402
102656602
Rc 1/4”
G 1/4”
G 1/4”
1/4” NPT
7/16”-20 ORB
48.7
48.7
48.7
48.7
48.7
25.4
25.4
25.4
25.4
25.4
21
21
21
21
21
NBR/PUR
NBR/PUR
FPM
NBR/PUR
NBR/PUR
Innengewinde
5
Entkuppeln
Mitteldruckhydraulikanwendungen mit Flat-Face-Design, die den ISO-Standard 16028 erfüllt
und übertrifft. Durch das Flat-Face-Design werden Leckagen beim Kuppeln oder Entkuppeln
minimiert. Die Kupplungen der Serie 365 sind für die Einhandbedienung ausgelegt und erlauben
so ein schnelles und einfaches Anschließen und Trennen. Sowohl für Kupplung als auch Nippel
sind Staubschutzkappen als Zubehör erhältlich, um das Eindringen von Staub und Schmutz in
das Hydrauliksystem zu verhindern. Kupplungen der Serie 365 bieten zusätzlich Schutz gegen ein
versehentliches Entkuppeln durch eine manuelle Sicherheitsverriegelung.
6.3 (Serie 265), DN 12.5 (Serie 565), DN 16 (Serie 665), DN 19 (Serie 765) DN 25 (Series 065).
Technische Daten
Nennweite�� 10 mm
Anwendungen bei dynamischen Druck�� Max. Betriebsdruck 25 MPa gemäß ISO 16028
Dichtungsmaterial�� Nitril (NBR)/PUR oder FPM, andere Dichtungsmaterialien auf
Anfrage
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Schnellverschluss- Innengewinde
Kupplungen
Innengewinde
mm
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
103651104
103651204
103651214
103651205
103651215
103651404
103651604
103651284
Rc 3/8”
G 3/8”
G 3/8”
G 1/2”
G 1/2”
3/8” NPT
9/16”-18 ORB
G 3/8”
67.5
67.5
67.5
67.5
67.5
67.5
67.5
67.5
31.2
31.2
31.2
31.2
31.2
31.2
31.2
31.2
25
24
24
27
24
24
24
24
NBR
NBR
FPM
NBR
FPM
NBR
NBR
NBR
103656104
103656204
103656214
103656205
103656215
103656404
103656604
Rc 3/8”
G 3/8”
G 3/8”
G 1/2”
G 1/2”
3/8” NPT
9/16”-18 ORB
55.2
55.1
55.1
55.1
55.1
55.1
55.1
28
28.5
28.5
30.4
28.5
28.5
28.5
25
24
24
27
24
24
24
NBR/PUR
NBR/PUR
FPM
NBR/PUR
FPM
NBR/PUR
NBR/PUR
6
• Flat-Face Design
Entkuppeln
Die Kupplungen und Nippel sind ebenfalls in weiteren Größen verfügbar: DN 5 (Serie 165),
DN 6.3 (Serie 265), DN 10 (Serie 365), DN 16 (Serie 665), DN 19 (Serie 765), DN 25 (065).
Technische Daten
Dichtungsmaterial�� Nitril/PUR (NBR/PUR) oder FPM, andere Dichtungsmaterialien auf
Anfrage
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Innengewinde
Kupplungen
mm
Nippel
Innengewinde
Innengewinde
105651105
105651205
105651215
105651207
105651217
105651405
105651605
105651285
Rc 1/2”
G 1/2”
G 1/2”
G 3/4”
G 3/4”
1/2” NPT
3/4”-16 ORB
G 1/2”
74.8
74.8
74.8
76.3
76.3
74.8
74.9
74.8
38.2
38.2
38.2
38.2
38.2
38.2
38.2
38.2
32
32
32
33
33
32
32
32
NBR
NBR
FPM
NBR
FPM
NBR
NBR
NBR
105656105
105656205
105656215
105656207
105656217
105656405
105656605
Rc 1/2”
G 1/2”
G 1/2”
G 3/4”
G 3/4”
1/2” NPT
3/4”-16 ORB
71.4
71.4
71.4
72.9
72.9
71.5
71.5
35.9
35.7
35.7
36.7
36.7
35.9
35.7
32
32
32
33
33
32
32
NBR/PUR
NBR/PUR
FPM
NBR/PUR
FPM
NBR/PUR
NBR/PUR
Innengewinde
7
Entkuppeln
6.3 (Serie 265), DN 10 (Serie 365), DN 12.5 (Serie 565), DN 19 (Serie 765), DN 25 (Series 065).
Nippel mit Druckeliminator sind bei Serie 664 erhältlich.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungen
SchottanschlussKupplung
für 3/5/10 mm
Nippel
Innengewinde
Innengewinde
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
106651201
106651211
106651401
106651601
106651281
G 3/4”
G 3/4”
3/4” NPT
1 1/16”-12 ORB
G 3/4”
79.8
79.8
79.8
79.8
79.8
41.2
41.2
41.2
41.2
41.2
36
36
36
38
36
NBR
FPM
NBR
NBR
NBR
106656201
106656211
106656401
106656601
G 3/4”
G 3/4”
3/4” NPT
1 1/16”-12 ORB
74.9
74.9
74.9
74.9
39.2
39.2
39.2
41.2
36
36
36
38
NBR
FPM
NBR
NBR
8
Entkuppeln
6.3 (Serie 265), DN 10 (Serie 365), DN 12.5 (Serie 565), DN 16 (Serie 665), DN 25 (Series 065).
Technische Daten
Dichtungsmaterial�� Nitril (NBR)/PUR oder FPM, andere Dichtungsmaterialien auf
Anfrage
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Kupplungen
Innengewinde
mm
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
107651103
107651201
107651211
107651203
107651213
107651403
107651603
107651281
Rc 1”
G 3/4”
G 3/4”
G 1”
G 1”
1” NPT
1 5/16”-12 ORB
G 3/4”
99
99
99
99
99
98.8
99.8
99
46
46.2
46.2
46.2
46.2
46.2
50.2
46.2
41
41
41
41
41
41
45
41
NBR
NBR
FPM
NBR
FPM
NBR
NBR
NBR
107656103
107656201
107656211
107656203
107656213
107656403
107656603
Rc 1”
G 3/4”
G 3/4”
G 1”
G 1”
1” NPT
1 5/16”-12 ORB
93
93.1
93.1
93.1
93.1
92.9
93.9
46
46.2
46.2
46.2
46.2
46.2
50.2
41
41
41
41
41
41
45
NBR/PUR
NBR/PUR
FPM
NBR/PUR
FPM
NBR/PUR
NBR/PUR
9
Entkuppeln
Bei der CEJN-Serie 065 handelt es sich um Flat-Face Schnellverschlusskupplungen und Nippel. Sie
erfüllen und übertreffen die Anforderungen des ISO-Standards 16028 für Mitteldruckhydraulikanwendungen. Durch das Flat-Face-Design werden Leckagen beim Kuppeln oder Entkuppeln
minimiert. Die Serie 065 lässt sich mit einer Hand bedienen und ermöglicht so ein schnelles und
einfaches Anschließen und Trennen. Sowohl für Kupplung als auch für Nippel sind Staubschutzkappen als Zubehör erhältlich, um das Eindringen von Staub und Schmutz in das Hydrauliksystem
zu verhindern. Kupplungen der Serie 065 bieten zusätzlich Schutz gegen ein versehentliches
Entkuppeln durch eine manuelle Sicherheitsverriegelung.
Die Kupplungen und die Nippel sind ebenfalls in weiteren Grössen verfügbar: DN 5 (Serie 165),
DN 6.3 (Series 265), DN 10 (Series 365), DN 12.5 (Serie 565), DN 16 (Series 665), DN 19 (Series
765).
TECHNISCHE DATEN
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungsfähigkeit�� Ohne Druck
Kupplungen
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
100651203
G 1”
104.8
59.8
55
NBR
100656203
G 1”
96.8
59.8
55
NBR
10
Serie 266 – DN 6.3 Edelstahl
Abmessungen gemäß ISO-Standard 16028
• Edelstahlausführung
Mitteldruckhydraulikanwendungen mit Flat-Face-Design, die mit ihren Abmessungen den
ISO-Standard 16028 erfüllt. Durch das Flat-Face-Design werden Leckagen beim Kuppeln oder
Entkuppeln minimiert. Die Edelstahlausführung eignet sich aufgrund ihrer Robustheit für
Anwendungen in besonders anspruchsvollen Umgebungen. Die Kupplungen der Serie 266 sind
für die Einhandbedienung ausgelegt und erlauben so ein schnelles und einfaches Anschließen
und Trennen. Sowohl für Kupplung als auch Nippel sind Staubschutzkappen als Zubehör
erhältlich, um das Eindringen von Staub und Schmutz in das Hydrauliksystem zu verhindern.
Kupplungen der Serie 266 bieten zusätzlich Schutz gegen ein versehentliches Entkuppeln durch
eine manuelle Sicherheitsverriegelung.
