(PSI) Project overview 2011
Transcription
(PSI) Project overview 2011
Private Sector Investment programme (PSI) Project overview 2011 Colophon Contact Private Sector Investment programme (PSI) T +31 88 602 85 13 F +31 88 602 90 23 [email protected] NL EVD International Prinses Beatrixlaan 2 | 2595 AL The Hague PO Box 93144 | 2509 AC The Hague The Netherlands Index Africa 9 Benin PSI11/BJ/21 Industrial shea nut processing in Benin 11 11 Burkina Faso PSI11/BF/01 PSI11/BF/21 Buy Burkinabé Lime, Build Burkina Faso Electricity concrete pole 14 14 18 Burundi (PSI Plus) PSIP11/BI/24 Introducing bore hole drilling technology 21 21 Cape Verde PSI11/CV/01 PSI11/CV/21 25 25 28 Reviving and upgrading Fogo coffee quality Integrated vegetable, flower & fruit tree production The Democratic Republic of the Congo (PSI Plus) PSIP11/CD/02 An agricultural service centre and outgrowers programme in the DR Congo PSIP11/CD/21 Cleaning up Kinshasa 31 Egypt PSI11/EG/01 37 PSI11/EG/21 Ethiopia PSI11/ET/01 PSI11/ET/03 PSI11/ET/04 31 34 Developing comprehensive rehabilitation services for children with chronic conditions in Alexandria Stand-alone toolshop and test centre for thin walled injection moulds 37 39 41 41 44 PSI11/ET/05 PSI11/ET/21 PSI11/ET/23 PSI11/ET/24 Sustainable high yield castor oil production in a desert area Growing and processing raisin tomato in Tigray Establishment of a sustainable supply chain for industrial bamboo products Ethiopian Ballooning Tahini production facility with sesame outgrower scheme Industrial baltena and injera sauce production Quality linseed production with small-holder farmers The Gambia PSI11/GM/01 Integrated Outgrower Poultry Project 63 63 Ghana PSI11/GH/01 Fair trade organic ISO 22000 compliant palm oil for export 66 66 Kenya PSI11/KE/22 H2ollandwater for sustainable irrigation dosing units in Kenya 69 69 48 52 55 57 60 Page 3 of 279 Madagascar PSI11/MG/01 PSI11/MG/02 71 71 PSI11/MG/21 PSI11/MG/23 Sea cucumber farming Solar energy systems to supply productive power via Smart Grids for rural development Masoandro Low-cost wireless internet and digital TV Malawi PSI11/MW/21 Flowtech Limited 80 80 Mali PSI11/ML/01 PSI11/ML/02 PSI11/ML/22 PSI11/ML/23 Pivot wheat production HI Béton Mali under Construction Super Mali Mango 83 83 87 91 94 Rwanda PSI11/RW/01 Establish Rwandan avocado production, outgrower scheme and export 97 97 Senegal PSI11/SN/01 Hallal delicacies 74 76 78 100 100 Sierra Leone (PSI Plus) PSIP11/SL/01 ACCC Ltd; Cacao processing for Sierra Leone PSIP11/SL/25 Providing modern cargo services at Freetown International Airport 103 103 105 Sudan PSI11/SD/21 PSI11/SD/22 Setting up the "Comprehensive Rehabilitation Centre" The Sudan poultry feed centre of excellence 107 107 109 Tanzania PSI11/TZ/22 Tanzania Crushing Facility 111 111 Uganda PSI11/UG/03 PSI11/UG/24 PSI11/UG/25 114 Introducing soya and sunflower warehouse receipt systems to Uganda 114 Potato processing in Kisoro 117 To the next level 120 Zambia PSI11/ZM/01 PSI11/ZM/02 Production of forage seeds Samfya marina, flotilla and hospitality 123 123 126 Asia 129 Afghanistan (PSI Plus) PSIP11/AF/07 Marvellous Afghan Marmar PSIP11/AF/22 Quality liquorice from Afghanistan PSIP11/AF/25 Kabul Dairy Processing Plant 131 131 132 133 Bangladesh PSI11/BD/23 134 134 Page 4 of 279 Cattle & Buffalo Improvement in Bangladesh Indonesia PSI11/RI/03 PSI11/RI/04 PSI11/RI/22 PSI11/RI/23 PSI11/RI/24 PSI11/RI/26 PSI11/RI/27 Single piece production of high quality FSC doors Sustainable production of bamboo panels and planks Piloting protected cultivation of tropical vegetable seeds A supply chain for fresh organic cassava chips Holcomer UHT colouring of milk bottles Integrated fresh sourcing & farm extension services for modern wholesale markets Tool Factory Nepal PSI11/NP/01 PSI11/NP/02 PSI11/NP/03 Production of Animal Vaccines Certified Herb extracts from Nepal Hybrid seed production in Nepal 137 137 139 141 144 147 150 152 154 154 156 158 Pakistan (PSI Plus) PSIP11/PK/22 Voice Biometric authentication in Pakistan 160 160 The Palestinian Authority (PSI Plus) PSIP11/OT/02 Transcend Services PSIP11/OT/04 High quality cream and processed cheese PSIP11/OT/05 Natural soap from Nablus PSIP11/OT/09 Environmental olive project PSIP11/OT/2E Organic Palestinian Dead Sea salt PSIP11/OT/2F Environmentally friendly plastics for the Palestinian Authority 162 162 164 166 168 170 172 The Philippines PSI11/PH/21 Coir Pith and Husk Processing Project in Mati, Mindanao Philippines (Growrite Substrates Philippines Corp.) 174 Vietnam PSI11/VN/03 PSI11/VN/06 PSI11/VN/07 PSI11/VN/25 177 177 180 184 187 Creating added value to the Mekong coconut waste streams Pilot production of high Quality sheet metal products for export Fast RSQ Vietnam Excellent products goes Asia 174 Yemen (PSI Plus) PSIP11/YE/01 Yemeni coffee processing project PSIP11/YE/21 Healthy eggs 190 190 193 Central and Eastern Europe 195 Armenia PSI11/AM/21 PSI11/AM/22 197 197 199 Armenia's first professional fresh strawberry production company Establishing the production of sulphuric acid in Armenia Bosnia and Herzegovina PSI11/BA/21 Heavy duty sacks PSI11/BA/25 Establishment of a high-precision CNC metal processing workshop 202 202 205 Georgia PSI11/GE/01 208 208 Medical & diagnostic laboratory services in Georgia Page 5 of 279 Kosovo PSI11/K3/01 Manufacturing window decorations 210 210 Macedonia PSI11/MK/03 PSI11/MK/23 PSI11/MK/25 Slow Food in Macedonia PAPU Modern pork production in Macedonia All-round greenhouse construction & advisory company 212 212 215 219 Moldova PSI11/MD/22 PSI11/MD/23 Organic vegetable seed production in Moldova Production of high quality clothing for the medical care 222 222 225 Latin America 229 Bolivia PSI11/BO/01 PSI11/BO/02 Integrated Vegetable Production – Green houses innovation Value added sesame products 231 231 233 Colombia PSI11/CO/02 PSI11/CO/03 Environmentally friendly crop protection products Organic fresh fruit & vegetables from Colombia 236 236 239 Guatemala (PSI Plus) PSIP11/GT/02 Transformation of wasted fruits in, by biomass IQF frozen, innovative portion packs PSIP11/GT/03 Piloting a processing plant for animal blood, serum and bile PSIP11/GT/21 Centro de Capacitación, Innovación y Producción Popoyán-Priva PSIP11/GT/22 Production of natural medicine in gel capsules PSIP11/GT/25 High Tech Dental Imaging Centre and Dental CAD/CAM Laboratory 241 Nicaragua PSI11/NI/02 PSI11/NI/04 PSI11/NI/21 PSI11/NI/23 Production of chilli peppers and sauce in Nicaragua Piloting the production of un-rooted cuttings of annual bedding plants Certified processing of crab in Nicaragua for USA market Production of architectural designs in Nicaragua 255 255 257 260 263 Peru PSI11/PE/01 PSI11/PE/02 PSI11/PE/03 PSI11/PE/04 Fresh Bell Peppers for the export market Organic Lemon production Establishment of a Sweet Potato export chain Growing Desert Flowers in Peru 265 265 268 271 274 Suriname PSI11/SR/03 A supply chain for hot-fill production of tropical nectars and juices 277 277 Page 6 of 279 241 244 247 250 252 Page 7 of 279 Page 8 of 279 Africa Page 9 of 279 Page 10 of 279 Benin PSI11/BJ/21 Industrial shea nut processing in Benin Location Cotonou Sector Food processing Applicant Zijderlaan Handel Maatschappij B.V., Waspik, The Netherlands Local partner Comanet SARL, Cotonou, Benin Start project 01 January 2012 End project 30 June 2014 Total budget € 1,499,922 (50% PSI contribution = € 749,961) Goal of the project To produce high quality shea butter in Northern Benin for export to Europe. In year three a turnover of € 750,000 with a production of 480 tons of shea butter will be realised. Abstract The partners, Zijderlaan Handel Maatschappij B.V. and Comanet SA propose to set up a modern, certified plant to produce shea butter for export to the chocolate industry in Europe. At the moment 65% of the nuts which fall from the trees in the growing areas are not gathered by lack of demand. The market for good quality shea butter in Europe is large. The main problem to have demand meet offer is the low quality of the actual artisanal production methods in Benin. Local women will be trained to collect, store and transport the shea nuts in a way that the quality remains good. A factory is set up in Parakou where 37 employees will be trained and the necessary hardware will be installed to produce first class shea butter. Within a cold chain this butter will be transported to Europe. A total turnover of € 680,000 per year is targeted with a production of 480 tons of shea Butter. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business establishment. Establishing the factory. Capacity building. Project result. CSR aspects This project provides a good possibility for rural women to get extra income. As the shea trees are in general not privately owned but communal property. The joint venture sees it as its responsibility to prevent this system to deteriorate by giving a higher value to this crop. Traditionally the gathering is done by women and the partners state that they only buy from women's groups, again to avoid negative effects by the more profitable nut market. Page 11 of 279 Impact Long term economic activity The project partners have demonstrated a track record of developing new business initiatives like the shea butter company in Mali. This project will set up an initial processing unit. Much advantage is expected of processing nuts locally instead of exporting the nuts for processing overseas. As the world market is very demanding, there is plenty of room for expansion in the sourcing and the sales of ready processed shea butter. According to a consulted independent expert working with one of the major chocolate producers good shea butter is considered expensive and short in supply. On the gathering side, as only 30% of the nuts are actually collected there is also sufficient room for expansion of the factory. Instead of enlarging the projected plant, the partners will expand with more units in different regions of the country to avoid the transport of 60% of the weight, representing the press cake. Employment and working conditions A total of 37 employees will be hired by the joint venture. This project will offer it's employees a wage package including fringe benefits such as medical aid for employees and dependents, participation in a preventive health care programme for HIV/AIDS, and support school fees for underage children. Transfer of knowledge Presently only raw unprocessed shea nuts are exported from Benin. Only a small quantity of local processers exists in Benin and than only at an artisanal technology level. Some shea butter of moderate quality is exported actually. This project will set up the first industrial local shea processing plant. Technology transfer will take place internally and externally. Internal technology transfer: staff and manual labour will be trained in operational and management of an innovative processing plant for shea nuts. External technology transfer; a Good Shea Gathering Practices programme will link the project with the village gatherers to eliminate impurities and lower quality from the logistical system and the production chain. Chain effects This project will increase: local gathering of nuts and thereby increase also the income of rural women on the input side. On the output side, butter of good quality will be available at reasonable prices in the value chain. The use of shea butter in the European food industry can become a more important ingredient leading to more demand. The general move to start processing African commodities in Africa itself in stead of processing in the countries that use the commodity will serve as an example to other, comparable, industries. Page 12 of 279 Environment The shea belt includes one of the most delicate eco systems along the South of the Sahara desert where deforestation is a recognised problem. Actually only a small percentage of the fruits are collected and by this the mere existence of the tree has no large priority. As the shea nut market becomes more interesting, the urgency of preserving those trees in the arable fields becomes more important. When shea nuts are pressed the butter is largely separated from the residual cake. This shea cake still contains a considerable amount of shea butter. Shea nut cake can be used as industrial or household fuel in Benin if processing is done locally. Shea nut cake will create a local alternative fuel replacing wood and reducing deforestation. Position of women Shea nut trees are not planted as crops but are found indigenously in the shea belt. As a field is cleared from vegetation to grow arable crops like millet, the shea trees (and some other species) are left in the field. Although the field and the trees are owned by men, shea nut collection is a community activity dominated by women. By shortening the production chain and logistical costs this project can be competitive in the international shea nut market while still paying more to the original gatherers. Culturally it is known that shea money is considered woman's cash. The improvement of the market for shea nuts will directly feed into this domestic privilege. Four women will be hired for high-level positions in the joint venture. More information: http://www.zijderlaanwaspik.nl/ Page 13 of 279 Burkina Faso PSI11/BF/01 Buy Burkinabé Lime, Build Burkina Faso Location Souroukoudinga Sector Building and Infrastructure Applicant Cales De Pachs, Pacs del Penedès, Spain Local partner GIE Chaulerie de Souroukoudinga (La Chau-Sou), Bobo Dioulasso, Burkina Faso Start project 01 July 2011 End project 30 June 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project The goal of the project is to produce 33 tons of lime per day for sale in the local mining and building sector. Abstract Lime is the oldest building material known and today it is used besides building also in a large number of industrial processes. In Burkina Faso, lime is used by the gold mining industry and the fast growing building sector. No high quality lime is produced locally in Burkina Faso. In 2010, 100,000 tons was imported. This project aims to set up a lime producing unit of 33 tons per day in the rural village of Souroukoudinga for the production of slaked and unslaked lime. The project will create 34 jobs and a yearly turnover of € 1.5 million is expected to be realised. The unit will be managed by a female managing director and environmental and safety issues will be taken very seriously. The training of the personnel is an important part of the project. Results • Result • Result • Result • Result 1 2 3 4 : : : : Legal procedures. Construction of the building and installation of the factory. Recruitment and training of the employees. Production phase. CSR aspects As stated in the chapter 'CSR Policy' the local partner has a good understanding with the village where the mining activities will take place. According to Burkinabé law a mining company needs to get the approval of the village to which the land traditionally belongs for the mining concession. This approval is mostly given in exchange for social and economic development in the village. Thus la Chau Sou has invested in boreholes and other social infrastructure for the village in order to get the approval for the concession. Page 14 of 279 Impact Long term economic activity The partners intend to increase their production capacity two years following the project's completion. Demand for lime is huge in the whole region, therefore the partners will invest in increased production capacity in order to increase the production. As the demand for lime is huge and will increase in the near future, production will be increased to at least 100 tons per day. With extra investment in training, vehicles and environmental measures, the additional investments will be around € 3 million. This will create a total turnover of € 9,600,000 two years after the end of the pilot phase. The partners will also have to recruit more employees who will have to be trained. The partners will continue their cooperation for many years to come as the production of slaked and unslaked lime is a good business opportunity in Burkina Faso. Employment and working conditions The project will create 34 full-time positions at the end of the project. All employees will have official employment contracts which will strictly respect the Burkinabé labour laws. The joint venture will not make use of any form of forced or child labour, nor will they work with suppliers or sub-contractors that do so. The quarry will be operated by the company's own personnel, using modern equipment which can not be operated by children. As said earlier, good working conditions are part of the partners' CSR policy. This means that all employees will be registered at the Caisse Nationale de Sécurité Sociale to ensure a social package and their retirement. Legal working hours will be respected carefully and all overtime work will be paid extra. Social dialog will be taken seriously and employees will be encouraged to participate in the company’s corporate culture, to voice their ideas and suggest new ones. A canteen will be established at the production site and the joint venture will finance part of the meals provided. Minimum wages in Burkina Faso are around € 50 per month. The least paid employee will earn 164% of the minimum wage. In addition they will receive training on the prevention of HIV/AIDS. In general high emphasis will be put on employee development. To this end, all employees will receive constant training on the job. Furthermore, the project partners want to provide a working environment free of any form of discrimination. Transfer of knowledge Knowledge transfer will be an important aspect of this project. All aspects of the project related to the production of lime are unknown in Burkina Faso. All operators will have to be trained on how to use, maintain and repair the production line. The workers will also be trained on the industrial production of lime. The employees will have to understand the functioning of the production line but also the theoretical aspects of the production of lime. Lime products have a huge market potential Page 15 of 279 in Burkina Faso and also in neighbouring countries. The partners hope their production will encourage other operators to start producing lime as well. The project employees, who are all trained, will thus see their marketability increase on the labour market. Not only in Burkina Faso but also in neighbouring countries. Chain effects As the price of lime will go down in Burkina Faso, other companies, dependent on lime, will benefit from this initiative. Energy suppliers will be among the first to benefit greatly from the project as energy accounts for more than 50% of the production cost. Packaging materials will also be bought from a local supplier. The same applies for cleaning products, office and workshop supplies, telephone subscription etc. Insurances will also have to be contracted with local insurance companies. Environment In each stage of the production process, the environmental aspects will be monitored strongly. These include degradation of soil, emissions of dust and CO2, use of energy, waste production and loss of vegetation in the quarry. The nature and size of these risks are all identified in the environmental impact assessment, which was conducted in 2010. To prevent any lasting damage to the environment and maximise the positive impacts instead, the partners have developed a comprehensive set of measures. In order to prevent soil erosion, land clearing and soil stripping will be limited to the bare minimum and the top soil will be conserved. The slopes of the quarry will be stabilised and fixed. Next to that, the partners will ensure restoration of the soil through extensive re-vegetation, among others with endemic trees, groves, mango and cashew. Together with the public water and forestry services, the partners will set up a small nursery. In addition to that, the tracks will be humidified and well maintained, so dust will be limited as much as possible. Special environmental filters will be installed to capture the smoke coming out of the ovens and regular maintenance of the construction equipment and the vehicles will prevent any environmental impact from leakage or other damages. Dust emissions at the mechanical production site will be further limited through plantation of a cordon of trees that will break the wind. The CO2 which is released when the lime is burnt is absorbed again when the slaked lime absorbs CO2 and is thereby converted back to lime. It is precisely this cycle which makes the production of slaked lime CO2 neutral. Position of women The project will recruit 4 women. This represents 11% of the workforce, which is high for a sector traditionally dominated by men. The figure seems low but 2 of the 4 women that will be recruited will occupy high-level management positions (being Managing Director and Accountant). The choice for a female Managing Director is deliberate as the partners wish to set the example in the Burkinabé society. Page 16 of 279 Other impact The project will bring direct improvements in the region where it is located. The village next to the future unit, Souroukoudinga, will benefit from improved infrastructure such as better roads and electricity. Access to health care will significantly improve as the partners will establish a health care facility in the village. The partners will furthermore invest in expansion of the local school in Souroukoudinga with 3rd and 4th grade classes. Page 17 of 279 Burkina Faso PSI11/BF/21 Electricity concrete pole Location Ouagadougou Sector Industry Applicant Jager Ophof, Harderwijk, The Netherlands Local partner Simeeel, Ouagadougou, Burkina Faso Start project 01 January 2012 End project 01 June 2014 Total budget € 1,497,650 (50% PSI contribution = € 748,825) Goal of the project To set up a concrete pole manufacturing company in Burkina Faso for the electric grid with a capacity of 10,000 poles per year. Abstract At present in Burkina Faso, electrical poles made of steel are used for the grid. All electricity conductors are on poles, no subterranean cables exists. As a result of the fast increasing price of steel these poles become very expensive. Building a plant for the production of concrete poles reduces the price by at least 30% and presents thus a lucrative business opportunity. The local partner Simeeel, is doing a large part of the contracts to extend the electricity grid in Burkina Faso and is very interested in setting up such a facility. Their Dutch partner is active in the concrete plant and prefab business. The concrete plant they want to set up will, besides the concrete poles, produce other prefab elements, mainly for the building and infrastructural companies in Burkina Faso. Results • Result 1 : Establishment of the joint venture. • Result 2 : Concrete plant erected, buildings constructed and procurement of other equipment. • Result 3 : Recruitment of personnel, training of all employees. • Result 4 : Operational phase. CSR aspects The project partners agree to provide their employees with formal labour contracts, competitive wages, good and safe working conditions, the freedom to associate and a working environment free of discrimination. The joint venture will not make use of any form of forced or child labour, nor will they work with suppliers or sub-contractors that do so. Remuneration and working hours shall comply with local labour laws and wages will be at least a considerable percentage higher than the nationally agreed minimum wage. All employees will receive training on aspects relating to health and safety at work and all Page 18 of 279 necessary safety equipment such as working clothes, shoes, helmets ear protectors and first aid kits. In addition they will receive training on prevention of HIV/AIDS. With respect to the environment, the company will do all that can reasonable and practicable be done to minimise any adverse effects of its activities. All employees will be trained on minimising waste and pollution and maximising fuel and energy consumption efficiency. Impact Long term economic activity The factory will be established in the first place to produce poles. As soon as the exploitation phase has started, expansion and product development will be investigated. The partners agree to invest in expansion and diversification of production (adding moulds and mixing silos, increasing the size of the factory). A second plant can be considered in a later stage. A mobile plant can be profitable to rent out at large infrastructural works. Total follow-up investment for the different items will be: Additional concrete mixing capacity (200 m3 per day): € 1,770,800. Second prefabricated concrete plant: € 2,000,000. Mobile concrete plant for second city of Burkina Faso or other punctual demands for concrete: € 400,000. Employment and working conditions The number of jobs will increase as production steps up. Initially 36 people will be employed. Workers will be provided with official labour contracts. In a country where informal employment prevails, this is an important positive feature. The companies’ CSR criteria will be followed as a minimum standard. The consortium is aware of the conditions that are connected both to the type of industry and the local conditions. Therefore: • production places will be covered from direct exposure to sun; • wages will be at least 259.57% over national minimum of around € 47; • no child labour will be used; • within the supply chain, the consortium will check on child labour; • chances for women will be created when possible; • health and security norm at work will be on standard (mouth caps, enforced shoes, clothing, etc). All employees will receive training on aspects relating to health and safety at work and all necessary safety equipment such as working clothes, shoes, helmets ear protectors and first aid kits. In addition they will receive training on prevention of HIV/AIDS. All employees will be treated equally. Transfer of knowledge All knowledge regarding machinery, marketing and concrete making is future-owned by the local factory. Partners providing this knowledge have signed for this. After initial training and follow-up training, new (production-) Page 19 of 279 staff will be trained by the local, new, specialists in the field. As the production of poles and concrete products is completely new to the country, all knowledge is new. Chain effects The wider availability of electricity is of immense value to the economy as a whole, as it allows smaller entrepreneurs and workers to work longer hours, more efficient and more productive. In addition implementation of the electricity system in itself is generating production and activity for the whole sector. With the cheaper concrete poles, the same budget will have a larger area covered by the electricity grid. Other industries like house building and infrastructure benefit directly from the easier and cheaper availability of concrete products. Environment A concrete factory is in itself not beautiful to some people. Modern technology and advanced standards of sustainability will be applied to create as much harmony with the environment as possible. Waste products like oil from the trucks, cars and wheel loader will be collected and discarded in a proper way. The discarded water from cleaning will be used for new production. The project does not pose any risk to the environment. Position of women 19% of the workforce will consist of women, which is considerable regarding the type of industry. The consortium is keen on employing women, and is prepared to create the conditions for that. Men and women will be treated equally at the workplace. They will have the same opportunities. Promotion will be based on merit and performance strictly. Male and female employees will receive equal pay for equal work. Sexual harassment will not be tolerated. Other impact The production of concrete poles will replace expensive imports which is important for the balance of payments of Burkina Faso. More information: http://www.jager-ophof.nl/ Page 20 of 279 Burundi (PSI Plus) PSIP11/BI/24 Introducing bore hole drilling technology Location Bujumbura Sector Water Applicant Vergnet Hydro S.A.S., Ingre, France Local partner PFC-Planning The Future Company S.A., Bujumbura, Burundi Start project 01 January 2012 End project 30 June 2014 Total budget € 1,323,589 (60% PSI contribution = € 794,153; MIGA contribution = € 69,488) Goal of the project Establishment of a local borehole drilling company (one drilling unit) with a capacity of 100-200 boreholes per annum and development of local expertise through training of 68 staff. Abstract The project will establish an independent bore hole drilling company capable of drilling some 100-200 bores for drinking water annually. Access to safe drinking water in Burundi is still very problematic today. Whereas other countries in the sub-region have successfully improved their drinking water supply, Burundi is lagging behind with 64% of the population having access to potable drinking water. Numerous programmes are initiated by international organisations and NGOs, but local borehole drilling capacity is so far not yet available. All borehole expertise and services today are imported from abroad (Kenya, Uganda, Europe, Asia etc) resulting in high prices and long delivery times. In addition to the water sector there is an upcoming demand for drilling services and expertise in construction, infrastructure, mining and geotechnical studies. The partners will establish a joint venture and invest in one mobile drilling unit. It will recruit 68 new employees, provide training both to employees and to contractors and clients in the value chain. After an initial PSIP assisted pilot, there are many opportunities for follow-up investments: both for up-scaling the borehole drilling capacity and for diversifying the portfolio of services and works. Results • Result 1 : Legal and administrative structure established (including design of drilling unit and formulation training programme). • Result 2 : Construction of buildings, ordering and installation and testing of equipment. • Result 3 : Recruitment and training of joint venture staff and chain partners. • Result 4 : Pilot operation, evaluation and reporting. Page 21 of 279 CSR aspects Both partners have a written CSR policy. Development of a CSR policy based on those of the partners will be in the core of the project. It will include: • The drilling unit will be designed according to international health, safety and environmental rules and regulations. • Prior to construction of the site an Environmental and Social Impact Assessment will be conducted. • An EIA will be conducted before each drilling project and data will be collected that can contribute to hydrological mapping. • All (sub) contractors will have to show their policy on working conditions, environment protection and abstinence of child labour and forced labour. • A detailed health and safety programme will be developed. • The joint venture will provide an extensive programme of fringe benefits to its employees. The applicant Vergnet is ISO 9002 certified. A Pre-Audit for ISO 9002 will be included under Result 4 of the PSIP project. Impact Long term economic activity Partners expect to invest a total of € 2,820,000 within two years of completion of the PSIP phase. These joint investments will be in additional mobile drilling units, extension into other drilling applications and expansion of facilities and staff training. Employment and working conditions At the end of the PSIP project the joint venture will employ 68 fte of which 9 at high-level, 29 medium-level and 30 basiclevel. The local partner PFC will transfer its present field staff of 4 drillers (1 high- and 3 medium-level) and 16 workers to the joint venture and therefore the additional employment created will be 48 fte. Two years after completion of the PSIP phase the company expects to employ 120 fte. The employees will all be on contracts and be paid at minimally 15% above average wage level in the sector. The joint venture will be offering the following set of fringe benefits to employees: • a pension scheme; • reimbursement of health expenses; • free transport to and from work; • if necessary temporary housing on location; • a year-end bonus scheme, interest free credits for educational or family purposes; • lunch expenses reimbursement; • education (both for employees and for their family members); • HIV sensibilisation; • premium for social security insurance as legally required. For field staff additional benefits will include free food, separation fee, free transport and free lodging. Transfer of knowledge The project introduces and transfers technical skills and technologies that are new for the country: • Operation and maintenance of drilling equipment (basic and Page 22 of 279 advanced). • Drinking water sourcing from depths of more than 100 metres. • Geophysical research knowledge. • How to run a water borehole drilling business. • Using advanced drilling techniques in construction, infrastructure and mining. • Quality management, environment, health & safety management. Chain effects The project will have positive chain effects both for suppliers of inputs (spares, consumables and logistics) and maintenance services as well as for customers through lower price levels and increased availability of drilling services. An estimated total of 6 companies are expected to benefit long term. Environment The project may be expected to have a positive impact on the environment: • The project makes the use of water bore holes accessible for more Burundians. So people have to make less use of polluting alternatives like bottled water or purifying surface water. • Bore hole drilling techniques have substantially less impact on the environment than digging and driving techniques. • The project will boost new drilling and water pumping methods that enable Burundi to pump water from deeper reservoirs with substantial environmental benefits. The water pumping methods currently applied cause soil dehydration and – as a consequence – damages the environment and biodiversity. • An EIA will be conducted before each drilling project and data will be collected that can contribute to hydrological mapping. Position of women The activities of the project will have a positive impact on the position of women as a result of improved (rural) water supply that will alleviate the burden of women in fetching water and contribute to improved health. Other impact The proposal emphasises the social impact of improved drinking water supply to which the project will contribute. It is expected that 85,000 people annually will benefit from improved water supply, so that improved water supply will have reached 360,000 people by the end of 2015. If Burundi would remain dependent on drilling capacity from abroad this target would be reached later. The project will collaborate with Regie des Eaux to contribute to mapping of water resources in Burundi by making available the information obtained during pre-drilling surveys. More information: http://www.vergnet-hydro.com/ Page 23 of 279 Page 24 of 279 Cape Verde PSI11/CV/01 Reviving and upgrading Fogo coffee quality Location Fogo Island Sector Agriculture Applicant Trabocca B.V., Amsterdam, The Netherlands Local partner Capital Consulting LDA, Sal, Cape Verde Third partner Fogo Coffee Association, Fogo Island, Cape Verde Start project 01 August 2011 End project 31 July 2013 Total budget € 477,309 (50% PSI contribution = € 238,655) Goal of the project Reviving and upgrading the Fogo volcano coffee industry by strengthening the coffee association, improving the management of the coffee plantations, having its production organically certified, improving the processing by the introduction of ecoflex wet coffee mills and creating a specialty premium market for the Fogo volcano coffee. Abstract The Northern part of the volcanic Cape Verdean island Fogo has an excellent microclimate to grow high quality coffee. It has been producing large quantities of coffee for many centuries. However, the coffee production has been neglected for many years due to lack of finance, equipment, market access and knowledge. Instead, cheap quality coffee is being imported from Brazil and Portugal; the latter being sold to tourists as "Fogo coffee". As the approximately one hundred coffee farmers of the Fogo Coffee Association could not compete with this imported coffee on the local market, they changed part of their production to fruits and vegetables. The Dutch organic coffee trading company Trabocca recognised the good potential of the Fogo coffee, organically grown on the volcanic soils of the Island. In order to revive and upgrade the coffee sector on Fogo, Trabocca will form a joint venture company with the local company Capital Consulting on Fogo. Both partners, together with the Fogo Coffee Association will invest in new coffee processing equipment, train the farmers on organic coffee production, extend the acreage of coffee plantations and create an international specialty market for the Fogo coffee. In future, part of the coffee will be roasted locally in order to satisfy the local market with real Fogo coffee. It is the intention of the project partners to make Fogo people proud again of their own product. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishing the joint venture. Installation of all equipment. Training of farmers and employees. Production and sales. Page 25 of 279 CSR aspects The CSR policy of the mother company of Trabocca, Sunopta, will be adapted for the joint venture. The joint venture will only produce certified organic coffee, guaranteeing a premium price for the farmers and saving the local environment. Impact Long term economic activity Additional investments will include the expansion of the area under coffee trees. Later on this will result in a necessary increase of the number of wet mills and storage facilities. Investments in trainings and technical assistance will continue in order to ensure the desired high quality. The joint venture partners will also invest in roasting equipment in order to be able to satisfy the local and the tourist market in Cape Verde with real Fogo coffee. Employment and working conditions The joint venture will employ 2 high-level managers, 3 medium-level agronomist, technician and bookkeeper and 4 basic-level processing mill workers, one coffee nursery keeper and one general service person. This number of 11 fulltime employees will increase to 22 in the two years after the project. The project will generate a lot of indirect seasonal employment at the coffee growing level, this will amount to three workers per coffee farmer, totalling 300 seasonal workers. The company will pay salaries 5-10% higher than the normal wages on Fogo, salaries will range between € 100 and € 600 per month. In addition, employees will benefit from fringe benefits like transport, insurances and pension contributions. Good working conditions will be ensured by adhering to the CSR policy of the company. Transfer of knowledge The project will introduce the washed coffee technology in Cape Verde, as well as the knowledge on organic farming and organic certification procedures. This could benefit them also for their other products and in maintaining soil fertility. Chain effects The coffee farmers will benefit most by the revival of the currently sleeping coffee industry on Fogo. They will have secure access to premium prices for their coffee beans. Neighbouring farmers currently not producing coffee will quickly join FCA as they see the benefits and quick results of the project. The current coffee farmers who have shifted part of their land to other crops will soon realise that they can make more income out of growing premium coffee and start planting additional coffee trees. Maintaining the fertility of the farmer land will also benefit the other crops of the farmers. As stated before, every farmer will need the services of at least three employees during harvesting time, generating seasonal employment for 300 people. A long term contract will be made with a transport company to transport the coffee from Fogo to Praia and finally to destinations around the world. Page 26 of 279 Currently, cheap coffee is imported in Cape Verde for the local market and even repacked as Fogo coffee by a local entrepreneur to sell to tourists visiting Cape Verde. The local market and the tourists will benefit in future from the good quality roasted real Fogo coffee. Environment The project will have a positive impact on the local environment by introducing organic production principles on the Island. The eco-pulpers use and discharge very little water during the processing of the beans. The small amount of discharged water will be filtered and cleaned. The organic discharge and the pulp will be used to produce compost for the farmers to be used as organic fertilisers. Position of women At least 30% of the 11 employees will be female, as well as 2 out of 5 high- and medium-level employees. Most of the 300 seasonal indirect employees to be recruited at farm level for coffee weeding, harvesting, etc will be women. Other impact The project will provide a vehicle for the coffee farmers' children to attend school without having to walk long distances down and up the mountain, ensuring they arrive at school on time and still fresh, which should have an impact on the way they attend school. More information: http://www.trabocca.com/ http://www.capital-consulting.net/ Page 27 of 279 Cape Verde PSI11/CV/21 Integrated vegetable, flower & fruit tree production Location Praia Sector Horticulture Applicant Agriom B.V., De Kwakel, The Netherlands Local partner Flor de Lakakan SA, Praia, Cape Verde Start project 01 January 2012 End project 30 June 2014 Total budget € 885,000 (50% PSI contribution = € 442,500) Goal of the project To set up an integrated vegetable, flower and fruit tree production facility using adapted but sustainable modern technology for direct marketing on the Island Santiago of Cape Verde. Abstract Cape Verde has a serious shortage of vegetables, fruits and flowers, resulting in high prices and food deficiencies. In restaurants the shortage can be easily recognised by taking a closer look at the menu throughout the year. Only the top end hotel restaurants will invest in more variation of their menu by importing expensive vegetables and fruits from Europe and Brazil. Flowers are being imported from the Netherlands. The local production of vegetables depends on the season, is not always the best quality, does not follow the regulations of hygiene and food safety and can not satisfy the demand of the market. This provides a good market opportunity for this project to start a company to produce high quality, GlobalGAP certified vegetables and flowers for the hotel and restaurant market on the island of Santiago in order to replace imports. The company will produce year-round in plastic greenhouses on substrate and will use the effluent water, rich in minerals, to irrigate a fruit tree nursery. The joint venture company Floriom will be formed by the Dutch horticultural development company Agriom B.V. and the Cape Verdean company Flor de Lakakan SA. Flor de Lakakan is already producing and selling ornamental plants, trees and shrubs and doing the landscaping and the maintenance of gardens of Governmental institutions, hotels and restaurants. The company will start working with three outgrowers for the production of some flowers for the bouquet production line. The latter will be extended once the concept has been proven. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Page 28 of 279 Project inception. Construction phase. Establishment of 50% of production capacity. Establishment of 100% production capacity and outgrower scheme. Turnover achieved, certification, marketing results and follow-up business plan developed. CSR aspects GlobalGAP certification will be obtained and salary and working conditions in the joint venture will be based on the standards of Agriom. The joint venture will make its own CSR policy containing all working conditions and fringe benefits. Impact Long term economic activity The production capacity will be doubled in the two years after PSI by investing in its own farm production and in the increase of the number of outgrowers, once this scheme proves to be successful. Employment and working conditions The joint venture will employ 11 medium- and high-level employees and 20 basic-level workers. This will increase to 20 and 40 employees respectively in the two years after completion of the project. The company will invest in its employees in order to maintain them by offering education and training opportunities, good salaries and other benefits. Salaries will be 15% higher than the normal wages on Santiago and fringe benefits will be according to its CSR policy. Transfer of knowledge The knowledge transfer on vegetable production according to GlobalGAP principles is new to Cape Verde, as well as the trainings of employees and outgrowers on flower production. The production of substrate from volcanic sources is also new and will stimulate a new industry. Chain effects The project will set new standards for quality production of flowers, vegetables and fruit trees. It will have a positive impact on the three flower production outgrowers, giving the example to others. Floriom will actively promote this for smallscale farmers accessible technology of substrate production in small greenhouses. Using locally sourced substrate material may become a new business challenge for Cape Verde. The project will have a beneficial impact on the macro economy of Cape Verde by replacing import of these agricultural products. Environment The impact on the environment will be positive. On macro level as the products will be grown in Cape Verde in stead of flown in. The recycling of the waste water for fruit tree fertigation is an innovation leading to more sustainable horticulture, less water use and less ground water pollution. The use of locally sourced substrate from volcanic inert material is favourable in terms of water use and example of saving fertile soil for other purposes. However, with the use of this volcanic material there is also a risk involved in unsustainable extraction. However, in this case the company doing the mining has already obtained the permit from the local environmental authorities. Working with greenhouses reduces the risks of pests and diseases in the crops, decreasing the need for pest management with chemicals. The company will work according to the GlobalGAP principles. Position of women At least 30% of the employees and of the management staff Page 29 of 279 will be female. Also, the director and owner of Flor de Lakakan is female and would like to stimulate women to play a front runner's role in society. Other impact More information: http://www.agriom.nl/ Page 30 of 279 The promotion of the planting of fruit trees by FAO and NGOs will have a positive impact on the diet of especially rural school children. The Democratic Republic of the Congo (PSI Plus) PSIP11/CD/02 An agricultural service centre and outgrowers programme in the DR Congo Location Malambwe (50 km north of Lubumbashi) Sector Agriculture Applicant GoCongo Enterprises Ltd, Isle of Man Local partner GoCongo Enterprises SPRL, Lubumbashi, DR Congo Start project 01 July 2011 End project 30 June 2013 Total budget € 1,425,760 (60% PSI contribution = € 855,456) Goal of the project To establish a commercially operated agricultural service centre that facilitates storage, cold storage, drying, milling and pressing of locally grown agricultural produce in order to make year round supply to the local food market possible, and which supports the development of at least 100 local smallholder farmers. Abstract The province of Katanga in the south of DR Congo is known for its natural resources that are currently exploited by various mining companies. The agricultural sector however, is hardly developed. Almost all fruit and vegetables are imported from South Africa, Tanzania or Zambia. Mr Kersten Pucks is founder of a successful consultancy firm, and has decided to use his resources to develop the agricultural sector in and around Lubumbashi. For this purpose he established GoCongo Enterprises Ltd on the Isle of Man, which basically serves as an investment vehicle through which his personal funds are channelled to the local entity GoCongo Enterprises Sprl in Lubumbashi. In 2008 a project site was selected and a 60 ha farm has been established. As the long term vision is to grow to a 400 ha farm, the company feels the need to invest in proper drying, milling, seed pressing and (cold) storage capacity for its agricultural produce. Next to developing its own farm, the company is also providing assistance to neighbouring smallholder farmers by giving free agricultural training courses. In order to help develop these farmers, a service centre will be established in which farmers can buy agricultural inputs, buy or hire agricultural equipment and sell their produce (either directly, or through GoCongo). As they expect a lot of smallholder farmers to copy the example of the GoCongo nucleus farm, the drying, milling, seed pressing and (cold) storage facilities will also be made available to third parties. A network of at least 100 outgrowers will be established. In the long run, GoCongo wants to serve as an agricultural service centre for the entire region. The project is located in Malambwe, some 50 km north of Lubumbashi. Page 31 of 279 Results • Result • Result • Result • Result 1 2 3 4 : : : : Legal establishment of the agricultural service centre. Service centre constructed and procurement of equipment. Training of management and employees of the centre and outgrower training. Operational phase. CSR aspects GoCongo Enterprises has developed an extensive CSR policy already. The general business principles cover human rights, labour standards, the environment, business integrity and the responsibilities of GoCongo towards its customers, employees, business partners and local communities. Next to developing the farm and its marketing activities, the company is involved in a wide range of CSR activities. A CSR manager has been appointed and is taking care of health & safety, primary education (3 classes of 35 children each), professional training (especially agricultural education: 60 neighbouring farmers enrolled so far), literacy courses, kindergarten and a community development programme. Most of these services are free of charge, or charge a modest contribution. GoCongo will expand on these activities during the project implementation. It is GoCongo's explicit goal to help local people develop their own farms as well. This has already started through provision of free agricultural education by professional agronomists, and will be continued by including at least 100 outgrowers and making the drying, milling, pressing and storage facilities of this project available to these farmers. In order to organise these farmers, the service centre will also offer space to farmers associations. Representatives of these associations will form a steering committee which will be invited to co-decide on the services GoCongo should be providing to the farmers. Impact Long term economic activity In the long run, the agricultural service centre is supposed to become a full-fledged regional agricultural hub that provides storage capacity as well as agricultural inputs and equipment like fertiliser, irrigation systems, seeds and technical assistance. Tractors and land labouring machines will be offered for rent as well. Initially however, follow-up investments will be done in doubling the storage capacity (to 6,000 tons), additional trucks, irrigation equipment, demonstration fields, trading hubs and agricultural equipment. Employment and working conditions 27 people will be employed: 3 managers, 10 sales agents, 5 warehouse staff and 9 drivers and security guards (3 high, 15 medium and 9 basic skilled). Two years later this is expected to grow to 103 people (9 high, 57 medium and 37 basic). Employees will receive a salary and two meals a day which together represents a value of about 60% above local minimum wages. Additionally, all employees will receive free medical care at the farm, and (if needed and wanted) free housing on the farm. Transfer of knowledge The entire business opportunity in fact is new to the region. It will enhance knowledge on agricultural production in general, and on storage, drying and milling in particular. Page 32 of 279 Chain effects The most important chain effect is the effect on consumers. The prices for agricultural products like potatoes, maize and onions will come down because of the (future) year round availability of these products, and because of the overall increase in production, once storage facilities are available. A second major effect is the impact on smallholder farmers. Next to the agricultural training courses that have already been given to more than 60 farmers, the farmers will benefit from all other services that GoCongo will avail to them. Some of the 'graduates' of last year have already started successful own businesses. Others have started working for GoCongo. Within the PSI project, at least 100 outgrowers will be contracted. Last of all, some 25 retailers are expected to benefit from this project as well. Environment The impact on the environment will be neutral. The energy efficiency of the cold stores will be optimised by taking proper isolation measures. Employees will be trained on good environmental practices in order to minimise impact. As environmental impact assessments are not (yet) institutionalised in DR Congo, an EIA will not be conducted. Position of women The partners expect to employ 10 women (out of 27 employees in total). Two of them will be in management positions. Other impact No other than the extensive CSR policy and social investments already mentioned. Page 33 of 279 The Democratic Republic of the Congo (PSI Plus) PSIP11/CD/21 Cleaning up Kinshasa Location Kinshasa Sector Industry – other Applicant Mavilex, Wąbrzeźno, Poland Local partner Recyclon SPRL, Kinshasa, DR Congo Start project 01 January 2012 End project 30 June 2014 Total budget € 1,500,000 (60% PSI contribution = € 900,000; MIGA contribution = € 78,750) Goal of the project To establish an industrial processing plant for recycling polyethylene, with a daily capacity of transforming 25 tons of waste into 16 tons of plastic granulate for the export market. Abstract Like many densely populated cities, Kinshasa has a huge waste collection and disposal problem. Especially plastics are a major concern as they tend to clog up drains, sewerage systems and other waterways. As such it facilitates the spread of malaria as water can easily be trapped in plastic bottles and bags, where mosquitoes can breed. Four individual Congolese businessmen decided to fight this problem and take on the challenge to collect plastics and recycle it into granulated plastics which can be sold on the international market for raw materials. They recently established Recyclon SPRL for this purpose. This company is local partner in the project. The applicant is Mavilex from Poland. This company recycles and produces all kinds of plastic bags for the consumer market in Europe. As oil prices keep on rising, the demand for recycled plastics grows. Looking at the current market prices, Mavilex believes it is worth the investment to source plastic granulates from outside Europe. Through a mutual business friend, Mr William Beeckman from BEXPO in Belgium, Mavilex was introduced to the businessmen who established Recyclon. Together, the companies will establish Congo’s first industrial processing factory for recycling of PE plastic bags. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of the joint venture. Procurement and installation of all equipment. Employees recruited and trained. Operational phase. CSR aspects All employees will receive written contracts, social security benefits according to local regulations, means of transportation when necessary and protective clothing when needed in the factory. Page 34 of 279 In the factory, all 8 team chefs will be trained to become in-house emergency officers. With respect to withstanding corruption in DR Congo, the partners will follow all legal and tax obligations as strictly as possible in order to prevent any basis for extortion or bribery by officials. Last of all, the partners will donate 1% of all project profits to a hospital that was established by the Dikembe Mutombo Foundation. Dikembe Mutombo is a famous NBA Basketball player with roots in Congo. Six years ago he established a USD 40 million hospital in Kinshasa in which mainly children with malaria and typhus are treated. Impact Long term economic activity The partners intend to continue their collaboration once the PSI project has ended. In fact, because of Mavilex' enormous need for recycled plastics, the partners expect to triple the production capacity after the PSI project has ended. There are also plans to start up a factory for production of plastic film and plastic bags. Employment and working conditions 82 Full-time employees will be employed. 65 Will be basic skilled labour, and 17 medium to high skilled. Indirectly, 300 collectors will work for the collection depots. They will receive a performance based salary. Two years after the end of the project, 185 people will be employed of which 156 basic skilled and 29 medium to high skilled. The lowest paid employees will receive a salary in accordance with locally accepted minimum wages. At the end of the year, all employees will receive a bonus if the production target of that year has been met. Working hours will respect applicable local law. Overtime will be voluntarily and will be paid a premium rate. The partners will provide social security benefits as per the Congolese Code de Travail. In the factory, a canteen with kitchen will be established for daily meals. For night shifts, the employer will take care of transport to and from the factory. Transfer of knowledge As an industrial plastic recycling factory is new to DR Congo, so is the knowledge associated with it. All employees will receive proper training in a modern commercial setting. This will improve their position on the labour market in the future. Chain effects The major chain effect can be found on the supply side: hundreds of waste collectors will have the opportunity to earn a living by supplying to the collection depots of either this project, UDD or RATPK. The company will train at least 300 collectors, but this number may very well increase rapidly as soon as people find out that money can be earned with plastic waste. Apart from the waste collectors, it is expected that 6 transport Page 35 of 279 companies will be working for the project. The partners will also share their knowledge on plastic recycling with RATPK and UDD. This may lead to other companies following Recyclon's example. Environment This project will have a very positive effect on the environment as plastic waste will be recycled instead of being burnt which prevents toxic gases from polluting the air. Furthermore, the collectors will sweep the streets to search for plastics. In many places, plastic waste clogs up drains, gutters or even entire waterways. In some places, plastics can even be found 5 metres thick in the ground. The stagnant water is the perfect breeding place for water based diseases. By cleaning up this plastic waste, one source of these diseases can at least be diminished. Position of women The partners strive to have 41% female staff in their project. Four women will work at medium skilled level. Other impact The project will donate 1% of all profits to the Dikembe Mutombo Foundation, which will be used to support the hospital the foundation has established some time ago in Kinshasa. The company will also award bonuses to the best collectors. This will raise public awareness to improve recycling and to clean up their neighbourhood. More information: http://www.mavilex.pl/ Page 36 of 279 Egypt PSI11/EG/01 Developing comprehensive rehabilitation services for children with chronic conditions in Alexandria Location Alexandria Sector Medical Applicant HEAP Research B.V., Abcoude, The Netherlands Local partner Medigroup Ltd, Cairo, Egypt Third partner Prof. Tarek Omar, Alexandria, Egypt Start project 01 August 2011 End project 01 February 2014 Total budget € 1,086,838 (50% PSI contribution = € 543,419) Goal of the project To set up a private clinic in Egypt for the rehabilitation of children with chronic conditions with a capacity of approximately 1,000 children per year. Abstract Local partner Medigroup is originally a company specialised in the production and sales of physiotherapy equipment and physiotherapy support services to public and private medical practices in Egypt and other markets. Since 2006, Medigroup has become involved as a service provider in Egypt. Therefore, they set out to provide an environment where this is possible and combine this with the best health–care to patients. In 2007 it therefore set up the Hayat Care Centre in Alexandria together with a number of local physicians. The choice was made to set up a rehabilitation centre to meet the unmet treatment needs to adults. After the Hayat Care Centre opened in early 2010, it was faced with requests for rehabilitation services for children. An integrated approach was missing in other service providers and hospitals and the best possible care was therefore lacking. The Dutch partner HEAP Research B.V. was met during an MMF visit and the initiative was discussed and worked out to establish the rehabilitation unit for children, providing various treatments to children with special needs. Third member of the consortium is Professor Tarek Omar. Professor Tarek Omar is a Professor of Paediatrics and Paediatric Neurology at Alexandria University and has his own private practice in Alexandria. Results • Result • Result • Result • Result 1 2 3 4 : : : : Joint venture established. Building renovated and equipment installed. Employees recruited and trained. Establishing patient stream and business development executed. Page 37 of 279 CSR aspects The joint venture is committed to employing women, which is very common in Egyptian health care. Salaries will be 10% above market rates and participation in a health care plan will be standard. Impact Long term economic activity Follow-up investments will be made to increase the capacity by 50%. Employment and working conditions At the end of the project 23 full-time employees will be employed. 17 Will be high-level health professionals. In addition 5 physicians will be working at the centre on a fee for service basis. Two years after the PSI project the amount of employees will be 35. Wages will be based on standards worked out per type of professional. Added to this will be a 10% increase in line with the CSR policy. Transfer of knowledge As there are no rehabilitation services for children with chronic conditions, the knowledge transfer provided during the project is new for Egypt. The process will entail training, technical assistance and management support of a group of 23 health professionals. These will learn new treatment techniques, as well as management techniques to run the clinic. Environment The impact on the environment will be neutral. Professor Tarek Omar already has a waste management procedure for medical supplies which the new clinic will also make use of. With regard to the discard of medical waste, the joint venture will make use of the waste management programme of the Hayat Care Centre. Other impact The clinic will work closely with Alexandria University. Not only in the training of staff but where possible also to allow students at this university to learn skills with regard to the treatment of children with chronic conditions. Page 38 of 279 Egypt PSI11/EG/21 Stand-alone toolshop and test centre for thin walled injection moulds Location 6th of October district (30 km from the centre of Cairo) Sector Industry Applicant Gereedschappenfabriek Van den Brink B.V., Harskamp, The Netherlands Local partner International Engineering Union, 6th October City, Egypt Start project 01 January 2012 End project 30 June 2014 Total budget € 1,487,500 (50% PSI contribution = € 743,750) Goal of the project To set up a toolshop for the refurbishment of moulds for injection moulding companies in Egypt. Abstract Applicant Van den Brink and International Engineering Union (IEU) from Egypt plan to set up a toolshop for refurbishment of complex injection moulds. The Egyptian plastic packaging industry for thin walled containers is a well developed market. The mould making and refurbishment of moulds is however still underdeveloped. This means that Egyptian moulders have to rely on oversee toolshops for refurbishment of moulds which need repair. Van den Brink produces and refurbishes moulds for the (thin walled) packaging industry. The company has customers world-wide. For the production of thin walled packaging material fast running long life moulds are important. Van den Brink is able to provide these moulds. From the design to the production Van den Brink is able to assist and supply the demands of the moulder. All moulds and machine parts are manufactured and tested by Van den Brink. Van den Brink furthermore supplies and designs the automation of moulding machines. International Engineering Union is a family owned business specialised in injection moulding. Its main business is the production of thin walled containers and it furthermore produces drip irrigation components as well as cosmetic containers (which are made of thicker plastic) and custom moulding. Through a sister company IEU also supplies moulding machines to the local market. The two companies will set up a joint venture to refurbish moulds for Egyptian injection moulding companies. In the future also new moulds could be produced. Results • Result 1 : Joint venture established. • Result 2 : Toolshop and test facility operational. Page 39 of 279 • Result 3 : Recruitment and training of personnel and staff. • Result 4 : ISO 9001 certification. • Result 5 : Business development. CSR aspects Good working conditions and the proper training will be provided as well as the needed safety requirement. In order to secure this ISO 9001 certification will be acquired. Impact Long term economic activity Experiences during the PSI project will determine the exact follow-up investments but investments in a 5-axle grinding machine and a big service grinder are considered. This equipment is required to manufacture bigger and more complex thin walled injection moulds. Given the financial position of the companies involved the follow-up investments seem realistic. Employment and working conditions Main impact will be determined by the training given to staff and the above average wages paid. Transfer of knowledge The required knowledge to maintain and refurbish and even built complex injection moulds is not present in Egypt at this time. Chain effects Local injection moulders will be able to have their moulds refurbished at considerably lower costs and less down time than in the present situation. The knowledge and skills the joint venture will possess is however not something which will be shared directly with other companies but IEU now already works with interns and plan to do this in the joint venture too. Furthermore through the membership of IEU of the Egyptian Plastic Federation and other organisations such as the Egyptian Federation of Industries their experiences will be shared with other companies. Other impact Local injection moulders will be able to have their moulds refurbished at considerably lower costs and less down time than in the present situation. Furthermore through the membership of IEU of the Egyptian Plastic Federation and other organisations such as the Egyptian Federation of Industries their experiences will be shared with other companies. Page 40 of 279 Ethiopia PSI11/ET/01 Sustainable high yield castor oil production in a desert area Location Dire Dawa, Somali Region Sector Agriculture Applicant Busoco B.V., Schiedam, The Netherlands Local partner Agropeace Bio Ethiopia PLC, Addis Ababa, Ethiopia Third partner Agropeace Bio Ltd, Tel Mond, Israel Start project 01 July 2011 End project 30 June 2013 Total budget € 1,468,000 (50% PSI contribution = € 734,000) Goal of the project Establishment of a 225 ha castor oil plantation and a crude oil facility with a daily capacity of 5 tons castor oil for export purposes. Abstract Castor oil has a unique chemical structure, making it valuable oil for more than 500 industrial applications, amongst others in the lubricants, pharmaceutical, chemical, cosmetics, paper, plastics, and electronics industries. The worldwide demand for castor oil is rising structurally, creating an attractive business opportunity. The Dutch applicant Busoco B.V. is one of the major shareholders in the Israeli company Agropeace Bio Ltd. Its daughter company Agropeace Bio Ethiopia Plc. has proven to be able to realise a sustainable yield of 6 tons per hectare on a trial farm in a desert area in the Somali Region in Ethiopia. The company will use this trial results to start a sustainable castor farm on commercial scale of 225 ha, producing 675 tons of extracted castor oil per year. For that purpose advanced Israeli agricultural technology will be used. It will create 144 jobs in a region where no other companies are active. The project will make available water and family drip irrigation systems to the local seminomad population and train them how to grow vegetables and fruits in a desert area. Two years after the project, the farm will be expanded to 2,225 ha, creating 1,340 direct jobs. The project will make the desert green, following the Cramer criteria for sustainable largescale plantations. Results • Result • Result • Result • Result 1 2 3 4 : : : : Baseline study regarding CSR and environmental aspects. Castor plantation established and oil mill installed. Pilot production. Completion of the project. Page 41 of 279 CSR aspects The Applicant has good working conditions in his company. Agropeace Bio Ethiopia has established very good salary, fringe benefits and working conditions at the trial farm and invests actively in a sound relationship with the surrounding communities, authorities and the Agricultural University in Dire Dawa. The production will be as much as possible according to the Cramer criteria. A baseline study will be done and an environmental impact assessment has been conducted already. The company will work according to integrated crop management and pest control guidelines. A CSR policy of the company will be drafted and the company will work according to the Ethical Trade Initiative base code. Impact Long term economic activity The project partners will expand the farm with 1,000 ha in year one and another 1,000 ha in year two after the project. Once the company is in production, banks have indicated to be willing to provide loans on basis of the produced castor oil as assets. But currently, they regard the risk too big in Ethiopia and especially in the Somali Region of Ethiopia. Employment and working conditions Agropeace Bio Ethiopia will employ 34 people on medium- and high-level and 110 persons on basic-level. This will increase to 140 and 1,200 respectively in the two years after PSI. It will pay salaries at least 50% higher as according to the proposal, but at the start of the project the company already pays 90% above the minimum wage of the Government employees, set in February 2011. Working conditions and fringe benefits will be very good as the company is following the ETI base code. Transfer of knowledge The following part of the knowledge is new for Ethiopia: • Knowledge about turning a desert area into fertile arable land, using subterranean drip irrigation. • Knowledge about realising a yield of 6 tons per hectare (6 times the world average) by means of a tailor-made agricultural approach. • Knowledge on mechanical harvesting of castor beans and on the oil extraction process. Chain effects The impact on the region will be significant, as the farm will be based in the Somali region with hardly any alternative job opportunities for the nomad population. In the trial farm the company has managed to win the confidence of the employees, the heads of the clans and the Authorities by accomplishing what they promise. But also by supplying water without limitation to the people, who travel 2530 km to fill their jerrycans. Adjacent to the farm some families have been taught how to grow vegetables and fruits with a family drip irrigation system. For crop rotation purposes, 20% of the farm land will be used for growing food crops. It will be the first commercial company to start using the railroad to Djibouti again after its recent renovation. Once proven successful, others will follow, making the railway company more profitable and having less impact on the environment as compared to the road transport. Page 42 of 279 Environment The impact on the environment will be positive, as a (semi-) desert area will be turned green. An EIA has been conducted already, showing that the associated risks are low. The company will work according to the Cramer Criteria for large plantations of bio fuels, despite the fact that the valuable castor oil will not be sold as a bio fuel. There is no competition with food crops, or even the contrary as the company will start growing food crops for rotation purposes and teach the interested semi-nomads how to grow food with family drip irrigation. The company will work according to integrated crop and pest management principles. According to several independent hydrological studies the availability of water at a depth of 150 m is abundant. There is hardly any vegetation in the area, so there will be no loss of biodiversity. The nomads do not use the area, except for some camel tracks along the railroad, which can continue to be used in future as well. Castor plants are non edible, so there is no need to fence the farm land. Position of women The company will employ 50% female workers on all levels. Other impact The company cooperates with the Haramaya University in Dire Dawa in the field of agricultural research, seed selection, fertilising strategies and pest control. The University will supply trainees for internships at the plantation. As stated before, the company will provide drinking water for the local communities (half nomads) and their animals. Page 43 of 279 Ethiopia PSI11/ET/03 Growing and processing raisin tomato in Tigray Location Mohoni city, Tigray Sector Horticulture: vegetable production Applicant Cohen Brothers Ltd, Rishon-Lezion, Israel Local partner Romtom Agri plc, Addis Ababa, Ethiopia Start project 01 July 2011 End project 30 November 2013 Total budget € 1,304,000 (50% PSI contribution = € 652,000) Goal of the project Establishment of a raisin tomato plantation and a raisin tomato drying facility. Abstract The annual dried tomatoes market worldwide is estimated to be about € 150 million, with a production of 44,000 tons. Major part of this production are the traditional dried tomatoes, produced by adding salt or sulphur to dehydrate the cut tomatoes. Over the last 15 years a new method of drying tomatoes was developed in the USA: the "oven dry" dried tomatoes. For this process the tomatoes still need to be cut and passed through ovens at 170°C. The Ethiopian company Romtom Agri plc holds the exclusivity rights for the production in Ethiopia and the sales of self-dehydrating raisin tomatoes. It has the advantage that in order to produce the dried tomato with 18% moisture content, there is no need to cut the tomato, no additives are needed and it only needs a oven at 40°C. The company will start the first commercial production site in Ethiopia together with the Israeli applicant company Cohen Brothers Ltd. The latter will take care of the marketing and sales of the dried raisin tomatoes. The project will invest in a raisin tomato plantation near Mohoni in the Tigray Page 44 of 279 Region. This is a remote area 150 km south of Mekele, where hardly any foreign investments are taking place. The project will create employment for 186 people and will contract two outgrowers. The company will be certified GlobalGAP, ISO 9001, BRC and Kosher in order to assure sustainable and food safe production as well as corporate social policies. Within two years after the project, the company will be doubled in size. Results • Result • Result • Result • Result 1 2 3 4 : : : : Set up of joint venture. Tomato plantation and drying plant established. Pilot production. Project completion. CSR aspects The joint venture will develop its own CSR policy, conduct a EIA and implement all recommendations and obtain ISO 9001, BRC, GlobalGAP, IFA and Kosher certifications. The joint venture will follow the Ethical Trade Initiative (ETI) base code, guaranteeing the basic working conditions. A healthy and safe working place is guaranteed. It will be an equal opportunities employer. Discrimination on whatever ground will not be tolerated. Chain responsibility will be assured also towards the outgrowers. It will not enter in corruption. Environmental management will be strict. The rights of the local population will be respected, the obtained land has never been used for agriculture. Impact Long term economic activity In the two years after the project’s completion, the raisin tomato plantation will be doubled in size. Also, the size of the outgrowers’ fields will be expanded to 3 ha each, followed later on with expansion of the number of outgrowers. In the long run, the company will work towards a 40/60% ratio of own production and production by outgrowers. Employment and working conditions The company will employ 186 full-time employees of which 16 at high- and medium-level. This will grow to 365 people of which 29 at high- and medium-level. Wages will at least be 25% above the local minimum, following the ETI base code. In addition, the personnel will receive transport to the farm, housing allowances, reimbursement of medical expenditures, free medical check up, small size loans if needed, subsidised lunch, work clothes, access to training and education, literacy education for employees and their family members, access to a HIV/AIDS prevention and family planning programme. If possible in the region, a small store will be opened to sell subsidised basic items like teff, beans, tomatoes paste and soap. Transfer of knowledge The following parts of the knowledge transfer are new for the country: • Dry and semi dry fruit and vegetable production and processing. • Self-dehydrating tomatoes and the processes behind it. The agronomists and the St Mary’s College at Mekele will receive the knowledge. Page 45 of 279 • A drier processing factory which optimally uses natural sunlight heat by capturing it in the innovative roof construction. • Natural drying process. • Outgrower training in raisin tomato growing. • Zero-chemical packaging. The local farmers can benefit from the obtained knowledge in improving their own agricultural production. Chain effects The project will start to work with two outgrowers on 0.1 ha, both would need 2-3 workers to assist them. In the two years after the project the size of their fields will be increased to 6 ha in total, needing nearly 100 people for planting, weed control and harvesting. On the long run the number of outgrowers will be increased. For that purpose, the project will organise two farmer fields days for 25 farmers in order to train them already in the use of modern agricultural technologies and start building a relationship. The arrangements with the outgrowers will be defined in the outgrower contracts. The introduction of modern agro technologies in the Region will open up the option for local subsistence farmers to enter in cash crop production, for instance of spices and herbs. Introducing the innovative drying technology will also give ideas for others to start drying of fruits, herbs or other vegetables. The project will generate employment for local subcontractors as transport companies, suppliers of fertilisers and agrochemicals, packaging materials, food, fuel, accounting services, etc. Environment The project will have a neutral impact on the environment. In order to minimise risks and negative effects, an environmental impact assessment will be conducted and its recommendations implemented. In order to minimise water consumption a modern, computerised drip fertigation system will be used. It will install a monitoring system, which reports daily to the local agronomists and weekly to the experts in Israel. The joint venture will be GlobalGAP certified, assuring a responsible use of fertilisers and agrochemicals. By using a net greenhouse, 95% of the insects will be prevented to enter the crop area, drastically reducing the need for pesticides and almost eliminating the risks associated with virus infestations. In case spraying is needed, the company will use self moving spraying machines using small droplets, covering both sides of the leaves. This will reduce the usage of fungicides, while increasing efficiency of the fumigation and decreases the exposure of the employees to chemicals. By using mulching technology it reduces the need for herbicides and the transpiration of water. Overall, dried raisin tomatoes is an environmentally friendly alternative to classic dried tomatoes by not adding salt, sulphur Page 46 of 279 or other chemicals and by reducing the energy for the drying process. Position of women At least 65% of the workforce will be women. Ten out of the 16 management positions will be for women, for instance the local agronomist, manager of the drier facility but also in the administrative positions. Other impact The company plans to introduce a family drip irrigation system to be established at 5 to 10 locations in nearly villages in order to raise the standards of agricultural methods of production. It will work together with St. Mary's Agricultural College in Mekele for knowledge transfer and traineeships. Page 47 of 279 Ethiopia PSI11/ET/04 Establishment of a sustainable supply chain for industrial bamboo products Location Addis Ababa and Ambo Province Sector Woodworking sector Applicant Elephant Bambusprodukte GmbH, Bremen, Germany Local partner Fortune Enterprise PLC, Addis Ababa, Ethiopia Start project 01 July 2011 End project 31 December 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project To establish a profitable business by producing and exporting high-value decking and panels made from bamboo sustainable produced by outgrowers. Abstract Ethiopia has the largest bamboo resources in Africa (1 million ha). Nevertheless, the contribution of the sector to the national economy is still very low. So far, the value chain is not linked to the national market and engagement in bamboo export trade is non-existent. The applicant Elephant Bambusprodukte GmbH, a German company specialised in the development and sales of innovative products made of bamboo, and local partner Fortune Enterprise Plc, a wood and metal furniture manufacturing company in Addis Ababa, propose to establish a sustainable supply chain of industrial bamboo products in cooperation with outgrowers. The two partners will establish a joint venture in Addis Ababa, invest in collection centres and a pre-processing plant near the bamboo forests and a factory producing compressed bamboo ("Cobam") panels and outdoor decking in Addis Ababa. Cobam provides a good alternative for the use of hardwood species, as such the company will diminish the pressure on tropical forests. The joint venture will be certified for Social Accountability, ISO 9001 and ISO 14000 and employ 95 staff. The company will enter into a supply agreement with four bamboo cooperatives, training 1,860 farmers and 70 harvesters in sustainable bamboo forest management practices. The sustainability will be audited by the regional office of the International Network for Bamboo and Rattan INBAR. Results • Result • Result • Result • Result 1 2 3 4 : : : : Page 48 of 279 Business foundation. Outgrower scheme established. Pre-processing plant and factory established. Business development and certification. CSR aspects The partners will devote considerable effort to integrate CSR in the project. It will develop a CSR policy for the joint venture company. It's strategy of sourcing the bamboo through an outgrower scheme is explicitly designed to contribute to rural poverty alleviation. All details of the arrangements with the cooperatives will be included in the contracts. The joint venture company will be certified for ISO 9001, ISO 14000 and Social Accountability. For the latter, they will either choose Ethical Trading Initiative or Fair for Life. On environmental performance, it will be certified ISO 14001:2004. The sustainable bamboo forest management will be certified by INBAR. Impact Long term economic activity The project partners want to increase the annual production output of the main factory by running two shifts from 2015 onwards. Therefore, investments are needed to establish new outgrower schemes in Bale district, establishment of another pre-processing centre and extra wood working machines. Also, the partners will invest in their own bamboo plantation, it is in the process of securing a concession of 1,000 ha degraded land for that purpose. However, harvesting can only start from year 4 or 5 onwards. For the local market, it wants to invest in a 6 m long hot press to be able to produce 6 m long beams for the construction sector. Totally, the partners will invest at least € 1.5 million in the two years after the project's completion. Later on, the partners want to become self-sufficient in their energy supply by investing in a combined heat & power unit using the bamboo waste as biomass. Employment and working conditions At the end of the project the joint venture will employ 95 staff on a full-time basis, of which 20 on high- and medium-level. Two years after the project this will increase to 182 employees, of which 34 of medium- and high-level. The salaries the company will pay for unskilled labour are at least twice as much as the current minimum average wages and can certainly be regarded as living wages. It plans to pay € 40 per month for unskilled labour and at least € 50 for skilled production staff in the rural areas and € 50 for unskilled staff in Addis Ababa. The staff will receive working clothes, safety shoes and glasses twice a year. In addition, the staff can enjoy a meal in the canteen, medical costs will be paid for by the company, as well as 6% pension allowance. In the country side Page 49 of 279 it will provide free transport to certain collection points and transport allowance in Addis. Transfer of knowledge New knowledge will be transferred in sustainable bamboo forest management and harvesting and in industrial processing of bamboo into high-value compressed bamboo products. Other farmers can benefit from this new knowledge on forest management by increasing the production of their own bamboo plots even for traditional uses. Chain effects Parties that will directly benefit from the project are the farmers (land owners) and bamboo harvesters who will be involved in the supply chain of the joint venture. At least 1,866 farmers will yearly benefit from a guaranteed market for their bamboo culms. Currently they use the bamboo for own construction or occasionally they sell some culms on the market. Every farmer has an average of 0.5 ha of bamboo forest, from which sustainably 500 culms can be harvested per year, meaning an additional revenue stream of € 160 a year per farmer, whilst he can focus on other activities. The impact for the two villages together is an income of nearly € 300,000 per year. In addition, the 70 harvesters will receive an income of € 1,523 per season, which is an income far above living wages. Contracts will be made with the four cooperatives, which will also receive Birr 0.5 per culm for the administration costs as all payments will be transferred through the MFI bank accounts of the cooperatives. These coops will also be trained intensively to be able to fulfil their task on a transparent way. An internal and external control system is already in place with the cooperatives, imposed upon by the Government. After the project, the number of participating farmers will increase to 3,700 and the number of indirectly employed harvesters to 140. Other two long-term beneficiaries are the two micro-enterprises which will be established and have a contract with the joint venture; one for catering of food in Addis Ababa and one for the production of pallets. Transport companies will be hired for the transport from the pre-processing facility to the factory in Addis Ababa and the transport of finished products from the factory to the port of Djibouti three times a week. Environment The project will have at least a neutral impact on the environment, at international level even a positive impact. The project will introduce more Cobam products on the international market, decreasing a little bit the pressure on the still existing tropical forests by providing an alternative for tropical hard woods. Locally in Ethiopia, the project will introduce sustainable bamboo forest management. As a result the existing forest will start to yield more and thicker bamboo shoots and the forest will extend itself. While currently many farmers unknowingly harvest the younger stems, resulting in an impoverishment of the bamboo forest, as the culm will yield Page 50 of 279 less and thinner new stems. The sustainability of the forest management will be independently audited by the Regional Office of the International Network for Bamboo and Rattan INBAR. The joint venture will transform the bamboo by using environmentally sound processing techniques. An environmental impact assessment will be conducted before the start of the project to be able to incorporate the results in the lay out of the pre-processing plant and factory. However, it is already planned for to construct a waste water treatment pond at the pre-processing facility, as the carbonisers take out a lot of starch which enriches the water with sugar. After treatment this starch can be used as a fertiliser for the bamboo forests. The factory will use phenol formaldehyde glue, as there is currently not a technically proven alternative available. However, the mixing of the glue will take place in a closed surrounding, without any employees having direct contact. The soaking of the bamboo fibers in the glue will be done by a crane, also to minimise the direct contact. The most dangerous activity is the heating of the bamboo with the glue, as the formaldehyde gas will then partly escape from the fibers. However that will take place in a special tunnel dryer with a special filter. Production will be done according to the strict European norms for zero emission of formaldehyde E1 and CARB ½ for the USA. It’s operations will be certified ISO 14001, a management tool which allow continuous improvements of the company’s environmental performance. Position of women About 40% of the total workforce will be women, mainly in accounting, administration, purchasing, quality control, loading of the hot press tablet and cleaning. Women will be encouraged to apply for all positions. Page 51 of 279 Ethiopia PSI11/ET/05 Ethiopian Ballooning Location Addis Ababa, Nechisar National Park, Bahir Dar and Lalibela Sector Tourism Applicant Sky Promotions B.V., Tilburg, The Netherlands Local partner Rotterdam General Trading PLC, Addis Ababa, Ethiopia Start project 15 July 2011 End project 31 December 2013 Total budget € 504,000 (50% PSI contribution = € 252,000 Goal of the project Establish Ethiopia's first ballooning operator, with a flight capacity of 3,250 clients a year. Abstract The tourism industry in Ethiopia in showing a steady growth. As the country clearly benefits from it, tourism has become a featured component of Ethiopia's Poverty Reduction Strategy Paper. In order to remain attractive for tourists, Ethiopia should come up with new appealing activities. Hot air balloon flights are doing very well in countries like Kenya and Tanzania, especially in the areas of the National Parks. Ethiopia has similar areas, like Nechisar national park, but can also offer balloon flights on top of the Blue Nile falls. The Dutch Applicant company Sky Promotions B.V. under the trade name Virgin Balloon Flights will start a joint venture company with the Ethiopian company Rotterdam General Trading PLC. This company will be the first ballooning operator in Ethiopia, generating employment for 31 people. In addition it will train the officers of regulatory authorities on strict safety measures for the ballooning industry and set up a regulatory framework together with the Civil Aviation Authorities in Ethiopia. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Legal and administrative structure established. First balloon operational. Staff and regulatory authorities trained. Second and third balloon operational. Joint venture is fully operational. CSR aspects The joint venture will define its own CSR policy based on the CSR policy of the Applicant. All balloons and side equipment will comply with international safety, health and environmental regulations. An Environmental Impact Assessment will be implemented and a landing protocol defined with the local communities or land owners. The regulatory authorities will be trained on the regulatory framework. The joint venture will provide good working conditions and fringe benefits for its employees. Their suppliers will be checked on their policy on working conditions, environment and abstinence of child and forced labour. Page 52 of 279 Impact Long term economic activity In the two years after PSI, the two partners expect to invest in three additional balloons, vehicles, a small lodge or balloon centre and additional trainings and marketing, as the pilot scale capacity will have reached its full potential at the end of the project. Employment and working conditions The company will employ 16 full-time people, of which 5 highlevel, 7 medium-level and 4 basic-level. In addition, 15 people will be employed as medium-level freelancers as part of the ground crew, they will work at least 200 days a year at the end of the project. The salary level is high, ranging between € 300 a month for the ground staff and € 1,500 for the pilot, including 5 flights. For every additional flight the pilot will receive € 250. Freelance ground staff will receive € 5 per day. Working conditions will be good, including lodging expenses, 24 holidays, payment for overtime, strict safety and health regulations. Transfer of knowledge All technical and safety knowledge and skills on hot air ballooning are new to the country. Balloon marketing concepts also apply for other tourist industries, so employees could take advantage of that. Chain effects The project will have a positive impact on the tourism chain in Ethiopia. International tour operators can make a more attractive travel programme for their clients. Ethiopian travel agencies can attract more travellers to their offices with the sales of the balloon flights, making it easier also to sell their other travel programmes. It will have a positive effect on the occupancy rates of lodges and restaurants in cities like Arba Minch or Bahir Dar. Similar to the car rental companies as for every flight a minibus will be rented to transport the clients. The joint venture will use the services of a catering company for the food and drinks for their passengers and staff. The car maintenance shop will have quite some work, as the trucks have to drive in heavy terrain. The joint venture will set the regulatory framework, making it easier for others to start as well. Environment The joint venture will conduct an environmental impact assessment prior to the start of the project. However, the risk for the environment of this project is negligible. On the contrary, it will attract more tourists to the National Park Nechisar, bringing additional income for the park, enabling it to finance its park management. The joint venture will only fly bigger balloons, 8-16 passengers, decreasing the air pollution per passenger caused by the balloon and the chase car. The joint venture will take proper care of the recycling of the waste materials. Position of women Five of the 16 staff members will be women. Also part of the freelance ground staff will be women, enabling women from Page 53 of 279 remote rural areas to find employment. Other impact Five percent of the profit will be invested in social projects in and around the areas of operation. More information: http://www.abyssiniaballooning.com/ Page 54 of 279 Ethiopia PSI11/ET/21 Tahini production facility with sesame outgrower scheme Location Benishangul and Addis Ababa Sector Agro processing Applicant Prince Tahina Ltd, Eilaboon, Israel Local partner C.G.F. Business Group PLC, Addis Ababa, Ethiopia Start project 01 January 2012 End project 31 December 2013 Total budget € 1,440,684 (50% PSI contribution = € 720,342) Goal of the project Establish a tahini production factory in Addis Ababa and a sesame outgrower scheme of 3,000 farmers in the region of Benishangul-Gumuz. Abstract Ethiopia is well known as a producer of the good quality sesame seed from the Humera region. However, most of the sesame is exported without adding much value. Sesame can be used to produce a type of paste used for cooking, called tahini. Currently, no tahini is produced in Ethiopia. While, especially in Israel and the USA, there is a big demand for good quality tahini. This is currently being produced in Israel by the company Prince Tahina Ltd, which is sourcing 95% of their sesame from Ethiopia, partly from their partner C.G.F. Business Group Plc. The latter has its own sesame farm, producing certified organic sesame and is sourcing sesame from Humera and Benishangul for export purposes. Both project partners want to seize on this market opportunity by establishing a tahini production factory around Addis Ababa and a sesame outgrower scheme in BenishangulGumuz. It will contract 3,000 farmers, 150 lead farmers, 41 full-time employees and 20 daily labourers. The joint venture company will acquire GlobalGAP, HACCP, BRC and Kosher certifications that will guarantee the highest product and process standards and sales to multinational clients. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Business foundation and project inception. Establishing tahini processing facility. Recruitment and training of staff. Establishment of outgrower scheme. Business development. CSR aspects Both companies have no CSR policy yet. Prince will formulate one during Result 1. The company is certified according to Kosher, GMP, BRC, Canada Organic, ISO 9001:2008 and Page 55 of 279 organic certifications, which strongly indicates its level of professionalism, environmental care and social responsibility. Employees of CGF currently receive high salaries as compared to other companies in Ethiopia (minimum of 1,500 birr, while governmental minimum is 440 birr). The factory will be certified Kosher, GlobalGAP, BRC and HACCP and in future the outgrowers will be certified organic as well. They will supervise their outgrowers on child labour. Impact Long term economic activity The production will be doubled in the two years after PSI. In that case also the amount of outgrowers need to be increased. Employment and working conditions The company will employ 20 people on medium- and high-level and 33 on basic-level. Salaries are a number of times the minimum level as set by the government. The company will provide free transport, lunch, health insurance, protective clothing, health and safety requirements. Transfer of knowledge The good quality, certified tahini production part will be new to the country. Chain effects The 3,000 farmers will be trained to produce good and certified quality and achieve higher production levels. They will have a secured market with always better prices than via the ECX. Their farmers' organisation will be strengthened, bringing benefits also on other levels. In future the project will train the farmers also on organic production, bringing even more benefits. The Ethiopian trade balance will benefit of the export of a product with added value. Environment An EIA will be implemented. The companies' agronomists will monitor the levels of fertilisers and pesticides which farmers could use. The factory will be implemented according to the latest dry hulling technology in order to improve quality and minimise water use. Position of women At management level the company will engage 50% women; on production level one third will be female employees. More information: http://www.princetahina.com/ http://www.cgfbg.com/ Page 56 of 279 Ethiopia PSI11/ET/23 Industrial baltena and injera sauce production Location Addis Ababa Sector (Luxury) foods Applicant Day Star Business Group Inc., Acworth, GA, USA Local partner AG Transit PLC, Addis Ababa, Ethiopia Start project 01 January 2012 End project 30 June 2014 Total budget € 883,900 (50% PSI contribution = € 441,950) Goal of the project Production of traditional Ethiopian foods, 200,000 kg baltena products (processed Ethiopian spices and agricultural products) and 100,000 kg injera sauces, for export to the USA. Abstract There are two reasons for setting up this project on traditional Ethiopian food (ingredients). Firstly, is the fact that the quality of the baltena products in Ethiopia currently is unreliable in terms of food safety, and the working conditions of production itself are not in accordance with international standards. Secondly, there is an existing demand for baltena by the Ethiopian Diaspora in North America, while the canned injera sauces (comparable with pasta sauces) is a totally new product for which market will be developed. The factory will be located in Addis Ababa. All raw materials will be supplied by independent farmers from the regions around Addis. Applicant Day Star Business Group Inc is based in the USA. Local partner is AG Transit Plc. They will set up a joint venture. The project is interesting for PSI because it is introducing a new process and product to Ethiopia. The first is the introduction of a baltena production process that meets ISO 22000 and HACCP standards. The second is modern production of canned Ethiopian convenience foods (wots), which is a completely new product worldwide, that meets ISO 22000 and HACCP standards. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Set-up of the joint venture. Project development and architectural drawings. Production facility ready and fully equipped. Pilot production and training of employees. Completion of the project. Page 57 of 279 CSR aspects The project will be HACCP/ISO 22000 certified, which will guarantee safety and health as well as environmental and human resource management issues to be at high levels. In addition, the joint venture will develop a CSR policy of its own that will cover issues like employee participation, personnel policy, waste disposal, rights of local population, quality throughout the value chain, human rights and corruption. Impact Long term economic activity The planned follow-up investment will amount to € 500,000. These will take place within two years after project completion in order to double the production capacities of the baltena and sauce production. Annual turnover 2 years after project completion is expected to almost double to € 1.5 million, to be realised through expansion of the quantities and type of products. The structure of the partnership is not intended to alter after project completion. Employment and working conditions The number of employees at the end of the project is 113: 101 basic-level jobs and 12 medium-/high-level jobs. Two years after the end of the project a total number of 208 people will be employed: 189 basic-level jobs and 19 medium-/high-level jobs. A number of 15 employees will be hired on the basis of flexible contracts, not full-time. Salaries are above local level. In addition, fringe benefits will include: reimbursement of medical costs, transport to and from the factory, subsidised lunch. Good working conditions will be laid down in the human resource policy, while health and safety and other labour standards are included in their CSR policy and ISO / HACCP requirements. Transfer of knowledge Semi-industrial production of canned injera sauces is entirely new to the country, therefore new knowledge and skills relate to: modular production lines, food technology and food safety, quality insurance, ISO 22000 / HACCP knowledge for food production. Therefore, the project will contribute to higher levels of knowledge and skills in the country. Chain effects The joint venture will work with 20 farmer unions to source their cereals, pulses, vegetables and root crops. These farmers and their farmer unions will benefit from support through the project and be supplied with better inputs, training and TA to raise the quality, quantity and continuity of their production. The outgrowers scheme is planned to be put in contracts. In addition 25 local suppliers will provide the joint venture with ingredients (like salt and preserving agents), packaging material, accounting services, logistics services, and machine maintenance. Environment The environmental impact is neutral and the risks of the project for the environment is very limited. The company will not use chemicals or other hazardous materials. Waste is limited and Page 58 of 279 will be carefully planned for. In addition, the ISO / HACCP standards will also require responsible environmental management, which will also be included in the CSR policy of the joint venture. Position of women Approximately 80% of the workforce will be women, throughout the organisation from high-level to basic-level functions. Other impact The owner of Day Star is the initiator of the foundation called the Good Shepherd. The aim of this organisation is to offer job opportunities to underprivileged women, in many cases former prostitutes. They are given job opportunities to develop skills and become economically self-sufficient in the long run. The experience of this project will also feed into the PSI project and vice-versa. Page 59 of 279 Ethiopia PSI11/ET/24 Quality linseed production with small-holder farmers Location Doba – Arsi Zone – Oromia Sector Agriculture Applicant Van de Bilt Zaden en Vlas B.V., Sluiskil, The Netherlands Local partner Solagrow PLC, Hidi – Debre Zeit, Ethiopia Start project 01 January 2012 End project 31 December 2014 Total budget € 1,248,650 (50% PSI contribution = € 624,325) Goal of the project To create a sustainable linseed market chain in Ethiopia with 300 outgrowers, based on a complete crop rotation scheme of linseed, seed potatoes and vegetables. Abstract Ethiopia has hundred thousands of farmers annually producing 84,000 tons of linseed for oil purposes for the local food market. The production per hectare, however, is relatively low, due to poor seed quality, poor tillage practices and lack of crop rotation. The lack of crop rotation is also a general problem hampering all companies working with outgrowers in Ethiopia. These farmers tend to use the same piece of land for the same high value cash crop continuously, resulting in lower production levels and all types of pests and diseases. This project will work on both mentioned problems at the same time. The business to be established, is described as the creation of the linseed market chain, starting from the introduction of advanced flax varieties up to the export and domestic sales of the produced linseed, embedded in a permanent outgrower system based on sustainable crop rotation with seed potatoes and vegetables. The investment comprises the proper training of the outgrowers on a complete crop rotation scheme, providing them with small-scale mechanisation and the establishment of seed cleaning facilities. As such, the local linseed market will be strengthened, obviating the need for import of linseed oil and creating the possibility to earn foreign currency by exporting linseeds. At the same time the project will improve the farming systems of the contract farmers by maintaining and improving the soil fertility and by diversifying the income source. For this purpose, the Applicant Van de Bilt Zaden en Vlas B.V. will invest in a long term cooperation with their Ethiopian partner Solagrow PLC. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Page 60 of 279 Preparation of collaboration agreements. Establishment of the basic propagation farm. Training on linseed production technology. Setting up of outgrowers network and seed cleaning. Production of linseed for export & dissemination of results. CSR aspects Both partners have a good reputation in general, but also on CSR. Van de Bilt has no written CSR policy yet, but will formulate one. Van de Bilt has very few turnover of employees and has received the certificate of "Hofleverancier" a few years ago. Solagrow is well known in Ethiopia of its good CSR practices, for instance the good quality clinic it established at its premises for its employees and all people of the surrounding villages. But also the way it has established a system to keep their salaries at pace with the sometimes high inflation in Ethiopia, is an example for other companies. The same principles will be applied in this project. Impact Long term economic activity In the first two years investments are needed in additional field machinery to assist the farmers in soil tillage and in additional capacity of seed cleaning equipment. The area of linseed production will increase from 275 ha to 675 ha in year 4 and 1,200 ha in year 5. Employment and working conditions The company will employ 76 people on medium- and high-level and 517 on basic-level. This will increase to 194 and 1366 respectively in the two years after PSI. The working and employment conditions are very good at Solagrow and will remain so. Transfer of knowledge The knowledge and technology transfer to the farmers on the crop protocol of linseed is new for the country. The current problems of low and deteriorating production levels and increase of pests are caused by neglecting the crop protocol and giving priority to other, theoretically better yielding crops. Also the knowledge on proper storage after harvesting is new, as is the knowledge on crop rotation. As part of the PPP between Ethiopia and the Netherlands on oil seeds, trials have been done on the effect of crop rotation on the yield of grains and linseed by WUR, Biersteker Consultancy, the Ethiopian Agricultural Research Institute and the Dutch Product Board for Margarines, Fats and Oils, clearly showing the huge benefits of crop rotation in terms of total yield level, soil fertility and oil content of linseed seeds. The next knowledge gap is found on the investment in machinery for proper seed bed preparation. The project will provide access to the adequate tools of mechanisation and seed cleaning to the farmers, without the need to invest in this type of hardware themselves. Further, the project will invest in teaching the outgrowers the benefits of cooperating in associations. The latter is not new for the country, but is still very weak in most places. Chain effects The impact on the chain will be very significant. First of all, the impact on the 300 (and future 750) outgrowers will be very big. On average one contract farmer will have additional profit of around € 75 per hectare only for the linseed. For the entire year of 3 crops the additional profit will be around € 200 per hectare. An average outgrower will have 0.5 ha. This means that the impact in the community will be an increased income Page 61 of 279 of € 30,000 at the last year of the project and € 75,000 two years after the project. In addition, the introduction of the crop rotation systems means a way out of the negative cycle of diminishing crops for these farmers. Other beneficiaries of the project include input suppliers of fertilisers, bags, rope and fuel, the transport sector and the oil millers in Ethiopia. Environment The impact will be positive. The farmers will be taught how to produce higher quantities of better products, but using less pesticides and fertilisers as compared to the current situation. The policy of Solagrow is not to use any chemical biocides as long as the causal agent can be controlled with other means and kept under the economic threshold. The introduction of proper crop rotation will reduce the risk of depletion of the soil of the farmer fields. Position of women On management level one third of the employees will be female overall 45% will be women. Women will also benefit through the construction of the health post, which also functions as a maternity clinic. Other impact A health post will be constructed and operated by the company, to provide basic preventive and curative health to the employees and the neighbouring community. Also drinking water will be provided to the community free of charge. At the current location of Solagrow, as a result 2 to 3 young men have started selling drinking water at their villages with donkey carts, reducing the burden of women to walk for hours. Page 62 of 279 The Gambia PSI11/GM/01 Integrated Outgrower Poultry Project Location Farato Sector Agriculture Applicant Pas Reform B.V., Zeddam, The Netherlands Local partner Emholding, Kotu, The Gambia Start project 01 July 2011 End project 30 June 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project To introduce integrated poultry production in The Gambia to produce and commercialise 20,000 broilers per week. Abstract The project partners, Pas Reform and Emholding, will establish a high quality integrated poultry production facility with hatchery and slaughterhouse and will include an outgrower programme composing of 100 women's groups for breeding broiler chicks. The project will produce 20,000 good quality, slaughtered and packed chickens per week. It will create 38 direct jobs and an extra income for hundreds of women through the outgrowers programme. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Establishment of the joint venture. Hatchery constructed, recruitment and training of employees. Outgrowers trained and outgrower programme established. Slaughterhouse constructed, recruitment and training of employees. Operational phase. CSR aspects The project will employ 38 full-time employees. All of them will receive official labour contracts and good and safe working conditions. Initially 15 employees, or 39% of the total workforce, are expected to be female. For these women separate washing and praying facilities will be available. The women's outgrower groups will receive contracts guaranteeing good prices and secured outlet for the grown broilers. Furthermore, outgrowers will not only be trained in the responsibly growing of chicks, but also in environmental issues, health and safety precautions and HIV/AIDS. Animal welfare is another important CSR aspect of the project. This aspect is interrelated with product quality. Outgrowers are required to establish broiler houses which are safe, covered, and will provide enough space for the broilers. The broiler houses will host a maximum of 10 broilers per square meter, a number that equals standards for biological chickens in the Netherlands. Poultry slaughtering in the Gambia is still done manually and Page 63 of 279 this project will be the first European standard slaughterhouse with humane treatment of the animals to EU standards in The Gambia. Furthermore, long-distance transportation of chicks will no longer be necessary. Impact Long term economic activity In the two years following the project's completion the project partners will double production capacity. They will invest in new hatchery equipment, expand the outgrower programme and expand the slaughter line. More importantly, the partners will set up their own parent stock farm in order to avoid importing eggs. After the project's completion, the partners wish to increase the production capacity from 20,000 to 50,000 chickens a week. Employment and working conditions The project will employ 38 full-time employees. All employees will receive training on health and safety at work. Safety equipment include safety clothing and steel gloves for the employees working in the slaughterhouse and warm clothing for those working in the refrigerated packing area. In addition all employees will receive training on the prevention of HIV/AIDS. All employees will receive continuous training on the job. Transfer of knowledge The project envisages extensive training on technical management of hatchery and slaughter, and hundreds of female outgrowers will be trained in responsible broiler breeding. Knowledge that is rare in the Gambia. The Gambia can start to develop its poultry sector with a qualified labour force. Chain effects The entire Gambian poultry sector is expected to benefit from the project as it is can serve as an example for the production of high quality, integrated poultry production and reduces dependency on imports. Environment In general, poultry, which has a relatively high feed conversion rate, is an environmentally efficient source of animal protein. Considerably less agricultural land and water reserves are therefore needed for its production than for other sorts of meat. Also, poultry produces a lot less waste in the form of manure. More specifically the project makes use of state of the art production equipment from renowned suppliers. The hatchery equipment in particular disposes over a highly efficient heat management system that reduces energy consumption to a minimum. Naturally, also the refrigeration areas will be very well isolated. For all operations, employees will receive environmental training to create awareness on efficiency, reducing resource consumption and limiting pollution and waste. For the collection of its waste the joint venture will sign a contract with a professional local company. Position of women Initially 39% of the total workforce is expected to be female. Therefore, separate washing and praying facilities will be made Page 64 of 279 available. The outgrower programme will have a very positive impact on women in a wide area around Farato. An estimated number of 100 women's groups (with an average of 10 members) will be contracted by the project partners. The partners expect every female outgrower participating in the project to earn approximately € 5 a week, even more than 1.5 times the official minimum wage in the Gambia. The project will thus give the female outgrowers the opportunity to generate a stable income, provide them with valuable knowledge, make them more independent and alleviate poverty in their families. Other impact EMHOLDING has already been sponsoring different sports and youth development projects and has positive experience with it. The project will be involved in sponsoring these kinds of activities. Page 65 of 279 Ghana PSI11/GH/01 Fair trade organic ISO 22000 compliant palm oil for export Location Abaam, Eastern Region Sector Agri processing Applicant Dr Bronner's Magic Soaps Inc., Escondido, United States of America Local partner Serendipalm Company Limited, Abofu Achimota – Accra, Ghana Third partner Danieama Women Organic Palm Oil Association, Asoum, Ghana Start project 01 July 2011 End project 31 December 2014 Total budget € 860,735 (50% PSI contribution = € 430,368) Goal of the project To establish an ISO 22000 compliant palm oil mill for the production of fair trade Organic (FTO) Palm Oil for export to Food Manufacturers in the EU and USA (1,160 tons CPO and 231 tons PKO). Abstract Applicant Dr Bronner's Magic Soaps (USA) will start a company with an innovative medium size mill for producing Fair Trade and Organic (FTO) and ISO 22000 certified Crude Palm Oil (CPO) and Palm Kernel Oil (PKO). This project will give the partners access to the edible FTO palm oil market. The WACAPOL Mill that will be located in a village nearby Asoum (Abaam) is innovative. It fills the gap between large scale centralised industrial mills (that use the fruits from large scale plantations) and the local small scale artisanal mills. About 400 farmers will be delivering to the mill. A minimum of 91 staff will be employed, and in the follow-up phase (second mill), this number will be doubled. Results • Result 1 : Joint venture and factory design. • Result 2 : Hardware installation and training of staff. • Result 3 : commercial production and ISO, FTO and IMO certification. CSR aspects As a fair trade project, the proposed project includes many aspects of CSR by design. The joint venture is put in charge of ensuring fair conditions along the entire supply chain: farmers, farm workers, mill workers all benefit from fair prices, wages and working conditions. The projects will be FTO and IMO certified. Page 66 of 279 Impact Long term economic activity The follow-up investments will consist of installing more mills and recruiting and certifying additional numbers of outgrowers in adjacent regions. Additional extension services and training are required to familiarise the new outgrowers with FTO certification and ISO 22000 standards and increase yields. Employment and working conditions The total number of staff will be 91. Two years after the end of the PSI project, the total number of staff is expected to be doubled. In addition, there will be the need for seasonal parttime workers during the peak season of February-June. All staff directly employed by the new joint venture will work under the requirements outlined by IMO's Fair for Life certification programme. In addition, all employees will be offered fringe benefits, such as free meals, national health insurance, financial support for school uniforms, shoes and notebook for children of staff. Transfer of knowledge The key element of knowledge transfer in this project is the operation and demonstration of an efficient, cost effective, modern managed medium scale palm oil mill. In the extension services and field training courses, offered to oil palm outgrowers, emphasis will be placed on the minimisation of the environmental impact of cultivation in combination with the maximisation of the economic benefits. Furthermore, outgrowers will be trained in compliance with FTO standards. Chain effects The new joint venture will contract 400 outgrowers , who will benefit directly from a 15% FTO premium and larger volume sales and/or a secured market. New varieties/cultivars of oil palm and/or new cultivation practices may result in higher levels of palm fruit yields. This project will attract local suppliers and service companies in the area of packaging, ICT services, financial services, tools and materials, clothing & safety supplies, but also local transportation. Another important SME that will profit are the small scale tree nurseries to deliver improved oil palm varieties to the farmers. Environment Since the joint venture operations will be FTO certified, the impact on the environment is probable to be positive. The efficient mill will offer increased resource efficiency. Palm kernel waste will be used as organic fertiliser. Page 67 of 279 Position of women Women manually cleaning palm fruits at Daniema, Asuom About 65% of the employees will be women, which is very high for a country where not many women have official jobs and work contracts. Other impact The joint selection and implementation of fair trade (social) projects, funded by the FT premium (15%), benefits the local/regional community as a whole. Producers and processors of other crops in the region may also seek FTO certification for their produce in response to the improved prices being offered to the organic oil palm growers. This could have additional benefits on the environment if this leads to increased sustainability via increased efficiency in resource use or through reduced levels of waste. More information: http://www.drbronner.com/ Page 68 of 279 Kenya PSI11/KE/22 H2ollandwater for sustainable irrigation dosing units in Kenya Location Naivasha Sector Agriculture (horticulture) Applicant C & J Bosman B.V., Aalsmeer, The Netherlands Local partner Bosman Engineering Kenya Ltd, Naivasha, Kenya Start project 01 January 2012 End project 31 December 2013 Total budget € 797,100 (50% PSI contribution = € 398,550) Goal of the project To set up local assembling and distribution of high-end irrigation dosing units using cyclone technology, combined with an advisory service for integrated water management and climate control in Kenya and surrounding countries. Abstract The Kenya floriculture and horticulture sectors are amongst the most important agribusiness sectors in the country in terms of domestic employment and income generation. The sectors are characterised by relatively high capital investments in irrigation, both in greenhouses for the production of flowers and increasingly also in open fields for vegetable production for export markets. Over the last few years it has become abundantly clear that the long term sustainability of these production systems, to an important extent depends on the optimisation of water use. Not only as a result of environmental concerns in Kenya and in consumer markets abroad, but also for reasons of cost efficiency and quality of production. This project will address these concerns by setting up a local assembling and distribution facility for high-end market dosing units and related equipment (e.g. UV systems). The project's innovation is pegged on the introduction of cyclone technology and the local manufacturing of dosing units. In addition, through cooperation with Hoogendoorn B.V. as a technical partner the project will be able to design and advise upon more integrated technology packages that combine water management, climate control technologies and production advice. Results • Result • Result • Result • Result 1 2 3 4 : : : : Preparation phase. Construction phase. Operational phase. Marketing and sales phase. Page 69 of 279 Impact Employment and working conditions During the project 28 staff will be employed (11 are women). All employees will earn slightly above the wage level for similar positions elsewhere in the sector. They are also entitled to secondary benefits like pension fund, vacation leave, overtime payment, etc. Safety at work will be guaranteed by sound working conditions and protective clothing. Transfer of knowledge Although most of the training will be on-the-job, it is expected that know-ledge transfer will be high, the local assembling of dosing units will involve special skills. The project's products and the suppliers of parts are all operating in the higher segment of the market. Chain effects The project will use a good number of suppliers of local materials and components. On the demand side the impact of the project on the sector is expected to be significant, as it introduces more sustainable irrigation and water management technologies into the market. Environment The project is by design geared towards more sustainable water management, reduction of fertiliser use and higher production levels per hectare. More information: http://www.bosmanbv.nl/ Page 70 of 279 Madagascar PSI11/MG/01 Sea cucumber farming Location Toliara Sector Fish culture Applicant Madagascar Seafood SAS, Paris, France Local partner Copefrito SA, Toliara, Madagascar Third partner Madagascar Holothurie SA, Toliara, Madagascar Start project 01 July 2011 End project 31 December 2011 Total budget € 1,493,150 (50% PSI contribution = € 746,575) Goal of the project To establish the first community based commercial sea cucumber cultivation and processing facility to produce 5 tons of organic trepang annually. Abstract The Toliara region used to be rich in sea cucumber. This sea fruit feeds on dead and decaying organic material, algae and plankton and cleans the seawater. Holothuria Scabra is one of the most valuable sorts, as it is broadly used for human consumption in China. The growing demand from the Far East and the high prices have lead to over harvesting in Madagascar. If this trend continues, the Toliara region will become depleted. The quantity of sea cucumber already dropped from 600 tons per annum in 1990 to 40 tons in 2009. Over the past ten years the shareholders of the local partner Copefrito and the third partner Madagascar Holothurie SA (university of Toliara and two Belgium universities) have undertaken research in improved reproduction, cultivation and sustainable management of the sea cucumber population. Also sea cucumber farming trials are being done with the aim to develop commercial aquaculture of the sort Holothuria Scabra, taking into consideration the preservation of its natural stock. Together with the Applicant Madagascar Seafood SAS, the partners want to establish a joint venture to set up a sea cucumber hatchery, nursery, farming activity and processing facility to and employ and train 140 staff members. In the processing facility dried and processed organic sea cucumber (trepang) will be produced for export to Asia. Moreover, the project partners will collaborate with over 300 small fishermen in neighbouring village communities, to support their sustainable sea cucumber farming. Farmers will be supplied with input materials and additional knowledge. By buying their produce, the joint venture will guarantee them a steady and fair income, while diminishing the pressure on the natural stock of sea cucumber in the region. Results • Result 1 : Business foundation. • Result 2 : Sea cucumber farming facilities established. • Result 3 : Cooperative scheme operation. Page 71 of 279 • Result 4 : Processing facility operational. • Result 5 : Business development and certification. CSR aspects Despite the fact that the partners would like to obtain it, it is not possible to get an organic certification for Holothuria production. Neither a MSC certificate applies for aquaculture. The certificate which will be obtained is HACCP for the processing facility. The joint venture will pay at least 30% above the minimum salary, provide pension and health insurance. Moreover, if necessary, they will help the fishermen village to stock stores with basic needs. Moreover trainings will be given to fisher communities on environment conservation, HIV/AIDS, health, hygiene and family planning. Also an extensive outgrowers programme is set up. Impact Long term economic activity Upon successful completion of the PSI project, the joint venture will expand its activities to more villages. The additional investment will be in extension of the hatchery, the nursery, new sea farms and processing facilities. Employment and working conditions At the end of the PSI project 92 basic-level jobs and 48 medium-/high-level jobs are created. At the end of the spinoff phase this will have grown to 144 basic-level jobs and 69 medium-/high-level jobs. The employees will at least earn 130% of the minimum salary. Safe and healthy working conditions are ensured. Also transport and daily lunches are provided. Scholarships are given to most successful students and a common fund for employees will be put in place for family health problems. Transfer of knowledge The project injects new knowledge on responsible sea cucumber aquaculture methods among fish farmer and their direct employees. The University of Toliara will be involved to share this knowledge and do research on the joint venture practises. Special training is also provided on hygiene for HACCP certification. At fishermen village level, training on preservation of natural resources will be of high importance. Chain effects The main impact of the project is the inclusion of coastal communities. The joint venture will start with the participation of 300 fishermen, while in the spin-off this can grow to 750. The initial outgrowers schemes will be set up in close collaboration with two NGOs. Pre-financing and training will be made available. Environment Sea cucumbers are vital organisms that sustain the equilibrium of coastal ecosystems They clean the sediment of the sea by eating various organic debris. The project will combat the depletion of sea cucumbers in the Malachi sea, since collectors will be stimulated not to collect from the wild, but to go into controlled aquaculture. Moreover the sea cucumber aquaculture will restock the sea with larva's. In the sea farm, the Holothuria Page 72 of 279 adults will reproduce according to the natural process. Since the sea farm has an open connection with the sea, the current will spread the larva's to other parts of the sea. An EIA will be done in Result 1. Throughout the whole process no chemical substances are used. Therefore, the Holothuria production will be organic. However, it is not possible to get a certification for this for this specific product. For electricity use the partners will also install solar panels. The local branch of WWF issued a letter of support for this PSI project. Also the partners will work with local authorities and the governments on environmental issues. Position of women The joint venture will employ at least 40 women, this is 29% of the total workforce. The work in the sea farm will mainly be done by men, because this is tough work. Other impact The project will decreases pressure on fishing in lagoons, because fishermen will be offered another alternative for their primary income. Furthermore their will be a close collaboration with the University of Toliara. More information: http://madagascarseafood.com/ http://www.copefrito.com/ Page 73 of 279 Madagascar PSI11/MG/02 Solar energy systems to supply productive power via Smart Grids for rural development Location Andavadoaka Sector Renewable energy Applicant The Sun Factory B.V., Amsterdam, The Netherlands Local partner BushProof SARL, Antananarivo, Madagascar Start project 01 July 2011 End project 30 June 2013 Total budget € 1,162,170 (50% PSI contribution = € 581,085) Goal of the project Setting up a solar park with an Independent Power Provider (IPP) status for the annual sales of 224 kWh in the rural fisher village Andavadoaka and providing energy utility services in for the sales and maintenance of one to two solar plants per year to other IPPs. Abstract With 5%, the rural electricity rate in Madagascar is very low. Prices for electricity are between 100% and 400% of the European prices. By supplying a complete (currently nonelectrified) rural village with solar energy, a solid base of demand of energy is assured to ensure return on investments. The project will generate energy through solar modules and will distribute this through an innovative smart grid directly to its customers. This will increase efficiency and will guarantee that the supply and demand is optimally balanced. The smart grid will manage energy distribution, prepayment of electricity and offers accounting software. An independent Power Producer (IPP) will be established by the Dutch Applicant The Sun Factory (TSF) and the local partner BushProof, to act as a vehicle for the distribution of solar energy in the fishermen village Andavadoaka. This will increase business opportunities for the village. Also a sales and maintenance organisation that sells, installs and maintains large solar plants and smart grids to other IPPs will be set up. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of the joint venture. Establish office and workshop and procurement of hardware. Staff hired and trained. Business roll-out. CSR aspects The solar energy project will reduce CO2 emissions. The joint venture commits itself to offer equal opportunities for people in the company, independent of gender, origin, culture and age. In Result 1 a CSR policy will be developed. Also collaboration with a University will be organised to transfer knowledge. Page 74 of 279 Impact Long term economic activity The follow-up investments will be done in the set up of a new rural solar park. It is also likely that the capacity of the solar plant in the fisher village Andavadoake needs to be increased. Therefore, an extra solar line can be installed. Employment and working conditions The project will create 10 medium-/high-level positions and 4 basic-level. In the spin-off phase this will be increased to 18 medium-/high-level positions and 10 basic-level. A lot of attention will be given to safety aspects in terms of training and equipment. Specific hazard measures will be taken, especially for working with batteries (acid, heavy loads, etc). Protective clothes and lifting equipment for heavy loads will be provided. Working conditions will be according internationally accepted levels. Wages will be at least 200% of the minimum loan. Service engineers can earn bonuses on top of their normal wages. Working hours will follow national legislation of 6 days per week or less. Staff will be properly paid for over hours. Medical insurance will be provided, training on health and preservatives will be made available. Transfer of knowledge High level technical knowledge of large scale solar systems is new for Madagascar as well as of smart grid technologies. Designing, engineering, installation and maintenance will also be of importance. Chain effects By providing the possibility to customers to buy solar plants the impact of the project will go beyond the joint venture's own solar park. It is expected that 10 indirect jobs are created at this level and will be trained by the joint venture. Environment Electricity through solar solutions will replace traditional sources of energy as petrol fuelled lamps and the use of generators. It will diminish the emissions of carbon and releases the pressure on the environment. Position of women Electrification can have positive impact on women, for it creates better health conditions in houses where kerosene lamps and candles are used. Other impact Collaboration with a local university will be established in the field of solar engineering. More information: http://www.thesunfactory.info/ http://www.bushproof-madagascar.com/ Page 75 of 279 Madagascar PSI11/MG/21 Masoandro Location Port-Bergé – Sofia Region Sector Energy / Environment Applicant Vimap GmbH, Berlin, Germany Local partner Egedec, Antananarivo, Madagascar Start project 01 January 2012 End project 31 December 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project The project will facilitate access to electricity in the region of Port Bergé by the set-up of a grid connected power plant generating 450,000 KWh per year and of ten 'kiosks' (hubs providing electricity services and products) in rural areas. Abstract The current electricity supply in the region of Port Bergé is problematic. The national utility company Jirama is the only supplier and they can only provide energy six hours per day to 900 of the 1,500 existing households. The supply in rural areas is very rudimental, people obtaining light, phone charging, TV and radio access by using candles, (car) batteries and kerosene. This project will bring a change for both the urban and the rural population. The urban region will be served by setting up a 450,000 kWh/ year plant which will provide electricity to Jirama. The rural region will be reached by setting up 10 kiosks, which will serve as hubs of sustainable energy services and information for farmers. The kiosks will be set up in cooperation with local entrepreneurs using a franchise-like construction and will offer. One kiosk is expected to serve 300 households. The assortment provided by each kiosk will be customised to local needs and will comprise services such as mobile phone charging, LED lamp leasing and recharging, internet access, printing and scanning services etc. The hubs will also service as information centres for farmers. The project as a whole will employ 28 people, out of which 22 will be women. Results • Result • Result • Result • Result 1 2 3 4 : : : : Joint venture established. Installation of the equipment. 28 employees recruited and trained. Operational phase. CSR aspects The joint venture is making great efforts to integrate CSR in their activities. They provide good working conditions, including remuneration at 310% of the legal minimum wage, a social security package, voluntary and appropriately paid overtime. The joint venture will discourage discrimination, will respect the freedom of employees to organise, will pay great emphasis to work safety, will encourage social dialogue and employment development. Page 76 of 279 Further they will have a zero tolerance stand towards corruption. The project will have a positive impact on the environment by reducing the use of polluting energy sources and by encouraging local communities to join their environmental awareness sessions. Impact Long term economic activity The follow-up investments consist of the expansion of the power plant capacity to 1,5 MWp and the set up of twenty more kiosks. Employment and working conditions The joint venture will employ 28 people at the end of the PSI phase and 76 two years later. They will offer salaries at 310% of the minimum salaries, provide written contracts in accordance with local legislation, medical insurance and a pension scheme. The company will be rigorous on work safety and will highly encourage social dialogue and employee participation. Transfer of knowledge Given the innovativeness of the SPSS and the expertise of Yunicos, new knowledge on state of the art solar systems will be brought to Madagascar. Training of the kiosk operators will bring technical knowledge on solar products, ICT, marketing and sales to the rural areas. The environmental awareness trainings open to the communities as well bring knowledge on this topic to rural areas. Chain effects The electricity of supply to Jirama will lead to more stable supply of electricity and water which creates new opportunities for small businesses and households. The sustainable energy hubs will enhance access to information and energy, bringing new business opportunities to the rural area. Environment Since the project contributes to reducing the use of kerosene, oil and other polluting energy sources, it will have a positive effect on the environment. Another consequence of a lower use of fossil fuels is a reduction in CO2 emissions. Position of women 22 out of the 28 employees will be women, most of them holding medium-level positions. One of the managers of the project will also be a woman. Other impact Because the use of solar energy by households replaces the use of kerosene and candles, it will lead to an improvement in the health of households, especially young children (no more dangerous gasses and no risk of burning). Page 77 of 279 Madagascar PSI11/MG/23 Low-cost wireless internet and digital TV Location Antsirabé and Tamatave Sector Services / ICT Applicant Standard Telecom Ltd, Port Louis, Republic of Mauritius Local partner Gulfsat, Antananarivo, Madagascar Start project 01 January 2012 End project 31 December 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project Providing low cost wireless internet access and digital television packages to 6,300 customers in Antsirabé and Tamatave. Abstract The market for internet and TV connection in Madagascar is currently almost inexistent outside the capital of Antananarivo. These services are namely reserved for the elite and expats whom can pay the start up costs and the high monthly fees. The project will be executed by Standard Telecom, a Mauritian company providing satellite broadband services and Gulfsat, a major Malagasy telecommunication operator. The project aims to offer low end products which a certain segment of the middle class can afford. The main differences with existent offers are: the customer does not get an own satellite dish because this will be central and shared amongst customers and the products are not customizable. The customers will not have to pay start up costs because these will be divided amongst all customers and will be built in the monthly fee. The internet connection provided will offer a maximum bandwidth of 1 MB, the connection will however be shared with the other customers so the actual bandwidth will vary. The TV package offered will comprise maximum 20 channels and is not customizable. The project hopes to serve 6,300 customers, 2,100 with internet access and 4,200 of them with TV connection. For this purpose new technology developed by Standard Telecom will be used to provide the services wireless, separately or as a combination. 80% of the customers will be households and 20% NGOs and SMEs. The joint venture will provide their services on a prepaid basis and will introduce mobile banking amongst their customers for this purpose. The project will also reserve 5 frequencies for NGOs whom will get free broadcasting time for spreading out their messages on development issues such as health, education, agriculture etc. The project will employ 24 people out of which 42% will be women, 2 of them in management positions. Results • Result 1 : Establishment of the joint venture. • Result 2 : Installation of the equipment. • Result 3 : 24 employees recruited and employed. Page 78 of 279 • Result 4 : Operational phase. CSR aspects The project puts a great emphasis on acting according to CSR principles. They will provide good working conditions, amongst which pay at 310% of minimum level wages, basic medical insurance and an additional one for those who desire that, a social security plan, stimulance for employee development and participation, emphasis on safety measure and financial aid for study costs made by employee with their children. With regards to the environment and their carbon footprint, the project will strive to minimise the use of paper (also subscription and invoices will be done online, by e-mail or SMS text message) and will also purchase solar panels for their energy use. Impact Long term economic activity The project partners will invest into replicating the project in 6 other cities. Employment and working conditions The joint venture will employ 24 people at the end of the PSI phase and 96 two years later. The project pays great attention to working conditions, namely good pay (310% of minimum wage), social security plan, extensive medical insurance, contracts and working hours according to local laws, stimulation of employee development and participation, emphasis on working safety, zero tolerance towards discrimination and financial aid for sending children to school. Transfer of knowledge The technology used being innovative for the country, also the knowledge transferred will be new. Furthermore, there is little knowledge on ICT in the cities the project will service. The project targets young graduates as candidates, so practical knowledge will be transferred which will increase the market value of the people trained. Chain effects The project will introduce prepaid mobile banking with their target group, which may lead to new products being offered to this segment of the population if other companies pick up the concept. The access to internet can lead to extensive entrepreneurial activities being developed in the cities. Environment The project will have a neutral impact on the environment due to minimisation of paper use and the use of solar energy. Position of women Out of the 24 people employed, 42% will be women. Two of them will have a management position. Other impact The free broadcast time provided to NGOs for information on development issues will lead lower income families to be more educated. Access to internet will also enable these families to access international information, which is very important in a country where conventional communication mediums are censured, such as in Madagascar. The project will not broadcast political messages in order to reduce the manipulation of the population. The partners will actively contribute to charity activities on health, sports, culture and such. Page 79 of 279 Malawi PSI11/MW/21 Flowtech Limited Location Blantyre Sector Industry (GPI) Applicant Silverline Reality Limited, London, United Kingdom Local partner Robray Limited, Limbe, Malawi Start project 01 January 2012 End project 30 December 2013 Total budget € 1,499,214 (50% PSI contribution = € 749,607) Goal of the project The goal of this project is to set up a production facility producing large diameter PVC pipes and connections for water reticulation with a maximum capacity of 6,000 meters per year. Abstract The applicant in this project is the British registered company (1995) Silverline Reality Ltd. The local partner is Robray Limited registered in 1968. Both companies are 100% owned by Mr I.A. Mohamed. Currently there are two companies who are producing uPVC (unplasticed PVC) pipes in Malawi. The maximum pipe diameter both companies can produce is 250 mm. Within Malawi there is also demand for PVC pipes up to 450 mm. All the pipes above 250 mm in diameter have to be imported from South Africa or Botswana which is rather expensive. The aim of this project is to produce PVC pipes and all kinds of different connections with a diameter between 250 mm and 450 mm locally to meet the local demand and to reduce costs. The project will be located in Blantyre. A joint venture will be established. The applicant will have 40% of the shares, the local partner 60%. Results • Result • Result • Result • Result 1 2 3 4 : : : : Project inception. Procurement of equipment and training. Commissioning and training. Test production and first sales. CSR aspects The partners will establish a formal CSR policy once this project is taking off. It will include health and safety measures, gender policy and non-discrimination, policy, employee participation, chain responsibility, measures to prevent corruption, and environmental management. Page 80 of 279 Staff will be offered wages 20% above minimum wage. Additional benefits will include workmen compensation, funeral benefits, bonuses and healthcare. All staff members receive 50 kg of maize once a year. Impact Long term economic activity The capacity of the extrusion equipment is only enough for the pilot phase. The partners expect that once they start to substitute the imported uPVC pipes the demand will grow and they will need a second extrusion line to cater for the growing demand. If this is the case the partners will purchase and install a second extrusion line (investment € 1.3 million within two years after project completion. This will generate additional turnover of € 900,000 in the second year after project completion. Employment and working conditions Direct employment during the pilot project will be 42 staff members (16 basic-, 26 medium-/high-level). The joint venture will grow after the pilot project and generate 10 more jobs, 8 medium-/high-level jobs will be created and 2 basic-level jobs. The joint venture will pay 20% above minimum wage. Furthermore, they will pay (besides 20% above minimum wage) bonuses on achievement of performance targets. They will also give every staff member 50kg of maize per year as extra bonus. All staff will be insured for workmen compensation. Transfer of knowledge Polyplast's technical staff has knowledge of uPVC extrusion, however, the new technology that will be required for this pilot project will demand additional training. The employees will need new skills to be able to operate and maintain this new type of machinery. Chain effects The local production of large diameter uPVC pipes will substitute imports. In addition, the pipes will be more affordable, due to a reduction in transport costs. Furthermore, if large institutional organisations are tendering water projects, they demand that the tenderers would have a sufficient amount of pipes in stock. Especially for the bigger volume pipes this was not the case until now and as a consequence local contractors were losing tenders to foreign competitors. With the local production, the availability of bigger volume pipes will improve and will make the local contractors more competitive. Environment Once the pipes are being extruded, some material will be waste. This waste can be fully brought back into the production process and will not be wasted. Water is used in the process to cool the pipes. The water is 100% recycled into the system and there is no contamination. The project will opt for ISO certification. Position of women The impact on the position of women will positive. If the work Page 81 of 279 is physically not to demanding and preference is given to women. Other impact Page 82 of 279 The new joint venture will train and support individuals with hardware to set up their own small business for the installations of waterworks. In addition, the joint venture will reserve 5% of their profit to social projects such as low cost housing and rural water supply projects. Mali PSI11/ML/01 Pivot wheat production Location Diré and Goundam area (region Timbuktu) Sector Agriculture Applicant Comptoir Export des Matières Premières S.a.r.l., Bobigny, France Local partner Les Grands Moulins du Mali SA, Bamako, Mali Start project 01 July 2011 End project 01 July 2013 Total budget € 1,276,493 (50% PSI contribution = € 638,246) Goal of the project To produce wheat on a commercial scale in the north of Mali with a pivot installation and cooperation with smallholders to replace the massive imports. Abstract Applicant Comptoir Export des Matières Premières S.a.r.l. and local partner Les Grands Moulins du Mali SA will set up a joint venture employing 35 staff to produce wheat in the north of Mali, using a 50 ha pivot scheme. The joint venture will also include 800 outgrowers, growing 1,095 ha of wheat in the Diré and Goundam area (region Timbuktu). The crop will be cultivated with "conservation agriculture" techniques. Yields are supposed to be much higher compared to the traditional cultivation. The local partner is the main importer of wheat in Mali and secures the sales of the joint venture. Large follow-up investments are foreseen by the partners. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Project contract. Ordering of all hardware and Installation of hardware. Employment and training of staff. Farmer extension and production. Commercial production. CSR aspects Les Grands Moulins du Mali SA has been involved in the formulation of a CSR chapter on a summit of French/African companies. It has used this document as a basis for the formulation of their Code of Conduct. This Code of Conduct will form the basis for the CSR policy document to be formalised by Les Grands Moulins du Mali SA as well as the new joint venture (Result 1). Main chapters are: relation with employees and measures taken on the protection of the environment. Besides the Code of Conduct, the joint venture will also built and organise grain banks to secure the availability of grains for the local population the whole year around. Page 83 of 279 Impact Long term economic activity Immediately after the successful PSI pilot, new pivots will be installed to gradually reach the surface area of almost 2,000 ha. GMM/CMDB has contractually agreed to cultivate 2,000 ha with the Malian government. The new investments would primarily be in hardware. Obviously investments in the training of staff are needed as well. A business plan has already been written for this purpose. These plans are very ambitious. It envisages a total additional investment of € 7,766,628 immediately after the pilot, as described in this Business plan, and € 5,683,050 two years after the pilot. Employment and working conditions The total number of staff employed will be 45; 4 high-level, 11 medium-level and 28 basic-level employees. The minimum wage is CFA 28,465 per month. This is about € 43 whereas the least paid employee – labourers – will receive CFA 50,000 which corresponds with € 76. Obviously, the joint venture will also provide a required package of benefits, including social security and health care. Free lunches and drinks will be provided to the employees in a canteen with a separate part for women to take care of their children. Medical costs not covered by the medical insurance, school fees, school uniforms and the like will be paid for in total or partially for those connected to the project who cannot afford these. Free transport service. HIV/AIDS training will be provided to all employees. Free contraceptives will be made available. Transfer of knowledge Pivot Agriculture is high-tech and this requires extensive knowledge transfer. Staff will need to be able to operate the machinery and cultivate the land extensively. In doing so, staff will gain an understanding of large-scale mechanised food production and understand the high efficiency in which land is used to produce food and the lower environmental impact caused by sustainable use of agrochemicals, soil and energy. In addition, extension workers will work together with the outgrower farmers to increase the efficiency, quantity and quality of wheat being sown and grown by outgrowers. Since wheat is well known, it will be in a participatory manner in which innovation in wheat cultivation emerges from interaction rather than imposition. Chain effects This project will establish a solid production chain for wheat, from inputs for farming to sales to consumers. Beneficiaries will be the milling industry that will be able to source locally, at reduced cost and with reduced risk. Bakers and other intermediaries will also benefit from cheaper domestic produce. Strengthening the agricultural sector will also strengthen Page 84 of 279 related supplies and services. This project will attract suppliers of inputs, such as fertilisers, fuel, agro chemicals, ICT and financial services. The government has recently developed a special programme for the North and they will use this project to attract other investors in this difficult part of Mali. Local boatmen will be included in transporting crops to the factories along the river Niger. Environment Agriculture, by definition, consumes water and extracts minerals from the soil. Water is available in the river Niger in large quantities while crop rotation and fertilisation will keep the nutrient base in balance. The new joint venture has taken several measures to minimise the use of water. These include: (i) the planting of drought resistant varieties; (ii) the use of conservation agriculture to reduce moisture evaporation, and (iii) the use of irrigation at night to prevent excessive evaporation during the day. Own research so far has revealed – among others – that there is more than sufficient water for the pivot, and with water from the river Niger being used for irrigation, there is also minimal risk of soil salinisation. There is also more than enough water for the farmers and for the foreseen expansion after the PSI project. The crop will be well monitored throughout the growing season for incidences or outbreaks of pest and diseases. Crop protection will be done by using IPM (Integrated Pest Management) methods, if possible with precision agriculture. Crop rotation will be applied so disease can be kept under control. No chemicals forbidden in the EU will be used while EU standards for their application will be used for chemicals that are not forbidden. Empty chemical containers will be destroyed in order to avoid them being dumped in the environment or to prevent them being reused by the community. Position of women The project will provide equal opportunities for men and women. At least 31% of the employees will be women, which is very high for this specific location in the North of the country where not many women have official jobs and work contracts. Women are in charge of family food security whereas men are more eager to grow cash crops. In order to protect the farmers from opportunistic wheat selling or selling for short term cash needs, the joint venture will start a "grain bank" to ensure increased food security. This is particularly done to protect women and the family food situation. Other impact Significant changes in cereal prices in recent years (see the 2008 crisis, the 2010 closure of the Russian export market), political instability in border countries upon which Mali relies for their wheat imports (e.g.: the previous Ivorian crisis, the Guinean crisis and again the current Ivorian crisis), require the Malian Government and the private (milling) sector to increase the level of domestic supply in order to ensure increased Page 85 of 279 and/or improved food security. A grain bank will be installed. The state will avoid foreign exchange outflows related to imported wheat. Page 86 of 279 Mali PSI11/ML/02 HI Béton Location Bamako Sector Building materials Applicant Van den Herik Kust- en Oeverwerken B.V., Sliedrecht, The Netherlands Local partner IBRACO S.a.r.l., Bamako, Mali Start project 01 July 2011 End project 31 January 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project To establish a, ready made, concrete plant in Bamako, Mali, to produce 25,000m3 of concrete per year to be sold to building companies in the "greater Bamako area". Abstract Bamako is one of the fastest growing cities in Africa and a lot of new constructions are built. Because there is no commercial concrete plant, the concrete is of poor quality and buildings, especially multi-storey ones are not secure. This project will establish the first commercial concrete mixing plant in Mali. Mixtures will be made on demand and transported with mixer trucks to the building site where it will be distributed by concrete pumps to the exact spot where it is needed. 32 jobs will be created and a total yearly production of 25,000 m3 of concrete will be realised. This will create a turnover of € 3,250,000 per year. Strict Dutch safety regulations will be enforced at the plant, both for personnel safety as for environmental hazards. The partners, Van Den Herik B.V. and Ibraco Sarl, will form a 50/50 joint venture to execute this activity. Results • Result 1 : Establishment of the joint venture. • Result 2 : Concrete plant erected and buildings constructed and procurement of other equipment. • Result 3 : Recruitment of personnel, training of all employees. • Result 4 : Operational phase. CSR aspects The project partners agree that a robust standing with respect to CSR is of great importance to the success of the project. Van den Herik's CSR policy will provide a starting point for the joint venture's approach to CSR. The joint venture will not make use of any form of forced or child labour, nor will they work with suppliers or sub-contractors that do. Remuneration and working hours shall comply with local labour laws and wages will be at least 229% of the nationally agreed minimum wage. All employees will receive training on aspects relating to health and safety at work and all Page 87 of 279 necessary safety equipment such as working clothes, shoes, helmets, ear protectors and first aid kits. In order to promote gender diversity, the joint venture will actively encourage female employment. Initially 16% of the total workforce will be female. With respect to the environment, the company will do all that is reasonable and practicable to minimise any adverse effects of its activities. Production will be done according to NENnorms. Impact Long term economic activity After the pilot phase the partners will invest further because the concrete plant will fill a gap in the market but there are a lot of other opportunities in the concrete business. Not only will they invest in additional concrete mixing capacity but also in a modern casing and reinforcement facility, a prefabricated elements concrete plant, a concrete road and pavement factory, mobile concrete mixers and training of the employees. Total follow-up investment for the different items will be: • Additional concrete mixing capacity (250 m3 per day) : € 2,000,000. • Casing and reinforcement facility: € 300,000. • Prefabricated concrete plant: € 2,000,000. • Mobile concrete plants: € 500,000. Total follow-up investment will thus be € 4,800,000. These follow-up investments will lead to an increased turnover of approximately € 7,000,000. The partners will jointly invest in the follow-up investments and they will continue their cooperation for many years to come. Employment and working conditions The project partners will offer good working conditions to their employees to retain and motivate them. The project will create a total of 32 permanent jobs. Workers will be provided with official labour contracts. In a country where informal employment prevails, this is an important positive feature. Remuneration and working hours shall comply with local labour laws and wages will be at least 229% of the nationally agreed minimum wage of around FCFA 35.000. Next, the joint-venture will do all that is reasonable and practicable to protect the health and safety of its employees. All employees will receive training on aspects relating to health and safety at work and all necessary safety equipment such as working clothes, shoes, ear protectors and first aid kits. In addition they will receive training on the prevention of HIV/Aids. Lastly, all employees will be treated equally and in order to promote gender diversity, the joint venture will actively encourage female employment. At the production site, the VCA checklist (VGM Checklist Aannemers (VGM = Veiligheid Gezondheid en Milieu)) will be used to assure a safe working environment. The first year of production a full-time Dutch Plant Manager will be engaged and Mr. van der Maas will be the full-time General Page 88 of 279 Manager of the plant. These two Dutch managers have not been included in the employees list as they do not have the Malian nationality. Ms Maiga will be in the Board of Directors of the company. Five out of 32 employees will be female as working in a concrete plant is mainly a man's job. This means that 16% of the workforce will be female of which, next to Ms. Maiga, one highlevel position namely the financial manager. Transfer of knowledge All aspects of the knowledge transfer are new to the country as concrete mixing does not exist on a commercial basis in Mali. As the construction sector is a very important economic sector in Mali, the employees trained by the project will be highly demanded by other companies because of their enhanced knowledge and their new skills, especially those who are trained partly in the Netherlands. Chain effects The parties that will benefit directly from this project will be construction companies and suppliers of raw materials. In general, the construction sector will be offered the possibility to build faster, better and cheaper as a result of this project. We estimate that some 100 construction companies will benefit directly from this project. For the raw materials, some 3 to 5 suppliers of sand, cement and gravel will benefit directly, as well as the electricity company and an insurance company. A very important beneficial effect is the fact that building houses will be safer with the use of good quality concrete. This will save lives as accidents due to poor concrete quality are common in Mali. Environment The project does not pose any risk to the environment as no toxic or dangerous substances are used. Special environmentally friendly dust filters will be installed on the cement silo to avoid that too much dust will cover the surrounding area and to prevent that the employees have to work in dusty surrounding. A waste management system will be in place and all employees, including operators and mechanics will be trained on minimising waste, pollution and fuel and energy consumption and maximising efficiency. The rest water from the concrete plant will be filtered before discharged. Any waste in hardened concrete will be crushed and used for road construction or pavements. Position of women 16% of the workforce will consist of women. Ms. Maiga will hold a high-level position as a member of the Board of Directors. The Finance Manager will also be a woman and this is a highlevel position as well. Furthermore the secretary, the receptionist and two cleaners will be women. Men and women will be treated equally at the workplace. They Page 89 of 279 will all have the same opportunities. Promotions will be based on merit and performance strictly. Male and female employees will receive equal pay for equal work. Sexual harassment will not be tolerated. Other impact Page 90 of 279 No special social activities are planned. Mali PSI11/ML/22 Mali under Construction Location Bamako Sector Services Applicant Dekker B.V., Geertruidenberg, The Netherlands Local partner Diaco S.a.r.l., Bamako, Mali Start project 01 January 2012 End project 31 December 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project Creating a rental and lease company in Mali for heavy machinery with modern machinery and well trained operators. Abstract Besides exporting heavy equipment, applicant Dekker B.V. is also running a rental organisation in The Netherlands, specialised in heavy equipment. Together with the local partner, Diaco Sarl, active in renting cars and trucks to the fast growing mining sector in Mali they propose to start a rental and lease operation for heavy equipment in the mining sector in Mali. Another market is the agricultural clearance of new lands and the construction of large scale irrigation projects. As the machines are vulnerable to bad handling a large training programme for the personnel is foreseen. Used machines from Europe will be overhauled and send to Mali. A turnover of € 1,270,000 is foreseen in year 3. The project will create a total of 40 permanent jobs. The partners will set up a joint venture 35 /65 (applicant/local partner) according to the Malian law. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of the joint venture. Procurement of equipment. Recruitment and training of employees. Operational phase. CSR aspects First of all the project partners agree to provide their employees with competitive wages, good and safe working conditions, the freedom to associate and a working environment free of discrimination. The joint venture will neither make use of any form of forced or child labour, nor will they work with suppliers or sub-contractors that do. Apart from sound remuneration all employees will receive social security benefits via the National Institute for Social Security (INPS). Next, the joint venture will do all that is reasonable and practicable to protect the health and safety of its employees. All employees will receive training on aspects relating to health and Page 91 of 279 safety at work and all necessary safety equipment such as working clothes, shoes, ear protectors and first aid kits. In addition they will receive training on the prevention of HIV/AIDS. Lastly, all employees will be treated equally. In order to promote gender diversity, the joint venture will actively encourage female employment; this also considers heavy equipment operator positions. With respect to the environment, the company will do all that is reasonable and practicable to minimise any adverse effects of its activities. All employees, including operators and mechanics will be trained on minimising waste, pollution and fuel and energy consumption and maximising efficiency. Dekker's General Business Principles will provide a starting point for the joint venture's approach to CSR. Impact Long term economic activity The additional investments two years after the pilot phase will be in expanding the company's heavy equipment fleet, an additional mobile repair unit and training. As the potential for heavy equipment lease services is vast in Mali, the heavy equipment fleet will be tripled during the first two years after the pilot phase. This will constitute an additional investment of € 2,600,000. Investments in the expansion of maintenance facilities and training of personnel will be € 350,000. Total follow-up investments will be at least € 2,950,000. The partners will jointly invest in the additional investments and are determined to continue their cooperation for many years to come. The capital needed for this investment will partly be of own savings but also local banks are interested in financing second stages of successful companies in Mali. This will lead to an additional turnover of € 2,540,000. Employment and working conditions The project will create a total of 40 permanent jobs. The project partners agree to provide their employees with competitive wages, good and safe working conditions, the freedom to associate and a working environment free of discrimination. The joint venture will not make use of any form of forced or child labour, nor will they work with suppliers or subcontractors that do. Remuneration and working hours shall comply with local labour laws and wages will be at least 281% of the nationally agreed minimum wage. The joint venture will do all that is reasonable and practicable to protect the health and safety of its employees. All employees will receive training on aspects relating to health and safety at work and all necessary safety equipment such as working clothes, shoes, ear protectors and first aid kits. In addition they will receive training on the prevention of HIV/AIDS. Transfer of knowledge Knowledge on how to operate and maintain heavy equipment in Mali is in the hands of foreign companies. This project will train Malians to become specialists in the operation and maintenance of modern heavy equipment. The environmental training will create awareness about Page 92 of 279 respecting the environment and how to avoid pollution, knowledge that can be applied in day to day life and future jobs as well. Chain effects Companies in mining, construction, agriculture and other sectors will benefit directly form this project because it will provide access to much needed heavy equipment. Environment It is common practice in Mali to get rid of waste by simply dumping it on the side of the road. An example is the discharge of used oil from cars and other engines. This is often just poured on the ground where it will penetrate the soil and pollute sub-surface water. Polluting sub-surface water with used oil and other dangerous substances will, in the long run, have a devastating effect on the environment and the wellbeing of local communities that are often highly dependent on the local environment for their food, water, health and livelihood. The project partners will make sure not to engage in such practices. The mobile maintenance unit will be equipped with empty containers to collect waste oil for further treatment. Part of the environmental management of the project is to train all employees, including operators and mechanics, on the proper use, maintenance and repair of heavy equipment, respecting the rules on the protection of the environment. Position of women In Mali women's access to employment and economic opportunities is limited, especially for the sector this project relates to. In order to promote gender diversity, the project partners wish to employ women wherever possible. This includes office work, driving, cleaning and operating heavy equipment. Initially 3% of the total workforce is female. Male and female employees will receive equal pay for equal work. The Diabaté family gained its first wealth by the mother of the two brothers who was , and still is, the main importer of alcoholic beverages into Mali. Mother Diabaté is still very important in the family. She believes that women in West Africa are much more reliable than men in business. Page 93 of 279 Mali PSI11/ML/23 Super Mali Mango Location Bamako Sector Food transformation industry Applicant AFM bvba, Kontich, Belgium Local partner Mam Cocktail S.a.r.l., Bamako, Mali Start project 01 January 2012 End project 31 October 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project To build a Mango concentration and pasteurisation plant in Bamako, Mali with a yearly capacity of 2,250 tons of mango concentrate, from 9,000 tons of fresh mango, for export to Europe. Abstract Mali is one of the most important producers of mangoes in West Africa. Only 10% of the yearly production is exported as the quality rules on shape and size are very strict for the fresh market. The other 90% is partly consumed locally but also large quantities are left rotten in the fields as transport costs to the urban markets are more expensive than the value of the fruits, arrived at those markets. Mam Cocktail, a Malinese company run by women and active in the juice and diary processing sector in Mali, has taken the initiative to find a technical and investment partner to make use of the vast quantities of mangoes in Mali to start up a factory of concentrated mango pulp for export to Europe. With the help of the MMF programme, a Belgian partner with a lot of experience has been found and together they propose to set up a factory in Bamako, with the aim to produce pulp made from fresh mangoes, provided for by three cooperatives of female growers (in total some 150 women will be involved). The project will create 51 jobs of which more than 50% women will benefit. As the activity is completely new to Mali the transfer of knowledge will be considerable. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of the joint venture. Construction of the buildings and installation of the equipment. Recruitment and training of the employees and the outgrowers. Production phase. CSR aspects The project employees will benefit from the same fringe benefits as Mam Cocktail's employees as described above. Furthermore, the joint venture will do all that is reasonable and practicable to protect the health and safety of its employees. Accordingly, all employees will receive a HIV/AIDS prevention and first aid trainings and receive protective clothing where necessary. Page 94 of 279 The joint venture will put attention to the use of as less energy as possible and to avoid spillage of harmful products into the environment. The project will apply a zero-tolerance policy with respect to corruption. The offer, payment, soliciting or acceptance of bribes in any form will not be accepted. Also, all business transactions on behalf of the company will be reflected accurately and fairly on the accounts of the company. The partners will also make sure that no child and/or forced labour takes place within their value chain. To this end, they will closely monitor the outgrowers who will supply the fresh mangoes. The supply contracts with the outgrowers will also contain a provision prohibiting the use of child and/or forced labour. Impact Long term economic activity The partners will invest in expansion of the processing unit by tripling its capacity, in a Tetra-Pack packaging line to export readymade mango juice from concentrate to neighbouring countries. Additional investments will be made in trucks for transport and in mobile juice making units. Total follow-up investment will be € 2,000,000. This will lead to an additional turnover from mango concentrate of € 5,400,000. The partners will continue their cooperation and will jointly finance the follow-up investments. Local banks have showed their interest in the spin off financing if the pilot proofs to be successful. Employment and working conditions The project will employ 51 people on a full-time basis. All of the employees will receive official labour contracts and good and safe working conditions. all employees will receive training on aspects relating to health and safety at work and all necessary safety equipment. In addition they will receive training on the prevention of HIV/AIDS. In general, high emphasis will be placed on employee development. Please see the details above with the CSR chapters. Transfer of knowledge Production of mango concentrate is unknown in Mali. Therefore all related knowledge will be new to Mali and will increase the skills of the employees, who will see their marketability increase on the local labour market. As the fruit sector is a very important economic sector in Mali, the employees trained by the project will be highly demanded by other companies because of their enhanced knowledge and their new skills. Chain effects As most of the time the final profitability of an agricultural exploitation is determined by the sale of the bulk and lower quality, this project will give confidence to the farmers involved and others who hear about it to invest in a proper mango plantation. To sell the top quality 10% which is accepted for fresh fruit export is not difficult. All that counts is to sell the other 90% at a reasonable price. This project will give a boost to investments in Mango production and processing in Mali. Environment This project has a neutral effect on the environment. The joint Page 95 of 279 venture will do all that is reasonable and practicable to prevent any adverse effects of its activities on the environment. First of all, an environmental friendly water management programme will be implemented in order to reduce the use of water to the minimum. A waste water treatment plant is included in the hardware list. Through training in environmental guidelines, all employees are expected to contribute to an environmental friendly production process. Emphasis will be on waste and water management, as well as fuel and power saving. Position of women Both the owners of the local partner, as the actual management of Mam Cocktail are female. So it is no surprise to find out that the project partners want to stimulate female employment. They believe Malian women will be more reliable, hard working and loyal than Malian men. On the other hand, the unequal burden of family responsibilities often places them at a disadvantage, as many do not have time to be full-time employed. In the case of a job vacancy, preference shall be given to women provided if they are equally qualified and suitable. The applicant completely agrees with this policy based on his own experiences in other African countries. Initially, 29 positions will be reserved for women. This is 57% of the total workforce. This high rate is a positive feature in Mali. The 2 high skilled positions will be reserved to women. Such a choice is deliberate as the partners wish to set the example in the Malian society and to encourage women to see that the glass ceiling can be overcome. Other impact Apart from social sponsorships no other activities are mentioned. Mam cocktail does sponsor at the moment various activities, mainly with the aim to preserve the rich culture and history of the Malien people. These activities will be enhanced as the business grows. Page 96 of 279 Rwanda PSI11/RW/01 Establish Rwandan avocado production, outgrower scheme and export Location Rwamagana, near Lake Muhasi Sector Horticulture – Fruit and Vegetables Applicant East African Growers Limited, Nairobi, Kenya Local partner East African Growers Rwanda SARL, Rwamagana, Rwanda Start project 01 July 2011 End project 30 June 2014 Total budget € 1,372,035 (50% PSI contribution = € 686,018) Goal of the project To develop the avocado value chain by introducing Hass avocados to at least 150 outgrowers (minimum 200 ha), establishing a 30 ha orchard and investing in pack house facilities with a capacity of 8 tons of packed avocados per day for export to Europe and the Middle East. Abstract Even though agricultural development is one of the focal areas of the Rwandan government, there is hardly any large scale production of agricultural produce yet, leave alone any serious export of agro products from Rwanda. East African Growers Ltd (EAGA) from Kenya was invited by the Rwanda Ministry of Agriculture to advise on, and invest in the development of export crops in the country. After some pilot projects in grafted mango varieties, avocado varieties and production of French beans, EAGA believes the time is right to seriously invest in avocado production for export. Together with its local subsidiary East African Growers Rwanda Sarl (EAGR) the company will establish an avocado orchard of 30 ha and an outgrower scheme of minimally 200 ha in which grafted avocado plants of the Hass variety will be introduced. A warehouse will be erected in which the avocados will be graded and packed for export to the European and Middle East markets. In the early years, local varieties will be sourced from existing avocado trees, but in due time all exports will focus on the Hass avocado, which fetches higher prices in the European market. The production process will become GlobalGAP and HACCP certified. As the companies are already closely related, no new joint venture will be established. As there is no serious export of agro products in Rwanda yet, this project may very well set an example in the agro sector and open up possibilities for other export crops. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business foundation and project inception. Setting up of own orchard, pack house and supporting facilities. Recruitment, training and establishment of outgrowers scheme. Business development and realisation of HACCP and GlobalGAP certification. Page 97 of 279 CSR aspects The project will become both GlobalGAP and HACCP certified. GlobalGAP certification will ensure good agricultural practices, and the company will be obliged to show its commitment to the health, safety and welfare of the outgrower and its care for the environment. Under HACCP, the company will have to develop and implement a policy with regard to work place health and safety. Impact Long term economic activity As the avocado trees only start producing after 3.5 years, and will reach full production after 7 years, substantial additional processing capacity will be needed in order to process all supplies. The partners intend to invest in a 12-line grading line, next to the 4-line grading line that will be acquired during the PSI phase. This allows the factory to process over 6,000 tons of packed avocados per year. Other investments will be done in expansion of the cold stores, the production hall, crates and vehicles. Employment and working conditions The project will provide employment to 20 permanent staff and 59 casual labourers (during the 8 months of avocado harvest). The permanent staff is all medium to highly qualified whereas the casual workers are considered to be basic-skilled. Two years later these numbers will increase to 25 and 138 respectively. The company will at least pay 30% above local minimum wages. EAGA approach to minimum wages is to consult with local village chiefs, to discuss what can be considered to be a reasonable and fair salary in that specific area. This approach works out fine in Kenya. People will work 46 hours per week, 5.5 days per week. Depending on the volumes that need to be processed, the factory will run 2 or 3 shifts per day. Next to salary, the people will receive free lunch and medical costs coverage for basic healthcare (a clinic will be established at the factory). Transfer of knowledge Even though the Rwandan government already introduced the new Hass variety to several farmers, no proper agricultural training has been given to these farmers to improve their production capacity. Hence, the outgrower programme will add to the level of skills and knowledge of the avocado farmers. Furthermore, since no serious export of fruits and vegetables currently is taking place in Rwanda, this project will contribute to the agricultural development of Rwanda in general. Chain effects At least 150 outgrowers will be involved in this project. They will be trained in good agricultural practices and will receive grafted Hass plants and chemicals and fertilisers when needed. These agricultural inputs are not given out for free, but will be deducted from the future earnings of the farmers. Costs of plants and other inputs will be repaid in four years after the Page 98 of 279 first yields come in. Training of these farmers will be managed by 8 field coordinators that visit each farmer on a weekly basis. In addition, two outgrower managers will check the farmers production regularly, to check how much fruits can be expected from which farmer. Next to the outgrowers, 2 transport companies are expected to benefit from this project. Environment Use of chemicals during production will be kept to a minimum, as prescribed by GlobalGAP. For irrigation purposes, water will be taken from the nearby lake. An Environmental Impact Assessment will be conducted in order to minimise adverse effects on the environment. Position of women About 30% of all employees are expected to be female. Page 99 of 279 Senegal PSI11/SN/01 Hallal delicacies Location Louga Sector Meat production and processing Applicant W. Beeckman N.V., Lennik, Belgium Local partner Agro Business Louga, Dakar Ponty, Senegal Start project 01 July 2011 End project 06 June 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project The goal of the project is to offer good quality local delicacies, to valorise the local cattle sector in Senegal. Abstract Senegal is a major importer of meat, meat products and delicacies. The local beef production is focused on quantity not quality. This project will set up a delicacies production unit in Louga region that will create 29 full-time jobs producing 600 tons per year of final products: Hallal sausages, paté and pizza ham. The partners will work with 500 cattle breeders from Louga by setting up an outgrowers programme in order to have a supply of high quality meat. A vast training programme is planned for to guarantee the quality and food safety of these Hallal delicacies. A joint venture will be set up to execute the project. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Setting up of the joint venture. Construction of the buildings and installation of the equipment. Recruitment and training of the employees. Outgrowers programme. Production phase. CSR aspects The joint venture will make sure not to use any child or forced labour and will put this requirement in contracts with supplying cattle breeders. For working conditions please refer below. Impact Long term economic activity Page 100 of 279 The partners expect the demand for delicacies will keep on increasing. The partners intend to triple production capacity after the pilot phase. More production equipment, diversification of the production, a slaughterhouse, feed mill, and a training centre for outgrowers, more staff will be needed. Employment and working conditions 29 full-time jobs will be created during the project period. All employees will receive official labour contracts and a so-called 'living wage' of at least 200% of the minimum wage. Furthermore all employees will receive a social security package via the Senegalese Social Security Fund, including health and accident insurance and a pension scheme. All employees will receive extensive training on aspects relating to health, safety and hygiene in the meat processing sector. Employees are obliged to wear the provided safety clothing and footwear, including protective gloves made out of steel segments. Warm clothes are provided to those going in and out the cold storage rooms. As the work consists of working with sharp knives, first aid sets and emergency procedures will be available. All machinery used has CE marking and thus complies with all European safety, security and environmental requirements. All employees will have equal opportunities and will be treated equally in recruitment and employment regardless of personal background, race, ethnicity, age, sexual preference or religion. To prevent nepotism, three of the project's managers need to agree on the selection of the candidates. If equally qualified for the job, the partners will give preference to women above men. An estimated 28% of the workforce will be female. A practical measure facilitating female employment is that separate sanitary blocks and praying facilities for female employees will be established. In addition to their wage, all employees will receive a weekly 'meat package' filled with products to take home to their families. The joint-venture will further pay 50% of the school costs (including fee, books and uniforms) for the employees' children – with a maximum of three children per employee. With respect to fringe benefits, all employees who promise to come to work by bicycle will get one from the joint venture. Transfer of knowledge Industrial and modern delicacies production is unknown in Senegal. Therefore one important aspect is to train employees on all procedures, processes, standards and norms on delicacies production. All of that knowledge will be new to Senegal and will increase the skills of the employees and their chances on the local labour market but could also be used in neighbouring countries where delicacies are also produced locally. All employees will also be trained on health and safety, HIV/AIDS. Chain effects The parties that will directly benefit from the project will first be the 500 cattle breeders. The joint venture will set up an outgrowers programme through which approximately 500 cattle breeders will be a constituent part of the project. The farmers will receive technical assistance in order to improve their breeding programme and breed cows of better quality. These 500 outgrowers will supply their cattle to the joint venture. Page 101 of 279 With this project they will have an assured outlet for their products and they will be assured to have a good price. Animal feed producers and veterinary surgeons will also benefit from the new operations. The project partners will (financially) stimulate the use of a specific type of pre-mix animal feed supplement from Europe with locally produced ingredients and regular check-ups by vets among their contracted farmers. Environment An environmental friendly water management programme will be implemented in order to reduce the use of water to the minimum. This programme includes improving water-use practices, installing a water re-circulating facility and collecting and processing of rainwater. The delicacies production unit will hardly produce any other waste. There will not be much offal of meat as the waste of the bones will be sold to market vendors. As a special environmental measure, the hot water needed for the project will be partly heated with solar energy. The partners have budgeted for the purchase of six solar water heaters, which will save energy and energy costs at the same time. A possible investment in solar cooling for the cold storage rooms will be investigated later on. Position of women The meat processing sector is traditionally a men's world. Nonetheless, the project partners want to stimulate female employment. They believe Senegalese women will be more reliable, hard working and loyal than Senegalese men. On the other hand, the unequal burden of family responsibilities often places them at a disadvantage, as many do not have time to be full-time employed. In the case of a job vacancy preference will be given to women provided that they are equally qualified and the work suits women. 8 out of 29 employees will be women. Other impact The project partners have agreed to invest a part of the future profit to contribute to the further development the meat sector in the Louga region, most likely through the set-up of a professional training centre. Because the formal private sector in Senegal is still small, private sector companies are often approached to sponsor all kind of activities. Sponsorship can be in the field of health care, education, sports, culture etc. The partners will sponsor activities in these fields as part of their CSR policy. A direct link with both the university "Cheick Anta Diop" of Dakar as the local university of Saint Louis is already established. Students and professors are welcome to do training and research at the premises of the joint venture. Page 102 of 279 Sierra Leone (PSI Plus) PSIP11/SL/01 ACCC Ltd; Cacao processing for Sierra Leone Location Freetown Sector Food processing Applicant Dirkzwager Moordrecht B.V., Moordrecht, The Netherlands Local partner African Cocoa and Coffee Company Ltd, Freetown, Sierra Leone Start project 01 July 2011 End project 31 December 2013 Total budget € 1,499,545 (50% PSI contribution = € 899,727) Goal of the project The establishment of a grading and processing unit for cacao beans and coffee, with a maximum annual capacity of about 5,000 tons. Abstract Cacao production was introduced into Sierra Leone under colonial rule. At that time, Sierra Leonean cacao beans were processed and graded locally. Since independence the cacao sector deteriorated and was for a large part destroyed during the civil war in the 90's. A vicious downwards spiral emerged where inferior and ungraded beans received low prices and because of the low income cacao farmers were unable to take proper care of their trees. Productivity per ha is now only 30% of that found in neighbouring countries. At the moment relatively small amounts of cacao are being exported without local processing or grading. This project will provide the missing link to the cacao production chain in Sierra Leone. The plant will process beans according to international standards. The applicant in this project is the Dutch registered company Dirkzwager Moordrecht B.V.. The local partner is the start up company ACCC Ltd. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business establishment. Set up of the factory. Capacity building. Production and certification. Impact Employment and working conditions In total 37 jobs will be created during this project, it is expected that this amount will rise to 68 within two years after the project ending, due to increased production levels. This project will offer its employees a wage package including fringe benefits such as medical aid for employees and family members, participation in a preventive health care programme Page 103 of 279 for HIV/AIDS, and support school fees for underage children. Protective clothing will be provided where relevant. An equal employment policy will be applicable. The wage level will be well above the official minimum wages, lunch will be provided. Transfer of knowledge At the moment the cacao and coffee is not processed but exported as it is. This project will re-introduce knowledge to process the cacao and coffee. Chain effects The cacao and coffee industry is operating on a very basiclevel. The quality is very poor and therefore the products are traded on the international market at a discount. This project is an attempt to improve the quality of the products, to add value locally and to professionalise the industry. In due time this should lead to faster payments, higher prices and the improvement of production of which all stakeholders in the industry should benefit. Environment The project will have a neutral effect on the environment. Position of women This project will have a positive effect on the position of women. Company policies will be favourable for female employees. Other impact At the moment collateral finance does not exist for agricultural commodities. Local banks have shown interest to support this project and to provide collateral finance. Page 104 of 279 Sierra Leone (PSI Plus) PSIP11/SL/25 Providing modern cargo services at Freetown International Airport Location Freetown International Airport, Lungi Sector Logistics Applicant Groupe Europe Handling, Roissy, France Local partner Sky Handling Partner Sierra Leone, Lungi International Airport, Sierra Leone Start project 01 January 2012 End project 31 May 2013 Total budget € 1,500,000 (60% PSI contribution = € 900,000; MIGA contribution = € 56,250) Goal of the project Providing modern cargo services. Abstract The applicant in this project proposal is Europe Groupe Handling (GEH) , the local partner, is Sky Handling Partner Sierra Leone Limited (SHPS). SHPS is for 80% owned of GEH and for 20% by a local shareholder. SHPS was formerly a state owned company. The service level of the company was very low. The Sierra Leone's government decided to privatise the company in order to improve the standards. GEH took over the company in 2010. The first priority of GEH was to improve the service level of the passenger services and the baggage handling. Adequate equipment to off and unload the planes was hardly available, but has been procured since. The current challenge is to upgrade the cargo handling services. At the moment the infrastructure is insufficient. The poor infrastructure limits the amount of cargo which is delivered to the country. Export of goods (by plane) is nearly impossible due to the fact that Sierra Leone cannot guarantee the required safety procedures to send cargo abroad. For this project a separate joint venture will be established. The cargo handling services and the passenger handling services will be separated. This project will be located at the Lungi International airport. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business foundation. Cargo terminal established. Human resources. Business development and quality assurance. Page 105 of 279 CSR aspects Both the applicant as the local partner have a CSR policy. The CSR policy of SHPS is based on the CSR policies of its mother company GEH. Every employee has received an employee handbook in which the CSR principles are outlined. Furthermore, the IATA Safety Audit for Ground Operations (ISAGO) standards will be implemented. ISAGO aims to improve safety by drastically reducing ground accidents and injuries. The ISAGO programme is an audit system conducted in a standardised and consistent manner, using internationally recognised quality auditing principles. SHPSL applies responsible environmental management. It recycles and treats its waste and works towards reducing its vehicle's CO2 emissions. For the new cargo terminal the partners are looking into the possibilities for installing solar/dual hybrid power solutions. SHPSL will have an Environmental Impact Assessment conducted at the terminal location. Impact Employment and working conditions The new joint venture will employ in total 45 people. SHPL already developed a detailed employee handbook in which all the rights and duties of the employees are outlined. Transfer of knowledge The proposed training in handling the cargo in the terminal according to the computerised tracing system will be completely new in Sierra Leone. Training in ISAGO regulations/ implementation and on dangerous goods handling will be completely new to the country. Chain effects • Increasing import and export possibilities by providing more and improved storage facilities and more efficient cargo handling capacity; • Promoting the export possibilities of local companies by the provision of air freight links to key markets; • Stimulating the local food export industry by providing cold storage for the private sector at the airport; • Positive impact on the local economy – more flights arriving, carrying more goods and more passengers; • A possible lift of the current export embargo international airlines have put Sierra Leone under; • Contributing to more efficient airline operations by reducing ground time. Environment SHPSL will implement the ISAGO standards, which also include environmental standards. Position of women The partners will provide equal employment opportunities to both men and women. However, due to the nature of the business, cargo handling, it is expected that mostly men will be contracted. More information: http://www.groupe-europe-handling.fr/ Page 106 of 279 Sudan PSI11/SD/21 Setting up the "Comprehensive Rehabilitation Centre" Location Khartoum Sector Health / medical services Applicant Medigroup Ltd, Cairo, Egypt Local partner Magi Top Medical Co. Ltd, Khartoum, Sudan Start project 01 January 2012 End project 01 July 2014 Total budget € 1,455,900 (50% PSI contribution = € 727,950) Goal of the project To set up a "neuro-ortho rehab centre" combining neurological debilitative disorders with orthopaedic and other forms of rehabilitation. Abstract In Sudan private specialist medical services exist next to the government health system. Private health care has expanded over the last decade with a growing urban population in Khartoum and a middle class that can afford (better) services and are willing to pay for it. This project aims to set up a modern rehabilitation centre integrating physiotherapy, hydrotherapy, and other modern techniques addressing neurological and orthopaedic disorders. Applicant is Medigroup Ltd (1999) from Egypt and local partner in this project is Magi Top Medical Co Ltd (2008) from Khartoum. Partners will establish a joint venture private company. This project introduces modern medical services addressing a big gap in the present medical service level in the country. Results • Result • Result • Result • Result 1 2 3 4 : : : : Joint venture established. Building established and equipment installed. Employees recruited and trained. Establishing patient stream/business developed. CSR aspects The application contains an outline of CSR principles that will be maintained by the joint venture. Impact Employment and working conditions The project will employ and train 28 full-time employees of which 22 will be health professionals at high-level and 6 Page 107 of 279 medium staff for routine medical work and administration. Twenty of these will be female employees. Staff will be paid well and are entitled to a good package of complementary benefits (private health insurance and pension fund). They will have ample training and career possibilities. Transfer of knowledge The training package is comprehensive and involves a large element of knowledge transfer. Training will be done in Sudan, Egypt and in the Netherlands. Chain effects The project will have spin off for suppliers of medicines and medical devices, consumables and for technical service providers. The number of local companies that will benefit as regular suppliers to the centre is 5-10. Position of women 75% of staff will be female which is common for this sector. The project will have equal salary conditions and career opportunities for male and female employees, with the same qualifications and responsibilities. Other impact The centre will establish business relations and an exchange programme with Khartoum University Medical Faculty and a number of NGOs in the health sector. More information: http://medigroup.com.eg/ Page 108 of 279 Sudan PSI11/SD/22 The Sudan poultry feed centre of excellence Location Khartoum Sector Agriculture (services) Applicant Koudijs Feed B.V., Ede, The Netherlands Local partner D'Tasi Ltd, Khartoum, Sudan Start project 01 January 2012 End project 31 December 2013 Total budget € 551,060 (50% PSI contribution = € 275,530) Goal of the project To operate a poultry feed centre of excellence that supports the development of the poultry sector in Sudan. Abstract The Sudanese poultry sector is rapidly developing. Most raw materials for the production of animal feed are sourced locally with the exception of soy and pre mixes which are imported. This project will set up a commercial laboratory for analysis of animal feed ingredients in combination with advisory services to farmers regarding the optimisation of compounded poultry feed. The laboratory will be in Khartoum. Applicant in this project is Koudijs Feed B.V. (Ede), the local partner is D'Tasi Ltd (Development Technology and Services International Ltd) from Khartoum. The project will be the first commercial service provider for poultry feed analysis and nutrition advice in Sudan. Testing technologies and methodologies are according to international best practice. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Project inception. Building renovations completed and equipped. Staff hired, basic staff training, first samples. Advanced training, NIR calibration, GMP audit. Business development. Impact Employment and working conditions The project will employ and train 14 staff. This is a modest number however staff will be highly qualified and the impact on (indirect employment) the sector can be expected to be strong. Staff will be well-paid for Sudanese circumstances, are entitled to a good package of complementary benefits (health insurance, pension fund etc), and will have ample training and career possibilities. Page 109 of 279 Transfer of knowledge The training package is comprehensive and involves a substantial element of knowledge transfer and backup from Koudijs B.V. in the Netherlands. Training will be done in Sudan and in the Netherlands. Chain effects This project can be expected to have significant impact on the chain or the sector. The services provided (including the advisory services) will fill up an important gap in the poultry industry in Sudan. The project may also act as a catalyst and lead to crowding in by competitors, whether in the poultry sector or in other livestock value chains. Position of women 40% of staff will be female and payment and career opportunities for females will be equal to male employees. Other impact An interesting effect of this project is that a balanced and healthy animal feed input will contribute to a healthy and safe end-product for consumers. Please note the issue of fungi and micro biological contaminants, dioxins etc in animal feed. More information: http://www.koudijsfeed.nl/ Page 110 of 279 Tanzania PSI11/TZ/22 Tanzania Crushing Facility Location Pongwe region/Msata Sector Industry Applicant Kuhn Baumaschinen GmbH, Eugendorf, Austria Local partner Universal Electronics & Hardware, Mlalakuwa – Dar Es Salaam, Tanzania Start project 15 January 2012 End project 30 June 2014 Total budget € 1,449,000 (50% PSI contribution = € 724,500) Goal of the project The project aims to exploit a quarry on an international level using most modern equipment in order to produce quality aggregates for the building industry. The annual production will be 450,000 ton aggregate per year. Abstract Applicant Kuhn Baumaschinen GmbH is a well known company that provides services and equipment to the stone crushing industry in 10 European countries and wants to expand onto the African market. Kuhn Baumaschinen GmbH wants to diversify their business in line with their experience and starts quarry exploitation. Local partner Universal Electronics & Hardware is active in producing quality building materials like tiles and building blocks. It owns two big quarry sites, which are actually not exploited. The partners will establish a joint venture company to exploit a quarry with the most modern stone crushing facility in order to produce high quality granite aggregates in Tanzania. The present demand for aggregate is much bigger than the supply, while the market demands more and more A-grade aggregates, which the existing industry is not able to deliver. The quarry to be exploited by the joint venture, is located 125 km outside Dar es Salaam and can be exploited for at least 40 years. 70% of the aggregate will be sold to other companies in the building industry, and 30% will be sold to Universal Electronics & Hardware. The use of modern technology in quarry exploitation makes transfer of know-how and technology essential. The project will put emphasis on training local management and workforce in how to manage such a facility according to international standards with respect to work quality, security, environment and social affairs. The partners have planned additional investment in quarry exploitation in Tanzania after the pilot phase. The project will create jobs for 60 locally recruited workers, of which 45 are on basic-level. Average salary will be double to the local level. The partners will take care of safe work conditions. Page 111 of 279 Results • Result • Result • Result • Result 1 2 3 4 : : : : Set up of the joint venture. Operational preparation. Recruitment / training. Pilot production and project conclusion. CSR aspects Kuhn Baumaschinen GmbH claims that the whole project will be executed on high international level including: environmental aspects, working conditions, labour standards, personnel policy, and health and safety of employees. NORPLAN, a specialised company regarding CSR and environmental aspects, will deal with the environmental aspects and the CSR policy. The joint venture will properly manage the project in regard to all necessary environmental standards, laws and regulations. Special emphasis is put on CSR and activities are carried out in the project respecting conventions by the ILO and OECDE and concerning labour standards, personnel policy, employee participation, health and safety issues, chain responsibility, and corruption. Impact Long term economic activity A long-term cooperation between Kuhn Baumaschinen GmbH and Universal Electronics & Hardware is the goal of the partners. After two years, an additional investment is planned of € 1.5 million to install a second production line with the same capacity in the same quarry. In 2015/2016, an additional investment of approximately € 1.5 million will be considered in a production line in southern Tanzania and at the same tome a potential business case study of equipment rental (including transfer of technology, training and CSR package) will be finished. Employment and working conditions At the end of the project the joint venture will have 60 full-time jobs: 5 high-level in general management and quarry technical management; 10 medium-level, in sales and marketing, administration, IT and medical staff; 45 basic-level in production work, administrative and facility management and first aid station. The additional investment will lead to 36 jobs of which 30 basic-, 5 medium- and 1 high-level. Wages of the employees will be with an average income of € 3,500 for basic- and medium-level around 50% higher than the minimum income in the region. Further benefits for the workforce are: health insurance; accident insurance scheme, monthly health check, free meal, own cantina and shop (sales of products produced by neighbouring farmers), free transport, bonus system for all employees. All working conditions will be geared to European standards and therefore an example for other companies in the region. Transfer of knowledge The knowledge of implementation, operation and maintenance of mobile crushing units does not exist in Tanzania. Austrian Page 112 of 279 experts will train the workers during workshops and on the job. Training will partly take place in Europe for high-level employees. Local workers will be the first in Tanzania skilled in this field. Austrian experts will give training about quarry management and planning. During the project the transfer of technology will be within the joint venture. Later on, partners intend to start leasing operations, including technical assistance. Chain effects Transport companies will be subcontracted to truck the aggregate to big clients or to the depot in Dar es Salaam. The number of workers involved is unknown. Local farmers will be able to sell agriculture products to the company kitchen and shop. The building and construction sector will be provided with the increasingly demanded high quality aggregate. This will enable them to comply with tender requirement for instance government buildings. Another effect will be the less use of illegal coral as alternative for aggregate. Environment The project will contribute to the policy of the Tanzanian government to minimise illegal coral mining in order to protect the coral environment. The quarry will have limited negative impact on the environment: the production plant is designed according to European standards and will among others use extremely low energy consumption. A special tree planting programme will partly restore the landscape. An environmental impact assessment will be conducted through the company NORPLAN. Position of women Around 25% of the 60 employees will be women, working in all levels like accounting, sales and support (office support, cleaning and facility management). Other impact The joint venture partners will support the local inhabitants with a primary school project in the village Msata. The joint venture provides the building material for expansion for free, will contribute chairs and benches and will pay one teacher. A kindergarten/day care for TanCrush workers will be established. Two clean water wells will be drilled and maintained on TanCrush expenses on the village territory. Page 113 of 279 Uganda PSI11/UG/03 Introducing soya and sunflower warehouse receipt systems to Uganda Location Lira Sector Services Applicant Mount Meru Millers Limited, Arusha, Tanzania Local partner Mount Meru Millers Limited, Lira, Uganda Start project 01 July 2011 End project 31 March 2013 Total budget € 1,447,464 (50% PSI contribution = € 723,732) Goal of the project To establish a warehouse receipt system for soya and sunflower seed consisting of two silos with a capacity of 8,500 and 6,000 tons respectively. Abstract Oilseed production in Uganda has been growing for quite some time. Most common is the production of sunflowers, especially in the northern part of the country, but recently soya has been introduced as oilseed crop as well. Originally, there was one main oil seed processor in the country, buying close to every sunflower seed that was produced. Just three years ago, applicant Mount Meru Millers Ltd from Tanzania entered the market and established a sister company called Mount Meru Millers Uganda Ltd. The presence of this new buyer led to an important increase in price for oil seeds. More and more farmers are now growing oilseeds as important cash crop. As there is hardly any storage capacity however, farmers are forced to sell their oilseeds all at once during harvest which leads to low returns, as prices are low during harvest. As buying all produce in bulk during harvest, poses a major financial burden on the oilseed buyers as well, Mount Meru Millers proposes to establish a Warehouse Receipt System (WRS) for soya and sunflowers in Lira. A WRS allows farmers to store their commodities for any desired period of time awaiting increase of market prices. Farmers receive a warehouse receipt as proof of the amount of commodity they have stored. As the stored commodity will meet a certain quality standard, banks are willing to provide loans, using the warehouse receipt as collateral. Once prices pick up again, farmers can sell their stored commodity, repay their loans and take the remainder home. In order to ensure the independent nature of the warehouse, an independent quality inspection agency (ACE) and at least one bank (Standard Chartered) will be involved to ensure the proper functioning of the warehouse. Mount Meru will establish a new joint venture which will serve as warehouse keeper, and which will act as an entity independent of the milling company. Results Page 114 of 279 • • • • • Result Result Result Result Result 1 2 3 4 5 : : : : : Business foundation/ project inception. Set up of warehouse and supporting facilities. Recruitment and training. Awareness raising campaign for WRS and up scaling of outgrowers' scheme. Business development. CSR aspects To formalise the CSR commitment of the partners, the joint venture will acquire a declaration of compliance with the Ethical Trading Initiative Base Code (ETI). This addresses a variety of social standards for the company's employees. For environmental issues an environmental impact assessment will be conducted. Impact Long term economic activity This project will just be the first step in the long term vision of the project partners. If the project turns out to be successful, they aim to double the capacity of the silos and to expand the outgrower network from 20,000 farmers to 30,000 farmers. Employment and working conditions The project will create employment for 39 people (38 of which will be truly new). This will be 24 basic skilled employees and 15 medium to high. Two years after the project has ended, a total of 65 people will be employed (38 basic, 27 medium/high). For the outgrowers network, the company will work with 180 site agents (120 of which will be truly new). These agents work on a commission basis and can be seen as seasonal employees. The salaries will be at least 20% above the local minimum. Employees will receive free daily lunch. In order to show their commitment to good working standards, the company will comply with the ETI Base Code. Transfer of knowledge The knowledge on warehouse receipt systems in Uganda is not new, yet the concept has not permeated throughout the entire society yet. The Uganda Commodity Exchange acknowledged they only represent 1% of the national production, or even less. Therefore, a WRS for oilseeds in the Lira area can be considered to contribute to bringing the sector to a higher level. Chain effects Although not officially employed by the project, 180 site agents will contracted on performance based contracts. They will be trained in agricultural aspects, relationship building and general awareness about the WRS (out of these 180 site agents, 120 will be truly new as MMMUG already has 60 site agents working for their current operations). The project will also expand on the outgrower network of MMMUG, by growing from 8,000 farmers to 20,000. These farmers will be trained as well. Environment An environmental impact assessment will be conducted, as required by law. A minor advantage of storage in silos instead Page 115 of 279 of storage in warehouses is that commodities in silos do not need to be fumigated regularly as they are stored in a closed atmosphere. This is better for the environment. Position of women Page 116 of 279 7 out of 39 employees will be female (18%). One of them will be in a management position. For the site agents it is expected that 40% will be female. Uganda PSI11/UG/24 Potato processing in Kisoro Location Kisoro Sector (Luxury) Food Applicant Mugenga Holdings Ltd, Mombasa, Kenya Local partner Maina Speedy Uganda Ltd, Kampala, Uganda Start project 01 January 2012 End project 31 December 2013 Total budget € 1,465,000 (50% PSI contribution = € 732,500) Goal of the project To establish a modern, HACCP and ISO 9000 certified potato processing factory in Kisoro, with a capacity of producing 500 kg of French fries per hour for the local Uganda and Rwanda markets. Abstract The south-west corner of Uganda, more in particular Kabale and Kisoro district, is the biggest production area for potatoes in the country. Due to its conducive climate, up to three harvests can be reached each year. Although the production levels are increasing annually, the marketing of potatoes is still a problem, leaving many farmers with low prices for their products. Mr Tom Mugenga, a Ugandan national born in Kisoro, aims to help develop the potato sector by investing in a potato processing facility. Through his Kenya based company Mugenga Holdings, and his Ugandan company Maina Speedy, he intends to establish a new joint venture for the processing of locally grown potatoes into French fries for the Uganda and Rwandan market. As neither Mugenga Holdings, nor Maina Speedy is experienced in food processing or production of potatoes in general, the project will hire the services of a food processing expert and from potato processing and storage experts. Furthermore, the partners will team up with already existing initiatives by local research institutes and NGOs, that focus on farmer associations and the related agronomic training, in order to make full use of the knowledge and expertise already available within the product chain. The project will contribute to the professionalisation of the potato chain in Uganda. By introducing locally produced French fries, the chips will come within reach for a larger consumer group which in turn will assure a more steady and stable market outlet for farmers. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of a joint venture for production of French fries. Start-up of the processing activities. Transfer of know-how. Commercial production of French fries. Page 117 of 279 CSR aspects The project plan itself already comes from a socially responsible perspective of Mr Mugenga. Apart from aiming to establish a profitable business, Mr Mugenga intends to involve the local community as much as possible. He will be paying fair prices to the farmers, and he will provide a safe and healthy working environment for the employees in the factory. The production process will become HACCP and ISO 9000 certified. The company will also implement a waste management policy aimed at minimising the negative impact on the environment. Impact Long term economic activity Mr Mugenga has a long term strategy for helping to develop the potato sector in Uganda. Next to production of frozen chips, he will also enter into cleaning and bagging of good quality potatoes in proper 2 kg and 5 kg bags, in order to differentiate from the potatoes that are sold in bulk on the markets. After doubling the number of shifts at the end of the project, the partners intend to invest in additional production capacity for frozen chips and chips varieties (wedges, flavours etc) in the two years following the end of the PSI project. Employment and working conditions The project will employ 34 people, of which 21 are basic-skilled labourers and 13 medium to high. Two years after the project a total number of 54 will be employed (36 basic, 18 medium/high). The company will pay salaries of at least 20% above the local minimum wage. Employees will receive free lunch during working hours, and health insurance will be co-financed for all employees. In order to provide a safe and healthy working environment, the company will provide all employees with the necessary protective clothing like boots, overalls and jackets. Transfer of knowledge Professional and industrial potato processing is totally new to the country. The related expertise will be introduced to the country through this project. Chain effects The project will provide an important incentive to local potato growers, as the factory will need at least 8 tons of good quality potatoes daily. Initially, the partners will team up with 5 farmer associations of roughly 20 farmers each, but this number will expand fast as soon as the project takes off seriously. Next to these farmers, around 3 companies are expected to benefit from the project as well (e.g. traders, transport companies etc). In collaboration with NAADS and FAO the project will lead to an increase of production and knowledge levels at the farmer level. Environment The partners will restrict the production of waste as much as possible. Organic waste will be recycled as compost and given out to the farmers. Position of women Twelve out of 34 employees will be female. They will mainly be in office jobs and management, as the physical labour is most Page 118 of 279 often done by men. Page 119 of 279 Uganda PSI11/UG/25 To the next level Location Kampala Sector Medical Applicant MeduProf-S, Eindhoven, The Netherlands Local partner ECUREI Ltd, Kampala, Uganda Third partner Kampala Imaging Centre, Kampala, Uganda Start project 01 January 2012 End project 31 January 2014 Total budget € 1,094,736 (50% PSI contribution = € 547,368) Goal of the project To introduce formal medical education on MRI imaging and introduce Uganda's first MRI scanner for medical examinations of patients in Uganda. Abstract Medical imaging is a basic need in hospitals, for analysing various medical conditions. In Uganda, most hospitals and clinics are equipped with x-ray and echo equipment, but more sophisticated equipment like CT scans is limited to just a few hospitals. MRI scanners are only available in neighbouring countries Kenya, Rwanda and Tanzania. Applicant MeduProf-S is a commercial healthcare education company experienced in providing high quality custom made training and coaching courses for the medical sector. MeduProf has been working in Uganda since 2004 on a ORET programme for the rehabilitation of x-ray and ultrasound education in the country. Local partner ECUREI Ltd (Ernest Cook Ultrasound Research and Education Institute) is the Ugandan training centre of excellence for imaging with a special emphasis on ultrasound and x-ray. Together with third partner Kampala Imaging Centre (KIC: a private healthcare firm specialised in medical imaging services), the partners will establish a joint venture for the introduction of an MRI scanner in Uganda. The MRI will be used for training purposes for Ugandan and regional medical staff, as well as for providing MRI images to clients of KIC and Mengo Hospital. The joint venture will be established in a building close to Mengo Hospital. The project will help to reinforce the position of ECUREI as the regional training centre for medical imaging, as well as to improve the level of medical diagnoses that can be offered in Uganda. As such it will help to develop the quality of medical services in the country. Results • Result 1 : Project inception. • Result 2 : Procurement of equipment and transport to Uganda. • Result 3 : Training the radiologists in the Netherlands and in Uganda, train the trainers, also training of other staff in Uganda. Page 120 of 279 • Result 4 : Commercial phase and official opening of the MRI service joint venture. CSR aspects The partners will establish a formal CSR policy for the joint venture, which includes health and safety measures to be taken to protect staff, gender policy and non-discrimination policy, employee participation, chain responsibility, measures to prevent corruption and more. Impact Long term economic activity The partners wish to continue their collaboration after the PSI project has ended. They expect to invest in expansion of their service range and acquire a 128-slice CT scan and additional ultrasound equipment. Employment and working conditions The joint venture will create eight new, direct jobs: two radiographers, one biomedical engineer, two nurses, a secretary, an administrator and one cleaner. In addition two radiologists will be part-time employed by the joint venture, but these are already on the payroll of KIC and thus cannot be seen as new employment. As the joint venture will not be registered as a training institute, the lecturers also will be indirectly employed and outsourced to ECUREI. This means additional indirect employment for 3 lecturers and 1 technical instructor at ECUREI. Two years after the project has ended, the radiologist are expected to be employed full-time, and an additional 20 staff members will be hired to operate the new equipment, bringing the total headcount to 30 employees. All employees will be paid competitive wages, as the partners do not want to lose staff to other countries. Fringe benefits include health insurance for staff and families, free meals and a 50% discount for children of staff that want to follow ECUREI training courses. Transfer of knowledge The knowledge on use of MRI scans is completely new to Uganda. Thanks to the training institute that will be part of the project, this knowledge will not remain at the joint venture company only, but it will be shared with any interested hospital in Uganda and in the region. With the knowledge acquired during the MRI training courses, students can get involved in the set-up of new MRI services in the country and in the region which will raise the standard of medical services in this part of Africa. Chain effects Apart from the 5 indirectly employed fte's (radiologists and lecturers), the biggest chain effect will be the increased ability for Ugandan hospitals and clinics to have their patients properly diagnosed and cure them more successfully. Even though most hospitals have their own basic medical imaging equipment, it is already common practice that patients Page 121 of 279 are referred to more specialised imaging centres like KIC, in order to get a better diagnosis. Hospitals do not mind doing this, as patients will get back to them anyway for the final cure. It is expected that the MRI services will lead to better diagnoses and cures. For students, the availability of a MRI scanner allows them to access innovative know-how and the latest technology in the field of MRI and imaging. Environment The impact on the environment is very minimal. Any waste (consumables etc) will be disposed of, using the hospital waste disposal system. Position of women The partners aim to have a balanced team of 50% male and 50% female, although current practice learns that 65% of all radiologists are female. Other impact An additional advantage of having access to the high energy magnets of an MRI scanner, is that more applied research can be done locally into tropical diseases like bilharzia and malaria. Prof. Kawooya of ECUREI has been involved in several research of that kind already. Page 122 of 279 Zambia PSI11/ZM/01 Production of forage seeds Location Central Province & Lusaka Sector Agriculture Applicant Klein Karoo Seed Marketing, Oudtshoorn, South Africa Local partner Chartered Seeds Ltd, Lusaka, Zambia Start project 01 August 2011 End project 31 December 2013 Total budget € 1,028,000 (50% PSI contribution = € 514,000) Goal of the project To set up a company for the production of 5 types of forage seed with a maximum capacity of 250 tons of seed. Abstract The project partners aim to set up a forage seed and marketing company. Applicant Klein Karoo Seed Marketing is a seed production company based in Oudtshoorn South Africa and Chartered Seed a seed marketing company based in Zambia. At present, livestock in Zambia has an insufficient supply of feed and for most farmers feed supplements are too expensive. The availability of forage crops is lacking as is the supply of forage seed. The partners will set up a seed production company in order to be able to supply dairy and beef farmers with good seeds. The use of good forage crops will allow these farmers to improve the quality and volume of their product and increase their profitability. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Set up the joint venture. Operational preparation. Recruitment / training. Demonstration Pilot production and project conclusion. CSR aspects The Klein Karoo Group is committed to and involved in the implementation of the BEE policy of the South African Government. The CSR activities of the Group are mainly addressing the needs of Black South African citizens and especially focused on job creation. Furthermore Klein Karoo is engaged in the training and technical support of employees and smallholder farmers. The applicant ascertains that no child labour or forced labour is used within the companies of the project partners, nor within the project, nor at the main supplier of the project. In case Page 123 of 279 of selection of the application, a statement about the absence of child labour and forced labour will be part of Result 1 of the administrative decision. Impact Long term economic activity A joint venture will be set up in which Klein Karoo will hold 80% of the shares and Chartered Seed 20%. Klein Karoo will guarantee the own contribution for the consortium. During the start up phase the financing agreement between the partners will be formalised. The seed cleaning facility will be set up on land owned by Chartered Seed, indicating the commitment of the partners to each other. The aim of the project is to expand the seed distribution and marketing activities to other provinces, produce a broader range of forage seed and start up breeding activities for forage seed tailored specifically to Zambian conditions. This will require investments in a.o. infrastructure, facilities, staffing, storage capacity, a extra seed processing line and greenhouse facilities. Employment and working conditions In total 34 jobs will be created within the project period; 20 on a basic-level, and 14 on a medium-/high-level. After the follow-up investments in total 56 jobs will be created, 32 on a basic-level and 24 on a medium-/high-level. The salary level is at least 10% above the official minimum wages. Transfer of knowledge Training will be given to seed growers covering the topics: land preparation and fertilisation, sowing rates and methods, weeding and roguing of the seed crop, irrigation, harvesting and post harvest handling. The numbers of people trained on basic-level is 320 and on medium-/high-level is 127. Innovative part of the knowledge transfer is in topics as propagation techniques of lucerne, clover, forage sorghum, Rhodes grass and rye grass, and seed processing and quality control systems for forage seeds. In additions, a quality Assurance and traceability system will be introduced that will be controlled and monitored by inspectors of the Seed Control & Certification Institute. Furthermore, an pest management system will be set up to minimise the use of pesticides. This will also be part of training to outgrowers Chain effects The project will lead to better feed for livestock at a affordable price for small farmers. This will give them a chance to raise better cattle and get a better yield and thereby increase their income but also improve the situation for customers (of beef and milk) in Zambia. Position of women This project will have a positive impact on the position of women. Overall about 30% of the employees will consist of women Page 124 of 279 while about 13% of management will be women. Page 125 of 279 Zambia PSI11/ZM/02 Samfya marina, flotilla and hospitality Location Samfya Sector Tourism Applicant Den Daas Recreatie Beheer B.V., Elst, The Netherlands Local partner Leo Jonas Ngosa Investments Ltd, Samfya, Zambia Third partner Toptech Enterprises Ltd, Mansa, Zambia Start project 01 July 2011 End project 31 December 2013 Total budget € 1,499,785 (50% PSI contribution = € 749,893) Goal of the project The goal of this project is to establish a marina facility with a total capacity of 30 anchor places for boats in combination with boat related services. In addition, accommodation will be provided and flotilla and tourism services (packages) will be organised at or from the Marina. Abstract The applicant in this project proposal is the Dutch registered company Den Daas Recreatie Beheer B.V.. The local partner is Leo Jonas Ngosa Investments Ltd and the third partner is the Zambian registered company Toptech Enterprises Ltd. The aim of the project is to establish a marina harbour in combination with a flotilla (a fleet of small boats or ships), and hospitality & tourism services. In addition, related services for the boat owners will be provided (fuel and maintenance & repair services). The project will be located in Samfya at the shores of Lake Bangweulu in Northern Zambia. The rationale behind this project is that the applicant would like to diversify and expand its activities in Zambia, the local partners see a good business opportunities. The project partners will establish a joint venture. Den Daas Recreatie Beheer B.V. will own 60% of the shares, Leo Jonas Ngosa Investments Ltd 20% of the shares and Toptech Enterprises Ltd will have the remaining 20% of the shares. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Page 126 of 279 Business establishment. Construction of the chalets, campsite and boat rental. Flotilla launched and marina completed. Capacity building. Production and promotion. CSR aspects The least paid staff will at least earn 30% above the minimum wage, lunch will be provided as well as a provision for health care. The employees will be a member of a pension scheme. In addition, CSR projects establish with assistance of the surrounding communities include a school and health care clinic and a bore hole for water. One will also try to incorporate the local communities in the supply chain with regard to the lodge. Impact Long term economic activity The follow-up investments will amount to € 400,000. This will be mainly put in upgrading the facilities and expanding the provided services in the marina. The follow-up investments will lead to an increase in turnover of € 1,900,000. Employment and working conditions In total 56 jobs will be created within the project period, 49 on a basic-level, and 7 on a medium-/high-level. After the follow-up investments in total 68 jobs will be created, 58 on a basic-level and 10 on a medium-/high-level. The salary level is at least 30% above the official minimum wage, in addition housing will be provided for some of the staff members as well as pension. Transfer of knowledge Most of services provided by the marina, can be categorised as hospitality services. As such this is not very new for the country. The combination of the hospitality services with the marina related facilities and services (berth, repairs etc) can be considered as an expansion of the tourism concept in the country. However, the truly innovative aspect with regard to this project is the concept. The introduction of true new knowledge transfer to Zambia is meagre. In total 146 people will be trained in this project. The joint venture will not only train its own staff, but will also train people in the swamps for guiding, hospitality, fishermen for taking the guest on fishing trips etcetera. In addition the joint venture will train people who are not directly on their pay roll. The cooling cell and ice making facilities will be run by independent entrepreneurs. A lease contract will be signed, but the people will be trained by Den Daas. Chain effects This project will create a demand for fish and locally produced vegetables. Furthermore will this project open up the northern region of Zambia and more specifically the Bangweulu swamps for tourism. The people living in the swamps may benefit from this. Guides will be trained and perhaps other income generating activities for the people will come up. The marina will also provide services for the fishermen, like a cooling cell and ice making facilities which will contribute to a higher income for the fishermen. Environment The project will develop a marina adjusted to the ecosystem. This requires extra attention to the design, lay out and Page 127 of 279 techniques being used. The investment will be higher as a result of these adjustments. The whole project will use solar and wind energy in combination with energy saving bulbs or led lights. The project will invest in an indigenous tree nursery. The project will reforest its premises but will also encourage the community to do the same. Position of women This project will have a positive impact on the position of women. The majority of the staff will consist of women. Other impact This project will support and initiate all kinds of projects within the surrounding communities like: • construction of a school; • reforestation projects; • stimulation of trade between the local community and the tourists; • provision of a water supply. Page 128 of 279 Asia Page 129 of 279 Page 130 of 279 Afghanistan (PSI Plus) PSIP11/AF/07 Marvellous Afghan Marmar Location Sulttan Khil Village Sector Marble NOTE: More information about this project can obtained from the Project Advisor. Page 131 of 279 Afghanistan (PSI Plus) PSIP11/AF/22 Quality liquorice from Afghanistan Location Mazar i Sharif Sector (Luxury) Foods NOTE: More information about this project can obtained from the Project Advisor. Page 132 of 279 Afghanistan (PSI Plus) PSIP11/AF/25 Kabul Dairy Processing Plant Location Kabul Sector (Luxury) Foods NOTE: More information about this project can obtained from the Project Advisor. Page 133 of 279 Bangladesh PSI11/BD/23 Cattle & Buffalo Improvement in Bangladesh Location Uthura – Mymemsingh Sector Agriculture / Cattle Applicant Winall Hi-tech Seed Co. Ltd, Hefei, China Local partner Lal Teer Livestock Limited, Dhaka, Bangladesh Third partner Lal Teer Seed Ltd, Dhaka, Bangladesh Start project 01 January 2012 End project 31 December 2014 Total budget € 1,449,860 (50% PSI contribution = € 724,930) Goal of the project The project partners from China and Bangladesh will establish the first private sector driven cattle breeding and AI services in Bangladesh which, in combination with the promotion and marketing of seeds of improved forage crops, shall produce 275,000 semen straws and sell 60 MT forage seeds with a combined turnover of € 395,000. Abstract Applicant Winall High-tech Seed Co. is a Chinese supplier of hybrid seeds and other agricultural inputs on the Bangladesh market. Together with their Bangladesh partner Lal Teer Livestock Ltd, the livestock sector has been identified as high potential for expansion and diversification. Compared to the surrounding Asian countries productivity of the animals is still low. The project will establish the first commercial breeding farm and laboratory facilities at Uthura (Bhaluka Upazila) near Mymemsingh for the supply of HQ pedigree semen for artificial insemination (AI) services in the dairy, beef and buffalo sub-sectors. Technical assistance in the field of modern animal breeding and nutrition will be provided by the Anhui Academy of Agricultural Sciences in Hefei, P.R. of China. Sales and marketing of the animal breeding services will be combined with the supply of forage seeds, animal health and nutrition services. The farm will be designed and operated in line with the highest veterinarian and environmental standards. The project will create more than 100 new jobs. The project is targeting to improve the livings of small scale livestock owners and especially women will benefit from the increased productivity because they traditionally take care of the animals. These farmers will be supported with advisory services on cattle breeding as part of an integral approach to livestock improvement including also feed and nutrition, animal welfare and health improvement. Besides this 250 new inseminators will be trained and, together with 750 existing inseminators, be offered a contract. Seed dealers will be supported with training on forage seeds. Page 134 of 279 Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Business foundation (Chinese 25%, local 75%) establishment. Infrastructure for cattle and buffalo breeding established. Start-up of the buffalo and cattle breeding programme. Marketing & Sales system developed and operational. Business development and certification. CSR aspects The plan origins from the founder of Lal Teer and main shareholder of the Multimode Group of Companies, Mr Mintoo. Mr Mintoo is commercially driven but has also presented his social drive. His vision is to bring more welfare and economic development to the rural population. Quality certification will be ensured on the basis of the introduction of Good Laboratory Practices (GLP) and the ISO 9001:2008 Quality Management standards. Impact Long term economic activity After the PSI phase has finalised, the nucleus farm will be expanded to house an additional 300 animals and another 40 breeding bulls. Furthermore the partners plan to establish a feed mill for the production of high quality affordable animal feed. The laboratory shall be expanded for the provision of commercial animal disease diagnostic services. These investments in expansion and diversification require for the period 2015 to 2018 an estimated € 1 million to € 1.5 million. In the second year after project finalisation the turnover is expected to be € 1.6 million. The existing cooperation between the partners will be continued. Employment and working conditions 101 full-time staff will be employed by the end of the project: 22 high-, 28 medium- and 51 basic-level employees. 134 persons two years later: 28 high-, 44 medium- and 62 on a basic-level. Staff members will receive a proper contract. Minimum wage level in Bangladesh is approximately € 30 per month and the project will at least pay 10% more. 250 new inseminators will be trained and contracted. These people will receive a base fee of € 30 per month plus the earnings per insemination which is approximately € 0.5 per insemination. Thus, their combined income is expected to be at least € 40 per month. Transfer of knowledge All capacity building activities related to the breeding of beef cattle and buffalo is completely new to Bangladesh. In addition the scientific and systematic approach the project will introduce is the first of its kind. Employability of the trained personnel is expected to be greatly enhanced. Chain effects Livestock provides a source of food, nutrition, income, savings, draught power organic fertiliser and transport. Many rural people will be able to benefit from the HQ genetics of this project. Direct beneficiaries will also be the inseminators and rural seed suppliers who will see their income generating opportunities increased. Page 135 of 279 Environment The project aims at providing the farmers involved with sustainable solutions towards productivity improvements. If possible with the same number of animals because of the high cattle density in the country. Before construction an EIA will be undertaken. Construction plans for the project will include manure pits for biogas generation. A high standard of animal welfare will be part of the animal husbandry practices at the breeding farm. Position of women The joint venture will provide equal opportunities to men and women. Also remuneration will be equal. Some 3,000,000 poor women are livestock farmer in Bangladesh and these women could benefit from the project's achievements. Other impact Currently Bangladesh imports dairy and meat products but in due time the project's cattle and buffalo productivity achievements should have an import substitution effect on the economy. The improved availability of meat and dairy will have a positive effect on the nutritional status of the consumers. The Chinese knowledge institute, the Anhui Academy, has stated that it is interested in cooperation with a Bangladesh University in order to improve the latter's capacity. Page 136 of 279 Indonesia PSI11/RI/03 Single piece production of high quality FSC doors Location Jakarta Sector Industry Applicant Reesthout B.V., Dedemsvaart, The Netherlands Local partner Bintang Buana Karya, Bogor, Indonesia Third partner Mr Lee Kee Fong, Singapore, Singapore Start project 01 July 2011 End project 28 February 2013 Total budget € 1,338,300 (50% PSI contribution = € 669,150) Goal of the project The purpose of the project is to produce 18,000 FSC doors with a sales volume of € 1,788,182. Abstract The applicant Reesthout B.V. is the holding company of Weekamp Deuren which is a manufacturer of interior and exterior doors. The local partner PT Bintang Buana Karya is a trading company in glass and leaded windows. The third party is Mr Lee Kee Fong. He was the general director of CSH, a company that Weekamp sourced doors from until 2010. The market requires that the applicant continuously improves quality and implements innovations at competitive prices. This requires that suppliers change their production process as well. The applicant has been sourcing doors from two Indonesian suppliers. The aim was to set up a joint venture with CSH. However, the mother company of this company that is based in Singapore went bankrupt. PT Bintang Buana Karya has been supplying CSH with paint and coatings in the past and in a later stage also with glass. The aim of the project partners is to establish a factory for the production of single piece interior and exterior doors of FSC wood using CNC technology, flow coating, finger jointing and water based coatings. A joint venture will be established in which Reesthout B.V. will own 70%, PT Bintang Buana Karya will own 20% and Mr Lee will own 10% of the shares. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Joint venture established. Building constructed and training facility running. Machinery installed. Certification and implementation of CSR policy. Commercial realisation. Page 137 of 279 CSR aspects During the project KOMO and FSC certification will be realised. The aim of the partners is to only use the FSC certification initially. At a later stage wood may also be imported from other parts of the world where different certifications are being used. However, the partners will only use certifications that are approved by TPAC. Impact Long term economic activity In the two years after completion of the project the partners aim to invest another € 3 million. These investments include additional machines, administrative systems and automation of the production process. A line for luxury doors will also be set up. Expected turnover two years after completion of the project is expected to be € 12 million. Employment and working conditions During the project 100 employees will be contracted of which 15 on a medium-/high-level. Two years after finalisation of the project 300 employees will be contracted. Wages will be at least 10% higher than the minimum wage. Further, employees will receive a health insurance, meal allowance, training and support in case of exceptional family circumstances. Transfer of knowledge Knowledge with regard to single piece production is new for Indonesia. The use of CNC technology in a wood production facility is also new. Chain effects Several FSC certified sawing mills will supply the joint venture with the wood. The fact that the new joint venture will only use FSC certified wood is highly progressive and sets an example in the wood manufacturing sector. Further, the applicant is willing to support a few sawing mills with which they have a good cooperation to obtain or maintain FSC certification. In the past, applicant has supported the sawing mill of STI in Medan. Environment The partners will only use certified wood. Further, water based paints will be used. The first two layers of paint will be applied through flowcoating. This is a completely closed system which results in no losses of paint. Page 138 of 279 Indonesia PSI11/RI/04 Sustainable production of bamboo panels and planks Location Klungkung – Bali Sector Industry Applicant Zedonix Investment N.V., Amsterdam, The Netherlands Local partner CV Indobamboo, Kuta, Indonesia Third partner Interwand B.V., Eibergen, The Netherlands Start project 01 January 2011 End project 30 June 2013 Total budget € 1,078,660 (50% PSI contribution = € 539,330) Goal of the project The purpose of the project is to produce 560 m3 of planks with a sales volume of € 629,800. Abstract The applicant Zedonix Investments N.V. participates in ventures for the generation of sustainable energy and sustainable production processes. The local partner CV Indobamboo is active in the field of development and production of bamboo planks and panels. The third partner Interwand B.V. manufactures flexible wall systems for offices, schools and the healthcare sector. The present facility for production of bamboo flooring (vertical grain planks) in Malang is not optimal and the percentage of bamboo that is wasted is high, approximately 60%. The local partner has visited China several times and learnt about the technology to produce strand woven bamboo. This production technology results in an extremely strong bamboo product, compatible with hardwood and the percentage of bamboo that can be used is 75% (the loss is reduced to 25%). Therefore, the project partners aim to set up a new facility for the production of strand woven bamboo. For the sourcing of bamboo the partners will cooperate with local communities/farmers on the island of Flores. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Setting up of joint venture. Construction of production facility and installation of equipment. Employees recruited and trained. Organisation of sourcing of bamboo in a sustainable way. Project completion, operation of the facility and cooperation with community farmers. CSR aspects During the project DUBOkeur certification will be obtained to prove the sustainability and eco friendliness of the products. Page 139 of 279 Impact Long term economic activity During the two years after completion of the project the partners have the intention to extend the product range with higher added value products such as secondary structure of buildings, fenestrations and furniture. It is estimated that this will lead to follow-up investments of € 475,000 for a range of wood processing machines, drying kilns, professional lacquer installation and a small warehouse. Expected turnover two years after completion of the project will be € 849,080. Employment and working conditions During the project 54 new jobs will be created of which 10 on a medium-/high-level. Two years after finalisation of the project 76 new employees will be contracted. The wages paid will be at least 10% above minimum wages. Additionally, the joint venture will provide for a clean, safe and healthy workplace in compliance with Western standards, protective clothing will be provided, a canteen in the company and the employees will receive a meal during the working hours. A health and safety programme will also be implemented. The joint venture will co-finance health insurance for all employees ensuring regular access to medical examinations and treatment. Transfer of knowledge All knowledge related to the production of strand woven bamboo will be new for Indonesia. Production of vertical grain bamboo on an industrial level is also new for Indonesia. Chain effects All bamboo will be sourced from Flores. At least 5 communities will be contracted for the supply of bamboo poles. Further consumables and services for the production and operation of the company will be sourced locally as much as possible. Environment The impact on the environment is positive. First of all, the strand woven bamboo introduces a sustainable alternative for hardwood. Further, the production technology for strand woven bamboo also improves the percentage of the bamboo poles that are used (namely to 75%). Finally, the project will contribute to educating local communities in the sustainable harvesting of bamboo. Position of women The impact on the position of women is neutral. Page 140 of 279 Indonesia PSI11/RI/22 Piloting protected cultivation of tropical vegetable seeds Location Jember – East Java Sector Agriculture Applicant East-West International B.V., Enkhuizen, The Netherlands Local partner PT East West Seed Indonesia, Puwakarta, Indonesia Start project 01 January 2012 End project 30 June 2014 Total budget € 1,196,000 (50% PSI contribution = € 598,000) Goal of the project The purpose of the project is to produce 3,000 kg of hybrid tomato seed with a sales price of € 600,000, 15,000 kg of hot pepper hybrid seed with a sales volume of € 1,050,000 and 200 kg of GSPP hybrid seed. Abstract Applicant East-West International B.V. with its base in the Netherlands has several seed production daughter companies worldwide. They are active in tropical vegetable breeding and seed production. The local partner East West Seed Indonesia (hereafter EWINDO) is one of these seed producing companies. Indonesia has experienced harsh weather conditions in recent years. In 2010 there was no dry season at all. In other years the pattern of precipitation was highly irregular, both in terms of shortage or abundances. For most seed crops the main production period is the dry season. Traditional seed production takes place in open field and requires hand pollination and flower development under dry conditions. In 2010 the seed production for tomato was reduced with 80% and for hot pepper with almost 40%. Because of the risk related to weather extremes, the project partners aim to introduce protected seed cultivation in its primary production region in East Java. Under protected conditions the production per hectare may be doubled, but more importantly, the seed quality and reliability of produce will be guaranteed. In addition the partners aim to introduce GSPP (Good Seed and Plant Practices) in the seed production for tomato. GSPP certified seed production would allow the company to export (parental and commercial seeds) to Europe, following stringent measure for quality, quarantine and pathogens. Results • Result 1 : Project inception and preparation of working plan. • Result 2 : Pollen and GSPP production capacity implemented. • Result 3 : Implementation of outgrower scheme involving 400 farmers and production start-up. • Result 4 : Employees assigned and trained and farmers and pollinators trained. • Result 5 : Pilot turnover achieved and follow-up business plan developed. Page 141 of 279 CSR aspects GSPP certification will be realised during the project. The farmers will be trained in pest and disease management. Impact Long term economic activity In the two years after completion of the project the partners aim to invest another € 1 million. The company will continue to up scale the pilot project towards another 40 ha of protective structures, made available for outgrowers in East Java. Turnover is expected to amount to € 1.5 million two years after finalisation of the project. Employment and working conditions During the project 40 jobs will be created of which 10 on medium-/high-level. Two years after the project 80 employees will be contracted. Wages and benefits will be above average. Overtime, travel allowances, food and medical security will be offered. Further, the company attaches great value to training and education for its personnel. During the actual production of pollen and in peak periods during seed operation, it is expected that the project will need about 50 temporary jobs each year. Transfer of knowledge Knowledge with regard to protected seed cultivation is new for Indonesia. Farmers will have to learn how to convert from soil cultivation to substrate cultivation. Substrate cultivation is very uncommon in Indonesia. Further, GSPP is entirely new and will be implemented for the first time in the country. Chain effects 400 farmers will participate in the project. The company already cooperates with these farmers for the production of seeds. However, as a result of the protected seed cultivation, the farmers will have two growing cycles in stead of one cycle each year. Therefore, their income will increase significantly. And because seed production is highly labour intensive many jobs will be provided, for instance for pollinators. For Indonesia improved and secure seed supply is of great importance for food security and self-sufficiency. This project will contribute to improved and secure supply. Other impact As a result of the new Indonesian Horticulture Law which limits foreign ownership to 30%, East-West International has set up several internal and external strategic communication activities. Activities include publications in leading newspapers to create a better perception of Indonesian public about the importance of the company with regard to increase in welfare of vegetable farmers in Indonesia. Further, a new Horticulture Seeds Association will be set up as a strong entity that will convey its message together with other seed companies in Indonesia to the government. These are Page 142 of 279 ongoing activities. New activities are also being developed. Page 143 of 279 Indonesia PSI11/RI/23 A supply chain for fresh organic cassava chips Location Tulangan and Bogor Sector Industry Applicant Dumas Food Group B.V., Ochten, The Netherlands Local partner PT Legong Bali Nusantara, Pasuruan, Indonesia Start project 01 January 2012 End project 30 June 2014 Total budget € 1,294,096 (50% PSI contribution = € 647,048) Goal of the project A BRC certified production factory capable of producing (at least) 290 tons (sales value € 667,000) organic certified cassava chips by the end of the project. Abstract Applicant is a Dutch producer of Asian food products and specialities for the EU market. Together with the local partner, who is in the same type of business, a joint venture production facility will be established in Sidoarjo for the manufacture of chips to be made of fresh cassava. The production will be BRC certified and the product will be organic certified with the Naturland label. The chips will be further processed (e.g. flavoured) by the Applicant who will be responsible for the sales and marketing of the final product. An outgrowers scheme will be set up with 200 cassava farmers in Bogor. A production facility will be established near the farmers for processing cassava root into flour. This needs to be done as soon as possible due to limited conservation time. The maximum production capacity is 600 tons per year and by the end of the project the production level will be at least 290 tons which represents a sales volume of € 667,000. Follow-up investments amount to € 2,000,000 aiming at doubling the production capacity and introduction of new products. Summarised, the unique characteristics of this project are: • large scale use of fresh organic cassava as main ingredient for the production of chips; • organic knowledge transfer through an outgrowers scheme with initially 200 cassava farmer; • production technology which is relatively sophisticated and which is new to Indonesia; • considerable follow-up investments. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Page 144 of 279 Business structure established. Production facility constructed, pre-audits carried out. Staff training. Outgrowers scheme developed, farmers trained. Business development, certificates acquired. CSR aspects DFG in the Netherlands is certified by DNV (Det Norske Veritas) for BRC, grade A. In addition, DNV has issued the IFS Food Certificate "Higher Level". The joint venture will be certified according to the organic certificate Naturland which stipulates the environmental responsibility that the partners are taking from the "soil to the mouth". The joint venture will only work with suppliers which can adhere to these high environmental and social standards. The CSR policy of the project, which will be documented in Result 1, will include creating a healthy and safe working environment to the employees of the joint venture. Staff shall be trained in occupational health and safety, including First Aid training. The company has indicated to refrain from (forced) child labour and to stimulate the employment of female staff. Discrimination on the work floor will be strictly forbidden and will be part of the CSR policy. The CSR document will also include the company's policy on how to deal with forms of corruption: the joint venture has indicated to be very articulate in rejecting any form of involvement in corruptive practices. Impact Long term economic activity Follow-up investments (€ 2 million) are described as follows: 1. Expansion of production capacity. The partners envisage at least a doubling of capacity from 2 to 4 tons per day. 2. Introduction of new products. The partners will start producing these new variety of krupuk and crackers the first year in small quantities, i.e. 1.5 to 2 tons per day. 3. Expansion of the outgrowers programme to at least 400 farmers. This results in a total annual turnover of € 3.8 million. Of this amount, € 2.7 million comes from expansion of production capacity, while € 1.1 million is allocated to the introduction of new sorts of krupuk. Employment and working conditions 75 staff members at the project's end. These will include a plant manager, a HR manager, a quality assurance manager, laboratory / quality assurance staff, a production supervisor, workers and security staff. As a result of the follow-up investments, 91 employees will be required additionally, bringing the total of employees to 166. All staff members will be paid more than reasonable wages. The minimum wage in Sidoarjo is estimated between € 90 and € 125; the minimum waged paid by the joint venture will be € 160, or 125% of the minimum. Excellent working conditions are envisaged: BRC standard factory. A prayers room will be included for staff wanting to pray during working hours. A canteen. Company's clothing which they can change in separate changing rooms, with lockers to safeguard their personal belongings. Showers for men and women. A medical Page 145 of 279 insurance coverage scheme. Transfer of knowledge Modern manufacturing methodology, according to BRC standards, in combination with knowledge of securing organic certified supply as feedstock for the company. Indonesians are not accustomed to work with (a) modern machineries, and (b) according to strict hygienic standards, so ample devotion will be paid to the training of employees in aspects related production / processing and BRC compliance. Chain effects The SMEs which will benefit consist of several small transport companies who will be involved in the daily transport of fresh cassava from the farmers located in region Bogor to the production facility. After the cassava has been processed it will be transported to the factory in Surabaya. There will be need for extension and auditing companies which will assist the farmers in getting their farms comply with the organic standard. Other raw material suppliers (both importers and local producers) like sugar, salt, but also carton and labelling/tagging companies will be providing the joint venture with goods. Also the joint venture will be in need for service providers like legal counsellors, financial auditors, shipping and clearance companies, etc. In future cooperation with other food processors on Java is anticipated and due to an increase for organic food products, Indonesian food companies might see the commercial opportunity to convert from conventional to organic production. Thus the project partners see potential in supplying organically produced cassava flour to these companies. It is expected that at least 60 SMEs will be providing contractual services to the joint venture. Environment Neutral effects on the environment. The organic certification will prove the environmentally-friendly production and processing of cassava chips. Furthermore, the project will save on electricity and water use by purchasing equipment known for its high energy-efficiency. It is not deemed necessary to conduct an environmental impact assessment. The business licence will be accompanied with an environmental paragraph indicating the potential environmental impact of the company. Position of women 53% of the employees will be female and women will mainly take the positions in management (HR, finance, quality assurance), and as production supervisors, secretary as well as workers. This labour division is also visible at Legong Bali and at Dumas. Page 146 of 279 Indonesia PSI11/RI/24 Holcomer UHT colouring of milk bottles Location Surabaya Sector Industry Applicant Holland Colours N.V., Apeldoorn, The Netherlands Local partner PT Holland Colours Asia, Surabaya, Indonesia Third partner Gaypa Srl., Quint Vincentino, Italy Start project 01 January 2012 End project 31 December 2013 Total budget € 1,274,400 (50% PSI contribution = € 637,200) Goal of the project The purpose of the project is to produce 364 Mtons of Holcomer UHT granules with an expected turnover of € 1.5 million. Abstract The applicant, Holland Colours NV is a manufacturer of pigments and pigment dispersions of the global plastics industry. The local partner, PT Holland Colours Asia is a daughter company of the applicant. Third partner, Gaypa Srl. is an Italy-based company involved in the production of colour concentrates. The applicant has developed a new colouring solution for producers of packaging material in the dairy industry. The colouring technology is called "Holcomer UHT" and utilises a white colorant for monolayer PET bottles making these specifically suitable for packaging and storage of Ultra High Temperature (UHT) milk products. The main advantages of Holcomer UHT colouring is the attractive appearance of the bottles and the blocking of light at relatively low dosing levels of the colouring ingredient. With reduced light penetration of the bottles the milk qualities will be better preserved and will thus provide producers in the milk industry a cost-effective and high quality possibility for packing their milk products. The project partners wish to introduce the Holcomer UHT colouring ingredients for its clients in Indonesia and elsewhere in Asia. Milk consumption in Asia is on the rise and the introduction of Holcomer UHT will enable the partners to capture a new market segment of the packaging industry. Therefore, a facility for the production of Holcomer UHT will be established. A joint venture will be established in which Holland Colours N.V. will own 50%, PT Holland Colours Asia will own 35% and Gaypa Srl. will own 15% of the shares. Results • Result 1 : Business structure established. • Result 2 : Production facilities and lab operational and management recruited. • Result 3 : Staff trained. Page 147 of 279 • Result 4 : Business development and certificates acquired. CSR aspects During the project ISO 9001:2008, ISO 14001 and OHSAS certificates will be acquired. Impact Long term economic activity Follow up investments in two years after completion of the project are projected at € 1 million. The partners will make additional investments in machinery for increase of production capacity with an amount of € 400,000 (extra extruder, packing equipment, warehouse equipment and accessory equipment). Further, Holland Colours is continuously working on improving existing products and developing new products with a wide range of applications. Total investments for product diversification are estimated at € 600,000. Turnover two years of the project is expected to amount to € 5,600,000. Employment and working conditions During the project 30 jobs will be created of which 23 on medium-/high-level. Two years after the project 50 employees will be contracted. Salaries will be at least 25% higher than minimum wages. Further, the HR policy will include provision of health insurance and medical check-ups, free lunches and coverage of transport costs. Transfer of knowledge With the establishment of a production facility for Holcomer UHT a new product and production technology is introduced in Indonesia. The production process requires well-trained and highly skilled staff capable of dealing with all technical critical aspects of the production process and applying quality and safety protocols. Chain effects It is expected that at least 30 companies will benefit from the project, such as converter industries (more flexibility and diversity in PET bottles for milk packaging), dairy industry (prolonging shelf time of their products, flexible and attractive designs and ecological footprint of dairy industry will be reduced, because PET bottles can be recycled), transport companies, freight forwarders and logistical service providers and several consultancy companies (financial auditors, ISO and OHSAS certifiers and auditors etc). Environment The project offers an environmental solution for the converter and dairy industries currently using Tetra Pack (which contains an aluminium inner layer) and HDPE bottles. PET bottles can be recycled. Already, PET bottle manufacturers in Indonesia are using recycled PET as raw material. During the project ISO 14001 environmental certification will be realised. Other impact The joint venture aims to realise an information exchange platform. Purpose of this forum is to bring together all parties Page 148 of 279 playing a role in the value chain, especially in Indonesia. In addition, the partners will take initiatives to organise open days and seminars. Through the sharing of knowledge, information will be exchanged on trends, challenges and technical solutions that may be commercially capitalised by converter and dairy industries in the short or mid run. Page 149 of 279 Indonesia PSI11/RI/26 Integrated fresh sourcing & farm extension services for modern wholesale markets Location West Java Sector Agribusiness Applicant Metro Cash & Carry International Holding B.V., Diemen, The Netherlands Local partner PT Widjajatunggal Sejahtera, Jakarta, Indonesia Start project 01 January 2012 End project 31 December 2014 Total budget € 1,275,000 (50% PSI contribution = € 637,500) Goal of the project The purpose of the project is to produce 2,000 Mtons of vegetables and fruits in cooperation with at least 500 farmers. Abstract The applicant Metro Cash and Carry International Holding B.V. is a division of the METRO Group, one of the leading wholesalers worldwide. The local partner PT Widjajatunggal Sejahtera is the owner of the Sintesa Group of companies, specialised in sales and distribution of Fast Moving Consumers Goods and retail products. Star Farm Consult China is an independent subsidiary of Metro China delivering agronomy consultancy and support, especially in the field of food safety, certification and traceability on a semi commercial basis. This company is a non investing company that will deliver essential services to the project. Metro will enter the Indonesian market as a cash and carry wholesaler. Clients of Metro include shopkeepers, hotels and restaurants and other businesses. Fresh vegetables and fruits are key for the concept of the company and must be of the highest quality for a modest price. Indonesia does not have a professional horticulture of scale. Vegetables and fruits are produced on small farms without any standard of production nor quality. In addition, the "fresh infrastructure" in Indonesia is poor with no cold chain and traffic congestion. Metro requires excellent quality of fresh vegetables and fruits with transparent and recognised standards of produce, meeting minimum levels for food safety and sustainable production. Therefore, the project partners intend to organise a system of integrated fresh sourcing, combined with practical farm extension and supervision to hundreds of farmers. A joint venture will be established in which Metro will own 60% and Sintesa will own 40% of the shares. Results • Result 1 : Inception. • Result 2 : Construction collection and distribution platforms. • Result 3 : Farmers extension programme and staff training. Page 150 of 279 • Result 4 : Food safety and product quality safeguarded. CSR aspects During the project HACCP will be realised for the platform in Lembang and the two collection points in Subang and Puncak. Further, 250 farmers will be StarFarm certified. Impact Long term economic activity Follow-up investments in two years after completion of the project are projected at € 750,000. The partners will invest in more platforms, better equipment, more cold stores and refrigerated trucks. Turnover two years after the project is expected to amount to € 2,000,000. Employment and working conditions During the project 65 jobs will be created of which 20 on medium-/high-level. Two years after the project 100 employees will be contracted. In order to meet the standards and to maintain high quality, the company will contribute to the social welfare of its workers by offering more than average working conditions and benefits, such as medical insurance, enrolment in savings scheme, pension scheme, a programme for self improvement and training to provide opportunities for promotion and career development. Transfer of knowledge Knowledge of the supply chain that will be set up with the involvement of a large number of small farmers is new for Indonesia. The extensive training programme will result in higher knowledge level of 2,000 local farmers on quality management, agronomy, farm economics, GAP and postharvest treatment. Chain effects Chain effects are significant, as the number of farmers with supply contracts will be 500 at the end of the project. Furthermore, 2,000 farmers will be included in the farmer extension programme. Another chain effect of the project is its positive impact on the quality and safety of food. Environment At the platforms a waste water management system will be implemented. Pesticide usage will be minimised and an integrated pest and diseases management system will be set up. A system of reusable crates with deposits will be implemented. Page 151 of 279 Indonesia PSI11/RI/27 Tool Factory Location Tangerang, Province of Banten, Java Sector Industry Applicant SMF Tools B.V., Helmond, The Netherlands Local partner PT Garuda Metalindo, Jakarta, Indonesia Start project 01 January 2012 End project 31 December 2013 Total budget € 1,461,721 (50% PSI contribution = € 730,860) Goal of the project The purpose of the project is to produce 11,738 carbide dies and 3,785 steel dies and holders with a sales volume of € 1.86 million. Abstract Applicant SMF Tools B.V. is specialised in the development and production of high quality precision tools for the automotive fasteners industry. The local partner PT Garuda Metalindo produces various kinds of fasteners, nuts and bolts for manufacturing companies of motor vehicles, motorcycles, furniture and electronics. Currently, there are no tool factories in Indonesia that are capable of producing high-quality tools for the production of fasteners. The production of these tools is an extremely complex process of multiple metalworking techniques and production methods. For SMF tools it is essential to follow their main customers to Asia in order to stay a preferred supplier. PT Garuda Metalindo aims to produce high safety parts for the automotive industry in future. In order to produce these high safety parts, they need high quality tools. Therefore, the project partners aim to set up a factory for the production of tools that can be used for the manufacturing automotive fasteners. A joint venture will be established in which both SMF Tools B.V. and PT Garuda Metalindo will own 50% of the shares. Results • Result • Result • Result • Result 1 2 3 4 : : : : Inception phase. Production location operational. Knowledge transferred and training programme executed. Pilot production and certification realised. CSR aspects During the project ISO 14001 and OHSAS 18001 certification will be realised. Impact Long term economic activity Page 152 of 279 In the two years after completion of the project the partners aim to invest € 250,000. Investments will be made in training of new personnel (an extra shift will be introduced from year 3 onwards) and extra machine capacity for solving the bottlenecks (as mentioned under hardware). Depending on the speed of growth of the joint venture the partners expect that investments will amount to € 1.5 million within 5 years after completion of the project. Expansion of machinery can be done only after staff has been intensively trained. Product quality and lead time depend heavily on the skills of the employees. A pilot project with a smaller scale is not feasible within this type of production company. Expected turnover two years after completion of the project is expected to be € 2,238,144. Employment and working conditions During the project 28 employees will be contracted of which 10 on medium-/high-level. Salaries will be at least 15% higher than minimum wages. Employees will also receive several additional benefits such as a holiday allowance, transport and health insurance. Further, the joint venture will introduce a bonus system and/or profit sharing scheme according to the financial performance of the company. Transfer of knowledge The manufacturing of tools is an extremely complex system consisting of various interacting, interrelated and interdependent processes. The knowledge with regard to the production of these tools is completely new for Indonesia. The quality of the products depends on the excellent craftsmanship of the employees. Chain effects The establishment of the joint venture contributes to the automotive production chain in Indonesia. Fastener manufacturers will benefit from the new technological expertise. They will be able to purchase locally produced high quality tools, which will improve the quality of their products and will therefore open new markets. Approximately 25 companies will benefit from this project (for coating, heat treatment, maintenance of machines, transport etc). Other impact The project partners will cooperate with several knowledge institutes for knowledge exchange, such as Universitas Indonesia (UI), Polman Bandung and Politeknik ATMI. Several guest lectures will be organised at the university. For several students of the vocational training schools internships will be offered by the joint venture. Page 153 of 279 Nepal PSI11/NP/01 Production of Animal Vaccines Location Kathmandu Valley Sector Biotechnology Applicant Hester Biosciences Limited, Ahmadabad, India Local partner Him Electronics PVT Ltd, Kathmandu, Nepal Start project 01 July 2011 End project 31 December 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project To set up a modern animal vaccine manufacturing plant in Nepal with a capacity of 10 million doses of PPR (Peste des Petits Ruminants) and 10 million doses of CSF (Classical Swine Fever) vaccine and a turnover of € 520,000. Abstract The applicant, Hester Biosciences (Ahmadabad, India), is the second largest producer of poultry vaccines in India. To meet the increasing international demand for animal vaccines, Hester is seeking ways to expand its production capacity and extend its product range. Internationally, demand for PPR (Peste des Petits Ruminants) vaccine and CSF (Classical Swine Fever) vaccine is much higher that supply. However, India does not allow production of these vaccines, as the diseases do not occur in India (Only vaccines based on the India strain are allowed, while international markets demand the Nigerian strain). Therefore, Hester aims to set up a production plant in the Kathmandu Valley, Nepal in joint venture with Him Electronics, part of the Golchha organisation, one of Nepal's top-three industrial houses. The joint venture will produce for the local market (5% to 10%), but most of the production will be for international sales. The project will the first commercial production of animal vaccines in Nepal and create 66 direct jobs (30 basic-, 36 medium-/ high-level). All staff will be trained on the job in the production facility of Hester Biosciences in India and later on in the new plant in Nepal. The production plant will meet international bio-security (BDL-2) and quality standards (GMP, OHSAS, and ISO 14001:2004). Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Business foundation. Vaccine Production plant established. Staff recruited and trained. Marketing and sales programme established in Nepal. (International) business expansion & certification. CSR aspects The plant will be certified for ISO 9001:2008 and GMP. In addition, standards for ISO 14001:2004 and OHSAS 18001:2007 will be introduced, but these certifications can only Page 154 of 279 be obtained 12 to 24 months after project completion. The bio safety standards will adhere to BSL-2 criteria. Impact Long term economic activity With in two years, the partners expect to invest another € 1,5 million in expansion and diversification, adding 6 new vaccine types. This will double their expected turnover from € 520,000 to € 1,100,000. Employment and working conditions The project will create 66 jobs (30 basic-level, 36 medium-/ high-level), increased to 200 (90 basic, 110 medium/high) after follow-up investments. Salaries will be at least 20% above minimum wage. Working conditions will be up to international OHSAS and ISO 14000 standards. Transfer of knowledge This high tech project will transfer knowledge in these areas of expertise: veterinary sciences, animal vaccine production procedures and quality assurance in the supply chain. Chain effects The project will create 25 indirect jobs with the 6 (sub)dealers in Nepal. Environment The impact on the environment will be neutral, as the project takes adequate measures (BSL-2 and ISO 14001:2004 standards). Position of women At least 30% of the staff will be female, including medium/highlevel positions. Other impact This project will improve the availability of animal vaccines in Nepal (and other developing countries). Page 155 of 279 Nepal PSI11/NP/02 Certified Herb extracts from Nepal Location Kailali district Sector Organic agriculture Applicant Biosynergy A/S, Svendborg, Denmark Local partner Chaudhary Biosys Nepal Pvt. Ltd, Lalitpur, Nepal Start project 01 July 2011 End project 30 June 2014 Total budget € 1,098,370 (50% PSI contribution = € 549,185) Goal of the project To organise 220 farmers and collectors of herbs for production of high quality turmeric, ginger and soap nut and setting up a processing facility to extract 36 tons of herb extracts annually and a turnover of € 475,000. Abstract With six climate zones, where a range of 7,000 different herbs grow, Nepal is a unique location for the processing of herbs. The basic rationale for this project stems from the increasing demand for herbs and herbal products in international markets (EU in particular). The applicant, Biosynergy A/S (Skaro, Denmark), has been involved in Nepal's herb sector since 2003. Together with Chaudhary Biosys Nepal Pvt. Ltd, they want to develop a new organic herbal supply chain in Nepal, involving 220 outgrowers and collectors of wild herbs. The project will obtain FairTrade certification and introduce FairWild certification in Nepal. In addition the company will become ISO 22000 certified. The 25:75 joint venture will setup a processing facility in Kailali district (Far Western Region) and organise outgrowers en collectors in the surrounding districts. Processing fresh herbs into (semi)finished goods for export, will add value in Nepal, ensuring a better price for farmers/collectors in some of the poorest communities in Nepal. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business foundation. Processing factory established. Raw material sourcing set-up. Business development and certification. CSR aspects The joint venture will be certified under the ISO 22000 standard, all extracts will be certified organic and FairTrade/FairWild. In addition, the joint venture will extent the CSR activities of CBN in the local communities where they source the raw materials. Salaries will be at least 10% above minimum wage and 10% of the company's profit will be deposited for the benefit of the employees. Page 156 of 279 Impact Long term economic activity Within two years, the partners expect to invest another € 650,000 in expansion in two directions: more her sorts and new products based on extract (e.g. powder capsules). This will increase their expected turnover from € 475,000 to € 750,000. Employment and working conditions The project will create 37 direct jobs (14 basic-level, 23 medium-/high-level), increased to 59 (21 basic, 38 medium/ high) after follow-up investments. Salaries will be at least 10% above minimum wage. Working conditions will be up ISO 22000 standards. Transfer of knowledge This project will transfer knowledge in these areas of expertise: herbal extraction, supply chain management, marketing in EU market. More importantly, 220 farmers and collectors will be trained in sustainable growing and harvesting of natural resources, while informing them on what is a fair price for their goods. Chain effects This project can be a catalyst in involving other (private sector) players to become active in an important niche of Nepal: herbs. With the ISO 22000 certification and FairTrade/FairWild practices, this project can be an inspiring example. Environment The impact on the environment will be positive, as the project promotes sustainable harvesting to prevent degradation of natural resources (organic and FairTrade/FairWild certifications). Position of women At least 6 women will be employed in medium-/high-level positions. Cultivation and collection of herbs is traditionally being done by women. This project and the FairTrade/FairWild certification will be beneficial for their empowerment. Other impact The project will reach and empower some of the poorest communities in Nepal. The CSR activities targeted to the local communities where the joint venture sources its raw materials, will contribute to better awareness of sanitation and health and improve their livelihoods. The village groups will put in a part of the earnings from the raw materials in a sort of trust fund, which will be double by the company. The villagers can decide on how the funds will be applied (e.g. new equipment, insurance against failed crops, etc). Page 157 of 279 Nepal PSI11/NP/03 Hybrid seed production in Nepal Location Kathmandu Valley Sector Seed production Applicant North South Seed Ltd, Dhaka, Bangladesh Local partner CG Seeds and Fertiliser Pvt. Ltd, Kathmandu, Nepal Third partner Lal Teer, Kathmandu, Nepal Start project 01 July 2011 End project 30 June 2014 Total budget € 1,274,473 (50% PSI contribution = € 637,237) Goal of the project To establish the production of seven hybrid seed varieties in collaboration with 200 contract growers. A seed processing plant with an annual capacity of 508 tons will be setup in Biratnagar along with a local distribution and sales network, creating a turnover of € 1.5 million. Abstract North South Seed Ltd is part of the Lal Teer group in Bangladesh. This company started in 1995 with the breeding and production of hybrid and high yielding vegetable seeds together with Dutch owned East West Seed International. Over the last few years they have exported their hybrid seeds through their Nepalese partner CG Seeds. Demand for hybrid seeds in Nepal is high and growing, but there is no local, commercial production of hybrid seeds. The two partners aim to set up a joint venture that will be the first Nepalese seed company that will produce hybrid seeds (vegetables, rice and maize) To this effect, 200 seed growers will be contracted and trained and a seeds processing plant will be established. Furthermore, a network of seed traders will be developed in the main agricultural regions of Nepal. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Business foundation. Seed processing plant established. Hybrid seed production programme with contract farmers set up. Marketing, sales and distribution system set up. Business development, registration and commercial sales. CSR aspects The joint venture will develop a corporate social responsibility policy during the inception phase of the project ensuring good working conditions and preferred recruitment of women and people from underprivileged minorities (Dhaliths). They will ensure fair prices for the seed growers. Page 158 of 279 Impact Long term economic activity Within two years, the partners expect to invest another € 1,000,000 in extra capacity to process and distribute additional varieties in and increased production. This will increase their expected turnover from € 1.5 million to € 2.5 million. Employment and working conditions The project will create 102 direct jobs (47 basic-level, 55 medium-/high-level), increased to 111 (49 basic-, 62 medium-/high-level) after follow-up investments. Salaries will be at least 10% above minimum wage. Transfer of knowledge This project will transfer knowledge of hybrid seed production of five vegetable and two cereal crops, including processing, storage quality control and sales and marketing. Hybrid seed production is new in Nepal. Chain effects This project will improve the incomes, knowledge and livelihoods of 200 contracted seed growers. It is estimated that seed growers can increase their earnings four times if they move from OPV to hybrid seed production. In addition, it will create 11 indirect jobs for distribution and sales agents. Position of women At least 20% women will be employed by the joint venture, including medium/high-level positions. 40% of the outgrowers will be female. Other impact The project will improve the availability of affordable hybrid seeds in Nepal and thereby support in the increase of agricultural output of Nepal. Page 159 of 279 Pakistan (PSI Plus) PSIP11/PK/22 Voice Biometric authentication in Pakistan Location Karachi Sector ICT/Finance Applicant VoiceCash Dubai Holding B.V., Arnhem, The Netherlands Local partner Pakistan MNP Database Limited, Islamabad, Pakistan Start project 01 January 2012 End project 31 December 2013 Total budget € 1,500,000 (60% PSI contribution = € 956,250; MIGA contribution = € 56,250) Goal of the project To sell 2 million voice authentications a year. Abstract A major part of the Pakistani population has to travel monthly to a major town for financial transactions like receiving pensions. Often formal documentation is required to give "proof of life". This is costly for both the person involved and the financial institution. Most Pakistanis have access to a mobile phone. The applicant, VoiceCash Dubai B.V., is the owner of a proven software tool allowing voice authentication (Voice Biometric System). The local partner, Pakistan MNP Database Limited, has access to the complete mobile phone network. The joint venture will set up a service for financial institutions to receive "proof of life" by cell phone. This service can be extended to bank transactions, allowing branchless banking. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business foundation. ICT infrastructure installed and offices equipped. Production and training. Completion of the project. CSR aspects The partners have no formal CSR policy. For this project they will establish one as part of result 3. For result 4 they want to comply with ISO 2001 and BS 7,799. Pakistan MNP Database Limited just complies with the national laws and pays its higher personnel according to market prices. They offered to improve their record in the joint venture. Page 160 of 279 Impact Long term economic activity Two years after completion, the joint venture plans to invest another € 750,000 to be able to process 5 million transactions for a turnover of € 2.1 million. The partners want to extend their line of service to other kind of financial transactions. Their ambition is to become a key player in branchless banking. Employment and working conditions Two years after completion 300 are to be employed (75 basic, 225 medium/high). Wages vary from 150% of minimum wage to 750%. In office environment working conditions are relatively good. Workers will receive fringe benefits like pension, health insurance, transportation, training, meals etc. Transfer of knowledge The Voice Biometric System technology opens a whole new line of business. Employees will learn new skills in various fields, like ICT, branchless banking, customer service, sales, applying to international quality standards etc. Chain effects If successful, there could be major chain effects. The service makes it possible to safely use the mobile network for all kind transactions. Because of its central and neutral position, the local partner can guarantee access for all. This opens a whole new range of business perspectives, especially towards the "bottom of the pyramid". It could also facilitate micro credits etc. Position of women Impact on the position of women is neutral, although it would enable business women to do financial transaction from home. Page 161 of 279 The Palestinian Authority (PSI Plus) PSIP11/OT/02 Transcend Services Location Bethlehem Sector ICT Applicant Marketing Strategy and Action Ltd, Kenilworth, United Kingdom Local partner Nassim Nour, Beit Jala, The Palestinian Authority Third partner Russ Sandlin, Kuwait City, Kuwait Start project 01 June 2011 End project 31 May 2012 Total budget € 137,398 (60% PSI contribution = € 82,439) Goal of the project To establish a call centre with an annual sales of at least 50,000 seat/hours and a turnover of at least € 400,000. Abstract The partners will establish a commercial call centre to provide services to international customers in the Arab Gulf Region, North America and Europe. The call centre will be located in Bethlehem. The centre will be equipped for 56 employees. The competitive advantages are that Palestinian employees are high educated and have a clear Arabic and English accent. This makes them suitable for Bilingual (Arabic/English) voice services. The partners will start with simple outbound services and later on move into high end service. Applicant MSA is strategic marketing consultancy owned and managed by Jerry Marshall. Local partner Nassim Nour is Palestinian entrepreneur; third partner Russ Sandlin is an expert in the call centre industry. Nassim Nour will be director and responsible for the daily operations. Jerry Marshall will be marketing director and responsible for marketing strategy and sales. Russ Sandlin will be sales director and responsible for direct sales and on-line promotion. Results • Result 1 : Company established and MoUs signed. • Result 2 : Premises secured and equipped. • Result 3 : Sales contracts signed, staff recruited and trained, marketing collateral produced. CSR aspects The partners will recognise and endorse the practice of operating in an ethical, socially and environmentally responsible manner in line with the 10 principles of the UN Global Compact. The partners want to set an example of good governance and financial transparency through adopting best international practice and internal control systems. A comprehensive CSR policy will be established as part of the deliverables during the start-up phase of the company. Page 162 of 279 Impact Long term economic activity The partners want to double and later triple the capacity of the call centre. Once successful, they want to establish more call centres in other major cities in the West Bank such as Hebron, Nablus and Ramallah. The expected follow-up investments is € 114,000. This investment consists out of hardware and training, and marketing to secure additional contracts. Thereby, they will invest into a larger facility to enable employing a larger workforce. Employment and working conditions 56 people will be employed by the end of this project. 43 employees will be basic-level agents. Others positions will be centre manager, operations manager, team leaders, quality assurance, HRM and ICT specialists. Basic-level staff will be paid USD 500 per month. This is slightly above industry minimum. All staff will get medical insurance and a 13th month bonus at the end of their service. A cafeteria will be contracted and subsidised to allow affordable meals during working hours. Transfer of knowledge The partners will employ mostly fresh graduates. Skills in overall management of call centres, training, networking and marketing will be transferred to local employees. The employees will become professional telemarketing experts, providers of high quality customer service or IT technical experts. Employees can use these skills in other (future) jobs. Chain effects If this project succeeds it can open doors for other call centres in the Palestinian Authority. The ability of Palestinian employees to speak clearly in both English and Arabic will give clients in the Middle East the comfort of customised services to end users. Environment The project will have a neutral effect on the environment. The partners will mainly use computers as the main service machines. Heating and cooling will be the only taxing action on the environment. Position of women Women will be especially targeted for employment and encouraged to apply at all levels. Highly qualified unemployed mothers will be given priority. Some difficulty might be faced in recruiting women for the night shifts given the strict traditional culture within the Palestinian Authority. The partners will be meeting with the parents of prospective women staff to ask for special permission to allow their daughters to work at night. They will provide door to door transport for all night shift staff. Other impact Finding a job straight after graduation is very difficult in the Palestinian Authority. This project will enable many new graduates to become employed shortly after graduation. Page 163 of 279 The Palestinian Authority (PSI Plus) PSIP11/OT/04 High quality cream and processed cheese Location Hebron Sector Cheese factory Applicant Veldkamp Technische Service B.V., Raalte, The Netherlands Local partner Al-Jebrini Dairy & Food Industries Ltd, Hebron, The Palestinian Authority Start project 01 July 2011 End project 28 February 2013 Total budget € 1,500,000 (60% PSI contribution = € 900,000) Goal of the project Establish a cheese factory which produces a total of 400,000 kg of processed and cream cheese, with an annual turnover of € 3.6 million. Abstract The partners will establish a cheese factory in Hebron. The cheese factory will produce processed cheese and cream cheese. These products will be sold to wholesalers and retailers within the Palestinian Authority. The partners have signed preliminary buying contracts with 4 large wholesalers and retailers. The partners will contract 6 local dairy farmers. The farmers will be trained on international quality and hygiene standards and will supply the factory with milk. The partners are Veldkamp, a turn key machinery supplier for the food- and dairy industry, and Al-Jebrini, a dairy processing company and dairy farm located in Hebron. Veldkamp will be responsible for the implementation, project management, maintenance and continuous technical support. Al Jebrini will be responsible for the daily management, distribution and sales. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Joint venture has been established. Construction of factory, development of training programme. Production lines installed. Employees recruited, farmers trained. Finalisation and sales. CSR aspects The cheese factory will operate according to Good Manufacturing Practices and comply with the OECD guidelines, ILO declaration and UN convention. The partners will obtain HACCP certification at the end of the project. The project partners will draw up a quality and safety manual and an environmental plan. As part of this plan, the cheese factory will not emit hazardous waste or gasses or use any materials that are damaging to the environment. Also it will re-use most of the water. Page 164 of 279 Impact Long term economic activity After the completion of this pilot the partners want to expand the business by adding a new production line to produce Edam and Gouda cheese. Total additional investments required for this new production line amounts € 900,000. This investment consist out of R&D, new processing and packaging equipment. The additional turnover expected from these investments is estimated at € 1,200,000. Employment and working conditions This project will employ at least 37 full-time employees. The partners will implement a HRM policy that is in line with international and national labour laws. Salaries will be at least 180% of the local minimum wages for a working week consists of 48 hours. The partners will pay maximum health care insurance and health care for employees and their families. Employees will receive benefits like food tickets, working clothes, shoes and protection gear. Transfer of knowledge The partners will transfer knowledge about the production of processed cheese. This is a new production method for Palestine. The partners will also transfer knowledge with regards to HACCP quality and hygiene standards in the dairy production process. HACCP standards are not applied in any dairy company within the Palestinian Authority. In addition, the partners will train 6 suppliers (dairy farmers) on quality and hygiene standards. Chain effects Six dairy farmers will be trained to meet international quality and hygiene standards. This will give the dairy farmer an added value. Plastic packaging companies will also benefit. Local transport companies, wholesalers, retailers and advertising companies will benefit from this project. Environment The partners will meet environmental requirements. They will provide an environmental plan to the authorities. The partners will ensure that water is used and re-cycled. The cheese factory will apply the same water re-using practices as currently applied at Al-Jebrini. It will for instance re-use cooling water as drinking water for cows. Position of women The partners will actively promote the employment of women at the factory. The partners will employ at least 30% women. Other impact The partners will offer one (1) to two (2) internship positions each year and offer possibilities to execute short term practical assignments at the factory. Page 165 of 279 The Palestinian Authority (PSI Plus) PSIP11/OT/05 Natural soap from Nablus Location Nablus Sector Industry Applicant Terwel B.V., Amsterdam, The Netherlands Local partner Nablus soap Ltd, Nablus, The Palestinian Authority Start project 01 June 2011 End project 30 September 2012 Total budget € 1,400,000 (60% PSI contribution = € 892,500); MIGA contribution = € 52,500) Goal of the project Develop a soap making factory in Nablus with a capacity of 220 tons annually to make exports to western markets under Fair Trade, organic and Hallal certifications. Abstract Nablus Soap (local partner) is a small company that produces soap on a small scale, traditional way. In 2010 the owner of Nablus Soap visited the Netherlands via the Matchmaking Facility. From that visit plans were developed between Terwel and Nablus Soap to increase the production and start export to the increasing market for natural soap in Western Europe. In the project the production will be increased to 220 tons a year in different flavours. The consortium will establish a joint venture for the production facility. For the distribution in export markets, Terwel B.V. will be responsible. The partners aim for certified products: initially the Hallal standards will be implemented but also organic and fair trade certifications will be added to the product range. Employment will increase from 12 people now to 36 at the end of the implementation period and will be doubled again 2 years after the project implementation. Chain effects will be effected by the project by sourcing the raw materials (olive and other oil) from the West Bank and by developing packaging supplies. The joint venture will pay fair salaries to the workers and provide adequate training within the project. Results • Result • Result • Result • Result 1 2 3 4 : : : : Preparations for the joint venture. Building the factory and installation of the equipment. Recruitment and training of personnel. Production and obtaining certifications; further development of business and marketing plans. CSR aspects The partners are planning sufficient training for the employees to carry out the jobs properly. The wages will be fair; for the production workers at least 25% above minimum wages will be paid. Beside a social security package will be given to the employees. Working conditions Page 166 of 279 will be good. The partners expect that minimum 12.5% of the workforce will be female and strive for a higher number of female workers. By applying an effective heat management system in the production equipment, environmental issues are addressed. Impact Long term economic activity The partners intend to invest substantially after the project in 1) increase in the production capacity, 2) equipment for liquid soap production and 3) the building. Their estimate is a total investment of € 1,500,000. With that additional investment another 30 jobs will be created. Employment and working conditions The number of jobs created by the project in the joint venture is 24 which means tripling the workforce presently employed by Nablus Soap. Salaries will be above the minimum and the partners will pay good attention to the working conditions in the factory. Besides social benefits and health services will be added to the benefits. Transfer of knowledge The quantity of knowledge that will be applied in the project is substantial. First the company workforce will be trained in modern production techniques, but also the knowledge on certified production will be applied. Between the partners also marketing and distribution knowledge will be transferred. Chain effects The chain effects will be substantial: a number of regional companies will be involved in the design and production of the packaging material. Preferably the raw materials will be sourced from the region. Especially for organic and Fair Trade this means also development of the market of that type of raw material. The consortium however leaves it to their suppliers to stimulate increase of production on the specific raw materials. Environment The production process will be as environmental friendly as possible. The production process itself does not create a heavy burden for the environment. Energy consumption will be minimised by choosing the right equipment and the process itself requires little input of water. Position of women The inclusion of female workers in the workforce of the factory will be minimal. For cleaning and office personnel the partners can assure women will be employed; in case there will be suitable women candidates for other positions, the partner certainly are in favour of employing them. Other impact Sponsoring social events is mentioned as an additional activity. Page 167 of 279 The Palestinian Authority (PSI Plus) PSIP11/OT/09 Environmental olive project Location Jenin Sector Environmental Applicant 1975 Cleveland Incorporation, Powell, United States of America Local partner Tawfiq Al-Sayed & Sons for General Trading, Jenin, The Palestinian Authority Start project 01 June 2011 End project 30 October 2011 Total budget € 802,800 (60% PSI contribution = € 481,620) Goal of the project To establish a processing facility to remanufacture 360 ton of coal, 350 to of animal feed and 50 ton of industrial oil annually. Annual turnover will be € 800,000. Abstract The partners will establish a production facility to remanufacture olive oil waste (called jift) into coal, animal feed and industrial oil. The facility will be located in Jenin and HACCP and ISO certified. Olive oil waste contains 60% of wood, 35% of pulp and 5% of oil. In the production process these 3 elements will be separated. Wood will be remanufactured into coal and exported to the USA. The pulp will by distributed to an animal feed factory in Ramallah. And the oil will be sold to local soap factories. Cleveland will be responsible for the re-packaging, marketing and distribution of the coal in the USA. Thereby, their local representative in Jenin will assist Mr Tawiq with the implementation of the machinery, training of the employees and daily management. Tawiq Al-Sayed Company will be responsible for the daily management, collection of the jift, and local distribution and sales. Results • Result • Result • Result • Result 1 2 3 4 : : : : Project management. Construction of the building. Installation of equipment. Hiring and training. CSR aspects The partners want to be a pioneer in the area of corporate social responsibility and an example for other companies. Partners are aware of the importance of integrating the CSR into the project. They will develop a CSR policy for the new joint venture. Impact Long term economic activity Page 168 of 279 After the completion of the project the partners will invest in increasing the effectiveness of the production line. In addition they are planning to invest in a feedstuff plant and production line of organic fertiliser (compost). The total follow-up investment will amount € 370,000. Employment and working conditions The partners will employ 21 employees. Salaries will be 100% above the average wage in the Palestinian Authority. The employees will be offered good working conditions. Employees will receive benefits such as health insurance, pension plan, daily lunch, transport to and from the facility. Transfer of knowledge The technology to extract wood, pulp and oil from jift and remanufacture it into new products is completely new for the Palestinian Authority. The partners will transfer this knowledge. The hardware supplier will transfer the knowledge of the production line. Chain effects Several parties will benefit from this project. Olive oil producers will benefit from this project because the jift will be collected at there facility. This will save these companies the costs for disposal and transport. Soap factories will also benefit from this project. They will be able to buy industrial oil for competitive prices. The animal feed factory in Ramallah will benefit from this project, because they will be able to buy pulp for a competitive price. Environment This project will have a positive impact on the Palestinian environment. The partners will collect the jift from the olive oil producers. They will remanufacture it into new products. Nowadays, large quantities of jift are dumped. This leads to contamination of the ground water, attraction of insects, bad odours and health damaging. Also, random and uncontrolled burring of jift leads to dangerous situations. The partners will process the wastewater. The water will become available for irrigations purposes. Position of women The partners will offer equal opportunities to both men and women. 50% of the employees will be female. Other impact The partners will remanufacture waste into new products. This can create a better awareness of waste treatment in the Palestinian Authority. Page 169 of 279 The Palestinian Authority (PSI Plus) PSIP11/OT/2E Organic Palestinian Dead Sea salt Location Jericho Sector Food Applicant Hisham Younis and Partners Co., Amman, Jordan Local partner West Bank Salt Works Ltd, East Jerusalem, The Palestinian Authority Start project 01 January 2012 End project 31 December 2013 Total budget € 1,188,000 (60% PSI contribution = € 712,800) Goal of the project Upgrade of an existing salt refinery plant to an organic, ISO and HACCP certified unit to produce 3,400 tons of salt annually at the end of the project and, additionally, to establish a packaging facility for the organic consumer salt for export to the Middle East, US and EU markets (60% of total production). Abstract The local partner is a Dead Sea salt producer that has PA as his market, while the applicant sells table salt in the Middle East and is looking for new sources for his supplies. The refinery is based in a military zone north of the Dead Sea on the West Bank, with an Israeli Defence Force base at 200 m distance. The packaging facility will be located in Jericho 14 km from the refinery. The applicant Hisham Younis and Partners Co. (2005) is a marketing, distribution and sales company for raw Dead Sea salt, iodised table salt, bath salt and Dead Sea mud products. The local partner is West Bank Salt Works Ltd (1967), they produce bulk iodised table salt, packed in 25 kg units for the local intermediary Palestinian market. The partners will set up a joint venture. The project will upgrade and professionalise the refinery firstly to renew outdated equipment and secondly to become organic, ISO and HACCP certified in order to be able to enter new, high quality table salt markets. In addition, they will establish a packaging facility to supply consumer products that will meet the demands of the international high-end consumer markets. This will make it possible to export to the Middle East (Jordan, Syria, Lebanon and the Gulf States), the US and the EU. Results • Result • Result • Result • Result 1 2 3 4 : : : : Page 170 of 279 Inception. Upgrading of the buildings and installation of the machinery. Recruitment and training. Operational phase. CSR aspects CSR is anchored in the project through ISO, HACCP and organic certification. They aim to minimise the impact on the environment. In addition, they will comply with the principles of the Ethical Trading Initiative on employment conditions like living wages, working hours, et cetera. They will emphasise health and safety on the work floor. They do not intend to set up a separate CSR policy for the joint venture. Impact Long term economic activity The partners plan follow-up investments up to the amount of € 650,000. These will include expansion of the refinery (€ 350,000) and doubling of the capacity of the packaging facility (€ 300,000). Turnover two year after the project will amount to € 900,000. Employment and working conditions At the end of the project a total of 18 new staff – 11 basic-level and 7 medium-/high-level staff – will be full-time employed. Together with the 10 present staff in the refinery, the total number of employees will amount to 28. This will be a total of 46 two years after the project, including 36 new employees – 20 basic-level and 16 medium-/high-level – and 10 employees that already are employed at this moment. Of the 18 new staff, 5 will be needed additionally for the refinery and 13 for the packaging. The partners will develop a HRM policy in accordance with international standards and Palestinian Labour Law, and will include: health care insurance, five-day working week, free lunches, transport to and from the factory and financial support for studying children. Transfer of knowledge Most of the knowledge on ISO/ HACCP/ organic production is not entirely new to the country but certainly insufficiently available in the country. Chain effects The project has no direct chain effects as the main raw material will be produced by the local partner themselves. Environment The partners are committed to reduce the impact of their activities on the environment, and are committed to organic production methods. They apply a completely natural salt extraction and refining process, no chemicals are used during the extraction and refinery processes. Water used during the process is transported back to the Dead Sea and waste salt is supplied as an input to leather companies. According to Palestinian law the partners are obliged to submit an Environmental Impact Assessment (EIA). Position of women At least 25% of employees will be female for functions of secretary (medium-level), bookkeeper (medium-level), and operators (basic-level). There are no female managers (highlevel) proposed. Page 171 of 279 The Palestinian Authority (PSI Plus) PSIP11/OT/2F Environmentally friendly plastics for the Palestinian Authority Location Hebron, West Bank Sector Industry Applicant Dutch Printing Innovations B.V., Barneveld, The Netherlands Local partner ZMZM for Plastic Industries Co., Beit Kahil – Hebron, The Palestinian Authority Start project 01 January 2012 End project 01 January 2014 Total budget € 1,500,000 (60% PSI contribution = € 978,750); MIGA contribution = € 78,750) Goal of the project To reduce waste and develop environment consciousness by the establishment of a production facility for environment friendly plastics with an annual production capacity of 1,600 tons in the Palestinian territory. Abstract The project applied for will introduce the manufacturing of bio-degradable plastic to "plastic city" Hebron and hence to the Palestinian territory. The applicant, Dutch Printing Innovations B.V., is a small company that organises revision of machinery in mainly the printing sector. It also deals with plastic manufacturing equipment. In the recent past, contacts were established with the Palestinian plastic manufacturers. Through the PSIP project on dairy packaging manufacturing that was contracted in 2010, the contacts were re-established. In the contacts with local partner ZMZM for Plastic Industries Ltd, the perspective for biodegradable plastic was discussed and assessed as an interesting development of the market. The material is initially very suitable for agricultural foil and garbage bags. The introduction of this innovative material in the regional market will be through existing contacts of the local partner: some of them have already given their intent to buy the products. Within the project, a used plastic collection system will be organised. The partners will set up a joint venture with a 30/70 division for applicant and local partner. The project will introduce an environment friendly product in the region. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Page 172 of 279 Establishment of the long term cooperation. Facility and training plan developed. New facility, laboratory and offices equipped. Sales contracts signed, employees recruited and trained. Commercial operation. CSR aspects The project will provide similar payment conditions and benefits for the workers as the local partners company. The machines will all be CE approved and ISO certification will be implemented during the project. The waste that will be generated by the project will be recycled. A used plastic reception desk will be organised. The cooperation with Hebron university will consists of internships and giving assignments to students. Impact Long term economic activity The partners expect that within two years after implementing the project, the joint venture needs to invest in an additional co-extruder and printing equipment. The size of this investment is approximately € 350,000. Employment and working conditions The project will generate employment for 7 persons on highlevel, 13 person on medium-level and 21 persons on basiclevel. Within two years after the implementation it is expected to increase with another 22 jobs on basic-level and 9 jobs at medium-level. Wages will be at least 150% of the unofficial minimum wage and the employees will receive other benefits like health insurance, meals and good working conditions. Transfer of knowledge The knowledge on production of bio-degradable plastic is new to the country. The specific information for this will initially be given to the employees but also the university will benefit from it. The information will also be shared with other producers in the region: ZMZM is agent for the additive so it will benefit from sharing the knowledge. Chain effects Direct chain effects are not many as the raw materials will for the largest part is imported. Logistic companies will benefit from increased sales. Environment By introducing an environment friendly product, the project is very beneficial to the environment. This even is increased by the activities on collection and recycling used plastic. Position of women The partners aim to employ 30% women in it workforce; of these 13 women, the partners plan to employ at least 4 in high-/medium-level positions. Other impact In cooperation with authorities, environment conscience projects will be implemented. Page 173 of 279 The Philippines PSI11/PH/21 Coir Pith and Husk Processing Project in Mati, Mindanao Philippines (Growrite Substrates Philippines Corp.) Location Mati – Mindanao Sector Agriculture Applicant Holland Potgrond B.V., Poeldijk, The Netherlands Local partner Equal Margins Mindanao Trading, Davao City, The Philippines Third partner Euro Substrates Ltd, Pittakotta, Sri Lanka Start project 01 January 2012 End project 31 December 2013 Total budget € 1,468,900 (50% PSI contribution = € 734,450) Goal of the project To establish a sustainable business in processing and marketing of coir pith and coconut husk into high value horticultural substrates for export markets with a maximum output capacity of 6,000 metric tons annually. Abstract The project will establish a processing plant which will process waste coir pith and husks into high value agricultural substrates with a capacity of 6,000 Mtons year. World demand for high value coco-peat substrates is growing rapidly (10% to 15% per year). Products will be marketed primarily in Asian and US markets. The Applicant already operates similar processing plants in Sri Lanka and India producing mainly for European markets. While there is already production of low value coco-substrates in the Philippines, processing of high value coco-substrates including mechanical drying is new. The project will reduce waste problems at (existing) coir fibre mills and will add value to the husk and thus raise income for farmers. The project will also run a research programme aimed at quality improvement of coco-husk and indirectly stimulating profitability of coconut farming. The production plant will employ 58 persons. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business establishment. Construction and plant establishment. Capacity building. Production, CSR certification and spin-off. CSR aspects The joint venture company Growrite Substrate Philippines will adhere to the Van der Knaap group CSR policies and will become UN Global Compact participant adhering to the Ten Principles. The company will ensure clean and healthy working conditions (and facilities like toilets and canteen). Next to normal salaries, the company will provide housing Page 174 of 279 allowances, ensure the weekly availability of medical care to employees and their families and provide a free meal daily to workers. Workers are free to join unions and will have free access to the employee manual. Impact Long term economic activity The partners regard the joint venture Growrite Substrate Philippines as a long term investment. Within two years after the PSI project phase the company expects to further invest in a tree propagation unit to supply farmers with more suitable coconut plants (€ 650,000) and in facilities to produce new high value coco-peat based products (€ 425,000) These total investments of € 1,075,000 will lead to additional turnover of € 650,000 annually, leading to a total turnover of approximately € 1,655,000. Employment and working conditions The company will employ 58 fte (3 senior management, 7 middle management, 3 research and development, 45 workers) Standard local wages will be paid with secondary remuneration in housing allowances, medical assistance and group insurance and a free daily meal. In addition bonus salary up to 10% can be earned. The project will offer a group insurance to its workers and will contract a doctor who will receive the workers and their direct families once a week. Transfer of knowledge The project will add a new element to the value chain in the coconut processing sector i.e. upgrading the present waste products husks and coco pith into high value horticultural substrates. The project will introduce the required new technologies and skills. Furthermore, the research activity under the project will generate information about new coco nut tree species with easier growth and more production so coconut growers will be able to generate better returns of their businesses in the future. Chain effects Local communities around the present coir fibre processor will benefit since the project will absorb a share of the present waste coir pith now dumped in nature. At least 5 coconut processors (fibre and coconut based foods ) will benefit from getting rid of their waste. Trained coconut growers (at least 20) will benefit as suppliers of uncontaminated husk at higher prices. Furthermore, transportation companies and export agents will benefit in transport and shipping of containers and finally the micro economy surrounding the project, as suppliers of food, garages for maintenance of the cars, etc. Environment The project does not create risks to the environment. It improves the environment by reduction of dumping of important quantities of waste coir pith from coir fibre mills. The saline water produced by washing of the raw coir pith will be used in watering of the research/demonstration plot where coconut trees grow well on salty water. An Environmental Page 175 of 279 Impact Assessment will be executed. Position of women Most of the key positions within the project will be occupied by women, the Managing Director (1 fte), the whole quality management department (4 fte), HRM (1 fte), the finance and bookkeeping (2 fte) and the logistics department (1 fte). Of 14 management positions, 9 are for women. For the workforce, the choice between women and men will be determined by the physical workload of the job. An expected 35% of the functions can be filled by women. Other impact The tree investigation area will generate high quality information to the Philippine Coconut Authority (PCA) where the figures periodically will be presented in seminars. The coconut industry is very important for the Philippines. Page 176 of 279 Vietnam PSI11/VN/03 Creating added value to the Mekong coconut waste streams Location Tien Giang Province, southern Vietnam Sector Industry Applicant F. Bergwerff Beheer B.V., Numansdorp, The Netherlands Local partner Phong Phat Co. Ltd, Cho Gao, Vietnam Start project 01 July 2011 End project 30 June 2013 Total budget € 1,157,500 (50% PSI contribution = € 578,750) Goal of the project To set up a new joint venture and coconut yarn manufacturing industry in the Mekong Delta in Vietnam capable of producing 54 tons of industrial standard yarn per month and employing 120 people. The expected sales volume at the end of the project is € 1,100,000. Abstract The business partners intend to produce high quality industrial grade coconut yarn for export out of the fibres in the coconut husks. A farmer network will be set up to secure raw materials. In close cooperation with IFAD (United Nations) these farmers will receive specific training. The project will directly create a minimum of 120 jobs in the rural Mekong Delta, south Vietnam. The income of 400 collaborating farmers is expected to be positively influenced. Industrial grade yarn is a semi finished product which can be used e.g. in the production of floor mats. The world market leader in floor mats for the professional industry, the Dutch company Rinos B.V., is currently dealing with a shortage of coconut yarn and with irregular supply. It experiences a growing world-wide interest for this product. Rinos therefore strongly supports the initiative and has committed itself to buy the initial output of the project and to also provide technological support. This project aims to process still underutilised waste into valuable products which prevents this waste from building up. Its success may contribute to the foundation of a new, sustainable industry in the Mekong Delta, where Vietnam's coconut sector is concentrated. This sector is currently fragmented, inefficient and lacks a professional processing industry. The coconut growing farmer population in the Mekong Delta is extremely poor and most of the value is still added abroad in countries like China, India or Sri Lanka where Vietnamese raw coconut materials are exported to and completely processed. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of the joint venture. Establishment of the processing facility. Partnership with farmers established. Production and Business plan. Page 177 of 279 CSR aspects The informal CSR policy of both partners will be implemented in the project: • Striving to have a well balanced employee amount with equal numbers of men and woman. • Setting European standards for safety (VCA) and conduct an ISO 9001 Certification. • No child labour at suppliers, own businesses and customers. • Have an independent employee board that discusses issues regularly with the management board and shareholders. • Being as environmental friendly as possible, always striving to reduce waste output to zero. • Manage the processes environmental friendly with the help of ISO 140000. • Conducting community support structural with medical care and financing small scale community initiatives whenever possible. Impact Long term economic activity The investment in expansion after the project's ending is estimated € 650,000. This will be a second processing line, trucks and an expansion of the building. The original cooperation between the partners will sustain: F. Bergwerff Beheer B.V.(and ECO2) will provide capital, international sales contacts, engineering and project management while local partner Phong Phat Co. Ltd will be running the factory, take care of raw materials management, logistics and will maintain and expand contacts with the local communities and expand the regional base. Employment and working conditions At the end of the project 120 people will be involved in operating the factory. Indirect employability will be substantial: the collection of coconut husks by the 400 farmers (and co-workers) and the extra logistics involved will generate at least another 50 jobs. Workers are expected to received 25% extra on top of the minimum wage. In order to prevent the employees from leaving it will be necessary to pay an extra premium above the market rate. The factory will be mainly engineered by ECO2 engineers and Rinos (one of Bergwerff's companies), complying with Dutch Safety standards. Besides this a safety officer and quality officers will be employed. Through the establishment of a Worker Board problems can be addressed directly to the management and shareholders. A central kitchen will provide free basic meals. A small medical centre medically educated personnel will serve employees and their families with basic aid. A doctor and a dentist will periodically visit the centre. Workers' young children can attend the factory's day care facility. Transfer of knowledge An important part of the knowledge transfer will be passed on via Rinos and the machine suppliers and their training in Page 178 of 279 machinery operations, yarn production and quality control all of which is new knowledge. Also the advanced management training of the higher management by Mr. Bergwerff is quite unique and provides an exposure to western standards. Chain effects The Chain effects have an impact on the following groups: • Strengthening the capacity of 400 small coconut farmers (0.1 to 5 ha of coconut plantation) with TA. This may expand in the second stage of the project to 800 to 1,000 famers; • 24 commune/area- and village-level coconut collectors and white meat processors; • 10 coconut processors (here husks are collected as they only process the copra); • 5 candy manufactures; • 1 or 2 local area coconut enterprises associations (50 members). Environment Some positives environmental effects may be expected: 1. A reduction of the build up coconut husk waste in the Mekong Delta; 2. A reduction of the unwanted burning of waste fibres as a by product of peat/copra production resulting in reducing CO2 and other unwanted emissions; 3. Improved erosion control: the project stimulates the planting of new coconut trees. This proposed project does not generate any waste, since all the products that enter the facility are completely processed, while no (contaminated) waste water or other foreign materials enter or leave the production process. Special certifications (besides some local and regional licenses) are therefore not needed and an EIA is not required. Position of women Woman will perform most of the production work in the factory and it is expected that 90% of the production work will be done by women. From the 120 people employed, more than 70% (84) will be women. The other woman positions will be: marketing manager, financial manager and support staff, secretaries and general assistance. The day care centre for young children will also promote the participation of women in the production process. The indirect employability, especially the collection of husks will be performed by a 50/50% mix of men and women. Men in this company will be in supportive positions in logistics and operating heavy machinery like a decorticator. Other impact The promoters have indicated that after project completion a pre-primary school may be build. Page 179 of 279 Vietnam PSI11/VN/06 Pilot production of high Quality sheet metal products for export Location Industrial Park, nearby Ho Chi Minh city in southern Vietnam Sector Industry Applicant IteQ Boltjes Plaatwerk, Amersfoort, The Netherlands Local partner Under negotiation Start project 15 August 2011 End project 15 August 2013 Total budget € 1,488,535 (50% PSI contribution = € 744,268) Goal of the project To set up a 60/40 joint venture for the production and export of high-tech precision and high quality sheet metal products which will generate a turnover of € 615,237 at the end of the project. Abstract The Dutch applicant ITEQ, a supplier of sheet metal products, at the moment can only supply small series and has been looking for suppliers of larger series in Vietnam. It was unable to find a suitable supplier because Vietnamese companies were unable to meet the high quality requirements. In this project proposal a new joint venture between ITEQ and the local partner will be set up for the production and export of high-tech precision and high quality sheet metal products, which will combine the core competences of both companies. The partners' ambition is to set up the factory at a new high-tech industrial park near Ho Chi Minh City in southern Vietnam. The project is unique to Vietnam because it would establish the first factory able to produce and export these sorts of products made from variety of materials with short delivery time against competitive price, using the latest production technology. For that reason the joint venture will procure the necessary hardware and the Dutch applicant will transfer his knowledge on the latest production methods in order to fully utilise the capabilities of the machinery. The know how will also be transferred to Vietnam indirectly via a cooperation with a local technical vocational school which will be offered internships and assistance in setting up a curriculum for sheet metal production. The project should create 46 direct jobs (10 women) and targets to supply the Electronics, Medical and Semi-conductor industries in Europe and in the region the high tech markets of Japan, Taiwan, South Korea and Australia. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Page 180 of 279 Inception. Building (completed), office and facilities including hardware. Recruitment and training of staff. Pilot production. A bankable business plan and project finalisation. ISO and HACCP certification. CSR aspects The joint venture partners have stated the following CSR-policy: • Not to use of child labour & forced labour; • To establish a zero waste production process; • To reduce pollution and reuse and recycle materials; • To offer employees a fair and concise terms of employment and provide them with the appropriate resources to support their continued development; • To develop a supplier code of conduct that extends the corporation's values to its suppliers; • "Work Smarter, Not Harder" by using the technology used by ITEQ Netherlands – to increasing the flexibilities of the equipment – make use of equipments more efficiency; • To set up a social fund for own personnel and staff by donating 10% of the profit before tax to this fund, beginning from the second year after break even point. The joint venture will be ISO 9001:2008 & HACCP certified. Impact Long term economic activity In the two years following on the project's completion, the Partners will invest an extra amount of € 100,000 to improve and expand the production capacity: production lines, expanding assortment, extra staff and personnel recruiting and training. It is the second phase of the joint venture's business strategy. In the third phase, the company will set up a sales & marketing and customer care department, which will develop the US Dollar related markets. Two years after finalising the PSI project, the joint venture's turnover will be about € 3,073,335. The joint venture will expand her assortment to other kinds of housings for her clients in Europe. The developers expect also that sales to foreign investment projects in Vietnam as well as export to other countries in region will increase and that they have a good chance to sell their products in the Vietnamese market within 3 to 4 years. The Vietnamese supply industry is not yet developed and there are not many professional suppliers. The company may also receive outsourcing orders from European clients. Employment and working conditions There will be 46 full-time employees by the end of the project (34 basic-level and 12 medium-/high-level employees). Three years after PSI project's completion, the total full-time employees increases to 84 (69 basic-level and 15 medium-/ high-level employees). With follow-up investments the total employment will further increase to 117. The increase in income for the technical staff after successful training and two years of commitment with the project, will be 25% of their beginning income level or at least 15% higher than the minimum income level in Vietnam. Training is provided free of charge under the condition that trainees show commitment to work for the JVC for at least 3 to 4 years. Under the same conditions (successful training period, commitment to the joint venture company and excellent job Page 181 of 279 performance) the intended increase for the management can be 30%. For the office staff it can be about 25%. The staff and personnel will work 48 hours per week, they will receive allowance (25%) for overtime, which will not exceed 12 hours per week. Apart from the basic income, a bonus system will be developed for employees who perform well and achieve a good training result. Secondary benefits: free lunches are provided. The joint venture will pay for health-care insurance and will contribute to the pension. The joint venture intends to offer female employees more benefits than the labour standards set by the Vietnamese government including training, maternity leave, child cares and carrier development opportunities. A social fund for individual employees will be set up, as ITEQ also did in the Netherlands. The joint venture will organise social activities in order to improve the teamwork spirits and communication. Transfer of knowledge The modern knowledge about logistics, the combination of machines and equipments and the programming for these machines are new in Vietnam. Other aspects as design and engineering, implementation of ERP (Enterprise Resources Planning) and Nesting software (which enables the lay-out of various products from different clients on one metal sheet) is new: production will be much more efficient and the waste of materials is reduced. Also the joint venture will cooperate with a local technical school to update the curriculum for sheet metal manufacture and offer internship for their students. There will be a transfer of knowledge to the local suppliers regarding quality management, rules and regulations of quality audit and regarding exposure to the code of conduct of ITEQ and her clients. Chain effects Outsourcing partners: in the future, when joint venture already established, it will build up a network of outsourcing partners which will produce for the orders which are not the core business of joint venture. ITEQ will select local suppliers and provide training on e.g. CSR, Quality and Communication. It is expected that the project will be looked at as an example for the metal processing sector in Vietnam. Environment The project is expected to have a neutral environmental impact. The factory will be built in an environmental friendly way. The JVC aims to give an example how to do business on a social responsible and sustainable way: use of sustainable and environmental friendly building materials, waste water treatment, energy saving technology. Following ITEQ's example, also the joint venture will develop a production process with zero waste. Position of women Women are preferred for the jobs in quality control and administration. The female workers will have maternity holiday Page 182 of 279 and will get preferences for career development within the joint venture. The project intents to employ 10 women. Other impact There is no significant other impact to be mentioned besides that it can be argued that the project may contribute to improve Vietnam's image as a high value added production destination. Page 183 of 279 Vietnam PSI11/VN/07 Fast RSQ Vietnam Location Hung Yen Province, northern Vietnam Sector Industry (maritime) Applicant Fast RSQ B.V., Barneveld, The Netherlands Local partner Ned-Deck Marine Vietnam Co. Ltd, Hung Yen, Vietnam Start project 01 July 2011 End project 01 June 2013 Total budget € 1,403,130 (50% PSI contribution = € 701,656) Goal of the project To develop a complete manufacturing facility of approximately 1,800 m2 capable of designing and manufacturing and testing all types of fast rescue boats. Initial production capacity of the project is five rescue boats of 4.5 m length and one fast rescue boat of 6 or 7 m length with an expected turnover of € 300,000 at the end of the project. Abstract FAST RSQ (FRSQ) aims to develop a complete manufacturing facility capable of designing and manufacturing all types of Fast Rescue Boats including its newest product line of hybrid (semi-electric) and light weight GRP (Glass Reinforced Polyester) boats – all in accordance with the latest IMO and MED/European Commission requirements. Together with local partner Ned-Deck Marine Vietnam (a company which resulted from the implementation of PSOM project PSOM05/VN/4) FRSQ can provide clients with complete solutions (Crane and Boat). The project will establish a facility with five distinct departments: Product Development, 3D Engineering, Production, Testing/Certification and Service. Production is divided over two distinct production processes: Aluminium and GRP. The project aims to employ 45 people (5 women) directly within the first two years. Moreover a spin-off of easily 150 jobs can be created in the 'upgraded' and increased value adding outsourcing network. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Legal business setup and approved design works finished. Foundation and first trainings. Main facilities ready for production. Certification of the factory and hiring of workers. Production of boats and components. CSR aspects The local Vietnamese management team (proposed three members) will be offered an incentive programme that allows them to receive profits from the business. For example 10% shares in return for a minimal 5 year commitment and performance. Final model will be created in conjunction with new local management team. Impact Page 184 of 279 Long term economic activity During the PSI project phase the joint venture will concentrate on building GRP boats and rapidly expand to building Aluminium boats. When this is achieved, the project developers are aiming at broadening the product range for the future. Lifesaving boats and more complex boats should be developed for e.g. the offshore market. This would require a future investment in the expansion of the production area with a second site of 1,800 M2 at minimum. Especially the production, service and outsourcing departments will grow. That would require further investments of around € 500,000. Employment and working conditions The project will employ 45 people full-time of which 5 female. In order to further expand in future the joint venture will need to attract another 40 full-time employees (10 female). The applicant intends to implement "excellent" working conditions in order to be able to mitigate the risk of valuable employees seeking greener pastures which is a common challenge for all investors in Vietnam. They are practical and well aware that only excellent working conditions can provide stability to their workforce. To secure commitment of the local Vietnamese management team (proposed three members), they will be offered an incentive programme with the aim to hand over a part of the business profits in return for long-term commitment and performance. This may be as high as 10% of all the shares in return for a minimum of 5 year commitment and performance. The management team will be represented through a single foundation (stichting) to ensure one coherent voice of the MT in share holder meetings. Transfer of knowledge The certification of production personnel (including GRP, Aluminium welding, electrical and QA) is the most visible transfer of knowledge. Given the requirements on lifesaving equipment the joint venture must invest in certifying its employees. Certifying employees increases their value on the labour market, hence the joint venture will maintain a minimal one year commitment for any training received or otherwise training costs will have to be (partially) reimbursed by the employee. More advanced 3D engineering knowledge, as a real part of the design and production process, will be transferred. The initial training will be done in conjunction with the local vocation training school. Furthermore the joint venture intends to work with local partners only. Chain effects The standards for producing lifesaving equipment are high and require a 100% traceability of all parts, components and workmanship credentials. The applicant considers this the most important chain effect. This traceability requirement will demand all suppliers to clarify and properly document their Page 185 of 279 production processes. Only through these quality improvements will local companies be able to upgrade towards export quality, greatly increasing added value. For some of the local businesses, especially those which have so far solely been relying on their cheap labour, this would be a major improvement. Environment Applicant will comply with existing environmental legislations. On top the joint venture intends to implement energy saving initiatives in the field of consumption of gas, electricity, district heating and waste management. Fast RSQ already participates in a range of different initiatives such as "Green Ship" and has developed a hybrid driven aluminium Fast Rescue boat. Position of women Applicant declared that women will be treated equally to men and that the target is to have at least 30% of the senior positions to be fulfilled by woman so not only the more "traditional" female positions. Page 186 of 279 Vietnam PSI11/VN/25 Excellent products goes Asia Location Long An Province, southern Vietnam Sector Industry Applicant Excellent Products B.V., Hoorn, The Netherlands Local partner Dexon-Vietnam, Ho Chi Minh city, Vietnam Start project 01 January 2012 End project 31 December 2013 Total budget € 1,099,984 (50% PSI contribution = € 549,992) Goal of the project The establishment of a production facility of 2,000 m2 for the manufacture of "homologated safe products", which will employ 54 persons and capable of producing at least 500,000 pieces. Of TUV certified towropes and 100,000 pieces. Of the innovative "Cross Safe" reflective safety concept. Abstract Partners will establish a joint venture, for the production of Homologated (certified) Towropes and a complete new safety product, invented and developed by the Applicant, which is called the "Crossafe". Dutch Applicant is Excellent Products B.V., which currently outsources production of homologated safe products (like towropes, bungees, netting) and imports and distributes them in the Netherlands to a vast network of European customers. The project has been developed together with one of their current suppliers from Thailand, Dexon, which is active in the rubber sector, which also happens to already run a small production facility in Vietnam. Partners mainly target their sales to Asian countries as well as Australia and the USA. They feel that especially the Asian market has an enormous potential as the need for safer products will increase together with the expansion of the Car market. Besides, they envisage that the existing laws in Europe, like for example the EN-norm for transportation of goods, will be implemented in the future in the Asian market too. The Crossafe is an innovative product as such and has this year been introduced in Switzerland. All towropes produced in the PSI Project will meet the international standards for safety (TUV/BSI/EN-norm/Reach) which is why the project can be qualified as innovative and why it is nominated. Last tender the proposal was not nominated because the applicant did not sufficiently demonstrate her ability to finance the own contribution. This time the application does meet the PSI criteria and the financial assessment is positive because of financial support from the Thai mother company to the local partner. Results • Result 1 : Inception phase. • Result 2 : Building, office & laboratory finalised and processing line installed. Page 187 of 279 • Result 3 : Recruitment and training of personnel. • Result 4 : Production, Certification and Marketing strategy. CSR aspects Partners seem committed to apply basic CSR rules. The following issues are anchored within their policy: Safety standards and regulations (compliance to all EU safety standards like TUV, BSI and EN-norm. Also, the factory will work according ISO 9001 and will be audited; Environmental Management; Salary and working hours; Child labour and Gender; Health and safety programme; Discrimination; Corruption; Chain Responsibility. Impact Long term economic activity The output will firstly be increased by adding additional shift/ overtime (as permitted by law). Conservative sales forecasts are based on less than 1% of market share (for tow ropes) but they believe that 2% or more is feasible. The applicant is hesitant to fix a budget for future investments but has indicated that if the business will grow as planned, she conservatively estimates that future investments of minimum € 50,000 (adding twisting and braiding machine and sewing machines for Crossafe) will be necessary. Turnover at the end of the project (year 2) is € 1,137,560 and two years after the end of the project estimated at € 2,314,580. The partners will continue their cooperation: the cooperation and the mutual benefit for all parties are felt to be the most important motive of the start of this project. Employment and working conditions At the end of the project it is expected the project will employ 54 people of which 44 people in production (basic-level) and 10 people in management (medium-/high-level). Of this total they expect to employ at least 50% women in all levels. Two years after the project they expect to grow to 52 people in production (basic-level) and have the same number of 10 people in management (medium-/high-level). The wages will be based on the minimum wages of the region + 20%. If the targets are being met, a bonus will be paid. The working conditions will be conform standards (like Arbo in the Netherlands) adapted to Vietnam's needs and standard practices. The project will offer employees a clean factory, education, health insurance, free use of kitchen and free drinks and rice. Transfer of knowledge The project aims to train Vietnamese employees how to manufacture safety products which comply with European (safety) standards. It is vital to the project that the homologation requirements on tensile strength are met, otherwise the products (towropes) can not carry the TUV and BSI logos. This technical know how is not available in Vietnam nor in southern East Asia and this valuable knowledge will be transferred in the project. Page 188 of 279 Chain effects The following beneficiaries are mentioned by the Applicant: • Employees and their families. • Local suppliers of raw material (partners like to reduce transport so will source from local suppliers as much as possible). • Transport companies. • Government (tax and lease of land). The project is expected to have a positive impact on the entire chain. Environment Neutral impact. All operations are done according to the European environmental standards (REACH). Position of women The project targets to employ 50% women. In practice this would be more because women are expected to be better than men for certain operations. Also two of the shareholders are women (one from the Netherlands and one from Vietnam) and they guarantee that women will be protected. Other impact Partners intent to contribute to the development of Vietnam (especially for children) and are searching for a project which they may support with a percentage of the profit. They also like to set up a project of exchange (practicum) within the company between young people between 20 and 30 years old. These exchanges shall have a minimum duration of one week and shall enable young people to develop skills and learn about Western standards. Page 189 of 279 Yemen (PSI Plus) PSIP11/YE/01 Yemeni coffee processing project Location Aden Free Zone Sector Agriculture / Luxury food Applicant National Food Industries Co. Ltd, Jeddah, Kingdom of Saudi Arabia Local partner Feem Food Co. Ltd, Sana'a, Yemen Third partner Torrefazione Monforte SARL, Ripalimosani Campobasso, Italy Start project 01 August 2011 End project 31 July 2012 Total budget € 1,482,268 (60% PSI contribution = € 889,360; MIGA contribution = € 55,585) Goal of the project Establishing a production unit for producing high quality, exportable coffee with a capacity of 432 tons annually in one shift and produce 500 tons Qishr annually in an innovative way for the local market and introduce it in foreign markets. Abstract The partners (a Saudi food processor as applicant, a Yemeni entrepreneur as local partner and an Italian coffee processor as third partner) in this project will establish a coffee processing factory in the free zone of the city of Aden. For that they will enter into a joint venture company. They will make Arabian and Turkish coffee blends to a level that is export standard. Until now other companies only export unprocessed green coffee beans. The project will add value to the product in the producing country. For the local market the factory will process coffee bean hulls that are used as al local drink: Qishr. The activities of the joint venture will be procuring good grade of coffee beans from farmers, and processing the beans from hulling up to packing. The quality of the raw material will be improved by training farmers. A successful chain will increase the acreage of coffee production that itself is beneficial for the water consumption pattern of agricultural holdings as it will discourage them to produce the high water consuming qat. The market that the consortium aims for is within the Middle East; the projected maximum capacity of the project (approximately 1,200 tons annual) is a fraction of the total market. The distribution of the largest part of the products will be via the vast network of applicant. A small quantity will be used by applicant for its own processing activities (Iced coffee) and by the local partner for his own shops. The Qishr product will be marketed by the joint venture via the network of the local partner. Results • Result 1 : Formation of the company and arrange financing; the division of the shares will be 55% local partner, 40% applicant and 5% for the third partner. • Result 2 : Building construction and equipment ordering. Page 190 of 279 • Result 3 : Develop the plant facilities and hiring production team. • Result 4 : Training and orientation; receive equipment. • Result 5 : Start production and apply trainings. CSR aspects The consortium has attached a "Declaration of Intent" to the application in which they pledge to implement many principles of CSR in the project. The issue of child labour was intensely discussed during the visit to the partners. During the meeting they gave several points on their strategy to avoid child labour at the supplying farms: training the women for very skilled treatment of the beans was one of them. The partners are also dedicated to including women in the work processes at all levels of the future company. Impact Long term economic activity The partners plan to increase the production of the coffee processing plant from the original 432 tons annually to approximately 1,200 tons annually by organising additional shifts in the factory. The additional investments of € 175,000 two years after the project will mainly consist of purchasing transport vehicles, furnishing collection hubs for the raw products and increasing the warehouse facilities. Employment and working conditions The project will create direct employment for 68 persons. In the two years after the project another 20 persons will be employed. Besides, additional income will be generated for coffee producing farmers. The primary working conditions are guaranteed to be good in the CSR charter of the company. Wages will be good; even for the basic work the consortium intend to pay 40% above the unofficial minimum wages. Also social security and health insurance will be covered by the employer. Smaller benefits will also be available for the workers. Transfer of knowledge The training for modern coffee processing processes are new for the country; also the practical issues on bean quality are new in a way that a processor is going to add income components for farmers to the production of good quality raw material. Besides that coffee farmers will be trained in important subjects concerning the production: water conservation, pruning, fertilising and so on. Chain effects The main chain effect will be that developments will take place at the 105,000 coffee producing farms: productivity will increase and profitability as well. The project will encourage also other parties in the market to invest in quality. Down the production chain, local wholesalers and retailers will benefit from the availability of the new Wish product. Environment The consortium will avoid pollution from the plant by installing filters and oxidisers to minimise emissions of odours that are generated with the process. Waste will be recycled as much as possible and a good waste collection service is available. Page 191 of 279 The fact in itself to process the husks into the Qishr product leads to considerable less waste as in most plants the husks are waste. The cultivation of coffee at farmers' level will compete with the cultivation of qat. As water utilisation in coffee is much more efficient than in qat cultivation, water resources are less taxed. Systems to avoid soil erosion will be promoted. Position of women The consortium targets to employ 40% of its workforce from female origin. They will work on the production line, the packaging line and in the administration of the company also on higher levels. Other impact From the leading business principles of the applicant a local partner, the new company will seek a role in helping the development of the Yemeni economy in general. For the main owners of NFIC that have their roots in Yemen, it is clear that a successful implementation of the project will lead to other investments in the region as they can help the Yemeni economy in more sectors. Page 192 of 279 Yemen (PSI Plus) PSIP11/YE/21 Healthy eggs Location Sana'a – Taez region Sector Agriculture; Animal Husbandry; processing product Applicant Shuman Poultry Production and Marketing S.A.L., Beit Mery, Lebanon Local partner Dreamland Company, Taez, Yemen Start project 01 July 2011 End project 31 July 2013 Total budget € 1,400,000 (60% PSI contribution = € 913,500; MIGA contribution = € 73,500) Goal of the project The project will create a controlled chain for producing and marketing table eggs. The product will be market as a brand and the special aim will be to provide Salmonella-free eggs for the consumers. Food safety will be introduced in Yemen in this way according to HACCP rules. The partners aim to produce approximately 80 million eggs annually which is approximately 9% of the present market. Abstract Local partner Dreamland is active in the trade of table eggs in Yemen. The trade is very basic. The eggs are sold in the retail shops no different as they were packed on the farm, without any conditioned transport or storage in between. Together with applicant Shuman Poultry Production and Marketing SAL from Lebanon, they intend to set op a table egg distribution chain in which eggs are properly treated, sorted and eventually washed before they are placed in retail shops. They will introduce a chain control programme mainly aimed prevention of the occurrence of the most harmful Salmonella varieties. The partners will set up a joint venture with a 50% share each. The egg packing facility will be situated in Sana'a; the sourcing of table eggs will mainly be from Taez region. The customers will be supermarkets and shops mainly in Sana'a. The partners will introduce their own brand for this. For specialist knowledge on egg handling and egg quality, the partners intend to hire a Dutch specialist. Specialist veterinary expertise will be employed as well. They will train farmers, farm advisors and veterinary/ laboratory staff that will be employed by the joint venture. The project is a first step in Yemen to improve food safety in the table egg chain. In the project, knowledge will be transferred to farmers and employees of the joint venture on food safety aspects of table eggs. The sale on unhealthy eggs will be banned. The knowledge and experiences in the project will be shared with authorities and universities. Results • Result 1 : Establishment of the joint venture. • Result 2 : Factory completed and equipment installed. Page 193 of 279 • Result 3 : Recruitment of personnel and training of employees and farmers. • Result 4 : Production phase and completion. CSR aspects Improving food safety in the table eggs sector is a CSR aspect itself. In addition the partners will introduce Salmonella control practises in the chain. In the processing areas, much attention will be paid to working conditions safety by placing fire extinguishers at different places in the building, positioning emergency exits and proper training of equipment use. Environment friendly operations will be the business principle for the company. Applicants' CSR policy will be leading for the company. In the contracts with the farmers the use of child labour will be forbidden. Impact Long term economic activity The partners foresee a follow-up investment of € 1,500,000 for doubling the capacity of the company. Employment and working conditions The basic workforce for the company will be 44 persons. The company will provide good working conditions and above average wages. Also health care, meals and free transport will be provided. For the anticipated increase of production capacity two years after completing the pilot, a doubling of the workforce is foreseen. Transfer of knowledge Most of the knowledge that will be introduced is new for the country. The applicant foresees that the knowledge will lead to compliance with GMP and HACCP standards. The knowledge introduced and the experiences of the project will be shared with the authorities involved and educational institutions. Chain effects The chain effects are mostly expected at the farmers' level. However the competition may as well try to copy certain practises to improve their competitive position. Part of the packaging material will be sourced locally and by stimulating the local manufacturers to produce new packaging types also there developments will occur. Environment Partners will pay much attention to the impact on the environment of their business. Most significant is the purchase of water recycling equipment to minimise the use of water. Also attention will be paid to waste management: a municipal waste collection service is available. Position of women The partners foresee the employment of 18 women in the company. They will try to give them jobs in administration, quality control department, planning and laboratory. Also on the production line women will be employed. Page 194 of 279 Central and Eastern Europe Page 195 of 279 Page 196 of 279 Armenia PSI11/AM/21 Armenia's first professional fresh strawberry production company Location Kotayk, Marz, Village Nor-Gyugh, Yerevan Sector Horticulture Applicant Kalista international B.V., Emmeloord, The Netherlands Local partner Voske Varder LLC, Abovyan, Armenia Start project 01 January 2012 End project 28 February 2014 Total budget € 1,218,285 (50% PSI contribution = € 609,143) Goal of the project Establishing a 12,000 m2 greenhouse for year-round strawberry production, yielding 13 kg per square metre, for supply to Armenian and Russian markets. Abstract The supply of fresh soft fruits and in particular strawberries is very limited in Armenia. Offseason the supply is virtually non-existent and during the season the supply is higher than the demand. The demand is from both the Armenian market and the Russian market. Despite the complicated geopolitical situation Russia remains the most important trade partner for Armenia. The combined demand from both Armenian and Russian markets makes an investment in a greenhouse for strawberry attractive. Applicant Kalista International B.V. and local partner Voske Varder have been doing business for three years now. Kalista was established in 2007 and is a trader in a wide range of agricultural products. The main product however is plant material, in particular flower bulbs. Voske Varder is a greenhouse cut flower growing company, established in 2002. Together they want to broaden their activities by establishing a strawberry growing greenhouse of 12,000 m2 which should be producing 13 kg per m2 for strawberries per year. The share division will be 40% for applicant and 60% for local partner. Results • Result 1 : Joint venture established. • Result 2 : Hardware installed. • Result 3 : Commercial strawberry production and sales. CSR aspects The applicant will pay at least four times minimum wages to its workers. The growing method – substrate in suspended gutters – is much more efficient in use of fertilisers and pesticides and water than traditional methods of strawberry growing. Page 197 of 279 Impact Long term economic activity Partners expect to double the size of the greenhouse in year 4. Employment and working conditions A good salary will be paid - four times minimum wages. The gutters in which the strawberries grow are at comfortable working height, approximately 1.35 m. Transfer of knowledge Greenhouse growing of strawberries does not take place in Armenia. Local partner does have fairly up-to-date greenhouse technology for his cut flower cultivation. However this is in pots and in soil. Growing of plants in substrate and in gutters in suspension is new for Armenia. Chain effects The Armenian government has prepared several plans to promote greenhouse growing of vegetables and flowers in Armenia. The joint venture will be a showcase. Environment The growing technology proposed is however the most efficient technology available with regard to water use. Position of women Women are well-represented in the project, 80% of the employees are projected to be women. Management positions will be equally divided between men and women. Other impact Greenhouse growing activities are an official priority for the Armenian government. Both the Ministry of Agriculture and the President's office are promoting this priority. This project supports the official Armenian policy. More information: http://www.kalistabv.nl/ Page 198 of 279 Armenia PSI11/AM/22 Establishing the production of sulphuric acid in Armenia Location Yerevan Sector Chemicals / Synthetic materials Applicant Agatos Consulting and Chemicals B.V., Laren, The Netherlands Local partner Medisar LLC, Yerevan, Armenia Third partner Seven Homes Onroerend Goed B.V., The Hague, The Netherlands Start project 01 January 2012 End project 30 June 2014 Total budget € 1,499,750 (50% PSI contribution = € 749,875) Goal of the project The project entails the construction of a chemical plant for the production of high-grade sulphuric acid (96.9%) with a capacity of 20,000 tons per year. Abstract Sulphuric acid (H2SO4) is the largest volume industrial chemical produced in the world. Sulphuric acid is applied in production processes of many products, such as: agricultural fertilisers, dyes, alcohols, plastics, rubber, ether, glue, film, pharmaceuticals, wood preservatives, soaps and detergents, petroleum products, pulp and paper etc. Sulphuric acid is so important that the sulphuric acid consumption level is considered indicative of a country's industrialisation level. In Armenia there is currently no sulphuric acid production. Project partners Agatos Consultancy and Chemicals B.V., Medisar LLC and Seven Homes Onroerend Goed B.V. have identified the potential of sulphuric acid production in Armenia and will start a joint venture for setting up a chemical plant with a production capacity of 20,000 tons per year. The shares will be divided as follows: Agatos 20%, Medisar 50% and Seven Homes 30%. Applicant Agatos, established in 2008, is a small advisory firm owned by a former chemical company director. Applicant was invited by the local partner for an advisory mission to Armenia through the PUM programme. Local partner Medisar was established in 2001 and is Armenia's most important trader in chemicals and laboratory equipment. Medisar employs 27 people. Third partner Seven Homes was established in 1998 is basically and investment vehicle. It is active in the hotel business and has real estate investments in the Netherlands. Seven Homes seeks to diversify its investments through the project. Page 199 of 279 Results • Result • Result • Result • Result 1 2 3 4 : : : : Business establishment. Construction of the chemical plant. Start of sulphuric acid production. Certification and business development. CSR aspects Agatos, however applies the Seveso (EU safety) guidelines in several of its projects. Agatos has also been willing to share its knowledge 'pro bono' such as was the case with the PUM programme. The applicant pays attention to health and safety, environment and salary levels. Seveso guidelines will be applied and ISO 14001 will be obtained to make sure processes are not endangering the environment. The application shows a thorough understanding of environmental and safety issues. Applying the EU Seveso directive on safety in industries with dangerous substances will minimise the risks. Compared to the current situation the project will seriously reduce the risks related to Sulphuric acid transport. At this stage imports of sulphuric acids from Iran and the Ukraine form a serious threat to the environment and safety of people. Several accidents have happened with the sulphuric acid transports from Iran. This project significantly reduces the transportation risks as the production now takes places in the vicinity of the factories. Impact Long term economic activity The following follow-up investments are foreseen. Another sulphuric acid plant with 20,000 tons capacity. Add-ons such as electricity generation from the heat, production of cans for chemicals, production of other chemicals for which sulphuric acid is needed and for which the raw materials can be found in Armenia: copper sulphite, zinc sulphite and nickel sulphite. The figure may be somewhat exaggerated as the parties are probably not going to do all follow-up investments mentioned here. Employment and working conditions Minimum wage in Armenia is € 60 per month. Salaries in the project vary between € 145 and € 490 including 10-20% social premiums. Transfer of knowledge The following aspects will be dealt with: • Operation of the plant - producer. • Process management, quality, certification, safety and health – chemical consultants – applicant. • Business aspects – trainer with MBA. Chain effects The chain impact of the project will be significant. Sulphuric acid is very important for many other industrial processes. A big range of other factories in Armenia will benefit from the presence of cheap high grade sulphuric acid production in the country. In preparation of this proposal Medisar has started to set up an association, the "Armenian Chemical Association". Already 27 companies have expressed interest. These are companies that are strongly dependant on chemicals. Environment Sulphuric acid is a dangerous chemical that should be handled with utmost caution. An EIA is part of the project. Producing the Page 200 of 279 chemical in Armenia means eliminating the risks that are related to the long distance transport of sulphuric as it takes place now. Instead transport of sulphur will take place, which also requires precaution measures (flammable) but will be in much smaller volumes (33%). Another positive effect of the project is that sulphuric acid will replace the more harmful sodium cyanide in the mining industry. Position of women Women will be offered jobs in the company, but due to the hard physical labour men will are targeted to take a majority of the positions. Overall: 25% women. Other impact The project seeks to have deep impact in Armenia through: • Establishment of the "Armenian Chemical Association". • Education. The joint venture will cooperate with the university of Yerevan through offering positions for chemistry students and researchers. (At this state Medisar employs 6 chemistry graduates, of whom two have a PhD degree.) • Lobbying. Medisar is already active lobbying with the government to ratify the ADR. (European Agreement concerning the International Carriage of Dangerous Goods by Road, a UNECE agreement.) More information: http://www.medisar.am/ Page 201 of 279 Bosnia and Herzegovina PSI11/BA/21 Heavy duty sacks Location Bihać, Una-Sana Sector Packaging Industry Applicant Koninklijke Verpakkingsindustrie Stempher B.V., Rijssen, The Netherlands Local partner Di & De Delic, Bihać, Bosnia and Herzegovina Start project 01 March 2012 End project 31 August 2014 Total budget € 1,489,100 (50% PSI contribution = € 744,550) Goal of the project Setting up of a production facility for the production of 2,000 ton of heavy duty horticultural and agricultural sacks annually for export to Western Europe as well as for the local and regional market. Abstract Applicant Stempher and local partner Di & De Delic are both active in the packaging industry. Stempher is, amongst other products, specialised in the production of heavy duty horticultural and agricultural sacks. Di & De Delic produces more basic products, like plastic bags for retail stores. Together they want to set up a joint venture for the production of heavy duty horticultural and agricultural sacks, both for export to Western Europe and for the growing local and regional market. The joint venture will be operating in the same building as Di & De Delic, in Bihać. For Stempher the project is an opportunity to continue to offer their customers the simpler products in their product portfolio at a more competitive price. This way their production capacity in The Netherlands can be used for more technologically advanced products. Through the project Di & De Delic will have access to modern production techniques such as multi-layer co-extrusion, wide web printing and heavy duty sealing as well as access to new markets. The joint venture will be the first in Bosnia to use wide-web printing and heavy duty sack sealing and one of the first to use multi-layer co-extrusion. Results • Result • Result • Result • Result 1 2 3 4 : : : : Legal and financial preconditions. Transfer of know-how. Transfer of equipment. Scale up to normal production. CSR aspects The partners commit to strictly apply a non-discrimination policy (gender, race, ethnic background, etc) and declare to strongly object to corruption. Di & De Delic actually already Page 202 of 279 employs 5 handicapped people (blind or deaf), amongst their 23 employees. They strive to also hire some handicapped people for the joint venture staff. The joint venture will be ISO 9001 certified. Impact Long term economic activity In the two years after the project period the partners will invest an additional € 500,000 in expansion and modernisation of production equipment. Employment and working conditions At the end of the project the joint venture will employ 19 people, plus 20% seasonal workers for about 6 months per year. Two years later this will be 23 full-time, plus 20% seasonal. Of the 19 full-time employees, 15 will have basic-level jobs in the production department. Two will be medium- and 2 will be high-level positions. These 4 medium-/high-level jobs include management, sales/logistics and accounting. Basic-level employees will receive a gross salary of approximately € 8,000 to € 9,000 annually and medium-/highlevel employees between € 10,000 and € 20,000. The employees will work a maximum of 8 hours per day, 6 days a week and will have lunch and coffee breaks. Extra hours will be paid. Transport will be paid for if they live more than 15 km away. Meal costs will be added to the gross salary, health and social insurance will be offered. Seminars and other job related training will be covered by the joint venture. Transfer of knowledge Since production of industrial flexible PE packaging does not yet take place in Bosnia, most of the knowledge transfer is new to Bosnia. This includes wide web printing and industrial sack sealing. The training on quality procedures is based on modern management systems and standards, like LEAN SIX SIGMA. Chain effects The main chain effect of this project will likely be that the local agricultural and horticultural sector can obtain their packaging at a lower price, compared to the current situation of importing it. Environment Water which is used to cool the machines will be reused by running it through the heating system of the production facility. Plastic waste will be recycled in the recycling facility run by Di & De Delic. The equipment for the joint venture will be selected such that it is also suitable for production for bio-degradable sacks. The partners intend to partially substitute the oil-based PE with biodegradable raw materials. How soon and at what scale this will be done will depend on demand in the market. Page 203 of 279 The local partner has several environmental certificates issued by the local government, which prove that the production has a very low impact on the environment. The joint venture will get these too, including a positive EIA in the final project result. Position of women The joint venture wants to set an example to the local community by hiring 40% to 50% women at each level of the joint venture. Other impact The joint venture will sponsor a few local sport clubs which are present in international competitions. They will also offer guided tours through the production facility to local universities, so students get a chance to see a modern production facility in real life. Furthermore, each year the joint venture will financially support a library. Page 204 of 279 Bosnia and Herzegovina PSI11/BA/25 Establishment of a high-precision CNC metal processing workshop Location Sarajevo region Sector Metal industry Applicant MDG Techniek Holland B.V., Capelle aan den IJssel, The Netherlands Local partner Missal Inzenjering doo, Sarajevo, Bosnia and Herzegovina Third partner Shipteq B.V., Zierikzee, The Netherlands Start project 01 January 2012 End project 31 December 2013 Total budget € 991,000 (50% PSI contribution = € 495,500) Goal of the project To establish a modern workshop for high-precision CNC metal processing with a capacity of manufacturing 10,200 stabilisers and 212,500 other parts and components for the transport industry per year, mainly for export. Abstract The applicant for this project, MDG Techniek, manufactures a large assortment of highprecision spare parts for the transport industry. In order to maintain its client base and grow as a business MDG needs to increase the production capacity, while remaining pricecompetitive. In cooperation with local partner Missal and Dutch partner Shipteq they have developed an investment plan for setting up a workshop in Bosnia, in the Sarajevo area, where high-precision metal components will be produced. The partners will establish a joint venture. This joint venture company will run the workshop, with CNC high-precision metal processing machines, for the production of metal components in the precision range of 1/100 to 1/1000 mm, as well as a Knowledge Centre. The joint venture will cooperate with the Sarajevo Metal School for the exchange of students and practical training. Results • Result 1 : Business foundation. • Result 2 : Manufacturing facility operational. • Result 3 : Business development. CSR aspects All partners are committed to CSR and will make this an important topic in the joint venture. During the project they will implement and formalise this CSR policy for the joint venture. This policy will include the company's relation towards its own employees, the local community, the environment, the business community and the clients. The joint venture will be committed to develop long standing relationships in all areas. By the end of the project the joint venture will also be ISO 9001 certified. The partners strongly reject corruption. Page 205 of 279 MDG is a member of the Metal Union in the Netherlands and through this Union they are informed on a regular basis on CSR developments and initiatives in the sector. Impact Long term economic activity The partners will expand the capacity of the project in the two years after the project period. They expect to buy two additional machines, hire and train more people and expand the building. The partners intend to continue their cooperation in the joint venture after the project period in the same manner. Employment and working conditions At the end of the project the joint venture will employ 17 staff: 8 operators (basic-level), 5 engineers (high-level), 1 team leader (high-level), 1 warehouse employee (basic-level), 1 administration (medium-level) and 1 household services (basiclevel). Two years later, they will employ 14 additional staff, of which 8 basic-level and 6 on high-level positions, so a total of 18 basiclevel staff and 13 medium-/high-level. Salaries will be at least 120% of the minimum wage. Transportation costs and one meal per shift will be covered by the Joint venture. All employees will have health insurance, in line with Government regulations. Staff will also be provided with work clothing and protective devices (when necessary). Working conditions will be comparable to MDG situation, health and safety requirements will be strictly adhered to. Employees will also be encouraged to enhance their knowledge and skills and thus develop within the company. The joint venture will also aim to motivate and reward the staff according to their results. Transfer of knowledge The project will bring to Bosnia and Herzegovina the expertise on high-precision metal processing (up to 1/1000 mm). The level of precision has a big influence on the design and programming of the production process and demands a highlevel of understanding and accuracy by both the engineers and operators. Through its cooperation with the Sarajevo Technical Metal School the project will not just transfer this knowledge to their own employees, but also to 2 to 3 interns per year. Furthermore, the project will donate a CNC machine to the school. This way all metal students will become familiar with the use of a CNC machine. Chain effects Page 206 of 279 Copper and brass will be purchased locally. Packaging material will be sourced locally. The joint venture will also use local transport companies. Metal waste will be disposed off at local metal recycling companies. The cooperation with the Sarajevo Technical Metal School will also have large side effects, because the students will learn how to work with CNC machines and are expected to use this knowledge for the benefit of their future employers. Environment Modern CNC machines are designed to minimise waste and the use of water and electricity. The project will not use any pollutants and all metal will be recycled at the facilities of local metal recycling companies. Local authorities will verify, as required by law, that the project does indeed not pose a threat to the environment. Position of women The partners commit to hire at least 3 women on engineering (total of 5 positions) and administrative positions (total of 1 position). Other impact Through the cooperation with the Sarajevo Metal School the project aspires to contribute to a strong and competitive metal sector in Bosnia and Herzegovina. Page 207 of 279 Georgia PSI11/GE/01 Medical & diagnostic laboratory services in Georgia Location Tbilisi, Gldani district Sector Medical sector Applicant Enraf-Nonius B.V., Rotterdam, The Netherlands Local partner Centre of Medical Doctor Ltd, Tbilisi, Georgia Third partner Stichting Ingenhousz, Etten-Leur, The Netherlands Start project 01 July 2011 End project 31 December 2013 Total budget € 1,140,100 (50% PSI contribution = € 570,050) Goal of the project Setting up a modern certified medical and diagnostic laboratory for private clinics in Tbilisi with a capacity of a about 100,000 tests per year. Abstract Georgia's government is steadily implementing health sector reforms. The deteriorated soviet health care system is undergoing a gradual process of privatisation, in order to encourage competition and investments. Private and corporate insurance schemes have been developed and in addition government funds are available for insurance of the 20% of the population that live below the poverty line. Centre of Family doctor, under its brand name MediHelp, has responded to the developments by rapidly opening three medical clinics. The company is profitable and employs 100 staff. However, MediHelp has very limited and obsolete laboratory equipment. MediHelp, through MMF, has found two partners in Holland that are interested in developing the Georgian health care market. One is a supplier of medical equipment and a developer of medical projects: Enraf-Nonius. Enraf-Nonius has a lot of international experience and sees this project as a show case for Georgia. Enraf-Nonius is the applicant. The other interested partner is Stichting Ingenhousz, part of the SHL group. The SHL group consists of several medical laboratories and medical service providers in the South of Holland. It has experience in developing and implementing protocols for analysis and diagnosis. The joint venture (70-15-15) will set up an ISO certified laboratory which can carry out abroad range of medical and diagnostic tests. The capacity will be approximately 100,000 tests per year. Results • Result 1 : Joint venture Incorporated. • Result 2 : Construction and equipping of the laboratory. • Result 3 : Staff recruited, work protocol and training completed. Page 208 of 279 • Result 4 : Pilot turnover achieved and business plan developed. CSR aspects CSR aspects of the project centre around working conditions, work safety and waste management. Safety instructions and procedures will be part of the staff training. Risk areas will be clearly marked. Hazardous medical waste, i.e. chemicals, sharps and pathological waste will be disposed of properly. MediHelp uses a medical waste company for collection of these types of waste. Impact Long term economic activity The partners will plan to make follow-up investments which include a CT scan. Employment and working conditions The joint venture will employ 18 fte, 5 people in medium/high positions and 13 operators and support staff. The General Director and 2 doctors earn more than € 1,000 per month. Support staff will earn at least € 200 or 150% of minimum wages. Transfer of knowledge The knowledge transfer entails the training for the use of the latest technologies as well as the methodology related to quality assurance and strict, certified protocols. One lady in the management of the local partner is professor in a university. The students would benefit from advanced knowledge of their teacher. Chain effects Laboratory services may be provided to other parties from the medical sector. Furthermore regular assistance from ICT firms may be needed. Environment An environmental project, funded by the Dutch Ministry of Infrastructure and Environment and supervised by NL Agency entails installing, two incinerators in Georgia. The joint venture's medical waste will go to that incinerator. Position of women Local partner employs 98% women. It is anticipated that in the joint venture women will also hold high-level positions. Other impact Accurate diagnosis is essential for treatment of disease. Therefore it may be claimed that the health of the clients will benefit from this project. More information: http://www.enraf-nonius.nl/ http://www.shl-siz.nl/ Page 209 of 279 Kosovo PSI11/K3/01 Manufacturing window decorations Location Mitrovica Sector Consumer goods and retail Applicant Coulisse B.V., Enter, The Netherlands Local partner Enterier-P, Mitrovica, Kosovo Start project 01 July 2011 End project 30 June 2013 Total budget € 803,000 (50% PSI contribution = € 401,500) Goal of the project To establish and run a company that manufactures modern high-quality windows decoration products for the local and export market. Abstract The applicant and the Local Partner plan to act on the business opportunity of manufacturing modern and innovative window decorations to serve the high-end local and export market. The project will be executed in Mitrovica, a city were both Serbians (mostly in the north) and Albanians (mostly in the south) live. The applicant, Coulisse B.V., designs/produces and sells window decorations. It was established in 1992 and is owned by the two brothers Roetgering. The local partner, Enterier-P, sells and produces manually window decorations. It was established in 1993 (with a restart after the war) and is owned by Mr Ibrani. Together the partners will establish a joint venture. Both the partners will hold 50% of the shares. Results • Result • Result • Result • Result 1 2 3 4 : : : : Setting up a joint venture. Manufacturing workshop established. Human resources and quality assurance. Business development. CSR aspects The joint venture will obtain ISO 9001 certification to ensure quality management. The quality of the product will be guaranteed by the high standard of fabrics that it receives from Coulisse. A multi ethic policy will be applied. During verification it became clear that Serbs do not apply for positions at Enterier-P. This is due to the situation in Mitrovica. Page 210 of 279 Impact Long term economic activity A follow-up investment of € 190,000 is expected. For this amount three showrooms will be built and additional machines will be purchased. With the additional parts and machines a larger variety of sizes can be made and peak periods can be handled. The partners will continue their partnership in the joint venture. Employment and working conditions At the end of the project 16 people will be working for the joint venture. 