Die Kupplungen und Nippel sind ebenfalls in drei weiteren Größen verfügbar: DN 10 (Serie
366), DN 12.5 (Serie 566), DN 19 (Serie 766). Stahlausführung siehe Serie 265. Nippel mit
Druckeliminator sind bei Serie 264 erhältlich.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Material Kupplung�� Edelstahl, AISI 316
Material Nippel�� Edelstahl, AISI 316
Dichtungsmaterial�� Viton (FPM), andere Dichtungsmaterialien auf Anfrage
Kupplungen
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
102661212
G 1/4”
58.1
27.2
21
FPM
102666212
G 1/4”
48.7
25.4
21
FPM
11
Serie 366 – DN 10 Edelstahl
Entkuppeln minimiert. Die Edelstahlausführung eignet sich aufgrund ihrer Robustheit für
Die Kupplungen und Nippel sind ebenfalls in drei weiteren Größen verfügbar: DN 6.3 (Serie
266), DN 12.5 (Serie 566), DN 19 (Serie 766). Stahlausführung siehe Serie 365. Nippel mit
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungen
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
103661214
103661215
103666214
103666215
G 3/8”
G 1/2”
G 3/8”
G 1/2”
67.5
70.9
55.1
58.5
30.8
31.2
28
30.2
24
27
24
27
FPM
FPM
FPM
FPM
12
Entkuppeln minimiert. Die Edelstahlausführung eignet sich aufgrund ihrer robusten Bauweise für
266), DN 10 (Serie 366), DN 19 (Serie 766). Stahlausführung siehe Serie 565. Nippel mit
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Nippel
Innengewinde
105661215
105661217
105666217
G 1/2”
G 3/4”
G 3/4”
74.8
76.3
72.9
38.2
38.2
36.7
32
33
33
FPM
FPM
FPM
Innengewinde
13
Series 766 – DN 19 Edelstahl
Entkuppeln minimiert. Die Edelstahlausführung eignet sich aufgrund ihrer robusten Bauweise für
266), DN 10 (Serie 366), DN 12.5 (Serie 566). Stahlausführung siehe Serie 765. Nippel mit
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Innengewinde
Nippel
Innengewinde
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
107661211
G 3/4”
99
46.2
41
FPM
107666211
G 3/4”
99
46.2
41
FPM
14
Serie 262 – DN 6.3
• Kompaktes Design
Mitteldruckhydraulikanwendungen mit Flat-Face-Design, die in ihren Abmessungen mit ISOStandard 16028 kompatibel ist. Durch das Flat-Face-Design werden Leckagen beim Kuppeln
oder Entkuppeln minimiert. Bei der Serie 262 handelt es sich um eine Produktpalette, die für
Anwendungen mit weniger hohen Anforderungen ausgelegt ist. Die Serie 262 lässt sich mit
einer Hand bedienen und ermöglicht so ein schnelles und einfaches Anschließen und Trennen.
Sowohl für Kupplung als auch Nippel sind Staubschutzkappen als Zubehör erhältlich, um das
Eindringen von Staub und Schmutz in das Hydrauliksystem zu verhindern. Kupplungen der
Serie 262 bieten zusätzlich Schutz gegen ein versehentliches Entkuppeln durch eine manuelle
Sicherheitsverriegelung.
Die Kupplungen und die Nippel sind ebenfalls in drei grösseren Ausführungen verfügbar: DN
10 (Serie 362), DN 12.5 (Serie 562) und DN 25 (Serie 962). Stahlausführung gemäß ISOStandard 16028 siehe Serie 265. Edelstahlausführung des Standards siehe Serie 266. Nippel mit
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Dichtungsmaterial�� Nitril (NBR)
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Nippel
Innengewinde
102621202
102621402
102626202
102626404
G 1/4”
1/4” NPT
G 1/4”
3/8” NPT
58.1
58.1
50
50
26.8
27.2
23
23
21
21
21
21
NBR
NBR
NBR
NBR
Innengewinde
15
Serie 362 – DN 10
Die Kupplungen und die Nippel sind ebenfalls in drei weiteren Ausführungen verfügbar: DN
6.3 (Series 262), DN 12.5 (Serie 562) und DN 25 (Serie 962). Stahlausführung gemäß ISOStandard 16028 siehe Serie 365. Edelstahlausführung des Standards siehe Serie 366. Nippel mit
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Kupplungen
Innengewinde
103621204
103621205
103621404
G 3/8”
G 1/2”
3/8” NPT
67.5
70.9
67.5
31.2
31.2
31.2
24
27
24
NBR
NBR
NBR
Nippel
Innengewinde
103626204
103626205
103626405
G 3/8”
G 1/2”
1/2” NPT
63
64
63
28
30
28
25
27
25
NBR
NBR
NBR
16
Serie 562 – DN 12.5
Die Kupplungen und die Nippel sind ebenfalls in drei weiteren Ausführungen verfügbar: DN
6.3 (Series 262), DN 10 (Serie 362) und DN 25 (Serie 962). Stahlausführung gemäß ISOStandard 16028 siehe Serie 565. Edelstahlausführung des Standards siehe Serie 566. Nippel mit
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungen
Nippel
Innengewinde
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105621205
105621207
105621405
105626205
105626207
105626407
G 1/2”
G 3/4”
1/2” NPT
G 1/2”
G 3/4”
3/4” NPT
74.8
76.3
74.8
71
73
71
38.2
38.2
38.2
35.5
36.5
35.5
32
33
32
32
33
32
NBR
NBR
NBR
NBR
NBR
NBR
17
Serie 962 – DN 25
• Geringer Druckabfall
Anwendungen mit weniger strikten Anforderungen ausgelegt ist. Die Serie 962 lässt sich mit
Die Kupplungen und die Nippel sind ebenfalls in drei kleineren Ausführungen verfügbar: DN 6.3
(Series 262), DN 10 (Serie 362) und DN 12.5 (Serie 562). Stahlausführung gemäß ISO-Standard
16028 siehe Serie 065.
TECHNISCHE DATEN
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungen
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
109621204
G 1 1/4”
106
59.8
55
NBR
109626204
G 1 1/4”
89.8
59.8
55
NBR
18
Der integrierte Druckeliminator
und seine Funktion (Serie X-64)
1
2
1. Beim Verbinden wird zuerst das Mikroventil im Nippel geöffnet und der Druck wird hierdurch
entlastet. Nach der Druckentlastung kann der Nippel vollständig gekuppelt werden.
2. Kupplung und Nippel gekuppelt mit vollständig geöffnetem Hauptventil.
Restdruck
Druckausgleich
Restdruck entsteht meist durch eine Ölausdehnung aufgrund von
Erwärmung. Er bewirkt, dass sich Kupplungen nicht verbinden
lassen oder eine drastisch erhöhte Anschlusskraft erfordern. Um
derartige Probleme zu lösen, muss der Restdruck abgelassen
werden. Dazu werden in der Regel Gewindeanschlüsse gelöst
oder Verbindungen zwangsweise geöffnet. Dabei können Beschädigungen entstehen, die Häufigkeit kostenintensiver Betriebsunterbrechungen steigt und die Gefahr für umweltgefährdende Lecks
erhöht sich.
Mit der Serie X64 bietet CEJN ein Spektrum an Hochleistungsnippeln mit kompakter Bauform und integriertem Druckeliminator.
Diese Produkte sorgen für einen Restdruck-Ausgleich auf der
Nippelseite. Dadurch ist ein Anschluss an das Hydrauliksystem
ohne übermäßigen Kraftaufwand möglich. So wird ein schneller und
einfacher Anschluss gewährleistet. Gleichzeitig wird ein Austritt von
Hydraulikflüssigkeiten verhindert.
19
Serie 264 – DN 6.3 Druckeliminator
• Kuppeln unter Restdruck
Bei der CEJN-Serie 264 handelt es sich um einen Schnellverschlussnippel mit integriertem
Druckeliminator. Der Nippel erfüllt und übertrifft die Anforderungen des ISO-Standards 16028 für
Mitteldruckhydraulikanwendungen. Durch das Flat-Face-Design werden Leckagen beim Kuppeln
oder Entkuppeln minimiert. Der Druckeliminator erlaubt ein Kuppeln mit einem statischen
Restdruck. Die Nippel der Serie 264 sind mit Kupplungen der Serien 265, 266 und Serie 262
kompatibel.
Die Druckeliminatorennippel sind ebenfalls in vier weiteren Größen verfügbar: DN 10 (Serie
364), DN 12.5 (Serie 564), DN 16 (Serie 664), DN 19 (Serie 764). Stahlkupplungen gemäß
ISO-Standard 16028 siehe Serie 265. Edelstahlausführungen des Standards sind bei Serie 266
erhältlich. Serie 262 beinhaltet eine kompatible Stahlkupplung, die für niedrige Druckbereiche
ausgelegt ist.
Technische Daten
Anwendungen bei dynamischen Druck�� Max. Betriebsdruck 31,5 MPa gemäß ISO 16028
Kupplungsfähigkeit�� Mit einem statischen Druck von bis zu 50 MPa auf der Nippelseite
Kommentar�� Lässt sich an Kupplungen der Serie 265, Serie 266 und Serie 262
anschließen.
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Der Durchfluss wird mit Kupplungen der Serie 265 gemessen.
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Nippel mit
Druckeliminator
Innengewinde
102646202
102646402
G 1/4”
1/4” NPT
74.4
74.4
25.2
25.2
21
21
NBR
NBR
20
Serie 364 – DN 10 Druckeliminator
• Kuppeln unter Restruck
oder Entkuppeln minimiert. Der Druckeliminator erlaubt ein Kuppeln unter Restdruck. Die Nippel
der Serie 364 sind mit Kupplungen der Serien 365, 366 und Serie 362 kompatibel.
Die Nippel mit Druckeliminatoren sind ebenfalls in vier weiteren Größen verfügbar: DN 6.3
(Serie 264), DN 12.5 (Serie 564), DN 16 (Serie 664), DN 19 (Serie 764). Stahlkupplungen gemäß
ISO-Standard 16028 siehe Serie 365. Edelstahlausführungen des Standards sind bei Serie 366
erhältlich. Serie 362 beinhaltet eine kompatible Stahlkupplung, die für niedrige Druckbereiche
ausgelegt ist.
Technische Daten
anschließen.
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Nippel mit
Druckeliminator
Innengewinde
103646204
103646205
103646404
G 3/8”
G 1/2”
3/8” NPT
75.9
79.3
75.9
28
28
28
25
27
25
NBR
NBR
NBR
21
Serie 564 – DN 12.5 Druckeliminator
der Serie 564 sind mit Kupplungen der Serien 565, 566 und Serie 562 kompatibel.