10 people will fulfil a basic-level job and 6 people will fulfil a medium-level job. Two years after the end of the project 24 people will be working for the joint venture. 15 people will fulfil a basic-level job and 9 people will fulfil a medium-level job. The employees will receive a wage above the average wage in Kosovo. At least € 300 will be paid were the current estimated average wage is € 262. The employees will receive special working clothes and hearing protection. Further the workers will get transport compensation and healthcare insurance. Transfer of knowledge In Kosovo nobody works with modern automated window blind machines, motorised blinds mechanisms and solar strips. Therefore the knowledge transferred about the product and the production process will be new for the employees and the country. Further knowledge transferred about finance, administration, marketing, ISO 9001 and HRM will be new for the employees of the joint venture. Chain effects It became clear during verification that 7 subcontractors will benefit; 3 transport companies, 2 suppliers of wrapping materials, 1 marketing company and 1 maintenance company. Further dealers in Kosovo will also benefit form a wider range of products. Environment Due to the nature of its business the joint venture will not do any harm to the environment. The company will have a limited amount of aluminium waste. This will be brought to local collection points. The joint venture will work with many products that are made out of environmentally friendly materials such as FSC certified wood and green guard certified products. Part of the production of the joint venture will be energy saving solar screens. Position of women The project will have a positive impact on the position of women: 66.6% of the employees will be female. Women will be handling the fabrics and working with the machines. Further they will most likely work as sales and administrative staff. Four women will be employed by the project 2 will fulfil medium-/ high-level functions. Page 211 of 279 Macedonia PSI11/MK/03 Slow Food in Macedonia Location Through all over the Republic of Macedonia (Skopje, Veles, Prilep, etc) Sector Animal husbandry Applicant A.C.H. Kerckhaert, Middenmeer, The Netherlands Local partner Agro Link d.o.o.e.l., Veles, Macedonia Start project 01 July 2011 End project 30 June 2013 Total budget € 1,100,838 (50% PSI contribution = € 550,419) Goal of the project Develop a production and marketing chain for meat snail in Macedonia with a capacity of about 300 tons per year, aiming at exports to Italian/European markets. Abstract The partners will establish a baby snail production unit, a snail farm and contract 35 outgrowers in snail farming in different locations in Macedonia. Outgrowers will be trained to breed and harvest meat snails for demanding European markets. A snail feed production unit and a logistics and distribution centre will be established. The project aims at initially producing 296 tons of meat snails a year to be marketed in a 300,000 tons European market. The project expects to create 33 additional jobs (23 fte) at the central farm and 245 jobs (96 fte) at outgrower farms. Results • Result 1 : Establishment of joint venture, legal permits and loan obtained. • Result 2 : Equipment procured and operational, training programme finalised. • Result 3 : Personnel recruited and trained (33 persons), outgrower programme with 35 outgrowers organised and outgrowers contracted and trained. • Result 4 : Operational with turnover of at least € 440,000 realised. CSR aspects The joint venture will adhere to the same conditions that are now applied in Agrolink these will be laid down in a CRS policy with the following elements: Social and labour conditions • Labour standards include: official labour contracts, good and safe working conditions, working hours according to local law maximum 48 hours a week, overtime no more than twelve hours a week and paid at premium rate, remuneration at least 278% of minimum wage, national and religious holidays observed. • Social security package and retirement benefits by registration at Macedonian Social Security Office. Page 212 of 279 • Assistance in obtaining bank loans. • Encouragement of employee participation (e.g. membership of unions). • At least 15% of employees will be handicapped and enjoy special labour conditions as described under partners above. • Encourage female employment with 60% female employment and equal rights and opportunities. • Encouragement of formation of an Association of snail (out)growers. • Insist on integrity and avoid any corruption. • Local recruitment of workers by preference. Production conditions, environment and animal welfare • Control by Macedonian Food and Veterinary Office. • No use of pesticides. • Recycling of use materials (grass , pallets). • Environmental training for employees and outgrowers. • Snails not exposed to unjustifiable pain, suffering or physical injury according to Law on Animal Protection and Welfare. • Adherence to EU import conditions. Impact Long term economic activity According to the proposal , the partners are planning to involve 50 additional outgrowers in future requiring additional investments of € 1,000,000 in hardware and training. Employment and working conditions The project will create a total of 119 fte of which at 5 higher level. At the central company there will be 23 fte and 96 fte are among outgrowers. Two years after completion of the PSI project, it is expected that the company will employ 33 fte of which 7 at higher level. According to the proposal the expected employment with outgrowers would be at 233 fte. This figure is based on additional participation of 50 outgrowers and thus a total of 85 participating outgrowers. A more realistic follow-up participation of 35 additional outgrowers would lead to a total of about 200 fte. Partners will adhere to an explicit CSR policy with the elements outlined above. There is no official minimum wage in Macedonia. Information obtained during verification showed that farm workers wages are at minimum € 100-150/month. Wages of joint venture employees will therefore be at least 170% and of outgrower employees at least 130% of this wage level. Page 213 of 279 Transfer of knowledge Employees and outgrowers will receive specific and practical technical training on all aspects of snail production which is new to Macedonia. In addition employees and outgrowers will receive training on Health and hygiene and environmental awareness in general and related to the snail production. Higher level staff will also receive training in management, marketing and ITC skills where applicable. The total number of persons trained far exceeds the number of fte since many outgrowers and their part-time workers will be included in the training programme. Chain effects In addition to the outgrowers (and their employees), an estimated 12 different suppliers are expected to benefit from the project. This includes suppliers of hardware investments since grass in cages, wooden pallets, nets and packing crates will need replacement on a regular basis. Snail food ingredients will be sourced locally and transport companies will benefit. (Electricity, water, fuel and insurance are also mentioned in proposal.) Environment The project will have a positive effect on the environment. An important contribution will be the expected reduction of collection of snails from the wild. The production will be environmentally friendly with re-use of used pallets, composting of grass etc. The ecological risk of escaping snails has been considered. Wikipedia reports that Helix Aspera snails are indigenous in the surrounding countries and therefore may be expected to be common in Macedonia as well. Position of women In the joint venture 20 out of 33 employees (60%) will be female. At higher level one of the marketing managers will be female. An expected 175 persons or 86% of outgrower staff will be female. The joint venture will have an equal rights policy for female employees. Other impact As a significant commercial venture, the joint venture is expected to sponsor activities in the fields of sports, education, culture and health care. These are however not further specified in the proposal. Page 214 of 279 Macedonia PSI11/MK/23 PAPU Modern pork production in Macedonia Location Debrca – Ohrid Sector Animal husbandry Applicant GK Holding Nederweert B.V., Nederweert, The Netherlands Local partner Papu Farma I Mesarnici D.O.O.E.L., Skopje, Macedonia Third partner Restaurant Papu, Skopje, Macedonia Start project 01 January 2012 End project 31 December 2013 Total budget € 1,198,000 (50% PSI contribution = € 599,000) Goal of the project Applicant and local partner will set up a joint venture which will operate a closed SPF (Specific Pathogen Free) pig breeding and production farm for the production of 293,250 kg of meat to be sold on the Macedonian market under the Papu® brand. Abstract The partners GK Holding, Papu F&M (previously known as Rimes Plus) and Papu Restaurants want to establish the first closed SPF (Specific Pathogen Free) pig breeding and production farm in Macedonia. The farm would house 20 GP sows and 150 F1 sows, resulting in an annual output of 4,250 fatteners which represents 293,250 kg of meat. The partners plan to sell this meat under the Papu® brand. Currently Papu Restaurants sells wine under the Papu® brand and they want to expand the number of products under this brand. The Papu® brand pork will be marketed as locally produced, fresh high quality meat from healthy animals, for which they expect people are willing to pay a higher than average price. The farm would, besides being the first SPF farm in Macedonia, comply with the newest 2013 EU farming regulations and latest animal welfare standards, implementing high environmental standards for manure treatment and efficient use of energy. In addition to the farm, the partners want to establish a farm based feed milling unit. GK Holding is present, through investments in farms, in all Balkan countries, except for Macedonia. In these countries GK Holding acts on behalf of several Dutch suppliers of animals, husbandry inputs and stable equipment. By investing in farms throughout the region GK wants to demonstrate to other breeders what are the opportunities of the used breeding animals, feed concentrates and stable equipment. Papu F&M, as a local retailer and wholesaler of fresh meat, and Papu Restaurants, want to secure the supply of fresh high quality meat through this project. A joint venture will be set up in which GK Holding will hold 25% of the shares and Papu F&M the other 75%. Page 215 of 279 Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Establishment of joint venture and project preparation. Construction of the farm. The breeding farm equipped. Populate breeding animals. Breeding farm productive. CSR aspects The partners plan to draw up a CSR policy for the joint venture during the first stage of the project. NL Agency will include this in Result 1. The CSR policy will be based on the following company priorities: • Customers' needs and demand for high quality, safe and fresh pork meat. • Ethical treatment of animals. • The best People, Planet, Profit relation. • Community growth and development. The application also mentions that the project will be certified for Good Farm Practices and animal welfare standards. NL Agency will include these certifications in the final project result. Impact Long term economic activity The partners plan to double the capacity of the farm within 5 years after the PSI project. The partners will continue to work together through the joint venture. The joint venture will also seek to further expand the fattening capacity by involving private farmers in the area of Ohrid. They expect that these farmers will be able to make the investments themselves, supported by EU subsidies. The Joint venture will provide technical Assistance, supply inputs, integrate their outputs in the sales of the joint venture (sell it under Papu® brand) and they might act as a guarantor. Employment and working conditions By the end of the project the joint venture will employ 11 fulltime employees and 8 part-timers (all together 5 fte). The parttimers will all be basic-level jobs, as well as 4 of the full-timers. Seven people will have a medium/high-level position. This includes the farm manager, two operational shift managers and a veterinarian. The joint venture will also work with the 15 grain producers. Two years later this number will increase to 19 full-time staff, and 9 part-time staff (5.6 fte). In the spin-off period the partners expect to also create a fair amount of indirect jobs: they expect to work with 3-5 farmers regarding the fattening. Due to the expected increased sales in the butcher shops, plus the need for more butcher shops with at least 5 persons per shop, they expect to create 14 full-time jobs at these shops. Salaries for the joint venture employees will be 20% above the local minimum wage. Working conditions will be similar to Dutch standards, with Page 216 of 279 people wearing protective clothing in the stables. One staff member will follow a course to become an Emergency Response Officer (ERO). The joint venture will also provide insurance for the staff's family, they will provide housing at the farm and organise transportation. Transfer of knowledge The transfer of knowledge on how to run an SPF farm is new to Macedonia, as well as the training with regard to implementing the new EU regulations for animal welfare, food safety and disease control. This will bring the knowledge of the employees at a level that is common amongst Western European pig farm employees. Chain effects The 15 pre-contracted grain producers will benefit directly from this project. They will supply grain and the joint venture will provide them with manure to fertilise their land. In the spin-off period the joint venture will work with 3-5 private farmers for fattening. These farmers will benefit, because they will receive Technical Assistance and inputs from the joint venture and can sell their outputs via the joint venture. Furthermore, the partners expect that the project will function as a demonstration project, which will show local farmers the advantages of using the Dutch breeding material, feed concentrates and stable equipment, combined with the modern methods of farm management. This should lead to the interest of local farmers to buy some F1 sows from the joint venture, but mainly the different farm inputs from The Netherlands which the Applicant will sell. These other farmers will be invited to come and see the farm when the farm is fully equipped, yet just before the pigs will be coming. Environment The farm will meet the new EU environmental standards with the reduction of emission of ammonia and odour. An EIA has been executed before obtaining the building permit. The farm will also meet the requirements for Measurements for Sustainable Agriculture. These include measurements for ammonia emissions, animal welfare, animal health, energy used and free space. The SPF farm will provide the animals with the following 5 freedoms: 1. Freedom from hunger and thirst. 2. Freedom from discomfort. 3. Freedom from pain, injury of disease. 4. Freedom to express normal behaviour. 5. Freedom from fear and distress. Position of women The impact on the position of women will be neutral. Other impact The project will contribute to educating school children in the area on the ethics of the use of animals. By offering them the Page 217 of 279 possibility to see the pigs through the windows (because of SPF), they hope to teach them about having respect for animals. Page 218 of 279 Macedonia PSI11/MK/25 All-round greenhouse construction & advisory company Location Strumica region Sector Horticulture Applicant Kees Greeve B.V., Bergschenhoek, The Netherlands Local partner Fitohemija, Sveti Nikole, Macedonia Start project 01 January 2012 End project 31 December 2013 Total budget € 938,400 (50% PSI contribution = € 469,200) Goal of the project To establish the first Macedonia based greenhouse construction and advisory company. Abstract According to the applicant, the natural conditions for horticulture in Macedonia are good. The sector is underdeveloped and its potential is underutilised even though the demand for vegetables and flowers has been increasing. The applicant Kees Greeve B.V. and the local partner Fitohemija will set up a joint venture to create an all-round Macedonian greenhouse construction and advisory company. By using greenhouse technology the local farmers will be able to compete at the (local) market with a lower price and produce high quality of agricultural products. The local horticultural growers will need assistance in order to fully utilise the benefits of the technology of the greenhouse in order to produce high quality horticultural products. Therefore the employees of the joint venture will be trained in order to provide horticultural advisory services to its clients. Kees Greeve B.V. and Fitohemija will set up a joint venture with 50% ownership of Kees Greeve B.V. and 50% for Fitohemija. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of the joint venture (applicant 50% / local partner 50%). Greenhouse production and construction facility operational. Marketing and service. Business development. CSR aspects The joint venture will work according the NEN 6008 norms. They will also increase the energy efficiency of greenhouse cultivation. The greenhouses they produce will enable farmers to decrease the use of water, fertilisers and chemicals in their cultivation. Page 219 of 279 The joint venture will formulate a human resource policy, dedicated to the creation of a motivated, stable and loyal workforce. Additional coverage for transport costs and meals will be included in the salary. The joint venture wants to support the community; Kees Greeve B.V. would like to provide a platform for knowledge exchange and promotion of the horticultural sector among Macedonian youth. Impact Long term economic activity In the spin-off phase a follow-up investment of € 150,000 is foreseen. For this amount the partners will expand the greenhouse construction equipment and they will invest in expertise development. The turnover, including follow-up investments two years after the end of the project, will be € 3,600 000. Employment and working conditions During the project 16,33 (fte) people will be employed: • 5 high-level jobs, 2 medium-level jobs and 9 basic-level jobs. Two years after the project 9 additional people will be employed by the joint venture, in total there will be: • 10 medium-/high-level jobs and 18 basic-level jobs. During verification it became clear that the workers will earn 10% above the average salary in Macedonia, the expenses for transport and food are included. The working contracts will also cover health insurance. Transfer of knowledge The technical advisors will acquire knowledge on greenhouse operations and plant cultivation. They will learn all about greenhouse building, maintenance and operations. Chain effects Several parties will benefit from the joint venture: • Macedonian greenhouse farmers: by improving their production. • Educational institutions in agriculture: by gaining knowledge and thereby improving their training programmes. The joint venture will provide income for at least two subcontractors by building greenhouses; a local electrician and a local welder. There are no contracts with these subcontractors yet. Environment The joint venture will use modern and energy-efficient production and construction equipment. With the use of the greenhouse, the use of energy will be reduced with 25%. The applicant is also planning to introduce greenhouses that will limit the use of natural resources and maximise their utilisation. Position of women Within this project at least 3 women can be employed. 2 out of the 3 will fulfil high-level positions. The applicant argues that the steel processing and greenhouse building activities are physically more demanding and therefore less preferred by female workers. Page 220 of 279 Other impact The proposal mentions that the project will strive for cooperation with regional educational institutions. The local partner has some contacts with local Universities. A cooperation agreement has been made. The joint venture will also assist in the establishment of a horticultural youth platform in Macedonia. Page 221 of 279 Moldova PSI11/MD/22 Organic vegetable seed production in Moldova Location Between Orhei and Balti Sector Agriculture Applicant De Bolster B.V., Epe, The Netherlands Local partner ICS Eco-Economic SRL, Chişinău, Moldova Start project 01 January 2012 End project 31 December 2014 Total budget € 1,499,999 (50% PSI contribution = € 750,000) Goal of the project Commercial production of organic vegetable seeds in Moldova on 124 ha. Abstract Applicant De Bolster B.V. and local partner ICS Eco-Economic SRL will set up a new joint venture in Moldova that will produce certified organic vegetable seeds. The joint venture will receive source seed material through the applicant for the multiplication of organic vegetable seed. Farming will be done both on own land and with outgrowers. The joint venture will sell its seeds to De Bolster B.V. who will further sell trough its market channels. The project is very innovative as there is not yet a company producing organic vegetable seeds in Moldova. There is not even a conventional vegetable seed company under commercial operations. The joint venture will employ 30 staff members and will contract at least 30 outgrowers. At least 12 of vegetable cultivars are planned. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Setting up joint venture (applicant 80% / local partner 20%). Ordering and Installation of first set of hardware. Employment and training of staff & Training and contracting of farmers. Ordering and Installation of second set of hardware. Commercial production. CSR aspects The partners declare to devote time and effort in implementing and defending CSR guidelines. The consortium partners would like to set an example in Moldova on how to combine business, socio-economic development and environmental benefits. The new joint venture will actively involve small scale and therefore vulnerable farmers to be included in the project. The new joint venture will also work with a women group – organised to cope with broken families, divorces, alcoholic husbands and handicapped children – to grow seeds in a cooperative structure. The women group is well organised and supported by a local NGO. The NGO is looking for small scale income generating activities for their target group. Page 222 of 279 Impact Long term economic activity The new joint venture considers this as a pilot and expects to expand further particularly once farmers meet the requirements for organic certification. First step remains that outgrowers as well as own plantation staff possess the needed skills in the cultivation and that the new joint venture is capable of logistics and planning. Expansion will be two fold: (i) increasing the number of outgrowers, and (ii) increasing the acreage under cultivation. Production machinery as well as some general costs are foreseen to be equally budgeted as in the pilot. Employment and working conditions In total 30 new jobs will be created. Staff will consist of 6 high/medium-level and 24 basic-level staff. Staff is expected to increase in two years' time to about 55, this includes more extension workers and farm workers, but also includes a considerable amount of people working in seed cleaning – quality control, technician, documentation – as more and more seed cleaning activities will be done under the new joint venture. The personnel will earn well above the minimum wage, between € 350 per month for basic-qualified workers to € 700 for a manager. The joint venture will offer the staff the following benefits: health and other insurance; sick leave; pension; travel costs this will be either compensated or arranged by having a small company bus; food will be provided to staff (this is common practice on the Moldovan country side); a bonus system to reward good performances, in terms of production and quality; microfinance - the joint venture will either provide microfinance itself or collaborate with a professional institution on this. For smallholder farmers the joint venture will offer: long term contracts; training; assist in the purchase of agricultural machinery to enable more efficient mechanised production; trade finance for farmers will be installed, to allow them to have sufficient investment in the crops. The consortium partners will actively assist more smallholders to be able to participate in the programme during as well as after the pilot. Transfer of knowledge There is no commercial organic vegetable seed production and there is no conventional vegetable seed production in Moldova. The associated knowledge will be brought in by the consortium partners. This includes modern production methods, working with modern equipment, organic contract farming, working with foreigners (especially for grower groups with other products a plus), running a sustainable business and farm planning. Chain effects Currently there is no organised organic vegetable seed production so a totally new production chain will be developed. Page 223 of 279 The project will create an enabling environment for outgrowers to produce seeds; methods that include the integration of modern practices and are within the capacity of the farmers. And all these outgrowers will be assisted by the joint venture to prepare and cultivate the land. Strengthening the agricultural sector will also strengthen related supplies and services. This project will attract suppliers of organic agricultural inputs (bio fertilisers, bio pesticides), fuel, packaging, ICT services and financial services. A number of eight other enterprises that will profit are foreseen. Environment Organic farming is an overall system of farm management and food production that combines best environmental practices, a high level of biodiversity and the preservation of natural resources. The proposed project can contribute towards making agriculture in Moldova less dependent on the use of agrochemicals. Position of women Of the 30 staff 15 (50%) will be women. Three high/medium female staff will be employed by the new joint venture. Outgrowers will consist of both male and female farmers. Particularly with the inclusion of smallholders it is possible to include women farmers. More specifically, as mentioned before, the new joint venture will actively involve groups of women farmers. Other impact The Ministry of Agriculture in Moldova is preparing new regulations on seeds growing in order to be able to maintain quality control. Those new regulations might exclude small farmers from participation in that sector. Eco-Economics has established a good working relationship with the Ministry and is trying to persuade it to reconsider its position regarding small farmers. The project can be an example how small farmers can contribute to development of the Moldavian economy. More information: http://www.bolster.nl/ Page 224 of 279 Moldova PSI11/MD/23 Production of high quality clothing for the medical care Location Gaugauzia region Sector Textile industry Applicant Confectiefabriek De Berkel B.V., Varsseveld, The Netherlands Local partner LIS TEX SRL, Căuşeni, Moldova Start project 01 January 2012 End project 31 October 2013 Total budget € 1,000,800 (50% PSI contribution = € 500,400) Goal of the project Setting up of a new state-of-the-art production unit and leasing system for operating room and hospital clothing in Moldova. Abstract Applicant Confectiefabriek De Berkel B.V. and local partner LIS TEX SRL have intention to start up in Moldova a new state-of-the-art production unit for high quality clothing for the medical care sector. Also a new leasing system for hospital clothing – common in EU, but not existing yet in Moldova – will be set up. Production of high-tech operating room clothing, own design and the implementation of a modular production system will also be novelties in Moldova. 150 employees, of which some 90% female, will be extensively trained in a region with a high unemployment rate. A cooperation agreement will be concluded with the Technical University of Moldova in Chisinau. The production will be audited by the Fair Wear Foundation. With the machinery and seamstresses available in production it is expected to have an effective production of 206,500 pieces per year of which 40,000 pieces will be leased. In the spin-off phase a new modern industrial laundry and an extension of the production unit will be realised for an additional investment of some € 2.5 million. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Setting up joint venture. Reconstruction of the building. Machinery installed. Up running of the factory and contracting with a professional industrial laundry. Commercial production. CSR aspects De Berkel is a member of the Fair Wear Foundation which has strong social responsibility requirements to its members. The new joint venture in Moldova, which will be owned for 80% by De Berkel, also has to meet the FWF norms. Page 225 of 279 The production plant will be set up in the region of Comrat. Comrat is the capital of the Gagauzia region where most of the Gagauz minority in Moldova lives. Special attention will be on the labour participation of this Gagauz minority. Impact Long term economic activity The partners will continue their cooperation on the same conditions. An extension of the production capacity is foreseen within two years after completion of the project. Total additional investments to be made in the two years following on the project's completion are estimated on € 2.5 million (€ 1.5 million for the new laundry and € 1 million for the extension of the production facility). The joint venture will set up a new joint venture with the laundry in Moldova for the investments in the new modern laundry. Employment and working conditions About 150 full-time persons (fte's) will be employed at the end of the project, of which 102 basic-level employees and 48 medium-/high-level employees. Seamstresses are considered as "basic-level employees", but at the same time they are working with the newest sewing machines available on the world market. Their level will be much higher than the average level of Moldovan seamstresses. The wages of the sewers will be between € 100 and € 200 per month, which is just above the minimum wage in Moldova. Medium-/high-level employees will earn up to € 300 per month. Working conditions at Icatex are good for Moldavian standards. The factory of the local partner LIS TEX might have some improvements. The close cooperation with De Berkel will hopefully lead to awareness of the local partner that good working conditions are important. The use of modern sewing equipment at the new factory with small engines leads to better working conditions for seamstresses. The noise is less and the machines can be handled more easily. Benefits which will be offered to the employees are transport for free, cheap meals in the company canteen, clear drinking water and holiday payment. Besides De Berkel supports already financially employee families of Icatex-pro when they have come into unlucky situations (like funerals). They will do the same in the new factory. Two years after the project has been completed the number of employees in the production facility is expected to have increased to 250 fte's, of which165 basic-level employees and 85 medium/high-level employees. Furthermore there will be investments in a new modern laundry. Expected working force: 60 employees, of which 35 basic-level and 25 medium-/highlevel. Transfer of knowledge Page 226 of 279 A new innovative technology will be introduced in Moldova. The employees will be instructed to handle the new equipment, like Vetron Ultrasonic. The employees will also be trained in the maintenance and optimal use. The designing, patterning and sampling are probably even more valuable to the employees. This knowledge has been built up in the Netherlands since the establishment of De Berkel in 1948. The state-of-the-art knowledge will be transferred to the employees of the new sewing factory. This will improve their personal qualifications. With this upgrading the new company in Moldova can offer a "one-shop-shopping concept", which will pay off in much better margins. Chain effects The main chain effect of this project will be for the medical sector and indirect for the patients. Through the leasing and production of high quality operation room clothing in Moldova these will be accessible for the hospitals in Moldova. The hygiene and the application possibilities will be improved. Environment The impact on the environment will be insignificant. The waste is reduced to a minimum by the modern software and machinery which will be installed. The sewing machines have small engines in stead of big ones. They use only 220 Volt in stead of 380 Volt. In the spin-off phase there will be invested in a new laundry with modern machinery. This laundry will be much more environmental friendly (less energy, less water consumption, less use of chemicals) then existing laundries in Moldova. Position of women The number of female employees at the sewing companies of De Berkel and at the subcontractors, is relatively high, mostly some 90%. The same rate is expected for the new sewing factory in Moldova. They also will be taking positions on the medium-/high-level. All female operators of new equipment will be trained, so their education level will rise. Other impact The project will give the Government of the Republic of Moldova the opportunity to present a successful project with regard to the health care sector and environmental issues (especially after the spin-off phase). This will positively affect the international fundraising. More information: http://www.deberkel.nl/ Page 227 of 279 Page 228 of 279 Latin America Page 229 of 279 Page 230 of 279 Bolivia PSI11/BO/01 Integrated Vegetable Production – Green houses innovation Location Barrio Guapai – Santa Cruz Sector Fruit & Vegetables Applicant Geraldo van den Broek Ltd, Holambra – Sao Paulo, Brazil Local partner Hacienda Agricola y Ganadera Del Senor S.R.L., Santa Cruz, Bolivia Start project 01 June 2011 End project 01 June 2013 Total budget € 1,499,010 (50% PSI contribution = € 749,505) Goal of the project To establish a Greenhouse with packing facility and cold store, for the production and processing of ecologic fresh vegetables. Abstract Production of vegetables in Bolivia is still very primitive, based on old traditional practices, that have not incorporated any innovation for decades. The cultivation takes place on open fields, exposed to damage by animals/insects and climatic conditions. Vegetables are therefore treated with large quantities of agrotoxics, and during the heavy rain season (sometimes from October to March) no production is possible. Overall productivity is very low and product quality is poor. To improve this situation Geraldo v/d Broek Ltda from Holambra in Brasil, and Hacienda del Señor S.R.L. from Santa Cruz de la Sierra in Bolivia, will form a joint venture to implement a modern vegetable production farm with a greenhouse, as well as a packing station, including cold store. They will produce top quality fresh tomatoes, paprika's and cucumbers (other vegetables will be added in a later stage) according to Global Gap and HACCP guidelines. The project will be the first in Bolivia to produce vegetables in a greenhouse year round on a commercial scale, and will be a model for other farmers. Results • Result • Result • Result • Result 1 2 3 4 : : : : Joint venture established. Greenhouse completed and all equipment operational. Sixty staff contracted and trained. Commercial operation, finalised advertising and promotion campaign. CSR aspects The project will introduce food safety, hygiene and manufacturing criteria (GlobalGAP and HACCP) to the Bolivian horticulture. The greenhouse will be equipped with fire-extinguishers, fire-fighting equipment, emergency exits and a safe electrical system. Page 231 of 279 Emergency drills will be held regularly. Some of the staff members will receive a First Aid training and medical assistance is available for all employees and their families, as is medical insurance. A crèche will be available for the employees' children. Employees with children under 16 years of age, that attend a school, will receive a monthly "family bag", with all kinds of food. Employees are not allowed to operate any machines, unless they have specific permission to do so. It is the partners' objective to conduct their business activities in an environmentally friendly way. Attention to biological cultivation guidelines is therefore a key management issue. In the greenhouse the water will be filtered and re-used. Impact Long term economic activity The shareholders' strategy is to re-invest the profits in the joint venture. After a successful completion of the pilot, partners will double the production capacity and diversify into other (more exclusive) vegetables. Employment and working conditions The project will create 60 (fte) direct jobs. This will grow to 120 fte, two years later. The wages paid will be at least 30% above the legal minimum wage. The joint venture staff will enjoy legal social benefits which include health insurance, a crèche and free meals. Transfer of knowledge The employees will have to follow an intensive training programme to adhere to the standards of GlobalGAP and HACCP. Applying these standards in Bolivia in the greenhouses growing sector is completely new.. Chain effects The farm will require inputs and services from external suppliers, creating an estimated 53 (indirect) jobs. This refers to collecting of biomass, handling, sterilizing and transporting used vases and pots, as well as the substrate itself, transport, transport, maintenance, cleaning and cooking. Environment Positive effects are the strong reduction of pesticide use, as well as low water consumption. Position of women At least 50% of the workforce will be female. This is particularly important, because in the region the main employer is the natural gas industry, that only offers jobs to men. Other impact The project could lead to a public discussion about the excessive pesticide use in horticulture, and the threats to public health. Page 232 of 279 Bolivia PSI11/BO/02 Value added sesame products Location Santa Cruz de la Sierra Sector (Luxury) Foods Applicant Organic Assistance B.V., Barneveld, The Netherlands Local partner LATCO International S.R.L., Santa Cruz de la Sierra, Bolivia Start project 01 July 2011 End project 30 June 2013 Total budget € 1,166,350 (50% PSI contribution = € 583,175) Goal of the project To set up a sesame processing plant with a capacity to produce sesame paste, sesame flour, sesame oil, as well as retail-packed sesame seeds. Abstract Organic Assistance B.V. from the Netherlands, through its subsidiary Dutch Organic International Trade B.V. (DO-IT), imports 100% organic food ingredients and consumer products, based on long term agreements with suppliers in the sourcing countries. For over 5 years it has been buying organic sesame seeds in bulk from Latco International SRL, Bolivia's largest sesame exporter. Latco sources sesame seeds through its outgrowers scheme, comprising 1,200 small farmers, and operates cleaning and grading facilities, as well as a hulling line, at its plant in Santa Cruz de la Sierra. To increase the added value of the products they trade, partners are planning a joint venture to set up a processing facility, the first of its kind in Bolivia, to produce sesame paste, sesame oil and sesame flour, as well as retail-packed sesame seeds for export. The plant will be equipped with advanced selection and sorting machinery, a laboratory for quality control and a climate-controlled store for finished products. The joint venture's operations will be certified according to international food safety, organic, fair trade and social accountability standards. Furthermore, the project includes establishment of two remote sesame collection and pre-cleaning centres, in cooperation with producer communities. The project will create 32 direct jobs, including 6 based on the collection centres, and indirect employment to 750 farmers. Results • Result 1 : Business foundation, design of processing plant finalised, permits applied for and joint venture established. • Result 2 : Production facility operational, staff contracted and trained. • Result 3 : Food safety, Organic and Fair trade certification guidelines implemented, staff trained and pre-audit reports obtained. • Result 4 : Sesame collection centres established in joint venture with communities. • Result 5 : Commercial operation and final certification. Page 233 of 279 CSR aspects Corporate Social Responsibility will be embedded in the project through the HACCP/ISO 22000/FLO Fair Trade and Organic certifications, which encompass quality standards, environmental and social guidelines. CSR is a cornerstone of both partners business philosophy and an absolute must to be able to follow a credible organic market approach. In addition to the standard legally required benefits, key elements of the joint venture's CSR-policy will be: (co)financing of employee's professional education, language courses, driving skills and sportive activities. Additionally, wages will be 50% above the minimum wage of Bolivia. Principles of non-discrimination and no involvement with any kind of corruption naturally form the basis of these policies. Impact Long term economic activity It is expected that in the two years following the pilot, additional investments will have to be made in doubling of the capacity of the processing lines, addition of 8 new community based collection centres and in loans to farmers, to facilitate the required work capital for their sesame cultivation. The joint venture will be continued indefinitely. Employment and working conditions The project will create 32 direct jobs (26 at the processing plant and 6 at the collection centres), and this will grow to 69 in two years. Salaries will be at least 50% above the legal minimum wage for the lowest paid employees. Furthermore, based upon Bolivian legal regulations, employees will receive complete social security services, including health insurance for the employee and its family, a 13th salary in December, pension payments, life insurance, compensations for unemployment, three months of maternity leave and an additional compensation for female employees that have children up to one year. In addition, employees receive a minimum of 15 days of paid holidays with a maximum of 30 days depending on the number of years of employment. Transfer of knowledge The production technology for valued added sesame products is new in Bolivia. An expert from El Salvador has already been hired, and will be responsible for the introduction of processing and quality know how, and to train the employees accordingly. Organic Assistance will transfer its knowledge regarding brand development and marketing. Furthermore, Organic Assistance will pass on their experience concerning fair trade certification standards and its implementation. An international fair trade consultant will be engaged in addition. Finally, the employees will receive training concerning the food safety (HAACP or ISO 22000) and organic standards and procedures. Chain effects Outgrower contracts will be signed with 750 farmers, on average 4 ha per farmer. The contract farmers will receive seeds, fertiliser and plague combating means (organic), as well Page 234 of 279 as a small pre-financing of the harvest. The costs of these inputs will be charged later against delivery of the sesame seeds, being deducted from the sales price. Studies of historical transactions show that farmers from Latco's current outgrower scheme can earn USD 650 per hectare on average. Environment At the start of the project, the planned operations will be subject to an environmental impact assessment as is compulsory by law. Result of this assessment is an "environmental license" issued by the Bolivian authorities. Subsequently, the joint venture will have to report on an annual basis regarding its environmental performance, which is subject to inspection and verification. The production will have minimal environmental impact, as the company will only produce organic waste. The water used by Latco for the washing and hulling services is treated by a water treatment plant before being discharged into the sewage network. Position of women In the processing plant at least 25% of the employees will be female. In addition, the laboratory technicians will be female. Furthermore, women represent an important workforce for the cultivation of sesame seed. The majority of the women of the communities participate in the cultivation process. They are also involved in the formation of the farmers organisations. Finally, sesame is an attractive crop for farmers with little resources. This is due to low cultivation costs, its resistance to drought and the easy cultivation activities. Therefore, sesame production is a good alternative for female one-parent farmers to generate extra income. More information: http://www.organic.nl/ http://www.latcointernational.com/ Page 235 of 279 Colombia PSI11/CO/02 Environmentally friendly crop protection products Location Bogotá Sector Biotechnology / industry Applicant Ceradis B.V., Wageningen, The Netherlands Local partner Eva van Harmanni Ltda, Bogotá, Colombia Start project 01 September 2011 End project 28 February 2014 Total budget € 1,105,950 (50% PSI contribution = € 552,975) Goal of the project To set up a production facility for environmentally friendly fungicides. Abstract Wageningen University and Research (WUR) is known worldwide as a centre of excellence on the subject of agricultural research, and is an incubator of high-tech companies in this field. Ceradis B.V. is one of these young companies, that holds the rights for the production and marketing of two environmentally friendly fungicides, Ceraquint and Ceralim, both of them with their origin at WUR's research. The basic difference, and competitive advantage of these products, is a significantly lower content of active metal, resulting in a much lower negative impact on the environment. Through revolutionary (patented) formulations, which enhance the plants natural defences against plagues, the efficacy of both fungicides is equivalent to the conventional "high metal content" products. Ceradis has finished the technical development of the products, and is currently involved with the time-consuming and very costly, registration procedures. In Colombia there is a large potential market for the new fungicides and, more importantly, the registration procedures are simpler and faster. Actually, Ceradis expects to have a final approval and registration for both products there, by August 2011. Therefore they decided to set up a formalised cooperation with Eva van Harmani Ltda, for the production of the new products in Bogotá. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Page 236 of 279 Formal cooperation agreement signed. Production facility operational, staff contracted and trained. External training and promotion campaigns. Training programme for joint venture staff and outgrowers finalised. Commercial operation, analysis of demonstration campaign and updated business plan. CSR aspects Corporate Social Responsibility will be anchored in the joint venture through the ISO 9001 certification, which encompasses quality standards but also environmentally friendly production. The quality protocols and the training/instruction for the production processes include workplace health and safety measures, environmental protection and the installation of related equipment. Key elements of the company's CSR policy will be: employment standards, workplace health and safety, gender policy, employee participation, chain responsibility and environmental management. Child labour is unquestionably excluded from any part of the projects' scope and will be dissuaded as far down the chain as possible. Impact Long term economic activity The partners can increase the production capacity without having to change the core equipment. In this phase, additional investments will be needed only in peripheral equipment and storage space. Employment and working conditions The project will create 6 direct full-time jobs (all at medium- to high-level). This will increase to 10 fte in two years. The lowest wages paid for permanent staff will be at least 20% above the legal minimum, in line with the requirements of the job, as even production workers have responsibilities and are trained to at least medium-level. All staff will enjoy complete social benefits according to Colombian legislation, an additional free lunch, and the possibility/incentive to engage in further education (within working hours). Transfer of knowledge The knowledge associated to the production and utilisation of the new low-copper-content fungicides is completely new for Colombia. The staff will therefore be trained to achieve at least basic knowledge of the scientific principle and background of the Ceradis products and a complete understanding of the production process in its different stages. This includes quality control at all stages, measurement, sampling and testing of inputs and outputs as dictated by the quality protocols. Training will also include safety precaution measures, do's and don'ts, measures to be taken in case of machine failure and disaster and other security issues. Chain effects The chain effects of the project will be limited. The additional sales are not significant for multinational distributors, and very few extra jobs will be created in the supply chain. Environment The production facility for the joint venture will follow the rigorous guidelines that are already currently in place for EVH, including recycling of all process water, and therefore has virtually no impact on the environment. The substitution of high Copper-content fungicides by the new Ceralim and Ceraquint however, will have a very positive effect on the environment. Position of women Currently, four of the six EVH employees are women of which Page 237 of 279 two at higher levels including the director herself and two at the basic-level. Within the project a similar high share of female employees will be aimed at all times and levels. As a minimum, 2 of the 5 new employees will be women one of whom in a medium-level position. More information: http://www.ceradis.com/ Page 238 of 279 Colombia PSI11/CO/03 Organic fresh fruit & vegetables from Colombia Location Bucaramanga Sector Fruit & Vegetables Applicant A.E.M. van Vilsteren, Marknesse, The Netherlands Local partner C.I. Potosi Ltda, Bucaramanga, Colombia Third partner M. Vos, Kraggenburg, The Netherlands Start project 01 August 2011 End project 01 April 2014 Total budget € 728,700 (50% PSI contribution = € 364,350) Goal of the project To set up a certified organic production farm, that will produce onions, melons, pumpkins and papaya, as well as a post-harvest facility that will process and pack the products for export to Europe. Abstract Organic farming has outgrown the exotic/curiosity phase of the first years, to become a serious market niche, and demand for organic fruit and vegetables is increasing continuously, particularly in Western European markets. To be able to supply the consumers year round, European producers and traders are increasingly importing organic produce from other parts of the world. Following this strategy, "Biotoon" (brand name of Van Vilsteren), one of the pioneers in organic agriculture in the Netherlands, decided to cooperate with Potosi from Colombia, who owns a farm close to Bucaramanga. Partners will set up a joint venture to implement a fully organic certified farm, to produce fruits and vegetables. A new post-harvest centre, with processing/packing line and cold store will be build next to the farm, to guarantee a fully certified organic chain from farm to table. This will be the first certified organic farm in Colombia, dedicated at the export of onions, pumpkins, melons and papaya. Simultaneously, fifteen small farmers will be supported to implement organic farming on their own land, and contracted to supply products to the joint venture. Results • Result 1 : Joint venture established, long term land lease agreement signed, design and engineering plans finished. • Result 2 : Central farm with nursery established. • Result 3 : Packing plant, including cold store finalised. • Result 4 : Outgrowers scheme established. • Result 5 : Commercial operation and certification. Page 239 of 279 CSR aspects Corporate Social Responsibility will be embedded naturally in the project through organic certification. The joint venture will however also implement a formal CSR policy, largely based on the experience of the local partner with small farmers associations, in the region formerly affected by the FARC conflict. The outgrowers scheme will actually derive from these groups. Impact Long term economic activity The partners expect to increase the production area within two years following the pilot. For this purpose, they will have to invest in land preparation and expansion of the irrigation system, additional agricultural equipment and tools as well as additional papaya mother plants. Employment and working conditions The project will create 19 permanent direct jobs and 76 seasonal (50%) jobs, or 38 fte (total: 57 fte), and this will grow to 85 fte, two years later. The wages paid will be at least 10% above the legal minimum wage. Its full-time staff will enjoy legal social benefits which include health insurance, pension fund contribution and unemployment benefits. Transfer of knowledge The cultivation technology, according to international organic certification standards, is new for Colombia. The Applicant is one of the frontrunners in the Netherlands on organic agriculture, and will transfer state-of-the-art knowledge to own staff and outgrowers. Chain effects Onion, pumpkin and melon growing contracts will be signed with 15 farmers. The contract farmers will receive the seedlings and compost fertiliser, whilst continuous technical assistance is provided for free. It is expected that they can earn a clean € 3,000 per hectare per year, after deduction of all costs. Environment The impact of the project on the environment will be minimal, as the basic principle of organic agriculture focuses on the sustainability and minimizing the ecological footprint. This is reflected in their policies regarding recycling of waste products; improvement of the soil structure, providing better fertility; reducing water usage; reducing (ground) water pollution; reducing amount of pesticides used. Position of women Ten out of the 19 permanent staff to be contracted are expected to be women. More information: http://www.biotoon.nl/ http://www.cipotosi.net/ Page 240 of 279 Guatemala (PSI Plus) PSIP11/GT/02 Transformation of wasted fruits in, by biomass IQF frozen, innovative portion packs Location City of Champerico – Province of Retalhuleu Sector Food production Applicant Kraaijeveld Groente & Fruit B.V., Ridderkerk, The Netherlands Local partner Distribuidora de Frutas Tropicales S.A., Plaza Santander, Guatemala Start project 01 June 2011 End project 01 June 2013 Total budget € 1,500,000 (60% PSI contribution = € 900,000) Goal of the project To make use of discarded mangos, freeze them and sell them on local, USA and European markets resulting in a yearly production of 1,600 tons. Abstract The partners, Kraaijeveld B.V., a Dutch fruit and vegetables merchant, and Distribuidora de Frutas Tropicales S.A., a Guatemalan mango producer, propose to start up a unit to transform the mango’s that are not suitable for export into frozen pieces (via IQF technology). These frozen pieces will be mixed with other frozen fruit particles and exported to the local market, the USA and Europe. The high energy demand of this operation will be provided for by a biomass burning system. The factory will be build in Champerico on the pacific coast of Guatemala and will have a production volume of 1,600 tons in the third year of production. Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of joint venture. Factory equipment and biomass facility installed and completed. Staff employees contracted and trained. Completion. CSR aspects The project will introduce food safety, hygiene and manufacturing criteria (GlobalGAP and HACCP) to the production and processing of IQF Fruits. The factory is utilised with fire-extinguishers, fire-fighting equipment, emergency exits and a safe electrical system. Emergency drills are held regularly. Some of the staff members will receive a First Aid training and medical assistance is regularly available for all employees and their families. A crèche will be available for the kids of the employees. In case the children of the employees (< 16 years) attend a school, the families will monthly receive a "family bag", with all kinds of food. Page 241 of 279 The employees and families will all have a medical insurance. Employees are not allowed to operate any machines, unless they have a specific permission. It is partners' objective to conduct its business activities in a completely environmentally friendly way. Attention is therefore a key management issue. In the factory the water will be filtered and re-used. If necessary, all CSR policies will be pursued by seeking consultancy in these fields. Impact Long term economic activity The shareholders strategy is that positive results are reinvested in the company to strengthen its equity position. In addition, the yearly depreciation value will also be re-invested to maintain the value of the assets and modernise the system. Project partners strongly believe in the success of the pilot. After a successful completion of the pilot partners will double the production capacity. This will require an extra investment of at least the same amount. Employment and working conditions A total of 60 full-time jobs will be created. Salaries are planned to be about 30% above minimum wages. Working conditions include a safe and hygienic working environment with first aid en medical care for the employees and his family members. Other fringe benefits are described under "CSR Policy". Transfer of knowledge The employees will have to get used to the standards of Global Gap and HACCP. Applying these standards in Guatemala in the IQF Production sector in portioned control form is completely new. The use of biomass energy as a solution for the energy problem in Guatemala is completely new. The employees will have to follow and intensive training programme. Chain effects On a part time basis the following people, apart from the employed personnel will benefit from this project. 1. Fields Extra work to collect the fruit and transport – 14 people. 2. Biomass Collection and transport for the generation of energy – 150 people. 