Die Druckeliminatorennippel sind ebenfalls in vier weiteren Größen verfügbar: DN 6.3 (Serie
264), DN 10 (Serie 364), DN 16 (Serie 664), DN 19 (Serie 764). Stahlkupplungen gemäß ISOStandard 16028 siehe Serie 565. Edelstahlausführungen des Standards sind bei Serie 566
erhältlich. Serie 562 beinhaltet eine austauschbare Stahlkupplung, die für niedrige Druckbereiche
ausgelegt ist.
Technische Daten
anschließen.
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Nippel mit
Druckeliminator
Innengewinde
105646205
105646207
105646405
G 1/2”
G 3/4”
1/2” NPT
95.5
97
95.5
35.7
36.7
35.7
32
33
32
NBR
NBR
NBR
22
oder Entkuppeln minimiert. Der Druckeliminator erlaubt ein Kuppeln mit Restdruck. Die Nippel
der Serie 664 sind mit Kupplungen der Serie 665 kompatibel.
Die Druckeliminatorennippel sind ebenfalls in vier weiteren Größen verfügbar: DN 6.3 (Serie
264), DN 10 (Serie 364), DN 12.5 (Serie 564), DN 19 (Serie 764). Stahlkupplungen gemäß ISOStandard 16028 siehe Serie 665.
Technische Daten
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Kommentar�� Lässt sich an Kupplungen der Serie 665 anschließen.
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Nippel mit
Druckeliminator
Innengewinde
106646201
106646401
G 3/4”
3/4” NPT
99.5
99.5
40
40
36
36
NBR
NBR
23
der Serie 764 sind mit Kupplungen der Serie 765 und Serie 766 kompatibel.
Die Druckeliminatorennippel sind ebenfalls in vier kleineren Größen verfügbar: DN 6.3 (Serie
264), DN 10 (Serie 364), DN 12.5 (Serie 564), DN 16 (Serie 664). Stahlkupplungen gemäß ISOStandard 16028 siehe Serie 765. Die Serie 766 ist als Edelstahlausführung erhältlich.
Technische Daten
Kommentar�� Lässt sich an Kupplungen der Serie 765 und Serie 766 anschließen.
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Nippel mit
Druckeliminator
Innengewinde
107646201
107646203
107646403
G 3/4”
G 1”
1” NPT
132
132
132
46
46
46
41
41
41
NBR
NBR
NBR
24
Kupplung für Hydraulikanwendungen
• Manueller Sicherungsring für ein Plus an Sicherheit
• Hohe Lebensdauer
• Solide Bauart
Bei Serie 525 handelt es sich um eine Baureihe von Schnellverschlusskupplungen für
Hydrauliksysteme. Ein manuell betätigter Sicherungsring bietet zusätzliche Sicherheit gegen ein
versehentliches Entkuppeln. Sowohl Kupplungen als auch Nippel bestehen für eine maximale
Lebensdauer aus verzinktem Stahl. Sie sind damit für anspruchsvolle Anwendungen und
Umgebungen geeignet.
Die Serie ist ebenfalls in vier weiteren Größen verfügbar: DN 10 (3/8 Zoll), DN 12.5 (1/2 Zoll), DN
20 (3/4 Zoll) und DN 25 (1 Zoll). Edelstahlausführung siehe Serie 526. Ebenfalls erhältlich ist eine
Ausführung mit Viton-Dichtungen und eine Ausführung mit freiem Durchfluss (ohne Ventil).
TECHNISCHE DATEN
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungsfähigkeit�� Ohne Druck
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
KUPPLUNG OHNE
VENTIL
Nippel
Innengewinde
105251202
105251212
105250202
G 1/4”
G 1/4”
G 1/4”
60
60
60
26
26
26
21
21
21
NBR
FPM
NBR
Innengewinde
Nippel ohne Ventil
Innengewinde
105256202
105256212
105255202
G 1/4”
G 1/4”
G 1/4”
48.2
48.2
48.2
21
21
21
19
19
19
NBR
FPM
-
25
• Druckeliminator optional erhältlich
Die Serie ist ebenfalls in vier weiteren Größen verfügbar: DN 6.3 (1/4 Zoll), DN 12.5 (1/2 Zoll), DN
Technische Daten
Kupplungsfähigkeit�� Nur der unter Druck stehende Teil ist mit einem Eliminator
auszurüsteten.
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Kupplungen
KUPPLUNG OHNE
VENTIL
SCHNELLVERSCHLUSSKUPPLUNG MIT
DRUCKELIMINATOR
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105251204
105251214
105250204
G 3/8”
G 3/8”
G 3/8”
61.6
61.6
61.6
35
35
35
24
24
24
NBR
FPM
NBR
105251234
G 3/8”
61.6
35
24
NBR
G 3/8”
G 3/8”
G 3/8”
38
38
38
24
24
24
22
22
22
NBR
FPM
-
G 3/8”
38
24
22
NBR
Nippel ohne Ventil
Innengewinde
105256204
105256214
105255204
Nippel mit
Druckeliminator
Innengewinde
105256234
26
Die Serie ist ebenfalls in vier weiteren Größen verfügbar: DN 6.3 (1/4 Zoll), DN 10 (3/8 Zoll), DN
Technische Daten
auszurüsten.
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Kupplungen
KUPPLUNG OHNE
VENTIL
DRUCKELIMINATOR
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105251205
105251215
105250205
G 1/2”
G 1/2”
G 1/2”
67.6
67.6
67.6
41
41
41
33
33
33
NBR
FPM
NBR
105251235
G 1/2”
67.6
41
33
NBR
G 1/2”
G 1/2”
G 1/2”
42.5
42.5
42.5
29
29
29
27
27
27
NBR
FPM
-
G 1/2”
42.5
29
27
NBR
Nippel ohne Ventil
Innengewinde
105256205
105256215
105255205
Nippel mit
Druckeliminator
Innengewinde
105256235
27
12.5 (1/2 Zoll) und DN 25 (1 Zoll). Edelstahlausführung siehe Serie 526. Ebenfalls erhältlich ist
eine Ausführung mit Viton-Dichtungen und eine Ausführung mit freiem Durchfluss (ohne Ventil).
Technische Daten
auszurüsten.
Druckabfall, MPa
DURCHFLUSS-DIAGRAMM
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Innengewinde
KUPPLUNG OHNE
VENTIL
DRUCKELIMINATOR
105251207
105251217
105250207
G 3/4”
G 3/4”
G 3/4”
76.2
76.2
76.2
52
52
52
38
38
38
NBR
FPM
NBR
105251237
G 3/4”
76.2
52
38
NBR
Nippel
Innengewinde
Nippel ohne Ventil
Innengewinde
105256207
105256217
105255207
G 3/4”
G 3/4”
G 3/4”
47
47
47
39
39
39
36
36
36
NBR
FPM
-
Nippel mit
Druckeliminator
Innengewinde
105256237
G 3/4”
47
39
36
NBR
28
12.5 (1/2 Zoll) und DN 20 (3/4 Zoll). Edelstahlausführung siehe Serie 526. Ebenfalls erhältlich ist
eine Ausführung mit Viton-Dichtungen und eine Ausführung mit freiem Durchfluss (ohne Ventil).
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
auszurüsten.
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
Innengewinde
KUPPLUNG OHNE
VENTIL
DRUCKELIMINATOR
105251209
105251219
105250209
G 1”
G 1”
G 1”
92
92
92
62
62
62
48
48
48
NBR
FPM
NBR
105251239
G 1”
92
62
48
NBR
Nippel
Innengewinde
Nippel ohne Ventil
Innengewinde
105256209
105256219
105255209
G 1”
G 1”
G 1”
56.5
56.5
56.5
48
48
48
45
45
45
NBR
FPM
-
Nippel mit
Druckeliminator
Innengewinde
105256239
G 1”
56.5
48
45
NBR
29
• Edelstahlausführung (AISI 316)
Hydrauliksysteme. Ein manuell betätigter Sicherungsring bietet zusätzliche Sicherheit gegen
ein versehentliches Entkuppeln. Alle Komponenten sowohl in Kupplungen als auch in Nippeln
bestehen für eine maximale Lebensdauer aus Edelstahl. Sie sind damit für anspruchsvolle
Anwendungen und Umgebungen geeignet.
Die Serie ist ebenfalls in vier weiteren Größen verfügbar: DN 10 (3/8 Zoll), DN 12.5 (1/2 Zoll), DN
20 (3/4 Zoll) und DN 25 (1 Zoll). Stahlausführung siehe Serie 525.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Dichtungsmaterial�� Viton (FPM)
Kupplung
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105261212
G 1/4”
60
26
21
FPM
105266212
G 1/4”
48.2
21
19
FPM
30
Die Serie ist ebenfalls in vier weiteren Größen verfügbar: DN 6.3 (1/4 Zoll), DN 12.5 (1/2 Zoll), DN
20 (3/4 Zoll) und DN 25 (1 Zoll). Stahlausführung siehe Serie 525.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplung
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105261214
G 3/8”
61.6
35
24
FPM
105266214
G 3/8”
38
24
22
FPM
31
20 (3/4 Zoll) und DN 25 (Zoll). Stahlausführung siehe Serie 525.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplung
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105261215
G 1/2”
67.6
41
33
FPM
105266215
G 1/2”
42.5
29
27
FPM
32
12.5 (1/2 Zoll) und DN 25 (1 Zoll). Stahlausführung siehe Serie 525.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplung
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105261217
G 3/4”
76.2
52
38
FPM
105266217
G 3/4”
47
39
36
FPM
33
12.5 (1/2 Zoll) und DN 20 (3/4 Zoll). Stahlausführung siehe Serie 525.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplung
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
105261219
G 1”
92
62
48
FPM
105266219
G 1”
56.5
48
45
FPM
34
Serie 325 – DN 6.2
CEJN-Hydraulik-Baureihe mit vielen Vorteilen
• Kleine Außenabmessungen
• Geringe Kuppelkraft erforderlich
Die Serie 325 ist Bestandteil der CEJN-Hydraulik-Baureihe, die eine Vielzahl von Vorteilen bietet.
Diese Serie wird häufig für anspruchsvolle Anwendungen eingesetzt, bei denen konventionelle
Kupplungen nicht ausreichen. Die geringe Kuppelkraft in Verbindung mit hohem Durchfluss und
geringen Außenabmessungen sorgen für hervorragende Leistung und einfache Bedienung.
Für Messing- und Edelstahlausführung siehe Serie 324 und 326 im Katalog für
Flüssigkeitskupplungen und Nippel.
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Durchflusskapazität�� 33 l/min
Material Kupplung�� Messing/Stahl (verchromt)
Kupplungen
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
103251202
103251402
103256202
103256402
G 1/4”
1/4” NPT
G 1/4”
1/4” NPT
56.3
56.3
52.1
52.1
23.4
23.4
23.1
23.1
20
20
20
20
NBR
NBR
NBR
NBR
35
Serie 415 – DN 8.9
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungen
Außengewinde
Nippel
Innengewinde
Außengewinde
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
104151204
104151205
104151404
104151405
104151254
104151255
104156204
104156205
104156404
104156405
104156254
104156255
G 3/8”
G 1/2”
3/8” NPT
1/2” NPT
G 3/8”
G 1/2”
G 3/8”
G 1/2”
3/8” NPT
1/2” NPT
G 3/8”
G 1/2”
66.2
68.7
66.2
68.7
69.7
68.7
58.6
62.5
58.6
61.5
61.1
63.1
28.4
31.2
28.4
31.2
28.4
31.2
31.2
31.2
31.2
31.2
31.2
31.2
24
27
24
27
24
27
27
27
27
27
27
27
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
36
Serie 605 – DN 14.5
geringen Außenabmessungen sorgen für hervorragende Leistung und einfache Bedienung
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungen
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
106051201
106051401
106056201
106056401
G 3/4”
3/4” NPT
G 3/4”
3/4” NPT
85.4
85.4
80
80
47.4
47.4
45
45
41
41
36
36
NBR
NBR
NBR
NBR
37
Serie 705 – DN 19
Technische Daten
DURCHFLUSS-DIAGRAMM
Druckabfall, MPa
Kupplungen
Innengewinde
Nippel
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
Dichtung
107051203
107051403
107056203
107056403
G 1”
1” NPT
G 1”
1” NPT
95
95
86
87.5
53.1
53.1
53.1
53.1
46
46
46
46
NBR
NBR
NBR
NBR
38
X-Serie – Zubehör
Als Zubehör der X-Serie sind Staubschutzkappen sowohl für Kupplungen als auch für Nippel
sowie Dichtungssets für Nippel erhältlich. Die Staubschutzkappen können miteinander
verbunden werden, wenn Kupplung und Nippel angeschlossen sind. Dadurch bleiben die
Staubschutzkappen sauber und Verunreinigungen können nicht ins System eindringen. Die
Dichtungssets beinhalten zwei O-Ringe und einen Stützring, um die vordere Dichtung am Nippel
zu ersetzen.
Artikelnummer
Beschreibung
Dichtungssets für Nippel
DN 6.3
102654900
102654910
103654900
103654910
105654900
105654910
106654900
106654910
107654900
107654910
091651000
091651050
092651000
092651050
093651000
093651050
095651000
095651050
096651000
096651050
097651000
097651050
NBR
FPM
NBR
FPM
NBR
FPM
NBR
FPM
NBR
FPM
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
DN 10
DN 12.5
DN 16
DN 19
Staubschutzkappen
DN 5.0
DN 6.3
DN 10
DN 12.5
DN 16
DN 19
Die Gewindeanschlüsse sind gemäß ISO-Standards aufgeführt. Alle Abmessungen sind in mm angegeben. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie unsere Webseite für weitere Wartungshinweise, www.cejn.com
CEJN-Produktserien 525 und 526
– Zubehör
Als Zubehör für die Serien 525 und 526 sind Staubschutzkappen sowohl für Kupplungen als
auch Nippel sowie Dichtungssets für Kupplungen erhältlich. Die Staubschutzkappen können
miteinander verbunden werden, wenn Kupplung und Nippel angeschlossen sind. Dadurch
bleiben die Staubschutzkappen sauber und Verschmutzungen können nicht ins System
eindringen. Die Dichtungssets beinhalten zwei O-Ringe und einen Stützring, um die äußeren
Dichtungen in der Kupplung zu ersetzen.
Artikelnummer
Beschreibung
Dichtungssets für
Kupplungen
DN 6.3
DN 10
DN 12.5
DN 20
DN 25
DN 6.3
105254900
105254901
105254902
105254903
105254904
095251001
095251051
095251002
095251052
095251003
095251053
095251004
095251054
095251005
095251055
NBR
NBR
NBR
NBR
NBR
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Für Kupplungen
Für Nippel
Staubschutzkappen
DN 10
DN 12.5
DN 20
DN 25
Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie unsere Webseite für weitere Warungshinweise, www.cejn.com
39
Snap-Check – Zubehör
Als Snap-Check-Zubehör sind erhältlich: eine Gummischutzhülle für alle Snap-Check
Manometer; Staubschutzkappe aus Metall zum Schrauben einschließlich Drahtschlinge, die
auf alle Standardnippel passt; Kupferdichtungen für leckfreie Messgeräteanschlüsse, GummiMetalldichtungen für Nippel mit zylindrischem Außengewinde und ein stabiler Koffer.
Das CEJN Snap-Check Druckprüfsystem kann zur Überwachung oder Diagnose von
Hydrauliksystemen verwendet werden. Dieses Überwachungssystem identifiziert
Betriebsdruckschwankungen - ohne die Notwendigkeit dauerhaft ein Manometer einzubauen.
Anwendungsbeispiele sind Mobilhydraulik, Spritzgießmaschinen, Produktionsmaschinen, Öl- und
Gas-Anlagen, Schifffahrtsindustrie sowie Hydraulikanlagen aller Art. Für Spezielle Anforderungen
bieten wir auch kundenspezifische Lösungen an, zu denen u.a. ein grosses Sortiment an
Manometern gehört.
Artikelnummer
Anschluss
Beschreibung
Gummi-Metall-Dichtung
Tredo
199500061
199500062
199500064
193560210
G 1/8”
G 1/4”
G 3/8”
-
-
199422500
193560292
-
Für zylindrische 1/8 Zoll-Aussengewinde
Für zylindrische 1/4 Zoll-Aussengewinde
Für zylindrische 3/8 Zoll Aussengewinde
Kupferdichtung garantiert leckfreie Messgeräteanschlüsse.
Gummischutzhülle, passend für alle Manometer
Tragetasche ohne Inhalt. Abmessungen 375 x 270 mm.
Kupferdichtung
Gummischutzhülle
Koffer
Snap-Check – Schlauch
Besonders flexible thermoplastische Hochdruckschlauchsets ermöglichen eine Fernüberwachung
der Druckwerte und ein Anschluß der Messgeräte in schwer zugänglichen Bereichen.
Hydrauliksystemen verwendet werden. Dieses Überwachungssystem identifiziert
Betriebsdruckschwankungen - ohne die Notwendigkeit dauerhaft ein Manometer einzubauen.
Anwendungsbeispiele sind Mobilhydraulik, Spritzgießmaschinen, Produktionsmaschinen,
Öl- und Gas-Anlagen, Schifffahrtsindustrie sowie Hydraulikanlagen aller Art. Für Spezielle
Anforderungen bieten wir auch kundenspezifische Lösungen an, zu denen u.a. ein grosses
Sortiment an Manometern gehört.
Technische Daten
Max. Betriebsdruck �� 60.0 MPa (600 bar)
Min. Berstdruck�� 130.0 MPa (1300 bar)
Schlauch
Einschließlich Adaptern mit Aus- 193560021
sen- und Innengewinde
193560041
193560061
193560081
Artikelnummer
Anschluss 1
Anschluss 2
Länge
Durchmesser
Hexagon
G 1/4”
G 1/4”
G 1/4”
G 1/4”
G 1/4”
G 1/4”
G 1/4”
G 1/4”
850
1650
2500
4000
-
-
40
Snap-Check
– Schnellverschluss-Kupplungen und Nippel
Die Kupplungen und Nippel des Snap-Check-Systems sind für einen maximalen Betriebsdruck
von 60 MPa ausgelegt. Dies garantiert einen besonders langen und leckfreien Einsatz und
eine unübertroffene Zuverlässigkeit. Das System lässt sich ebenfalls unter einem Druck von
bis zu 30 MPa auf der Nippelseite anschließen und ist mit G-, R-, NPT-, UNF- und metrischen
Gewinden erhältlich. Kupplungen und Nippel sind standardmäßig mit roten Staubschutzkappen
ausgerüstet, um sie sauber zu halten und ein Eindringen von Schmutz in das System zu
verhindern.
Technische Daten
Kuppeln unter Druck�� 30.0 MPa (300 bar)
Innengewinde
SchnellverschlussKupplungen ohne Ventil
Innengewinde, 90°-Winkel
Nippel mit Ventil
Außengewinde
Artikelnummer
Anschluss
Länge
Durchmesser
Hexagon
103580202
103580402
103580232
103580432
103586151
103586152
103586154
103586251
103586282
103586254
103586451
103586452
103586454
103586551
103586552
103586554
103586752
103586755
G 1/4”
1/4” NPT
G 1/4”
1/4” NPT
R 1/8”
R 1/4”
R 3/8”
G 1/8”
G 1/4”
G 3/8”
1/8” NPT
1/4” NPT
3/8” NPT
M10x1.25
M12x1.5
M14x1.5
UNF 7/16” - 20
UNF 7/8” - 14
46.8
46.3
56.3
56.3
49.7
53.8
53.8
51.8
53.7
53.8
48.8
52.7
52.7
50.8
53.8
53.7
54.8
55.3
23.4
23.4
23.4
23.4
19.6
19.6
19.6
19.6
21.9
27.7
19.6
19.6
19.6
19.6
19.6
23.1
19.6
34.6
20
20
22
22
17
17
17
17
19
24
17
17
17
17
17
20
17
30
Snap-Check – Manometer
Die Snap-Check-System-Manometer haben ein Edelstahlgehäuse (AISI 304). Die SnapCheck-Standardserie ist mit einer Bar/PSI-Skala mit einer Skalengenauigkeit von ±1,6%
ausgestattet.