3. Outgrowers, producing other fruit species, benefited from the IQF processing plant – 690 people. Environment From waste a completely healthy and innovative product is made. The water will be filtered and re-used. The biomass, utilised and processed in the IQF plant will be burned in a controlled process to produce energy with a minimum of CO2 emissions. This is renewable energy. Position of women About 60% of the workforce will be women. This high percentage is only possible by having a child care centre near the factory. Page 242 of 279 The region is producing sugar cane predominantly, which is a man's world, where no women are accepted to work. The partners are promoting the fruit cropping in the region and by doing so, promoting also the women workforce which is extremely important for the local community. More information: http://www.kraaijeveld.com/ http://www.dftmangos.com/ Page 243 of 279 Guatemala (PSI Plus) PSIP11/GT/03 Piloting a processing plant for animal blood, serum and bile Location Escuinta, Palin Sector VTL (Lifestock) processing product Applicant Sera-Scandia A/S, Hellerup, Denmark Local partner Guaimex S.A., Guatemala City, Guatemala Start project 01 August 2011 End project 31 July 2013 Total budget € 1,461,300 (60% PSI contribution = € 876,780) Goal of the project To set up a joint venture for the production of 200,000 kg plasma powder, 12,000 liter serum and 18,000 kg bile paste annually for the pharmaceutical and food industry. Abstract The Danish applicant Sera-Scandia A/S and the local partner Guaimex S.A. will establish a processing plant for plasma powder, serum and bile paste production from blood and bile from slaughterhouses which is normally dumped in the ground water. The project is an environmental solution for the many small abattoirs. A joint venture will be set up in Escuinta, Palin, to collect the blood and bile (which consists for more than 50% of the polluting substances) and process these raw materials into high value products with adequate innovative technologies. During the project period modern equipment will be installed at 16 abattoirs which handle about 75% of all slaughtering volume of Guatemala. The government set new policies for recycling of blood waste of slaughterhouses. However, they cannot enforce and control this, because there are no facilities in place in Guatemala to recycle blood. The end products bile paste and serum will be exported for pharmaceutical industry. The plasma powder will be sold locally and regionally as input for the food industry, for products as sausages. Results • Result 1 : Company established. • Result 2 : Construction of factory building and initial operation of recollection and processing foetal bovine serum and bile are made. • Result 3 : Processing equipment for adult bovine blood received and installed. • Result 4 : Production line 2 installed. CSR aspects The joint venture will develop a CSR policy which covers social standards, safety, health and environmental issues and policies regarding salaries and secondary benefits. Training on safe storage of goods, safe use of machinery and tools and hygiene are given to direct employees and at the abattoirs. Work clothing and shoes are provided, as well as working breaks, Page 244 of 279 vacations, health insurance and good sanitary facilities. Biannually, representatives of the staff will have the possibility to negotiate on salaries and working conditions with the joint venture director. Policies regarding waste water, solid waste, air and noise will be formulated The company will also obtain certificates as HACCP, GMP and food safety. The ministry of Health will regularly check the company’s performance. Impact Long term economic activity Once the pilot has been successful the joint venture will expand by setting up collection systems in Mexico, Belize and El Salvador. The additional investments be in tanks, transportation equipment and an additional spray dryer at the processing plant. Employment and working conditions The project will create 59 full-time positions of which 23 (15 basic-level and 8 high-/medium-level) are contracted directly for the factory and 36 are subcontracted as basic-level collectors at the abattoirs. In the spin-off phase 51 basic-level people will be working in collection and 29 (20 basic-level and 9 high-/medium-level) at the factory. The employees will at least earn 139% of the minimum loan. On top of that good working conditions are offered, health insurance, maternity leave for women, working clothes, training and transport. Transfer of knowledge The knowledge with regards to the processing of blood and bile is new to Guatemala. Especially for the abattoirs, new hygiene knowledge will be important to improve their performance. In the factory the operating procedures will be new and also very specific for each product. Chain effects The joint venture will work directly with small and medium sized abattoirs, where serum, blood and bile are collected. The meat consumers will benefit as the new stunning and bleeding techniques will improve the meat quality and shelf life. The small abattoirs will get important benefits from the project, as the project will solve an environmental problem and a potential risk for closing down their firm due to the new law concerning handling, treatment and disposal of organic waste. The will also earn a fee with providing the joint venture with raw materials. Environment The environmental impact is very obvious. Almost all waste water from abattoirs is dumped into rivers and lakes causing contamination of drinking water. The waste water contains chemicals and carbon dioxide due to the blood content. The anaerobic process of decomposing the proteins from blood and bile generates large amounts of methane. The joint venture project will decrease emission of methane. Position of women The impact on the position of women will be neutral. It is the aim to get an equal distribution of men and women in the company. Page 245 of 279 Other impact Page 246 of 279 Stunning will be done by pistols instead of the traditional pinching and cutting the spinal cord. Blood will be collected with a hollow knife and drip directly in a hygienic bag. This improved process will improve the quality of meat in Guatemala. Health hazards will be less likely and animals will be less stressed. Guatemala (PSI Plus) PSIP11/GT/21 Centro de Capacitación, Innovación y Producción Popoyán-Priva Location Santa Rosa Sector Education / Horticulture Applicant Priva Holding B.V., De Lier, The Netherlands Local partner Agropecuaria Popoyán S.A., Guatemala, Guatemala Start project 01 January 2012 End project 01 January 2015 Total budget € 1,486,493 (60% PSI contribution = € 891,986) Goal of the project To establish a high-tech tomato & pepper production centre where annually 220 growers participate in (paid) courses to produce 20% more efficiently on average (increase of 40 kg per square meter or 10,000 kg per hectare). Also small growers are trained for free. Additionally, annually 600,000 ton tomatoes and 300,000 ton peppers are produced in the training greenhouse which will lead to additional income. Abstract The local partner Agropecuaria Popoyán S.A. is a pioneer in innovative agriculture in Guatemala for 30 years. The applicant Priva Holding B.V. has been their technical knowledge partner over a long period of time. To improve practises in Guatemala the partners want to establish a high-tech equipment and knowledge production centre where farmers can learn how to achieve higher growing performance. Trainings will be of higher quality and in line with international standards. In Guatemala, there is a large gap between the demand for vegetables and the supply. During the PSI phase the project aims to narrow this gap for tomatoes and peppers, while in the spin-off it will aim at other vegetables. The training centre will include 2 ha of greenhouses which will be divided in 20 modules where farmers can learn different practises through hands-on training. Furthermore 0.5 ha will be used for research of third parties, so that they can explore certain production methods. Classrooms with necessary equipment will give way for multilateral trainings and conferences. This project proposal is modification of PSIP11/GT/01. In the project proposal the focus and goals were unclear. An improved proposal was handed in for this second tender of 2011. Results • Result 1 : Establishment of joint venture and training plan drawn up. • Result 2 : Building greenhouses with installations and furnishing built and commissioned. • Result 3 : Harvest start and establishment of the education and hands-on training programme. • Result 4 : Actual training and research programmes, operation of CCIPPP. Page 247 of 279 CSR aspects Priva Holding B.V.'s CSR policy, which is based on People, Planet and Profit, will provide a starting point for the project's CSR approach. It includes: • People: competitive wages, good and safe working conditions, freedom to associate; • Planet: Water recycling, biological pest control, low water use, no use of pesticides, pest and disease control, minimal waste; • Profit: integrity and transparency and non-corruption. The project will obtain several certificates, as HACCP, GlobalGAP and PIPAA. Impact Long term economic activity Two years after the PSI phase, further investments will be done in greenhouse training modules for other crops as chillies or cucumber. Employment and working conditions The project generates 48 basic-level jobs and 42 medium-/highlevel jobs. At the end of the spin-off phase 100 basic-level jobs will be in place and 80 medium-/high-level. The partners will offer salaries of at least 30% above the local minimum and good and safe working conditions. There is freedom to associate and social security benefits for health care insurance and health care treatment are offered. Apart from that lunches, lunch facilities, transportation and pension funds are included as extra benefits. Transfer of knowledge Especially the knowledge on how to train trainers and farmers on practical skills will be new for the country. The training methods need another approach than theoretical trainings. Therefore, curriculum development is very important, bearing in mind different target groups with different learning capabilities. Besides that a lot of technologies which will be taught will be new for the farmer trainees. Chain effects The aim of the project is to bring growers of tomatoes and peppers to the next level, so that they can produce more efficiently and more qualitatively. The joint venture aims to include all levels all farmers in the project, so that the whole sector will get to a higher production standards and that pepper and tomato demand for Guatemala can be met on the long run. The whole industry can profit from the project, no level is left behind. Farmers will get access to new knowledge and technologies and will improve yield on average with 20%. Use of new technologies is facilitated with the use of a microfinance system. Farmers who reach new production levels and qualities have an outlet to the export market via the local partner Popoyán. The project is actually a total outgrowers package which will highly impact the chain. Environment Good Agricultural Practices will minimise the negative effects on the environment if implicated. This will be one of the items in the training courses (e.g. efficient water and fertiliser use, water recycling, obtaining certificates). Page 248 of 279 Position of women Out of the 90 positions, at least 23 will be filled by women. Women have the same rights and opportunities as men. Other impact The joint venture will contribute to the local society by organising social events, like sports and community courses depending on community needs. For illiterate farmers reading and writing courses are provided. The training centre will also make linkages with universities, so that the practical experience and knowledge of the joint venture can be used in their curricula as well. Universities will participate in the centres activities. Page 249 of 279 Guatemala (PSI Plus) PSIP11/GT/22 Production of natural medicine in gel capsules Location Guatemala City Sector Pharmaceutical industry Applicant Padova S.A. De C.V. Honduras, San Pedro Sula, Honduras Local partner Formulas Alternativas S.A., Guatemala City, Guatemala Start project 02 January 2012 End project 01 July 2015 Total budget € 1,496,643 (60% PSI contribution = € 931,660; MIGA contribution = € 33,674) Goal of the project The production of organic medicine in the form of 44 million capsules and 158,000 bottles of liquids per year for the local and regional market. Abstract In Latin America there is a trend to change from chemical to natural medicine. However, most of these products are currently being imported. The applicant Padova and the local partner Formulas Alternativas will tap into this trend and will set up a joint venture to start a production plant to produce natural medicine in capsules and liquids. All products will be scientifically proven and approved by the government. The input herbs will be supplied by rural herb farmers which are organised in cooperatives. These farmers will be supported in gaining knowledge on organic production technologies and certification. Additionally 60 direct jobs will be created at the production plant in Guatemala city. This project will lead to affordable healthy medicine for the local and regional market and will be an alternative to chemical medicine. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Establishment of the joint venture. Construction of factory. Plant operational. Training of personnel. Business development. CSR aspects A CSR policy was already developed for the project. It includes issues such as employment standards, workplace health and safety, gender policy, non-discrimination, exclusion of child labour, employee participation, chain responsibility, measures to prevent corruption and environmental management. Furthermore an EIA will be done and a GMP and MayaCert (organic) certificate will be obtained. Page 250 of 279 Impact Long term economic activity In the two years after the PSI phase the project partners will invest in the development of new medicine, a new blister machine, an extra facility for collection and post harvest treatment of herbs and transportation. Employment and working conditions At the end of the project 15 basic-level employees will be contracted, 43 medium- and 22 high-level. Two years after the PSI phase this will increase to 18 basic-level jobs, 81 mediumlevel and 64 high-level. The employees will at least earn 115% of the minimum salary. There will be a lunch room and a changing room with lockers and showers. Also € 10,000 will be used to provide employees' children with school packages and non-business-related courses for employees. Health insurance and working clothes are provided. Additionally, 80 rural farmers will supply the joint venture with herbs and flowers during the PSI phase. In the spin-off this will be grown to 96. Transfer of knowledge Knowledge on capsule production is totally new for Guatemala. This includes pharmaceutical production techniques, use of machinery and techniques for inventory control and quality control. For most of the farmers' organic certification and transfer of best organic production practices for herbs and flowers will also be new. Chain effects An extension programme will be set up with 80 rural farmers which are organised in cooperatives. The joint venture will support them with training and obtaining organic certificates. The cooperative will provide the pre-financing with regards to input materials. Throughout the project also new medicinal plants will be introduced for which the joint venture will contract a specialist which will support the farmers. Environment It is the goal of the joint venture to become fully organic. Within the PSI phase it aims for 40% organic production. It will take time for small farmers to change their cultivation practices and therefore, 100% will not be feasible within 3 years. Nevertheless, cultivation practices will be implemented with no environmental impact. Furthermore, for the establishment of the processing plant an EIA will be done and also a permit of the Ministry of health will be obtained for all medicinal products. Additionally, waste will be collected two times per week by a professional company which separates hazardous and nonhazardous waste. Position of women Among the personnel 40% will be female. Other impact The project will work with national medical experts which are aligned with Guatemalan Universities. Furthermore, interns will be accepted to study certain aspects of the company for their final thesis. Page 251 of 279 Guatemala (PSI Plus) PSIP11/GT/25 High Tech Dental Imaging Centre and Dental CAD/CAM Laboratory Location Antigua Sector Medical Sector Applicant Viehverkaufsgenossenschaft Lippborg Oelde eG, Lippetal, Germany Local partner Farma Vidrio SA, Guatemala City, Guatemala Third partner Luis Alonso Ramirez Reyes, Guatemala and Antigua, Guatemala Start project 16 January 2012 End project 16 January 2014 Total budget € 504,900 (60% PSI contribution = € 302,940) Goal of the project To establish a state of art dental imaging centre and a high tech dental laboratory using CBCT (Cone Beam Computed Tomography) and CAD/CAM technologies (Computer Aided Design/Computed Assisted Manufacturing), producing scans and dental prostheses annually for surgeons and dentists in Guatemala. Abstract The third partner Mr Ramirez was trained and has worked as an oral and maxillofacial surgeon and dentist in Western countries. When he came back to Guatemala and set up his own dental clinic, he came to the conclusion that he had no access to the facilities which he used to work with. He could not find three dimensional (3D) scan opportunities and technologies to make diagnosis and use solid prosthetic products as crowns, bridges, veneer. This made the quality and efficiency of his clinic far lower than he was used to. This is the case for all dentists and surgeons (maxillofacial surgeons, implantologists, orthodontists and periodontists) in Guatemala. There are large opportunities to develop the sector and make dental care and surgery more professional. Therefore, the applicant Viehverkaufsgenossenschaft Lippborg Oelde, the local partner Farma Vidrio and the third partner Mr Ramínez want to establish a joint venture in Antigua Guatemala to set up a state of art dental imaging centre and laboratory to provide dental services. They will introduce Cone Beam Computed Tomography (CBCT) to make 3D scans and Computed Aided Design and Computed Assisted Manufacturing (CAD/CAM) technologies to produce crowns, bridges, inlays and veneers for dentists and surgeons. 3D reconstructions of the head allows the visualisation of important anatomic information, which leads to better diagnoses and treatment planning. The laboratory will comply with the DEMAQS quality standard for dental laboratory products, ISO, the FDA Quality System and GMP. Moreover, the project will also serve as training centre to transfer knowledge and technologies to specialists in the field. Page 252 of 279 Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Joint venture and business establishment. Office remodelling and hardware installation. Staff training, knowledge transfer and TA. Business development and expansion. Human resources and foundation creation. CSR aspects The joint venture will adopt the principles of Clinical Governance and get a certification for the compliance with international healthcare standards. The centre will obtain ISO 9001 and the Dental prosthesis Manufacturers Quality System (DEMAQS) certification. Also, the centre will follow the FDA Quality System and Good Manufacturing Practice (GMP) guidelines. The partners commit to provide a safe working place, training and protective clothes for staff. Furthermore, the joint venture will cooperate with NGOs on the referral of patients, who, due to their situation cannot afford dental care. These patients will be treated for only 50% of the regular costs. Approximately 10% of the joint venture's capacity will be used for these patients. Furthermore, the joint venture will set up a foundation which will contribute to the healthcare of the community and workers to finance some needs they have. Impact Long term economic activity Two years after the project the partners will invest in expansion of the oral and maxillofacial medical services to other regions in the country and maybe even to other Central American regions. An additional CBCT scanner and milling unit will be bought for operations in other cities. The partners will choose to work with universities to expand the business or might chose to set up new centres. Also the training centre will be expanded and offer workshops, courses and symposiums to local dentists, lab technicians and surgeons. Employment and working conditions The centre will employ 30 people of among who will be doctors, nurses, laboratory technicians, maintenance engineers, cleaners and security staff. In the spin-off this will expand to 50 people. The staff will receive constant training. They will be paid at least 50% above the minimum loan and will also receive incentives based on performance. The joint venture will provide protective clothing where needed and health insurance. Personnel will also be treated free of charge in the dental centre. Transfer of knowledge There is no experience with the new imaging and manufacturing equipment, so the training activities bring new knowledge to the country. The joint venture will also create a training centre to transfer this knowledge to specialists from outside the company. Important will be how the results of the 3D facial reconstruction can be used for diagnosis and treatment. Hygiene and safety rules, high level service and strict quality control will also be taught. Chain effects This project will introduce a higher quality dental health care in Guatemala and can be considered as an important step in improving the health care facilities in the country. It can also Page 253 of 279 contribute to a higher level of training of local specialists and might prevent Guatemalan dental doctors to look for job opportunities abroad. They can be facilitated to implement similar technologies in their clinic. Also, patients who travel through dental tourism to Guatemala can now be diagnosed and treated more efficiently according European standards. Environment Waste will be collected by certified companies. Scans will mainly be used digitally, to reduce waste from prints. Position of women It is the expectation that 60% of the workforce will be female. They are hired in the dental lab for their precision in work. Other impact CBCT scans have only 10% of the radiation for the patient, compared to x-rays. Thus, the new scans will be better for human health. Training will be given to dental professionals, dental technicians and dental students. These trainings will be free of charge. Guatemalan students will also be offered traineeships. More information: http://www.farmavidrio.com/ Page 254 of 279 Nicaragua PSI11/NI/02 Production of chilli peppers and sauce in Nicaragua Location Ciudad Sandino, Department of Managua Sector Luxury foods Applicant Highland Product Corp. S.A., Boquete – Chiriqui, Panama Local partner Martin y Fco Vargas Compania Limitada, Managua, Nicaragua Start project 01 July 2011 End project 30 June 2013 Total budget € 687,600 (50% PSI contribution = € 343,800) Goal of the project The establishment of a 17 ha farm in Ciudad Sandino for the cultivation of tabasco and habanero chilli peppers and a processing facility for 2,500,000 bottles (chilli) sauce per year. Abstract The Panamanian Applicant Highland Products Corp. S.A. and the local partner Martin Y Fco Vargas Compania Limitada will set up a joint venture for the cultivation of tabasco chilli peppers and habanero and process this into (chilli) sauce for local and regional sales. The agro-industry in Nicaragua is very underdeveloped. Chilli sauce is currently imported and there is a large potential to substitute imports and produce sauces at a lower price than foreign competitors. With this project, added value will be created in the country. The products will be sold on the Nicaraguan and Central American market. In total 179 fulltime jobs are created and salaries will be at least 50% higher than the national minimum. A training programme will be implemented for both the cultivation as for the processing. Results • Result 1 : Business foundation. • Result 2 : Chilli pepper production established. • Result 3 : Chilli pepper processing facility established. Page 255 of 279 • Result 4 : Business development. CSR aspects A CSR policy will be formulated for the joint venture including employment standards, fringe benefits, environmental management, safety and security, chemicals and fertiliser use, health and gender policy. A HACCP certification will be obtained, while also the Ministry of Environment and Natural Resources will be involved in approval of water filters. Cooperation with the Nicaraguan University of Agriculture will be sought for internships and field trips. Impact Long term economic activity In the follow-up phase the farm will be expanded to 42 ha. Also storage facilities and the processing lines will be expanded. Moreover an outgrowers scheme will be developed to source chilli from small farmers. The follow-up investment is € 504,000. Employment and working conditions The joint venture will create 179 full-time jobs of which 71 basic-level jobs, 8 medium-level jobs and 200 half fte basiclevel seasonal pickers. Employees will at least earn 150% of the minimum wage. Offered fringe benefits are medical insurance, a 13th month salary and good and safe working conditions. A per diem will be provided for transport and lunches. Transfer of knowledge The knowledge on industrial processing of chilli peppers into sauce is new to Nicaragua. Also knowledge on agro-industry for export is scarce in the country. For the dissemination of technical knowledge and experiences an open day will be organised for the agricultural producers and the community. Chain effects Local companies will supply the joint venture with agricultural inputs as seeds and fertilisers, packing materials and transportation. Also seedlings will be (pre-)financed for outgrowers, so that small farmers can start to grow peppers for the joint venture. They will also be trained in cultivation. This, however, will take place in the spin-off phase, since the partners first need to show-case their own production. Environment Environmental mitigation measures are in accordance with the regulations of the Nicaraguan Ministry of Environment and Natural Resources. Drip irrigation will be applied to reduce water consumption. Also a HACCP certification will be obtained. Position of women The impact on women is neutral. It is estimated that 40-80% of the workforce will be female. Other impact A nurse will visit the project site every two weeks and will be available for staff and their family. A collaboration with the University of Agriculture will be established for internships, field trips and student visits. Page 256 of 279 Nicaragua PSI11/NI/04 Piloting the production of un-rooted cuttings of annual bedding plants Location Department of Esteli Sector Horticulture Applicant Ball Horticultural Company, West Chicago – Illinois, United States of America Local partner Holanda Agroindustria SA, Managua, Nicaragua Start project 01 June 2011 End project 31 May 2013 Total budget € 1,497,961 (50% PSI contribution = € 748,981) Goal of the project The establishment of an export-oriented production company for the vegetative propagation of six varieties of bedding plants totalling to annual production of 28 million un-rooted cuttings with a sales volume of € 2.6 million. Abstract The American applicant Ball Horticultural Company propagates annual bedding plants in Guatemala and Costa Rica for the Northern American professional grower market. The facility in Costa Rica is currently challenged by high quality and high production costs, meanwhile expansion in production capacity is required due to growth of the market. In search for a suitable alternative production location, Ball Horticultural Company got acquainted with, the local partner, Holanda Agroindustria SA in Nicaragua. Here the labour costs are lower and the climatologic conditions are more favourable. The partners want to set up a joint venture for the production of un-rooted cuttings of six plant varieties in 2 ha of greenhouse in Esteli. The greenhouse will be equipped with technologies as a recycling system of irrigation water and fertilisers and scoria as growing medium. During the pilot 28 million cuttings will be produced for the US market in a Free Trade Zone, generating 150 jobs of which 70% will be female. Page 257 of 279 Results • Result • Result • Result • Result 1 2 3 4 : : : : Business foundation / inception. Production and central facilities established. Production staff contracted and trained. Business development, certification and sales. CSR aspects An employee-driven sustainability plan will be established which responds to their social needs. The joint venture will also offer on-site medical support, educational programmes, including English classes, financial programmes to be able to safe and borrow money and workplace safety programmes. Furthermore MPS-B certification will be obtained. Impact Long term economic activity In the spin-off phase the greenhouses will be expanded with 5 ha, as well as post-harvest, service and staff facilities will be upgraded. Diversification to new species will be likely. The total investment will be € 5 million. Employment and working conditions At the end of the project 150 staff members will be contracted of which 4 high-level, 12 medium- and 134 basic-level. At the end of the spin-off this will be increased to 6 high-level, 49 medium-level and 466 basic-level employees. The workers will at least earn 45% more than the legal minimum wage. Fringe benefits will include health insurance, 13th salary, 10 paid holidays leave annually, unemployment reservation of one month salary per year, paid maternity leave, voluntary participation in a saving and credit fund, paid educational courses, regular medical consults and facilitation of transport. Transfer of knowledge Knowledge on vegetative propagation according to highest international standards will be new for Nicaragua. This includes methodologies, processes on cutting, post-harvesting, storage, packing and shipment. Quality management and assurance and phytosanitary principles will also be new for most staff members. Chain effects Several local companies will supply the joint venture with agrochemicals, scoria, packaging material, transportation of staff and medical services. Environment The production facility will use efficient technologies to reduce waste and spillage. A controlled fertigation with drippers combined with a recycling system for water and leached nutrients will be used. The joint venture will avoid the use as chemical pesticides as much as possible and will work according the environmental MPS-B standards. Moreover an EIA will be included in Result 1. Position of women 70% of the employees will be female (105 women), mainly covering basic skilled job positions. The company strives to employ more than 10 ladies at supervisor level. Other impact The joint venture will organise an open day for all local Page 258 of 279 stakeholders. Additionally it will work with the University of Esteli to share knowledge and experience. Page 259 of 279 Nicaragua PSI11/NI/21 Certified processing of crab in Nicaragua for USA market Location Nagarote (North West of Managua) and Laguna de Perlas (Atlantic Coast) Sector (Luxury) Foods Applicant Heron Point Seafood inc., New Hampshire, USA Local partner Nicalapia S.A., Nagarote, Nicaragua Start project 02 January 2012 End project 30 June 2014 Total budget € 1,145,640 (50% PSI contribution = € 572,820) Goal of the project To set up a pasteurised crab meat production chain, with a capacity of 1.1 million pounds per year, from fisherman contract scheme, up to the final processing of the product. Abstract The project consists of 3 major components: a fresh crab buying stations in Bluefields, a fishmeal processing plant and a pasteurised crabmeat production plant. Fresh crab (cooled) has a shelf life of about 2 weeks, and usually has to be air freighted to destination. This increases the final cost to the consumers and leaves producers vulnerable to market price oscillations. Heron Point Seafood Inc. from New Hampshire, USA (importer and distributor in crab meat, for the foodservice industry, retail stores, and restaurant chains), will join forces with Nicalapia S.A. from Nagarote, Nicaragua (trader and processor of fresh seafood products such as: shell fish, shrimp, lobster, crabs and fish), to establish a canning & pasteurising plant for crabmeat. In the facility, the crab meat will be first cooked, then extracted from the shells, canned and pasteurised. This way, the product can be stored for up to 24 months, to be sold when prices are more attractive. The export (to the USA) will be done by sea containers, significantly reducing costs and improving margins. Savings are also achieved by not transporting the shells (that represent 77% by weight of each crab), but just the actual meat. The hard shells, currently thrown away by the consumer, will be processed (at the source) into fishmeal, an important ingredient for animal feed, thus creating a "clean" process with no waste. Catching of the crabs is done with small canoes, in an artisanal way, and severe MSC guidelines will be followed: crabs are only accepted if they are not younger than six months (determined by minimum size of 4 inches), and no females with eggs are caught. Partners will set up a 50:50 joint venture, that will perform a completely new activity in Nicaragua. Page 260 of 279 Results • Result • Result • Result • Result 1 2 3 4 : : : : Establishment of the joint venture. Construction of factory building. Finalise factory construction and start of operations. Business development and export. CSR aspects MSC certification will guarantee sustainable fishing procedures, and the American FDA will make sure food safety regulations are met. HACCP and the EU certification for Sanitation Standard Operating Procedures (SSOP) will be included in the project. Impact Long term economic activity In the two years following the project’s completion, the project intends to build a new pasteurisation plant and fishmeal plant in Puerto Cabezas as well as a buying, picking and cooking station in the Gulf of Fonseca (North-western Nicaragua). Additionally, the project will increase pasteurisation capacity to operations in Nagarote. the total additional investments come to € 1,350,000. Employment and working conditions The plant will generate 750 jobs, mainly for the meat extraction from the shells, that is very labour intensive. Simultaneously, about 800 individual fishermen will supply the fresh crabs on a contract basis. The joint venture will support the fishermen with training and tools. During the following two years the number of employees will increase by 740 and an additional 800 fishermen will be involved in the business. The employees will earn salaries comparable to similar positions in Nicaragua. The payment will be equal for both male and female employees. In addition, the project will pay all benefits established by law. To ensure good working conditions the staff will be trained in good manufacturing practices including those related to security and safe handling of equipment of which special manuals will be developed. The project will provide additional benefits to the employees such as transport facilities, facilities for food preparation, and special medical service for the employees and their families. Transfer of knowledge The pasteurisation of crab meat is not done at all in Nicaragua. Also MSC certification of crab fishing will be new for the country. Page 261 of 279 Chain effects Currently the Local Partner purchases some € 4.5 million annually from fishermen communities. With the current project this should increase by at least 20%. Environment The fishing impact will be neutral, but the recycling of the crab shells into fishmeal will have a positive environmental impact. Position of women Overall 75% of the employees will be female. and in management positions 60%. Page 262 of 279 Nicaragua PSI11/NI/23 Production of architectural designs in Nicaragua Location Managua Sector Industry (creative) Applicant United Panama Realty inc., Panama city, Panama Local partner Tulip S.A., Managua, Nicaragua Start project 01 January 2012 End project 31 December 2013 Total budget € 748,150 (50% PSI contribution = € 374,075) Goal of the project To set up a modern 250 m² Architect office, housing 50 architects that will produce designs for 200,000 m² of urbanisation development projects, and 6,000 m² of housing projects per year. Abstract The real estate market in Panama has been booming for several years, and the recent worldwide construction crisis, has just reduced growth to normal levels. Applicant, United Panama Realty Inc, is a Panamanian real estate developer, that has benefitted from this strong market demand. Architectural designs have been traditionally outsourced, but to get a competitive advantage under the more stringent market conditions, they have considered to outsource the design work to lower wage countries. Local Partner, Tulip SA, is a Nicaraguan real estate developer and construction company, that has always produced its own architectural designs. Having known each other for more than 30 years (both worked for the Panama-consulate in Rotterdam in the 80's), the owners of both companies decided to join forces and establish a modern, internationally oriented, architectural design office in Managua. For this purpose a (35:65) joint venture will be formed, to set up a 250 m² design office, where 50 architects will produce Architectural Designs (both for individual houses and apartments, as well as for complete urbanisation development projects) according to international standards, for foreign customers. Results • Result • Result • Result • Result 1 2 3 4 : : : : Business foundation. Construction of the office. Recruitment and training of staff. Production of architectural designs. CSR aspects The project partners will integrate the principles of Corporate Social Responsibility in different areas of the operations of the joint venture. This policy will cover environmental and social aspects, safety and security in the workplace, health and gender policy. The projects are developed according to modern guidelines of sustainability and environmental integration. Page 263 of 279 Impact Long term economic activity The project partners will continue to develop and expand the joint venture’s business. Follow-up investments for an amount of € 655,000 will be necessary in additional office space, workspace equipment, including computer hard- and software, training of additional staff and also in marketing and new business development. Employment and working conditions The project will create 48 full-time jobs, of which the majority (40) are high-level functions. This total number of employees will grow to 76 in the second year after completion of the pilot project. Staff will be contracted under excellent working conditions, with salaries at least 100% or more above minimum wages in Nicaragua. Employees will be offered long-term fixed contracts. Employees will be offered a medical insurance scheme and participation in a pension fund. Since the joint venture follows the principle of 'life-long learning', ample training opportunities will be available to staff of all levels. Transfer of knowledge This project provides local architects and engineers with advanced work experience and opportunities for the development of their knowledge and skills. Architectural design according to international export standards, in a dedicated architectural design centre, is new for the country. The project also contributes to the knowledge level of the Nicaraguan construction and real estate sector. Chain effects Project will allow the first export of services of this kind. Environment Neutral Position of women Overall 40% of the workers will be female, including on management level. Other impact A demonstration day will be organised for the local community, students and other players in the service economy to facilitate the knowledge transfer. Page 264 of 279 Peru PSI11/PE/01 Fresh Bell Peppers for the export market Location San Pedro – Chiclayo Sector Fruit and Vegetables Applicant Hillfresh B.V., Rotterdam, The Netherlands Local partner Gandules inc. S.A.C., Lima, Peru Start project 01 January 2012 End project 01 April 2013 Total budget € 1,500,000 (50% PSI contribution = € 750,000) Goal of the project To set up a Bell Pepper export chain, based on a production farm and processing/packing plant. Abstract Peru has an excellent climate to grow Peppers and due to geographic conditions it can produce all year round, including during the periods in which production in Europe is significantly reduced. This presents an interesting business opportunity as, with limited supply, prices increase more than enough to compensate for the additional cost for (sea) freight from Peru. Despite these ideal conditions, Peru exports no fresh peppers, that only find their way out of the country as conserves in cans or frozen. Hillfresh, a trader in fresh fruit & vegetables from Barendrecht, and Gandules SAC, a producer and exporter of pepper conserves and fruit from Chiclayo, intend to form a joint venture to produce and export fresh Bell Peppers to Europe. Partners will set up a pilot farm in San Pedro, Lambayeque, 700 km north of Lima. A packing plant will be built to select and pack the fresh peppers that will be loaded in Reefer Containers for an 18-day trip to Rotterdam. The project will create 164 direct jobs and open a new front in the strong upcoming agribusiness export from Peru. Results • Result • Result • Result • Result 1 2 3 4 : : : : Joint venture established. Land prepared with infrastructure and irrigation system installed. Processing Building completed and equipment operational. Nethouse implemented, training of staff, and commercial production started. CSR aspects Local Partner has a very professional Human Resources Department. They have 1.300 permanent employees, and another 2700 temporary staff during harvest peaks. They are by far the largest employer in the Chiclayo region, and have an excellent reputation, regarding employee benefits. The joint venture will apply the same CSR policy. Page 265 of 279 All staff has social security, retirement plans and profit participation. All staff also receives continuous training and has life insurance. The average daily income at Gandules is USD 18 (against average USD 7 in the region). Because of the stability associated with a job at Gandules, local banks are prepared to extend financing to employees, who are able to finance the purchase of an own house (Gandules has agreements with banks). The company also organises regular medical campaigns to attend all employees plus family members, on subjects like dental health, ophthalmology and vaccination campaigns. The company has a special programme for reintegration of handicapped and elderly people (with suitable jobs), as well as a "gang prevention programme", providing opportunities to young people in the community exposed to gangs in the area (meanwhile 77 juveniles in the "risk group" have received training and a job at the company). Impact Long term economic activity It is expected that in the two years following the pilot, additional investments will have to be made in an expansion of the cultivated area of which a part in nethouses. Processing/packing capacity and the cold storage will have to be doubled. The joint venture will be continued indefinitely. Employment and working conditions The project will create 164 direct jobs (81 at the cultivation fields and 83 at the packing plant, including administration), and this will grow to 276 in two years. Compensation will be according to the job, with lowest paid workers receiving at least € 225/month, or 50% above the legal minimum wage (NSol 600, or € 150/month). All employees will have free first medical attention, free transport from and towards the work place, as well as all legal benefits, including health insurance and retirement fund contribution. Transfer of knowledge The cultivation and processing technology for the production of Class I fresh Bell Peppers, with all severe quality requirements of the European markets, is new for Peru and will build on the existing know how developed in the conserves industry. Chain effects Local Partner has traditionally played a model role and influenced the communities where it operates. The same is expected with the new joint venture. It will generate economic activities in transport and packaging materials, as well as diverse other support services. Finally, the 164 employees will inject a considerable amount of money in the local commerce. Environment The proposed location of the project, San Pedro, is an area which experiences problems of desert forming. The cultivation of peppers, which will require the placing of wind shields, will help stop the process and even 'regain' land. The extensive use of drip irrigation ensures minimum use of water. Position of women Within Gandules, 65% of the workers are female. The joint venture will also have at least 60% of women. Gandules has shown to also open higher (engineering) positions for women, and will apply the same policy for the joint venture. Page 266 of 279 Other impact Beyond the impact of the business itself, Gandules is aware of its position in the community and responsibilities to the local population. This is reflected in their policies regarding home financing for employees by local banks, the regular medical/vaccination campaigns attending employees and family, the special programme for reintegration of handicapped and elderly people, as well as the "gang prevention programme". More information: http://www.hillfresh.eu/ http://www.gandules.com.pe/ Page 267 of 279 Peru PSI11/PE/02 Organic Lemon production Location Huaral Sector Fruit and vegetables Applicant Van Ooijen Citrus B.V., Ridderkerk, The Netherlands Local partner Country Home Peru SA, Huaral, Peru Start project 01 July 2011 End project 30 September 2012 Total budget € 1,473,720 (50% PSI contribution = € 736,860) Goal of the project To establish a production and processing chain for the export of organic lemon, to be grown on 50 ha own land, and 5x10 ha of contracted outgrowers. Abstract In spite of a strong citrus growing tradition, there are no commercial lemon plantations in Peru. In general Peruvians are accustomed to using limes in their cuisine and drinks, which explains the lack of demand for lemons on the domestic market. The circumstances for growing lemons, however, appear to be excellent in Peru, and the harvest period would coincide with a gap in supply from Southern Europe and Argentina. Van Ooijen Citrus B.V. from the Netherlands and Country Home SA from Peru are proposing to form a joint venture to exploit this opportunity. Partners will invest in an own plantation and support contract farmers, with the cultivation of organic lemons, close to the city of Huaral. To support the organic production, an integrated pest management programme will be developed, including an insect farm, for the production of natural predators, and a phytopathological laboratory to inspect and detect fungal diseases, nematodes and viruses that may affect the plants. This is completely new for Peru. The project will create 50 new jobs at the joint venture, in addition to generating income for another twenty at outgrowers' farms. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Joint venture established, contracts with outgrowers signed. Insect farm, laboratory, greenhouse and compost yard set up. Lemon plantations established among central farm and outgrowers. Training programme for joint venture staff and outgrowers finalised. Business development and certification. CSR aspects Country Home's Corporate Social Responsibility policy will be a reference for the joint venture's, which will have explicit CSR policies with regard to the following topics: Social standards – made explicit in the internal company manual, to be delivered in Result 4. Page 268 of 279 Safety and Environmental standards – policy to be implemented with regard to workplace health and safety. Focus areas are safe storage and use of fertilizers, safe use of machineries and tools, and hygiene. Certification production process - The GlobalGAP and Organic certification of the lemons produced by the joint venture and the contract farmers provides reassurance that the fruit has been produced sustainably, respecting the health, safety and welfare of workers, and the environment. Impact Long term economic activity It is expected that in the 5 years following the pilot, the cultivated area will have to be expanded. This investment will take place in steps. It is also feasible to invest in a dedicated fruit processing plant from a certain production volume onwards. The joint venture will be continued indefinitely. Employment and working conditions At the end of the project, the joint venture will employ 47 staff on a full-time basis, increasing to 206, two years after completion. In addition, during 60 days of the harvest period, another 17 seasonal workers will be employed (500 two years later). The joint venture's unskilled labour will be paid not less than PEN 640 per month (€ 180), which is 15% above the legal minimum wage. Day labourers are paid US$ 10 per day. All employees will have a free meal (equivalent to PEN 135/month), health insurance and free transport. Staff will receive protective clothing, are assured enough working breaks and sanitarily facilities and workers amenities are in place. Transfer of knowledge The cultivation technology for lemons, according to organic certification, will be transferred to own staff as well as outgrowers and is new for Peru. The knowledge to develop and operate an own Integrated Pest Management (IPM) facility however, is unique. It will be based on extensive experience of a former SENASA official, and will be continuously updated through cooperation with SENASA and CIP. Chain effects Lemon growing contracts will be signed with five farmers. As the lemon production has a long pay-back period, only farmers that grow other crops will be approached, and the joint venture will pre-finance their investment under favourable conditions. The contract farmers will receive the irrigation system, tutors and seedlings at 50% of the cost, whilst continuous technical assistance is provided for free. The joint venture will prescribe the required organic fertilizers and biocontrollers. The costs of these inputs will be charged later against delivery of the lemons, being deducted from the farm gate sales price. Joint venture will buy grade A lemons at 40% of the FOB price. For grade B lemons, they will pay 50% of the grade A price. The costs for packing and transport are for joint venture's account. Page 269 of 279 Environment The joint venture aims at minimizing its ecological footprint, by formulating an environmental policy as part of the company's manual with regard to water safety and reduced energy consumption. Energy reduction is guaranteed through the wind generator and strict environmental standards are adhered to through Organic Certification accredited by an independent certifier (Control Union). Position of women The joint venture will favour single mothers and aims at having at least 20% female participation of total staff employed. As plantation establishment, maintenance and harvesting is less suitable for women, the positions taken by women will be in administration, quality control, organic integrated pest management, cleaning and cooking. Other impact The availability of organic lemons worldwide is limited, as there are not many areas suitable for organic lemon growing. Hence, if the project is successful, it will contribute to the positive image of Peru as producer of organic crops. More information: http://www.vanooijencitrus.nl/ http://www.countryhomeperu.com/ Page 270 of 279 Peru PSI11/PE/03 Establishment of a Sweet Potato export chain Location Viviate – Piura Sector Agriculture Applicant Solfruit International B.V., Barendrecht, The Netherlands Local partner Southern Cross S.A.C., Piura, Peru Start project 01 July 2011 End project 30 April 2013 Total budget € 1,409,600 (50% PSI contribution = € 704,800) Goal of the project To establish a production and processing chain for sweet potatoes and rotation crops (melons, water melons) for export, based on production at own land and with outgrowers. Abstract In spite of its very long history of growing sweet potato, Peru exports virtually none of it. Sweet potato growing in Peru is generally practiced on small plots of land by farmers who produce for the local market. They lack the scale of operations, the know how and the means to access the international market, which is rapidly expanding mainly due to strongly increasing demand in Europe. Solfruit International B.V. from the Netherlands and Southern Cross SA from Peru, now propose an ambitious plan to establish the commercial scale production of sweet potato for export, of which a part under own administration and a part cultivated by small farmers under their supervision, in the region of Piura. Two high-yielding, early maturing sweet potato varieties, that are much in demand in Europe, will be introduced. Two crops of sweet potato per year will be alternated with a crop of melon or watermelon. A packing plant will be established to wash, sort, pack and store the product before shipping. The project will create direct employment for more than 200 persons and indirect employment to some 125 workers at outgrowers fields. The complete cultivation operations will be GlobalGAP certified, and the packing plant will be HACCP certified. Partners will set up a joint venture company. Results • Result 1 : Joint venture established, cooperation agreements with out growers signed, water license and building permits obtained. • Result 2 : Central farm established. • Result 3 : Outgrowers Scheme established. • Result 4 : Packing plant, including cold store finalised. • Result 5 : Business development & certification. CSR aspects Corporate Social Responsibility will be embedded in the project through HACCP and GlobalGAP certification. The joint venture will also implement the BSCI Code of Conduct, already abided by the Applicant. Key elements of the BSCI Code are: freedom of association Page 271 of 279 and the right of collective bargaining, no discrimination, no child labour, legal minimum wages, maximum working hours compliant with national laws, no forced labour nor disciplinary measures, a safe and healthy workplace, respect for the environment, a social accountability and anti-bribery and anti-corruption policy. Impact Long term economic activity The partners expect to increase the production area u within the next 10 years in a phased expansion. Within two years following the pilot, they therefore plan to double the cultivated area. For this purpose, additional land will be acquired and investments will be made in land preparation, irrigation system, new planting material and additional equipment for packing plant and cold store. The joint venture will be continued indefinitely. Employment and working conditions The project will create 219 direct jobs (139 at the cultivation fields and 80 at the packing plant, including administration), and this will grow to 400 (275: 125) in 2 years. The wages paid will be at least 10% above the legal minimum wage. Its full-time staff will enjoy complete social benefits which include health insurance, pension fund contribution, unemployment benefits, a 13th and a 14th months of salary paid in July and December and a 15th month salary deposited in a special saving account. The workforce that will be hired according to the Agrarian Labour Regime, will have health insurance and pension payments. These include the packing plant workers, field workers, tractor drivers, field storekeeper and field guards. They will be hired on a contract-day basis as is common practice in Peru, although their employment will be close to full-time due to the year-round production. Transfer of knowledge Commercial scale sweet potato growing is new to Peru and so is processing and packing of sweet potato for export. The Peruvian people and farmers have cultivated local varieties of sweet potato on small plots on the river banks for centuries, but have no knowledge or experience on how to cultivate on a large scale, with drip irrigation, for export. Partners will introduce new knowledge regarding the cultivation of the two new varieties, with a strong focus on homogeneous produce as required by international markets. Chain effects Viviate is a small community with around 4,000 inhabitants. Many farmers within the Viviate community received their land through the agrarian reform performed by President Velasco in the seventies. Due to a bad experience with cotton four years ago, most farmers decided not to take any risk anymore. Therefore, at present most of the land in the community is not being cultivated. In order to receive an income, the people of Viviate work in the coast villages in the fishing sector or work at places 3 hours away by bus. The project will include 25 outgrowers who will be allocated land to produce sweet potato in rotation with melon and watermelons. The outgrowers will be supported by the company Page 272 of 279 with technical assistance and the required inputs like seeds and fertilizers. The revenues generated by selling the products, after deduction of the production costs, will create extra income for the contract farmers. The income to outgrowers is forecasted at PEN 11,000 per year. Although this is only indicative, it is clear that the return to labour is potentially excellent for Peruvian smallholders. At 275 work days per year, each outgrower provides work for 5 persons. Environment The cultivation area will be established in Piura, a dry area in the north of Peru. The farm will be set up at 2 km distance from the river, which carries water suitable for agricultural production. The partners will construct a canal to bring the water to the farm and a water permit from the Water Users Organisation will be required. To handle the different plagues and rots that can cause damage to the crops, only GlobalGAP approved fungicides and pesticides will be used. Furthermore, the agriculture engineers will take outmost care to use these products as conservative as possible. The project partners will use chlorine for washing the sweet potato in the packing plant. It is used in such small quantities that it is not harmful for the environment. This water will be used to irrigate the gardens on the plant premises. Furthermore, as required by law an environmental impact assessment will be performed. Altogether the impact on the environment will be neutral. Position of women Female workers will represent 45% of the workers in the field, and 65% in the plant. In the farm women will be involved in the activities that need precision and careful handling, such as taking cutlings and the maintenance of the plants which has to be performed continuously during the 90 days crop cycle. Likewise, the turning of the (water)melons will be done by the female workers. In the plant, the sorting, selection and packaging is executed by female workers. Also in the administrative area female employees will be engaged, particularly in the positions of Finance & Accounting manager, Plant Manager, different assistants, Quality Control officer, Packing supervisors, Bookkeeper, Internal Control, cashier and secretaries. Other impact The joint venture will set up a local health post for medical assistance to its employees, their families and the population from Viviate in general. A nurse will attend the health post one day per week. More information: http://www.solfruit.nl/ Page 273 of 279 Peru PSI11/PE/04 Growing Desert Flowers in Peru Location Ica Sector Ornamental plant cultivation Applicant La Flecha Import- Export B.V., Ter Aar, The Netherlands Local partner Corporation Roots SA, Lima, Peru Start project 01 July 2011 End project 30 June 2013 Total budget € 1,322,300 (50% PSI contribution = € 661,150) Goal of the project To set up a Fresh Flower production and export chain, based on a production farm in the desert and a post-harvest facility, that will ship the stems by sea to the European market. Abstract La Flecha from the Netherlands and Roots from Peru, jointly plan to invest in the production of exotic flowers in the coastal desert of Peru. The specific climate conditions allow the partners to export to the high-end markets in the Northern Hemisphere, when most of the international competition can not. The joint venture will transform a plot of land near Ica, into the country's first CSR-certified desert flower farm. Four different flower varieties, native to Australia and South Africa, will be planted, three of them unknown to Peru. A modern post-harvest facility will be the start of a closed supply chain. The partners will pioneer cut flower sea-transports from Peru to The Netherlands which, if successful, will be a breakthrough to the Peruvian floriculture sector. Moreover, the joint venture will make hand-tied bouquets for export, by adding cut-flowers and greens grown by Roots Peru at its mountain farms. Production of desert flowers has an extreme low water footprint, consuming less than a third of the water required by asparagus, while creating more value and employment per hectare. than any other crop. It is therefore very appropriate for the Ica Valley, which is facing increasing water shortage. About 30 full-time and 72 seasonal (50 fte) jobs will be created. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Joint venture established, business licenses and permits obtained. Desert farm established. Staff recruited and trained. Post-harvest facility, including pre-cooling system and cold store finalised. Business development and certification. CSR aspects Corporate Social Responsibility will be anchored in the Joint Venture through VeriFlora, Fair Labour Practices and BASC certifications, thereby guaranteeing an excellent CSR-footprint. Page 274 of 279 Key elements of the company's CSR-policy will be: employment standards, workplace health and safety, gender policy, employee participation, chain responsibility and environmental management. Impact Long term economic activity The partners plan to increase the farm area within two years following the pilot, to double the production capacity. For this purpose, additional investments will be made in land infrastructure & buildings, irrigation system, new planting material and additional equipment for post-harvest facility and cold store, besides some agricultural equipment & tools. Employment and working conditions The project will create 66 direct full-time jobs (30 permanent at the farm and post-harvest facility, plus another 72 seasonal 50%- jobs on the farm, during the April to October harvest season. This will increase to 76 fte in 2 years. Nine of the permanent jobs are of medium-/high-level. The lowest wages paid for permanent staff (NSol 650), will be at least 18% above the legal minimum (NSol 550). Its full-time staff will enjoy complete social benefits which include 15 days of holidays, an extra monthly salary in July and in December (Christmas), half a monthly salary in May and in November, as a so called Compensation for Time of Service (CTS), 4% Health insurance and fringe benefits like a daily meal and transport. Seasonal workers will, on top of this, get a 10% higher basic salary. Transfer of knowledge Peru does not have a well developed flower sector, like neighbouring countries Ecuador and Colombia, although it has the ideal geographic and climatic conditions. The new staff of the joint venture will therefore be trained on many topics that are not actually new for Peru, but are still rare: Best Agricultural Practices, Post-harvest processing, product preparation for export. New for the country, is the knowledge that will be required for handling & packing flowers for sea transport, as well as desert cultivation techniques for new species of flowers, imported from Israel. Chain effects The desert flower farm will purchase its agriculture consumables and packing materials locally. Considering the growth perspective of the project, this will create a sustainable long-term impact on local agribusiness suppliers. The sea transport trials will indisputably have a positive impact on the flower chain in Peru. Once the partners can prove the commercial viability of exporting flowers by sea it will trigger competitors to do the same, boosting the Peruvian flower industry. Environment The impact on the environment will be limited and, compared to Page 275 of 279 other crops in the region, it will even have a positive impact, as the water consumption for growing flowers is substantially lower than for the traditionally cultivated asparagus and artichokes. Position of women The partners will give preference to female staff, which is also part of the VeriFlora and Fair Labour Practices standards guidelines. At least 40% of the jobs offered will be taken by women. More information: http://www.rootsperu.com/ Page 276 of 279 Suriname PSI11/SR/03 A supply chain for hot-fill production of tropical nectars and juices Location Paramaribo Sector (Luxury) Foods Applicant Passina Products B.V., Breda, The Netherlands Local partner Carifruits N.V., Paramaribo, Suriname Start project 01 July 2011 End project 30 June 2013 Total budget € 1,499,199 (50% PSI contribution = € 749,600) Goal of the project To set up a supply chain with 120 outgrowers for the hot-fill production of fruit nectars and juices as new products with prolonged conservation times, to enable the partners to gain access to new markets (% of total volume): • In Suriname: belly wash market segment with low fruit content (28%), and syrups (30%). • Abroad on export markets in Guyana, French Guiana and the Netherlands: high fruit content nectars and fruit drinks with improved conservation times (40%), and pulps (2%) for exports to French Guiana only. Abstract The applicant is Passina B.V., a large producer and distributor of fruit pulps, and the local partner is Carifruits, the largest producer of fresh juices in Suriname. They will set up a joint venture with ownership of 70% by Carifruits and 30% by Passina. The project is located next to the new premises in Paramaribo that is planned to be built and finalised towards the end of 2011. The project partners have identified commercial opportunities in new markets in Suriname and abroad. However, Carifruits is restricted by its technology that only permits them to produce juices and syrups with maximum 3 months conservation time and that need to be kept cool. The proposed hot-fill technology would enable them to gain access to export markets and to gain a market share in local shops with limited (or without) cold storage capacity. The innovative aspect for Suriname is the application of the hot-fill technology (pasteurising) that will enable Carifruits to innovate their juices and syrups and to access new (export) markets. Hot-fill fruit juices and syrups can be preserved for one year without cooling. These innovations will result in production and marketing of fruit juices with low (5%) fruit content (so-called belly wash) that are presently 100% imported in Suriname, in exporting the juices (nectar and fruit drinks with higher fruit content known as Coropina) in which Carifruits is market leader in Suriname, and in developing low calorie syrups with 50% sugar contents Page 277 of 279 (using Stevia). An outgrowers scheme will be set up for the cultivation of passion fruit and acerola. Results • Result • Result • Result • Result • Result 1 2 3 4 5 : : : : : Business structure established. Production facilities operational. Staff trained, recycling scheme developed. Outgrowers scheme developed, farmers trained. Business development, certificate acquired. CSR aspects The activities of the joint venture will be implemented in accordance with HACCP and GMP standards. Health and safety issues will be addressed through trainings on operational H&S and HIV/AIDS awareness. Forced labour and child labour are condemned. Impact Long term economic activity Follow-up investments of € 1,200,000 are foreseen for expansion of the product range, fresh food processing capacity, hot-fill production capacity and for expanding cooling and storage facilities which are rather limited at present but important for building strong supply of products. The expected turnover two years after the project is € 4 million. There is no change foreseen in the cooperation between the partners after the project is finalised. Employment and working conditions The project will create employment for 38 people, 20 basic-level and 18 medium-/high-level. Two years after the project period 20 more people will be employed, 16 basic-level and 4 medium/high-level. The lowest salary, for unskilled workers, will be twice the level of the estimated minimum wage. Labour conditions will include a provision for health care and social insurance, payment of overtime and bonus. Transport and lunches are also part of the package offered to the employees. Transfer of knowledge The part of knowledge that is new to Suriname relates to the hot-fill technology and heat-resistant PET bottle production, which are new for the country. Both are a part of the total production line. Chain effects A number of 120 outgrowers will be contracted to produce fresh fruits for the local partner, representing about 20% of the required inputs. The majority of outgrowers are small farmers that own 2 ha to 3 ha of land. They will be supported in various ways: provision of seedlings, expertise and knowledge transfer, and finance to start up or expand their activities. They will buy guaranteed quantities from the outgrowers. Their net income may potentially increase with € 10,000 annually. In addition, a number of roughly 50 jobs will be created as a result of the need for distribution and sales services (a number of 15 subcontractors are foreseen). Environment The project will not pose a risk for the environment as it will Page 278 of 279 operate according to HACCP and GMP practices. The post water treatment includes filtering and purifying of processed water. In addition, a scheme will be set up for collection and recycling of used PET bottles based on voluntary disposal of bottles. Position of women It is expected that at least 20 out of 38 employees will be female, including 5 high- and 15 medium-level jobs. Page 279 of 279