Hydrauliksystemen verwendet werden. Dieses Überwachungssystem identifiziert Betriebsdruckschwankungen - ohne die Notwendigkeit dauerhaft ein Manometer einzubauen.
Anwendungsbeispiele sind Mobilhydraulik, Spritzgießmaschinen, Produktionsmaschinen,
Öl- und Gas-Anlagen, Schifffahrtsindustrie sowie Hydraulikanlagen aller Art. Für Spezielle
Anforderungen bieten wir auch kundenspezifische Lösungen an, zu denen u.a. ein grosses
Sortiment an Manometern gehört.
Artikelnummer
Anschluss
B
E
F
Druckbereich
Ø 63 mm
Anschluss unten, Aussengewinde
193560102
193560107
193560108
193560126
193560141
193560146
199402120
G 1/4”
G 1/4”
G 1/4”
G 1/4”
G 1/4”
G 1/4”
G 1/4”
32
32
32
32
28
68
68
68
68
68
54
54
54
54
55.3
0–25 bar
0–60 bar
0–100 bar
0–250 bar
0–400 bar
0–600 bar
0–1000 bar
41
Multikupplung
(Multi-X)
Für den professionellen Einsatz
42
Multi-X Sortiment
Technische Daten
Max. Betriebsdruck..........................35 MPa
Min. Sprengdruck............................120 MPa
Temperaturbereich...........................-30 °C bis +100 °C
Material Kupplungsseite.................Verzinkter Stahl, eloxiertes Aluminium, Zink, Messing
Material Nippelseite........................Verzinkter Stahl, eloxiertes Aluminium, Messing
Material Dichtung............................Nitril (NBR)
Kuppelbar.........................................1. Restdrücke von bis zu 35 MPa auf der Nippelseite und druckloser Tankanschluss auf der Kupplungsseite.
2. Restdrücke von bis zu 25 MPa auf der Kupplungsseite und druckloser Tankanschluss auf der Nippelseite.
3. Restdrücke von bis zu 25 MPa auf der Nippelseite und 1 MPa Rücklaufdruck auf der Kupplungsseite.
Entkupplung unter Druck ..............Möglichst vermeiden. Der Restdruck kann beim Entkuppeln einen Rückschlag auslösen. Hebel stets gut festhalten.
Hinweis.............................................Empfehlungen für Anwendungen mit sehr dynamischem Druckverlauf erhalten Sie von CEJNs technischem Support.
Abmessungen
Druckabfall, MPa
Durchfluss DN 10
Kupplungsseite
L
H2
H3
Druckabfall, MPa
H1
Durchfluss DN 12,5
W
L
Nippelseite
H1
Druckabfall, MPa
W
H3
W
H3
H1
Durchfluss DN 19
43
Multi-X Duo 10
Nennweite........................................10 mm (3/8”)
Art.-Nr.
Anschlüsse
Anschluss
L
W
H1
H2
H3
Kupplungsseite
10 932 2000
2
WEO 1/2”
83
168
70
138
5
Nippelseite
10 932 2050
2
WEO 3/8”
116
116
66
-
5
Anschluss
L
W
H1
H2
H3
Multi-X Duo 12,5
Nennweite........................................12,5 mm (1/2”)
Art.-Nr.
Anschlüsse
Kupplungsseite
109322001
2
WEO 3/4”
98
176
79
139
5
Nippelseite
109322051
2
WEO 1/2”
138
132
73
-
5
Multi-X Quattro 10
Nennweite........................................10 mm (3/8”)
Art.-Nr.
Anschlüsse
Anschluss
L
W
H1
H2
H3
Kupplungsseite
109323000
4
WEO 1/2”
83
168
88
155
5
Nippelseite
109323050
4
WEO 3/8”
116
116
83
-
5
Multi-X Quattro 10/12,5
Nennweite........................................10 mm (3/8”)/12,5 mm (1/2”)
Art.-Nr.
Anschlüsse
Anschluss
L
W
H1
H2
H3
Kupplungsseite
109324000
4
WEO 1/2”+ 3/4”
98
176
99
159
5
Nippelseite
109324050
4
WEO 3/8”+ 1/2”
138
132
93
-
5
Multi-X Quattro 12,5
Nennweite........................................12,5 mm (1/2”)
Art.-Nr.
Anschlüsse
Anschluss
L
W
H1
H2
H3
Kupplungsseite
109324001
4
WEO 3/4”
98
176
99
159
5
Nippelseite
109324051
4
WEO 1/2”
138
132
93
-
5
Multi-X Quattro 12,5/19
Nennweite........................................12,5 mm (1/2”)/19 mm (3/4”)
Art.-Nr.
Anschlüsse
Anschluss
L
W
H1
H2
H3
Kupplungsseite
109325000
4
WEO 3/4”
120
214
107
170
5
Nippelseite
109325050
4
WEO 1/2”+ 3/4”
182
179
97
-
5
Alle Abmessungen sind in mm angegeben.
44
Multi-X Zubehör
Multi-X Elektosteckersatz
Multi-X lässt sich an der Nippelseite sowie an der Kupplungsseite mit einem Elektosteckersatz versehen.
Die hierfür erhältlichen Sets enthalten alle erforderlichen Komponenten sowie Staubschutzkappen und eine
Montageanleitung.
Anschlüsse........................................10 + Erde
Spannung.........................................48 V
Stromstärke......................................16 Amp.
Elektrosteckersatz
für Kupplungsseite
Elektrosteckersatz
für Nippelseite
Geeignet für
Art.-Nr.
L
W
H1
H2
H3
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
109320010
109320011
109320012
109320013
109320015
83
98
83
98
98
120
168
176
168
176
176
214
101
110
119
130
130
138
169
170
186
190
190
201
5
5
5
5
5
5
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
109320050
109320051
109320052
109320053
116
138
116
138
116
132
116
132
97
104
114
124
5
5
5
5
109320055
182
179
128
-
5
Die Maße beziehen sind Aussenabmessungen der Multi-X-Kupplungs-/Nippelseiten mit installiertem Elektrosteckersatz. Alle Abmessungen sind in mm angegeben.
Multi-X Aluminiumabdeckung/Parkstation
Die Aluminiumabdeckungen eignen sich als Schutz für Kupplungen im ungekuppelten Zustand bei hochbeanspruchten Anwendungen. Sie sind einfach zu montieren und als Parkstation zu verwenden. Die Abdeckungen
sind ausschliesslich für Kupplungen ohne Elektrostecker erhältlich (sie sind auch mit Elektrostecker einsetzbar,
wobei dessen Kontaktstifte jedoch nicht abgedeckt werden).
Material............................................Aluminium
Geeignet für
Art.-Nr.
Aluminiumabdeckung/
Parkstation für Kupplungsseite
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
109321020
109321021
109321022
109321023
109321023
109321025
Aluminiumabdeckung/
Parkstation für Nippelseite
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
109321070
109321071
109321072
109321073
109321074
109321075
Multi-X Staubschutzkappen
Im Lieferumfang der Kupplungs- bzw. der Nippelseite sind Staubschutzkappen aus Kunststoff enthalten. Diese
sind auch einzeln erhältlich.
Material............................................Weich-PVC
Geeignet für
Art.-Nr.
Staubschutzkappen
für Kupplungsseite
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
099321000
099321002
099321001
099321003
09 9321003
099321005
Staubschutzkappen
für Kupplungsseite
mit Elektrostecker
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
099321010
099321012
099321011
099321013
099321013
099321015
Geeignet für
Art.-Nr.
Staubschutzkappen
für Nippelseite
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
099321050
099321052
099321051
099321053
099321053
099321055
STAUBSCHUTZKAPPEN
FÜR NIPPEL- seite mit
Elektrostecker
Multi-X Duo 10
Multi-X Duo 12,5
Multi-X Quattro 10
099321060
099321062
099321061
099321063
099321063
099321065
45
Multi-X Ersatzteile
Multi-X Kupplungs- und Nippelsatz
Die Kupplungen und Nippel von Multi-X sind auswechselbar. Die Nippelsatz enthalten je einen
Nippel und einen Sicherungsring. Die Kupplungssatz enthalten alle erforderlichen Ersatzteile
zum Auswechseln einer Kupplung. Die Dichtungssatz enthalten je einen O-Ring und einen
Ersatzring, zum Auswechseln der vorderen Dichtung am Nippel.
Nippelsatz
KUPPLUNGSSATZ
Dichtungssatz
DN Nennweite
Geeignet für
Art.-Nr.
WEO-Anschluss
DN 10
Multi-X Duo 10
Multi-X Quattro 10
103646904
3/8”
DN 12,5
105646905
1/2”
DN 19
107646901
3/4”
DN 10
Multi-X Duo 10
Multi-X Quattro 10
103651905
1/2”
103651906
1/2”
DN 12,5
105651907
3/4”
DN 19
107651901
3/4”
DN 10
DN 12,5
DN 19
Nippel DN 10
Nippel DN 12,5
Nippel DN 19
103654900
105654900
107654900
-
Multi-X Halterungen
Im Lieferumfang der Multi-X-Kupplungsseite sind Halterungen
enthalten. Diese sind auch für die Nippelseite geeignet.
Multi-X Ersatzteile
Hebeleinheit
2:1
Abdeckkappe
Zentrierbolzenset
46
Material............................................Pulverbeschichteter Stahl
Geeignet für
Art.-Nr.
Multi-X Duo 10
Multi-X Quattro 10
109324960
Multi-X Duo 12,5
109324970
109324980
Multi-X Duo 10
Multi-X Quattro 10
109324961
Multi-X Duo 12,5
109324971
109324981
Multi-X Duo 10
Multi-X Quattro 10
109324962
Multi-X Duo 12,5
109324972
109324982
Halterung für
Kupplungs-/
Nippelseite
Halterungen
für Kupplungs-/
Nippelseite mit
Elektrostecker
Geeignet für
Art.-Nr.
Multi-X Duo 10
Multi-X Quattro 10
Multi-X Duo 12,5
109324963
109324965
109324973
109324975
109324985
Multi-X Duo 10
Multi-X Quattro 10
Multi-X Duo 12,5
109324964
109324966
109324974
109324976
109324986
CEJN WEO Stecksystem
Technologie für Hydraulikanschlüsse
– einfach und günstig
47
WEO Stecksystem - Funktion
Ankuppeln
1.
Demontierring
Montageanschlag
Prüfen Sie den Montageanschlag auf richtigen
Sitz und die Beweglichkeit des Demontierrings
in seiner Nut.
Sicherungshaken
2.
Buchse
Montageanschlag
3.
O-Ring
Der Stecker wird in die Steckbuchse
eingesteckt, so dass die Sicherungshaken nach
außen gepresst werden.
Der Stecker wird vollends eingesetzt, bis der
Montageanschlag an der Steckbuchse anliegt.
Äußerer Verschlussflansch
4.
Abkuppeln
Der O-Ring der Sicherungshaken federt
die Sicherungshaken zurück, so dass sie
am Flansch des Steckers einrasten. Die
Kupplung ist nun gesichert und kann nicht
auseinandergezogen werden.
Montageanschlag
1.
Nehmen Sie einen Schraubendreher, um den
Montageanschlag zu entfernen.
Demontierring
2.
Stecken Sie den Stecker vollends ein, so dass
der Demontierring die Sicherungshaken zur
Seite drückt.
Äußerer Flansch
3.
48
Sicherungshaken
Ziehen Sie den Stecker heraus, so dass sein
äußerer Flansch den Demontierring berührt.
Dann ziehen Sie ihn nach hinten, damit die
Sicherungshaken gelöst und der Stecker
vollständig herausgezogen werden können.
Demontierring
Technische
Daten
Materialspezifikation
Montageanschlag – POM
Demontierring – POM
Sicherungshaken – gehärteter Stahl
O-Ring – Nitril
Stecker – gehärteter Stahl
Stützring – Hytrel®
O-Ring – Nitril
Buchse – Stahl
Tests
Das WEO Plug-In System ist vom staatlichen schwedischen Materialprüfungs- und Forschungsinstitut gemäß
SS-ISO 8032 – Half Omega Test – geprüft. Das Produkt ist
auf einen vierfachen Mindestberstdruck des maximalen
Betriebsdruckes getestet. Die Anschlüsse wurden auch
durch den deutschen TÜV geprüft und zugelassen.
Betriebsdruck, Sicherheitsfaktor
Der maximale Betriebsdruck für Abmessungen zwischen
¼“ und ¾“ beträgt 350 bar, sowie 250 bar für 1“. Ein
Sicherheitsfaktor von mindestens 4:1 zwischen Berstund Betriebsdruck gilt für sämtliche Abmessungen.
Anmerkung: Der Betriebsdruck kann je nach Anschluss
variieren; s. unter dem jeweiligen Produkt.
Temperaturbereich
-30 °C bis +100 °C (-22 °F bis +212 °F)
Schlauchabmessungen
und Betriebsdruck in bar
Schlauchnormen
-03
100R1A
1ST 20022
853-1ST
100R1AT
1SN 20022
853-1SN
100R2A
2ST 20022
853-2ST
100R2AT
2SN 20022
853-2SN
100R9R
4SP 20023
856-4SP
3/16”
-04
1/4"
-05
5/16"
-06
3/8"
-08
1/2"
-10
5/8"
-12
3/4"
-16
1"
350 bar
350 bar
350 bar
350 bar
350 bar
350 bar
350 bar
250 bar
SAE
DIN
EN
857-1SC
857-2SC
Kompatible Schlauchfabrikate
WEO Plug-Ins lassen sich auf die meisten handelsüblichen Schlauchfabrikate mit ein- und mehrfacher Stahleinlage bis zu 1”
(-16er Größe) und auch mit spiralverstärkten Schläuchen montieren. Nehmen Sie das Standardwerkzeug und die entsprechende Einpresshülse mit den entsprechenden Einpressmaßen für den jeweiligen Schlauchtyp. Verpressungsanleitung s.
Anleitungen auf www.cejn.de/Produkte/WEO-Stecksystem
49
Produktübersicht
Nippel
– Gerader Schlauchanschluss
Der Nippel der Serie 710 Plug-In ist mit einem Schlauchanschluss
für Hydraulikschläuche in den Grössen 1/4“ bis 1“ verfügbar.
Technische Daten
Material Nippel�� Stahl, gehärtet (verzinkt), Cr-VI - frei
Serie 710
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
F
1/4"
147100403
147100404
3/16” (5.25 mm)
1/4” (6.9 mm)
350 bar
350 bar
10.0
10.0
54.5
58.0
19.0
19.0
2.8
4.5
29.2
30.0
3/8"
147100604
147100605
147100606
147100806
147100808
147101208
147101210
147101212
147101616
1/4” (6.9 mm)
5/16” (8.6 mm)
3/8” (10.1 mm)
3/8” (10.1 mm)
1/2” (13.6 mm)
1/2” (13.6 mm)
5/8” (16.8 mm)
3/4” (20 mm)
1” (26.2 mm)
350 bar
350 bar
350 bar
350 bar
350 bar
350 bar
350 bar
350 bar
250 bar
13.0
13.0
13.0
16.0
16.0
23.0
23.0
23.0
30.0
61.0
61.0
63.0
63.0
64.0
73.5
77.5
82.0
100.5
22.0
22.0
22.0
22.0
22.0
31.0
31.0
31.0
38.5
4.5
5.6
7.0
7.0
9.5
9.5
12.0
15.0
21.0
33.0
33.0
33.0
33.0
33.0
42.5
43.3
43.0
54.0
1/2"
3/4"
1"
Alle Maßangaben in mm. Hinsichtlich Verfügbarkeit und Preise wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie unsere Webseite www.cejn.de für
weitere Wartungshinweise. Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
Nippel – 45° Schlauchanschluss
Der Nippel der Serie 712 Plug-In ist mit einem Schlauchanschluss
für Hydraulikschläuche in den Grössen 1/4“ bis 3/4“ verfügbar.
Technische Daten
Material Nippel�� Gehärteter Stahl (verzinkt), Cr-VI - frei
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
Serie 712
147120404
147120606
1/4” (6.9 mm)
3/8” (10.1 mm)
350 bar
350 bar
10.0
13.0
28.0
33.0
51.0
59.0
4.5
7.0
147120808
147121212
1/2” (13.6 mm)
3/4” (23 mm)
350 bar
350 bar
16.0
23.0
36.0
55.0
66.0
103.0
9.0
14.5
Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie unsere Website, www.cejn.com, für
allgemeine Pflege-Tipps .Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
50
Nippel – 90°Schlauchanschluss
Der Nippel der Serie 714 Plug-In ist verfügbar mit einem 90°
Schlauchanschluss für Hydraulikschläuche in den Grössen
1/4“ bis 1/2“.
Technische Daten
Material Nippel�� Gehärteter Stahl (verzinkt) Cr-VI - frei
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
Serie 714
147140404
147140606
147140806
147140808
1/4” (6.9 mm)
3/8” (10.1 mm)
3/8” (10.1 mm)
1/2” (13.6 mm)
350 bar
350 bar
350 bar
350 bar
10.0
13.0
16.0
16.0
51.0
60.0
61.0
69.0
34.0
39.0
39.0
48.0
4.5
7.0
7.0
9.0
allgemeine Pflege-Tipps. Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
Stecknippel
B
C
Der Nippel der Serie 716 ist mit einem Schlauchanschluss für
Hydraulikschläuche in den Grössen 3/8" bis 1"erhältlich. Diese
Nippel-Serie ist speziell für die Verwendung in dem WEO Pug-In
Swivel der Serie 860 gefertigt. Empfohlen für Drebuchse Serie
860.
F
D
A
E
Technische Daten
Material Nippel�� Gehärteter Stahl (Zink-Nickel)
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
E
F
Serie 716
147160616
147160818
147161222
147161626
G 3/8”
G 1/2”
G 3/4”
G 1”
350
350
350
350
13
16
23
30
63
64
82
100.5
33
33
43
54
6.5
9
15
21
10.1
13.6
20
26.2
22.3
22.5
31
38.5
bar
bar
bar
bar
Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie unsere Webseite, www.cejn.de, für die
allgemeinen Pflegetipps. Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
Steckippel
Serie 721 verfügt über Plug-In stop Nippels in der
Größe 1 / 4 “ bis 3/8”
Serie 721
Art.-Nr.
Anschluss
(E)
Max.
Betriebsdruck
Hexagon
(F)
147210606
G 3/8” Innengewinde
350 bar
24
A
3/8” (13 mm)
B
48.0
C
22.0
D
7.0
E
3/8”
F
27.0
147210608
350 bar
27
3/8” (13 mm)
52.0
22.0
7.0 1/2”
30.6
147210806
350 bar
27 1/2” (16 mm)
49.5
22.0
9.5 3/8”
30.6
147210848
G 1/2” Innengewinde 350 bar
27
1/2” (16 mm)
50.0
22.0
9.5 1/2”
30.6
147211208
350 bar
36
3/4” (23 mm)
60.2
31.2
15.0
1/2”
30.6
147211212
350 bar
36
3/4” (23 mm)
63.5
31.0
15.0 3/4”
40.0
Die Anschlüssen sind gemäß ISO Standard gelistet. Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler.
Bitte besuchen Sie unsere Webseite, www.cejn.de, für die allgemeinen Pflegetipps.
51
Blind-Nippel
Die Serie 723 Plug-In Stop Nippel ist verfügbar in der Größe 1/4"bis 1".
Technische Daten
Artikelnummer
Anschluss
Max. Betriebsdruck
A
B
C
E
Serie 723
147230400
147230600
147230800
147231200
147231600
G 1/4”
G 3/8”
G 1/2”
G 3/4”
G 1”
350 bar
350 bar
350 bar
350 bar
250 bar
10.0
13.0
16.0
23.0
30.0
43.0
50.0
50.0
59.0
75.0
19.0
22.0
22.0
31.0
38.5
12.0
16.0
19.0
25.0
33.0
Stecknippel G-Aussengewinde
B
C
Serie 724 verfügt über Plug-In stop Nippels in der Größe 1 / 4 "bis 1"
Anschluss entspricht ISO 228/1.
F
D
A
E
Technische Daten
Artikelnummer
Anschluss (E)
Max.
Betriebsdruck
A
B
C
D
F
Serie 724
147240404
147240606
147240808
147241212
147241616
G 1/4”
G 3/8”
G 1/2”
G 3/4”
G 1”
350 bar
350 bar
350 bar
350 bar
350 bar
10
13
16
23
30
43
48.5
52
65
12
12
14
16
4.5
7
9.5
15
19.3
22
22.5
31.2
Stecknippel Aussengewinde JIC 37°
Serie 727 verfügt über Plug-In stop Nippels in der Größe 1/4"bis 3/4".
Anschluss entspricht EN ISO 8434-2.
B
C
F
D E
A
Technische Daten
Artikelnummer
Anschluss (E)
Max.
Betriebsdruck
A
B
C
D
Series 727
147270407
147270609
147270612
147270809
147270812
147270813
147270817
147271217
7/16”- 20 UNF
9/16” - 18 UNF
3/4” - 16 UNF
9/16” - 18 UNF
3/4” - 16 UNF
7/8” - 14 UNF
1 1/16” - 12 UNF
1 1/16” -12 UNF JIC 37°
350 bar
250 bar
250 bar
350 bar
250 bar
350 bar
350 bar
200 bar
10 (G 1/4”)
13 (G 3/8”)
13 (G 3/8”)
16 (G 1/2”)
16 (G 1/2”)
16 (G 1/2”)
16 (G 1/2”)
23 (G 3/4”)
42
47
53
50
52
55
62
68
19
22.3
22.3
22
22
22
22
31
4.4
7
7
7
9.5
9
9.5
15
F
14
17
21.9
52
Steckbuchse – G-Aussengewinde (ISO 228/1)
Die Kupplungen der Serie 810 mit G-Aussengewinde (ISO 228/1)
sind in den Grössen 1/4" bis zu 1" erhältlich.
Technische Daten
Material Kupplung�� Gehärteter Stahl (verzinkt)
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
F
Serie 810
148100404
148100606
148100808
148101212
148101616
G 1/4”
G 3/8”
G 1/2”
G 3/4”
G 1”
350 bar
350 bar
350 bar
350 bar
250 bar
10.0
13.0
16.0
23.0
30.0
38.4
41.9
43.5
56.0
67.0
12.0
12.0
14.0
16.0
18.0
4.5
7.0
9.5
9.5
21.0
20
24
28
36
41
Die Anschlüsse sind gemäß ISO-Standard gelistet Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie unsere Webseite, www.cejn.de, für die allgemeinen Pflegetipps. Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
Verschlussstopfen – Buchse
Die Serie 811 Plug-In-Stop-Kupplung ist erhältlich in den Größen 1/4"bis 1".
Technische Daten
Artikelnummer
Anschluss
Max. Betriebsdruck
A
B
F
Serie 811
148110400
148110600
148110800
148111200
148111600
G 1/4”
G 3/8”
G 1/2”
G 3/4”
G 1”
350 bar
350 bar
350 bar
350 bar
250 bar
10.0
13.0
16.0
23.0
30.0
29.4
31.3
32.3
44.0
55.0
20
24
28
32
41
Doppelkupplung – Schotteinbau
B
Die Serie 813, Schotteinbau, ist erhältlich in den Grössen 1/4" bis 3/4".
F
E A
C
A
Technische Daten
Serie 813
Artikelnummer
1/4" 148130444
3/8" 148130646
1/2" 148130848
3/4” 148131242
Anschluss (E)
Max. Betriebsdruck
A
B
C
F
M21.5x1.5
M26x1.5
M30x2
M39x2
350 bar
350 bar
350 bar
350 bar
10.0
13.0
16.0
23.0
42.8
50.8
50.0
68.0
0-18
0-25
0-25
0-25
22
27
32
45
53
Kupplung – Gerader Schlauchanschluss
Die Kupplung der Serie 817 Plug-In ist mit einem Schlauchanschluss
für Hydraulikschläuche in den Grössen 1/4“ bis 1“ erhältlich.
Technische Daten
Material Kupplung�� gehärteter Stahl (gelb verzinkt)
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
F
Serie 817
148170404
148170606
148171212
148171616
3/16” (5.25 mm)
3/8” (10.1 mm)
3/4” (20 mm)
1” (26.2 mm)
350 bar
350 bar
350 bar
250 bar
10.0
13.0
23.0
30.0
58.5
66.9
87.0
105.0
33.2
36.0
48.0
58.5
2.8
7.0
15.0
21.0
20
24
32
41
allgemeine Pflege-Tipps. Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
Buchse – SAE J514 O-Ring Boss
Die Kupplung der Serie 826 Plug-In ist mit SAE
J514 O-Ring Boss in den Grössen 1/4" bis 1"
erhältlich.
Technische Daten
Material Kupplung�� gehärteter Stahl (verzinkt)
Serie 826
1/4"
3/8"
1/2"
3/4"
1"
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
F
148260407
148260609
148260812
148260814
148260817
148261217
148261621
7/16”-20
9/16”-18
3/4”-16
7/8”-14
1 1/16”-12
1 1/16”-12
1 5/16”-12
350 bar
350 bar
350 bar
350 bar
350 bar
350 bar
250 bar
10.0
13.0
16.0
16.0
16.0
23.0
30.0
35.4
39.9
40.5
42.1
44.5
55.0
64.0
9.0
10.0
11.0
12.6
15.0
15.0
15.0
4.5
7.0
9.5
12.7
14.5
15.0
21.0
20
24
28
28
28
32
41
Anschlüssen nach SAE-Normen aufgeführt Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie
unsere Webseite, www.cejn.de, für die allgemeinen Pflegetipps. Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
Buchse
– G-Aussengewinde mit eingebauter Gummidichtung
Die Kupplung der Serie 830 Plug-In ist mit einem G-Aussengewinde mit
Gummidichtung (DIN 3869), in den Grössen 1/4" bis 1" erhältlich.
Technische Daten
Material Kupplung�� gehärteter Stahl (verzinkt)
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
F
Serie 830
148300404
148300606
148300808
148301212
148301616
G 1/4”
G 3/8”
G 1/2”
G 3/4”
G 1”
350 bar
350 bar
350 bar
350 bar
250 bar
10.0
13.0
16.0
23.0
30.0
38.0
41.0
43.0
56.0
69.0
12.0
12.0
14.0
16.0
18.0
4.5
7.0
9.5
15.0
21.0
20
24
28
34
41
Anschlüsse nach ISO-Standard aufgeführt Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie
unsere Webseite, www.cejn.de, für die allgemeinen Pflegetipps. Technische Zeichnungen sind über unsere Webseite www.cejn.de abrufbar.
54
Buchse
– Metrisch (ISO 6149 - 3)
Die Kupplung der Serie 831 Plug-In ist mit metrischen Gewinde (ISO
6149 - 3) in den Grössen 1/4" bis 3/4" erhältlich.
Technische Daten
Artikelnummer
Anschluss (E)
Max. Betriebsdruck
A
B
C
D
F
Serie 831 1/4"
3/8"
148310414 148310612
148310616
148310818
148311222
148311227
M14x1.5
M18x1.5
M16x1.5
M18x1.5
M22x1.5
M27x2
350 bar
315 bar
315 bar
315 bar
315 bar
200 bar
10.0
16.0
13.0
16.0
23.0
23.0
37.0
42.0
41.4
42.0
53.0
56.0
11.0
12.5
11.5
12.5
13.0
16.0
7.5
9.5
7.5
9.5
14.0
15.0
20
27
24
27
32
32
1/2"
3/4"
Die Anschlüsse sind gemäß ISO Standard gelistet. Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte besuchen Sie unsere Webseite, www.cejn.de, für die allgemeinen Pflegetipps.
Dreh-Buchse
Die Serie 860 Plug-In Dreh-Buchse mit Aussengewinde
und Gummidichtung (DIN 3869) ist den Größen 3/8"bis
1"erhältlich. Empfohlen für Stecknippel der Serie 716.
Technische Daten
Material Kupplung�� (Zink-Nickel)
Artikelnummer
Anschluss
Max. Betriebsdruck
A
B
C
D
F
Serie 860
148600606
148600808
148601222
148601616
G 3/8”
G 1/2”
G 3/4”
G 1”
350 bar
350 bar
350 bar
250 bar
13.0
16.0
23
30.0
47.1
52.6
67
74.6
12.0
14.0
16
16.0
7.0
9.5
15
21.0
27
32
41
50
Die Anschlüssen sind gemäß ISO Standard gelistet. Alle Maße sind in mm. Bei Fragen zu Verfügbarkeit und Preis wenden Sie sich bitte an einen autorisierten CEJN-Händler. Bitte
besuchen Sie unsere Webseite, www.cejn.de, für die allgemeinen Pflegetipps.
55
WEO Stecksystem Patronen
Eine innovative Stecksystem-Technologie für
Hydraulikanschlüsse – einfach und günstig
Minimieren Sie Ihre Montage- und Prüfzeiten. Bauen Sie kompaktere Hydraulikkomponenten und
Systeme. Reduzieren Sie Wartungszeiten und arbeitsbedingte Verletzungen
Verschaffen Sie sich Flexibilität!
Die WEO-Stecksystem Patrone ist ein flexibles Einschraubteil, welches in jede Art von Hydraulikkomponenten
integriert werden kann, wie z. B. Ventile, Filter, Pumpen und Motoren. Es wird kein spezielles Design benötigt;
integrieren Sie die Patrone einfach in die Hydraulikkomponente (siehe Illustration eines aufgeschnittenen Musters).
Neue Möglichkeiten!
Ob Sie nur einzelne Komponenten oder fertige Systeme bzw. Maschinen herstellen, die WEO-Stecksystem Patrone
verschafft Ihnen als Hersteller oder Erstausrüster die Möglichkeit, Komponenten zu liefern, die einfach einzubauen
sind und Maschinen, die einfach zu warten sind. Zwischeneinbauten oder Nachziehen an schwer erreichbaren
Verschraubungen oder zeitintensive Dichtigkeitsprüfungen entfallen.
Kompaktere Systeme – Platzeinsparung!
Durch die Integration dieses kompakten Einschraubteils werden Adapter
oder andere Zubehörteile überflüssig. Alles was Sie berücksichtigen
müssen, ist genügend Platz für einen kleinen Schraubendreher, um den
Schlauchanschluss zur erreichen. Bei immer komplexer werdenden
Systemen bedeutet jede Platzeinsparung gleichzeitig auch eine
Kostenersparnis.
Eine Patrone – Viele Vorteile für Sie!
Flexibilität – eine Patrone passt für alle Anwendungen.
Platzersparnis – engere und schnellere Montage möglich.
Zeitersparnis – keine Notwendigkeit von zusätzlichen Anschlüssen und Adaptern.
Minimierung von Arbeitsverletzungen – kein Einsatz von schweren Werkzeugen – kein
Nachziehen Einsparung von Geld und Zeit
Wartungszeiten – Teile lassen sich schnell und einfach auswechseln
56
WEO-Patronen
O-Ring – Nitril
Stützring – Hytrel®
Dichtungsring – gehärteter Stahl
O-Ring – Nitril
Sicherungshaken – gehärteter Stahl
Vorderteil – Stahl
Gewindeverschluss mit Dichtungsmittel
Bohrung für WEO Patrone
Staubschutzkappe – LDPE
K
J
0.05
H
Erhältlich in den Größen:
A
G
DN6 – 14 800 0400
Lx45o
DN10 – 14 800 0600
4
A
F
0.7x45
o
DN12 – 14 800 0800
DN20 – 14 800 1200
Betriebsdruck: ØE
ØD
ØC
ax
0.2
ØA
R0
.5+
1.400 bar
Rm
0.3
Berstdruck: ØB
30o
350 bar
4
Temperaturbereich: - 30 °C bis + 100 °C
Kanten entgratet 0,05 - 0,2
WEO Plug-In Patrone
Art.-Nr.
A
B
C
D
E FG
H
J
Zugmoment
(empfohlen)
KL
14 800 0400 10.03+0.08 12.75+0.1
16.55+0.07 17.0+0.1
M18x1
8.5+1 1.1-0.1
10.65+0.1 14.15+0.2 19.65+0.15 0.2 25-35 Nm
14 800 0600 13.03+0.08 16.95+0.15
20.55+0.07 21.0+0.1
M22x1
8.7+1 1.15-0.1 11.1+0.1
15.5+0.2
21.95+0.15 0.2 30-40 Nm
14 800 0800 16.03+0.08 19.95+0.15
23.55+0.07 24.0+0.1
M25x1
8.7+1 1.25-0.1 11.3+0.1
15.7+0.2
22.15+0.15 0.3 40-50 Nm
14 800 1200 23.03+0.08 27.95+0.15
31.05+0.07 31.5+0.1
M33x1.5 11.5+1 1.7-0.1
21.4+0.2
31.35+0.15 0.3 70-80 Nm
16.5+0.1
Angaben in mm
Änderungen ohne vorherige Ankündigung vorbehalten.
57
Hinweise zu WEO-Einpressnippel
WEO-Einpressnippel: Serien 710, 712, 714, 716 und 817
Achten Sie beim Einsatz aller WEO-Artikel auf Einhaltung der zulässigen Betriebsparameter.
Beachten Sie die Hinweise zum korrekten Einpressen.
Ersetzen Sie verschlissene oder beschädigte Produkte.
Nichtbeachtung der Hinweise oder falsche Handhabung der Produkte kann zu Beschädigungen und unter
Umständen zu Unfällen führen!
Härtung:
Alle WEO-Einpressnippel sind gehärtet.
Oberfläche:
Serie 710, 712, 714, 716, 817: Cr(III) (Cr(VI)-frei, verzinkt)
Schlauchanschlussprofil:
Falls Sie weitere Informationen wünschen wenden
Sie sich bitte an Ihre lokale CEJN Verkaufsorganisation, die sie unter www.cejn.com finden können,
oder schreiben Sie an [email protected].
Kontakt für Deutschland, Österreich, BeNeLux, OstEuropa und GUS
Serie 710
Serie 712
Serie 714
Serie 716
Serie 817
CEJN-Product GmbH
Junkersring 16
D-53844 Troisdorf
Tel.:
Fax.:
+49 2241 234 19-0
+49 2241 234 19-90
e-mail: [email protected]
1) WEO-Nippel sind gehärtet.
Beim Einpressen ist die Presskraft entsprechend zu
ermitteln.
WEO-Nippel verhalten sich nicht elastisch. Federraten /
Rückfederungen, wie bei herkömmlichen Schlaucharmaturen, existieren nicht.
2) Der in den entsprechenden Tabellen aufgeführte
Nippeleinfall ist unbedingt einzuhalten. Achtung: Überpressen führt zur Beschädigung des Nippels (Bruch,
Haarrissen etc.). 3) Unter Umständen sind Beschädigungen des Nippels
durch Überpressung von außen nicht zu erkennen oder
treten erst bei Druckbeaufschlagung und nach einer
gewissen Zeit in Erscheinung.
58
4) Die in den Tabellen angegebenen Pressmaße gelten
nur in Verbindung mit den aufgeführten Presshülsen.
Bei Verwendung anderer Presshülsen sind die entsprechenden Werte zu ermitteln.
5) Die korrekte Einbindung der WEO-Armaturen, ist
durch den Einbinder sicherzustellen.
Die Gewährleistung für die fachlich richtige Einbindung der WEO-Armatur in den entsprechenden
Schlauch übernimmt der Einbinder.
6) Wir weisen hiermit ausdrücklich darauf hin, dass
durch die Firma CEJN keine Gewährleistung für die
Schlaucheinbindung übernommen wird.
7) CEJN lehnt jegliche Haftung, welche sich durch
falsches Einpressen, bewussten oder unbewussten
Missbrauch der Artikel ergeben, ab.
Pressmaße Serie
710,712, 714 und 817/838
EN 853 1SN, DIN 20022 1SN
Din
Ferrule
Crimping dim
EN 857 1SC
Internal collapse
Din
Ferrule
Crimping dim
Internal collapse
3/16"
146 100 300
16,1
0,1 - 0,25
1/4"
14 611 0400
15,0
0,1-0,3
1/4"
146 100 400
17,9
0,1 - 0,3
3/8"
14 611 0600
18,6
0,1 - 0,5
1/2"
14 611 0800
22,7
0,1 - 0,5
5/16"
146 100 500
18,7
0,1 - 0,5
3/8"
146 100 600
20,6
0,1 - 0,5
1/2"
146 100 800
23,5
0,1 - 0,5
5/8"
146 101 000
27
0,1 - 0,3
3/4"
146 101 200
30,9
0,1 - 0,3
3/16"
14 6100 300
16,3
0,1 - 0,25
0,1 - 0,3
1/4"
14 6100 400
18,2
0,1 - 0,3
5/16"
14 6100 500
19,0
0,1-0,5
1"
146 101 600
39,2
EN 853 2SN, DIN 20022 2SN
Din
Ferrule
Crimping dim
Internal collapse
EN 857 2SC
Din
Ferrule
Crimping dim
Internal collapse
3/8"
14 6100 600
20,6
0,1-0,5
1/2"
14 6100 800
23,5
0,1-0,5
5/8"
14 610 1000
27,4
0,1 - 0,3
3/16"
146100 300
16,8
0,1 - 0,25
1/4"
14 6100 400
18,8
0,1 - 0,3
3/4"
14 610 1200
31,1
0,1 - 0,3
1"
14 610 1600
39,4
0,1 - 0,3
5/16"
14 6100 500
19,7
0,1 - 0,5
3/8"
14 6100 600
21,4
0,1 - 0,5
1/2"
14 6100 800
24,5
0,1 - 0,5
5/8"
14 6101 000
28,3
0,1 -0,3
3/4"
14 6101 200
32,1
0,1 - 0,3
1"
14 6101 600
40,4
0,1 - 0,3
EN 856 4SP
Din
Ferrule
Skive length Crimping dim
Internal collapse
1/2"
14 6120 800
28
25,8
0,1 - 0,5
5/8"
14 612 1000
33
28,8
0,1 - 0,3
3/4"
14 612 1200
32
33,6
0,1 - 0,3
1"
14 612 1600
42
41,5
0,1 - 0,3
59
Quick Connect Specialist
09 001 4754 / 1110 / CEJN AB Skövde, Sweden
MITTELDRUCKHYDRAULIK
The Global
Copyright © 2011 CEJN AB

holmbury - Heuver Hydrauliek

Transcription

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